here. - TOP Metrology
Contents
1. 4843 mm 3693 mm 67 mm High acceleration spindle This spindle accelerates rapidly to its top speed within 2 4 seconds Quick acceleration helps to reduce non cut times This is especially critical on parts that require frequent tool changes such as gear boxes automotive engine and transmission components Supported by highly rigid bearings with an inner diameter of 110 mm this spindle combines powerful machining capabilities with high speed performance B Speed range 90 10000 min E Drive motor output 15min cont 22 18 5 KW Bearing inner outer diameter 110 150 mm ll Acceleration time 10000 min 2 4 sec 5000 min 0 8 sec B Torque 25 ED cont 226 148 N m machining capabilities High speed machining using advanced machining centers has dramatically improved productivity on the manufacturing shop floor It has also revolutionized production processes and the level of accuracy attained The key to high speed machining is the spindle rum Acceleration deceleration time which constitutes the essence of a machining center Speed range Three types of spindle variations designed for use in a variety UE machining fields under the severest conditions are offered on a71 a81 machines 5000 min Makino products are continually advancing toward ever higher levels of productivity Start Stop 02. management By contrast contouring improves work efficiency on the shop floor because holes of different diameters can be machined with one tool Automatic workpiece measurement boosts productivity by minimizing the need for operator intervention to check and adjust machined diameters High speed reliable tool change and monitoring solutions ATC rotating arm is supported at both ends 1 7 sec 3 0 S86 MAS measurement system E Tool to tool E Chip to chip a71 a8l 4 2 S86 MAS measurement system Maximum tool size when tool is changed automatically a Z7l 300 mm diameter 60 imi 300 mm diameter 450 mm 515 mm 100 mm daimeter agli T zz i o x all dl 2 o Oo d E 2 E EMEN al amp S c ME Sg o 5 O E ES E E EE oo e mge oO o e e Y glans ape Tool size in the blue area has to be registered as APC prohibited tools E Tool size in the blue area has to be reagistred as APC prohibited tools Maximum tool length nm Maximum diameter and weight moment Shank a71 a81 Number of tool storage 40 and 60 97 and 137 186 242 300 O E ee Maximum diameter with conditions mm 115 100 BT50 450 600 without conditions 300 Maximum weight kg 20 30 HSK A100 540 690 Maximum moment N m 19 6 45 60 tools magazine for 30 kg weight mass 45 N m
3. pm End face cleaning air is discharged until the tool holder is secured tightly to the spindle end face P x End face i cleaning air ete End face cleaning air Photo a71 Photo a81 5XR spec Tapped hole 5XR spec WHP clamp D L s LOS ln E Includes a function for confirming secure attachment in the unlikely event chips get into the taper Chip conveyor Makino offers a variety of chip conveyor solutions designed for efficient chip removal Common types are Scraper Double type Scraper Hinge and magnetic Chip formation is determined by the type of material and manufacturing operations Optimal conveyor selection should be based on Less than 50 mm Larger than or equal to 50 mm the type of chips created Consult your Chips Makino representative for assistance Powders curls clumps splinters MEE C selection Auminumbased E E EE E M M 2 6 Steel based e e e Inner O Chip conveyor Double chip conveyor uter scraper scraper and hinge standard specification optional specification Please refer to the chip conveyor selection for detail criteria Through spindle coolant 1 5mPa 2 2 MPa 501z 60Hz M d 1 5 MPa through spindle coolant is standard feature for substantially reducing hole machining time optional specifications 3 MPa or 7 MPa Photo a81 Workpiece limitations size Machne a
4. Makino Milling Machine Co Ltd Head Office O MAKINO 3 19 Nakane 2 chome Meguro ku Tokyo to 152 8578 Japan Tel 81 0 3 3717 1151 Fax 81 0 3 3725 2105 URL http www makino co jp International Operation Department Atsugi Works 4023 Nakatsu Aikawa machi Aiko gun Kanagawa ken 243 0303 Japan Tel 81 0 46 284 1536 Fax 81 0 46 286 4334 Makino J Co Ltd 4007 Nakatsu Aikawa machi Aiko gun Kanagawa ken 243 0303 Japan Tel 81 0 46 286 8350 Fax 81 0 46 286 8385 URL http Awww makinoj co jp Makino Inc 7680 Innovation Way Mason Ohio 45040 U S A Tel 1 513 573 7200 Fax 1 513 573 7360 URL http www makino com Makino Inc Makino Die Mold Technologies Center Detroit 2600 Superior Court Auburn Hills MI 48326 U S A Tel 1 248 232 6200 Makino GmbH Makino Europe GmbH Hamburg Essener Bogen 5 22419 Hamburg Germany Tel 49 40 29809 0 Fax 49 40 29809 400 URL http www makino de Makino GmbH Kirchheim Kruichling 18 73230 Kirchheim unter Teck Germany Tel 49 7021 503 0 Fax 49 7021 503 400 URL hitp www makino de Makino France S A S Batiment Ronsard Hall A Paris Nord 2 22 Avenue de Nations CS 45045 Villepinte 95912 Roissy Charles De Gaulle Cedex France Tel 33 1 787843 20 Fax 33 1 787843 43 URL http www makino fr Makino Italia S r l Strada privata delle Orobie 5 Localita Santa Maria in Campo 20873 Cavenago Brianza MB Italia Tel 39 02 9594 82 90 Fax 39 02 9594 8240 URL h
5. Case 5 Photo Standard spindle a8l Metal removal rate 896 cm min Material Ductile cast iron FCD450 Spindle speed 320 min Feed rate 1280 mm min Tool used 200 mm diameter face mill Axial depth of cutting 4mm Radial depth of cutting 175 mm Metal removal rate 870 cms min Material Carbon steel S50C Spindle speed 320 min Feed rate 1280 mm min Tool used 200 mm diameter face mill Axial depth of cutting 4mm Radial depth of cutting 170 mm High torque spindle is optional specification for a81 Case 4 Standard spindle 488 N m 25 ED BT50 a8 Material Ductile cast iron FCD450 Spindle speed 1200 min Feed rate 480 mm min Tool used 40 mm diameter end mill Axial depth of cutting 50 mm Radial depth of cutting 6 mm Case B Standard spindle 488 N m 25 ED BT50 asi Material Ductile cast iron FCD450 Spindle speed 95 min Feed rate 152 mm min Tool used 150 mm diameter staggered tooth side milling cutter 16 insert Axial depth of cutting 4 mm Radial depth of cutting 15 mm ogre performance Boring Reverse spot facer ogres performance Drilling Tapping Case 8 Standard spindle 488 N m 25 ED BT50 ast Metal removal rate 679 cm min case B Material
6. Gray cast iron FC250C Spindle speed 935 min Standard spindle 488 N m 25 ED a Esedrato 187 mm min BT50 asi Tool used 68 mm diameter insert drill Radical depth of cutting 5 0 mm one side Material Ductile cast iron d High torque spindle 1009 N m 15 ED BT50 asi Spindle speed min i n Scien 83 mm min Metal removal rate 384 cms min and 400 mm length Spindle speed _ 02 min boring bar Feed rate 106 mm min Tool used 68 mm diameter insert drill High torque spindle is optional specification for a81 High torque spindle 1009 N m 15 ED BT50 asi Material Carbon steel S50C Spindle speed 60 min Spindle load 35 Feed rate 2 0 mm min Tool used M42 4 5 tap High torque spindle 1009 N m 15 ED BT50 asi Material Ductile cast iron FCD450 Spindle speed 76 min Spindle load 25 Feed rate 342 mm min Photo Standard spindle asi i Photo Standard spindle a8 Tool used M42 4 5 tap ll Pitch Measured position Target values Measured values Errors e Holes 1 2 500 0000 mm 499 9992 mm 0 0008 mm ccuracy 2 3 500 0000 mm 500 0011 mm 0 0011 mm 3 4 500 0000 mm 500 0026 mm 0 0026 mm Pitch and roundness 4 00 500 0000 mm 499 9992 mm 0 0008 mm Actual values measured in Makino facility ll Roundness Case 7 Roundness A 200 mm diameter Standard
7. This is not standard but option equipment only when a61nx 5E 7 This is standard equipment only when a51 5XU is selected Error compensations Stored pitch error compensation Backlash compensation Single direction positioning G60 Maintenance amp Safety Emergency stop Over travel Stored stroke check 1 L Stored stroke check 2 Self diagnostics function ECO mode functions TSC 7 0 MPa Inverter Drive Specification avairable only for through spindle coolant 7 MPa ECO mode of air consumption volume Power consumption monitoring Interlock Alarm history display Help function Spindle table crash avoidance function Standard tool length function 8 This is available only when 5XR spec and includes 3 dimensional manual feed and function of the coordinate calculation setting based on rotary angle axis 9 This is not available only when a51 a51 5XU a61 a81 a81M a82 or a82M 10 This is not available only when a51 a51 5XU or a61 The specifications in this catalogue may be changed without prior notice to incorporate improvements resulting ongoing R amp D program Horizontal Machining Centers al SEPIES Oo MAKINO Professional 5 specifications ll MTC specifications Standard Optional equipment Display 12 1 inches color TFT LCD with touch panel High speed High precision Gl 4 control Super GI 4 control L Super GI 3 c
8. feedrates also require quicker movement of the telescopic covers that protect the slideways and ball screws Constructed of a single metal sheet the X and Z axis covers enhance the reliability 4 of high speed movement by eliminating the risk of damage due to the incursion of chips The Y axis cover is driven by a pantograph to prevent collisions with the other axis covers Feedrate Rapid traverse 50 m min B Cutting feed 90 m min Ball screw cooling system High speed movement of the ball screws during long hours of operation generates heat that can affect accuracy and machining performance To eliminate thermal expansion temperature controlled oil that s matched to the bed temperature is circulated through the hollow ball screws Reduction of non cutting time for high productivity Previous machine Acceleration of spindle and axis feed small Cutting time ps Speed ATC S B axis iie B axis Time rotation rotation a7l a8l same machining program as on the previous machine Acceleration of spindle and axis feed large E Time reduction D Speed ATO M B axis ATC B axis Time rotation rotation a7l a8l Machining program using the parallel action function to reduce the total time unu Total time reduction effect 3 reduction O O Q l l o l i ATC ATC ATC Time B axis B axis rotation rotation Functions for reducing machining ti
9. is available as the optional specification only when a81 In detail please contact Makino representative staff in your area Broken tool sensor on ATC side Because broken tool detection is performed at the stand by position of the tool magazine machining time is unaffected p optional specification Retractable tool length measurement device e Metrol sensor tool length can be measured e MARPOSS sensor tool length and diameter can be measured Photo Metrol sensor The measurement head is retracted to a lower position than the table surface so that there is almost no interfere with the tool during machining High speed ring type tool magazine substantially reduces tool preparation time Simple high speed ring type tool magazine with high reliability patented E Tool preparation time minimum maximum Makino s ring type tool magazine supports high speed machining with smooth and fast indexing of the next ig E x pos E la r n 1 f 3 p T m 40 tools magazine 9 0 9 0 sec 4 om arii im ade eai 60 tools magazine 5 5 10 sec E B E d a3 ii m Selection of tool changing speed too The automatic tool changer ATC can i JE f E tool Tool seek time as fast as 5 seconds means that spindle wait time for the next tool is virtually eliminated After each machining operation the tools are returned to their original pot location Consistent
10. items on 12 page are the optional specifications Power kW Torque N m High torque spindle characteristics 350 min 1596ED 392 min 2596ED 500 min 2596ED 37 30min 40 30 cont 30 25 20 ee EOE 10 E E 0 1000 2000 3000 4000 5000 6000 7000 8000 Speed min 1000 DN i N 1009 350 min 1596ED 900 H 901 392 min 25 ED 800 H i 700 Ie 600 392 min 30min 1 504 350 min cont 500 400 300 185 1900 min 30 min 150 1900 min cont 100 2g 2000 3000 4000 5000 6000 7000 8000 Speed min 0 1000 Rigid machine construction supports high acceleration and accuracy Table B Minimum index angle 1 degree E Indexing time 90 180 degree a71 1 7 2 2 sec a8l 1 9 2 7 sec 0 0001 degree 1 25 1 7 sec 1 6 2 3 sec I Pallet positioning method 4 taper cone bushings The pallet is positioned with high accuracy by four taper cones Each taper cone incorporates a clamping mechanism and pallets are securely clamped with a total force of 10 tons The well balanced support system enhances cutting capabilities in the uppermost region on Y axis of the machining range E Minimum index angle I Indexing time 90 180 degree a71 a8l Pallet Cleaning air When pallets are changed the four taper cones on the table discharge strong jets of air to prevent chips from getting on the locating cones Telescopic covers Faster
11. of a centralized coolant pump nozzles overhead shower and base coolant Activation of the chip conveyor when the spindle is turning or when coolant is used Automatic power shutoff function Machining time 72 7n Rate of power consumption O Reduction of lubricant consumption Adoption grease Improved operating manuals for supporting effective machine use Makino also provides improved manuals for explaining the operation of the machine programming maintenance parts list and other aspects to ensure that Makino machining centers are easy to understand use and operate O User s Manual This manual mainly explains how to operate the machine and how to create part machining programs for high speed machining The control panel is mounted on the left side of the operator door and can Tool load and unload be rotated 180 degree This provides ideal visibility to the tool fixture and l l The door of the tools magazine has a wide Work piece during process prove out opening to allow tools to be replaced easily O Technical Manual This manual mainly describes regular maintenance operations a list of alarms and troubleshooting procedures for recovering from a problem u a7l a8l Easy maintenance and inspection 1 Units that require daily checking of oil levels or air pressures are concentrated in one location for easy confirmation Easy to clean coolant tank A sedimen
12. 0F 3 d 121 15min 5 L 40 38 EM 114 30 min INN 72 70 BT50 holder T HSK A100 holder i0 VAS a Cont 80 P 4o Wes ER Ho M e E NAA Rl ee pull 28 SEEE Ai 19 EE 123 if EN f 15 0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 Speed min Speed min optional specification selectable specification 20000 min spindle core cooling 20000 min high power spindle core cooling Makino s unique spindle core cooling and under race lubrication system is used to cool and lubricate this spindle This advanced system minimizes spindle thermal distortion during high speed operation maintaining stable high accuracy even over long hours of continuous machining Configured with this spindle the machine is ideally suited for deep pocket machining common in aluminum prototype and billet parts like vacuum chambers and aerospace structural components Additionally the 20 000 min spindle has two variants the 30kW high acceleration and a 55 kW high power spindle delivering impressive machining performance 90 20000 mim HSK A100 I Speed range E Taper hole Bl Drive motor output 10min cont 20000 min spindle 30 25 kW Acceleration time 20000 min spindle 20000 min high power spindle 90 90 kW 20000 min high power spindle 10000 mi 8 5 sec 4 4 sec 18000 mn 16 5 sec 8 7 sec 20000 min 22 0 sec 10 4 sec E Torque 20000 min spindle 10 m
13. 10min 50 cont 44 2596ED 25 cont ES 22 pa S 20 40 xX D D z i O A i A 1 10 s eor jf IE ti Ii E E 1 On eI l S rj EMI ei 0 4000 8000 12000 16000 20000 0 4000 8000 12000 16000 20000 Speed min Speed min 400 950 10 min 400 g 300 i 350 2596ED s E 300 zl 238 cont Z o 200 N E S E E E 2 8 e eoe i 1 O Lo po e o T rool 100 T AE asas e Bs 0 4000 8000 12000 16000 20000 se 53 TE pog 1 1 1 1 Speed min 0 4000 8000 12000 16000 20000 in 1 The all items on 11 page are the optional specifications APEE AMIR High torque spindle available only when a81 8 000 min high torque spindle generates an impressive 1 009 N m of torque The powerful direct drive spindle motor features large 120 mm inner diameter spindle bearings Torque and rigidity of this spindle make it ideal solution for large feature heavy duty milling drilling boring and tapping of ferrous materials Gearless direct drive spindle design also provides exceptionally fast acceleration that minimizes non cut time in tapping and high speed finishing applications 20 8000 mim ll Drive motor output 15min cont 87 30 KW ll Bearing inner outer diameter 120 180 mm 4 8 sec 1 5 sec 1009 504 N m I Speed range Acceleration time 8000min 4000min E Torque 15 ED cont The all
14. 300 tools magazine Tool change time tool to tool chip to chip MAS method second 1 7 3 8 1 7 4 2 Width x Depth omm 3152 x 4843 3693 x 5584 standard Number of support point mu 3 optional specification Horizontal Machining Centers A y as Standard specifications 10000 min spindle Spindle temperature controller 40 tools magazine Automatic Pallet changer APC A PC safety cover with door interlock 960 division indexing table Pallets with tapped holes 2 pallets Ball screw core cooling gt Signal lights 3 layer ECO mode functions Optional specifications equipment EE a el ee 09090 e 0000000009009 09 MOOD PD 0 ao ao HSK A100 spindle 20000 min spindle core cooling HSK A100 20000 min high power spindle core cooling HSK A100 High acceleration spindle 22 18 5 kW High torque spindle 37 30 kW available only when a81 60 tools magazine ring type 60 tools magazine for 30 kg mass 45 N m moment a81 97 137 186 242 300 tools magazine matrix type 186 or larger tools magazine Left discharge chip conveyor is not available Scale feedback 0 1 micron NC rotary table 0 0001 degree 5XR spec T slot pallet specification 2 pallets Pallet clamp confirmation function Pallet random calling function Standard only when pallet magazine is selected 4 face program random call
15. 71 a81 WHP clamp D WEM MIU e 1 Spherical radius A 400 500 a _ Diameter 700 850 s a me C 380 455 WHP i 1 QE D E 2 sec Height i D 193 649 183 4 Coolant draw back patented Weight kg 150 520 The through spindle coolant system includes a unique coolant drawback circuit The coolant stop command activates a draw back a81 system that vacuums excess coolant from the tool and spindle This system reduces tool change time and minimizes coolant Please contact Makino representative staff in you area of the contamination of the tool magazine workpiece size dimension in detail when WHP clamp D is selected optional specification optional specification Machine uptime is enhanced by better maintainability and accessibility Energy saving effect of high speed machines High speed machining reduces part cycle time and therefore reduces 6864 W power consumption A comparison was made between a previous machine and a71 for machining the same part As seen at the right a71 showed only a slight increase in the rate of power consumption compared with its large benefit of reducing the machining time This indicates that a high speed machine consumes less power per product or per unit time thereby providing substantial energy savings Previous machine Power consumption 1 00 Energy saving measures OO ue SES SESSESEESE ees eme O Reduction of power consumption Use
16. 8sec 0 8sec 2 4sec 2 4sec Standard spindle The standard spindle is well suited to handling a wide a B Standard spindle characteristics High acceleration spindle characteristics variety of machining jobs ranging from high volume cast iron parts for automobiles construction equipment and 2 430 min 25 ED 7 40 in 15 mi agricultural machinery to steel and aluminum components oo p a 18 5720 mine Oo Providing powerful output of 35 kW the standard spindle oer n ig Du ER 30 achieves low vibration for superior machining quality This 30 pLSUGUmi ik 1 E 18 9 780 miol spindle delivers an optimum balance of impressive cutting E 25 cont 22 15min capabilities in many different machining fields including ET i z 18 5 cont rigid taping at 3000 min g HT E 2 i a B Speed range 20 10000 mim br E Drive motor output 15min cont 99 29 KW nm o i z Cop ew i m i j ll Bearing inner outer diameter 110 170 mm een s 0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 Speed min Speed min E Acceleration time 10000 min 9 0 sec 500 488 430 min 25 ED 5000 min 1 4 sec 400 4 400 500 min 15 min E Torque 25 ED cont 488 304 N m 400 245 720 min 1596ED iu MV 304 580 min cont sai 226 780 min 25 ED soL z 140 e E 176 15 min o T e j 117 E 200 143 cont o 220
17. a input output Data center Standard memory 4 MB File management function NC programs various data files DNC simple schedule function Multiple main programs executable Automatic fire extinguisher interface Data center expansion function type A total 360 MB Data center expansion function type A total 800 MB Data center expansion function type C total 1 6 GB Twist pair cable 10 m Twist pair cable 20 m L Twist pair cable 30 m Twist pair cable 40 m Twist pair cable 50 m 8 port HUB LI Special User I O Interface LI Macro variable file output function 1 This is standard when 5XR spec or a51 5XU is selected 2 This is available only when a51 a61 a81 a81M a82 or a82M 3 Super GI 4 control has to be selected with this Software Pallet random calling function LI 4 face program random calling function FF path package includes helical interpolation External setting orientation LI Function of the coordinate calculation and setting based on the rotary axis angle 9 LI 3D shape measuring function A 7 Module MMC specification Ethernet I F For uCell Expert and uDMS5 HSSB connecting kit 4 When the run hour and parts quantity are got by using the FANUC FOCAS Library FANUC run hour and parts display option equipment has to be selected 5 When the machine time is got by using the FANUC FOCAS Library FANUC machini
18. ed with Configuration mm orizontal machining center a81 x 3 Vehicle Liner M Multi layer Work setting station 2 Pallet stocker 32 two layers 8525 Printed in Japan M 360Eh 2 1301 1 V T F Horizontal Machining Centers VAl ci S OQ MAKINO a71 a81 specifications Travels Distance to spindle center from pallet surface 80 810 80 880 Distance to spindle gauge line from pallet center MR 50 1070 A emm qnm 1 7 1 25 2 2 1 75 1 9 1 6 2 7 2 3 Mele D Speed range 20 10000 Taper hole 7 24 No 50 HSK A100 Motor rated output power 15 min continuous 35 25 Spindle Torque 25 ED continuous 488 304 Acceleration time 10000 6000 min Lubrication cooling Cil air Jacket Rapid traverse mm min 50000 Feedrates Cutting mm min 1 50000 Number of tool storage capacity amE 40 and 60 97 137 186 242 300 a 115 only when 40 and 60 tools magazine 300 Maximum tool diameter no condtion with condition ra 100 only when 97 and 137 186 242 300 tools magazine 300 Automatic Maximum tool length IUS 450 540 only when HSK A100 600 690 only when HSK A100 tool changer Maximum tool weight 3 8 1 4 20 only when 40 and 60 tools magazine 30 only when 97 and 137 186 242 300 tools magazine Maxi TT t 19 6 only when 40 and 60 tools magazine Sxumuroosmemcn 45 only when 97 and 137 186 242
19. erface and 100 V power outlet Automatic fire extinguisher interface Rigid tap 3000 min GI 4 control Tool life monitoring function Automatic power shutoff CE regulation European area 8 nozzle coolant flow switch Through spindle coolant flow switch Chip Conveyor BSW990 rear discharge scraper Chip Conveyor LDW955 left discharge scraper and hinge This is not available when 186 242 or 300 tools magazine Chip Conveyor BDW1030 rear discharge scraper and hinge Magnet drum Chip Conveyor C LSW955 for cast iron left discharge scraper This is not available when 186 242 or 300 tools magazine Magnet drum Chip Conveyor C BSW1030 for cast iron rear discharge scraper Center trough chip conveyor hinge Chip bucket Mist collector Connecting port for mist collector Operator door lock amp APC door lock with power shut off ATC door lock with power shut off Automatic door for A PC cover Rotary wiper for splash guard window Positioning block Automatic workpiece measuring device MARPOSS probe Retractable automatic tool length measuring device Metrol probe Retractable automatic tool length measuring device MARPOSS probe ATC side broken tool sensor Measuring data print out function SD Shape Measuring Function Automatic workpiece measuring device measuring data print out function and custom macro are required Automatic grease sup
20. ic unit and control unit or select jig controller for CPH upper on line hydraulic and pneumatic pipe optional specification CPH is an abbreviation for Continuous Pressure Hydraulic Fixture control Jig controller for CPH Jig controller for CPH optional specification can be selec ted according to the following table when CPH upper on line type hydraulic and pneumatic pipe optional specifica tion is selected The jig controller for CPH consists of hy draulic supply unit the CPH control panel and the control CPH operant Controller unit panel dy n The maximum height of work is lower when CPH upper on line hydraulic and pneumatic pipe is selected Please refer to the specifications in detail The customer or integrator needs to design manufacture and installed jig to be connected with CPH upper on line hydraulic and pneumatic pipe photo a51 6 6 ports 12 12 ports unit for jig A maximum of 12 ports of hydraulic or pneumatic can be Maximum Pipe details H hydraulic supplied to each pallet In addition one line of coolant can IUIUS TS EOM be provided for fixture locator wash 7 MPa H 4 P 2 x 2 for 6 6 ports CPH upper on line type hydraulic and pneumatic pipe 21 MPa H 4 P 2 x2 E a i 7 MPa H 8 P 4 x 2 m A om for 122 12 ports ESO M 21 MPa H 8 P 4 x 2 in pt i Hydraulic supply unit P ri E uA I a Th L E 1 P T The all items on 21 page are the opt
21. in cont 390 238 N m Spindle cooling and lubrication system 20000 min high power spindle 25 ED cont 390 190 N m Makino s spindle core cooling system circulates a large volume of temperature controlled cooling oil through the center of the rotating spindle to provide direct internal cooling This unique system cools the rigid spindle and large 100 mm inner diameter bearings effectively minimizes thermal distortion even during sustained high speed operation The cooling oil first travels through the spindle core The oil temperature increases slightly as it moves through the core and circulates through the spindle stator housing This creates an intentional temperature difference between the spindle and housing This consistent temperature difference and the superior cooling capability facilitate higher spindle preloads ideal for heavy duty cutting even in ferrous materials With under race lubrication the cooled oil circulates through the center of the spindle and then flows through holes in the inner race of the spindle bearings Centrifugal forces distribute the oil from the inner race throughout the bearing package providing reliable lubrication even when the spindle bearings are rotating at high speed patented Work size 750 x 450 x 300 mm Cooling oil supply port Cooling oil exit B 20000 min spindle characteristics E 20000 min high power spindle charcteristics 30 10 min 30 60 55
22. ing 12 digit Canned cycle Sub program call 10 folds nested Exact stop Q09 Exact stop mode G61 Tapping mode G63 Cutting mode G64 Rigid Tap Programmable data input G10 Tape format for FS 15M Custom macro common variables total 100 Additional common variables total 600 L Additional common variables total 1000 L Optional chamfering corner R Programmable mirror image G51 1 G50 1 Scaling G51 G50 LI Coordinate system rotation G68 G69 L Figure copying G72 1 G72 2 L Polar coordinate command G15 G16 LI Normal direction control Chopping function G81 1 Please contact us whenever this will be selected 5 axis functions Workpiece setting function includes tilted working plane indexing command Tool center point control High speed smooth TCP 3 demensional cutter compensation LI 3 demensional manual feed L 3 dimensional coordinate conversion L Rotary table dynamic fixture offset 5 axis machining package for 5XR spec 1 This is not available when 5XR spec a51 5XU or a61nx 5E is selected 2 This is standard when 5XR spec a51 5XU or a61nx 5E is selected 8 NC rotary table has to be selected with this 4 2nd reference position return is a fixed position on machine tool ATC etc and cannot be altered arbitrary 5 These are available only when 5XR spec a51 5XU or a61nx 5E is selected 6
23. ing function CPH upper on line type hydraulic and pneumatic pipe 6 6 ports CPH upper on line type hydraulic and pneumatic pipe 122 12 ports Jig controller for CPH 7 MPa 6 6 ports Jig controller for CPH 21 MPa 1212 ports 6 pallet flat pallet magazine 1 WSS a71 7 pallet flat pallet magazine 1 WSS 7 pallet flat pallet magazine 7 WSS a71 8 pallet flat pallet magazine 8 WSS 12 pallet vertical 2 tier pallet magazine 2 WSS a71 14 pallet vertical 2 tier pallet magazine 1 WSS a71 18 pallet vertical 3 tier pallet magazine 2 WSS a71 21 pallet vertical 3 tier pallet magazine 1 WSS a71 6 pallet track type pallet magazine 1 WSS I T type 8 pallet track type pallet magazine 1 WSS I T type 10 pallet track type pallet magazine 1 WSS I T type 12 pallet track type pallet magazine 1 WSS I T type Module MMC specification 1 2 4 face angle plates T slot Air blower Workpiece washing gun Coolant temperature controller with heater Through spindle coolant and air 3 MPa or 7 MPa 8 nozzle coolant supply Operator door lock operation mode Through spindle coolant and air 1 5 MPa 2 2 MPa 50 Hz 60Hz Base coolant center trough Overhead shower coolant system Chip Conveyor LSW880 left discharge scraper Splash guard with fluorescent lamp 1pc oO MAKINO Portable manual pulse generator with the handle enable button I O int
24. ional specifications Responding to a wide variety of machining needs Horizontal Machining Centers ci VAl S OQ MAKINO Floor plans Left discharge chip conveyor scraper Al LI lll 40 60 tools magazine a7l a8l A1 3152 mm 3693 3991 mm B1 4843 mm 5584 mm when step for operator is included ll 97 137 tools magazine cd e m chip conveyor a 7l asi A2 3904 mm 4262 4560 mm B2 4843 mm 5584 mm when step for operator is included Ii A2 li 186 242 300 tools magazine a7l a8l A3 3980 mm 4511 4809 mm B3 5910 mm 6652 mm C3 6269 mm 6830 mm C3 750 mm C3 709 mm when step for operator is included Hi _ 7 300 tools magazine 242 tools magazine Back discharge chip conveyor scraper l a oO MAKINO Floor plans when flat pallet magazine is connected with ll 97 137 tools magazine lt 7 l E a ul Y Me AF S e EJ ay SX To CN JZ5s u exp 7 n W 186 242 300 tools magazine S per y ZA CON D S S WT H SJ A2 con iu B2 9277 Tr S5 Maa JB wy ZY p A Es P lt WAS A2 1 S PN N X E Oe EM SAC SS gi B2 750 709 Floor plan when Module MMC is connect
25. itp www makino it Makino Iberia s l u C Agricultura 16 18 2 42 08320 El Masnou Barcelona Spain Tel 34 93 555 9515 Makino s r o Tuhovska 31 83106 Bratislava Slovakia Tel 421 2 4961 2100 Fax 421 2 4961 2400 URL http www makino sk Makino Europe GmbH Moscow 4th Dobrininsky Pereulok 8 Office C13 02 119049 Moscow Russian Federation Tel 7 495 9 89 82 20 Fax 7 495 9 89 82 21 Makino Asia Pte Ltd 2 Gul Avenue Singapore 629649 Tel 65 68615722 Fax 65 68611600 URL http www makino com sg Makino China Co Ltd No 2 Mu Ye Road Yushan Town Kunshan City 215 316 China Tel 86 512 5777 8000 Fax 486 512 5777 9900 URL http www makino com cn Makino India Private Limited No 11 Export Promotion Industrial Park Whitefield Road K R Puram Bangalore 560 066 India Tel 91 80 6741 9500 Fax 91 80 6741 9523 URL http www makinoindia co in PT Makino Indonesia Gading Mediterania Residences RK 008 D Jl Boulevard Bukit Gading Raya Kelapa Gading Jakarta Utara 14240 Indonesia Tel 62 2130041022 Fax 62 2130041023 Makino Technology Center Sdn Bhd No 11 Jalan Teras 2 Kawasan Industri Teras 43300 Balakong Selangor Darul Ehsan Kuala Lumpur Malaysia Tel 603 89611973 Fax 603 89611971 Makino Thailand Co Ltd 57 23 Moo 4 Ramintra Road km 2 Anusaowaree Bangkhen Bangkok 10220 Thailand Tel 66 2 971 5750 Fax 66 2 971 5751 URL http www makino com th Makino Asia Pte Ltd Vietnam office 9th Fl
26. mes can be specified with one M code command such as simultaneous ATC operation and table rotation or simultaneous execution of spindle stop tool orientation and coolant off optional specification Three points support Rigidity is designed into the bed castings allowing a71 and a81 horizontal machining centers to sit on only th points Three point support reduces installation time a eliminates periodic alignment maintenance If shop flc layouts need to change a71 a81 machines can be quickly moved and returned to production GI 4 control Both machines are equipped with GI 4 control that maintains excellent shape accuracy even at high cutting feeds Four control modes can be selected to match the machining job except f spec depending on whether speed or accuracy is the priority Highspeed E EN 9 High accuracy Radical Mode High Efficiency Mode High Accuracy Mode Super High Accuracy M251 M250 M252 NH M255 High contouring accuracy facilitates process concentration Machine parts have traditionally been produced mainly in boring operations involving the use of many tools which has required considerable amp time and effort for tool maintenance and Machining operations that were previously done on a lathe can be replaced by a contouring process executed on a machining center This concentration of machining processes substantially reduces setup time for greater efficiency
27. ng time stamp option equipment has to be selected 6 This is standard only when a51 5XU 7 Automatic workpiece measuring device has to be selected with this The specifications in this catalogue may be changed without prior notice to incorporate improvements resulting from ongoing R amp D programs Printed in Japan E 175Eg 1301 1 V T F
28. ontrol L FT function Nano smoothing Easy push button operation Registered tool automatic selection and changing function All axis automatic return to reference point Automatic return to work setting position Zaxis retraction LI Automatic Z axis retract and restart function Editing function Program Preview Back ground editing equivalent to FANUC Backgrund editing Cut amp Paste and Replace function equivalent to FANUC Extended part program editing 2 program simultaneous edit function Gcode Insert function Mcode Insert function Fixed program Insert function Final MDI program Insert function Coordinate value Insert function equivalent to FANUC Playback Other program Insert function m Alphanumeric Program file name input 32 characters Guidance Self diagnostics and instruction display Number and position of limit switches and solenoid display for alarm Alarm History function machine side and NC side Automatic display for regular maintenance advice User create function for regular maintenance Monitor Spindle load display Spindle load monitoring function SL Tool life monitoring function TL Direct spare tool selection function Product count function 4 equivalent to FANUC Run hour and parts count display Machining result function equivalent to FANUC Machining time stamp _ Adaptive control function AC Dat
29. oor Vinaconex Building 47 Dien Bien Phu Street Da Kao Ward District 1 Ho Chi Minh City Vietnam Tel 84 839104832 Fax 84 839104994 Makino Korea Co Ltd 335 12 Doksan Dong Geumcheon Gu Seoul Korea Tel 82 0 2 856 8686 Fax 82 0 2 856 8555 URL http www makinoseoul co kr O31 al IH BORA SENT Lm i The specifications figures and overview of the products peripheral device and accessories includes options in this catalogue may be changed without prior notice to incorporate improvements resulting from ongoing R amp D program The products displayed in this catalog include the optional specifications and equipment The products include technical data and software may be subject to the Foreign Exchange and Foreign Trade Control Law in Japan Prior to any re sale re transfer or re export of controlled items please contact Makino to obtain any required authorization or approval Printed in Japan M 360Eh 1301 1 V T F as J em 0D Horizontal Machining Centers No 5Q taper Spindle O MAKINO Enhancing manufacturing capabilities The challenge of achieving the highest possible productivity and quality within a limited time frame is a constant objective for the shop floor Makino machining centers consistently meet these challenges by providing a rigid ideal platform for high efficiency high accuracy machining in a wide variety of materials In addition Makino s superior designs such as one piece wa
30. override G62 Inverse time feed G93 Program editing operation Part program storage size total 320 m Additional total 640 m Additional total 1280 m Additional total 2560 m Additional total 5120 m L Additional total 10240 m Additional total 20480 m Number of registerable program total 63 Additional total 250 available only when 320 m part program storage size Additional total 500 available only when 640 m part program storage size Additional total 1000 available only when 1280 m or more part program storage size Additional total 2000 available only when 2560 m part program storage size Additional total 4000 available only when 5120 m part program storage size Part program editing Program number search Sequence number search Address word search Display 12 1 color TFT LCD with touch panel MDI operation Clock function Operation history display Machining time stamp Only when FS310is Run hour and parts count display has to be selected with L Run hour and parts count display O e RS232 interface HSSB connecting kit for uCell Expert wCell Expert or uDMS5 S T M functions Spindle speed function direct commanding S5 digit Tool function T4 digit Tool function T8 digit M code function Operating support functions Label skip L High speed skip function Cont
31. ply unit Air dryer Lighting device inside of electric enclosure and 100V outlet Run hour meter Warm up timer Super GI 4 control Surper GI 3 This is available only when a81 Customer specified machine color Printed in Japan M360Eh 1 1301 1 V T F Horizontal Machining Centers al SEPIES Professional 5 specifications ll NC specifications oO MAKINO Standard Optional egipment Controlled axes Simultaneous 3 axes Simultaneous 4 axes NC rotary table Simultaneous 5 axes Programmings Programming unit 0 0001 mm Programmable maximum 9 digits 99999 9999 Absolute incremental programming G90 G91 Pocket calculator type decimal point programming Tape code ISO EIA automatic recognition Inch metric conversion G20 G21 Interpolations functions Positioning non linear interpolation type positioning GOO _ Positioning linear interpolation type positioning GOO Linear G01 Circular GO2 G03 Nano Helical Circular 2 axes linear G02 G03 Polar coordinate G12 1 G13 1 Oylindrical G07 1 Involutes Conical spiral Hypothetical axis NURBS 3 dimensional circular Feeds function Cutting feed F5 digit Dwell G04 Rapid traverse override Cutting feed override 0 200 Feedrate override cancel M49 M48 t digit F code feed F1 F9 LI Automatic corner
32. rol in out Single block Program stop MOO Optional stop MO1 Optional block skip 1 Additional optional block skip 1 9 Dryrun Machine lock FreezeZ axis Auxiliary function lock S T M Mirror image M21 M22 M23 Manual absolute on and off Program restart Tool length measurement L Handle interruption L Sequence number comparison and stop Tool compensation Length offset G43 G44 G49 Radius nose radius compensation G41 G42 G40 Tool offset pairs total 99 Additional total 200 Additional total 400 Additional total 499 Additional total 999 Tool offset memory A Tool offset memory B Tool offset memory C 3 dimensional tool compensation NN Coordinate Manual reference position return Reference position return G28 2nd reference position return 3rd 4th reference position return Reference position return check G27 Return from reference position return G29 Coordinate system setting G92 Local coordinate system setting G52 Machine coordinate system setting G53 Workpiece coordinate system G54 G59 Floating reference position return G30 1 Addition of workpiece coordinate system 48 pairs Addition of workpiece coordinate system 300 pairs Workpiece coordinate system preset G92 1 Programming support functions Circular interpolation by R programm
33. spindle 488 N m 25 ED BT50 asi BO ia n F i EST E r Radical depth of cutting 10 mm me i H Eg X E one side 7 m E n E Roundness B oP nears 4 When machining at higher position on p 800 mm diameter o a Y axis LI a Material Ductile cast iron FCD450 L T ada Spindle speed 282 min ie le a 3 ARAR o7 mm min CI 2 3 um cw B 2 8 umiccw Tool used 65 mm diameter HIM S if The both were actual values measured in Makino facility back spot facer Photo Standard spindle a8l optional specification i iY D _ 1000 mm diameter 800 mm diameter B8 Axis travels X x Y x Z 730 x 730 x 800 mm B Axis travels X x Y x Z 900 x 800 x 1020 mm B 360 degree cont B 360 degree cont I Pallet size 900 x 500 mm B Pallet working area 630 x 630 mm E Maximum pallet load 700 kg E Maximum pallet load 1200 kg lj B Spindle taper hole 7 24 No 50 taper I Spindle taper hole 7 24 No 50 taper Maximum workpiece size when pallet is changed Maximum workpiece size when pallet is changed Front view Floor plan ee eee va b LJ B i J 3 MES i A OE 2600 mm aN 3 i LJ L T mm E oe j ae 0984 mm
34. t collector is provided in an easily accessible location to simplify the task of cleaning out fine chip particles that accumulate at the bottom of the tank Clean working environment Two chip evacuation ports are in the pallet Quick spindle replacement loading station PLS where work is loaded and unloaded Chips and coolant that fall into these ports are automatically evacuated to the chip conveyor via the center chip trough a71 and a81 feature an independent mechanism patent pending that allows the spindle bearings and rotor to be pulled out and quickly replaced thereby minimizing the downtime if the spindle has to be replaced for some reason Pallet magazine specifications for automation Various pallet magazines for automation Flat pallet magazines 7 pallets 1 work setting station WSS 8 pallets 8 WSS In the case of 60 tools magazine one of the pallet stocker is limited Please contact Makino representative in your area in detail Vertical 2 tier pallet magazines a71 14 pallets 1 WSS 12 pallets 2 WSS Vertical 3 tier pallet magazines a71 21 pallets 1 WSS 18 pallets 2 WSS Photo Flat pallet magazine 7 pallets 1 WSS Continuous Pressure Hydraulics A flexible continuous coupled fixture clamping system Ordinary connection method CPH upper on line type hydraulic and pneumatic pipe The customer or integrator needs to supply the hydraul
35. tool location simplifies periodic tool inspections and reduces the risk of tools being put in the wrong pot be set to operate at three different speed levels normal setting is high speed Medium and low speed levels can be selected while changing heavy or unbalanced tools or when changing the head used for making measurements E Medium speed levels n Low speed levels E E E Tool storage capacity Servomotors are used in all axes to ensure quick operation Tool preparation time 11 seconds at minimum only when 97 or 137 tools magazine rie r VASA ASVENIS ols magazine Tool loading station 97 and 137 186 242 300 tools Matrix tool magazines include a tool loading station for safe efficient tool loading and inspection optional specification Center chip trough can evacuate large volumes of chips effectively for 5 axis machining from the machine during continuous machining Standard features ensure reliable chip evacuation e 8 nozzle coolant supply device Overhead shower coolant system e Base coolant center trough e Chip conveyor with drum filter Designed for zero chip incursion Chip incursion ___ HSK spindle VU Me Air is discharged when tools are changed to clean the spindle end face and taper _ End face cleaning air e Taper cleaning air Yi EN End face cleaning air
36. y covers provide industry leading reliability with a focus on eliminating unplanned down time The enhanced manufacturing capabilities and exceptional reliability of Makino machining centers create machining solutions that minimize per piece cost of production ou performance ea performance Face mill Face mill End mill Side milling cutter Case 3 Case 1 High torque spindle 1009 N m 15 ED BT50 asi Standard spindle 488 N m 25 ED BT50 a81 Metal removal rate 792 cm min When machining around 200 mm on Y axis Metal removal rate 792 cms min When machining at higher position on Y axis Material Ductile cast iron FCD450 Spindle speed 630 min Feed rate 1320 mm min Tool used 125 mm diameter face mill Axial depth of cutting 6 mm Radical depth of cutting 100 mm Case 2 Standard spindle 488 N m 25 ED BT50 ast Material Ductile cast iron FCD450 Spindle speed 800 min Feed rate 1440 mm min Tool used 80 mm diameter face mill Tool length 275mm Axial depth of cutting 4mm Radial depth of cutting 60 mm Fh x Photo Standard spindle a8l Case 2 Photo Standard spindle a8l optional specification r H i68 ot Photo High torque spindle a8l bo hi Case 4 Photo Standard spindle a8l
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