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1. MODEL L motor length HT23 393 1 54 23 394 1 54 0 003 23 395 1 54 18 00 MIN 4 X 00 205 0 01 7 HT23 396 2 13 5 0 01 206008 1 50 0 001 23 397 2 13 J 591 0 01 _ 23 398 2 13 2x 0 92 HT23 399 2 99 eei EE UE 1 856 HT23 400 2 99 0250 0000 23 401 2 99 228006 reb d 0 630 039 787 gt 020 77 0 006 k FEAT 2X141 0 003 A m 0 002 SIZE 34 FRAME MODEL L motor length 18 00 MIN 5034 324 2 50 02 875 5034 334 540 y JE 002 5034 348 2 50 EA 5034 349 370 4 5034 350 6 10 2 x 0 3750 9338 1 2222 21006 w 1 19 03 SIZE 42 FRAME MODEL L motor length 5042 022 7 7 14 NPT L gt T 1 25 08 32 02186 002 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves Motor Dimension Drawings SIZE 23 FRAME MODEL L motor length 5023 365 2 0 5023 366 3 0 5023 367 Aa 0 10 shielded cable w connector 060 2 0 250070005 0 o 46 32 UNC
2. Dynamic Torque 07 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 115 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second HT23 396 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 150 120 Dynamic Torque 90 07 60 30 0 0 5 10 15 20 25 30 35 40 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 1 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 i Revolutions second Full Steps second Half Steps second HT23 398 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 3 5A Phase 120 100 Dynamic 80 Torque oz in 60 40 20 0 S 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second s STEP MOTORS Applied Motion Products Size HT23 Motor Typical Speed Torque Performance HT23 399 MOTOR Motor Connection Parallel Drive PD5580 Drive Setting 1 4A Phase 250 100 200 77 80 Dynamic Power Torque 150 60 watt
3. HT17 074 HIGH TORQUE MOTOR 17 075 HIGH TORQUE MOTOR Motor Connection Parallel Motor Connection Parallel Drive 2035 Drive 2035 Drive Setting 35 VDC 25A e Full Step Drive Setting 35 VDC 1 25A Full Step 0 Pullout Power Pullout Power Torque watts Torque watts oz in oz in 00 10 20 30 40 50 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 2 000 4 000 6 000 8 000 10 000 Torque Power Torque Power Revolutions second Revolutions second Full Stepping Full Stepping HT17 076 HIGH TORQUE MOTOR 17 077 HIGH TORQUE MOTOR Motor Connection Parallel Motor Connection Parallel Drive 2035 Drive 2035 Drive Setting 35 VDC 875A Full Step Drive Setting 35 VDC 5A Full Step 60 s 0 Pullout Power Pullout Power Torque watts Torque watts 02 11 07 11 00 10 20 30 40 50 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 0 2 000 4 000 6 000 8 000 10 000 Torque Power Torque Power Revolutions second Revolutions second Full Stepping Full Stepping Full steps rev Rev sec x 200 STEP MOTORS Dynamic Torque Data 42 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Size 23 Motor Typical Speed Torque Performance 4023 819 MOTOR otor Connection Center Tap
4. 101 2035 2035 0 PD2035 Series Torque Curves 102 103 3540 Series Torque Curves 104 105 5580 Series Torque Curves 106 107 7080 Series Torque Curves 108 109 8400 Series Torque Curves 110 MOTOR CONTROLS SECTION 02 111 OSTA EE 112 T 113 General 0 6 660000000160 114 5 5180 Feallire 2 115 Program 44 040 115 116 Siel Men 117 Si 100 Motion Controller 119 Technical 120 Recommended Drivers 120 INGE 1100 82 22 121 NEED EE 122 Mounting the Optional 1 1 27 123 POWER SUPPLIES amp ACCESSORIES 124 Ls CER 124 PS10500 Go T qana 125 CNG MEL 126 Applied Motion Products Inc rese
5. apige H LI 4 i i 42 41 40 39 38 87 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 1211 10987654321 OUTPUT OPTO ISOLATORS OUTPUT SOLID STATE RELAYS Communications The MC8400 has two RS 232c serial communi cation channels Both are capable of functioning independently and can have different communi cation parameters FACTORY RS 232c PARAMETER OPTION DEFAULT Port Number 1 or 2 N A first or second RS 232c port Baud Rate 300 1200 2400 4800 9600 or 19200 9600 Data Bits 7 08 8 Parity EVEN ODD SPACE MARK or NONE NONE Stop Bits 1 or2 1 MTRIG SOLID STATE RELAY ENCODER OPTO ISOLATORS MTRIG OPTO ISOLATOR ENCODER SOLID STATE RELAYS User Power Supplies isolated The MC8400 1 0 board comes with two power supplies that are available for you to use Both are isolated from the drives high voltage sup ply The first power supply is 5 Vdc with a cur rent capacity of 0 3 amps 300 ma This supply is regulated and the voltage will remain within 2 5 of 5 volts The second supply
6. 32 33 ILIA 34 35 T FAA a 1 E E E eso 36 MILIT LACE 37 DYNAMIC TORQUE DATA Size 14 0101 38 Size 17 mM 39 Sze HTI MO O 22 ul a oi NE 40 41 Siz 23 Dn E 42 44 Size HT23 5 iiie ei u E eS 45 46 9126 34 ng 47 48 Size 1134 ERE 49 Applied Motion Products Inc reserves the right to change products displayed this catalog without notice order to improve quality reliability Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com STEP MOTOR DRIVES amp CONTROLS 51 SELECTION GUIDE BY FUNCTION 0112 53 DRIVES CONTROLS SECTION GUIDE 020 0 02 2 1 54 OPEN FRAME SYSTEMS 54 PACKAGED SYSTEIMS 55 APPLICATION DIAGRAMS Typical Single Axis System With Separate Drive and Control in Stand Alone 56 Typical Single Axis System With Control and Drive ina Single Package in Stand Alone 56 Typical Single Axis System With Separate Drive and Controller Connected to a Host Compuler 57 Typic
7. 0 1968 0009 t 2 x 1 220 000 9 866 001 Hybrid Step Motors 1 MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches ozin Leads Angle Volts Amps Ohms mH oz in G CM Lbs 5017 006 1 1 34 21 2 6 1 8 57 67 84 124 104 19 0 40 3 15 0 40 95 42 341 5017 007 1 21 2 136 28 480 640 3 15 0 96 40 240 160 5017 008 1 141 170 11 1500 180 0 3 V 10 0 120 16 75 0 450 V V 5017 009 1 1 54 314 85 57 150 260 147 270 52 3 22 0 60 580 75 65 5017 010 1 31 1 170 28 600 1120 3 22 0 120 40 300 280 SIZE 5017 011 1 31 1 339 14 240 0 420 0 1 3 V 22 0 240 20 120 0 105 0 V V 5017 012 1 1 85 42 4 57 85 66 112 191 350 66 3 30 0 40 120 33 28 5017 013 1 42 4 85 57 150 232 3 30 0 6 0 580 75 58 5017 014 1 42 4 170 28 600 1040 3 V 30 0 V V 120 40 300 260 V V OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed for single shaft To order double shaft add D to the end 27 Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com 6 1 59 080 Jis 4 4 40 Jesen 7 17 DEEP 000 7 0 19681 0004 3 zi Ban T T RAT rm 773 006 E 000 177 006 0 866 00 795 02
8. BKSP ing only MECHANICAL OUTLINE Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Mounting the Optional MMI 01 There are two ways to mount the MMI 01 in your application No matter which method you choose you ll need to connect the MMI 01 to your indexer drive with the programming cable You will not however need the adapter plug The MMI 01 has the same telephone style connector as the 7080i and 515580 drives Depending on how you mount the MMI 01 and cable in your application you may find that it is difficult to remove the cable from the back of the MMI 01 If this is the case and you need to repro gram the 7080i you can use any telephone line cord as a programming cable They are available at most supermarkets and discount stores Please be careful not to lose the adapter plug that connects the telephone cord to the COM port of your PC The adapter is a custom made part and is only avail able from Applied Motion FLUSH MOUNTING When you remove the MMI 01 from the shipping carton you will notice that it has two parts The rear section first is a fairly thin section that contains the keypad display and some circuit boards The other part is thicker and con tains the telephone jack and a cable that connects to the thin part When you flush mount the MMI 01 in a panel only
9. Allow commands received via the first UPPER Convert an ASCII value from lower to up RS 232c serial port to be sent back out per case the second RS 232c serial port VAR Define a variable character string or an RENAME Change the name of a user program array REPEAT Marks the start of a repeating section VERSION Print the software revision number to the within a predefined move device connected to the first RS 232c se RETURN Establishes the end of a subroutine it is rial port always the last command in any subrou for specified character to be re tine and it causes the execution of the program to return to the first command line following the initial GOSUB Move the motor shaft at the specified ve locity and direction No more than the maximum distance indicated searching for a specified input which if seen will cause the motor to move the distance in dicated at the specified velocity Move the motor shaft the distance indi cated at the specified velocity and direc tion Round a value or math sequence to the nearest whole number Execute the indicated program Move the motor shaft until a specific in put transition occurs ceived on the indicated RS 232c serial port before executing the next command Wait for a specific combination of input states to occur before executing the next command Repeat the progra
10. ES ra T Gel paid U Hera kamach om mummies Lampa pl H t wasipin MEI enim la 0154 uska asmia li ba be iras ai Gem par gt Legs 4 r 8 inch Typical Dialog Box for setting Feed to Length instruction Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com Features of the Main Programming Screen Indexer Drive Control Buttons Indexer Drive Firmware Level Indexer Drive Type Program Window Button to access support information 1 19 Cuina Motor Current T Fm m amp Idle Current Microstep resolution 2000 50800 steps rev LJ Jog Input Settings speed accel rate inputs assigned other uses 8 Communication Port Setting user defined units Limit Switch Options normally open normally inches mm degrees etc closed or not used amp available for other uses Features of the Program Control Panel Enter distance m news 14 Virtual MMI Es T2 Ts Te Status of Inputs 22 2727 Status o
11. 14 NPT SIME wle4 25 08 32 MOTOR CONNECTION 1 series 2 parallel Part 3 unipolar 5042 022 1 5042 023 1 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Minimum Motor Holding Length Torque Step inches 51 1591 0 8 1 8 1591 0 1125 0 1591 0 1591 0 V 1125 0 V V 2 7 6 6 3 3 47 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com 0z in connections Angle Volts Amps Ohms mH Motor Weight Lbs Rotor Inertia oz in G CM 7 6 10 2 1870 7 70 1 9 7 70 1 9 7 70 35 2 7 70 8 8 7 70 8 8 7 70 Part numbers listed for single shaft To order double shaft add D to the end All size 42 motors are optimized for microstepping and use with 160 volt drives SHAFT KEYWAY DETAIL 1 1 MOUNTING 0 1248 0 001 0 404 WOODRUFF KEYWAY KEY SUPPLIED WITH MOTOR TERMINAL WINDING WIRE COLOR 6 YELLOW 8 ORANGE 5 8 7 STEP MOTORS 55 Hybrid Step Motors 37 Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Size 14 Motor Typical Speed Torque Performance 5014 820 MOTOR 5014 842 MOTOR Motor Connection Bipolar Motor Connection Bipolar
12. Y SetFeed Distance 4 i i mem t 18000000 steps mem Set Accel 1000 255000 steps s s 1 setSensorEdge 1000 255000 steps s 1000 26000 stp V i rising falling Y Y Sel Decel Set Decel f Set Decel 1000 255000 steps s s 1000 255000 steps s s Y Las Set Return Speed 100 25000 steps sec t i Set Home Speed i 100 25000 steps sec 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS Applied Motion Products ar mom E gt TE F emm m m F mu gt he Si 100 is high performance programmable indexer that is easy to install and use It features Applied Motion s Simple Indexer Technology Win dows graphical user interface for stand alone applications No program language to learn no software engineer to consult no code to write The system does the program ming you need only input the move param 110 220 VAC Internal fice Power 24VDC OUT Supply INPUT INPUT2 INPUT3 Optical line STEP INPUT4 Isolation drivers DIR cw 006 DR c
13. PD8400 10 72 9 475 Applied Motion 20 Lu Products PD8400 s n 10 45 Step Motor Driver s eno 8 scr tock D LG SEP STEP Br B oU Be Resen coy oecumene EM EE DT SHORT ENABLE RTEMP O MOTOR POWER C 8218 5 O AC POWER L 7 7 0 S a q 4 1 e i Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Connector Switch Diagrams packaged systems Iconnector POWER connector POWER SUPPLIES VO Hin MOTOR TRIGGER ENCODER HFH jconnector A MOTOR ETEN WFG switches MICROSTEP RESOLUTION 1 IDLE CURRENT REDUCTION SELF TEST E End a Ei Status LEDs connector oH MOTOR POWER CW amp CCW LIMITS cw DIR RS232 OVER TEMP FAULT OVER CURRENT FAULT connector POWER jconnector MOTOR switches logic connector MICROSTEP RESOLUTION STEP MICROSTEP WAVEFORM DIR IDLE CURRENT REDUCTION ENABLE
14. 38 Hybrid Step Motors MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches Leads Angle Volts Amps Ohms mH oz in G CM2 Lbs HT17 068 1 1 3 31 4 8 18 57 867 84 112 190 350 44 2 31 4 28 134 21 28 3 22 2 40 095 42 28 HT17 069 1 31 4 13 6 0 28 48 0 600 2 31 4 68 057 120 150 3 22 2 96 040 240 150 17 070 1 31 4 17 5 0 22 800 88 0 2 31 4 88 044 200 220 3 222 124 031 400 220 17 071 1 1 54 51 0 57 085 66 144 29 540 57 2 51 0 28 15726 3 36 1 40 120 33 36 HT17 072 1 51 0 90 057 160 304 2 51 0 45 1143 40 76 3 V 36 1 64 090 80 76 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end All HT17 motors are optimized for microstepping 28 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com 6 1 59 0 he 4x 4 40 17 DEEP 1 000 7 0 19681 0004 a x it F 177 006 a 000 177 006 0 866 504 79 02 Hybrid Step Motors MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipola
15. COMMON COMMON COMMON COMMON c PHASE C ON d PHASE D ON A conventional PM step motor with bifilar winding INTRODUCTION INTRODUCTION Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com TABLE Ill Position Mechanical Degrees Energization Rotor amp Electromagnetic phase phase Step Shaft Field A B Figure 0 0 0 off off 3a 1 45 45 3b 2 90 90 off off 3c 3 135 135 3d As in the previous diagrams the rotor and shaft move through the same angle as the field Note that each step resulted in a 45 rotation instead of 90 in the previous diagram A permanent magnet step motor may be wound with a bifilar winding to avoid the necessity of reversing the polarity of the winding Figure 4 shows the bifilar winding while Table IV shows the energization se quence TABLE IV Position Mechanical Degrees Energization st Rotor amp Electromagnetic phase phase Fi ep Shaft Field Bp owe 0 0 0 on off off 4a 1 90 90 off on off 4b 2 180 180 off 4 3 270 270 off off on 4d Bifilar windings are easier to switch using a transis tor controller Fewer switching transistors are required b Stamped or can stack permanent magnet step motor The most popular type of permanent magnet step motor is the so called stamped type claw tooth sheet metal
16. 23 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Applied Motion Products STEP MOTORS Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com STEP MOTORS Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com 000 gt 9 2 866 001 0 559 4 0000 TYP 2 25 2x 4 40 MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches oz in Leads Angle Volts Amps Ohms mH 2 6 2 Lbs 5014 820 2 1 00 8 0 4 1 8 3 2 35 8 5 8 0 051 9 3 33 5014 842 2 1 57 26 0 4 1 8 48 1 0 43 55 109 20 47 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end Hybrid Step Motors 2 N TI I 26 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com gt DIML 39 gt gt 94 02 12 4 4 40 17 DEEP 080
17. 3NIHOVIN IN0dd4 LNdNI DRIVES amp CONTROLS 58 sweibeig uonesiddy Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 e 800 525 1609 FAX 831 61 6544 Products www applied motion com DRIVES amp CONTROLS t t open frame systems 6 Mo or Driver Full amp Half Step I 2A 35V Bipolar Chopper Fo 27 Amplifiers Dual bipolar H bridge fixed off time switching at 20 30kHz 12 30 VDC input including ripple 1 0 amps phase output current Automatic idle current reduction reduces current to 60 of setting after 1 2 second CE compliant Inputs Step and direction 5 12V optically isolated Motor steps on rising edge of step line Physical Constructed on 062 thick epoxy glass printed circuit board Two 0 157 mounting holes pin1 fogic amp power ER ind Overall size with vertical headers 0 53 x 2 25 x 1 60 inches 5 Overall size with horizontal headers 0 53 x 2 55 O sid x 1 60 inches Ambient temp range operating 0 70 with vertical headers 0 062 Connectors AMP 100 vertical latching headers Motor 5 position 1 motor phase A 2 motor phase A 3 ground
18. direction enable Isolation tach out tach out 3540i BLOCK DIAGRAM 12 42 VDC Internal Logic 3 INPUT Supply eeprom 5 INPUT2 INPUT3 Optical a INPUT4 Isolation MOSFET gt CW JOG IN5 Amplifier CCW JOG IN6 S z 5 8 cw umr asoring E CCW LIMIT Isolation Sequencer 5 to 65232 Optical 0011 Isolation OUT2 OUT3 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Step Motor Driver Microstep 5 5A 60V Bipolar Chopper Features Accepts 24 60 VDC motor supply including ripple 1 0 5 5 amps phase motor current DIP switch selectable current from 16 levels 200 400 800 1000 1600 2000 3200 4000 5000 6400 8000 9000 10000 12000 12700 12800 steps rev thermal protection overvoltage protection short circuit protection built in heat sink screw terminal connectors inaudible 20 kHz MOSFET PWM amplifiers optoisolated inputs 250 kHz max input frequency automatic idle current reduction defeatable drives 4 6 or 8 lead step motors sizes 14 42 enable input Description The 5560 step motor driver contains a microstep se quencer two switching amplifiers optoisolation cir cuits and protective circuitry This driver also in cludes an au
19. 550644 FEL 5 55 DRIVES amp CONTROLS Application Diagrams 56 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com Typical Single Axis System With Separate Drive and Control in Stand Alone Mode INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE pulse amp 2 4 3 as So Motor Controller Motor Drive a Si 100 PD5580 Single Axis Machine OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE Typical Single Axis System With Control and Drive in a Single Package in Stand Alone Mode INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE l i k J motor 3 j current Motor Controller 51 5580 Single Axis Machine 4 OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Typical Single Axis System With Separate Drive and Controller Connected to a Host Computer INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE high level command gt pulse 8 motor 1 0 status wel pow current Host Motor Computer Controller Motor Driv
20. E 15151 1 BE EE E I3 ES EZ 91 DRIVES amp CONTROLS Si Programming S a 92 Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Si Software Specifications INDEXER PROGRAMMING Programmable by RS 232 connection to IBM compatible PC running Windows 3 1 Windows 95 Windows 98 or Windown NT Programming software and cable included Programming is very easy to learn and re quires no previous programming experience Main Programming Screen Programs can be up to 100 lines long Instructions are powerful so 100 lines can provide the user with a sophisticated pro gram For example in one program line the motor can be moved until a sensor changes State then fed a precise distance to a stop delayed and returned to the starting point Distances delays feed and return speeds acceleration and deceleration parameters are all included in the single program line The same move can take 10 program lines or more on other indexers There are a total of 20 different instruc tions including input output branches loops and motion commands These in structions can be combined to make a nearly infinite variety of programs meeting the demands of a wide range of applications As you compose your program you can test it by downloading to a drive and execut i
21. i tem Men 1 Y i et Decel ystle H Y 1000 Sleps s s 1000 255000 steps s s 1 I Set Decel i I Set Motion Signal 1 1000 255000 steps s s Set Decel Y Y 1000 255000 steps s s Set Return Speed t Set Jog Speed i 100 25000 steps sec 10020001 steps s6c 1 Set Back Distance 1 0 tod bak pom Motion Y 7800000036059 Y Set Jog Dir Y CW CCW t gt SetBack Speed 1 A 1 Set Pulse Width Y 100 25000 sleps sec i i msec I Register amp Feed GelJogAcel 1 Y 1000 255000 steps s s V eMe CW CCW Spe User Units pee ccv Y Y f l Feed To Length Feed 8 Return ss Set Feed Dir Y Y Feed Sensor Yes No Set Feed Distance Set Feed Distance I t 1 8000000steps T 8000000steps f Y i pd T 1 t 1 1 86 6 i 1 Name Your Unit Y Y Set Feed Speed 1 TONS 3 chars Set Feed Speed Set Feed Speed 01 100 2500 steps sec 1 100 2500 steps sec 100 25000 steps sec i Y n Ed t Y t 0008 0 Sel Steps Unit Set Feed Dir Set Feed Dir w qw i 1 1 65535 CW CCW aux CW CCW
22. 4 motor phase B 630 5 motor phase Signal Input amp Power Supply 6 position STEP at 1 ground CSTEP 2 10 30 VDC I 680 3 STEP gt LL 4 STEP 6 Input Circuit Factory Installed Options Step resolution full half or quarter step Note Idle Current Reduction 0 20 60 Mating connectors are 100 only supplied with sample Current 0 to 1 amps orders See the 1030 24V step amp direction input user s manual for matin Vertical or horizontal headers 9 connector part numbers See speed torque curves for 1030 on page 101 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Model 1030 Configuration Form Thank you for your interest the model 1030 step motor driver The 1030 is low cost compact step motor driver All options set at the factory as a part of the manufacturing process Therefore before we accept your order and build your drives we need you to fill out and sign this form indicating the options you want After we process the form we will assign a unique part number to your configuration In the future you may simply order that part number and we won t ask you to fill out any more forms Thanks again for your interest in Applied Motion Products Current setting Amps ph
23. DRIVES amp CONTROLS Operator Interface 122 Applied Motion Products MMI 01 The MMI 01 is an easy to use flexible device that allows an operator to enter move speeds move distances or repeat loop counts Messages can also be displayed and the program can be paused until the user presses a key such as ENTER YES or NO Program branching can be accomplished based on the response of YES or NO The MMI 01 is compact easy to install and carries aNEMA 4 12 rating The 4 x 20 character display and 20 key membrane keypad are sealed Connection to an 515580 7080i indexer drive is accomplished by the standard programming cable that is supplied with every drive This cable also supplies power to the MMI 01 so that no additional power supply or wiring is needed Setup and programming of the MMI 01 is fast and easy 515580 and 70801 indexer drives are furnished with Applied Motion s Si Programmer software which allows the user to easily program instructions for the terminal Complex confusing items like baud rate parity and cursor positioning are handled automatically by the software On screen emulation of the MMI 01 by the Si Programmer software allows a potential user to try the MMI before purchasing one Features e Ideal operator interface for 515580 and 7080 indexer drives Connects directly to 515580 and 7080i indexer drives using the standard programming cable No special wiring required Pow
24. Maximum 01 90 non condensing DRIVES amp CONTROLS packaged systems o dum 69 o co co lt oO A 84 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 e FAX 831 761 6544 Products www applied motion com Software Command Summary MC8400 MC8400F AGAIN Marks the end of a FOR LOOP or WHILE EXIT Leave the current program and return to command sequence command mode AMOVE Move the motor shaft to a location refer FLIP Change the state of the designated out enced to the absolute HOME 0 position puts to the opposite state at the specified velocity and direction Round value math sequence to 6 Reverse the direction of motor travel and next lower whole number back the motor off of an active limit FOR Repeat the program sequence that fol switch Works only within an ON se lows ending with AGAIN incrementing quence the variable by the stated amount each BREAK aiian Break out of the current FOR LOOP or time the sequence is repeated until the WHILE program segment desired value is reached CEIL Round a value or math sequence to the GET Get a numeric value from the indicated next higher whole number RS 232c serial port CHKSUM Calculate a numeric value that indicates GETC Get a previously r
25. Oscillator A device that is used to produce pulses for driving a step motor at a preset speed Some drives are available with built in oscillators Overshoot The amount the step motor shaft rotates beyond the commanded stopping position Usually ap plies to a single step Permanent Magnet Step Motor A step motor having a permanent magnet rotor and wound stator Positional Accuracy The maximum error in one revolution of a full step in 360 Expressed as a percentage of a full step Pull in Rate response rate The maximum switching rate at which an unload ed motor can start without losing step positions Pull in Torque The maximum torque load at which a step motor will start and run in synchronism with a fixed frequency pulse train without losing step positions Pull out Torque The maximum torque load that can be applied to a motor running at a fixed stepping rate while maintaining synchronism Any additional load torque will cause the motor to stall or miss steps Pulse Rate The rate at which successive steps are initiated or the windings switched Radial Play The side to side movement of the shaft due to clearances between the shaft and bearing bear ing to housing and bearing internal clearance for ball and roller bearings Side play Response Rate pull in rate The switching rate an unloaded motor can follow from a standing start without missing steps Settling Time The elapsed time starti
26. 0 19 0 19 19 99 59 79 9 9 9 601429 919213 83epigju 13p03u3 8 8 sindjng sindu 1 Jaxapuj 13109 0 39 YSN ape jndyng 10802 10755 0807 0966 OWOrSE 0 sese gece 6505 08201 0501 ET 5 9 993180991 43150001 431 201291 10119291014 101281044 2112 58 02 1244047 8 40 0 7 24 0 afuey 888 0 11950 1042 S10133uu09 qeDBn d 51019900 5 A ddng 0 1 EZ L YL 0 1 ve 6 EZ 4L L 6072171 78 6 t 6 EZ YL EZ L YL 8715 101011 1 a CXOXE GELXGXE 9 6 CXOXE GELXPXE GIXPXE GLXUVXE FLXPXE GLXpPXE GLXpPXE GGEXOLXb LL Ge azig 1124309 2 09S Zbl 09S 066 rL rL 0 051 0 0 SE 06 M 11410 00805 0002 008 05 007 008 06 002 008 6 008721 00821 007 6 006 006 007 005 007 006 008 006 6 9008 94575 09008 76 9009 72 92007 22 094567561 090981 9058 01 9056 20 9056 01 90 98 61 90 06 61 ynduy 0 00 0 45 01 5 0 5 0 5 0 5 0 02 5 0 020 500 0 0 0 0 aseyd y
27. CONTROLS packaged systems o o 9 LO LO wass c e 78 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Technical Specifications POWER AMPLIFIER MOTOR DRIVE SECTION 5580 SERIES AMPLIFIER TYPE MOSFET dual H Bridge all parts rated for 100 volts CURRENT CONTROL ees 3 state pulse width modulated switching at 25KHz OUTPUT CURRENT 0 5 to 5 5 amps 15580 software selectable PD5580 dip switch selectable DC BUS VOLTAGE 80 VDC AC INPUT VOLTAGE sm 110 or 220 VAC switch selectable 50 60 Hz MAXIMUM OUTPUT POWER 440 Watts PROTECTION CIRCUITS Short circuit and over temperature IDLE CURRENT REDUCTION 15580 0 25 50 or 100 software selectable PD5580 0 or 50 dip switch selectable MOTOR RESOLUTION PD5580 16 resolutions Steps per revolution with 1 87 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 Si5580 13 resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 INPUTS PD5580 Step and
28. Juang 101014 Li e DRIVES amp CONTROLS uonoas 0 5 10 59 94 www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 Applied Motion Products DRIVES amp CONTROLS PACKAGED SYSTEMS OLL 611 18 8 Ve 6 01 ZH 066 0 ve 6 6 6 9 0081 008 05 002 008 05 002 9V 022 01 20 95 8 949 2701 08 0 30078210 5 OLL 901 18 ZL 6 61 8 78 60 966 89 0081 06 008 05 000 2 9V OLL OW 006 011 08 0 45 40 0078211 086615 9NiddJLSOYJIN OLL 901 18 ZL c vb 46 6 896 0051 008 05 002 008 05 002 9V OLL 08 0 44 60 o0vedd 4 9 4931 091 col Gl ajqeu3 13po3u3 sindino sinduil 39 VSN yndyng 031 10 e91pu Uu01193101d 1 u01199101d HOUS 1u84n2 ZHM0Z 190000 8 ZH 000 21 0L paads 101111250 41012111950 Ul yINg S10133uu09 5104290002 1211191 949 Ajddng 13m0d ui ying c 7L vb 971 101011 1 97 89 sayaul 82155 0 0 M 11010 00 00 OV 002 011 Indul 0 aseud y 2 101011
29. PLC s operator interface devices and data acquisition subsystems Optional internal Solid State Relay SSR modules on most of the input and output lines let the 8400 accept high voltage inputs and drive real world loads without the need for an external relay rack Built in dual power supplies provide enough power for your encoder user interface panel limit switch es sensors switches and more MOTION MASTER FPGA generates step rates in ex cess of 2 MHz MOTION MASTER delivers motor start delay times as short as 25 microseconds from input or pro gram events Motor moves can be based on distance velocity or time motion parameters and input output events can be changed on the fly Sophisticated motion profiling software allows the user to create multisegment and variable S curve moves combining up to 40 motion elements each element consists of an accel decel value plus ve locity and a distance and up to 38 separate input and output events 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com 8K or optional 32K EEPROM s provide for a lifetime of safe program storage with no batteries to wear out and a capacity of over 2500 program lines and up to 510 individual programs MACRO MAchine ContRol Operation software is optimized for motion and machine control opera tion and provides single software commands for many high level functions including jog an
30. The 2035 is a PC board mounted on an aluminum step Optical j angle heat transfer chassis Mating heat sink avail Isolator step able for stand alone operation com a Amplifier E o H direction Optical Options Isolator on board oscillator Model 2035 0 BLOCK DIAGRAM add on heat sink Model 2035 H full step half step See speed torque curves for 2035 on pages 102 amp 103 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp GONTROLS open frame systems Step Motor Driver with Oscillator Full amp Half Step 2A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 125 mA 2 amps phase motor current DIP switch selectable current from 16 levels switch selectable full and half step internal ramping pulse generator with adjustable slew speed acceleration and deceleration rates thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs accept sinking or sourcing inputs 5 24 V automatic idle current reduction switch selectable K drives 4 6 8 lead step motors sizes 14 23 2x 9 125 enable input Gils input for optional remote speed control pot p 3 75 CE compliant Description The 2035 0 step motor driver contain
31. _ BIK Wht 8 1 _ n _ LEAD Org Wht MOTOR 2 2 v A Black 3 Red Yellow B el Wht med Wht 4 8 Lead Wire Configuration Bipolar Drive Series Gonnected CW FACING SIEP TAME MOUNTING END STEP ORANGE BLACK RED YELLOW A Orange 0 3 Org Wht 8 1 LEAD BIk Wht MOTOR 2 IEEE E B 4 Red Wht Yel Wht 8 Yellow INTRODUCTION Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Holding Torque Measurement Electrical and holding torque ratings shown in the catalog tables are based on the motor being connected using the following drive schemes Leads Drive Scheme Holding Torque 4 bipolar bipolar 2 phase on 6 unipolar unipolar 2 phase on 8 unipolar unipolar 2 phase on Rating Conversion Step motors can be connected using a variety of drive schemes To determine the rating of a motor using a drive scheme that is different than the standard rating method multiply the standard rated value by the number indicated in the chart that corresponds to the drive scheme desired Desired Value Bipolar Bipolar Drive Unipolar series parallel Scheme multiplier multiplier multiplier Unipolar Bipolar Center Tap to End K 0 n Bipolar n sangs holding torque Bipolar parallel amps 7 5 1 mH 1 4 1
32. and 3535 0 full half step drives as well as the 3540M 3540MO and 5560 microstepping drives Most open frame drives include screw terminal connectors rugged 1 4 thick alumi num chassis efficient high performance switching amplifiers and easy to use dip switch set up features Packaged drives have built in power supplies and sturdy sheet metal enclosures They can be operated from 110 or 220 volts AC except the 8400 series and are switch select able Our packaged drive family includes the PD2035 full amp half step drive with enhanced digital oscillator as well as the PD5580 and PD8400 microstepping drives All packaged units include pluggable screw terminal connectors rugged linear power supplies and effi cient high performance switching amplifiers Drive indexers include packaged types 15580 and MC8400 and open frame types 3540i and 7080i The Si5580 and MC8400 combine the power supply and drive from a PD5580 or PD8400 respectively with our powerful yet easy to use 9 77 programmable indexer This same 5 7 indexer is embedded into the 3540M and 7080 drive boards to form our 3540i and 7080i open frame drive indexers Applied Motion Products also offers the Si 1 and Si 100 stand alone motion controllers that can be used with any of our drives or with any pulse and direction servo amplifier All i or Si products can be linked together to create a host computer controlled multiaxis system via our SiNet Hub Us
33. inches Leads Angle Volts Amps Ohms oz in G CM2 Lbs HT34 435 1 4 44 650 0 8 1 8 3 1 4 8 072 58 7 8 1426 5 00 2 650 0 1 5 8 6 018 14 3 460 0 2 1 6 0 0 35 14 HT34 436 1 5 96 1200 0 4 2 4 1 103 10 3 14 6 2683 8 40 2 1200 0 2 1 8 1 026 26 3 850 0 2 9 5 7 052 26 34 437 1 7 48 1845 0 4 8 4 5 106 13 6 21 9 4003 11 90 2 1845 0 2 3 9 0 026 34 S 7E 3 1305 0 9 6 6 3 153 34 H T HT34 438 1 8 99 2140 0 4 6 5 6 082 10 6 28 9 5296 15 10 2 2140 0 23 113 020 26 34 3 15100 V V 33 80 041 26 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end To order with terminal block add T to end of number terminal block motors are not available with double shaft e All size HT34 motors are optimized for microstepping and for use with 160 volt drives DRIVER LEAD CONNECTION CONNECTION COLOR TERMINAL 4 LEAD BLK BIPOLAR BLACK BLK 1 4 SERIES ORANGE 3 B RED 2 6 WHT BLK o y 85 B YELLOW YEL 4 5 WHT 0RG WHT BLK amp NONE WHT ORG ose 6 1 0 m WHT RED amp m S SN WHT YEL 3 0RG o 4 LEAD BLK amp BIPOLAR WHT ORG TRS ORG amp PARALLEL A TERMINAL BOARD RED amp Br WHT YEL cet YEL amp ARE 36 WHT RED 8 LEAD CONFIGURATION Applied Motion Products SEE KEYWAY DETAIL
34. moves beyond that distance without reach ing the sensor the motor stops and the pro gram branches to a specified line Feed to Sensor amp Return Same as Feed to Sensor but returns to the original starting point Additional parameters are return speed and return delay time Set Abs Position Assign a value such as 0 inches or 10 mm to the present motor position Seek Home Positions the motor at a home sensor wired to one of the general purpose inputs bouncing off the limits if necessary Applied Motion Products 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com Si Program Instructions Wait Time Delays a specified amount of time Range is 01 to 300 seconds Adding a loop around this instruction can extend the delay time to as much as 18 hours Wait Input Pauses the program until an input or set of inputs reaches a given condition The jog inputs are functional during this instruction The Wait Input instruction can also display a prompt on the optional MMI and pause until the operator presses the ENTER key Hand Wheel Allows the operator to precisely position the motor and load using an optional CNC hand wheel MMI Prompt Displays a prompt on the optional man ma chine interface MMI panel and accepts a parameter from the operator This param eter is saved in nonvolatile memory and can be used aS a move speed move distance
35. 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second 1 4034 324 MOTOR Motor Connection series Drive Setting 2 0 A phase 200 150 Pullout Torque 499 oz in 50 0 0 2 000 4 000 6 000 8 000 10 000 Revolutions second Half Steps second Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 3540 Series Torque Curves 5014 842 MOTOR Motor Connection bipolar 4 lead motor Drive Setting 1 0 A phase Torque oz in 0 0 5 10 15 20 25 30 35 40 Revolutions Second 40 volt supply 24 volt supply HT17 071 MOTOR Motor Connection parallel Drive Setting 1 7 A phase Torque oz in Q G gt j ia lt 104 Revolutions Second 40 volt supply 24 volt supply 5023 122 MOTOR Motor Connection parallel Drive Setting 2 0 A phase Torque oz in 0 10 20 30 40 50 Revolutions Second 40 volt supply 24 volt supply HT17 068 MOTOR Motor Connection parallel Drive Setting 1 4 A phase 25 N Cc Torque 02 Revolutions Secon
36. 3 V 450 0 8 V 2 5 5 90 0 4 2 6 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end All size 34 motors are optimized for microstepping Optimized for use with 160 volt drives 35 Applied 404 Westridge Dr e Watsonville CA 95076 STEP MOTORS Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com 4X 218 THRU EQUALLY SPACED 03 875 0 875 010 000 ESIL JIeEe E 000 1 _0020 7 0000 1 3i 00 0005 gt 002 E 7 000 06 017 33 x 0285 00 terminal box version shown 7 003 TA 1 25 L MAX o 1 2 5 WITH 56 1 0 INSULATING BUSHING terminal box terminal box flying leads version version version we MOTOR D K T X LMAX L MAX E 1 T HT34 435 5000 1250 555 3 70 444 343 HT34 436 5000 1250 555 5 22 596 4 65 P HT34 437 6250 1875 705 674 748 647 HT34 438 6250 1875 705 8 25 899 7 68 Hybrid Step Motors MOTOR CONNECTION Minimum 1 Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar
37. 400 12 800 Open frame 67 5560 1055 24 60VDC 200 12 800 frame 70 7080 0 8 7 0 24 80VDC 200 50 800 frame 71 PD5580 05 55 110 220 AC 200 50 800 Metal case 77 PD8400 0 8 0 110 AG 2 000 50 800 Metal case 81 DRIVES WITH BUILT IN OSCILLATOR Motor Power Current Supply Step Range Voltage Resolution amps Range per Rev Construction Type Catalog Page 2035 0 0 125 2 0 12 35 VDC 200 400 frame 64 3535 0 0 4 3 5 12 35 VDC 200 400 frame 66 3540 0 0 4 3 5 12 42 VDC 12 800 Open frame 67 PD2035 0 125 2 0 110 220 AC 200 400 Metal case 75 DRIVES WITH BUILT IN INDEXER Motor Power Current Supply Step Part Range Voltage Resolution Number amps Range per Rev Construction Type Catalog Page 35401 0 2 3 5 12 42 0 400 50 800 Open frame 67 7080i 0 8 7 0 24 80 0 200 50 800 Open frame 71 15580 0 5 5 5 110 220 AC 200 50 800 Metal case 77 MC8400 0 8 0 110 2 000 50 800 Metal case 81 INDEXERS amp OSCILLATORS Power Supply Step Part Method of Voltage Resolution Number Programming Range per Rev Construction Type Catalog Page Si t Builtin g 35 VDC N A Metal case 113 terminal Si 100 Si program 110 220 AC 200 50 800 Metal case 119 057A Trim pots 5 VDC N A Open frame 112 www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 Applied Motion Products 801 vol 801 VOL vol 001 001 LOL LOL enin
38. 7 0A Phase Drive Setting 7 0A Phase 0 300 00 450 800 400 500 1250 z 700 is 350 400 200 600 vends 300 gt 5 500 250 300 150 400 200 8 200 100 300 lt 150 200 100 100 50 100 50 0 0 DRIVES amp CONTROLS motor torque curves e pr e y 5 ia lt 110 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com 8400 Series Torque Curves 5023 365 MOTOR 5023 366 MOTOR 80 105 100 70 90 80 60 5 o g 40 5 40 30 30 5 5 20 15 a 20 a 0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500k 750k 1m 1 25m 0 250k 500k 750k 1m 1 25m RPS Parallel 2 3A RPS Parallel 3 0A Frequency Hz Series 1 15 Frequency Hz Series 1 5A Power parallel connected Power parallel connected 5023 367 MOTOR 5034 413 MOTOR 200 T 160 150 175 2150 E 140 g 7 4 105 100 5 gt S lt 5 E 5 60 70 5 5 50 e S35 0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500k 750k 1m 1 25m 0 250k
39. Dr Watsonville 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com 5017 009 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 8A Phase 0 5 10 15 20 25 30 35 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 Revolutions second Full Steps second Half Steps second p STEP MOTORS STEP MOTORS Applied Motion Products Size HT17 Motor Typical Speed Torque Performance Pullout Torque oz in Pullout Torque oz in Pullout Torque oz in HT17 068 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 1 0A Full Step Power watts 0 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping 17 070 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 0 375A Full Step Power watts 0 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping 17 072 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 875 Full Step 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping F
40. Drive 2035 Drive 2035 Drive Setting 35 VDC 35A Phase Drive Setting 35 VDC 1 0A Phase 20 Dynamic Dynamic Torque Torque 07 07 00 10 20 30 40 00 10 20 30 40 0 2 000 4000 6 000 7 000 0 1 000 2 000 3 000 4 000 0 4 000 8 000 12000 14000 1 0 2 000 4 000 6 000 8 000 Revolutions second Full Steps second Half Steps second Revolutions second Full Steps second Half Steps second Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 Applied Motion Products Size 17 Motor Typical Speed Torque Performance 5017 006 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 95A Phase 15 Dynamic 10 Torque oz in 5 00 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 10 4 000 8 000 12 000 16 000 18 000 Revolutions second Full Steps second Half Steps second 5017 012 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 1 2A Phase 30 25 Dynamic 20 Torque oz in 18 10 5 0 0 10 20 30 40 50 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second p Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 Dynamic Torque 07 404 Westridge
41. Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any microstep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independently from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA 4 12 rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches SYSTEM SPECIFICATIONS OVERALL SIZE 1 a 3 8 5 3 inches See mechanical outline CHASSIS MATERIAL Aluminum black anodized with integral heat sink WEIGHT atas 1 Ibs AMBIENT TEMPERATURE 0 to 50 C 32 to 122 HUMIDITY essere Maximum of 90 non condensing CONNECTORS Screw terminal connectors for input power and motor and 1 0 signals MOTORS u co ecce te u uns Can drive 4 6 or 8 lead motors sizes 14 42 CASE Steel with black paint and white epoxy silk screen Integral heat sink mounting brackets amp switch covers included AGENCY APPROVAL CE amp TUV Applied 404 Westridge Dr e
42. SELF TEST RESET FAULT OUT jstatus LEDs AC POWER POWER switches A CW DIR OVER TEMP FAULT OVER CURRENT FAULT 87 DRIVES amp CONTROLS packaged systems o dum 69 o co co lt oO A Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com MC8400 MC8400F 1 0 Configuration The basic 1 0 board that is supplied with the MC8400 can be configured to operate in three different ways It can be supplied with input output and communication lines that are iso lated from the drives high voltage using opto isolators solid state relay SSR modules or a combination of the two The opto isolators are used to communicate with logic level de vices such as PLC s The SSR modules can be used to interface the MC8400 to real world devices such as valves lamps and switches that may operate on either AC or DC voltages The MC8400 may be configured using any combination of opto isolators and solid state relay modules giving you the most flexibility for your application The choice is yours the O type or combination of 1 0 types that you se lect is solely dependent upon your application INPUT SOLID STATE RELAYS DUAL POWER SUPPLY NPUT OPTO ISOLATORS jf GLE tp gtk 9
43. com DRIVES amp CONTROLS packaged systems Part Number Ordering System To insure your order is correctly processed please provide a complete part number EXAMPLE MC 8400 365 D DRIVE OR CONTROL TYPE MC machine controller packaged with integral drive and power supply PD packaged drive only with integral power supply L POWER RATING 8 4 amps F encoder following X standard no encoder following PD MC 8400 Series MOTOR SIZE 23 2 0 long 365 NEMA 23 3 0 long 6 NEMA 23 4 0 long 7 NEMA 34 2 5 long 413 NEMA 34 3 7 long 414 NEMA 34 5 1 long 415 NEMA 42 7 7 long 6 SHAFT TYPE OR ENCODER 5 single shaft motor D double shaft motor E double shaft motor with encoder NOTE When ordering packaged drive or machine controller only you do not need to specify motor or encoder Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com Si Programming Screens Pipes XY temerea eet a levies ee 27 a iuri EDITT xh axa nim _ asper Si Programming Section Enter move distance m nes 10
44. mating connectors switch covers mount ing hardware integral heat sink and inter nal cooling fan Matching system motors come ready for service with a 10 cable boot and connector See speed torque curves for PD MC 8400 series on page 110 DRIVES amp CONTROLS packaged systems 81 DRIVES amp CONTROLS packaged systems o 69 o co co lt oO A 82 Applied Motion Products General Features FEATURES COMMON TO ALL MODELS Torques from 70 to 1125 oz in motor dep Peak currents from 0 1 to 8 4 amps per phase Speeds to 100 RPS 6000 RPM at 20 000 steps rev with a maximum step input rate of 2 MHz Sixteen user selectable resolutions to 50 800 steps rev Multistep current control for reduced motor heat Damping circuitry to improve low speed and midrange performance The drive uses 250 volt power amplifier compo nents and is internally fan cooled for maximum re liability Soft start circuitry eliminates AC current spikes at power on Multilayer printed circuit board construction mini mizes RFI and increases reliability FEATURES COMMON TO THE MC8400 AND MC8400F A MC68302 microprocessor is used for optimized communication and process control functions All math calculations are done in double precision floating point for pinpoint accuracy Two high speed RS 232c serial communication channels for interaction with other MC8400 s computers
45. motor accel erates to a preset speed and slews Lowering the in put signal cause the driver to decelerate to rest The 3535 0 is a PC board mounted on an aluminum angle heat transfer chassis Mating heat sink avail able for stand alone operation Options add heat sink Model 3535 HO 4 0 125 2x 0 125 MECHANICAL OUTLINE i s ex Oscillator E m step Speed adj setting STEP SLEW JUMPER Co step Optical Isolator Step 8 5 Sequencer Amplifier i sa Optical direction Isolator full step half step enable Optical Isolator 42 35 VDC BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com The 35401 is a microstepping drive with easy to use programmable indexer Windows pro gramming software and cable are included The 3540M is a pulse and direction microstepping drive built on a compact aluminum chassis with in tegral heat sink The 3540M0 is a mi crostepping oscillator drive Motor speed is set by on board po tentiometers external he 3540 series consists of a 3540M step motor drive 3540 0 drive os cillator and 3540i drive controller All three products are designed around a precision state of the art microstepping motor drive capable of powering NEMA 14 thro
46. or repeat loop count Speeds and distances can be entered in user defined units such as inches or gallons The MMI Prompt instruc tion also allows the operator to choose a sub program from a menu of up to 8 sub programs Go To Forces program to jump to a specific in struction At the least you ll need one of these at the end of your program to return execution to the beginning If Input Causes the program to branch to a given line number if an input or set of inputs meets a specified condition The If Input in struction can also display a prompt on the optional MMI and branch if the operator presses the YES key Set Output Set a given output to a high or low voltage state or can emit a high or low pulse of 2 to 500 milliseconds This instruction is useful for triggering other motor controllers relays or cut off knives It can also be used to sig nal events to another indexer or PLC Comment Allows the user to document the program by adding comments Comments stay with the program even when downloaded to the drive Repeat The beginning of a loop Repeat a block of instructions a fixed number of times up to 65 535 times Loops can be extended by nesting loops around each other two nested loops allow you to repeat the instructions within them more than 4 billion times End Repeat Marks the end of a repeat loop The pro gramming software matches these up for you automatically You don t have to specify a
47. ratio changes MACRO FOLLOW allows acceleration and deceler ation parameters to be ratiometrically altered on the fly and ratiometric distances to be based on the speed of the master axis encoder MACRO FOLLOW allows for direction reversal of the master axis with no loss of position Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Technical Specifications packaged systems POWER AMPLIFIER MOTOR DRIVE SECTION 8400 SERIES AMPLIFIER MOSFET dual H Bridge all parts rated for 250 volts CURRENT CONTROL PS 3 state pulse width modulated switching at 25KHz OUTPUT CURRENT 0 1 to 8 4 amps software selectable in 0 1 increments DC BUS VOLTAGE 160VDC MAXIMUM OUTPUT POWER 1300 Watts per phase PROTECTION CIRCUITS Short circuit over temperature and soft start shutdown INPUT 01716 95 135 VAC 50 60Hz IDLE CURRENT REDUCTION 25 50 75 or 100 in automatic mode using the dip switches or a custom idle current can be set in software from 0 1 to 8 4 amps at any point in the program MOTOR a 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 2
48. tin can or simply low cost motor This motor is difficult to illustrate clearly because of the way itis constructed The cutaway in Figure 5 is an attempt to show how this type of PM step motor looks The motor is shown with both phases energized The rotor is shown with 12 poles resulting in 24 steps per revolution with a 15 step angle A schematic diagram of a PM step motor of the type illustrated in Figure 5 is shown in Figure 6 This motor has a pair of coils surrounding a permanent magnet rotor The coils are enclosed in a soft iron housing with teeth on the inside reacting with the rotor Each coil housing has the same number of teeth as the number of rotor poles The housings are radially offset from each other by one half the tooth pitch PM step motors are available with the following step angles Step Angle Degrees Steps Per Revolution 1 8 200 3 6 100 3 75 96 7 5 48 9 40 10 36 11 25 32 15 24 18 20 22 5 16 30 12 45 8 90 4 Variable Reluctance Type Thistype of step motor has an electromagnetic stator with a magnetically soft iron rotor having teeth and slots similar to the rotor of an inductor alternator Whereas PM motors are basi cally 2 phase machines VR motors require at least 3 phases Most VR step motors have 3 or 4 phases although 5 phase VR motors are available A3 phase VR motor diagram is shown in Figure 7 The motor shown has 12 stator teeth 8 rotor teeth and step angle of 15 The energization s
49. to End Drive 2035 Drive Setting 35 VDC e 1 0A Phase 100 80 Dynamic Torque 60 oz in 40 lt 20 a ka 0 0 5 10 15 20 25 30 0 1 000 2 000 3 000 4 000 5 000 6 000 0 2 000 4 000 6 000 8000 10 000 12 000 Revolutions second Full Steps second Half Steps second 4023 839 MOTOR otor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 1 0A Phase 60 50 Dynamic 40 Torque oz in 30 20 10 0 0 5 10 15 20 25 30 35 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 1 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 Revolutions second Full Steps second Half Steps second 5023 100 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 2 0A Phase 100 80 Dynamic Torque 60 oz in 40 20 IC 0 0 5 10 15 20 25 30 35 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 Revolutions second Full Steps second Half Steps second Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 4023 830 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 1 8A Phase 120 100 FAS N Dynamic 80 Torque N oz in 60 NO 40 ME 20 T g l 4 1 0 10 20 30 40 50 0 2 000 4 000 6 000 8 0
50. 0 Power Supply 10A 50VDC Features Input Voltage 108 264 VAC Output Voltage 50 VDC nominal Typical Output Voltage 56 6V no load 52 8V at 5 amps 48 8V at 10 amps Output Current 10 amps max continuous Input Frequency 47 63 Hz Max Ambient Temp 55 C Filter Capacitor computer grade long life Rectifier Bridge 50 amp 200 volt Output Voltage Ripple 3 rms max at nominal AC line voltage Weight 19 pounds Made in USA Description gt 8X MOUNTING HOLE DIA 281 The 5105015 a heavy duty linear unregulated power QUICK DISCONNECT supply It is an ideal power source for Applied odi 0 Motion s 5560 7080 7080i series step motor drives combining over 500 watts of output power and outstanding reliability The 51050 provides isolation from the AC line and 582 is fused for safety The PS1050 is constructed on an open frame alumi num chassis Y MECHANICAL OUTLINE lt 2 1 Rectifier Bridge AC IN 9 Output Fuse 108 261 DCOUT Capacitor 50V BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Visual Load Positioner Description The CNC Handwheel accessory works with the Hand Wheel instruction With a hand crank and 10
51. 0 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second 2 22 Power 11 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Full Steps second L Revolutions second Power Full Steps second 1 10th Steps second 108 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 7080 Series Torque Curves Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 All data measured with 80 VDC power supply 5023 123 MOTOR Motor Connection Parallel iio Drive Setting 2 6A Phase 5023 124 MOTOR Motor Connection Parallel Drive Setting 3 6A Phase 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second 1 10th Steps second 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70
52. 0 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second Half Steps second 4034 322 MOTOR 4034 326 MOTOR Motor Connection Center Tap to End Operation Mode Full Step Drive 2035 Drive 5560 Drive Setting 35 VDC 1 6A Phase Drive Setting 60 VDC 3 3A series 4 7A center Phase 200 250 a 27 series im 150 n U N center ynamic Dynamic press Tozan 100 Torque 190 oz in i lll oz in 100 4 50 50 0 0 0 5 10 15 20 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 Revolutions second Revolutions second Steps second Full Steps second Half Steps second Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 2 4 Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Size 34 Motor Typical Torque Power vs Speed Curve 5034 349 MOTOR 5034 350 MOTOR Operation Mode Full Step Operation Mode Full Step Drive 5560 Drive 5560 Drive Setting 60 VDC 3 5 series 5 0A parallel Phase Drive Sett
53. 0 6 000 8 000 r 0 4 000 8 000 12 000 16 000 Revolutions second Full Steps second Half Steps second 4023 833 MOTOR Motor Connection Series Drive 3535 Drive Setting 35 VDC 3 2A Phase 250 200 Dynamic Torque 150 07 100 50 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 0 4 000 8 000 12 000 16 000 20 000 Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 1 Revolutions second Full Steps second Half Steps second 404 Westridge Dr Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com 5023 149 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 2 0A Phase 150 120 Dynamic Torque 90 oz in 60 30 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second i Full Steps second Half Steps second 4023 828 MOTOR Motor Connection Series Drive 3535 Drive Setting 35 VDC 3 3A Phase 200 150 Dynamic Torque M oz in 100 UTR 50 0 0 5 10 15 20 25 3 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 1450 2 000 4 000 6 000 8 000 10 000 12 000 14 00016 000 Revolutions second Full Steps second Half Steps second 4023 835 MOTOR Motor Connection Center Tap to End Drive 353
54. 0 de tents per revolution the CNC Hand wheel provides an operator with a fast yet highly precise method of visually positioning a load Programmable elec tronic gearing allows you get just the right feel for your application Once in position the Hand Wheel instruction can be terminated by an input signal or by the ENTER key on the optional MMI 01 Man Ma chine Interface allowing your program to perform other tasks The CNC Handwheel connects to Inputs 1 8 2 of any Si Indexer or Indexer drive and is powered by 24 VDC
55. 00 10 000 717 0 4 000 8 000 12 000 16 000 20 000 Revolutions second Full Steps second Half Steps second 5023 094 MOTOR Motor Connection Center Tap to End Drive 2035 u Drive Setting 35 VDC 1 2A Phase 70 60 Dynamic 50 Torque 40 oz in 0 20 10 00 5 10 15 20 25 0 1 000 2 000 3 000 4 000 5 000 110 2 000 4 000 6 000 8 000 10 000 Revolutions second Full Steps second Half Steps second 5023 122 MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC e 2 0A Phase 100 80 Dynamic 60 Torque oz in 40 20 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Full Steps second Half Steps second 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Applied Motion Products Size 23 Motor Typi cal Speed Torque Performance 5023 499 MOTOR Motor Connection Center Tap to End Drive 2035 Drive Setting 35 VDC 2 0A Phase 100 Dynamic 75 Torque oz in 50 25 00 10 20 30 70 0 2 000 4 000 6 000 8 000 1 0 4 000 8 000 12 000 16 000 Revolutions second L Full Steps second Half Steps second 4023 820 MOTOR Motor Connection Series Drive 3535 Drive Setting 35 VDC 2 7A Phase 80 70 Dynamic 50 Torque 50 07 1 30 20 0 0 10 20 30 40 0 2 000 4 00
56. 00 10 000 Torque Power Revolutions second Full Stepping 5023 127 MOTOR Motor Connection Bipolar Drive Setting 2 0 A phase Half Step 100 80 0 5 10 15 20 25 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second Pullout Torque 07 Pullout Torque oz in Pullout Torque oz in 120 100 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com 2035 2035 0 02035 Series Torque Curves Half steps sec Rev sec x 400 HT17 068 MOTOR Motor Connection parallel Drive Setting 1 25 A phase Half Step 25 20 15 L 10 so s 0 5 10 15 20 2 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second 17 075 MOTOR Motor Connection parallel Drive Setting 1 75 A phase Half Step 50 40 30 5 lt 20 10 0 0 5 10 15 20 25 30 35 40 O 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second 5023 149 MOTOR Motor Connection parallel Drive Setting 2 0 A phase Half Step 80 60 gt 40 20 0 0 5 10 15 20 2 30 35 40 0 2 000 4 000 6 000 8
57. 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second Applied Motion Products 2035 2035 0 PD2035 Series Torque Curves Half steps sec Rev sec x 400 HT23 393 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 70 60 Dynamic 50 Torque 40 5 oz in 30 e gt 20 L 10 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second HT23 399 MOTOR Motor Connection Parallel Drive Setting 30 VDC 1 375A Phase 100 80 Dynamic Torque 60 0z in x 40 20 LLL 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second eae tas 404 Westridge Dr Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS motor torque curves HT23 396 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 150 120 7x Dynamic Torque 90 0z in N 60 30 lt 0 0 5 10
58. 000 80 000 r Revolutions second LI Full Steps second 1 10th Steps second 160 105 uw 120 5 2 70 5 8 5 5 w a a 35 40 25 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 14 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 0 7772 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Power Revolutions second Power 1 Full Steps second 1 L Full Steps second 1 10th Steps second 1 10th Steps second 5034 348 MOTOR 5034 349 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 3 6A Phase Drive Setting 5 0A Phase 200 150 0 240 180 1135 160 120 2 a 5 120 80 520 100 5 100 75 5150 120 80 2 60 z 5 60 E 45 100 480 amp 40 30 4 20 15 I 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 1 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 1 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Power Revolutions second Power 1 Full Steps second 1 Full Steps second 1 10th Steps second 1 10th Steps second 5034 350 MOTOR 5042 022 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting
59. 09 FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS www applied motion com 404 Westridge Dr e Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 Applied Motion Products 51013002 saAug 1010 091 DRIVES amp CONTROLS domm H l 51 DRIVES amp CONTROLS 52 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com provide power to the motor This special electronic circuit is called a step motor driver or more simply a drive Systems also require electronics and software to com pute and execute the motion profile interface to other systems and control the sequence and timing of events Such electronics and software devices are called indexers or controls A product that combines an indexer and drive into one package is an drive indexer S MOTOR SYSTEMS require electronic circuits to accept command signals and Applied Motion s step motor electronics are divided into three families open frame drives packaged drives and drive indexers Our open frame drives offer low cost and small size The open frame drives all require a DC power source Some are available with internal ramping pulse generators oscillators Applied Motion s open frame drive family includes the 1030 1035D 2035 2035 0 3535
60. 104 216 0 66 120 1 0 2 76 6 37 1 41 2 6 5 4 3 54 2 5 2 1 00 5 2 5 4 23 394 1 76 6 4 0 1 41 2 8 5 6 2 76 6 2 0 2 83 0 7 1 4 3 54 2 2 8 2 00 1 4 1 4 HT23 395 1 76 6 2 7 2 12 1 3 2 4 2 76 6 1 3 4 24 0 3 0 6 3 V 54 2 1 9 3 00 0 6 0 6 V V 5 2 23 396 1 2 13 177 0 10 2 0 71 144 0 1 64 300 1 54 H T 2 177 0 5 1 1 41 36 11 0 2 3 3 125 0 7 2 1 00 72 0 23 397 1 177 0 5 1 1 41 3 6 10 0 2 177 0 2 5 2 83 0 9 2 5 3 V 125 0 V V 3 6 2 00 1 8 2 5 V V OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end All HT23 motors are optimized for microstepping 32 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com Goma 18 j MIN 4 X 20 205 0 01 205 0 7 0 59 0 01 063 0008 2150 001 p 591 0 01 2 0928 2079000 2x 1 856 wa 228 006 9 250 0 001 i FLAT n 0 630 9 787 020 C 0 228 0 006 lam 0 003 A cr 2 1 11 J 0 002 Hybrid Step Motors CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel L
61. 12 2 198 0 25 2 83 09 40 2 198 0 36 200 18 40 4023 833 1 4 0 212 0 6 36 325 11 12 1 76 322 2 80 3 150 0 25 460 054 08 4023 835 1 212 0 51 205 248 92 3 150 0 36 290 124 23 5023 124 1 212 0 8 57 175 33 168 172 315 2 212 0 28 3 29 08 42 3 V 150 0 40 247 163 42 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end Optimized for microstepping and use with 160 volt drives STEP MOTORS Hybrid Step Motors 1 SIZE 23 31 Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com us 18 1 MIN 4 X 00 205 0 01 205 0 7 59 0 01 063 0008 2150 001 E 5591 0 01 2 0 928 mm 2x 1 856 40 000 228 ME 7 9 250 5 001 pu B tt 0 630 039 787 102004 0228 000 2X141 1 0 003 A 0 002 Hybrid Step Motors i MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches Leads Angle Volts Amps Ohms mH oz in G CM2 Lbs HT23 393 1 1 54 76 6 8 1 8 7 4 0 71
62. 15 2d As inthe one phase on energizing scheme the shaft completes one revolution for each complete revolution of the electromagnetic field It should be evident that this motor can half step i e step in small step increments This is possible by combining the energization shown in Figure 1 with that shown in Figure 2 Figure 3 shows the diagrams of a motor with half step rotor motion The energizing sequence and rotor positions are shown in Table 111 Applied Motion Products 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com FIGURE 1 BH VEY c PHASES A ENERGIZED WITH REVERSE POLARITY d PHASE B ENERGIZED WITH REVERSED POLARITY Conventional permanent magnet step motor shown with one phase energized with a bipolar drive The electromagnetic field rotates in 90 increments The rotor rotates in 90 incre ments FIGURE 3 a PHASE A ENERGIZED b PHASE A amp B ENERGIZED c PHASE B ENERGIZED d PHASE B ENERGIZED PHASE A ENERGIZED WITH REVERSED POLARITY PM step motor with half step motion FIGURE 2 b PHASE A ENERGIZED WITH REVERSED POLARITY PHASE B ENERGIZED PHASES amp ENERGIZED WITH REVERSE POLARITY d PHASE A ENERGIZED PHASE B ENERGIZED WITH REVERSED POLARITY Permanent magnet step motor shown with two phases energized with a bipolar drive FIGURE 4
63. 20 1 74 9 1 8 2 6 0 7 1 4 3 53 0 13 3 90 0 33 0 35 4023 823 1 74 9 15 6 1 50 0 152 0 3 53 0 11 0 4 25 0 38 0 SIZE 4023 998 1 74 9 33 9 0 21 160 0 328 0 3 53 0 V 240 0 30 80 0 82 0 23 5023 100 2 81 0 4 3 2 2 00 1 6 5 0 x 5023 122 1 74 9 8 4 9 0 99 5 0 17 2 2 74 9 2 5 1 98 1 3 4 3 3 69 0 3 5 1 40 2 5 4 3 5023 196 1 53 0 6 187 2 44 0 128 0 3 80 0 13 2 0 220 32 0 5023 094 1 2 25 117 0 8 5 0 85 10 0 230 9 144 1 20 3 83 0 6 0 1 20 5 0 8 0 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end Optimized for microstepping and use with 160 volt drives 30 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com 2x 0 2500 0008 MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches ozin Leads Angle Volts Amps Ohms mH 2 6 2 Lbs 5023 499 2 2 25 110 0 4 1 8 33 200 17 5 0 79 144 1 20 4023 828 1 3 0 141 0 6 2 7 3 32 0 8 2 0 1 28 234 2 00 3 100 0 19 4 70 04 0 5 4023 830 1 141 0 66 1 27 52 0 3 100 0 47 180 26 50 5023 024 1 1414 76 1 06 72 9 2 100 0 54 150 36 6 9 V 5023 123 1 141 0 8 59 1 26 46 188 114 210 2 141 0 30 2 52 12 47 3 V 100 0 42 1 78 23 47 V 5023 149 1 3 25 198 0 51 141 36 160 119 219 2
64. 2B Thd 4 00 x 0 25 DP 3 equally spaced 75 4 x 205 01 01 865 BC SIZE 34 MODEL L motor length 5034 413 2 5 5034 414 3 7 5034 415 6 1 0 02 875 de Play ec EN 119204 002 10 shielded cable w connector 30 on 02 952 BC k19 4x 0 216 01 2 x 0 3750 0338 70000 MAX t 0005 1 19 03 SIZE 23 FRAME MODEL L motor length 7 7 5042 036 A 1 1 38 05 14 NPT al 9 6248 1 0000 0006 En thru equally 0005 7 spaced 2 925 Applied Motion Products 1030 1035D Torque Curves 5014 842 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 25 20 Dynamic Torque 15 oz in 10 5 00 5 10 15 20 25 rev sec 17 072 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 40 30 Dynamic Torque oz in 20 10 00 5 10 15 20 25 rev sec HT23 393 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 40 30 Dynamic Torque 0z in 20 10 00 5 10 15 20 25 rev sec 23 399 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 50 1 120 Torque 90 oz in 60 30 0 0 3 6 9 12 15 rev sec 404 Westridge Dr e Watsonville
65. 4 Products www applied motion com Technical Specifications POWER AMPLIFIER MOTOR DRIVE SECTION 7080 SERIES AMPLIFIER TYPE ict ees MOSFET dual H Bridge all parts rated for 100 volts CURRENT CONTROL ens 3 state pulse width modulated switching at 25KHz OUTPUT CURRENT a aa 0 8 to 7 0 amps 7080i software selectable 7080 dip switch selectable DC BUS VOLTAGE aa 24 to 80 VDC including ripple MAXIMUM OUTPUT POWER 560 Watts PROTECTION CIRCUITS Short circuit and over temperature IDLE CURRENT REDUCTION 10801 0 2595 50 or 100 software selectable 7080 0 or 50 dip switch selectable MOTOR RESOLUTION 7080 16 resolutions Steps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 7080i 13 resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 INPUTS 7080 Step and direction optically isolated 5 24 differential Motor steps on falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 msec setup and hold time for direction signal ENABLE INPUT 7080 ONLY Two terminals on the logic connector EN AND EN that can be used to di
66. 5 Drive Setting 35 VDC 2 9A Phase 200 150 Dynamic Torque 0z in 100 50 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 7110 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second STEP MOTORS STEP MOTORS Applied Motion Products Size 23 Motor Typical Speed Torque Performance Dynamic Torque 60 0z Dynami Torque oz in Dynamic Torque 07 5023 123 MOTOR Motor Connection Parallel Drive 3535 Drive Setting 35 VDC 2 5A Phase 150 120 30 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 I Revolutions second Full Steps second Half Steps second 4023 820 MOTOR Motor Connection Series Drive 5560 Drive Setting 60 VDC 2 8A Phase 100 80 ES pi TT 60 40 20 0 5 10 15 20 25 30 35 40 O 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second 4023 833 MOTOR Motor Connection Series Drive 5560 Drive Setting 60 VDC 3 2A Phase 250 200 150 h 100
67. 50 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 Dynamic Torque oz in Dynamic Torque 07 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com 5023 124 MOTOR Motor Connection Parallel Drive 3535 Drive Setting 35 VDC 3 5A Phase 200 150 100 50 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 0 Revolutions second Full Steps second Half Steps second 4023 828 MOTOR Motor Connection Series Drive 5560 Drive Setting 60 VDC 3 3A Phase 200 150 100 50 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com Size HT23 Motor Typical Speed Torque Performance HT23 393 MOTOR Motor Connectio
68. 500k 750k 1 25m p RPS Parallel 3 4A ES RPS Parallel 4 4A Frequency Hz Series 1 7A Frequency Hz Series 2 2 Power parallel connected Power parallel connected 5034 414 MOTOR 5034 415 MOTOR 400 350 500 350 X 300 300 X 250 x 8250 200 300 s 200 lt 180 200 2 150 100 5 100 LI 50 a 100 a 50 1 0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500 750k 1m 1 25 0 250k 500 750k 1 1 25 RPS Parallel 5 7A RPS Parallel 6 35A Frequency Hz Series 2 85 Frequency Hz Series 3 45 Power parallel connected Power parallel connected 5042 036 MOTOR Parallel connected motor when operated E above 5 RPS should be limited to 50 duty cycle When operated above 5 RPS with a duty cycle greater than 50 the motor should be connected in series 10 2 30 40 80 All curves measured at a resolution of 0 250k 500 750k 1m 1 25 Speed RPS Parallel 8 3A 25 000 steps rev Frequency Hz Series 6 0A Power parallel connected Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS aj D e p e e 111 ELI aum ma a I z1 Applied 404 Westridge Dr e Wats
69. 5034 348 5034 413 4034 334 5034 349 5034 349 5034 414 5034 350 5034 350 5034 415 5042 022 5042 022 5042 036 DRIVES amp CONTROLS motor torque curves Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Motor Dimension Drawings SIZE 14 FRAME MODEL L motor length 5014 842 1 57 L 000 1 059 0 866 001 nae F 559 014 zl E didt 2x 1 024 T 0 1968 0004 2x 25 2 x44 40 SIZE 17 FRAME HIGH TORQUE MOTOR MODEL L motor length HT17 068 1 30 17 071 1 54 HT17 072 1 54 9 ER 94 02 4 4 40 17 075 1 85 12 17 076 1 85 dics le 0 1968 0000 E 2x1 220 000 0 866 494 gt 2 1 65 gt SIZE 23 FRAME MODEL L motor length 5023 122 2 00 5023 123 3 00 5023 124 4 00 5023 127 225 190 18 00 5023 149 3 25 060 0 2 x 0 2500 0095 DELE p o m gt 1 856 2 lt 81 gt 15 4 x 0 205 1 2x229 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves Motor Dimension Drawings SIZE 23 FRAME HIGH TORQUE MOTOR
70. 5400 25600 36000 50000 50800 WAVEFORMS USER POWER SUPPLY MC8400 amp MC8400F ONLY 5 VDC 0 30 amps regulated isolated from the motor drive 24 VDC 0 15 amps regulated isolated from the motor drive INPUTS PD8400 Step and direction optically isolated 5V 24V differential Motor steps on falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 hsec setup and hold time for direction signal ENABLE INPUT PD8400 ONLY Two terminals on the logic connector EN AND EN that can be used to disable the drive The current to the stepper motor will be turned off The PD8400 operates normally without any connections to the enable circuit Use this feature only to dis able the amplifier CONTROLLER INDEXER SECTION MC8400 MC8400F MICROPROCESSOR Motorola 68302 SYSTEM MEMORY 256K of ROM 256K of RAM USER MEMORY P EEPROM 8K or optional 32K SERIAL COMMUNICATION 2 RS 232c serial communication ports which can operate from 300 to 19 200 baud STATUS LED S ge S atau mts AC power red CW direction green Step green Motor Power red Overtemp yellow and Short yellow 8 user programmable inputs CW limit CCW limit Home limit 2 Encoder inputs and Motion Trigger input Each input can be separately conne
71. 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS motor torque curves 17 068 MOTOR Motor Connection Center Tap to End Drive Setting 24 VDC 1 0A Phase 25 20 Dynamic Torque 15 oz in 10 5 0 0 5 10 15 20 25 rev sec HT17 076 MOTOR Motor Connection Center Tap to End A Drive Setting 24 VDC 1 0A Phase 45 Dynamic Torque ozin 30 15 00 5 10 15 20 25 23 396 MOTOR Motor Connection Center Drive Setting 24 VDC 1 0A Phase 20 90 Dynamic Torque 0z in 60 30 0 0 3 6 9 12 15 rev sec DRIVES amp CONTROLS motor torque curves Pullout Torque oz in Pullout Torque oz in Pullout Torque oz in Applied Motion Products 5014 842 MOTOR Motor Connection Bipolar Drive Setting 1 0 A phase Half Step 25 zk 20 M 10 0 5 10 15 20 2 30 35 40 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Half Steps second 17 071 HIGH TORQUE MOTOR Motor Connection Parallel i Drive Setting 35 VDC 1 25A Full Step 20 joven 30 15 gt lt Power 20 10 watts 0 7 5 0 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 0
72. 60 VDC 1 0 5 5 24 60 330 7080 200 50 800 24 80 VDC 0 8 7 0A 24 80 560W marizes the Applied Motion line These x M PD2035 200 400 110 220 VAC 125 2 A 5 70W units are usually available for same day s PD5580 200 50 800 110 220 0 5 5 5 80 440 or next day shipment PD8400 200 50 800 110 0 1 8 4A 160 1350W In addition to the above Applied Motion also makes Si products that combine the indexer drive and power supply 120 Applied Motion Products Multi Axis Hub Single RS 232 serial port Description The SiNet Hub 8 allows up to 8 indexer drives to be controlled from a single RS 232 serial port of a PC or PLC Each indexer drive acquires a unique address from the port to which it is connected This simple ad dressing scheme minimizes the cost of the drives and more importantly the cost of configuring and or replacing drives in your system Connections are made with low cost reliable telephone cabling Any of our popular cost effective Si indexers or indexer drives can be used with the SiNet Hub 8 including the stand alone Si 100 indexer the DC input 7080i and 3540i indexer drives and the 513540 and Si5580 indexer drives with built in power supply By choosing the power level and features you need for each axis of your application SiNet saves you money The SiNet Hub 8 is powered by the drive that s con nected to port 1 saving you the cost and installation expen
73. 609 FAX 831 761 6544 www applied motion com 5430 Power Supply 4 30VDC Features 30 VDC 4 amp unregulated motor supply 5 VDC 5 500 mA regulated logic power supply fuse protected outputs screw terminal AC input connector 120 or 240 VAC 50 60 Hz power on LEDs screw terminal connectors made in USA ideal for use with A M P step motor drives 1335 2035 2035 0 3535 3535 0 3540 3540 MO includes mounting holes for 057A oscillator inter face and one 2035 2035 0 3535 3535 0 3540 or 3540 MO drive on side panel Description The PS430 is a linear unregulated DC power supply designed for use with Applied Motion s step motor chopper drives model numbers 2035 2035 0 3535 3535 0 3540 M and 3540 MO The PS430 can also be used with the 5560 7080 or 7080i drive in appli cations not requiring maximum power The PS430 provides the user with a precise well regulated 5 VDC power source for logic circuitry This power supply is available as a PC board and transformer mounted on an aluminum angle chassis MECHANICAL OUTLINE 110 220 VAC fuse 110 220 switch lt LED Transformer AC DC convertor 30 VDC 4A fuse LED Wem convertor 8 5 VDC 0 5A fuse BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com 5105
74. 7 x 103 gecmes 2327x10 7233x105 0 3351 8680 10 53620 1 389x10 9807 10 980 667 1 Example Convert a rotor inertia of 90 gecm to ozeinesec The multiplier from the table above is 1 416 x 10 The new inertia 90 x 1 416 x 10 1 27 103ozeinesec2 Torque Gonversion 5 To convert from A to B multiply by entry in table Ibeft Ibein ozein dyneecm Iheft 1 12 192 1 856 x 107 1 856 1 356 x 10 13 825 1 3825 x 10 Ihein 8 333 x 10 1 16 1 130 x 10 0 113 1 13 x 10 1 152 1 152 x 10 ozein 5 208 x 103 6 250 x 10 1 7 062 x 104 7 062 x 10 7 062 7 201 x 102 72 01 dyneecm 7376x10 8 851 x 107 1 416 x 105 1 107 104 1 0197x10 1 0197 x 10 Nem 0 7376 8 851 141 62 107 1 1000 10 197 1 0197 x 10 mNem 7 376 x 10 4 8 851 x 10 0 1416 10 104 1 1 0197 x 102 10 197 kgecm 7 233 x 102 0 8679 13 877 9 8066 x 105 9 8066 x 102 98 066 1 1000 gecm 7 233 x 105 8 680 x 10 1 389 x 10 980 67 9 8066x 105 9 8066 102 104 1 Example Convert torque of 53 ozein to kgecm The multiplier from the table above is 7 201 x 102 The new value of torque is 53 x 72 01 3 816 kgecm 14 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Personal Notes INTRODUCTION INTRODUCTION Glossary 16 Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 61 6544 www applied motion com Accurac
75. 72 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com FIGURE 16 FIGURE 17 4 Rotation diagram of 18 Hybrid motor 5 Hybrid motor FIGURE 18 STATOR EM 1 8 Hybrid motor INTRODUCTION INTRODUCTION Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com Inertia Conversion Tables 69 To convert from to B multiply by entry in table 2 Iheftes in2 1 2 1 2 2 2 2 2 ww Iheft i Ibein Ibeines ozeines kgecm kgecmes gecm gecmes Slug E Ibeft 1 3 108 x 10 144 373 2 304 x 10 5 968 421 40 0 4297 4 214 x 105 429 71 5 Ibeftes 32 174 1 4 633 x 10 12 7 413 x 10 192 1 356 x 10 13 825 1356x107 1 383 10 Ibein 6944x10 2 158 10 1 2 590 x 103 16 4144x102 2 926 2984x103 2 926 x 10 2 984 Ibeines 2 681 8333x102 386 1 1 6 177 x 108 16 1 130 x 108 1 152 1430x109 1 152 10 0zein2 434x104 1349x105 625x102 1 619 104 1 2 59 x 10 0 183 1 865x104 182 901 0 186 a ozeines 0168 5 208x10 2413 6 25x10 386088 1 70 616 7 201x10 7 0616 10 72008 0 kgecm 2373x109 7376 105 0 3417 8851x104 5 467 1416x102 1 1 0197 x 103 1000 1 0197 kgecmes 2327 17 233 102 335 109 0 8679 5 362 10 13 887 980 665 1 9 807 x 10 1000 gecm 2373x105 7 376x10 3417x104 8 851x107 5467x109 1416x105 103 1 0197 x 105 1 1 019
76. 8 30 242 13 100 2 212 0 15 4 84 03 2 5 3 V 150 0 21 342 06 25 V 4034 329 1 3 7 424 0 6 42 2 83 15 120 672 230 3 300 0 30 400 08 30 4034 331 1 424 0 35 325 11 110 3 300 0 25 4 60 06 28 5034 349 1 424 0 8 35 3 24 1 0 11 6 2 424 0 18 7 07 03 29 3 300 0 V 25 5 00 05 29 V OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end All size 34 motors are optimized for microstepping Optimized for use with 160 volt drives Motor Weight Lbs 3 00 V 5 40 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com QNM 02 875 149 04 002 lt 19 4x 0 216 01 0 3750 1 ss 0 1257 0005 w gt 1 19 3 5 Hybrid Step Motors MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches ozin Leads Angle Volts Amps Ohms mH oz in G CM Lbs 4034 334 1 5 1 636 0 6 1 8 6 1 2 47 24 28 0 10 2 1870 7 70 3 450 0 6 4 3 3 50 1 2 7 0 4034 336 1 636 0 6 37 3 89 10 10 0 3 450 0 6 26 5 50 05 25 4034 338 1 636 0 6 3 4 4 95 07 6 8 3 450 0 6 2 4 7 00 0 4 1 7 4034 339 1 636 0 6 2 1 7 78 0 3 28 3 450 0 6 1 5 11 00 0 1 0 7 5034 350 1 636 0 8 3 5 4 17 08 104 2 636 0 8 1 8 8 34 0 2 2 6
77. Allow sufficient time to accelerate load Size motor with 100 safety factor for required torque speed Do not disassemble motors A significant reduction in motor performance will result Do not machine shafts without consulting Applied Motion Products Do not disconnect motor from drive while in operation Do not use holding torque detent torque of motor as fail safe brake Motion Installation Tips e Mount the motor securely against surface with good thermal conductivity such as steel or aluminum Properly align the motor with the load using a flexible coupling Protect the motor shaft from excessive thrust overhung and shock loads INTRODUCTION Standard Design Features 19 INTRODUCTION Step Tables amp Wiring Diagrams 4 Lead Wire Configuration Bipolar Drive STEP TABLE YELLOW WHITE STEP 0 1 2 RED Applied Motion Products BLUE 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com WIRING DIAGRAM A Red 4 LEAD MOTOR Blue Yellow White Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com 6 Lead Wire Configuration Unipolar Drive CW FACING STEP TABLE MOUNTING END STEP RED RED WHT GRN GRN WHT Grn Wht 0 ON OFF ON OFF MOTOR 1 OFF ON ON OFF Green 2 OFF ON OFF O
78. Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com INTRODUCTION TO STEP MOTORS 6 CONVERSION E 14 GLOSSARY p EPI 16 STANDARD DESIGN FEATURES Mechanical Electrical amp Environmental Specifications 19 Design TIDS 19 Motion Installation 19 STEP TABLES amp WIRING DIAGRAMS 4 Lead Wire Configuration Bipolar Drive 20 6 Lead Wire Configuration Unipolar Drive 21 6 Lead Wire Configuration Bipolar Drive Center to End 21 6 Lead Wire Configuration Bipolar Drive End to su 21 8 Lead Wire Configuration 22 8 Lead Wire Configuration Bipolar Drive Parallel Connected 22 8 Lead Wire Configuration Bipolar Drive Series Connected 22 HOLDING TORQUE MEASUREMENT 10 01 23 RATING CONVERSION nen nnne nennen nens 23 STEP MOTORS qe 20 HYBRID STEP MOTORS Size 14 20 00 00 26 27 Sze 28 29 SIZE 20 C CEPR 30 31
79. N Red 3 ON OFF OFF ON 4 ON OFF ON OFF Red Wht Connect center taps white amp black to plus voltage UNIPOLAR DRIVE ONLY Lead Wire Configuration Bipolar Drive Center Tap to End CW FACING MOUNTING END STEP RED BLACK GREEN WHITE N G rn 6 A white MOTOR 1 0 Green 2 E E E B 3 n 7 B Black 4 N G Red Wht 6 Lead Wire Configuration Bipolar Drive End to End CW FACING STEP RED RED WHT GREEN GRN WHT A 0 5 N G White LEAD 1 2 4 MOTOR 2 Red 3 N C Black nj B Red Wht NC denotes lead wires are not connected and are individually taped off INTRODUCTION 21 INTRODUCTION Step Tables amp Wiring Diagrams Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com 8 Lead Wire Configuration Unipolar Drive CW FACING STEP TABLE MOUNTING END STEP ORANGE BLACK RED YELLOW Orange 0 ON OFF ON OFF n LEAD 1 OFF ON ON OFF PME MOTOR 2 OFF ON OFF ON 3 ON OFF OFF ON Red Wht 4 ON OFF ON OFF Yel Wht Yellow Connect orange white black white red white and yellow white to plus voltage UNIPOLAR DRIVE ONLY 8 Lead Wire Configuration Bipolar Drive Parallel Connected CW FACING STEP TABLE MOUNTING END STEP A A B B Orange A 0
80. NTRODUCTION Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com FIGURE 11 fA enm FIGURE 12 STATOR WINDING D 4 phase VR motor with two phases Wound Stator poles with multiple teeth for alternate polarity FIGURE 13 FIGURE 14 5 step angle VR motor Diagram of 1 8 VR motor FIGURE 15 STATOR STATOR WINDING w AR GAP OUTPUT Y SHAFT 2 lt YOKE PERMANENT MAGNET FLUX MAGNET a Cross section phase A energized b Axial view INTRODUCTION Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Example The motor shown in Figure 15 has a 2 0 winding and a rotor with 5 teeth per yoke for a total of 10 teeth Calculate the number of steps rev SPR 10 X 2 20 steps rev The step angle may be found from the following formula SA 360 SPR Where SA step angle in degrees SPR steps per revolution Example Calculate the step angle for the above motor SA 360 20 18 The step angle may be calculated directly without knowing the number of phases if the number of stator teeth and teeth per pole are known Figure 15 shows one tooth per pole and a total of 4 te
81. OTOR Motor Connection parallel Drive Setting 5 5 A phase 00 350 300 500 Pullout 250 Dim Torque oz in Torque 400 100 oz in 359 50 0 200 5 10 15 0 2 30 35 40 770 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque 1 10th Steps second Power Motor Connection Parallel Drive Setting 5 5A Phase 1 100075 10 15 20 25 30 35 20 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second Half Steps second Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves e 7080 Series Torque Curves d Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 5 All data measured with 80 VDC power supply HT17 071 MOTOR HT17 075 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 1 6A Phase Drive Sett
82. R Motor Connection parallel Motor Connection parallel Drive Setting 2 0 A phase Drive Setting 2 5 A phase 80 120 120 70 100 100 60 Pullout 0 Power Pullout 80 80 Power Torque 0 watts Torque 60 60 watts oz in oz in 2 x 10 20 20 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 0 35 40 i T 10 000 20 000 30 000 40 000 50 000 80 000 70 000 80 000 p 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque 1 101 Steps second Power Lll ar oo 5023 124 MOTOR 23 395 MOTOR Motor Connection parallel Motor Connection Parallel Drive Setting 3 5 420 Drive Setting 4 2A Phase 80 80 150 90 70 P x 70 Pullout Power 60 60 Torque watts 07 1 i 2 5 50 ER 50 2 40 Wem 40 2 9 30 ed 30 1 a 0 0 20 PLE 20 0 5 10 15 20 25 30 35 40 10 10 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 0 0 Revolutions second Torque 0 5 10 15 20 25 30 35 40 1 10th Steps second Power 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Full Steps second Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 5580 Series Torque Curves Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 HT23 401 MOTOR Motor Connecti
83. TOR Set the value of the motor absolute posi tered before executing the next com tion register mand characters entered are NOT ech STEP Execute a program one command at a oed to the screen The user may choose time to echo a user specified character in STOP 122222 Designates the end of the main program stead commands and separates the subroutine Initiate a previously defined motor move Start the definition of a predefined motor move End the definition of a predefined motor move Repeat a predefined motor move a desig nated number of times Output character and numeric informa tion to the indicated RS 232c serial port Clear any previously received data from the indicated RS 232c serial port storage definitions from the main program Begin the definition of a subroutine pro gram ending with RETURN all subrou tine definitions must follow the STOP command Print a list of all of the systems variables to the device connected to the indicated RS 232c serial port Place the value of the elapsed system ON time in 0 01 see increments in a vari able buffer TMOVE Move the motor shaft for the amount of QUIT uuu Exit the Command Mode and return to time indicated at the specified velocity the Main Menu same as MENU and direction REM remark comment that annotates UNLOCK Allows the program to be edited changed program or deleted
84. TORS Size 34 Motor Typical Speed Torque Performance 4034 324 MOTOR 4034 329 MOTOR Motor Connection Center Tap to End Motor Connection Center Tap to End Drive 3535 Drive 3535 Drive Setting 35 VDC e 3 1A Phase Drive Setting 35 VDC 3 5A Phase 200 300 250 Dynamic m UN Dynamic 200 Torque Torque oz in 100 oz in 150 P 100 50 50 u 0 5 10 15 20 25 30 35 1 000 2 000 3 000 4 000 5 000 6 000 7 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 Revolutions second Full Steps second 0 0 5 10 15 20 25 30 35 40 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second s Half Steps second Half Steps second 4034 334 MOTOR 5034 348 MOTOR Motor Connection Center Tap to End Motor Connection Parallel Drive 3535 Drive 3535 Drive Setting 35 VDC e 3 5A Phase Drive Setting 35 VDC 3 4A Phase 500 200 400 150 Dynamic Dynamic Torque 300 Torque 100 oz in 200 oz in 100 50 0 0 0 5 10 15 20 25 30 35 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 Revolutions second Full Steps second 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 00
85. Turning the knob adjusts the velocity on the fly allowing the user to quickly observe the motor amp load charac teristics at different speeds Pressing the knob records the currently displayed veloc ity hence the name Learn Speed Wait for Input FEED T0 LENGTH Feed to Length is the simplest pro 110 0 gram Each time the 51 1 LN is triggered by taking the ii TRIGGER input to 0 volts the 51 1 com 404 Westridge Dr e Watsonville 6 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS On moves that return Feed amp Return Feed to Sensor amp Return and Feed amp Back Off the delay between feeding and returning is adjustable The MOTION output can be programmed to provide a signal edge at the start and fin ish of each move in motion or it can provide a pulse at the end of each move in position This allows maximum flexibility when coordinating the 51 1 with other equipment Can be programmed to search for rising or falling edge of sensor allowing many types of sensors to be easily configured mands the driver to move the motor a fixed distance Feed to Length is commonly used for cut to length applications The IN POSITION output is used to syncronize the 51 1 to the cutting knife FEED amp JOG Ji 0 Wait for Input Feed amp Jog is e D to Length Each col similar to Feed time the SI 1 i
86. Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems PD5580 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 110 or 220 VAC fuse power light a Power 2 dirs Amplifier 3 9 S enable one SE Monitor 5 de Isolation ped 515580 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 545 gt 110 or 9 220 VAC INPUT 025 8 10012 INPUT3 Filters INPUT4 cw Jog 306 g 95000 w aseyd 0100 Si Amplifier cw LIMIT Optical microstapping CCW LIMIT Isolation Sequencer toPC 5232 Optical 001 Isolation OUT2 Optical Fault OUT3 FAULT OUT Wu M overcurrent LED LED us n nT Applied 404 Westridge Dr e Watsonville 95076 Motion 831 61 6555 e 800 525 1609 FAX 831 61 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems o o o oO LO D wass c i Connector Switch Diagrams connector motor controller status LEDs power over temp over Current DIP s
87. al Single Axis System With Control and Drive in a Single Package Connected to a Host Compuler 57 Typical Multi Axis System With Drive and Control in Single Package Connected to a Host Computer Via a SiNet Hub 58 1030 02 2255 00 61 7 62 ker E 63 cc 64 DOOD MEL 65 dbdb 66 9540 SERIES 2 67 Technical Specifications 68 Technital DrAWIn0S RE 69 DODO ec 70 1080 SERIES uuu uu uya asua KT qasi kaha 71 Technical Specifications 72 7080 hne nnn nne 73 7080i Technical Drawings 000 0000 2 79 AR m 0 75 Technical Drawings u olus rio FREE 76 PD Si 5580 SERIES c Technical Specifications 78 PD5580 Technical Drawings 79 Si5580 Technical Drawings 9 6 79 Connector Switch Diagrams 80 Applied Motion Products Inc reserves the right to change any products displayed in this catalog without notic
88. ase 0 9 85 1 1 59 9 49 2 40 3 33 1 25 1 20 Idle Current percentage of current setting 10 no current when idle 120 Address 160 1 100 full current when idle Steps Rev 0 200 full step 11400 half step 21 800 1 4 step Connectors J 1 1 Vertical headers Horizontal Headers Note mating connectors and standoffs are only included with samples orders Step amp Direction Input Voltage 25 12V drive will have 680 input impedance ok for most indexers amp oscillators 24 drive will have 2200 input impedance required by some PLCs Your signature Indicating that these are the options you want and that you understand that these options cannot be changed once the drives are built Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Dual Step Motor Drive Features Accepts 12 35 VDC power supply including ripple Adjustable motor current 0 to 1 0 amps phase Full or half step jumper selectable Compact size 1 0 x 2 4 x 3 55 inches Mounts on DIN rail Optically isolated 5 24V step and direction in puts can be configured for sinking or sourcing logic Automatic idle current reduction Drives 4 6 or 8 lead step motors sizes 14 23 Compatible step motors available from
89. c STEP and DIRECTION outputs to motor driver open collector 5 24 volts 10 microsecond STEP pulse width 5V output for motor driver optoisolators filtered amp fused Typical Application LIMIT SWITCH LIMIT SWITCH TRIGGER SWITCH MOTOR m PULSE amp DIRECTION MOTOR 12 VDC 51 1 ines SUPPLY CCW LIMIT GND Buse CWLIMIT 8 35 5 V LIMIT VDC WALL S 110 5 FORMER Applied Motion Products System Features Up to 255 moves per trigger can be se lected by setting the Moves Trigger param eter Nonstop can also be selected The 51 1 can seek a home position upon power up by setting the Home on Power Up parameter to clockwise or counterclockwise User Units allow the user to work in units other than motor steps Simply enter the number of motor steps per unit and name the unit up to three characters e Timing is adjustable on all programs De lay can be added between the trigger pulse and the start of motion for system syncronization On multiple moves per trig ger the delay between moves can be set Program Features LEARN SPEED Learn Speed allows the user to conve niently experiment yid with motor speeds 3 Like all the 51 1 2 grams motion begins when the TRIGGER input goes low SI 1 accelerates the motor to the preset speed the mo tor has reached speed the speed is dis played
90. cted by the dip switch The internal oscillator is selected by a dip switch In oscillator mode the pulse input becomes a run stop signal when this signal is set low the motor acceler ates to a preset speed and slews Raising the input high to 5 volts causes the driver to decelerate to rest Two oscillator speed ranges are provided 10 1 200 steps sec and 100 12 000 steps sec The digital oscillator derives it s timing from a quartz crystal for low drift and repeatable ramps The speed of the oscillator can be set by an on board potentio meter or an external pot or an external 0 5 volt ana log signal The PD 2035 is built on an aluminum heat transfer plate and is surrounded by a sturdy ventilated steel enclosure See speed torque curves for PD2035 on pages 102 amp 103 PD2035 75 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems Technical Drawings lt 4 00 is 0 245 0 19 E um 0 3Sv8 AN3uun2 6 80 6 00 Y 0 MECHANICAL OUTLINE ext speed pot gt osc options Be Oscillator 5 12V or 24V L accel decel speed adj current setting 3456 step A direction Optical M Amplifier 0 enable _ Isolators Sequenc
91. cted for sinking OR sourcing operation OUTPUTS 9 user programmable outputs each output can be separately connected for sink ing OR sourcing operation OPTOISOLATOR OPTION INPUT SIGNAL VOLTAGE ON 3 0 to 24 VDC 5ma to 20ma INPUT SIGNAL VOLTAGE OFF 0 0 to 0 5 VDC OUTPUT SIGNAL VOLTAGE RANGE 0 0 to 24 VDC maximum of 25ma per output SOLID STATE RELAY OPTION INPUT SIGNAL VOLTAGE ON 5 0 to 60 VDC or 24 to 240 VAC 5ma to 20ma INPUT SIGNAL VOLTAGE OFF 0 0 to 0 5 VAC or DC OUTPUT SIGNAL VOLTAGE RANGE 0 0 to 150 VDC 0 to 3 amps per output or 0 0 to 240 VAC 0 to 3 amps per out put ENCODER RESOLUTION 1000 lines 4000 counts per revolution standard other resolutions can be used SYSTEM SPECIFICATIONS CASE SIZE entire rer ha MC8400 MC8400F 9 48 x 8 76 x 5 86 PD8400 9 48 x 8 76 x 4 06 CASE MATERIAL Aluminum finished with textured black epoxy powder coat paint WEIGHT iiic erp PD8400 6 4 Ibs MC8400 MC8400F 8 5 lbs MATING CONNECTORS MOTOR nectit Phoenix 9 position AG POWER s irre petia ss Phoenix 3 position LOGIC Phoenix 6 position Phoenix 8 position Phoenix 12 position Phoenix 6 position AMBIENT 0 to 50 C 32 to 122 F
92. cw Jog Sj e CW LIMIT Optical peed eeprom CCW LIMIT Isolation Indexer 5232 Optical JT Isolation 0072 power status LED Bu 0073 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com The 51 100 is high performance easy to use motion controller for stepper and servo applications eters If your single axis application requires the Si 100 to be operated by a host computer simply connect it to your PC or PLC and in voke our SiNet Command Language It interfaces easily to full half and mi crostep motor drives and to pulse input servo motor drives It can sense and control its external environment using optically iso lated 1 0 The 5 100 is CE compliant MECHANICAL OUTLINE 020 2 625 0 06 5 HHEHBHEB BBEBHBHHIHHBHBHBH CW LIMIT 717 88 7 625 125 3 86 DRIVES amp CONTROLS 81 100 Motion Controller 119 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Technical Specifications AC INPUT sss 110 or 220 VAC switch selectable 50 60 Hz MOTOR RESOLUTION 16 resolutions S
93. d 40 volt supply 24 volt supply HT17 075 MOTOR Motor Connection parallel Drive Setting 1 7 A phase 50 Torque 07 11 0 0 10 20 30 40 5 Revolutions Second 40 volt supply 24 volt supply 5023 123 MOTOR Motor Connection parallel Drive Setting 2 5 A phase 120 E oc Torque 07 11 e 0 5 10 15 20 25 30 Revolutions Second 40 volt supply 24 volt supply Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 3540 Series Torque Curves 5023 124 MOTOR HT23 394 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 3 5 A phase Drive Setting 2 8 A phase 200 Torque oz in 0 0 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply HT23 397 MOTOR HT23 400 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 2 8 A phase Drive Setting 2 8 A phase 105 175 90 150 75 5125 5 60 S100 45 S75 30 5 50 15 25 00 00 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply 4034 334 MOTOR 5034 348 MOTOR Motor Connection parallel Motor Connection
94. d hom ing routines as well as repetitive high speed cy clical back and forth and unidirectional moves Conditional program branching and complex con ditional evaluations using mathematical variable and input output manipulation can all be per formed using MACRO commands Extensive program instructions for display device manipulation let you create many types of custom user interface screens MACRO commands allow you to log data as the events occur and store that data in the EEPROM Password control and read only functions insure security of application programs and machine op eration MACRO provides for many math operations includ ing powers roots trig and log functions and Bool ean logic operators All variables can be numeric floating point string characters or arrays of data and can be identified with any user desired combination of numbers or characters The number of variables or the size of a variable ar ray is limited only by the available memory and could reach 2500 or more UNIQUE FEATURES OF THE MC8400F Digital lock shaft following insures instant re sponse to changes in the encoder signal and none of the position or velocity errors found in software interpolated following systems MACRO FOLLOW provides for speed and position moves based on a master axis encoder preset moves at a ratio of the master axis velocity syn chronous moves based on registration marks cam profiling and on the fly
95. d with L R or chopper drives Wave Drive Energizing the motor phases one atatime Driving the motor one phase or winding on at a time Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com Mechanical Electrical amp Environmental Specifications SIZE 14 SIZE 16 SIZE 17 SIZE HT17 SIZE 23 SIZE 23 SIZE 34 SHAFT RUN OUT es 0005 0005 0005 0005 001 002 002 meme 0004 1Lb 0008 max 0110 4001 max 4 4 Lbs 0008 2118 001 max 1Lb 001 max 1Lb 001 max 1 Lb Tori 0004 max 2105 2006 BEDS ot max 6 6 Lbs 003 max 22 Lbs 001 max 9 Lbs 003 max 2 2 Lbs 001 max 15 Lbs PERPENDICULARITY 003 003 003 003 003 003 003 CONCENTRICITY i 002 002 002 002 002 003 002 OPERATING TEMPERATURE 20 C to 50 C 20 C to 50 C 20 C to 50 C 20 C to 50 C 20 C to 50 C 20 C to 50 C 20 C to 50 C 130 C Class 130 C Class B 130 C Class B 130 C Class B 130 C Class B 130 C Class B 130 C Class B 26 AWG 26 AWG 26 AWG 26 AWG 26 AWG 22 AWG 18 AWG MAXIMUM 5 5 5 5 15 15 25 MAXIMUM 3 3 3 3 25 25 50 Design Tips Series connect lead wires for best torque at low speeds Center tap to end or parallel connect lead wires for best torque at higher speeds Keep motor case temperature below 100 This can be achieved by lowering the motor current or limiting the duty cycle
96. direction optically isolated 5V 24V differential Motor steps on falling edge of step input 250 hsec minimum pulse 2 MHz maximum step rate 1 msec setup and hold time for direction signal ENABLE INPUT PD5580 ONLY Two terminals on the logic connector EN AND EN that can be used to disable the drive The current to the stepper motor will be turned off The PD5580 operates normally without any connections to the enable circuit Use this feature only to disable the amplifier CONTROLLER INDEXER SECTION Si5580 see page 92 for Si program information SERIAL COMMUNICATION RS 232 programming port STATUS LED S 202 DC power red Overtemp yellow and Short yellow INPUTS 8 user programmable inputs 2 dedicated optically isolated limit switch inputs 5 24 VDC 4 general purpose filtered inputs The Feed to Sensor instruction can use these in puts for homing or other sensing needs The Wait nput instruction can wait for one of the inputs to see a given voltage state or signal edge The f Input instruction can branch based on the state of an input 2 jog inputs cw and ccw that can also be used as general purpose inputs 4 user outputs Drive fault activated by overcurrent or overtemperature condition 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a voltage or programmed to send a pulse by the Set
97. e namely through the pole pairs which are nearest to two rotor teeth This varies with rotor position The flux induces a voltage in the coils wound on the pole This induces a current in the winding slowing the rotor The amount of current is determined by the voltage across the coil A diode clamped coil will have more current than a resistor diode or zener diode clamped winding Figure 11 illustrates the diagram of a 4 phase VR step Hybrid This type of motor is frequently referred to as a permanent magnet motor It uses a combination of permanent magnet and variable reluctance structure Its construction is similar to that of an induction motor Figure 15 shows a simplified type of hybrid motor to illustrate its construction The rotor has two end pieces yokes with salient poles equally spaced but radially offset from each other by one half tooth pitch A circular permanent magnet separates them The yokes have essentially uniform flux of opposite polarity The stator is formed from laminated steel The motor shown in Figure 15 has 4 coils arranged in two groups of 2 coils in series One coil pair is called Phase A and the other Phase B For the motor illustrated each pole has one tooth The number of full steps per revolution may be determined from the following formula SPR N x 8 Where SPR number of steps per revolution N total number of rotor teeth total for both yokes B number of motor phases SPR I
98. e Si 100 PD5580 Single Axis Machine Typical Single Axis System With Control and Drive Single Package Connected to a Host Computer INPUT SIGNAL FR0M MACHINE 0R AUXILLARY DEVICE OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE high level command 4 p 1 0 status current Host Motor Controller 515580 Single Axis Machine A OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Applied Motion Products 321 40 3NIHOVIN 01 TVNOIS LAdLNO www applied motion com 39139 YO 3NIHOVIN TVN9IS LNdNI 391430 HO 3NIHOVIN 01 LAdLNO gt Jexepu eAug 3 E ez 9219 10101 5 smes 0 1 5 10 0IN gt Jayndwog 55 5 ss c5 C SIXE 0 1 15 6 086615 gt 9715 E c gt 1JO 0 N E7 os 0 9 uiu N yuana H s t 0 D 10 0 eo ZEE D e e e 6 Typical Multi 39IA3Q
99. e in order to improve quality and reliability INTRODUCTION Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com PD MC 8400 SERIES sinisiin anneanne narnii eaan inia aaia aredi 81 DUC M E iE 82 83 Software Command 8 8400 8400 84 Mechanical 0utlines 86 Connector Switch Diagrams 87 8400 8400 1 0 Configuration 88 MC8400 Block Diagram 89 20 SI PROGRAMMING SECTION 0 nennen nnn nens 91 Si Software Specifications nennen 92 Features of the Main Programming Screen 93 Features of the Program Control Panel 93 Si Program Instructions 94 95 RECOMMENDED MOTORS FOR 5 0 015 97 MOTOR 6 0 5 0 0 0 010 11 98 100 DYNAMIC TORQUE DATA 1030 1035D Torque Curves
100. e program it is lows ending with AGAIN the specified always the last command in any user number of times program and comes after all subroutines LOWER Convert an ASCII value from upper to ENDIF Marks the end of an IF or IFINPUT com lower case mand program sequence MENU Exit the Command Mode and return to Marks the end of command 5 the Main Menu same as quence Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 61 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems MOTORCLR Clear any Motor errors and reset the mo SERIAL Set the parameters of the indicated RS tion controller 232 serial port these include the baud MOTORENA Enable or Disable the motor drive s am rate parity data and stop bits plifiers SET 1222 22 Assign value to variable array ele ON Designates type of special purpose ment math operations can be performed function block options include limit using this command switches stall detection and error condi SETCRNT Set the value of the amplifier motor cur tions rent register OUTPUT Set the general purpose outputs to the in SETENC Set the value of the encoder absolute po dicated states sition register PASSWORD Wait for a specific password to be en SETMO
101. eceived character value the size and state of the user memory from the indicated RS 232c serial port used primarily to insure that the user storage buffer memory has not been changed or cor GETCRNT Sample the motor current and place the rupted value in a variable CLS Clear the display screen connected to the GETENC Read the value of the encoder absolute indicated RS 232c serial port position register and place the value ina CMODE Normally all programs will stop execu variable tion when a Ctrl C is received via the first GETMOTOR Read the value of the motor absolute po RS 232c serial port The command sition register and place the value in a CMODE 0 will cause a program to ignore variable the Ctrl C CMODE I will cause a program GOSUB Execute the indicated subroutine to recognize Ctrl C again GOTO Continue execution of the program with CMOVE Move the motor shaft continuously in the command line following the corre one direction and at one speed until oth sponding LABEL command erwise instructed lE Execute the program sequence that fol COMPILE Compile and test a program for syntax lows ending with ENDIF if the compari errors sons or conditions are true COPY Copy the program commands from one IFINPUT Execute the program sequence that fol file name to another lows ending with ENDIF if
102. eeding objects on a conveyer Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Si 1 Menu Tree Let user change cycles 4 Let user change Speed 4 Lel user change KN Enter Password Lock Program 42 Applied Molion gt ji START Products V2 10 Pupina Select Menu Program Menu UNE Timing Menu Select Program 1 Moves Trgger mL 1 255 or nonstop Y Feed amp Jog I i i Feedto Sensor Set Trigger Delay Y M feed om HRelum Set Feed Speed Set Feed Distance Y OO ERON Sse Set Feed Distance Set E Speed Set Return Delay SES 100 2500 steps sec seo SetFeedDir Set Feed Speed 00 00 40 1 e 10025000 _ Set Feed Speed MET 2 Dir Set Repeat Delay Y 100 25000 steps sec 038 5500 SetAccel SelFeed Dir Y i MERE 1000 255000 5005 86 pr Set Feed Dir 9 y LM t O COW aUX 3 4000 B DU i E 05 95 Set Accel 1000 255000 steps s s 1 1 Set Accel
103. ength Torque Step Inertia Weight Part 3 unipolar inches oz in Leads Angle Volts Amps Ohms mH 2 6 Lbs HT23 398 1 2 13 177 0 8 1 8 33 212 15 48 1 64 300 1 54 2 177 0 16 424 04 12 3 125 0 23 3 00 08 1 2 23 399 1 2 99 264 0 116 071 164 560 0 2 20 2 264 0 58 141 41 140 3 187 0 82 1 00 82 140 HT23 400 1 264 0 64 141 45 144 2 264 0 32 283 11 36 3 187 0 45 200 23 36 HT23 401 1 264 0 42 212 20 64 SIZE 2 264 0 21 424 0 5 1 6 HT 2 187 0 30 3 00 10 16 23 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end e All HT23 motors are optimized for microstepping 33 STEP MOTORS Hybrid Step Motors C 34 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com EE 02 875 gt 04 002 mi 1 19 4x 0 216 01 0 3750 9338 i 000 EL 0005 TYP w gt 1 19 3 MOTOR CONNECTION Minimum 1 series Motor Holding Rotor 2 parallel Length Torque Step Inertia Part 3 unipolar inches Leads Angle Volts Amps Ohms mH oz in2 G CM2 4034 322 1 2 5 212 0 6 1 8 82 143 72 460 3 66 670 3 150 0 58 1 60 36 115 4034 324 1 212 0 35 249 16 120 3 150 0 25 3410 08 3 0 4034 326 1 212 0 25 3 32 08 50 3 1500 V 18 470 04 13 5034 348 1 212 0
104. equence is shown in Table V INTRODUCTION Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com FIGURE 5 FIGURE 6 STATOR CUP A STATOR CUP B OUTPUT SHAFT Cut away view of a PM motor Schematic diagram of a PM motor FIGURE 7 Ag FIGURE 8 STATOR STATOR WINDING p 4 phase VR motor with phase oA FIGURE 10 STATOR STATOR STATOR WINDING STATOR WINDING D D 4 phase VR motor with two phases on 4 phase VR motor with one phase on Wound for alternate polarity INTRODUCTION 10 Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com TABLE V Position Mechanical Degrees Rotor amp Electromagnetic Energization Phase Step Shaft Field 1 30 120 off on off 2 45 180 3 60 240 InaVRstep motor the field moves different rate than the rotor Figure 8 shows a diagram of a 4 phase 15 step angle motor with one phase energized The energization diagram is shown in Table VI TABLE VI Position Mechanical Degrees Rotor amp Electromagnetic Step Shaft Field 0 15 45 1 30 90 2 45 135 9 60 135 off off off on motor with N S N S hookup and two phases energized Note the short f
105. er is supplied by the drive no additional power supply required Easy to program using Si Programmer software Can also be used with 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com EME th masc i Als 5 f gt 7 8 5 sus ne one Programming from 515580 or 70801 Easy to program using Si Programmer software running on Windows 3 1 or Windows 95 Six functions are available 1 Display a message up to 60 characters 2 Display a message and pause program until operator presses ENTER key 3 Display a message wait for operator to press YES or NO key branch program on YES 4 Display message allow operator to enter a loop count 5 Display message allow operator to enter a speed 6 Display message allow operator to enter a distance Speeds distances and loop counts entered by the Operator can be stored in any of eight nonvolatile memory locations for use in repeat loops and motor moves MC8400 machine control 4 90 1 38 ler drive 3 875 CENTERED 6 2 088 4line 20character line LCD display 20 key keypad 4 12 rating dustproof and drip proof 0 when properly mounted Can be surfaced mounted or flush mounted NEMA 4 12 rating forflush mount
106. er p B malor pulse ot step half step V opto range 110 220 0 VAC Su ply BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com he 5580 Series drive and drive indexer systems are designed around a pre cise high power step drive suitable for use with NEMA 14 through NEMA 42 mo tors Reliable and rugged the 5580 series is capable of microstepping resolutions up to 50 800 steps per revolution at speeds to 50 RPS while providing smooth torque low vibration and precise positioning One of the Si5580 s outstanding features is Applied Motion s Simple Indexer Tech nology Windows graphical user inter face for stand alone applications No pro gramming to learn no software engineer to consult no code to write All you do is POINT CLICK MOVE The Si interface does the programming you need only input the move parameters If your single axis appli cation requires the 515580 to be operated by a host computer simply connect it to your PC or PLC and invoke our SiNet Command Language All series 5580 products are CE compliant 15580 05580 See speed torque curves for PD Si 5580 series on pages 106 amp 107 DRIVES amp CONTROLS packaged systems N E o lt c co LO LO a TI DRIVES amp
107. eth on the stator Formula SA 1 Ns 1 X 360 X Where SA step angle in degrees Nst number of stator teeth Ner number of rotor teeth per pole or yoke Nsre number of stator teeth per pole Note that motors are frequently built with one or two teeth between each pole left outto facilitate winding the motor and reduce flux leakage between poles This formula requires thatthe theoretical number of teeth be used Note that here too the theoretical number of teeth must be used It is usually easy to visually determine if a tooth or two has been left out between poles Example The motor in Figure 15 has 5 teeth on each rotor yoke and one tooth per pole with 4 teeth total NA 1 4 1 5 x 360 x 1 25 20 x 360 18 Figure 16 shows the shaft rotation with 2 phase on The switching sequence field rotation and output shaft rotation are shown in Table VII TABLE VII Position Mechanical Degrees Rotor amp Electromagnetic Phases Step Shaft Field Figure 0 9 45 16a 1 27 135 16b 2 45 215 16c 3 63 305 16d Figure 17 shows a 5 hybrid step motor Note that the rotor has 18 teeth on each yoke for a total of 36 teeth The commonly available 1 8 hybrid diagram is shown in Figure 18 Hybrid step motors are available in the following step angles Step Angle Degrees Steps Per Revolution 0 45 800 0 72 500 0 9 400 1 8 200 1 875 192 2 180 2 5 144 3 6 100 5
108. f Outputs Program Control DRIVES amp CONTROLS Si Programming 93 DRIVES amp CONTROLS Si Programming Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Si Program Instructions Bs am Lime 1 t E a a HI Ta Feed to Length A point to point move Parameters are dis tance direction speed accel and decel Can also change speeds at a specified dis tance within the move Feed amp Return A point to point move that returns to the starting point after specified delay Param eters include distance feed speed return speed direction accel decel and return de lay time Feed to Position A move to an absolute position Parameters are position speed accel and decel Feed amp Set Output A point to point move An output terminal can be turned on or off during the move or can be turned on off or pulsed at the end of the move as eee Feed Feed bo Position 5 7 to Sensor Feed Serea Rn Set Abs Position 2 WakTme Wait Input Hand wheel Feed to Sensor Moves the motor until an input to which a sensor is connected changes state then stops at a specified distance beyond the sensor Useful for applications like dispens ing labels or moving objects on a conveyer A safety distance can be given if the motor
109. ing 1 6A Phase 50 50 60 60 69 _ 40 40 2 20 50 5 wu T T 40 40 30 30 8 a 2 ae 30 De 30 20 20 les e 8 20 2 10 10 10 10 Tem 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second wa HT23 395 MOTOR HT23 398 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 4 2A Phase Drive Setting 4 2A Phase 80 m 80 180 1 1 T T T T 180 70 F 70 160 ats 160 60 60 140 140 amp 50 50 s 120 120 5 gt Lt 100 100 9 40 40 2 4 80 27 80 e 90 3t 30 5 8 60 60 20 20 40 40 10 10 20 20 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second HT23 401 MOTOR 5023 122 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 4 2A Phase Drive Setting 2 0A Phase 50 ERES 250 80 80 200 200 i v 60 60 8 150 150 8 50 50 40 2 40 5 8 100 10 s 30 30 8 50 50 20 20 10 10 0 0 0 0 0 5 10 15 20 25 3
110. ing 60 VDC 4 13A series 5 5A parallel Phase 450 600 350 EN series 500 series Dynamic parallel Dynamic 400 N parallel Torque 250 Torque 300 oz in oz in 50 100 0 0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 0 2 000 4 000 6 000 8 000 10 000 12 000 0 2 000 4 000 6 000 800 10 000 12 000 Revolutions second Revolutions second Steps second Steps second Full steps sec Rev sec X 200 1 10th Steps sec Rev sec X 2 000 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com Size HT34 Motor Typical Speed Torque Performance HT34 435 MOTOR HT34 436 MOTOR e E e 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500k 750k 1 000 1 250 0 250k 500k 750k 1 000k 1 250k Revolutions second 2 9 A phase series Revolutions second 4 14 A phase series Steps second 5 6 A phase parallel Steps second 5 78 A phase parallel HT34 437 MOTOR HT34 438 MOTOR 1400 800 1200 700 1000 ins 800 N 600 2 300 200 F 100 0 0 0 10 20 30 40 50 0 10 20 30 40 50 0 250k 500k 750k 1 000k 1 250 0 250k 500k 750k 1 000k 1 250k Revolutions second 4 99 A phase series Revolutions second 3 54 A phase series Steps second 4 99 A phase parallel Steps second 6 04 A phase parallel 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 16
111. ing a SiNet Hub will allow you to connect and control up to 20 axes of motion from a single host computer com port We also provide two power supplies for use with the open frame drives as well as mo tion component accessories such as an operator interface panel and a CNC hand wheel All drive and control products are 100 tested and burned in before shipment to as sure the highest quality and reliability All drives and controls are designed and manufac tured in the United States of America Please refer to one of our selection guides for help in choosing the appropriate product for your application Detailed specifications for open frame drives packaged drives con trols DC power supplies motion component accessories and Sj Programmer software can be found in this section of our catalog Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS lt D e lt 53 PULSE amp DIRECTION DRIVES ONLY Motor Power Current Supply Step Part Range Voltage Resolution Number amps Range per Rev Construction Type Catalog Page 1030 0 1 0 12 30 VDC 200 800 Open frame 60 1035D 0 1 0 12 35 VDC 200 400 Plastic case 62 2035 0 125 2 0 12 35 VDC 200 400 Open frame 63 3535 0 4 3 5 12 35 VDC 200 400 65 3540 0 4 3 5 12 42VDC
112. is 24 Vdc with a current capacity of 0 15 amps 150 ma This supply is regulated and the voltage will re main within 2 5 of 24 volts Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com MC8400 Block Diagram 110 POWER LOGIC SUPPLY AC POWER 201 gt SUPPLY SHORT CIRCUIT OVERTEMP MOTOR POWER STEP CW DIRECTION WAVEFORM 5 2 Y MICROSTEP 6 RESOLUTION 5 05 POWER SEQUENCER ANPLIFIER IDLE CURRENT SELFTEST FAULT CIRCUITRY CIRCUIT OUTPUT 9 68302 ENCODER OUTPUT 7 OUTPUT 6 OUTPUT 5 5 OUTPUT 4 Y lt OUTPUT 3 0 OUTPUT 2 5 5 OUTPUT 1 L RT T 0 INPUT 8 gt AE INPUT 7 T LR E L INPUT 6 M A INPUT 5 gt INPUT 4 0 A T INPUT 3 F INPUT 2 gt N iL INPUT 1 gt 0 MOTION TRIGGER G N lt HOME LIMIT m lt lt CCWLIMIT 1 TRANSMIT 1 1 S RS 232 RECEIVE 1 RX 1 O 0 BUFFER A TRANSMIT 2 TX 2 Q RS 232 RECEIVE 2 RX 2 O lt 0 BUFFER N EEPROM DRIVES amp CONTROLS packaged systems Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion
113. lator E osc Data Frequency select Selector Divider Buffers A pulse out Fixed Oscillator speed adj ext int Data Selector select external input dir Buffers f dir out BLOCK DIAGRAM Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS Y cn 113 PRESS T ENTER 000 PN 008 ACTUAL SIZE DESCRIPTION MECHANICAL OUTLINE The Si 1 Indexer is reliable versatile and easy to use RUGGED ALUMINUM CASE LCD DISPLAY 5 25 in MENU SELECT The programming terminal is built in to simplify wir ing and setup All configuration is menu driven the user simply picks a program and the Si 1 will request the parameters it needs The Si 1 is CE compliant 1 375 in 275in begin the program This pulse can come from a mo mentary contact switch or from a logic source like a REVERSIBLE FLANGES computer PLC or another Si 1 dim The Si 1 can be programmed to seek a home position upon power Limit switches be attached to 6 50 in prevent unwanted travel beyond designated limits built in stop button allows the operator to halt the motor at anytime Once configured the Si 1 waits for a trigger pulse to STOP SWITCH i 2x 0 30 in OPTIONS 110 volt AC wall transforme
114. line number Connections are shown graphically on the screen Reset Repeat Loop Resets a repeat loop counter to 0 Useful for resetting a loop that has been prema turely terminated by an If Input instruction Change Current Allows the program to turn off the motor current resume the previous current level or change the current setting anytime DRIVES amp CONTROLS Si Programming 95 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS motor torque curves Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves T E e e z p E e e 97 Recommended Motors for Drives Gontrols DRIVE PART NUMBER 2035 5560 2035 0 5580 PD2035 Si5580 PD8400 MC8400 MOTOR PART NUMBERS 5014 842 5014 842 5014 842 HT17 068 HT17 068 HT17 068 HT17 072 HT17 071 HT17 071 HT17 071 HT17 071 HT17 076 HT17 075 HT17 075 HT17 075 HT17 075 5023 127 5023 122 5023 122 5023 122 5023 365 5023 149 5023 123 5023 123 5023 123 5023 366 5023 124 5023 124 5023 124 5023 367 HT23 393 HT23 393 HT23 394 HT23 395 HT23 395 HT23 396 HT23 396 HT23 397 HT23 398 HT23 398 HT23 399 HT23 399 HT23 400 HT23 401 HT23 401 4034 324 5034 348 5034 348
115. lux path between poles It is frequently necessary to make the step angle smaller without using gearing One method is to double the number of rotor and stator teeth If the motor was constructed as shown in Figure 7 the teeth would be slender and difficult to wind A better method of doing this is shown in Figure 12 The number of rotor and stator teeth is increased while the number of stator poles is reduced Figure 13 shows a diagram of a 5 per step variable reluctance step motor A 1 8 per step VR step motor diagram is shown in Figure 14 Variable reluctance step motors are available in the following step angles Step Angle Degrees Steps Per Revolution 1 8 200 5 72 7 5 48 15 24 Note the rotation of the electromagnetic field The field takes a big jump in rotation between steps 2 and 3 This is characteristic of a motor connected this way Figure 9 shows this motor with two phases energized at atime The rotation of the field remains the same A way to correct this is shown by the diagram in Figure 10 The diagrams in figures 8 and 9 illustrate windings connected 4N and 4S This indicates the magnetic poles as they are energized The coil hookup shown in Figure 10 shows a symmetrical hookup called N S N S because of the coil polarity Note that Phase coil has two south poles and no north poles for a flux return path You may rest assured that there will be one The flux will return through the path of least reluctanc
116. m sequence that fol lows ending with AGAIN as long as the comparison is true Repeat the program sequence that fol lows ending with AGAIN as long as the specified combination of input states is true All programs that contain the command XMODE 1 will stop execution when a Ctrl X is received via the first RS 232c serial port XMODE 0 will cause the program to ignore the Ctrl X PD MC 8400 Series Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com 08400 i Ui p 1 25 025 i 0 POWER SUPPLY COM 424 VDC 45 VbG POWER SUPPLY COM OTP E OTP1 0 4 OTP2 E OTP2 C OTP3 E OTP3 C 4 OTP4 E OTPA C OTP5 E 0195 00 0196 8 OTPE C 4 oTP7 17 00 OTP8 E Applied iP Motion Products 10 72 10 45 9 48 MC8400 Step Motor Control HHEBHEHBH HH 0 OTP9 C 4 OTP9 E CW LIMIT CW LIMITE CCW LIMIT CCW LIMIT HOME LIMIT HOME LIMIT RS2 COM RS2 RX ENCODER 1 RS2 TX ENCODER 1 RS1 COM ENCODER 2 RS RX ENCODER 2 RS1 TX MICROSTEP RESOLTO B sur SHORTS OVERTEMP C MOTOR POWER O STEPO CWDIR AC POWER 9 O BHBEHHRBHHBRBHHBHHEBHHHHHHHHHHHHHHRBHHHEHBH k 2 00 4 cm
117. n Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 1 4A Phase 70 60 Dynamic 50 Torque 40 07 30 20 10 0 0 5 10 15 20 2 30 55 40 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Full Steps second Half Steps second 23 395 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 3 5A Phase 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 60 50 Dynamic T 1 Torque 7 oz in 30 X 20 X 10 0 N 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 1 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 Revolutions second Full Steps second Half Steps second HT23 397 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC e 2 8A Phase 150 120 Dynamic Torque 90 oz in 30 0 0 5 10 15 20 25 30 55 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Full Steps second Half Steps second Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 0 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 HT23 394 MOTOR Motor Connection Parallel Drive 3535 w PS430 power supply Drive Setting 30 VDC 2 8A Phase
118. n 35 VDC supply 125 mA 2 amps phase motor current DIP switch selectable current from 16 levels full and half step switch selectable internal ramping pulse generator with adjustable Slew speed acceleration and deceleration rates 10 1 200 and 100 12 000 pps digital oscillator speed range switch selectable digital oscillator pulse output for interface to counter amplifier enable input logic signal to turn off motor current can be operated in pulse amp direction or run stop mode speed can be controlled from built in front panel potentiometer remote potentiometer 0 5V analog signal Connectors included pluggable screw terminal connectors for motor power step amp direction inaudible PWM amplifiers optoisolated inputs built in fuse automatic 50 idle current reduction defeatable by jumper drives 4 6 or 8 lead step motors sizes 14 23 canbe operated from active logic or switches relays Description The PD 2035 step motor driver contains a power sup ply full and half step phase sequencer two switching amplifiers a digital ramping pulse generator and optoisolation circuits This driver also includes a power saving feature to automatically lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is se lected from 16 levels by a dip switch Full or half step operation is also sele
119. n frame systems Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 e FAX 831 761 6544 www applied motion com Step Motor Driver with Oscillator Full amp Half Step 3 5A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 0 4 amps 3 5 amps phase motor current DIP switch selectable current from 32 levels switch selectable full and half step internal ramping pulse generator with adjustable slew speed acceleration and deceleration rates thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs automatic idle current reduction drives 4 6 or 8 lead step motors sizes 14 34 enable input input for optional remote speed control pot CE compliant Description The 3535 0 step motor driver contains a full and half step phase sequencer two switching amplifiers a ramping pulse generator and optoisolation circuits This driver also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 32 levels by a DIP switch Full or half step operation is also selected by the DIP switch The internal oscillator is selected by a jumper In oscillator mode the pulse input becomes a run stop signal when this signal is set high the
120. ng A sophisticated control panel allows you to observe the status input and output ter minals in real time highlights the instruction that s executing and allows you to pause and single step the program You can even emulate the optional Man Machine Interface on screen This allows you to try out the MMI before buying one and eliminates the need to swap cables be tween the PC and MMI while you re testing your program You can also write programs without a drive connected to your PC and save them to your hard disk Once programmed the cable can be re moved and the indexer drive will run stand alone Programs and parameters are stored internally in nonvolatile memory Upon power up the drive automatically senses the connection to the Windows programming software If no connection is detected the program is automatically executed starting on line 1 All Si products support an optional NEMA 4X operator interface MMI that al lows the operator to enter variables such as speeds distances and repeat counts The MMI attaches to the RS 232 programming port leaving all inputs and outputs free A CNC hand wheel is also available al lowing a machine operator to precise posi tion a motor and load Isa ieri D Dipi k sasa ieri mas perian mani nni ram Kk Faber Barb bangin La I Bela iesi K ged
121. ng the instant the rotor reaches the commanded step position and the oscillations settle to within a specified displace ment band about the final position usually 3 to 5 percent Stall Torque holding or static torque The maximum restoring torque that is developed by the energized motor when the shaft is slowly rotated by external means The windings are not switched Step Angle The nominal angle through which the step motor shaft rotates between adjacent step positions INTROUDUCTION INTRODUCTION Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Step Rate speed The number of steps a shaft rotates during a specified time interval Step to step Accuracy The maximum error that occurs between any adjacent step expressed as a percentage of one full step Switching Amplifier A device that switches a high voltage on and off to control current Some amplifiers PWM types switch at a constant frequency and adjust duty cycle to control current Other types have a fixed off time and adjust the frequency Switching Sequence energizing sequence The sequence and polarity of voltages applied to the coils of a step motor that result in a specified direction of rotation Thermal Resistance The resistance to the flow of heat between two surfaces of the same body or different bodies Thermal resistance Winding temperature Wa
122. ntly from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches SYSTEM SPECIFICATIONS OVERALL rmt 2 x 3 x 6 inches See mechanical outline on page 5 CHASSIS MATERIAL Aluminum black anodized with integral heat sink 1 Ibs AMBIENT TEMPERATURE 0 to 50 C 32 to 122 HUMIDITY ini tete te Maximum of 90 non condensing CONNECTORS Screw terminal connectors for input power and motor Wago cage clamp connector for signal 1 0 MOTORS iced u et oaths Can drive 4 6 or 8 lead motors NEMA sizes 14 42 OPTIONAL COVER Steel mesh black powder coated AGENCY APPROVAL CE amp TUV Applied Motion Products 404 Westridge Dr e Watsonville 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com 7080 Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 24 80VDC 6 3A fuse power Se 5 PWM Power _ Amplifier E Step direction Optical enable I
123. ogrammable speed from 100 to 25 000 steps second 100 steps sec resolution Return speed can be different than forward speed Jog speed can be different than forward speed Programmable time delay between trigger and move 0 to 510 msec 2 msec resolution Programmable time delay before returning 0 to 25 5 seconds 0 1 sec resolution Programmable time delay between moves 0 to 25 5 seconds 0 1 sec resolution 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Independently programmable acceleration and de celeration rates from 1000 to 250 000 steps sec sec Pluggable screw terminal connector Built in Stop switch allows user to interrupt mo tion Fully enclosed in sturdy black finish aluminum housing Reversible flanges allow front or rear mounting Built in fused 5 volt 100 mA power supply for powering inputs of optoisolated motor drive Can be powered by 8 35 VDC 200 mA power sup ply or optional WT 1 wall transformer Operator s access can be limited to specific param eters using a built in password protection feature INPUT OUTPUT Two 5 24 volt optically isolated limit switch inputs also used for power up homing feature TRIGGER input to initiate motion AUXILIARY input for sensor or jog control Optically isolated MOTION output can signal in motion or in position In position pulse width is programmable 0 1 25 5 mse
124. olar Chopper Features Accepts 12 35 VDC motor supply including ripple 0 4 amps 3 5 amps phase motor current DIP switch selectable current from 32 levels switch selectable full and half step thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs automatic idle current reduction drives 4 6 or 8 lead step motors sizes 14 34 4x 0 125 enable input CE compliant 2x 0 125 Description The 3535 step motor driver contains a full and half step phase sequencer two switching amplifiers and optoisolation circuits This driver also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is MECHANICAL OUTLINE selected from 32 levels by a DIP switch Full or half step operation is also selected by the DIP switch current setting The 3535 is a PC board mounted on an aluminum cH 12 35 VDC angle heat transfer chassis Mating heat sink avail stp Dptical i Isolator step able for stand alone operation 5 Step E Am to i Sequencer plifier d B Optical motor direction Isolator Options on board oscillator Model 3535 0 MANN add heat sink Model 3535 H BLOCK DIAGRAM full step half step DRIVES amp GONTROLS ope
125. on Parallel Drive Setting 4 2A Phase HT23 398 MOTOR Motor Connection Parallel dn Drive Setting 4 2A Phase LU 1180 250 222221250 160 a 160 140 140 _ _ 200 200 _ e e 120 a 120 N N 100 100 5 zm 80 80 z 100 100 5 60 60 e 40 40 50 50 20 20 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Power Full Steps second Full Steps second 5034 348 MOTOR 5034 349 MOTOR Motor Connection parallel Motor Connection parallel Drive Setting 4 8 A phase Drive Setting 5 0 A phase 50 150 00 180 125 125 250 150 Pullout 100 100 Power Pullout 200 2 120 Power Torque 75 75 watts Torque 150 NEN 90 watts oz in oz in TRS 50 50 60 25 25 50 30 0 0 0 0 0 5 10 15 20 2 30 35 40 0 5 10 15 20 2 30 3 40 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 rf 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Torque Revolutions second Torque 1 10th Steps second Power 1 101 Steps second 5034 350 MOTOR 5042 022 M
126. onville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp GONTROLS Step Motor Driver Interface With oscillators and data selector Features ramping pulse generator with individually adjust able slew speed accel and decel rates 5 900 msec accel decel time 2nd oscillator with adjustable speed frequency divider provides choice of 0 5 kHz 0 20kHz 0 80 kHz and 0 320 kHz speed ranges external pulse input data selector provides real time switching be tween ramping oscillator fixed oscillator and ex 4 X 0 156 ternal pulse input s e TTL compatible input signals with pull up resistors operated from programmable logic troller PC parallel port relays or mechanical switches _ 340 i controls up to eight pulse and direction motor SE 1 drives and or counters x analog signal input allows remote control of ramp Seer ing oscillator speed 02 2 10 screw terminal power connector MTA 100 type locking headers for all signal con clearance nections MECHANICAL OUTLINE compatible with all Applied Motion step motor drives requires 5 VDC logic supply 100 mA CE compliant analo Control Ramping seal Frequency run stop Oscil
127. ors Step Drive makes one step per input pulse Direction Set direction of rotation Enable removes all motor current when active Step Resolutions Switch selected 400 1000 2000 12800 steps rev Other resolutions are avail able Consult the factory 0 Switch selected 0 4 3 5 Idle Current Switch selected 5096 or 10096 Power 12 42 VDC including ripple Self Test 0 Switch selected Agency Approval CE amp TUV 3540M0 DIGITAL OSCILLATOR JOYSTICK DRIVE PHYSICA 2 2 rte iret 1 5 3 4 inches built on black anodized aluminum chassis 0 Screw terminal blocks Inputs 2 Optically isolated 5 24 VDC Run tells drive to run or stop Direction sets direction of rotation Speed selects high speed 25 rps or low speed 5 rps range Enable removes all motor current when active Wiper 0 5V analog input for external speed signal pot or joystick Internal Accel 1 250 rev sec sec Low Speed 0 5 rps High Speed 0 25 rps External Speed Pot Joystick 3 terminal type 1k 10k ohms umur Tach 5 24V optically isolated 100 pulses per revolution Step Resolution 12800 steps rev C
128. ostep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independently from accelera tion Time Delays 01 to 300 seconds Output Pulse Widths 2 to 500 milliseconds Iterations per loop 1 to 65 535 OPTIONAL OPERATOR INTERFACE MMI NEMA rated splash proof amp dust proof 4 x 20 characters liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 61 100 Motion Controller 1 42 inches SYSTEM SPECIFICATIONS OVERALL SEE inei eiie en 1 25 x 4x 8 inches See mechanical outline CASE MATERIAL eene Steel finished with black textured paint and white silk screen WEIGHT 2 Ibs AMBIENT TEMPERATURE 0710 50 C 32 to 122 HUMIDITY rrt Maximum of 9096 non condensing CONNECTORS Screw terminal connectors for input power and 1 0 signals 2 Indexer for step direction compatible stepper brushless DC drives AGENCY APPROVAL CE amp TUV Recommended Drivers There are many step motor drivers MODEL STEPS REV INPUT POWER CURRENT VOLTAGE MAX POWER available today but none offer a better 2035 200 400 12 35 VDC 125 2 12 35 70W combination of price performance and 3535 200 400 12 35 VDC 4 3 5 A 12 35 122W reliability than the Applied Motion Prod 3540M 400 12 800 12 42 VDC 4 3 5 A 12 42 147W ucts drive rS The following chart sum 5560 200 12 800 24
129. parallel Drive Setting 3 5 A phase Drive Setting 3 5 A phase Torque 02 Torque 02 0 0 10 20 30 40 50 Revolutions Second Revolutions Second 40 volt supply 40 volt supply 24 volt supply 24 volt supply Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS motor torque curves 5580 Series Torque Curves Full steps sec Rev sec x 200 1 10th steps sec Rev sec x 2 000 HT17 071 MOTOR HT17 075 MOTOR Motor Connection Parallel Motor Connection Parallel Drive Setting 1 6A Phase Drive Setting 1 6A Phase 50 50 60 160 40 50 cep pii 2 el 2 T T 4 at 40 amp 30 s amp 0 a s 2 5 2 30 Seu 30 x 20 z z e B 20 10 10 10 per 10 0 0 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 Revolutions second Power Revolutions second Full Steps second Full Steps second 5023 122 MOTOR 5023 123 MOTO
130. pping chopper drive built on a compact aluminum chassis with integral heat sink 70801 is microstepping chopper drive with indexer built on a compact aluminum chassis with integral heat sink m m 7080 series consists of a 7080 Simple Indexer Technology Windows step motor drive and 7080i drive con graphical user interface for stand alone ap troller Both products are designed plications No program language to learn no around a precision state of the art step mo software engineer to consult no code to tor drive capable of powering NEMA 14 write The system does the programming through NEMA 42 frame size motors Each you need only input the move parameters If device produces 560 watts of usable power your single axis application requires the and microsteps at resolutions up to 50 800 7080i to be operated by a host computer steps per revolution Full microstepping simply connect it to your PC or PLC and in resolution of 50 800 steps is available at voke our SiNet Command Language All motor speeds up to 50 rps One of the main 7080 series products are CE compliant features of the 7080i is Applied Motion s See speed torque curves for 7080 series on pages 108 amp 109 DRIVES amp CONTROLS open frame systems o e oO 12 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 654
131. r P N WT 1 DRIVES amp CONTROLS Applied Motion Products General Features Menu driven no programming language to learn Can connect to any pulse amp direction step motor driver Ideal for use with Applied Motion Products drive models 2035 PD2035 3535 3540 M 5560 PD5580 and PD6300 Eight built in programs Feed to Length moves a preset distance when TRIGGER is pulsed low to 0 volts Feed amp Jog also moves a preset distance Jogs whenever AUX is held low Feed amp Return moves a preset distance then returns to the starting point Feed amp Back Off moves a preset distance then moves a second distance in either direction Feed to Sensor moves until the AUX changes state can be set for rising or falling edge to accommodate most sensors Feed to Sensor amp Return moves until AUX changes state then returns to the start Register amp Feed finds a registration mark then moves preset distance Learn Speed allows user to adjust speed on the fly via the knob then press to record new speed Parameters can be entered in motor steps or cus tom units such as inches revolutions or gallons All programs can be executed between 1 and 255 times from a single trigger Nonstop operation can also be specified Limit switch inputs to protect from over travel in both directions Nonvolatile memory saves your program and pa rameters during power down Programmable distance from 1 to 8 000 000 steps Pr
132. r inches ozin Leads Angle Volts Amps Ohms mH 2 6 2 Lbs HT17 073 1 1 54 51 0 8 1 8 170 028 600 1200 29 540 57 2 51 0 85 057 150 300 3 36 1 120 040 300 300 HT17 074 1 51 0 33 9 0 14 240 0 424 0 51 0 17 0 028 600 106 0 3 V 36 1 240 020 1200 106 0 V V HT17 075 1 1 85 62 8 57 085 66 12 0 37 68 0 73 2 62 8 28 170 17 30 3 444 40 120 33 30 HT17 076 1 62 8 102 057 180 38 0 2 62 8 51 113 45 95 3 444 72 080 90 95 17 077 1 62 8 170 028 600 116 0 2 62 8 85 057 150 290 3 44 V V 120 040 300 290 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft To order double shaft add D to the end e All HT17 motors are optimized for microstepping 29 Applied 404 Westridge Dr e Watsonville 95076 STEP MOTORS Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com i 4 190 _ 060 2x 0 2500 0008 pix rC C CU amp szo 5 4 0 205 01 Hybrid Step Motors MOTOR CONNECTION Minimum 1 series Motor Holding Rotor Motor 2 parallel Length Torque Step Inertia Weight Part 3 unipolar inches Leads Angle Volts Amps Ohms mH oz in G CM2 Lbs 4023 839 1 1 5 49 5 6 1 8 8 5 0 71 12 0 20 0 311 57 80 3 35 0 6 0 1 00 6 0 5 0 5023 019 1 56 6 187 0 31 60 0 112 0 3 40 0 13 2 044 30 0 28 0 4023 819 1 2 0 74 9 7 2 0 71 10 2 40 0 547 100 117 3 53 0 5 1 1 00 51 10 0 4023 8
133. ration 1 to 3000 rev sec sec set independently from acceleration Time delays 01 to 300 seconds Output pulse width 2 to 500 milliseconds Iterations per loop 1 to 65 535 Loops per program unlimited Agency Approval CE amp TUV Optional Operator Terminal NEMA rated splash proof and dust proof 4 x 20 character liquid crystal display LCD 20 key membrane keypad Overall size 4 9 x 4 9 x 1 42 inches Applied Motion Products Technical Drawings 3540 MECHANICAL OUTLINE 4x 0 125 00 70 875 3540 0 MECHANICAL OUTLINE 4x 0 125 00 70 02 ENS le PUE 875 3540i MECHANICAL OUTLINE ile 404 Westridge Dr Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS open frame systems 3540M BLOCK DIAGRAM 12 42 VDI co self test ED sp Optical A phase Isolator step A 5 Microstep A to Optical dir Sequencer B J motor direction Isolator step 50 idle resolution current enable Optical 1 2 1 5 reduction Isolator 1 10 or 1 64 on off 3540 0 BLOCK DIAGRAM 12 42 C D 50 idle current 0 4103 5 Ol A phase Digital Oscillator Microstep Joystick Interface common run hi lo speed
134. rves the right to change products displayed this catalog without notice order to improve quality reliability INTRODUCTION Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 800 525 1609 FAX 831 761 6544 Products www applied motion com INTRODUCTION Introduction To Step Motors Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com STEP MOTOR IS DEFINED AS a device whose normal shaft motion consists of discrete angular movements of essentially uniform magnitude when driven from sequentially switched DC power supply A step motor is a digital input output device It is particularly well suited to the type of application where control signals appear as digital pulses rather than analog voltages One digital pulse to a step motor drive or translator causes the motor to increment one precise angle of motion As the digital pulses increase in frequency the step movement changes into continuous rotation Types Of Step Motors There are three basic types of step motors in common use Active rotor permanent magnet Reactive rotor variable reluctance VR Combination of VR and PM Hybrid HY These are brushless electrical machines which rotate in fixed angular increments when connected to sequen tially switched DC current When alternating current is used the rotation is essen
135. s oz in 100 40 50 20 0 0 0 5 10 15 20 25 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 r 3 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second gt Power Full Steps second 1 10th Steps second HT23 401 MOTOR Motor Connection Parallel Drive PD5580 Drive Setting 4 2A Phase 250 250 200 20 Dynamic vl Power Torque 150 Waaa 150 watts oz in TTL 100 x 100 50 50 0 Full steps sec Rev sec x 200 Half steps sec Rev sec x 400 0 0 5 10 15 2 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second 1 10th Steps second 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com 23 400 MOTOR Motor Connection Parallel Drive PD5580 Drive Setting 2 8A Phase 250 Speen 1771150 200 120 Dynamic k Power Torque 150 TU 90 watts oz in k 100 60 sx 222730 0 0 0 5 10 15 20 2 30 35 40 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 0 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 Revolutions second Full Steps second 1 10th Steps second 404 Westridge Dr Watsonville 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com Applied Motion Products STEP MO
136. s a full and half zza step phase sequencer two switching amplifiers ramping pulse generator and optoisolation circuits This driver also includes an automatic feature to MECHANICAL OUTLINE lower motor current anytime the motor is left at rest for more than one second 25 a Oscillator accel The amplifiers regulate motor current by chopping at sn Nu a constant inaudible frequency Phase current is step STEP SI selected from 16 levels by switch Full or half 1 step operation is also selected by the DIP switch Isolator Step m Amplifier The internal oscillator is selected by a jumper In direction Optical oscillator mode the pulse input becomes a run stop Isolator E ee signal when this signal is set high the motor accel oun erates to a preset speed and slews Lowering the enable Optical I Isolator input signal causes the driver to decelerate to rest The 2035 0 is a PC board mounted on an aluminum BLOCK DIAGRAM angle heat transfer chassis Mating heat sink avail able for stand alone operation Options add on heat sink Model 2035 HO See speed torque curves for 2035 0 on pages 102 amp 103 Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Step Motor Driver Full amp Half Step 3 5A 35V Bip
137. s triggered it commands the driver to move the motor a fixed distance If the AUX input is taken low the SI 1 moves the motor according to the Jog paramaters Jog Accel Jog Dir Jog Speed until AUX returns to the high state The Jog feature is useful in material feed ing applications when you need to clear the conveyor load new material or re align the system trig 0 Move Fixed Distance DRIVES amp GONTROLS Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Program Features FEED amp RETURN Wait for Input Feed amp Return is used when you Move need to return to the starting position after each move When the SI 1 is triggered it commands the driver to move the motor a fixed distance as specified by the Feed Distance parameter Then the 51 1 returns the motor to the start ing position Delay can be added before re turning The Feed Speed and Return Speed are individually adjustable trig 1 FEED amp BACK OFF Wait for Input Feed amp Back Off is similar to Feed amp Move Return but the Feed Distance and Back Distance can be set independently When the SI 1 is triggered it commands the driver to move the motor a fixed distance as specified by the Feed Dis tance parameter Then the SI 1 moves the motor in either clockwise or counter clock wise direction according to
138. sable the drive The current to the stepper motor will be turned off The 7080 operates normally without any connections to the enable circuit Use this feature only to disable the amplifier CONTROLLER INDEXER SECTION 7080i see page 92 for Si program information SERIAL COMMUNICATION RS 232 programming port STATUS LED S DC power red Overtemp yellow and Short yellow INPUTS ir irit tries 8 user programmable inputs 2 dedicated optically isolated limit switch inputs 5 24 VDC 4 general purpose filtered inputs The Feed to Sensor instruction can use these in puts for homing or other sensing needs The Wait Input instruction can wait for one of the inputs to see a given voltage state or signal edge The If Input instruction can branch based on the state of an input 2 jog inputs cw and ccw that can also be used as general purpose inputs OUTPUTS sse 4 user outputs Drive fault activated by overcurrent or overtemperature condition 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a voltage or programmed to send a pulse by the Set Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any microstep resolution Acceleration 1 to 3 000 rev sec sec Deceleration 1 to 3 000 rev sec sec set independe
139. se of a Separate power supply Our SiNet Command Language consists of approxi mately 50 commands allowing a host PC or PLC to execute relative absolute and homing moves make status inquires sample inputs set outputs and more your application requires just one indexer drive to operate in host mode you can connect any of the above mentioned drives directly to your PC and in voke the SiNet Command Language by responding to a simple power up request from the drive Multi Axis Stand Alone Mode Our SiNet Programmer Windows software will al low you to create and store multi axis motion control programs in the SiNet Hub 8 and run them without the PC This new software brings the innovative ease of useand productivity of our SiProgrammer single axis software to multi axis applications Call us for availability 404 Westridge Dr Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com DRIVES amp CONTROLS SINET TTE 1 PC MMI 5 L Prida te le 379 gt gt 1 35 sme Hub8 E 1 PC MMI 5 3 2 eit 600 554 3 7 m 6 50 Cale le AN v I 1 2X 00 19 MECHANICAL OUTLINE drive 1 Host SiNet drive 2 PC or Hub 8 PLC BLOCK DIAGRAM
140. solation fault output current selector Self Test COs NS CO overcurrent NN 1 Monitor current uic reduction e 1080i Technical Drawings MECHANICAL OUTLINE BLOCK DIAGRAM 24 80VDC gt lt e selector Microstep Sequencer E Internal INPUT Voltage eeprom 5 INPUT2 Regulator INPUT3 MOSFET 8 a State 5 cw 006 CCW 008 Amplifier 3 Si CW LIMIT Optical Mierostenping ccw LIMIT Isolation Indexer Sequencer toPC H or MMI ER Optical Fault FAULT OUT Isolation Monitor overcurrent LED Optical Isolation overtemp LED PWM Power Amplifier g aseyd 103001 OUT1 OUT2 OUTS DRIVES amp CONTROLS open frame systems 404 Westridge Dr e Watsonville 95076 831 761 6555 800 525 1609 FAX 831 761 6544 www applied motion com Applied Motion Products DRIVES amp CONTROLS packaged systems Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS packaged systems Step Motor Driver Full amp Half Step 2A 35V Bipolar Chopper with Digital Oscillator and Power Supply Features 110 220 VAC input built i
141. stock Lightweight rugged molded case Pluggable screw terminal connectors CE compliant 10350 Description The 1035D consists of two stepper drives that can operate in full or half step mode Each driver can be individually controlled via its step and direction in ACTUAL SIZE puts Each driver includes an automatic feature to lower motor current anytime the motor is left at rest for more than one half second MECHANICAL OUTLINE The amplifiers regulate motor current by chopping at iuh a constant inaudible frequency Phase current for k 240 k 1 00 each axis is independently adjustable front panel mai SESI EEn T potentiometers 2k 5 Applied Motion Products also makes a wide range of irc full step half step and microstepping drives amp con 5 m trols and a full line of stepping motors We also pro S sse sov E vide custom designed motors drives and controls for S Wai gl 0 1A qualifying OEMs 5 BLOCK DIAGRAM 8 En NQ full half select uec 1035D Step t Sequencer Amplifier B motor 1 step dir Y c Optical Idle D current setting ees current setting s
142. tep H Step T A to Sequencer Amplifier B J motor 2 12 35 VDC 62 See speed torque curves for 1035D on page 101 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems Step Motor Driver Full amp Half Step 2A 35V Bipolar Chopper Features Accepts 12 35 VDC motor supply including ripple 125 2 amps phase motor current DIP switch selectable current from 16 levels jumper selectable full and half step thermal protection optional heat sink screw terminal connectors inaudible PWM amplifiers optoisolated inputs accept sinking or sourcing inputs 5 24V automatic idle current reduction switch selectable drives 4 6 or 8 lead step motors sizes 14 23 4x 0 125 enable input CE compliant Description The 2035 step motor driver contains a full and half step phase sequencer two switching amplifiers and optoisolation circuits This driver also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second The amplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 16 levels by a DIP switch Full or half z step operation is also selected by the DIP switch onanie MECHANICAL OUTLINE
143. tep motor shaft with no power applied to the windings This applies only to permanent magnet or hybrid motors The leads are separated from each other Driver An electronic package to convert digital step and direction inputs to currents to drive a step motor Duty Cycle The percentage of ON time vs OFF time A device that is always on has a 100 duty cycle Half on and half off is a 50 duty cycle End Play The axial shaft motion due to the reversal of an axial force acting on a shaft with axial clearance or low axial preload Friction coulomb Aresistance to motion between nonlubricated sur faces This force remains constant with velocity Friction viscous resistance to motion between lubricated sur faces This force is proportional to the relative velocity between the surfaces Holding Torque static torque The maximum restoring torque that is developed by the energized motor when the shaft is slowly rotated by external means The windings are on but not being switched Hybrid Step Motor HY Atype of step motor comprising a permanent mag net and variable reluctance stator and rotor struc tures It uses a double salient pole construction Hysteresis positional The difference betweenthestep positions when moving CW and the step position when moving CCW A step motor may stop slightly short of the true position thus producing a slight difference in position CW to CCW Indexer Anelectronic control which con
144. teps per revolution with 1 8 motor 200 400 1000 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 STEP AND DIRECTION OUTPUTS 2 sourcing outputs and dir and 2 sinking outputs step and dir Step and dir are 2 5min 3 4V typ with a 20na load Step and dir are 8 5V max 0 3V typ with a 20ma load The step frequency is 50Hz to 2 54MHz The step duty cycle is 50 and the step rate is up dated at 12 800Hz POWER SUPPLY OUTPUTS 5 and 24 VDC 100ma max The 24 VDC supply is isolated from the in ternal circuitry The 5 VDC supply is not Each supply is protected by a self resetting fuse SERIAL COMMUNICATION RS 232 programming port STATUS LED S tpe ERR Two color normal green limit red INPUTS uuu eoe ite tertie tenter 8 inputs 5 24 VDC bidirectional optically isolated 2 dedicated limit switch inputs 4 dedicated general purpose inputs for triggering sensing amp program branching 2 JOG inputs cw and ccw can be also used as general purpose inputs E 3 general purpose optically isolated outputs for interfacing to other equipment Can be set to a high or low voltage or programmed to send a pulse by the Set Output instruction PARAMETER RANGES Distance 1 to 16 000 000 steps Speed 025 to 50 revolutions per sec ond in any micr
145. the thin section will stick out from your panel the large portion mounts behind your panel You ll need to cut a precise sec tion from your panel There is a cardboard template in your box for this purpose If you want the MMI 01 to be dust proof and watertight you must place the black rubber gasket between the thin art of the MMI 01 and your panel Assemble the two halves using the eight small screws MMI front section and gasket SURFACE MOUNTING An easier way to mount the MMI 01 is to bolt the two halves together ahead of time using the eight small screws If you want the MMI 01 to be dust proof and watertight put the black rubber gasket between the two halves before screwing them together Then cut a hole in your panel for the cable that runs be tween the MMI 01 and the drive The hole must be at least 5 8 in diameter for the connector to fit through You will also need two holes that line up with the big mounting holes in the MMI 01 The mechanical outline on page 96 shows the location of the big mounting holes When you mount the MMI 01 to your panel you will need to use some kind of sealant to keep dust and liquid out Silicone or latex caulking is okay or you can make your own gasket from a sheet of compliant material rubber or RTV sealant not included gasket included Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 800 525 1
146. the Back Dis tance Back Direction and Back Speed parameters Delay can be added before re turning Feed amp Back Off is commonly used to drive metering pumps where the pump must be retracted slightly to prevent fluid from dripping out of the dispenser Wait for Input FEED TO SENSOR c Feed to Sensor begins moving 157 when the TRIGGER input goes low Normally a sensor is con nected to the AUX input signaling the correct position Once AUX changes state the 51 1 decelerates the motor to a stop Since the SI 1 is a precise digital controller the decel distance is repeatable to one step Feed to Sensor is useful for conveyor feeding applications such as feeding bottles into a filling machine or labels into a printer FEED TO SENSOR Return Wait for Input amp RETURN Feed to Sensor amp Return eun Move is similar to Feed to Sensor except that the motor is re turned to the starting position after the sen sor is tripped The Return Speed and Feed Speed are independently adjustable trig 0 REGISTER amp FEED Register amp Feed begins moving when the TRIGGER input goes low The SI 1 con tinues moving the motor until the AUX in put changes state Normally a sensor is connected to the AUX input signaling that a registration mark has been found Once AUX goes low the 51 1 moves the feed dis tance and stops Register amp Feed is useful for dispensing labels or f
147. the status of CURSOR Position the cursor of the device con the designated inputs is true nected to the indicated RS 232c serial INPUT Read the state of the general purpose in port puts and set a designated variable to a DEBOUNCE Specify the debounce time for all inputs value that indicates the state of these in Pause program execution for a specified puts amount of time JOG Move the motor in the direction indicated DELETE Delete a user program from the nonvola by the selected input at the specified ve tile memory locity until that input is no longer active List the names of all user programs JOGKEY Initiate the built in RS 232c computer rently stored in memory based jog routine DISABLE Disable a previously defined interrupt LABEL Tag which marks the destination point of driven input a GOTO statement EDIT sius Begin the process of making changes EIST iuis Print a list of the programs command edits to the indicated program statements to the terminal connected to ELSE An alternate program sequence used in the first RS 232c serial port an IF statement Mai de Prevents the program from being edited ENABLE Enable a previously defined interrupt changed or deleted driven input LOOP Repeat the program sequence that fol END Establishes the end of th
148. tially continuous Permanent magnet This type of step motor has a permanent magnet rotor The stator can be similar to that of a conventional 2 or 3 phase induction motor or constructed similar to a stamped motor The latter is the most popular type of step motor a Conventional permanent magnet type Figure 1 shows a diagram of a conventional permanent magnet rotor step motor A 2 phase winding is illustrated Figure 1a shows Phase A energized with the A termi nal positive The field is at 0 With the coil wound as shown the north seeking pole of the rotor is also at 0 The motor steps as shown in Table l TABLE I Position Mechanical Degrees Energization Rotor amp Electromagnetic phase phase Shaft Field AR Figure 0 0 0 off off 1 1 9 90 off off 1b 2 180 180 off off 1c 3 270 270 off off 1d The shaft completes one revolution for each com plete revolution of the electromagnetic field in this motor Figure 2 shows the same motor with both windings energized The important difference here is that the resultant electromagnetic field is between two poles In figure 2 the field has moved 45 from the field in figure 1 Table 11 shows the energization sequence and rotor positions TABLE Il Position Mechanical Degrees Energization Rotor amp Electromagnetic phase phase Step Shaft Field AR B Figure 0 45 45 2a 1 135 135 2b 2 225 225 2c 3 315 3
149. tomatic feature to lower motor current anytime the motor is left at rest for more than one second Theamplifiers regulate motor current by chopping at a constant inaudible frequency Phase current is selected from 16 levels by DIP switches Step resolu tion is selected by a bank of 4 DIP switches The 5560 is a PC board mounted on an aluminum chassis with integral heat sink Drive can be mounted on 3 x 6 finned side or 2 x 6 flat side Microstep resolutions other than those listed above can be programmed for your specific application 0 1505 lt 2 49 3 3 MECHANICAL OUTLINE 24 60VDC 6 9 5A fuse Overvoltage Monitor 5 Step Optical direction Isolation EE enable Microstep Sequencer Cie 1 Co Ce resolution Ce selector l O Fault I Monitor overcurrent overtemp BLOCK DIAGRAM current selector idle reducer PWM Power Amplifier PWM Clock 20 kHz PWM Power Amplifier V aseyd 1010 g aseyd 10j0u Co Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 Products www applied motion com DRIVES amp CONTROLS open frame systems The 7080 is a microste
150. tts in the winding C Watt Thermal Time Constant The time required for the motor winding to reach 63 2 of its final temperature Torque Displacement Curve The holding restoring torque plotted as a func tion of rotor angular displacement with the mo tor energized Torque Gradient stiffness The ratio of the change in holding torque for a particular change in shaft position when the motor is energized Unipolar Drive The motor phase winding current is switched in one direction only The polarity of the applied voltage to each winding is always the same Unipolar drives require 6 or 8 lead motors Variable Reluctance Step Motor VR A step motor having a wound stator or stators with salient poles working with a soft iron rotor having salient poles on the periphery Viscous Damping A damper which provides a drag or friction torque proportional to speed At zero speed the drag torque is reduced to zero Viscous Inertia Damper A damper with an inertia coupled to the motor shaft through a film of viscous fluid usually silicone oil to minimize viscosity variations due to temperature changes This damper only re sponds when the velocity between the damper inertia and motor shaft changes At steady state speed there is no effect from the damper Voltage Drive A drive operated at the minimum voltage required to safely limit motor current Motors used with voltage drives produce less torque at higher speeds than when use
151. ugh NEMA 34 frame size motors Each device produces 122 watts of us able power and microsteps at resolutions up to 12 800 steps per revolution Mi crostepping resolutions up to 50 800 steps rev are available at motor speeds up to 50 rps on the 3540i One of the 0 5 signal joystick main features of the 35401 is Applied Motion s Simple Indexer Technology Windows graphical user interface for stand alone applications No program language to learn no software engineer to consult no code to write The system does the programming you need only in put the move parameters If your single axis application requires the 3540i to be operated by a host computer simply con nect it to your PC or PLC and invoke our SiNet Command Language All series 3450 products CE compliant See speed torque curves for 3540 series on pages 104 amp 105 DRIVES amp CONTROLS open frame systems o 2 m 69 lt LO co 67 Applied 404 Westridge Dr e Watsonville 95076 Motion 831 761 6555 e 800 525 1609 e FAX 831 761 6544 Products www applied motion com DRIVES amp 9 Technical Specifications 3540M PULSE amp DIRECTION DRIVE Physical a 1 5 3 x 4 inches built on a black anodized aluminum chassis cte retire Screw terminal blocks Se Optically isolated 5 12 VDC 24V requires external dropping resist
152. ull steps rev Rev sec x 200 Pullout Torque oz in Pullout Torque oz in Pullout Torque oz in 831 404 Westridge Dr e Watsonville 95076 161 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com HT17 069 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 0 5A Full Step 30 12 25 10 20 STI ID 8 Power 15 751 1 watts 10 4 4 sz 12 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping HT17 071 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 1 25A Full Step 40 MEME r 20 30 22 15 gt lt Power 20 10 watts 10 2 5 0 0 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping HT17 073 HIGH TORQUE MOTOR Motor Connection Parallel Drive 2035 Drive Setting 35 VDC 5A Full Step 40 8 30 6 Power 20 4 watts 10 2 of 0 10 20 30 40 50 0 2 000 4 000 6 000 8 000 10 000 Torque Power Revolutions second Full Stepping Applied 404 Westridge Dr e Watsonville CA 95076 Motion 831 761 6555 e 800 525 1609 FAX 831 761 6544 STEP MOTORS Products www applied motion com Size HT17 Motor Typical Speed Torque Performance
153. urrent Switch selected 0 4 3 5 Idle Current Switch selected 50 100 Power 12 42 VDC including ripple Agency Approval CE amp TUV 35401 INDEXER DRIVE see page 92 for Si program information Physical 1 5 3 5 inches built on black anodized aluminum chassis 0005 Screw terminal blocks for power motor 1 0 RJ11 for RS 232 port Serial Communications RS 232 port cable included 8 user programmable inputs optically isolated 5 24 VDC 2 dedicated limit switch inputs 4 general purpose inputs Can be used for Feed to Sensor moves homing branching and triggering 2 jog inputs can also be used as general purpose inputs Outputs 0 7 3 optically isolated 5 24V outputs for interfacing to other equipment Step Resolutions Software selected 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 steps rev G ne NT 25 85 iti ea Su usun Software selected 0 2 3 5 A Idle Current a eee Software selected 0 25 50 or 100 Power 12 42 VDC including ripple Parameter Ranges Distance 1 to 16 000 000 steps Speed 025 to 50 rev sec Acceleration 1 to 3000 rev sec sec Decele
154. verts motion com mands from a computer terminal into pulse and direction signals for use by a step motor driver Inductance mutual The property that exists between two current carrying conductors or coils when magnetic lines of flux from one link with those of the other Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 e 800 525 1609 FAX 831 761 6544 www applied motion com Inductance self The constant by which the time rate of change of the coil current must be multiplied to give the self induced counter emf Instantaneous Start Stop Rate The maximum switching rate that an unloaded step motor will follow without missing steps when starting from rest L R Drive A drive that uses external resistance to allow a higher voltage than that of a voltage drive L R drives have better performance than voltage drives but have less performance and efficiency than a chopper drive Maximum Reversing Rate The maximum switching rate at which an un loaded motor will reverse direction of rotation without missing steps Maximum Slew Rate The maximum pulse rate at which a step motor with no load will run and remainin synchronism Microstepping A technique in which motor steps are electroni cally divided by the drive into smaller steps The most common microstep resolutions are 10 25 and 50 steps per full step but many resolutions ranging from 2 to 256 microsteps per full step are available
155. witches resolution setting idle current setting current setting connector motor connector AC power connector limit switches status LEDs power over temp over Current connector fault output general purpose outputs connector general purpose inputs jog inputs Ft am foes stop button connector RS 232 programming port MMI port connector motor connector AC power Applied Motion Products 404 Westridge Dr e Watsonville CA 95076 831 761 6555 e 800 525 1609 e FAX 831 761 6544 www applied motion com 8400 series consists of the PD8400 packaged step motor drive MC8400 packaged drive machine controller and MC8400F packaged ma chine controller with encoder following capability All three products are designed around a high power precision state of the art step motor driver capable of pow ering NEMA 23 through NEMA 42 frame size motors Each produces 1 300 watts of usable power and microsteps at resolu tions up to 50 800 steps per revolution One of the 8400 series many features is 1 n electronic damping midrange stability circuitry which provides smooth torque low vibration and precise positioning Also incorporated in the design is a high speed proprietary H bridge controller ca pable of driving the motor to speeds of 6000 rpm All systems are shipped complete with
156. y step The correctness of the distance a step motor moves during each step Does not include errors due to hysteresis Axial Play The axial shaft displacement due to a reversal of an axial force on the shaft End play Bifilar winding Two windings wound in parallel on the same pole This permits magnet polarity reversal with simple switching means Bi level Drive dual voltage drive A driver where two levels of voltage are used to drive a step motor A high over drive voltage is applied to the winding each time it is switched on The high voltage stays on until the current reaches a predetermined level The high voltage is turned off after a time period determined experimentally or by sensing winding current The low voltage maintains the rated or desired current Bipolar Drive A drive which reverses the magnetic polarity of a pole by electronically switching the polarity of the currentto the winding or Bipolar drives can be used with 4 6 or 8 lead motors With 4 and 8 lead motors bipolar drives are usually more efficient than unipolar drives Chopper Drive Astep motor drive that uses switching amplifiers to control motor current Chopper drives are more efficient than L R or voltage drives Controller step motor A system consisting of a DC power supply and power switches plus associated circuits to con trol the switches in the proper sequence Detent Torque Themaximumtorque requiredto slowly rotate a s

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