C400 - Cia Ovens
Contents
1. Welding Ovens Since 1959 User Manual Digitally Controlled Flux Ovens C100 C200 C400 C400D N po www ciaovens com Phone 44 0 1663 791000 Safety The Flux oven sold with this manual should not be used for any purpose other than that for which it was designed Before operating the oven it is advised that this user manual is read and understood by all users Accidents and potential risks can be reduced by a thorough knowledge of the ovens operations and ideal working environment important that the manual is kept a tidy condition for any Future reference if a manual is misplaced or damaged a replacement can be obtained from CIA Ovens Do not damage or remove the safety and rating labels from the oven All mineral coated electrodes begin absorbing moisture once they are unpacked Welding with moist electrodes leads to increase arc spatter undercutting and poor slag removal Other side effects include porosity underbead cracking and generally low grade welds The range of ovens provides Facilities For every application where quality welds are required NOTE ELECTRODES MUST ALWAYS be removed from their wrappers or packets prior to heating Failure to do so will result in an increased risk of fire and moisture not being carried off and being re absorbed into the coating when the electrodes cool Inthe event of danger such as fire or overheating it is important that the electrical supply be switche2. key for 1 sec max the SP1 adjustment is activated act on UP and DOWN and set the required temperature 400 C max enter by pressing the key max 1 sec After 6 hours the time is adjustable from MENU as per following description you can go to Cycle SP2 keeping pressing the key for 1 sec max the SP2 adjustment is activated act on UP and DOWN set the required temperature 200 C max enter by pressing the P key for 1 second max During the programming time checking is halted c ADJUSTMENT OF THE OVEN ENVIRONMENT THERMOREGULATOR C oven environment at inactive SET POINT stage 5 7 5 2 The programming menu is activated pressing key for more than 2 seconds Through UP and DOWN keys select OPER and confirm with the key Select by UP DOWN and choose SP2 enter by pressing 120 or last programming appears select by UP DOWN until the required value is achieved enter by pressing P key The thermoregulator gets back to start whether no change is done in 20 seconds Drying Time Programming T Lastin The programming menu is activated pressing on P key For more than 2 seconds Through UP amp DOWN keys select OPER and confirm with the key DOWN keys REG appears press and time last appears press and 6 00 last programming stated in hours min appears select by UP DOWN keys until
3. be affected The colour coding of the mains supply is as Follows Single Phase Three Phase Neutral Where Fitted CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Operating Instructions Starting the Oven for the first time Load the oven with the desired amount of flux Ensure the door is Fully shut Check that the power connections are secure Turn the oven on via the main switch and check for power After 10 seconds the thermoregulators are able to be programmed to the desired conditions Altering the temperature and time set points In cases where a custom programme is required please Follow the instructions below ek ou ee a ADJUSTMENT OF THE HEATING ELEMENTS CONTROL AND SAFETY THERMOREGULATOR C heating element press and release the key L1 the L1 led starts Flashing 15 is displayed for one second then the value linked to the setpoint appears press LEFT or RIGHT to change the value the new value and the return to normal mode can be saved the same happens after 10 seconds of inactivity Press 0 1 to return to normal mode without saving any value b ADJUSTMENT OF THE OVEN ENVIRONMENT THERMOREGULATOR C oven environment at active SET POINT stage SP1 or SP2 Cycle SP1 drying pressing the P
4. Disconnect the Faulty heating element and replace with a new one having the same properties and Sizes 5 Correctly restore electrical connections 6 Carefully refit the temperature sensor 7 Reassemble the bottom cover on the rear of the oven 8 Switch on the oven via the main power switch for a few minutes to eliminate any possible humidity residual on the new heating element 9 Switch it off and await about 15 minutes before switching it on again making the oven operational This allows the heating element to stabilize The oven is now ready for operation Extraordinary maintenance Periodically check the quality and connection of electrical wires and components and replace where necessary In the case of any further problem please contact your dealer or directly to CIA Ovens who are on hand to help resolve your problem CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Part Labels Green ON signal lamp White CONNECTION signal lamp 0 1300W x C100 C200 C400D CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Wiring Diagrams C100 C200 C400 HE RCS 220V CIA Ov
5. d off at the First sight of danger Q Take great care when removing Flux from the oven after heating wear gloves and keep clear of the element s which may still be very hot Undergo all operations with general due care and attention CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Electrical Information To ensure that your CIA product is electrically safe it is important to ensure that a suitably rated Fuse is used in the plug when using the oven By following simplistic electrical codes of practice such as Ohms law and the Power Triangle determining the correct and appropriately rated Fuse is used Below is a explanation of these electrical theories Ohms Law WALT Power Triangle f se P Vil V Voltage CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 1663 79100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Capacity Power Description Output C100 3 Elements 80 KG 4k W 380V Three Phase C200 380V Three 200KG 370 3 Elements Phase 6 7kW C400 6 Elements 380V Three 400KG 370 13 2kW Phase C400 C400D 380V Three 400KG 370 6 Elements Phase 13 2kW CIA Ovens Ltd Unit 4 Station Road Furness Vale Hig
6. ens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com 220V Hopper wr B T 12 ee F30 MPS HE RCS 1 220V CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com 530 390 640 690 x 690 x 740 mm 400 Dual Tank 690 x 690 x 740 mm 1 1 Controller tank 400 Dual Tank 690 x 690 x 740 mm 2 2 Controllers tanks Warranty General conditions CIA guarantees the product mentioned in this manual for a period of 12 twelve months from the date of delivery The warranty is valid for the above mentioned period and only for the parts that will have defect of design or defective material CIA will give you Further instructions for repairing or replacing the complained parts free of charge Any transport expenses will be covered by the customer Limitations CIA Ovens Ltd is not and will not be responsible For Improper use of the oven A use against the national and or International regulations in force where applicable Improper or wrong connection Improper or insufficient care and maintenance Unauthorized modifications and or services Use of non original spare parts or non specif
7. h Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Installation The oven is transported in a rigid wooden crate to stop the oven moving around in transit Be sure to dispose of the crate in an environmentally responsible way Great care should be taken with the ovens location and operating environment please consider the Following to ensure your CIA Flux Oven is located safely Where possible place the oven on flat or level ground avoid slanted uneven and undulating surfaces or any environment in which the oven could become unstable or Fall over completely Use the eyebolts located on the body of the oven to place it in its desired location Do not place the oven in places where it could be subject to draft or high levels of humidity Once the oven is placed in its optimal location adhere to the Following guidelines for an efficient and safe installation Q Check that the mains electrical supply is suitable for the oven The voltage and power requirements are given on the rating plate located next to the mains supply cable Connection to the mains electrical supply should be made via a Fused isolator switch for a permanent installation itis recommended that the earth lead is connected with provision for some slack so that in the event of the cable coming under stress the earth wire is the last to
8. ic components Partial or total Inobservance of the instructions CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 166379100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Declaration of Conformity The Company CIA Ovens Ltd Declares under its sole responsibility that the product Flux Drying Oven C100 C200 C400 C400D Is in conformity with the following standards 61000 6 2 EN 61000 6 3 60204 1 Test Reports Electromagnetic Compatibility Rev 1 as of 19 05 2006 Electric Surety Rev 1 as of 29 05 2006 The product is also in compliance with essential provisions of directives 2006 95 amp 2004 108 Dan Bates Technical Manager CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 1663 79100 39 0257607174 sales ciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com
9. the required value is achieved enter by pressing P key The thermo regulator gets back to start if no change is completed within 20 seconds It is necessary to switch the oven off and switch it on again when you change the parameters to apply them CIA Ovens Ltd Unit 4 Station Road Furness Vale High Peak United Kingdom SK23 7QA Phone 44 0 1663 79100 39 0257607174 sales Qciaovens com VAT No GB 161212553 Company Reg No 8347432 www ciaovens com Suqgested temperature settings These are typical temperature settings for the treatment of most welding Flux Always consult the Flux manufacturer s specification for the drying and holding temperature of Flux Operation Time Set Point 1 Set Point 2 Maintenance Plan the routine maintenance when the oven is not in use Pay attention to the thermocouple feeler which is connected to the heating element when the oven is unloaded Check the oven is always in efficient condition Check the mains supply cable at regular intervals and if damaged replace it immediately Check the heating elements are clean from slags and the temperature sensors are correctly Fixed on the heating element Heating Element Replacement To replace the heating element proceed as Follows 1 Switch off the mains supply 2 Make sure that the heating element are cool prior to performing maintenance 3 Remove the metal hat shaped cover located on the rear of the oven 4
Download Pdf Manuals
Related Search