Installation and User Manual
Contents
1. SOLE DIGITAL HIBEAM Load Display Model HBD100 V1 5 7 10 2013 INTELLIGENCE MADE SIMPLE CONTENTS 1 OVERMIEW pri e ni aci ela iii 4 Ze SPECIFICATIONS ari ii 5 2 1 Physical Specifications eee eee he e REPRE inetd eee 5 2 2 Electrical SpecificationS esee eene nennen nennen nennen nennen nennen nnne innen nn 6 2 3 Communication SpecificationS seen enne nennen nnn enne nsn nnne nennen 6 3 INSTALLATION DETAILS icici 5 5 eret iet rne ee hacen I 7 3 1 Prior to Installation erae eee aere hee ree aee au ense ee REEF yu gea 7 3 2 Wining Details eater 7 3 2 1 Connecting the Power SUpplY eene enne nnne nnne 7 3 2 2 Connecting Load Sensor INPputS eene nennen eterne 7 3 2 3 Connecting the Fault Output ii 8 4 COMMISSIONING DETAILS reet ette ea 9 4 1 Installing and Launching the FSU Application esses eene ener 9 4 1 1 FSU Program Installation ii 9 4 1 2 Installing the FSU application sese eene enne nnns 9 4 1 3 Launching the application 9 4 2 Connecting to the Device 10 4 3 Checking for FIFIWALFe 2 idc cete eget eee tut equae de pesto te vidue utente egeta 10 4 4 General Tab nucale in 12 4 4 1 Setting Equipment Name 12 ue aM 12 4 43 PUTO Tal ecciesie ober eee 12 4 5 Load Input Config ration eiecit ali 13 45 1 np t SeleCt2. NB HoistNet was first enabled in FSU version 10 7 If you do not see a HoistNet input option then you are running an old FSU version Download and reinstall the lastest version of CASWA FSU You may also need to update the firmware on your HiBeam the FSU application will prompt you to do this if it is required To specify a hoistnet load signal select the HoistNet input on the Load screen The screen will change to the following Press the top lt Bind gt button to connect to the load or first of two summed loads A box will appear asking you which HoistNet enabled device you want to connect to Select the device that has the load signal to be used and press lt OK gt Unless the selected device is a LiftlogXL the popup box will close If you have selected a LiftlogXL device another box will popup asking you whether you want to bind to the Main Aux or Combined Load O CASWA Pty Ltd 2013 80m ages General Load Set Points Input C 420mA C HOV C mV C AbusQ C AbusF Hoistnet Show Load From Unbound from Unbound Bind Minimum change required before display will update C HoistNet fo e ls Select a Device to bind to XLHook You have selected a LiftlogXL Which load do you wantto bind to Options Main Hoist C Aux Hoist C Combined Load 14 Page Select the desired load and press OK This popup box will close
3. Ensure that your computer is switched on connected to the internet and that the minimum required software versions are installed see Appendix B for minimum system requirements Ensure that the LINK 2 modem is installed and that the drivers have loaded 4 1 2 Installing the FSU application The latest FSU software FSU X Y can be downloaded from http www soledigital com au Link2 html You should check this location periodically for updates 4 1 3 Launching the application Click on the FSU program icon in the programs folder of the start menu O CASWA Pty Ltd 2013 4 2 Connecting to the Device The FSU will scan for Bluetooth enabled devices This process takes approximately 10 seconds when complete a list of all CASWA devices within range will be displayed AirWay unconfigured TrafficLite unconfig LiftlogXL2 unconfig Link 2 Liftlog unconfigured SIE HiBeam Display Look again If a particular HiBeam display is not found ensure it is powered up and press lt Look again gt to repeat the search NB The Bluetooth link between the Laptop using a Link 2 and a HiBeam has a range of approximately 200m Select the HiBeam display you wish to configure and press Connect 4 3 Checking for Firmware L An update for this devices HiB T x e After you have selected your desired Hi a disp av a connection sica oi will be made and the software will check if the device has the you like to upgra
4. from the calibration the signal indicator bar below the load display shows the absolute magnitude of the input signal Before undertaking a calibration check the magnitude of the signal at near full load It should be approximately 70 8096 of the full scale reading If the signal is too large the signal indicator will turn red and you should reduce the amplification applied to the signal by moving the gain slider to the left CASWA Pty Ltd 2013 15 Page If the signal is less than half of full scale then increase the amplification by moving the gain slider to the right 4 5 4 Units G HiBeam General Load Set Points HiBeam can be configured to display the load in units of kilograms or tonnes Input C 420mA C HOV mV AbusQ C AbusF Hoistnet In tonnes mode the display will illuminate a decimal point between the third and fourth digits i e 123 4 In kilogram mode no decimal point is displayed i e 1234 In Auto mode HiBeam will display the load in kilograms until it reaches 9999 kg and then switch over to display the load in tonnes 4 5 5 Display Hysteresis M Hiem j This setting is used to prevent the load display from flickering between different values Adjust the slider to set the amount that the load must change before the display updates Input Move the slider to the right to increase the display hysteresis This increases the amount that load needs t
5. maximum temperature will reduce the life the device 2 3 Communication Specifications Communications between the device and a host is usually via a Bluetooth radio link The Bluetooth device name will be set to the Crane ID the PIN is 0000 For more details on the communication protocol used to communicate with the HiBeam display see Appendix A CASWA Pty Ltd 2013 SOLE DIGITAL 3 INSTALLATION DETAILS 3 1 Prior to Installation Before installing your HiBeam display visually inspect the unit and check that a the unit is not damaged and fits together securely b cables are secure c the power and signal connectors are appropriate for your application 3 2 Wiring Details For the HiBeam to operate the following must be connected as a minimum a Power supply plus b Asource of load information either a dedicated load pin clamp or a signal from another device HiBeam can also provide two load limit outputs 3 2 1 Connecting the Power Supply HiBeam is designed to operate from 24 110VAC grounded neutral The numbered cores of the power cable should be connected as follows 1 Active 2 Neutral 3 4 Fault1 5 6 Fault2 Not connected in early models of HiBeam See section 3 2 3 for details on how to connect Fault outputs 3 2 2 Connecting Load Sensor Inputs The HiBeam load display has one load sensor input of various types a Strain gauge input e g CASWA rope clamp load cell b
6. 20mA 3 0 10V 4 Q Link 5 F Link Write input selection Read fault inverted status for output 1 Write fault inverted status for output 1 Read fault inverted status for output 2 Example Send b CR Rcv 3 Send r CR Rcv 1234 Send l lt CR gt Rcv 00 80 4b 4f 38 07 Send L00 80 4b 4f 38 07 lt CR gt Send d lt CR gt Rcv O Send A0 lt CR gt Send i lt CR gt Rcv hoist1 Send lhoist1 lt CR gt Send s lt CR gt Rcv 1234 123 4t Send c lt CR gt Rcv 123 Send C123 CR Send z CR Rcv 1234 Send Z1234 Send o1 CR Rcv 100 10t Send O110 CR Send o2 CR Rcv 125 12 5t Send 021234 lt CR gt Send g Rcv 2 Send G2 CR Send h CR Rcv 2 Send H2 CR Send j1 lt CR gt Rev 0 not inverted Send J10 lt CR gt Send j2 lt CR gt Rev 0 not inverted SOLE DIGITAL J2 Write v Read Read CASWA Pty Ltd 2013 Write fault inverted status for output 2 Read firmware version number Read all parameters Reset Send J20 lt CR gt Send v lt CR gt Rcv 1 3 Send CR Send lt CR gt SOLE DIGITA re 9 fk m9 SOLE DIGITAL APPENDIX B FSU SYSTEM REQUIREMENTS The minimum requirements for operating CASWA s Field Service Utility FSU and Link 2 Bluetooth modem are e Laptop computer running Windows XP SP3 or later e One Spare USB port e Microsoft NET framework 3 5 CASWA Pty Ltd 2013 24 Page
7. 4 20mA input c 0 10V input d ABUSLIS Q F10r F2 inputs O CASWA Pty Ltd 2013 SOLE DIGITAL Unless other specified at time of ordering 7 0 10V INPUT 1 EXCITE your device will be provided with a 7 pin female line socket to suit the male plug on the device This can be connected as 6 12V OUT 2 EXCITE shown in Figure 2 If you have different connector see the documentation supplied 5 4 20mA RETURN with the device 3 SENSE 4 SENSE Figure 2 Pinout of 7 pin Connector 3 2 3 Connecting the Fault Output The two fault outputs marked Fault1 and Fault2 are normally closed relays which open when an overload is detected They are typically wired in series with the UP contactor coil On a dual hoist crane an interposing relay may be required if both hoists are to be inhibited For example connecting up the Limit1 and Limit2 to UP and FAST respectively is shown in Figure 4 Control Voltage Existing control circuit Limit 1 Limit 1 Limit 2 Limit 2 N Figure 3 Connecting up Limits CASWA Pty Ltd 2013 SOLE DIGITAL 4 COMMISSIONING DETAILS HiBeam is designed to be commissioned using a laptop computer You will need a CASWA LINK 2 Bluetooth Modem and the Field Service Utility FSU software application loaded on a laptop 41 Installing and Launching the FSU Application 4 1 1 FSU Program Installation
8. A few seconds later the former box will also close G Hibeam bobas When you return to the main FSU window the name of General Load Set Points the bound HoistNet device will be shown on the Load Input screen The connection status will also be shown SG Add load from Unbound Show Load From LitlogXL2 Second NB You will need to ensure that the originating Online Low HoistNet load signal has been calibrated correctly Minimum change required before display will update 0 1 If you want the HiBeam to display the sum of two Hibem IEEE EE a separate hoists press the lower Bind button after E MEM EL completing the first binding and repeat the connection process to the second device Input C 420mA C HOV C mV C AbusQ C AbusF Hoistnet rom LiftlogXL2 Second Online NB You can not only make one binding to a each Add load from Unbound HoistNet device Therefore if you want to display the tema ER combined load from a LiftlogXL device that has both Show E Main and Aux inputs connected bind the first device to uMEENIO 1 the Combined Load rather than binding to two C Ado separate devices from the HiBeam To unbind a HiBeam from a HoistNet device or to change the bound device press the Bind button on the Load screen and then select Unbind on the HoistNet popup box 4 5 3 Amplification and the Signal Indicator Irrespective of the indicated load which is determined
9. de this current firmware If a new firmware version is available the device now following window will pop up Curent fimware version 10 3 New firmware version 110 CASWA Pty Ltd 2013 10 Page Press Update to update the HiBeam display to the latest available firmware version recommended The new firmware will be installed on the device DO NOT switch off the computer or remove the LINK2 modem until this is complete doing so may leave the display in an unrecoverable state Alternatively press Not now to update firmware at a later time NB If you did not see this window then your device already has the most current firmware If it cannot find any valid firmware on the device then the following error message will be seen The HiBeam didn t return a valid firmware version would you like to apply the latest firmware update Press Update to update the HiBeam display to the latest available firmware version recommended The new firmware will be installed on the device DO NOT switch off the computer or remove the LINK2 modem until this is complete doing so may leave the display in an unrecoverable state If you see the following error message then the FSU application is having problems connecting to the HiBeam unit fre lesen Pocket FSU problem E i Press OK You may need to power cycle the load display or reinstall the FSU application Go to the next section for n
10. e display this may require the unit to be loaded and calibrated prior to usage All standard input types 4 20mA mV 0 10V AbusQ AbusF can be used b Bound to a HoistNet device the load signal is connected to a HoistNet enabled device and the HiBeam unit displays the load value from this HoistNet device Unless your HiBeam has been factory configured only available for Abus inputs and you are operating the HiBeam with a direct input then you will need to calibrate the load signal Unless you are connecting the device to a Konecranes ControlPro and elect to use the already calibrated ControlPro settings this process will require test weights 4 5 1 Input Selection To select the load input type press the Load tab G HiBeam os f General Load Set Points Input C 420mA C HOV mV C AbusQ C AbusF Hoistnet Select the button that corresponds to the type of load sensor input you are using If using a Sole Digital rope clamp load cell then select the mV option CASWA Pty Ltd 2013 13 Page 4 5 2 Using Removing a HoistNet Input SOLE DIGITAL HiBeam displays are now compatible with CASWA HoistNet This means that they can obtain their load signal wirelessly from any other HoistNet enabled device eliminating the need for long cable runs between the load cell and display They can also sum the loads from two different hoistnet devices e g two hoists on a dual hoist crane
11. e logged data returned by the u command it is expressed in 100Kg units Eg 3 5mt would be sent and received as 35 Where a number represents an elapsed time eg in the logged data returned by the u command it is expressed in O 1second units Eg 35 4 seconds would be sent as 354 Where dates time values are sent or received they are sent in the format dd mm yy hh mm Hours are in 24 hour clock format Leading zeros must be used Eg 3 8 07 13 30 is an invalid datetime and should be sent as 03 08 07 13 30 CASWA Pty Ltd 2013 21 Page Communication commands Command b ol 01 02 02 j1 J1 j2 CASWA Pty Ltd 2013 R W Read Read Read Write Read Write Read Write Read Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Description Read BT state Returns 0 Idle 1 Connect Pending 2 Waiting for Ready 3 Connected 4 Waiting for hangup Get Raw A D value Nb returns Load in tons if the display is bound to Logger or connected to an LIS Read bound logger Write bound logger Get debug level Write debug level Read equipment id Write equipment id Read displayed value Read calibration constant Write calibration constant Read zero value Write zero value Read setpoint 1 Write setpoint 1 Read setpoint 2 Write setpoint 2 Read gain Gain settings 0 4 Write gain Read input selection 1 mV 2 4
12. gXL HiBeam requires no additional calibration resulting in a significant saving in terms of test weight hire and calibration time O CASWA Pty Ltd 2013 SOLE DIGITAL 2 SPECIFICATIONS 21 Physical Specifications Without mounting bracket With mounting bracket Overall length mm 310 330 Overall width mm 66 100 Overall height mm 137 137 Weight kg 1 0 1 5 Mounting Screw into bracket as required Electrical connections 1x4 core cable Active Neutral Fault Fault 1 x Load cell input prewired connector cable to suit specified input Detailed dimensions of the HiBeam load display are provided in Figure 1 330mm 310mm E Bl v ta au II aul LOAD CELL INPUT i D 2 Connector cable to suit POWER amp FAULT OUTPUTS i E E VW I Figure 1 HiBeam Load Display Dimensions O CASWA Pty Ltd 2013 go m SOLE DIGITA 2 2 Electrical Specifications Parameter Description Min Typ Max Units Vin Supply voltage 24 110 VAC lin Supply current 100 500 mA Viimit Overload relay voltage 240 VAC limit Overload relay current 4 A Lense mv load sensor sensitivity 0 5 10 mV N Rin Input impedance of 0 10V input 1500 Ohms ba 24V output current 100 mA Operating temperature 40 este C Notes 1 Power supply ve and GND pins are at chassis GND OV potential 2 Extended operation at
13. iOniz oec ereer ee 13 4 5 2 Using Removing a HoistNet Input enne nnne nnns 14 4 5 3 Amplification and the Signal Indicator i 15 454 UN eret cte as deutet ma D dett dt nude lude 16 4 5 5 Display Hysteresis oz 5 ccce i ace iii 16 4 5 6 Calibration with a directly connected load cell or the F Link input option 16 O CASWA Pty Ltd 2013 4 5 7 Calibration Using the 0 10V input from a ControlPro i 17 4 5 8 Calibration using the Q Link option eese nnns 17 4 5 9 Resetting the Calibration i 17 4 6 SettingiOverloadSsi vciizi ili i ai i i i at 18 4 7 Running Checklt DiagnostiCS nennen nnne nennen nennen nennen nennen nens 18 5 ROUTINE MAINTENANCE eritis et 20 Appendix A Communication Protocol i 21 Appendix B FSU System Requirements ii 24 O CASWA Pty Ltd 2013 SOLE DIGITAL 1 OVERVIEW The HiBeam load display is a compact very bright and easy to install after market display for visually indicating the load on a crane hoist It can accept all types of load signals mV V mA Frequency Abus LIS Q Link or ControlPro Volts and when used in conjunction with Sole Digital data loggers or load limiting systems HiBeam connects wirelessly eliminating the need for additional cabling Furthermore when used with an AbusLIS Konecranes ControlPro or Sole Digital Liftlog or Liftlo
14. o change before this change is displayed by HiBeam High hysteresis values cause the display to be less likely to flicker but very small genuine changes in the load being lifted may not be displayed Conversely move the slider to the left to decrease the amount that load needs to change before this change is displayed by HiBeam i e more sensitive to changes in load 4 5 6 Calibration with a directly connected load cell or the F Link input option With no load on the hook press the lt Zero gt button CASWA Pty Ltd 2013 16 Page After a brief pause the indicated load will show zero Don t be concerned if the indicated load changes or is slightly higher than zero in this state the indicated load is very sensitive to both electrical noise and very small changes in applied load Next lift a known load with the crane Ideally this load should be gt 80 of the cranes lifting capacity Note In practice it is often not possible to arrange test weights for every install Provided the input amplification has been set correctly 5 2 2 then an acceptable calibration may be performed with 30 5096 of the cranes capacity However if this is done the HiBeam display should then be recalibrated when the crane is next subject to a full load test With this known load lifted press the Cal button Change value The FSU application will prompt you to enter the Posi ona load Do so and press lt OK gt After a brief pa
15. ow CASWA Pty Ltd 2013 11 Page 44 General Tab 4 4 1 Setting Equipment Name The Display ID text is used to identify the HiBeam display when the FSU app searches for devices It can be up to 18 General Load Set Points Display ID The Display characters long NB If the Display ID does not show the name of the HiBeam unit you selected when you connected to a device on the first FSU screen power cycle the load display and try connecting again If the problem still persists delete the FSU application from your machine and install the latest version and try again If you are still not displaying the correct information contact tech 9 caswa com for further advice a a HiBeam Clea 4 4 2 Test Display lari 5 Display ID To test the display and check that all LEDs are working he Display correctly press the lt Test Display gt button All sectors of the display will be powered up for 5 seconds 4 4 3 Auto Tare When checked this function will re zero the display on power up The calibration is not affected This function is only enabled when the HiBeam is using a direct input When using a wireless HoistNet input this functionality is performed on the source device CASWA Pty Ltd 2013 12 Page SOLE DIGITAL 4 5 Load Input Configuration HiBeam load displays can either be used in one of two modes a Direct input the load signal is connected directly to th
16. tiate Checklt Diagnostics go to the General E HiBeam Tab and click on the check box in the lower left Plo corner of the tab Display ID The Display Test display AutoTare A new window will appear and Checklt Diagnostics will be initiated CASWA Pty Ltd 2013 18 Page SOLE DIGITAL During this process you may be asked to enter parameters e g rated capacity of the hoist to verify that critical settings have been entered and have saved correctly Any potential issues or irregularities will be described in the Checklt Diagnostics window Press Close to return to the main HiBeam FSU screen 19 Page CASWA Pty Ltd 2013 SOLE DIGITAL 9 ROUTINE MAINTENANCE There is no routine maintenance required for this device CASWA Pty Ltd 2013 20 Page SOLE DIGITAL APPENDIX A COMMUNICATION PROTOCOL The host sends single character commands to the device to write or query parameters Each command must be followed by a carriage return lt CR gt ASCII 13 Where the command is a query command no arguments are sent and the device will respond with a single the requested value in ASCI text followed by a lt CR gt Where the command is a set command an argument may be included between the command and the CR Where numbers are sent or received they are sent as clear text eg 1234 Where a number represents a load eg the o and O commands and th
17. use the indicated load will match the load on the hook 4 5 7 Calibration Using the 0 10V input from a ControlPro Press the ControlPro button A dialog will appear prompting you for the rated capacity of the hoist Rated capacity of this hoist in tons eg 6 5 Enter this value in tonnes and click OK The unit is now calibrated 4 5 8 Calibration using the Q Link option No calibration is required Just lift a load and confirm that the display updates 4 5 9 Resetting the Calibration Under some circumstances it may be necessary to erase the calibration of a hoist Warning IF YOU ERASE THE CALIBRATION THEN YOU WILL NEED A TEST WEIGHT TO SET IT AGAIN To reset the calibration for a hoist tap the button CASWA Pty Ltd 2013 17 Page 4 6 Setting Overloads The Set Points tab lets you set the loads at which one or two load limit outputs will be triggered r pe HiBeam In each of the Load boxes enter the required overload in tons For each load select the button that corresponds to the type of fault contact being used N O for normally open and N C for normally closed 41 Running Checkit Diagnostics To confirm whether critical settings and parameters have been set sensibly after completing the setup and commissioning of the HiBeam device it is strongly recommended that you run Checklt diagnostics first introduced in version 11 9 of the FSU application To ini
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