USER MANUAL
Contents
1. 5 d S 939521918208 22 ploy Z LM Cas cov 1 WSN as OOV JOVN 9191255 eq 4 LAN jeued t LL Se0SC8l4V8 154 0009 dM 91255 UDIN OSZ amaa 2 2 L 52 31001000008901 NVENSYNLVWHY juoJ4 LAN 99 ebneb einsseig lt OP IPXOLIWSHJZLHS E 91265 IE 01 0 ALAN L Lo E 0 5S Sr Page 8 of 9 31 10 2014 31 10 2014 Date Date KR PF HYTOR A S Created by Approved by Customer 41 01 0080 41 34 0001 01 Ref Id TEST UNIT HSF 300 289853 289853 Customer ref HYTOR ref no Title USER MANUAL TEST UNIT HSF 300 ATEX 12 DECLARATION OF CONFORMITY Title TEST UNIT HSF 300 ATEX Customer ref HYTOR ref no ID No Fabrikant Manufacturer Udstyr Equipment Designtryk Design pressure Atex m rkning Atex marking Kunde ref nr Customer ref no HYTOR ref nr HYTOR Jonae Maneeon 289853 289853 EF OVERENSSTEMMELSESERKLARING EC DECLARATION OF CONFORMITY 41 81 0034 R01 HYTOR A S H gevej 8 6705 Esbjerg 2 Danmark erkl rer hermed at hereby2. JHL SI SIHL 696821 7194 4014H ISd 000705 INI SYNSSSYd ISd 000 05 SYNSSSY d 91539 Z 1 INQ aunssad i9 u 491DA eJnssalg i gt ajddij YANG S sd ejnssaJd XDW 408 OL XON u dasg 152 gt TEST UNIT HSF 300 ATEX USER MANUAL 10 PROCESDIAGRAM Page 7 of 9 31 10 2014 31 10 2014 Date Date KR PF HYTOR A S Created by Approved by Customer 41 01 0080 41 34 0001 01 Ref Id TEST UNIT HSF 300 289853 289853 Customer ref HYTOR ref no Title 5029010 eg Aq 109 0800 10 1 58682 HOLAH 7102 50 20 HM Aq paag 900 0L Lt XOP jeH 00002 JOWOYSND 210 SN 00 ASH BUN 1591 91255 5900 buiqni 10111 91255 di 900 aN A 1071 91255 Puyi dW 101L ______ gt lt 91255 ISd 00009 d W eweAubens ewz 6 LL WdAerPM 09 91255 154 00009 2 1 8 91255 00009 pelli MEME 9cH230Ff0H0000d80L gum Puu ju014 d H e e s 0019 ebneb NFEN lt oawwesu L o X31V00 4SH T3 SVH INNO
3. Pressure recorder and close the corresponding valve Close the valve marked Vent Connect the equipment to be tested to the outlet marked Pressure Out and close the corresponding valve Connect water to the inlet marked Water inlet Close the valve marked Air inlet and connect pressure air to the inlet marked the same way Title X TEST UNIT HSF 300 ATEX Customer HYTOR A S Page 3 of 9 Customer ref 289853 Ref doc 41 01 0080 Created by KR Date 31 10 2014 HYTOR ref 289853 Id no 41 34 0001 01 Approved Date 31 10 2014 USER MANUAL TEST UNIT HSF 300 ATEX 4 OPERATION This test unit has been produced according to documents below Flow diagram 41 10 0083 list 41 01 0080 Certifcate of Conformity 41 34 0001 The output is adjustable up to maximum pressure as indicated on the diagram Open the valve marked Air valve Adjust the air pressure gradually to the required level by turning the adjustment screw Air regulator to the right clockwise The pressure can be seen on the pressure gauge marked Pressure out Bleed if necessary the system by opening the valve marked Vent until airless water flows out of the outlet opening Close the valve when airless water flows in a steady stream Open the valve marked Test gauge and Pressure recorder gradually to protect these against peak pressure and damage Close the valve marked Pressure out to keep th
4. USER MANUAL TEST UNIT HSF 300 ATEX Title TEST UNIT HSF 300 ATEX Customer HYTOR A S Customer ref 289853 HYTOR ref no 289353 Ref 41 01 0080 Id no 41 34 0001 01 Revision history Rev Issue date Description Created by Approved by 01 31 10 2014 ISSUED FOR COMMENTS KR PF USER MANUAL TEST UNIT HSF 300 ATEX INDEX l SAFETY E 3 MEC 3 BEFORE TAR TUP ______ ______ ______ _______ 4 MAINTENANCE parron asne os er 4 EOR C 5 DEPI AE 5 ONE MAR RINGO 5 FINDING _ 6 10 PROCE 7 11 X HH 8 12 DECLARATION OF CONFORMITY ee ee 9 Title TEST UNIT HSF 300 ATEX Customer A S Page 2 of 9 Customer ref 289853 Ref doc 41 01 0080 Created by KR Date 31 10 2014 HYTOR ref no 289853 Id 41 34 0001 01 Approved by Date 31 10 2014 gt USER MANUAL TEST UNIT HSF 300 ATEX 1 SAFETY PRECAUTIONS This test unit is designed for hydrostatic pressure test of equipment with water H2O sup
5. declares that Type 41 10 0083 Unit TEST UNIT HSF 300 ATEX Owner Hytor A S Er fremstillet henhold til 2006 42 EF Maskindirektivet 97 23 EF PED artikel 3 3 Has been manufactured according to 2006 42 EC Machinery Directive 97 23 EC PED Pressure Equipment Directive article 3 3 50 000 PSI II2GcT6 289853 289853 Stilling Underskrift Dato Position Customer A S Hef doc 41 01 0080 Created by Id no 41 34 0001 R01 Approved by KR PF Date Date Page 9 of 9 31 10 2014 31 10 2014
6. e test pressure inside the attached equipment Reduce the air pressure to 0 bar and remove the air hose to avoid inexpedient refilling of the system and to prevent the risk of personal body damage caused by fall in hoses lying in the work area Remove the water hoses of the same reason Unload the system after finished pressure test by opening the valve marked Vent Open the valve marked Pressure out Check that all gauges shows 0 bar The system can now be disassembled 5 MAINTENANCE The test unit requires no specific maintenance as stainless steel materials and maintenance free components have been used However always clean and check the unit for possible damages Title TEST UNIT HSF 300 ATEX Customer A S 4 of 9 Customer ref 289853 Ref doc 41 01 0080 Created by KR Date 31 10 2014 HYTOR ref no 289853 Id 41 34 0001 01 Approved Date 31 10 2014 USER MANUAL TEST UNIT HSF 300 ATEX 6 STORAGE The test unit requires no specific considerations regarding storage All openings should be plugged to prevent contamination due to dirt in the system 7 DISPOSAL The unit must be disassembled and disposed according to domestic and international directives in order to protect the environment No particular polluting materials has been used in the design 8 MARKING The test unit has a name plate including Hytor contact data Unit type description Serial no Y
7. ear of manufacture CE marking acc to directives 2006 42 EC 97 38 and 94 9 EC The technical dossier will be stored at Hytor A S for min 10 years after production date Title TEST UNIT HSF 300 ATEX Customer A S 5 of 9 Customer ref 289853 Ref doc 41 01 0080 Created by KR Date 31 10 2014 HYTOR ref no 289853 Id 41 34 0001 01 Approved Date 31 10 2014 USER MANUAL TEST UNIT HSF 300 ATEX 9 FAULT FINDING The pump does not work The pump gets no air to the drive Open the valve item 4 section Increase the pressure on the regulator item 1 The pump gets no water to the Check the water hose connection hydraulic section The pump is defect Repair or shift the pump The outlet pressure is to The air drive pressure is to low Increase the pressure on the regulator item 1 low Title TEST UNIT HSF 300 ATEX Customer A S Page 6 of 9 Customer ref 289853 Ref doc 41 01 0080 Created by KR Date 31 10 2014 HYTOR ref no 289853 Id no 41 34 0001 01 Approved Date 31 10 2014 084 2800 01 0800 10 17 19451 X45 JHL 30 LNGSNOD 3Hl LYOHLIM 82upJa o peuus pu4 8Ja8ur J82upJa o3 Ut pjouloj pud
8. plied directly from the public service system Do not use any other test fluid than water without Hytor s acceptance is of important to clarify that the attached equipment can withstand the pressure and fluid water equal to the test unit data The supply power is compressed air with max 10 bar pressure The area where this test is planned to be carried out must be secured according to safety regulations Never stand in the front of the outlet ports where water under high pressure may occur at faulty operation or faulty hook up This may result in person body damages or material damages Noise will be at a level equal to 80 dB A Always use protection goggles when operating with high pressure The test unit is equipped with an emergency stop button that stops the liquid pump by removing the air supply Pressure relief valve is not built into the test unit as this component have been considered to have no influence on the machine safety The air regulating valve has a maximum outlet air pressure which corresponds to maximum hydrostatic pressure 2 MOUNTING Place the test unit which is a mobile unit on horizontal ground 3 BEFORE START UP Unload the pressure regulating valve Air regulator by turning the adjustment screw to the left anti clockwise to start the unit without load Connect a test gauge on the outlet marked Test gauge and close the corresponding valve Connect a data recorder on the outlet marked
Download Pdf Manuals
Related Search