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SEW Eurodrive MOVITRAC 31C Drives Operating Instructions

Contents

1. 1 Basic display Frequency 0 400 Hz Current 0 200 021 Utilization 0 125 022 Motor utilization 0 200 030 41 1 42 1 43 1 47 0 0 1 031 48 1 49 1 50 1 51 0 0 1 060 Error 1 0 Vo fault 11_ Setpoint n2 110 n signal TL 34 45 0 10 V 12 Ramp 1 120 t11 ramp up 0 0 1 2000 s t11 ramp down 0 0 1 2000 s 13 Ramp2 130 t12 ramp up down 0 0 5 2000 s 14 Rapid stop 140 t13 ramp stop 0 0 1 0 9 95 5 16 Fixed setpoints 160 n 11 0 5 400 Hz 161 n 12 0 25 400 Hz 162 19 0 50 400 Hz 20 V f pattern 1 200 f min 1 0 2 40 Hz 201 f base 1 50 60 87 104 120 Hz 202 f max 1 5 90 150 Hz 26 Start stop freq 260 Start stop frequency 0 2 10 Hz 32_ Motor adjustment 320 max 1 20 150 321 BOOST 1 0 100 322 Ibl 0 100 323 Slip 1 0 10 Hz 325 PWM frequency 1 4 8 12 16 kHz 326 Premagnetization time 1 0 100 300 ms 328 Motor size up 1 Yes No 329 Motor voltage 1 200 400 600 V 71_ Hoist function 710 Hoist function 1 Yes No 80_ Special functions 800 Parameter lock Yes No 802 User menu On Off 830 Factory setting Yes No 831 Selection STANDARD USA BRASIL 850 Language DEUTSCH ENGLISH FRANCAIS 862 Pushbutton reset Yes No 890 4 quadrant mode Yes No 00508AEN AV V Fig 24 FBG31C Short menu
2. 1 SETPOINTS RAMP GENERATORS 10_ Setpoint n1 terminal 32 33 only with FEA 100 n1 characteristic Gainvoffset 1019 n1 gain factor 0 1 1 10 102 n1 offset factor 0 1 1 9 11_ Setpoint n2 terminal 34 35 basic unit 110 n2 signal TL 34 35 10 10 V 10 10V 51 to be noted 0 20 4 20mA 111 Setpoint offset 500 0 500 mV 12 1st ramp generator 120 t11 ramp up 0 0 1 2000 s 123 t21 ramp up 0 0 1 2000 s 121 t11 ramp down 0 0 1 2000 s 124 t21 ramp down 0 0 1 2000 s 122 11 S pattern 0 1 2 3 125 21 S pattern 0 1 2 3 13 2nd ramp generator 130 t12 ramp up down 0 0 5 2000 s 131 22 ramp up down 0 0 5 2000 s 14 Rapid stop ramp 140 113 ramp stop 0 0 1 9 95 141 23 ramp stop 0 0 1 9 95 15_ Motorized potentiometer 150 Motorized pot Yes no 151 14 Ramp up 1 10 60 s 152 14 Ramp down 1 10 60 153 Save last position 154 Motor pot setpoint No sum 16_ 151 set fixed setpoints 17 2nd set fixed setpoints 160 n11 0 5 400 Hz 170 21 0 5 400 Hz 161 n12 0 25 400 Hz 171 n22 0 25 400 Hz 162 n13 0 50 400 Hz 172 n23 0 50 400 Hz 163 Mix 1st set n1 No sum 173 Mix 2nd set n1 No sum product product 18 Setpoint hold function 180 hold function 1 183 Setp hold function 2Yes no 181 Stop setpoint 1 0 2 25 Hz
3. 5 2 2 Basic units sizes 2 and 3 MOVITRAC 31C 037 233 4 00 055 233 4 00 075 233 4 00 Part number 826 326 4 826 327 2 826 328 0 Size 2 INPUT Input voltages Vin 3 x 230 Vac Permissible range Vin 200 10 240 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current 100 14 2 19 5 27 4 at Vin 3x230V4c 12596 17 8 24 4 Aac 34 3 OUTPUT Rated output power at Vin 3x200 240Vo 6 4 kVA 8 8 kVA 11 6 kVA Rated output current IN at Vin 3x230V ac 16 22 29 Aac Cont output current 125 Iu Ion at Vin 3x230Vac 20 Aac 27 5 36 3 Constant load Recommended motor power 3 7 kW 5 0 HP 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load and constant load without overload Recommended motor power Phot 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP Current limit Imax Motive 150 ly Duration depending on utilization Regenerative 150 ly Internal current limit Imax 20 150 set via menu P320 P340 dcn m Output voltage Vout Adjustable with parameter P329 P349 however max Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power l
4. 5 2 1 Type designation nameplate and option nece 5 22 MOVITRAG 316 Size et so dut 6 2 3 MOVITRAC 31C Sizes 1 and 2 tenen 7 24 316 Sizes 3 and 4 8 9 2 6 Installation for electromagnetic 10 2 7 Gk Spec eon 11 2B Wiring diagram for the basic Hit isses rere nmt mmt nihi chr chai 12 2 9 Assignment of braking resistors chokes and filters sese 15 2 10 MOVITRAC 31C size 0 with braking resistor 18 2 11 Connecting the RS 232 serial interface USS21A 19 2 12 Connecting the RS 485 serial interface USS21A 19 2 13 Installation of option cards 20 2 14 Wiring diagram and terminal description for the FEA310 21 2 15 Wiring Diagram and Terminal Description for the FIO31C Option 22 2 16 Wiring diagram and terminal description for the FEN31C FPI31C option 23 2 17 Wiring diagram and terminal description for the FIT31C option
5. 24 2 18 Connecting the incremental encoder nnne 25 WE I RE UU T nem 26 3 1 Preliminary work and als 26 3 2 Short cut startup with the FBG31G keypad 27 3 3 Starting the motor e 29 3 4 Startup examples soos cose ec sees eire utate b epe Bre uber aate tue suus 3 5 Complete parameter list sees rennen rnnt nnns 39 4 Operation and Service eee 47 4 1 Operating 47 51 43 TT 52 4 4 SEW Electronics 55 Dala acer cere ee eee cscs snes acne cee eee vee 56 GRE ed e n RT 56 5 2 MOVITRAC 31 233 230 V Units 57 5 3 MOVITRAC 31 503 400 500 V Units 59 5 4 MOVITRAC 316 electronics data 64 Ml 65 Ca V gt zs vy WROL Jat VIE MOVITRAC 31C Operating Instructions 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safety Notes 1 Safety Notes Installation and startup Never install or start up damaged products Make a complaint about the damage to the ship ping company immediately Installation startup and servicing of the inverter may only be performed by qualified person nel with the relevant training in accident prevention in compliance with the valid regulations e g EN
6. Serien Nr 09 LISTED ingang 7 Input Ausgang Output IND CONT EQ 2008 Uz3 0V UuETZ f 0 400Hz 1 24A 400V C 17 Lastart M 00593AXX Fig 1 Nameplate Option label example All MOVITRAC 31C inverters come with an option label specifying the option cards installed at the plant If an option ele is installed at a later date the option must be marked on the option label Example MOVITRAC 31C with FEA31C 31C FRN 31C FEN 31C FRS 310 FFI 31C FFP 310 FFD 31C 31C FIO 31C FIT 31C Options 00596AEN Fig 2 Option label aU cJ u SURO RIN MOVITRAC 31C Operating Instructions 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 2 MOVITRAC 31C Size 0 5 4 St i _ NTR Bis zu 10 Minuten nach gef hrliche Ber hrunysspannung 7 Dangerous to accidental contact up to 10 minutes after switching off the mains Pr sence de tension dangereuse jusqu 10 minutes apr s coupure r seau 3 S manes ss T Ja 6 9 9 0099 9 LIII 2e 00592BXX Fig 3 MOVITRAC 31C size 0 without lower cover 1 Service label not visible 2 Type label 3 1 Power section terminals not visible for mains and motor connections also for braking resistor in 4 Q mode 4
7. Current limit Imax Motive 150 ly Regenerative 150 ly Duration depending on utilization Internal current limit Imax 20 150 set via menu P320 P340 Minimum braking resistance Raw 68 Q 10 33 10 value for 4 Q operation Output voltage Vout Adjustable with parameter P329 P349 however max Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency fpwm Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Py Prossmax 54 W 75 W 70 W 110 W 126 W Cooling method DIN 41751 fan cooling forced cooling required air flow 40 m h 24 25 m3 h 15 Weight 2 4 kg 5 3 Ib 2 5 kg 5 5 Ib 4 5 kg 9 9 Ib Dimensions WxHxD 105 x 188 x 189 mm 184 x 281 x 170 mm 4 13 x 7 40 x 7 44 in 7 24 x 11 06 x 6 69 in applies to 1 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data QUO VV s V gt ODRIVE
8. 3 CO DELL MOVITRAC 31C Operating Instructions 49 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 1 4 mn Operation and Service MOVITRAC 31C coded displays During operation the following messages may appear on the FBG31C for about 2 s or on the PC resettable message Display Meaning 16 Illegal index 17 Function parameter has not been implemented 18 Read only parameter 19 Parameter lock P800 YES active 20 Factory setting P830 YES is running 21 Value is too large for this parameter 22 Value is too small for this parameter 23 Option required for the function or parameter selected is not installed 24 Fault system software 25 Access to selected parameter is prohibited via this serial interface 27 Unauthorized access 28 Access to the selected parameter is only possible when the inverter is inhibited Set TL 43 0 or direction of rotation command 0 34 Hoist function set 1 P710 can only be selected in 4 Q operation Activate 4 Q operation 1 P890 YES 35 Hoist function set 2 P712 can only be selected in 4 Q operation Activate 4 Q operation 2 P891 YES 38 Hoist function set 1 P710 only in 4 Q operation 4 Q operation 1 P890 may not be switched off 39 Hoist function set 2 P712 only in 4 Q operation 4 Q
9. o 2 5 E c d E 2s 558 5 2 5 E Si E Ilo gt gt LL X14 X24 4 Binary input G a EXT FAULT 9 8 01742AEN Fig 16 FIT31C wiring diagram Option FIT31C TF TH evaluation Part number 822 7101 Binary inputs X14 48 49 R 3 0kQ PLC compatible according to EN 61131 2 lp 10mA Sample time 5ms Signal level 13V 430V 1 opto isolated 5 A 0 Control functions Men P60_ Reference terminal X14 60 Reference for binary inputs X14 48 49 Reference terminal X14 30 X24 30 Reference potential for binary signals 0V24 TF TH connection X24 73 Response threshold Rr gt 2 9 10 Binary output 24 74 1000 PLC compatible Response time 5ms Signal level 0 0V 1 424V Imax 50mA Control functions 0 motor temperature too high or TF TH lead open circuit 1 motor temperature within the permissible range X24 74 is connected to a binary input which is programmed to the function EXT FAULT If X24 74 0 the unit will trigger a rapid stop 31C meets the requirements for safe and reliable separation of the power and control sections in accordance with EN 50178 The FIT31C option has the same supply voltage level as the control board If a circuit is connected to the control board of the unit which is not saf
10. mV 184 Stop setpoint 2 0 2 25 Hz mV 182 Start hysteresis 1 0 1 2 5 Hz mV 185 Start hysteresis 2 0 1 2 5 Hz mV 19 Terminal control mode 190 Control mode STANDARD 3 WIRE CTRL MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Par Name Setting range After start Par Name Setting range After start Factory setting up Factory setting up Switchable par Parameter set 1 Parameter set 2 2 FREQUENCY CHARACTERISTICS 20 Stepwise V f pattern 1 21 Stepwise V f pattern 2 200 0 2 40 Hz 210 0 2 40 Hz 201 fbase1 stepwise 50 60 87 104 120 Hz 211 f54 2 Stepwise 50 60 87 104 120 Hz 202 fo d 5 50 150 Hz 212 f x2 5 50 150 Hz 22 Stepless V f pattern 3 220 0 2 150 Hz 221 stepless 5 50 400 Hz 222 5 50 400 Hz 23 st frequency window skip 230 151 freq window 231 Window centre 5 50 150 Hz 232e Window width 2 9 Hz 25 Selection V f pattern 250 V F pattern 1 3 251 V F pattern 2 3 Parameter set 1 Parameter set 2 26 START STOP frequency 260 Set 1 START STOP 00 2 10 Hz 261 Set 2 START STOP 0 2 10 Hz frequency frequency 3__ MOTOR PARAMETERS 31_ Manual adjustment 1 1 33 Manual
11. Input voltages Vin 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 10 500 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 8 8 10 7 13 8 Aac at Vin 8x400Vac 125 11 Aac 13 4 17 3 Aac OUTPUT Rated output power Py at Vin 3x380 500V go 6 6 kVA 8 3 kVA 11 kVA Rated output current IN at Vin 3x400Vac 9 6 12 Aac 16 Cont output current 125 leont at 3x400V4c 12 15 Aac 20 Mc Constant load Recommended motor power Phot 4 0 kW 5 0 HP 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load and constant M load without overload Recommended motor power 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP n Current limit Imax Motive 190 IN Duration depending on utilization Regenerative 150 ly Internal current limit Imax 20 150 set via menu P320 P340 Minimum braking resistance Rew Ano value for 4 Q operation 4r 010 Output voltage Vout Adjustable with parameter P329 P349 however max Vn Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Aout 0 05 Hz over the entire range base frequency fbase In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Py Prossmax 190 W 230 W 310 W Cooling method
12. 16 label AVRO MRM MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 4 MOVITRAC 31C Sizes 3 and 4 itecto vecchie certi 59 FS dimn Prenten amp anwan darte vene 10 sores ponant xt 5 16 8 Jog Fig 5 MOVITRAC 31C sizes and 4 without housing gt System EPROMs V1 LED display X20 Slot for option cards X4 Slot for operating options Option label X21 Slot for option cards Service label 1 Switch to select 10 V 20 mA accessible below operating option Nameplate Type label X2 Electronics terminal strip X3 Electronics terminal strip X14 Electronics terminal strip X1 Terminal for PE Power section terminals for mains and motor connections also for braking resistor in 4 Q mode Electronics shielding terminals 00061BXX MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 5 Installation instructions Safety instructions Sec 1 Page 4 must be strictly observed during installation Use only original connection components Observe the tightening torques of the MOVITRAC 31C power terminals
13. 30 734 DC brake time 2 0 1 3 30 732 DC hold current 1 0 25 50 735 hold current 2 0 25 50 74 Heating current 740 DC heatcurrent 1 Yes no 742 DC heat current 2 741 heatcurrent 1 10 50 743 DC heat current 2 10 50 76 Synchronous operation 760 Synchronous operat Yes no Synchronous operation only in parameter set 1 7619 MOVITRAC is Master slave 762 Master gear ratio fact 1 3 999 999 999 763 Slave gear ratio fact 1 3 999 999 999 764 Mode selection 1 8 765 Slave counter 99 999 999 10 99 999 999 766 Offset 1 32 767 10 32 767 767 Offset 2 32 767 10 32 767 768 Offset 3 32 767 10 32 767 769 Controller KP factor 1 10 200 77_ Speed control 770 Operation mode V f control Speed control and positioning only in parameter set 1 speed control positioning 771 P gain 0 1 2 60 7729 Time constant 1 30 500 ms 773 Increments 128 256 512 1024 2048 774 SxR Yes no 777 P precontrol 0 60 718 Setpoint filter 0 5 100 ms 779 P gain hold control 0 60 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bab Par Name Setting range After start Par Name Setting range After start Factory setting up Factory setting up Switchable par Parameter set 1 Parameter set 2 8 SPECIAL FUNCTIONS 80 P
14. 3300 3360 3420 3480 3540 2 4 pole 1350 1380 1410 1440 1470 1650 1680 1710 1740 1770 Slip setting Sy 5Hz 4 Hz 3 Hz 2 Hz 1 Hz 5 Hz 4 Hz 3 Hz 2 Hz 1 Hz 8 Operation with a matched motor set P328 Motor size up 1 YES and continue at point 13 If Pug lt recomm motor power rating of the inverter set P328 NO and continue at point 9 Set BOOST P321 P341 and IxR P322 P342 with the cold motor 9 Set P321 BOOST 1 100 Set P322 IxR 0 Set P323 Slip 1 0 Hz Select P321 BOOST 1 again 10 Enable the drive with a 1 signal on TL 43 Enable rapid stop and a 1 signal on TL 41 CW stop or TL 42 CCW stop Check direction of rotation of the drive correct by switching off and exchanging motor phases The inverter operates at the current limit ly 140 150 If the fault signal OVERCURRENT appears reduce the BOOST and re enable the drive 11 Reduce P321 BOOST 1 until the drive accelerates to fmin and 10096 ly is displayed 12 Remove the enable with O signal on TL 43 and set P322 IxR to 75 of the BOOST value Example determined BOOST value 40 set IxR 30 13 Set P200 fmin1 to the project data value but more than 6 Hz 14 Set P323 Slip 1 to the rated slip sy of the motor 15 Set P510 Speed monitoring 1 and P520 Regen monitoring 1 YES 16 Connect external setpoint inputs e g setpoint potenti
15. 8 A to establish an external 24 low voltage current limited power supply 230 V Units MOVITRAC 31 233 max current max mains voltage fuses max 005 011 Size 0 5 000 240 Vac 20 A 600 V 008 015 022 Size 1 5 000 240 Vac 32 A 600 V 037 Size 2 5 000 240 Vac 63 A 600 V 055 075 Size 3 5 000 240 Vac 110 A 600 V 400 500 V Units MOVITRAC 31 503 max current max mains voltage fuses max 005 007 011 014 Size0 5 000 500 Vac 16 600 V 008 015 022 030 Size 1 5 000 500 Vac 30 A 600 V 040 055 075 Size 2 5 000 500 Vac 63 A 600 V 110 150 220 Size 3 5 000 500 Vac 175A 600 V 300 370 450 Size 4 10 000 Asc 500 Vac 400 A 600 V Note UL certification is not valid for operation on voltage systems with non earthed neutral points IT systems MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 8 Wiring diagram for the basic unit 2 8 1 Wiring of power section and brake L1 L2 L3 T F11 F12 F13 Vac Vac F14 F15 14 15 EF 503 MOVITRAC 31C Option Power s
16. Ext terminal Rapid stop External fault signal has appeared at a pro Eliminate the cause of the fault Repro grammable input gram the terminal if necessary 28 Fault Prog FFI31C and control mode P841 FieldbusiCheck Fieldbus connection INTERBUS Faulty monitoring signal 32 Copying switch off Only when copying the parameters P820 Check connection between inverter and Break or interference in PC or FBG31C PC Remove FBG31C keypad and plug connection again 33 Master slave Rapid stop master slave is interrupted Check master slave connection 0V5 connection RS 485 missing 0V5 establish connection between Master or slave defined incorrectly master and slave in P880 Set P880 correctly 34 FFieldbus Immediate No communication between master and Check communication routine of the timeout switch off slave within the specified time of the master response monitoring ncrease fieldbus timeout time P571 deactivate monitoring 35 Connection Immediate Encoder connection faulty Check encoder connection Encoder FRS switch off Power supply of the encoder faulty Check power supply of the encoder 36 Connection Immediate Only with FRS and cable break master slave Check installation Master slave switch off P557 YES Check programming of the binary Setpoint connection of slave TL 98 101 inputs and binary outputs is disrupted Check if enc
17. Line chokes Part number 0020 013 20 Aac 826 012 5 A ND045 013 45 Aac 826 013 3 0085 013 Xli 85 826 014 1 B A A ND1503 150 Aac 825 548 2 B B Input filters Part number NF016 443 825 719 1 A NF025 443 825 718 3 B NF036 443 825 717 5 NFO50 443 440 Vac 825 716 7 NF080 443 825 830 9 A NF110 443 826 353 1 B NF008 503 825 831 7 A NF016 503 825 832 5 B NF025 503 825 833 3 A NF036 503 550 Vac 825 834 1 B A NF050 503 825 835 X B A NF080 503 826 077 X B A NF110 503 826 354 X B Output chokes Part number HD001 d 50 mm 1 97 in 8133255 for cable cross sections 1 5 16 mn AWG16 6 HD003 d 88 mm 4 46 in 8135584 for cable cross sections gt 16 mm AWG6 Output filters Part number HF040 503 826 311 6 A HF055 503 826 312 4 B A HF075 503 826 313 2 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A B C A C HF047 403 825 786 8 B A BC AC A of rated operation 100 V7 B X with variable torque load 125 2 14 d C connect two braking resistors or output filters in parallel WRO 8 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 10 MOVITRAC 31C size 0 with braking resistor For 4 Q operation in Size 0 units 31C005 31C007 31C011 31C014 the braking resistors in flat pack design BW100 003 and BW200 003 can be bui
18. supplied by X2 31 Internal setpoints n11 n12 n13 or n21 n22 n23 0 400 Hz Frequency ramp generator 1 ramp 11 21 0 0 2000 s down 0 0 2000 s time ranges at 50 Hz 2 ramp 112 422 up down 0 0 2000 s Rapid stop Ramp 13 423 down 0 9 95 s Motor pot t4 2 60 down 2 60 s Auxiliary voltage output V 24 current rating Imax 250 mA External voltage supply Vy 24 15 20 range 19 2 30 According to EN 61131 2 Basic unit without options lc 200 mA Basic unit with options le max 600 mA Binary inputs Electrically isolated opto coupler 3 0 sample time 5 ms EN 61131 2 lg 10 mA SPS compatible Signal level 13 430V 1 closed 3 5 V 0 contact open EN Control functions 2 41 Fixed assigned to CW stop X3 42 43 47 X14 48 49 menu P60_ Binary outputs 100 Q SPS compatible response time 5 ms Signal level Q 20V 1 241 Important Do not apply an external voltage Control functions X3 61 Binary output fixed assigned to Brake Imax 150mA short circuit proof X3 62 Binary output menu P61_ Imax short circuit proof Measurement output Ri 330 Q Imax 3 mA sample time 10 ms max cable length 10 m 33 ft Signal level 5 V TTL PWM pulsed with 100 Hz Control functions X2 65 Measurement output gt menu P634 Reference terminals X2 0 0V10 Reference potential for analog signa
19. 4 1 1 LED display Operation and Service mn LED V1 colour Note Explanation yellow Mains voltage is available inverter is ready for operation green Rotating field ON red Collective fault signal yellow flashing Self test phase duration max 5 s factory setting P830 YES running fallen below permis sible mains voltage range external voltage 24 V on TL 40 and no mains voltage red yellow flashing Limit switch active red green flashing Hold control active IPOS 4 1 2 FBG31C keypad Basic displays MC INHIBITED NO ENABLE NO ENABLE FREQ 30 00 Hz CURRT 78 WARNING XX FAILURE XX XXXXXXXXXXXXXXXX 01795AEN 01595AEN 01595AEN 01773AEN 01781AEN 01782AEN MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Display if mains OFF and 24 external voltage or binary input INHIBITED 0 Display if X3 43 Enable rapid stop 0 Display if X2 41 CW stop and X3 42 CCW stop 0 Display with inverter enabled Coded displays Fault display mn Operation and Service Functions The FBG31C keypad allows complete parameter sets to be copied from one MOVITRAC 31C unit into other MOVITRAC 31C units To do this upload the par
20. 400 Hz resolution Aout 0 05 Hz over the entire range base frequency fbase In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Py Prossmax 1000 W 1200 W 1500 W Cooling method DIN 41751 fan cooling forced cooling required air flow 230 m h 135 f min Weight 19 kg 41 9 Ib 20 kg 44 1 Ib Dimensions WxHxD 220 x 555 x 264 mm 8 66 x 21 85 x 10 39 in applies to 1 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vmains 3 X 500 Vac the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data 5 4 MOVITRAC 31C electronics data MOVITRAC 31C General electronic data Weltage Supply X 31 1015 5 0 Reference voltages for setpoint pot for setpoint input DC i Setpoint input n2 X2 34 n2 0 10 10V 10V n2 0 20 mA 4 20 mA X2 35 Resolution 9 Bit 20 mV sample time 5 ms 8 Bit 0 08 mA Rj 40kQ external voltage supply Sample time 5 ms 20kQ
21. 723 4773 Web www clrwtr com Email info clrwtr com increase speed decrease speed 01798AEN Er J seb VA 47 22 LA 3 Xe OE EVA 8 3 4 Startup examples 3 4 1 Notes and presettings for the following examples Notes The examples refer to the parameter settings as per the factory setting and parameter set 1 The terminal designations and functions refer to the wiring diagram for the basic unit Sec 2 7 page 11 Rated motor power Pot recommended motor power rating of the inverter Setpoint n2 TL 34 35 is set to V signal unipolar P110 0 10V by factory Alternate settings V signal bipolar P110 10 10V signal 0 20 mA P110 0 20mA and 1 switch on signal left signal 4 20mA P110 4 20mA and 1 switch on signal left Presettings 0 signal on all binary inputs and setpoint inputs Set P802 Short menu OFF the complete parameter menu is available Set the ramp generator time P120 t11 Ramp up and P121 111 Ramp down to the project data values Set P120 and P121 to 5 1 s without special requirements start with the higher value Operation with a matched motor recommended motor power rating of the inverter Set P320 150 factory setting Setting of P324 Pole pair no 1 of the connected motor P324 1 for 2 pole motor P324 2 for 4 pole m
22. DIN 41751 fan cooling forced cooling required air flow 50 m h 30 f min Weight 5 9 kg 13 Ib Dimensions WxHxD 184 x 296 x 218 mm 7 24 x 11 65 x 8 58 in applies to 1 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vmains 3 X 500 Vac the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions 61 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data a su a V gt 5 3 4 Basic units size 3 MOVITRAC 31C 110 503 4 00 150 503 4 00 220 503 4 00 Part number 826 308 6 826 309 4 826 3108 INPUT Input voltages Vin 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 4 10 500 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 20 27 Aac 39 Aac at Vin 8x400Vac 125 24 Aac 33 Aac 49 OUTPUT Rated output power at Vin 3x380 500V ao 17 kVA 23 KVA 33 kVA Rated output current IN at Vin 3x400Vac 24 33 47 Mc Cont output current 125 Iy leont 30 Aic 41 Age 58 Aic at Vin 3x400Vac Constant load Recommend
23. ES1T ES2T EV1T cre RINT UTENTE K1 l88 KD 89 1 5555559 K2 90 FEN3IC K2 91 rPlaiC Der usui eh agama aaa ee ge PLAB Cap 1 rt 93 UB 94 95 i 96 is 97 Connect the sensor leads of the encoder to UB L do not jumper on the inverter 01585BXX Fig 19 Connection of the TTL encoder ES1T ES2T or EV1T to the MOVITRAC 31C The KO C and KO C tracks are required only for the positioning control FPI31C option They are not needed for speed control FRN31C or FEN31C option or for synchronous operation FRS31C option Ns D MOVITRAC 31C Operating Instructions 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Startup AN Observe the following safety instructions Sec 1 page 4 during startup The prerequisite for a successful startup is the correct project planning of the drive Detailed instructions for project planning and the explanation of the parameters are contained in the MOVITRAC 31C catalog order no 0922 9116 3 1 Preliminary work and aids Preliminary work Check installation Sec 2 Installation Prevent unintentional start up of the motor with appropriate measures e g removing the elec tronics terminal strip X3 Depending on the application additional measures must
24. Imax Motive 150 Iy Duration depending on utilization Regenerative 150 ly Internal current limit Imax 20 150 set via menu P320 P340 Minimum braking resistance Raw 47 Q 10 value for 4 Q operation Output voltage Vout Adjustable with parameter P329 P349 however max Vn Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Py Piossmax 65 W 85W 105 W 130 W Cooling method DIN 41751 fan cooling e forced cooling required air flow 25 m h 15 ft min Weight 4 5 kg 9 9 Ib Dimensions WxHxD 184 x 281 x 170 mm 7 24 x 11 06 x 6 69 in applies fpwm 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vmains 3 x 500 Vac the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data 5 3 3 Basic units size 2 MOVITRAC 31C 040 503 4 00 055 503 4 00 075 503 4 00 Part number 826 336 1 826 337 X 826 338 8 INPUT
25. LED V1 or any of the other status indicators are off it is not an indication that the unit is disconnected from the mains or is de energized Internal safety functions in the unit or mechanical blocking can cause a motor standstill Remedying the cause of the fault or resetting the unit can cause the drive to restart by itself If for safety reasons this is not admissible for the driven machine the inverter must be dis connected from the mains before remedying the fault In this case the activation of the Auto Reset function P860 is prohibited MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 Installation 2 1 Type designation nameplate and option label Type designation example 31 C 110 503 4 00 Version 00 Standard Quadrants 4 4 0 with brake chopper Type of supply 3 3 phase Rated supply voltage 50 380 500 Vag 23 200 240 Vac Recommended motor power 110 11 kW 150 15 kW Version C series 31 01552AEN Nameplate example The nameplate is mounted on the side of the unit EURODRIVE 0 3 380 500v 7 10 D 76646 Bruchsal fz50 60Hz 7 10 Antriebsumrichter 1 20A QE 400V 5 Made in Germany 0 45 1 2 VDE 0558 TRAC 31C110 503 4
26. P325 P345 For Vmains 3 x 500 Vac the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data a su a V gt 5 3 2 Basic units size 1 MOVITRAC 31C 008 503 4 00 015 503 4 00 022 503 4 00 030 503 4 00 Part number 826 332 9 826 333 7 826 334 5 826 335 3 INPUT Input voltages Vin 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 10 500 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 2 0 3 5 Aac 5 0 6 7 at Vin 3 400 125 2 5 Mc 4 4 Aac 6 3 8 4 Ac OUTPUT Rated output power Py at Vin 3x380 500V ao 1 8 kVA 2 8 kVA 3 8 KVA 5 1 kVA Rated output current IN at Vin 3x400Vac 2 5 Mc 4 0 Aac 5 5 7 3 Mc Cont output current 125 Iy leont 3 1 Asc 50 Asc 69 Ac 9 1 Asc at Vin 3x400Vac Constant load Recommended motor power Pu 0 75 kW 1 0 HP 1 5 KW 2 0 2 2 KW 3 0 3 0 kW 4 0 HP Variable torque load and constant load without overload Recommended motor power 1 1 KW 1 5 2 2 KW 3 0 3 0 KW 4 0 4 0 5 0 HP Current limit
27. available VM 7 E V V _ _ MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 9 Assignment of braking resistors chokes and filters 2 9 1 31C 233 230V units MOVITRAC 31 233 005 011 008 015 022 037 055 075 Size 1 2 3 Braking resistors Part number BW100 003 0 5 826 266 7 BW100 005 1 2 826 269 1 BW100 002 1 2 Arms 821 700 9 BW100 006 2 3 Arms 821 7017 BW039 003 2 0 821 687 8 BW039 006 3 2 821 688 6 BW039 012 5 0 Ars 821 689 4 BW039 026 7 8 821 690 8 BW027 006 2 5 Any 822 422 6 BW027 012 4 4 Arms 822 423 4 BW012 025 10 Arms 821 680 0 BW012 050 19 Apus 821 681 9 BW012 100 27 Arms 821 682 7 EMC modules Part number EF014 503 Ip 5 Aac 826 384 1 EF030 503 Ip 10 Aac 826 385 X EFO75 503 Ip 20 Aac 826 386 8 EF220 503 Ip 60 Aac 826 553 4 Line chokes Part number 0020 013 Elin 20 826 012 5 A ND045 013 Elin 45 826 013 3 Input filters Part number NF008 443 825 7213 A A NF016 443 825 7191 B A NFO25 443 ma M0 Vac 825 7183 B NF036 443 825717 5 Output chokes Part number HD00
28. be taken to ensure that there is no danger to persons or equipment When startup with FBG31C keypad Plug FBG31C keypad into X4 slot When startup with PC and MC SHELL Plug USS114 option into X4 slot and connect with the PC using an interface cable RS 232 For this the 31C and PC must be voltage free otherwise undefined states can occur Switch on both units and if not yet available install and start SHELL on the PC Switch on mains supply and if applicable 24V supply LED V1 display is yellow When using the FBG31C keypad the following message is displayed for approx 5 seconds SELFTEST 01593AXX Correct presetting of the parameters e g factory setting The factory setting of the inverter pro vides an activated short menu on the FBG31C keypad which is indicated by the after the para meter number Check the programmed terminal assignment P60 P61 For programming IPOS MC SHELL is required The IPOS parameters cannot be edited and changed with the FBG31C keypad The IPOS program is stored on the FBG31C when it is saved and when copying the parameter set onto another 31C it is also copied MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 2 Short cut startup with the FBG31C keypad 3 2 1 Functions of the FBG31C keypad for startup Detailed infor
29. case of group drives without common load The steps 7 through 10 are omitted Set only the BOOST parameter stays at zero For pumps and fans in 10 mode Set long Ramp Up and Ramp Down t11 t21 times time required for motor to coast to a stand S E still and bridge X3 43 Enable rapid stop with TL X2 44 24 or program TL X3 43 to _ v i 0 38 No function aU ROTORS 36 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 4 4 Hoist drives with and without counterweight The notes and presettings of sec 3 4 1 must be observed 1 The hoist should be in the lowest position 2 Allocation 1 signal on TL 41 CW stop hoist movement UP 1 signal on TL 42 CCW stop hoist movement DOWN 3 Hoist with counterweight P710 Hoist function 1 NO Hoist without counterweight P710 Hoist function 1 YES 4 Set P326 Premagnetization time 1 200 ms Caution If the premagnetization time is too short the hoist could sag during starting N Set P200 fini 10 Hz 6 Set P201 50 Hz and P202 fmax1 70 Hz Set P260 Set 1 START STOP freq to 1 5xsy rated slip of the motor Number of Rated motor speed rpm pole pairs Rated motor frequency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 2940
30. terminal X8 60 Reference for binary inputs X8 48 49 50 51 Reference terminal 8 30 Reference potential for binary signals 0V24 Binary outputs X8 63 64 1000 PLC compatible Response time 5ms Signal level 0 0V 1 24 Imax 50mA Control functions menu P61 RS 485 interface X8 67 485 EIA standard 9600 baud max 32 nodes 68 RS 485 Integrated terminating resistor C EN V n Max cable length 2 ft eae ax cable leng 00m 660ft URODRIVIE MOVITRAC 31C Operating Instructions 21 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 15 Wiring Diagram and Terminal Description for the FI031C Option AAY 5 FIO31C Digital Input Output Option X20 Factory settings 555 P BES 2585 558 g 555 5 5 555 58855 vaso 05 T7553 1552 12755 55542888 5555848528 1115 xa 777 1 1 Jumper e factory installed TL 44 TL 44 5589 BN K14 Binary output signals for PLC orexternal output relays max 50 mA alternative miniature contacts 24V max 1 2 W 00576AEN Fig 14 FI031C wiring diagram Option FI031C digital input output expansion Part n
31. 1 4 Reference signals 42 5 Monitoring functions 43 6 Terminal assignment 44 7 Control functions 45 8 Special functions 46 R Rapid stop 51 RESET 51 S Service Service label 55 Submitting for service 55 Speed controller Connection of FEN31C speed detection 23 Incremental encoder connection 25 Startup 38 Starting the motor Manual operation 31 with analog setpoints 29 with fixed setpoints 30 Startup Examples Example values for Boost and IxR 33 Hoist drives 37 Notes and presettings 32 Travel drive group drive pump or fan drive 36 FRN31C FEN31C speed controller 38 Preliminary workand aids 26 Selecting a language on the keypad 27 Short cut startup procedure 28 T Technical data 230 V units Sizes 0and 1 57 400 500 V units Size0 59 Size1 60 Size2 61 Size3 62 Size4 63 Electronics 64 General technical data 56 QI V V7 Type designation 5 PSI URO DRIM 65
32. 1 d 50 mm 1 97 8133255 for cable cross sections 1 5 16 mn AWG16 6 HD002 d 23 mm 0 91 in 8135576 for cable cross sections lt 1 5 mm AWG16 HD003 d 88 mm 4 46in 813 558 4 for cable cross sections gt 16 mm AWG6 A in case of rated operation 100 B with variable torque load 125 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ul 7 N c N PX JU SET Installation 2 9 2 MOVITRAC 31C 503 400 500V units MOVITRAC 31C 503 005 007 011 014 008 015 022 030 Size 1 Braking resistors Part number BW200 003 krip 0 2 Arms 826 267 5 BW200 005 lii 0 5 826 2705 BW100 003 0 4 Any 826 266 7 BW100 005 0 8 826 269 1 BW100 002 0 7 Arms 821 7009 BW100 006 hip 1 8 Any 821 701 7 BW068 002 0 8 821 6924 BW068 004 1 4 Arms 821 693 2 EMC modules Part number 014 503 Ip 5 Ago 826 384 1 EF030 503 Ip 10 Aac 826 385 X Line chokes Part number ND020 013 Elin 20 826 0125 Input filters Part number NF008 443 825 7213 A neore aag m 440 Vac 825 719 1 B NF008 503 Vinay 550 Vac 825 831 7 Output chokes P
33. 110 503 4 00 acr 13 15 13 14 10 i Service code data Type identification Sub assemblies Components 00591AEN Fig 25 Service label eN VV PLE XX EIN 2 MOVITRAC 31C Operating Instructions 55 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data 5 Technical Data 5 1 Basicunits 9 1 1 General technical data The following table contains the technical data for all MOVITRAC 31C frequency inverters inde pendent of size and rated power MOVITRAC 31 all unit sizes Immunity to interference complies with EN 61800 3 Interference emission with EMC compliant wiring conforms with interference supression level B to EN 55011 and EN 55014 complies with EN 61800 3 Ambient temperature Damb 0 45 C Derating Py reduction 3 0 per K up to max 60 C Ambient conditions EN 60721 3 3 class 3K3 Storage temperature storage 25 C 70 C EN 60721 3 3 class 3K3 FBG keypad 20 C 60 C Enclosure IP20 EN 60529 NEMA1 Duty type DB EN 60149 1 1 and 1 3 Altitude of installation h 1000m Iy reduction 1 per 100 m 330 ft from 1000 m 3300 ft up to max 2000 m 6600 ft Units for Samp lt 0 on request n the case of extended storage connect the unit to the mains supply for at least 5 minutes every 2 years as otherwise the service life of the unit may be re
34. 1st hysteresis 1 2 9 Hz 402 st delay 0 9 s 403 fstsignal 1 at f f 41 2nd frequency reference values 4109 2nd frequency ref 2 50 150 Hz 411 2nd hysteresis 1 2 9 Hz 412 2nd delay 0 9 s 413 2nd signal 1 at f gt lt fref 43_ Setpoint actual value comparison 430 Hysteresis 1 2 9 Hz 431 Signal 1 at Actual actual lt gt setp 45 ist current reference value 450 1st current reference 10 100 150 451 1st hysteresis 1 9 452 1st delay 0 9 s 453 1stsignal 1 at lt 1 gt 46 2nd current reference value 4609 2nd current 10 100 150 461 2nd hysteresis 1 9 462 2nd delay 0 9 s 463 2nd signal 1 at lt IRe2 1 gt 47_ Signal 470 Signal 1 at Imax 1 lt Imax 471 Delay 0 9 s MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Par Name Setting range Factory setting After start up Par Name Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 MONITORING FUNCTIONS 90 Deceleration monito ring 500 Decel monitoring Yes no 501 fner3 10 99 Hz 51 Motor mode speed mo
35. 2 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Star connection P201 P211 87 Hz VOY DRIVE Motor type MOVITRAC 31C 503 Cross section of motor line mnY BOOST IxR DT71D4 31005 15 37 28 DT80K4 316007 316008 1 5 27 20 DT80N4 316011 1 5 26 20 DT90S4 316014 316015 1 5 26 20 DT90L4 31022 1 5 28 21 DT100LS4 316030 1 5 33 20 DT100L4 316040 1 5 40 30 DV112M4 316055 1 5 43 24 0 132 4 316075 2 5 35 20 DV132ML4 316110 6 23 13 DV160M4 310150 6 30 17 DV180M4 310220 10 24 13 DV180L4 316300 16 20 11 DV200L4 316370 25 16 9 0 225 4 31450 35 15 8 Data for NEMA motors motor voltage P329 460 V Star connection P201 P211 60 Hz Motor type MOVITRAC 31 503 Cross section of motor line AWG BOOST 95 IxR 96 DT71D4 316005 14 87 65 DT80K4 316005 14 48 36 DT80N4 316007 316008 14 42 32 DT90S4 316011 14 39 29 DT90L4 310014 316015 14 34 26 DT100LS4 316022 14 37 28 0710014 316030 14 87 22 DV112M4 316040 12 35 26 0 132 4 316055 10 31 17 DV132M4 316075 10 29 16 0 160 4 316110 8 26 14 DV160L4 310150 6 21 12 DV180L4 310220 4 19 11 DV200L4 316300 3 22 12 0 225 4 316370 2 20 11 DV225M4 316450 2 22 12 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clr
36. 24 Reference potential 24V binary signals Strip Protective earth conductor Shield 01554AEN Fig 8 Wiring diagram processor card AVV POS FUROR MOVITRAC 31C Operating Instructions 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 8 3 Functional description of the basic unit terminals Terminal Function X1 1 2 3 Mains connection L1 L2 L3 or EF 503 EMC module TL 1 2 3 4 5 6 Motor cable U V W or EF 503 EMC module TL 4 5 6 8 link connection for HF TL 7 at HF 403 TL V5 at HF 503 Connect only if 12 kHz or 16 kHz and additionally for HF 403 Vnains lt 400 V 8 9 Braking resistor connection R PE Protective earth connection X0 Grounding terminal cable clips for screening for electronics control leads PE potential 1 Switchover I signal 0 20 4 20mA or V signal 0 10V 10V factory setting V signal X2 31 10V max for setpoint potentiometer 34 35 Setpoint input n2 differential input reference TL X2 0 Signal form menu P11_ and switch 51 Reference potential for analog signals 65 Measurement output suitable for 5V display instruments Signal types P634 P635 reference TL X2 0 40 Input 24V external power supply supporting voltage depending on options unit diagnosis for mains OFF 44 Output 24V auxiliary voltage max 250 for exte
37. 3 Act value descr 2 Speed 564 Setpoint descr PO3 No function 565 Act value descr No function 57 Fieldbus parameters 570 Setpoint enable Yes no 571 Fieldbus timeout 0 01 0 5 650 s 5720 Timeout response Rapid stop warn 573 CAN sync ID 0 1 2047 574 DeviceNet PD config 1 PD PARAM 1 PD 2 PD PARAM 2 PD PARAM 3 PD MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bab Par Name Setting range Factory setting After start up After start up Par Name Setting range Factory setting Switchable par Parameter set 1 Parameter set 2 6__ TERMINAL ASSIGNMENT 60 Binary inputs 42 54 Basic unit TL 41 fixed assigned to CW stop 600 Basic unit TL 42 CCW Stop The following functions can be programmed 601 Basic unit TL 43 Enable No function CW stop CCW stop D Enable Param switch n11 n21 12 22 602 Basic unit TL 47 Ramp switch 211 Reset M pot up M pot down dec monitor 603 Basic unit TL 48 n11 n21 Ramp switch 12 11 inhibit ext fault e 604 Basi
38. 6 User watchdog Rapid stop Only with IPOS in positioning System fault or wrong time setting Check use of the watchdog function program 57 Teach error X Rapid stop Only with IPOS Teach procedure incorrect Check teach procedure 58 Invalid control Rapid stop Only with IPOS An attempt has been made Check the serial connection and the set word to set an invalid automatic mode ting value of the external control 59 Software limit Rapid stop Only with IPOS switches Target position lies outside the software Check the software limit switch range limit switch range and travel program 60 Lag error Rapid stop Only with IPOS system fault Check setting of parameter FRS LAG Value for lag error tolerance too small ERROR P551 Speed controller not set property Optimize speed controller setting 61 Fault during Immediate Only with IPOS reference travel switch off Reference cam missing Check the reference type and its corres Incorrect limit switch connection ponding requirements Reference type changed during reference travel 62 Index overflow Immediate Only with IPOS switch off Programming error Check and correct user program 63 Jump com Rapid stop Only with IPOS mand error Jump to invalid label Loading the positioning program again 64 Limit switch Rapid stop Not on size 0 Check the travel program or the limit Cw Limit switch CW approached or wire break switch wiring 65 Limit switch Rapid s
39. 60204 VBG 4 DIN VDE 0100 0113 0160 The relevant instructions for installation and startup of the motor and brake must be observed Protective measures and equipment must be chosen according to the applicable standards e g EN 60204 or EN 50178 Necessary protective measure Unit must be grounded Necessary protective equipment Overcurrent protection devices fuses The unit meets all requirements for secure separation of power and electronics terminals according to EN 50178 To guarantee safe and reliable separation all current circuits connected must also meet the requirements for safe and reliable disconnection Ensure that the connected motor does not start on its own when the unit is connected to the mains by taking appropriate measures e g removing the electronics terminal block Operation and service Before removing the front cover the inverter must be disconnected from the mains Danger ous voltages can remain present for up to 10 minutes after the power supply has been turned off When the front cover is removed the unit has enclosure class IP 00 Dangerous voltages are present on all subassemblies except the control electronics The unit must be kept closed during operation Dangerous voltages are present on the output terminals and the connected cables and motor terminals when the unit is in operation This is also the case when the output stage is disabled and the motor is at rest If the operating indicator
40. EN Fig 23 Menu structure lt gt Change menu level enter or exit lt editing mode in 3 menu level parameter The parameter can only be changed in the editing mode 11 Selection of the menu item in editing mode value either greater or smaller releasing the T resp 4 the new value becomes effective in the editing mode Return to the basic display or in P870 MANUAL OPERATION YES STOP command E Manual operation Exit manual operation In case of fault _ Reset parameter P862 is displayed and allows for clearing a fault 48 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Operation and Service mn The FBG31C keypad provides a compehensive parameter menu as well as a clearly arranged short menu which contains the most used parameters The parameter P802 SHORT MENU allows for switching between the two different parameter menus At the initial start up of the MOVITRAC 31C the short menu is active When the short menu ist active all parameters are marked with a In the complete parameter list sec 8 5 all parameters available with the short menu are marked with a as well 4 1 3 FBG31C short menu
41. OVIDRIVE SEW MOVIDYN HD output choke motor cable to the motor 00569 Fig 6 Connection output choke HD MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 27 UL compliant installation For UL compliant installation observe the following instructions Use only copper leads as connection cable with the following temperature range for 31C005 300 temperature range 60 75 C for 31 370 450 temperature range 75 90 C e The permissible tighentening torque values of the MOVITRAC 31C power terminals are as fol lows Size 0 1 5 Nm 13 3 Ib in Size 1 gt 0 6 Nm 5 3 Ib in Size 2 1 5 Nm 13 3 Ib in Size 3 3 5 Nm 31 Ib in Size 4 3 5 Nm 31 Ib in e 31C frequency inverters are designed for operation on voltage systems with earthed neutral points TN and TT systems which can provide a maximum current according to the table below and have a maximum voltage of 240 Vac for the MOVITRAC 31 233 230 V units and 500 Vac for MOVITRAC 31 503 400 500 V units The performance data of fuses must not exceed the values given in the following tables e Use only tested devices with limited output voltage Vmax 30 Vpc and limited output current lt
42. Operating Instructions MOVITRAC 316 Frequency Inverters Edition 07 2000 7 14 m A Wz se 4 General Notes Always follow the warning and safety notes contained in this user manual Safety notes are Electrical hazard e g when working on live equipment Mechanical hazard e g when working on hoists Important instructions for safe and fault free operation OD gt A requirement for fault free operation and fulfillment of any rights to claim under guarantee is that these instructions and remarks are followed Therefore read these instructions carefully before you start working with the unit These operating instructions contain important information for servicing They should therefore kept in the vicinity of the unit Application Restrictions The 31 units are frequency inverters for industrial and commercial drive systems for operation of three phase AC squirrel cage asynchronous motors Other loads must not be oper ated with the inverters The installation site must be free of dust dry without danger of moisture condensation and lock able e g switch cabinet All specifications concerning technical data and permissible conditions at the equipment location must be observed Where applicable commissioning starting normal operation is prohibited unless the machine complies with the EMC guideline 89 336 EWG a
43. P772 Controller time constant 200 ms and increase P771 P gain until the drive begins to oscillate 3 Reduce P771 until the drive just stops oscillating Operate through the speed range Decrease P772 in steps Input a setpoint step change correct setting is with only 1 or 2 overshoots 5 P777 P precontrol prevents excessive overshoots P777 0 means P precontrol OFF The higher P777 is set the higher P778 Setpoint filter should also be set 38 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 5 Complete parameter list parameters available with the short menu Sec 4 1 3 are marked with a The short menu will be switched on offf with P802 e not available on size 0 MC31C005 007 011 014 Par Name Value range Par Name Value range DISPLAY VALUES DISPLAY VALUES Basic display 06 Fault memory Frequency current 0 400 Hz 0 200 060 ERROR t 0 Submenu for 00 Process values 061 ERROR t 1 faults 0 4 000 Current frequency 0 200 0 400 Hz 062 ERRORt2 Meds va UES time Vpc tink heat sink temp 001 Temperature 20 100 063 ERROR t 3 lapp lxt terminals 002 Actual parameter set 1 2 064 ERROR 1 4 par set motor utilization 003 External limit TL 36 37 0 100 07 Fieldbus mon
44. Size 0 gt 1 5 Nm 13 3 Ib in Size 1 0 6 Nm 5 3 Ib in Size 2 gt 1 5 Nm 13 3 Ib in Sizes 3 and 4 3 5 Nm 31 Ib in Observe minimum required ventilation space of units sufficient cooling Leave a minimum clearance of 100 mm 4 in above and below the unit No lateral clearance required Units must be mounted vertically Other mounting positions are not permissible The MOVITRAC 31C is designed for operation on voltage power systems with a directly earthed neutral point TN and TT power systems However operation on voltage power systems with a non earthed neutral point for example IT power systems is also permitted SEW recommends using earth leakage monitors with pulse code measurement in voltage systems with non earthed neutral points IT systems This pre vents the earth capacitance of the inverter from inadvertently triggering the earth leakage moni tor The EMC limit values for interference emission are not specified for voltage systems with a non earthed neutral point IT power systems Line filter effectiveness is extremely limited With more than four units on a single mains contactor dimensioned for the total current of all units connect a 3 phase line choke in series to limit the inrush current Run power cables and electronic leads in separate cable ducts Mains power cable based on input rated current lin at rated load Data Sec 5 PE mains connection EN 50178 If cross section of PE con
45. Terminal for PE 5 Mounting bracket for optional braking resistor 6 X Upper cover 7 Retaining screws for upper cover this cover must be removed for access to power terminal strip X1 8 X4 Slot for operating options 9 Nameplate 10 St Switch to select nga 10 V 20 mA accessible below operating option 11 V1 LED display 12 X2 Electronics terminal strip 13 Electronics shielding terminals not visible 14 Electronics terminal strip MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 3 Installation MOVITRAC 31C Sizes 1 and 2 gt X ww XN ma HBSS oun CEE ETI cox A uua cd pd 11 12 1 13 00597BXX Fig 4 MOVI TRAC 31C sizes 1 and 2 without housing 1 System EPROMs 2 V1 LED display 3 X20 Slot for option cards 4 X4 Slot for operating options 5 Service label 6 X21 Slotfor option cards 7 Option label 8 51 Switch to select nga 10 V 20 mA accessible below operating option 9 Nameplate 10 X2 Electronics terminal strip 11 Electronics terminal strip 12 Xi14 Electronics terminal strip 13 X1 Power section terminals for mains and motor connections also for braking resistor in 4 Q mode 14 Terminalfor PE 15 Electronics shielding terminals
46. X3 x Reference48 49 60 1 o n12 _ _49 E S16 ni emt 48 9 515 pee K12 1 0 faultfree fault gt 62 a Brake 6l it ha Option 0V24 30 a E d Ser interfaces Reference41 47 60 E Binary output signals for PLC A a or external output relays USS21A 0 1 Ramp t1 2 47 514 TL61 max 150mA 3 6W 1 0 Enable Rapid stop Lj 62 max 50 mA 1 e ADE 3 alternative contactor K12 1 0 CCW Stop 42 m 512 for brake switching 3 2 1 0 CW Stop 41 e S11 S 24V 44 Dj 24V external 40 Outputfrequency 65 Measurement output 0 PWMsignal TTL T 2 0 4 20mA n2 0 10V 4 10V _ 75 s1 m 3 1 0 20mA 4 20mA 84 Ry 10V 3mA 31 MN ant 57 AOV 10V 51 left m right I Signal V Signal Processorpcb Jumper factory installed connects reference of the binary inputs with units internal ground N After installing an option in slotX21 the terminals 48 49 60 30 in the basic unitare not available TLO 0V10 Reference potential 10V analog signals TL 30 0V
47. adjustment 2 1 310 Motor rated curr 1 20 90 200 330 Motor rated curr 2 20 90 200 311 PWM fix 1 Yes no 331 PWM fix 2 Yes no 32 Manual adjustment 1 2 34 Manual adjustment 2 2 320 Ima 20 150 340 2 20 150 321 BOOST 1 0 100 341 BOOST 2 0 100 322 1 0 100 342 2 0 100 323 Slip 1 0 10 Hz 343 Slip 2 0 10 Hz 324 Pole pair number 1 1 2 3 4 5 6 344 Pole pair number 2 1 2 3 4 5 6 325 PWM frequency 1 4 8 12 16 kHz 345 PWM frequency 2 4 8 12 16 kHz 326 Premagnet time 1 0 100 300 ms 346 Premagnet time 2 0 100 300 ms 327 Postmagnet time 1 0 100 300 ms 347 Postmagnet time 2 0 100 300 ms 328 Motor size up 1 Yes no 348 Motor size up 2 Yes no 329 Motor voltage 1 200 400 600 V 349 Motor voltage 2 200 400 600 V 35 Parameter switch over 350 Enable parameter switchover MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Balb Par Name Setting range Factory setting After start up Par Name Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 4 REFERENCE SIGNALS 40 1st frequency reference values 400 131 frequency ref 2 50 150 Hz 401
48. ameter set from the MOVITRAC 31C to the keypad with P820 COPY FROM MOVITRAC and P822 COPY YES Plug the keypad onto another MOVITRAC 31C unit and download the parameter set into the MOVITRAC 31C with P820 COPY FROM EEPROM and P822 COPY YES The FBG31C keypad can be removed and plugged in during operation If there is no connection between the inverter and the FBG31C keypad after switching on the mains and the 24 V supply and plugging in the FBG31C the fault message COMMUNIC ERROR NO SERIAL LINK is displayed Try to establish communication by plugging in the keypad repeatedly Selectable via menu 1st Menu level Main menu z NO ENABLE 0 DISPLAY VALUES 1 SETPOINTS 2nd Menu level RAMP GEN gt Submenu 2 FREQUENCY CHARACTERISTICS 10 SETPOINT N1 TERMINAL 32 33 3 MOTOR PARAMETERS 11 SETPOINT 3rd Menu level co TERMINAL 34 35 3 Parameters TRAMP GENERATOR ulia 110 N2 MUNGTIONS 13 SIGNAL TL 34 45 Editing mode ERTEEEINER 2 RAMP GENERATOR 11 Omv gt H1 nV 6 SETPOINT OFFSET SETPOINT OFFSET ASSIGNMENT 14 RAPID STOP 6 7 CONTROL FUNCTIONS 15 MOTOR POTENTIOMETER 8 SPECIAL FUNCTIONS 16 1 SET FIXED SETPOINTS 17 1 SET FIXED SETPOINTS 18 SETPOINT HOLD FUNCTION 01783A
49. arameter menu 800 Parameter lock Yes no 801 Save On off 802 Short menu On off Only with FBG31C keypad 81 Service informations 810 EPROM system 822 XXX X XX 811 EPROM operation 821 XXX X XX 812 EPROM fieldbus 821 XXX X XX 813 Service phone 0171 7210791 82 Parameter copying 820 Copy from MOVITRAC EEPROM 822 Copy Yes no 83_ Factory setting 830 Factory setting Yes no 831 Selection STANDARD U S A In size 0 itis not possible to select BRASIL BRASIL Read only parameters 84 Mode interfaces 841 Control mode Standard Remote setp Remote CTRL Fieldbus 842 Address inverter 0 63 843 Response time 0 300 ms Only with MC SHELL and using the RS 485 interface 85 Language switching 850 Language DEUTSCH ENGLISH FRANCAIS 86 Reset mode 860 Auto resetmode Yes no 861 Restart time 3 30 862 Pushbutton reset Yes no 87 Manual operation 870 Manual operation _ Yes no 88 Master slave operation 880 Master save Yes no 881 MOVITRAC is MASTER SLAVE 882 Weighting factor 0 1 1 10 89 4 quadrant operation 890 4 quadrant 1 Yes no 891e 4 quadrant 2 Yes no 46 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 Operation and Service 4 1 Operating displays
50. art number HD001 d 50 mm 1 97 8133255 for cable cross sections 1 5 16 mn AWG16 6 HD002 d 23mm 0 91 8135576 for cable cross sections lt 1 5 mm AWG16 HD003 d 88mm 4 46in 8135584 for cable cross sections gt 16 mm AWG6 Output filters Part number HF008 503 826 029 X A A HF015 503 826 030 3 B A A HF022 503 826 031 1 B B A HF030 503 826 032 X A HF040 503 826 3116 B A in case of rated operation 100 B with variable torque load 125 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation MOVITRAC 31 503 040 055 075 110 150 220 300 370 450 Size 2 3 4 Braking resistors Part number BW047 005 1 1 Arms 826 268 3 BW147 3 5 Anus 820 713 5 BW247 4 9 820 714 3 BW347 7 8 Anus 820 798 4 BW018 015 4 0 Arms 821 684 3 C BW018 035 lii 8 1 Arms 821 685 1 C BW018 075 14 Any 821 686 X C BW915 28 Arms 821 260 0 BW012 025 6 1 Arms 821 680 0 BW012 050 12 Arms 821 681 9 BW012 100 lii 22 Arms 821 682 7 EMC modules Part number EFO75 503 Ip 20 Aac 826 386 8 EF220 503 Ip 60 Aac 826 553 4 EF450 503 5 115 Aac 826 554 2
51. ater switched on in cold state i e it may fail to start In this case BOOST and IxR must be reduced as far as is necessary until the drive starts Recommendation e Enter parameter settings which are not identical with the factory setting in the parameter list sec 3 5 For information about the starting of the motor please refer to the notes in sec 3 3 page 29 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 Starting the motor Operation with analog setpoint signal unipolar selection of the direction of rotation via terminals The following table shows which signals must be present with factory setting P110 0 10 V at the terminals X2 and X3 so that the drive is operated with an analog setpoint signal X2 41 X3 42 X3 43 X2 34 Function CW stop CCW stop Enable rapid stop n2 X X 0 X No enable 0 0 1 X Stop 1 0 1 5V CW operation with 25 Hz Tb 0 1 10V CW operation with 50 Hz 0 1 1 5V CCW operation with 25 Hz 0 Hd 1 10V CCW operation with 50 Hz The following travel diagram shows exemplarily how the motor is started with an analog setpoint by applying signals to the terminals X2 X3 The binary output X3 61 is used to switch the brake contactor K12 Input X2 41 CW stop Input X3 42 i CCW stop p Input X3 43 Enable Rapid stop Outpu
52. c unit TL 49 n12 n22 FRS zero pt FRS control e SLAVE start e SLAVE free run hold ctrl limit switch CW e n RO limit switch CCW e Refer cam Ref search FRS teach in e 606 With FEA FIO TL 51 Reset Fix setpt sw Setpoint active Pattern 607 With FIO TL 52 No function 608 With FIO TL 53 No function 600 With FIO TL 54 No function 61 Binary outputs 62 64 69 72 Basic unit TL 61 fixed assigned to brake 611 Basicunit TL 62 The following signals can be programmed 612e With FEA FIO TL 63 warning No function MC ready Rotating on Rotating off Brake applied Manual operation 613e With FEA FIO TL 64 1811 reference Parameter set Ixt warning 1st f reference 614 With FIO TL 69 No function 2nd f reference Actual setp 1st reference e 615e With FIO TL 70 No function 2nd reference max fault decel fault e 616 With FIO TL 71 No function fault ext current gt gt DC link gt gt Ixt gt gt gt gt f resonance e prewarn FRS e regen FRS e 617 With FIO TL 72 No function Slave in pos fault Brake released Zero speed Motor warn 1 Motor warn 2 At position Output IPOS 1 Output IPOS 2 Output IPOS 3 Output IPOS 4 Output IPOS 5 Output IPOS 6 Output IPOS 7 Output IPOS 8 P ZERO DEF 63 Analog outputs 38 39 65 630 Analog output 1 Act
53. d conductive shoes etc before touching the option card Store the option card in the original package and only unpack immediately before installation Do not touch the option card more often than necessary and hold only by the edges Do not touch components Installation of the option card Disconnect inverter from the supply Switch off mains and if applicable 24 V supply Take off the lower protective cover e Remove housing screws located under the FBG31C keypad USS11A or UST11A interface For the FEA31C FIO31C FES31C FFP31C FFI31C and FFD31C options oosen system EPROM card and remove from X20 slot Plug the option card into the X20 slot and fasten For the FES31C FFP31C FFI31C and FFD31C options remove the blank panel from the unit housing and replace with enclosed cover plate For the FEN31C FPI31C and FIT31C options Unscrew the electronics terminal strip X14 and remove from the X21 slot Plug the option card into the X21 slot and screw on firmly Replace unit house and screw on firmly Replace lower protective cover FEA31C 10310 FES31C FFP31C FFI31C FFD31C Option Basic Unit MOVITRAC 31C Option FEN 310 01784AEN Fig 12 Installation of option cards MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 14 Wiring diagram and terminal description for the FEA31C opti
54. d that in this case Motor size up P328 P348 YES causes excessive Boost and IxR such that excessive motor current is induced 4 Check direction of rotation of the drive correct by switching off and exchanging motor phases 5 If the drive is running properly the frequency setpoint can be increased until the required drive frequency is FREQ 30 00 Hz duced CURRT 78 01773AEN 6 Set the ramp generators e g T11 RAMPE UP P120 and the frequency characteristics e g FMIN1 as per the project data 120 T11 1 00 RAMPUP 01598AEN Important If 2 SIGNAL TL 34 35 P110 is progammed to 10 10V the fixed setpoints P160 P162 P170 P172 cannot be selected The function Motor size up P328 P348 Can be used to adjust the values for BOOST and IxR automatically P328 P348 YES This is use ful for single motor operation with a matched motor recommended motor power rating of the inverter The values may be changed by manual adjustment When the Motor size up function is switched on P328 P348 YES BOOST and will be adjusted to the changed opera ting conditions e g warmed up motor at every enable Manual setting of BOOST and P328 P348 NO The values are stored in the non volatile memory Set BOOST P321 P341 and P322 P342 with the cold motor If the setting is carried out with the warm motor the drive may be overcom pensated when it is l
55. duced MOVITRAC 31C Unit Family SEMI Fig 26 MOVITRAC 31C Unit Family 96 00578EXX MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 2 MOVITRAC 31 233 230 V Units Technical Data 5 2 1 Basic units sizes 0 and 1 MOVITRAC 31C 005 233 4 00 011 233 4 00 008 233 4 00 015 233 4 00 022 233 4 00 Part number 826 321 3 826 322 1 826 323 X 826 324 8 826 325 6 Size 1 INPUT Input voltages Vin 3 x 230 Vac Permissible range Vin 200V4c 1095 240VA c 1096 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 2 8 4 0 Aac 3 3 6 7 7 8 at Vin 3x230V4c 125 3 5 Aac 5 0 Aac 4 1 Aac 8 4 9 8 OUTPUT Rated output power Py at Vin 3x200 240V go 1 3 kVA 2 0 1 6 kVA 2 7 kVA 3 4 kVA Rated output current IN at Vin 3x230Vc 3 2 Aac 4 9 Aac 4 0 Aac 7 3 Mc 8 6 Cont output current 125 Iu leont at Vin 3230 4 0 6 1 Aac 5 0 Aac 9 1 10 8 Constant load 0 55 kW 1 1 kW 0 75 kW 1 5 kW 2 2 kW Recommended motor power 0 75 HP 1 5 HP 1 0 HP 2 0 HP 3 0 HP a Variable torque load and constant M load without overload 0 75 kW 1 5 kW 1 1 kW 2 2 kW 3 0 kW 4 Recommended motor power 1 0 2 0 HP 1 5 HP 3 0 HP 4 0 HP
56. ductor is lt 10 mm AWG8 second lead with the cross section of the mains connection cable must be run parallel to the PE conductor via separate terminals or a copper PE conductor with a cross section of 10 mm AWG8 must be used If the mains connection cable is gt 10 mm AWG8 a copper PE conduc tor with the cross section of the mains connection cable must be used During operation leakage currents 3 5 mA can occur Motor cable based on the output rated current ly Data Sec 5 The input fuses must be installed at the beginning of the power cable directly after the busbar junction Sec 2 8 1 F11 F12 F13 Use fuse types D DO NH or power circuit breakers An earth leakage circuit breaker is not permissible as the sole protection device as leakage currents 3 5 mA can occur during normal inverter operation Alternate operation of two motors from one inverter a changeover contactor must be provided for each of the two motors cables Changeover contactors may only be actuated when the inverter is disabled Only connect a resistive inductive load motor to the inverter output no capacitive load Recommendation Observe a minimum switch off time of 10 s for the mains contactor K11 Binary inputs are opto isolated The binary outputs are short circuit proof but not external voltage proof Connecting an external voltage source to the binary outputs can damage them Connection of braking resistors Use two closely ad
57. ection EMC Module Xt 1 1213 U V WR R X3 61 o X3 61 K12 K12 X3 30 X3 30 i white pe BG i 2 Kit gt a7 blue 4 blue Simultaneous switch off in the Switch off in the AC circuit BW AC and DC circuits 01553AEN Fig 7 Wiring diagram power section and brake The connection of the brake rectifier requires a separate mains supply cable supply from the motor voltage is not permissible For all hoist applications always use switch off in ACand DC circuits of the brake When an inverter is connected PWM generated output voltage the supply cables for the brakes must be routed separately from the other power cables When installing the brake rectifier in the switch cabinet the connection cables between brake recti fier and brake must be routed separately from other power cables Installation together with other cables is only permissible if the other cables are shielded Observe the installation regulations for brakes without BG BGE or BME 12 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 8 2 Wiring of processor card Option Keypad Option slots X20 X21 not available with Size 0 MC31C005 007 011 014 es Option slots amp X20 X21 Terminal strip X14 not available with Size 0 MC31C005 007 011 014 Terminals 48 49 are integrated in terminal strip
58. ed The following tables are an example for those BOOST und xR values determined by the measure out motor function when connecting a 4 pole SEW AC motor IEC and NEMA version Please note that these are merely guidelines The BOOST values are subject to different influences e g motor lines and motor windings temperatures Prerequisites Motor line 100 m 330 ft long e Motor lines are multi core copper wires with PVC insulation Motor lines and motor windings temperature is approximately 20 IF the motor windings tem perature is approximately 100 C the BOOST and IxR values listed below must be increased by about 3096 Data for IEC motors motor voltage P329 400 V Star connection P201 P211 50 Hz Motor type MOVITRAC 31 503 Cross section of motor line mm BOOST 96 IxR 96 017104 316005 1 5 101 76 DT80K4 316005 1 5 56 42 DT80N4 316007 316008 1 5 50 38 DT90S4 316011 1 5 49 37 DT90L4 316014 310015 1 5 42 31 DT100LS4 316022 1 5 46 35 0710014 316030 1 5 48 29 0 112 4 316040 1 5 54 40 DV13284 316055 1 5 54 30 0 132 4 316075 2 5 44 25 0 160 4 316110 6 34 19 0 16014 316150 6 36 20 DV180L4 316220 10 30 17 DV200L4 316300 16 26 14 DV22584 31C370 25 23 13 DV225M4 310450 35 18 10 V WROD MOVITRAC 31C Operating Instructions 33 Phone 800 894 041
59. ed motor power Pu 11 kW 15 HP 15 kW 20 HP 22 kW 30 HP Variable torque load and constant load without overload Recommended motor power 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Current limit Imax 1902 IN Duration depending on utilization Regenerative 150 ly Internal current limit Imax 20 150 set via menu P320 P340 Minimum braking resistance Raw 18 0 10 15 Q 10 value for 4 Q operation Output voltage Vout Adjustable with parameter P329 P349 however max Vn Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Py Piossmax 430 W 580 W 800 W Cooling method DIN 41751 fan cooling forced cooling required air flow 100 m h 60 ft min 230 m h 135 Weight 13 kg 28 7 Ib Dimensions WxHxD 220 x 405 x 264 mm 8 66 x 15 94 x 10 39 in applies fpwm 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 For Vmains 3 x 500 Vac the permissible input and output currents are reduced by 20 compared to the rated values MOVITRAC 31C Operating Instructions Pho
60. emagnetiza Check startup data and carry tion phase out new startup if necessary Motor rated power selected too small Check inverter motor connection in relation to the inverter rated power Check cross section of the motor Cross section of the motor leads too leads and increase if necessary small 14 Outputopen Immediate With active hoist function P710 P712 switch off Two or all output phases interrupted Check inverter motor connection Motor rated power selected too small in relation to the inverter rated power Check startup data and carry out new startup if necessary d DRIM MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Operation and Service mn No Description Response Possible cause Measure 17 Stack overflow Immediate Inverter electronics faulty The notes for EMC compliant installa 18 Stack underflow Witch off Possible cause EMC effect tion must be observed 19 NMI trap The reset for error 25 consists of 20 Undefined several steps opcode 1 Factory setting P830 YES 21 Protected instr 2 Re set matched parameters 22 Word op 3 Carry out reset entices If fault occurs repeatedly contact 23 Instruct access SEW service 24 Ext bus access 25 EEPROM 26 No connection Rapid stop 27
61. ency ngu 9 1 5 0 a 9 1 5 9 Fig 21 Travel diagram with fixed setpoints t13 rapid stop ramp 01602AEN MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual operation The Manual operation function allows the inverter to be operated manually via the FBG 31C keypad without external commands over the binary inputs The input commands are ineffective during manual operation The direction of rotation is not determined by the CW Stop or the CCW Stop input commands but rather by selecting the direction with the keypad gt Fig 22 Manual operation remains in effect after power down and power up however the inverter is not enabled after power up A directional command with the gt lt keys results in an enable and start at fmin in the chosen direction of rotation Speed is increased and reduced with the or 4 keys The rate of change is 150 rpm per second 870 NO MANUAL OPERATION kof ET 870 NO MANUAL OPERATION Eo or 1 Key Q Key ROTATING SENSE 0 CCW E EXIT CW Ke Ke 68 1 2 00 Hz Key gt 68 In 2 00 Hz Q HALT CW Ed CCW Q HALT Fig 22 Manual operation with FBG31C MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888
62. es where automatic restarting may result in injury to people and damage to property EJ E Z MOVITRAC 31C Operating Instructions 51 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com mn Operation and Service 4 3 Fault signals A fault is reset with RESET sec 4 2 1 ZW VN Description Response Possible cause Measure 1 Overcurrent Immediate Short circuit earth fault at the output Remove short circuit switch off Motor too large Connect smaller motor Faulty output stage fault can still not be reset contact SEW service 2 link voltage Immediate DC link voltage too high Increase deceleration ramps switch off 3 Brake chopper Immediate Regenerative power too high Increase deceleration ramps switch off Braking resistor circuit interrupted Check connecting leads of the Short circuit in the braking braking resistor resistor circuit Check technical data of the Braking resistance value too high braking resistor Faulty brake chopper Exchange MOVITRAC 31C 4 Cont overload Imm sw off It utilization too high gt 125 Reduce load 5 Regenerative Immediate With active regen n monit P520 P522 overload switch off and speed control P770 Check encoder faulty encoder signals Check encoder connec
63. ety separat ed then the MOVITRAC 31C s protection by electrical separation is no longer given MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation Detailed information is contained in the SEW Encoder Systems manual which can be ordered from SEW under the number 0919 6412 Max cable length inverter encoder 100 m 330 ft at cable capacitance per unit length 120 nF km 193 nF mile Core cross section 0 20 0 5 mm AWG24 AWG20 e Use a shielded cable with twisted pair conductors and connect shield at both ends to the elec tronics shield clamp and to the encoder connector Route the encoder cable separately from the power cables Permissible number of increments 256 512 1024 2048 preferably 1024 2 18 Connecting the incremental encoder Apply the shield of the encoder cable over a wide contact surface e on the inverter on the encoder 01937AXX 01948AXX Fig 17 Apply the shield to the electronics Fig 18 Apply the shield to the PG screw of the encoder shield clamp of the inverter For operation with MOVITRAC 31C frequency inverters SEW recommends using the ES1T ES2T or EV1T incremental encoders TTL encoder previously the 1611 165 encoders Connect the encoder as follows max 100 m 330 ft
64. ith high frequency require ments wide area metallic contact between unit housing and ground i e switch cabinet moun ting plate not painted EMC module EF 503 contains input filter and output choke 014 030 075 503 Mount EMC module together with the MOVITRAC 31C unit onto the conductive mounting surface in the switch cabinet EF220 450 503 First mount the EMC module onto the conductive mounting surface with four screws in the switch cabinet then mount the MOVITRAC 31C unit with the four screws onto the EMC module Mount NF input filter close to the corresponding MOVITRAC but outside the minimum ventilation space required Keep the connection cable between the input filter and the MOVITRAC as short as possible a maximum lead length of 400 mm 15 in is permissible Unshielded twisted conductor cable is sufficient Use also unshielded cables for the connection between the mains and the input filter f multiple inverters are connected to one input filter the input filter must be connected either directly at the switch cabinet input or in the immediate vicinity of the inverter The correct input filter is determined from the total current of all inverters Output choke HD Mount output choke close to MOVITRAC outside minimum ventilation space Guide only the three phases V and W through the output choke Do not guide the PE con ductor through the output choke M
65. itor only with FFP FFI or FFD option 004 Speed 0 9999 rpm 070 PD configuration 1PD par 1PD 01_ Voltages 2PD par 2PD 010 Voltage DC link 0 1000 V 011 V motor and frequency 0 1000 V 0 400 Hz 071 Fieldbus type PROFIBUS INTERBUS 02_ Currents power DeviceNet 020 apparent 0 200 072 Fieldbus baud rate 0 1500 kbaud 021 Utilization 0 125 073 Fieldbus address 0 255 022 Motor utilization 1 0 200 074 PO1 setpoint 0000 FFFFhex 023 Motor utilization 2 0 200 075 actual value 0000 FFFFrey 03_ Status binary inputs 076 PO2 setpoint 0000 FFFFhex 030 ITL 41 42 43 47 0 1 077 PI2 actual value 0000 FFFFhex 031 ITL 48 49 0 1 078 PO3 setpoint 0000 FFFFhex TL 50 51 with FEA FIO 079 PI3 actual value 0000 FFFFhex 032 52 53 54 with FIO 10 1 04 Status binary outputs 040 ITL 61 62 0 1 TL 63 64 with FEA FIO 043 ITL 69 70 71 72 with FIO 0 1 05 Options 050 Option 1 X20 None FEA FFP FFI FES FIO 051 Option 2 X21 None Option card 2 FEN FPI FIT MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bab Par Name Setting range Factory setting After start up Par Name Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2
66. jacent twisted wires or a 2 core shielded power cable with a cross section based on the inverter rated current Data Sec 5 Protect the braking resistor with a bimetallic relay Sec 2 8 1 F16 tripping current according to Technical Data of Braking Resistors Sec 2 9 Operation braking resistors In normal operation the connection leads to the braking resistor carry a high DC voltage approx 900 V If required mount braking resistors in flat pack design with appropriate touchguard When loaded with Py the surface of the braking resistor reaches high temperatures Choose the mounting position accordingly for example on the top of the switch cabinet MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A Lu Installation 2 6 Installation for electromagnetic compatibility The control leads must be shielded The shield must be earthed by the most direct route possible with a wide area contact to ground at both ends If necessary one end may be earthed via an interference suppression capacitor 220 nF 50 V to prevent earth loops In the case of double shielded cable earth the outer shield at the MOVITRACS side and the inner shield at the other end Running the cables in separate earthed metal ducts or conduits is also effective as shielding Connect the MOVITRAC and all accessories to earth in compliance w
67. ld X0 __ ___ ___ _ E x 1 J EL La Channel C C only required for output via TL X5 85 86 or IPOS Fig 15 FENSTC FPI31C wiring diagram 5 TTL 00514 Option FEN31C speed detection FPI31C position detection Part number 822 321 1 822 304 1 Pulse outputs X5 81 X5 86 5V TTL level RS 422 A A B B C C Reference terminal X5 87 Reference potential for analog signals 0V10 Pulse inputs X6 88 X6 93 51 TTL level RS 422 flimit 200 kHz B B C C 128 256 512 1024 2048 pulses revolution 1024 preferred Limit speed 12000 at 1024 pulses revolution 6000 min at 2048 pulses revolution Encoder supply 6 94 5 8V Ub 97 Reference potential L Sensor lead 6 95 5 For voltage measurement and voltage 96 0 drop compensation on the encoder Encoder connection Track sequence A B means CW rotation of the motor facing the motor shaft MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Uy VN 6 3 COLO SEV 23 Installation 2 17 Wiring diagram and terminal description for the FIT31C option X21 FIT31C Option TF TH evaluation
68. ls and terminal X2 31 X3 30 X14 30 0V24 Reference potential for binary signals X3 60 X14 60 Bezug Reference for binary inputs X3 41 42 43 47 and X14 48 49 Permissible cable section Single core 0 20 2 5 AWG24 12 Double core 0 20 1 mm AWG24 17 RIMS Phone 800 894 0412 Fax 888 723 MOVITRAC 31C Operating Instructions 4773 Web www clrwtr com Email info clrwtr com 6 Index A Assignment of braking resistors chokes and filters 230 V units 15 400 500 V units 16 C Connection FEA31C option 21 FEN31C FPI31C option 23 FIO31C option 22 FIT31C option 24 Incremental encoder 25 Power section and brake Processorcard 13 RS 232 serial interface 19 RS 485 serial interface 19 D Display messages 50 F Fault information Fault memory 51 Reset 51 Switch off responses 51 Fault signals 52 Immediate switch off 51 Installation compliant 10 Instructions 9 Size 0 with braking resistor ULcompliant 11 K Keypad Basic displays 47 Functions 48 Selecting a language 27 Short menu 49 Startup functions 27 Nameplate 5 0 Operating displays Keypad 47 LED display 47 Option label 5 18 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com P Parameter list 0 Display values 39 1 Setpoints Ramp generators 40 2_ Frequency characteristics 41 3 Motor parameters 4
69. lt into the unit To do this proceed as follows m 1 2 3 e Disconnect inverter from the supply Switch off mains and if applicable 24 Vpc supply Unscrew the mounting bracket for the braking resistor from the top of the unit and pull it out Fig 9 Cut the cables of the braking resistor to the required length approx 25 cm 10 in and fix on the conductor end sleeves Route the cables of the braking resistor through the rubber buffer and set the braking resistor into the mounting bracket Fig 9 Put the mounting bracket with the bracking resistor back into the unit and screw in firmly Unscrew the upper cover so that the X1 terminal strip of the power section is accessible Connect the cables of the bracking resistor to terminals X1 8 and X1 9 as instructed in Wiring of Power Section and Brake Sec 2 8 1 Page 12 01786AXX Fig 9 Pull out mounting bracket and set the braking resistor in UROL PN 8 18 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 11 Connecting the RS 232 serial interface USS21A options 9 pin standard interface cable shielded for RS 232 connection Connection to MOVITRAC 310 USS21A Connection to PC COM1 4 max 5 m 16 5 ft 9 pin sub D connector male 9 pin sub D connector female 01587AEN Fig 10 Connec
70. mation Sec 4 1 2 T key Next menu point or in editing mode changes value greater key Previous menu point or in editing mode changes value smaller key Either one menu level down or changes to editing mode of the menu point lt One menu level up or exits editing mode of the menu point Q key Returns to basic display O1406AXX key Resetin case of fault 3 2 2 Selecting a language on the FBG31C keypad with the short menu The default language displayed is German KEINE FREIGABE 01595ADE Press the J key three times P850 LANGUAGE is then displayed 850 DEUTSCH SPRACHE 01770ADE Press the key to activate the editing mode Use the 4 or to select the language and exit the editing mode 850 ENGLISH _ by pressing the key LANGUAGE 01771AEN Press the Q key to return to the default display 3 2 3 Selecting a language on the FBG31C keypad with the detailed parameter menu The default language displayed is German KEINE FREIGABE 01595ADE Press the once The 8 parameter group is then displayed 8 SONDER FUNKTIONEN 01767ADE Press the key once and the T key five times The 85 parameter group LANGUAGE SWITCHING is 85 SPRACHEN then displayed UMSCHALTUNG 01768ADE Press the key to select P850 LANGUAGE and press the key again to acti
71. n Response Possible cause Measure 43 Fault Immediate Load on TL X3 61 gt 150 mA Check installation of the binary outputs binary output switch off Load on the other binary outputs 50 mA Short circuit on binary output Capacitive load on binary output 44 Static RAM Immediate Inverter electronics faulty The notes for EMC compliant installa 45 PC timeout SWitch off Possible cause EMC effect tion must be observed If fault occurs repeatedly contact SEW service 50 Limit switch Immediate Not on size 0 missing switch off Limit switch not connected or wire break Check wiring of the limit switches 51 Zero pulse Immediate Only with IPOS Check wiring of the encoder missing switch off Encoder faulty or cable break or track Check the encoder for correct C C not connected to FPI functioning 52 Limit switches Immediate Not on size 0 Check wiring of the limit switches reversed switch off Limit switches are reversed with respect to Exchange limit switch connections the direction motor movement Reprogram terminals 53 Reference cam Immediate Only with IPOS switch off Reference cam missing Check installation 54 Motor overload Rapid stop Motor utilization too high Reduce load Increase ramps Increase duration of rest period 55 Invalid IPOS Rapid stop Only with IPOS No program or wrong pro Check the content of the program command gram e g after factory setting memory 5
72. nd the conformity of the finished product with the machine guideline 89 392 EWG is verified observe EN 60204 Unless otherwise specifically indicated the following is prohibited e Implementation in areas subject to explosion hazards mplementation in the vicinity of oils acids gas fumes dusts radiation etc mplementation in non stationary applications where mechanical vibration and impact loads occur which exceed the limits stipulated by EN50178 mplementation in applications where the inverter alone without a higher level safety system is responsible for safety tasks which must guarantee the safety of persons and machinery Disposal please observe the applicable waste disposal regulations Depending on the material they are made of unit components are to be disposed of in accordance with the applicable waste disposal regulations for electronics waste pcbs plastic material housing sheet metal copper etc For further technical information as well as selection notes please refer to the MOVITRAC 31C Frequency Inverter Catalog publication no 0922 9116 For further information about the synchronous operation control option the IPOS positioning con trol option and the fieldbus options PROFIBUS and INTERBUS please refer to the respective user manuals MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 4 AMI rn cT
73. ne 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical Data 5 3 5 Basic units size 4 MOVITRAC 316 300 503 4 00 370 503 4 00 450 503 4 00 Part number 826 329 9 826 330 2 826 331 0 INPUT Input voltages Vin 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380Vac 10 500Vac 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 56 69 Aac 84 Aac at Vin 3x400VAc 125 70 Aac 86 105 OUTPUT Rated output power Py at Vin 3 380 500 42 kVA 52 KVA 64 kVA Rated output current IN at Vin 3x400Vac 61 75 Aac 92 Aac Cont output current 125 Iy leont at 3x400V4c 76 Aac 93 115 Anc Constant load Recommended motor power 30 kW 40 HP 37 kW 50 HP 45 kW 60 HP Variable torque load and constant M load without overload Recommended motor power Puoi 37 kW 50 HP 45 kW 60 HP 55 kW 75 HP Current limit Imax Motive 150 ly Regenerative 150 ly Duration depending on utilization Internal current limit 20 150 set via menu P320 P340 Minimum braking resistance Rew 12 Q 10 10 Q 10 8 2 Q 10 value for 4 Q operation Output voltage Vout Adjustable with parameter P329 P349 however max Vn Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5
74. nitoring 510 Motor mode speed monitoring 1 Yes no 512e Motor mode speed monitoring 2 Yes no 511 Response time 1 0 1 1 9 513 Response time 2 0 1 1 9 52_ Regenerative mode speed monitoring 520 Regenerative mode speed monitoring 1 Yes no 522 Regenerative mode speed monitoring 2 Yes no 521 Response time 1 0 1 1 9 523e Response time 2 0 1 1 9 93 Power supply monitoring 530 Mains volt monitor Yes no 54 Motor monitoring 541 Motor protection 1 Off warning switch off 543 Motor protection 2 Off warning switch off 542 Cooling type 1 Fan cooled forced cooled 544e Cooling type 2 Fan cooled forced cooled 59 Synchronous operation monitoring only with FRS 550 FRS alert 50 99 999 999 551 FRS lag error 100 4000 99 999 999 552 Hold time 1 99 553 Fault response 0 1 signal coast stop rapid stop 554 Pos tolerance slave 10 25 32 768 555 LED counter V11 10 100 32 768 556 Time constant position signal 5 10 2000 ms 557 Cable break master slave Yes no 96 Fieldbus PD description 560 Setpoint descr PO1 Control word 1 561 Act value descr Status word 1 562 Setpoint descr PO2 Speed 56
75. nt at Vin 3x400V ac 2 5 Mc 3 1 4 0 Aac 5 0 Constant load Recommended motor power Phyo 0 55 kW 0 75 0 75 kW 1 0 HP 1 1 1 5 1 5 kW 2 0 HP n Variable torque load and constant load without overload Recommended motor power 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP ji Current limit Imax Motive 150 ly Duration depending on utilization Regenerative 15096 ly Internal current limit Imax 20 150 set via menu P320 P340 Minimum braking resistance Rew 2000 10 value for 4 Q operation Output voltage Vout Adjustable with parameter P329 P349 however max Vin Output frequency fout 0 400 Hz fmin 0 40 Hz fmax 5 400 Hz resolution Afout 0 05 Hz over the entire range base frequency In steps 50 60 87 104 120 Hz and continuously 5 400 Hz PWM frequency fewM Adjustable 4 8 12 16 kHz P325 P345 GENERAL Power losses at Piossmax 46 W 54 W 68 W 75W Cooling method DIN 41751 fan cooling forced cooling required air flow 40 m h 24 Weight 2 4 kg 5 3 Ib 2 5 kg 5 5 Ib Dimensions WxHxD 105 x 188 189 mm 4 13 x 7 40 x 7 44 in applies to 1 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency
76. oder type is correct Master Speed 0 slave FRS CTRL is disrupted Slave FRS CTRL input not assigned Master Speed 0 output not assigned No master inverter available Encoder 512 pulses per revolution used 37 FRS RAM fault Immediate Internal fault If fault occurs repeatedly contact switch off SEW service 38 FRS process Immediate Fault on interface between inverter and If fault occurs repeatedly contact data fault switch off FRS SEW service 39 FRS parameter Rapid stop Invalid value for FRS parameters 55_ Check parameter settings data fault 41 IFRS lag fault Prog P553 Polarity of the encoder not set correctly Change polarity of encoder Acceleration ramps too short P gain of the positioning controller too small Speed controller not set property Value for lag error tolerance too small Increase ramps Increase P gain Select new parameters for speed controller Increase lag error tolerance P551 Check wiring of encoder motor and mains phases Check if mechanical system is sluggish or whether drive hit an obstacle MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com im a iw P E C muni mn Operation and Service No Descriptio
77. ometers to TL 32 33 n1 only with FEA31C or TL 34 35 n2 basic unit 17 Start up the motor sec 3 3 and check the hoisting and lowering functions If the drive does not come up to speed display CURRENT 150 reduce IxR a bit At low speeds the current should be lt 150 NC 2 MOVITRAC 31C Operating Instructions 37 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 4 5 Speed controller FRN31C FEN31C The notes and presettings of sec 3 4 1 must be observed 1 Check the encoder connection sec 2 18 2 Startup without speed control P770 V f mode as described in sec 3 4 3 3 Check direction of motor rotation important for the assignment of the encoder tracks 1 signal on TL 41 and 43 CW stop Looking onto B side of the motor CCW rotation A side shaft end B side fan Looking onto A side of the motor CW rotation If the sense of direction is wrong exchange motor phases Set P260 Set 1 START STOP freq to the project data e g 0 5 Hz 5 Set P323 Slip 1 to the rated slip sy of the motor Number of Rated motor speed rpm pole pairs Rated motor frequency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 2940 3300 3360 3420 3480 3540 2 4 pole 1350 1380 1410 1440 1470 1650 1680 1710 1740 1770 Slip setting sy 5 Hz 4 Hz 3 Hz 2 Hz 1Hz 5Hz 4 H
78. on X20 FEA31C Input Output Option Factory settings 2 Ve 55 5 j 5 5 TT XB 7 1 Jumper s factoryinstalled MS Sim W hH i i 60 RI TL31 lt 1 38 39 E Analog outputs i ri TL31 E Binary output signals 37 forPLCorexternal b ds output relays max 50mA mitt alternative miniature contacts me 24V max 1 2W TES For100 na TL 36 can beconnectedtoTL 3 00513AEN Fig 13 FEA31C wiring diagram Option FEA31C input output expansion Part number 822 2975 Analog differential input 7 32 33 n1 0 410V 10V 0 410V External current limitation X7 36 37 0 10V 0 100 Imax P320 Analog outputs X7 38 39 Max cable length 10m 33 ft Resolution 8 Bit Sample time lt 10ms Signal form 0 10V Imax 3mA Control functions menu P63_ Reference terminal 7 0 Reference potential for analog signals 0V10 Binary inputs X8 48 49 50 51 3 0kQ PLC compatible according to EN 61131 2 lg 10mA Sample time 51 Signal level 13 30 1 opto isolated 5 A 0 Control functions menu P60_ Reference
79. operation 2 P891 may not be switched off 41 Parameter access is only possible via X4 with FBG31C USS11A UST11A when manual operation is activated P870 YES or the master slave function is activated P880 JA 42 Activate speed control P770 speed control 44 Motor size up 1 P328 and Rapid start 1 P720 cannot be activated simultaneously 45 Motor size up 2 P348 and Rapid start 2 P723 cannot be activated simultaneously 46 Option required FEA31C FI031C is not installed 47 4 Q operation 1 P890 and DC braking 1 P730 cannot be activated simultaneously 48 4 Q operation 2 P891 and DC braking 2 P733 cannot be activated simultaneously 49 Controller inhibit active function can only be activated if mains voltage is applied 50 Synchronous operation P760 YES must first be activated 51 Syncronous operation SLAVE P761 is still activated no change possible 53 3 WIRE CTRL is active REMOTE CTRL cannot be activated 54 REMOTE CTRL is active 3 WIRE CTRL cannot be activated This message does not appear if the SEW user software is installed If necessary call the SEW Electronics Service RIMS MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Operation and Service mn If a fault occurs the red LED V1 lights up Detailed fault indication is given on the FBG31C keypad or the PC with MC SHELL The faul
80. osses at Py Piossriax 223W 305 W 390 W Cooling method DIN 41751 fan cooling forced cooling required air flow 50 m h 30 ft min 100 m h 60 ft min Weight 5 9 kg 13 Ib 13 kg 28 7 Ib Dimensions WxHxD 184 x 296 x 218 mm 7 24 x 11 65 x 8 58 in 220 x 405 x 264 mm 8 66 x 15 94 x 10 39 in applies to fpwm 4 kHz To provide sufficient cooling leave a minimum clearance of 100 mm 4 in above and below each unit Power ratings are based on a default setting of 4 kHz for the PWM frequency P325 P345 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 3 MOVITRAC 31 503 400 500 V Units Technical Data 5 3 1 Basic units size 0 MOVITRAC 316 005 503 4 00 007 503 4 00 011 503 4 00 014 503 4 00 Part number 826 078 8 826 079 6 826 080 X 826 374 4 INPUT Input voltages Vin 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac Permissible range Vin 380 10 500 10 Input frequency fin 50 Hz 60 Hz 5 Rated input current lin 100 1 6 1 9 Ac 2 4 3 5 at Vin 3x400VAc 125 1 9 Ac 2 4 Mc 2 9 4 4 Aac OUTPUT Rated output power at Vin 3 380 500 1 4 kVA 1 8 kVA 2 2 2 8 kVA Rated output current IN at Vin 3x400Vag 2 0 2 5 Aac 3 2 4 0 Cont output current 125 leo
81. otor factory setting etc This serves to indicate the correct speed in P004 Speed Check P329 Motor voltage 1 nameplate of the motor and set it if necessary Set P328 Motor size up 1 YES factory setting when using a matched motor If Pug lt recommended motor power rating of the inverter set P328 NO and P321 BOOST and P322 IxR must be adjusted manually Checking the operating behavior After adjustment the motor should have a no load current of about 70 80 when cold If the application requires a high breakaway torque then a no load current of 100 is also permissible for a short time If the no load current is too low or the motor is overcompensated then this can be corrected with the P321 BOOST 1 and P322 IxR1 settings MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 4 2 Example values for BOOST and xR If you use an adjusted motor Pmot recommended motor rating of inverter 1 type jump you can automatically determine the values for BOOST 1 P322 and kR 1 P322 with P328 Measure out motor 1 YES factory setting The function can result in excessive BOOST and settings due to interferences such as too small motor line cross sections or unstable terminal contacts The result may be that the inverter will quickly reach the current limit value during acceleration and the drive not reach the desired spe
82. pid stop and 1 signal on TL 41 CW stop or TL 42 CCW stop Check direction of rotation of the drive correct by switching off and exchanging motor phases The inverter produces an output of fmin1 the drive remains at rest or runs very slowly Increase P321 BOOST 1 until the drive accelerates to fmin and 80 Ip is flowing Increase P322 IxR until Imax is flowing i e 150 Ip is displayed Set P321 BOOST1 to Zero Reduce P322 IxR until the current gets out of the current limit lt 150 In 0 Increase P321 BOOST 1 again until the current is 80 lp 1 Remove the enable with a 0 signal on TL 43 Enable rapid stop and O signal on TL 41 CW stop or TL 42 CCW stop 12 Set P200 fmin1 to the project data value 13 Set P323 Slip 1 to the rated slip sy of the motor m Number of Rated motor speed rpm pole pairs Rated motor frequency 50 Hz Rated motor frequency 60 Hz 1 2 pole 2700 2760 2820 2880 2940 3300 3360 3420 3480 3540 2 4 pole 1350 1380 1410 1440 1470 1650 1680 1710 1740 1770 Slip setting sy 5 Hz 4 Hz 3 Hz 2 Hz 1Hz 5Hz 4 Hz 3 Hz 2 Hz 1 Hz 14 Connect external setpoint inputs e g setpoint potentiometers to TL 32 33 n1 only with FEA31C or TL 34 35 n2 basic unit 15 Start up the motor sec 3 3 Note Set P328 Motor size up 1 NO in
83. rnal switches 41 Binary input 1 fixed assignment CW stop X3 42 Binary input 2 factory setting CCW stop The binary inputs are opto isolated 43 Binary input 3 Enable rapid stop Selection possibilities for binary inputs 47 Binary input 4 t1 t2 menu P60_ 60 Reference for binary inputs X2 41 and X3 42 43 47 Switching the binary inputs with 24V of X2 44 Jumper X3 60 30 Switching the binary inputs with ext voltage 24V Connection X3 60 external ground with jumper X3 60 30 non isolated without jumper X3 60 30 potential free 30 Reference potential for binary signals 61 Binary output 1 fixed assignment Brake Max load 150mA 62 Binary output 2 factory setting Max load 50mA Selection possibilities menu P611 X14 48 Binary input 5 n11 n21 With MOVITRAC 31C Size 0 005 007 011 014 49 Binary input 6 n12 n22 not available Terminals 48 and 49 are integrated 60 Reference for binary inputs X14 48 49 in terminal strip X3 30 Reference potential for binary signals X4 Slot for FBG31C keypad option USS21A RS 232 and RS 485 serial interfaces X20 Slot for option cards FEA31C input output expansion 10316 digital input output expansion FES31C synchronous operation FFP31C FFI31C and FFD31C fieldbus interfaces With MOVITRAC 31C size 0 005 007 01 1 014 not available X21 Slot for option cards FEN31C speed detection FPI31C position detection FIT31C TF TH evaluation With MOVITRAC 31C Size 0 005 007 011 014 not
84. t X3 61 Brake released Setpoint input n2 TL X2 34 Output frequency 25 t1 DOWN J13 rapid 25 stop ramp 50 01599AEN Fig 20 Travel diagram with analog setpoints x V A V FT SU RODIN MOVITRAC 31C Operating Instructions 29 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Operation with fixed setpoints selection of the direction of rotation via terminals The following table shows which signals must be present with factory setting P110 0 10 V and installed FEA31C option at the terminals X2 X3 X8 so that the drive is operated with fixed setpoints X2 41 X3 42 X3 43 X8 48 X8 49 Function CW stop CCW stop Enable rapid stop n11 n21 n12 n22 X X 0 No enable 0 o 1 X X Stop 1 0 1 1 0 CW operation with n11 0 o CW operation with n12 1 o 4 1 1 CCW operation with n13 o 1 1 o CCW operation with n11 The following travel diagram shows exemplarily how the motor is started with fixed setpoints by applying signals to the terminals X2 X3 X8 The binary output X3 61 is used to switch the brake contactor K12 Input X2 42 CW stop Input X3 42 CCW stop Input X3 43 Enable Rapid stop Input X8 48 n11 n21 Input X8 49 n12 n22 Output X3 61 Brake released Output frequ
85. t memory PO60 P064 stores the most recent five fault signals fault t 0 t 4 non volatile If more than five fault signals are generated the oldest signal is deleted The following data are stored when a fault occurs DC link voltage Ixt utilization e Heat sink temperature Status of the binary inputs outputs e Fre quency Parameter set 1 2 Apparent current e Motor utilization 4 2 Fault information Two responses are possible depending on the fault type the inverter remains disabled in fault mode Immediate switch off The inverter can no longer accelerate the motor the output stage is disabled in case of a fault and the brake is applied X3 61 Brake 0 e Rapid stop In this case the motor is decelerated using the rapid stop ramp t13 t23 When reaching the stop frequency the output stage becomes high resistant and the brake is applied X3 61 Brake 0 RESET A fault signal can be reset by Power down and power up Recommendation for the mains contactor K11 a minimum power down time of 10 s should be considered e Reset via input terminals i e by a binary input assigned with the function Reset P60 e Manual reset in MC SHELL P862 Yes or menu item Parameter Manual Reset e Manual reset with FBG31C Press the E key in case of a fault to change to parameter P862 Auto Reset executes max three restart attempts with a settable restart time Not recommended for driv
86. tion wrong number of pole pairs P324 P344 Set number of pole pairs correctly value of increments P773 not correct Set value of increments correctly 6 Over Rapid stop Thermal overload of the inverter Reduce load and or ensure adequate temperature cooling 7 Phase failure Immediate With active mains volt monitor P530 Check mains supply switch off Phase missing at TL 1 1 2 3 10 Direction of Immediate Only with active speed control P770 rotation switch off Encoder tracks A A and B B are Check encoder connection swapped in pairs Motor rotates in opposite direction Exchanging two motor phases Regen overload i e with sagging hoist Reduce load or increase BOOST because of excessive load or BOOST setting too low P321 P341 11 Speed Immediate Only with active speed control P770 Check encoder connection detection switch off Faulty encoder connection Insert correct option FEN31C FPI31C option not installed FEN31C or FPI31C 12 Mot overload Immediate With active n monit P510 P512 switch off and speed control P770 Check encoder faulty encoder signals Check encoder connection wrong number of pole pairs P324 P344 Set number of pole pairs correctly value of increments P773 not correct Set value of increments correctly 13 Starting Immediate With active hoist function P710 P712 conditions switch off Current too low during the pr
87. tion MOVITRAC 31 PC 2 12 Connecting the RS 485 serial interface USS21A option Installation instructions for the RS 485 interface Use 4 core copper shielded data cable Use a twisted core pair for the signal leads Use the second twisted core pair for 0 5 Connect the shield at both ends to PE potential with a wide area contact electronics shielding terminals of the MOVITRAC or proper place in the switch cabinet USS21A USS21A terminal assignment gt RS 485 gt RS 485 0V5 reference potential 00997 AXX Fig 11 USS21A RS 485 interface RS 485 interface to EIA standard max transmission rate 9600 baud max 32 nodes every unit with the USS21A is counted as two nodes max total cable length 200 m 660 ft integrated terminating resistor Py 3 V e J y d a gt i MOVITRAC 31C Operating Instructions 19 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 13 Installation of option cards Size 0 units 31 005 31 007 31 011 31 014 are not equipped with the X20 and X21 option slots so no option cards can be installed in these units The following instructions apply to the size 1 4 units 31 008 31 450 Before you begin Discharge yourself with appropriate measures earthing ban
88. top Not on size 0 Check the travel program or the limit CCW Limit switch CCW approached or wire break switch wiring 66 Hardware Immediate System software missing Size 0 contact SEW service configuration switch off Size 1 4 plug correct option into X20 67 HW watchdog Immediate Internal fault Reset the inverter timer switch off If fault occurs repeatedly contact SEW service MOVITRAC 31C Operating Instructions 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Operation and Service mn 4 4 SEW Electronics Service If a fault cannot be corrected then please contact SEW Electronics Service After Sales Service and Spare Parts If you return equipment for repair please state Serial number nameplate Type designation Service code data from the service label Description of the application drive situation control via terminals or serial interface Connected motor motor rated voltage Y or A connection Options installed Nature of the fault Circumstances the fault occured under Suspected cause Any abnormal circumstances etc that may have caused the fault The MOVITRAC 31C units have a service label which is attached next to the nameplate and the option label Example 1 2 3 4 5 310
89. ual frequency following functions can be programmed TL 38 only with FEA Actual frequency Actual speed Ramp gen 631 Factor output 1 0 1 1 3 motor e Ixt value Apparent Setp frequency 6329 Analog output 2 Apparent I TL 39 only with FEA 633 Factor output 1 0 1 1 3 634 Meas output Actual frequency TL 65 basic unit 635 Factor meas output 0 1 1 3 64 Analog inputs 32 33 36 37 only with FEA 640 Analog input 32 33 Setpoint n1 only with FEA no function 641 Analog input 36 37 No function only with FEA ext limit DAN MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Par Name Setting range Factory setting After start up Par Name Setting range Factory setting After start up Switchable par Parameter set 1 Parameter set 2 7_ CONTROL FUNCTIONS 71_ Hoist function 710 Hoist function 1 Yes no 1129 Hoist function 2 Yes no 72 Rapid start function 720 Rapid start 1 Yes no 723 Rapid start 2 Yes no 721 Field current 1 10 35 50 724 Field current 2 10 35 50 722 Duration 1 3 180 725 Duration 2 3 180 73_ DC braking 730 DOC braking 1 Yes no 733e DC braking 2 Yes no 731 brake time 1 0 1 3
90. umber 822 4196 Binary inputs X8 48 49 50 51 3 0kQ PLC compatible according to EN 61131 2 X19 52 53 54 lg 10mA Sample time 51 Signal level 13 30 1 opto isolated 3V 5V A 0 Control functions Men P60_ Reference terminal X8 60 Reference for binary inputs X8 48 49 50 51 and X19 52 53 54 Reference terminal 8 30 Reference potential for binary signals 0V24 Binary outputs 19 69 70 71 72 R 1000 PLC compatible Response time 5ms Signal level X8 63 64 0 OV 1 241 50mA Control functions menu P61_ RS 485 interface X8 67 RS 485 EIA standard 9600 baud max 32 nodes 68 RS 485 Integrated terminating resistor Max cable length 200m 660ft MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Installation 2 16 Wiring diagram and terminal description for the FEN31C FPI31C option FEN 31 Speed Detection Option or X21 FPI 31C Position Detection Option gt e ae for higher level 8 control 5 5 Rog JE E A B B gt 5 Xs VY YYYY Y Y CO SP LO CO CO tT CO CO CO Shie
91. vate the editing mode Use the J 850 ENGLISH _ or T key to select the language and exit the editing mode LANGUAGE 01769AEN by pressing the key A EX Press the Q key to return to the default display I UR RUE MOVITRAC 31C Operating Instructions 21 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 2 4 Short cut startup procedure 1 0 signal on terminal X3 43 Enable rapid stop e g by disconnecting electronics terminal strip X3 NO ENABLE 01595AEN 2 Set FMIN1 P200 5 Hz and FBASE1 P201 and FMAX1 P202 as per the motor nameplate data 200 E 5 00HZ 01597AXX 3 Return to default display with Q and start the drive with 1 signal on X2 41 CW stop or X3 42 CCW FREQ 5 00 Hz stop and a 1 signal on X3 43 Enable rapid stop OURET_ 74 The drive runs at a frequency of FMIN1 5 Hz 01772AEN Important The current display relates to the inverter rated current not to the motor rated current If using a motor with rated motor power recommended motor power rating of the inverter the indicated inverter current must be converted to motor current Example Recommended motor power rating inverter 3 kW rated motor power 1 5 kW Display CURRENT 50 A 100 motor rated current It must also be note
92. wtr com Email info clrwtr com Double star connection P201 P211 120 Hz Motor type MOVITRAC 31C 503 Cross section of motor line AWG BOOST IxR DT71D4 316005 14 24 18 DT80K4 316007 316008 14 17 13 DT80N4 316011 14 17 13 DT90S4 316014 310015 14 16 12 DT90L4 310022 14 18 14 DT100LS4 316030 14 21 13 DT100L4 316040 12 20 15 DV112M4 316055 10 16 9 DV13284 31075 10 18 10 DV132ML4 316110 8 15 9 DV160M4 316150 6 14 8 0 180 4 310220 4 12 7 DV180L4 316300 3 12 6 DV200L4 31370 2 12 7 DV22584 310450 2 13 7 MOVITRAC 31C Operating Instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PET 3 4 3 Travel drive group drive pump or fan drive The notes and presettings of sec 3 4 1 must be observed 1 SetP200 f 1 2 6 Hz 2 Set P201 and P202 fmax1 as per the project data 3 Operation with a matched motor set P328 Motor size up 1 YES and continue at point 12 If Pug lt recommended motor power rating of the inverter and in case of group drives with common load set P328 NO and continue at point 4 Set BOOST P321 P341 and IxR P322 P342 with the cold motor 4 Set P321 BOOST 1 0 Set P322 IxR 0 Set P323 Slip 1 0 Hz Select P321 BOOST 1 again 5 Enable the drive with a 1 signal on TL 43 Enable ra
93. z 3 Hz 2 Hz 1 Hz Important It is imperative that P323 is set to the correct value in all cases z 0 6 Setting of P324 Pole pair no 1 of the connected motor P324 1 for 2 pole motor P324 2 for 4 pole motor factory setting etc 7 Set P510 Speed monitoring 1 and P520 Regen monitoring 1 YES 8 Set P511 and P521 Response time 1 Consider acceleration and overload time 9 Set P770 Operation mode SPEED CONTROL 10 Set P773 Increments factory setting 1024 11 Set P774 sxR YES The motor is supplied with current for 500 ms and P321 BOOST1 and P322 IxR are set If P774 NO remains set then P322 must be set manually 12 Start up the motor sec 3 3 Caution If the value of Increments P773 is too small and or the number of pole pairs P324 is too high the drive will accelerate without control up to fmax when enabled TL 43 1 A fault is only recognized when motor mode speed monitoring 1 P510 YES is enabled and regenerative mode speed monitoring P520 YES Then a rapid stop is triggered If P510 and P520 are not activated shut off the drive with Mains Off If a binary input is programmed to Controller inhibit the drive can also be shut off with a 0 signal on the binary input Optimize the speed controller 1 Set P120 t11 Ramp up and P121 t11 Ramp down to permissible minimum value and start the drive 2 Set

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