iSR_Series_Operating..
Contents
1. ccccccccecccccceceeeeeeeaaeeeeesessseeeeeceeeeeeeeeeeaaas 7 3 3 2 Power supply and control connectors ISRI1O ccccccccecccccececeeeeeeeeeseeeesesseeeeeeeeeeeeeeeeeaaas 8 3 3 3 Power supply and control connectors 1SR20 cccccccceccccceeceeeeeeaeaaeeeesssseeeeeceeeeeeeeeeeaaas 9 4 nterlaces saa aa naga aga aga a a na ab a aaa aa aga GA Nda ah Na a Na aaa a aa a aab aaa a a aaa aa 10 Ads PEinlerlaces SRI O 2 bang a adasa O ass Ele 10 deZ anaing ISRIL Seien 11 4 1 3 PC gntertaees SR D jas raaa a gag a Ga NE a PK NGE Bell 14 S NOUNENS euere A NGE NA aa an NENGENA an 15 6 Switcho n the CONG C ae 15 7 Maintenance and Cleaning asasi aaa aaa aaa Naga a Akan RRaile 16 8 OC Declaration of Conformity sasada aana ag Gaga ANGEN Gada EN GEN GN GN Gaga gana 17 9 BIDNOBTADHY irasan age naga AENG GENEA AN DN BARUNG SANDANG GA GA PEK SDN GEN NA NANING SANESA Ra ANENG DRUNA n 18 ISR series User Manual 1 Introduction 1 1 Safety symbols Attention This symbol signalizes that there is danger for peoples life und health Information This symbol signalizes important information Danger This symbol signalizes that there 1s danger for material machine and environment 1 2 Safety instructions The Control PC series iSRxx are designed to current technical and recognized rules The device may only be used if it is in correct condition Any faults have to be eliminated immediately Neither children nor2. ISR series User Manual 3 3 2 Power supply and control connectors iSR10 RJ45 connector CAN input for mounted CAN IO 16 16 BOOUUU BGENDDND BEODESEDO OBBOODO OGAOO0U OBAOMOO IBEW DogA i HOOOOOBHDAw OOOBOOOCOBD OOOOOBDOAD NOOOGHaAROD njajnjojajajejujuju oooamnonon e 0OOm0000n20 njajajijajajajajuja ODEBEBEBEBEBED 008A OOD OOO ooge njajajijajajajajaju gag OOOOOO0O0000 OOOOOOO000 OOObHBOBOOD BAA OOO Anschlussstecker SubD9 description PC start make contact PC start make contact not used ed 4 motused not used a 6 _ 12VDC Powersupply voltage 12V DC for PC _ 8 GND_____ 24V 6ND _ TT 9 24VDC Power supply voltage 24V DC for CAN IO module The pins 1 and 2 will be used if the iSR is mounted in a control box or a machine In this case you cannot use the PC start button on the front side of the case Please connect functionally the same button with a make contact to the pins Page 8 ISR series User Manual 3 3 3 Power supply and control connectors 1SR20 CAN PCI interface card 1 x RJ45 CAN Out line optional CAN PCI interface card 2 x RJ45 CAN Out lines Phoenix contact 8 pin Socket PWR BTN Connector for Power button Connector for EULEINOND Power button GND en ANAA 6 nppeossvoe nme oe ei Page 9 ISR series User Manual 4 Interfaces 4 1 1 PC interfaces iSR10 Schnittstelle PS 2 Mouse Connector for PS 2
3. Use this 0 10V output to drive a frequency inverter for a working spindle Maximum current load is about 15mA Page 13 ISR series User Manual 4 1 3 PC interfaces iSR20 Interface PS 2 Mouse Connector for PS 2 Mouse PS 2 keyboard Connector for PS 2 keyboard Serial Interface COM1 Connector for a serial interface type RS232 VGA Connector 15 pin VGA monitor LAN 2x RJ45 connector for network USB Slots 4 x USB 2 0 Interface slots to connect peripheral USB devices Sound On Board Line In Line Out and Micro Input isel CAN Interface Integrated CAN PCI interface card with RJ45 CAN Out connector to communicate with isel CAN bus components e g IMDxx CAN IO xx xx The ProNC Remote installation CD contains the hardware driver for the CAN PCI card Normally the drivers will be installed during the initial operation of the control PC LPT connetcor SubD25 pin socket printer port Page 14 ISR series User Manual 5 Mounting Please use the mounting holes on the iSRxx cover plates and fixate it on the control box base plate Pay attention that there is enough free zone on the louvers for air circulation Ignoring this fact causes overheat and potential defect of the 1SRxx Please avoid extreme environment conditions Protect the control PC for dust humidity and heat Do not cover the louvers 6 Switch on the control PC Depending on type power up of the control PCs is realized over the 8 p n co
4. Mouse PS 2 keyboard Connector for PS 2 keyboard Serial Interface COM1 Connector for a serial interface type RS232 VGA Connector 15 pin VGA monitor LAN 2x RJ45 connector for network Sound On Board Line In Line Out and Micro Input isel CAN Interface Integrated CAN PCI interface card with RJ45 CAN Out connector to communicate with isel CAN bus components e g IMDxx CAN IO xx xx The ProNC Remote installation CD contains the hardware driver for the CAN PCI card Normally the drivers will be installed during the initial operation of the control PC LPT connector SubD25 pin socket printer port PC Start button Switch on iSR10 green lighting of the button signalizes computer is on u USB Slots 4x USB 2 0 Interface slots to connect peripheral USB devices u Page 10 ISR series User Manual 4 1 2 Schnittstellen iSRI1 PS 2 Mouse Connector for PS 2 Mouse PS 2 keyboard Connector for PS 2 keyboard Serial Interface COM1 Connector for a serial interface type RS232 VGA Connector 15 pin VGA monitor LAN 2x RJ45 connector for network USB Slots 4 x USB 2 0 Interface slots to connect peripheral USB devices Sound On Board Line In Line Out and Micro Input isel CAN Interface Integrated CAN PCI interface card with RJ45 CAN Out connector to communicate with isel CAN bus components e g IMDxx CAN IO xx xx The ProNC Remote installation CD contains the hardware driver for the CAN PCI card Normally
5. 0 iSR11 0 C bis 55 C max 90 non condensable IP20 12 V DC desk controller control box desk controller control box use l control box mounting mounting mounting form factor Mini ITX Mini ITX uATX CPU Intel ATOM 230 1 6 GHz Intel ATOM 230 1 6 GHz Intel ATOM 230 1 6 GHz 1 x DDR2 RAM socket 1 x DDR2 RAM socket 1 x DDR2 RAM socket expansion slots Ix PCI HDD 2 5 HDD gt 160GB SATA external power supply DC DC external power supply DC DC PC power supply unit power supply unit jaw min 80W 12V min 80W max 180 Watt IE ME E T Windows Embedded Windows Embedded Windows Embedded peranng sy p POSReady 2009 POSReady 2009 POSReady 2009 Page 3 ISR series User Manual 1x VGA On Board 1x VGA On Board 1x VGA On Board 2 x PS2 mouse keyboard 2 x PS2 mouse keyboard 2 x PS2 mouse keyboard 4 x USB 2 0 4 x USB 2 0 4 x USB 2 0 case front 1 x LAN 10 100MBit 1 x LAN 10 100MBit 1 x LAN 10 100MBit 1 x COM RS232 1 x COM RS232 1 x COM RS232 1 x RCA Audio 1 x RCA Audio 1 x RCA Audio 1 x LPT parallel port 1 x LPT parallel port 1 x LPT parallel port 1 x 9 pin Sub D connector for 1 x 9 pin Sub D connector for 230 115V AC main power PC power supply and external PC power supply CAN IO supply connector power supply connector PC start switch power supply and external PC start switch 1 x socket 8 pin for external PC Start switch HDD LED PWR L
6. 3 ECC low voltage directive Folgende harmonisierte Normen wurden angewandt Following harmonized standards have been applied EN 61000 6 2 2005 EN 61000 4 2 2007 EN 61000 4 4 2004 EN 61000 4 5 2006 EN 61000 4 11 2004 EN 61000 6 4 2007 DIN EN 55011 2007 Dermbach 13 01 2009 4 AF EMV Fachgrundnorm St rfestigkeit f r Industriebereich EMC Generic standards Immunity for industrial environments EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen Entladung statischer Elektrizit t ESD EMC Testing and measurement techniques Electrostatic discharge immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen schnelle transiente elektrische St rgr en Burst EMC Testing and measurement techniques Electrical fast transient burst immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen energiereiche Impulse Surge EMC Testing and measurement techniques Surge immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen Spannungs einbr che Spannungsunterbrechungen EMC Testing and measurement techniques Voltage dips short interruptions and voltage variations immunity tests EMV Fachgrundnorm St raussendung Industriebereich EMC Generic standards Emission standard for industrial environments Industrielle wissenschaftliche und medizinische Hochfrequenzger te ISM Ger te Funkst rungen Grenzwe
7. CNC control panel user manual This connection is necessary for the Power button the status LEDs and the power supply of the TFT To switch the 1SR20 on off use the button on the right side of the control panels case Page 15 ISR series User Manual The power LED green on the front side of the control panel should be on if the 1SR20 is running 7 Maintenance and Cleaning Maintenance The control computers iSRxx series are maintenance free Cleaning Switch off the connected computer and remove the power supply Use a wet soft cloth to clean the display Don t use cleaning agents or abrasives This causes scratches on the LCD monitor Be sure that no dampness comes into the case Page 16 ISR series User Manual 8 EC Declaration of Conformity EC Declaration of Conformity Der Hersteller The manufacturer Ce isel Germany AG B rgermeister Ebert Str 40 D 36124 Eichenzell erkl rt hiermit dass folgendes Produkt hereby declares that the following product Ger teart Device Typ Type Art Nr Product No Steuerrechner iSR control PC iSR iISR10 iSR11 iSR20 ISR10 371060 ISR11 371062 ISR20 371057 mit den Vorschriften folgender Europ ischer Richtlinien bereinstimmt complies with the requirements of the European Directives EG Richtlinie 2004 108 EG EMV Richtlinie EC Directive 2004 108 EC EMC directive EG Richtlinie 73 23 EWG Niederspannungsrichtlinie EC Directive 73 2
8. ED power supply TFT CAN I O board with 16 x digital inputs 8 x digital outputs 1 x 8 bit analog output CAN interface cards TT 1 x CAN PCI interface RJ45 1 x CAN PCI interface RJ45 1 x CAN PCI interface RJ45 1 x RJ45 CAN Out 1 channel 1 x RJ45 CAN Out 1 channel bottom side 1 x RJ45 CAN In 1 channel 1 x RJ45 CAN In 1 channel connector not used for CAN IO module Page 4 ISR series User Manual 3 2 Dimension drawings dimension drawing iSR10 190 dimension drawing iSR11 8 dassssscconrenens JaRRREE Eomsssuann EFF EEEEEFEFFEEEFH 190 Page 5 ISR series User Manual dimension drawing iSR20 Page 6 ISR series User Manual 3 3 Power supply and control connectors 3 3 1 Power supply and control connectors iSR10 BEeseeeegn000000e800000 DMOOBDOe8e88000s8H80000 Aoononosamnnnonmasaass o PHOOPBS00000R0bH800H0 Danoneesannnnmasanon o gooopogascaoooomoegaomoo0 ODPSSROOO0S88S888088R000 OOCo0000000000000000 Dooonoononnnnnonnnonnnnno Bee Dooooonnnnnnnnnnnnnno Ol SEP KO re 9 Pin Sub D connector 3 notused 5 notused o O 6 I2VDC_ Powersupply voltage 12V DC for PC 8 notused o O 9 notused o O The pins 1 and 2 will be used if the iSR is mounted in a control box or a machine In this case you cannot use the PC start button on the front side of the case Please connect functionally the same button with a make contact to the pins Page 7
9. isel From Components to Systems ISR series ISR 10 iSR 11 iSR 20 User Manual isel Germany AG D 36124 Eichenzell B rgermeister Ebert Str 40 06659 981 0 06659 981 776 The information technical data and dimensions contained in this print have been up to date when published Any eventually existing misprints and mistakes cannot be excluded however We are thankful for any suggestion for improvement and indication of mistakes Please note that the used software and hardware descriptions of each individual company are generally subject to protection of trademarks and patent law All rights reserved It is not permitted to reproduce or electronically process duplicate or spread any part of our prints in any way print copy etc without written permission of isel Germany AG Manufacturer isel Germany AG Burgermeister Ebert StraBe 40 D 36124 Eichenzell Tel 06659 981 0 Fax 06659 981 776 Email automation isel com http www isel com Status 09 2009 CB Table of contents 1 Introduction 1 El Saky syno asa a aka Da aan ag aka a ga NA naka BAN ale l 1722 Saey TSU IO INS ee Ga a aan E E l 2 Typen a NS Ga NG a GEN aa AG NE GE Na a an aa Ga aa naa aaa 2 3 PEOOUCE CES CHIP hoN seeiis e E ESAN OEIS aA 3 Sule Technical ata esse ee a A A 3 3 2 TING MS IO MC a WING 8 eae a a 5 3 3 Power supply and Control c nneelers a e E AOE KE aga EEES 7 3 3 1 Power supply and control connectors ISRI1O
10. nnector 1SR2O the integrated PC start button on case front side or the 9 pin Sub D connector on the case bottom side If the operating system s installed you can switch on the iSR and run the operating system If not you have to buy an operating system license and install the operating system yourself Switch on iSR10 iSR1I Press the green button on the front side of the case shortly to switch on iSR10 1iSR11 If the computer runs the button is green lighted chapter Fehler Verweisquelle konnte nicht gefunden werden and 4 1 2 In case of mounting the iSR10 1SR11 into a control box or a machine you have to connect an external PC start button make contact as described in chapters 3 3 1 and Fehler Verweisquelle konnte nicht gefunden werden If the iSR cannot be switched on please check the power supply lines and power supply units Therefore have a look at chapters 3 3 1 and Fehler Verweisquelle konnte nicht gefunden werden Switch on iSR20 via 8 pin connector Connect a button make contact to the pins and 2 Furthermore you can connect your own LEDs 5 VDC to show run status and HDD activity Pay attention to the pin allocation Pay attention to the pin allocation described in chapter Fehler Verweisquelle konnte nicht gefunden werden Using the iSR20 with a isel Control Panel To use the 1SR20 with an isel CNC Control Panel connect the 8 pin plug of the Control Panel with the 8 pin Socket of the 1SR2O see also 1
11. non authorized persons are allowed to put the device into operation The device may only be used for the intended use All work on the module must be executed from authorized personal regarding electrical industry rules and accident prevention regulations Assembly and use of operating material has to be according to the standards of conformity declaration In case of in proper use even the observation the respective rules and standards does not protect against physical damages and damage to property Do not expose the device to high humidity or high vibrations Please take care of the instruction manual Be sure that all users know the instructions Ignoring the instruction manual can lead to damage heavy physical damage or to death Page ISR series User Manual 2 Types The CAN PC s 1SR 10 11 are PC based control computers on a favorable price performance ratio The housings are optimized for control box installation They vary in different configuration features Form Faktor CAN Interface iSRIO 1x PCICAN Interface 1x RJ45 CAN Out Part No 371060 MinilTX iSR11 MiniITX 1 x PCI CAN Interface 1 x RJ45 CAN Out Part No 371062 1 x CAN IO 16x In 8xOut 1x Analog Out nae 1 x PCI CAN Interface 1x RJ45 CAN Out a uATX option Bau None ll 2 x RJ45 CAN Out 2 Kanal CAN Out Interface Page 2 ISR series User Manual 3 Product description 3 1 Technical data Se Se samang JAN iSR1
12. rte und Messverfahren Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement F if a wi K TLA Hugo Isert Vorstandsvorsitzender chairman Page 17 ISR series User Manual 9 Bibliography 1 CNC Control panel user manual status 09 2009 User manuals and operating instructions for download you can find on www isel data de manuals Page 18
13. the drivers will be installed during the initial operation of the control PC LPT connector SubD25 pin socket printer port PC Start button Switch on iSR10 green lighting of the button signalizes computer is on Page 11 ISR series User Manual CAN IO module 1 2 3 4 5 6 7 5 GND pin left to right 1 GND 2 GND digital mput port 1 digital output port pin left to right In In2 In3 In4 In5 In6 In7 f r Start Taste Ing f r Stop Taste Pin left to right 1 Outl Out2 Out3 Out4 Out5 Out6 Spindel Start Out7 Lampe Start Out8 Lampe Stop 24VDC 7 analog output 8 Bit left to right pin left to right 24V 1 Analog 24V 2 GND 24V 24V OO I NON BUN m left to right In9 In10 Inl In 13 In 14 In 195 p l 2 3 4 In 12 5 6 7 8 In16 Page 12 ISR series User Manual Digital input wiring The binary user inputs are realized using 24V DC process voltage Do not short 24V DC reference potential of the PC with GND or case ground intern extern The binary user inputs must be wired as po wee fe shown opposite WA InX means Input to 8 In x The current load amounts 8mA per Input N Digital output wiring The binary user inputs are realized using 24V DC process voltage Integrate outputs in your application as follows intern extern 24VDC The maximum load of the relay outputs is 5A Analog output wiring
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