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User Manual 100526

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1. User Manual Battery Tester Type ATGB SAFETY INSTRUCTIONS The following general safety instructions must be followed in all of the device s operating phases Not following these safety regulations special warnings or operating instructions in the product handbooks is a violation of safety standards manufacturer specifications and the intended use of the device BMZ is not responsible for damages arising from non observance of these guidelines General Never use this product in a manner not specified by the manufacturer The effectiveness of this product s safety equipment can be impaired if it is operated other than as described in the instructions Environmental conditions According to safety approvals the ATGB is permitted for the following operating conditions Stationary equipment in buildings Ambient temperature range 0 50 C Maximum relative humidity 90 non condensing Operating altitude up to 3 000 m Pollution degree 2 Safety and warning symbols DAM CAUTION Live parts danger of electric shock or energy d Handbook symbol The device or parts of the device are indicated with this symbol if the user must look up instructions in the handbook Live parts with dangerous voltage Ground connection no protective earth e g ground connection to a consumer load User Manual Battery Tester Type ATGB O Termi
2. 4 1 1 1 9 a Menu Battery discharge peak current and Ri measurement Line 1 DI SCHARGE PEAK CURR Line2 Curr peak 88 88A Line 3 Peakti me 8888ms Line 4 Line 5 Ri MEASURING Line6 Testcurr 1 88 88A Line7 Testcurr 2 88 88A Line 8 The lt key takes you back to the battery discharging parameter menu see 4 1 1 1 8 Line 1 Name of the Discharge peak current submenu Line 2 Setting the discharge current peak as a numerical value Line 3 Setting the time for the discharge current peak as a numerical value The settable time range is limited by the battery s nominal voltage Line 5 Name of the Ri measuring submenu Line 6 Setting Ri test current 1 as a numerical value Line 7 Setting Ri test current 2 as a numerical value To determine the battery s internal resistance the battery voltage is measured which is set after 3 sec if the battery is discharged with Ri test current 1 11 and 2 12 Ri U1 U2 12 11 4 1 1 1 9 b Battery discharge reconditioning menu Line 1 RECONDI TI ONI NG Line 2 Di sch curr F88 88A Line 3 End vol cell 8 88V Line 4 Line 5 Line 6 Line 7 Line 8 The lt key takes you back to the battery discharging parameter menu see 4 1 1 1 8 User Manual Battery Tester Type ATGB Line 1 Name of menu Line 2 Setting the discharge reconditioning c
3. User Manual Battery Tester Type ATGB Line 6 mi n Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Setting the pause as a numerical value Lines 5 and 6 Setting the unit for the pause 4 2 1 1 3 WIDO1 function menu Function for repeating the program steps in which the program sequence jumps back to the step from which the count corresponding to the parameter choice for the program sequence is repeated If the count 9999 is chosen for the parameter the repetition occurs with unending frequency With this function the following function data sets are recorded Measured value 1 Number of the repetition with timestamp Line 1 PROGRAM FUNCTI ON Line2 Name Repetit WI D01 Line3 Count gt 8888 Line 4 From St ep 88 Line 5 Line 6 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Setting the repetition count as a numerical value Line 4 Setting the program step 1 48 from which the program sequence should be User Manual Battery Tester Type ATGB repeated as a numerical value 4 2 1 1 3 ENDO1 function menu Every program ends with this function The ATGB returns from the program run to the idle state This function must always
4. Name of menu Line 2 Number of the program message line 1 6 Line 3 Line content max 20 characters Lines 4 7 Selection keys for name entry capital letters only 4 2 4 2 3 Program message preview menu Line 1 PRG MESSAGE PREVIEW Line 2 No 6 Line 3 VOLTAGE IS Line 4 TOO LOW Line 5 Line 6 Line 7 Line 8 User Manual Battery Tester Type ATGB All keys lead back to the program message structure menu see 4 2 4 2 The program messages are inserted into the program sequence with program function MELO1 Line 1 Name of menu Line 2 Number of program message Lines 3 8 Program message lines 1 6 as a preview 4 2 5 Program message deletion menu Line 1 DELETE PRG MESSAGE Line 1 DELETE PRG MESSAGE Line 2 Line 2 Back 1 Line 3 gt 1 CAPACITY OK Line 3 gt 6 VOITAGE NOT OK Line 4 2 CAPACITY NOT OK Line 4 7 Line 5 3 RI OK Line 5 8 Line 6 4 RI NOT OK Line 6 9 Line 7 5 VOITAGE OK Line 7 10 Line 8 Next 2 Line 8 Next The lt key takes you back to the program menu see 4 2 Line 1 Name of menu Line 2 To previous page Line 3 7 Options for deleting the available program messages After selection of a program message with the OK key the key must be changed to the right and the OK key pressed again The deletion can be cancelled with the key The serial numbering of the prog
5. 0s Line 8 PEAK DISCHARGE CURRENT Peak current gt 0 00A Duration 3ms Ri condition Test current 1 0 13A Test current 2 0 91 A After the battery settings comes the battery program with its respective functions First the program must be selected by confirming with the or D key Then comes the PROGRAM MENU which consists of three sub functions e Select Edit gt The available program names can be viewed The respective program functions can be monitored and changed e Create gt Before selecting or editing the program name must always be created User Manual p Battery Tester Type ATGB pele Then new programs can be created e Delete gt Deletes existing program names in the DELETE PROGRAM menu After creation is confirmed the CREATE PROGRAM MENU comes up The first program name can be created or old program names with their corresponding numbering can be viewed and more new programs names can be created There are selection keys for name entry capital letters only The following illustrations clarify these descriptions Line 1 SELECTION MENU CREATE PROGRAM CREATE PROGRAM Line 2 Battery No 1 Line 3 Program D1 Name gt Line 4 Measured data Line 5 Device settings 1234567890 Line 6 Information ABCDEFGHIJKL Line 7 MNOPQRSTUVWX Line 8 YZ 3 lt gt CREATE PROGRAM Line 1 CREATE PROGRAM No 1 Line 2 Name CYCLE30 Line 3 1 CYCLE30 Line4 2 CYCLE1 1234567890 Escape
6. 1 2 Line 1 Name of menu Line 2 Name max 15 characters of function as information Line 3 Setting the discharge current at the beginning of the discharge time Line 4 Setting the discharge current at the end of the discharge time Line 5 Setting the discharge time Lines 6 8 Options for the discharge time unit With this function the following function data set is recorded Measured value 1 Capacity removed with timestamp at the end of discharge time in mAh User Manual Battery Tester Type ATGB 4 2 1 1 3 Condition functions 4 2 1 1 3 BBLO1 function menu Line 1 PROGRAM FUNCTI ON Line 2 Name Con emp BBLO1 Line 3 Condition Line 4 Battery discharge Line 5 Line 6 lf passed step 88 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Lines 3 and 4 Query condition Line 6 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value 4 2 1 1 3 BBVO1 function menu Line 1 PROGRAM FUNCTI ON Line 2 Name Con full BBVO1 Line 3 Condition Line 4 Battery charge Line 5 Line 6 If passed step 88 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as informa
7. ATGB option the menu is changed only with the gt key If it is a plain menu item it can also be selected with the OK key With the key you can exit a menu again With the key combination T 1 you can jump from the work menu to a menu s last altered setting Il 5 E U lm lx ot E C 1 6 Returning to a menu When there are no more changes to be made after a maximum of 60 sec all menus jump back to the work menu With the key combination Ed gt you can jump back to the menu position that you have just jumped out of 1 7 Locking To prevent unwanted changes to the settings there is a lock that can be activated and deactivated with the key combination V Ok However the lock must then be turned on in the display settings menu see 4 4 1 2 Turning on Line 1 Line 2 iz Line 3 Line 4 d Line 5 Line 6 Line 7 Type 1200 Line 8 Vers 2 00 1 10 After the ATGB has been turned on the upper activation menu appears for 2 sec before changing automatically to the work menu see 3 Line 1 5 ATGB logo Line 6 Empty line Line 7 Device model Line 8 Device and program version User Manual Battery Tester Type ATGB 3 Work menu Line 1 Bat BAT 1 12V Line2 Prg LIFE CYCLE Line 3 gt Start Line4 Nol 88 888V Meas Line
8. Battery charge and discharge current 1 5 mm Battery voltage measurement 0 5 mm FM 9W4S K120 FMP 0065103 4 mm tower plug rated current 24 A Rated voltage 60 Vpc Clamp area to 9 5 mm Rated current 25 A Rated voltage 60 Voc Cable PVC 1000 mm 1909 0 50 C 10 to 70 C 30 90 RH non condensing 8 1 3 Picture Quick start cable User Manual Battery Tester Type ATGB The quick start cable ATGB operating with quick start cable 8 2 Battery plug Battery plug Schematic view and photo A1 Batt Pol A2 Batt Pol A3 Charge voltage Pol not connected A4 Charge voltage Pol not connected Pin1 Battery voltage measurement Pol Pin2 Battery voltage measurement Pol Pin3 Battery temperature 1 Pt1000 not connected Pin4 Battery temperature 2 Pt1000 not connected Pin5 not connected User Manual Battery Tester Type ATGB
9. Line 1 CREATE BATTERY Line 2 No 1 No 1 Line 2 Line 3 Name gt Name gt US 18650VTC Line 3 gt 1 US 18650VTC Line 4 Line4 2ANR 26650 Line 5 1234567890 Escape 1234567890 Escape lier 3A123 ree ABCDEFGHIJKL Enter ABCDEFGHIJKL Enter lier 4BATT4 me MNOPQRSTUVWX Bkddl MNOPQRSTUVWX Bkddl Line7 5BATTS5 ine 8 YZ lt gt Delete YZ Je Delete Line 8 next After the battery name has been adopted with the key the BATTERY SETTINGS window opens automatically This menu consists of the battery s name type chemistry specific values connection and the charge and discharge parameters Here the battery type can be entered The following sequence must be adhered to First enter the chemistry second the specific values and third the other parameters This entry is done line by line with the cursor gt and with 0K or gt the respective data are confirmed see field 1 in the illustration below BATTERY SPECIFIC VALUES On Line 2 see Cells in series in field 2 of the following chart User Manual Battery Tester Type ATGB confirmation must be made with ex Then comes entry of the cell count in series with the y key or ch by which the value is adopted again with 0x The same principle applies to the rest of the data confirmation and adoption using the key Here the series has 5 batteries With this the ATGB automatically gives the maximum and minimum nominal volta
10. The lt key takes you back to the program menu see 4 2 Line 1 Name of menu Line 3 7 Options for various programs that can be edited The gt key takes you into the program structure menu see 4 2 1 1 where the program structure and each individual program step can be altered Line 8 To the next submenu if more than six programs have been registered 4 2 1 1 Program structure menu Line 1 PROGRAM STRUCTURE Line 1 PROGRAM STRUCTURE Line 2 DPrg CAPACI TYTEST Line 2 Back 1 Line 3 1 Charge LADO1 Line 3 6 Message MELO Line 4 2 Pause PAUO1 Line 4 7 Message MELO Line 5 3 Discharge ENLO1 Line 5 8 Charge LADO1 Line 6 4 Pause PAUO1 Line 6 9 End ENDO1 Line 7 5 Con cap BKA01 Line 7 10 Line 8 Next 2 Line 8 Next 3 User Manual Battery Tester Type ATGB The lt key takes you back to the program selection menu see 4 2 1 Line 1 Name of menu Line 2 Name of program The gt key takes you into the program menu see 4 2 1 1 1 where the program name can be altered Line 3 7 Menu items for various program steps that can be edited The gt key takes you into the program step menu see 4 2 1 1 2 where each program step can be specified and altered Line 8 To the next submenu if more than five steps are used When creating a program a program name must always be entered first Then each program step is entered The program step paramet
11. and to a steep rise in internal pressure As a result the battery s life decreases or it can explode 5 3 Peak current and internal resistance measurement User Manual Battery Tester Type ATGB With the ATGB it is possible to determine a battery s internal resistance and during discharge to set a peak current up to 50 A and the duration As an example during discharge a peak current of 20 A should be tested with a duration of 10 ms The internal resistance must also be determined For this purpose in the DISCHARGE PARAMETERS window the item peak current Ri Best must be confirmed Through PEAK DISCHARGE CURRENT the so called peak current and peak duration must be entered The following chart shows the structure Line 1 DISCHARGEPARAMETERS PEAK DISCHARGE CURRENT Line 1 PROGRAM STEP Line 2 Discharge current 0 91A Peak current gt 20 00 A Line 2 back Line 3 End volt cell 3 00V Peak duration 10ms Line3 Cond Cap BKAO1 Line 4 Target capacity 80 Line 4 Cond t c BKAO02 Line 5 Temp band 5 45 C Ri condition Line 5 Cond r v BNLO1 Line 6 Meas inter 1 0s Test current 1 0 15A Line6 Cond Ri c BRIO1 Line 7 Peak current Ri cond Test current 2 0 95A Line 7 Pause PAUO1 Line 8 Line 8 next a Cc PROGRAM FUNCTION PROGRAM STRUCTURE Line 1 PROGRAM STRUCTURE Name Cond Ri C BRIO1 D gt Prg DISCHARGE PEAK Ri Line 2 back 1 Nom in res Ri 200mQ 1 Discharge ENLO1 Line3 6 End ENDO1 Conditi
12. be entered as the last program step Line 1 PROGRAMM FUNCTI ON Line 2 Name End ENDO1 Line 3 Line 4 No se ttings Line 5 Line 6 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 4 Information that no settings exist 4 2 2 Program creation selection menu Menu 1 Page Menu 2 5 Page Line CREATE PROGRAM Zeile1 CREATE PROGRAM Line 2 Zelle 3 Back 1 Line3 gt 1 CHARGE Zeile 3 6 RECONDI TI ONI NG Line 4 2 DI SCHA RGE Zeile 4 7 Line 5 3 CAPACI TYTEST Zeile 5 8 Line 6 4 DC RESISTANCE Zeile 6 9 Line 7 5 CYCLE 50 Zeile 7 10 Line 8 Next 2 Zeile 8 Next 3 The lt key takes you back to the program menu see 4 2 User Manual Battery Tester Type ATGB Line 1 Name of menu Line 3 7 Option items for the free program positions 1 25 which in numerically sorted series appear left of the name The OK or gt key selects a program position and changes one in the program creation menu see 4 2 2 1 in which the name of the new program is entered Line 8 To the next submenu if more than five programs have been registered 4 2 2 1 Program creation menu When creating a program a program name must always be entered first in one of the ATGB s two languages German English The program name is the only creation characteristic used Then each pr
13. li 3 CYCLE2 ABCDEFGHIJKL Enter anes TEE MNOPQRSTUVWX Bkddl Line7 D5 YZ 35 lt gt Delete Line 8 next After allocation of the program name the other desired functions are called up in PROGRAM STRUCTURE such as Charge LADO1 Discharge ENLO1 Pause PAUO1 and Repetition WIDO1 In this example the parameters for the aforementioned functions other than WIDO01 have been adopted automatically by the ATGB On the other hand in Line 7 of field 3 the charging capacity for LADO1 has been set manually at 30 The following table clarifies the precise configuration of the program sequence CREATE PROGRAM NAME Line 1 PROGRAM STRUCTURE Line 1 PROGRAM STRUCTURE No 1 Line 2 Prg CYCLE 30 Line 2 Prg CYCLE 30 Name CYCLE 30 Line3 Ei Line 3 1 LADO1 Line 4 Line 4 2 PAUO1 1234567890 Escape Line 5 pies S ENCON O gt P Line 6 Line 6 4 PAUO1 ABCDEFGHIJKL Enter p0 gt 7 Line7 5 LADO1 MNOPQRSTUVWX Bkddl In VE tee SEH Delete Lines e wibot Finally the exact desired battery and program name must be selected and confirmed with the cursor gt If everything has been set correctly and the battery pack has been connected to the ATGB the User Manual Battery Tester Type ATGB complete program can be started After start up depending on the charging or discharging process the following display appears Line 1Battery US 18650VTC Line 1Battery US 18650VTC Line 2 Prg CYCLE 30 Lin
14. lt nominal internal resistance specific values measured internal resistance nominal internal resistance specific values measured internal resistance gt nominal internal resistance specific values Zeile 1 PROGRAM FUNCTI ON Zeile2 Name Con Ri m BRIO1 Zeile3 Nom Ri 8888 MQ Zeile4 Condition Zeile 5 Act lt gt Nominal User Manual Battery Tester Type ATGB Zeile 6 Ri lt gt Ri Zeile 7 Zeile8 f passed step 88 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Display of Ri nominal internal resistance set in the selected battery s specific values as information Lines 5 and 6 Options for the condition Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value With this function the following function data set is recorded Measured value 1 measured internal resistance in mQ 4 2 1 1 3 BSP01 function menu Line 1 PROGRAM FUNCTI ON Line 2 Name Con Vol BSPO1 Line 3 Rech vol gt 88 88V Line 4 Condition Line 5 Bat lt 2 Matching Line 6 vol P lt gt vol Line 7 Line 8 If passed step 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Setting th
15. 0 cells in series 3 3 V 39 6 V 1 12 cells in series 2 3 V 34 5 V 1 15 cells in series The parallel count is not set and must be recorded through the battery capacity 7 For definition of the battery s connection type 2 wire battery without charging circuit 3 wire with recharge electronics in the positive feed line mutual negative connection with the battery 3 wire with recharge electronics in the negative feed line mutual positive connection with the battery 4 wire with separate battery connection and recharge electronics connection Bat PCB LE Ont 230V Bat PS LC R Bat i RLY PCB Bat O 2 wire charge LE Bat 2 wire discharge 3 wire P charge PCB LE Bat 2 230V kadi PS C pes Ladt g Bat be Bat D 3 wire P discharge Batt A ka E 230V z rn gt a at PS 4 _ PCB Bat Lade E Lad J lt oO User Manual Battery Tester Type ATGB 3 wire N charge 3 wire N discharge Bat Bat ij a bada Se 230V A E D
16. 3 Option for rebuilding the factory settings with which the ATGB was delivered by the BMZ company Then the ATGB performs a reset 4 4 5 Calibration menu Line Line Line Line Line 1 CALIBRATION MENU 2 Battery temperature 3 4 5 User Manual Battery Tester Type ATGB Line 6 Line 7 Line 8 The lt key takes you back to the device settings menu see 4 4 Line 1 Name of menu Line 2 Menu item Battery temperature see 4 4 5 1 for calibrating the battery s temperature measurement 4 4 5 1 Battery temperature calibration menu Line 1 BATTERY TEMPERATURE Line 2 Actual temperature Line 3 of battery set Line 4 Line 5 Line 6 Act temp D 888 8 Line 7 0 100 C Line 8 The lt key takes you back to the Calibration menu see 4 4 5 Line 1 Name of menu Line 2 Setting the actual battery temperature that the ATGB accepts for aligning its temperature measurement 4 4 6 Release menu Line 1 RELEASE MENU Line2 Release level 1 6 Line 3 Put in No 8888 Line 4 Cha nge No 8888 Line5 Release level 2 6 Line 6 Put in No 8888 Line 7 Cha nge No 8888 Line 8 User Manual Battery Tester Type ATGB The lt key takes you back to the device settings menu see 4 4 Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line 7 Name of menu Display of Release level 1 status 8 locked activ
17. 4 gt 2 gt BATTERY 2 Line 4 7 Line 5 3 BATTERY 3 Line 5 8 Line 6 4 BATTERY 4 Line 6 9 Line 7 5 BATTERY 5 Line 7 10 Line 8 Nex t 2 Line 8 Next 3 The lt takes you back to the battery selection menu see 4 1 Line 1 Name of menu Line 2 To previous page Line 3 7 Options for deleting the available battery data sets After selection of a battery data set with the OKI key the gt key must be changed to the right and the OK key pressed again The deletion can be cancelled with the key The serial numbering of the data set will not be changed Line 8 To the next page 4 2 Program menu Line 1 PROGRAM MENU Line 2 gt Choose edit Line 3 Create Line 4 Delete Line 5 Line 6 Program messages Line 7 Create Edit Line 8 Delete The lt key takes you back to the selection menu see 4 Line 1 Name of menu Line 2 Menu item Select and edit see 4 2 1 a program User Manual Battery Tester Type ATGB Line 3 Menu item Create see 4 2 2 a program Line 4 Menu item Delete see 4 2 3 a program Line 7 Menu item Create and edit see 4 2 4 a program message Line 8 Menu item Delete see 4 2 5 a program message 4 2 1 Program selection menu Line 1 PROGRAM SEL ECT ON Line 2 Line 3 gt 1 CHARGE Line 4 2 DI SCHARGE Line 5 3 CAPACI TYTEST Line 6 4 DC RESIST ANCE Line 7 5 CYCLE 50 Line 8 Next 2
18. 5 Curr 88 888B Menu Line6 Temp 888 8 C Une Char 888888mAh ae Line 8 888 8 Line 1 Name of selected battery max 15 characters If a battery name is chosen one goes directly to the battery selection menu see 4 1 1 and another battery can be selected Line 2 Name of selected program max 15 characters If the program name is chosen one goes directly to the program selection menu see 4 2 1 and another program can also be selected Line 4 The left half shows the battery s present terminal voltage Line 5 The left half shows the present charging current 2 wire system only and the discharging current On 3 and 4 wire systems the supply current of the battery s recharge electronics is shown Line 6 The left half shows the battery s temperature measured with a Pt1000 sensor Line 7 The left half shows the charge directed to or discharged from the battery Line 8 The left half shows the charge directed to or discharged from the battery as a percentage of nominal capacity Lines 3 5 The right half shows three options The Start option launches the selected program While the program is running the option changes from Start to Quit which allows the currently running program to be exited If there is a malfunction this option changes to Quit in order exit the malfunction The menu item Meas leads to the operational data set of the last program run collected by measurement value stora
19. 7 Battery charging parameter menu The menu is structured in various ways depending on the chemistry type selected The key takes you back to the battery settings menu see 4 1 1 1 2 wire connection Lithium and lead battery nickel battery Nickel battery le RABEL NG PARAME TER Line 1 CHARGING PARAMETER Line 2 max chr vol PS 88V Line 2 Char curr gt 88 88A Line 3 Recharge vol 8 88V Line 3 Com eine es 8 88A Line 4 Voltage per cell Es E Line 5 Char curr 88 88A ade Seale ae ee i Line 5 dTemp dt 8l8 C min Line 6 End of char 88 88A f E e Line 6 AU cell 88 mV Line 7 Temp band 88 88 C Une fTemp Band 88 88 C e Meas iater y i E Line8 Meas interv 888 8s Line 1 Name of menu Line 1 Name of menu Line 2 Setting the max charging voltage Line 2 Setting the charging current per battery cell The setting range is limited by the chemistry type Line 3 Setting the recharge current per Line 3 Setting the compensation charge battery cell The setting range is current limited by the chemistry type User Manual Battery Tester Type ATGB numerical value for the battery measurement values during charging Line 4 Voltage per cell Line 4 Empty line Line 5 Setting the charging current as a Line 5 Setting the end of charge numerical value criteria Temperature rise dTemp dt Line 6 S
20. 8 Battery discharging parameter menu Liion and lead Battery Nickel Battery Line 1 DI SCHARGE PARAMETER Line 1 DI SCHARGE PARAMETER Line 2 Disch curr P88 88A Line 2 Disch curr D88 88A Line 3 End vol cell 8 88V Line 3 End vol cell 8 88V Line 4 Target capac 888 Line 4 Target capac 888 Line 5 Temp band 88 88 C Line 5 Temp band 88 88 C Line 6 Meas interv 888 8s Line 6 Meas interv 888 8s Line 7 Curr peak Ri meas Line 7 Curr peak Ri meas Line 8 Line 8 Reconditioning The menu is structured in various ways depending on the chemistry type selected The key takes you back to the battery settings menu see 4 1 1 1 Line 1 Name of menu Line 2 Setting the continuous discharge current as a numerical value Line 3 Setting the end of discharge voltage per cell The setting range is limited by the chemistry type Line 4 Setting the capacity to be reached during discharge Line 5 Setting the battery s permissible temperature band during discharging The setting range is limited by the chemistry type Line 6 Setting the sampling time as a numerical value for the battery measurement values during discharge Line 7 Menu item Discharge peak current and Ri measurement see 4 1 1 1 9 a Line 8 Only for nickel batteries menu item Reconditioning see 4 1 1 1 9 b User Manual Battery Tester Type ATGB
21. Bkddl Line8 YZ 4 d Delete The lt key takes you back to the menu for creating and editing program messages see 4 2 4 If the name created is not confirmed with Enter the program goes directly to the program message structure menu see 4 4 2 2 to specify the content of each line of the message The program messages are inserted into the program sequence with program function MELO1 Line 1 Name of menu Line 2 Serial number of the program message Line 3 Name of program message max 15 characters at least one character must be entered The program message itself is written in the program message structure menu see 4 4 2 2 The name entered for the program message is automatically transferred to the other languages so that when the ATGB s language settings are changed a program message name can be displayed for the other language also if it has not been entered User Manual Battery Tester Type ATGB Lines 4 7 Selection keys for name entry capital letters only 4 2 4 2 Program message structure menu Line 1 PRG MESS STRUCTURE Line 2 PName VOLTAGE NOT OK Line 3 Line 1 Line 4 Line 4 Line 2 Line 5 Line 5 Line 3 Line 6 Line 6 Line 7 Preview Line 8 The lt key takes you back to the menu for creating and editing program messages see 4 2 4 The program messages are inserted into the program sequence with program function MELO1 Line 1 Name of menu L
22. Line 5 Function ENLO1 Line 5 Function ENLO1 Line 6 Temp 22 7 Line 6 Measured value 2 15 739V Line 6 Measured value 3 19 962A Line 7 Charge OmAh Line 7 back Set no Line 7 back Set no Line 8 0 0 Line 8 next 1 Line 8Dnext 2 Line 1 MEASURED DATA Line 1 MEASURED DATA Line 1 MEASURED DATA Line 2 Battery US 18650VTC Line 2 Battery US 18650VTC Line 2 Battery US 18650VTC Line 3 Prg DISCHARGE PEAK Ri Line 3 Prg DISCHARGE PEAK Ri Line 3 Prg DISCHARGE PEAK Ri Line 4 Time 59 4s Line 4 Time 65 3s Line 4 Time 124 7s Line 5 Function ENLO1 Line 5 Function BRIO1 Line 5 Function LADO1 Line 6 Measured value 1 15mAh Line 6 Measured value 1 223mQ Line 6 Measured value 1 15mAh Line 7 back Setno Line 7 back Setno Line 7 back Set No Line 8D gt next 3 Line 8 next 4 Line 8 next 5 6 Technical data Input 100 V 240 V 50 Hz 60 Hz Output 1 for the battery Voltage 0V 48V Charging current 0 A 10 A max 200 W Discharge current 0 A 10 A max 200 W Peak current at discharge to 50 A Output 2 charging device in battery gt power supply unit simulated by ATGB Voltage 1 5 V 48 V Current 0 A 10 A max 200 W User Manual Battery Tester Type ATGB Battery technologies NiCd NiMh Lead Li lon LiFePh Li Titanate 1 2 V 36 V 1 30 cells in series 2 V 36 V 1 18 cells in series 3 7 V 37 V 1 1
23. Manual Battery Tester Type ATGB 4 1 1 1 1 Battery name creation menu Line 1 CREATE BATTERYNAME Line2 No 888 Line 3 Name gt ABCDEFG Line 4 Line5 1234567890 Es cape Line6 ABCDEF GHIJKL Enter Line 7 MNOPQRSTUVWX Bk ddl Line8 YZ lt Del ete The lt key takes you back to the battery name creation selection menu see 4 1 1 If the name created is not confirmed with Enter the program goes directly to the battery settings menu see 4 1 1 1 in order to set the battery parameters Line 1 Line 2 Line 3 Name of menu Serial number of battery data set Name of battery max 15 characters at least one character must be entered The rest of the battery s parameters are set in the battery selection menu see 4 1 1 Lines 4 7 Selection menu for name entry capital letters only 4 1 1 1 2 Battery name menu Line 1 BATTERY NAME Line2 Name BATTERY 1 Line 3 Line 4 Line5 1234567 890 Escape Line6 ABCDEFG HIJKL Enter Line 7 MNOPQRS TUVWX Bk ddl Line8 NZ _ lt D Del ete The lt takes you back to the battery settings menu see 4 1 1 1 Line 1 Name of menu Line 2 Name of battery max 15 characters which can be changed User Manual Battery Tester Type ATGB Line 5 8 Selection keys for name entry capital letters only 4 1 1 1 3 Battery type menu Li
24. S z gt as LE fe fs ess Bat E C l Bat Lade 7 O mad 4 wire charge 4 wire discharge PCB printed circuit board LE recharge electronics PS power supply RL load 8 Accessories 8 1 Quick start cable The quick start cable comes standard with the ATGB the item number in BMZ is 13558 8 1 1 ATGB connection diagram and quick start cable ATGB Akku Akku ohne Ladeschaltung LS Spannung 5 Vorspg A A E Akku Spg Messung Pol om Akku Pol A1 kd H Akku Pol A2 Schnellstartkabel A E Akku Spg Messung Pol y Ladespg Pol AAL 3 T Akku Temp 1 Pt1000 A Yala nl Akku Temp 2 Pt1000 4 aen E This connection diagram shows The quick start cable consists of two wires Battery and Battery see 8 1 2 for the exact technical data It contains no temperature sensor When charging NiMh and NiCa battery technologies first User Manual Battery Tester Type ATGB deactivate the dTemp dt charge parameter BATTERY SETTINGS gt charge parameters Otherwise an error message will be issued 8 1 2 Quick start cable specification Packing Cross section Socket Power contacts 20 A Battery Alligator clips Material Length Weight Operating temperature Storage temperature Humidity For batteries with 2 wire connections LIFYY control cable highly flexible
25. U ooooooccnnnccnnnnonnnnnnnnnnnnnnnona nena nena non n cnn conc ona conan rn aran aran anna ncrnnnos 42 4 2 2 1 Progr m creatio MENU ii a d 43 42 3 Program deletion Menu a A S a LE NEA S 44 4 2 A Program message Rente dee DEENEN aeeie iE atap Eiee edd haved 44 4 2 4 1 Program message name creation Wien 45 4 2 4 2 Program message structure ien 46 4 2 4 2 1 Program message name ment 46 4 2 4 2 2 Program message structure line ment 47 4 2 4 2 3 Program message preview Dien 47 4 2 5 Program message deletion menu 48 4 3 MEASURED DATA MENU heia ianea en A ARANE aa EAEEREN A E E a aar Eear a ARA ANE aani 48 4 3 1 Program sequence measured value MENU eseceseseeeseseeeseeeseeeseeeseeceseceseceseceseeeseesseessaeesaeenaees 49 4 3 2 Measured data View ment 50 4 4 DEVICE SETTINGS MENU 50 EEN 51 KEE 51 ARI Factory SCUINGS MENU A A is 52 443 C libration MENU A 52 4 4 5 1 Battery temperature calibration MENU eceseceeseeeseceseeeseceseeesnecesecesecuseceseeeseeeesessaeesaeenaeensees 53 ARO Release Menu misora aiias bode NEEN tea bah cna Oh lAs 53 4 5 INFORMATION MENU ira cscs ooo at recado ce dee cosbusedadencsse ocssBeskalincbeecostenebsdonticessssdacbacenedse coccion 54 5 SAMPLE PROGRAM QUICK START GUIDE csscsscssesssssscscssssssssscessssscesessssescesesooes 55 5 1 Ce e EE 55 EECH KEENT Seege ENEE EE 59 5 3 PEAK CURRENT AND INTERNAL RESISTANCE MEASUREMENT 59 6 TECHNICAL DATA oocnnocconionio
26. acity discharge parameters User Manual Battery Tester Type ATGB Battery capacity lt Target capacity discharge parameters Battery capacity Target capacity Battery capacity gt Target capacity Battery capacity gt Target capacity discharge parameters Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line 7 Line 8 discharge parameters discharge parameters PROGRAM FUNCTI ON Name Con t c BKAO 2 Target cap 888 Condition Bat lt gt Target cap P lt gt cap lf passed step 88 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Display of the target capacity set in the discharge parameters of the selected battery as information Lines 5 and Options for the condition 6 Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value 4 2 1 1 3 BNLO1 function menu Condition function for querying the recharge current to be set as the charge parameter for lithium and lead batteries With the 3 and 4 wire connection types and nickel batteries the program sequence is cancelled with an error message Battery voltage lt Recharge current charge parameters Battery voltage lt Recharge current charge parameters Battery voltage gt Recharge curre
27. an be selected The empty triangle is the cursor symbol During a menu change the cursor remains at the most recently selected item 1 2 Setting numerical values A settings numerical value is selected by placing the cursor gt on it and using the OK key to confirm it Once it has been selected the cursor blinks with a frequency of 1 Hz The numerical value is set with the A and Y keys The OK key confirms the set value and then the cursor stops blinking Use the lt key to reject the change in value and restore the original value 1 3 Selecting a function Select an option by placing the cursor on it Pressing the key confirms the option selection The selection is shown by a solid triangle gt If the cursor gt and the option indicator gt are on the same function the display switches between the option indicator and the cursor at a speed of 1 Hz 1 4 Importing settings Settings and numerical values are basically imported with the key If the setting has not been not imported within 20 sec after the last change with the key it will be rejected and the old value used again Another function is automatic import of numerical values if they have not been changed in more than 20 sec Automatic import is selected in the display settings menu see 4 4 1 1 5 Changing menus Change menus by moving the cursor gt to the menu item If the menu simultaneously offers an User Manual Battery Tester Type
28. attery discharge in program sequence last specified Ri internal resistance User Manual Battery Tester Type ATGB Line 7 Number of program steps currently being performed Line 8 View measured data 4 3 2 Measured data view menu Line 1 VI EW MEASURED DATA Line 2 Bat BATTERIE 1 Line 3 Prg CYCLE 50 Line 4 Time 88888888 8s Line 5 Function LADO 1 Line 6 M value 8 888888 Line 7 Datano Line 8 Next 1 The lt key takes you back to the measured data menu see 4 3 Line 1 Name of menu Line 2 Name of battery whose function data sets have been recorded Line 3 Name of program with which the function data sets have been recorded Lines 4 6 Value of the function data set that has been stored Line 7 To previous data set Line 8 To next data set The USB port is for direct communication with the battery testing device in order to perform settings and read measured values The USB port is used as a virtual RS232 interface 4 4 Device settings menu Line 1 DEVICE SETTINGS Line 2 DDi splay settings Line 3 Factory settings Line 4 Calibration Line 5 Rel ease Line 6 Line 7 Line 8 User Manual Battery Tester Type ATGB The lt key takes you back to the selection menu see 4 Line 1 Name of menu Line 2 Menu item Display settings see 4 4 1 Line 3 Menu item Factory settings s
29. ay imports are readily available and are even used by laypeople While most makes of battery are equipped with an internal cell shut off that permanently cuts the circuit under high pressure many battery makes do not offer this protective device Many makes also do not use a separator for disconnection during high temperatures Often such internal safety features are left out due to cost considerations When charging and discharging lithium ion cells or battery packs adhere to the following guidelines Otherwise fire explosion and injury damage may occur User Manual Battery Tester Type ATGB Warning for charging lithium ion cells and packs Never connect the cells parallel and or in series if they are not constructed for it If there is an error the batteries can overload and thereby overheat which can start a fire A battery cell without a safety switch must never be charged or discharged Each cell must be monitored separately If there is an irregularity the power must be shut off During charging and discharging provide the battery with a temperature sensor Combine only cells that match each other and have the same charge status Be especially careful with battery packs of an unknown make Not all makes contain safety features that can protect the cells under load During the test place the battery specimen in a well ventilated fireproof container Never leave the battery unsupervised dur
30. current set in the charging parameters With parameter 1 the duration of the compensation charge can be set with the zero value the compensation charge never stops The battery s temperature is monitored and if there is an error the function is cancelled Line 1 PROGRAM FU NCTI ON Line 2 Name Comp chr EHLO1 Line3 Compensati on Line4 Charge time D h Line 5 Line 6 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name max 15 characters of function as information Lines 3 and 4 Setting the duration of the compensation charge as a numerical value At the zero value the compensation charge doesn t stop during the period User Manual Battery Tester Type ATGB 4 2 1 1 3 ENLO1 function menu Function for discharging the battery with three selectable end of discharge functions discharge time loss of capacity and battery data The end of discharge battery data criterion has the highest priority That means that even if both of the other criteria have been selected discharging will end as soon as the criteria corresponding to the battery data is fulfilled With the end of discharge charging time criterion discharging will end if the selected discharge time in minutes has expired With the end of discharge capacity increase criterion discharging will stop as soon as the battery s capacity has changed by the
31. e Entering the release number as a numerical value for Release level 1 with which the release level is activated After the release level is turned on it is always locked i e the release number is set to 0000 Setting a new release number as a numerical value for Release level 1 To set the release number the release level must first be activated with the existing release number The release number is set to 0000 at the factor so that initially access is also activated when the ATGB is switched on Display of Release level 2 status 8 locked active Entering the release number as a numerical value for Release level 2 with which the release level is activated After the release level is turned on it is always locked i e the release number is set to 0000 Setting a new release number as a numerical value for Release level 2 To set the release number the release level must first be activated with the existing release number The release number is set to 0000 at the factor so that initially access is also activated when the ATGB is switched on 4 5 Information menu Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line 7 Line 8 NFORMATI ON Serial no 000000006 Manuf no 3909002 BMZ D 63791 Karlstein 06188 9956 0 kont akt bmz gmbh de www bmz gmbh de The lt key takes you back to the selection menu see 4 Line 1 Name of menu Use
32. e 2 Prg CYCLE 30 Line 3 D Start Line 3 P gt Quit Line 4 volt 19 570 V Meas Line 4 volt 19 570 V Meas Line 5 Curr 0 001 A Menu Line 5 Curr 0 912 A Menu Line 6 Temp 25 0 C Line 6 Temp 25 0 C Line 7 Char OmAh Line 7 Char 97mAh Line 8 0 0 Line 8 7 5 6 e of the selected battery name Batt and program name Prg e the current voltage Volt in our example 19 570 V as charging begins e the present current which is constant here at 0 920 A e the battery s current temperature and capacity e Symbol for charge or discharge 3 battery __k time in min in our example the current charging time is 6 min e Meas gt View measured data at end of program e Menus gt gt back to SELECTION MENU After start up it is also possible to leave the program using Quit While the program is running no new battery or function can be created 5 2 Comments The LED for State changes from yellow to orange after the program starts When NiCd batteries are being charged the voltage at the terminals rises to a maximum value and then begins to drop The end of charging is recognized by the classic minus delta V process AV At lt 0 Another way to determine the end of charging is to watch the temperature or the charging time using a microcontroller The parameters must be set correctly or there is a danger of overloading the battery This overload leads to corrosive gases a rise in temperature
33. e battery s comparison voltage 0 48 V as a numerical value User Manual Battery Tester Type ATGB Lines 5 and 6 Options for the condition Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value 4 2 1 1 3 MELO1 function menu Line 1 PROGRAM FUNCTI ON Line2 Name Message MELO Line3 Prg message no P88 Line4 Name CAPACITY OK Line5 Message procedure Line6 Time of issu 888s Line 7 waiting of key Line8 Next Step 88 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Setting the program message number 1 50 as a numerical value Line 4 Name of program message as information Lines 6 and 7 Options for the message procedure either the program message is displayed for the set time 1 999 sec or until the key is pressed Line 8 Setting the program step 1 50 with which the program sequence should be continued after the program message has been displayed 4 2 1 1 3 Control functions 4 2 1 1 3 PAUO1 function menu Function for inserting a pause into the program sequence During the pause the battery s temperature is not monitored Line 1 PROGRAM FU NCTI ON Line 2 Name Pause PAUO1 Line 3 Break time gt 8888mi n Line 4 Line 5 Unit Ss
34. e of menu Line 2 8 Description of error 3 2 Program message issuance Line 1 PRG MESSAGE PREVI EW Line 2 No 1 Line 3 CAPACI TY IS OK Line 4 Line 5 Line 6 Line 7 Line 8 A program message appears when a program message is created in the running program By pressing a key the program message can be exited again The display jumps back to the menu that was up before the message was issued Line 1 Name of menu Line 2 Number of program message Lines 3 8 Program message lines 1 6 4 Selection menu Line 1 GS ELECTI ON MENU Line2 PBattery Line 3 Program Line 4 Measured datas Line 5 Device setti ngs Line 6 Inf ormatlo n Line 7 Line 8 The key takes you back to the work menu User Manual Battery Tester Type ATGB Line 1 Name of menu Line 2 Menu item Battery menu see 4 1 Line 3 Menu item Program menu see 4 2 Line 4 Menu item Measured data menu see 4 3 Line 5 Menu item Device settings menu see 4 4 Line 6 Menu item Information menu see 4 5 4 1 Battery menu Line 1 BATTERY MENU Line2 gt Select edit Line 3 Create Line 4 Del ete Line 5 Line 6 Line 7 Line 8 The lt takes you back to the Selection menu see 4 Line 1 Name of menu Line 2 Menu item Select and Edit see 4 1 1 a battery data set Line 3 Menu item Create see 4 1 2 for creat
35. ee 4 4 3 Line 4 Menu item Calibration see 4 4 5 Line 5 Menu item Release see 4 4 6 4 4 1 Display settings menu Line 1 DI SPLAY SETTI NG Line 2 Language a bri ght n Line 3 Auto Transfer Of f Line 4 gt On Line 5 Locki ng Of f Line 6 gt On Line 7 Line 8 The lt key takes you back to the Device settings menu see 4 4 Line 1 Name of menu Line 2 Menu item Language settings for display see 4 4 2 Lines 3 and 4 Options for turning automatic adoption of numerical value settings on and off Lines 5 and 6 Options for turning on and off the settings locking ATGB against unwanted modifications To be able to make settings the lock must be removed with a key combination The same key combination reactivates the lock 4 4 2 Language settings menu Line 1 L ANGUAG E A BRI GHTN Line 2 gt Ger man Line 3 English Line 4 Line 5 Line 6 Line 7 Line 8 Brightness 888 User Manual Battery Tester Type ATGB The lt key takes you back to the display settings menu see 4 4 1 Line 1 Name of menu Lines 2 7 Options for display language Line 8 Setting the display brightness 4 4 3 Factory settings menu Line Line Line Line Line Line Line Line FACTORY SETTI NG gt Rebuild factory setting 0 JO OP Go The lt key takes you back to the device settings menu see 4 4 Line 1 Name of menu Lines 2 and
36. er enn 21 4 1 1 1 8 Battery discharging parameter men 23 4 1 1 1 9 a Menu Battery discharge peak current and Ri Measurement nsee 24 4 1 1 1 9 b Battery discharge reconditioning menu cscccescccesseeeesseceeseeeeneeeeneeceeaeeseeecesaeeeeeeseeaeenes 24 4 1 2 Battery creation selection ment 25 4 1 3 BOOTY delete Menciona AEREA AER 26 42 IPROGRAMIMENU iq edel siii dee eege 26 4 2 1 POSTON selection MENU sz eer ee Ee Ed NEE e deeg deel 27 AD AAs Progrdm ER TE 27 AQT A A PLO STAM NAME MONU siii a A Da ea aa ENEE GE 28 4 2 1 1 2 Program step m ni coin Hara ied eid ava eas alee Seeded Gv a ante ie 29 421 3 Program e 29 42 1 1 3 LADOL Junch n MENU ici ii ia 29 4211 E TEE 20 KT J un non MON da iaa 31 AZ A 3 ENEOL TEE 32 AZ LL IS ENLO E 33 AZ LA 3 REEOL JUNCHION M i n 33 KE TE 34 AZ D4 3 EE 35 4 2 d 1 3 BBEOL FUNCHOM Meli ii lts 35 4 2 1 1 3 BBVOL function men 35 AZ LAS BRAOL fun tion MeN cis Sec nee EE EEEE Gan REEVE 36 User Manual Battery Tester Type ATGB BDA L 3 BRAOZ E AA ta 36 AZ LAS BNLOT function MENA AA A anes oS eA 37 4211 3 BRIOL CT 38 AZ ALS BS POL function MEU A EEN da 39 4D ATS MELO L function ds 40 A 2 A E Control FUNCTIONS kivivext ests kan ekecGs ook aba Shc ee ueSa ok abate Pan dS oak da sha ein CRRA aA Saab oe gabe Houma ge ATAT 40 ALLA PAUUO EE 40 AZ WIDOT funcion Men aid lille leiste 4 42ST Se ENDOLPUNCHON MA td ee a 42 4 2 2 Program creation selection MEN
37. ers are monitored by their input limits 4 2 1 1 1 Program name menu Line 1 PROGRAM NAME Line2 Name gt ABCDEFG Line 3 Line 4 Line5 1234567890 Escape Line6 ABCDEF GHIJKL Enter Line MNOPQRSTUVWX Bk ddl Line8 NYZ _ lt I gt Delete The lt key takes you back to the program structure menu see 4 2 1 1 Line 1 Name of menu Line 2 Name of program max 15 characters which can be changed Lines 5 8 Selection keys for name input User Manual Battery Tester Type ATGB 4 2 1 1 2 Program step menu Menu 1 Page Menu 2 10 Page Line 1 PROGRAM STEP Line 1 PROGRAMM STEP Line 2 Step no 88 Line 2 Back 1 Line 3 Delete function Line3 Con Vol BSPO1 Line 4 Insert function Line 4 Message MELO1 Line5 Charge LADO1 Line 5 Pause P AU01 Line 6 Charge LADO2 Line 6 Repetit WI D01 Line 7 Comp chr EHLO1 Line7 End Line 8 Next 2 Line 8 Next 3 The lt key takes you back to the program structure menu see 4 2 1 1 Line 1 Name of menu Line 2 Name of program step as information Line 3 7 Options for various program functions that are available The key takes you into the associated program function menu see 4 2 1 1 3 etc The parameters belonging to these functions cannot be modified if the function is selected If a new function is selected the settings to the previous function are lost During selection the corresponding
38. ery s discharge parameters 4 2 1 1 3 ENLO2 function menu Zeile1 PROGRAM FUNCTI ON Zeile 2 Name Discharge ENL02 Zeille3 Ki sch time 8888min Zeile 4 Loss of cap 888 Zeile 5 Battery data Zeile 6 Zeile 7 Discharge current Zeile 8 C value 8 88C The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name max 15 characters of function as information Lines 3 5 Options for the various end of discharge criteria and their settings as a numerical values Line 7 Setting value for the discharge current as C value 4 2 1 1 3 RKEO1 function menu Line 1 PROGRAM FU NCTI ON Line 2 Name Re desch RKEO1 Line 3 Line 4 No se ttings Line 5 Line 6 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 4 Information that no settings exist User Manual Battery Tester Type ATGB With this function the following function data set is recorded Measured value 1 Capacity removed with timestamp at the end of reconditioning discharge in mAh 4 2 1 1 3 SPEO1 function menu Line 1 PROGRAM FUNCTI ON Line 2 Name CP disch SPE01 Line 3 Disch cur 1 88 88A Line 4 Disch cur 2 88 88A Line 5 Disch time 8888s Line 6 Uni t ms Line 7 S Line 8 mi n The lt key takes you back to the program step menu see 4 2 1
39. etting the current for the end of the Line 6 Setting the end of charge charging process The setting range criterion Voltage decrease 0 01 0 2 C depends on the AU battery capacity Line 7 Setting the battery s permissible Line 7 Setting the battery s permissible temperature band during charging temperature band during charging The setting range is limited by the chemistry type The setting range is limited by the chemistry type The upper limit of the temperature band is also an end of charge criterion Line 8 Setting the sampling time as a Line 8 Setting the sampling time as a numerical value for the battery measurement values during charging 3 and 4 wire connection Line 1 CHARGI NG PARAMETER Line 2 End of charge Line 3 Supply curr 88 88A Line 4 Del ay Os Line 5 Line 6 Line 7 Temp band 88 88 C Line 8 Meas interv 888 8s The lt key takes you back to the battery settings menu Line 1 Name of menu User Manual Battery Tester Type ATGB Line 2 Setting the battery recharge electronics supply current at which charging should stop as a numerical value Line 7 Setting the battery s permissible temperature band during charging The setting range is limited by the chemistry type Line 8 Setting the sampling time as a numerical value for the measurement values during charging 4 1 1 1
40. ge in this example the nominal voltage is 18 50 V The capacity here 1300 mAh from the data sheet is entered with the y key or 4 and confirmed with 4 see field 2 of the illustration below The internal resistance to be carried is 5 18 mQ 90 mQ and is not obligatory In the BATTERY CONNECTION menu 2 wire must then be chosen The charge supply is only to be set with 3 or 4 wires Line 1 BATT SETTINGS Line 1 BATTERY SPECIFIC VALUES Line 1 BATTERY CONNECTION Line 2 Name US 18650VTC Line 2 Cells in series 5 Line 3 Type 5S1P Line 3 Nom volt max 18 50 V Line 4 Chemistry Li lon Line 4 min 18 50 V Line 5 specific values Line 5 Capacity 1300mAh Line 6 Connection Line 6 Intern resist Ri gt 90mQ Line 7 Charge parameters Line 7 General Line 8 Discharge parameters Line 8 Meas inter 0 0s Charging 2 wire connection 3 wire P 3 wire N 4 wire Charge supply Nom volt 0 0 V max current 0 0A In this example the charge and discharge parameters and the pause are adopted automatically in the ATGB see fields 2 and 3 CHARGE PARAMETERS Line 1 DISCHARGE PARAMETERS max Charge volt gt 4 20 V Line 2 Discharge current gt 0 91 A Recharge volt 4 00 V Line 3 End volt cell 3 00 V Volt data cell Line 4 Target capacity 80 Charging current 0 91A Line 5 Temp band 5 45 C End of charge 0 13A Line 6 Meas inter 0 0s Temp band 5 45 Line 7 Peak current Ri cond Meas inter 0
41. ge see 4 3 1 The menu item Menu leads to the selection menu see 4 If the lock is active instead of the text Menu the text appears Lines 6 8 The right half shows the symbol field for the operational status User Manual Battery Tester Type ATGB Idle state Condition battery VI capacity or charging status Function BBLO1 BBVO1 BKAO1 BKAO2 Program message Condition Ri has arrived CID Function BRIO1 Function MELO1 Malfunction Condition recharge warning error qui voltage Function BNLO1 Charge with Repeat a duration Condition WIDO1 Function LADO1 LADO2 Ch Compensation Dx Pause with charge with duration duration Function PAUO1 Function EHLO1 Discharge with End of program ae duration Function ENDO1 Function ENLO1 ENLO2 SPEO1 C Reconditioning a charge with duration Function RKE01 If there is a warning the symbol field can be selected Then the error menu appears with the description of the error 3 1 Error menu Line 1 ERROR MENU Line 2 Battery is too Line 3 warm Line 4 Line 5 Line 6 Line 7 Line 8 If an error occurs the error menu will display immediately If the error menu is exited by pressing a User Manual Battery Tester Type ATGB key the cursor will be in front of the Quit option Line 1 Nam
42. ine 2 Menu item Change message name see 4 2 4 2 1 Lines 3 5 Menu items Program message structure lines 1 6 see 4 2 4 2 2 Line 7 Menu item Preview of program message see 4 2 4 2 3 4 2 4 2 1 Program message name menu Line PRG MESSAGE NAME Line2 Name gt VOLTAGE NOT OK Line 3 Line 4 Line5 1234567890 Escape Line6 ABCDEFGHIJKL Enter Line 7 MNOPQRSTUVWX Bkddl Line8 YZ lt Db Delete The lt key takes you back to the program message structure menu see 3 2 4 2 The User Manual Battery Tester Type ATGB program messages are inserted into the program sequence with program function MELO1 Line 1 Name of menu Line 2 Name of program message max 15 characters which can be changed Lines 4 7 Selection keys for name entry capital letters only 4 2 4 2 2 Program message structure line menu Line 1 PRG MESSAGE LINE Line 1 PRG MESSAGE LINE Line 2 Line 1 Line 2 Line 2 Line3 E VOLTAGE IS Line3 TOO LOW Line 4 Line 4 Line 5 1234567890 Escape Line 5 1234567890 Escape Line6 ABCDEFGHIJKL Enter Line6 ABCDEFGHIJKL Enter Line 7 MNOPQRSTUVWX Bk ddl Line 7 MNOPQRSTUVWX Bkddl Line8 YZ D gt Delete Line8 YZ _ lt D Delete The lt key takes you back to the program message structure menu see 4 2 4 2 The program messages are inserted into the program sequence with program function MELO1 Line 1
43. ing a new battery data set Line 4 Menu item Delete see 4 1 3 for deleting a battery data set 4 1 1 Battery selection menu Line 1 BATTERY SELECTION Line 2 Line 3 gt 1 BATTERY 1 Line 4 2 BATTERY 2 Line 5 3 BATTERY 3 Line 6 4 BATTERY 4 Line 7 5 Line 8 next 2 The lt key takes you back to the battery menu User Manual Battery Tester Type ATGB Line 1 Name of menu Line 2 Empty line Line 3 7 Option items for the various battery data sets 1 95 which are numerically sorted in series left of the name A battery data set can only be selected using the OK key if its parameters are complete otherwise an error message will show up in the error menu see 3 1 The gt key changes the settings menu see 4 1 1 1 so that the saved data on this battery can be viewed and edited Line 8 To the next page 4 1 1 1 Battery settings menu When creating a new battery a set sequence must be followed because the entry fields for the charging and discharging parameters depend on the chemistry type the nominal capacity and the connection and are monitored accordingly When creating a battery data set the following sequence is reasonable e Create the battery name The battery name is the primary creation characteristic Without it no further settings can be made e Determine the battery s chemistry type The chemistry type is the secondary creation characteris
44. ing charging or discharging User Manual Battery Tester Type ATGB User Manual Battery Tester Type ATGB Table of contents JAAAKO DIOLEN H LAN 8 1 SETTINGS ee ne 10 Ms Ml OURS ada 10 1 2 SETTING NUMERICAL VALUES occ ssssesscsecsscvscssovsvecesascossesoodscesesdevsvessvuucessaccsedessvsenectedscsvessoscecseassvsss 10 1 3 SELECTING A FUNCTION EEN 10 1 4 IMPORTING SETTINGS i uaea EAEEREN E EE EAE E E A 10 L5 CHANGING MENUS cti edel tege ee es 10 1 6 RETURNING TOA MENU isinisisi taataa a E a cada iaaa iiaea Ea aa iaa 11 Ee LOCKING 252 ccc n AA E e er er 11 KK OT ANTANLELA NEE 11 3 WORK MENU oocccconccnconocnncnnionannncnncononononacnanonannonononncnncnnnconaconnononncon non ncn noo nco nono sisus cnc vessen sss 12 3 1 ERROR MENU sonia las 13 3 2 PROGRAM MESSAGE ISS ANE e eege eege 14 4 SELECTION MENU sseeseesseseeseeeeeeseesereEeEeSEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE 14 EH BATTERY MENU ciedad 15 4 1 1 Battery s lection ment g eet EERSTEN a a 15 4 1 1 1 Battery settings ment 16 4 1 1 1 1 Battery name creation Wien 18 AL AAD Battery NAME MENU eege dida nO dd lid aiii 18 ALAS Battery PO MEL ia ini ETR 19 4 1 1 1 4 Battery Chemistry type MENU vissite esi a SES e ETRE 19 4 1 1 1 5 Battery specific values MENU sesoseseeseseesseeserseeresresrrsrerresrersrssrnsrrsresresresrenreerersesernst 20 EE EE 20 4 1 1 1 7 Battery Charging paramet
45. nal clamp to protective conductor Symbol for a switch or push buttons Or position Symbol for a switch or push buttons Off position WARNING indicates danger This indicator draws attention to an operating sequence a procedure etc for which non compliance can lead to injury or death Do not carry out a procedure marked WARNING until you have understood and fulfilled all conditions This caution warning indicates danger The indicator draws attention to an operating sequence a procedure etc for which non compliance can lead to product damage or the loss of important data If a procedure is marked with the indicator CAUTION do not proceed until you have understood all specified conditions and fulfilled them Explosion hazard lt P lt lt Batteries can explode if handled improperly Always follow the these safety precautions Clean the battery contact before use Use a lint free cotton swab dipped in 100 isopropyl alcohol to clean the battery contact Press the battery firmly into the adapter to guarantee a good contact Make sure that the parameters chosen for the chemistry the voltage and the nominal capacity of the battery specimen correspond Observe the battery temperature It should stay between 5 C 41 F and 45 C 113 F Stop use if the battery is too warm The temperature data is not related to the ambient temperature but to the temperature of the battery During fast cha
46. nconoconocnnconcnonononnconcnononacnnnconononooncnonononncon sips o noo noo soss nc ncconocncononos 61 7 FOR DEFINITION OF THE BATTERY S CONNECTION TYPE u ccscssssscsssessescesesooee 62 8 ACCESSORIES csccscsccssscsscessssssssescssscescescscsssssesessssssesssssssssossssssesssssscesessssssessssssessossseesesooes 63 ALOE START CA BIS eebe nea EE ageet 63 8 1 1 ATGB connection diagram and quick start cafe 63 8 1 2 Quick start cable specifiecoation 64 Oc bed PCE DU le oia 64 9 2 BATTERY PLUS ca 65 User Manual Battery Tester Type ATGB Introduction The ATGB is a battery testing device For operation the German and English languages are available The ATGB is intended for use in laboratories production and service It offers the following functions Charging discharging cycles internal resistance measurement pulse charging and reconditioning of batteries Depending on the chemical type the battery s permissible voltage range lies between 0 8 and 48 V and the charging and discharging current between 0 and 10 A max 200 W During discharging the peak current can be up to 50 A The ATGB also offers a power supply unit for supplying batteries with their own recharge electronics The remote sensors for voltage measurement allow voltage to be measured precisely With a Pt1000 temperature sensor the ATGB can monitor the battery s temperature On the back of the ATGB there are a USB port and a power s
47. ne 1 BATTERY TYPE Line2 Name 1054P us18650v1 Line 3 Line 4 Line5 1234567 890 Escape Line6 ABCDEFG HI JKL Enter Line 7 MNOPQRS TUVWX Bk ddl Line8 NZ db Delete The lt key takes you back to the battery settings menu see 4 1 1 1 Line 1 Name of menu Line 2 Name of battery max 15 characters which can be changed Line 5 8 Selection keys for name entry capital letters only 4 1 1 1 4 Battery chemistry type menu Line 1 BAT CHEMI STRY TYPE Line 2 PLi I onen Line 3 Li FePh Line 4 Li Titanate Line 5 Ni Cd Line 6 Ni MH Line 7 Pb lead Line 8 The lt key takes you back to the battery settings menu see 4 1 1 1 Line 1 Name of menu Lines 2 7 Options for the battery s various chemistry types If the chemistry type is changed the parameters for the specific values charging discharging and the connection are reset For each chemistry type the typical input limits for the charging and discharging parameters are stored User Manual Battery Tester Type ATGB Line 8 To the next submenu if more than six chemistry types have been registered 4 1 1 1 5 Battery specific values menu Line 1 BAT SPECIFIC VALUES Line 2 Cells in row gt 88 Line 3 Nom vol max 88 88V Line 4 min 88 88 V Line5 Capacity 88 8888 mAh Line 6 Int res Ri 8888 ma Line 7 General meas Line 8 intervall 888 85 The lt key takes you back to the bat
48. nged to the right and the OK key pressed again The deletion can be cancelled with the key The serial numbering of the data set will not be changed Line 8 To the next page 4 2 4 Program message menu Line1 PPG MESSAGE Line 1 PRG MESSAGE PR Line 2 Line 2 Back 1 Line 3 CG 1 CAPACITY OK Line 3 6 VOITAGE NOT OK Line 4 2 CAPACITY NOT OK Line 4 7 Line 5 3 RI OK Line 5 8 Line 6 4 RI NOT OK Line 6 9 Line 7 5 VOITAGE OK Line 7 10 Line 8 Next 2 Line 8 Next 3 User Manual Battery Tester Type ATGB The lt key takes you back to the program menu see 3 2 Line 1 Name of menu Line 2 To previous page Line 3 7 Options for various program messages that can be edited The key takes you into the program message structure menu see 4 2 4 2 where the program message can be altered When there are free positions 1 50 for the program messages the key takes you to the program message name creation menu see 4 2 4 1 where the name of the new program message is entered The program messages are inserted into the program sequence with program function MELO1 Line 8 To the next submenu if more than five programs have been registered 4 2 4 1 Program message name creation menu Line CREATE PRG MESSAG Line 2 No 6 Line 3 Name gt VOLTAGE NOT OK Line 4 Line5 1234567890 Escape Line6 ABCDEFGHIJKL Ent er Line MNOPQRSTUVWX
49. nt charge parameters Battery voltage Recharge current charge parameters Battery voltage gt Recharge current charge parameters User Manual Battery Tester Type ATGB Line 1 PROGRAM FUNCTI ON Line 2 Name Con r v BNLO1 Line 3 Rech vol C 8 88V Line 4 Condition Line 5 Bat lt gt Recharge Line 6 vol P lt gt vol Line 7 If passed step 88 Line 8 lf fail step 88 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Display of the recharge current per cell that is set in the selected battery s charging parameters as information Lines 5 and Options for the condition 6 Line 7 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is not fulfilled as a numerical value 4 2 1 1 3 BRIO1 function menu If the query condition is not fulfilled or the Ri nominal internal resistance in the specific values is set to do not use the program sequence is continued with the program step that follows the condition function measured internal resistance lt nominal internal resistance specific values measured internal resistance
50. ogram step is entered The program step parameters are monitored by their input limits Line 1 CREATE PROGRAMNAME Line2 No 88 Line3 Name gt ABCDEFG Line 4 Line5 1 234567890 Escape Line6 ABCDEFGHIJKL Enter Line 7 MNOPQRSTUVWX Bk dd Line8 YZ _ lt D Delete The lt key takes you back to the program menu see 4 2 If the name created is not confirmed with Enter the program goes directly to the program structure menu see 4 2 1 1 in order to set the battery parameters Line 1 Name of menu Line 2 Serial number of program Line 3 Name of program max 15 characters at least one character must be entered The program itself is written in the Program selection menu see 4 2 1 Lines 5 8 Selection keys for name entry capital letters only User Manual Battery Tester Type ATGB 4 2 3 Program deletion menu Line 1 DELETE PROGRAM Line 1 DELETE PROGRAM Line 2 Line 2 Back 1 Line 3 gt 1 CHARGE Line 3 6 RECONDITIONING Line 4 2 DI SCHARGE Line 4 7 Line 5 3 CAPACI TYT EST Line 5 8 Line 6 4 DC RESISTANCE Line 6 9 Line 7 5 CYCLE 50 Line 7 10 Line 8 Next 2 Line 8 Next 3 The lt key takes you back to the program menu see 4 2 Line 1 Name of menu Line 2 To previous page Line 3 7 Options for deleting the available programs After selection of a program with the OR key the gt key must be cha
51. on 2 Cond Ri C BRIO1 Line 4 7 act lt 2 nom 3 Charge LADO1 Line 5 8 Ri Bs Ri 4 Pause PAUO1 Line 6 9 5 Repetit WIDO1 Line 7 10 If passed step next 2 Line 8 next f To field d Line 2 Name of function as information Line 3 Display of Ri nominal internal resistance set in the specific values of the selected battery as information Lines 5 and 6 Options for the condition Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value After confirmation of Meas using BO at the end of the program the measured value internal resistance time capacity is displayed The individual functions used and the battery and program names are additionally displayed Depending on the program these displays can consist of several pages see Set no The measurement sampling time must be entered in increments of 0 1 sec 0 9998 If the value is User Manual Battery Tester Type ATGB zero no battery measurement values are recorded The following chart shows the structure of the display window Line 1Battery US 18650VTC Line 1 MEASURED DATA Line 1 MEASURED DATA Line 2 Prg DISCHARGE PEAK Ri Line 2 Battery US 18650VTC Line 2 Battery US 18650VTC Line 3 Start Line 3 Prg DISCHARGE PEAK Ri Line 3 Prg DISCHARGE PEAK Ri Line 4 volt 19 315V D Meas Line 4 Time 2 0s Line 4 Time 2 0s Line 5 Curr 0 001 A Menu
52. program function menu automatically changes see 4 2 1 1 3 etc Line 8 To the next submenu if more than five steps are used 4 2 1 1 3 Program functions Each program function has its own assigned menu in which the program function s parameters can be set 4 2 1 1 3 LADO1 function menu Battery charging function with three selectable end of charge functions charging time capacity increase and battery data Only with a 2 wire battery connection are the three end of charge criteria completely functional because here the ATGB measures the charging current For batteries with their User Manual Battery Tester Type ATGB own charging circuit the capacity increase end of charge criterion isn t functional and if it is nonetheless selected it will be cancelled and an error message shown The end of charge battery data criterion has the highest priority That means that even if both of the other criteria have been selected charging will stop as soon as the criteria corresponding to the battery data is fulfilled With the end of charge charging time criterion charging will end if the selected charging time in minutes has expired With the end of charge capacity increase criterion charging will stop as soon as the battery s capacity has changed by the selected capacity increase as a percentage With this function the following function data sets are recorded Measured value 1 The capaci
53. r Manual Battery Tester Type ATGB Line 2 Serial number of ATGB Line 3 Manufacturer number WWJJNNN of ATGB Lines 4 8 Contact data for BMZ company 5 Sample program quick start guide The example shows the 5S1P lithium ion battery pack with the following parameters from the data sheet US 18650VTC Nominal voltage 18 V Capacity 1 3 Ah Internal impedance 18 mQ Ambient temperature 23 C This battery should be fully charged and after a pause discharged again After that the battery must be charged to 30 percent of its capacity This process should be repeated 10 times Note The charging or discharging parameters in the BATTERY MENU and the times for charging and discharging in the PROGRAM MENU and the pauses can automatically be imported from the battery testing device It is also possible to enter these parameters manually from the data sheet or from experience The 2 wire connection must be used The overall internal resistance to be entered in the ATGB is calculated from the R of a cell connected in series or in parallel aSbP by which S stands for series or P for parallel and a b is eN 5 1 Procedure Y Turn on the ATGB 1200 battery testing device v Enter the parameters and functions With the y key the cursor gt is placed on the menu and then confirmed withe or P This brings you to the SELECTION MENU If the setting has not been imported within 20
54. ram messages will not be changed Line 8 To the next page 4 3 Measured data menu ne 1 MEASURED DATA ine 6 pkenation datas On Lin e of ji SO datas BS Line 5 Storage of Of f User Manual Battery Tester Type ATGB The lt key takes you back to the selection menu see 4 Line 1 Name of menu Line 2 Line 3 changed to the right and the cancelled with the lt key Lines 5 and 6 Lines 7 and 8 Menu item View measured data see 4 3 2 for saved function data sets Option for deleting the saved data sets After deletion the gt key must be OK key pressed again The deletion can be Options for turning function data set storage on and off Options for turning the measured value data sets on and off 4 3 1 Program sequence measured value menu Line Line Line Line Line Line Line Line DJ OO ob PRG PROCESS MEASUR Count of charge 8888 Count of disch 8888 Start Cap mAh Curr Cap mAh Intres Ri 888 8mQ Prg Step 88 gt Read measurem data The lt key takes you back to the work menu see 3 or the measured data menu see 4 3 Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Name of menu Count of battery charges performed Count of battery discharges performed removed charge for the first battery discharge in program sequence removed charge for the last performed b
55. rameters are reset If a battery s connection is changed the charging parameters are also reset When a program is launched the battery data set is checked for completeness If it is incomplete the ATGB goes into malfunction status and issues a corresponding error message A battery data set can be selected only if all parameters are defined Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line 7 Line 8 BATTERY SETTINGS DName Type Chemistry Li lonen Specific values Connection Charging parameters Discharge parameters The lt takes you back to the battery selection menu see 4 1 1 Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line 7 Line 8 Name of menu Menu item Battery name see 4 1 1 1 2 Menu item Battery type see 4 1 1 1 3 Menu item Chemistry type see 4 1 1 1 4 Menu item Specific values see 4 1 1 1 5 If the battery s chemistry type has not been defined no menu change occurs but an error message in the error menu see 3 1 Menu item Connection see 4 1 1 1 6 Menu item Charging parameters see 4 1 1 1 7 If the battery s chemistry type connection or capacity has not been defined no menu change occurs but an error message in the error menu see 3 1 Menu item Discharge parameters see 4 1 1 1 8 If the battery s chemistry type or capacity has not been defined no menu change occurs but an error message in the error menu see 3 1 User
56. rging above this temperature range the batteries can be damaged or their life can be shortened Warm the battery or let it cool if its temperature is outside the designated range User Manual Battery Tester Type ATGB X Never try to charge primary batteries such as alkali zinc carbon or non rechargeable lithium batteries X Never short circuit the battery connectors between positive and negative x Make sure that the battery s specified charging current and voltage values are never exceeded Xx Remove the adapter when not charging or discharging the battery from the ATGB Charging and discharging lithium ion batteries Lithium ion batteries are safe when used according to instructions This same safety cannot be guaranteed if individual cells with unknown characteristics are connected parallel or in series for building a battery pack Not all lithium ion cells are suitable for creating a battery pack from several cells Only cells that fulfil the narrow voltage and capacity tolerances can be used for parallel and series connection If battery packs are made of inappropriate cells individual cells may be overloaded This overloading leads to overheating of the cell which can lead to burning and flames Please ask the cells manufacturer if the cells are appropriate for creating a pack of multiple cells In the past individual lithium ion cells were available only to authorized battery installers Tod
57. sec after the last change with the key the setting will be rejected and the old status used again This instruction applies to all settings otherwise User Manual Battery Tester Type ATGB automatic adoption is available in the display settings menu Thus the following will be displayed Battery SELECTION MENU Prg gt Battery Start Program volt 0 002 V Meas Measured datas Currt 0 001 A gt Menu Device settings Temp 25 5 Information Charge OmAh 0 0 First the battery must be selected by confirming with the or gt key Then comes the BATTERY MENU which consists of three sub functions e Select Edit gt With this the available battery names can be viewed Their respective battery parameters can also be monitored and changed e Create gt Before selecting or editing the battery name must first be created Then more new battery names can be created e Delete gt Deletes available battery names in the DELETE BATTERY menu After creation is confirmed the CREATE BATTERY MENU comes up Here the first battery name can be created see field 1 or the old battery name can be viewed with its corresponding numbering and more new battery names can be created see field 4 In lines 5 7 there are selection keys for entering the name capital letters only see fields 2 and 3 The following illustrations depict the descriptions above Line ICREATE BATTERY CREATE BATTERY NAME CREATE BATTERY NAME
58. selected loss of capacity as a percentage The level and duration of the peak discharge current are specified in the discharge parameters The peak discharge current flows after a 2 second starting time During the start time the normal discharge current flows During the peak current the discharge parameters are not queried After the peak current there is a 1 second recovery time so that the battery voltage can return to normal values without the discharge parameters reacting With this function the following function data sets are recorded Measured value 1 Capacity removed with timestamp at the end of discharge in mAh Measured value 2 Battery voltage with timestamp 3 ms after start of peak current in mV Measured value 3 Battery current with timestamp 3 ms after start of peak current in mA Zeile 1 PROGRAM FUNCTI ON Zeile 2 Name Discharge ENL oi Zeille3 Ki sch time 8888min Zeile 4 Loss of cap 888 Zeile 5 Battery data Zeile 6 Zeile 7 Peak curr DPOff Zeile 8 ON The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name max 15 characters of function as information Lines 3 5 Options for the various discharge criteria and their settings as a numerical values User Manual Battery Tester Type ATGB Lines 7 and 8 Option for turning the discharge peak current on and off The level and duration of the current are specified in the batt
59. tery settings menu see 4 1 1 1 For undefined specific values all numbers are displayed as _ Line 1 Name of menu Line 2 Number of series connected cells in the battery Lines 3 and 4 The ATGB calculates the battery s nominal voltage according to the number of cells entered and the chemistry type selected and is given as a range Line 5 Setting the battery s nominal capacity as a numerical value Line 6 Setting the Ri internal resistance of the battery as a numerical value If the internal resistance is not to be used is shown Lines 7 and 8 Setting the general sampling time as a numerical value for the battery measurement values that are determined outside of charging and discharging 4 1 1 1 6 Battery connection menu Line 1 BATTERY CONNECT ON Line 2 Charg 2 wire Line 3 Connec 3 wire pos Line 4 3 wire neg Line 5 KA wire Line 6 Charging suppl y Line 7 Nom vol t 88 8V Line 8 max curr 88 8A User Manual Battery Tester Type ATGB The lt key takes you back to the battery settings menu Line 1 Name of menu Lines 2 5 Options for the battery s connection type For definition of the battery s connection type see 7 page 62 63 Lines 7 and 8 Setting the nominal voltage and the max current for supplying the battery s charging circuit with 3 and 4 wire connections 4 1 1 1
60. tic without this characteristic the other settings cannot be made Once the chemistry type has been created the factory default settings are entered for the specific values and the connection e Create the battery s specific values The battery s capacity and the number of cells connected in series are the tertiary creation characteristics Once the specific values have been created the factory default settings for the discharge parameters are entered e The battery s connection Contains the connection information that the ATGB needs to connect the battery properly during charging and discharging The connection is the quaternary creation characteristic Furthermore the possible charging end criteria are drawn from the connection Once the connection has been created the factory default settings are entered for the charging parameters Then the following settings can be made in any sequence The battery type is a plain information field independent of all other battery settings User Manual Battery Tester Type ATGB The battery s charging parameters which depend on the battery s chemistry type the capacity and connection are then filled with standard values The battery s discharging parameters which depend on the battery s chemistry type and capacity are then filled with standard values If a battery s chemistry type is changed the settings for the connection and the charging and discharging pa
61. tion Lines 3 and 4 Query condition User Manual Battery Tester Type ATGB Line 6 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value 4 2 1 1 3 BKAO1 function menu Condition function with which the program sequence is continued at the program step if the following query condition is fulfilled If the query condition is not fulfilled the program sequence is continued with the program step that follows the condition function Battery capacity lt Comparison capacity in Battery capacity lt Comparison capacity in Battery capacity Comparison capacity in Battery capacity gt Comparison capacity in Battery capacity gt Comparison capacity in Line 1 PROGRAM FUNCTI ON Line 2 Name Con cap BKAO1 Line 3 Mat ching value 888 Line4 Conditi on Line 5 Bat lt gt Matching Line 6 cap P lt gt value Line 7 Line8 f passed step 88 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name of the function as information Line 3 Setting the capacity s matching value as a numerical value Lines 5 and Options for the condition 6 Line 8 Setting the program step 1 48 with which the program sequence should be continued if the condition is fulfilled as a numerical value 4 2 1 1 3 BKAO2 function menu Battery capacity lt Target cap
62. ty increase at the end of charging with timestamp Line 1 PROGRAM FUNCTI ON Line2 Name Charge LADO1 Line3 PCharg time 8888min Line 4 Inc of cap 888 Line 5 Battery data Line 6 Line 7 Line 8 The lt key takes you back to the program step menu see 4 2 1 1 2 Line 1 Name of menu Line 2 Name max 15 characters of function as information Lines 3 5 Options for the various end of charge criteria and their settings as a numerical values 4 2 1 1 3 LADO2 function menu Zeile 1 PROGRAM FUNCTI ON Zeile2 Name Charge LADO2 Zeille3 PCharg time 8888min Zeile 4 Inc of cap 888 Zeile 5 Battery data Zeile 6 Zeile 7 Charge current in Zeile 8 C val ue 8 88C The lt key takes you back to the program step menu see 4 2 1 1 2 User Manual Battery Tester Type ATGB Line 1 Name of menu Line 2 Name max 15 characters of function as information Lines 3 5 Options for the various end of charge criteria and their settings as a numerical values Line 7 Setting value for the charging current as C value 4 2 1 1 3 EHLO1 function menu Function for the compensation charge with nickel batteries With other chemistry types or other types of battery connection such as the 3 wire connection the program sequence is cancelled with an error message During the compensation charge the battery is charged with the compensation charge
63. urrent as a numerical value Line 3 Setting the discharge reconditioning end voltage per cell The setting range is limited by the chemistry type The reconditioning discharge function is only available with nickel batteries During the reconditioning discharge the battery is discharged with the reconditioning current set in the discharge parameters until the set reconditioning end voltage At the end of the operation the actuation unit is shut off 4 1 2 Battery creation selection menu Line 1 CREATE BATTERY Line 1 CREATE BATTERY Line 2 Line 2 DBack 1 Line 3 1 BATTERY 1 Line 3 6 BATTERY 6 Line 4 2 BATTERY 2 Line 4 7 Line 5 3 BATTERY 3 Line 5 8 Line 6 4 BATTERY 4 Line 6 9 Line 7 gt 5 BATTERY 5 Line 7 10 Line 8 Next 2 Line 8 Next 3 The lt key takes you back to the battery menu see 4 1 Line 1 Name of menu Line 3 7 Option items for the free battery data sets 1 95 which are numerically sorted series left of the name The OK or gt keys select a battery data set and change one in the battery name creation menu see 4 1 1 1 in which the name of the new battery is entered Line 8 To the next page User Manual Battery Tester Type ATGB 4 1 3 Battery delete menu Menu 1 Page Menu 2 20 Page Line 1 DELE TE BATTERY Line 1 DELETE BATTERY Line 2 Line 2 DBack 1 Line 3 1 BATTERY 1 Line 3 6 BATTERY 6 Line
64. witch The ATGB is laid out for lithium ion LiFePh li titanate NiCd NiMh and lead battery technologies In the work menu on the display the voltage current temperature capacity and time stamp are shown When turned on the ATGB logo the device type and the device and program version appear The following parameters can be seen on the display 0 002 V 0 001 A 25 5 0 0 gt Line 1 shows the name of the selected battery Bat and Line 2 the name of the program Prg to be executed With Start the set program can be launched and with Meas the measurement values can be displayed Menu allows access to the program functions to the battery functions and to the ATGB settings User Manual Battery Tester Type ATGB Line 4 displays the battery s current voltage Volt In Lines 5 to 8 the current and the present temperature Temp as well as the battery s charge Char in mAh and in percent of nominal capacity can be seen AE D The keys can be used to set monitor or change the batteries and functions While the ATGB is operating the symbols are shown to the right underneath the window An example is the idle state symbol User Manual Battery Tester Type ATGB 1 Settings 1 1 Cursor The cursor gt can be moved with the arrow keys in the display to the possible setting points There are numerical values that can be set and options that c

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