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FLOWSIC500 Ultrasonic Gas Flow Meter with Optional

1. 1 25 C 60 C 25 C 60 C 3 40 C 70 C 40 C 70 C 19 Pressure range p Sensor A B absolute 0 8 5 2 bar C absolute 2 0 10 0 bar D absolute 4 0 20 0 bar F relative O 4 0 bar O 58 0 PSI G relative O 10 0 bar 0 145 0 PSI H relative O 25 0 bar O 362 6 PSI 20 Cable connection 1 2xM12 2xM8 3 2xM12 21 Power supply B External with backup battery C jJAutarkic with battery pack 5 years 22 EX certification 1 ATEX Zone 1 IEC Ex Zone 1 Group IIB 2 ATEX Zone 1 IEC Ex Zone 1 Group IIC 3 CSA Class 1 Div 1 Group CD N without 23 1 0 Interface configurations A Impulse LF Status not galvanically isolated B Impulse HF galvanically isolated C Encoder D RS485 externally powered E Encoder Impulse not galvanically isolated F Impulse LF Status galvanically isolated G Impulse HF Status galvanically isolated H Encoder Impulse LF galvanically isolated l RS485 Modul battery powered external J RS485 Modul line powered external K Encoder Impulse HF not galvanically isolated 24 Conformity 2 PED 3 MID PED 4 PED CIS 25 Customized solution XX Fig 39 Type code explanation 1 Devi
2. 100 7 6 2 Exchanging the temperature transmitter 101 8 Accessories and Spare Parts 103 8 1 ACCESSONIES it ene warden ea ech eae ei de XP RR 104 8 1 1 Gas flow meter accessories 104 8 1 2 Volume conversion device option accessories 105 8 1 3 Transport accessories EE 105 8 2 Spare Parts TR AAA detta eege 106 8 2 1 Gas flow meter spare Darts 106 8 2 2 Volume conversion device option spare parts 106 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 07 O SICKAG Contents 9 1 9 1 1 9 1 2 9 1 3 9 1 4 9 1 5 9 2 9 3 9 3 1 9 3 2 9 4 9 5 9 6 9 7 9 8 EN EE 107 Conformities and Technical Data 108 CE certificate san tes ee e ee e ee are Bene ante 108 Standards compatibility 108 TechnicalData 5 REN Ct RUN C Pe oe ner D a 109 EloW rates ioa o b e dx orb on deb EAE 111 Overload protection usc x em Rem e e CER RC ROC D nes 111 TYPE Code EE 112 A s ux dots ee A SR eee ti Ne PIN T in ELE MA RECHNEN 114 Metrology and electronics type plates 114 EIERE ee EEN 116 Dimensionalidrawings Hr aan ann 117 Internal terminal assignment rennen mn 118 Installation examples 119 Connection diagrams for operation of the FLOWSIC500 in accordance with CSA 122 Connection diagrams for operation of the FLOWSIC5OO in accordance with ATEX IEGCEX EEN 129 FLOWSIC500 Operat
3. modem ATEX II 1G Ex ia IIA T3 Ga Battery lifetime gt 5 years Description Part No Mounting set for meter installation 2 DN5O with flange type ANSI150 ASME B16 5 2067402 Mounting set for meter installation 3 DN50 with flange type ANSI150 ASME B16 5 2067403 Mounting set for meter installation 4 DN5O with flange type ANSI150 ASME B16 5 2067404 Mounting set for meter installation 6 DN50 with flange type ANSI150 ASME B16 5 2067405 Mounting set for meter installation 2 DN50 with flange type PN16 EN1092 1 2067406 Mounting set for meter installation 3 DN50 with flange type PN16 EN1092 1 2067407 Mounting set for meter installation 4 DN50 with flange type PN16 EN1092 1 2067408 Mounting set for meter installation 6 DN50 with flange type PN16 EN1092 1 2067409 Dummy plug for pressure connection NPT 1 4 2067398 Dummy plug fortemperature connection G1 2 2067401 M12 plug A coded for data transfer 2067419 M12 connector B coded for power supply 2067420 2 m connection cable for data transfer 25 C 60 C 13 F 140 F with con 2067422 nector A coded and ferrules 5 m connection cable for data transfer 25 C 60 C 13 F 140 F with con 2067423 nector A coded and ferrules 2 m connection cable for data transfer 40 C 70 C 40 F 158 F with con 2067630 nector A coded and ferrules 5 m connection cable for data transfer 40 C 70 C 4
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5. 3 Temperature transmitter integrated 21 Intended ee e ENER ens yis RR nen 11 Three way test valve 22 Designated users 13 Totallzers EE 22 Restrictions of use 12 Type approval ss se an vise d ne ey x 108 User target group 13 Type tode ita SE me nee nee 112 Type plate ss sans sois ehe 11 L LOSDOOKS isa NEES Wa te ES 23 U User M Designated users 13 Manufacturer dE anne der 11 Responsibility of user 13 Measured values 11 Measuring function general 11 V MESSABES ere oie nn nn Nee 59 Volume conversion 20 Meter exchange 81 Metrology logbook 23 W Minimess coupling 22 Warning symbols warning levels 3 0 Overload protection 111 P Parameter logbook 23 136 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Index FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 137 8015391 YF02 V2 2 2015 082015 08 Subject to change without notice Australia Phone 61 3 9457 0600 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E M
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7. The second battery pack is activated automatically when the first pack is completely empty When one battery pack is empty at least this battery pack should be changed Both battery packs must be changed at the latest when the second battery pack is running low 1 Check on the display which battery pack is empty 2 Open the electronics cover gt p 39 83 4 3 3 Loosen only the respective terminal connection of the empty battery pack NOTICE 1 Only loosen one connection at a time to ensure continuous voltage supply If both battery packs are to be exchanged at the same time first replace the empty battery pack and then the still used battery pack FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 85 Maintenance and Meter Replacement Fig 35 Battery connections on the circuit board 4 Remove the battery pack and replace by the new one 5 Reconnect the electrical system The FLOWSIC500 now continues to use the second battery pack and then switches back to the new battery pack 6 Close the electronics cover gt p 39 83 4 3 7 Confirm battery replacement on the display gt p 74 85 2 13 NOTICE 1 The battery symbol on the display shows full straight away after the battery change The check whether the battery is really operational then takes 20 minutes 86 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Sub
8. 1 Capstan screw 2 Plug in connector cover FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 47 Installation 3 5 2 Fig 28 Installing the pressure transmitter A three way test valve is normally fitted to be able to test the pressure transmitter NOTICE Fitting information It is recommended to connect the pressure transmitter with the three way test valve or with the FLOWSIC500 so that there is a downward slope from the pres sure transmitter to the connection point and from the three way test valve to the FLOWSIC500 Variant 1 Installation with Kamstrup test valve BDAO4 up to 25 C For details on installation with Kamstrup test valve BDA04 see Kamstrup Ope 15 rating Instructions You will find the document on the delivered product CD 1 Remove the dummy plug on the pressure measuring port marked Py 2 Fitthe Kamstrup test valve BDAO4 Pay attention to the alignment of the connection for the pressure transmitter 3 Fit the pressure transmitter on the Kamstrup test valve BDAOA gt Fig 28 Kamstrup test valve BDAO4 with pressure transmitter fitted 1 Pressure transmitter 2 Kamstrup test valve BDAO4 48 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Installation Table 13 Kamstrup test valve BDAO4 positions Measuring posi tion
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10. WARNING Hazard through material fatigue N The FLOWSIC500 has been designed for use under mainly static loads gt Maximum allowed gradient of static pressure 3 bar s 45psi sec The number of complete pressure application and release processes should be kept low during operation gt Replace the device when 500 cycles have been reached NOTICE 1 The FLOWSICBOO is designed for measuring clean and dry natural gas gt The operator should install a suitable filter or cone screen ahead of the gas flow meter when the gas is contaminated NOTICE e The FLOWSIC500 is suitable for use in pressurized lines within the parame ters specified in the device The device complies with Pressure Equipment Directive 97 23 EC e Itis the user s responsibility to ensure the maximum values specified for pressure and temperature on the type plate are not exceeded during opera tion E 12 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Important Information 1 3 6 Cleaning Under certain extreme circumstances in Gas Group IIC exposed plastic and unearthed metal parts of the enclosure may store an ignition capable level of electrostatic charge gt Implement precautions to prevent the build up of electrostatic charge e g locate the equipment where a charge generating mechanism such as wind blown dust
11. 1 First screw the test cap for the respective meter size in manually 2 Then tighten the test cap with the socket wrench until the test cap is completely screwed in 3 Slowly increase the pressure in the device max gradient 3 bar min or 45 psi min up to the line pressure 4 Apply leak detection spray to the opening of the test cap 5 Check for at least 15 min whether gas escapes from the opening of the test cap When no gas escapes from the opening of the test cap see gt p 98 87 4 10 1 When gas escapes from the opening of the test cap see gt p 98 87 4 10 2 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 97 Maintenance and Meter Replacement 7 4 10 1 7 4 10 2 Leak tightness check successful wrench 1 Remove the test cap with the socket 2 Screw in the closure cap 3 Then connect the replacement gas flow meter to the electric system see 83 4 Electrical installation Leak tightness check not successful 1 Close the line and depressurize the device Vent the environment Remove the gas flow meter from the adapter as described see gt p 91 87 4 8 GO N as spare part Check flat seal 1 and the O rings on connections pieces 2 for complete ness intactness and correct installa tion When the sealing elements are damaged a new seal set is available Meter size Item number DN50 20763
12. A2 3 O ee 0 0 900000000060 98 8 CO O gt ER 00000000 000000000000000000 Explanation gt p 70 5 2 6 7 p 71 5 2 6 9 p 73 85 2 11 p 73 5 2 12 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 65 Operation 5 2 5 Configuration of main display The configuration of the main display can be performed via the operating program FLOWgate500 The following contents are available Blank line 1 SICK standard Date time line 2 SICK standard Pressure p Temperature T Conversion factor C Compressibility factor K Volume flow rate Q Base flow Qb VOG SOS 66 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Operation 5 2 6 5 2 6 1 5 2 6 2 5 2 6 3 FLOWSIC500 menu User User Logged in user level without login Guest gt Changing the user level p 72 Logged in as e User 1 e User 2 e User 3 e Authorized user 1 e Authorized user 2 e Authorized user 3 when activated Device mode Calibration mode Display whether calibration mode for the flow check is switched on or off start and end calibration mode In calibration mode message CALIBRATION MODE blinks on the main display with the meter factor now effective for the calibration set atthe factory The FLOW
13. SICK AG Subject to change without notice Subject to change without notice Maintenance and Meter Replacement 7 4 9 Installing the replacement gas flow meter NOTICE When the sealing surfaces of the adapter have been cleaned with a detergent let it evaporate completely 1 Carefully remove the transport pro tection of the new gas flow meter Pay attention to the arrangement of O ring seals 1 and support plates 2 2 Check the outside of the replace ment gas flow meter for transport damage Only undamaged gas flow meters may be installed 3 Ensure that flat sealing 1 and the O rings on connection pieces 2 are not damaged 4 Check all threads on the compo nents for damage 5 Apply silicone grease to the sealing surfaces of the adapter 6 Apply silicone grease to the O rings on the connection pieces Carefully fit the gas flow meter on the adapter Pay attention to the correct orienta tion of the gas flow meter The posi tion ofthe center bolt allows only one fitting direction FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG Maintenance and Meter Replacement 8 Carefully plug the connection pieces with the O rings into the openings of the adapter 9 First screw the provided new center bolt with Ripplock washer in manu ally SICK recommends using anti seize paste 10 Then tighten the center bolt with t
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15. ANSI B18 2 2 ASTM A193 Grade grade 8 stainless ASTM A194 B8M steel Grade 8MA 4 C1150 8 pc Double end 8 pc Type A plain 8 pc Hexflatnut 140Nm 103 lbf ft threaded stud 5 8 washer narrow UNC series length 3 5 ASME series 05 8 5 8 B18 31 2 ANSI B18 22 1 ANSIB18 2 2 ASTM A193 Grade grade 8 stainless ASTM A194 B8M steel Grade 8MA 6 C1150 8 pc Double end 8 pc Type A plain 8 pc Hexflatnut 240Nm 177 Ibf ft threaded stud 3 4 washer narrow UNC series length 4 ASME series 03 4 03 4 B18 31 2 ANSIB18 22 1 ANSIB18 2 2 ASTM A193 Grade grade 8 stainless ASTM A194 B8M steel Grade 8MA Gaskets e Dali mm Di mm S mm Material DN50 PN16 102 61 DN80 PN16 138 89 DN100 PN16 158 115 2 novapress FLEXIBLE 815 DN150 PN16 212 169 2 CI150 92 60 3 CI150 127 89 4 C1150 157 114 2 novapress FLEXIBLE 815 6 CI150 216 168 1 Da outer diameter Di inner diameter S thickness gt Fig 12 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 OSICKAG Subject to change without notice Subject to change without notice Installation Fig 12 Dimensions of gaskets FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 33 3 3 3 Fitting the FLOWSIC500 in the pipeline H NOTICE The lifting lug is designed for transporting the measuring device only Do not lift or transport the FLO
16. FLOWSIC500 3 Installation Hazards during installation General information Mechanical installation Electrical installation External pressure and temperature transmitters installation FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 29 Installation 3 1 3 2 3 2 1 Hazards during installation CAUTION General risks during installation N gt Observe applicable valid regulations general standards and guidelines gt Observe local safety regulations operating instructions and special regula tions gt Observe the safety information in gt p 10 81 1 gt Comply with the safety requirements of Pressure Equipment Directive 97 23 EC or ASME B31 3 when installing pressure devices including connec tion of various pressure devices gt Persons carrying out installation work must be familiar with the directives and standards applicable for pipeline construction and have the corre sponding qualifications e g in accordance with DIN EN 1591 4 WARNING Hazards through the gas in the system The following conditions can increase the risk Toxic gas or gas dangerous to health Explosive gas High gas pressure gt Only carry out installation pre and repair work when the system is non pressurized WARNING Hazards during installation work N gt Do not carry out any welding work on lines with meters fitted gt Comply exactly with mandatory and approve
17. 2065928 Manufacturer SICK For safety parameters see operating instructions Wire size for all terminals 0 14 0 5 mm AWG 24 20 EXT POWER LOCK DISPLAY 4 5 16V A H DO 00 m 00 n e DU UN O UI BAT1 BAT2 P ET Gu AS lt E a 3 Seal Pr 8 m S N Dot DO2 DO3 DOO Es Optional Sie 2 16V 2 46V 2 16V 5 12V Veo see module eig AO NAMUR RS485 4074419 118 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Annex 9 6 Installation examples Fig 48 Battery operation FLOWSIC500 with LF output connected to electronic volume corrector both battery powered and intrinsically safe Hazardous area EVC battery powered intrinsically safe FLOWSIC500 battery powered intrinsically safe Ex ia Ex ia AN impulse M12 connector A coded o 1 DO 2 passive o 2 DO 2 passive o 4 DO 3 passive o 3 DO 3 passive For safety and entry parameters see gt control drawing 9215965 for the USA and Canada and control drawing 9215966 for the EU In the USA install in accordance with the NEC ANSI NFPA70 In Canada install in accordance with CEC part 1 in the EU in accordance with EN 60079 14 National regulations must be
18. FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Annex eonou noyym agueyo o1 12efqng Control diagram 9215966 page 2 ya np 1219813 EIIHMO HOPUSNO 8SpLO owen Det Bunsapuy L 6 009931 UM S89UEP10998 ul WEIS an zesg z Bury Jeuetieg Iesu a10yaq suononnsui uoNelsdo peay Bi Bt sumjeptreueA Suen E E GHVZYH NOISO14X3 ONINHVM weyooy 80 S0 SL0Z 00 102 9965126 MOIS geIsyeN 82 62009931 LL 6 009931 0 6 009 931 X S00 S YIS X3931 92 6 009N3 11 6009 N3 0 6009 NA 49 pL 911 s do x3 ON pe3ejosi DOSDISMO TA SUOHINA SU pue xav 93 6 16 Dn 62 L0 SL0Z eAnoeJip ueedoun3 ul jdwog d i a I OW 91 40 PLOz NId dA ULON HASHIM aweNn Be XLELZXILVSL es 99 t1 911 s do x3 9 Z II paljdde aq oj jou peeu pue juenajal jou s ou p Y N 39 vi on e e xa 9 Z II reus qI6BiIB5 u sejouep s u luo uonoeuuoo BUISJUI 10 siojo uuoo q9 v1 aii er e xa 9 zi S osuss d 10 omy A ddns samod dur c8 pepnioul dS Josues Z cd _ ele ied Jenueu J sn ees uondo SES HN Ms geg DR 91 amv ddns amo x gt AU c pepnioul sgp Sy Josuas 1 Ld W EH 200 100 pejejosi jeondo T S3 cc 0 OII uondo eoeueju 9 v 1 Ge Lal eed s8vrsd S8vSH H AE Viva 00 ajejd Buyse ees eBuei papua xa 10 9 09 gt quie gt JSZ
19. FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG Subject to change without notice Subjectto change without notice Operation 5 2 9 2 5 2 10 5 2 11 5 2 12 Starting and terminating calibration mode Calibration mode can be started and terminated in the same manner as the configuration mode gt p 73 85 2 9 2 In calibration mode message CALIBRATION MODE blinks on the main display with the meter factor now effective for the calibration set at the factory The FLOWSIC500 outputs test pulses with a maximum possible frequency of 2 kHz at 120 Q max on digital switching output DO 1 gt p 42 83 4 6 1 Changing parameters Numerical values 1 Start the configuration mode gt p 72 2 Select the desired parameter in the menu 3 Press ENTER to start the edit mode The cursor now blinks under the first position of the parameter 4 Use the arrow buttons to increment or decrement the selected position by 1 until the correct digit is shown 5 Confirm with ENTER The cursor now blinks under the second position of the parameter 6 Repeat for all remaining positions of the parameter Selection lists 1 Start the configuration mode gt p 72 2 Select the desired parameter in the menu 3 Press ENTER to start the edit mode 4 use the arrow buttons to switch to the desired selection 5 Confirm with ENTER Resetting the error volume 1 Switch to the error volume display on the main
20. It is recommended to install a three way test valve that separates the pressure transmitter from the measurement pressure and provides a test connection to test the pressure trans mitter gt Fig 5 shows a FLOWSIC500 with external transmitters and Kamstrup test valve BDAO4 for gas temperatures to 25 C FLOWSIC500 with external transmitters and Kamstrup test valve BDAO4 1 Pressure transmitter 2 Kamstrup test valve BDAO4 3 Temperature transmitter A three way test valve Fig 6 that is fitted next to the FLOWSIC500 is used for gas tem peratures to 40 C FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 21 Product Description Fig 6 2 7 2 7 1 Table 3 Table 4 Three way test valve with p transmitter and Minimess coupling 1 FLOWSIC500 connection 2 Three way test valve 3 Test connection Minimess coupling 4 Pressure transmitter Totalizers Device status and totalizers used Various volume totalizers are fitted on the FLOWSIC500 depending on the configuration Meter V is used in the configuration as gas flow meter If the gas flow meter has a malfunc tion the measured volume is also recorded in the error volume counter errV Device status and totalizers used Status Totalizer V ew Operation Malfunction e e A gas flow meter Vm a base volume meter Vb and a total volume meter Vbtot are used in the configuration as gas flow mete
21. The FLOWSIC500 uses the default value specified p 100 87 6 Exchanging an external pressure or temperature transmitter p 78 86 1 Contacting Customer Service E 3012 Pressure transmitter failure The FLOWSIC500 uses the default value specified p 100 87 6 Exchanging an external pressure or temperature transmitter p 78 86 1 Contacting Customer Service E 3013 Device is outside the permissible measurement pressure range Check Pmin Pmax vs pressure E 3014 Flow measurement is in status Malfunction p 78 86 1 Contacting Customer Service E 3017 The K factor cannot be calculated Check the values entered for gas composition against the reference conditions and the base conditions p 62 85 2 4 Main display with device option volume conversion E 3018 Reverse flow The measured creep volume reverse flow is larger than the preconfigured buffer volume p 19 If larger reverse flows occur regularly contact Customer Service to have the precon figured volume adapted p 78 86 1 Contacting Customer Service E 3019 E 3020 E 3021 E 3022 The measured gas temperature gas pressure is outside the permissible limits E 3019 Gas temperature is below the alarm limit E 3020 Gas temperature is above the alarm limit E 3021 Gas pressure is below the alarm limit E 3022 Gas pressure is above the alarm limit Checkthe set alarm limit values p 70 85 2
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24. 07 BO ij IECEx SIR 15 0053 X Ne Praha Case dis IECEx SIR 15 0053 X ER WARNING Explosion Hazard DE Valle anses 01Splay aussen WARNING Explosion Hazard pra Read Operation Instructions VOLUME CONVERSION DEVICE Read Operation Instructions before install before install Install per drawing no 9215966 TEC DE 15 MIOO2 PTBOOS Install per drawing no 9215966 Ext Power Supply MPE 0 5 EN12405 1 Ext Power Supply 4 5 16 Vdc max 50 mA at reference conditions nom 4 5 16 Vdc max 50 mA 667 mA P 753 mW more info press key 667 mA P 753 mw VOLUME CONVERSION TEC DE 15 MIOO2 PTBOO3 22 iMPE 0 5 at reference conditions press key more in EN12405 1 114 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Annex Fig 42 Pin assignment of plug in connectors SICK rowsicsoo SICK rLowsics00 B coded A coded B coded A coded Kc ON zn 2 2 e 20x 2 4 D a 63 C Se d X Power Signal output Sensor Sensor Power Signal output Sensor Sensor 1 PWR D DO_2 1 PWR 1 PWR CO M0 PwR 2 PWR 2 PWR 2 DO_2 2 Data 2 Data 2 CG 2 C7 2 Data 2 Data 3 DO_1 3 DO_3 3 GND 3 GND 3 DO_1 3 I 3 GND 3 GND 4 DO_1 4 D0_3 4 Data 4 Data 4 DO_1 4 C2 4 Data 4 D
25. 15 helps Customer Service to better understand malfunctions that occur For information concerning the FLOWgate500 operating software see Software Manual FLOWgate500 Status messages Information messages Status message Description clearance 1 1017 The device firmware has been changed 1 1018 The device has been started 1 1019 Configuration mode is active p 72 85 2 9 1 Starting and terminating configu ration mode 1 1020 The parameter locking switch is open gt p 24 2 9 1 Parameter locking switch Warning messages Status message Description clearance W 2001 The Event logbook is up to 90 full The Event logbook can be viewed stored and reset with operating software FLOWgate500 W 2002 The Metrology logbook is full Calibration relevant parameters can only be modified afterthe parameter locking switch has been opened The Metrology logbook can be reset using the operating software FLOWgate500 gt p 77 86 Clearing Malfunctions W 2003 More pulses than permissible should be output on the pulse output Check whether the current flow rate is higher than the max flow Ifthe flow is within the permissible range check whether the selected output scaling 7 pulse factor is correct p 78 86 1 Contacting Customer Service W 2008 Flow measurement is in status Warning Have the device checked by Customer Service p 78 86 1 Contacting Customer Service W 2009 The
26. 4 2 2 1 FLOWSIC500 measuring system The FLOWSIC500 measuring system comprises e FLOWSIC500 gas flow meter e Adapter for installation in pipeline and e optional p amp T sensors for the volume conversion device option FLOWSIC500 components Gas flow meter Adapter Adapter The adapter is available in various flange standards and fitting lengths to connect the gas flow meter to the system pipeline Depending on the version the adapter is designed for assembly on line flanges PN16 in accordance with DIN EN1092 1 CL150 in accordance with ASME B16 5 or 1 6MPa in accordance with GOST 12815 80 1 Fitting lengths available gt p 117 89 4 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 17 Product Description 2 2 2 Gas flow meter An internal flow conditioner rectifies the gas flow in the gas flow meter so that flow profile disturbances caused by pipe bends in the inlet or outlet sections or components projecting into the pipe e g a thermowell have no influence on measuring results The gas flow meter can be replaced without taking the adapter out of the pipeline The gas flow meter is fitted with e Control unit e Optical and electrical interfaces Measuring cell with ultrasonic transducers e Electronics The product variant with volume conversion and integrated pressure and temperature transmitters also has the calibrated pressure
27. 74 68 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice _Operation 5 2 6 5 Conversion only for device types with volume conversion References Standard pressure Standard pressure unit acc to display Standard temperature Standard temperature unit acc to display Ref conditions Reference conditions for density and heating value Display T1 T2 p2 T1 Reference temperature heating value T2 Reference temperature rel density reference density p2 Reference pressure rel density reference density TI T2 p2 Seti 25 C 0 C 1 01325 bar a Set2 10 C 0 C 1 01325 bar a Set3 15 C 15 C 1 01325 bar a Set4 60 F 60 F 14 7347 psi a Setb 60 F 60 F 14 7300 psi a Set6 25 C 20 C 1 01325 bar a Atmospheric pressure Calculation Ambient pressure unit acc to display Input requried for version with relative pressure transmitter Calculation method Calculation method for the compressibility factor Select from e SGERG88 AGA 8 Gross method 1 AGA 8 Gross method 2 AGA NX 19 AGANX 19 mod AGA NX 19 mod GOST e GERG91 mod e Fixed value Calculation interval Cycle time for updating measured values pressure temperature calcu lation ofthe compressibility factor Select from 3 s 10 s 20
28. Battery fill level gt 25 Battery fill level gt 25 9988 Battery almost empty but still in use e The last segment of the battery symbol starts to blink when the battery fill level drops below 10 e When the battery is completely empty the empty battery symbol blinks and the FLOWSIC500 has switched to the second battery FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 59 Operation 5 2 3 Main screen without device option volume conversion gt Use buttons 2 and to toggle between the menu entries on a level gt Press ENTER to go down one menu level Main display The following information is displayed on the top display menu level Main display Description V 000000000 m3 V Volume absolute cannot be reset 20 08 2012 10 30 52 Ey Pressing ENTER opens the FLOWSIC500 menu erry 000000000 m3 erv Errorvolume Volume counted during a malfunction can be reset 20 08 2012 10 30 52 D Pressing ENTER opens the action Reset error volume Resetting the error volume p 73 Q Volume flow 0 000 m3 h VOG Gas velocity Current events 1 event is reported Current events 1 Event by Pressing ENTER opens a list of current reported events Use the arrow buttons to toggle through the reported events Stored status messages Events since the last time the event Event Summary summary was reset
29. Josuag eimejeduig eix3 Ajeuondo Aa Gr 3501 3MOd 1X3 SJeonpsuei oluoseJl Josues eJnsseJd e x3 Ajeuondo uejoueqioA BundpyuF WS 1epo Bunijeuejuejpg JEP py UEP Jan ajyoay EI 898 OMN euinin zesieuepouos nz uejuolidieA pun paypus puis uebuni pubuiepinz uepuojseDnz uoiproenipsno you emos Bissepjnzun seiipuul sei Bune pun Bunnemien amos feu isep Bundanyenien eonou noyym egueyo 0 12efqng 131 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Annex Control diagram 9215966 page 4 Fig 61 eonou noyym agueyo o1 12efqng uounp Leem any zesg xunjepireuoA Bunudsun 110 y abed 9965136 qeisyen ON P93eJOS DOSDISMO 13 SUONYDN ASUL BIIAO HOPUSNO 8SrL0 4z Bury Jeus log owen Bel Bunuepuy Hquig Bunsausug MOIS JUeyooy 02 0 SLOZ yep Jueyooy 80 S0 SLOZ 00 ANS ueyooy 6z L0 SLOZ OMM 91 20 bLOZ HASHIM weN De Jojoeuuoo 4988 UIYYM syinau1o e JO uopoeuuooJejul ayy JO Ajdde senje 7162009931 UM S9UEPIOSSE ul WEIS esu 810 99 suonon sul uonejedo pees QHVZVH NOISO14X3 SNINYVM aje d Bue ees eBue1 p pu lx 104 3 09 QUIBL gt DoSZ 82 620099Al LL 6 009931 0 6 009 931 82 61009N3 11 6009 N3 0 6 009 N3 pue X31V 03 6 76 2An981p ueedounz3 uy Ado X S00 SL HIS X3931 99 p1
30. W 2012 Flow measurement is performed at reduced speed W 2013 Flow rate higher than 120 Qmax Error messages in Event logbook Status message Description clearance E 3002 Check sum oftotalizers is invalid E 3003 Check sum offirmware is invalid E 3004 Parameter is invalid E 3005 Check sum of logbooks archives is invalid E 3015 Hardware error in flow measurement E 3016 PUT of valid measurements performance of flow measurement is not suffi cient In the Event logbook additional data e g status meter levels measured values and parameters at the time of certain events are saved These events or messages are identified with The data can be viewed and saved with operating software FLOWgate500 gt p 75 85 4 80 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Maintenance and Meter Replacement FLOWSIC500 7 Maintenance and Meter Replacement Information on handling lithium batteries Maintenance when using external power supply Maintenance when using battery power supply Meter exchange Function check of a pressure or temperature transmitter Exchanging an external pressure or temperature transmitter FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 81 Maintenance and Meter Replacement 7 1 Information on handling
31. ejes Ajeorsuuju eix3 k ped 332 UA SOUEDIOOOE ul je sUul epeue ul 10 90 ZLdH VSI ISNV pue 705 loluv OZWd4N DAN 94 uii eouepaoo9e ur jejsur SN EU ul aye d Bue ees abues papuajxa 104 9 09 gt quie gt 2 SZ e9 v1 gll e XAV 0 euoz sselO e9 v1 all e X3 1 2po9 duet q pue 9 sdnoug UOISIAIQ SSEJD vu 0 Hol yu t uol A Z jeulwou UNNVN Se e qeuoyIms yu oz wou A OL Xew euru CO coa 1ndino jeba y Uld jeulwa CO EOG dino jeiBiq Uld jeune ZOO OG Indio jeba lt Uld eulua ZOO OG Indino eyBiq L uld payejos Ajjeo ydo anissed 31 Sindino jeydig z uolmeinBijuoo pepoo v aeu ZL Zlforsosa LOG 13M0d Ia zin cow 0da z0q LU ur Team YNNWYN 00154 91 omy NVS NVZ NEZ AWZ LU 00d tod cod LOG A Kies HW 001 01 41 9 oO MU Z Od vu 8 0 OI A c8 0n Mi L d Aoz In wyonN L 404 WYO OLL gt uos yu og wou A9 xeu UOJIMS epis MOT pajejosi uou enssed ISUILUS 100 wt LOG 1ndino eu p Uld leuw 100 AND LOG dino eg Uld MU ZLL Id vu 799 I A0 I AQ Sy eBeyoa indui euuou PUIU L LYE Ajddns Jamod mea 2 Uld leuu L 1V8 A ddns Jamod xa Uld
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33. 2 events have occurred 2 Events L Pressing ENTER opens a list of stored events Use the arrow buttons to toggle through the stored events Last reset of event summary Last Event Reset 20 08 2012 10 30 52 Ly Pressing ENTER opens the action Reset Event Summary gt Resetting the event summary p 73 NOTICE A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter e g Q 60 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice Operation Menu navigation without device option volume conversion Some menu functions are only available when you are logged in with user level User or Authorized User User level G Guest standard U User 1 A1 Authorized user 1 User 2 A2 Authorized user 2 User 3 A3 Authorized user 3 Access rights Hidden o View e Start edit Path ao c A2 3 A1 Explanation O O O O Main display Volume under measurement conditions V FLOWSIC500 menu User Logged in user level Login Logout FLOWSIC500 menu Device mode Calibration mode Configuration mode FLOWSIC500 menu Device information Measuring port Serial number Firmware Version Firmware Date Firmware CRC Metrology CRC Min oper pressure Max oper pressure Meter factor Frequency at Qr Hz FLOW
34. 4 2072456 106 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice Annex FLOWSIC500 9 Annex Conformities and Technical Data Dimensional drawings Type plates Type code Internal terminal assignment Installation examples FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 107 Annex 9 1 Conformities and Technical Data 9 1 1 CE certificate The FLOWSIC500 has been developed manufactured and tested in accordance with the following EU Directives Pressure Equipment Directive 97 23 EC Directive 94 9 EC ATEX EMC Directive 2004 108 EC Measuring Instruments Directive 2004 22 EC Conformity with the above Directives has been determined and the CE label attached to the device 9 1 2 Standards compatibility The FLOWSIC500 conforms to the following standards or recommendations OIML R137 1 amp 2 2012 Gas Meters Part 1 Metrological And Technical Requirements Part 2 Metrological Controls And Performance Tests EN 60079 0 2012 A11 2013 EN 60079 11 2012 EN 60079 28 2007 Explosive atmospheres Part O Equipment General requirements Part 11 Equipment protection by intrinsic safety i Part 28 Protection of equipment and transmission sys tems using optical radiation IEC 60079 0 2011 IEC 60079 28 2011 6th Edition Explosive atmospheres Part 0 Eq
35. 6 7 Temperature parameters FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 79 Clearing Malfunctions 6 3 Table 21 Table 22 Table 23 Additional messages in the Event logbook The FLOWSIC500 saves all status messages p 78 86 2 as well as further supplemen tary messages concerning events and status changes in the Event logbook Each message code is supplemented with a or to identify an incoming message or an outgoing message Information messages in the Event logbook Status message Description clearance 1 1001 Event logbook has been reset 1 1002 Parameter logbook has been reset 1 1003 Metrology logbook has been reset 1 1004 Measuring period archive has been reset 1 1005 Daily archive has been reset 1 1006 Monthly archive has been reset l 1010 Event overview has been reset l 1011 Time has been reset l 1012 Totalizers have been reset l 1013 Error volume totalizers have been reset 1 1014 All parameters have been reset ora group of parameters have been reset 1 1021 Battery 1 has been replaced 1 1022 Battery 2 has been replaced 1 1023 Totalizers have been preset Warning messages in the Event logbook Status message Description clearance W 2011 The number of valid measurements performance of flow measurement is signifi cantly lower than normal
36. 7 4 6 Disconnecting electrical connections gt p 90 8 7 4 7 Removing the installed gas flow meter p 91 8 7 4 8 Installing the replacement gas flow meter p 95 87 4 9 Performing a leak tightness check p 97 87 4 10 Connect the new gas flow meter to the electric system gt p 37 83 4 Upload the user specific configuration of the previously installed gas flow meter to the new gas flow meter p 90 87 4 6 Check the function of the gas flow meter p 99 8 7 4 11 If necessary secure metrologically gt p 99 8 7 4 12 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 87 Maintenance and Meter Replacement TAA Table 26 Required tools and auxiliary material e Meter replacement set item numbers gt p 106 88 2 1 with Test cap for the respective meter size gt Fig 36 component no 9 Socket wrench Allen key Openings Meter size Socket wrench Allen key DN50 2 19 0 8 DN80 3 24 10 DN100 4 30 14 DN150 6 e Torque wrench e Transport protection for the gas flow meter with a safety strap item numbers gt p 105 88 1 3 e Silicone grease e Leak detection spray e Anti seize paste metal free or suitable for aluminium e g OKS 235 to prevent thread mountings seizing up NOTICE Do not use copper paste 88 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG Subject to
37. 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Installation Variant 3 Installation without a three way test valve Here the pressure transmitter is connected directly to the FLOWSIC500 1 Remove the dummy plug on the pressure measuring port marked Py 2 Fitthe pressure transmitter Fig 30 Installation without three way test valve 1 Pressure transmitter FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 51 Installation 3 5 3 Fig 31 Installing the temperature transmitter NOTICE 1 SICK recommends to install the temperature transmitter on the temperature measuring port which is on the same side as the display The temperature transmitter can be greased with heat conductive oil or paste 1 to improve its performance 1 Insert the temperature transmitter into the immersion sleeve to the stop 2 Tighten the locknut 3 Havethe wire seal attached by a calibration inspector Fig 10 Installing the temperature transmitter 1 Temperature transmitter 52 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Start up FLOWSIC500 4 Start up Sequence of start up Setting the date and time Configuring volume conversion device option Checking the device status FL
38. 911 s do x3 99 p1 911 er e xa 99 p1 all lei e xa XLELZXILVSL EIS 99 vL 911 S do x3 9 Z II q9 v1 On er er xa 9 Z II q9 v1 aii er e xa o Z II MWEGZ ld A0 N vu 7 0 Hol yu p uo A Z9 Ieunuou Jeutuuo9 XOQ EOO 40 ZO indino jer t Uld JEUIWI9 XOQ wt OQ Jo ZOA dino eg Uld Jeuruue 000 000 1ndino jeyd q lt Uld PUIU OO 000 1ndino L Utd pajejos jeondo SONN 31 3H sindino jeba uo neinBijuoo papos y aew ZLIN HU 001 01 jn 97 05 MU Z Od vu 8 0 Ol Ac8 0n MU G ld vu 799 Il Aoz In WYON L 404 WYO OLL gt uos vu 00 xew A OL xew YOUMS apis MOT pejejosi uou anissed leuu LOG LOG 1ndino ef y Uld leuw LOG an 9 LOG indino 241819 Uld AQL GY abeyon 1ndui Jeuiuou leuw L1V8 AIddns Jamod 3xe 2 Uld leuu L1V8 AN9 lddns samod 3xe Uld pepoo g jew ZLIN suajawesed Majes sjajoweJed Bunelado uonoeuuoo euJeyul euBis uonoun y JOPSUUOI YA OL N yolquuoy vv J7 18podu3 dH sindino jeybiq z uoneinbyuos sjew ZLIN S10 98UU09 JENI JO uoneunBijuo pajoajas a1d ap SHOSN3S L OMv xoa ood wy zw LOG 13M0d Ia zin YNWYN AVS NV Mz NW Sa UE 00154 91 amv 0
39. Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Operation T Adjust offset T Adjust factor Calibration offset for temperature transmitter unit acc to display Calibration factor for temperature transmitter 5 2 6 8 Logbooks Event logbook Parameter logbook Metrology logbook Number of entries currently stored max number Pressing ENTER opens the detailed view The detailed view shows the event type a short text and the timestamp Number of entries currently stored max number Number of entries currently stored max number 5 2 6 9 Archives Gas hour Gas day Measuring period Billing hour for the day archive Entry range 00 00 23 59 Default 06 00 Billing day for month archive Measuring range 1 28 Default 1 Defines the period for the billing archive Select from 3 min 5 min 15 min 30 min 60 min Default 60 min FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 71 Operation 5 2 7 5 2 8 5 2 9 5 2 9 1 Changing the user level 1 Call up menu function User 2 Press ENTER to start the edit mode 3 Use the arrow buttons to select the desired user level 4 Confirm with ENTER The cursor now blinks under the first position of the password 5 To enter the password Use the arrow buttons to increment or decrement the first positi
40. Operating Instructions for further details M12connector M12connector PE Attention B coded A coded DOO is optically insulated 1 power supply 1 DOO NAMUR Do not use as HF output in battery powered mode 2 power supply 2 DOO NAMUR Frequent activity results in a reduced battery life time 3 DO 1 passive 3 n c 4 DO 1 passive 4 n c 120 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Annex Fig 50 Operation with external power supply intrinsically safe FLOWSIC500 externally powered IS and connected to electronic volume corrector Safe area RS485 externally powered EVC L intrinsically safe Ex ia L intrinsically safe power supply U L intrinsically safe Sn power supply u Hazardous area FLOWSIC500 intrinsically safe Ex ia M12 connector A coded 2 data RS485 3 data RS485 1 power supply 4 power supply M12 connector B coded 2 power supply 1 power supply 3 DO 1 passive 4 DO 1 passive For safety and entry parameters see control drawing 9215965 for the USA and Canada and control drawing 9215966 for the EU In the USA install in accordance with the NEC ANSI NFPA70 in Canada install in accordance with CEC part 1 in the EU install in accordance with EN 60079 14 National regulations must be
41. Pressure transmitter T FLOWSIC500 Test position Test pressure Pressure transmitter H d FLOWSIC500 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 49 Installation Fig 29 Table 14 Variant 2 Installation with three way test valve to 40 C Here a conventional three way test valve is used Install the three way test valve with pressure transmitter fitted at a suitable location next to the FLOWSIC500 A pressure line serves to connect the pressure measuring connection of the FLOWSIC500 to the three way test valve 1 a WN Fasten the three way test valve at a suitable location Remove the dummy plug on the pressure measuring port marked Py Fit the supplied screw fitting Install the pressure line between the FLOWSIC500 and the three way test valve Fit the pressure transmitter to the three way test valve P T ressure transmitter installation on the three way test valve 40 C 1 FLOWSIC500 connection 2 Three way test valve 3 Test connection Minimess coupling 4 Pressure transmitter hree way test valve positions Measuring posi tion FLOWSIC500 gt Co gt Testpressure Test position BU FLOWSIC500 C Test pressure Closed position NOA FLOWSIC500 Test pressure 50 FLOWSIC500 Operating Instructions
42. Seting the language ina ee Rn le 72 Changing the device mode 72 Changing parame t rs riens dada 73 Resetting the error volume 22 73 Resetting the event summary 2 73 Confirming battery replacement ocoococcccccc nnn 74 Checking the external power supply 2 74 Testing the display 2 u aw d ma 74 Operating using the optical data interface 75 FLOWgate500 operating software 75 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 07 SICKAG Contents 6 Clearing Malfunctions 77 6 1 Contacting Customer Service 78 6 2 Status M SSABES nn ss sinne a a ne Rd elqad du es in 78 6 3 Additional messages in the Event logbook 80 7 Maintenance and Meter Replacement 81 7 1 Information on handling lithium batteries 82 7 1 1 Information on storage and transport 83 7 1 2 Disposal information 83 7 2 Maintenance when using external power supply 84 T 2 1 Service life of backup hatten 84 7 2 2 Changing the backup battery
43. U a e a ne nenne 16 2 1 1 Gas TOW METER sche ia ee darum 16 2 1 2 Volume conversion optional 16 2 2 FLOWSIC500 measuring system 17 2 2 1 Adapter tege ee lee e dee d b t A 17 2 2 2 Gas flow mete ereer dese A ee dacs da o a i ace e dA 18 2 3 Met r SIZES datt derbi dined aaa ad aids ada ER AE kaa 18 2 4 POWER ele EENEG 18 2 5 IniterfaCeS cere nee 18 2 5 1 Pulse and status outpute nmn 19 2 5 2 Encoder totalizer ous RE ec AAA an S odo 19 2 5 3 Serial data interface 4 hrs 19 2 5 4 Optical data inte Mace err te Oc ts Race ae RO ah ea te S 19 2 6 Device option Volume conversion 20 2 6 1 Volume Conversio o suci een E RR RM 20 2 6 2 Integrated pressure and temperature transmitters 21 2 6 3 External pressure and temperature transmitters 21 2 7 Be TEE 22 2 7 1 Device status and totalizers used 22 2 7 2 ReversetlowW aaa A EEN 23 2 8 Logbooks and Archives 23 2 9 Parameter protection var run 24 2 9 1 Parameter locking switch 24 2 9 2 Metrology logbook i cech nr vx AA RR KG ant 24 2 10 SUE 26 3 gd Te BEE 29 3 1 Hazards during installation 2 30 3 2 General information 25 poA datada EE luluq EE s 20 3 2 1 Deliver inge era EI a 30 3 2 2 Transport aceites Raph ac tended T
44. add or change any components in or on the FLOWSIC500 unless such changes are officially allowed and specified by the manufacturer Otherwise Any warranty by the manufacturer becomes void The FLOWSIC500 can become dangerous The approval for use in potentially explosive atmospheres is no longer valid The approval fur use in lines pressurized above O 5 bar 7 25 psi bar is no longer valid FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 13 Important Information 1 5 Danger identification on device WARNING Danger identification on device N The following symbol draws attention to important dangers directly on the device A gt Consult the Operating Instructions in all cases where the symbol is attached to the device or shown on the display Special local conditions Follow all local laws regulations and company internal operating directives applicable at the installation location Retention of documents These Operating Instructions must be gt Kept available for reference gt Passed on to new owners Additional documentation information Some parameter settings components and characteristics depend on the individual device configuration This individual device configuration is described in the device docu mentation delivered with the device Certificate of conformity EX certificates depending on configuration e Material certificate e Inspe
45. change without notice Subject to change without notice Maintenance and Meter Replacement 7 4 5 Overview Fig 36 Components for meter replacement using DN50 2 as example o Securing screws Ripplock washers Center bolt Ripplock washer Gas flow meter Q N 6 Connecting pieces with seals 7 Adapter 8 Locking cap 9 Test cap FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 89 Maintenance and Meter Replacement 7 4 6 TAT Fig 37 Back up of user specific configuration of installed gas flow meter gt Use the operating software FLOWGate500 to download the customer specific configu ration of the installed gas flow meter and to save it as file You can use the file later to set user specific configurations in the new gas flow meter gt After installation of the replacement gas flow meter upload the user specific configura tion of the previously installed gas flow meter to the new gas flow meter see Software Manual FLOWGate500 13 Meter replacement Disconnecting electrical connections Observe the safety information in 83 4 p 37 Depending on the configuration of your FLOWSIC500 proceed as follows 1 Disconnect the potential equalization line at the outer ground terminal on the right of the M12 plug in connections of the electronic housing gt Fig 18 p 41 2 If installed remove the plug in c
46. factor K factor is determined with one of the following calculation methods or can be entered as a fixed value SGERG88 AGA 8 Gross method 1 AGA 8 Gross method 2 AGA NX 19 AGA NX 19 mod Fixed value The FLOWSIC500 checks the permissible entry limits of the parameters for the selected calculation method If one of the entry values is outside the limit values the FLOWSIC500 switches to malfunction state and uses the fixed value of the compressibility factor for cal culation of the basis volume An absolute pressure transmitter EDT 23 optional relative pressure transmitter EDT 23 and a temperature transmitter EDT 34 measure current measurement conditions and transfer the transmitter type measured value as well as the transmitter status via a digital interface The FLOWSIC500 reads the valid measuring range automatically and periodically the cur rent status and measured value A transmitter is only activated for measurement when the configured serial number matches the serial number transferred for the transmitter If no transmitter is detected or a transmitter is not functioning correctly the FLOWSIC500 automatically uses the stored default value fixed value of the state vari able In this case the FLOWSIC500 switches to malfunction state and using the default value stores the volume under base conditions calculated for pressure or temperature in the error volume counter If not specified otherwise the FLOWSIC500 is
47. information 14 Pressure measuring port 46 Assembly clearance 46 Pressure transmitter external 21 Pressure transmitter installation 46 C Pressure transmitter integrated 21 Calculation method 20 Product identification 11 CE certificate cessor re eras 108 Product name suo gosses does re ende 11 Certification artesanas che dss 108 Clearing malfunctions 77 R Combustible gas 12 Reference potential 46 Conformities sas even eee eee ee ees 108 Replacement gas flow meter 95 Responsibility of user 13 D Restrictions Of use 12 Designated users 13 S E Safety information on subject Error messages 59 Electrical safety 39 Event logbook 23 Serialinumber lass aa DER 11 Signal words NEEN NEEN ek EN 3 F Flow direction 2 asus SINN da nn 34 T Target group user 13 l Temperature measuring port 46 Icons Explanation 3 Temperature transmitter external 21 Ignitable gases NEE ee x n es 12 Temperature transmitter installation 52 Information symbols
48. measured flow rate is outside the set warning limits Check the current measuring conditions or adjust the limits The warning limits can be set using the operating software FLOWgate500 W 2010 W 2009 flow rate below warning limit W 2010 flow rate above warning limit W 2016 Battery 1 failure p 85 87 3 2 Changing the battery packs 78 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Clearing Malfunctions Status message Description clearance W 2017 Battery 2 failure e With external power supply p 84 8 7 2 2 Changing the backup battery e For battery operation p 85 8 7 3 2 Changing the battery packs W 2018 External power supply failure Checkthe connection and function of the external power supply p 44 83 4 8 Operation with external power supply Table 20 Error messages Status message Description clearance E 3001 The Event logbook is full Checkthe Event logbook The Event logbook can be reset using the operating soft ware FLOWgate500 E 3006 Checksum error p 78 86 1 Contacting Customer Service E 3007 Time invalid p 54 84 1 Sequence of start up E 3009 The FLOWSIC500 is in calibration mode p 73 85 2 9 2 Starting and terminating calibration mode E 3010 Temperature transmitter failure
49. meter Zone 1 or2 The ultrasonic transducers are manufactured from titanium The pipeline adaptor and part of the electronic enclosure may be made from aluminium In rare cases ignition sources due to impact and friction sparks could occur The maximum piezo electric energy released by impact on the ultrasonic trans ducers exceeds the limit for Gas Group IIC specified in Clause 10 7 of EN60079 11 2012 gt For this reason the ultrasonic transducers may only be used in zone 1 when risks of ignition arising from impacts or friction on the sensor housing can be ruled out within the application gt Only ultrasonic transducers provided by SICK may be used 1 WARNING Risk of ignition due to impact on the ultrasonic transducers 38 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Installation 3 4 2 3 4 3 Fig 16 Criteria for electrical connection Installation work gt p 31 83 3 must be completed gt The following work may only be carried out by skilled technicians familiar with the special characteristics of the intrinsic safety of the ignition protec tion type and who have knowledge of the relevant standards and regula tions for interconnection of intrinsically safe power circuits 1 WARNING Risk of explosion hazard for intrinsic safety Opening and closing the ele
50. might occur and clean with a damp cloth NOTICE Cleaning instructions 1 gt Only clean the FLOWSIC500 with a damp cloth gt Do not use solvents for cleaning gt Only use materials for cleaning which do not damage the surface of the FLOWSIC500 1 WARNING Risk of ignition due to electrostatic charge 1 4 Responsibility of user gt Only put the FLOWSIC500 into operation after reading the Operating Instructions gt Observe all safety information gt If anything is not clear Please contact the SICK Customer Service Designated users The FLOWSIC500 may only be operated by skilled technicians who based on their techni cal training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the hazards involved NOTICE 1 Skilled persons are persons in accordance with DIN VDE 0105 or IEC 364 or directly comparable standards These persons must have exact knowledge on hazards arising from operation e g through hot toxic explosive gases or gases under pressure gas liquid mixtures or other media as well as adequate knowledge of the measuring system gained through training Correct use gt Only use the FLOWSIC500 as described in these Operating Instructions p 11 81 3 1 The manufacturer bears no responsibility for any other use gt Do not carry out any work or repairs on the FLOWSIC500 not described in this manual gt Do not remove
51. observed E 9 WARNING ES Gs Incorrect cabling can cause the FLOWSIC500 to fail See Operating Instructions for further details M12connector M12 connector PE B coded A coded 1 n c 1 DO 2 passive 2 nc 2 DO 2 passive 3 DO 1 passive 3 DO 3 passive 4 DO 1 passive 4 DO 3 passive FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 119 Annex Fig 49 Operation with safety barrier and external power supply FLOWSIC500 with HF output powered with safety barrier and external power supply connected to electronic volume corrector Safe area Hazardous area FLOWSIC 500 intrinsically safe Ex ia EVC SL intrinsically safe M12 connector A coded 1 DOO NAMUR 2 DOO NAMUR 3 n c 4 n c M12 connector B coded 2 power supply N barrier U 1 power supply D Ex ia 3 DO 1 passive 4 DO 1 passive _ For safety and entry parameters see C control drawing 9215965 for the USA and Canada and control drawing 9215966 for the EU In the USA install in accordance with the NEC ANSI NFPA70 in Canada install in accordance with CEC part 1 in the EU install in accordance with EN 60079 14 Further national regulations must be observed _ o WARNING 2 Incorrect cabling can cause the FLOWSIC500 to fail o o See
52. observed M12connector B coded 1 power supply 2 power supply 3 DO 1 passive 4 DO 1 passive M12 connector A coded 1 power supply 2 data RS485 A 3 data RS485 B 4 power supply WARNING Incorrect cabling can cause the FLOWSIC500 to fail See Operating Instructions for further details Attention RS485 must be powered externally For enviroments with relevant eletromagnetic disturbance and long cables shielded cables are recommend FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 121 Annex eonou noyym agueyo o1 12efqng Connection diagrams for operation of the FLOWSIC500 in accordance with CSA Control diagram 9215965 page 1 uonp 1219813 DEE E aweN Pei Buniepuy enbesuujur ejunoes e e1yewoidu09 3ned sjuesoduioo ep un zem M d uogninsqns 87 NOISO 1dX3 A 3NOSIY LNFWISSILUINV T Burudsin Haws Buueeuibu3 AOIS UPON est EP ajes orsuuu areduir Few sjueuoduioo jo uonngsang EE SP QMVZVH NOISO IdX3 ONINSVM H ets G96G LZ6 ADIS anbasulguj ajunoas ayes Ajjes sunu eix3 qeisqeiN ped 939 uim eouepioooe ul jejsur epeue ul O I psyejos 0OSDISMO14 Bulmeup lonuoS 10 90 ZL de VSI ISNV pue pueuooy 2 90 102 POS PUY 07 vddN DAN 94 UMA eouepioooe ul jejsur SN eui ul OMM LO ajejd Buppen oes ofueJ papua xa JO 9 09 gt quie gt 9 62 NIQ GAI LLIION HSHM SWEN be e9
53. p 74 e For battery operation Fill level for battery pack 2 96 Confirm battery exchange for battery pack 2 e With external power supply Fill level for backup battery Confirm battery exchange for backup battery gt Confirming battery replacement p 74 Date Device date Sequence of start up p 54 Time Device time Sequence of start up p 54 Timezone Time zone set on device Language Language for displays Available English German Russian Setting the language p 72 Symbols according to LCD test Symbols for mesured value displays The setting can be changed with the FLOWgate operating software Gas flow meter EN12405 PIB GOST API Volume measurement V V V Vf Flow measurement Q Q Q Qb Velocity of Gas VOG VOG VOG VOG Speed of Sound SOS SOS SOS SOS Gas flow meter with volume conversion EN12405 PIB GOST API Volume measurement Vm Vm V Vf Volume base Vb Vb Vc Vb Flow measurement Q Q Q Qb Flow rate base Qf Of Qc Of Pressure measurement p p P Pf Pressure base pb pb Pc Pb Temperature measurement T T T Tf Temperature base Tb mp TIC Tb Velocity of Gas VOG VOG VOG VOG Speed of Sound SOS SOS SOS SOS K factor fixed K K K S Conversion factor C C C C IZ imasuemet zZz m Z base Zb Zb Zc Zb Display test Testing the display p
54. pressure transmitter p Upper alarm limit Upper alarm limit for pressure transmitter p Default value Fixed value for measurement pressure unit acc to display The entry value is used as fixed value for configuration as TZ conversion and for pressure measurement malfunctions p Unit Unit for pressure values used for entry and display Select from Default bar psia kPa MPa kg cm2 psig Default Standard setting according to selected unit system SI or Impe rial configured in accordance with the order p Adjust offset Calibration offset for pressure transmitter unit acc to display p Adjust factor Calibration factor for pressure transmitter 5 2 6 7 Temperature parameters only for device option volume conversion T Sensor type Display of configured temperature transmitter T Sensor serial number Temperature transmitter serial number expected by the device preset T Lower alarm limit Lower alarm limit fortemperature transmitter T Upper alarm limit Upper alarm limit fortemperature transmitter T Default value Fixed value for measurement temperature unit acc to display The entry value is used as fixed value for malfunctions oftemperature measurement T Unit Unit fortemperature values used for entry and display Select from Default C F K R Default Standard setting according to selected unit system SI or Impe rial configured in accordance with the order FLOWSIC500 Operating
55. the external pressure and temperature transmitters 46 Fitting the plug in connector cover 46 Installing the pressure transmitter 2 48 Installing the temperature transmitter 52 ici ello e 53 Sequence of start up o oococcccccc ehh 54 Start up of gas flow meter 54 Start up of gas flow meter with device option volume conversion 54 Setting the date and time rn 54 Configuring volume conversion device option 55 Setting fixed values vea UP en aee 55 Checking the configuration 55 Configuring the gas composition 56 Checking the device status 56 Operation i o oce esiste reda eodera cdi eae uite ose MEL 57 Control HEI i e prd M eie uates oec te a a sete td n sica ua A ee te Eech 58 Operating using the display 58 Display in the symbol bar sr eren 2er Rn 59 Battery Till level display xe A a ia 59 Main screen without device option volume conversion 60 Main display with device option volume conversion 62 Configuration of main display 66 FLOWSIC500 menu coste Rex edt a o EE CR RO dn 67 Changing the user level eri e e ect en v tu ee e ane de 72
56. type plates 9 3 1 1 Variable Bezeichnung Description 00 Typschl ssel Type code 01 Artikelnummer Gasz hler Materialnr Part number gas meter material number 02 Seriennummer Serial number 02 1 Seriennummer XXXX XXXX Serial number XXXX XXXX 03 Datum MM JJJJ date MM YYYY 04 Min Umgebungstemperatur Min ambient temperature 05 Max Umgebungstemperatur Max ambient temperature 06 Min Mediumstemperatur Min gas temperature 07 Max Mediumstemperatur Max gas temperature 08 Max Durchfluss Max flow rate 09 Min Durchfluss Min flow rate 10 Trenndurchfluss Transition flow rate 11 Nennweite Size 12 Jahr metrologisch JJ Year metrological YY 13 Datamatrix Code 01 M 02 S Datamatrix Code 01 M 02 S Format MMMMMMMSSSSSSSS Format MMMMMMMSSSSSSSS 43 4 Datamatrix Code 01 M 7SIC00 02 S Datamatrix Code 01 M 7SIC00 02 S Format MMMMMMM7SICOOSSSSSSSS Format MMMMMMM7SICOOSSSSSSSS 16 Belegung PIN 1_1 PIN assignment 1_1 17 Belegung PIN 1_2 PIN assignment 1_2 18 Belegung PIN 2_1 PIN assignment 2_1 19 Belegung PIN 2_2 PIN assignment 2_2 20 Belegung PIN 2_3 PIN assignment 2_3 21 Belegung PIN 2_4 PIN assignment 2_4 22 Platzhalter Angaben EVCD Placeholder label EVCD 23 Platzhalter Angaben CE Placeholder label CE 24 Platzhalter variable Kennzeichnung Placeholder variable sign 25 Durchmesser 7 8 DNXX diameter 7 8 D
57. 0 F 158 F with con 2067631 nector A coded and ferrules 10 m connection cable for power supply 25 C 60 C 13 F 140 F with con 2067424 nector B coded and ferrules 20 m connection cable for power supply 25 C 60 C 13 F 140 F with con 2067425 nector B coded and ferrules 10 m connection cable for power supply 40 C 70 C 40 F 158 F with con 2067632 nector B coded and ferrules 20 m connection cable for electrical supply 40 C 70 C 40 F 158 F with 2067633 plug B coded and connector sleeves Intrinsically safe power supply JBZ 02 input voltage 10 5 15V nominal 12V ATEXII 2 G 6050601 EX ib IIC DIN rail mounting degree of protection IP20 operating temperature 25 C 60 C Single channel safety barrier series 9001 operating voltage 12 V DC ATEXII3 1 GExnA 6050603 ia Ga IIC IIB T4 Gc CSA Class Division 2 Groups A B C D degree of protection IP20 40 operating temperature 20 C 60 C Power supply unit 253 V AC 12 V DC operating voltage 12 V DC 1 A 1 phase screw 6050642 connection DIN rail mounting NS 35 EN 60715 CUL listed degree of protection IP20 operating temperature 25 C 70 C Infrared USB adapter HIE 04 data transfer up to 38400 baud USB 2 0 cable length 6050602 2 25 m ATEX II 2G Ex mb IIC T4 operating temperature 25 C 60 C degree of protection IP30 Screw in protective tub
58. 0 AN Vo 3901 7 ye OMV uw S 0 pL 0 SIEUIUUE je 10 ezis ou Y3MOd 1X3 ES ei y N aje d Bumueyy ees fue eynejeduje SJeonpsueJ 91U0SE4IN ueyoueqioA BunBoyulz WO Jepo Bunjieuejuerpd 1ep 104 UEP Jan ajyoay EI 494 OMAN SUNIT gzesieueppuos nz uejuoydieA pun 1D4D4S puis usBun PUDUISPIMNZ uepupjseDnz uoipioenipsno you Jewos Dissepjnzun SeJIDUUI sexy Bunny pun Bunjemiaa amos 2BDyejun Josep BUNBIHSDISIAISA FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICKAG 128 Annex Connection diagrams for operation of the FLOWSIC500 in accordance with ATEX IECEx 9 8 Control diagram 9215966 page 1 Fig 58 an zyes g uounp 78513 elILHO HOPUSNO 8SrL0 4z Bury 1eueBueg Hquo BuueeuiBu3 HOIS OWEN Be Buniepuy 71 62009931 YIM 92uep4029e UI e SU Mesu asojeq suononisui uone1 do peoy E ME GYVZVH NOISO14X3 ONINYVM winjepjlapla Bunudsin Lil 9965126 abed geisyew O I P93eJos 00SDISMO 13 SUONINASU MOIS Jueu20xX 80 G0 SL02 00 eyejd Bupe ees aBue papuajxa JO 9 09 gt quie gt JSZ 82 6 009931 11 64009931 0 6 009 931 X S00 SL XIS X3931 82 6 009N3 LL 6 009 N3 0 6 009 N3 q9 pL 911 S do x3 ueyooy 62 L0 GLOZ pue xav 93 6 76 q9 p1 on ei e xa OJN 91 20 4102 an pan p ueedounz yym lduuoo q9 p1 gii ei e x3 NIG d I LION YOSHIO SuuE
59. 0 1 6 160 56 5 5 650 3 1 100 G 100 10 160 35 3 5 650 0 1 160 G 100 3 2 160 113 0 5 650 0 1 50 G 160 5 0 250 176 6 8 828 7 1 50 G 160 2 5 250 88 3 8 8287 1 100 Mrs G 250 8 0 400 282 5 14 125 9 1 50 G 250 4 0 400 141 3 14 125 9 1 100 G 250 2 5 400 88 3 14 125 9 1 160 G 160 5 0 250 176 6 8 828 7 1 50 G 250 8 0 400 282 5 14 125 9 1 50 A G 250 4 0 400 141 3 14 125 9 1 100 SR G 400 13 0 650 459 1 22 954 5 1 50 G 400 6 5 650 229 5 22 954 5 1 100 G 400 4 0 650 141 3 22 954 5 1 160 G 250 8 0 400 282 5 14 125 9 1 50 G 250 4 0 400 141 3 14 125 9 1 100 G 400 13 0 650 459 1 22 954 5 1 50 G 400 6 5 650 229 5 22 954 5 1 100 a G 400 4 0 650 141 3 22 954 5 1 160 MUR G 650 20 0 1000 706 3 35 314 7 1 50 G 650 10 0 1000 353 1 35 3147 1 100 G 650 6 2 1000 219 0 35 3147 1 160 G 650 5 0 1000 176 6 35 3147 1 200 G 650 4 0 1000 141 3 35 314 7 1 250 Overload protection Overload protection Meter size Qmax Overload protection m3 h cfh m3 h cfh DN50 2 160 5 650 150 Qmax 240 8 475 DN80 3 400 14 125 150 Qmax 600 21 187 5 DN100 4 650 22 955 150 Qmax 975 34 432 5 DN150 6 1000 35 314 120 Qmax 1200 42 376 8 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 111 Annex 9 2 Type code Fig 38 Type code overview 1 Device type 2 Nominal size adapter Fla
60. 00 tod cod H LOG S D lva Ava D og AN Vo Io r DMV uw S 0 pL 0 SIBulUUS je 104 ezis ew SKK aje d Huye ees abue einsseid pue eDueu s nyelsdueL Tss Josu s almejadua eng Ajeuondo lt lt EI Y3MOd 1X3 NO 440 3901 N 9 SJeonpsueJ 91U0SE4IN Josues eJnsseJd eix3 Ajeuondo ueyoueqioA BUnBDU NS Jepo Bunjieuejuerpd 1ep 104 UEP Jan ejuoey EI 494 OMAN SUNIT zesieueppuos nz uejuoydieA pun 1D4D4S puis usBun pubuiepinz uepupjseDnz uoiproenipsno you emos Bisseninzun SeJIDUUI sexy Suns pun Bunyemen amos 2BDyejun s lp BUNBIHSDISIAISA FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG 132 Annex Control diagram 9215966 page 5 Fig 62 uounp 1219813 unjzesi3 xunjepireuoA Bunudsu 1306 ed 9965126 qeJSYJEN OI P93eJoS 00G9ISAO 13 SUORHINASU eIIHHO HOPU8NO 8SrLO owen Bel Buruepuy 4z Bury JousBlag Hquig Buueeuibu3 MOIS Jueyooy 0Z 0 S LOZ yeap Iweyooy 80 G0 S10Z 00 MOIS ueyooy 62 L0 GLOZ NIG dAL ULION OMI 91 20 LOZ JOSS OUEN Dei y A dde san en y 82 6 009931 11 62009931 0 6 009 931 82 6 009N3 11 6009 N3 0 62009 N3 716200
61. 00 using the FLOWgate500 operating software Serial data interface The serial interface is designed as externally powered RS485 and requires an external intrinsically safe power supply for operation The RS485 interface has no internal line ter mination Optical data interface An optical interface according to IEC 62056 21 with serial bit asynchronous data trans mission is located on the front of the FLOWSIC500 The interface can be used to read out data and parameter settings and to configure the FLOWSIC500 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 19 Product Description 2 6 2 6 1 Table 2 Device option Volume conversion Volume conversion The FLOWSIC500 gas flow meter with volume conversion captures the gas volume under measurement conditions and converts itto a volume under base conditions Gas volume conversion can run selectively set at the factory as PTZ or TZ volume conver sion The configuration as temperature volume conversion uses the default value for mea surement pressure for calculations Measurement conditions are recorded with the pressure and temperature transmitters or entered as fixed values By default measured values recording and subsequent conversion to the volume under base conditions are performed every 30 seconds The update interval can be adjusted gt p 69 85 2 6 5 Calculation Depending on the configuration the compressibility
62. 1 Groups C D T4 Ex AEx ia IIB T4 Ga gt Installation start up maintenance and inspection may only be carried out by skilled persons having knowledge of the relevant rules and regulations for potentially explosive atmospheres especially Ignition protection types Installation regulations Category classification gt Comply with all valid IEC standards S For a FLOWSIC500 used in potentially explosive atmospheres The FLOWSICBOO is suitable for measuring combustible and occasionally ignitable gases corresponding to zones 1 and 2 Basic requirements gt The documentation for zone categorization in accordance with IEC60079 10 must be available gt The FLOWSIC500 must have been checked for suitability for the actual installation loca tion and the Ex marking on the device must match the requirements After installation and before initial start up the complete equipment and the system must be inspected in compliance with IEC 60079 17 WARNING Risk of explosion N All electrical connections of the FLOWSIC500 are approved for connection to the certified intrinsically safe power circuits only gt Proof of the intrinsic safety in compliance with IEC 60079 14 must be presented for interconnection with the associated intrinsically safe equip ment Otherwise the intrinsic safety of the FLOWSIC500 can be endangered i e the ignition protection for the FLOWSIC500 can no longer be ensured F
63. 1X3 INO 440 AN Vo 901 e EE aje d Bumueyy ees abue inss id pue eBuei eunjeJeduue Josuas enssejd lt e x3 Ajeuondo IKKS Josuag eimejeduig eix3 Ajeuondo uejoueqioA BundpyuF WS 1epo Bunijeuejuejpg JEP py UEP Jan ajyoay EI 898 OMN euinin zesieuepouos nz uejuolidieA pun paypus puis uebuni pubuiepinz uepuojseDnz uoiproenipsno you emos Bissepjnzun seiipuul sei Bune pun Bunnemien amos feu isep Bundanyenien eonou noyym egueyo 0 12efqng 127 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Annex Control diagram 9215965 page 7 Fig 57 eonou noyym agueyo o1 12efqng yo np 1219813 any zesi3 ON BIIHAO HOPUSNO 8SrL0 4z Bury Jeus log owen Bel Bunuepuy Hquig Bunsausug MOIS WEUIOY 22 80 F LOZ yeip 65unidsin 13012 abed G96G1C6 qeisyen O I pa1ejos DOSDISMO14 Buimeup jo uog qweyooy pz 60 SL0Z 9p3 HIS ueyooy 12 80 7027 NIg dAJ ULION OJN 91 20 L0Z HASHIM weN De JOJOBUUOD uoee UIU IM SJIN9419 UE JO uono uuooi lul au Joy Aldde sanjea y enbesului ejunoes e a1yewoiduuo9 nad sjuesoduioo ap uonninsqns 87 NOISOTdX3 d 3NOSIY LNAWSASSILYSAV Ayayes oisuinu edw Aew sjueuoduioo jo uonninsqns AY VZVH NOISO14X3 SNINYVYM enbesuiuju ejunoes ejes Ajeorsuuju eix3 k ped 332 UA SOUEDIOOOE ul
64. 2 19 2 Data A 2 Data A 3 DO 1 8 DO3 3 GND 3 GND 8 DO 1 3 C20 3 GND 3 GND 4 D01 4 DO3 4 Data B 4 Data B 4 D01 4 C21 4 Data B 4 Data B Diameter 70mm Material Aluminium Diameter 5 32 Material Aluminium Weight 18 3kg 4073416 Weight 26 JB3 4073416 9 3 2 PED type plate Fig 45 PED type plate example SICK SICK ADAPTER ADAPTER SIZE 100 SIZE 13 FLOWSIC500 a 7 N EEE cel PartNo 4000000 PartNo Co _ SerialNo 12345678 Serial No 202 Year 06 2015 Year TS 25 60 C TS C Je PS 16 bar PS one PT 30 bar PT oa Cat Il Fluid Gr 1 Cat II Fluid Gr 1 DN100 PN16 CS NL 300mm NL 06 29 Made in Germany 4074278 Made in Germany 4074278 Variable Bezeichnung Description 01 Artikelnummer Adapter Part number Adapter 02 Seriennummer SSSSSSSS Adapter Serial number SSSSSSSS Adapter 03 Datum MM YYYY Date MM YYYY 04 Nennweite Adapter Adapter size 05 Druckstufe Pressure rating 06 Nennl nge Flange to flange dimension 07 Einsatztemperaturbereich Format min max Temperature range format min max 08 Max Betriebs berdruck Max operating overpressure 09 Pr f berdruck Pressure 10 Datamatrix Code 01 M 02 S Datamatrix Code 01 M 02 S Format MMMMMMMSSSSSSSS Format MMMMMMMSSSSSSSS 11 Jahr metrologisch YY Year Metrological YY 12 Label Ger tetyp FLOWSIC500 oder FLOWSIC500 CIS Label device type FLOWSIC500 or FLOWSIC500 CIS 13 Nennweite S
65. 2015 08 SICK AG 115 Annex Fig 44 Electronics type plate example FL5 2G01D1E1A2x2A1DA33A1B1F FL54 00 Part No 1000000 Serial No 10000000 Part No DI Serial No 02 Cl I Div 1 Groups C and D T4 CI I Div 1 Groups C and D T4 SP Ex ia IIB T4 Ga Sp Ex ia IIB T4 Ga c US Cl I Zone O AEx ia IIB T4 Ga C US CI Zone O AEx ia IIB T4 Ga CSA 13 2566240 bia ee CSA 13 2566240 Exia Instrinsically Safe o o m Securite Intrinseque Tano 40 C 70 C Type 3R TL DEI DOE Type 3R Ext Power Supply Ext Power Supply nom 4 5 16 Vdc max 50 mA nom 4 5 16 Vdc max 50 mA U 20 V l 667 mA P 772 mW U 20 V 667 mA P 772 mW WARNING AVERTISSEMENT WARNING AVERTISSEMENT Substitution of components A Substitution of components may impair Intrinsic Safety may impair Intrinsic Safety La substitution de composants peut La substitution de composants peut compromettre la securite intrinseque compromettre la securite intrinseque Install per drawing no 9215965 Install per drawing no 9215965 B coded A coded B coded A coded 2 2 un aa Weak 2 2 0 EN Dc amp 8 C m A Power Signal output Sensor Sensor Power Signal output Sensor Sensor 1 PWR D DO2 1 PWR 1 PWR OC CT DPWR 1 PWR 2 PWR 2 DO2 2 Data A 2 Data A 2 EM
66. 5 cfh Volume flow a c DN 100 A 650 m h 141 22 955 cfh Volume flow a c DN 150 4 1 000 m h 141 35 314 cfh Repeatability 0 196 Accuracy Accuracy class1 typical error limits Qmin Up to 0 1 Qmax 1 0 0 1 Qmax UP to Qmax lt 0 5 Accuracy class 1 maximum allowed error limits Qmin Up to 0 1 Qmax 2 0 1 Qmax up to Qmax lt 1 After HP flow calibration 0 2 with test pressure otherwise 0 5 Diagnostics functions Permanent monitoring of measured values Gas temperature 25 C 60 C 13 F 140 F optional 40 C 70 C 40 F 158 F Operating pressure PN16 EN 1092 1 GOST 12815 80 0 bar g 16 bar g Class 150 ASME B16 5 O bar g 20 bar g Ambient conditions Ambient temperature Storage temperature 25 C 60 C 13 F 140 F optional 40 C 70 C 40 F 158 F 40 C 80 C 40 F 176 F Electromagnetic Conditions EMC E2 in accordance with OIML R137 1 amp 2 2012 Mechanical conditions M2 in accordance with OIMLR137 1 amp 2 2012 Approvals Conformities gt p 108 9 1 IECEx Ex ia ia IIB T4 Gb Ex ia ia IIC T4 Gb Ex op is IIC T4 Gb ATEX Il 2G Ex ia ia IIB T4 Gb II 2G Ex ia ia IIC T4 Gb Ex approvals II 2G Ex op is IIC TA Gb NEC CEC US CA CSA I S for Class Division 1 Groups C D T4 Ex A
67. 5928 u Serial no e KY SICK Part no 2064018 Serial no C 00 Date 01 Y Ai t WARNING Fire explosion and servere burn hazard Do not recharge disassemble Date 01 heat above 100 C incinerate or expose contents to water WARNING Fire explosion and servere burn hazard Do not Disposal in EU Batteries shall be properly disposed and recycled according to recharge disassemble heat above 100 C incinerate or expose guideline 2006 66 EC Upon request a disposal service is offered by Tadiran Germany contents to water Disposal in US Spent batteries shall be treated by an authorized professional Ky Disposal in EU Batteries shall be properly disposed and recycled disposal company It is recommended to contact the local EPA office D according to guideline 2006 66 EC Upon request a disposal service Refer to FLOWSIC500 user manual for further information is offered by Tadiran Germany 3 Disposal in US Spent batteries shall be treated by an authorized professional disposal company It is recommended to contact the local EPA office Refer to FLOWSIC500 user manual for further information QR Code Order No FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subjectto change without notice Maintenance and Meter Replacement PAA 7 1 2 Information on storage and transport gt Prevent a short circuit of the battery terminals Stor
68. 67 55 2 6 1 p 67 85 2 6 2 p 67 85 2 6 3 gt p 68 85 2 6 4 gt p 69 85 2 6 5 gt p 70 85 2 6 6 00000000 0008000008 0008 00088088 O Op OOOPOP OPOP OP O OP O Oo 9 0 O 909 8 0 64 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Operation Path p Sensor serial number p Lower alarm limit p Upper alarm limit p Default value p Unit p Adjust offset p Adjust factor FLOWSIC500 menu Temperature parame ters TSensortype T Sensor serial number T Lower alarm limit T Upper alarm limit T Default value T Unit T Adjust offset T Adjust factor FLOWSIC500 menu Logbooks Event logbook List of stored events Parameter logbook Metrology logbook FLOWSIC500 menu Archives Gas hour Gas day Measuring period Main display errVb Main display totalVb Main display Vm Main display errVm Main display Q Qb Main display SOS VOG Main display p T Main display C factor Main display Z Zb Main display Current Events List of current events Main display Event Summary List of stored events Main display Last Event Reset o 0000000000 0000000 0 0000000 00000000 E 0000000000000 O O O O 0
69. 84 7 3 Maintenance when using battery power supply 85 7 3 1 Service life of battery packs 85 7 3 2 Changing the battery packs 85 7 4 Meter exchange run an ein dE tice Vna re A I ET dr emo a c 87 7 4 1 Prerequisites for meter replacement 87 7 4 2 Hazards during meter replacement 87 7 4 3 Sequence of meter replacement 87 7 4 4 Required tools and auxiliary material 88 7 4 5 OVGIVIeW eege RU tite aaa Pa De dE Eege EE 89 7 4 6 Back up of user specific configuration of installed gas flow meter 90 7 4 7 Disconnecting electrical connections 90 7 4 8 Removing the installed gas flow meter 91 7 4 9 Installing the replacement gas flow meter 95 7 4 10 Performing a leak tightness check 97 7 4 11 Checking the function of the gas flow meter 99 7 4 12 Securing metrologlcally us uu oras nn Rt e I b rer 99 7 5 Function check of a pressure or temperature transmitter 100 7 6 Exchanging an external pressure or temperature transmitter 100 7 6 1 Exchanging the pressure transmitter
70. 94 DN80 2076395 DN100 DN150 2076396 98 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Maintenance and Meter Replacement 5 Checkthe sealing surfaces on the adapter marked green for contami nation and damage 6 When the sealing surfaces are dam aged e g due to corrosion or exter nal force the adapter has to be exchanged p 31 83 3 7 When the adapter is damaged it has to be removed and a new adapter installed Then install the gas flow meter anew gt p 95 87 4 9 8 When the components do not seem to be damaged but leak tightness can not be established please contact SICK Customer Service gt p 78 86 1 7 4 11 Checking the function of the gas flow meter gt Record the diagnosis parameters see Software Manual FLOWGate500 811 Field ver ification P Check on the display if there are any malfunctions or warnings Device status Malfunction Y The device has an error the measured value is invalid Device status Warning The device has a warning the measured value is still valid gt When malfunctions or warnings exist 7 4 12 Securing metrologically clear the cause p 77 86 gt Gas flow meter and adapter can be secured at the joint by a user seal adhesive label p 26 82 10 gt Whe
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72. Ex ia IIB T4 Ga IP classification IP 66 Outputs and interfaces Digital outputs Configurations e LF pulses malfunction electrically isolated fmax 100 Hz e HF pulses malfunction electrically isolated fmax 2 kHz e Encoder LF pulses electrically isolated fmax 100 Hz Encoder HF pulses not electrically isolated fmax 2 kHz Interfaces RS 485 module externally powered alternative to digital outputs Modbus RTU protocol e Optical interface according to EN62056 2 1 Section 4 3 Installation Dimensions W x H x D See dimensional drawings gt p 117 89 4 Weight See dimensional drawings gt p 117 89 4 Material in contact with media Aluminium AC 42100 S T6 Mounting Horizontal or vertical installation with 0 D straight inlet outlet piping FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 109 Annex Electrical connection Voltage Intrinsically safe supply 4 5 16 VDC Including 3 months backup battery Power input lt 100 mW General Options Self sufficient meter design typical battery service life More than 5 years Scope of delivery The scope of delivery is dependent on the application and the customer specifi cation Table 27 Technical Data additional for device option volume conversion Volume conversion Accuracy Accuracy class 0 5 Maximum allowed error limit of conversi
73. FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion OPERATING INSTRUCTIONS Installation Operation Maintenance SICK Sensor Intelligence Document Information Glossary Described Product AC Product name FLOWSIC500 Al Document ID ATEX Title Operating Instructions FLOWSIC500 Part No 8015391 Document ID 9186957 CSA Version 2 2 DC Release 2015 08 HF Manufacturer IEC SICK AG IECEx Erwin Sick Str 1 D 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 IPxy E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Germany LF MDR Original Documents NAMUR The English version 8015391 of this document is an original docu ment from SICK AG SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact SICK AG or your local representative in case of pTZ doubt Legal Information TZ Subject to change without notice SICK AG All rights reserved Alternating Current Aluminium ATEX Atmosph res Explosifs Abbreviation for Euro pean standards that govern safety in potentially explosive atmospheres Canadian Standards Association www csa ca Direct Current High frequency e g HF pulses International Electronical Commission IEC system for certification in accordance with stan dards for devices for use in potentially explosive atmosphere
74. IDUUI sexy Suns pun 6uniuSAu A amos 2BDyejun s lp BUNBIHSDISIAISA FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICKAG 126 Annex Control diagram 9215965 page 6 Fig 56 uounp 1219813 an zesg aumepiepay Bunudsin 1409 bed G96G1C6 OI p elos 00S91SMO714 Bulmeup Ionuoo qeJSYJEN eIIHHO HOPU8NO 8SrLO Le Bury Jausblag euieN Bel Buruepuy Hquig Buueeuibu3 MOIS jweyooy 42 80 PL02 yeap Iueuoox Ir c 60 S LOC 9p3 MOIS ueyooy 2 80 vLO0Z NIQ dAL ULION yasyam JOJOBUUOD uoee UIUJIM SJIN91I9 UE Jo uono u OMM 91 20 LOZ uIeN Dei uoo1 ul ay 104 Adde san en y anbasunyul ejunoes e anyeuoduos9 nad sjuesoduioo ap uogninsqns e7 NOISO1IX3 0 ANOSIY LNINISSILUFAV Ajayes oisuujuj edu Aew sjueuoduioo jo uonmnsqns QUVZVH NOISO14X3 ONINHVM nb suinul andes ejes Ajjes sungu eix3 ped 939 ui eouepaoooe ul jejsur epeueo ul 10 90 Z1dY VSI ISNV pue POS ejoniv OZWd4N DAN 24 YM eouepaoooe ul EJSUI SN ayy ul ejejd Buey ees Buei papuajxa 10 D 9 09 gt quie gt D Sz e9 pL ail e x3V 0 euoz sse O e9 pl all e X3 FL 9po9 duet q pue 9 sdno19 p UOISIAIQ SSE19 HU 00 11 Ange 19 M UL d A0z n AQ Sy lEUIUHS SgrSu 48 9EH JU eye GEYSA4 y Uld DASS oc eu ua g S8vSH
75. LOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Installation Fig 15 Operating conditions for the ultrasonic sensors The FLOWSIC500 is designed for use in potentially explosive atmospheres solely under normal atmospheric conditions within the following limits Ambient pressure range O 8 bar 11 6 psi to 1 1 bar 15 95 psi Air with normal oxygen content normally 21 percent by volume The ambient temperature must be within the range specified on the type plate The gas flow meter becomes part of the pipeline as soon as the FLOWSIC500 is installed in the pipeline The walls of the pipeline and the gas flow meter then serve as zone separating barrier The following Figure shows the different situations for a possible application and the operating conditions that apply Ex zones Case 1 The pipeline contains a non explosive mixture The gas mix ture can be combustible Gas pressure and gas tempera ture can be within the range specified on the type plate of the gas flow meter Zone 1 or2 Non explosive gas mixture based e The area inside the pipeline is clas sified as potentially explosive atmo sphere Zone 1 or 2 e The gas pressure must be within the range 0 8 11 6 psi to 1 1 bar 15 95 psi normal atmospheric conditions e Gas temperature must be within the permitted ambient temperature range specified by the type plate on the gas flow
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77. NXX 26 Gewicht Gasz hler Weight gas meter 30 Einheit der Temperatur 04 05 06 07 unit of temperature 04 05 06 07 31 Einheit des Volumenstroms 08 09 40 unit of volume flow 089 09 40 32 Einheit der L nge 25 unit of lenght 25 33 Einheit des Gewichts 26 unit of weight 26 Labelling according to ATEX IECEx Fig 41 Metrology and electronics type plate example SIC SICK Engineering GmbH CE e D 01458 Ottendorf Okrilla Bergener Ring 27 QE SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla FLOWSIC500 Made in Germany ID 7 SICOO 1451 0014 FLOWSIC500 made in Germany ID 7 SICOO __ 021 n We een GAS METER SIZE 100 Part No GAS METER SIZE L ee nr ole For use with ADAPTER SIZE 100 only Salles For use with ADAPTER SIZE T only TEC DE 15 MI002 PTB001 DE 15 X FL5 2G01D1E1A2x2A1DA33A1B1F 00 Mate ee Quin 2 5m h M2 E2 IP66 Qus El M2 E2 IP66 112 G Ex ia ia IIC TA Gb Q A0m h MPE 1 0 112 G Ex ia ia IC TA Gb Q ws MPE 1 0 Ex i26 topis tora cb S p12 ceropiste ace t SIRA 15 ATEX 2131 X H 400m h SIRA 15 ATEX 2131X H mp Ex ia ia IIC T4 Gb Tam 40 C 70 C Metrological seal Ex ia ia IIC T4 Gb T 04 80 05 IO Pr Ex op is IIC T4 Gb T 40 C 70 C Ex op is IIC T4 Gb TL 06 80
78. OWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 53 Start up 4 1 4 1 1 4 1 2 4 2 Sequence of start up Start up of gas flow meter FLOWSIC500 start up is normally performed in the following sequence gt Logon as Authorized user gt p 72 85 2 7 gt Set the date and time p 54 84 2 gt Check the device status p 56 84 4 Start up of gas flow meter with device option volume conversion Log on as Authorized user p 72 85 2 7 Set the date and time gt p 54 84 2 Activate the configuration mode p 72 85 2 9 Set fixed values for pressure and temperature gt p 55 84 3 1 Set reference values already configured gt Table 2 Select the calculation method already configured p 69 85 2 6 5 Set the fixed value of the compressibility factor gt p 69 85 2 6 5 Check the configuration p 56 84 3 3 Configure the gas composition p 56 84 3 3 Adapt alarm limits for pressure and temperature p 70 85 2 6 6 and p 70 85 2 6 7 VVVVVYVVYVYVY The alarm limits are set in the factory to the measuring range of the selec 1 ted transmitter gt Terminate configuration mode p 72 85 2 9 gt Check the device status p 56 84 4 Setting the date and time Date and time must be set after the power supply has been connected The FLOWSIC500 displays error E 3007 Time invalid until the time has been set Det
79. OWSIC500 is equipped with optically isolated inputs and outputs gt Check the type code position 23 I O on the type plate Fig 2 of your FLOWSIC500 FLOWSIC500 with interface configurations F G H and J have optically isolated inputs and outputs For information on FLOWSIC500 with interface configurations A B C D and E please refer to document 8018707 Addendum to Operating Instructions FLOWSIC500 Interface Configurations Type code 23 23 1 0 Interface configurations sl KS 1 II Te gt Fora complete description of the type code refer to gt p 112 89 2 10 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Important Information 1 3 1 3 1 1 3 2 Fig 2 Intended use Purpose of the device The FLOWSIC500 serves for measuring the gas volume volume flow rate and gas velocity of natural gas in pipelines The FLOWSIC500 with optional volume conversion serves for measuring the gas volume and converting the gas volume measured to base conditions as well as registering data on meter readings maximums and other data Product identification Product name FLOWSIC500 SICK AG Erwin Sick Str 1 79183 Waldkirch Germany SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Germany Manufacturer Place o
80. RER sexy Suns pun Bunyemen amos 2BDyejun s lp BUNBIHSDISIAISA Fig 59 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG 130 Annex Control diagram 9215966 page 3 Fig 60 uounp 1219813 unjzesi3 xunjepireuoA Bunudsu 10 ed 9965126 qeJSYJEN OI P93eJos 00G9ISAO 13 SUORHINASU eIIHHO HOPU8NO 8SrLO Le Bury Jausblag owen Bel Buruepuy Hquig Buueeuibu3 MOIS Jueyooy 0Z 0 S LOZ yeap Iweyooy 80 G0 S10Z 00 MOIS ueyooy 62 L0 GLOZ NIQ dAL ULION OMM 91 20 LOZ HASHIM owen Dei Jojoeuuoo 4988 UIUJM synairo je JO uopoeuuooJejul ayy 10 Ajdde sonen 7162009931 UM 89UEP1099 Ul E SU esu 810 99 suononnsui uonejedo peey QUVZVH NOISO14X3 9NINYVM aje d Buen ees Buei p pu x 104 9 09 gt quie gt I 97 82 62009931 LL 6 009931 0 6 009 931 82 61009N3 11 64009 N3 0 6 009 N3 pue X31V 05 6 76 2AN981p ueedounz uy jduoo X S00 SL HIS X323l q9 p1 911 s do x3 q9 v 911 el ei x3 q9 1 gii er e x3 XLELZXALWSE es 99 pL 911 s do xa 9 Z 11 q9 vL l er e xa 9 Z II 99 v1 aii e erxa 9 Z II MUWEGZ ld A0c n vu 2 0 Hol yu p UO A7 8 euiuou MOIAVN se S qeuojIMs yu oz wou A 9y xew Jeutuo CO OQ dino jey amp rq T Low eur ZL oq zoa LOG 13M0d xe
81. SIC500 menu System settings Power supply 1 Power supply 2 Date Time Timezone Language Symbols LCD test FLOWSIC500 menu Logbooks Event logbook List of stored events Parameter logbook Metrology logbook FLOWSIC500 menu Archives Gas hour Gas day Measuring period Main display Error volumes errV gt p 67 55 2 6 1 o 20 gt p 67 5 2 6 2 gt p 67 85 2 6 3 p 68 5 2 6 4 O O O O O O O O O O O OO 0 OF O O O O O O 0 0 0 Oi gt p 71 85 2 6 9 OOo000000000600 6 000000000000000000000e0090 ev CSOOO Oo 8 8 8 8 E 000000000000600 000 8 0 ee ep e A OO OP O O Oo eo e ee 8 ep 8 000000000000600 000 0 OOO OO O O a O O O O Main display Volume flow under measurement conditions gas velocity Main display Current Events List of current events o o O Main display Event Summary List of stored events Main display Last Event Reset e e p 73 85 2 12 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 61 Operation 5 2 4 Main display with device option volume conversion gt Use buttons 2 and to toggle between the menu entries on a level Press ENTER to go down one menu level e The symbols on the display are shown as standard in accor
82. SIC500 outputs test pulses with a maximum possible fre quency of 2 kHz at 120 Q pax on digital switching output DO_1 p 42 83 4 6 1 For flow check and calibration see document E 86770 Calibration Instructions for the Ultrasonic Gas Flow Meter FLOWSIC500 Configuration mode Display whether configuration mode is switched on or off Starting and terminating configuration mode Start configuration mode p 72 Device information Measuring port Measuring port identifier Serial number Device serial number Firmware Version Firmware version installed on the device Firmware Date Firmware CRC Firmware release date Firmware check sum Metrology CRC Check sum of metrologically relevant parameters Min oper pressure Minimum operating overpressure Max oper pressure Maximum operating overpressure Meter factor Pulse valency relation between frequency and flow Imp m3 Frequency at Qr Frequency for overload flow Qr 1 2 Qmax FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 67 Operation 5 2 6 4 System settings Power supply 1 Power supply 2 e For battery operation Fill level for battery pack 1 96 Confirm battery exchange for battery pack 1 gt Confirming battery replacement p 74 e With external power supply Display 10096 Checking the external power supply
83. Table 25 Maintenance when using battery power supply Service life of battery packs Under typical operating conditions the expected total service life of both battery packs is 5 years The FLOWSIC500 needs more power e when the display is used frequently e when the infrared interface is used when the encoder output is frequently used Scanning cycles lt 15 min When the electrically isolated NAMUR output DO O is used an external voltage supply is recommended due to the significantly higher power requirement The capacity of the batteries is reduced in unfavorable climatic conditions for example when the temperatures are significantly higher or lower than 25 C 77 F e The complete failure of both battery packs results in the loss of the clock set 1 tings and the FLOWSIC500 does not measure anymore Meter readings determined until then as well as the parameter settings remain permanently stored Changing the battery packs gt Only the exchangeable battery packs from SICK with part no 2064018 and f WARNING Risk of explosion hazard for intrinsic safety the backup battery with part no 2065928 may be used The charge level of the battery packs is shown as a symbol on the display Battery fill level Symbol Significance Description Battery pack 1 fill level con nection BAT1 Battery pack 2 fill level connection BAT2 Details on the battery fill level gt p 59 85 2 2
84. Torque wrench Flange gaskets Anti seize paste metal free or suitable for aluminium e g OKS 235 to prevent thread mountings seizing up NOTICE Do not use copper paste 3mm Allen key Leak detection FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 31 Installation 3 3 2 Table 7 Table 8 Choosing flanges gaskets and other components For flange connections only use pipeline flanges bolts nuts and gaskets suitable for the maximum operating pressure maximum operating temperature as well as ambient and operating conditions external and internal corrosion gt Table 7 contains a list of recommended bolts and gt Table8 contains a list of recom mended gaskets Bolts and tightening torques Device flange Bolts Washers Nuts Tightening torque type DN50 PN16 4 pc DIN835 4 pc DIN125 4 pc 1S04032 130Nm 96 lbfft M16x45 A2 70 A17 A2 M16 A2 70 DN80 PN16 8 pc DIN835 8 pc DIN125 8pc IS04032 130Nm 96 Ibfft DN100 PN16 M16x45 A2 70 A17 A2 M16 A2 70 DN150 PN16 8 pc DIN835 8 pc DIN125 4 pc 1S04032 250Nm 1184 Ibfft M16x45 A2 70 A21 A2 M20 A2 70 2 C1150 4 pc Double end 4 pc Type A plain 4 pc Hexflatnut 140Nm 103 Ibfft threaded stud 5 8 washer narrow UNC series length 3 5 ASME series 05 8 5 8 3 C1150 B18 31 2 ANSI B18 22 1
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86. WSIC500 with additional loads using this lug gt The FLOWSIC500 must not swing or tilt on the hoisting equipment during transport gt The FLOWSIC500 must not turn during transport otherwise the lifting lug could be screwed out H NOTICE Observe the gas flow direction The prescribed flow direction is marked on the adapter with an arrow Arrow direction and gas flow direction must match Install the FLOWSIC500 in flow direction The device signals a malfunction when the FLOWSIC500 is installed against the prescribed flow direction The FLOWSIC500 can be installed horizontal or vertical The control unit can be rotated 90 gt p 40 83 4 4 Fig 13 Installation examples Direction of gas flow Me a Marking for flow direction 34 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Installation 3 3 3 1 Mounting clearances Adequate mounting clearances must be maintained to ensure that sufficient space is avail able for exchanging the gas flow meter The clearance at the top is required for removing the gas flow meter and placing it back on the adapter The clearance at the bottom is required for loosening and removing or re inserting the screws and applying the tool accordingly NOTICE 1 Depending on the tools used and the mounting location sufficient clearances to the left
87. When voltage supply is not interrupted the service life is at least 10 years when stored at approx 25 C 77 F Repeated even short time voltage failure reduces the remaining buffer capacity of the bat tery so that exchange is recommended If both the supply voltage and the backup battery fail the clock setting is lost and the FLOWSIC500 does not measure anymore Meter readings determined until then and parameter settings remain permanently stored Changing the backup battery gt Only the exchangeable battery packs from SICK with part nos 2064018 1 WARNING Risk of explosion hazard for intrinsic safety and the backup battery with part no 2065928 may be used Ensure external voltage supply Open the electronics cover p 39 83 4 3 Loosen the connection of the backup battery Remove the backup battery Insert a new backup battery and connect the battery to connection BAT2 Close the electronics cover p 39 83 4 3 Confirm battery replacement on the display p 74 85 2 13 zl OO OU FWD HL NOTICE 1 The battery symbol on the display shows full straight away after the battery change The check whether the battery is really operational then takes 20 minutes 84 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG Subject to change without notice Subjectto change without notice Maintenance and Meter Replacement 7 3 7 3 1 7 3 2
88. accessible from the outside via external plug in connec tors Fig 18 Connections 1 Plug in connector 1 B coded External power supply and signal output 2 Plug in connector 2 A coded Signal output 3 Ground screw 4 Connections for pressure temperature transmitters optional Fig 19 M12 plug in connector coding 2 E 1 3 4 3 S A Plug in connector 1 Plug in connector 2 B coded A coded NOTICE 1 Safety relevant parameters are valid for connecting all pins of a plug in connec tor Q Plug in connector 2 A coded can be configured when ordered configuration options p 42 83 4 6 The respective configuration is printed on the type plate gt p 43 The external power supply need not be connected when the FLOWSIC500 is 1 operated with internal batteries FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 41 Installation 3 4 6 Pin assignment of plug in connectors 3 4 6 1 Plug in connector 1 External power supply and signal output Table 11 Pin assignment for M12 plug in connector 1 male B coded 4 poles e e 3 Safety relevant M12 pin Input output Function signal Operating parameters parameters 1 PWR Voltage supply Rated input voltage 4 5 16 V Uj 20V lj 667 mA P 753 mW U 8 2V M lo 0 83 mA P 1 7 mW Co 7 6 uF 3 DO 1 Diagnosis warning Passive not electrically isola
89. age measurement conditions of pressure and tem perature 1 Log on as Authorized user gt p 72 85 2 7 2 Start the configuration mode gt p 72 3 Inthe FLOWSIC500 menu switch to submenu Pressure parameters or Temperature parameters Select the view p Fixed value or T Fixed value 5 Press ENTER to start the edit mode The cursor now blinks under the first position of the parameter 6 Use the arrow buttons to increment or decrement the selected position by 1 until the correct digit is shown 7 Confirm with ENTER The cursor now blinks under the second position of the parameter 8 Repeat for all remaining positions of the parameter The fixed value is saved when you confirm the last position with ENTER Checking the configuration The FLOWSICBOO is delivered already configured according to customer specifications It is recommended to check the calibration relevant parameters and settings The calibra tion relevant parameters are shown in the Data Book printout and can be compared against the current configuration on the display A new printout of the Data Book can be created using the FLOWgate500 operating soft ware FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 55 Start up 4 3 3 4 4 Configuring the gas composition 1 Log on as Authorized user gt p 72 85 2 7 2 Start the configuration mode gt p 72 3 Switch to submenu Conversion Gas composition in t
90. ail info sick be Brasil Phone 55 11 3215 4900 E Mail marketing sick com br Canada Phone 1 905 771 14 44 E Mail information sick com Cesk republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 5309 2112 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail info sick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail sick sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsg sick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si Sout
91. ailed information on operating using the display and on menu navigation 13 _ 58 s5 2 e The time zone function adapts the time to the new time zone 1 If you want to change date and time as well as the time zone change the time zone first e Date and time can be changed without starting configuration mode Log on as Authorized user gt p 72 85 2 7 Switch to the System settings submenu in the FLOWSIC500 menu Call up Date Press ENTER to start the edit mode The cursor now blinks under the first position of the date 5 Use the arrow buttons to increment or decrement the selected position by 1 until the correct digit is shown 6 Confirm with ENTER The cursor now blinks under the second position of the date 7 Repeat for the remaining positions of the date The date is saved when you confirm the last position with ENTER N 54 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Start up 4 3 4 3 1 4 3 2 8 Switch to Time 9 Use the arrow buttons to increment or decrement the first position of the time by 1 until the correct digit is shown 10 Confirm with ENTER 11 Repeat for the remaining positions of the time The time is saved when you confirm the last position with ENTER Configuring volume conversion device option Setting fixed values The fixed values must be set to the aver
92. and data saved afterthe measuring period elapses standard 60 min The measuring period can be adjusted gt p 71 85 2 6 9 e Daily archive Totalizers and data saved at the defined gas hour time standard 06 00 e Monthly archive Totalizers and data saved at the defined gas day time standard 1st day of month Explanations on data structure and storage depth are available in Technical 15 Bulletin Data Registration The FLOWSIC500 stores events and parameter changes in the following logbooks e Event logbook All events with timestamp user logged on and totalizer reading max number of entries 1000 When the Event logbook is 90 full the FLOWSIC500 changes to device status Warn ing warning W 2001 is shown on the display When the Event logbook is full the FLOWSIC500 changes to device status Malfunc tion error E 3001 is shown on the display p 78 86 2 Status messages e Parameter logbook All parameter changes with timestamp user logged on totalizer reading and old and new parameter value max number of entries 250 The oldest entries are overwritten when the Parameter logbook is full e Metrology logbook All changes to selected calibration relevant parameters p 24 82 9 2 with parameter locking switch activated with timestamp user logged on totalizer reading and old and new parameter value max number of entries 100 When the Metrology logbook is full calibration relevant parameters can be modif
93. and right must be ensured Fig 14 Mounting clearances gt __ e__ l 1 Clearance atthe top 2 Clearance atthe bottom Table 9 Required minimum clearance based on the pipe axis Meter size Clearance atthe top Clearanceatthetop Clearance at the without lifting lug with liftinglug bottom mm in mm in mm in DN50 2 300 11 81 340 13 39 200 7 87 DN80 3 460 18 11 510 20 08 250 9 84 DN100 4 520 20 47 570 22 44 320 12 6 DN100 6 520 20 47 570 22 44 320 12 6 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 35 Installation 3 3 3 2 Torque on the pipeline NOTICE If the FLOWSIC500 is installed so that the gas flow meter projects sideways from the pipeline the gas flow meter weight creates a torque on the pipeline gt Make sure the pipeline is capable of holding the gas flow meter gt p 36 Table 10 Table 10 Pipeline torque Meter size Torque Nm bff DN50 2 2 DN80 3 16 B E DN100 4 31 23 DN150 6 31 23 3 3 3 3 Installation in pipeline 1 Selectsuitable bolts 1 1 12 Recommended bolts gt Table 7 Use the hoisting equipment to position the FLOWSIC500 in the desired location in the pipeline Lay the pipelines without ten
94. arts Description Part No Battery 7 2 V 19 Ah for self sufficient meter operation 2064018 Backup battery 7 2 V 2 7 Ah for intrinsically safe main power supply 2065928 Display module 2066077 Gas flow meter replacement set for 2 DN50 2067510 Gas flow meter replacement set for 3 DN80 2067511 Gas flow meter replacement set for 4 DN100 and 6 DN150 2067512 Gasket set for gas flow meter replacement 2 DN50 2067394 Gasket set for gas flow meter replacement 3 DN80 2067395 Gasket set for gas flow meter replacement 4 DN100 6 DN150 2067396 Volume conversion device option spare parts Description Part No EDT23 digital pressure transmitter overpressure O to 4 bar 2071175 EDT23 digital pressure transmitter overpressure O to 10 bar 2071174 EDT23 digital pressure transmitter overpressure 0 to 20 bar 2071176 EDT23 digital pressure transmitter absolute pressure 0 8 to 5 2 bar 2071178 EDT23 digital pressure transmitter absolute pressure 2 to 10 bar 2071179 EDT23 digital pressure transmitter absolute pressure 4 to 20 bar 2071180 EDT34 digital temperature transmitter 25 C to 60 C 2071181 EDT34 digital temperature transmitter 40 C to 70 C 2071777 Sealing plug NPT 1 4 2067398 Sealing plug G1 4 2067400 Pipe screw fitting for pipe diameter 6 mm 2071771 Pipe screw fitting for pipe diameter 1 4 2069071 Adapter from G1 4 to NPT 1
95. ata Material Aluminium Material Aluminium Diameter 70mm Diameter IE Weight 18 3kg Weight 26 33 4086840 4086840 9 3 1 2 Labelling according to CSA Fig 43 Metrology type plate example SICK riowsicsoo SICK rLowsicsoo E A BE A Te 01458 Ottendorf Okrilla 01458 Ottendorf Okrilla Germany Made in Germany Germany Made in Germany GAS METER TEC DE 15 MI002 PTB001 GAS METER TEC DE 15 MI002 PTB001 SIZE 100 SEI Part No 1000000 Si Part No O J Serial No 12345678 E M15 8 Serial No C02 Year 05 2015 Year 03 For use with ADAPTER SIZE 100 only For use with ADAPTER SIZE CT only Tams 40 C 70 C class M2 E2 IP66 Tam 0230 C05 J 30 class M2 E2 IP66 Tas 40 C 70 C MPE class 1 0 Ta 000 000 MPE class 1 0 Quin 2 5 m3 h Quin 0931 Q 40 m h Sicherungsmarke Q 10 J 31 Sicherungsmarke Qu 400 m3 h Qu 08 C81 For value P and C see display VOLUME CONVERSIO TEC DE 13 MIOO2 PTBOO7 MPE 0 5 EN12405 1 at reference conditions more info press key es FL5 2G01D1E1A2x2A1DA33A1B1F ID 7 SICOO 1451 0014 4086841 ID 7 s coo 024 J 4086841 For value P and C see display Sicherungsmarke TEC DE 13 MI002 PTB007 22 mee 0 5 EN12405 1 at reference conditions press key FLOWSIC500 Operating Instructions 8015391 YF02 V2 2
96. ce type FL5 FLOWSIC500 2 Nominal size adapter x Replacement meter only 1 DN 50 2 2 DN 80 3 3 DN100 4 D DN150 6 adapter 4 3 Flange flange dimension adapter X Replacement meter only A 50 mm B 171 mm E 241 mm G 300 mm L 450 mm 4 Pressure rating flange standard 01 PN16 EN1092 1 02 Class 150 ASME B16 5 03 PN16 GOST 12815 80 5 Mating surface x Replacement meter only A Flat face smooth finish B Raised face smooth finish C Form A DIN EN 1092 1 D Form B1 DIN EN 1092 1 6 Connection p sensor x Replacement meter only 1 Plug NPT 1 4 2 Plug G1 4 3 Compression fitting 1 4 4 Compression fitting D6 7 Connection T sensor X Replacement meter only A without 8 Material adapter gas meter 1 Aluminum aluminum 9 Material certification adapter gas meter A 3 1 3 1 10 Surface adapter gas meter 1 Shot peened SICK standard 11 Reserve x 12 Nominal size gas meter 1 DN 50 2 2 DN 80 3 3 DN100 4 C DN150 6 13 Flow direction A Left right B Right left 14 Transducer 1 Type 1 300 kHz 15 Maximum flow rate A Qmax 65 m3 h B Qmax 100 m3 h C Qmax 160 m3 h D Qmax 250 m3 h E Qmax 400 m3 h F Qmax 650 m3 h G Qmax 1000 m3 h 16 Measuring span 1 1 50 2 1 100 3 1 160 4 1 200 9 1 250 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 113 Annex 9 3 1 Type plates Metrology and electronics type plates Fig 40 Legend for
97. cess rights Hidden O View e Start edit Path Main display Base volume Vb O FLOWSIC500 menu User Logged in user level Login o Logout FLOWSIC500 menu Device mode Calibration mode Configuration mode FLOWSIC500 menu Device information Measuring port Serial number Firmware version Firmware date Firmware CRC Metrology CRC Min oper pressure Max oper pressure Meter factor Frequency at Qr FLOWSIC500 menu System settings FLOWSIC500 menu Conversion Power supply 1 Power supply 2 Date Time Timezone Language Symbols LCD test FLOWSIC500 menu Pressure parameters Conversion References Standard pressure Standard temperature Ref conditions Atmospheric pressure Conversion Calculation Calc methods Calc interval K factor fixed Conversion Gas composition Density entry type Reference density Relative density C02 mol N2 mol H2 mol Heating value Heating value unit p Sensor type 0000000000 0000000000000000000000000000000000 0000000000000 oo O OPOP Ooo Oo eo E O OP OP OP O OPO oo oo oo oOooo Oo O O oe 9 90 A2 3 o 00000000 000000 008 0008 00080088 O O OOOOOPOP OP O O O Oo ee Oe ee A1 Explanation O gt p
98. ch can be set by the cus tomer Flow upper warning limit Calculation method Upper warning limit for the flow which can be set by the cus tomer Calculation method forthe compressibility factor Calculation interval Cycle time for updating measured values pressure tem perature and calculation ofthe compressibility factor Standard pressure Standard pressure Standard temperature Standard temperature Reference conditions Reference conditions for density and heating value Atmospheric pressure Ambient pressure K factor fixed Figure formethod Fixed value when the calculation ofthe K factor is incorrect C02 CO proportion in gas H2 H proportion in gas N2 N proportion in gas Relative density Relation between gas density and air density under refer ence conditions Reference density Gas reference density under reference conditions Heating value Gas heating under reference conditions Heating value unit Heating value unit p Default value Fixed value of measurement pressure p Unit Unitfor pressure values used for entry and display p Lower alarm limit Lower warning limit for the pressure which can be set by the customer p Upper alarm limit Upper warning limitforthe pressure which can be set by the customer p Unit Unit for pressure values T Default value Fixed value of measurement temperature TUnit Unit for temperat
99. connected using the M8 plug in connectors marked accordingly on the FLOWSIC500 gt Modifying the electrical connection parts is not allowed NOTICE 1 Pressure and temperature transmitters can only be exchanged when the parameter locking switch is open Exchanging the pressure transmitter 1 Three way test valve Move the knob to the test position Table 14 Kamstrup test valve Fit the adapter on the test connection part no 2071841 2 Unscrew the transmitter from the three way test valve Here loosen the screw fitting slowly so that any overpressure can escape under control Loosen the plug in connector cover Disconnect the plug Connect the plug to the M8 connection on the FLOWSIC500 Screw the plug in connector cover tight Install a new pressure transmitter on the pressure measuring port marked Py p 48 83 5 2 8 Enterthe serial number of the new transmitter in the FLOWSIC5OO with the operating software FLOWgate500 9 Checkthe function by comparing the operating point or checking the display value remove adapter on test connection against a reference measurement NO OI P C NOTICE Leak tightness check SICK recommends a leak tightness check after transmitter replacement FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Maintenance and Meter Replacement 7 6 2 Exchanging the tem
100. ction certificate Device configuration sheet Encoder test protocol if configured Low pressure calibration test protocol if ordered Labels according to Pressure Equipment Directive 97 23 EC Annex 1 Part 3 3 e Printout of the Data Book e Product CD with Operating Instructions Operating program FLOWgate500 FLOWgate500 Software Manual Key code Instructions for Kamstrup test valve BDAO4 14 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subjectto change without notice Product Description FLOWSIC500 2 Product Description Operating principle Device components Meter sizes Power supply Interfaces Device option Volume conversion Totalizers Logbooks and Archives Parameter protection Sealing FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 15 Product Description 2 1 Operating principle 2 1 1 Gas flow meter The FLOWSIC500 works according to the principle of ultrasonic transit time difference measurement Fig 3 Functional principle v Gas velocity L Measuring path a Angle of inclination in tag Sound transit time in flow direction tga Sound transit time against flow direction D Pipe inner diameter Q Volume flow A Measured signal transit times tag and tg are defined by the current sound and gas veloc ity Gas velocity v is determined from th
101. ctronics cover The Ex i terminal compartment of the FLOWSIC500 can be accessed after the electronics cover has been opened The cover may also be opened in the hazardous area when under voltage However safe separation between the various intrinsically safe power circuits must not be breached Opening the electronics cover 1 Loosen the 4 screws captive on the electronics cover using a 3 mm Allen key Position of electronics cover screws 4 screws 2 Open the electronics cover Closing the electronic cover 1 Close the electronics cover 1 gt Make sure no battery and display cables are pinched 2 Screw the electronics cover tight again Tightening torque 2 0 Nm 18 Ibf in FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 39 Installation 3 4 4 Rotating the control unit 1 Open the electronics cover p 37 83 4 2 Loosen the 4 display screws with a 3 mm Allen key gt Fig 17 Fig 17 Position of display screws 4 display screws 3 Rotate the display in the desired direction 4 Tighten the display screws evenly Tightening torque 1 0 Nm 9 Ibf in 5 Close the electronics cover again 40 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice Installation 3 4 5 Electrical connections The FLOWSIC500 interfaces are
102. d methods gt Observe and comply with regulations of the plant operator gt Meticulously check completed work Ensure leak tightness and strength Otherwise hazards are possible and safe operation is not ensured General information Delivery The FLOWSICBOO is delivered preassembled in sturdy packaging gt Inspect for transport damage when unpacking the device gt Document any damage found and report this to the manufacturer NOTICE Do not put the FLOWSIC500 into operation if you notice any damage gt Check the scope of delivery for completeness The standard scope of delivery comprises e FLOWSIC500 gas flow meter and adapter already fitted e Backup battery if device is configured for external power supply or e 2 battery packs if device is configured for battery operation 30 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG Subject to change without notice Subjectto change without notice Installation 3 2 2 Transport gt During all transport and storage work ensure The FLOWSIC500 is always well secured Measures to prevent mechanical damage have been taken Ambient conditions are within specified limits 3 3 Mechanical installation CAUTION General risks during installation AN gt Observe applicable valid regulations general standards and guidelines gt Observe local safety regulations operating instructions and special
103. d tum us a Doc C Puma s d Ou a A E bs dads 31 3 3 Mechanical installation Ran 31 3 3 1 Preparations xot en Ee eb in cete al e e kahan h e od 31 3 3 2 Choosing flanges gaskets and other components 32 3 3 3 Fitting the FLOWSIC500 in the pipeline 34 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 07 SICKAG Contents 3 4 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 3 4 6 3 4 7 3 4 8 3 4 9 3 5 3 5 1 3 5 2 3 5 3 4 1 4 1 1 4 1 2 4 2 4 3 4 3 1 4 3 2 4 3 3 4 4 5 1 5 2 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 5 2 10 5 2 11 5 2 12 5 2 13 5 2 14 5 2 15 5 3 5 4 Electrical Installation Re rinnen 37 Requirements for use in potentially explosive atmospheres 37 Criteria for electrical connection 39 Opening and closing the electronics cover 39 Rotating the control unit 40 Electrical connections 2 41 Pin assignment of plug in connectors 42 Cable specifications 4 2 43 Operation with external power supply 2 44 Operation with batteries 45 Installing
104. dance with I rNi2205 Symbols with regional deviations can be configured These Operating Instructions use symbols in accordance with EN12405 Main display with device option volume conversion The following information is displayed on the top display menu level Main display Description Vb 000000000 m3 Vp Volume at base conditions uninterrupted 20 08 2012 10 30 52 Ly Pressing ENTER opens the FLOWSIC500 menu errvb 000000000 m3 S err Error volume at base conditions 20 08 2012 10 30 52 D Pressing ENTER opens the action Reset error volume Resetting the error volume p 73 totalV 000000000 m ZE totaly Total volume at base conditions Vp EV 20 08 2012 10 30 52 V 000000000 m3 m Vm Total volume at measurement conditions 20 08 2012 10 30 52 eV Error volume Volume counted at measurement conditions during a malfunc tion can be reset 20 08 2012 10 30 52 errva 000000000 m3 Q Volume flow at measurement conditions 0 000 m3 h Qb Volume flow at base conditions 0 000 m3 h SOS Sound velocity currently measured 430 00 m s V0G Gas velocity currently measured 0 000 m s 62 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Operation Main display Description p Pressure currently used for volume conversion 3 532 bar T Temperature currentl
105. e and transport the batteries in their original packaging or tape the battery terminals gt Store cool under 21 C 70 F dry and without major temperature fluctuations gt Protect against permanent sunlight gt Do not store near the heating Disposal information In the EU gt Dispose of lithium batteries in accordance with the Battery Directive 2006 66 EU gt n Germany you can hand in the batteries at your local recycling center Alternatively the battery manufacturer Tadiran Germany offers a return service on request Contact data Phone 49 0 6042 954 122 Fax 49 0 6042 954 190 www tadiranbatteries de In the USA gt Batteries have to be disposed of by an authorized waste disposal company Identification of lithium batteries Proper shipping name Waste lithium batteries UN number 3090 Label requirements MISCELLANEOUS HAZARDOUS WASTE Disposal code DOO3 gt f anything is unclear contact the local office of the Environmental Protection Agency EPA In other countries Please observe national regulations for the disposal of lithium batteries FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 83 Maintenance and Meter Replacement 7 2 7 2 1 7 2 2 Maintenance when using external power supply Service life of backup battery When new the capacity of the backup battery has been calculated for bridging up to 3 months failure of the supply voltage
106. e difference between the signal transit times There fore changes in the sound velocity caused by pressure or temperature fluctuations do not affect the calculated gas velocity with this measurement method The FLOWSIC500 calculates the volume flow rate internally from the gas velocity and the diameter of the measuring section of the gas flow meter o Ep L pa AB Epi 24 48 4 2cosa tir Bas 2 1 2 Volume conversion optional The integrated volume conversion converts the measured gas volume from measurement conditions to base conditions Calculation according to EN 12405 Vp Volume at base conditions V C E C Conversion factor Vm Volume at measurement conditions p Gas pressure at measurement conditions D T Z Pp Pressure at base conditions C ns T Gas temperature at measurement conditions p b T Z Tp Temperature at base conditions Zy Compression factor at base conditions Z Compression factor at measurement conditions The measurement conditions are either determined with pressure and temperature trans mitters or entered as fixed value e The following short forms are used in this document for better readability e Volume at base conditions base volume e Volume at measurement conditions measurement volume 16 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Product Description 2 2 Fig
107. e set G1 2 082 40 C 2068735 Tamper proof protection of connectors 2067397 Elgas midiDatcom Battery powered Data Logger with integrated GSM GPRS 6058324 104 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG Subject to change without notice Subject to change without notice Accessories and Spare Parts 8 1 2 8 1 3 Volume conversion device option accessories Transport protection for gas flow meter rated width DN150 6 Description Part No Pressure connection set 40 C to 70 C Three way cock fitting with ferrule 6 mm test 2066281 connection Minimess coupling Pressure connection set 40 C to 70 C Three way cock fitting with ferrule 1 4 test 2071770 connection Minimess coupling Pressure connection set 25 C to 60 C Kamstrup test valve BDA04 G1 4 fitting 2071098 with ferrule Hose connection set DN4 RP1 4 2071841 Thermowell gasket for use in 40 C to 70 C 2068309 Transport accessories Description Part No Transport protection for gas flow meter rated width DN50 2 2079021 Transport protection for gas flow meter rated width DN80 3 2079001 Transport protection for gas flow meter rated width DN100 4 2079022 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 105 Accessories and Spare Parts 8 2 8 2 1 8 2 2 Spare parts Gas flow meter spare p
108. ected under voltage as well Connecting the external power supply 1 Connectthe external intrinsically safe power supply to the M12 plug in connector of the FLOWSIC500 Safety relevant parameters gt p 42 83 4 6 Connection for external power supply underneath the gas flow meter 1 External power supply and signal output 2 Switch the power supply on The FLOWSIC500 is initialized 3 Measurement starts and the current measured value for the gas volume appears 4 Setthe date and time p 54 84 1 Connecting the backup battery 1 Open the electronics cover gt p 39 3 4 3 2 Connect the back up battery part No 2065928 to connection BAT2 in the terminal compartment gt Fig 22 3 Close the electronics cover again Connected back up batteries 44 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Installation 3 4 9 Operation with batteries Make sure to minimize electrostatic risks when handling the plastic portable battery packs gt When a static generating mechanism is identified such as repeated brush ing against clothing take suitable precautions e g the use of anti static footwear P Activities such as placing the item in a pocket or on a belt operating a key pad or cleaning with a damp cloth do not present a significant electrostatic risk 1 WARNING Risk of of ignition d
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110. eter locking switch is open Fig 24 Pressure and temperature measuring ports front and rear side OO 1 Pressure measuring port 2 Alternative temperature measuring ports Ensure sufficient clearance to the wall or other components at the rear measu ring ports when installing the transmitters The recommended minimum clearance to the wall is 0 3 m 1 NOTICE Ensure sufficient assembly clearance 3 5 1 Fitting the plug in connector cover Fit the plug in connector cover before installing the transmitters 1 Guide the transmitter plugs through the openings in the plug in connector cover Fig 25 Plug in connector cover 46 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Installation 2 Connect the plugs to the planned connections Q For meter sizes DN50 and DN8O it is recommended to connect the pressure 1 transmitter to the right M8 connection and the temperature transmitter to the left M8 connection The FLOWSIC500 automatically detects whether a pressure or temperature transmitter has been connected to a connection Fig 26 Connections for pressure and temperature transmitters 1 Connections for pressure and temperature transmitters 3 Push th e plug in connector cover over the plugs and fasten with both capstan screws Fig 27 Fastening th e plug in connector cover
111. f manufacture The type plates for metrological and electrical parameters are located on the gas flow meter The type plate for the Pressure Equipment Directive is located on the adapter Examples for the type plates see p 114 89 3 Location of type plates Labelling according to ATEX IECEx m 1 Type plate metrological and electrical parameters 4 Type plate electrical parameters electronics metrology and electronics 2 Pin assignment of plug in connectors 5 Type plate metrological parameters metrology 3 Type plate PED FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 11 Important Information 1 3 3 1 3 5 Operation in potentially explosive atmospheres The FLOWSIC500 is suitable for use in potentially explosive atmospheres ATEX II 2G Ex ia ia IIB T4 Gb II 2G Ex ia ia IIC T4 Gb Il 2G Ex op is IIC T4 Gb IECEx Ex ia ia IIB T4 Gb Ex ia ia IIC T4 Gb Ex op is IIC T4 Gb US C Class Division 1 Groups C D T4 Ex AEx ia IIB T4 Ga 1 gt Further information on potentially explosive atmospheres gt p 37 83 4 1 Combustible gas gt The FLOWSIC500 is suitable for measuring combustible and occasionally ignitable gases corresponding to zones 1 and 2 Restrictions of use gt Refer to the type plate for the configuration of your FLOWSIC500 gt Check the FLOWSIC500 is suitably equipped for your application e g gas conditions
112. gases or high pressure N Natural gas under line pressure flows through the gas flow meter during run ning operation The gas flow meter may only be replaced when the equipment is at a standstill Before commencing installation work gt Purge the pipeline with inert gas if necessary gt Observe the safety information in 81 1 and 83 1 gt Ensure the pipeline is free from pressure and free from combustible gases gt Secure the gas flow meter before loosening the screw fitting e g by sup porting the gas flow meter or with the help of another person holding the gas flow meter 1 WARNING Hazard due to the gas flow meter falling down 2 Unscrew the closure cap FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 91 Maintenance and Meter Replacement 3 Remove securing screws 1 with the Allen key Meter size Number of securingscrews DN50 2 DN80 3 DN100 4 DN150 4 4 Loosen center bolt 2 five to six turns 5 Instead of the closure cap at first manually screw the test cap for the respective meter size in until the test cap touches the center bolt 6 Keep on screwing the test cap in with the socket wrench against the resis tance of the center bolt until the test cap is completely screwed in The center bolt pushes the seals upwards and lifts the gas flow meter up co 5 mm 92 FLOWSIC500 Opera
113. gate500 operating software Parameter protection FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 57 Operation 5 1 Control unit Fig 32 Operating and display elements lt a D re DN mz 4 A gg T x100 SV 88888888888 SICK FLOWSIC 500 1 Display 2 Buttons 3 Optical data interface 5 2 Operating using the display gt Press any button to switch the display on 1 Table 15 Buttons In battery operation the display and the optical data interface have a timeout and switch off after approx 60 seconds default setting when no button has been pressed and no data transmission takes place The display and the optical interface are permanently active when an external power supply is connected In menu In Edit mode Esc Returns to next higher level of the ope rator menu Aborts input of new value and returns to the next higher level of the operator menu Toggles between single menu entries on one level Increments or decrements a parame ter by 1 toggles between several selec tion options ENTER Calls a submenu starts edit mode Confirms an input 58 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG Subject to change without notice Subjectto change without notice Operation 5 2 1 Display in the s
114. ge without notice Subjectto change without notice Product Description 2 5 1 2 5 4 Pulse and status outputs FLOWSIC500 has 4 digital switching outputs Digital switching outputs DO_O DO_2 and DO_3 are electrically isolated according to EN 60947 5 6 Alternatively digital switching outputs DO_2 and DO_3 can also be configured as Open Col lector When used as pulse output maximum 2 kHz can be output on digital switching output DO_O and maximum 100 Hz on digital switching outputs DO_2 and DO_3 When used as status output status information Validity of measurement or the result of the self diagno sis can be represented Digital switching output DO_1 is not electrically isolated In normal mode the diagnosis warning is output on DO_1 test pulses are output in test mode The digital switching outputs are updated synchronously once per second Encoder totalizer Alternatively NAMUR switching output DO_O can be configured so that the reading of total izer Vm the meter status and a meter identification are output via asynchronous serial communication This allows the connection of volume convertors with a suitable input for encoder totalizers NOTICE 1 If encoder communication has been configured ensure that the transferred number of digits and the counter resolution can be processed by a connected volume converter When the parameter locking switch is open a parameter change can be per formed at the FLOWSIC5
115. h Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 8865 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
116. he socket wrench to the specified tight ening torque Meter size Tightening torque Nm DN50 45 DN80 100 DN100 DN150 E 11 First screw the provided securing screws with Ripplock washers in manually 12 Then tighten the securing screws with the Allen key to the specified tightening torque Meter size Tighenting torque Nm DN50 20 DN80 45 DN100 DN150 100 13 Check the leak tightness gt p 97 87 4 10 96 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Maintenance and Meter Replacement 7 4 10 14 After a successful leak tightness check connect the replacement gas flow meter to the electric system see 83 4 Electrical installation 15 If desired upload the configuration of the previously installed gas flow meter to the replacement gas flow meter gt p 90 8 7 4 6 16 Checking the function of the gas flow meter gt p 99 87 4 11 17 Securing metrologically p 99 87 4 12 if necessary Performing a leak tightness check After each replacement of the gas flow meter the correct installation of the gas flow meter and the leak tightness of the measuring device has to be checked To check the leak tightness the corresponding test cap for the respective meter size is needed gt p 88 8 7 4 4
117. he FLOWSIC500 menu 4 Enter the following parameters according to the gas used and for the calculation method selected Rel density or reference density H2 mol CO2 mol N2 mol Heating value Parameter changes are saved in the Metrology logbook when the parameter 1 locking switch is closed The Metrology logbook can be viewed using the FLOWgate500 operating soft ware Checking the device status Make sure the FLOWSIC500 is in error free operating status 1 Log on as Authorized user gt p 72 85 2 7 2 Check whether warnings or errors are shown in the symbol bar on the display The device has a warning N The FLOWSIC500 is in Warning status The device has an error WI The FLOWSIC500 is in Malfunction status 3 If warnings or malfunctions exist change to view Current events on the main display Clear existing malfunctions gt p 78 86 2 Status messages Contact SICK Customer Service for any malfunctions you cannot clear yourself p 78 86 1 Contacting Customer Service 4 The event overview can be reset when all warnings and errors have been cleared p 73 85 2 12 56 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Operation FLOWSIC500 5 Operation Control unit Operating using the display Operating using the optical data interface FLOW
118. ied only after the parameter locking switch has been opened The FLOWSIC500 changes to device status Warning warning W 2002 is shown on the display p 78 86 2 Status messages The data are stored in non volatile memory All logbooks can be viewed stored and reset with operating software FLOWgate500 The Event logbook can be viewed after logon as User or Authorized user on the device FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 23 Product Description The following parameters are displayed e Event type e Number of events e Short description e Timestamp 2 9 Parameter protection 2 9 1 Parameter locking switch A parameter locking switch is located on the circuit board to secure the calibration relevant parameters This covers all values that influence volume metering and volume conversion Fig 7 Parameter locking switch on the circuit board EXT POWER on e DISELAY 45 10V pri ji ee SENSORS as T 0 D0 00 amp e UI Ur OO El am Ses 3 UU 3 N F Hs 8 Ss 15 mm Ne mE AS Die an Vo see module AWG 16 Sin TI dal paus amus The parameter locking switch is secured by the terminal compartment cover and a seal 2 9 2 Metrology logbook Selected calibration relevant parameters can be modified when
119. ing Instructions 8015391 YF02 V2 2 2015 07 SICKAG Contents FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 07 O SICKAG Subject to change without notice Important Information FLOWSIC500 1 Important Information Main hazards About this document Intended use Responsibility of user FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Important Information Fig 1 Main hazards DANGER Risk of explosion when the gas flow meter is damaged Natural gas flows with line pressure through the gas flow meter Natural gas can escape when the gas flow meter is damaged which creates a risk of explosion gt Prevent any possible damage to the gas flow meter When necessary fit protection devices gt If the gas flow meter is damaged Stop natural gas feed immediately and purge the FLOWSIC500 with inert gas WARNING Hazards through leaks A Operation in leaky condition is not allowed and potentially dangerous gt Regularly check leak tightness of equipment About this document This Manual describes Device components Installation Operation of the FLOWSIC500 It contains the main safety information for safe operation of the FLOWSIC500 Scope of document NOTICE Interface Configurations 1 This document only applies to FLOWSIC500 gas flow meters with optically iso lated inputs and outputs Make sure that your FL
120. ize 20 Einheit zur Nennl nge Unit of nominal length C08 gt 21 Einheit zur Temperatur C 09 gt Unit of temperature 09 22 Einheit zum Druck C10 amp Unit of pressure amp 116 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICK AG Subject to change without notice Subjectto change without notice Annex 9 4 Fig 46 Table 30 Dimensional drawings Dimensions La Dimensions metrical imperial 1 DN50 2 DN80 3 DN100 4 DN150 6 A 153 194 231 232 6 02 7 64 9 09 9 13 B 78 121 159 158 3 07 4 76 6 26 6 22 cl 150 171 171 241 241 300 A50 5 91 6 73 6 73 9 49 9 49 11 81 17 72 D 71 94 108 143 2 80 3 70 4 25 5 63 E 272 417 476 476 10 71 16 42 18 74 18 74 Weight 11 11 19 21 28 30 35 24 25 24 25 42 46 3 61 7 66 1 77 1 1 All dimensions in mm inch weights in kg Ib 2 C fitting length two fitting lengths are available for meter sizes DN50 2 to DN100 4 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 117 Annex 9 5 Fig 47 Internal terminal assignment Terminal assignment WARNING Use only battery type Battery pack order no 2064018 Manufacturer SICK Backup battery order no
121. ject to change without notice Subjectto change without notice Maintenance and Meter Replacement 7 4 7 4 1 7 4 2 7 4 3 Meter exchange Prerequisites for meter replacement NOTICE 1 Ensure that the meter replacement is carried out according to the national regulations for Ex and pressure applications of your country Hazards during meter replacement 1 WARNING Hazards due to combustible gases or high pressure Natural gas under line pressure flows through the gas flow meter during run ning operation The gas flow meter may only be replaced when the equipment is at a standstill Before commencing installation work gt Ensure the pipeline is free from pressure and free from combustible gases gt Purge the pipeline with inert gas if necessary gt Observe the safety information in 81 1 p 10 and 83 1 p 30 NOTICE 1 The gas flow meter may only be replaced by skilled persons who based on their technical training and knowledge in pipeline construction as well as know ledge of the relevant regulations can assess the tasks given and recognize the hazards involved gt Observe the information in 81 4 p 13 gt n case of doubt please contact the local SICK Customer Service Sequence of meter replacement To exchange the gas flow meter proceed as follows 1 NO OI W N 00 Download the user specific configuration of the installed gas flow meter p 90 8
122. lithium batteries Make sure to minimize electrostatic risks when handling the plastic portable battery packs gt When a static generating mechanism is identified such as repeated brush ing against clothing take suitable precautions e g the use of anti static footwear gt Activities such as placing the item in a pocket or on a belt operating a key pad or cleaning with a damp cloth do not present a significant electrostatic risk 1 WARNING Risk of of ignition due to electrostatic charge WARNING Risk of explosion hazard for intrinsic safety gt Only the exchangeable battery packs from SICK with part no 2064018 and the backup battery withy part no 2065928 may be used gt Do not use damaged batteries they must be disposed of correctly WARNING Do not transport used battery packs by air freight gt Always remove used battery packs before shipment of the complete FLOWSIC500 measuring systems or the gas flow meter gt For weight reasons the battery packs should always be removed before transport by air The battery packs are marked with important information concerning storage and disposal Table 24 Marking Symbol Significance x Do not dispose with household trash ES Recycling Fig 34 Identification of battery packs Backup battery 25 P1 cell type TADIRAN SL 860 Battery pack 25 P1 cell type TADIRAN SL 2880 SICK Part no 206
123. n adhesive label which is glued with approximately equal spread on the cover and the enclosure or alternatively by using capstan screws and a tensioned sealing wire and a wire seal 26 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice _Product Description Fig 9 Seals on the terminal compartment and plug in connector cover 1 Seal position 2 Terminal compartment cover securing the terminal compartment 3 Plug in connector cover 4 Capstan screw wire and wire seal securing of plug in connector cover NOTICE gt Secure the terminal compartment cover and the plug in connector cover with at least one verification seal against unauthorized removal of the cover Fig 10 Seal on the temperature transmitter example 1 Temperature transmitter 2 Locknut 3 Wire seal FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 27 Product Description Fig 11 Seal on the pressure transmitter example 1 Pressure transmitter 2 Kamstrup test valve BDAO4 3 Wire seal 4 Wire loop NOTICE Make sure that the wire loop is placed tight around the pressure transmitter 28 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice Installation
124. n the parameter locking switch has been opened during the meter replacement secure the parameter locking switch anew metrologically Fig 9 p 27 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 99 Maintenance and Meter Replacement 7 5 7 6 7 6 1 Function check of a pressure or temperature transmitter The error status of a transmitter is displayed on the device as an event 1 Switch to main display Current events 2 Check the list for a current event with type E 3010 temperature transmitter failure or E 3012 pressure transmitter failure Exchange the transmitter involved when one of these errors is displayed gt p 100 8 7 6 Replace the gas flow meter in the device configuration with internal pressure 1 and temperature transmitters If an error is not displayed the transmitter function can be checked by comparing the mea sured value on the FLOWSIC500 with the measured value of a reference transmitter Exchanging an external pressure or temperature transmitter WARNING Hazard through wrong spare parts VAN The FLOWSIC500 and the delivered pressure and temperature transmitters are designed intrinsically safe gt Only pressure and temperature transmitters from SICK may be used gt p 106 88 2 2 The pressure and temperature transmitters can be connected and discon nected in the hazardous area as well gt The pressure and temperature transmitters may only be
125. ndino IEUDIO uoneunBijuoo ejeui ZLIN S1Joj euuoo JejnoJro 104 UOHeINBYUOD peroe es eJd SHOSN3S 02 MOWVN 000178 AUS AEZ pz A9 5 orom 0od 00 cod 1od H S on Aa Gr Y3MOd 1X3 INO 440 AN Vo 901 1 pZ OMV uw G 0 yL 0 sjeuluug je 10 ezis M N aje d Bumueyy ees abue inss id pue eBuei eunjeJeduue 9 SJeonpsuei oluoseJl Josues ainssaid 3 lt eng Ajeuondo IKKS Josuag a nyesadwaL eix3 Ajeuondo uejoueqioA BundpyuF WS 1epo Bunijeuejuejpg JEP py UEP Jan ajyoay EI 898 OMN euinin zesieuepouos nz uejuolidieA pun paypus puis uebuni pubuiepinz uepuojseDnz uoiproenipsno you emos Bissepjnzun seiipuul sei Bune pun Bunnemien amos feu isep Bundanyenien eonou noyym egueyo 0 12efqng 133 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Annex Control diagram 9215966 page 6 Fig 63 eonou noyym agueyo o1 12efqng uounp Leem any zesg unjepireuoA Bunudsun 1409 abed 9965126 qeisyen ON P3JEJOS 00G9ISAO 13 suononsnsul BIIAO HOPUSNO 8SrL0 4z Bury sauabieg owen Bel Bunuepuy Hquig Bunsausug MOIS JUeyooy 02 0 SLOZ yep Jueyooy 80 S0 SLOZ L 6 009931 UM S89UEP10998 ul WEIS esu 810 99 suonon sul
126. nge flange dimension adapter 4 Pressure rating flange standard 5 Mating surface el 6 Connection p sensor 7 Connection T sensor 8 Material adapter gas meter 9 Material certification adapter gas meter 10 10 Surface adapter gas meter 11 11 Reserve 12 12 Nominal size gas meter 13 Flow direction 13 ia 14 Transducer 15 Maximum flow rate 15 16 16 Measuring span 17 Sensoric for volume correction 17 18 18 Gas temperature ambient temperature 19 19 Pressure range p sensor 20 Cable connection 20 21 Power supply 22 EX certification 23 O Interface configurations 24 Conformity 25 Customized solution FL5H2 A 01 A 2 A 1 A 1 X 12 4 12 A 1 A 1 A 3 BL 1 F 3 XX 112 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Subjectto change without notice Annex 17 Sensoric for volume correction T Sensor external T Sensor internal p T Sensoren external m O O U 2 p T Sensoren internal 18 Gas temperature ambient temperature
127. on factor C lt 0 5 at reference conditions Conversion method PTZ or TZ Calculation methods e SGERG88 e AGANX 19 mod AGA 8 Gross method 1 AGA NX 19 mod GOST AGA 8 Gross method 2 e GERG91 mod e AGANX 19 e Fixed value Logbooks and Archives Logbooks e Event logbook 1000 entries e Parameter logbook 250 entries e Metrology logbook 100 entries Archives e Billing archive 6000 entries e Day archive 600 entries e Month archive 25 entries Pressure transmitter only for device option volume conversion Measuring ranges Absolute pressure transmit Relative pressure transmitters ters 0 8 5 2 bar a 0 4bar g 2 0 10 0 bar a 0 10 bar g 4 0 20 0 bar a 0 20 bar g Temperature transmitter only for device option volume conversion Measuring ranges 25 60 C 40 70 C optional 110 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Annex 9 1 4 Table 28 9 1 5 Table 29 Flow rates Flow rates Meter size G class Measuring range m3 h Measuring range cfh Turndown ratio G 40 13 65 45 9 2 295 5 1 50 G 65 2 0 100 70 6 3 530 5 1 50 DN50 2 G 100 3 2 160 113 0 5 650 3 1 50 G 10
128. on of the password by 1 until the correct digit is shown Confirm with ENTER The cursor now blinks under the second position of the password Repeat for the remaining positions of the password You are logged in with the selected user level after the last position of the password is confirmed The following users are set at the factory e User 1 password 1111 e Authorized user 1 password 2222 gt Change the password after the first logon via the FLOWgate operating soft ware Setting the language 1 Switch to the System settings submenu in the FLOWSIC500 menu Call up Language Press ENTER to start the edit mode Use the arrow buttons to select the desired language Confirm with ENTER The display texts are now shown in the selected language a WN Changing the device mode On the FLOWSIC500 the device modes Configuration and Calibration can be activated independently from each other Starting and terminating configuration mode Start configuration mode 1 Switch to the Device mode submenu in the FLOWSIC500 menu Call up Configuration mode Press ENTER to start the edit mode Use the arrow buttons to select ON Confirm with ENTER The configuration mode is started Symbol A is displayed in the symbol bar a WN Terminate configuration mode 1 Call up Configuration mode 2 Use the arrow buttons to select OFF 3 Confirm with ENTER The configuration mode is terminated 72
129. onnector cover To do so loosen the capstan screws gt Fig 27 p 47 3 If installed manually loosen and remove the M12 plug in connectors for external power supply and the signal output gt Fig 18 p 41 4 If installed manually loosen and remove the plug in connectors of the pressure and temperature transmitters gt Fig 18 p 41 5 Open the electronics cover p 39 83 4 3 gt Configuration with external power supply and back up battery Switch the back up battery to N c Switching the back up battery PONER LOCK DISPLAY 45 16V I SCENE SENSORS DI D0 joo 00 E El pm Au ua NN 8 g n 1 5 mm DOt DO3 DOO Kate 2 16V 2 2 16V 5 12V m oe See module AWG 16 R 100W NAMUR RS485 A J gt Self sufficient power configuration with battery packs Remove the battery packs and dispose of or store properly according to gt p 82 8 7 1 1 SICK recommends inserting new batteries during every meter replacement 6 Close the electronics cover again p 39 83 4 3 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Maintenance and Meter Replacement 7 4 8 Removing the installed gas flow meter 1 Ensure safe conditions WARNING Hazards due to combustible
130. optically isolated 2 DO 0 Rated input voltage 8 2 V T lon 3 4 MA loff 0 7 mA 3 DO_3 LF pulses Passive electrically isolated configu rable as OC Open Collector or 4 DO 3 NAMUR see Configuration 1 for oper ating parameters U 20V P 753 mW Standard configuration FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Installation Table 12 Pin assignment for M12 plug in connector 2 male A coded 4 poles Safety relevant M12 pin Input output Function signal Operating parameters parameters Pin assignment configuration 4 RS485 module externally powered Standard Version Type code I O J Low voltage version Type code I O I 1 PWR RS485 module Electrically isolated Uj 20V externally powered P 1 1W 2 DataA Standard version IIC C 0 22 uF Rated input voltage 4 16 V IIB Cj 1 35 pF 3 PWR Lj 0 03 mH Low voltage version Rated input voltage 2 7 10V 4 Data B Pin assignment configuration 5 Encoder and HF pulses not electrically isolated Type code 1 0 K The HF pulses are output via plug in connector 1 DO 1 gt Table 11 1 DO Or Encoder protocol NAMUR electrically isolated optically U 20 V isolated Pi 753 mW 2 DO 0 Rated input voltage 8 2 V i lon 3 4 mA loff 0 7 mA 3 DO_3 Malfunction Passive electricall
131. pL au e x3V 0 euoz l sse O 814897 r1 lt EI 919299 19 lt E XEUW gt 98 XeulA gt 90A JO e9 tl ail e x3 lqe91 17 lt 07 14899 IO lt 09 Id gt 0d gt 0 IN gt on y1 po2o dway q pue 9 sdnoug UOISIAIQ SSEJD SMOJJOJ se Pal dwos aq Jsnw sjuawdimba pejoeuuooiJejul jo suejeurejed Aug abs MU 244 gt Od MU ZZ ld WW 199 gt 98 JO O vu 799 II A OZ gt 90A Jo on A0czIn HW Q0L 01 20 97 205 MU od koq vu 8 0 ol A Z 8 on A VL d AO0z N Arl 97 gt lqe5O 19 yu 8 0 lt Xew JO I AZ lt xewA JO IN M VL gt Od A OZ gt 90A 10 of pajejos jeoydo M VL gt 0d coa AOZ gt 90A 10 on pajejos jeondo M VL gt Od oa A OZ gt 90A 10 on peyelos eondo M VL gt Od A OZ gt 20A 10 on pajejos 214297 Hui 0 0 lt 27 10 01 AE aiqeog Jl GEL lt BD 10 oO M LL gt 0d A OZ gt 290A 10 on ose 9 abed ees pan asgo eq Jsnw suondo 1ojo uuoo Je nouio 10 00S OISAAO 14 sjaxoeJq u senjeA siejeurejed Wee juauwdinby pejeroossy Buimeup si jo Z sabed ees sjlejep 104 UOneoo snopJezeu uoN uoneoo peyisse o snopiezeH ueypueqioA Gun amp oijug Wo 1epo Bunijeuejuejpd 18P ID4 USP 18N ajyosy EI 894 OMN DUINAT ziosieueppuos nz u lu lJdi A pun 1Dgjouis puis ueBuni PUDUISPIMNZ uep
132. pepoo g aew ZIW si uueied Aysyes sjajoweJed Bunelado uono uuo2o EUJSjUI euBis uonounj JOJ93UUOD UAD OLIN HOIQUIOS vv 311 sindino eyBIg z uonein6ijuoo sjew ZN S1012euuoo 181N9119 104 uoneunBijuo pajoajasald El SHOSN3S A9V Er z va Viva a D og NO 440 AN Vo 3901 Oz r DMV uw S 0 pL 0 sleuiuu je 10 ezis ew Y3MOd 1X3 SKK aje d Huye ees abue einsseid pue eDueu s nyelsdueL N sueonpsuel 91U0SE4IN Josues eJnsseJd eix3 Ajeuondo lt SET Josu s a nyessdwa eng Ajeuondo ueyoueqioA BunBoyulz O Jepo 6unil u ju lDd 1ep 104 UEP Jan ajyoay ellv 494 OMAN SUNIT zesieueppuos nz uejuoydieA pun 1D4D4S puis usBun PUDUISPIMNZ USpunsebnz yomoenipsno you emos Bisseninzun SeJIDUUI sexy Suns pun 6uniuSAu A amos 2BDyejun s lp BUNBIHSDISIAISA FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 O SICKAG 124 uounp 1219813 an zesg Bunudsin BIIHHO HOPUSNO 8SrL0 d owe Be Bunuapu 4z Bury JousBlag N P Hquio BuueeuiBu3 YIS weyooy 2Z 80 YL02 ye p Won p2 60 6L0 9 P3 anbasunyul ejunoes e anyeuoduos9 nad sjuesoduioo ap uonninsqns 87 NOISOTdX3 d 3NOSIY LNAWASSILYSAV Ayayes oisulju medw Aew sjueuoduioo jo uonmnsqns QUVZVH NOISO14X3 ONINHVM enbe
133. perature transmitter The temperature transmitter can be greased with heat conductive oil or paste 1 to improve its performance Loosen the locknut and pull the temperature transmitter out of the protective tube Loosen the plug in connector cover Disconnect the plug Guide the plug of the new transmitter through the plug in connector cover Connect the plug to the M8 connection on the FLOWSIC500 Screw the plug in connector cover tight Fit the new temperature transmitter in the protective tube gt p 52 83 5 3 Enter the serial number of the new transmitter in the FLOWSIC500 with the operating software FLOWgate500 9 Check the function by comparing the operating point or checking the display value remove adapter on test connection against a reference measurement ONO 0 N ra FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 101 Maintenance and Meter Replacement 102 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Accessories and Spare Parts FLOWSIC500 8 Accessories and Spare Parts Accessories Spare parts FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 103 Accessories and Spare Parts 8 1 8 1 1 Accessories Gas flow meter accessories
134. r with integrated volume conversion device option If malfunctions occur the measured values are not recorded in the base volume meter Vb but the converted volume is recorded in the error volume meter errVb Device status and totalizers used with device option volume conversion Status Totalizer Vb emVb Vbtot Vm ervm Operation e e e Malfunction e e e e Authorized users user level Authorized user can reset the error volume counters p 73 85 2 11 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Product Description 2 7 2 Reverse flow The FLOWSIC500 is designed as unidirectional type and has a configurable zero flow cutoff which is factory set to a value of 1 m3 35 ft3 as default The totalizers are stopped during reverse flow and this volume is counted in a separate buf fer totalizer When normal operation resumes the buffer totalizer is first computed with the flow The totalizers are first incremented again after the reverse flow volume has passed through During reverse flow the meter first switches to malfunction when the preconfigured buffer volume has been exceeded An error message is output on the device 2 8 Logbooks and Archives The integrated data registration stores meter readings maximums and other data in the following archives e Measuring period archive Totalizers
135. regula tions gt Observe the safety information in gt p 10 81 1 gt Comply with the safety requirements of Pressure Equipment Directive 97 23 EC or ASME B31 3 when installing pressure devices including connec tion of various pressure devices gt Persons carrying out installation work must be familiar with the directives and standards applicable for pipeline construction and have the corre sponding qualifications e g in accordance with DIN EN 1591 4 The FLOWSIC500 normally does not need straight inlet and outlet sections and can be fit ted directly after bends in the pipe gt Ata distance up to 5 DN upstream to the adapter the following elements must not occur a valve which is not always fully open during operation a pressure regulator gt The temperature sensor must not be disposed more than 5 DN down stream of the gas meter The temperature sensor can be inserted in the optional thermowells at the adapter alternatively gt In concrete application observe limitations resulting from type approval 1 NOTICE Requirements on installation 3 3 1 Preparations gt Select a suitable mounting location Ensure adequate mounting clearances gt Table 9 gt The following tools and materials are required to install the FLOWSIC500 Hoisting equipment lifting capacity according to the weight specifications gt p 117 89 4 Bos wrench with size suitable for flange installation
136. s Ingress Protection Degree of protection of a device in accordance with IEC DIN EN 60529 x specifies the protection against contact and impurities y pro tection against moisture Low frequency e g LF pulses Manufacturer Data Record Abbreviation for Normen Arbeitsgemeinschaft f r Mess und Regeltechnik in der chemischen Indust rie now Interessengemeinschaft Automatisier ungstechnik der Prozessindustrie www namur de Volume conversion as a function of the pressure the temperature and with consideration of the com pression factor Volume conversion as function of the temperature and a fixed pressure value and with consideration of the compression factor FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Warning Symbols IMMEDIATE HAZARD of severe injuries or death N Hazard general Hazard by electrical voltage Hazard in potentially explosive atmospheres Hazard by explosive substances mixtures Hazard by unhealthy substances Hazard by toxic substances Warning Levels Signal Words Information Symbols DANGER Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazards which could result in property damage Information on product condition
137. s 305 60s K factor fixed Entry of K factor for method Fixed value when the calculation of the K factor is incorrect FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 69 Operation Gas composition only for device option volume conversion Density entry type Select from Reference density relative density Either menu item Reference density or menu item Relative density is displayed depending on the selection Reference density Gas reference density under reference conditions Relative density Relative density relation between gas density and air density under refer ence conditions CO2 CO proportion in gas mol N2 N proportion in gas mol H2 H proportion in gas mol Heating value Gas heating under reference conditions Heating value unit Heating value unit Select from Default MJ m3 kWh m3 BTU ft3 Default Standard setting according to selected unit system SI or US configured in accordance with the order e The calculation method selected determines the permissible entry limits for 1 gas proportions as well as pressure and temperature 5 2 6 6 Pressure parameters only for device option volume conversion p Sensor type Display of configured pressure transmitter p Sensor serial number Pressure transmitter serial number expected by the device preset p Lower alarm limit Lower alarm limit for
138. screen 2 Press ENTER to start the edit mode 3 Use the arrow buttons to select OK 4 Confirm with ENTER The error volume is reset Resetting the event summary 1 Switch to the Event Summary display on the main display 2 Press ENTER to open a list of the stored events 3 Press ENTER to start the edit mode 4 Use the arrow buttons to select OK 5 Confirm with ENTER The event summary is reset FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 73 Operation 5 2 13 5 2 14 5 2 15 Confirming battery replacement Confirm battery replacement on the display after you have changed a battery 1 Switch to the System settings submenu in the FLOWSIC500 menu Switch to the status indicator of the replaced batteries e g Power Supply 1 Press ENTER to start the edit mode Use the arrow buttons to select OK Confirm with ENTER OQ 0 N Checking the external power supply An external power supply connected to the meter can be checked as follows 1 Switch to the System settings submenu in the FLOWSIC500 menu 2 Select Power supply 1 with the arrow buttons and confirm with ENTER 3 Select Check ext power supply and confirm with ENTER Testing the display 1 Switch to the System settings submenu in the FLOWSIC500 menu 2 Callup LCD Test 3 Press ENTER to start the display test All display segments on the display are activated and deactivated three times Defec
139. sion to the device to be installed Insert and align the gaskets Apply anti seize paste to the bolts First screw the bolts by hand into the adapter to the stop Screw in the bolts according to DIN835 with the shorter thread end The bolts accordingto ASME B18 31 2 can be screwed in with any end Check the thread length in the adapter is fully utilized Then install the washers and nuts and tighten them by hand Check whether the thread length of the nut is fully utilized If necessary use a different bolt length Check correct positioning of flange gaskets Tighten nuts evenly and crosswise in small steps until the specified tightening torque is reached gt Table 7 Make sure the flange sits free of tension Slowly increase the pressure in the pipeline Gradient Max 3bar min 45psi min Carry out a leak tightness check on the pipeline in accordance with the pipeline manu facturer s specifications 36 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG Subject to change without notice Subjectto change without notice Installation 3 4 Electrical installation 3 4 1 Requirements for use in potentially explosive atmospheres The FLOWSIC500 is suitable for use in potentially explosive atmospheres ATEX II 2G Ex ia ia IIB T4 Gb II 2G Ex ia ia IIC T4 Gb Il 2G Ex op is IIC T4 Gb IECEx Ex ia ia IIB T4 Gb Ex ia ia IIC T4 Gb Ex op is IIC T4 Gb US C Class Division
140. sse 1x3 ue Jo jueuudinbs xg ue yym uonoeuuooJejul 104 uO jueuudinb3 pejeroossy ei x3 Josues eJnsseJd e x3 Ajeuondo Ke Josuag eimejeduig eix3 Ajeuondo uejoueqioA BundpyuF WS 1epo Bunijeuejuejpg JEP py UEP Jan ajyoay EI 898 OMN euinin zesieuepouos nz uejuolidieA pun paypus puis uebuni pubuiepinz uepuojseDnz uoiproenipsno you emos Bissepjnzun seiipuul sei Bune pun Bunnemien amos feu isep Bundanyenien 123 Annex Control diagram 9215965 page 2 Fig 52 YGO OLIN tioiquuo vv eonou noyym egueyo 0 12efqng FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Annex Control diagram 9215965 page 3 Fig 53 eonou noyym agueyo o1 12efqng yo np 1219813 any zesi3 umepiepay 65unidsin 10 abed BIIHAO HOPUSNO 8SrL0 4z Bury Jeus log SWeN Bel Bunuepuy Hquig Bunsausug MOIS jweyooy L2 80 PLOZ yeip Iueuoox P2 60 SL OZ G96G1C6 qeisyen O I Pajejos DOSOISMO14 Buimeup lonuoo 9P3 HIS Wueupon 1Z 80 LOZ ON 9L Z0 LOZ HASHIM OWEN De JOJOBUUOD YOO UIUJIM SYNOJ UE JO uorpeuuooJe1ul ayy Joy Ajdde s n A y enbesului ejunoes e a1yewoiduuo9 nad sjuesoduioo ap uonninsqns 87 NOISOTdX3 d 3NOSIY LNAWSASSILYSAV Ayayes oisuinu edw Aew sjueuoduioo jo uonninsqns AY VZVH NOISO14X3 SNINYVYM enbesuiuju ejunoes
141. supplied with the following standard set tings Standard settings Unit system ISI Imperial T unit RTE oF P unit bar psi Symbols according to EN 12405 API Calculation method SGERG88 AGA8 Gross method1 Reference conditions for den T1 T2 p2 r1 T2 p2 sity and heating value 25 C 0 C 1 01325 bar a 60 F 60 F 14 7300 psi a Base pressure 11 01325 bar a 14 7300 psi a Base temperature 0 C 60 F 20 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Product Description 2 6 2 2 6 3 Fig 5 Integrated pressure and temperature transmitters The FLOWSIC500 with volume conversion and integrated pressure and temperature trans mitters does not have any external components The internal pressure and temperature transmitters are already fitted and calibrated at the factory The measuring ports are located in the gas flow meter This means the FLOWSIC500 does not require any additional installation of transmitters to determine the measurement conditions and is immediately ready for operation after vol ume conversion has been configured External pressure and temperature transmitters The FLOWSIC500 with volume conversion and external transmitters is used at measuring ports where a test calibration of the pressure or temperature transmitter in the system may be required
142. suuju ajunoas ayes Ajeorsuuju eix3 xunjepireuoA 10 9 966126 ois abed qeisyen ped 939 ui eouepaoooe ul jejsur epeueo ul 10 90 Z1dY VSI ISNV pue 70S SPY OZ Vd4N DIN 94 uir eouepaoooe ul IEJSUI SN ayy ul ejejd Bunjleyy ees Buei papuajxa 10 9 09 gt QUIRL gt I 97 e9 pL ail e xaV 0 euoz ssejo e9 pl all e X3 FL 9po9 duet q pue 9 sdnoaus p UOISIAIQ SSE19 OI palos 00S91SMO714 Bulmeup lIonuoo ueyooy 2 80 vLO0Z OMM 91 20 LOZ NIG d I uLLION HASHIM SWweN Bel Jo O uuoo2 uoee UIYIM SIINANO e JO uono uuooi lul ayy 104 Ajdde s nieA yu 70 Hol yu y uol A Z 8 euluou UNWNVN HIN 50018 91 omy AUS wes e O en wa BN OQ aus vu Qc wou jeuiuue XOQ OQ 10 ZOG dino je y Uld H A 9 xew leura XOQ EO 40 ZO nd no eyBiq Uld zi omv xoa 000 LOG Jamog xa eg wr zan ZL yu 2 0 Hol vu ye uo euius 000 0Oq Ind no eg zug EH II A Z 8 jeulwou jeur 004 DOG 1ndino eyBig LUld zale 22288 mm p lelos Ajjeondo 41 dH sindino UDO popoo v 90 ANWVN uoneinByuo eleu Z LIA SHOSN3S A9V Sv No 330 mue 701 ZEN 7 pZ OMV uw G 0 yL 0 sjeuluug lle 10 ezis M
143. t uos Vui oz wou A 91 xeu U91IMS p S MO pajejosi uou an ssed Jeuuuj9 LOG wt LOG 1ndhno 2y1B1g y Uld leuw LOG QN9 LOG indino Jeba Uld MU 227 ld vu 799 II A0c AQ SY oDeyo 1ndui jeuruou JeuruJe LVE Ajddns Jamod xa z Uld leuw L1V8 A ddns Jamod x Uld pepoo g aew LIW s1ejouueJed Majes SJojoujeJed Buneiedo uonpeuuoo euJeju euBis uonound JOPSUUOT YA OLIN yolquuoy vv A48po9u3 4H 1ndino eyB1g uonein6ijuoo ae ZLIN S10 98UU09 J2 N9119 JO UOHeINBYUOD pejoojeseJd SHOSN3S A9V Er L omy 0oq LOQ Jemod xe uw r z L N z L N KAN ung 9 amv NVS NVZ NEZ AT LU 00d tod cod 100 A Kies 00 003 onj DO D og NO 440 AN Vo 3901 Oz r DMV uw S 0 pL 0 sleuiuu je 10 ezis ew Y3MOd 1X3 ESS aje d Huye ees abue einsseid pue eDueu s nyelsdueL Si89NpSUEJ 91U0SE4IN Josues eunssed lt eng Aleuondo gt N eng Ajeuondo ueyoueqioA BunBoyulz O Jepo 6unil u ju lDd 1ep 104 UEP Jan ajyoay ellv 494 OMAN SUNIT zesieueppuos nz uejuoydieA pun 1D4D4S puis usBun PUDUISPIMNZ USpunsebnz yomoenipsno you emos Bisseninzun SeJ
144. te500 operating software see Soft ware Manual FLOWgate500 The Software Manual is on the delivered Product CD The Software Manual is also available using the Help function of the FLOWgate500 operating software If the user is not an administrator the following entries in the registry must 15 exist or be configured for installation of the system e AlwaysinstallElevated 1 e EnableUserControl 1 Support http msdn microsoft com en us library aa367561 v vs 85 aspx FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 75 Operation 76 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Clearing Malfunctions FLOWSIC500 6 Clearing Malfunctions Contacting Customer Service Status messages Additional messages in the Event logbook FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG 77 Clearing Malfunctions 6 1 6 2 Table 18 Table 19 Contacting Customer Service Contact SICK Customer Service for any malfunctions you cannot clear yourself 1 e In Germany E mail pa support sick de Phone 49 0 211 5301 401 e In other countries Contact your local SICK subsidiary or technical support E mail helpdesk pa sick de Phone 49 0 7641 469 1277 A diagnosis file can be created with the FLOWgate operating software which
145. ted Lo 100 mH pulse output in test mode Table 1 and in config Max 16 V 4 DO 1 uration K Max 100 mA fmax 2 kHz at 120 96 Ron lt 1100 Qmax Ror 1 MQ 3 4 6 2 Plug in connector 2 Signal output Table 12 Pin assignment for M12 plug in connector 2 male A coded 4 poles e s Safety relevant M12 pin Input output Function signal Operating parameters parameters Pin assignment configuration 1 LF pulses and malfunction electrically isolated Type code 1 0 F U 20V Pi 753 mW 1 DO_2 LF pulses Passive electrically isolated configu rable as 2 DO 2 fmax configurable up to OC Open Collector n 100 Hz at 120 Qmax Max 16V 3 DO 3 Malfunction Rated current 20 mA or NAMUR 4 DO_3 Rated input voltage 8 2 V lon 3 4 mA loff 0 7 mA Pin assignment configuration 2 HF pulses and malfunction electrically isolated Type code 1 0 G 1 DO Dr HF pulses NAMUR electrically isolated optically isolated 2 DO O fmax configurable upto Rated input voltage 8 2 V 2 kHz at 120 Qmax lon 3 4 mA loft 0 7 mA 3 DO_3 Malfunction Passive electrically isolated configu rable as OC Open Collector or 4 DO_3 NAMUR see Configuration 1 for oper ating parameters U 20V P 753 mW Pin assignment configuration 3 Encoder and LF pulses electrically isolated Type code 1 0 H 1 DO Dr Encoder protocol NAMUR electrically isolated
146. the parameter locking switch is closed and after logging in as authorized user To ensure traceability of these parameter changes an entry is created in the Metrology log book This entry contains the timestamp old and new value of the parameter changed meter reading V for gas flow meters or Vb for gas flow meters with device option volume conversion and the logged on user The Metrology logbook can have a maximum of 100 entries The FLOWSIC500 switches to status Warning when the Metrology logbook is full The Metrology logbook can be cleared when the parameter locking switch is open Parame ter changes to the following parameters are entered in the Metrology logbook as long as entries are possible Table 5 Calibration relevant parameters gas flow meter Parameter Description Reverse flow limit Buffer volume for reverse flow Symbols for measured value displays Symbols used on the display formula symbols 24 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICKAG Subject to change without notice Subject to change without notice Product Description Table 6 Calibration relevant parameters gas flow meter with volume conversion Parameter Description Reverse flow limit Buffer volume for reverse flow Symbols for measured value displays Symbols used on the display formula symbols Flow lower warning limit Lower warning limit for the flow whi
147. ting Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice Maintenance and Meter Replacement 7 Unscrew the test cap and the center bolt completely with the socket wrench 8 Pullthe gas flow meter straight upwards and remove it 9 Ensure that the connecting pieces with the O rings are still on the gas flow meter 10 Ensure that the gas flow meter can not be contaminated or damaged at any time 11 Secure the removed gas flow meter with the transport protection before shipping Fitthe gas flow meter on the transport protection Secure the gas flow meter with the strap provided FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 93 Maintenance and Meter Replacement 12 Check the sealing surfaces on the adapter marked green When the sealing surfaces are contaminated clean carefully Ensure that the sealing surfaces are undamaged They have to be free of scratches or grooves WARNING Hazard of leaks AN There is a risk of the installation becoming leaky when the sealing surfaces of the adapter are damaged Operation in leaky condition is not allowed and potentially dangerous gt In this case the adapter has to be exchanged gt Please contact your local SICK Customer Service 94 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08
148. tive display segments can thus be detected 74 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to change without notice Subject to change without notice _Operation 5 3 Fig 33 5 4 Operating using the optical data interface A data connection can be established with the device using the optical data interface and the infrared USB adapter HIE O4 part no 6050502 This interface serves to configure the FLOWSIC500 The infrared adapter has a USB 2 0 interface This interface provides the connection to the PC and transfers the FLOWSIC500 data A driver must first be installed to operate the adapter on a PC You will find the driver on the delivered product CD Do not connect the USB connector yet First install the driver 2 Connectthe USB connector to the PC 3 Fitthe infrared adapter to the infrared interface as shown gt Fig 33 a magnet inte grated in the reading head retains the adapter Alignment of the infrared adapter Correct alignment Wrong alignment 4 Press any button on the display to activate the optical data interface on the FLOWSIC500 5 Startthe connection on the PC When a connection has been established the optical data interface on the FLOWSIC500 remains active until the adapter is removed The display and the optical interface remain active during the connection FLOWgate500 operating software For information concerning the FLOWga
149. transmitter and calibrated temperature transmitter fitted in the gas flow meter 2 3 Meter sizes Available meter sizes gt p 117 89 4 2 4 Power supply The FLOWSICBOO is available with two configurations Foroperation with external intrinsically safe power supply with backup battery backup duration Approx 3 months Self sufficient power configuration 2 internal longlife battery packs typical service life At least 5 years The second battery pack is activated automatically when the first pack is empty and a message displayed p 58 85 2 2 5 Interfaces The FLOWSIC500 supports various digital and serial interfaces The configuration of the interfaces as delivered is described in the delivery documents pro vided with the respective device Table 1 Interface configurations Config 1 LF Config 2 HF Config 3 Encoder LF Config 4 RS485 Config 5 Encoder HF Type code I O F Type code I 0 G Type code I O H Type code I O or J Type code 1 0 K DO 0 HF pulses Encoder Encoder DO 1 Normal mode Diagnosis warning test mode Test pulses HF pulses DO 2 LF pulses DO 3 Malfunction Malfunction LF pulses Malfunction Serial RS485 S e Information on explosion technical characteristics and rated voltage 12 5 375334 e Details on standard interface configurations available gt p 42 83 4 6 18 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICKAG Subject to chan
150. ue to electrostatic charge safe gt Only the exchangeable battery packs from SICK with part no 2064018 and the backup battery with part no 2065928 may be used gt The battery packs can be connected and disconnected in the hazardous area as well gt Only connect the battery packs to the connections marked for this purpose in the terminal compartment of the FLOWSIC500 gt Modifying the electrical connection parts is not allowed 1 The FLOWSIC500 and the delivered battery packs are designed intrinsically 1 Open the electronics cover p 39 3 4 3 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment The FLOWSIC500 is initialized Fig 23 Connected battery packs 3 Close the electronics cover again 4 Setthe date and time p 54 84 1 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 O SICK AG Installation 3 5 Installing the external pressure and temperature transmitters The adapter of FLOWSIC500 has measuring ports for pressure and temperature NOTICE 1 gt The pressure measuring port to be used for measurement is marked Py On meters with flow direction left right gt the marked pressure measur ing port is on the rear of the adapter on meters with flow direction right left it is on the front gt Pressure and temperature transmitters can only be exchanged when the param
151. uipment General requirements Part 28 Protection of equipment and transmission systems using optical radiation IEC 60079 11 2011 Cor 2012 6th Edition Explosive atmospheres Part 11 Equipment protection by intrinsic safety i EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 IEC 61326 2005 Electrical equipment for measurement control and laboratory use EMC requirements EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements IEC 61010 1 2010 IEC 61010 1 2010 Cor 2011 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 12405 1 A2 2010 10 Gas meters Conversion devices Part 1 Volume conversion 108 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICK AG Subject to change without notice Subject to change without notice Annex 9 1 3 Technical Data Meter characteristics and measuring parameters Measured variable Volume a c volume flow a c Measuring principle Ultrasonic transit time difference measurement Measured medium Measuring ranges Natural gas dry odorized nitrogen air Volume flow a c DN 50 1 0 160 m h 46 5 650 cfh Volume flow a c DN 80 2 5 400 m h 88 14 12
152. uonejedo pees QHVZVH NOISO14X3 SNINYVM 00 HIS Wupupo 6z L0 SLOZ OMM 91 20 bLOZ YOSDUIM OWEN De Jojoeuuoo 4988 ulu lA sjinau1o UE JO uopoeuuooJejul ayy JO Ajdde senjen aje d Bue ees Buei p pu lx 104 3 09 QUIBL gt DoSZ 82 62009931 LL 6 009931 0 6 009 931 82 61009N3 11 64009 N3 0 6 009 N3 pue X31V 03 6 76 2An981p ueedounz3 uy Ado X S00 SL HIS X3931 99 p1 911 s do x3 99 p1 911 er e xa 99 p1 all er e xa XLELZXALVSL es 99 vL 911 S do x3 9 Z 11 q9 p1 On er er xa 9 Z II q9 v1 aii er e xa 9 Z II HU E00 1 Jr zZ 0 D 8ll Jr S 19 20 MLL ld Adz n A9L eBeyo Indu Jeuruiou lEUIULS Sere g 208119JU ISO G t p Uld leuIWIS g ct indui Ajddns samod Aue l xn y Uld JEUIWI9 Y S8ySM Y 298HOJU Ej amp q GSrvSH 2 Uld Jeuiuuoe G8PSU indui iddns 16 wod Aue l xny uld payejos peJewod eula xa Gate uonelmbijuoy papos y aew Z W HW 001 01 a 9 4 09 MU UL 0d vw 80 ol Azg 0on MUI 84 Id vu 299 I NOz IN UUuOIN L 404 WYO OLL gt uos yu 001 xew AOL xew U91IMS p S MOT payejosi uou an ssed leuw LOG LOG 1ndino jeybiq y Uld leuw LOQ aN9 LOG 1ndino jey iq Uld AQL SY eBeyoa indui Jeuruuou euw Lg Ajddns Jamod e
153. upseBnz uolproenipsnp yaju eos Bissepjnzun sejipuul seu Bunjay yy pun BunpemisA amos eBojiajun s p HBunByjenyjeiley YODO OLIN HOIQUIOS py Y SHIN D ui ON eun Ip HODJA 9 7 Fig 51 FLOWSIC500 Operating Instructions 8015391 YFO2 V2 2 2015 08 SICKAG 122 uounp 1219813 an zesg Bunudsin 192 S96SLZ6 XOIS qeJSYJEN anbasunyul ejunoes e ejeuiroJduioo nad sjuesoduioo ap uonninsqns 87 NOISOTdX3 d 3NOSIY LNAWASSILYSAV Ayayes oisulju medw Aew sjueuoduioo jo uonmnsqns QUVZVH NOISO14X3 ONINHVM anbasulu ajunoas ejes Ajeorsuuju eix3 eIHO HOPU8NO BSrLO awe Be Buruepu Le Bury Jausblag N a Hquio BuueeuiBu3 YIS weyooy 2Z 80 YL02 ye p Jueuoox 72 60 9102 EE xunjepireuoA ped 939 ui eouepaoooe ul jejsur epeueo ul L0 90 CLdH VSI ISNV pue v09 SPY 0 VdJN DIN 94 uir eouepaoooe ul IEJSUI SN ayy ul ajejd Punien ees eBuei papuajxa JO 9 09 gt QUIRL gt 2 SZ e9 pL ail e XAY 0 euoz ssejo e9 pl all e X3 PL 9po9 duet q pue 9 sdno19 UOISIAIQ Sse 2 OI p elos 0092ISMO 14 Bulmeup lIonuoo ueyooy 2 80 vLOZ OMM 91 20 LOZ Nid dAj UHON HASHIM SWweN Bel luo uonoeuuoo Ieu1 lul 10 S10j2euuoo sjosuas 9 d Joy L oul A ddns 18mod wur 28 pepnjoul 4S Josuss ZL Zd s osuas d 10 enueuu sasn aas uondo zgpsy UNINWN 000 4 91 9MY A ddns samod AS NEZ Mz M
154. ure values used for entry and display T Lower alarm limit Lower warning limit for the temperature which can be set by the customer T Upper alarm limit Upper warning limit forthe temperature which can be set by the customer T Unit Unitfor temperature values used for entry and display Gas hour Billing hour forthe day archive Gas day Billing day for month archive Measuring period Period for billing archive FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 25 Product Description Fig 8 Sealing The FLOWSIC500 is secured at the factory with a seal on the cover Gas flow meter and adapter can be secured at the joint by a user seal adhesive label glued with approximately equal spread on gas flow meter and adapter Optionally the electronics cover can also be protected by the customer after the end ofthe installation against unauthorized opening Factory seal of the cover on the gas flow meter 1 Seal position 2 Possible position ofthe adapter seal 3 Possible position ofthe electronic cover seal In addition the FLOWSIC500 has seal positions on the terminal compartment cover and the plug in connector cover An adhesive label secures the interfaces and the parameter locking switch by the terminal cover compartment During the start up the plug in connector cover must be secured according to national reg ulations This can be performed with a
155. va y Utd pepoo no Ajddns samod ONG Uld Jojoeuuoo ejod p v viva 2 Uld Josues d 4 no Alddns samod Y Md Uld Josues Jo d jew ZL en sisye weled Kjejes s s oweled Bunesado uono uuoo euJajul euBis uonoun y JOJOSUUOD SIOSUSS 9 d euajxa uy uonoeuuooJelul JO euu J ZN sio 9 uuoo JENI uD OLIN HOIQUIIOS vv SYOSNAS YNWYN 000178 AUS AEZ paz AT 5 pod dd amp od cod 1od ER S e la on Aa Gr Y3MOd 1X3 INO 440 AN Vo 901 Oz r DMV uu S 0 pL 0 sieuluugg lle JO ezis ew oDueu eunsseud pue eBueu eunjeJeduue Y N aje d Bumueyy ees sJeonpsuei DIUOSEAIN us uejoueqioA BundpyuFg WS 1epo 6unil u lju lDpd 18P DJ uep Jan ajyoay EI 898 OMN euinin zosieuepouos nz uejuolidieA pun 1P4JDYS Puls uebuni PUDUISPIMNZ uepupjseDnz uoiproenipsno you emos Bissepjnzun seiipuul sei Bune pun Bunnemien amos feu isep Bundanyenien eonou noyym egueyo 0 12efqng 135 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Index A Plug in connector cover 46 Adapter eese hx EN Na ERG e RE 17 Potentially explosive atmospheres 37 Additional documentation
156. with regard to protec tion against explosions general Information on product characteristics related to Euro pean Directive 94 9 EC ATEX Information on product characteristics related to explo Sion protection in accordance with the IECEx scheme Important technical information for this product Important information on electric or electronic func tions HE E E M Nl Nice to know IN 1 Supplementary information 1 Link referring to information at another place FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG Contents 1 Important Information 9 1 1 Main hazards Aale ee eb ene ae erbe A ee ue 10 1 2 About thisdocument rennen tan bed deba edo t anales des 10 1 3 Intended USE a a uL A TEE e fun 11 1 3 1 Purpose of the device rsen pee rene er aere a tede nte ee Y eda 11 1 3 2 Product identification 11 1 3 3 Operation in potentially explosive atmospheres 12 1 3 4 Combustible LAS sen deed retine e Race e tert eer carlo asd aeu ca 12 1 3 5 Restrictions of use 12 1 3 6 Cleaning t vetere SE det dere Rl NR A nn cn ch More ri C nca Nb EE 13 1 4 Responsibility of USET eee et Sue ale we ernennt 13 1 5 Additional documentation information 2 14 2 Product Description 15 2 1 Operating principle uuu u L
157. y isolated configu rable as OC Open Collector or 4 DO 3 NAMUR see Configuration 1 for oper T ating parameters Standard configuration Fig 20 Identification on the electronics type plate example B coded A coded 2 UN 2 A 2 A a a 3 4 2 4 Power Signal output Sensor Sensor 1 PWR 1 DO_2 1 PWR 1 PWR 2 PWR 2 DO_2 2 Data 2 Data 3 DO_1 3 DO_3 3 GND 3 GND 4 DO_1 4 DO_3 4 Data 4 Data 3 Internal terminal assignment gt p 118 89 5 3 4 7 Cable specifications When the plugs available from SICK are used a shielded control cable with 4x0 25 mm2 cross section with PVC insulation and approx 5 mm outer diameter is required gt Pay attention to the requirements in EN 60079 14 when selecting the cables and during installation gt Further legal requirements must be observed for use in explosive atmo spheres f WARNING Requirements on cables and installation SICK recommends the ready made cables available as accessories gt p 104 88 1 FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 43 Installation 3 4 8 3 4 8 1 Fig 21 3 4 8 2 Fig 22 Operation with external power supply The FLOWSICBOO is designed electrically intrinsically safe EX gt After correct installation has been checked the plug connections in the hazardous area can be connected and disconn
158. y used for volume conversion 25 42 C C Conversion factor 25 7368 K Compressibility factor Z Compression factor at measurement conditions currently used for volume conversion 0 99830 Z Compression factor at base conditions currently used for vol 0 99812 ume conversion Current events 1 event is reported Current events 1 Event Ly Pressing ENTER opens a list of current reported events Use the arrow buttons to toggle through the reported events Stored status messages Events since the last time the event Event Summary summary was reset 2 events have occurred 2 Events L gt Pressing ENTER opens a list of stored events Use the arrow buttons to toggle through the stored events Last reset of event summary Last Event Reset 20 08 2012 10 30 52 L Pressing ENTER opens the action Reset Event Summary gt Resetting the event summary p 73 NOTICE A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter e g Q FLOWSIC500 Operating Instructions 8015391 YF02 V2 2 2015 08 SICK AG 63 Operation Menu navigation with device option volume conversion Some menu functions are only available when you are logged in with user level User or Authorized User User level G Guest standard U User 1 User 2 User 3 A1 Authorized user 1 A2 Authorized user 2 A3 Authorized user 3 Ac
159. ymbol bar Table 16 Symbols Symbol Significance Description External power supply Only displayed when the device is configured with external D power supply Battery fill level battery 1 Displayed when the FLOWSIC500 is configured for battery operation Status ofthe first battery pack Details on the battery fill level gt p 59 85 2 2 Battery fill level battery 2 With external power supply Backup battery status With battery operation Second battery pack status Details on the battery fill level gt p 59 85 2 2 Y Device status Malfunction The device has an error the measured value is invalid Device status Warning The device has a warning the measured value is still valid A uj Registered events Events have occurred since the last event summary reset Parameter locking switch Metrologically relevant parameters are protected against 0 closed changing modifications are registered in the Metrology log book p 24 82 9 2 Parameter locking switch Metrologically relevant parameters can be changed the mod y open ifications are not saved in the Metrology logbook Configuration mode Device parameters can be changed Be NOTICE 1 In device status Malfunction or Warning the respective symbols are shown blinking on the display 5 2 2 Battery fill level display The battery symbol changes as the battery is discharged Table 17 Battery fill level display Battery fill level gt 75 Battery fill level gt 50

FLOWSIC500 Ultrasonic Gas Flow Meter with Optional

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