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TestMate® Contamination Monitor Operating and Maintenance

1. MRNA H H H H H H VLLLLLLLLLLLLLELLLLLLLLLLLLLLULLLLLLLLL PA EE RE AE TS A SEINEN MSSE SY mTIME Duration of the measurement as set in the PowerUp menu see page 30 ISO code 3 digit The ISO code signal consists of 3 measured values gt 4um c gt 6uUM 14um o which are transmitted time coded Schroeder Industries En 53 User Manual TCM L 2861 3000 4 0 D DA 0 0 3 t ms 3 4 6 2 D Size Signal duration Current I Voltage U z per pulse in ms 1 Identifier gt 4UM 300 High Low EMEA UER gt 4UM c uus Current Voltage for measured value value 3 Identifier gt 6UM 300 High Low High Low 4 Measured BUM eon Current Voltage for measured value value 5 Identifier gt 14UM o 300 High Low High Low High Low B Me FEAM an Current Voltage for measured value ISO T The ISO T signal consists of 4 measured values which are transmitted time coded with the following time slices Schroeder Industries En User Manual TCM L 2861 3000 time ms 4 6 8 D Signal Size Signal duration Current I Voltage U z per pulse m in ms 1 Identifier gt 4UM 300 High Low 2 Measured value gt 4UM 3000 Current Voltage for measured value 3 Identifier gt 6UM 0 300 High Low High Low 4 Measured value gt 6UM 3000 Current Voltage for measured
2. ee eei iieeeeee e iieeeee eene nenne sehn nhan nenas nana snas nana nnn nnns 39 Menu TCM 12xx ISO 4406 1999 and SAE eeeesssseeseeeeeeeenen nnne 39 Menu TCM 13xx ISO 4406 1987 and NAS 1804406 1999 and SAE 4059 D 41 Using switching output iiieiecccuesosescusucs ovv cena a pua c CEDE sb ruwE crue ra P2u Casa x dwavCES noa Ma E En CP nnmnnn mnnn 42 Mode M1 Continuous measurement eesssssssssssseesene nennen nnne nnne nnne nnne nnns 42 Mode M2 Continuous measurement and switching ccccccssseeeeeeeceeeeeeeeseeaeeeeeeessaaeeeess 42 Mode M3 Filter to cleanliness class and stop ccccccseeeceeeeeeeeeeeeeeeaeeeeeeeeaeeeeeeeesaeeeeeens 42 Mode M4 Filter to continuously monitor cleanliness class 42 Mode SINGLE measurement cece ccc ccecccecceecceeceueceuuceueveueeeueesuaeeueueuaueuausueeeueusaeeueeeeees 43 JENO MON VAU GS a H 43 Heading the analog ONE sssusa Eaa aa 45 SAE lS ES ACTO AO AUO aere a e E dena adesasaeaeonadeseostiee 45 AE Aa E EE EO EE EEOAE 46 SAE SSAI BI O D earr e TEENE eee ee ee 46 SAE AY SAE B SAEC SAE D ssassn R EE Ea dened 47 ibl Piee A A E E 48 HDA SAE Analog signal SAE to the HDA 5500 eeeessseeeeeeeennernnee 49 HDA SAE Signal 1 2 3 4 50 HDA SAE signal 5 status icseideccteasonsdesdieces assopocenacdeasvnasionsd
3. sss nnns 22 Setting the measuring mode 111 eee ee iieeeeeee e iieee eene nnn n nn nnns nana nnn anna anna annt 22 Mode M1 Continuous measurement seessssssssssesseseen nennen nnne nnn nnne nnns 23 Mode M2 Continuous measurement and switching cccceccseeeeceeeceeeeeeeeeeeaeeeeeeessaeeeeees 23 Mode M3 Filter to cleanliness class and stop ccccccseeeceeeeeaeeeeeeeeseeeeseeseseeeeeeeeeseeeeeeens 23 Mode M4 Filter to continuously monitor cleanliness class ssssussss 23 Mode SINGLE measurement cccccccceesseceecceeeseceeeceeuseceeeceauseeeeessaaseeeesssaaeeeeeseaaseeess 24 Operating the TCM1x2x using the keypad 1111 eeeee ecce c eeeeee enn nnne nennt 24 PUNO HOM OF UNE ICC Y RTT Term 25 Measured variables on the CISPIAY ccccceececeecceseeeeeeceeeseceeeseeeeeeeeesseeeeeeeessaaseeeeseaaaeeeess 25 ISO Cleanliness class sseeseeeeeeeeeeeeee Error Bookmark not defined Schroeder Industries En 3 User Manual TCM L 2861 SAE Cleanliness class ccccccsseeceescceseeeeescceseeeeeees Error Bookmark not defined NAS Cleanliness Class only TOM 13xx Error Bookmark not defined Service variables on the CISPlAY cccccseeeecceeeeeeeeeeeeeeeseeeeeseeeseeeeeeeeaeeeeeesseaeeeeeessegeeeeeneas 26 Flow flow rate
4. En 15 User Manual TCM L 2861 Display rotatable Adjustable As Needed The display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise 4 80 Rotate the display by hand in the corresponding direction C cma No tools are required for rotating the display TCM hydraulic installation If possible install the TCM so that fluid flows from bottom to top to avoid air collecting in the sensor If it is not possible to install it like that take other measures to ensure that air cannot collect in the sensor Use port A C as the INLET and B D as the OUTLET Depending on your order the TCM features the following hydraulic connection types Pipe hose connection The TCM is connected to the hydraulic system via ports A and B using a pipe or hose Flange connection The TCM is screwed to a flange connecting plate manifold mount or control block with flow through the unit via ports C and D on the bottom Ports A and B exist but are sealed with a screw plug Schroeder Industries En 16 User Manual TCM L 2861 Determine the operating pressure of the hydraulic system and see whether it is within the permissible flow range for the TCM inlet NOTICE Excessive operating pressure The TestMate Contamination Sensor will be destroyed P Note the maximum operating pressure of 350 bar 5075 psi Selecting the measurement point In order to obtain cle
5. TestMate Contamination Monitor Operating and Maintenance Instructions Schroeder 580 West Park Road Leetsdale PA 15056 ph 724 318 1100 fax 724 318 1200 J An ISO 9001 2008 Certified Company www schroederindustries com B f rj E PN BOSTAIES L 2861 Created 3 2013 User Manual TCM L 2861 Contents Sir 2 SEI MENTO MM Lo PS 6 TAZ ko SY AEn 010 RR RR T 6 Signal words and their meaning in the safety information and instructions 6 Structure of the safety information and instructions eeeeseeesseeeeeeeeereeeenneee 7 Observe regulatory information eeeeeisssseesseeseeeee nennen nnne nnne nnne nnns 7 Proper Designated Use ccccccccccessseceeecaeeeeeeeeeeeseeeeeeeeeseeeeeeeeeseeeesseeeeeeeesaeaeeeeessaaeeeeseaas 7 Improper Use or Use Deviating from Intended Use eeeeseeeeseese 8 Qualifications of personnel target group ccccccccseeeeeeceeseeeceeeeeeeeeaeeeeseeseeessaneeeesaeeeeneags 9 OANGE p 6n oec E 10 Storage CONMCIIONS ERR TT 10 Decoding the model code label iue iiceeou e eoo epa ceri oaa vereor nE av UR eU Sk va EEGUE SE Y a Un SU SpA REE rESE Gea Eu uS 10 Checking the scope Of delivery 2 ioreuoo cun cesa reda svL Gunn eoa sva cvUs EE uua ua senos vU Ua ba v Parc m
6. Schroeder Industries En 57 User Manual TCM L 2861 ISO code signal acc to ISO 4406 1987 TCM 13xx only The following ISO values can be read out via the analog output S02 1SO 5 1SO 15 Only one value is output e ISO code in 3 figures gt 2um o 5pumo 15pmyo All values are sequentially time coded before output ISO T All values are sequentially time coded before output e HDA ISO All values are sequentially time coded before output This signal is planned for the HDA 5500 but it can be used also in other applications The current 4 8 19 2 mA or voltage 2 4 9 6 V of the output signal depends on the ISO contamination class 0 0 24 28 resolution 1 class or on an error as described below Current I ISO code error Voltage U 4 00 mA Cable break U 2 00 V 4 0 mA 1 4 1 mA Device error 2 0 V lt U lt 2 05 V The TCM is not ready 4 1 mA lt I lt 4 3 mA Not defined 2 05 V lt U lt 2 15 V 4 3 mA lt lt 4 5 mA Flow error 2 15V lt U lt 2 25V The flow rate is too low 4 5 mA lt I lt 4 8 mA Not defined 2 25V lt U lt 24V 2 4 80 mA ISO 0 U 2 40V 2 19 20 mA ISO 24 28 U 9 60V 19 2 mA 1 19 8 mA Not defined 9 60 V lt U lt 9 90 V 19 8 mA lt lt 20 mA No measured value 9 90V U 10V The current 1 or voltage U can be calculated for a given ISO contamination class as follows 2 4 8 mA ISO code x 19 2 mA 4 8 mA 24 28 U 2 4 V ISO Code x 9 6
7. We recommend recalibrating the sensor every 2 3 years unless otherwise specified Customer Service For calibration and repair send the sensor to the following address 580 West Park Road Leetsdale PA 15056 Glossary Single measurement Meas point Test volume Measured value Measurement duration Measurement Schroeder Industries A single measurement means the analysis of the contamination in a sample which flows through the sensor during the configured measurement period The result of a single measurement is the measured value This is the name for the point in the hydraulic system where a measurement is carried out Sample quantity which is analyzed for determining a measured value The contamination codes determined by a single measurement shown as a three digit ISO code or NAS codes or SAE codes of the individual particle size channels Once the measurement duration has elapsed the measured value is updated which is shown on the display and presented at the interface The measurement duration is configurable using the M TIME parameter Once a TCM device has been connected to the electrical power and its boot process has completed a single measurement will start after which the next single measurement will immediately follow and so on until the TCM device is disconnected from the power MODE M1 M2 M4 or until the programmed target purity MODE M3 has been reached This series of single
8. Contact SCHROEDER L 2861 Error no 73 User Manual LED Hed Hed Hed Hed Schroeder Industries TCM Flash code TCM Status display Analogue output Switching output Flow status on the digital output Open Eo 4 1 mA 2 05 V Firmware error Open D 4 1 mA 2 05 V Communic error Open gt ii i E 4 1 mA 2 05 V System error Open E Bil Error during automatic 4 1 mA 2 05 V adjustment Open En To do Reset the unit To do this disconnect the TCM from the voltage supply or contact SCHROEDER Check the wiring Reset the unit To do this disconnect the TCM from the voltage supply or contact SCHROEDER Reset the unit To do this disconnect the TCM from the voltage supply check the flow rate or contact SCHROEDER L 2861 Error no 39 40 0 74 User Manual TCM L 2861 LED Flash code TCM Status To do Error display no Analogue output Switching output Flow status on the digital output EMEN gt Reset the unit To do this disconnect the TCM from the voltage 7 Error measuring cell supply Red 4 1 mA 2 05 V LED check the flow rate or 100 contact SCHROEDER Open Is not valid for HDA 5500 output signal Analog Output Error Signals If the TCM enters into an error status all following measured value signals are output in a specific current strength I or voltage U P
9. Persons who work on the sensor must be aware of the associated hazards when using it Auxiliary and specialist personnel must have read and understood the operating instructions in particular the safety information and instructions and applicable regulations before beginning work The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel These operating instructions is intended for Auxiliary personnel such persons have been instructed about the sensor and are aware of potential hazards due to improper use Specialist personnel such persons with corresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Forwarding agent e Proof of knowledge of cargo Specialist securing instructions personnel e Safe handling operation of hoisting and lifting equipment Hydraulic electrical Specialist e Safe handling use of tools installation personnel l MEME e Fitting and connection of first commissioning hydraulic lines and maintenance connections troubleshooting e Fitting and connection of electrical lines electrical repair machinery sockets etc disassembly sequence e Product specific knowledge Operation opecialist e Product specific knowledge Operations control personne e Knowledge
10. see model code 2 O rings 4 8 x 1 78 mm 80 Shore FKM Only with connection type Flange connection Schroeder Industries En 10 User Manual TCM L 2861 model code TCM1xxx x x x x 1 xxx 1 FMM P upgrade kit with installation instructions Only with connection type Flange connection model code TCM1 xxx x x x x 1 xxx 1 CD with TCM operation and maintenance instructions this document in various languages 1 CD with FluMoS software fluid monitoring software 1 Quick start manual 1 Calibration certificate A TCM 1x2x TCM 1x1x TCM Features The TCM Series Contamination Sensor is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems The TCM is designed to be used in low or high pressure hydraulic and lubrication circuits and test benches where a small amount of oil between 30 ml min and 500 ml min is diverted for measurement purposes The TestMate Contamination Sensor is approved for a maximum operating pressure see specification on type label and viscosity of up to 1000 mm s Particulate contamination is detected with an optical measurement cell The sensor is available with the following options e with or without 6 digit display and keypad can be rotated by 270 e witha4 20mAor2 10 V analog output e Results are output as a cleanliness code according to ISO 4406 1999 and SAE AS 4059 D or ISO 4
11. 9731 19500 particles 6 um AS 4059 class 8A 7B 6C gt If an SAE class is given acc to AS 4059 without a letter then it is always particle size B gt 6 um The following table shows the cleanliness classes in relation to the particle concentration determined 3 value ISO code gt 4um gt 6um gt 14um Schroeder Industries En 82 User Manual Table SAE AS 4059 Size ISO 4402 Size ISO 11171 Size coding Classes 000 00 0 Oo Cc N O a A C PN 10 11 12 TCM Maximum particle count 100 ml gt 1um gt 4 um A 195 590 780 1 560 2120 6 250 12 500 25 000 50 000 100 000 200 000 400 000 800 000 1 600 000 5 200 000 Definition acc to SAE Particle count absolute larger than a defined particle size gt 5 um gt 6 UM B 76 152 304 609 1 220 2 430 4 860 9 730 19 500 38 900 77 900 156 000 311 000 623 000 gt 15 um gt 14 um C 14 27 54 109 217 432 864 1 730 3 460 6 920 13 900 27 700 55 400 111 000 1 250 000 222 000 Example Cleanliness class according to AS 4059 6 gt 25 um gt 21 UM D 3 5 10 20 39 76 152 306 612 1 220 2 450 4 900 9 800 19 600 39 200 gt 50 um gt 38 UM c E 13 26 53 106 212 424 848 1 700 3 390 6 780 L 2861 gt 100 um gt 70 UM c F c LO 16 32 64 128 256 512 1 020 The maximum permissib
12. NAS Maximum NAS 6 1 5 7 6 0 5 5 NA ANS L d par Lf d SAE ISO Nas Flow Out Drive Temp a E L L L L For basic information about cleanliness classes see page 81 ff The NAS classification consists of whole numbers Better trend recognition is based on a resolution of 0 1 contamination classes as supplied by the TCM 1000 To convert a decimal value to an integer the decimal value has to be rounded up For example a readout of NAS 10 7 is according to NAS a class NAS 11 NAS classes 2 5 15 25 NAS class signals 2 5 15 25 consist of 4 measured values transmitted with the following time coded time slices 1 3 5 T 1 wee 2 Da ES gt gp UW 20 0 19 8 19 7 Enan n nn 19 5 Schroeder Industries En 65 User Manual TCM L 2861 D Signal Size Signal duration Current I Voltage U is per pulse in ms 1 Identifier 2 um 300 High Low Measured sum 9000 Current Voltage for measured value value 3 Identifier 5 um 300 High Low High Low j Measured spm SOM Current Voltage for measured value value 5 Identifier 15 um 300 High Low High Low High Low Measured ta pm a Current Voltage for measured value value 7 Identifier 25 um 300 High Low High Low High Low High Low ipn Eom 9909 Current Voltage for measured value NAS 2 NAS 5 NAS 15 NAS 25 The NAS X signal consists of a measured value NAS 2 NAS 5 NAS 15 NAS 25 which is permanently transmitted as described b
13. SAEC SAED SAeMAX FLOW ANaOUT DRIVE TEMP C TEMPF M Mode 1 1 M Mode2 2 M Mode3 M Mode4 SINGLE Discard changes and exit Discard changes and exit TCM HECOM HECOMSb address A IP Reserved MODBUS _ Reserved OFF OFF Manual Manual TIMOUT Automatic ISO Code SAE class A SAE class B SAE class C SAE class D SAE A D Flow rate range Analogue output LED current in 96 Fluid temperature in C Fluid temperature in F NO SET SP1 Switching point MEAsC Test channel H SwFNCT Switching function LIMITS LIMITS MEAsCH _ Test channel TARGET Target cleanliness ISO ISO SAE SAE MEAsCH _ Test channel TARGET Target cleanliness ISO ISO RSTART Above limit SAE SAE CYCLE Test cycle Single Mode 60 SAeMAX SAE A D SAE SAE class A B C D SAE T SAE class A B C D temperature TEMP temperature HDaISO HDA ISO HDaSAE HDA SAE ISO 4 ISO class 4um ISO 6 ISO class 6um ISO 14 ISO class 14um ISO ISO Code ISO T ISO code Temperature SAE A SAE A SAE B SAE B SAE C SAE C SAE D SAE D En SAeMAX SAE ISO 4 ISO 6 ISO 14 ISO TEMP SAE A SAE B SAE C SAE D BEYOND BELOW WITHIN OUTSDE OFF LOWER UPPER L 2861 SAE A D SAE class A B C D ISO class 4um ISO class 6um ISO class 14um ISO Code temperature SAE class A SAE class B SAE class C SAE class D Above limit Below limit Within Outside OFF Below limit Above limit 40 User Manual TCM L 2861 Menu TCM 13xx ISO 4406 1987 and NAS 1804406 19
14. m ET P 26 Out Analog output Error Bookmark not defined Drive performance of the LED eeeesssse Error Bookmark not defined Temp Temperature eeeeeeeeeeeeeeennnn Error Bookmark not defined Activate deactivate keypad lock esses nennen nennen nnne nnns 27 Bio i FREE E aen a EE R E 28 Activate display FREEZE csisicstoneieniinndiatadssexteiexettbcadscoinaihneniniedioosdeincendieabormdenibnadiaiediaaxaed 28 Deactivate display FREEZE vies aneenstinanansnaaiacmstdndarentdntsieendindnsusmeataneadidagaaentenaneuntesinaunheatanent 29 Menus and M FIMO GSS TEE 30 PowerUp Men c E P 30 Measuring Menu TCMY12XX eesssssssssesseeeeeee nnne nnnm nnns nnn nnn nsn nnn nnns 32 DSPLAY Display after sensor is switched on seeeeesseeeeeeeessee 33 SWT OUT Schaltausgang konfigurieren eeeeseseeeeeesseeeeeernnenenn 33 ANA OUT Set output signal at analog output seeseeeeeeeeeeeeeee 35 Measuring menu TOMTI XX 4 c 36 DSPLAY Display after sensor is switched on sseeeeseessseeeesee 36 SWT OUT Configure switching output sseeeeeeseseeeeeernnrnnnnn nnn 37 ANA OUT Set output signal at the analog output cece ccceeeeeeeeeeeeeeeeeeeeeeeeeeeees 39 Overview of menu structuUre
15. 1 C or 13 F 212 F resolution 1 F as shown in the table below Current Temperature Error Voltage U 4 00 mA Cable break U 2 00 V 4 0 mA 1 4 1 mA Device error 2 00 V lt U 2 05 V The TCM is not ready 4 1 mA lt I lt 4 3 mA Not defined 2 05 V lt U lt 2 15 V 4 3 mA lt lt 4 5 mA Flow error 2 15 V lt U lt 2 25 V The flow rate is too low 4 5 mA lt lt 4 8 mA Not defined 2 25 V lt U lt 2 40 V 4 8 mA 25 C 13 F U 2 40V 19 20 mA 100 C 212 F U 9 60V 19 2 mA 19 8 mA Not defined 9 60 V lt U 9 90 V 19 8 mA lt lt 20 mA No measured value 9 99V U 10V The current or voltage U can be calculated for a given temperature as follows 4 8 mA temperature C 25 x 19 2 mA 4 8 mA 125 4 8 mA temperature F 13 x 19 2 mA 4 8 mA 225 U 2 4 V temperature C 25 x 9 6 V 2 4 V 125 U 2 4 V temperature F 13 x 9 6 V 2 4 V 225 The temperature in C or F can be calculated for a given current or voltage U as follows Temperature C I 4 8 mA x 125 14 4 mA 25 Temperature F I 4 8 mA x 225 14 4 mA 13 Temperature F U 2 4 V x 125 7 2 V 25 Temperature F U 2 4 V x 225 7 2 V 13 Status Messages Status LED Display LED Flash code Status Remedy Error display no Analogue output Switching output Flow status on the digital output Green T
16. 10 number of measurement cycles Please note that the pump can run dry with an M TIME setting of 300 10 3000 seconds 50 minutes Description o0 a b z Available for model TCM 13xx only ISO4406 1999 SAE ISO4406 1987 NAS 31 User Manual TCM OFF Manual TIMOUT DFAUL Resetting to factory T setting CANCE Discard changes and L exit SAVE Save changes and exit CODE Activates the service menu Measuring Menu TCM12xx L 2861 Display function FREEZE switched off Return to display manually via the key combination See page 23 for details Return to automatic display after 10x the measurement duration M TIME Generate factory setting For factory settings see page 85 For internal use only During measurement operation you can perform the following settings Selection To do Start the measuring menu Press the key Scroll through to CANCEL and press the Exit the measuring menu without o saving If a key is not pressed within 30 seconds the system jumps back automatically Salvo intel edo e a It Scroll through to SA VE and press the Q Measuring menu oO DSPLAY SWtOUT ANaOUT CANCEL Schroeder Industries En Description Set display Configure switching output Set analog output output signal Discard changes and exit 32 User Manual TCM L 2861 SAVE Save changes and exit DSPLAY Display after sensor is switched on DSPLA se sta
17. 14 U 2V NAS class x 10 V 2 V 14 The current or voltage U can be calculated for a given NAS contamination class as follows NAS class I 4 mA x 14 16 mA NAS class U 2 V x 14 8 V Schroeder Industries En 68 User Manual TCM L 2861 HDA NAS signal 5 status The current or voltage of the output signal 5 is dependent on the status of the TCM as shown in the table below Current Status Voltage U 5 0 mA The TCM is functioning correctly U 2 5V 2 6 0 mA Device error U 3 0V The TCM is not ready 2 7 0 mA The flow rate is too low U 3 5V 8 0 mA NAS 0 U 4 0V 2 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V 0 1 2 3 4 gt 012 3 4 2 9 4 5 7 3 5 5 2 5 4 NI ERU NN ERE EM EAR 30 PLU P PR ERR t s If the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal Current Voltage U NAS class 1 4 0 mA 2 0 V 0 2 4 0 mA 2 0 V 0 3 4 0 mA 2 0 V 0 4 4 0 mA 2 0 V 0 U V 01294 5l 4 5 2 3 5 2 5 22 2 2 2 2 2 2 2 2 2 30 yl 2 2 2 2 2 2 2 2 2 2 2 t s Schroeder Industries En 69 User Manual TCM L 2861 Fluid temperature TEMP The current range 4 8 19 2 mA or voltage range 2 4 9 6 V is dependent on the fluid temperature of 25 C 100 C resolution
18. 2 00 V 2 4 00 mA ISO 0 U 2 00V 20 00 mA ISO 24 28 U 10 0V The current 1 or voltage U can be calculated for a given ISO contamination class as follows 4 mA ISO code x 20 mA 4 mA 24 28 U 2 V ISO Codex 10 V 2 V 24 28 The ISO contamination class can be calculated for a given current or voltage U as follows ISO code I 4 mA x 24 28 16 mA ISO code U 2 V x 24 28 8 V HDA ISO signal 5 status Schroeder Industries En 56 User Manual TCM L 2861 The current or voltage of the output signal 5 is dependent on the status of the TCM as shown in the table below Current Status Voltage U 5 0 mA The TCM is functioning correctly U 2 5V 2 6 0 mA Device error U 3 0V The TCM is not ready 2 7 0 mA The flow rate is too low U 3 5V 8 0 mA ISO 9 8 7 U 4 0V 2 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example mA U V 0 1 2 3 4 i 0 12 3 4 5 m 9 ios s r 3 5 po 2 5 4 s i 2 Zu m uuu 30 2 2 2 2 2 4 25 2 ie x t s If the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal Current Voltage U ISO value 1 9 93 mA 4 97 V 9 2 9 27 mA 4 64 V 8 3 8 61 mA 4 31 V 7 6 2 2 2 2 2 2 2 2 2 2 2 30 2e S ne eee t s
19. 22222222222 30 2 2 2 2l22 2 2 2 2 2 t s Time Measured Signal duration Current Voltage variable in s Start signal 0 2 20 mA 10V Pause 2 4mA 2V Signal 1 SAE A 2 Current Voltage for signal Pause 2 4mA 2V Signal 2 SAE B 2 Current Voltage for signal Pause 2 4mA 2V Signal 3 SAE C 2 Current Voltage for signal Pause 2 4mA 2V Signal 4 SAE D 2 Current Voltage for signal Pause 2 4mA 2V Signal 5 Status 2 Current Voltage for signal Pause 30 4mA 2V HDA SAE Signal 1 2 3 4 The current or voltage range is dependent on the contamination class according to SAE 0 0 14 0 resolution 0 1 class Current SAE class Error Voltage U lt 4 00 mA Cable break U lt 2 00 V 2 4 00 mA SAE 0 U 2 00V 20 00 mA SAE 14 0 U 10 00V If the contamination class is given acc to SAE the current or voltage U can be calculated 4 mA SAE class x 20 mA 4 mA 14 U 2 V SAE class x 10 V 2V 14 If the contamination class is given acc to SAE the current I or voltage U can be calculated SAE class I 4 mA x 14 16 mA SAE class U 2 V x 14 8 V HDA SAE signal 5 status Schroeder Industries En 50 User Manual TCM L 2861 The current or voltage of the output signal 5 is dependent on the status of the TCM as shown in the table below Current Status Voltage U 5 0 mA The TCM is functioning correctly U 2 5V 2 6 0 mA Device error U 3 0V The TCM is not ready 2 7 0 mA The flow rate is too
20. 2861 Current Status Voltage U 2 6 0 mA Device error U 3 0V The TCM is not ready 2 7 0 mA The flow rate is too low U 3 5V 8 0 mA ISO lt 9 lt 8 lt 7 U 4 0V 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V 012 3 4 5 01234 2 9 ever 8 4 7 Li m 3 5 ER zu m ah uh ums ie 30 zu 2 iz t s If the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal mA V 1 10 5 0 2 9 2 4 6 3 8 6 4 3 4 8 0 4 0 22 9 m e Eee 30 2 2 2 2 2 2 2 2 2 2 2 t s Schroeder Industries En 77 User Manual TCM L 2861 Connecting TCMI D 5 Condition Sensor Interface The TCMI D 5 makes it possible to operate the TCM using a PC e Setting parameters and limit values e Reading out measurement data online TCMI D 5 Connection overview Connect the TCMI D 5 to the TCM according to the following connection diagram CSI D 5 TCM D 5 a cC ERE III 55 USB B Y m e e L i eee e i Hamm m Connecting the TCM to an RS485 bus The RS485 interface on the TCM is a two wire interface and operates in half duplex mode The number of TCMs per RS485 bus is limited to 26 Use letters A to Z to address the HECOM bus address T
21. 5 measured values which are transmitted time coded with the following time slices Schroeder Industries En 48 User Manual TCM L 2861 3000 3000 3000 3000 L re AUI LED BD e LLBA O L 22DnBnBD22 L mL L JH Bud died LOW 5 4 43 ZA A AA 2 eee S 00 d UN dll B EUR MUR UG ita RAN e NODE OU do ll 5 05 UI U UL LL aa I PoP oP PoE PoP PoE pot iiime mis 2 4 6 8 10 7 Signal Size Signal Current I Voltage U E duration IE per pulse in ms 1 Identifier SAE A 300 High Low Measured SABA 3909 Current Voltage for measured value value 3 Identifier SAE B 300 High Low High Low j Measured PARE Uag Current Voltage for measured value value 5 Identifier SAE C 300 High Low High Low High Low i Measured SAEC one Current Voltage for measured value value 7 Identifier SAE D 300 High Low High Low High Low High Low Measured AED 3009 Current Voltage for measured value value 9 Identifier temperature 300 High Low High Low High Low High Low High Low d di Lempert 2009 Current Voltage for measured value HDA SAE Analog signal SAE to the HDA 5500 The HDA SAE signal consists of 6 values START SAE A SAE B SAE C SAE D Status which are output sequentially Synchronization with the downstream control unit is a prerequisite The signal output is as follows Schroeder Industries En 49 User Manual TCM L 2861 mA U V D 1 2 3 4 5 012 3 4 5 20
22. TARGET RSTART Test channel Target cleanliness Above limit Test cycle ISO NAS ISO NAS SINGLE Single Mode ANaOUT Analogue output NAsMAX NAS maximum NAS NAS NAS T NAS temperature TEMP temperature HDaISO HDA ISO HDaSAE HDA SAE ISO 4 ISO class 4um ISO 6 ISO class 6um ISO 14 ISO class 14um ISO ISO Code ISO T ISO code Temperature NAS 2 NAS 2 um NAS 5 NAS 5 um NAS 15 NAS 15 um NAS 25 NAS 25 um CANCEL Discard changes and exit SAVE Discard changes and exit Using switching output You can use the switching output in the modes described below For a further description of the measurement modes see page 22 Mode M1 Continuous measurement Purpose Measurement only Function Continuous measurement of cleanliness class Switching function only for Device ready Mode M2 Continuous measurement and switching Purpose Continuous measurement and controlling of signal lamps etc Function Continuous measurement of solid contamination continuous monitoring of programmed limit values the switching output is enabled and switches on the monitoring display or alarm on site Mode M3 Filter to cleanliness class and stop Purpose Clean up hydraulic reservoir Function Control of a filter unit continuous measurement of solid contamination If pre programmed cleanliness level is reached 5 times in sequence the pump is stopped Mode M4 Filter to continuously monitor cleanliness class Purpose E
23. TCM 2 Close any shut off devices in the feed and return lines of the TCM Depressurize the unit Remove the hydraulic connection lines to the TCM Remove the TCM Disposing of TCM Dispose of the packaging material in an environmentally friendly manner After dismantling the device and separating its various materials dispose of it in an environmentally friendly manner Spare Parts and Accessories Description Qty Part no CD ROM with operating and maintenance instructions 1 3764919 in different languages TestMate Contamination Sensor TCMI D 5 1 3249563 Interface O ring for the flange connection 4 8x1 78 80 Shore FKM SOUS Socket plug female with 5 m line ZBE 42 05 shielded 8 pole M12x1 d Extension cable 5 m ZBE 43 05 Socket plug female 8 pole M12x1 1 3281240 Socket plug male 8 pole M12x1 Schroeder Digital display unit HDA5500 0 2 AC 006 1 909925 Schroeder Digital display unit HDA5500 0 2 DC 006 1 909926 Schroeder Industries En 80 User Manual Cleanliness classes brief overview TCM Cleanliness class ISO 4406 1999 In ISO 4406 1999 particle counts are determined cumulatively i e gt 4 Umi 6 UM c and gt 14 um manually by filtering the fluid through an analysis membrane or automatically using particle counters and allocated to measurement references L 2861 The goal of allocating particle counts to references is to facilitate the assessment of fluid cleanliness ratings In 19
24. V 2 4 V 24 28 The ISO contamination class can be calculated for a given current or voltage U as follows ISO code I 4 8 mA x 24 28 14 4 mA ISO code U 2 4 V x 24 28 7 2 V ISO 2 1980 5 1S0 15 The ISO X signal consists of a measured value gt 2 um or gt 5 um or gt 15 um which is permanently transmitted as described in the following Schroeder Industries En 58 User Manual TCM L 2861 mA U V 19 8 ZZA a 9 9 is NNSNSNSNSNNNSNNNSNNNNNNNNNNNNNNNSNSNNSSINSNSISSNISSINISSINSSENSSISSEISIISINESSSISSSESEINSSISISSSESSSSEISSESSESSSESNSSN d MRNA H H H H H H VLLILLLLLLLLLLELLL LLL LLL LLL LLL LLL LLL A H MSSE SY mTIME Duration of the measurement as set in the PowerUp menu see page 30 ISO code 3 digit The ISO code signal consists of 3 measured values gt 2 um gt 5 um gt 15 um which are transmitted time coded as shown below Schroeder Industries En 59 User Manual TCM ISO T 3000 2 0 4 0 0 0 T 72721172772 t ms 30 2 4 6 2 o Signal Size Signal duration Current 1 Voltage U z per pulse m in ms 1 Identifier gt 2um 300 High Low 2 Measure
25. a low risk and which can lead to minor injury if not avoided NOTICE NOTICE indicates a hazard which will lead to damage to property if not avoided Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words The pictogram and the signal word indicate the severity of the danger Warning instructions listed before an activity are laid out as follows Type and source of danger HAZARD SYMBOL Consequence of the danger gt Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines e Legal and local regulations for accident prevention e Legal and local regulations for environmental protection e Country specific regulations organization specific regulations Proper Designated Use Only use the sensor for the application described in the following The TestMate Contamination Sensor module serves to continuously monitor particulate contamination in hydraulic and lubrication systems Proper or designated use of the product extends to the following e observing all instructions contained in the instruction manual Schroeder Industries En 7 User Manual TCM L 2861 e performing inspection and maintenance work Depending on the version see model code you may only use the TCM device in connection with the following media NOTICE Impermissible operating media The TestM
26. about how to handle operating media Disposal Specialist e Proper and environmentally personnel friendly disposal of materials and substances e Decontamination of contaminants e Knowledge about reuse Schroeder Industries En 9 User Manual TCM L 2861 Storing the TCM Store the TCM in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit Rinse the TCM completely with Cleanoil before putting it into storage The solvents and flushing oils used must be handled and disposed of correctly Storage conditions Storage temperature 40 C 80 C 40 F 176 F Relative humidity maximum 95 non condensing Decoding the model code label For product identification details see the Model code label This is located on the back of the unit and contains the exact product description and the serial number Row Description Model Model code for details see page Error Bookmark not defined P N Part no S N Serial no Date Year week of production and hardware index Max INLET press Maximum operating pressure Checking the scope of delivery The TestMate Contamination Sensor TCM comes packed and factory assembled ready for operation Before starting up the TCM check that the content of the package is complete The following items are supplied Qt Description y 1 TestMate amp Contamination Sensor TCM series Model in acc with the order
27. e ISO Code acc to ISO 4406 1999 e SOcode acc to ISO 4406 1987 e NAS class 1638 e Hydraulic fluid temperature SAE classes acc to AS 4059 The following SAE values can be read out via the analog output SAE A D SAEMAX Only one single value is output SAEA B C D All values are sequentially time coded before output SAEA SAEB SAEC SAED Only one value is output SAE T All values are sequentially time coded before output e HDA SAE All values are sequentially time coded before output This signal is planned for the HDA 5500 but it can be used also in other applications The current 4 8 19 2 mA or voltage 2 4 9 6 V of the output signal depends on the ISO contamination class acc to SAE 0 0 14 0 resolution 0 1 class or on an error as described below Current SAE class Error Voltage U 4 00 mA Cable break U lt 2 00 V 4 0 mA 1 4 1 mA Device error 2 00 V lt U 2 05 V The TCM is not ready 4 1 mA lt I lt 4 3 mA Not defined 2 05 V lt U lt 2 15 V Schroeder Industries En 45 User Manual TCM L 2861 Current SAE class Error Voltage U 4 3 mA lt lt 4 5 mA Flow error 2 15 V lt U 2 25 V The flow rate is too low 4 5 mA lt lt 4 8 mA Not defined 2 25 V lt U lt 2 40 V 4 80 mA SAE 0 U 2 4V 19 20 mA SAE 14 0 U 9 60V 19 2 mA lt I lt 19 8 mA Not defined 9 60 V lt U 9 90 V 19 8 mA lt lt 20 mA No measured value 9 99V U 10V If the contamin
28. fd Activate deactivate keypad lock Activate or deactivate the keypad lock by pressing both keys simultaneously to prevent further input Keys The following appears in the display 1 sec L OK Activating key lock ISO E Flow Out Drive Temp 1 Il 1 1 1 1 Description Schroeder Industries En 27 User Manual TCM L 2861 a i UNL COK Deactivating key lock ISO E Flow Out Drive Temp 1 The display switches to the preset display after 1 second When the supply voltage to the TCM is disconnected the activated keypad lock LOCK is unlocked and reset to UNLOCK Display FREEZE This function makes it possible for you to call up the last 20 displayed values on the display The active display is then frozen in the set MTIME cycle The display FREEZE function is based on a volatile memory and means that the values can be called up only as long as the TCM is supplied with power and the sensor is in display FREEZE The measured values are automatically numbered whereby the highest incremental number represents the last measured value That means that when the memory is full 20 measured values the value 20 is the most recent and the value 1 is the oldest If the memory exceeds 20 display values the oldest entry will be overwritten Activate display FREEZE To activate or deactivate the history memory FREEZE press both keys simultaneously The FREEZE function starts with the display
29. low U 3 5V 8 0 mA SAE 0 U 4 0V 2 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are output with 20 mA or 10 V Example I mA U V 0 12 3 4 5 01234 5 0 pud i 100 9 LS ge D 1 35 59 2 5 4 4 i y i T 2 2 2 2 22 21D 2 2 30 2 29 212 2 2 e 2 2 t s If the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal Current Voltage U SAE class 1 4 0 mA 2 0 V 0 2 4 0 mA 2 0 V 0 3 4 0 mA 2 0 V 0 4 4 0 mA 2 0 V 0 U V 012345 4 5 2 4 3 5 2 2 5 2 212 2 2 2 2 2 2 2 2 2 30 2 22 22 2 2 2 2222 t s Schroeder Industries En 51 User Manual TCM L 2861 ISO code acc to ISO 4406 1999 The following ISO values can be read out via the analog output ISO 4 1SO6 ISO 14 Only one value is output ISO code in 3 figures 4pmy gt 6uM e 14pmyqo All values are sequentially time coded before output ISO T All values are sequentially time coded before output e HDA ISO All values are sequentially time coded before output This signal is planned for the HDA 5500 but it can be used also in other applications The current 4 8 19 2 mA or voltage 2 4 9 6 V of the output signal depends on the ISO contamination class 0 0 24 28 resolution 1 class or on an error as described below Current IS
30. on the ISO contamination class 0 0 14 0 resolution 0 1 class or on an error as described below Current NAS Class Error Voltage U 4 00 mA Cable break U 2 00 V 4 0 mA 1 4 1 mA Device error 2 00 V lt U 2 05 V The TCM is not ready 4 1 mA lt I lt 4 3 mA Not defined 2 05 V lt U 2 15 V 4 3 mA lt lt 4 5 mA Flow error The flow rate is too 2 15 V lt U lt 2 25 V low 4 5 mA lt lt 4 8 mA Not defined 2 25 V lt U lt 2 40 V 2 4 80 mA NAS 0 U 2 4V 19 20 mA NAS 14 0 U 9 60V 19 2 mA 19 8 mA Not defined 9 60 V lt U 9 90 V 19 8 mA lt lt 20 mA No measured value 9 99V U 10V The current I or voltage U can be calculated for a given NAS contamination class as follows 2 4 8 mA NAS class x 19 2 mA 4 8 mA 14 U 22 4 V NAS class x 9 6 V 2 4 V 14 The current or voltage U can be calculated for a given NAS contamination class as follows NAS class I 4 8 mA x 14 14 4 mA NAS class U 2 4 V x 14 7 2 V NAS maximum The NASMA X value designates the largest of the 4 NAS classes NAS class 2 um 5 um 15 um 25 um Schroeder Industries En 64 User Manual TCM L 2861 Particle size 2 5 um 5 15 um 15 um gt 25 um The signal is updated after the measuring period has elapsed the measuring period is set in the PowerUp menu factory setting 60 s The NASMAX signal is output depending on the maximum NAS class Example NAS classes NASMAX
31. 2 000 356 64 11 2 4 20 000 4 000 712 128 22 4 5 40 000 8 000 1 425 253 45 8 6 80 000 16 000 2 850 506 90 16 7 160 000 32 000 5 700 1 012 180 32 8 320 000 64 000 11 400 2 025 360 64 9 640 000 128 000 22 800 4 050 720 128 o 10 1 280 000 256 000 45 600 8 100 1 440 256 p 11 2 560 000 512 000 91 200 16 200 2 880 512 12 5 120 000 1 024 000 182 400 32 400 5 760 1 024 E 13 10 240 000 2 048 000 364 800 64 800 11 520 2 048 S 14 20 480 000 4 096 000 729 000 129 600 23 040 4 096 Increasing the class by 1 causes the particle count to double on average Schroeder Industries En 84 User Manual TCM L 2861 Checking resetting default settings PowerUp menu PowerUp menu MODE M TIME pPRTCT ADRESS CALIB Mode Value MODE M2 MODE M2 MODE M2 MODE M2 MODE M3 MODE M3 MODE M4 MODE M4 MODE M4 MODE M4 Measuring menu Measuring menu DSPLY SWtOUT ANaOUT Specifications General data Mounting position Self diagnosis Schroeder Industries Value MI 60 0 HECOM A ISoNAS TCM 13xx only SP1 MEAS C SAeMAX H SP1 SW FNCT BEYOND SP1 LIMITS LOWER 17 15 12 SP1 LIMITS UPPER 21 19 16 MEAsCH ISO TARGET 17 15 12 MEAsCH ISO TARGET 17 15 12 RESTAR 21 19 16 T CYCLE 60 Value ISO M1 HDalSO Any recommended vertical position continuously with error indication via status LED and display En 85 User Manual Display only TCM 1x2x Measured variables Service variables Ambient temperature range Storage temperat
32. 406 1987 and NAS or 1ISO4406 1999 and SAE AS 4059 D Schroeder Industries En 11 User Manual TCM L 2861 e pipe hose installation or flange installation All models feature an analog electric output and an RS485 interface for outputting the measured cleanliness class In addition all TCM s have a switching output TCM Restrictions on use TCM1x1x dimensions without display Iso 228 G1 4 25 m M 49 2 C All dimensions in mm Schroeder Industries En 12 User Manual TCM L 2861 TCM1x2x dimensions with display All dimensions in mm Hydraulic connection types If possible install the TCM in such a way that the flow runs from bottom to top to avoid air collecting in the sensor If it is not possible to install it like that take other measures to ensure that air cannot collect in the sensor Use port A C as the INLET and B D as the OUTLET Pipe or hose connection type TCM Hydraulic connection is done via ports A and B Connection thread G1 4 according to ISO 228 Make sure that the flow runs through the sensor from bottom A to top B Schroeder Industries En User Manual TCM L 2861 Flange connection type Type TCM Hydraulic connection is done via ports C and D Two O rings are used to form a seal between the TCM and a flange connecting plate or manifold mount Four M6 threads are prepared for fixing the TCM Ports A and
33. 99 and SAE 4059 D PowerUp Menu Measuring menu MODE mTIME pPRTC ADRESS FREEZE DFAULT CALI B CANCEL SAVE CODE DSPLAY SWtOUT Schroeder Industries Measuring mode Measuring time Pump protection Bus address Display Freeze Factory setting Select calibration Cancel Save changes and exit PowerUp menu For internal use only Display Switching output ISO NAS 2 NAS 5 NAS 15 NAS 25 NAsMAX FLOW ANaOUT DRIVE TEMP C TEMP F M Mode 1 1 M Mode 2 2 M Mode3 M1 Mode 1 M2 Mode 2 M3 Mode 3 MA Mode 4 SINGLE Single Mode 60 0 HECOM HECONM 9b address A IP Reserved MODBUS Reserved OFF OFF Manual Manual TIMOUT Automatic ISoSA ISO99 SAE ISoN 1SO87 NAS ISO Code NAS 2 um NAS 5 um NAS 15 um NAS 25 um NAS maximum Flow rate range Analogue output LED current in 96 Temperature in C temperature in F NO SET SP1 Switching point MEAsC H SwENCT LIMITS MEAsCH Test channel En Test channel Switching function LIMITS NAsMAX NAS ISO 4 ISO 6 ISO 14 ISO TEMP SAE A SAE B SAE C SAE D BEYOND BELOW WITHIN OUTSDE OFF LOWER UPPER NAS maximum NAS class ISO class 4um ISO class 6um ISO class 14um ISO Code temperature SAE A SAE B SAE C SAE D Above limit Below limit Within Outside OFF Below limit Above limit 41 User Manual TCM L 2861 TARGET Target cleanliness ISO ISO M Mode 4 NAS NAS 4 MEAsCH
34. 99 the old ISO 4406 1987 was revised and the size ranges of the particle sizes undergoing analysis redefined The counting method and calibration were also changed This is important for the user in his everyday work even though the measurement references of the particles undergoing analysis have changed the cleanliness code will change only in individual cases When drafting the new ISO 4406 1999 it was ensured that not all the existing cleanliness provisions for systems had to be changed Table ISO 4406 Assignment of particle counts to cleanliness classes Class CONDO OF WDM O cO 10 11 12 13 14 Particle count 100 ml More than oO A N o 6 32 64 130 250 500 1 000 2 000 4 000 8 000 Up to and including A N 6 32 64 130 250 500 1 000 2 000 4 000 8 000 16 000 Class 15 16 17 18 19 20 21 22 23 24 25 26 2 28 Particle count 100 ml More than 16 000 32 000 64 000 130 000 250 000 500 000 1 000 000 2 000 000 4 000 000 8 000 000 16 000 000 32 000 000 64 000 000 130 000 000 Up to and including 32 000 64 000 130 000 250 000 500 000 1 000 000 2 000 000 4 000 000 8 000 000 16 000 000 32 000 000 64 000 000 130 000 000 250 000 000 Note increasing the measurement reference by 1 causes the particle count to double Example ISO class 18 15 11 means Cleanliness class 18 15 11 Schroeder Industries Particle count
35. B are sealed off with screw plugs 1 Sealing with the manifold block or mounting plate is done via two O rings 2 4 48 x 1 78 FPM see Chapter Spare Parts Accessories View from below All dimensions in mm Fastening mounting the TCM Install the TCM in such a way that the flow runs from bottom to top Use the one lower port as the INLET and the other upper port as the OUTLET When selecting the installation site take ambient factors like the temperature dust water etc into account The TCM is designed for IP67 according to DIN 40050 EN 60529 IEC 529 VDE 0470 Mount the sensor as shown in the following examples 1 Wall mounting p Mount to a wall using two cylindrical screws LAA B N having an M8 hexagonal socket according to gag ISO 4762 and having a length of at least 40 mm Serial IE EC c gle Schroeder Industries En 14 User Manual 2 Console mounting Mount to a console using 4 cylindrical screws having an M6 hexagonal socket according to ISO 4762 3 Installing on a mounting plate TCM L 2861 4xM6 y 12 16 Bottom view All dimensions in mm eee d zy SS Mount to a mounting plate or control block using 4 SS cylindrical screws having an M6 hexagonal socket K W according to ISO 4762 Schroeder Industries Ih A Y m ge Zo A N D ilk rri Li ooo S E
36. CM o k ror 2 current value Schroeder Industries En 70 User Manual LED Green Green Green Green Schroeder Industries TCM Flash code Status display Analogue output Switching output Flow status on the digital output mA V Conductive H i i3 H sj iy 0 m m The flow rate has current value reached the upper limit mA V Conductive 55 hi ries J Ls H T ISO FI Out Drive Ti s NAS ow Ow Drive Temp The flow rate has reached the upper current value permissible range mA V Conductive 44 m us hi 1 us LIF so A Flow Ow Drive Tm The flow rate is in the middle permissible range current value mA V Conductive 33 The flow rate has En L 2861 Error no Remedy Reduce the flow rate to prevent the sensor from going into the CHECK error state Check the flow rate in short cycles The sensor is in the upper permissible flow rate range Do nothing The sensor is in the middle flow rate range Check the flow rate in 71 User Manual TCM LED Flash code Status display Analogue output Switching output Flow status on the digital output e ae reached the lower L f permissible range ISO MAE Flow Out D Ww O Drive Temp O O current value mA V Conductive 22 msa i Fad L Li we ISO RAE Flow Out Drive Temp ai ee The flow rate has Green reached the lower limit
37. Industries En 25 User Manual TCM L 2861 ISO Cleanliness class Display Description Measured value ISO code ISO TG Flow Out Drive Temp i r1 1 r1 r1 r1 SAE Cleanliness class Display Description N i I 1 G SAE class measurement category Ta NU ISO SAL Flow Out Drive Temp 1 Na m 1 r1 r1 NAS Cleanliness Class only CS 13xx Display Description NAS class measurement category ISO MS Flow Out Drive Temp r1 r1 r1 E r1 r1 Service variables on the display The service variables inform you about the current status in the TestMate amp Contamination Sensor The service variables are not calibrated They represent an approximate value for installing the sensor in the hydraulic system Flow flow rate Display Description L dil i 4 c Flow rate in permissible range ISO MAE Flow Out Drive Temp o Of mw aoa fq Schroeder Industries En 26 User Manual TCM L 2861 Out Analog output Display Description 4 EJ Current or voltage output at the analog Je E output example 13 8 mA ISO ME Flow Out Drive Temp l P 1 1 r1 y a A Drive performance of the LED Display Description Lh V1 Performance 1 100906 of the LED in the sensor example 6096 ISO MAS Flow Out Drive Temp n n n mw A Temp Temperature Display Description Fluid temperature in the sensor example 29 5 C or 84 2 F ISO ME Flow Out Drive Temp r1 r1 r1 r1 r1
38. Manual TCM L 2861 After the test cycle time has elapsed the switching output is closed and a measurement is started If the result is still below the TARGET cleanliness the test cycle time CYCLE begins again Mode SINGLE measurement Application Stand alone sensor Data output Display amp RS485 amp analog output Purpose Perform a single measurement and stop the result Function Single measurement of solid contamination without switching functions When Single mode is selected in the PowerUp menu the display jumps directly to the following message after switching to the Measuring menu or after switching the TCM on The TCM begins with individual measurement after the message has been i P confirmed by pressing o H ISO TA Flow Out Drive Temp Operating the TCM1x2x using the keypad If the sensor is switched on or supplied with power the display shows SCHROEDER TOM in moving letters then the firmware version is displayed for 2 seconds This is followed by a countdown WAIT99 WAITO The duration of the countdown corresponds to the set measurement time MTIME This means that the countdown runs from 99 0 within the set measurement time factory setting 60 sec ER CoCoS 1000 V2 07 1 099 87 SAE NAS Flow Schroeder Industries En 24 User Manual Item LED A Status Display C Measured va TCM L 2861 Description For details see page Status display 70 6 figure display with 17 se
39. O code error Voltage U lt 4 0 mA Cable break U lt 2 0 V 4 0 mA 1 4 1 mA Device error 2 0 V lt U lt 2 05 V The TCM is not ready 4 1 mA lt I lt 4 3 mA Not defined 2 05V U 2 15 V 4 3 mA lt lt 4 5 mA Flow error 2 15V U 2 25 V The flow rate is too low 4 5 mA lt lt 4 8 mA Not defined 2 25V lt U lt 24V 2 4 80 mA ISO 0 U 2 40V 19 20 mA ISO 24 28 U 9 60V 19 2 mA 19 8 mA Not defined 9 60 V lt U 9 90 V 19 8 mA lt lt 20 mA No measured value 9 99V U 10V The current 1 or voltage U can be calculated for a given ISO contamination class as follows 2 4 8 mA ISO code x 19 2 mA 4 8 mA 24 28 U 2 4 V ISO Code x 9 6 V 2 4 V 24 28 The ISO contamination class can be calculated for a given current or voltage U as follows ISO code I 4 8 mA x 24 28 14 4 mA ISO code U 2 4 V x 24 28 7 2 V ISO 4 190 6 ISO 14 The ISO X signal consists of a measured value gt 4 um or gt 6 um or gt 14 um which is permanently transmitted as described below Schroeder Industries En 52 User Manual TCM L 2861 I mA U V 198 W W WWWWWhDDaaLn _LLLLLL _ LLL 33 9 75 E NNSNSNSNSNNNSNNNSNNNNNNNNNNNNNNNSNSNNSSINSNSISSNISSINISSINSSENSSISSEISIISINESSSISSSESEINSSISISSSESSSSEISSESSESSSESNSSN
40. TCM is functioning correctly U 2 5V 6 0 mA Device error U 3 0V The TCM is not ready 2 7 0 mA The flow rate is too low U 3 5V 8 0 mA ISO lt 9 lt 8 lt 7 U 4 0V 2 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6 0 mA or 3 0 V signals 1 to 4 are output with 20 mA or 10 V Example mA U V 0 1 2 3 4 5 012 3 4 2 T 9 4 5 E 7 3 5 55 3 2 5 4 2 2d pz x 22 30 2 2 2 ru az t s If the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal Current Voltage U ISO value 1 9 93 mA 4 97 V 9 2 9 27 mA 4 64 V 8 3 8 61 mA 4 31 V 7 4 7 95 mA 3 98 V 6 mA U V pO 123495 L L 0123425 eee epe eEEEE e 30 2 2 2 2 2 2 2 2 2 2 2 t s Schroeder Industries En 63 User Manual TCM L 2861 NAS 1638 National Aerospace Standard Only TCM The following NAS values can be read out via the analog output NAS Maximum Only one value is output NAS 2 5 15 25 All values are sequentially time coded before output NAS 2 NAS 5 NAS 15 NAS 25 Only one value is output in each case NAS T All values are sequentially time coded before output HDA NAS All values are sequentially time coded before output This signal is planned for the HDA 5500 but it can be used also in other applications The current 4 8 19 2 mA or voltage 2 4 9 6 V of the output signal depends
41. anliness values that are continuous and coherent in real time select a suitable measuring point according to the following guidelines WRONG WRONG OK Select the measurement point so that the sample measured comes from a turbulent location wit good flow For example on a pipe elbow etc During installation avoid creating a siphon trap for particle deposits in the line sedimentation 2 Install the sensor near the measurement point to achieve as timely results as possible Schroeder Industries En 17 User Manual TCM L 2861 Flow rate differential pressure Ap and viscosity characteristiTCM Differential pressure Ap and viscosity v characteristiTCM All the values indicated in the figures below apply regardless whether the direction of flow is A gt B or B gt A Note that the permissible measured volumetric flow is 30 500 ml min If you are unable to achieve the required flow values we offer an extensive line of accessories with various conditioning modules 6 mo T 4 Beet er Q 3 Q i 9 oo 00 ml min urit i 100 ml min nn zen Qmin 30 ml min 0 0 9 S OSPF HGP PH HW PGF HGF HH 2 s 2 46 mm s v mm s o ue omes dg O roy 200 ml min 400 ml min Qmin 30 ml mi fF O Q S S o S v mm s For e
42. ate Contamination Sensor will be destroyed P Only operate the TestMate Contamination Sensor with the permitted operating fluids the TCM 1xx0 is suitable for operation with mineral oils or mineral oil based raffinates TCM 1xx1 is suitable for phosphate esters P Note the maximum operating pressure of 350 bar 5075 psi Improper Use or Use Deviating from Intended Use A DANGER Hazard due to use of the unit other than that intended Bodily injury and damage to property will result when operated improperly gt Never operate the sensor in potentially explosive atmospheres P The sensor is only to be used with the permitted media Any use extending beyond or deviating therefrom shall not be considered intended use SCHROEDER Filter Systems will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the sensor Examples of improper use e Operation in potentially explosive atmospheres e Operation with a non approved medium e Operation under non approved operational conditions e Operation when the safety devices are defective Schroeder Industries En 8 User Manual TCM L 2861 e Modifications to the sensor made by the user or purchaser e Inadequate monitoring of parts that are subject to wear and tear e Improperly performed repair work Qualifications of personnel target group
43. ation class is given acc to SAE the current or voltage U can be calculated 4 8 mA SAE class x 19 2 mA 4 8 mA 14 U 2 4 V SAE class x 9 6 V 2 4 V 14 If the contamination class is given acc to SAE the current or voltage U can be calculated SAE class I 4 8 mA x 14 14 4 mA SAE class U 2 4 V x 14 7 2 V SAE A D The SAeMAX value is the highest class in any of one of the four SAE A D classes respectively gt 4 um 6 um 14 um o 21 umi The signal is updated after the measuring period has elapsed the measuring period is set in the PowerUp menu factory setting 60 s The SAeMA X signal is output depending on the maximum SAE class Example SAE classes SAEMAX SAE A D SAE 6 1A 5 7B 6 0C 5 5D P AS L d pin cif ISO MAE Flow Out Drive Temp L E LJ L m m For basic information about cleanliness classes see page 81 ff The SAE classification contains integer values only Better trend recognition is based on a resolution of 0 1 contamination classes as supplied by the TCM 1000 To convert a decimal value to an integer the decimal value has to be rounded up For example a readout of SAE 10 7 is according to SAE 4059 D a class SAE 11 SAE Class A B C D The SAE class A B C D signal consists of 4 measured values transmitted with the following time coded time slices Schroeder Industries En 46 User Manual TCM L 2861 1 3 5 T 1 jw o ET 19 dos ERE Gin
44. c connection is complete Schroeder Industries En 19 User Manual TCM L 2861 Electrical connection of the TCM Pin assignment ath E l Jl M12x1 8 pol male i reeceerif Si specified acc IEC61984 VDE0627 Internal supply 1 vonage Regulator 3 6 7 isolated 5 2 4 8 galvanic isolation Pin Assignment 1 Supply voltage 9 36 V DC Analog output active GND supply voltage GND ANALOG SWITCH OUTPUTS HSI SCHROEDER Sensor Interface RS485 N O Ci A C N RS485 8 Switching output passive n c The analog output is an active source of 4 20 mA or 2 10 V DC The switching output is a passive n switching power MOSFET and is normally open There is contact between the plug housing and the housing Schroeder Industries En 20 User Manual TCM L 2861 Connection cable assignment color coding Our accessories list on page 80 includes the required connection cables of various lengths with one connection plug 8 pole M12x1 according to DIN VDE 0627 and an open end SCHROEDER accessory cable color coding is listed in the table below Pin Colour 1 White brown Green yellow Pink 2 3 4 5 grey 6 Y blue 8 Red Housing Schroeder Industries Connection to Supply voltage 9 36 V DC Analog output active GND supply voltage GND ANALOG SWITCH OUTPUTS HSI SCHROEDER Sensor Interface RS485 RS485 Switching output passive n c s
45. creen En 21 User Manual TCM L 2861 Connecting cable ends Examples Schirm 1 Shield 1 white amp P Roy 5 T EID 924 v DC Converter 6 pink 9 RS 485 RS 485 blue RS 485 9 grey HSI SPS Eingang 250 O l PLC Input SPS Entr e 45 v DC OS Shield Schirm Circuit diagram with two separate power supplies e g 24 V DC and 5 V DC Shield 1 white EX W i JJ No Converter RS 485 6 pink RS 4854 blue RS 485 HSI SPS Eingang PLC Input SPS Entr e Shield Circuit diagram with one power supply e g 24 V DC To prevent a ground loop connect the shield of the connector cable if and only if the TCM is not grounded or not sufficiently connected to the PE conductor Setting the measuring mode Once the sensor is switched on or supplied with power it automatically runs in the measuring mode that has been set Schroeder Industries En 22 User Manual TCM L 2861 Mode M1 Continuous measurement Application Stand alone sensor Data output Display amp RS485 amp analog output Purpose Measurement only Function Continuous measurement of cleanliness class Switching function only for Device ready Mode M2 Continuous measurement and switching Application Stand alone sensor with alarm standby display Data output Display amp RS485 amp analog output amp switching output Purpose Continuous measure
46. current value mA V Conductive 11 The sensor is below its measurement range ISO 9 8 7 Hed a ISO PE Flow Out Drive Temp 1 1 C 1 1 1 current value mA V Open 1 error LED Flash code Status display Schroeder Industries En L 2861 Remedy Error no short cycles The sensor is in the lower permissible flow rate range Increase the flow rate to prevent the sensor from going into the CHECK error state To do Error no 72 User Manual TCM Analogue output Switching output Flow status on the digital output DE E I CHECK It is not possible to determine the flow Re d NAS pon oui pus Teme rate 19 9 mA 9 95 V The sensor status is undefined Open 1 The sensor is above its measurement range ISO 25 24 23 Hed L Bo ME mo Out Orvo Temp Itis not possible to m n n T determine the flow 19 9 mA 9 95 V rate Open 1 Exceptions Errors LED Flash code TCM Status display Analogue output Switching output Flow status on the digital output E TCM OFF no display ISO Srl Flow Out Drive Temp no function r1 1 1 1 1 1 0mA 0 V Schroeder Industries En Check that the flow is between 30 500 ml min If the fluid cleanliness is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Filter the fluid To do Check the supply voltage for the TCM
47. d value gt 2um 3000 Current Voltage for measured value 3 Identifier gt 5um 300 High Low High Low 4 Measured value gt 5um 3000 Current Voltage for measured value 5 Identifier gt 15um 300 High Low High Low High Low 6 Measured value gt 15um 3000 Current Voltage for measured value The ISO T signal consists of 4 measured values which are transmitted time coded with following time slices Schroeder Industries En L 2861 the 60 User Manual TCM L 2861 3000 time ms 4 6 8 o Signal Size Signal duration Current 1 Voltage U z per pulse m in ms 1 Identifier gt 2um 300 High Low 2 Measured pn 990 Current Voltage for measured value value 3 Identifier gt 5um 300 High Low High Low 3 Measured gt am 3009 Current Voltage for measured value value 5 Identifier gt 15um 300 High Low High Low High Low P Measured pm une Current Voltage for measured value value 7 Identifier temperature 300 High Low High Low High Low High Low High Low m emperaire 2909 Current Voltage for measured value HDA ISO Analog signal ISO to HDA 5500 The HDA ISO signal consists of 4 measured values ISO 4 ISO 6 ISO 14 ISO 21 Status which are output sequentially Synchronization with the downstream control unit is a prerequisite The signal output is as follows Schroeder Industries En 61 User Manual TCM L 2861 mA U V 1 125924 5 MENS RUNE N ON P EEEE e oe S iit
48. e 66 PI T a E E E 66 HDA NAS Analog Signal NAS to HDA 5500 seen 67 HDA NAS Signal 1 2 3 4 68 FDANAS Signal o SAUS anar EEEN 69 FU TENDE e TEIN aan T N 70 SANS NESS o ini TTE E AEE E 70 Stat LED DISPIAY PT E 70 EA S eT 72 CSOs EO e MntelccubR re POR Pici MU E E R E 73 Analog Output Error Signals snsacsecqcvssdexnncbicecass dactnensnscesadessduccndobserstbnegtantweedesntbeatenanceauessiiaes 15 Analog SIGN Al TON HDA 5500 rn 76 HDA Status Signal 5 Table cccccccccccsseececccceseeceeseceseeeeeseceseneensccsseeeeescossneeesscoees 76 Connecting TCMI D 5 Condition Sensor Interface 78 TCMI D 5 Connection overview uueeeeeeseeeseeeeesseseeeeeeee enne nennen nnne nnn nnne nennen nnns 78 Connecting the TCM to an RS485 bus 1 eee ee ieeeeee eee ieeeee nennen nnne anna nnn 78 Communicating with the TCM via the RS485 bus eeeeeeeee re 79 Taking the TCM out OF operation sicscccelcsendecseestsniceveccencsinscentecessevecueseseccneonuessanseuusenereedecussaiees 80 DISHOSINO Of TOM tai este eee ecg ei ce erase ee E EA E ERER 80 Spare Parts and ACCCSSOMECS siicccccessinnc ca secerinwetieostsecouccarveusciasacedeemavautheaedeteceuonumnanencrseseai
49. easuring Menu Measurement mode PowerUp Menu You can carry out the basic settings for operation of the TCM in the PowerUp menu Selection To do Press any key while the supply voltage to the See POMC 2 ihe sensor is switched on generated Scroll through to CANCEL and press the Exit the PowerUp menu without saving If a key is not pressed within 30 seconds the system jumps back automatically Exit the PowerUp menu after saving sci through to SA VE and press the Qo PowerUp Menu OQ Description MODE Select measurement mode mTIME Set measuring duration pPRTCT Set pump protection time ADRESS Set bus address CALIB Select calibration only 13xx FREEZE Set history memory DFAULT Reset TCM to factory default settings CANCEL P scard changes and exit SAVE Save changes and exit CODE For internal use only Schroeder Industries En 30 User Manual TCM Select measurement mode o0 MI M2 MODE M3 MA SINGLE mTIME Set measuring duration o0 0 pPRTC Set pump protection T time iis Set bus address oc ISoSAE ISoNAS CALIB Select calibration oc FREEZ FREEZE einstellen E Schroeder Industries En L 2861 Description Continuous measurement Continuous measurement and switching Filter to cleanliness class and stop Filter with continuous monitoring Single measurement Oo o o Qo Description mum Set measuring duration 10 300 seconds Description 0
50. el ntl et fn 4s 59 ae owe valk 2 2 2 2 2 2 2 2 2 2 2 30 2 2 2 2 2 2 2 2 2 2 2 tls Time Measured Signal duration Current Voltage variable in s Start signal 0 2 20mA 10V Pause 2 4mA 2V Signal 1 gt 4um 2 Current Voltage for signal Pause 2 4mA 2V Signal 2 gt 6 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 3 gt 14 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 4 gt 21 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 5 Status 2 Current voltage for signal Pause 30 4mA 2V HDA ISO Signal 1 2 3 4 The current 4 20 mA or voltage 2 10 V of the output signal depends on the ISO contamination class 0 0 24 28 resolution 1 class as described below Current ISO Code Voltage U lt 4 00 mA Cable break U 2 00 V 2 4 00 mA ISO 0 U 2 00V 2 19 82 mA ISO 24 U 9 90V 20 00 mA ISO 24 28 U 10 0V The current 1 or voltage U can be calculated for a given ISO contamination class as follows 4 mA ISO code x 20 mA 4 mA 24 28 U 2 V ISO Code x 10 V 2 V 24 28 The ISO contamination class can be calculated for a given current or voltage U as follows ISO code I 4 mA x 24 28 16 mA ISO code U 2 V x 24 28 8 V Schroeder Industries En 62 User Manual TCM L 2861 HDA ISO signal 5 status The current or voltage of the output signal 5 is dependent on the status of the TCM as shown in the table below Current Status Voltage U 5 0 mA The
51. elow 19 8 VZ LLL 39 ba Ri amp ii amp iir i amp amp amp dQ AQAA SSS SSS SSS SS SSS SSS SESS SESS SSS SSS SSS aoe p 9 6 High High n Dae See Eee Ss VES HIMEN SSSR EE RTE SSIB ESES oooooooooooooys gg LULLLLLLLLLILLLLLLULL t S mTIME Duration of the measurement as set in the PowerUp menu see page 30 NAS T Schroeder Industries En 66 User Manual TCM L 2861 The NAS T signal consists of 5 measured values which are transmitted time coded with the following time slices 3000 3000 3000 3000 2 4 2 25 2 15 2 05 2 0 time ms l 2 4 6 8 10 7 o Signal Size Signal duration Current 1 Voltage U is per pulse zx in ms 1 Identifier 2 um 300 High Low a Measured EHI uur Current for measured value value 3 Identifier 5 um 300 High Low High Low a Measured aun eons Current for measured value value 5 Identifier 15 um 300 High Low High Low High Low B Measured i oe Current for measured value value 7 Identifier 25 um 300 High Low High Low High Low High Low WEA OEC Eon ayog Current for measured value value 9 Identifier ii 300 H
52. endsaescbsenednesieiddeacenaronndenduaceaedes 50 ISO code acc to ISO 4406 1999 ssssssssssssseseeeeeeenne nennen nnne nnn nnne nnns nnns 52 PSO S0 TA u A 52 Fej Feier xO ON EPIIT ET ERA EER 53 leer 54 HDA ISO Analog signal ISO to HDA 5500 sse 55 HDA ISO Signal 56 HDA ISO signal 5 status ecce eceeseisesee oca ease a caen aka bg aacra ian adds 56 Schroeder Industries En 4 User Manual TCM L 2861 ISO code signal acc to ISO 4406 1987 TCM 13xx only esses 58 6 ETRRIdcon HOT 58 DO COdE els NEM 59 NOIL NMTo 60 HDA ISO Analog signal ISO to HDA 5500 essseeeeessseeeeennnennnnnne 61 HDA ISO Signal 1 2 3 4 ccccscsscccceccccecsssseeeeeecceeeasseeeeeecceseaasseeceeeceeeeaasseeeeeeesseeaasseeeess 62 HDA ISO signal 5 StatUS uices toninsestid cuta pEURUm en Sar C bes tine box ii esas osx iura mic vest turae itat ia ene bas 63 NAS 1638 National Aerospace Standard Only TOM 19xx sees 64 INS Wie AIIM NER m 64 NAS classes 2 57 15 25 R Eierne ERi 65 NAS 2 NAS 5 NAS 15 NAS 25 eeaannn00nannnnnnnnnnnnnnnnnnsnnnnnnnnnnrrnrrrrrennssssnnnnnnnnrrrrrneeeen
53. g output TCM TARGET RSTART CYCLE L 2861 ISO ISO Code SAE SAE class Target cleanliness Resume filtration from this class 60 Set test cycle time 1 1440 minutes The measured variable set here is output at the analog output See page 45 ANaOU T Schroeder Industries Set analog output output signal o0 SAeMAX SAE SAE T TEMP HDaISO HDaSAE ISO 4 ISO 6 ISO 14 ISO ISO T SAE A SAE B SAE C SAE D En Description SAE A D SAE class A B C D coded SAE class temp Code Fluid temperature ISO for HDA 5500 SAE for HDA 5500 ISO 4 code ISO 6 code ISO 14 code ISO 3 digit coded ISO 3 digit temp coded SAE class A SAE class B SAE class C SAE class D 35 User Manual TCM L 2861 CANCE Discard changes and L exit SAVE Save changes and exit Measuring menu TCM13xx During measurement operation you can perform the following settings Selection To do Start Measuring menu Press the eo key Scroll through to CANCEL and press the Scroll to CANCEL and actuate it 2 If a key is not pressed within 30 seconds the system jumps back automatically Exit menu and save changes Scroll through to SA V E and press the Measuring menu Oo Description DSPLAY Select display SWtOUT Configure switching output ANAOUT Set analog output output signal CANCEL Discard changes and exit SAVE Save changes and exit DSPLAY Display after sensor i
54. gments each 70 riable Display of respective measured variable 25 e g ISO SAE NAS D Additional variable Display of respective service variable 26 e g Flow Out Drive Temp E Switch point 1 Indicates the status of the switching output 42 When the LED is lit the switching output is activated i e the switch is closed F Switch point 2 Reserved Function of the Keys The following keys are available to you for operating and setting the TCM1x2x oQ OO Function You jump one menu level down You confirm a changed value at the lowest menu level You confirm at the top menu level to save or reject a change in value You jump up one menu level In order to leave the menu without changing the values press the Q keys switch to CANCEL and confirm with the key or wait 30 seconds without pressing a key ESC key until SAVE appears in the display With the You exit the menu without changing the values You change values settings on the lowest menu level You scroll through the display ISO SAE NAS Flow Out Drive Temp You move through the menu You select numbers Once the lowest menu level has been reached the values in the display will start to flash Measured variables on the display The measured variables give you information on the oil cleanliness in the system You will gain a measured value with an accuracy of 1 2 ISO code within the calibrated range Schroeder
55. he length of the bus line and the size of the terminating resistor depend on the quality of cable used Connect several TCM s using the RS485 interfaces according to the following illustration Schroeder Industries En 78 User Manual Item 2 1 are TCM L 2861 A I a a 2 e o 4 1 T o s b SESS SS n Sa ES SE SS USB A a9 eT at tT ut ORS OSE T q i Ja EE Y HECOM Bus address Z Description Part no Converter RS232 lt gt R8485 6013281 Converter USB lt gt RS485 6042337 Connection cable RS232 9 pole Connection cable USB A lt gt USB B Recommended cable twisted pair Terminator 1200 Communicating with the TCM via the RS485 bus To communicate with the TCM start a terminal program e g Hyperterminal on the PC Use the following settings to communicate via the COM interface Schroeder Industries Bits per second Data bits Parity Stop bits 9600 Baud 8 None En 19 User Manual TCM L 2861 None Report The TCM can send and receive only HSI commands An overview of the HSI commands is provided in our Getting started guide for HSI commands p no 3737763 This Getting started guide is available as a PDF on request by sending an email to fltersystems Schroeder com Taking the TCM out of operation To decommission proceed as follows 1 Disconnect and remove the electric connection to the
56. igh Low High Low High Low High Low High Low 10 Measured u 2UUU Current for measured value value HDA NAS Analog Signal NAS to HDA 5500 The HDA NAS signal consists of 4 measured values Start NAS 2 NAS 5 NAS 15 NAS 25 otatus which are output sequentially Synchronization with the downstream control unit is a prerequisite The signal output is as follows Schroeder Industries En 67 User Manual TCM L 2861 mA U V 1 125924 5 MENS RUNE N ON P EEEE e oe S iit el ntl et fn 4s 5 6 ae owe valk 2 2 2 2 2 2 2 2 2 2 2 30 2 2 2 2 2 2 2 2 2 2 2 tls Time Measured Signal duration Current Voltage variable in s Start signal 0 2 20mA 10V Pause 2 4mA 2V Signal 1 2 5 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 2 5 15 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 3 15 25 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 4 gt 25 um 2 Current Voltage for signal Pause 2 4mA 2V Signal 5 Status 2 Current voltage for signal Pause 30 4mA 2V HDA NAS Signal 1 2 3 4 The current or voltage range is dependent on the contamination class according to NAS 0 0 14 0 resolution 0 1 class Current NAS Class Error Voltage U lt 4 00 mA Cable break U lt 2 00 V 2 4 00 mA NAS 0 U 2 00V 20 00 mA NAS 14 0 U 10 00V The current I or voltage U can be calculated for a given NAS contamination class as follows 2 4 mA NAS class x 20 mA 4 mA
57. le particle count in the individual size ranges is bold faced in the table on page 83 Cleanliness class acc to AS 4059 2 6 B Size B particles may not exceed the maximum number indicated for code 6 6 B max 19 500 particles gt 5 um in size Specifying a cleanliness code for each particle size Example Cleanliness class according to AS 4059 7 B 6C 5D Cleanliness class Size B gt 5um 6 um Schroeder Industries Max particles 100 ml 38 900 En 83 User Manual TCM L 2861 Size C gt 15 um gt 14 um 3460 Size D gt 25 um gt 21 umo 306 Specifying highest measured cleanliness class Example Cleanliness class according to AS 40592 6 B F The 6 B F specification requires a particle count in size ranges B F The respective particle concentration of cleanliness class 6 may not be exceeded in any of these ranges Cleanliness Class NAS 1638 Like ISO 4406 NAS 1638 describes particle concentrations in liquids The analysis methods can be applied in the same manner as ISO 4406 1987 In contrast to ISO 4406 certain particle ranges are counted in NAS 1638 and attributed to measurement references The following table shows the cleanliness classes in relation to the particle concentration determined Maximum particle count 100 ml 2 5 UM 5 15 um 15 25 um 25 50 um 50 100 gt 100 um um 00 625 125 22 4 0 0 1 250 250 44 8 0 1 2 500 500 88 16 1 2 5 000 1 000 178 32 6 1 3 10 000
58. lease refer to chapter Error status for the respective values for the current strength or voltage of the output signal during an error status The time coding is preserved Example CHECK error for the SAE output signal Schroeder Industries En 75 User Manual TCM L 2861 1 3 5 7 1 me T AA gt A UW ss SSSA ES Aaa 10 0 i qoi ho Se NEENEM eres Pe Naa Peeebebeden ONDES se es os pedes MEM p ON MR m NE O ER iR RUE E MN 6 D I ap LE CELE BIE CEL ZEE LE EET EEE Du apro oa ppp d biii cci paqasdq ee s uo did di4qa tiro qe e id dob NRWOSNRNNUMRSERRKENONENANNNRNN NXNSERNEENNNNRANEANDNDNDEK IRR OT SASSY NEN KNENNNNNENRHERENINMENNNN a us an 3000 gt 2 4 6 8 m Signal Size Signal duration Current I Voltage U E per pulse E in ms 1 Identifier SAE A 300 High Low 2 Measured SAE A 3000 44mA 22V value 3 Identifier SAE B 300 High Low High Low 4 Measured SAE B 3000 44mA 22V value 5 Identifier SAE C 300 High Low High Low High Low 6 Measured SAE C 3000 44mA 2 2V value 7 Identifier SAE D 300 High Low High Low High Low High Low 8 Measured SAE D 3000 44mA 2 2V value Analog signal for HDA 5500 HDA Status Signal 5 Table The current or voltage of the analog signal 5 is dependent on the status of the TCM as shown in the table below Current Status Voltage U 5 0 mA The TCM is functioning correctly Uc gus Schroeder Industries En 76 User Manual TCM L
59. lt according to the statutory provisions valid at the time of delivery and satisfies current safety requirements Any residual hazards are indicated by safety information and instructions and are described in the operating instructions Observe all safety and warning instructions attached to the unit They must always be complete and legible Do not operate the device unless all the safety devices are present Secure the hazardous areas which may arise between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons property or the environment Observe these instructions and act with particular caution in such cases Pass all safety information and instructions on to other users General hazard Danger due to electrical voltage current Danger due to operating pressure Signal words and their meaning in the safety information and instructions A DANGER DANGER indicates a hazard with a high risk and which will lead to death or serious injury if Schroeder Industries En 6 User Manual TCM L 2861 WARNING indicates a hazard with a medium risk and which can lead to death or serious injury if not avoided CAUTION indicates a danger with
60. measurements is referred to as a measurement for convenience reasons En 87 www schroederindustries com
61. ment Becomes conductive again when all values lt respective lower limit After switch on or start of a measurement Becomes conductive again when a value 2 respective upper limit After switch on or start of a measurement Becomes conductive again when a value respective lower limit or a value gt respective upper limit After switch on or start of a measurement Becomes conductive again when the respective lower limit lt all values lt respective upper limit Conductive except in the event of an error Switching output CONDUCTIVE 43 User Manual TCM L 2861 BEYOND A value 2 upper limit After switch on or start of a measurement Above limit Becomes conductive again when all values lt respective lower limit BELOW All values s lower limit After switch on or start of a measurement Below limit Becomes conductive again when a value 2 respective upper limit WITHIN Lower limit all values lt upper After switch on or start of a Within limit values limit measurement Becomes conductive again when a value respective lower limit or a value gt respective upper limit OUTSDE A value s lower limit After switch on or start of a or measurement T A value 2 upper limit Becomes conductive again when Outside limit the respective lower limit all values values respective upper limit OFF Conductive except in the event of an error No switching function Mode 3 M3 Switching o
62. ment and controlling of signal lamps etc Function Continuous measurement of solid contamination continuous monitoring of programmable limit values switching output is activated to switch on the monitor display or an alarm on site Mode M3 Filter to cleanliness class and stop Application Controlling a filter unit Data output Display amp RS485 amp analog output amp switching output Purpose For cleaning up a hydraulic reservoir Function Control of a filter unit continuous measurement of solid contamination If pre programmed cleanliness level is achieved 5 times in sequence the pump is stopped Load the switching output with a maximum of 2 A and 30 V DC Mode M4 Filter to continuously monitor cleanliness class Application Control of stationary offline filtration unit Data output Display amp RS485 amp analog output amp switching output Purpose Establish continuous monitoring of cleanliness class between min max limit values Function Control of a filter unit continuous measurement of solid contamination If min max limit values are pre programmed the TCM switches the filtration unit on off to maintain the cleanliness within the limit value range Once the target cleanliness has been reached 5x undershooting of the TARGET the set test cycle time in minutes appears on the display The test cycle time expires ISO TO Flow Out Drive Temp 1 1 1 L 1 Schroeder Industries En 23 User
63. ml 1 300 2 500 160 320 10 20 En Size ranges gt 4 umi gt 6 umi gt 14 um 81 User Manual TCM L 2861 Overview of modifications 1804406 1987 lt gt 1804406 1999 new ISO 4406 1999 old ISO 4406 1987 Size ranges gt 4 umi gt 5 um gt 6 UM gt 15 um gt 14 um Dimension Longest dimension of a Diameter of the area determined particle equivalent circle ISO 11171 1999 Test dust ACFTD dust 1 10 um ultra fine ISO 12103 1A1 fraction SAE Fine AC ISO 12103 1A2 Fine SAE 5 80 um ISO 12103 1A3 ISO MTD Calibration dust for particle counters SAE Coarse ISO 12103 1A4 Coarse fraction Comparable size Old ACFTD calibration Comparable New NIST calibration ranges ACFTD dusts SEN lt 1 um 4 umi 5 um 4 3 um 6 uum 15 um 15 5 um 14 umo Cleanliness class SAE AS 4059 Like ISO 4406 NAS 4059 describes particle concentrations in liquids The analysis methods can be applied in the same manner as ISO 4406 1999 An additional feature in common with ISO 4406 1999 is that cleanliness classes are grouped on the basis of cumulative number of particles i e all particles that are larger than a certain limit value are 4 um for example As opposed to ISO SAE AS 4059 uses different limit values among the various particle sizes for contamination classes For this reason the corresponding designation of the particle size being examined always has to be added e g AS 4059 class 6B gt
64. n A OR d bt MRONE NU EN ON ANNGONS NGUNSSM 9 85 19 5 i E icc pepe s Pepe mde Dd Pog 9 75 300 2 4 6 8 D Signal Size Signal duration Current I Voltage U per pulse 2 in ms 1 Identifier SAE A 300 High Low Measured SAE PEU Current Voltage for measured value value 3 Identifier SAE B 300 High Low High Low Measured SAE B oe Current Voltage for measured value value 5 Identifier SAE C 300 High Low High Low High Low Measured SD sue Current Voltage for measured value value 7 Identifier SAE D 300 High Low High Low High Low High Low a T SAED pone Current Voltage for measured value SAE A SAE B SAE C SAE D The SAE X signal consists of a measured value SAE A SAE B SAE C or SAE D which is permanently transmitted as described in the following Schroeder Industries En 47 User Manual TCM L 2861 mA U V 19 8 ZZA a 9 9 19 TRAHAN EEE 9 75 MRNA H H H H H H H H VILLLILLLLLLLLELLLLLLLLLLLLLLELLILLLLLLLILLLALLLLLLLLLLLLL LLL LLLLLLL LLL LL LLL LL LLL PE De Se SE ee See MSSE SY mTIME Duration of the measurement as set in the PowerUp menu see page 30 SAE T The SAE T signal consists of
65. nnn 10 1e FEINES T 11 TONES HICUONS ON USE BN DD 12 TCM1x1x dimensions without CiSplay cccccesssseeeeseeesseeeseeeesseeeseeeenseeeseoeesseeessoneneeees 12 TCM1x2x dimensions with display ssscassusucuastu uu Sua se verb easExu eun E esa var Ria Sar RUU S REDE e E ErES ba nnn 13 Hydraulic connection DyDGS sssrinin aa Sonn n Du aaa SE NEUEM M UNE EE 13 Pipe or hose connection type T CM ssseeeseeeeeenneeene nennen nnnm nnn nnn nnns 13 Flange connection type type I CM lssssesseseseseeee nennen nnne nnns 14 Fastening mounting the VIVI ope uc uD sas uun ina E UzeaenIc uS a nO END aPacU su e rdS og DENP ER EISE nnnm 14 Display rotatable Adjustable As Needed 1 eeeeeeeeeeeee eee eeeeeenn 16 TCM hydraulic installation tec S 4 X 16 Selecting the measurement point seeeeessssssessesssseeseeeeeeennn nennen nnne nnn nnne nnns 17 Flow rate differential pressure Ap and viscosity v characteristiTOM 18 Hydraulic connection of the TOM sssssssssssseseeeeenenennnne nnne nnne nnne nnn nnns 19 Electrical connection or the TOM iuaicsuecavcsuiuucss eua ie pua pun cocus ay RrM EEoR CERES IuCpU a ru OE Sas ITVREE nnna 20 sil AS SIG MIRANTUR 20 Connection cable assignment color coding sees 21 Connecting cable ends Examples
66. of the most recent measured value Schroeder Industries En 28 User Manual TCM L 2861 Keys The following appears in x The following appears in the display 1 sec the display 3 sec ISO AS Flow Out Drive Temp r1 ri 1 r1 r1 lt gt ISO MAE Flow Out Drive Temp ISO MAE Flow Out Drive Temp 5 n n n n B m m m mn aA PhS d Hj ao 1 te te so SAE Flow Out Drive Temp ISO ME Flow Out Drive Temp se WP n n n n gm n n n rl lt gt I lt gt ISO SAE Flow Out Drive Temp se H n n n n NAS Flow Out Drive Temp ISO MS Flow Out Drive Temp r1 r1 r1 r1 r1 E r1 r1 r1 Deactivate display FREEZE If display FREEZE is set to MANUAL in the PowerUp menu Press the following two keys simultaneously to return to the current display The display switches to the preset display All values present in the FREEZE memory are deleted If the display FREEZE is set to TIMEOUT in the PowerUp menu Schroeder Industries En 29 User Manual TCM L 2861 You are returned automatically to the current display after 10 times the value for MTIME or manually by pressing both arrow keys simultaneously The factory setting of MTIME is 60 seconds x 10 600 seconds 10 minutes Menus and modes The sensor has the following two operating levels menus Menus Mode Description Page You carry out the basic settings 30 PowerUp Menu PowerUp Mode in this menu This menu starts automatically 32 36 after powering up M
67. rt display Oo Description ISO 3 digit ISO code SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D SAeMAX SAEA D FLOW Flow rate range ANaOUT Analog output in mA DRIVE LED current in TEMP C Fluid temperature in C TEMP F Fluid temperature in F SWT OUT Schaltausgang konfigurieren Here you can adjust the behavior of the switching output The measurement mode M1 M2 M3 M4 SINGLE is copied from the setting in the PowerUp menu and can no longer be selected here onfigure switching escription SWtOU Conti tchi o Descripti output T M1 Continuous measurement M2 Continuous measurement and switching M3 Filler to cleanliness class and stop MA Filter to continuously monitor cleanliness class SINGLE Start single measurement stop MI Continuous measurement NO SET M2 Continuous measurement and switching Schroeder Industries e En O 0 33 User Manual TCM L 2861 SP1 MEAsCH SAEMAX SAE ISO 4 ISO 6 ISO 14 ISO TEMP SAE A SAE B SAE C SAE D SwENCT Switching function OFF BEYOND BELOW WITHIN OUTSDE LIMITS LIMITS LOWER UPPER M3 Filter to cleanliness class and stop Oo o o o Description ISO Code SAE class Target cleanliness MA Filter to continuously OQ OQOQ 6 Description monitor cleanliness class MEAsCH Schroeder Industries En 34 User Manual SINGLE Start single measurement stop NO SET ANA OUT Set output signal at analo
68. s switched on DSPLA J set start display o0 Description i ISO 3 digit ISO code NAS 2 NAS class 2 NAS 5 NAS class 5 NAS 15 NAS class 15 NAS 25 NAS class 25 NASMAX NAS maximum FLOW Flow rate range ANaOUT Analog output in mA Schroeder Industries En 36 User Manual TOM L2861 DRIVE LED current in 96 TEMP C Fluid temperature in C TEMPF Fluid temperature in F SWT OUT Configure switching output Here you can adjust the behavior of the switching output The measurement mode M1 M2 M3 M4 SINGLE is copied from the setting in the PowerUp menu and can no longer be selected here SWtOU Configure switching o Description output T M1 Continuous measurement M2 Continuous measurement and switching M3 Filter to cleanliness class and stop MA Filter to continuously monitor cleanliness class SINGLE Start single measurement stop M1 Continuous o measurement NO SET M2 Continuous o S measurement and switching SP1 MEAsCH NAsMAX NAS ISO 4 ISO 6 ISO 14 ISO TEMP NAS 2 NAS 5 NAS 15 NAS 25 Schroeder Industries En 37 SwENCT Switching function OFF BEYOND BELOW WITHIN OUTSDE LIMITS LOWER UPPER M3 Filter to cleanliness 000 Qo Description class and stop ISO Code NAS class Target cleanliness MA Filter to continuously Oo OQOQ 6 Description monitor cleanliness class MEAsCH ISO ISO Code NAS NAS class TARGET Target cleanliness RSTART Resume fil
69. stablish continuous monitoring of cleanliness class between min max limit values Function If min max limit values are pre programmed the TCM switches the filter unit on off to keep cleanliness within the limit value range Schroeder Industries En 42 User Manual TCM L 2861 Load the switching output with a maximum of 2 A and 30 V DC Mode SINGLE measurement Purpose Perform a single measurement and stop the result Function Single measurement of solid contamination without switching functions Switching function only for Device ready Setting limit values The voltage supply to the TCM makes the switching output SP1 conductive This condition is maintained for the initial measurement duration WAIT period Depending on the measurement mode the switching output can be used as a Device ready function Mode 1 M1 Mode 2 M2 BEYOND Above limit BELOW Below limit WITHIN Within limit values OUTSDE Outside limit values OFF OFF Mode 2 M2 3 digit ISO code Schroeder Industries Switching output OPEN Switching output OPEN 2 upper limit lt lower limit value Lower limit lt measured value lt upper limit Measured value s lower limit or measured value 2 upper limit Switching output OPEN En Switching output CONDUCTIVE Device ready function Conductive except in the event of an error Switching output CONDUCTIVE After switch on or start of a measure
70. tration from this class CYCLE 60 Set measurement cycle 1 1440 minutes Schroeder Industries En 38 User Manual SINGLE Start single measurement stop NO SET TCM e ANA OUT Set output signal at the analog output Overview of menu structure L 2861 The set measured variable is output via the analog output see page 45 ANaOU Set analog output T output signal CANCE Discard changes and L exit SAVE oave changes and exit o0 NAsMAX NAS NAS T TEMP HDaISO HDaNAS ISO 2 ISO5 ISO 15 ISO ISO T NAS 2 NAS 5 NAS 15 NAS 25 Menu TCM 12xx ISO 4406 1999 and SAE PowerUp menu MODE Measurement mode mTIME Measuring time pPRTC Pump protection time ADRESS Bus address Schroeder Industries M1 Mode 1 M2 Mode 2 M3 Mode 3 M4 Mode 4 SINGLE Single Mode 60 Change value 0 En Description NAS maximum NAS class 2 5 15 25 coded NAS class temp coded Fluid temperature ISO for HDA 5500 NAS or SAE for HDA 5500 ISO class 2 ISO class 5 ISO class 15 ISO 3 digit coded ISO 3 digit temp coded NAS class 2 NAS class 5 NAS class 15 NAS class 25 39 User Manual Measuring menu FREEZE DFAULT CANCEL SAVE CODE DSPLAY SWtOUT ANaOUT CANCEL SAVE Schroeder Industries Display Freeze Factory setting Cancel Save changes and exit PowerUp menu For internal use onl Displa Switching output Analogue output ISO SAE A SAE B
71. ure range Relative humidity Material of sealings Protection class IP class Weight Hydraulic data Operating Pressure Hydraulic connection Pipe or hose connection Flange connection Permitted measurement flow rate Permissible viscosity range Fluid temperature range Electrical data Connection plug Supply Voltage Power consumption Analogue output Switching output RS485 Interface SSI SCHROEDER Sensor Interface Schroeder Industries TCM L 2861 LED 6 digits in 17 segment format TCM 12xx ISO SAE TCM 13xx ISO SAE NAS Flow otatus Out mA or VDC depending on model Drive Temp C and F 30 80 C 22 176 F 40 80 C 40 176 F max 95 non condensing TCM 1xxO FKM TCM 1xx1 EPDM Ill safety extra low voltage IP 67 only with screw lock connectors 1 3kg maximum 350 bar 5075 psi Thread G according to ISO 228 DN4 30 500 ml min 1 1000 mm s 0 80 C 32 185 F M12x1 8 pole specified in DIN VDE 0627 9 36 V DC residual ripple 10 protected against polarity reversal 3 W max 2 conductor technology 4 20 mA active output max burden 3300 Or 2 10 V active output minimum load resistance 820 Q passive n switching Power MOSFET maximum switching current 2 A maximum switching voltage 30 V DC dead open 2 wire half duplex 1 wire half duplex En 86 User Manual Recalibration TCM L 2861
72. utput OPEN Switching output CONDUCTIVE 5 consecutive measurements lt Measurement is currently in limit or measurement stopped progress and one or more of the last 5 measured values limit Mode 4 M4 Switching output OPEN Switching output Start or result of check measurement after For 5 consecutive measurements all values s lower limit or measurement stopped CONDUCTIVE Measurement is in progress and during one or more of the last 5 measurements a value lower test cycle time a limit value 2 upper limit Upon the test cycle Is open again when all values lt time elapsing for upper limit Restart test cycle time the duration of a Test cycle time has elapsed check measurement Single Mode m Switching output OPEN S NEM i SINGLE Device ready function Always CONDUCTIVE except in the event of an error Schroeder Industries En 44 User Manual TCM L 2861 Reading the analog output Depending on TCM model the analog output is available as a 4 20 mA or2 10 V signal You can recognize the type of analog output from the model code of the sensor TCM Model code Analogue output T CM1xxx A x x x x Xxx 4 20mA TCM1xxx B x x x x Xxx 2 10V Observe the design of the analog output in the order It is not possible to internally change the analog output over later In the measuring menu select one of the following signals for the analog output e SAE classes acc to AS 4059
73. value 5 Identifier gt 14um 300 High Low High Low High Low 6 Measured value 14umo 3000 Current Voltage for measured value 7 Identifier temperature 300 High Low High Low High Low High Low High Low 8 Measured value temperature 3000 Current Voltage for measured value HDA ISO Analog signal ISO to HDA 5500 The HDA ISO signal consists of 6 measured values START ISO 4 ISO 6 1ISO 14 1SO 21 Status which are output sequentially Synchronization with the downstream control unit is a prerequisite The signal output is as follows Schroeder Industries En 55 User Manual TCM L 2861 mA U V r de dC EXIGERE el aa oe fake ene I ELI ITI 4 45 7 4 35 pe OTE OA PA a ee ee Po ea eee 2 5 2 2 2 2 2 2 2 2 2 2 2 30 2 2 2 2 2 2 2 2 2 2 2 tls Time Measured variable Signal duration Current Voltage ins Start signal 0 2 20mA 10V Pause 2 4mA 2V Signal 1 ISO 4 2 Current Voltage for signal Pause 2 4mA 2V Signal 2 ISO 6 2 Current Voltage for signal Pause 2 4mA 2V Signal 3 ISO 14 2 Current Voltage for signal Pause 2 4mA 2V Signal 4 ISO 21 2 Current Voltage for signal Pause 2 4mA 2V Signal 5 Status 2 Current Voltage for signal Pause 30 4mA 2V HDA ISO Signal 1 2 3 4 The current 4 20 mA or voltage 2 10 V of the output signal depends on the ISO contamination class 0 0 24 28 resolution 1 class as described below Current ISO Code Voltage U lt 4 00 mA Cable break U
74. ves 80 Cleanliness classes brief OVErViCW cceeeeeessecsssseseeeeeeseeeeesneeeeeeeseeeeeseseeeeessaoonsnnes 81 Cleanliness class ISO 4406 1999 sssssessesssseeseeeneeeene nnne 81 MNCS MOOG M 81 Overview of modifications I804406 1987 lt gt 1804406 1999 ssseeuuss 82 Cleanliness class SAE AS 4059 oai nep edet iac voee OUR 040 qutbus uUa oT RUMP UU oU Sie 82 ji SSP VE en 83 Wege iei eim UL 83 Particle count absolute larger than a defined particle size 83 Specifying a cleanliness code for each particle size seeeeeseeessssssssss 83 Specifying highest measured cleanliness class cccceceecceeeeeeeeeeeeeeeeeeeaeeeeeeeeeaaeeeess 84 Cleanliness Class NAS 1688 ccccccsssseceeceessseceeeeeeeseeeeeeeseseeeeseeeaeeeeesseeaeeeseseeaeeeeeeeas 84 Checking resetting default settings c eeeeee eee Leeeeee ree eeee enne enean 85 PowerUp NNI RU RN RRITTRRRRCRET 85 WII I ennj mc T renen 85 SPECINC ANI OUNS e 85 Schroeder Industries En 5 User Manual TCM L 2861 PS UNO O a T E E 87 Customer SEVICE ian aaa 87 GOSSAYE O E S E E A 87 Safety information The device was bui
75. xample You are using a fluid with a viscosity v of 46 mm s at a pressure difference Ap of 0 9 bar so that you achieve a flow rate of approx 200 ml min The flow rate depends on the viscosity of the medium and the differential pressure Ap via the Sensor Schroeder Industries En User Manual TCM L 2861 Hydraulic connection of the TCM NOTICE Excessive operating pressure The TestMate Contamination Sensor will be destroyed P Note the maximum operating pressure of 350 bar 5075 psi Observe the following sequence when connecting the sensor to the hydraulic system 1 Connect the return line to the outlet of the TCM G1 4 ISO 228 threaded connection recommended diameter of line 2 4 mm 2 Then connect the other end of the return line to the system tank for example 3 Check the pressure at the measurement location Note the maximum operating pressure 4 Connect the measurement line to the inlet of the TCM G1 4 ISO 228 threaded connection We recommend an internal lt 4mm for the line in order to prevent particle deposits sedimentation If particles 2 400 um are anticipated in the hydraulic system install a strainer upstream from the TestMate amp Contamination Sensor e g CM S 5 Connect the other end of the measurement line to the measurement point on the hydraulic system Oil begins to flow as soon as the TestMate Contamination Sensor is connected with the pressure line 6 The hydrauli

TestMate® Contamination Monitor Operating and Maintenance

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TestMate&reg; Contamination Monitor Operating and Maintenance

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TestMate® Contamination Monitor Operating and Maintenance