hand held tool for direct drive clutchlees compressors clt1
Contents
1. APPLIES TO ALL TYPES OF CONNECTIONS THAT HAVE THE EARTH DIRECTLY ON THE COMPRESSOR HOUSING CONNECTING PROCEDURE 1 CONNECTING OPTION DISCONNECT THE EARTH FROM THE COMPRESSOR HOUSING ALSO REMOVE THE OE COMPRESSOR CABLE 4 g An Y v h 1 eti TET Idi A D y jn d Date 01 07 2013 Page 3 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail obchod molpir com www molpir com www shop molpir com I O 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN MOLPIR Ka d m SNY 2 CONNECTING OPTION REMOVE THE DISPLACEMENT CONTROL VALVE CONNECTION ON THE COMPRESSOR YS REMOVABLE id AND PIN 2 ATTENTION DO NOT CONNECT CONTROL LEADS TO THE VEHICLE EARTH IMPORTANT NEVER ALLOW2. ICpD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN MOLPIR Ka d m 4SNY CHECK TEMPERATUR AND PRESSURES SETTING ON CLT1 LOW PRESSURE OUTLET TEMPERATURE MAXIMUM 1 610 5 BAR 0 C 3 C MINIMUM 3 0 0 7 BAR 10 C 3 C It is to be noted that the tolerances a result from the thermal loads of the ambient Between the minimum and maximum values the compressor must to be regulated in stages The changes on low pressure side should be similar to the change of the settings on the CLT1 To prevent storing error in vehicle electronics use the simulator Connect it with the free connection P ES E HIS A bi zone The simulation box simply contact with the free plug of vehicle electronics For that use the universal pins on the simulations box The polarity is with the simulation box without relevance For Vehicles with only one line you connect the second
3. 000 e mail jsvoboda molpir cz www molpir cz I O 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 f ISO 9001 NU 4018400 001 01072013 EN CONNECTION ON THE VEHICLE BATTERY ATTACH NOW THE CLAMPS OF VOLTAGE SUPPLY TO THE AUTOMOTIVE BATTERY PAID ATTENTION KEEP ABSOLUTELY TO THE POLARITY THAT MEANS RED POSITIVE PLUS 30 BLACK NEGATIVE GROUND 31 TEST PROCEDURE CLT1 over the minus key by repeated operate switch off You recognize this by the fact that at the bar for the announcement no lamp shines for the mechanical handling Capacity Vehicle to run let bring and on constant increased idling speed 1500U min Over manipulation of the pluses key stage for stage of the mechanical handling capacity increase Between each stage wait for some seconds 15 seconds and control the pressures of the air conditioning system Between each increase control whether the compressor the stages promotes accordingly Keep always the pressures in your eye Unfavourable operating conditions do not lead a starting of the condenser fans to an enormous rise of high pressure by that Date 01 07 2013 Page 8 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com I O 31431372
4. Date 01 07 2013 Page 6 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com I O 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz I O 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 010 2013 EN Ka d nasl1Y a Kabelsatz univerzal fur die M glichkeit universell direkt am Pin anzuschlieBen b Kebelsatz f r die VAG Gruppe F r den Anschluss an Modellen der VAG Gruppe c Kebelsatz fur Denso Kompressoren F r den Anschluss an Modellen von Mercedes BMW und diversen PREPARING WORK ON THE VEHICLE The vehicle should be at operating temperature The operation of the air conditioning system is to set on maximum cold Fan to set on maximum speed and the setting of the air flow have to be thru the air ducts at the instrument panel This is als
5. line of the simulation box with ground 31 Date 01 07 2013 Page 9 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail obchod molpir com www molpir com www shop molpir com ICO 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 010 2013 EN Ka d m4 SNy POSSIBLE ELECTRICAL DISTURBANCES OF THE ELECTRONIC SINGLE SOLENOID VALVE If the lamp OL shines Shining the lamp OL shows you Too high power consumption of the valve If the lamp OC shines Shining the lamp OC shows you Not well connected valve Valve with complete interruption Valve with short circuit smaller than 322 Date 01 07 2013 Page 10 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prevadzka Hrachov 30 821 05 Bratislava Slovensk republ
6. 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com I O 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN MOLPIR Ka d m SnNY CONNECTION ON THE CLT1 SV prak eS SSS Ne AME D S B Plug with 3 pins for the current supply of a 12V automotive battery to avoid connecting mistake A To attach plug with 2 pins for the control line over at the compressor PREPARATION AND START UP OF THE CLT1 paren 1 Currentsupplycable connect with the plug planned for it at the equipment on connector with 3 pins on nn re ee a AE O O eee eee 2 Die Steuerleitung fur den Kompressor verbinden Sie mit dem daf r am Gerat vorgesehenen Stecker 2 polig Dazu stehen Ihnen 3 verschiedene Leitungen siehe Punkt Lieferumfang zur Verf gung Diese Abbildung zeigt die Kombination mit dem Kabel der VAG Gruppe
7. C Power consumption 3A max Drives the compressor from 3 100 Weight 600g cca CE and EMV approved 888888 ART OF SHIPMENTS CLT1 Test Unit with user manual Cable with clamps for Power Supply Universal Cable to connect the magnetic valve Shipped in a strong plastic box Hook with a strong magnet Cable with an connector for VAG Group Cable with an connector for Compressor from Denso Simulator for connecting on the car B V Date 01 07 2013 Page 2 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com I O 31431372 ICpD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz I O 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN MOLPIR Ka d m 4SNY SUPPLEMENT TO OPERATING MANUAL CLT1 COMPRESSOR TESTING UNIT
8. CLT CONTROL LEADS TO COME INTO CONTACT WITH THE VEHICLE EARTH Date 01 07 2013 Page 4 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prevadzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com ICO 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN MOLPIR Ka d m Sny UNIT DESCRIPTION 1 Button to increase the compressor power 2 Button to decrease the compressor power 3 Flare for short circuit or interruption at the electromagnetic valve 4 Flare for to hight power input of the electromagnetic valve 5 Announcement for handling capacity min left and max right Date 01 07 2013 Page 5 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2
9. User manual gt Ord code 4018400 HAND HELD TOOL FOR DIRECT DRIVE CLUTCHLEES COMPRESSORS CLT1 CLT1 TEST TOOL FOR EXTERNAL OPERATED COMPRESSOR Dear Costumer You have done a selection to buy a technical highlight We wish you a lot of fun and success with this unit TECHNICS The CLT1 is a Unit to drive a normally external steered clutch less compressor without the electronic of the car This unit is the issue to test a modern compressor simply It right way to find a problem on a modern system of an A C system with these compressors A further positive aspect is to use this unit for servicing A C systems in times with a low outside temperatures You can operate and Date 01 07 2013 Page 1 10 Molpir s r o sidlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovenska republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail obchode molpir com www molpir com www shop molpir com ICO 31431372 ICpD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd ro vlo 1045 T LAS PIR 290 j A As 7x WU a m ACY PIR GRO Y Air acka roi FY Jr AARAAI mr n7 AL JI 1 px 7 n j if ie QM 4 Gat Ul I BY VV UVYVY 88 Z Aj i wA 1 VT M VAA VAAN 9 14 VV RA LL V VINA ve pov Filipe k j LAM ANI Nee VYVYVY WARE M i I DID 2 n n DOF M meme NGN m klam a Dlmnnol b 126 449 Cn ANNA Dranhn K 74 Y a Te FAM TSA CNC a
10. ika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail oochod molpir com www molpir com www shop molpir com I O 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606 000 e mail jsvoboda molpir cz www molpir cz ICO 25828843 DI CZ25828843 SOB Olomouc 377913723 0300 Registrace KOS OR Ostrava odd l B vlo ka 2094 ISO 9001 NU 4018400 001 01072013 EN
11. la n a v il 4 MARASA T TY rl A 4 EO IO Imm A a Tr sh mm P be y nrymelnm la hl Fn k C POL V J J L A W f Vm Lal Tale f vir my m VAA Las ry iy po ra 11 ll ac usiness centrum Klamovka Flzenska 155 0 OU Prana osire le 11420 A Ob OOD e mail Isvobpodatemolibir CZ WWW OlDII C7 i V VU 7 A O s LJLA Id aT ET ai UVP awit hOGA la Wy JU Uu aiia AJ FINU wr wines V EU f T JUU VVV C Ilia oOVULVLIQUUUIHIIVIT I v VVVV VY UJV L Y f Any NI 79 0r m rmmm A PR RA P wl 4 AN p JAAN m i FAO Zh A N j DC 905825028042 NI 7ORKADRA4A2 CQSOBR Olamniic 1770127 3 1200 Renietrara KOS OR Octrava odd l 5 f 6 j a I7 Cee j il it f jf l wi ilti lt k Jy 1 Va ASA CaA CN VJ k TN k hoe Ko Vb JT VINIL VT JUL amp Wee U PY ivi aw JAJU wut auc AVI Vll VOLUI GV l NU 4018400 001 01072013 EN Ka d m SNV aZdy n 911 y check the compressor in any conditions GENERAL INFORMATION Please read this user manual carefully to do no mistakes during the test It helps you to save the test unit and the compressor The technical guy has to have A C knowledge This unit is replacing non special knowledge Perfect would be a temperature up to 15 C but it is not necessarily For damages due to of not correct using CTR Group is not responsible TECHNICAL DATA Voltage supply 11 15V DC Temperature to use 10 C v 40 C Storage temperature 209C 50
12. o the measuring point for the air outlet temperature A measuring system A C Service station is optimal for the pressure has to be attached to the air conditioning system To measure the out let temperature use a thermometer Disconnect the plug direct on the compressor and connect the line from the CLT1 Should the plug not fit use the appropriate adapter or the universal set of cables Image Shows you the point of connection at a Image Shows you the point of connection in a Denso Compressor VW Touran with a Sanden compressor General reference The polarity when connecting the electromagnetic control valve does not have relevance However a clear polarity should be ascertainable should for the protection of the equipment and the compressor these be kept Date 01 07 2013 Page 7 10 Molpir s r o s dlo SNP 129 919 04 Smolenice prev dzka Hrachov 30 821 05 Bratislava Slovensk republika Tel 00421 2 4319 1219 Fax 00421 2 4319 1220 e mail obchode molpir com www molpir com www shop molpir com I O 31431372 I pD SK 2020391560 Tatra banka Bratislava 2628020575 1100 register OS Trnava odd Sro vlo 1045 T MOLPIR GROUP CZ a s Technologick 838 14 779 00 Olomouc Holice esk republika Tel 00420 585 315 017 Fax 00420 585 315 021 e mail molpir o molpir cz www molpir cz MOLPIR GROUP CZ a s Business centrum Klamovka Plze sk 155 113 150 00 Praha 5 Ko e Tel 00420 724 606
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