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INGECON SUN Smart U Installation Manual

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1. In the Settings submenu use the 45 or gt keys to scroll through the menu to the Idioma language position Once highlighted press LOK to access the language change screen The language change screen is as follows Press the arrows L gt to scroll through the different languages Grid quality This menu serves to modify the grid quality parameters This menu is only enabled once the security code has been entered Grounding This option serves to modify the PV array grounding type This menu is only available once the security code has been entered Connection time This menu serves to modify the on hold time before the inverter connects to the grid This menu is only available once the security code has been entered Total reset This option allows the user to reset all the inverter counters This menu is only available once the security code has been entered Other settings A number of internal settings CAN number change This menu serves to change the electronics block node number This is necessary to configure the speed controllers Given the fact that this action includes operations which alter the hardware the equipment configuration section explains how to make the node number change Page 65 Ingeteam 9 7 Inverter data Page 66 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inverter data are shown i
2. AAS2000IKI05 Inge team O Troubleshooting This is a guide to help resolve any problems that may arise during the ins tallation of the INGECON SUN SMART U An explanation is also given as to how to perform simple component repla cement operations and adjustments of the equipment settings Any problems occurring in the Ingecon Sun must be resolved by qualified personnel observing the general safety conditions set out in this manual 8 1 LED indicators Some of the LEDs indicate some type of problem in the PV installation green yelow red 8 1 1 Green LED This LED must be on when the start up process and operation are normal whilst the other LEDS must remain off There are three ON modes 8 1 1 1 Slow flashing To indicate on hold status due to low irradiance The flashing is every 3 seconds When this alarm comes on it means that the PV array has not sufficient irradiance to provide the inverter with the minimum voltage to delivery energy This is the typical situation between sunset and sunrise or when rain clouds or other atmospheric phenomena darken the PV array zone Should this situation arise on a day which is not particularly dark then check that the panels are clean and correctly connected 8 1 1 2 Fast flashing This flashing indicates that the PV array is providing sufficient voltage to the inverter in order to deliver energy and that it is getting ready to start up In this status the inverter checks
3. Ingeteam INGECON SUN SMART U INSTALLATION AND OPERATION MANUAL gt O oO LO e Be N ep lt lt Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 The copy distribution or use of this document or of its content requires written authorisation Any breach thereof will be reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly revised and it is possible that there may be changes in subsequent editions Other functions may be available which are not covered by this document This document may be changed Page 2 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team About This Manual Purpose The purpose of this manual is to describe the Ingecon Sun SMART 15U 208 15U 480 25U 208 and 25U 480 and to provide the information required for its correct operation from reception to start up in addition to the preventive maintenance during operation Scope This manual provides safety guidelines equipment information and requirements and procedures for installation and operation Audience All installator who plans to use our equipment in a PV install
4. Page 12 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingecon Sun 25U 480 220 2w 5 RC resistor RC fans QDC MAN Rotary handle for DC breaker DO QDC E Trim for DC breaker AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team Inverter Marking The identifying marks of the inverter are Phase 1 terminal and wire connection Phase 2 terminal and wire connection Phase 3 terminal and wire connection Neutral terminal and wire connection DC input Grounding AAS2000IKI05 Page 13 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 Related documentation CATALOGUES O sil Ingecon Sun a Commercial Catalogue E a eat PCOOISA01_A MANUALS A meca Ingecon Sun SMART U were Ingecon Sun LITE U ias l Installation amp Operator Manual Installation amp Operator Manual AAS2000IKI05 AAY2000IKI02 Ingecon Sun Manager User s Manual Ingecon Sun POWER U Installation amp Operator Manual Ingeteam AAS2000IKI04 AAX2005IKLO1 Communication Accessories Installation Manual AAX2002IKI01 Page 14 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 o Index 1 Overview 1 1 Introduction 1 2 Description of the equipments 1 2 1 Models 1 2 2 Options 1 3 Technical dat
5. PV Input 3 X 208 Vac 60 Hz Fused i Neutral disconnect switch s AC voltage N MOV s voltage surge arresters One of the two surge arresters fuses has to be A a ZA A ml installed Enclosure and other 77 TTT metal parts always 77 77 Grounded Page 26 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team INGECON SUN 25 U 480V OO have the fuse Inverter sel installed Transformer Coptacior PV Input 3X480 Vac Fused disconnect switch AC voltage DC voltage surge arresters One of the two surge arresters fuses has to be installed Enclosure and other 7777 7777 metal parts always 77 77 Grounded 2 5 Conduit Entry The INGECON SUN SMART U wires musst go through the enclusure by conduits On the base of the enclosure there are several knockouts designed to be opened and lodge a conduit Don t open any knockout that won t be used It could affect to NEMA degree Knockouts have been designed to be used in wiring as picture shows For a different use first ask INGETEAM 000 view of the base of the enclosure C gt C communication on on I inp me grounding grounding Ct AAS2000IKI05 Page 27 Rev _ Date February 2011 Ingeteam Page 28 Installation and Operation Manual INGECON
6. SUN SMART U AAS2000IKI05 n following tables are shown the conduits needed for each hole he holes are the same for all INGECON SUN SMART U DC grounding hole 1 69 in 43 mm 1 1 2 in 51 mm 1 AC grounding holes 0 86 in 22 mm Ys DC input holes AC output hole 2 in 51 mm communication wiring 0 86 in 22 mm holes Number Section Required Number of of wires size wires admitted DC AWG 1 DC Multi AWG 10 ee 1 1 53 2 5 11 grounding IA 16 1 16 1 O AC 208 V Grounding 1 AWG 4 1 DC O N 00 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 3 Operating Storage and Transport Conditions 3 1 Safety notice Failure to comply with the instructions provided in this section could cause damage to the equipment Ingeteam Energy S A assumes no liability whatsoever for any damage derived from non compliance with these instructions 3 2 Equipment reception WARNING Equipment is heavy Packed equipment weights approximately 255 kgrs or 325 kgrs 15 kW o 25 kW models Read carefully this instructions until moving the pack On reception please check the terms indicated in the Delivery Note sign the box FIRMA RECEPTOR MERCANCIA to indicate that you have received the merchandise and return the signed copy to the sender s address CAUTION Do not storage in environments up to 55 C or les
7. similar e There must be no alarm displayed on the inverter Alarm 0000H It is always advisable to use a current clamp to check the wave form of the current generated in the three phases To make this measurement it is mandatory to use the PPE indicated in IMPORTANT SAFETY INSTRUCTIONS AAS2000IKI05 Page 51 Rev _ Date February 2011 Ingeteam Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Preventive maintenance 7 1 Page 52 gt gt gt The recommended preventive maintenance tasks shall be performed on an ANNUAL basis except for the inspection of fans and filters which should be conducted each MONTH Maintenance operations must be performed by qualified personnel There is an electrical discharge hazard To access the various compartments the safety recommendations set out in Chapter 1 must be taken into account All the maintenance checks included herein should be performed with NO VOLTAGE PRESENT IN THE INVERTER and in safe manipulating conditions The following sections indicate the actions to follow for the correct maintenance of the INGECON SUN SMART U inverters Maintenance tasks y Check the condition of the enclosure A visual inspection should be made of the enclosure condition checking the condition of the seals doors and handles and also that the equipment is firmly secured to its anchors at the base and at the top if applicable Likewise the enclosur
8. to promote the free circulation of air through the grids Facilitate the circulation of incoming air through the vents and through the lower pit if present and also the outgoing air through the upper vents It is forbidden to leave objects on the equipment The fans move an air flow of 674m h that has to be available in the environment of the equipment to make sure a correct cooling Page 23 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 2 1 6 Contamination rating The equipment has been designed for a grade 3 contamination rating Appropriate measures should be taken to ensure that the inverter air su pply is dust free and of sufficient quality 2 1 7 Noise contamination When operating the inverters give off a slight buzzing sound Do not locate the inverters in an occupied room or on lightweight supports which could amplify this noise The mounting surface must be firm and adequate for the weight of the equipment 2 1 8 Anchorage INGECON SUN SMART U can be equipped with an optional docking system The system consists of 4 plates bolted to the four corners of the inverter s base to secure the inverter to the concrete pad lt The system requires following next screwing prescriptions Minimun distance between the center of thedrill on the concrete slab to its borders of 3 in 76 mm Diameter of the drill on the concrete slab to its borders of 0 31
9. wire either 10 AWG copper or 10 AWG aluminium Copper wires Minimun 11 AWG 0 006in 4 14 mm Aluminium wires Minimun 11 AWG 0 006in 4 14 mm Multi input connectors admit a maximun current of A The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes AC Terminals Ingecon Sun 25U 208 Use 194 F 90 C wire either 6 AWG copper or 4 AWG aluminium Copper wires Minimun 6 AWG 0 02in 13 3 mm Aluminium wires Minimun 4 AWG 0 032in 21 2 mm The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes Page 7 Ingeteam Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 AC Terminals Ingecon Sun 25U 480 Use 194 F 90 C wire either 10 AWG copper or 8 AWG aluminium Copper wires Minimun 10 AWG 0 008in Aluminium wires Minimun 8 AWG 0 012in The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes DC Terminals Ingecon Sun 25U 208 and Ingecon Sun 25U 480 Use 194 F 90 C wire either 4 AWG copper or 2 AWG aluminium Copper wires Minimun 4 AWG 0 032in Aluminium wires Minimun 2 AWG 0 052in The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical
10. Code CEC and other Local or State Codes Tightening torques Page 8 AC Terminals Ingecon Sun 15U 208 Copper wires 8 AWG 8 5 pound in 9 Nm Aluminium wires 6 AWG 12 4 pound in 18 6 Nm AC Terminals Ingecon Sun 15U 480 Copper wires 12 AWG 8 5 pound in 9 Nm Aluminium wires 12 AWG 8 5 pound in 9 Nm DC Terminals Ingecon Sun 15U 208 and Ingecon Sun 15U 480 Copper wires 8 AWG 8 5 pound in 9 Nm Aluminium wires 6 AWG 12 4 pound in 18 6 Nm AC Terminals Ingecon Sun 25U 208 Copper wires 6 AWG 12 4 pound in 18 6 Nm Aluminium wires 4 AWG 12 4 pound in 18 6 Nm AC Terminals Ingecon Sun 25U 480 Copper wires 10 AWG 8 5 pound in 9 Nm Aluminium wires 8 AWG 8 5 pound in 9 Nm DC Terminals Ingecon Sun 25U 208 and Ingecon Sun 25U 480 Copper wires 4 AWG 12 4 pound in 18 6 Nm Aluminium wires 2 AWG 16 9 pound in 31 3 Nm AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team Spare parts During the life of the equipments they may need some maintenance that could involve replacing some parts Here is shown the list of the parts that has to be provided only by Ingeteam Energy S A Ingecon Sun 15U 208 FA E3 a1 Q2 11 102 103 a3 AG QACAUX AC QAC MANDO R RVAC RVDC VENT1 VEN2 AAS0091 AAS0109 AAS7137 QDC MAN Rotary handle for DC breaker DO QDC E Trim for DC breaker AAS2000IKI05
11. anchored considering its weight and dimensions in order to avoid it tipping over or being damaged by impact Moving the equipment with a fork lift truck At least the following points should be observed 1 Ensure that the packaged equipment is centred over the forks 2 Try to ensure that the equipment is placed as close as possible to the connection between the fork and the carriage 3 Ensure that the forks are perfectly level to prevent the equipment from being tipped off 4 In any event observe the instructions provided in the fork lift truck ma nual AAS2000IKI05 Page 31 Rev _ Date February 2011 Ingeteam 3 5 Storage 3 6 Conservation Page 32 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 If the equipment is not to be installed immediately after reception then the following points should be taken into account in order to avoid deteriora tion The package should be stored upright Keep the equipment free from dirt dust shavings grease and out of the reach of rodents Avoid contact with water jets welding sparks etc Cover the equipment with a breathable protective material in order to avoid condensation caused by ambient humidity The equipment stored at the manufacturing plant and that stored on the customer s premises must be maintained with the ambient condi tions indicated in section 3 2 5 It is extremely important to protect the equipment from contact with che
12. c X7 2 gt S MA 04 0200H DC circuit protection It appears when an DC protection has shotdown Monitorised elements are RV DC RV D C X71 OS N 2 4 In normal operation every switch has to be closed If there is and alarm signal circuit has to be checked to verify where the circuit is opened There may be several causes as broken circuit cables shotdown protection fused Surge Arrester conector 4000H Overvoltage at panels input It informs about a voltage out of range in PV input A voltage over 600 Vdc damages the inverter 8000H Very low voltage at panels input It informs about a voltage out of range in PV input The inverter will wait till the voltage reaches the necessary value to connect Page 58 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam 9 Operating the display The Ingecon Sun inverters are equipped with a Screen and Keypad set for man machine communication This interface allows the key internal parameters to be displayed and makes it possible to adjust the entire system during installation The parameters variables and commands are organised into menus and sub menus 9 1 Keypad and LEDs ESC 2 AAS2000IKI05 Rev _ Date February 2011 The keypad comprises the following four keys Esc To exit the parameter exit mode without mak
13. cause on itself Inside the manual they are better explained WARNING Ventilation The inverter needs a flow of quality air to work in all the situations of its working conditions WARNING Connections After an authorized manipulation make sure that the inverter is completely fit to start to work until connecting WARNING Electronics Damage Avoid touching or electrostatically charging electronics More sensitive components can be damaged or destroyed WARNING Operating Don t connect or disconnect any terminal while the inverter is working Disconnect and check that the equipment is without voltage first Service personnel WARNING These servicing instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than specified in the opera ting instructions unless you are qualified to do so INGETEAM ENERGY S A don t asume any responsability derived from not obser vance of this statement Personal Safety Equipment PSE The minimal required Safety Equipment will be CAUTION Safety glasses against mechanical risk damage Safety glasses homologued for electrical risk Safety footwear Helmet CAT III 600 V measuring equipment Page 6 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam Wiring requirements AAS2000IKI05 Rev _ Date February 2011 The
14. the grid parameters in order to delivery current to the grid at the exact grid voltage and frequency This process lasts around one minute configurable 8 1 1 3 Light constantly on The inverter is connected to the grid AAS2000IKI05 Page 55 Rev _ Date February 2011 Ingeteam 8 1 2 Orange LED 8 1 2 1 Fast flashing 8 1 3 Red LED 8 1 3 1 Constantly on Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 This LED indicates that alarms have been triggered in the inverter This flashing indicates that an alarm has been triggered in the inverter however the malfunction is not serious enough to cause shutdown The most frequent alarm of this type is for protection against high temperatures The inverter is in self limiting mode because it has reached the maximum acceptable temperature In this situation check that the fans are operating that the air inlets and outlets are free from obstacles and that there are no heat sources close to the inverter If the error persists contact Ingeteam Energy S A This LED indicates that alarms have been triggered in the inverter The inverter shuts down This flashing indicates that an alarm has been triggered in the inverter requiring it to shut down The most frequent alarms which force the inverter to shut down are as follows 1000H Manual shutdown The equipment has been manually stopped Check that the emergency stop button has not been accidentally pressed an
15. 15 55 C Maximum full power 55 C operating ambient Page 19 Ingeteam Page 20 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Notes 1 Utility Interconnection Voltage and Frequency Trip Limits and Trip Times Simulated utility source Maximum time sec at 60 Hz before cessation of current to the H Weer A A 0 50 Vnor lt V lt 0 88 Vnor Rated 0 16 to 2 667 Adjustable Set Adjustable Set Points Points C 1 10 Vnor lt V lt 1 11 Vnor Rated 0 16 to 2 Adjustable Set Points Adjustable Set Points F Rated f lt 59 8 57 0 0 16 to 300 Adjustable Set Points 2 Utility interactive evaluations were conducted with the following firmware 15 kW DSP Firmware versions 208V AAS1038 Check sums Ox1DF3 MICRO Firmware versions 208V NA Check sums NA DSP Firmware versions 480V AAS1037 Check sums 0xB734 MICRO Firmware versions 480V NA Check sums NA 25 kW DSP Firmware versions 208V AAS1036 Check sums Ox590A MICRO Firmware versions 208V NA Check sums NA DSP Firmware versions 480V AAS1035 Check sums 0x2981 MICRO Firmware versions 480V NA Check sums NA 3 Surge Testing for Combination Wave 1 2 50us was done at 6 kV 3 kA 2 ohms effective impedance and Ringwave 0 5us 100kHz was done at 6 kV 0 5 kA 12 ohms effective impedance Tests were performed using both polarities for common mode and differential mode coupling 20 pulses each te
16. 4 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 4 3 General safety conditions The installation commissioning inspection and maintenance opera tions may only be performed by suitably qualified personnel trained to work with electrical equipment hereinafter qualified personnel You are reminded that it is mandatory to comply with all safety regu lations and standards applicable to electrical work The opening of the various compartment enclosures in no way im plies that no voltage is present inside Access is therefore restricted to qualified personnel observing the safety conditions established in this document The set of conditions detailed below should be considered to be the minimum requirements It is always advisable to disconnect from the mains The installation could be faulty causing undesirable voltage returns There is an electrical discharge hazard In addition to the safety measures indicated in this manual any ge neral measures that may be applicable should also be taken into ac count installation specific country specific etc According to the basic safety standards and regulations the elec trical installation must not entail fire or explosion hazards Workers must be properly protected against the risk of accidents caused by direct or indirect contact The electrical installation and the protec tive devices must take account o
17. 6 2 Power up 6 2 1 Start up Page 50 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 During installation it is important to ensure that the unit IP rating is maintained At all connections through the tapered grommets ensure that there is sufficient cable length inside the equipment so that there is no pull on the terminals and internal connection points Check to ensure that any unused tapered grommets are hermetically sealed In order to open the cabinet front door the AC thermal magnetic breaker if included in the version and the DC breaker must be in the OFF position Likewise in order to close the door they must also be in this position Do not change the position of the AC thermal magnetic breaker or the DC breaker with the door open Do not operate the breaker door controls or force the position of the internal electrical devices they control Once a general visual inspection has been made and the cabling has been checked switch the equipment on but without starting it up following the guidelines set out in the instruction manual for the model in question It is mandatory to perform the tasks indicated in this point with the equipment door always closed to prevent any possible contact with live parts without IP2X protection Check that the inverter lights up and that no error indicating LED on the display remains on except for the manual stop LED Then check that the variables in the mo
18. Current Fault Alarm FAULT 1 Fault in power electronics branch 1 FAULT 2 Fault in power electronics branch 2 FAULT 3 Fault in power electronics branch 3 0x1000 Manual Stop Alarm MANUAL STOP Manual shutdown due to emergency button display or comuni cation 0x2000 Configuration Alarm CONFIG Shutdown due to Firmware modification O 3 eee xc FIRMWARE CH Shutdown due to Firmware loading 0x4000 High Vdc Alarm High voltage at DC input 0x8000 Low Vdc Alarm MIN VPV Stoppage due to low input voltage DESCX Internal stoppage reason hardware failure LOW POWER Shutdown due to low power delivery habitual stoppage at dusk Fatal Error Alarm FATAL ERROR Due to five consecutive errors in the branches or to consecutive contactor stoppage reasons AAS2000IKI05 Page 57 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 8 3 Inverter alarms caused by protections 0100H AC circuit protections It appears when an AC protection has shotdown Monitorised elements are Q Q Q RV Which are the AC Filters and AC Measures Protections and AC Surge Arresters Protections and contactor In normal operation every switch has to be closed except of contactor circuit If there is and alarm signal circuit has to be checked to verify where the circuit is opened There may be several causes as broken circuit cables shotdown protection fused Surge Arrester connector Q Q Q RV
19. PRS remote communications Internet data display Remote access and fault diagnostics Analog input electronics for the measurement of weather variables Software Ingecon Sun Manager for the parameter display data recording etc Contact relay to act in case of DC earth fault 1 4 Ratings DC Input Ratings Ingecon Sun 15U 208 15U 480 25U 208 25U 480 Range of input operating voltage 300 600 V dc Maximun input voltage 600 V dc Maximum input current 52 6A 52 6A 87 7 A 877 A Maximum input short circuit current 100 A 100 A 200 A 200 A ANFenttO WOU QU Page 18 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam Ac Output AAS2000IKI05 Rev _ Date February 2011 Ingecon Sun 15U 208 15U 480 25U 208 Output power factor rating gt 0 99 Operating voltage range 183 229 422 5 528 183 229 422 5 528 ac L L 1 V ac V ac V ac V ac Operating frequency range 59 3 60 5 Hz Number of phases 3F N Nominal output voltage ac 208 V 480 V 208 V 480 V Normal output frequency 60 Hz output current ac per line Power 15 kVA 15 kVA 25 kVA 25 kVA 15 kW 15 kW 25 kW 25 kW Maximum output fault 159A 74A 0 9ms 206A 266A O current ac and duration 9 6ms 11 2ms 8 8ms Maximum output 100A 50 A U voltage and frequency trip limits and trip time a ku i A Trip limit Frequency 0 1 Hz and trip time accuracy Normal operation
20. Page 9 Rev _ Date February 2011 Ingeteam Page 10 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingecon Sun 15U 480 Reference BF3 BF4 2 DC Fuseholders F4 Fuse to connect from one of DC poles to Earth R 2 2 2 a 2 _ 2 MN Mo Q1 Q2 6 10A Contactor Signaller for GV2 P MT Circuit Breaker IQ1 1Q2 1Q3 Q Q QAC AUX TMAX T2 auxiliary MT Circuit Breaker 1 1 1 1 QAC B QAC MANDO 1 TMAX T2 terminal accessories R1 R2 R3 Rotary handle TMAX 0 1R 90W silicon coverered resistor 220 2w 5 RC resistor RC fans RVAC RVDC 3 A 4 ww ps I VENT1 VEN2 AAS0091 AAS0165 AAS7136 Q 1 E 1 Display hardware keyboard and LED with CAN 119x119x38mm 230Vac fan ngecon Sun 15U 480 Electronics Block auxiliary transformer 300Vac 220nF polypropilene capacitor A C C F BF1 KA Q QDC PR QDC MAN 3 2 BF2 Fuse holders DC breaker 4 poles 200A Coupling stick F C G C F DC 0 1 0 16A MT Breaker Harmonic filter hardware 40uF string Rotary handle for DC breaker Trim for DC breaker AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team Ingecon Sun 25U 208 220 2w 5 RC resistor RC fans QDC MAN Rotary handle for DC breaker DO QDC E Trim for DC breaker AAS2000IKI05 Page 11 Rev _ Date February 2011 Ingeteam
21. RT U therefore serves to convert the direct current generated by the PV solar panels into alternating current to be delivered to the electricity grid Photovoltaic Panels Photovoltaic Inverter Counter Protections Electrical Distribution Grid 1 2 1 Models The models included in the INGECON SUN SMART U range are as follows INGECONO SUN 15 U 208V INGECONO SUN 15 U 480V INGECONO SUN 25 U 208V INGECONO SUN 25 U 480V 1 2 2 Options The models from the INGECON SUN 15 U 208V and INGECON SUN 15 U 480V can include DC multi input or DC copper plate AAS2000IKI05 Page 17 Rev Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 1 3 Technical data Product feautures Wide input voltage range 300 600 Vdc Advanced system for maximum power point tracking MPPT Easy to install with no need for additional components DC AC and communication quick plug in Built in electrical protection Galvanic AC isolation transformer Steel enclosure NEMA 3R Manual grid disconnect feature Status LEDs LCD screen and keyboard for data monitoring at the front of the unit Protection against reverse polarity voltage surges short circuits insulation defects Anti islanding monitoring system with automatic disconnection Internal data logger offering 3 month store capacity Options Inter inverter communication via an RS 485 fiber optics wireless or Ethernet card Modem for GSM G
22. a 1 4 Ratings 1 5 Compliance with Standards 2 Description of the system 2 1 Location 2 1 1 Site 2 1 2 NEMA rating 2 1 3 Ambient temperature 2 1 4 Atmospheric conditions 2 1 5 Ventilation 2 1 6 Contamination rating 2 1 7 Noise contamination 2 1 8 Anchorage 2 2 Ground Requirements 2 3 System neutral requirements 2 4 Electrical Diagrams 2 5 Conduit Entry 3 Operating storage and transport conditions 3 1 Safety notice 3 2 Equipment reception 3 3 Handling and unpacking 3 4 Equipment transport 3 5 Storage 3 6 Conservation 3 7 Waste disposal 4 Safety instructions 4 1 Contents 4 2 Symbols 4 3 General safety conditions 4 4 General observations 4 4 1 Hazards present and general preventive measures 4 4 2 Hazards and additional measures in manipulation work 4 5 Type of tasks to be performed 4 5 1 Inspection tasks 4 5 2 Operational tasks 4 5 3 Manipulation tasks 4 5 4 Personal Protection Equipment PPE AAS2000IKI05 Rev _ Date February 2011 Ingeteam 17 17 17 17 18 18 22 22 22 22 23 23 24 24 25 25 27 29 29 30 31 32 33 34 34 35 36 37 38 38 38 39 Page 15 Ingeteam 5 Installation 5 1 General installation requirements 5 2 Anchoring the equipment to the floor 5 3 Opening the equipment 5 4 Order of connection 5 5 GSM GPRS Modem communication connection 5 6 RS485 line Communication connection 5 7 Ethernet Communication connection 5 8 Grounding 5 9 Con
23. act against stationary objects Inform the workers of the hazard Adequate lighting Work carefully Maintain sufficient distance to avoid contact with the hazard control rod on circuit breaker door Blows jabs and cuts with objects and or tools Keep the cover closed when not working in the cubicle Adequate lighting Good housekeeping Mandatory use of a helmet safety footwear and gloves when required Particle projection fan It is advisable to use anti impact glasses when accessing the fan area Electrical hazard Comply with the provisions in the PPE section and in the General Safety Conditions section Inform the workers of the hazard Comply with the provisions of applicable Federal Statal and Local laws and rules 4 4 2 Hazards and additional measures in manipulation work AAS2000IKI05 Rev _ Date February 2011 Thermal contact Inform the workers of the hazard lt is advisable to wear gloves Disconnect the power supply and wait 10 minutes to allow the hot parts in the equipment interior to cool down R1 RAD1 Thermal hazard Page 37 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 4 5 Type of tasks to be performed Preventive maintenance tasks performed on the electric panels can involve Inspection Operational or Manipulation tasks depending on each particular case Itis strictly forbidden to access the enclosure through a cubicle oth
24. ation Manual INGECON SUN SMART U Inge team AAS2000IKI05 4 Safety instructions 4 1 Contents This section contains the safety instructions to be followed when installing operating and accessing the equipment Failure to comply with these Safety Instructionsemay result in physical injury or even death or cause damage to the equipment Before operating the equipment please read these safety instructions carefully 4 2 Symbols Safety warnings provide information on conditions that could cause serious bodily injury or death and or damage to the equipment Together with the warning sign instructions are given as to how to avoid such hazards These symbols are listed below with an explanation of their meaning A warning that the high voltage present in the equipment could cause phy sical injury or even death and or damage to the equipment General warning regarding conditions that could result in physical injury and or damage to the equipment Caution hot surface warning about the presence of hot parts that could cause serious burns All work specific safety warnings and notes are included in each corres ponding chapter and are also repeated and completed at the critical points in that chapter Please read this information carefully It has been written with your perso nal safety in mind whilst ensuring the maximum service life for the equip ment itself and for any devices connected to it Page 3
25. ation according to the requirements of the National Electrical Code ANSI NFPA70 and any other local codes or laws The installer itself has to meet all local and state code requirements Scheme Please read this manual carefully and follow the installation instructions precisely Symbol Identifications in this Manual The following symbols are used in this manual WARNING Warnings advise about situations that could cause personal injury or death CAUTION Cautions advise from situations that could cause damage to the unit or it environment AAS2000IKI05 Page 3 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 IMPORTANT SAFETY INSTRUCTIONS SAVE THIS INSTRUCTIONS DO NOT DISCARD This manual contains important instructions for Models Ingecon Sun 15U 208 Ingecon Sun 15U 480 Ingecon Sun 25U 208 and Ingecon Sun 25U 480 that shall be followed during installation and maintenance of the blank space is to indicate inverter or charge controller as appropriate WARNING The operations detailed below should only be carried out by suitably qualified personnel trained to work with electrical equipment familiar with this present manual and the electrical drawings associated with the control panel hereinafter referred to as qualified personnel You are reminded that it is compuslory to comply with applicable legislation in terms of security for electrical work Th
26. breakers check that there is no electrical hazard at any point of the equipment interior When checking that no voltage is present it is mandatory to use idelectric gloves and safety glasses certified for electrical hazards 6 1 1 Inspection Before starting up the inverters a general inspection should be made of the equipment consisting primarily in e Cabling inspection Check for loose cables Check that the protective switchgear such as thermal magnetic breakers switches surge arrestors and fuses in general are all in good condition and are in the correct position It is strictly forbidden to remove the methacrylate type protections to make the visual inspection e DC Module Check that the DC surge suppressors are correctly inserted in their base and that their status window is not red e Electronics block Module Check that the protective thermal magnetic breaker controls are in the correct position Also check that in each module the DC capture fuses are correctly placed on the green board located under the electronics block to the right e AC Module The following checks should be made on the AC output module Auxiliary thermal magnetic switch to ON Fuses correctly inserted in the base Surge suppressors correctly inserted in the base Check that the status window is not red AAS2000IKI05 Page 49 Rev _ Date February 2011 Ingeteam 6 1 2 Equipment seal Safety measures
27. correct wiring of the equipment to any PV installation will be done respecting the mandatory minimum section types of wire We provide the minimum size standarized types of wire Wider wires can be used whenever the wires would be compatible with the terminals would have enough space to go through the conduit AC Terminals Ingecon Sun 15U 208 Use 194 F 90 C wire either 8 AWG copper or 6 AWG aluminium Copper wires Minimun 8 AWG 0 012 in 8 35 mm Aluminium wires Minimun 6 AWG 0 02 in 13 3 mm The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes AC Terminals Ingecon Sun 15U 480 Use 12 AWG 194 F 90 C wire Copper wires Minimun 12 AWG 0 012in 8 35 mm Aluminium wires Minimun 12 AWG 0 02in 13 3 mm The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes DC Terminals Ingecon Sun 15U 208 and Ingecon Sun 15U 480 Use 194 F 90 C wire either 8 AWG copper or 6 AWG aluminium Copper wires Minimun 8 AWG 0 01 2in 8 35 mm Aluminium wires Minimun 6 AWG 0 02in 13 3 mm The wiring have to comply with the provisions of the National Electrical Code ANSI NEPA70 Canadian Electrical Code CEC and other Local or State Codes DC Terminals Ingecon Sun 15U 208 and Ingecon Sun 15U 480 with multi input Use 194 F 90 C
28. ction 5 9 Power Gridconnection 5 10 PV array connection 5 5 GSM GPRS Modem communication connection 5 6 Page 42 At the installer s request optionally the inverters may incorporate hardware to enable a GMS GPRS communication link to be established with the inverter Consult the communication accessory installation manual AAX2002IKI101 Communication Accessories Installation Manual RS 485 line Communication connection At the installer s request optionally the inverters may incorporate hardware to enable communication through an RS 485 serial line In all these units the auxiliary signals are directly connected to card AAP0022 Com RS 485 Consult the communication accessory installation manual AAX2002IKI01 Communication Accessories Installation Manual AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 5 7 Ethernet Communication connection At the installer s request optionally the inverters may incorporate hardware to enable communication through Ethernet Following picture shows the place where each accessorie may be installed and where Ethernet wire may be connected NPort 5232I T NPort 52321 T Fuente de alimentacion MOXA MDR 40 24 aoe Ethernet communications installation require following steps R J45 10100 Wipe Resel Bulion Power Input Terminal Block 12 48 WDC 1 Install the compone
29. d try and activate from the display by removing the manual shut down order 0001H Grid Frequency out of limit 0002H Grid Voltage out of limit This is usually caused by a grid outage Once the situation is back to normal the inverter will start operating again If not check the Grid connection lines Ifthe grid quality parameters are adequate then inspect the grid connection lines If the error persists contact Ingeteam Energy S A 0400H Insulation failure in the DC circuit An insulation failure can be life threatening An insulation failure must only be repaired by qualified personnel 0020H Alarm due to the overheating of the power electronics The equipment temperature is too high and it has stopped delivering current to the grid Once it has cooled down it will reconnect to the grid 8 1 4 Three LED flashing simultaneously Page 56 This LED code indicates a failure in the inverter This failure can de caused by Electronics failure Contactor failure Check that neutral is correctly connected If the error persists contact Ingeteam Energy S A AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 8 2 List of alarms and stop reasons The following table shows the shutdown reasons that could be related to each alarm ALARM STOP REASONS DESCRIPTION 0x0000 No alarm the unit should connect providing that it has sufc
30. dant temperature sensor fault gt AC PROT AC protection gt AC MAG PROT Error at the AC thermal magnetic breaker gt CONTACTOR Contactor closure error gt WD RESET Stoppage due to Watch Dog reset internal gt ADC LAT Error at the AD converter internal gt FATAL ERROR Inverter fatal error gt FAULT 1 Power electronics failure gt FAULT 2 Power electronics failure gt FAULT 3 Power electronics failure gt CURR PI SAT Current PI saturation internal gt SPI COM Communication failure with the redundant system gt RED The redundant system has triggered a shutdown gt PIB PROT The PIB has triggered a shutdown AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 9 6 Settings AAS2000IKI05 Rev _ Date February 2011 Ingeteam Date and Time This menu serves to change the current time and date The internal clock automatically changes from summer to winter time Inverter number change This menu assigns the inverter a node number This is required to configure communications Language This option serves to select the display language From the main screen press the down arrow an arrow pointing downwards to access the main menu From the main menu use the or gt keys to scroll through the menu to the Settings settings position once highlighted press LOK to access the sub menu
31. e should be checked to ensure that it is free from knocks scratches or rust which could degrade the cabinet or cause it to lose its Protection Rating Should any defects of this nature be observed then the parts affected should be replaced immediately Check the condition of the cables and terminals Check that the cables are guided correctly in order to ensure that they cannot come into contact with live parts Check the insulation for damage and hot points inspecting the colour of the insulation and terminals Torque of the nuts and bolts securing the bus bars and power cables Check the torque by applying the forces indicated in the following table M8 24 Nm M10 47 Nm M12 64 Nm In compliance with DIN 13 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 AAS2000IKI05 Rev Date February 2011 Ingeteam Make a visual inspection to ensure that the bars connecting the AC lead in maintain their safety distances and also their electrical properties Check that there is no moisture in the cabinet interior If moisture is detected it is essential to dry it up before making the electrical connections Check that the cabinet components are correctly secured to their corres ponding anchors Check that the equipment is correctly ventilated To do so A Check the condition of the air outlet fans and clean and replace if neces sary Clea
32. efuse Inverter A ad oe Transformer saa a PV Input 3X 480 Vac 60 Hz Fused r disconnect Neutral switch a AC voltage N MOV s fi voltage surge arresters One of the two surge arresters fuses has to be S A ss A ee a installed Enclosure and other 77 77777 metal parts always 77 77 Grounded AAS2000IKI05 Page 25 Rev Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 INGECON SUN 15 U 208V with multi inputs optional Fused disconnect switch AC voltage gt N MOV DC voltage surge arresters i l i Inverter Transformer lt opacior i Bi SS 3 X 208 Vac 60 Hz l l l l PV Inpu J o nee ii A Enclosure and other 777 7777 aE parts always TIIT Grounded One of the two fuses has to be installed INGECON SUN 15 U 480V with multi inputs optional The hot pole ie have thefuse pn Ns pm J installed Breaker Transformer a ald y P Tami 3X 480 Vac 60 Hz I l Fused N l l disconnect entra I l switch AC voltage gt I I N MOV s DC voltage surge arresters PV Inpu t B suig Se Enclosure and other 7777 77 77 metal parts always 77 77 One of the two fuses Grounded has to be installed INGECON SUN 25 U 208V Only the hot pole Il havethe fuse i PPE PE PE J installed Breaker Transformer i
33. er than the one described in this manual Before opening any of the enclosure covers side rear top the exterior power supply to the panel must first be cut off 4 5 1 Inspection tasks Deficinici n Implican la apertura de la envolvente para tareas de inspecci n visual 4 5 2 Operational tasks Definition Tasks involving loading software checking and regulating the heating ventilation systems Voltage checks at safe measurement points Equipment preventive maintenance tasks not including the electric panels performed from the man machine interface For operational work referring to checking and changing the automatic breaker settings it is strictly forbidden to manipulate or access any of the breaker parts terminals cables protective devices during this operation other than the specific control for checking and or changing the breaker setting 4 5 3 Manipulation tasks Definition Tasks involving the assembly and or replacement of parts and components in addition to the adjustment of the settings on the electric panel BEFORE MANIPULATION WORK A CHECK SHOULD ALWAYS BE MADE TO ENSURE THAT NO VOLTAGE IS PRESENT IT IS MANDATORY TO COMPLY WITH THE FOLLOWING 5 GOLDEN RULES Page 38 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam 1 Disconnect Open all possible voltage sources Take into account the fact that capacitors or othe
34. ere is an electrical discharge hazard It is essential to read the manual before operating the equipment WARNING The opening of the various compartment enclosures in no way implies that no voltage is present inside Access is therefore restricted to qualified personnel following the safety conditions set out in this document WARNING The set of conditions detailed below should be considered to be the minimum requirements lt is always preferable to disconnect from the mains and check that no voltage is present Faults in the installation could produce undesirable voltage returns There is an electrical discharge hazard WARNING In addition to the safety measures indicated in this manual it is also necessary to observe the general measures applicable to this field specific to the installation country etc WARNING Compulsory to verify that no voltage is present Use CAT Ill 600 V measuring equipment Page 4 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam Work always without voltage To consider an installation without voltage at least the following five steps have to have been execu ted WARNING 1 Disconnect both DC and AC connections 2 Prevent any other feed 3 Verify that the installation is without voltage 4 Short circuit AC connection and DC connection and connect it to Earth on the side without vol
35. f the voltage all external conditio ning factors and the competence of those people having access to the installation parts According to the basic safety standards and regulations all work equipment must be adequate for protecting exposed workers against the risk of direct or indirect contact with electricity At any event the electrical parts of the equipment must comply with the provisions of the corresponding specific standards and regulations According to the basic safety standards and regulations for voltage work all workers performing work in the open air shall stop work in the event of storms heavy rainfall strong winds snow or any other unfavourable environmental condition that hinders visibility or the handling of tools Work on indoor installations directly connected to overhead electricity lines must be interrupted in the event of a storm gt gt PP pP P P AAS2000IKI05 Page 35 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Ingeteam AAS2000IKI05 INGETEAM assumes no liability whatsoever for damages caused by the improper use of the equipment Any work on any of this equip ment and involving a change in the original electrical layout must fist be proposed to INGETEAM This proposed new layout must then be studied and authorised by INGETEAM The necessary safety measures must be in place to prevent unautho rised persons from handling the equipment and to keep them awa
36. ient power 0x0001 Frequency Alarm FREC Grid frequency out of range 0x0002 Voltage Alarm Grid voltage out of range 0x0004 Sat PI Alarm CURR PLSAT Internal current loop failure 0x0008 Reset DSP Alarm WD RESET Indicates that the Inverter has been re set by Watch Dog inverter firmware failure 0x0010 RMSCurrent Alarm PEAK CURR The RMS value for the current is above the permitted maxmum 0x0020 Elect Temp Alarm TEMPERATURE The power electronics temperature is over 80 C PP UXTEMP TEMP The The auxiliary temperature sensor has detected an alarm temperature sensor has detected an alarm 0x0040 ADC Reading Alarm ADC READING Above normal reading in the ADC at an unexpected input Loss of synchronisation PO d ADC LAT Digital to Analogue Converter internal error O C HW DESCX Error in the master slave system or fibre optics 0x0080 RMS CURRENT Instantaeous current value out of range 0x0100 AC Protect Alarm VARISTORS Error in the AC varistors CONTACTOR The contacator status is not correct compared to the inverter status fr AC PROT Error in one of the AC protections surge suppressors fuses Po O ACMAGPROT MAG PROT Error in the three Error in the three phase input thermal magnetic breaker input thermal magnetic breaker 0x0200 DC Protect Alarm DC PROT DC input fuses blown or DC surge suppressors 0x0400 Ground Fault Alarm INS FAILURE Insulation failure at the PV array or inverter interior 0x0800
37. in 8 mm Minimun depth of thedrill on the concrete slab of 3 in 76 mm Minimun thickness of the concrete slab of 4 in 102 mm Torque of 14 75 Ib ft 20 Nm Minimun depth of the screw of 2 in 51 mm concret Page 24 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 2 2 Ground Requirements The Ingecon Sun equipments have to be integrated in a permanently grounded electrical system conforming the provisions of the National Electrical Code ANSI NFPA 70 and any other statal or local code requirements 2 33 System Neutral Requirements The INGECON SUN 15 U 208V and INGECON SUN 15 U 480V are designed to be installed to four wire systems 3 phases neutral with 208 V line to line The INGECON SUN 25 U 208V and INGECON SUN 25 U 480V are designed to be installed to four wire systems 3 phases neutral with 480 V line to line It s mandatory to connect the neutral wire 2 4 Electrical Diagrams INGECON SUN 15 U 208V Only the hot pole have the fuse Inverter A Breaker installed Transformer Do PV Input l 3 X 208 Vac 60 Hz Fused r disconnect Neutral switch AC volta as N MOV en DC voltage surge arresters i One of the two surge arresters fuses has to be _ A installed Enclosure and other 7777 7777 metal parts always 77 77 Grounded INGECON SUN 15 U 480V Only the hot pole haveth
38. ing changes to exit a menu and return to a higher level to not confirm or not accept a change or proposal Up To scroll up a list of parameters or folders with the same level or to increase the value of an editable parameter by one basic unit Down To scroll down a list of parameters or folders with the same level or to decrease the value of an editable parameter by one basic unit OK To validate a parameter change to access a lower level menu to confirm a change or to accept a proposal There are three LEDs on the faceplate as follows Green LED Slow flashing On hold status due to low irradiance Fast flashing Start up process On inverter connected to the grid Orange LED Fast flashing Alarm triggered which does not stop the inverter from operating Red LED ON Alarm triggered which shuts down the inverter Special combinations Rapid flashing of all three LEDs Fatal error status Page 59 Ingeteam 9 2 Display Page 60 O 2D Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 The display comprises Atop line showing the current date and time The internal clock automatically changes from summer to winter time Under the top line to the left there is the node n for the data displayed The centre displays the instantaneous values for the PV array voltage power delivered by the inverter and output voltages The bottom line shows the functions corresponding to each
39. ion systems when connecting and disconnecting the voltage and when performing checks at safe measurement points Manipulation It is mandatory to wear a helmet compliant with with security standards It is also mandatory to wear dielectric gloves that are compliant with with security standards and a safety face mask that provides protection against short electric arcs and is compliant with with security standards when connecting and disconnecting the voltage and when accessing cubicles with live parts Page 39 Ingeteam 5 Installation Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Before installing the INGECON SUN SMART U the packaging should be removed taking particular care not to damage the housing The packaging interior should be checked for dampness Should there be any signs of moisture then the equipment should not be used until it has been shown to be completely dry All installation operations must observe the rules and regulations in force General rules The Ingecon Sun inverter should only be installed by qualified personnel observing the general safety conditions set out in this manual The inverter operates with high voltages and currents that can be hazardous Should any water condensation or high humidity inside the equipment be detected it is essential that the equipment be dried before any electrical connection is made 5 1 General installation requirements Ven
40. micals which could cause corrosion and also from saline atmos pheres In order to conserve the equipment correctly the original packaging should not be removed until just before the equipment is due to be installed In the event of prolonged storage we would recommend storage in a dry place avoiding abrupt temperature changes as far as possible Should the packaging be damaged cuts holes etc the equipment will not be maintained in optimum condition before installation INGETEAM ENERGY S A assumes no liability if this condition is not com plied with AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 3 7 Waste disposal During the installation start up and maintenance procedures the waste generated must be adequately treated in compliance with the country specific regulations At the end of the equipment useful life the waste must be given to an authorised manager In this section Ingeteam Energy S A in its commitment to an environmentally friendly policy provides Authorised Managers with information on the location of the components to be decontaminated Those equipment components which must be specifically treated are 1 Batteries or accumulators 2 Printed circuit boards 3 Liquid crystal displays The following photos show the location of these components AAS2000IKI05 Page 33 Rev _ Date February 2011 Installation and Oper
41. n pole of PV array and Ground Page 62 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 AAS2000IKI05 Rev Date February 2011 Screen 6 Alarms 0000H 0001H 0002H 0004H 0008H 0010H 0020H 0040H 0080H 0100H 0200H 0400H 0800H 1000H 2000H 4000H 8000H Ingeteam Current inverter alarm status Everything is operating correctly Grid frequency is out of range Grid voltage is out of range Current PI saturation internal alarm Unexpected reset internal alarm Continuous over current at the output Internal alarm Temperature power electronics AD converter reading inverter internal alarm Instantaneous overcurrent at the output Internal alarm AC circuit protections DC circuit protections DC circuit insulation failure Failure in power electronic Alarm due to a manual stop Alarm caused by a configuration change Overvoltage at the input from the panels Voltage very low at the input from the panels Alarmas Hist From the lt Alarma Inv gt menu pressing provides access to the submenu Hist Alarm which shows the history of all alarms that have been activated since the inverter was last connected to the grid Templnt TempCl Screen 7 last N Conex the N ConexPar SET T Conex T ConexPar Inverter Power Electronics Temperature Inverter Control Electronics Temperature The number of connecti
42. n the ventilation grids Check the condition of the front ventilation grid filters To do so dismount the air intake grid the filter is inside it Unscrew the four screws securing the grid and which are accessed from the inside face of the door Dismount the grid Remove the filter from inside the grid Page 53 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 The accumulation of dust and dirt in the filter can affect the cooling capaci ty of the fan and cause the equipment to overheat To resolve this problem clean the filter and grid and remount When the filter is moderately dirty and dry tap gently until the dirt has been removed If it is not possible to remove the dirt then wash in water at 104 F 40 C The filter should be replaced with a new one when it is very dirty and full of oil and or grease AT A AN If the error persists contact Ingeteam EnergyS A During operation the inverters make a buzzing noise gt Check the characteristics of the surroundings to ensure that this buzzing noise is not amplified or transmitted Position the equipment in a place which is easily accessible for ins tallation and maintenance work with sufficient room to use the ke yboard read the display and use the various access points to the equipment interior Page 54 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U
43. n this screen 12 00 09 01 09 INVERTER DATA NS 011090102R34 Firm AAS1040_P FirmDis AAS1091_ BootDis AAS1092 Serial Number SN Number that identifies the inverter Firmware Version Firm Name and Version of the Firmware of the inverter Display Firmware Version FirmDis Name and Version of the Firmware of the display Displayl Boot Version BootDis Name and Version of display s Boot AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team NOTES AAS2000IKI05 Page 67 Rev Date February 2011 Avda Ciudad de la Innovaci n 13 31621 Sarriguren Navarra Tel 34 948 288 000 Fax 34 948 288 001 http www ingeteam com Ingeteam Ingeteam Energy S A www ingeteam com
44. nection to the Power Grid 5 10 Connection to the PV array 6 Commissioning 6 1 Equipment inspection 6 1 1 Inspection 6 1 2 Equipment seal 6 2 Power up 6 2 1 Start up 6 2 2 Checking and measurement 7 Preventive maintenance 7 1 Maintenance tasks 8 Troubleshooting 8 1 LED indicators 8 1 1 Green LED 8 1 1 1 Slow flashing 8 1 1 2 Fast flashing 8 1 1 2 Light constantly on 8 1 2 Orange LED 8 1 2 1 Fast flashing 8 1 3 Red LED 8 1 3 1 Constantly on 8 1 4 Three LED flashing simultaneously 8 2 List of alarms and stop reasons 8 3 Inverter alarms triggered by protections 9 Operating the display 9 1 Keypad and LEDs 9 2 Display 9 3 Main menu 9 4 Monitoring 9 5 Stop reasons 9 6 Settings 9 7 Inverter data Page 16 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 40 40 41 42 42 43 44 45 46 49 49 50 50 50 51 52 52 55 55 55 55 55 56 56 56 56 57 58 59 59 61 61 64 66 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team KE Overview 1 1 Introduction The purpose of this manual is to describe the INGECON SUN SMART U equipments and to provide adequate information for its correct location installation commissioning maintenance and operation 1 2 Description of the equipments An inverter is a circuit used to convert direct current into alternating current The INGECON SUN SMA
45. nitoring menu are coherent in particular the Vac and Vdc voltages The Vdc value indicates the PV array voltage all the time Within this screen it is possible to check whether the PV array is balanced To do so on the Vdc display screen click on OK and confirm that the PVP and PVN values displayed indicating the voltage for each PV array pole to earth are similar Finally in the monitoring menu check that there are no inverter alarms displayed Alarm 1000H Once the tasks described above have been performed you can start up the inverter Non compliance with the above mentioned checking and inspection tasks shall exempt INGETEAM ENERGY S A from any type of liability with regard to possible damage to the installation or to the inverter itself and resulting from the said non compliance AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 6 2 2 Checking and measurement Once the equipment has connected to the grid the green LED will remain on Check the display to ensure that no error indicating LED is on Check that the monitoring menu parameters are coherent e The PV array voltage must be between 300 and 600 Vdc and must continue to be balanced similar PVP and PVN values e The Vac voltage indicated on the display must be within the operating ranges e The grid frequency must be 50 or 60 Hz The RMS value of the lac1 lac2 and lac3 currents shown must be
46. nts shown in upper picture 2 NPort will be settled in DIN rail using the provided DIN rail kit 3 Connect the components 4 Connect AAP0022 communication board with NPort through AQL0100 wire DK 35A DIN Rall Kit EE Available Accisen DIN Rall Kit Optional AS 427 485 Consult the communication accessory installation manual AAX2002IKI101 Communication accessories Installation Manual AAS2000IKI05 Page 43 Rev _ Date February 2011 Planta Inferior Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 5 8 Grounding The metal parts of the inverter equipment ground are electrically connected to the earth bar located on the front of the unit To guarantee personal safety this point must be connected to the installation AC and DC Ground 11114114 S WARNING One of the two fuse holders connected to Ground from positive and negative poles must be connected with a proper fuse manteining the other opened Page 44 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 59 Connection to the Power Grid The ports for the Power grid connection cables are located on the cabinet base Ifthe distance between the inverter and the Grid connection point requires the use of a greater cable section then the use of an external distribution box located close to the inverter is compulsory in order to change fr
47. o DC terminal strip 1 or DC terminal strip 2 depending on the pole that has been grounded When positive pole is grounded positive pole is connected in DC terminal strip 2 and negative pole to DC terminal strip 1 When negative pole is grounded positive pole is connected in DC termi nal strip 1 and negative pole to DC terminal strip 2 Page 47 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 INGECON SUN 25 U 208V and INGECON SUN 25 U 480V These units are equipped with two copper plates with two M8 holes for wires with a maximum section AWG 2 MW la MN DC plate A DC plate To access these terminals the protective polycarbonate strip needs to be removed in INGECON SUN 25 U 208V and INGECON SUN 25 U 480V models INGECON SUN 15 U 208V and INGECON SUN 15 U 480V dont include this protective polycarbonate strip After work on the terminals has been completed it is compulsory to replace the protective polycarbonate strip Page 48 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 6 Commissioning 6 1 Equipment inspection The INGECON SUN SMART U are equipped with thermal magnetic breakers to protect different parts of the installation These breakers need to be closed prior to starting up the installation Prior to operating the thermal magnetic
48. of the keys When the inverter has been stopped manually the word Stop shut down appears instead of the value for the power delivered The functions of the keys for the initial screen when in normal status are Manual Stop Access to the principal menu Change node When an alarm is triggered for the inverter ALRM will flash in the bottom empty box and the ESC key will also be enabled Press to display all the currently present For example 12 00 09 01 09 270V 271V 268V STOP MENU To exit this screen re click on Esc AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 9 3 Main menu The main menu is structured into the following sub menus MONITORING The menu displays the values of the principal parameters and internal va riables providing information on the equipment operating status STOP REASONS This option shows the five latest reasons for which the inverter has shut down SETTINGS This menu displays all the settings affecting the inverter INVERTER DATA This option displays the inverter data 12 00 09 01 09 MAIN MENU Monitoring Stop reasons Settings Inverter data 9 4 Monitoring Select the Monitoring menu and press the LOK key to access it The organisation of the screens and the meaning of the variables in this menu are indicated below 12 00 09 01 09 MAIN MENU Sto
49. om one section to another The cable section shall always be based on the equipment power rating See IMPORTANT SAFETY INSTRUCTIONS The inverter protections at the grid connection support a short circuit current of up to 50 kAmp Prior to any manipulation check that there is no electrical hazard at the power input from the grid The use of safety gloves and glasses homologued for electrical risk i compulsory to ensure lack of voltage These models are equipped with three plates with two M8 holes to connect three phases and a terminal bi metal connector to connect the neutral with a M6 hole Note aximum permitted section for neutral terminals is AWG 2 To access these terminals the protective polycarbonate strip needs to be removed 11111117 pm AA UI Li I2 13 N AAS2000IKI05 Page 45 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 5 10 Connection to the PV array The cables connecting the equipment to the PV array access the unit through the PG cable glands located on the cabinet sides or base Prior to any manipulation always check to ensure there is no electrical hazard at the PV array voltage input Never forget that any incident light on the panels generates voltage at the panel terminals Therefore the inverter interior may hold voltages of up to 600 volts even when not connected to the Grid The use of safet
50. ons to the Grid made throughout all operating hours The number of connections to the Grid made since last RE The number of hours that the inverter has been active since RESET The number of connections to the Grid made since last RESET Page 63 Ingeteam 9 5 Stop reasons Page 64 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 This menu lists the last five reasons for an inverter shutdown and the corresponding time and date 12 00 09 01 09 STOP REASONS 13 43 08 01 gt MANUAL STOP 17 30 07 01 gt LOW POWER 17 37 06 01 gt LOW POWER 17 22 05 01 gt LOW POWER 13 15 05 01 gt FREC Meaning of the shutdown reasons gt VIN High input voltage at the panels gt FREC Incorrect grid frequency gt VAC Incorrect grid voltage gt VARISTORS Varistor failure gt INS FAILURE DC insulation failure gt RMS CURRENT Over current maintained at AC output gt TEMPERATURE Over temperature at the power electronics gt ONFIG Stoppage due to configuration change gt MANUAL STOP Manual stoppage gt MIN VPV Low input voltage at panels gt HW DESCX Internal fault gt PEAK CURR Instantaneous surge current at AC output gt FIRMWARE CH Stoppage due to firmware change gt ADC READING AD converter reading failure internal gt LOW POWER Insufficient solar irradiance No alarm generated gt DC PROT Error at input fuses gt AUX TEMP Redun
51. p reasons Settings Inverter data Screen 1 Pac Power the inverter is delivering to the Power Grid in kW Pdc Power provided by the solar panels in kW Etot Total energy in kWh delivered by the inverter to the Grid since it left the factory The recording of the serial number on the unit marks the start of this power record E Par Total energy in kWh delivered by the inverter to the Grid since last time generated power record was set to zero AAS2000IKI05 Page 61 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 Screen 2 Vdc Voltage provided by the solar panels to the inverter in Volts Vac1 Inverter output voltage for Power Grid phase 1 in volts Vac2 Inverter output voltage for Power Grid phase 2 in volts Vac3 Inverter output voltage for Power Grid phase 3 in volts Screen 3 Idc Current provided by the solar panels in Amps lac1 Output current for Grid phase 1 in Amps lac2 Output current for Grid phase 2 in Amps lac3 Output current for Grid phase 3 in Amps Screen 4 Frec1 Output frequency in phase 1 Frec2 Output frequency in phase 2 Frec3 Output frequency in phase 3 Cos Phi Cosine of phi This is the cosine of the phase angle existing bet ween the grid voltage and the current delivered by the inverter Screen 5 Rpv Impedance between PV array and Ground Rpv Impedance between pole of PV array and Ground Rpv Impedance betwee
52. r devices powered from uninterrupted power sources UPS SAI will still hold voltage after disconnection 2 Prevent any possible reconnection of the power The switching devices used to disconnect the installation should be blocked to guard against any possible reconnection 3 Check that no voltage is present Check all the live parts of the electrical installation or as close as possible to the work area in order to ensure that no voltage is present 4 Ground and short circuit the equipment In low voltage installations where there is a risk that the parts might accidentally become live due to induction or for any other reason And always in high voltage installations 5 Demarcate and place warning signs in the work area 4 5 4 Personal Protection Equipment PPE AAS2000IKI05 Rev _ Date February 2011 Inspection It is mandatory to wear helmet compliant with security standards It is also mandatory to wear safety gloves of the mechanical type for voltage free work Operational task It is mandatory to wear a helmet compliant with with security standards It is also mandatory to wear safety gloves of the mechanical type for voltage free work It is also mandatory to wear dielectric gloves that are compliant with with security standards and a safety face mask that provides protection against short electric arcs and is compliant with with security standards in tasks involving adjusting the heating ventilat
53. s than 20 C of temperature Avoid humidity Palets with following characteristics will be received MODEL PALET TYPE WEIGHT HEIGHT WIDTH LENGTH pounds in Identifying the equipment The serial number clearly identifies the inverter All communications with Ingeteam Energy S A should indicate this number Avda Ciudad de la Innovaci n N 13 31621 Sarriguren Spain Tfno 34 948 288000 Fax 34 948 288001 ax ti s ange of input 277 78 A AR 300 600 Vdc e current w Ingecon Sun 15U 208 AAS2000IKI05 Page 29 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam Damage during transport Should the equipment sustain damage during transport 1 Do not install it 2 Notify your distributor immediately of this situation within 5 days as of the reception date Should it be necessary to return the equipment to the manufacturer the original packaging should be used 3 3 Handling and unpacking Page 30 It is exceedingly important to correctly handle the equipment at all times in order to ensure that e The packaging remains intact and the equipment is maintained in op timum condition right from shipment until unpacking The equipment is not knocked and or dropped which could affect the mechanical characteristics such as poor door closure loss of IP rating etc e Every effort is made to prevent vibrations which co
54. st After surge testing the unit was operational with control functionally verified by frequency and voltage disconnect tests AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 1 5 Compliance with Standards CAN CSA C22 2 No 0 M91 General Requirements Canadian Electrical Code Part II 0 4 04 Bonding of Electrical Equipment 107 1 01 General Use Power Supplies UL Std No 1741 First Edition Inverters Converters Controllers and Interconnection System Equipment for Use With Distributed Energy Resources Including Revisions through and including November 7 2005 AAS2000IKI05 Page 21 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 2 Description of the system 2 1 Location The INGECON SUN SMART U units need to be located at a site offering specific characteristics This section provides guidelines for selecting and correctly adapting the equipment to a suitable site 2 1 1 Site Locate the units in a place which is easily accessible for installation and maintenance work with sufficient room to operate the keyboard and to read the front LED indicators It is forbidden to leave objects on the equipment Caution Air outlets and part of the nearby cabinet can reach temperatures of 85 C Do not leave high temperature sensitive material in the vicinity Avoid corrosi
55. tage 5 Guard the installation from electric active elements phisically close and establish security signals to limit the work zone and protect from any danger present in that zone Potential Risks for people AAS2000IKI05 Rev _ Date February 2011 Here we resume the main hazards that an incorrect use of the inverter can cause on people Inside the manual they are better explained DANGER Electric Shock The inverter can be charged even after being disconnected from Grid and PV Array for 5 minutes Be sure that the 5 steps needed to work without voltage have been correctly made DANGER Explosion There is a very low risk of explosion in case of a major malfunction Enclosure will protect persons and goods from explosions but only if it is correctly closed DANGER Crush Follow always the instructions for moving the equipment and placing it The high weight of this equipment can cause severe damage or death if it is not manipulated correctly DANGER Injures caused by Moving parts Don t touch or manipulate fans when inverter is working DANGER High Temperature Radiators and some parts inside the enclosure reach high temperatures that can be a burn hazard for people Respect advisory marks and instructions Page 5 Installation and Operation Manual INGECON SUN SMART U Inge team AAS2000IKI05 Potential Risks for the Equipment Here we resume the main hazards that an incorrect use of the inverter can
56. this the equipment needs to be disconnected from the PV array and from the power grid Likewise it is essential to close the equipment before connecting it to the PV array or power grid For Inspection Operation or Manipulation tasks Make an electrical check to ensure that no part of the equipment is in electrical contact with either the grid or any of the PV panels The use of safety gloves and glasses homologued for electrical risk is compulsory to ensure lack of voltage After disconnecting the equipment from the PV array and power grid wait at least 5 minutes before opening the door Due to its internal capacitance the inverter may maintain hazardous voltage levels Whilst the panels are receiving light the DC cables may be under hazardouse voltage levels AAS2000IKI05 Page 41 Rev _ Date February 2011 Ingeteam Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 5 4 Order of connection Once the equipment has been mounted in its definitive location the electrical connections can be made to the auxiliary equipment the Power Grid and the PV array The Ingecon Sun inverter electrical connection must be made by qualified personnel observing the general safety conditions set out in this manual The inverter operates under hazardous voltages and currents The basic inverter connections should be made in the following order 5 5 5 7 Communication accessories optional 5 8 Grounding conne
57. tilation and work space must be adequate for maintenance tasks in compliance with the rules and regulations in force The exterior connection devices must be adequate and sufficiently close as established in the rules and regulations in force The lead in cable section must be adequate for the maximum current Particular care shall be taken to ensure that there are no obstacles blocking the equipment air inlets and outlets and preventing adequate ventilation 5 2 Anchoring the equipment to the floor Page 40 INGECON SUN SMART U can be equipped with an optional docking system The system consists of 4 plates bolted to the four corners of the inverter s base to secure the inverter to the concrete pad AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team The system requires following next screwing prescriptions Minimun distance between the center of thedrill on the concrete slab to its borders of 3 in 76 mm Diameter of the drill on the concrete slab to its borders of 0 31 in 8 mm Minimun depth of thedrill on the concrete slab of 3 in 76 mm Minimun thickness of the concrete slab of 4 in 102 mm Torque of 14 75 Ib ft 20 Nm Minimun depth of the screw of 2 in 51 mm a concret 5 3 Opening the equipment Before opening the front door make absolutely certain that there are no live voltages inside the cabinet For
58. uld lead to subse quent malfunctioning Should any anomaly be observed please contact INGETEAM immediately Disposal of the packaging All the packaging can be given to an authorised non hazardous waste manager If available each part of the packaging should be disposed of as follows Plastic polystyrene bag and bubble wrap Plastics and containers municipal container Cardboard Paper and cardboard municipal container AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Inge team 3 4 Equipment transport Correct transport and storage are the first steps required for correct equipment use and operation Considering the indications given in section 3 3 and as a preventive measure INGETEAM would recommend working with hauliers specialising in the transport of special and or fragile equipment During transport and storage the equipment should be protected from mechanical impacts vibrations water projections rain and any other product or situation which could damage or alter its performance Failure to comply with these instructions could void the product warranty for which INGETEAM is not liable When moving this equipment bear in mind that the equipment centre of gravity is at 1 3 the height of its plan view projection Transport by truck To transport the INGECON SUN SMART U on a truck it is essential to maintain the equipment upright and correctly
59. ve environments 2 1 2 NEMA rating The Ingecon Sun Three phase inverters has NEMA Type 3R Degree of Protection The inverter protection rating against external agents allows it to be installed outdoors Dust free air must be provided in the enviroment of the equipment Air quality will be asured 2 1 3 Ambient temperature The INGECON SUN SMART U are designed to operate between 4 F 20 C and 131 F 55 C Maximum full power operating ambient temperature is 113 F 45 C Page 22 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam 2 1 4 Atmospheric conditions 2 1 5 Ventilation AAS2000IKI05 Rev _ Date February 2011 The surrounding air should be clean and the relative humidity should not exceed 50 at more than 104 F 40 C Higher percentages of relative humidity up to 95 are tolerable at temperatures below 86 F 30 C Account should be taken of the fact that occasionally moderate conden sation may occur as a result of temperature variations For this reason in addition to the inverter s own protection system the equipment should also be monitored when operating at sites which may not come within the atmospheric conditions described above When condensation is present never power up the equipment There must be a 8 in 20 3 cm clearance at the sides and front of the equipment
60. y from the vicinity of the equipment Warning signs to indicate the pre sence of personnel at work ALTO ACCESIBLE SOLO A PERSONAL AUTORIZADO Lockout mechanisms or mechanical locking by padlocks with keys for circuit breakers of an appropriate type These instructions must be easily accessible close to the equipment and within easy reach of all users Before installing and commissioning the equipment please read the se safety instructions and warnings carefully and all the warning signs placed on the equipment Ensure that all warning signs are perfectly legible and that any damaged or missing signs are replaced 4 4 General observations This section defines the preventive measures to be adopted when performing all types of work on the equipment in order to work safely and control unavoidable hazards Protection against direct contact is provided by the enclosure with a protection rating of NEMA 3R The equipment has been tested to the applicable standards and regulations to ensure that it complies with the safety requirements the insulation distance values and the leakage lines for the voltages used The tools and or equipment used for the equipment manipulation tasks must have double reinforced insulation class Il Page 36 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 Ingeteam 4 4 1 Hazards present and general preventive measures Imp
61. y gloves and glasses homologued for electrical risk is compulsory to ensure lack of voltage Caution Connect the positive pole of the string of panels to the terminals mar ked and the negative pole to the terminals marked If the distance between the inverter and the PV array connection point requires the use of a greater cable section then the use of an external distribution box located close to the inverter is compulsory in order to change from one section to another In following pictures the plates or terminals of each model are shown INGECON SUN 15 U 208V and INGECON SUN 15 U 480V This units are equiped with two terminal one for each pole for wires with a maximum section AWG 2 DC plate ENS HH HT LH H HI DC plate Page 46 AAS2000IKI05 Rev _ Date February 2011 Installation and Operation Manual INGECON SUN SMART U AAS2000IKI05 DC terminal strip 1 AAS2000IKI05 Rev _ Date February 2011 Ingeteam INGECON SUN 15 U 208V and INGECON SUN 15 U 480V with multi input This units are equiped with a terminal strip of 10 connectors for each pole for wires with a maximum section AWG 6 Wires have to be equiped with insulated terminals smni so a A EI a L Hap ap ap DC terminal J This option has to be required when equipments are ordered Pole that installer intend to ground has to be indicated Positive pole and negative pole will connect t

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