ioPAC 8500 Hardware User`s Manual
Contents
1. Historical Data Buffering Up to 6 sec per channel Accuracy 10 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 40k samples sec e Per channel 5k samples sec Input Impedance 20 M ohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 25 W 3 3 VDC MTBF mean time between failure Time 1 426 112 hrs Database Telcordia Bellcore OPAC 8500 Hardware 85M Module Hardware Introduction Pin Assignment and Wiring Guide The following is the 85M 38XX T module s pin assignment and wiring guide 85M3810T Al0 10Y 85M 3810 T 85M 3800 T 85M 3600 T 420mA O O O O Status Status Voltage Status Status Current Input input 0 10 v 4 20 mA O O O O O O QO O O O O O Oo O O O O O O O Analog Input Data Format NOTE NOTE The I O analog inputs have a 16 bit unipolar and analog to digital A D converter that measures input voltages from 0 10 V and current from 4 20 mA with Burnout The following chart is the raw data conversion table for current and voltage The voltage ranges from 0 to 10 V The lowest voltage of O V represents raw data of O and the highest voltage of 10 V represents raw data of 65535 When the raw voltage data is at 1 it represents 0 15 mV The current ranges from 0 to 20mA The lowest current of2. 5 Specify which COM port is connecting to the Moxa RTU and use the following configuration settings 115200 8 none 1 proper Communication Parameter Terminal File Transfer Capturing Protocol Serial Baud rate TIN User defined Data bits Parity stop bits Flow contol RTSACTS DIRDSE l EON XOFF ON C OFF ON OFF 6 Click on the Terminal tab and configure the Terminal Type to VT100 Click OK to proceed Property ee Communication Parameter Terminal File Transfer Capturing T1O0 Terminal type Window Size mize ol Local echo send Enter key as e Enable auto line wrap 7 The serial console will be displayed on the terminal screen EF COM1 115200 None 8 1 7T100 ma roothiMoxa 2 10 OPAC 8500 Hardware Installation Battery The oPAC RTU controller is equipped with one built in rechargeable VL2020 3V battery for the SRAM and one BR2032 3V non rechargeable battery for the Real Time Clock RTC e Rechargeable battery VL2020 for SRAM gt Sustains at least 1 week without power supply gt Capacity 20 mAh gt Typical consumption O 25 C 4 yA gt 5 year warranty e Non rechargeable battery BR2032 for RTC Sustains at least 5 years without power supply gt Capacity 195 mAh gt Typical consumption O 25 C 2 WA gt 5 year warranty Caution Do NOT attempt to replace the battery Contact your local dealer for repla
3. e 2 RS 232 422 485 ports software selectable DB9 male e 1 RS 232 debug port 4 pin connector Serial Line Protection 8 kV ESD for all signals Serial Communication Parameters Parity None Even Odd Data Bits 7 8 Stop Bits 1 2 Flow Control RTS CTS XON XOFF Baudrate 300 bps to 921 6 Kbps Serial Signals RS 232 TxD RxD DTR DSR RTS CTS DCD GND RS 422 Tx Tx Rx Rx GND RS 485 4w Tx Tx Rx Rx GND RS 485 2w Data Data GND Software Characteristics Automation Languages C C IEC 61131 3 Protocols Modbus TCP Modbus RTU Master Modbus RTU Slave Power Requirements Power Input 24 VDC nominal 9 to 48 VDC Note Compliant with EN 50155 at 24 VDC Current for I O Modules 5 A 3 3 VDC max Power Consumption 3 65 W 24 VDC Physical Characteristics Housing Aluminum Dimensions e 2 slot version 114 7 x 135 x 100 mm 4 52 x 5 31 x 3 94 in e 5 slot version 190 9 x 135 x 100 mm 7 52 x 5 31 x 3 94 in e 9 slot version 292 5 x 135 x 100 mm 11 52 x 5 31 x 3 94 in Weight e 2 slot version 1300 g e 5 slot version 2000 g e 9 slot version 2575 g Mounting DIN rail mounting standard wall mounting optional 3 5 OPAC 8500 Hardware OPAC 8500 Hardware Introduction Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C 40 to 176 F Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity 5 to 95 non condensi
4. 4 84 OPAC 8500 Hardware Introduction 142 5 5 61 142 5 5 61 135 5 31 SSS SSS il 100 3 94 110 4 33 123 4 84 142 5 5 61 OPAC 8500 Hardware OPAC 8500 Hardware Introduction Hardware Block Diagrams OPAC 8500 CPU Board Block Diagram MII em gt M12 PHY PHY lt gt a B2B to MII Backplane vejr lt gt 3 in 1 soralpon 3 in 1 serial port 4 SD Card 4 gt Console Port B2B to power Board lt gt GPIO 12C df aa Buffer EEPROM gt p SDRAM Gemma FLASH Real time Clock FLASH hs Memory Controller gt 4p SDRAM Memory BUS Product Hardware Specifications Product Selection Guide NOTE Conformal coating available on request 3 4 OPAC 8500 Hardware OPAC 8500 Hardware Introduction Specifications Computer Main CPU ARM9 based CPU 32 bit 192 MHz I O CPU ARM Cortex M4 based CPU 32 bit 80MHz OS Linux Clock Real time clock with battery backup Memory e SDRAM 64 MB e Flash 32 MB e SRAM 256 KB battery backup lasts for 1 week e microSD Slot Up to 32 GB SD 2 0 compatible Note For units operating in extreme temperatures industrial grade wide temperature microSD cards are required Backplane Bus Speed Up to 200 Mbps for all slots Ethernet Interface LAN 2 x 10 100 Mbps 2 MACs IPs RJ45 or M12 Protection 1 5 kV magnetic isolation Serial Communication Interface
5. C S 50 to 1760 C B 600 to 1700 C N 200 to 1300 C Millivolt Type e Mode 78 126 mV 39 062 mV 19 532 mV e Fault and over voltage protection 35 to 35 VDC power off 25 to 30 VDC power on Sampling Rate single channel All channels 12 samples sec e Per channel 1 5 samples sec Resolution 16 bits 4 15 OPAC 8500 Hardware 85M Module Hardware Introduction Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Input Impedance 1 Mohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Pin Assignment and Wiring Guide The following is the 85M 6810 T module s pin assignment and wiring guide 85M 6810 Status O O O O O O O O O O O O O O O O O O O O O NOTE L Grounding the device through the earth ground pin gives 6kV ESD protection 4 16 OPAC 8500 Hardware 85M Module Hardware Introduction 85M 5401 T Serial Ports The 85M 5401 T module is a 3 in 1 DB 44 serial View of the 85M 5401 front panel communication port module which supports RS 232 A Gr f RS 422 and RS485 communications The following table shows the serial and protocol communication parameters supported by the 85M 5401 T 85M 5401 Serial Status P1 P2 Supported Values pa pa Baudrate 300 600 1200 2400 4800 9600 19200 38400 57600 115200 921600 bps Default 960
6. LED will turn green WARNING When the system is powered on do not install more than one module at a time If you need to install multiple modules wait until the most recently installed module s LED turns GREEN before installing the next module Configuring Power Powering on the oPAC Controller The oPAC controller can receive power from a 9 to 48 VDC power source and is compliant with EN 50155 at 24 VDC Input power is applied to the positive V and negative V terminals on the connector e When the input voltage is below the minimum recommended voltage the ioPAC will turn off e The ioPAC has reverse protection and power input over voltage protection allowing it to resist a maximum voltage of 60 V and the ioPAC s power input over current fuse protection specification is 5 A After connecting the Moxa ioPAC controller to the power supply it will take 30 to 60 seconds for the operating system to boot up The green Ready LED will illuminate continuously until the operating system is ready OPAC 8500 Hardware Installation ATTENTION A This product is intended to be supplied by a Listed Power Unit with output marked LPS and rated for 9 48 VDC minimum requirements For railway rolling stock applications these devices must be supplied by a galvanic isolated power supply with design based on the EN 50155 standard Grounding the oPAC For most applications it is desirable to ground the system by connec
7. O mA represents a raw data value of 0 Users can manually adjust the burnout value from O to 4 mA All raw data below the burnout value will be 0 The highest current of 20 mA represents raw data of 65535 Raw current data of 1 represents 0 3125 pA Burnout mode can indicate if the current analog input has burned out Please refer to the ioPAC RTU Software User s Manual for the burnout mode settings Grounding the device through the earth ground pin e gives 6kV ESD protection 4 10 OPAC 8500 Hardware 85M Module Hardware Introduction The 4 20 mA burnout mode values are defined in the following diagram OmA BO 4mA KGS gta pH gp 4 Burn Out Under Range 4 0 mA 20 0 mA Over Range Users can define burnout values for selected ranges When input values are in the burnout range raw data will register as 0000h to indicate analog input burnout The definition of raw data is as follows Burnout Value BO 0 0 lt BO lt 4 0 User defined default 2 mA Burnout State O lt AI lt BO mA S W output 0000h Under Range BO lt Al lt 4 mA S W output raw data Normal Range 4 lt AI lt 20 00 mA S W output raw data until FFFEh XX gt 20 00 mA S W output FFFFh FFFFh gt 20 1 MA Ll lt FEFEH be 20 0 mA Peon mmeona 3333h Pr RAW data 0000h O lt Al lt X mA 0 X default 2 mA Docs 20 0 20 5 mA mA mA Current oma Voltage Data Voltage FCO CI 0 16 mV 4 11 OPAC 8
8. Sa 09 U O o D Ko L 0 A Photo isolator Specifications The following are the 85M 2600 T module s product specifications Inputs and Outputs Digital Outputs 16 channels Isolation 3K VDC or 2K Vrms Digital Outputs Type Sink I O Mode DO or pulse output Pulse Output Frequency 5 kHz Over voltage Protection 45 VDC Over current Protection 2 6 A 4 channels 650 mA OPAC 8500 Hardware 85M Module Hardware Introduction Over temperature Shutdown 175 C typical 150 C min Current Rating 200 mA per channel Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 0 85 W 3 3 VDC MTBF mean time between failure Time 792 571 hrs Database Telcordia Bellcore Pin Assignment and Wiring Guide OPAC 8500 Hardware 85M Module Hardware Introduction 85M 38XX T Analog Input The 85M 38XX T series provides eight 16 bit analog input modules It accepts voltage inputs 0 10 V and current input 4 20 mA This high performance analog input module features high density I O with a flexible topology and hot swappable functionality This module is cost effective solution for most industrial application Block Diagram The following is the 85M 38XX T module s block diagram The 85M 38XX T uses an MCU processor that has three communication inter
9. the pin connections for the RJ45 Ethernet connector RJ45 Connector Pin Assignment a ot sed 4 rc reen OO a M12 Ethernet Connector The ioPAC 8500 has two 10 100BaseT X Ethernet ports that use 4 pin shielded M12 connectors with D coding The 10 100T X ports located on the front panel of ioPAC 8500 are used to connect to Ethernet enabled devices Most users configure these ports for Auto MDI MDI X mode in which case the port s pinouts are adjusted automatically depending on the type of Ethernet cable used straight through or cross over and the type of device NIC type or HUB Switch type connected to the port e The Auto MDI MDI X function M12 connector allows users to connect the ioPAC 8500 s 10 100BaseTX ports to any kind of Ethernet device without needing to pay attention to the type of Ethernet cable being used for the connection This means that you can use either a straight through cable or cross over cable to connect the ioPAC 8500 to Ethernet devices The following diagram and table shows the pin connections for the M12 Ethernet connector M12 Ethernet Connector Pin Assignments Male Wire Color_ Bus Reference 1 lorange CH 2 Notused fne 2 E shied 5 4 In what follows we give pinouts for both MDI NIC type ports and MDI X HUB Switch type ports We also give cable wiring diagrams for straight through and cross over Ethernet cables 3 OPAC 8500 Hardware Installation M12 4 pin M to M1
10. to 6 sec per channel Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 40k samples sec e Per channel 5k samples sec Input Impedance 125 ohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 25 W 3 3 VDC MTBF mean time between failure Time 1 410 655 hrs Database Telcordia Bellcore 85M 3810 T 8 analog inputs 0 to 10 VDC Specifications Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 0 to 10 VDC Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 100 samples sec e Per channel 12 5 samples sec Input Impedance 200 k ohms min OPAC 8500 Hardware 85M Module Hardware Introduction Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 04 W 3 3 VDC MTBF mean time between failure Time 1 530 690 hrs Database Telcordia Bellcore 85M 3811 T 8 analog inputs 0 to 10 VDC 40 kHz Specifications Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 0 to 10 VDC
11. type terminal block Environmental Limits Operating Temperature 40 to 75 C 4 13 OPAC 8500 Hardware 85M Module Hardware Introduction Pin Assignment and Wiring Guide The following is the 85M 6600 T module s pin assignment and wiring guide 85M 6600 O Status 85M 6600 O Status 3 wire Y 2 wire O O O O O O O O O O O O O O O O O O O O LO 4 14 OPAC 8500 Hardware 85M Module Hardware Introduction 85M 6810 T Thermocouple The 85M 6810 T module provides 8 channel TC which features high density I O with a flexible topology and hot swappable functionality This module is cost effective solution for most industrial application Block Diagram The following is the 85M 6810 T module s block diagram The 85M 6810 T uses an MCU processor that has three communication interfaces SPI RS232 and USB Whereas the 85M 6810 T module communicates with the modular head through RS 232 and USB interfaces The 85M 6810 T has isolation protection up to 3K VDC or 2K Vrms Channel Select lt gt Shift Register cic NO SPI Co MN MS MA A MS MA AN MN e 8 to 1 o Analog MUX Ka Ha 8to1 Ha Analog MUX LT Ma E MUS Hana O E cic O Specifications Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Thermocouple Inputs Sensor Type J 0 to 750 C K 200 to 1250 C T 200 to 350 C E 200 to 900 C R 50 to 1600
12. 0 The following topics are covered in this chapter O Basic Installation gt DIN Rail Installation Procedure gt Module Installation Procedure Power Off gt Module Installation Procedure Power On O Configuring Power gt Powering on the ioPAC Controller gt Grounding the ioPAC O Installing a microSD Card O Connecting to the Network gt Ethernet Communication O Serial Connectivity gt Connecting to a Serial Device gt Serial Console Debug Port O Battery 2 Installation OPAC 8500 Hardware Basic Installation DIN Rail Installation Procedure Installation Installing the oPAC 8500 on a DIN Rail NOTE The DIN rail attachment plate should already be fixed to the back panel of the ioPAC 8500 when you take it out of the box If you need to reattach the DIN rail attachment plate to the ioPAC 8500 be sure the spring loaded bracket is situated towards the bottom as shown in the figures below A wall mount kit can be purchased separately STEP 1 If the spring loaded bracket is locked in place push the recessed button to release it Once released you should feel some resistance from the spring as you slide the bracket up and down a few millimeters in each direction STEP 2 Insert the top of the DIN rail into the top slots on the DIN rail attachment plate 7 O j DIN Rail Spring loaded bracket Recessed button STEP 3 The DIN rail attachment unit will snap into place as shown in the il
13. 0 bps RS 232 422 485 Default RS 232 ATTENTION The ioPAC RTU controller only supports up to 2 85M 5401 T modules Block Diagram Below is the 85M 5401 T module s block diagram This module communicates with the modular head by USB and UART The MCU processor accesses I O information through the GPIO pin The 85M 5401 T has isolation protection up to 3K VDC or 2K Vrms and magnetic isolators between the I O and the MCU processor q terup _ isolator SYNC 3 isolator hn isolator ko w w O E 0 pan w w O YN E O LEE isolator 4 17 OPAC 8500 Hardware 85M Module Hardware Introduction Specifications The following are the 85M 5401 T module s product specifications Serial Communication Interface 4 RS 232 422 485 ports software selectable DB44 male Isolation 3K VDC or 2K Vrms Note DB44 to 4 port DB9 cable included in the package Serial Communication Parameters Parity None Even Odd Data Bits 7 8 Stop Bits 1 2 Flow Control RTS CTS XON XOFF Baudrate 300 bps to 921 6 Kbps Serial Signals RS 232 TxD RxD RTS CTS DTR DSR DCD GND RS 422 Tx Tx Rx Rx GND RS 485 4w Tx Tx Rx Rx GND RS 485 2w Data Data GND Physical Characteristics Connector DB44 female Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 24 W 3 3 VDC MTBF mean time be
14. 2 4 pin M Cross Over Cable Wiring T Cross Over Cable Wiring Txt 1 1 Txt Rx 2 2 Rxz Tx 3 3 i Tx M12 4 pin M to M12 4 pin M Straight Through Cable Wiring Straight Through Cable Wiring Rxt 1 1 Rx Txt 3 2 2 3 Txt Tx 3 3 Tx Rx 4 4 Rx M12 4 pin M to RJ45 8 pin Cross Over Cable Wiring Cross Over Cable Wiring Txt 1 1 Txt Rx 2 2 iTe Tx 3 3 Rxt Rx 4 6 Rx M12 4 pin M to RJ45 8 pin Straight Through Cable Wiring 3 Straight Through Cable Wiring m 1 1 Txt Ree 2 Tx 3 3 Rx Re RK ATTENTION Configuring the two LAN ports on the same oPAC RTU controller to the same network domain e g 192 168 1 1 and 192 168 1 2 is not recommended OPAC 8500 Hardware Installation Port Trunking The ioPAC 8500 RTU controller has a Port Trunking function active backup mode that can convert two LAN port IP addresses into one virtual IP address for easy SCADA integration and Ethernet redundancy In the following diagram both LAN ports on each ioPAC RTU controller are connected to a managed switch on an Ethernet network running SCADA software For more details regarding configuration setup refer to the ioPAC RTU Software User s Manual Serial Connectivity Connecting to a Serial Device The ioPAC RTU is equipped with two 3 in 1 serial ports that support RS 232 422 485 making it more convenient to connect field serial devices 1 5 Pin RS 232 RS 422 an
15. 500 Hardware 85M Module Hardware Introduction 85M 6600 T RTD The 85M 6600 T module provides 6 channel RTD which features high density I O with a flexible topology and hot swappable functionality This module is cost effective solution for most industrial application Block Diagram The following is the 85M 6600 T module s block diagram The 85M 6600 T uses an MCU processor that has three communication interfaces SPI RS232 and USB Whereas the 85M 6600 T module communicates with the modular head through RS 232 and USB interfaces The 85M 6600 T has isolation protection up to 3K VDC or 2K Vrms Sto Analog MUX 8 to 1 Analog MUX Sto 1 Analog MUX Shift Register SPI Channel Select 4 12 OPAC 8500 Hardware 85M Module Hardware Introduction Specifications Inputs and Outputs RTD Inputs 6 channels Isolation 3K VDC or 2K Vrms RTD Inputs Input Type e PT50 PT100 PT200 PT500 200 to 850 C e PT1000 200 to 350 C e JPT100 JPT200 JPT500 200 to 640 C e JPT1000 200 to 350 C e NI100 NI200 NI500 60 to 250 C e NI1000 60 to 150 C e NI120 80 to 260 C e Resistance of 310 620 1250 and 2200 Sampling Rate single channel e All channels 12 samples sec e Per channel 2 samples sec Resolution 0 1 C or 0 1 ohm Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Input Impedance 625 kohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring
16. Expansion configuration OK Red Expansion configuration failed Off No module connected Green Expansion mode ready Red Expansion mode failed Off Not connected C C Version LED1 LED2 User Defined User Defined W RD O S R IEC Version LAN1 LAN2 Ethernet Connection P1 P2 R Y R Communication Serial Connection Green The CPU is executing PRDK OFF The CPU has stopped is not executing PRDK Red System I O services error OFF No error auto update if error fixes Green 100Mb Amber 10Mb Blinking data transmitting Off disconnected Green Transmitting data Tx Amber Receiving data Rx Off disconnected OPAC 8500 Hardware OPAC 8500 Hardware Introduction System LEDs PWR Power LED The Power PWR LED indicates the status of the system power When the system is on this LED will turn green and when the system power is off this LED will be off RDY Ready LED The Ready RDY LED indicates the status of the system s kernel When the LED is green the system kernel is ready When the LED is green and blinking the system s kernel is booting up When the Ready RDY LED is red there is either a system error or the system is being reset to factory defaults When the Ready LED is red and blinking the device s factory default mode has been triggered IO Expansion Module LED The IO LED on the module indicates the status of the expansion modules When the LED is green all
17. IOPAC 8500 Hardware User s Manual Second Edition July 2014 www moxa com product MOXA 2014 Moxa Inc All rights reserved IOPAC 8500 Hardware User s Manual The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Trademarks 2014 Moxa Inc All rights reserved The MOXA logo is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and these changes are incorporated into new editions of the publication Technical Support Contact Informat
18. VDC Common Type 8 points per COM Counter Frequency 5 kHz Digital Filtering Time Interval Software selectable unit 0 1 ms Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 2 W 3 3 VDC MTBF mean time between failure Time 1 132 561 hrs Database Telcordia Bellcore Pin Assignment and Wiring Guide The following is 85M 1602 T module s pin assignment and wiring guide 85M 1602 T O Status E5M 1602 T OI 24 O Status 65M 1602 T O Status Dry Conact Wiring Sink Type PNP 4 4 OPAC 8500 Hardware 85M Module Hardware Introduction 85M 2600 T Digital Output 24 VDC Sink Type The 85M 2600 T features sink type sixteen digital output channels The 85M 2600 T can use the module s digital outputs to determine the state of limit or safety switches or to receive remote digital signals Block Diagram The following is the 85M 2600 T module s block diagram The MCU has two communication interfaces USB and UART which the 85M 2600 T uses to communicate with the modular head The MCU accesses information from the I O channels by SPI through the parallel to serial chip 85M 2600 T has isolation protection up to 3K VDC or 2K Vrms and photo isolators between the I O channels and the MCU Photo isolator gt Photo isolator O
19. and Dimension Laan hada hahaa aah KA KALAKAL 3 2 NO 3 2 DINED OSA A A AAA 3 3 Hardware Block DIAJ AS iia ii E E E dela dolida 3 4 OPAC 8500 CPU Board Block DiadraMia A a 3 4 Product HardWare Specifi cacon Sita c 3 4 Product Selection Guide meros a a ea 3 4 SPSCIFICALIONS rr NASA AI SAA AAN AS 3 5 lIOPAG S500 VED TAdicatorS simi isc 3 6 SV Sch LEDS nit literarias das 3 8 EE FS Version LEDS LED and LED e e Cr e e e e dd 3 8 TEC 6 413 1 3 Compliant LEDS R S and ER Risco a 3 8 Communication MEDS tica Ass ss 3 8 The Toggle SWIC aaa anA E E A a G elit 3 9 A EC Od Ss 1 MOC CIS aka a kaa kaka a aaa a a 3 9 In Ce Models cantata bebas br ri bo tues bens lanelwas anne AA AA AA NIA 3 9 Toggle Switch Factory Reset POCOS Sisa AAA cos 3 9 4 85M Module Hardware IntroductiON oommccccccccnnncncononnnnnccnnnnn nn na 4 1 Som Module Describa iaa 4 2 COMMON SPECGCITICATIONS ara DAA AA 4 2 Module pecihica ton S comicas tado 4 3 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact aa aasa 4 3 85M 2600 T Digital Output 24 VDC SINK Type cece cece eee eee tense eee enneceeeeennsaeeeeennsaneeeenseeeeneegs 4 5 SSN RIXA T Analog NU ih NTS OR 4 7 65 bi foo 6 0 9 cai eae RIDE 4 12 SOMAGS LOST Thermocouple iii 4 15 85M 540 THT Sera PORES ae 4 17 1 Introduction The following topics are covered in this chapter O Overview O Package Checklist OPAC 8500 Hardware Introduction Overview The ioPAC 8500 modu
20. bsite for the most up to date certification status Warranty Warranty Period 5 years Details See www moxa com warranty OPAC 8500 Hardware 85M Module Hardware Introduction Module Specifications 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact The 85M 1602 T modules is a 16 channel sink source or dry contact type digital input module that support wide temperature and high isolation protection Block Diagram The following is the 85M 1602 T module s block diagram The MCU has two communication interfaces USB and UART The 85M 1602 T communicates with the modular head through USB and UART interfaces The MCU accesses the I O information by SPI through the parallel to serial chip The 85M 1602 T module has isolation protection up to 3K VDC or 2K Vrms and photo isolators between the I O channels and the MCU Photo isolator Photo isolator O Sm N O o Ko U O A Photo isolator Specifications The following are the 85M 1602 T module s product specifications Inputs and Outputs Digital Inputs 16 channels Isolation 3K VDC or 2K Vrms Digital Inputs Sensor Type Wet contact NPN or PNP dry contact I O Mode DI or event counter OPAC 8500 Hardware 85M Module Hardware Introduction Dry Contact e On short to GND e Off open Wet Contact DI to GND NPN DI to GND e On 0 to 3 VDC e Off 10 to 30 VDC PNP DI to GND e Off O to 3 VDC e On 10 to 30
21. cement assistance 2 11 IOPAC 8500 Hardware This chapter introduces the ioPAC 8500 s hardware specifications The following topics are covered in this chapter O Appearance and Dimensions gt Appearance gt Dimensions O Hardware Block Diagrams gt ioPAC 8500 CPU Board Block Diagram O Product Hardware Specifications gt Product Selection Guide gt Specifications O ioPAC 8500 LED Indicators gt System LEDs gt C C Version LEDs LED1 and LED2 gt IEC 61131 3 Compliant LEDs R S and ERR gt Communication LEDs O The Toggle Switch gt In IEC 61131 3 Models gt In C C Models O Toggle Switch Factory Reset Process 3 Introduction OPAC 8500 Hardware OPAC 8500 Hardware Introduction Appearance and Dimensions Appearance OPAC 8500 Modular Head The following figures depict ioPAC 8500 modular heads There are two types of modular heads both have dual Ethernet ports but one is RJ45 and the other is M12 ioPAC 8500 RJ45 ioPAC 8500 M12 ioPAC 8500 3 in 1 Led Serial Port Indicator 0o 0 0 0 O 0o 00 0 Debug Port M12 Ethernet Port Micro SD Card RJ45 Ethernet Port Toggle Switch Toggle Switch Power Terminal Block Ground Bolt Nut OPAC 8500 Hardware Dimensions unit mm inch OPAC 8500 2 142 5 5 61 114 7 4 52 OPAC 8500 5 190 9 7 52 OPAC 8500 9 292 5 11 52 135 5 31 3 3 123
22. d 4 wire RS 485 2 wire RS 485 AA TAY E y OTRO RxD tara 6 9 OPAC 8500 Hardware Installation Serial Console Debug Port The serial console gives users a convenient way of connecting to the RTU controllers This method is particularly useful when using the computer for the first time The serial console is also effective for connecting the Moxa RTU controllers when you do not know target network settings and IP addresses Step 1 To use the serial console remove the cover from the front top panel first Console Port for the ioPAC Series Step 2 Attach the 4 pin serial console cable to the console port The following diagram shows the 4 pin serial connector and pin connections Pin Assignment for the Serial Console Port Serial Console Default Settings lt 4 Pin Definition ba Databits 8 We recommend using Moxa PComm Terminal Emulator to connect to the serial console The following steps describe how to connect the console 1 Download Moxa PComm Lite from the Moxa website www moxa com or copy it from the following folder on the Documentation and Software CD Software utility PComm Install Moxa PComm Lite to the host Windows PC Run PComm Lite Terminal Emulator from Start gt Programs gt PComm Lite Ver 1 x gt Terminal Emulator 4 Click Profile gt Open EA PComm Terminal Emulator Profile PorfManager Help Open ae 5 28 Hex 2 9 OPAC 8500 Hardware Installation
23. ections for these connectors are described in separate sections below e TCP IP Settings Dual Speed Functionality The ioPAC 8500 s Ethernet ports auto negotiate with the connected devices and then use the fastest data transmission rate supported by both devices The following table shows the TCP IP parameters supported by the LAN port Default values are set when a Factory Reset is performed on the controller Lan Port 1 Lan Port 2 Supported Values Supported Values IP Address Default 192 168 127 254 IP Address Default 192 168 126 254 Subnet Mask Default 255 255 255 0 Subnet Mask Default 255 255 255 0 Default 0 0 0 0 Default 0 0 0 0 IP Address is the IP address of the controller Subnet Mask determines the subnet on which the controller is located Gateway determines how your controller communicates with devices outside its subnet Enter the IP address of the gateway The IP address subnet mask and gateway are static contact your network administrator to obtain these addresses for the controller OPAC 8500 Hardware Installation RJ45 Ethernet Connector The ideal maximum cable length of a 10 100BaseT connection is 100 m 350 feet but the actual limit could be longer or shorter depending on the amount of electrical noise in the environment To minimize the amount of noise Ethernet cables should not run parallel to power cables or other types of cables that generate electrical noise The following diagram and table shows
24. ed OPAC 8500 Hardware OPAC 8500 Hardware Introduction The Toggle Switch The toggle switch functions differently depending on the programming language set your ioPAC model is configured for In IEC 61131 3 Models For IEC 61131 3 models the toggle switch is a simple run stop switch for IEC Stop programs Users can enable or disable it through RTUxpress The default setting R is disabled un Reset In C C Models On models that use the C language set the toggle switch is programmable Model 1 giving integrators and end users a switch that can trigger one of two operation Model 2 modes refer to the C C Sample Code Programming Guide for ioPAC nog sa eset RTU Controllers for details Toggle Switch Factory Reset Process Use the following procedure to reset the ioPAC to the factory defaults Note that when you reset the ioPAC all of your tag definitions software programs and files will be deleted and the service and runtime engine will be restarted 1 When the system is booting up and the RDY LED is blinking GREEN hold the toggle switch in the reset position 2 Continue to hold toggle switch until the RDY LED turns a solid RED and then release the toggle switch It will take around 90 seconds to complete the factory reset process 3 When the RDY LED starts blinking GREEN indicating that the kernel is rebooting the factory mode is completed NOTE Do NOT power off operate or connect an
25. expansion module configurations are okay and when the LED is red at least one of the expansion modules failed to configure properly C C Version LEDs LED1 and LED2 The oPAC controller allows the user to custom configure these two LEDs through the software interface Refer to the C C Sample Code Programming Guide for oPAC RTU Controllers for details IEC 61131 3 Compliant LEDs R S and ERR The ioPAC controller supports IEC 61131 3 compliant Run Stop and Error ERR LEDs for ISaGRAF specific notifications These LEDs are not user configurable Communication LEDs Pi and P2 The oPAC controller comes with two serial connections P1 and P2 represent the status of each serial connection When the LED is green the oPAC is transmitting data Tx When the the LED is amber the ioPAC is receiving data Rx When the LED is blinking randomly data is either being transmitted or received For example if P1 is blinking and is green the ioPAC is transmitting data When the LED is off the serial connection is disconnected LAN1 and LAN2 The ioPAC controller comes with two Ethernet ports with the LAN1 and LAN2 LEDs used to represent the status of the two connections When the LED is green data is transmitting at 100 Mbps When the LED is amber data is transmitting at 10 Mbps When the LED is blinking data is being transmitted When the LED is off there is no Ethernet connection or the Ethernet connection has been disconnect
26. faces SPI RS232 and USB The MCU processor accesses the ADC and SRAM by SPI whereas the 85M 38XX T module communicates with the modular head through RS 232 and USB interfaces The 85M 38XX T has isolation protection up to 3K VDC or 2K Vrms RS232 USB gt gt ng l l bit Only for counter 85M 3801 T 64KX8 amp 38M 3811 T UdI E OS L _ Specifications The following are the 85M 38XX T module s product specifications 85M 3800 T 8 analog inputs 4 to 20 mA Specifications Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 4 to 20 mA wire off Accuracy 10 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 100 samples sec e Per channel 12 5 samples sec Input Impedance 125 ohms min OPAC 8500 Hardware 85M Module Hardware Introduction Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 05 W 3 3 VDC MTBF mean time between failure Time 1 512 906 hrs Database Telcordia Bellcore 85M 3801 T 8 analog inputs 4 to 20 mA 40 kHz Specifications Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 4 to 20 mA wire off Historical Data Buffering Up
27. ion Moxa Americas Toll free 1 888 669 2872 Tel 1 714 528 6777 Fax 1 714 528 6778 Moxa Europe Tel 49 89 3 70 03 99 0 Fax 49 89 3 70 03 99 99 Moxa India Tel 91 80 4172 9088 Fax 91 80 4132 1045 www moxa com su ort Moxa China Shanghai office Toll free 800 820 5036 Tel 86 21 5258 9955 Fax 86 21 5258 5505 Moxa Asia Pacific Tel 886 2 8919 1230 Fax 886 2 8919 1231 Table of Contents Lo STRUROGUCTION A dea eed une AAA GAAN 1 1 ONE REN a soii teow ee eat ee ee atu iace tac nceansusugaaicucuseencwuncuaicuenuerseqnencuuaautecss 1 2 Pasada Naa aa aa aa aaa aaa 1 2 La AAA a RE 2 1 Basic IAstalla OM AA AI eer ee er AAA AAA A er reer errr er 2 2 DIN Rall installation FO Cod rc ido 2 2 Module Installation Procedure Power Off ssasssssnsnsnrnnenansnnnnansnnnnenanrnnnnansnnnnenanrsnanansnnnnnsnannnnnnnn 2 3 Module Installation Procedure POWER ma NA T 2 3 Contigua POWER caos 2 3 Powering on the lOPAC Controller occ NaS 2 3 Grounding TNE l0PAG am mon cee ee eee ems ee a eee ete KAEN ka 2 4 stalling a MicroSD Card iii ii ied A ie 2 4 COnnectna tome Nee aa ents ct eee AA AA AN 2 5 EHON ECON AANE ON preremmeeen cer meretr AA Samir nn aan Ore Aen Ato E 2 5 Seal CONMECUVIEY visies re err Erre p teins ds AAA eu NA e A ARA 2 8 Connecting to a Seral DEVICE rica A a AA IA annette 2 8 serial Console DeEDUG POR unn ds 2 9 Bae aaa 2 11 3 IOGPAC 8500 Hardware INTFOdUCU on a GA AABANG 3 1 Appearance
28. lar type controllers use an ARM9 based industrial grade CPU for the system with ARM Cortex M4 based CPUs used for the modules The controllers have 2 5 or 9 I O slots for 85M series modules The USB bus between the controller CPU and module CPUs transmits data at up to 200 Mbps and the dual CPU architecture supports a 40 kHz analog input sampling rate pre recording of analog input data and millisecond timestamp The oPAC 8500 supports C C and IEC 61131 3 programming capability rail level surge and ESD protection a 40 to 75 C operating temperature range anti vibration hot swappability of modules two 10 100 Mbps Ethernet ports with two MACs Port Trunking ready and two 3 in 1 serial ports With Moxa s Active OPC Server and DA Center the oPAC 8500 series provides a comprehensive solution for data acquisition and control applications in harsh environment Package Checklist ioPAC 8500 The ioPAC 8500 ships with the following items e ioPAC 8500 controller e Serial console cable C C models only e Documentation and software CD 85M Modules 85M modules ships with the following items e 85M module e DB44 to 4 port DB9 cable included in 85M 5401 T package Optional Accessories can be purchased separately e WK 75 Wallmount kit e CBL M12D MM4P RJ45 100 IP67 M12 to RJ45 cable e 85M BKTES Empty slot cover for ioPAC 85xx modules 3 pcs per package This chapter includes instructions on how to install the ioPAC 850
29. lustration below DIN Rail Removing the ioPAC 8500 from a DIN Rail To remove the ioPAC 8500 from a DIN rail use a screwdriver to push down the spring loaded bracket until it locks in place as shown in the diagram at the right Next rotate the bottom of the switch upwards and then remove the switch from the DIN rail N DIN Rail OPAC 8500 Hardware Installation Module Installation Procedure Power Off Moxa s ioPAC 8500 controllers come with 2 5 or 9 slots for 85M series modules Use the following procedure to install modules when your system is powered off Step1 Install the module into the ioPAC 8500 system The module s PCB should align with the edge of the frame Push the module into the slot and make sure the module is plugged into the backplane Step2 Fasten the two screws using 3 5 0 5 kg of torque Module Installation Procedure Power On A All UP AC 8500 modules are hot swappable which means that you can safely install remove and replace modules while the system is powered on When a module is removed or installed when the system is powered on the module head stops processing and registers the newly installed or recently removed module and scans for a configuration change There is no disruption to normal operation during module insertion or removal After installing a new module it could take about ten seconds for the system to recognize and activate the module at which point the module s
30. ng Altitude Up to 2000 m Note Please contact Moxa if you require products guaranteed to function properly at higher altitudes Standards and Certifications Safety UL 508 Pending EMI EN 55022 EN 61000 3 2 EN 61000 3 3 FCC Part 15 Subpart B Class A EMS EN 55024 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Shock IEC 60068 2 27 Freefall IEC 60068 2 32 Vibration IEC 60068 2 6 Rail Traffic EN 50155 EN 50121 3 2 EN 50121 4 Note Please check Moxa s website for the most up to date certification status MTBF mean time between failure Time 859 979 hrs Database Telcordia Bellcore Warranty Warranty Period 5 years Details See www moxa com warranty 1IOPAC 8500 LED Indicators There are 9 LEDs on the ioPAC controller OPAC 8500 C C Version 6 vox ime ORS ioPAC 8500 ioPAC 8500 0 0o 0 O O 0 0o 0 O Or w Q Ov Or O en Ou 9999999 OPAC 8500 Hardware OPAC 8500 Hardware Introduction OPAC 8500 C C Version ioPAC 8500 1EC ioPAC 8500 1EC System Power System Kernel p I Expansion Status on Head Expansion Status on Module System o On Power On Off Power Off Green System Ready Blinking Green System is booting up Red System error firmware upgrade or reset procedure underway Blinking Red Factory reset triggered Green
31. ting the system s power supply common wire to the chassis or panel ground The negative V side of the DC power input terminal as well as all I O point terminals labeled GND are connected to chassis ground OPAC 8500 C C Version OPAC 8500 IEC Version ioPAC 8500 ioPAC 8500 ioPAC 8500 IEC ioPAC 8500 1EC sa a jrwr i L 0099999 WY O tan2 y SS NG NOTE 1 Use 18 AWG wire for the power ground 2 Grounding the device through the earth ground pin de gives 6kV ESD protection Installing a microSD Card The oPAC is equipped with one slot for a microSD card The card reader slot is located inside the ioPAC device so you will need to unscrew and remove the card cover to install your microSD card When inserting a microSD card remember to keep the front edge of the card facing down Follow these steps to remove or install a microSD card 1 Remove the screw holding the card cover in place 2 4 OPAC 8500 Hardware Installation 2 a Insert the microSD card into the microSD card slot or b Remove the microSD card from the microSD card slot 3 Fasten back the screw holding the card cover in place Connecting to the Network Ethernet Communication Connections to the LAN port are made through an RJ45 or M12 connector on the module The wiring and pin conn
32. tween failure Time 596 611 hrs Database Telcordia Bellcore 4 18 OPAC 8500 Hardware 85M Module Hardware Introduction Pin Assignment and Wiring Guide 15 1 16 The 85M 5401 T module s pin assignment and wiring guide follows The DB44 to 4 port DB9 cable should be included in the package DB 44 Pin Assignments DB44 Female RS 232 e0368 ECT O ros ra NS 1 E E O O po TxDO A RxD2 B 1xD2 B RXD2 A RxD2 A RxD1 B TxD1 B A moore ECM CE RxD1 A 16 17 8 19 20 21 22 23 24 25 26 27 28 29 30 Pin i 4 19 OPAC 8500 Hardware 85M Module Hardware Introduction DB44 Female RS 485 2 wire ko hoh 2 ri om Pull tow Resistor 150K Ohm Pull High Resistor default 4 20
33. y devices when the RDY LED is a solid red The factory reset function is only activated when the system is booting up 85M Module Hardware In this chapter we provide the 85M modules specifications The following topics are covered in this chapter O 85M Module Descriptions O Common Specifications O Module Specifications gt 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact 85M 2600 T Digital Output 24 VDC Sink Type 85M 38XX T Analog Input 85M 6600 T RTD 85M 6810 T Thermocouple 85M 5401 T Serial Ports VV VV WV 4 Introduction OPAC 8500 Hardware 85M Module Hardware Introduction 85M Module Descriptions The oPAC 8500 controllers support the following modules 85M 6600 T 6 RTD 85M 5401 T 4 Serial Ports 85M 3811 T 8 AI 40 KHz 0 10 V NOTE Conformal coating available on request Common Specifications The following are specifications common to all ioPAC 8500 modules Environmental Limits Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity 5 to 95 non condensing Standards and Certifications Safety UL 508 Pending EMI EN 55022 EN 61000 3 2 EN 61000 3 3 FCC Part 15 Subpart B Class A EMS EN 55024 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Shock IEC 60068 2 27 Freefall IEC 60068 2 32 Vibration IEC 60068 2 6 Rail Traffic EN 50155 EN 50121 3 2 EN 50121 4 Note Please check Moxa s we
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