Pegasus 32B Users Manual
Contents
1. FLEXSTAR Pegasus 32B Users Manual OV PPPPELEEEELPETE p RO ES g Ci 32B Burn In Peripheral Device Test Chamber Document 98 38088 00 Rev 1 2 05 20 2004 Table of Contents Section Introduction 1 1 Hardware Description 1 2 Features and Benefits 1 3 Physical Specifications 1 4 Electrical Specifications 1 5 Temperature Control 1 6 System Operating Environmental Specifications 1 7 Storage non operating Specifications 1 8 Minimum Server Requirements 1 9 Site Requirements 2 0 Installation 2 1 Unpacking 2 2 Flexstar 32B Packing List 2 3 Rack Installation 2 4 Earth Quack Lock Down 2 5 Connecting the Server PC 2 6 Server Software Installation 2 6 1 Remote Boot Software Installation 2 6 2 Client Software Installation 2 6 3 Orion Host Software Installation 3 0 Safety Instructions 3 1 Hazardous Energy Identification 4 0 Maintenance Information 4 1 Single Board Computer SBC Description 4 2 NPM Power Regulator PCB Description 4 3 Host Bus Adapter Description 4 4 Maintenance ltems 1 0 Introduction The Flexstar 32B is the industry standard for low cost high performance mass storage burn in test systems The small footprint rack can hold up to 32 3 5 disk drives or similar devices while occupying less than 5 square feet of floor space 1 1 Hardware Description The 32B is organized as 2 columns by 16 rows The device environmental space is accessed via a hinged Plexiglass door that maintains the desire2. of working space should be provided on all sides with electrical enclosures and cooling fans Using an adjustable wrench tighten the four load locks against the floor Warning the load locks are intended to hold the cabinet in position and are NOT intended to support the weight of the cabinet 2 4 Earthquacke Lock Down To install the 104B in an Earthquake prone region complete Section 2 3 Rack Installation and the following instructions To secure the rack to the ceiling use strut channels bolted to the ceiling and the sides of the rack 6 in from the rear and 6 from the top Use a 14 or 5 16 nut and bolt To secure the rack to the floor use a strut channel bolted floor and a U bolt bolted to the channel around one of the horizontal cross members of the racks base Hardware and mounting components not included 2 5 Connecting the Server PC The Server has two Ethernet cards installed One card is for the FlexStar clients the other is for site LAN 2 6 Server Software Installation Server software consists of the following installations 2 6 1 Remote Boot Software Installation Each test port in the 32B is a small Celeron based single board computer SBC and operates a single device under test DUT Each test port is also diskless which means that the operating system and test software must be remotely loaded from the server PC This is accomplished with a special BIOS which has a remote bootstrap loader built in The bootstrap
3. Instructions Read and observe all WARNING labels before servicing See example below Caution Indicates a potentially hazardous situation which if not avoided may result in a minor or moderate injury Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Danger Indicates an imminently hazardous situation which if not avoided will result in death or serous injury MAIN POWER BREAKER HEATER BAY MAIN POWER INLET Listed below are the precautions that should be taken to ensure your safety as well as the proper operation of the test system Read these instructions and save them for later reference Do not place the product on an unstable cart stand or table The product may fall causing serious injury to the operator or damage to the product e Slots are provided on the unit for cooling ventilation To ensure proper operation of the system and to prevent overheating do not block these openings e This product should be operated with the type of power source indicated on the marking label located next to the power input at the rear of the unit If you are unsure of the power available consult your facilities representative or local power company e Never push any objects through the cooling vents as they may touch voltage points or short out parts that could result in a risk of fire or electrical shock Never allow liquids of any kind to enter the unit Do not allow any
4. cooled by exhausting the hot air via fans located on the top and bottom of the system When the exhaust fans are on small Mylar reed valves open at the sides of the unit to allow cool air to be pulled into the environmental space 1 2 Features and Benefits Features Benefits Inexpensive easy to change adapters Cost effective multi interface testing for IDE ATAPI SCSI Fibre channel with inexpensive upgrade path to future interface types as eee High speed Celeron based SBC with Enough power and speed for today s PCI bus mastering maintains transfer interface s and tomorrows rate with all interface types requirements a ee Sector unique random data generation Fastest and most reliable method of with high speed data compare assuring data and device integrity o G O Simple software upgrades can be Quick and easy upgrades and new downloaded via the Internet enhancements Voltage margining current Provides essential power testing measurement and power cycling capabilities for simple CSS tests and advanced power measurements o G O Thermal control from ambient to 55 Elevated temperature testing is degrees C critical in DVT ORT and manufacturing environments E 1 3 Physical Specifications with stand Read and observe all WARNING labels before servicing See example below Caution Indicates a potentially hazardous situation which if not avoided may result in a minor or moderate injury Warning Indicates a potent
5. d temperature when closed All test electronics and power supplies are located behind a firewall which isolates these components from the temperature extremes in the environmental space All test electronics are accessed via a hinged rear door that allows quick access for servicing or configuration The power supplies are accessed via a drawer arrangement under the main system Each port is an individual test system with it s own single board computer SBC device host adapter and power margining control Each SBC is networked to the server via standard Ethernet through a multi port hub Each SBC has a unique MAC address which identifies the specific port to the server Each test port has it s own power regulator for both the SBC and the device under test The regulator provides a fixed 5V and 12V for the SBC and a programmable 5V and 12V for the device under test The regulators operate from a 15V input that is bussed to all ports from a central 15V bulk power supply The system contains two 15V power supplies These supplies are mounted in the drawer In addition there is a 24V power supply located in the drawer used to operate the exhaust and re circulation fans Re circulation fans are always on whereas the exhaust fans are connected to the temperature controller to maintain a constant temperature inside the system The system is heated with resistive heater strips located in the center column of the system The system is
6. ements IBM PC Compatible 1 8 GHz Pentium processor 256 MB ram memory Hard drive with at least 100 MB free disk space 1 44 MB Floppy drive 24x CD ROM drive 17 inch monitor Windows 2000 or XP operating system 1 9 Site Requirements Working space in inches 96H x 72W x 62D 2 0 Installation 2 1 Unpacking The Flexstar 32B test system is normally shipped in a wooden crate The outer plywood container is removed by unscrewing several bolts around the base of the outer container that secure it to the pallet Remove the plywood container vertically The 32B can then be lifted off the pallet using a fork lift Warning Be sure both forks are set just inside the vertical uprights of the stand 2 2 Flexstar 32B Packing List The Flexstar 32B system should include the following items Flexstar 32B Users Manual this document Removal Tool Assembly P N 01 34046 00 PWA Ethernet Adapter NIC Card P N 02 38027 00 Cable ESD Wrist Strap P N 03 34299 00 Cable RJ45 RJ45 187 P N 03 38532 187P Cable Video Keyboard adapt P N 03 37141 68 Chamber Information Floppy Disk P N 88 35806 00 Orion Host software CD P N 87 37601 00 Orion Host User Manual P N 98 36391 00 Flexstar F Boot Manual P N 98 35783 00 Pegasus SBC user s manual P N 98 37844 00 NPM 1 Ch power card manual P N 98 37821 00 A oS Ss Ss NR tt xe ne to Or Oi r r nr rt r 2 3 Rack Installation Roll the rack into the desired location NOTE 36
7. ially hazardous situation which if not avoided could result in death or serious injury Danger Indicates an imminently hazardous situation which if not avoided will result in death or serous injury Length 34 86 4 cm Width 24 61 00cm Height 76 193 cm Weight 575 lbs 260 8 kg 1 4 Electrical Specifications Power Requirements 220VAC 30 AMP 50 60hz Single Phase unless otherwise stated on the machine Ensure customer supplied power meets this requirement The Orion Series is high performance test equipment In order to ensure proper operation care must be taken to supply computer grade AC power This includes a low impedance ground Failure to do so may cause unexpected operation or other errors The 32B main power switch is a UL listed 1077 circuit protector Customer supplied power must use a UL 489 or IEC 947 2 10k AIC listed breaker for proper 32B protection DC Bulk Power 15V 200A Internal DC Fan Power 24V 10A Internal 1 5 Temperature Control Range Ambient 3 deg C to 55 Degrees C Ramp Time Ambient to 55 deg C 1 Hour Load Dependent Variance 3 Degrees C 1 6 System Operating Environmental Specifications Operating Temperature 5 to 30 Degrees C Relative Humidity 10 to 80 non condensing Operating Noise Level 75 dB 1 7 Storage non operating Specifications Storage Temperature 18 to 60 Degrees C Relative humidity 5 to 90 non condensing 1 8 Minimum Server Requir
8. loader connects to the server PC whenever the test port is reset or powered up The OS and test software is then loaded into a RAM disk and executed from there The size of the RAM disk is at least 6 MB depending on the specific interface being tested and the buffer size requirements Specific installation instructions can be found in the Flexstar Remote Boot Installation Manual 2 6 2 Client Software Installation Client software is remote booted from the server when the client is powered on or reset Client files are stored on the server in a specific folder which is designated for use during remote boot Copying the newer files into this folder and re booting the clients upgrades the software The new file name must be selected in the FBoot GUI For more details see the FBoot user s manual 2 6 3 Orion Host Software Installation Orion Host software is contained on a single CD The software is loaded by running SETUP EXE on the Server and following the on screen installation directions The installer will select C PROGRAM FILES FLEXSTAR ORION as the default directory It is recommended that you install into this directory When upgrading to a newer version of Host it is also recommended that you perform a full install since other library files may also have changed Performing a full install will guarantee that all older files will be overwritten See Orion Host Software User s Manual for further information 3 0 Safety
9. nto the PCI slot of the SBC The types of interfaces supported are IDE UDMA 100 amp UDMA 133 ATAPI CDROM DVD CDRW SCSI up to 320 MB S Fibre Channel 2 GB S PCMCIA SATA 1 0 SATA 2 0 beginning July 1 2004 4 4 Maintenance Items Every six months the following procedures are recommended 1 Turn off system 2 Vacuum out any dust or debris that has collected Clean soiled surfaces with a mild cleaner 3 Turn on system and check a All fans for proper operation b Flaps seal properly in recirculation mode 15 volt supplies are working properly 24 volt supply is working properly Heaters and temperature controller are working properly wa N c d e wes N
10. thing to rest on the power cord Do not locate the unit where the power cord may be walked on Do not place anything in over or through the finger guards covering the fans in the unit Use proper ESD procedures at all times 3 1 Hazardous Energy Identification Main Circuit Protector 25 AMP Top front left side 15VDC 1500 Watt Power 100 Amp QTY 2 Inside the lower rear power tray 24VDC 250 Watt Power Supply 15VDC Buss Bar 750 Watt Finned Strip Heater 10 4 AMP QTY 2 Inside the lower rear power tray 100 Amp Qty 1 Inside Panduit wire chase inside SBC bay 3 75 Amp QTY 2 Inside DUT bay behind the circulation fans 4 0 Maintenance Information This section discusses various details about the test electronics and connector pinouts 4 1 Single Board Computer SBC Description The test system is based around a small form factor Pegasus SBC This SBC offers high performance a full range of features and low cost For detailed information about the Pegasus SBC please see the Pegasus SBC manual part 98 37844 00 4 2 NPM Power Regulator PCB Description A special Network Power Margin NPM regulator card provides system and DUT power For detailed information about the NPM regulator card please refer to the NPM manual part 98 37821 00 for 1 channel or part 98 37591 00 for 4 channel 4 3 Host Bus Adapter Description The specific device interface is determined by the type of Host Bus Adapter HBA that is installed i
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