SIP-CB/a - Honeywell Process Solutions
Contents
1. YNNALNY CIVNULILd JLIMS add IM 304 IJ 303 AMAALLVE AS3Ilv8 Figure 2 3 Component Layout www honeywell com 2 4 Honeywell 2 5 Enclosure Dimensions Figure 2 4 illustrates the maximum external dimensions that must be accommodated to mount the enclosure as well as mounting hole locations and diameters NA 2 2 2 a a 2 Figure 2 4 Enclosure Dimensions 2 5 2 6 Internal Wiring ILI CIRCUIT BO LITHIUN TTERY P m IN2 3 EuS WHT AMP uu TAMP4 B1 181 T 1B N1 A K ANALOG INPUT 1 USER SUPPLIED CABLE TB1 181 J1 5 3 Z RED Z NL T TB1 MAY B1 B BLK E ORANGE NC INA 7 5 Y SIGNAL MM L B1 181 Y TB N3 6 m 1 K O L 1 LOG INPUT 2 USER SUPPLIED CABLE ALM2 Figure 2 5 Internal Wiring Diagram www honeywell com CIRCUIT BOARD Honeywell 2 7 External Wiring There are three entry holes at the bottom of the enclosure but only one is used Inside the cable gland also called a cord grip is a rubber insert that c2. Multiplier 300 seconds x 5 pulses per second Multiplier 0 016 Voltage 1100 counts x 0 016 17 6V 5 3 5 1 4 Configuring the SIP CB a s Alarms Go back to the device configuration screen Figure 5 1 and select the Hardware Alarms tab Edit Remote Unit Data 001234 Name Example SIP NES X General Information Input Description Install Information Party Line Definition Site Information Call Information Relay Information Hardware Alarms Hardware alarm count 33 Product type siP Show default descriptions for alarm list p Alarm Specification Temper Detect Alarm iv Immediate Alarm Notification Nuisance limit 3 iv Save M Log T Alert Hardware alarm list User Description Magnetic Switch Alarm j Tamper Detect Alarm E Customer Alarm 1 i Available alarm user descriptions Customer Alarm 2 i Tamper Detect Alarm AC On Alarm i i Call Retry Alarm AC Off Alarm Clock Resync Alarm j Unit Reset Alarm Customer Alarm 1 la i Customer Alarm 2 Call Retry Alarm KYZ1 Input Failure j Een B NT 0 lr Crile il O oo Co m 2 CO MY cont te Figure 5 3 Hardware Alarm Configuration Screen The SIP CB a is capable of reporting a number of alarm conditions The SIP CB a can be configured to call immediately when an alarm
3. Queue Full Alarm Point ueue ru Int 175 gon x Lines 1 2 3 4 Lines 5 6 11 12 Sample Pulse Width fo mS la ma D ver the air Capabilities Sample Rate 20 sec 50 sec Both Allowed Figure 4 3 Options Screen NOTE To change the Sample Pulse Width and Sample Rate fields hold down the CTRL key on the keyboard point to the field and double click the left mouse key This unlocks the field and allows you to enter a different value 4 4 www honeywell com Honeywell 4 4 Serial Port Configuration Some other devices support serial communications but not the SIP CB a However one setting on the Serial Port Configuration screen is needed for packet Internet connections Input Output Options Serial Port Configuration Cellular Settings Port Select ID Max BPS 19200 Always send Connect Message Port Enabled Data Bits 8 y Always RING port Port Port Parit None EH Use non verbose result codes arity y pone Enable Blocking Stop 1 gt Use Alternate Connect Message Flow Control None Alternate Connect Message D Delay before sending packets 1 DO ms Maximum packet size J1 024 Figure 4 4 Serial Port Configuration Screen 4 4 1 Maximum Packet Size When the SIP CB a has a large volume of time tagged interval pulse data to transmit it is necessary to send it in many smaller packets in order to comply with Internet rules Each packet contains
4. Form C 4 open collector transistor 1330 minimum impedance when conducting on state 3 6 volts dc nominal with a fresh battery pack 400 mA average current during a call or a charging cycle Lithium DD pack 3 6 Vdc 38AHr Stock Number 1011 0044 001 Lithium DD pack 3 6 Vdc 38AHr Stock Number 1011 0046 001 Lithium DD pack 3 6 Vdc 38AHr Stock Number 1001 0048 001 lt 150 uA originate mode only 2 5 mS wetting pulse width on all inputs 4 samples per second all inputs open circuit 4 91520 MHz when awake 32 768 kHz Ui 8 71V Uo 6 51Vdc lo 57 1mA Po 93mW Ci 0 Li 0 Co 500uF Lo 40mH Dry contact switch that is not capable of sourcing any appreciable power Normally composed of a reed switch or transistor output 100uA nominal 3 3 volts pull up voltage 7 1 7 2 Wetting Current Pulse Rate 0 50 user programmable for IN1 IN2 IN3 IN4 group Wetting Current Pulse Width Recommended Cable Output Circuit Parameters Terminal Block TB2 Output Follows Input Mode Delay Power Supply Ranges Battery Assembly Continuous Current Consumption Analog Input Range Pulse Output Range Output Type Pulse Duty Cycle Low Battery Trip Point www honeywell com and for ALM1 ALM2 CALL TAMP group A value of 0 enables edge detection mode 0 0 950 ms user programmable for IN1 IN2 IN3 IN4 group and for ALM1 ALM2 CALL TAMP group A va
5. With jumper JP1 out and JP4 in power supply voltages between 6 1 and 12 Vdc are simply regulated down to 5 Vdc With jumper JP1 in and JP4 out voltages between 3 and 6 Vdc are first doubled by a switched capacitor boost regulator then regulated down to 5V A switched capacitor inverter generates 5V from the 5V supply to power the analog circuitry An additional circuit generates a stable 2 7 Vdc reference voltage that is used in several places When the power supply drops to a value of about 2 7V an optically coupled switch will turn on for approximately 60 milliseconds The output of this switch is connected to an alarm input on the SIP CB module When the SIP CB senses this event it will call in to report the condition or report it on the next call depending upon how the unit is programmed The battery should be replaced as soon as possible The analog signal to be measured is connected to terminal block TB1 Positions 1 and 2 Depending upon the setting of jumpers JP2 and JP3 the signal will either be amplified or reduced with a certain degree of precision This signal then controls a precision timing circuit that generates a linear pulse stream of 0 to 5 pulses per second This corresponds to an analog input range of OV to full scale The pulse train is used to drive several optically coupled switches To minimize current drain the pulses are kept as short approximately 400 microseconds each The opto switches are arranged as a
6. and between each ILI board Isolation becomes a very important issue when measuring high voltage signals or when the ground reference point is well above or below OV www honeywell com 2 12 1 ILI Power Supply Jumper Settings Honeywell The ILI boards require an independent power source in order to maintain complete isolation between the signals being measured and the SIP CB module The ILI will accept power supply voltages between 3 Vdc and 12 Vdc Several jumpers must be set to the proper positions as shown in the following table Power Supply JP1 JP4 Voltage Range 3 6 0 Vdc IN OUT 6 1 12 0 Vdc OUT IN Table 2 1 ILI Power Supply Configuration Jumpers Each ILI board in a standard SIP CB a is supplied with its own 3 6 Vdc lithium battery The JP1 and JP4 jumpers are configured at the factory for this arrangement 2 12 2 ILI Analog Signal Range Jumper Settings To measure the analog signal with the best accuracy and resolution choose the closest but next highest range shown in the next table For instance if the signal will reach 6 V then choose the 12 V range Full Scale Input Voltage JP2 JP3 0 to 0 050 V A A B 0to 3V A B C 0to 5V B B C 0 to 12 V C B C 0 to 24 V D B C O to 50 V E B C 0 to 75 V F B C 0 to 100 V G B C 0 to 150 V H B C Table 2 2 ILI Input Range Selection Jumpers 2 15 2 16 2 12 3 How the ILI Board Works
7. is also used in other products and is known as the SIP CB This combined with additional analog circuitry forms a product called the SIP CB a 1 1 Product Overview Many metering devices generate electrical pulses to indicate what they are measuring A gasoline pump might produce one pulse for every liter of fuel dispensed A vending machine might generate one pulse for each beverage purchased For these pulses to have meaning there must be a way to count them and store the totals for later processing In the vending machine example this information might be gathered electronically at the end of each day to see if the machine needs to be refilled without the need to send a person to each site The SIP CB a is designed to count low frequency pulses over a specific period of time ranging from 1 minute to 60 minutes and save the total count as one record It then repeats this process for the next time period and can do this for hours days or months at a time The SIP CB a can count pulses from four independent sources simultaneously The SIP CB a also has four other inputs for alarm or status processing The Isolated Linear Integrator or ILI is a small circuit board that converts a steadystate dc analog voltage signal into a stream of digital pulses that the SIP CB can count The ILI can accept voltages up to 150 Vdc The ILI can provide complete isolation between the voltages being measured and the SIP CB The SIP CB a can con
8. necessary for the SIP CB a to make proper measurements 4 1 Time Interval Size The SIP CB a counts pulses from the ILI boards over a specific time interval and then saves the total as one record It then starts the counting process over for the next time interval and this process continues indefinitely The time interval can be 1 2 3 5 6 10 12 15 20 30 or 60 minutes A shorter time period allows you to observe small changes with more detail But it also consumes memory more quickly causing the SIP CB a to need to communicate with the data collection system more frequently This can have an impact on both battery life and the cost of the cellular service The SIP CB a has the capacity to save a total of 30 000 records before it starts to overwrite the oldest records This area is divided equally between all active pulse counting channels If only one channel is used for pulse counting then all 30 000 memory locations will be used for that channel If using a 10 minute interval it would take a little over 200 days to reach the end of the memory If 4 channels are active then each channel is allocated 7500 records If using a 10 minute interval it would take about 50 days to reach the end of the memory If some of the pulse alarm inputs are not being used for pulse counting then they should be programmed as alarm inputs even if they are not going to be used for alarms This will cause the memory to be divided between only those chann
9. simple logic circuit flip flop that produces two outputs each with a 50 duty cycle and of opposite polarity to each other This is known as a Form C or KYZ arrangement Each output needs to be pulled up to a voltage source through a resistor in order to operate correctly This is provided by the SIP CB module The outputs of the two ILI boards are connected to the pulse counting inputs on the SIP CB module The SIP CB is configured to count these pulses over a certain time interval and save the totals as records in memory A large interval will allow records to be stored over a longer period of time A short interval will allow trends to be observed with better resolution The data collection software can convert these time tagged interval TTI readings back into voltage readings using a simple formula As an example assume that the ILI has been configured for a full scale range of 75V The ILI board will produce O pulses for OV and up to 5 pulses per second at 75V Suppose over a 15 minute 900 second period the final count is 2760 final count x full scale range Voltage T nnn nnn nnn nnn nnn Interval in seconds x pulses per second at full scale 2760 x 75V Voltage _ m 900 seconds x 5 pulses per second Voltage 46V www honeywell com Honeywell 2 12 4 ILI Battery Performance and Replacement Battery voltage changes with temperature If the unit is located in very cold or hot climates you may
10. the side of a metal shed or similar structure since metal is a very effective shield against the desired radio signal Chain link fences are normally not a problem e Avoid mounting the product in a location where the antenna is in close proximity to a sensitive measurement instrument such as a Rosemont transducer The strong radio signal from the cellular transmitter could possibly degrade the accuracy of these precision instruments Conversely nearby electronic equipment may interfere with the operation of the cellular radio Depending on the signal strength for a given location it may be possible to ignore some of these suggestions and still obtain good performance This will vary from one site to the next just as the reception quality of a handheld cellular phone will vary The SIP CB a has several LED indicators that will help you determine if the signal strength is adequate You might be able to use your own personal cell phone as a signal strength gauge However each service provider has its own frequencies and towers so make sure that your cell phone and the SIP CB a use the same carrier otherwise you might be misled into thinking that the site you ve chosen is adequate when indeed it is not 2 3 2 4 Component Layout
11. which was programmed into the SIP CB a This will apply to both ILI boards You can also change the description of each channel and select which type of data to save www honeywell com Honeywell 5 1 3 Defining the Units of Measure Scaling Factor The UNITS screen allows you to convert tagged interval TTI readings to something more meaningful Since the ILI board measures voltage it would be of more use to have the readings appear in terms of volts As mentioned earlier each ILI board produces a number of pulses per second the rate of which is directly proportional to the signal being measured The ILI produces a maximum of 5 pulses per second for a full scale input voltage A time tagged interval TTI reading consists of the total number of pulses produced over the period of time defined by the Interval Resolution As an example assume that the ILI has been configured for a full scale range of 24V The ILI board will produce 0 pulses for OV and up to 5 pulses per second at 24V Suppose over a 5 minute 300 second period the final count is 1100 final count x full scale range Voltage 2 Interval in seconds x pulses per second at full scale 1100 x 24V Voltage m 300 seconds x 5 pulses per second Voltage 17 6V In this example a Multiplier of 0 016 will produce the desired results The Multiplier is calculated as follows full scale range Multiplier
12. 4 Pulse Counting Input Form C Y Debounce 0 for ILI 2 Y Line 5 Alarm Form A Debounce 2 Immediate Call low battery on ILI 1 on Alarm going Active Line 6 Alarm Form A Debounce 2 Immediate Call low battery on ILI 2 on Alarm going Active Line 7 Output Follows Input 1 Replicates the ILI 1 pulse stream optional Line 8 Output Follows Input 3 Replicates the ILI 2 pulse stream optional Line 9 Output Under Host Control Can be used to remotely control an optional external piece of equipment Line 10 Output Under Host Control Can be used to remotely control an optional external piece of equipment Line 11 Alarm Form B Debounce 50 Immediate Call Tamper Switch on Alarm going Active Line 12 Alarm Form A Debounce 3 Immediate Call Internal Call Mag Switch on Alarm going Active Table 4 1 4 2 2 Description Field You can enter a verbal description 15 characters max for each input and output These descriptions are for your reference only and are not reported to the data collection system Recommended Input Output Settings for the SIP CB a 4 3 4 3 Options Configuration Select the Options tab to continue the configuration Change the configuration items to match those in Figure 4 3 Input Output Options Serial Port Configuration Cellular Settings Queue Size Application Data Logger v on Capacitor Type i32 HLC Y Low Battery Alarm 11 9 Volts 60K Radio Boot Method
13. CB a exchange private information using the 64 bit data encryption standard If this exchange fails the connection is immediately terminated An Internet address and port number must be assigned to the computer running DC 2000 and these numbers must be programmed into each SIP CB a Your computer system s administrator usually assigns the address and port number When the SIP CB a calls in it assigns itself what is Known as a source port number To further enhance security the SIP CB a can be assigned only one or a specific range of source port numbers and the firewall can be programmed to only allow these through See Figure 1 2 for a simple illustration of a wireless Internet connection Figure 1 2 Data Collection System using the Internet 1 6 Communications Scenarios There are several ways for the SIP CB a to communicate with the central computer Scenario 1 The SIP CB a initiates its own call to the central computer The SIP CB a determines that a call should be made due to an alarm condition or a regularly scheduled call event The cellular radio on the SIP CB a is powered up and establishes a connection with the cellular phone network The SIP CB a initiates an outbound data call CSD mode or a packet Internet connection to the central computer which is running DC 2000 The central computer processes the SIP CB a s data and stores it in a database structure format The SIP CB a is given new instructio
14. Honeywell Honeywell Process Solutions SIP CB a Survey Instrument Point Cellular Battery Powered Analog User Manual November 2010 Revision B Honeywell RA WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter RA Refer to Chapter 6 for additional safety information www honeywell com Honeywell 1 3 4 7 TABLE OF CONTENTS PRODUCT DESCRIPTION u anita dL mde uu u ul ul u u ci 1 1 1 1 Product Overview 1 1 1 2 a AAA 1 2 1 3 II canica 1 2 1 4 DC 2000 Data Collection SystemM oooooooccoooocccococooocoocccconoroorrcocnnnnnrroos 1 2 1 5 CSD versus Packet Internet MOJe ooooooooocoocccococcocoocccccoonccononcnnono roo 1 3 1 5 1 o A EEE aaa sas siasa kaswasusswhawa swsu 1 3 1 5 2 Packet Internet Mode ccccccccccccccccccnoconccccoccnnononnnononononrnnnnnnanannos 1 4 1 6 Communications P ou nmm 1 6 INSTALLATION AND TECHNICAL INFORMATION 2 1 2 1 Unpacking Damage r
15. Input 2 Description 01 01 1980 12 00 00 0000 input 3 Description 01 01 1980 12 00 00 0000 Input 4 Description 01 01 1980 12 00 00 0000 OK Cancel Help Figure 5 1 Device Configuration Screen Input Description 5 1 5 1 2 Defining the Interval Size Next you must define the pulse counting interval which applies to all channels that are configured for pulse counting Highlight one of the remaining channels on the screen and select the CONFIGURE button or simply double click on the selected channel The following screen will appear Input Configuration Input Number 2 Name Example SIP Input Definition Description Pulse Accumulator 60 Serial number Input 2 Serial 5 Iv Billable Interval size Remote Data Alarms Central Data Alarms Units Data Description Pulse Accumulator Change Description Time of Call Information Daily Read Definition Value as of last call Daily read hour F lo Synchronized Hours Minutes Hew fale Profile 1 0 Date Time Prfez E F 01 01 1980 12 00 00 Profile 3 0 fo E Type t o to Profile 4 E po E Actual Calculated Encoded Save Data IV Interval Iv Time of Call Reading Profile Daily Reading T Peal cancer to Figure 5 2 Data Input Configuration Screen Select the Input Definition tab Here you can match the time interval to that
16. LIST OF FIGURES Data Collection System using the Internet a 1 5 Metretek Programmer Cables ee die 2 2 SIM Card Profile contestes tata een een 2 2 Component A A A A 2 4 o A 2 5 Internal Winng Madras a 2 6 Routing of External Wires ee ee 2 7 Figure 2 7 provides a view of the SIP CB module its battery and antenna 2 8 View of SIP CB Module AAA u a 2 8 Installation of the SIM Card a a a 2 9 Location of SIP CB a Reset PIT uiia rar 2 10 Low Power Storage Mode Jumper L 2 11 Location of the Magnetic Call Switch ici 2 12 ILI Board Layout U 2 14 Input Output Configuration Parameters Screen nennen 4 2 Terminal Block Assignments versus Line Numbers in MP32 4 2 Options Scheen naeh 4 4 Serial Port Configuration Screen ass seats races u a 4 5 Device Configuration Screen Input Description a nennen 5 1 Data Input Configuration Screen u an 5 2 Hardware Alarm Configuration Screen ooocccononccocccocccoconcnnononcnononnnnnononnnnnnnnnnnnnnnnnnnnnns 5 4 www honeywell com Honeywell 1 PRODUCT DESCRIPTION The main processing module in this product
17. alarm to the DC 2000 data collection system Using the MP32 configuration program the SIP CB a can be programmed to place a call immediately when the door is opened when it is closed or both The data collection system DC 2000 can override the immediate call feature If the immediate call feature is disabled the SIP CB a will still report the event on the next call even if that call occurs hours after the actual event The SIP CB a will also report the time of day when the first event occurred When the door is closed the switch is in a closed state Therefore it is important to program this input as a Form B normally closed switch If the TAMPER feature is not needed you can disconnect the leads and use the TAMP and TAMP inputs for another purpose and can change it to Form A if needed The SIP CB will still report this as a TAMPER alarm to the DC 2000 data collection system However you can change its description in DC 2000 to something else such as Pump Failure or Water Level Too Low 2 13 2 14 2 12 ILI Board Details The ILI board is a calibrated device Do not readjust or replace any components The SIP CB a contains one or two Isolated Linear Integrator ILI circuit boards one for each analog signal to be measured One of these boards is shown in Figure 2 12 Figure 2 12 ILI Board Layout Each ILI board operates from its own battery This ensures complete isolation between the ILI and the SIP CB
18. alone product Each connection is usually measured and billed in terms of the amount of data exchanged each month The amount of information exchanged on each call may range from several hundred bytes to 10 s of thousands of bytes depending upon the information that is requested from the SIP CB a It may be necessary to test the system for several months and then adjust the cellular account for the best cost based on your needs For instance if you purchase one million bytes 1 Mb per month but only use 100 000 you may be able to purchase a smaller and thus less expensive plan For security reasons the SIP CB a cannot be contacted via the Internet because it only acts as a client It is not listening for connection requests from other devices Only an Internet server does that However the central computer can page the SIP CB a by dialing its voice number or by sending it a text message This will cause the SIP CB a to immediately call back to the central computer Paging is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery www honeywell com Honeywell DC 2000 acts as an Internet server on your computer and thus must be allowed access to the outside world Most corporate computer systems use firewall technology to prevent unauthorized and potentially damaging access from outside sources To minimize potential invasion DC 2000 and the SIP
19. amp hour rating how often the SIP CB a is allowed to call the central computer and how often calls have to be repeated due to poor signal conditions The radio consumes the most power If the SIP CB a makes seven 1 minute calls per day you can expect a battery life of 2 years or more Alternatively this module can be powered from a regulated and filtered 3 6Vdc power supply This would be required if you wish to call or page the SIP CB a In these cases the radio must remain powered up at all times and would quickly drain a battery Each ILI board is powered by one 3 6V 19 A hr lithium battery pack Service life is approximately 2 2 years Two ILI boards can be operated from one battery but the service life will be reduced to about 1 year Alternatively the ILI boards can be powered from a low current dc power supply in the range of 3 12 Vdc See Chapter 2 for more information about power sources 1 3 Enclosure All components are housed in a weather resistant NEMA enclosure than can be locked for added security There is one cable entry port on the bottom of the box See Chapter 2 for dimensions and views 1 4 DC 2000 Data Collection System Honeywell offers a powerful data collection system called DC 2000 that can collect information from thousands of devices store their data in a database and present the results to you in a variety of formats It can also notify you immediately when an alarm condition occurs DC 2000 supports b
20. condition occurs or to simply report it on the next call This screen allows you to configure how alarms are reported to DC 2000 by the SIP CB a and by DC 2000 to you It also allows you to change the verbal description of each alarm For instance the generic Customer Alarm 1 description might be changed to ILI 1 Low Battery www honeywell com Honeywell Even if the SIP CB a is configured to call immediately when an alarm occurs in some cases DC 2000 can override this and simply have the alarm reported on the next scheduled call For any alarm that requires an immediate call check the Immediate Alarm Notification box Some alarms cannot be overridden because they are too important to ignore such as a unit reset alarm Make sure you have also programmed the SIP CB a to place an immediate call for these alarms See Chapter 4 The Nuisance Limit can be used to disable calls due to a repeating alarm condition such as a low battery alarm for the SIP CB s battery Until the battery is replaced the SIP CB a will keep calling in every couple of minutes to report the alarm This is especially undesirable for battery operated units because each call consumes a lot of power But if you set the Nuisance Limit to 3 then DC 2000 will instruct the SIP CB a to stop calling in after the third report of the same alarm Later when the SIP CB a calls in at its regularly scheduled time the Nuisance Limit will be reset and the unit will again be al
21. dication of network problems or that the unit is located in a marginal reception area It may also happen if too many units are programmed to call DC 2000 at the same time Queue Full Alarm If pulse data is not collected often enough there is a chance that the oldest data may be lost due to insufficient memory This memory is referred to as the queue and the SIP CB a will call in to report a Queue Full alarm when a certain percentage of the queue contains new records This defaults to 75 but you can change it using MP32 Clock Resync Alarm The SIP CB a s time of day clock is updated each time it calls in to DC 2000 A Clock Resync alarm is reported if the SIP CB a s clock has been corrected by more than 20 seconds and will be reported on the next call There will always be a Clock Resync alarm reported on the first call after a unit reset call Frequent Clock Resync alarms may indicate one of the following problems a The SIP CB a cannot properly keep time due to a hardware problem b The time given to the SIP CB a is taken from the computer s time of day clock This alarm may indicate that the computer s clock is inaccurate slow fast or has been changed since the last call such as a daylight savings time DST change c If the SIP CB a is programmed to call more than one computer and the computers clocks are different by more than 20 seconds this will cause a Clock Resync alarm d During packet Internet c
22. e KYZ 1 Input Failure Not reported KYZ 2 Input Failure Indicates a problem with ILI 1 or its wiring KYZ 3 Input Failure Not reported KYZ 4 Input Failure Indicates a problem with ILI 2 or its wiring 5 7 5 8 www honeywell com Honeywell 6 SAFETY HAZARDOUS AREAS ESD PRECAUTIONS RA 6 1 Safety WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter 6 2 ESD Handling Precautions Any electronics device contains components sensitive to ESD electrostatic discharge For example people experience up to 35kV ESD typically while walking on a carpet in low humidity environments In the same manner many electronic components can be damaged by less than 1000 volts of ESD For this reason you must observe the following handling precautions when servicing this equipment Always wear a conductive wrist strap Eliminate static generators plastics styrofoam and so on in the work area e Remove nylon or polyester jackets roll up long sleeves and remove or tie back loose hanging neckties jewelry and long hair Store and transport all static sensitive components in ESD p
23. els that will actually be counting pulses DC 2000 must also be configured with the same interval or the calls from the SIP CB a will be rejected See Chapter 5 for more details about DC 2000 4 1 4 2 Input Output Parameters We now concentrate on the portion of the screen used to define how the various inputs and outputs are configured and reported to DC 2000 MP32 refers to Line Numbers for the 12 possible input and output lines See Figure 4 2 to determine where those lines are on the SIP CB s terminal blocks Input Output Options Serial Port Configuration Cellular Settings intion Line Type Form Type Pulse Counting gt C Form amp C FomC Y C FomB FomC Z Description ILIA Volts Debounce Cycles 0 Figure 4 1 Input Output Configuration Parameters Screen 29 Dy lt 20000 Ls S C J DOL XA Figure 4 2 Terminal Block Assignments versus Line Numbers in MP32 4 2 www honeywell com Honeywell 4 2 1 Recommended Line Settings See Figure 2 5 in Chapter 2 to see how the SIP CB a is wired Program the lines as they appear in Table 4 1 LINE SETTING ADDITIONAL SETTINGS Line 1 Pulse Counting Input Form C Z Debounce 0 for ILI 1 Z Line 2 Pulse Counting Input Form C Y Debounce 0 for ILI 1 Y Line 3 Pulse Counting Input Form C Z Debounce 0 for ILI 2 Z Line
24. eports Item List 2 1 2 2 Additional Items Required for Installation ocoooooooooooooooo00 2 1 2 3 Site Selection for Best Performance a ars 2 3 2 4 Component Layout AAA a MODE UD HUE 2 4 2 5 Enclosure Dimensions a 2 5 2 6 i cp IR VANNO PREMIERE 2 6 2 7 Extemal AAA A 2 7 2 8 O e 2 8 2 8 1 SIM Card Installation MEER 2 9 2 8 2 SIP CB Battery Performance and Replacement 2 9 2 8 3 Reset A orwacasneees assasauna aw yan 2 10 2 9 Low Power Storage and Shipping Mode a aaa 2 11 2 10 Using the Internal Magnetic Switch to Place a Call 2 12 2 11 Optional TAMPER Suitch u uu Q U uu u uu uu uu u u u 2 13 2 12 ILI Boardi AAA 2 14 2 12 1 ILI Power Supply Jumper Settings 0ocoooooccoooocccocccocononconnnonno 2 15 2 12 2 ILI Analog Signal Range Jumper Settings a 2 15 2 12 3 How the ILI Board Works ssseeme em 2 16 2 12 4 ILI Battery Performance and Replacement 2 17 CELLULAR SERVICE MPO 3 1 CONFIGURATION USING PROGRAMMER MP 32 4 1 4 1 Uu li i c 4 1 4 2 Input Output Parameters ooooocccccoooooccccoccn
25. erver does that In CSD mode the cellular service provider may not support mobile terminate connections which means the SIP CB a can place a call to the central computer but cannot be called by the computer In these cases the SIP CB a can be paged which will cause the unit to call back immediately e The SIP CB a cellular radio is always powered up is registered with the cellular network and is therefore always listening for an incoming call or page e If the cellular account has been assigned a voice or data phone number the computer calls that number The SIP CB a answers the call and attempts to communicate with a modem which is not there After several seconds it hangs up and will immediately call the central computer as described in Scenario 1 e If the cellular account includes a feature called SMS short message service used for text messaging between cellular phones the computer can send a text message to the SIP CB a When the SIP CB a receives the message it will immediately call the central computer as described in Scenario 1 This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this mode 1 8 www honeywell com Honeywell 2 INSTALLATION AND TECHNICAL INFORMATION 2 1 Unpacking Damage reports Item List Upon receipt inspect the SIP CB a for any
26. for terminal blocks 2 5 pounds 1 13 kg 0 47 pounds 213 grams 0 22 pounds 99 8 grams Temperature classification T4 20 to 40 Celsius 4 to 104 Fahrenheit 7 3 7 4 CELLULAR RADIO INFORMATION Cellular Radio GSM24 Motorola g24 GSM GPRS Model F6413AAD FCC ID IHDT56FV2 Receive Frequencies 850 MHz 900 MHz 1800 MHz 1900 MHz Transmit Frequencies 850 MHz 900 MHz 1800 MHz 1900 MHz Radio Module Approvals FCC DOC R amp TTE PTCRB IC CTIA FTA EMC SIM Card Interface 3 volt type operates in conformance with GSM 11 1 and 11 2 of the ISO IEC 7816 standard Maximum RF Transmitter 2 watts low band 1 watt high band Output Power 869 894 MHz 925 960 MHz 1805 1880 MHz 1930 1990 MHz 824 849 MHz 880 915 MHz 1710 1785 MHz 1850 1910 MHz ANTENNA INFORMATION Internally mounted quad band planar type antenna with coaxial cable and mating MMCX connector This antenna is permanently affixed to the SIP CB a electronics and cannot be removed or substituted with a different type APPROVALS amp CERTIFICATIONS INFORMATION This applies only to the SIP CB module and not the entire unit assembly Quality Assurance Notification Intertek Testing Services N A Inc 3933 US Route 11 Cortland NY 13045 C www honeywell com woo Jo O O t9 Hn O Ho FB HH HE WN HL O 8 ASCII HEX DECIMAL CONVERSION CHART Null Start of heading Device control 2 Device contr
27. il as is necessary to fully characterize the symptom s This will assist our technicians in being able to narrow in on the problem and reduces the possibility that a unit will be returned to the customer with no problem found Intermittent type problems can be especially difficult to troubleshoot without a detailed description of the symptoms 9 1 Find Out More To learn more about Mercury Instruments products contact your Honeywell Process Solutions representative visit www mercuryinstruments com or call 513 272 1111 Automation and Control Solutions Honeywell Process Solutions 3940 Virginia Ave DEI ON 45227 MNL SIPCB 900371 1 www honeywell com el Honeywell
28. lowed to report the alarm up to 3 times until the next scheduled call Note Changes made to any alarm configuration will not go into effect until the next communication with the SIP CB a Here is a general list of the alarms reported by the SIP CB a Tamper Detect Alarm Occurs whenever the door of the enclosure is opened This is reported when the optional TAMPER detect switch is installed Magnetic Switch Alarm Inside the SIP CB module is a Form A magnetically operated switch that is also connected to Line 12 It can be triggered using a magnet as seen back in Figure 2 11 You can also wire an external switch to this input if the magnetic feature is not needed Customer Alarm 1 Occurs when the battery for ILI 1 is low See Chapter 2 about how this alarm is generated Customer Alarm 2 Occurs when the battery for ILI 2 is low See Chapter 2 about how this alarm is generated AC Off Alarm Not reported AC On Alarm Not reported Unit Reset Alarm Occurs if the SIP CB a has been reset A reset can be caused by the following conditions a The reset pins are shorted together see Figure 2 9 b The board s configuration memory or operating code has been changed or read using the programming cable and MP32 software c The battery is nearly exhausted and can no longer support the current required by the board 5 5 5 6 Call Retry Alarm Occurs if a previous call attempt failed Numerous Call Retry alarms may be an in
29. lue of 0 0 creates continuous wetting current Alpha 6300 4 Belden 9534 or equivalent having less than 100pF ft capacitance Maximum cable length run is not to exceed 1000 feet Circuit type MOSFET transistor output open collector Total impedance with transistor conducting 133 ohms minimum Total impedance with transistor in off state gt 1M ohms Ui 9 5V Uo 6 51Vdc lo 103mA Po 168mW Ci 0 Li 0 Co 500uF Lo 13mH 1 sample period between input change and output change ELECTRICAL ILI Board 3 6 0 Vdc or 6 1 12 0 Vdc jumper selectable Lithium 3 6V 19Ahr D cell assembly 1 required per board Stock 1011 0049 001 800 uA approximately 2 2 year battery life Nine full scale ranges 50 mV 3V 5V 12V 24V 50V 75V 100V 150V jumper selectable 0 5 pulses per second full scale Form C KYZ open collector both outputs require pull ups 5096 Approximately 2 7 Vdc Honeywell Low Battery Output Pulse Width Temperature Effects on Accuracy Linearity Enclosure Type Mounting Configuration Cable Glands Recommended screwdriver Weight without batteries Battery Weight SIP CB Battery Weight ILI Operating temperature 60 mS 0 03 C 0 1 of reading MECHANICAL NEMA4X UL94 V O rated 10 fiberglass filled polycarbonate Four mounting feet See Figure 2 4 1 provided Flat blade type having a nominal 3 5mm 0 138 width
30. ns including when to call next The call is then terminated and the radio is powered down for battery operated units or remains powered up to listen for pages for externally powered units Scenario 2 The data collection computer initiates a data call to the SIP CB a in CSD mode The SIP CB a s cellular radio is always powered up is registered with the cellular network and is therefore always listening for an incoming call The central computer dials the radio s data number this is known as a mobile terminate CSD connection When the radio answers the call it will establish a link with the computer which is running DC 2000 The computer processes the meter s data and stores it in a database structure format The SIP CB a is given new instructions including when to call next The call is then terminated but the radio remains powered up to accept future calls This configuration is not recommended for battery operated units because the radio must remain powered up at all times and will quickly drain the battery A full time power supply is required for this mode www honeywell com Honeywell Scenario 3 The data collection computer pages the SIP CB a and waits for the SIP CB a to call back For security reasons the SIP CB a cannot be contacted via the Internet because it only acts as a client It is not listening for connection requests from other devices Only an Internet s
31. nt Lithium battery technology is commonly used for these types of applications due to their high energy capacity low self discharge rate and reliable performance at hot or cold temperatures It should be stressed here that disconnection of the lithium battery pack does not completely power down the SIP CB board electronics This is due to a secondary power source called a super capacitor similar to a rechargeable battery that is a part of the SIP CB module Pulse counting and outputs will continue to operate without interruption while the battery pack is being replaced This ensures that no data is lost during the exchange process However cellular calls are not allowed when the main lithium battery is disconnected Battery voltage changes with temperature If the unit is located in very cold or hot climates you may receive occasional low battery alarms as the temperature changes However any low battery alarm should be taken seriously and the battery should be replaced soon If the battery gets too low the unit may no longer be able to make calls and may not be able to count or save its pulse data 2 9 2 10 The voltage of the battery under light load is about 3 6V When the SIP CB is charging its internal super capacitor the voltage can drop down to nearly 2 3V or possibly lower in extremely cold or hot environments To prevent false low battery alarms the low battery alarm point should be set between 2 1V and 1 9V When replacing a ba
32. ol 3 Device control 4 Neg acknowledge Synchronous idle End trans block 1 2 3 4 5 6 8 9 gt m t 4 gt lt CHUR d O Z ET m GS H m Q m HS GQ tm gt Honeywell Y c mod x lt 2 Ct 0 5 1Q 58 Q FE E B m D m Q r m p Q Ds m 1 O 8 1 8 2 www honeywell com Honeywell 9 WARRANTY INFORMATION The seller warrants its hardware to be free from defects in material and workmanship under normal and proper use for a period of 12 months from the date the hardware is shipped from Honeywell The seller s sole liability and the buyer s sole remedy for any breach of the foregoing provision is at the seller s option the timely no charge repair or replacement of any defective hardware or part that Honeywell inspects and finds reasonable evidence that a defect in material or workmanship exists The buyer shall provide the labor required to remove the defective hardware and install its replacement at no charge to the seller The equipment will be shipped to the seller at the buyer s expense The replacement or repaired equipment will be shipped to the buyer at the seller s expense Warranty claims to be honored under this warranty must be made promptly Such claims shall specify the nature and details of the claim the date that the cause of the claim was first observed and the affected equipment s unit serial number Defective equipment shall not be returned to the seller s factory with
33. ompresses around the wires as the nut is turned clockwise This provides a barrier against moisture and insects Figure 2 6 Routing of External Wires 2 7 2 8 2 8 SIP CB Module Please refer to Chapter 2 of the SIP CB User s Manual Document 900366 for a complete discussion about the SIP CB module Figure 2 7 is a view of the SIP CB module its battery and antenna A UL Z y Z A SE 9 E Na f p A n m N f Ss A 4 TKN 19 f O j A A A 2 D A y SI 4 Z NN I 4 Z uS eo A y d A RY A A lt J 4 Y E f 2 GJ A D 7 f Ky 4 A TB2 A IZ S A SN 14 KS J L Y d A Lt Z S f L Z sal A Sy l I SM Y 2 4 S J Y lt 2 M 2 f lt j a QI 9 2 3 A y SI 7 14 S Z 2 SO A 2 f SQ Z Z S Z A G3 A NJ f S Z 14 SJ A a Y Yj E I ZZ DEED Figure 2 7 View of SIP CB Module Installation of the SIM card is straightforward as illustrated in Figure 2 8 Note that the SIM card has a chamfered corner to indicate the correct installation direction www honeywell com Honeywell 2 8 1 SIM Card Installation 7 A NOAA i MOON i OO DODODODO E e ISS Va I X Figure 2 8 Installation of the SIM Card A Never remove or install a SIM card while the LEDs are lit This could damage the SIM card or radio 2 8 2 SIP CB Battery Performance and Replaceme
34. omputers with serial RS 232 com ports or 1002 0344 001 for those with USB ports Only one cable is required to program all units 2 1 Figure 2 1 Programmer Cables e MP32 configuration software available under part number 100160 e Computer system with a Windows 986 or newer operating system A laptop computer is usually recommended for reasons of portability We are required to say that Windows is a registered trademark of Microsoft Inc e An activated SIM card to enable the GSM cellular radio module This must be obtained from the cellular service provider Figure 2 2 SIM Card Profile Voltmeter for installation and basic troubleshooting e Hand tools fasteners mounting hardware cable wiring etc 2 2 www honeywell com Honeywell 2 3 Site Selection for Best Performance RA WARNING This product contains a radio frequency transmitter Motorola g24 Model F6413AAD FCC ID IHDT56FV2 The combined cable loss and antenna gain must not exceed 6 1dBi gain and the antenna installation must provide a minimum separation distance of 20cm 8 from users and nearby persons and must not be collocated or operating in conjunction with any other antenna or transmitter Field site selection for a cellular communications product requires additional consideration with regard to wireless communications e Raise the elevation as high as practical from the ground e Avoid mounting the unit to
35. onnections DC 2000 prepares the message containing the new time of day and sends it to the SIP CB a If a packet does not arrive after a certain amount of time the same packet is retransmitted This will be repeated several more times before the connection is terminated If it takes over 20 seconds to deliver the packet then the time in the message will be 20 seconds older than the SIP CB a s time Remote Daily Volume Low Input 1 2 Occurs if the daily total is below the user defined limits for ILI 1 or 2 respectively Remote Daily Volume High Input 1 2 Occurs if the daily total is above the user defined limits for ILI 1 or 2 respectively Remote TTI Consumption Low Input 1 2 Occurs if an interval reading is below the user defined limits for ILI 1 or 2 respectively Remote TTI Consumption High Input 1 2 Occurs if an interval reading is above the user defined limits for ILI 1 or 2 respectively Remote Daily Volume Low Input 3 4 Not reported Remote Daily Volume High Input 3 4 Not reported www honeywell com Honeywell Remote TTI Consumption Low Input 3 4 Not reported Remote TTI Consumption High Input 3 4 Not reported Low Battery Alarm This alarm indicates that the main battery pack in the SIP CB a needs to be replaced as soon as possible The voltage level at which the alarm will occur is programmed using MP32 see Chapter 4 The battery should be changed as soon as possible to continue uninterrupted servic
36. onocononnnorcroncnnocononroncncanaran orcos 4 2 4 2 1 Recommended Line Settings PARA 4 3 4 2 2 Description Field caca 4 3 4 3 Options COI B OD acaricia ia 4 4 4 4 Serial Port Configuration E Y 4 5 4 4 1 Maximum Packet Size nenne 4 5 DC 2000 DATA COLLECTION SYSTEHMN 5 1 5 1 Configuring the SIP CB a s Pulse Counting Inputs 5 1 5 1 1 Deleting Unused IDU Lus ses atar 5 1 5 1 2 Defining the Interval Size oooocccocococcccononccccnoorononcnonanononcrano nor rene 5 2 5 1 3 Defining the Units of Measure Scaling Factor 5 3 5 1 4 Configuring the SIP CB a s Alarms ssssssse 5 4 SAFETY HAZARDOUS AREAS ESD PRECAUTIONS 6 1 6 1 ERD a e 6 1 6 2 ESD Handing PISCO cnica ir cari 6 1 TECHNICAL SPECIFICATIONS ann ee nennen 7 1 8 ASCII HEX DECIMAL CONVERSION CHART eese 8 1 9 WARRANTY INFORMATION 5 anon one a rau paa ax panna nr Cu ek uu 9 1 LIST OF TABLES ILI Power Supply Configuration JUMPerS oooocccccccnnccnnncnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnncnnnoss 2 15 ILI Input Range Selection Jumpers oocccccccnnncnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnncnnnennnoss 2 15 Recommended Input Output Settings for the SIP CB a 4 3
37. or place cellular calls The only way to deactivate this mode is to remove the jumper and momentarily short the RESET jumper Y ZA f PX 4 lt A X gt 7 TE x 2 L OD 2 2 2 CI lt lt lt Figure 2 10 Low Power Storage Mode Jumper You should also disconnect the battery packs from the ILI boards 2 11 2 12 2 10 Using the Internal Magnetic Switch to Place a Call A magnetic switch is wired in parallel with TB3 3 amp TB3 4 labeled CALL and CALL on the SIP CB module The switch is located in the bottom of the module and is a normally open Form A magnetic reed switch This allows you to start a call by momentarily placing a strong magnet near the module as indicated in Figure 2 11 For this to work Line 12 on the SIP CB a must be configured as a Form A alarm input and should be programmed to place an immediate call when active See Chapter 4 about programming S99 GS COOL OVVY 99S Figure 2 11 Location of the Magnetic Call Switch www honeywell com Honeywell 2 11 Optional TAMPER Switch An optional magnetic switch can be installed to detect when the enclosure s door has been opened See Figure 2 3 for its location The actual switch is located on the right hand side of the enclosure and an actuating magnet is located on the left hand side It is connected to the TAMP and TAMP inputs on the SIP CB module The SIP CB a reports this as a TAMPER
38. oth CSD circuit switched data and packet Internet connections www honeywell com Honeywell 1 5 CSD versus Packet Internet Mode The SIP CB a can communicate with the central computer s modem using a circuitswitched data CSD connection or it can exchange information with the central computer over the Internet using packet mode There are advantages and limitations to each method 1 5 1 CSD Mode CSD mode is similar to two modems communicating over a wired telephone line This is very similar to a dial up connection between your home computer and your Internet Service Provider The cellular service provider has banks of analog modems available in their switching centers When it detects a CSD call it connects one of its own modems to the wired line and dials the central computer s modem Data is transferred between the SIP CB a and the switching center over the radio link and then between the switching center and the destination modem via wire Cellular service providers often offer this service as an addon package to a standard voice account and each call is measured and billed in terms of minutes used Depending upon the frequency and length of the calls this service can become quite expensive In situations in which the calls are long distance it may be possible to purchase plans that include free long distance in order to reduce costs Some cellular service providers may not support mobile termina
39. out prior authorization from the seller A copy of the claim s documentation must be attached to the defective equipment and sent to the seller s manufacturing facility Defective components replaced under this warranty shall become the property of the seller The seller makes no representation or warranty other than those set forth in this agreement THE WARRANTY STATED HEREIN IS EXPRESSLY IN LIEU OF ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY EXPRESSED OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SUCH WARRANTY CONSTITUTES THE ONLY WARRANTY MADE BY THE SELLER WITH RESPECT TO THIS AGREEMENT THE EQUIPMENT UNITS OR THE SERVICES TO BE SUPPLIED HEREBY THE SELLER SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND This warranty will not extend to equipment subjected to accident to misuse or to alterations repair not made and documented in writing by Honeywell Returns Procedure North America If it has been determined through troubleshooting that the problem cannot be resolved without returning the equipment for repair then a return authorization RA number will need to be obtained Please call 1 800 327 8559 or 1 321 259 9700 to contact the repairs department for obtaining the RA number as well as the return form document that should be filled out When filling out the repair return form it is beneficial to provide a description of the problem with as much deta
40. potential shipping damage If any damage is detected that can be attributed to the way the package was handled then a claim should be filed with the shipping agent as quickly as possible A typical SIP CB a is provided with the following items Main processing module with cellular radio and internal antenna SIP CB One 3 6V 38 A hr lithium battery pack for the main module One or two ILI boards One or two 3 6V 19 A hr lithium battery pack s for the ILI board s Inter board connection cables Cable entry gland NEMA rated outdoor enclosure Optional TAMPER open door detect switch Manual 900366 This document describes the main processing unit SIP CB 0 Manual 900371 this document Normally only one manual is included with each shipment rather than with each unit Additional manuals can be ordered separately or obtained in PDF file format upon request zer Nam Note The items listed above may vary depending on what was requested with the original purchase order Refer to the shipping document or the purchase order for a precise record when inspecting the package contents Lithium batteries are usually shipped in separate containers to comply with hazardous goods transportation rules 2 2 Additional Items Required for Installation Several additional tools and items will be required before proceeding with the field site installation e Programming cables as illustrated in Figure 2 1 Part number 1002 0299C 00 1 for c
41. receive occasional low battery alarms as the temperature changes However any low battery alarm should be taken seriously and the battery should be replaced soon If the battery gets too low the ILI board may no longer be able to generate pulse data or the readings may become inaccurate As mentioned earlier the ILI board reports a low battery alarm when the voltage drops below 2 7V It only does this once If the voltage increases above 2 7V another alarm will be reported when it again falls below 2 7V You should expect over two years of battery life based on a 19 A hr lithium pack The ILI shuts down during battery replacement You may lose a few pulses during this time Also the SIP CB a may report one low battery alarm when the new battery is plugged in When replacing a battery you will need to cut the cable tie A new cable tie is recommended to keep the new battery from damaging other components Lithium batteries are dangerous and must be disposed of properly 2 17 2 18 www honeywell com Honeywell 3 CELLULAR SERVICE Please refer to Chapter 3 of the SIP CB User s Manual Document 900366 for a complete discussion about purchasing cellular service 3 2 www honeywell com Honeywell 4 CONFIGURATION USING PROGRAMMER MP 32 Please refer to Chapter 4 of the SIP CB User s Manual Document 900366 for a more comprehensive discussion about programming the SIP CB Here we discuss only those parameters that are
42. rotective containers e Disconnect all power from the unit before ESD sensitive components are removed or inserted unless noted e Use a static safeguarded workstation which can be set up by using an anti static kit Motorola part number 0180386A82 This kit includes a writes strap two ground cords a static control tablemat and a static control floor mat The Motorola part number for a replacement wrist strap that connects to the tablemat is 4280385A59 e When anti static facilities are unavailable use the following technique to minimize the chance of damaging the equipment o Let the static sensitive component rest on a conductive surface when you are not holding it o When setting down or picking up the static sensitive component make skin contact with a conductive work surface first and maintain this contact while handling the component 6 1 o If possible maintain relative humidity of 70 75 in development labs and service shops 6 2 www honeywell com Honeywell 7 TECHNICAL SPECIFICATIONS ELECTRICAL SIP CB Module Number of Pulse Alarm Inputs Number of Alarm Only Inputs Number of Outputs Power Requirements Input Current Requirements Approved Battery Types Sleep current Main crystal frequency Aux crystal frequency In ircuit Parameter Terminal Block TB1 amp TB3 Pulse Alarm Switch Type Wetting Current Per Input 4 Form A or Form B or 2 Form C 4 Form A or Form B or 2
43. tain one or two ILI boards At some point the SIP CB a must transmit its records and alarm status to a central computer system for processing and to make room for new records Traditionally data logging devices have used wired telephone lines and modems to communicate with central computer systems But in some cases the devices may have to be located in very remote locations and the cost of running phone lines to those locations may be quite high Additionally the monthly cost of wired phone service has greatly increased Operating as a wireless modem a connection is made using a commercial GSM digital cellular phone network The SIP CB a supports the four most common GSM bands 850 900 1800 and 1900 MHz It supports either circuit switched data CSD or Internet packet communications if these services are offered by the cellular service providers In addition to processing input signals the SIP CB a can produce four output signals These signals can be controlled from the central computer and can be used to activate external equipment such as pumps lights or audible alarms Alternatively any output can replicate the signal that is present on any pulse or alarm input This allows other pulse counting or alarm sensing equipment to have access to the same information 1 2 1 2 Power Requirements The main processing module SIP CB is powered from one 3 6V 38 A hr lithium battery pack Battery life is primarily a function of the battery s
44. te connections which means the SIP CB a can place a call to the computer but cannot be called by the computer However the central computer can page the SIP CB a by dialing its voice number or by sending it a text message This will cause the SIP CB a to immediately call back to the central computer Paging or dial outs are not recommended for batteryoperated units because the radio must remain powered up at all times and will quickly drain the battery CSD mode requires the use of a special modem chassis called a MODSMOD modular smart modem This chassis can hold up to 8 modem cards The MODSMOD uses a special protocol known only to Honeywell devices and will reject any calls that do not follow this format The 8 channels can hold a combination of 1200 2400 and 9600 bps cards A 9600 bps card is required for cellular communications whereas the slower cards support the legacy wire line Honeywell devices See Figure 1 1 for a simple illustration of a wireless CSD connection Figure 1 1 Data Collection System using CSD 1 5 2 Packet Internet Mode Cellular service providers may offer access to the Internet using a service generally called packet service On GSM networks this is called the general packet radio standard GPRS Data is exchanged in small blocks or packets with DC 2000 Cellular service providers may offer this service as an add on package to a standard voice account or may offer it as a stand
45. the actual data plus error checking and routing information This overhead information is usually the same size regardless of the data size Therefore it is best to make the data portion as large as possible This results in the shortest transmission time especially important in battery operated devices In SIP CB a s maximum packet size is 1024 bytes However when network traffic is heavy or if signal conditions are less than optimal smaller packets may stand a better chance of being delivered than larger ones If too many calls are failing this could be a factor You may have to experiment with the packet size to obtain better performance 4 5 4 6 www honeywell com Honeywell 5 DC 2000 DATA COLLECTION SYSTEM Please refer to Chapter 5 of the SIP CB User s Manual Document 900366 for a more comprehensive discussion about DC 2000 Here we discuss only those parameters that are necessary for the SIP CB a to operate correctly 5 1 Configuring the SIP CB a s Pulse Counting Inputs 5 1 1 Deleting Unused Inputs On the nput Description tab delete Inputs 3 and 4 Edit Remote Unit Data 001234 Name Example SIP EM xj Site Information Call Information Relay Information Hardware Alarms General Information Input Description Install Information Party Line Definition E Number of inputs 4 Remote unit inputs Description Current Value Date T Current Value i Input 1 Description x 01 01 1380 12 00 00 i 0000
46. ttery you will need to cut the cable tie A new cable tie is recommended to keep the new battery from damaging other components Lithium batteries are dangerous and must be disposed of properly 2 8 3 Reset Pins To perform a complete reset use a small blade screwdriver or coin to short out the two pins shown in Figure 2 9 Figure 2 9 Location of SIP CB a Reset Pins A reset will cause pulse data to be lost and the unit s time of day to be reset This will cause the SIP CB a to call the data collection system to report a unit reset alarm www honeywell com Honeywell 2 9 Low Power Storage and Shipping Mode The internal super capacitor in the SIP CB module is fully charged prior to shipment and cannot be disconnected The circuit is operational even without the lithium battery pack connected Deeply discharging the capacitor is undesirable It reduces the overall life expectancy of the capacitor and places great demands on the lithium battery the first time it s connected During shipping and storage the SIP CB is placed into a very low power state To activate this mode a small jumper block is installed between the first two pins of the programming port and the RESET jumper is momentarily shorted See Figure 2 10 The board will flash the red LED three times and repeat this another 2 times and then enter the very low power mode While in this mode the SIP CB a does not count pulses process alarms
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