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drives-ap005 - Rockwell Automation

1. 1 0 D atai B del Cancel Apply Help Select the PowerFlex The display will show the location in the Scanner s Output table that the four bytes to the PowerFlex are mapped to In this example word 10 Also this example uses a 1756 DNB If a 1747 SDN or a 1771 1771 SDN is used the mapping will display in 16 bit words Notice in this example another device has one byte located at word 11 NOTE If it needs to be moved or is overlapping with another device go to the Advanced mapping as described for inputs in the previous step Otherwise go on to next step If it needs to be moved or is overlapping with another device complete the following steps Click on Advanced If the mapping is correct and does not overlap another device then go on to the next step to download to the scanner 51 Download to Scanner NOTE The PLC needs to be in program mode for this step The new PowerFlex drive is taking the place of the 160 SSC on the DeviceNet network It is also recommended that the hardware enable to the PowerFlex drive terminals 1 and 11 be open 1756 DNB General Module Scanlist Input Output ADR Summary Available Devices S canlist 122 PowerFlex 40 3P 460 K l BE v Automap on Add Iw Node Active Electronic key Upload from Scanner e BESTE Iw Vendor Download to Scanner Product Code Major Revision Edit 1 0 Parameters ira fr Cancel ppl Help Select th
2. S slot 1 30 w word 0 Max of the module b bit 0 15 In this example the 1747 SDN DeviceNet scanner resides in slot 2 so S 2 84 Word U SLC Explicit Message Requests Description Command Least Significant Byte The Command is a code that instructs the scanner how to administer the request during each download 00 Ignore transaction block empty 01 Execute this transaction block 02 Get status of transaction TXID 03 Reset all client server transactions 04 Delete this transaction block available only for SLC 05 255 Reserved TXID Most Significant Byte The Transaction ID is a 1 byte integer between 1 and 255 lt is assigned in the ladder logic program when the processor creates and downloads a request to the scanner The scanner uses it to track the transaction to completion It retums this value with the response that matches the request downloaded by the processor Size Least Significant Byte The size of the service data is in bytes Service data includes the words for the class instance attribute and any data The maximum size is 58 bytes 29 words Port Most Significant Byte The port that Is used by the message is always zero Channel Aj on an SLC scanner It is zero Channel A or one Channel B for a PLC scanner Address Least Significant Byte The node address of the slave device to which the transaction is sent For the Explicit Message to be successful the sl
3. SLC 500 I O Messaging Examples In this example the DeviceNet is configured for the drive Outputs to start at Slot 2 Output Word 10 O 2 10 and drive Inputs to start at Slot 2 Input Word 10 1 2 10 in the 1747 SDN Scanner Data Table Elements for Example Program Drive Command from user logic Clear Fault reset 160 SSC Command to DeviceNet Clear Fault reset 12 SLC500 160 SSC Control with Output Assembly 103 and Input Assembly 104 Using the Output Assembly 103 the 160 SSC is started with a momentary Start 0 2 10 1 bit and stopped with a momentary Stop 0 2 10 0 bit Speed Reference is 0 32767 32767 Maximum freguency COMMENT B9 3 0000 O 0001 cc 15 U 1747 SDN COMMENT B9 3 0002 1 1608507 Drive Drive Status Funrunz kunninz 1 2 10 E20 10 0003 l l 1747 SDN 1608507 Drive In Fwd Drive Status Direction Ford 1 2 10 E20 10 0004 r 3 3 1747 SDN 1605350 Drive Drive Status Faulted Faulted 1 2 10 E20 10 0005 joo 7 7 1747 SDN 160550 Drive Drive Status At Ref At Ref 1 2 10 B20 10 0006 fe m F 1747 SDN 73 0007 0008 000 0010 0011 0012 74 Speed Fbk 0 52767 Moy Move Source I 2 11 Iz Dest N23 10 is Pans 160880 Drive Stop Stop B21 10 0 2 10 o 1747 5DH Drive Crd 160530 Drive Start Start B21 10 0 2 10 1 l 1747 SDH Drive Cid 160SSC Drive ear all Clear Fault B21 10 0 2 10 3 3 1747 5DH Drive Crd 160530 Drive Ford Fad Direction
4. 0005 _ _aBB_a O O A ___ __ _ __ ex 3 3 1747 5DH PF40 Drive Drive Status Faulted Faulted Prosi B20 10 0005 Se T T 1747 5DH 76 ODO 0008 000 0010 FF40 Drive At Ret 1 2 10 E R 8 1 747 5DH Move the operator drive Drive Status At Ref E20 10 i PT Compute Dest Fs 10 0 0 Expression 2 11 327867 0 3 600 0 Drive Status Fard B20 10 MTL Multiply Source A Source B Dest LES Less Than ACE Source A Fs 10 Source 34767 0 D Us 34767 O lt Source B 347070 Dest Fs 10 3z 787 Os 0 0 Greater Than A B Source A Fs 10 0 0 Source E 32767 0 32767 De Source 52757 0 32767 0 Dest Fs 10 0 0 speed Fhk 0 32767 Moy Move Source Commands to THe drive s mitpii Nase stop stop B21 10 O 2 10 U 1747 5DH Drive Cmi PF40 Drive Start Start B21 10 O 2 10 l l 1747 5DH 77 0011 0012 0013 0014 0015 0016 78 Drive Cmd FF40 Drive Jos Jos E21 10 22 10 2 z 1747 SDN Drive Cmd FF40 Drive Clear Fault Clear Fault E21 10 210 3 3 1747 SDN Drive Crd PF40 Drive Fwd Fad Direction E21 10 02 10 4 4 1737 5SDM Drive Cmd PF40 Drive Fard Fev Direction E21 10 O 2 10 4 3 1747 5DH FF40 Drive Fef Select 3 O 2 10 14 1747 SDH FF40 Drive Ref Select 2 1 2 10 13 1747 5DN FF40 Drive Ref Select 1 o 2 10 12
5. H A k N Graph 4 Spreadsheet A Catalog 22B D010P0 Revision 4 001 gt OK Cancel Help Select the Parameters tab Click on Upload parameters 41 PowerFlex parameters are displayed 2 PowerFlex 40 3P 460V 5 0HP General Parameters 1 0 Data EDS File Select the parameter that you want to configure and initiate an action using the toolbar Groups ie Ch Single gt Monitor ne CE b amp ss Parameter Current value Motor NP Hertz Motor OL Current Minimum Freq Maximum Freq Shark Source Comm Fart Stop Mode Ramp CF Speed Reference Comm Port fi Accel Time 1 8 6 Sec fi Decel Time 1 9 7 Sec Reset To Defalts Ready Idle A Reserved Ci Motor OL Ret Disabled Reserved Ci B Reserved f i Cancel Apply Help lt tg Edit Parameters The following parameters are the minimum required to configure the PowerFlex for the motor attributes and to accept commands over DeviceNet The table shows a cross reference to the 160 SSC parameters that can be seen in the Offline DeviceNet file or the report generated in the previous step NOTE This example uses a 5HP 460VAC 6 0FLA 60Hz motor PowerFlex Parameters 31 32 33 34 and 35 are dependant on your motor and application PowerFlex Parameters 37 39 and 40 are dependant on your applications stop mode and Accel Decel rates 160 SSC analog PowerFlex 40 No Parameter Value No Parameter Value 36 Base Voltage 460 V 31
6. 10 Message Message Control Paramritehlsgq1 Write Accel Rate ParamWriteMsg1 Configuration The message control rungs for writing a value to the 160 SSC and the PowerFlex could be same but the message configuration is different The DeviceNet objects differ between the 160 SSC and Powerflex Following shows the message configuration differences to write an Accel Rate to a PowerFlex compared to a 160 SSC For a complete list of DeviceNet objects reference the following publications at http lliterature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual For a cross reference of 160 SSC parameters to PowerFlex parameters see the Parameter Cross Reference section at the end Message Configuration ParamWriteMsg1 EM Configuration Communication Tag Path DMet01 2 22 Browse DMetlH 2 22 Message Configuration ParamWriteMsg1 Configuration Communication Tag Message Type Cp Generic Service Set Attribute Single Source Element Drive ccelRate z Type e ee Source Length 2 Bytes ai Cade 10 Hes Class ba Hex P refe E Emo Instance i Atribute 1e Hex er Erro D Enable Enable Waiting CH Start D Done Done Length Error Code Extended Error Code Timed Out Error Patk Error Test OF Cancel Help 70 Message Configuration The message type must be CIP Generic 16
7. 160 SSC b3 Parameter Table Object PowerFlex f Parameter Object Instance The object ID is an instance of a DeviceNet class 160 SSC 1 Parameter Value PowerFlex 3 Parameter Attribute The attribute is a class or instance attribute 160 SSC 3 Parameter 3 Output Current PowerFlex 1 Parameter Value Source Element The Source Element is the name of the tag for any data to be sent from the scanner to the drive A tag must be specified even if it is not used 160 SSC blank PowerFlex blank Source Length The number of bytes of service data to be sent of received in the message 160 SSC 0 PowerFlex 0 Destination The Destination is the name of the tag that will receive service response data from the drive A tag must be specified even if it is not used 160 SSC DriveOutCurr Int Tag PowerFlex DriveOutCurr Int Tag Path The path includes the following Name of DeviceNet scanner DNETO1 Communication port on the front of the 1756 DNB scanner Always 2 Node address of the DeviceNet adapter on drive 22 69 Write Accel Rate ParamWriteMsg1 Rungs The following rung triggers the message to write the Accel Rate to the drive when bit ParamWrite goes from OFF to ON Bit ParamWrite is the result of user s logic ed de fe d DEVICENET EXPLICIT MESSAGING Fe dd ee de de ee Write a value to parameter Accel Rate when the rung is true Param rite SG
8. 50 C 10 50 C Torque Control Open Loop Accuracy N A Closed Loop N A Accuracy Speed Control Open Loop Accuracy 1 40 1 2 across 40 1 Speed 2 across 40 1 Speed 1 across 80 1 Speed Range with Slip Comp Range with Slip Comp Range with Slip Comp Closed Loop N A N A N A Accuracy HP w DC Link Choke N A N A 15 Hp HP w AC line Choke N A N A N A Volt Tolerance 10 Frequency Tolerance 47 63 Hz Compliance Marks CE UL cUL C Tick Maximum Altitude 1000 m Specifications and Features continued Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX 22B XXXXXXX EMC Filtering External 19 Internal 10 8 36 Internal 19 Internal 19 230V only External 3 External 3 External 3 External 3 Heatsink Out the Yes All Frames No Yes All Frames Yes All Frames Back Zero Stacking Yes Yes Yes Yes Internal DB Yes all Frames C frame only 7 5 HP 0 5 5 Hp 0 5 15 HP Transistor and higher Internal DB Resistor No N A N A N A Option Encoder Input N A N A N A N A z Standard S Additional Feedback N A N A N A No Options Number of Comms 0 1 Supported Simultaneously in Drive Removable MOV to Yes Yes Yes Ground Safe Off No No Ino N A Max Short Circuit 100 000A 100 000A 100 000A 100 000
9. DPTO COM 24vWDC 10 DC 0 10W IN ANALOG COM 5 4 20MA IN ANALOG OUT OPTO OUTI OPTO OUT RS4B5 SHLD RELAY RELAY C RELAY N 23 Parameter Comparison The following parameters are the minimum required to configure the PowerFlex for the motor attributes and to control it with a 2 Wire Run Fwd Run Rev method The table shows a cross reference to the 160 SSC parameters NOTE This example uses a 5HP 460VAC 6 0FLA 60Hz motor PowerFlex Parameters 31 32 33 34 and 35 are dependant on your motor and application PowerFlex Parameters 37 39 and 40 are dependant on your applications stop mode and Accel decel rates 160 SSC analog PowerFlex 40 Parameter Value Parameter Value Base Voltage 460 V Motor NP Volts 460 V Base Frequency 60 Hz Motor NP Hertz 60 Hz Motor OL Current 6 0 A Motor OL Current 6 0 A Minimum Frequency O Hz Minimum Frequency O Hz Maximum Freguency 60 Hz Maximum Freguency 60 Hz Input Mode 1 2 Wire Control Start Source 2 2 Wire Stop Mode Select 0 Ramp to Stop Stop Mode 0 Ramp CF Frequency Select 0 TB3 Freq Input Speed Reference 2 0 10V Input Analog Select O Unipolar Analog Select O Unipolar Accel Time 1 10 0 Sec Accel Time 1 10 0 Sec Decel Time 1 10 0 Sec Decel Time 1 10 0 Sec 160 SSC Notes Changing the Input Mode requires a power cycle or an entry of 2 Reset Input Mode on Parameter 56 f Parameter 46 set to 1 2 Wire Control the drive will ramp to
10. TME TON Timer On Delay Em EN wm Timer T4 10 Time Base 10 est DN jes Preset 3 Acom 3 Stop PF40 Drive TME stop T4 10 O 2 10 DH 1747 SDH FF40 Drive Start 3 1 E Oh 1 1747 5DH Drive Cmd PF40 Drive Jog Jog B21 10 Q 2 10 0011 2 2 1747 3DN Drive Cmd PF40 Drive Clear Fault Clear Fault B21 10 O 2 10 0012 fs 3 3 1747 5DH ves output image PF40 Drive Fyrd Direction 2 10 0013 4 1747 5DH FF40 Drive Fev Direction 2 10 5 1747 5DH 1 Command PF40 Drive Ref Select 3 Os NE 0014 14 174 7 SDH PF40 Dive Fef Select 2 2 10 13 1747 DN FF40 Drive Ref Select 1 1 3 10 12 1747 SDH 0015 Compute Dest F 11 29 4236 H22 10 500 03 1750 0 Expression PF40 Drive Speed Ref in Hz 1 Moy Move Source Fs 11 291 4256 Dest EST sal 83 SLC 500 Explicit Messaging Examples Explicit Messaging is used to transfer data that does not require continuous updates lt can also be configured to read or write parameters not included in the fixed Input and Output Assemblies There are two methods of explicit messaging in the SLC 500 One method uses the DEM instruction and the other uses the Module files MO and M1 of the DeviceNet scanner The DEM instruction simplifies programming and configuration However it requires RSLogix 500 ver 7 10 or later and a SLC 503 504 or 505 firmware level Series C FRN 10 or later The examples are
11. given with the Module file method because it is more difficult but also more common Two examples are shown for 160 SSC and equivalent for PowerFlex One example reads the Output current from the drive and the other writes Accel Rate to the drive NOTE PowerFlex 40 Explicit Messaging Writing parameter data to the PowerFlex 40 over the communications port can be stored to RAM only or Non Volatile Storage NVS depending on Parameter A164 Comm Write Mode If they are stored in RAM the values will be lost at power down However if they are stored in NVS and the controller is programmed to write parameter data freguenily the NVS will quickly exceed its life cycle and cause the drive to malfunction Parameter A164 Comm Write Mode 0 Save default 1 RAM Only SLC Message Format The example uses N10 0 as the message request file and N11 0 as the message response file The request file and the response file need to be formatted as shown Request Response 15 U Pot Sus Service Response Data Bit 15 Wordo Class nstance Attribute Word 6 31 Service Data The N10 and N11 files are sent to and received from the MO and M1 files of the 1747 SDN DeviceNet scanner to control the explicit messaging The MO and M1 files are data files that reside in the module MO file is a module output file and the M1 is a module input file The addressing format for the MO and M1 files Mf S w b M module f file 0 or 1
12. 0 10V IN ANALOG COM 4 20M4 IN ANALOG OUT OPTO OUTI OPTO DUTE RS485 SHLD RELAY NO RELAY C RELAY NC 25 Parameter Comparison The following parameters are the minimum required to configure the PowerFlex for the motor attributes and to control it with a 2 Wire Run Fwd Run Rev method The table shows a cross reference to the 160 SSC parameters NOTE This example uses a 5HP 460VAC 6 0FLA 60Hz motor PowerFlex Parameters 31 32 33 34 and 35 are dependant on your motor and application PowerFlex Parameters 37 39 and 40 are dependant on your applications stop mode and Accel decel rates 160 SSC preset Parameter Base Voltage Base Freguency Motor OL Current Minimum Freguency Maximum Freguency Input Mode Stop Mode Select Freguency Select Accel Time 1 Decel Time 1 Preset Freg 0 Preset Freq 1 Preset Freg 2 Preset Freg 3 Preset Freg 4 Preset Freg 5 Preset Freg 6 Preset Freg 7 160 SSC Notes Changing the Input Mode requires a power cycle or an entry of 2 Reset Input Mode on Parameter 56 Value 460 V 60 Hz 6 0 A O Hz 60 Hz 1 2 Wire Control 0 Ramp to Stop 1 Internal 10 0 Sec 10 0 Sec 3 0 Hz 5 0 Hz 10 0 Hz 20 0 Hz 30 0 Hz 40 0 Hz 50 0 Hz 60 0 Hz PowerFlex 40 Parameter Motor NP Volts Motor NP Hertz Motor OL Current Minimum Frequency Maximum Frequency Start Source Stop Mode Speed Reference Accel Time 1 Decel Time 1 Preset Freq 0 Preset Freq
13. 2 Reset Input Mode on Parameter 56 PowerFlex Notes By default the PowerFlex 40 is in Sensorless Vector control mode It can be changed to Volts Hertz with Parameter 125 The ENBL jumper on the PowerFlex 40 determines the Stop Mode If the jumper is installed the Stop Mode is as programmed in Parameter 37 If the jumper is removed the stop is always a Coast Stop Parameter 123 Analog Select is available on the PowerFlex 40 only PowerFlex 4M and 4 are Unipolar only 22 2 Wire Control Analog Input Speed Reference The control method is 2 Wire Run Fwd Run Rev The speed reference for the 160 SSC Analog Speed Follower comes from a 4 20mA 0 10VDC or 10VDC PowerFlex 40 only input The Stop Pushbutton shown in the examples is not required The drives run while a Run Fwd or Run Rev input is on To eliminate the Stop Pushbutton connect terminal 7 and 8 on the 160 SSC and terminal 1 and 11 on the PowerFlex Wiring Examples 160SSC ANALOG 1 DC 10 OF 0 10 IM COMMON 4 20M4 IH RUN REV RUN FWD COMMON TOP RELAY NC RELAY COM RELAY NO PF4 4M STOP RUM FWD RUN REV DIG COM DIG IMI DIG IN B4VDC le 1 LC j 0 10W IN ANALOG COM 15 4 20M4 IN 5485 SH II RELAY NO RELAY COM RELAY NC _L O 13 0 10 IN O 14 ANALOG COM O 15 4 20M4 IH Oe 0 10V IN 3 COMMON O4 4 20M amp IN
14. 228 Bull 60L5Kv02 dnt RSNetWorx for DeviceNet USE Ee Ceh eee eee Eas IIR Hardware Continuous Browse El Properties FI Limit Swit TT mf Motor 0 Motor St mL L l When online RSNetworx will browse and displav the devices on the network 1 5b DNB Power lex 4U JP ABD HP H A K M Graph Spreadsheet Master Slave Configarabon Diagnostics A gt f 46 Edit Scanlist In the following example the 1756 DNB scanner is shown Editing other scanners is similar Double Click on DeviceNet Scanner 756 DNB Tat General Module Scanlist Input Output ADR Summary 5 1756 DNB Hame 11756 DNE Description Scanner Configuration Applet El Do you want to upload the configuration from the device updating the software s configuration or download the software s configuration to the device updating the device For more information press Fl Upload IN Download atalog b UNG Revision m DE Cancel Help Select Scanlist tab and Upload The Scanlist will upload Scanlist will show an error because of the key mismatch between the 160 SSC drive in the configuration and the new PowerFlex Drive connected to the network at the same address c 1756 DNB General Module Secanlist Input Output ADR Summary s 1756 DNE SES 1 756 DNB i Electronic Kev Mismatch The Electronic Key information Far Node 22 PowerFles 40 3P 460 5 0HF does nat ma
15. 4M per the following publications at http lliterature rockwellautomation com 22COMM UM003 22 COMM D DeviceNet Adapter User Manual 22COMM IN001 22 XCOMM External Comms Installation Manual Set DIP switches on Communication Adapter Set address and baud rate on the PowerFlex communication adapter the same as the 160 SSC Set Single Multi Drive Operation jumper J2 to Single Drive Operation Pl Je Je d G EE E k single Drive Multi Drive Operation Operation NODE RAE d 45 87 B CS UP OPEN I e ww Switches Description Default SW 1 Least Significant Bit LSB of Mode Address 1 SW2 Bit1 of Node Address E SW 3 Bit 2 of Node Address KA E Node 63 SW4 Bit3of Node Address SW5 Bit4 of Node Address LE SW 6 Significant Bit MSB of Node Address 1 SW7 Least Significant Bit LSB of Data Rate 1 SWB Most Significant Bit MSB of Data Rate Bema 38 DIP switches 1 through 6 set the address and switches 7 and 8 set the baud rate Note that when all switches are CLOSED 0 the address is set to the value in Parameter 2 DN Addr Cfg and the Baud is set to the value in Parameter 4 DN Rate Cfy Swltch Setting Node switch Setting Node SW1 SW2 SW 3 5W 4 SW 5 Address sW 1 SW 2 A ML Address EJEDES olo 13 14 BE ER l k IECH CB IM EN sa si omi taa E kad FEE Siek si idi eee ra z perserne Ss HT Kie efe BB spe SE
16. B Allen Bradley 160 SSC Variable Speed Drive to PowerFlex 4 4M 40 Drives Conversion Guide Rockwell Allen Bradley Rockwell Software Automation Table of Contents TABLE OF CONTENTS i i fn i 2 REFERENCE INFORMATION cosita a 3 INTRODUCTION coronaria a 3 DRIVE SELECTION CONSIDERATIONS 4 CONVERSION GUDE Uto uS dU LEE nU ILL nM e M M 5 opecili atlons AT EE 5 MESSEN 10 Temna GOO AIS ON EEE EE ENE AS 11 COMMUNICATIONS ec 13 O EEN 14 DRIVE CATALOG NUMBERS aca 15 DRIVE CONFIGURATION suitte rt it 19 GENERAL NOTES eer eebe eebe 19 ANALOG SPEED e BE e EE 20 3 WIRE CONTROL POT SPEED REFERENCE A A E A A 21 WING PANSER 21 Palameler Compal SON RTL 22 2 WIRE CONTROL ANALOG INPUT SPEED REFERENCE 23 WINGE AMS ERE AAA ean te DIDI Metu ee E uf tDE 23 Parameter COMPAS ON ss smi unuyay icti du Ms ua Suen eee eos 24 PRESET SPEED ae ER 25 WING EXAMINER en 25 Pal amele COMPA 1570 4 a LER 26 DEVICENEM Lap 27 C a e NNN 27 SOFTWARE VERSIONS NN 27 PAR DW RED DNEPR 28 A a aa 28 CONFIGURE POWERFILEX DRIVE ege fonA ite 35 CONFIGURE DEVICENET SCANNER pe 44 EXAMPLE LADDER EOS Ga 54 ControlLogix I O Messaging Examples a 57 ControlLogix Explicit Messaging EXamMplesS cocooccccconcccoconocononocononnonononononononnononononaninonanons 67 SLC 500 I O Messaging Examples a anna aan 72 SLC 500 Explicit Messaging Examples e
17. B21 10 0 2 10 4 4 1747 5DN Die Cid 160SSC Drive Furd Fer Direction B21 10 0 2 10 4 5 1747 5DN 0013 0014 160550 Drive Ref Select 3 O 2 10 14 1747 504 160530 Drive Fef Select 2 0 2 10 13 1747 SDN 1608550 Drive Ref Select 1 oz 1 12 1747 SDH 160330 Drive speed Ref MOV Move Source 22 10 16384 Dest 2 11 16384 75 SLC500 Equivalent PowerFlex Control for Output Assembly 103 and Input Assembly 104 The PowerFlex is started with a momentary Start 0 2 10 1 bit and stopped with a momentary Stop 0 2 10 0 bit The 160 SSC Speed Reference was 0 32767 32767 Maximum frequency The PowerFlex Speed Reference is 0 600 0 0Hz 10 The speed reference from the user logic has to be scaled for the PowerFlex 0 600 S E E E E E E E E E E E E E E de EE E fet E S oe E E on ifa ee od E E E E fn E E E E E E E ae TM a a as ss FAT mI FR aj 7 La 1 T a b d ta D ha ta D a ta E E bu D eta tha E E Er D E D a D a cor ed COMMENT E9 3 RENI 0001 EE 1747 EDN Le sa ah S G P et cta eta E E E D cE a E D E E P ekke COMMENT B9 3 000 2 nit ize ol the at i ata 1 pective status bits d PF40 Drive Drive Status Ready Ready 12 10 B20 10 0003 q q_ l AK lt o _ aQG _ lt b _Q 772 O U 1747 5DH PF40 Drive Drive Status 12 10 B20 10 0004 PP PE _ i 1 1747 SDN PF40 Drive In Fwd Drive Status Direction Fard 1 2 10 20 10
18. Brake IGET Standard Code Voltage Ph U Not Filtered V TAG 1 1 Filtered A 240V AC 1 B 240V AC 3 3 D ABOV AC 3 Code Mertace B Code Purpose 1 Fixed Keypa KA Reserved for thru custom firmware ZZ N Panel Mount IP 20 NEMA Type Open F Flange Mount IP 20 NEMA Type Open H Replacement Plate Drive IP 20 NEMA Type Oper Contact factory for ordering information Output Current 100 120V Input Output Current 200 240V Input NO BRAKE Code Amps kW HP Code Amps kW HP 1P5 15 0 2 0 291 iP4 14 0 2 0 25 2P 2 3 0 4 0 5 2P1 24 0 4 0 5 4P5 45 0 75 7 0 3P6 26 0 75 1 0 EPO GU 14 1 5 GPE BB LE 2 0 PG 36 2 2 3 0 Output Current 200 2404 Input Output Current 380 480V Input 1P5 1 5 0 2 0 25 iP4 14 0 4 0 5 P3 2 3 0 4 0 5 JP3 23 0 75 1 0 4P5 45 0 75 1 00 APO 40 1 5 2 0 SP 80 1 5 2 0 SP 60 2 2 3 0 012 120 2 2 3 0 BPT 87 3 7 3 0 017 175 37110 1 Position 12 of the Catalog Number now indicates drive type All PowerFlex drives are equipped with RS485 communication More information on the PowerFlex 4 in the following publication at http lliterature rockwellautomation com 22A UM001 PowerFlex 4 User Manual 16 PowerFlex 4M Catalog Number 1 3 2F D TRT N 1 1 3 AA Drive Voltage Rating Optional 22F PowerFlex 4M K No Brake IGBT 4 Standard V 120V AC 1 U Hot Filtered mov AC 1 1 Filtered B dv AC 3 D 48V AG 3 Code Interface Module 1 Fixed Keypad C
19. Drivelutputimaqejti 1 mg DrivecmdaclrF auk Driyedutputmage O 3 R Drivecmadr wd DriveQutputimage O 4 _ ___ Drivecmd w vd CriveCutputimadge 0 S E OP Copy File Source DriveSpdRet Dest DriveOutputlmage 1 Length 1 Copy File Source DriveOutputlmadge 0 Dest Local 1 0 Data 10 Length 1 59 ControlLogix Eguivalent PowerFlex Control for Output Assembly 103 and Input Assembly 104 The PowerFlex is started with a momentary DriveCmdStart bit and stopped with a momentary DriveCmdStop bit The 160 SSC Speed Reference was 0 32767 32767 Maximum frequency The PowerFlex Speed Reference is 0 600 0 0Hz 10 The speed reference from the user logic has to be scaled for the PowerFlex 0 600 60 kkktkkkkkkktktkkkikkkkktkktktkktkkkkktktkktktktktktkkkkkkkktkkkkkkkkkkkkkk DEWICENET SCANNER CONTROL kXkkikikkikikkiiXkiikkiikkikikXkiikkikkkikkiikikirikkiXkiiikiikxkiiikiiikkik Enable DeviceNet Scanner on First Program scan s fa Local1 0 CommandRegister Run xxxxXxiXkXtftttkkkkkxXikkiititttkikkxkkkkxiiitzitttkkkkxikkiiitfitikrikxkii zk POWWERFLEX DEVICEMET IX MESSAGING kkkkkXkikiiktkkkkikXkXdikikXiliikikXkikXkkkliikXdikkkkkrikXiidikiiikikikXkikikkiiiiiik Copy the 32 bit DeviceNet scanner input image into an array of twa 16 bit words The length in this instruction is two because two 16 bit array elements of the destination are used OP Copy File Source Local 1 l D
20. Frame Only BR BR DC Bus DC DC DC DC Bus DC DC DC DC Bus Inductor Connection P2 C Frame Only P2 C Frame Only DC Bus Inductor Connection P1 C Frame Only P1 C Frame Only Motor Ground PE PE PE PE Drive Ground PE PE PE PE Analog Input 1 Comm 14 14 14 Analog Input 1 2 0 10V 13 13 13 Shield 19 Analog Input 2 Comm 3 Analog Input 2 4 4 20 mA Analog Input 3 NTC Com Analog Input 3 NTC Shield Analog Output 1 Analog Output 1 Analog Common Analog Output 2 Analog Output 2 10v Reference 12 12 12 Reference Common 3 14 14 14 10V Reference Encoder A Encoder A Not Encoder B Encoder B Not Encoder Z Encoder Z Not 11 Terminal Comparison continued Description Encoder Reference Terminal Designation H PELLE God ging V A 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Encoder Reference Encoder Shield 24V DC Common 24V DC Source 11 11 11 Digital Relay Output 1 N O 11 R1 R1 R1 Digital Relay Output 1Com 10 H2 H2 H2 Digital Relay Output 1 N C H3 H3 H3 Digital Relay Output 2 N O Digital Relay Output 2 Com Digital Relay Output 2 N C 17 Digital Relay Output 3 NC 18 Digital Relay Output 3 Com Digital Relay Output 3 NO Digital Relay Output 4 NC D
21. Motor NP Volts 460 V 35 Base Freguency 60 Hz 32 Motor NP Hertz 60 Hz 42 Motor OL Current 6 0 A 33 Motor OL Current 6 0 A 32 Minimum Frequency O Hz 34 Minimum Frequency O Hz Maximum Frequency 60 Hz 35 Maximum Frequency 60 Hz Stop Mode Select 0 Ramp to Stop 37 Stop Mode 0 Ramp CF Jency oelec 1 Intern comm For 30 Accel Time 1 10 0 Sec 39 Accel Time 1 10 0 Sec 31 Decel Time 1 10 0 Sec 40 Decel Time 1 10 0 Sec NOTE PowerFlex 40 on DeviceNet Parameter 164 may need to be edited if doing explicit messaging over DeviceNet See the information on this parameter in the sections for ControlLogix Explicit Messaging and SLC Explicit Messaging 42 PowerFlex 40 3P 460V 5 0HP General Parameters 1 0 Data EDS File Select the parameter that you want to configure and initiate an action using the toolbar Groups kai CH Single D Monitor ME EX ne E Parameter Current value Motor NP Hertz Motor OL Current Minimum Freg Maximum Ered Start Source Comm Port Stop Mode Ramp CF Speed Reference Comm Port Accel Time 1 9 6 Sec Decel Time 1 9 7 Sec Reset To Defalts Ready Idle Reserved Motor OL Ret Disabled Reserved Reserved Cancel ES Help Click Apply Click Ok to close the properties 43 Configure DeviceNet Scanner Before configuring the DeviceNet scanner for the new PowerFlex drive we need to know how the 160 SSC is mapped into the Input Output of the scanner The 160 SSC
22. PowerFlex in the same manner The 160 SSC logic can vary depending on Input Output Assemblies The logic for the PowerFlex attempts to use the same bits and method of control by minor edits to the commands to the drive and status from the drive while keeping the original command and status logic intact If the 160 SSC used Customizable Input Assemblies 102 or 105 the configurable parameters being read from the drive will have to be cross referenced to the PowerFlex and possibly be transferred using an explicit message NOTE Preset Speed Model The example logic sends a speed reference to the drives and assumes it is configured as a speed follower The 160 SSC could be a Preset model and use Output Assembly 103 to select Preset speed This can also be accomplished with the PowerFlex fixed output assembly 54 160 SSC Output Assembly 20 and Input Assembly 70 Default and common configuration Instance 20 Data Format Basic Speed Control Output Assembly FE d A Fault Reset JRUNFWA 1 20 Speed Reference RPM Low Byte amp 3 Speed Reference RPM High Bytel amp Instance 70 Data Format Basic Speed Control Input Assembly m um rais Speed Actual RPM Low Byte Speed Actual RPM High Byte OO PS co 160 SSC Output Assembly 103 and Input Assembly 104 Instance 103 Allen Bradley Drive Output Assembly This output assembly mirrors the 1305 1336 10 format sne en JET EJ ET i ir ee pene Rr e Sep a
23. RELAY COM RELAY NO PF4 4M STOP START DIRECTION DIG COM DIG IML DIG IMe 244 DC HOWDL 0 10 IN ANALOG COM 4 20M amp IN 5485 SHLD RELAY RELAY RELAY a 1 PF 40 STOP START DIRECTION DIG COM DIG INL DIG IN2 DIG IN3 DIG IN4 OFTO COM tEAVNE 10W DC 010 IM ANALOG COM 4 20MA IN ANALOG OUT OPTO QUTI OFTO OUTE R5485 SHLD RELAY NO 2 RELAY COM RELAY NC 21 Parameter Comparison The following parameters are the minimum required to configure the PowerFlex for the motor attributes and to control it with a 3 Wire Start Stop Direction method The table shows a cross reference to the 160 SSC parameters NOTE This example uses a 5HP 460VAC 6 0FLA 60Hz motor PowerFlex Parameters 31 32 33 34 and 35 are dependant on your motor and application PowerFlex Parameters 37 39 and 40 are dependant on your applications stop mode and Accel decel rates 160 SSC analog PowerFlex 40 No Parameter Parameter 36 Base Voltage Motor NP Volts 35 Base Frequency Motor NP Hertz 42 Motor OL Current Motor OL Current 32 Minimum Frequency Minimum Frequency 33 Maximum Frequency Maximum Frequency 11 DI zla 34 Stop Mode Select 0 Ramp to Stop MEM 37 Stop Mode 30 Accel Time 1 10 0 Sec Accel Time 1 10 0 Sec 31 Decel Time 1 10 0 Sec Decel Time 1 10 0 Sec 160 SSC Notes Changing the Input Mode requires a power cycle or an entry of
24. Request Enable E3 0 DeviceNet scanner Msg Response Available 1 20 15 1747 SDN Explicit Msgl Response Data Word O OP Copy File Source amp Ml1 2 224 Dest amp H 11 0 Length 32 Explicit Msgl Response Data Word O EQU MYM Equal Masked Move Source Source H7 da source B Mask 00FFh 2555 Dest M0 2 224 Ve Explicit Msz Read Request Enable B3 0 Read Output Current Message Configuration The message control rungs for reading a value from the 160 SSC and the PowerFlex could be same but the message configuration is different The DeviceNet objects differ between the 160 SSC and PowerFlex Following shows the message configuration differences to read the Output Current from a PowerFlex compared to a 160 SSC For a complete list of DeviceNet objects reference the following publications at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual For a cross reference of 160 SSC parameters to PowerFlex parameters see the Parameter Cross Reference section at the end N10 0 Least Significant Byte Command 160 SSC 01h Execute PowerFlex 01h Execute N10 0 Most Significant Byte TXID 160 SSC 01h ID 1 PowerFlex 01h ID 1 N10 1 Least Significant Byte Size 160 SSC 06h 6 bytes PowerFlex 06h 6 bytes N10 1 Most S
25. Scanner configuration Save the Network prior to replacing the 160 SSC 28 NOTE Be sure to have the EDS file for the 160 SSC installed on PC EDS file for 160 SSC can be downloaded at http www rockwellautomation com resources eds An EDS file can be created for the 160 SSC or PowerFlex See the procedures in the following publications at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual Go online with DeviceNet Start RSNetworx for DeviceNet Set Online Path to Network Select Network gt Properties Click Set Online Path Browse the RSLinx path to the DeviceNet Network Select the DeviceNet Network Click Ok Go online with DeviceNet Network Select Network gt Online 229 Bull 60L5Kv02 dnt RSNetWorx for DeviceNet Eile Edit view Network Device Diagnostics Tools Help 1 ETT Ear ma Hardware ri GL GL GL GL el IFl FI 29 When online RSNetworx will browse and display the devices on the network Bulletin 160 Analog 3 7 kW JEDy IH 4 K N Graph Spreadsheet Master Slave Configuration A Diagnostics Upload entire Network Select Network gt Upload from Network Click Ok DeviceNet RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help CE gt KI Single Pass Browse Continuous Browse lix Online Fid Upload from Network D
26. Select Poll rate as Every Scan Click OK and Yes to Unmap and Yes to Automap if the size changed 48 View Input Output Mapping This procedure replaced the 160 SSC Input Output mapping with the PowerFlex map As stated earlier the PowerFlex Input Output Assemblies are fixed at 4 bytes in and 4 bytes out The 160 SSC Input Output Assemblies are configurable depending on the values in drive parameters 107 and 108 If Input or Output Assemblies for the 160 SSC were less than 4 bytes the new PowerFlex mapping may overlap and existing device Follow the next steps to verify the mapping and possibly move the PowerFlex Click on Input tab e 1756 DNB EAL Unmap Advanced gt Options Memor Assembly Data Start Dyward 0 E bits 31 0 LI LL bad dat data tl Data 9 TI Data T0 22 PowerFlex 40 3P 4604 5 0HP baai 0 Guten IMEI haal NP T LDatal141 ES Cancel Apply Help Select the PowerFlex The display will show the location in the Scanner s Input table that the 4 bytes from the PowerFlex are mapped to In this example word 10 Also this example uses a 1756 DNB If a 1747 SDN or a 1771 1771 SDN is used the mapping will display in 16 bit words Notice in this example another device has 1 byte located at word 11 If it needs to be moved or is overlapping with another device complete the following steps Click on Advanced If the mapping is correct and does not o
27. Source DPrivedutputlmage O Dest Local 1 0 Data 10 Length 1 ControlLogix 160 SSC Control with Output Assembly 20 and Input Assembly 70 Using the Output Assembly 70 the 160 SSC is started with DriveCmdRunFwd bit being held high and stopped when DriveCmdRunFwd goes low Speed Reference is 0 1750 RPM sis Local 1 0 CommandRegister Run T pma H OP 1 Copy File Source Laocal1 l Data 10 Dest Drivelnputlmage 0 Length 2 Drivelnputlnage 0 0 DriveStaFault x Drivelnputlnage 0 2 DriveStaRunning 3 B 63 64 OP Copy File source Drivelnputimagell Dest DriveSpdFEkRPM Length 1 Drive mdbunf vw DriveOutputimadge 0 0 E TF Ms Oh t DrivecmaclrF ault Drivecutputlmaae n z k C i OP Copy File Source DrivespdRetRPM Dest DriveSutputlmage 1 Length 1 Copy File Source Driveoutputlmage 0 Dest Local 1 0 bata 10 Length 1 ControlLogix Eguivalent PowerFlex Control for Output Assembly 20 and Input Assembly 70 The 160 SSC is started with DriveCmdRunFwd bit being held high and stopped when DriveCmdRunFwd goes low The PowerFlex is started with a momentary start bit and stopped with a momentary stop bit Logic has to be added to start the Powerflex when the DriveCmdRunFwd bit goes high and stop the PowerFlex when the DriveCmdRunFwd bit goes low The 160 SSC Speed Reference was 0 1750RPM The PowerFlex Speed Reference is 0 600 0 0Hz 10 The speed refer
28. Switch Setting os Switch Setting Node SW 1 ddressijsW 1 SW 2 SW 3 SW 4 SW 5 SW 6 Address 0 ESEREREME ARSE 314 11 58 E we EM E a A ECH lek Sh zb IECH k ET lek Ed LEM EG a gt cm KEO Autobaud 39 Install and Configure PowerFlex drive NOTE It s recommended that the PLC be in program mode for this step The new PowerFlex drive is taking the place of the 160 SSC on the DeviceNet network The existing PLC logic for the 160 SSC could inadvertently start the PowerFlex drive It is also recommended that the hardware enable to the PowerFlex drive terminals 1 and 11 be open Install the PowerFlex 4 4M 40 per the recommendations in the following publications at http literature rockwellautomation com 22A UM001 PowerFlex 4 User Manual 22B UM001 PowerFlex 40 User Manual 22F UM001 PowerFlex 4M User Manual Configure PowerFlex Drive It is possible to configure the PowerFlex many ways Drive Explorer Drive Executive HIM RSNetworx DeviceNet The following description uses RSNetworx to set parameters in the PowerFlex drive and configure the scanner online NOTE Be sure to have the EDS file for the PowerFlex drive installed on PC EDS file for PowerFlex can be downloaded at http www rockwellautomation com resources eds An EDS file can be created for the PowerFlex See the procedures in the following publications at http literature rockwellautomation com 22COMM UM0
29. i 2 2 3 0 07 175 37150 024 24 2 5 7 5 033 33 7 5 10 Output Current i Output Current Q 380 480V 50 60 Hz Input Q 500 600V 50 60 Hz Input Code Amps kW HP Code Amps KW HP 1P4 14 0 4 0 5 1P7 1 7 0 75 1 0 2P 23 0 7511 0 SPO 30 15 2 0 4P0 40 1 5 2 0 4P2 42 2 2 3 0 GPO 60 2 2 3 0 BPG 66 4 0 5 0 NO 105 40 50 opo 99 2 9 7 5 012 12 2 5 7 5 012 122 7500 017 17 7 5 10 019 19 11 15 024 24 11 18 Position 12 of the Catalog Number now indicates drive type All PowerFlex 40 drives are equipped with RS485 communication More information on the PowerFlex 40 in the following publication at http literature rockwellautomation com 22B UM001 PowerFlex 40 User Manual 18 Drive Configuration The 160 SSC drive will be an Analog Speed Follower or a Preset Speed module and possibly have a DN2 DeviceNet option module Because of this the following examples put the 160 SSC to PowerFlex conversions into three broad categories Analog Speed Follower Preset Speed DeviceNet The remainder of this document is broken into these three sections General Notes The points apply to the PowerFlex drive whether it s being used as an Analog Speed Follower Preset Speed or DeviceNet SNK SRC DIP Switch The PowerFlex digital inputs can operate in Sink or Source To replicate 160 SSC functionality the SNK SRC DIP Switch is set to SRC so digital devices are applying a 24VDC to inputs PowerFlex 24
30. is mapped in the Scanlist with Output Assemblies of one to four bytes and Input Assemblies from one to eight bytes The size in bytes of the data mapped to the 160 SSC is dependant on the configurable Input Output Assemblies used for DeviceNet The size in bytes of the data mapped to the PowerFlex is dependant on the fixed Input Output Assemblies used for DeviceNet The Input Output Assemblies used by the 160 SSC are determined by values in Parameter 107 Output Assembly and 108 Input Assembly These can be viewed by opening up the saved DeviceNet project with the 160 SSC or the report generated from this project A typical example of Output Assembly 20 and Input Assembly 70 would be mapped in the scanner as four bytes out and four bytes in Bulletin 160 Analog 3 7 kW 460v General Parameters 140 Data EDS File Select the parameter that you want to configure and initiate an action using the toolbar Groupe Ex gal ito dp TETE parameter Guren value Reserved Switches MAC ID 63 Switches Baud 125K Baud My MAC ID 63 NY Baud Rate 125K Baud Bus OFF Error Hold Error Skate Bus OFF Count Output Assembly Input Assembly Assembly Word Assembly word 1 Assembly Word Z Assembly Word 3 DN Faulk Made Falt and Stan Cancel spali Help hl 44 160 SSC Output Assembly 20 and Input Assembly 70 example Instance 20 Data Format Basic Speed Control Output Assembly pp 1 je Repa 1 20 sp
31. new PowerFlex with minimal changes to the control logic The ladder logic of the 160 SSC is dependant on the data mapping of the configurable Input Output Assemblies used for DeviceNet The ladder logic for the PowerFlex is dependant on the fixed Input Output Assemblies used for DeviceNet The Input Output Assemblies used 160 SSC are determined by values in Parameter 107 Output Assembly and 108 Input Assembly These can be viewed by opening up the saved DeviceNet project of the 160 SSC or the report generated from this project Bulletin 160 Analog 3 7 kW 460v General Parameters 10 Data EDS File Select the parameter that you want to configure and initiate an action using the toolbar Groupe ie g ito E Imp 7 jajd Parameter Current Value Reserved Ci Switches MAC ID 53 Switches Baud 125K Baud NY MAC ID 63 MY Baud Rate 125K Baud Bus OFF Error Hold Error Skate Bus OFF Count Output Assembly Input Assembly Assembly Word O Assembly Word 1 Assembly Word 2 Assembly Word 3 DN Ear IF Made The following tables show the data mapping for two of the most common 160 SSC Input Output Assemblies and the PowerFlex Input Output Assemblies 160 SSC Output Assembly 20 and Input Assembly 70 160 SSC Output Assembly 103 and Input Assembly 104 PowerFlex Output Assembly and Input Assembly Logic examples for ControlLogix and SLC500 are shown for the two common 160 SSC assemblies and equivalent logic to control a
32. project file dnt saved in this step can be opened up offline or the html report generated in this step can be viewed offline 31 Following is a sample of the information contained in the report Scanlist Summary Input Memory Assembly Data Memory Offset Bit Length Node Message Type 1 LData 10 0 32 22 160 SSC Analog 3 Polled Output Memory Assembly Data Memory Offset Bit Length Node Message Type 1 0 Data 10 0 32 22 160 SSC Analog 3 Polled The Scanner configuration in the report shows that the 160 SSC drive is address 22 Four bytes are mapped to input word 10 and four bytes are mapped to output word 10 The report for the 160 SSC address 22 configuration shows all the parameters of the drive The parameters needed to configure the new PowerFlex are highlighted Parameters name hate Analog input po o Reserved pp e pb Reewd pb Reewd pp C Reserved pb Reewd pb Reewd pb peseme pb Reserved pb 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 8 2 32 Maximum Voltage 460 Volt 39 ISkip Frequency 240 Hz 0 0 Hz No Derating il O O lt gt o S o Tl Y o alo W oS O 5 ala ect UT UJ m 150 0 0 Sec O Volt Current Limit 4 DC Hold Voltage EN U O I o oa EI 3 D Output Con
33. to configure the data size in the DeviceNet Scanner and the method of control for the ladder logic 34 Configure PowerFlex Drive Determine Address and Baud from 160 SSC The new PowerFlex will replace the 160 SSC at the same address on the DeviceNet The address and baud rate can be determined by viewing the 160 SSC parameters These can be viewed by opening up the saved DeviceNet project with the 160 SSC or the report generated from this project Parameter 101 Switches MAC ID Parameter 102 Switches Baud Bulletin 160 Analog 3 7 kW 460v PIX General Parameters 1 0 Data EDS File Select the parameter that you want to configure and initiate an action using the toolbar Groups Ei qu iri 1 Ip EE Parameter Current value Reserved Reserved Reserved Reserved Reserved SwithesMACID 280 Switches Baud 125K Baud Pue MAC ID 63 NV Baud Rate 125K Baud Bus OFF Error Hold Error State Bus Off Count Output Assembly 103 Input Assembly 104 Assembly ard n The address and the baud rate of the 160 SSC can also be determined from the DIP switches on the back of the 160 DN2 DeviceNet Communication module DIP Switch Factory Settings 35 DIP switches 6 through 1 set the module s address Factory default setting is 63 Note that when switches 7 and 8 are ON the address is set to the value in Parameter 103 NV MAC ID DeviceNet Address 36 Switch Settings 6 1 000000 0
34. 0 SSC CIP Generic PowerFlex CIP Generic Service Type The service type is the requested DeviceNet service Available services depend on the class and instance that you are using 160 SSC Set Single Attribute Service Code 10 PowerFlex Set Single Attribute Service Code 10 Class The object type is a DeviceNet class 160 SSC b3 Parameter Table Object PowerFlex f Parameter Object Instance The object ID is an instance of a DeviceNet class 160 SSC 1 Parameter Value PowerFlex 39 Parameter Attribute The attribute is a class or instance attribute 160 SSC 1e 30 decimal Parameter 430 Accel Rate PowerFlex 1 Parameter Value Source Element The Source Element is the name of the tag for any data to be sent from the scanner to the drive A tag must be specified even if it is not used 160 SSC DriveAccelRate Int Tag PowerFlex DriveAccelRate Int Tag Source Length The number of bytes of service data to be sent of received in the message 160 SSC 2 PowerFlex 2 Destination The Destination is the name of the tag that will receive service response data from the drive A tag must be specified even if it is not used 160 SSC blank PowerFlex blank Path The path includes the following Name of DeviceNet scanner DNETO1 Communication port on the front of the 1756 DNB scanner Always 2 Node address of the DeviceNet adapter on drive 22 71
35. 00001 000010 000011 000100 000101 000110 000111 001000 001001 001010 001011 001100 001101 001110 001111 DeviceNet Address DeviceNet Address 000000 111111 0 to 63 ON 1 OFF 0 Switch Settings 6 lt 1 010000 010001 010010 010011 010100 010101 010110 010111 011000 011001 011010 011011 011100 011101 011110 011111 DeviceNet Address 32 33 Switch Settings bc i 100000 100001 100010 100011 100100 100101 100110 100111 101000 101001 101010 101011 101100 101101 101110 101111 DeviceNet Address 48 46 50 51 52 53 54 55 56 57 58 Switch Settings B 1 110000 110001 110010 110011 110100 110101 110110 110111 111000 111001 111010 111011 111100 111101 111110 111111 DIP switches 7 and 8 set the module s baud rate Factory default setting is 125 kbps Note that when switches 7 and 8 are ON the baud rate is set to the value in Parameter 104 NV Baud Rate Use DIP Switch 8 and 7 for setting the DeviceNet Baud Rate ON 1 OFF 0 Switch Setting Switch Setting Baud Rate 125 kbps 250 kbps 8 Set by module parameter P104 For more on address and baud rate DIP settings reference the following publications at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manual 37 Install DeviceNet Comms Adapter in PowerFlex Drive Install 22 COMM D adapter in PowerFlex 40 or 22 XCOMM for PowerFlex 4
36. 03 22 COMM D DeviceNet Adapter User Manual The PowerFlex drive and DeviceNet need to be powered up Go online with DeviceNet Start RSNetworx for DeviceNet Set Online Path to Network Select Network gt Properties Click Set Online Path Browse the RSLinx path to the DeviceNet Network Select the DeviceNet Network Click Ok Go online with DeviceNet Network Select Network gt Online Bull 60L5Kv0 dnt RSNetWorx for DeviceNet Ele Edit View Network Device Diagnostics Tools Help ER i i EI a Eu ange Pass Brows A El Hardware e Ee HEHE EEA EI 40 RSNetworx will do a single pass browse and the new PowerFlex drive should show up on the network at the address of the 160 SSC Set PowerFlex drive parameters Double click on PowerFlex Drive 1756 DNB PowerFlex 40 3P 460V HA P M Graph Spreadsheet Master Slave Configuration A Diagnostics The PowerFlex Properties is displayed m l L Mm 1756 DNB PowerFlex 40 JP 4601 ET CIA 5 DHP PowerFlex 40 3P 460V 5 0HP x General Parameters 1 0 Data EDS File FawerFlex 40 3P 460 5 0HP 01 Mame PowerFlex 40 SP 4606 5 OHP EDS Editor E3 Do voy want to upload the configuration from the device updating the eh software s configuration or download the software s configuration to a the device updating the device For more Information press Fl Upload Download Device PowerFlex 40 SP 460 5 0HP 51240
37. 1 Preset Freq 2 Preset Freq 3 Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Digital In 1 Sel Digital In 2 Sel Digital In 3 Sel Value 460 V 60 Hz 6 0 A O Hz 60 Hz 2 2 Wire 0 Ramp CF 4 Preset Freq 10 0 Sec 10 0 Sec 0 0 Hz 5 0 Hz 10 0 Hz 20 0 Hz 30 0 Hz 40 0 Hz 50 0 Hz 60 0 Hz 4 2 Preset Freq 4 2 Preset Freq 4 2 Preset Freq If Parameter 46 set to 1 2 Wire Control the drive will ramp to stop if terminal 8 is open If Parameter 46 set to 5 2 Wire Control With Enable the drive will coast stop if terminal 8 is open PowerFlex Notes By default the PowerFlex 40 is in Sensorless Vector control mode It can be changed to Volts Hertz with Parameter 125 The ENBL jumper on the PowerFlex 40 determines the Stop Mode If the jumper is installed the Stop Mode is as programmed in Parameter 37 If the jumper is removed the 26 stop is always a Coast Stop if terminal 8 is open In this mode of operation Parameter 37 controls the stop mode when the Run Fwd or Run Rev switch is opened The PowerFlex 40 has eight speed presets and the PowerFlex 4M and 4 have four speed presets Parameters 74 77 and 53 are not on PowerFlex AM or 4 DeviceNet General A 160 SSC with a DN2 DeviceNet option can be replaced with a PowerFlex 4 4M or PowerFlex 40 Drive The PowerFlex 4 4M drive requires a 22 XCOMM base and a 22 COMM D communication adapter to connect the DSI port to DeviceNet
38. 1 5 HP 0 2 1 1 kW 0 2 1 1 kW 0 4 1 1 kW 240V 1 Phase 0 5 2 HP 0 25 3 HP 0 25 3 HP 0 5 3 HP 0 37 1 5 kW 0 2 2 2 kW 0 2 2 2 kW 0 4 2 2 kW 240V 3 Phase 0 5 5 HP 0 25 10 HP 0 25 5 HP 0 5 10 HP 0 37 4 0 kW 0 2 7 5 kW 0 2 3 7 kW 0 4 7 5 kW 480V 0 5 5 HP 0 5 15 HP 0 5 5 HP 0 5 15 HP 0 37 4 0 kW 0 4 11 kW 0 4 3 7 kW 0 4 11 kW 575V N A Na NA 1 15 HP 0 75 11 kW P Normal Duty Overload 3 Continuous N A N A N A Bl Minute N A N A N A 3 Seconds N A N A N A Heavy Duty Overload Continuous 100 100 100 1 Minute 150 150 150 3 Seconds 200 for 30 Sec 200 for 3 Sec 200 for 3 Sec 200 Power Wiring Feed through Bottom Fed Bottom Fed Specifications and Features continued Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX 22B XXXXXXX Freguency Control 240 Hz Max 240 Hz Max 400 Hz Max PWM Freguency 2 8 kHz 2 10 kHz 2 16 kHz 2 16 kHz Specifications Enclosures Types Open Type IP20 Type 12 4 4X 1P40 54 65 all Frames Heatsink Out the Back Ambient Temp 0 50 C Open 0 40 C IP66 NEMA 12 4 4X Open Type IP20 Open Type IP20 Type 1 IP30 with kit Type 1 12 4 4X 1P40 54 65 all Frames Heatsink Out the Back Open Type IP20 Type 1 IP30 with kit Type 1 12 4 4X P40 54 65 C Frame Heatsink Out the Back 10 50 C 10
39. 74 7 5DH Compute Dest F5 11 300 0092 H22 10 600 0 3 327670 Expression PF40 Drive Speed Ref 0 600 Hz 103 MOV Move Source Fs ll 300 0092 Dest 4 11 300 SLC500 160 SSC Control with Output Assembly 20 and Input Assembly 70 Using the Output Assembly 70 the 160 SSC is started with RunFwd 0 2 10 0 bit being held high and stopped when RunFwd 0 2 10 0 bit goes low Speed Reference is 0 1750 RPM COMMENT B2 3 2000 O 0001 fe 15 1747 SDN COMMENT Ba 5 0002 l 160880 Drive Drive Status Famlted Fated 1 2 10 E20 1 0003 gt D 1747 SDHM 160880 Drive Drive Status 2 10 B20 10 00014 h 2 2 1747 35DH 79 0003 0006 000 Dons 80 speed Fbk m RPM MOV Move Source I 2 11 U lt Dest H23 10 O D ve T T SP 16055C Drive Fun Ford Por pan B21 10 0 210 1747 5DH Bae Cmd 16DSSC Drive Clear Fault Clear Fault B21 10 0 2 10 3 2 1747 SDH Eull il Drive Speed Ref in EPM Moy Move Source H22 10 850 Dest 2 11 Se SLC500 Equivalent Control for Output Assembly 20 and Input Assembly 70 Using the Output Assembly 70 the 160 SSC is started with RunFwd 0 2 10 0 bit being held high and stopped when RunFwd 0 2 10 0 bit goes low The PowerFlex is started with a momentary start bit and stopped with a momentary stop bit Logic has to be added to start the Powerflex when the RunFwd 0 2 10 0 bit goes high and sto
40. A Rating Standard Discrete Inputs 12V Internal Supply only Start Stop function set by Input Mode 5 24V Sink Source 3 Start Stop Reverse 2 Fully Prog Analog Inputs 1 Bipolar 0 10 V or Unipolar 4 20 mA 5 24V Sink Source 3 Start Stop Reverse 2 Fully Prog 7 24V Sink Source 3 Start Stop Reverse 4 Fully Prog 1 Unipolar 0 10 V or 4 20 mA Discrete Outputs 1 Form C Relay 1 Unipolar 0 10V or 4 20 mA 1 Bipolar 10V or 4 20 mA 1 Unipolar 4 20mA 1 Form C Relay 1 Form C Relay 1 Form C Relay 2 optos Z O o M Analog Outputs No E 6 Pulse Output No A Optional I O Voltage 115V Q EI PTC Input No Encoder Input No Pulse Input No Additional I O N A Input Timer Counter No Functions Output Timer No Counter Functions Encoder Output No N A Z O Z O Z O N gt Z O Z O O No 1 0 10V or 4 20 mA No No N A N A No Yes Analog In No No No No N A No No Yes No No No No Specifications and Features continued Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 0 s 5 2 o Q o L d 5 Q and 5 O gt 5 Q c HIM Information 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX PPB XXXXXXX HIM Lo
41. Parameters Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX 22B XXXXXXX SynchLink No Motion Controller No Inertia Adaptation No o Power Up Time 0 8 Sec 1 5 2 5 Sec 1 5 2 5 Sec 1 5 2 5 Sec E Speed Profiles No No No Step Logic Position Control No No No No 9 E P jump traverse No Fi function m l Lifting Application No Winder Application No Electronic No Gearing Line Shaft Dimensions 160 SSC PowerFlex 4M Height Width Depth Height Width Depth Frame Hp mm mm mm Frame Hp mm mm mm A 0 5 3 152 80 165 4 A 0 5 2 174 72 136 B 5 192 5 92 193 3 B 3 5 174 100 136 C 7 5 10 260 130 180 PowerFlex 4 PowerFlex 40 Height Width Depth Height Width Depth Frame HP mm mm mm Frame HP mm mm mm A 0 5 2 152 80 136 B 0 5 5 180 100 136 B 3 5 180 100 136 C 7 5 15 260 130 180 10 Terminal Comparison Terminal Designation NER EME EE ee Enn ER peseriplion 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Input AC Line R L1 R L1 R L1 R L1 R L1 Input AC Line S L2 S L2 S L2 S L2 S L2 Input AC Line T L3 T L3 T L3 T L3 T L3 Motor U T1 U T1 U T1 U T1 U T1 Motor V T2 V T2 V T2 V T2 V T2 Motor W T3 W T3 W T3 W T3 W T3 Brake Resistor BR BR C Frame only BR BR Brake Resistor BR BR C
42. Programmer Optional An 2 inthe Bulletin 200 240V 1 Phase AO N Open IP20 SF1 Analog Signal B1 Ready Fault Number denotes a 200 240V 3 Phase Ale L Low Profile Follower Indicating Panel single phase input B 380 460V 3 Phase A03 Chassis Mount PS1Preset Speed P1 Program Keypad voltage pes extemal heatsink Module ADS R Chassis Mount A10 Replacement A12 A18 Amperage ratings vary based on voltage Drive Ratings IP 20 Open Style Input Voltage Outpu Analog Signal Follower Model Preset Speed Model Rating an Rating Catalog Number Catalog Number 200 240V 50 60 Hz n US ha 1605 1608 AA02NPS1 IE 7 55 am AA 1608 AAOSNPSI 68 i fase eos nose 1608 AADANPSI 15 C a 1608 AAOSNS 1605 AA08NPS1 200 240V 50 60 Hz mar fos T 160 AAO2NPSI mene 160 AAOSNPSI i AKOANSFI 160 AAOANPS1 15 12 Ion 160 AAOgNSF 160 AA08NPSI 2 i Da SC ANS 160 AM2NPS1 4 ms mm M 160 AA18NPSI 380 460V 50 60 Hz Sr Tor ar KE 160 BAO1NPSI Here 160 BAO2NPSI SO m BONSE BAO3NPS1 is 2 aoa E 160 BAOANPSI 160 BAQGNPSI 160 BATONPS1 More information on the 160 SSC in the following publication at http literature rockwellautomation com 160 UM009 160 SSC Variable Speed Drive User Manual 15 PowerFlex 4 Catalog Number a 5 ee o fro n 129 134 22A A JP ON 1 1 4 AA Ir opna 224 PowerFlex 4 3 No
43. SC 02h ID 1 PowerFlex 02h ID 1 N10 51 Least Significant Byte Size 160 SSC 08h 6 bytes PowerFlex 08h 6 bytes N10 51 Most Significant Byte Port 160 SSC 00h Scanner port 0 PowerFlex 00h Scanner port 0 N10 52 Least Significant Byte Address 160 SSC 16h DeviceNet address 22d PowerFlex 16h DeviceNet address 22d N10 52 Most Significant Byte Service The service type is the requested DeviceNet service Available services depend on the class and instance that you are using 160 SSC 10h Get Single Attribute PowerFlex 10h Get Single Attribute N10 53 Class The object type is a DeviceNet class 160 SSC B3h Parameter Table Object PowerFlex 0Fh Parameter Object N10 54 Instance The object ID is an instance of a DeviceNet class 160 SSC 01h Parameter Value PowerFlex 27h Parameter 439 Accel Rate 91 92 N10 55 Attribute The attribute is a class or instance attribute 160 SSC 1Eh 30 decimal Parameter 430 Accel Rate PowerFlex 01h Parameter Value N10 56 Value Value to be written to drive 160 SSC 60h 96 decimal Value PowerFlex 5Bh 91 decimal Value Parameter Cross Reference The following table cross references 160 SSC parameters to equivalent PowerFlex 40 parameters 160 SSC PowerFlex 40 Firmware 7 03 and higher Firmware 5 x and higher Comments No Parameter No Parameter 12 Input Status 13 Co
44. The PowerFlex 40 drive reguires a 22 COMM D communication adapter and adapter cover 22B CCB or 22B CCC to communicate on DeviceNet The intent of the following procedure is to Replace the 160 SSC with a new PowerFlex drive The new PowerFlex drive will occupy the 160 SSC s address on DeviceNet Input Output space in the DeviceNet scanner and use the control logic in the PLC The following are the steps to replace a 160 SSC with a PowerFlex e Save existing network configuration Save the network prior to replacing the 160 SSC Print a report for reference The network configuration containing the 160 SSC needs to be referenced for PowerFlex drive and Scanner configuration e Install and configure new PowerFlex drive Edit the PowerFlex drive parameters for motor size and control over DeviceNet e Configure DeviceNet Scanner Use existing 160 SSC Input Output mapping in Scanner for PowerFlex Input Output e Edit PLC logic Control logic for the 160 SSC needs to be edited because the Command and Status for the PowerFlex may be different Examples for ControlLogix and SLC are given Software Versions RSNetworx for DeviceNet is used to configure the DeviceNet and the PowerFlex drive RSNetworx v7 00 or higher is recommended RSNetworx v 9 00 was used for this document 27 Hardwired Drive Enable When the 160 SSC is being controlled over DeviceNet hardwired devices wired to the Start Direction or Stop are not required Howev
45. VDC power The PowerFlex drive digital I O has the ability to use internal or external 24VDC supply To replicate the wiring of the 160 SSG the wiring diagrams will show the PowerFlex drive using internal 24VDC supply Motor Rotation The output phasing of a 160 SSC series A and B drive is different than the output phasing of a 160 SSC series C and PowerFlex Replacing a 160 SSC series A or B with a PowerFlex using the same U V and W T1 T2 and T3 connections will reverse the motor rotation To keep the same direction of rotation switch any 2 of the output wires connected to U V or W T1 T2 or T3 to the motor Analog Speed Follower The 160 SSC Analog Speed Follower model accepts a speed reference from a potentiometer 10VDC source 0 10VDC source or 4 20 mA source The 160 SSC can be configured to accept various methods of Start Stop Direction control Three examples show the 160 SSC configured to use different speed reference inputs and Start Stop Direction control and equivalent PowerFlex configurations 20 3 Wire Control Pot Speed Reference The control method is 3 Wire Start Stop Direction Factory Default The speed reference for the 160 SSC Analog Speed Follower comes from a 10K Ohm 2W potentiometer wired to the drive s 10VDC power supply Wiring Examples 160SSC ANALOG LOV DC 0 10 IN COMMON 4 20MA IN REVERSE START COMMON 3 TOP RELAY NC
46. andard Modbus TCP IP No No No No PROFIBUS DP Yes Yes with X Comm Yes with X Comm Yes PROFINET No No No No Remote I O No No No No SERCOS No No No No Siemens P1 No No No No Uni Telwav No No No No USB No Ves with USB Ves with USB Ves with USB converter converter converter 13 Software Description Software Feature DriveTools SP DriveExplorer Software Versions Full version Yes Lite version Yes freeware Pocket PC version Yes Palm version No Connectivity Serial Point to Point Yes Serial Multi drop Yes Ethernet Direct Yes ControlNet Yes DeviceNet Yes Profibus DP No Bluetooth Yes WiFi Yes Other Proprietary Yes Select Features Offline capability Yes Setup Wizards Yes Diagram Views Yes User created Views Yes I O Terminal Configuration No Control Yes Oscilloscope Graph Yes Project Management No Flash Yes File Conversion Tool Yes On line Help Yes Multi language English only Used With 14 PowerFlex 7 Class PowerFlex 4 Class 160 with DF1 160 RS1 adapter Drive Catalog Numbers Following are part number explanations for the 160 SSC PowerFlex 4M PowerFlex 4 and PowerFlex 40 SFI P1 160 SSC Catalog Number 160 N SL First Position second Position Third Position Fourth Position Fifth Position sixth Position Bulletin Number Voltage Rating Current Rating Enclosure Type Model
47. ata 10 Dest Drivelnputimage O Length 2 Read the Ready Running Direction and Faulted status bits from the input image of the drive and place the data in respective drive status tags Drivelnputlmage 0 0 DrivestaReady nn Drivelnputlnage 0 1 DriveStaRunning b Driselnputlmage 0 3 DrivestaF wd E Drivelnputlmage 0 7 DriveztaFault EE sssssss BE Drivelnputlmage 0 5 DrivestadtRef EE 10 11 12 13 Read the drive s Feedback word and place it inthe Feedback tag Scale 0 600 0 082 10 from PowerFlex to 0 32767 of Bu ED Make PowrerFlex Feedback negative is running in reverse PT Compute Dest Drive SpdF bk Expression Drivelnputimage 1 32757 600 DrivestaF wd LIL Multiply Source A DrivezpaFbk Source B 1 Dest Drive SpdF bk Move the drive commands to the drive s output image DriveCmdStop DriveOutputimade O 0 DriveCmdstart DrieOutputlmage n 1 Zem Drive mdlog DriveOCutputlmage 0 2 ZE DrivecmaclrF ault DriveOutputlmage 0 3 n Drive mF sd DriveOutputlmage 0 4 jimmum 5 lt J Drivelma wd DriveQutputimage O 5 SSS SSS Z 61 14 15 15 62 Drivedutputlmage 0 14 DriveOutputlmage D 13 Driseoutputlmage n 12 go EB T PT Compute Dest DriveDutputlmagefi 300 Expression DrivespoRef 600V32767 Copy File
48. ave device must be in the scanlist of the scanner and it must be online Service Most Significant Byte Available services depend on the class and instance that you are using Class Instance Attribute Request Data This is data used for the message For example it may be the value written to a parameter 85 PLC SLC Explicit Message Responses Word U 86 Description Status Least Significant Byte One of the following status codes is provided during each upload 00 Ignore transaction block empty 01 Transaction completed successfully 02 Transaction in progress not ready 03 Slave not in scan list 04 Slave offline 05 DeviceNet port disabled or offline 06 Transaction TXID unknown 08 Invalid command code 09 Scanner out of buffers 10 Other client server transaction in progress 11 Gould not connect to slave device 12 Response data too large for block 13 Invalid port 14 Invalid size specified 15 Connection busy 16 255 Reserved TXID Most Significant Byte The transaction ID is a 1 byte integer in word 31 with a range of 1 to 255 It is assigned in the ladder logic program when the processor creates and downloads a request to the scanner The scanner uses It to track the transaction to completion It returns this value with the response that matches the request downloaded by the processor Size Least Significant Byte The size of the service data is in byt
49. cal LED Yes including pot and control keys Yes including pot and control keys Yes including pot and control keys Yes including pot and control keys Digital Input Scan 2 ms 2 Mms 1 ms Time Not Through Put Time Analog Input 10 Bit 10 Bit 10 Bit Resolution Analog Input Scan 12 ms 12 ms 10 ms Time Not Through Put Time Analog Output N A N A 10 Bit Resolution Analog Output Scan N A N A 10 ms Time Not Through Put Time HIM Local LCD No HIM Remote LCD Yes HIM Hand held Yes HIM CopyCat Yes function HIM Languages 1 Remote HIM 7 Remote HIM 7 Remote HIM 7 Remote HIM HIM Auto Manual function No No Yes Remote HIM No Yes Remote HIM No Yes Remote HIM Specifications and Features continued Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX 22B XXXXXXX Motor Control Type V Hz V Hz V Hz and Sensorless Vector Flying Start No Yes Yes Bus Regulator Yes Yes Yes S Curve Yes Yes Yes Drive Overload Yes Yes Yes Yes Protection Advanced No Diagnostics a Input Phase Loss No EJ User Sets No Preset Speeds 8 4 4 8 Process Control Yes No No PID Loop Fast Flux Up No Fast Brake to Stop No Flux Braking No Feedback Loss No Switchover Battery Back up No Multi Motor No
50. configuration differences to read the Output Current from a PowerFlex compared to a 160 SSC For a complete list of DeviceNet objects reference the following publications at http lliterature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual For a cross reference of 160 SSC parameters to PowerFlex parameters see the Parameter Cross Reference section at the end Message Configuration ParamReadMsg Configuration Communication Tag Path Det 2 22 Browse Del 2 22 Message Configuration ParamReadMsg Configuration Communication Tag Message Type Cp Generic Service Get Attribute Single ES Source Element Type Source Length 0 Bytes Service e o Code s Hex Class b3 Hex Destination DriveQutCurr Instance i Attribute 3 Hex Er O Enable 2 Enable Waiting CO Start SO Done Done Length 2 3 Error Code Extended Error Code Timed Out Error Path Error Text Cancel Help 68 Message Configuration The message type must be CIP Generic 160 SSC CIP Generic PowerFlex CIP Generic Service Type The service type is the requested DeviceNet service Available services depend on the class and instance that you are using 160 SSC Get Attribute Single Service Code e PowerFlex Get Attribute Single Service Code e Class The object type is a DeviceNet class
51. e Scanlist Tab Select the PowerFlex drive in the Scanlist Click Download to Sanner General Module Scanlist Input Output ADR Summary Avallable Devices Scanlist 18 22 PowerFlex 40 3P 460 Download Scanlist from Scanner BIK f All Records Ze Selected Scanlist Records Cancel Select Range From FS Ta Iw Vendor Download to Scanner Z Product Code Major Revision Edit 1 0 Parameters F Minor or hiahe DE Cancel Apply Help Select the Selected Scanlist Records radio button Click Download This will download the changes for the PowerFlex replacement of the 160 SSC to the Scanner When the download is complete click OK to close the Scanner dialog 52 Save the DeviceNet project Select File gt Save As New dnt RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help k el New Ctrl M zr Open Ctrl C s Generate Report PowerFlex 40 3P 460 5 OHP Print Setup Print Preview amp b print Ctrl F 1 Mew dnt 2 best dnt 3 Bull 6DLSKvD2 dat 4 PF40L5K OZ dnt Exit Enter a unique project name Click Save This saves the new DeviceNet project which includes the PowerFlex drive 53 Example Ladder Logic The DeviceNet configuration has been aimed at placing the new PowerFlex in the same Input Output space as the 160 SSC The logic examples provided are to replace the 160 SSC with a
52. e ee eee 84 PARAMETER CROSS REFERENCE ii e c EA Ea RE Rua Dan EE REA E M exe nA EE k es 93 Reference Information 22A UM001 PowerFlex 4 User Manual 22B UM001 PowerFlex 40 User Manual 22F UM001 PowerFlex 4M User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual 22COMM IN001 22 XCOMM External Comms Installation Manual 160 UM002 160 DN2 Device Net Comms Module User Manual 160 UM009 160 SSC Variable Speed Drive User Manual DNET UM004P DeviceNet Modules in Logix5000 User Manual Introduction The purpose of this document is to assist in the retrofit of existing 160 SSC drives to PowerFlex 4 Class drives The document is broken into four major sections Drive Selection The features of the PowerFlex 4M 4 and 40 are compared to the 160 SSC Major differences and in depth comparison table listed Analog Speed Follower An example of a 160 SSC analog speed follower model is show Control wiring and parameter comparisons are show for the PowerFlex 4 Class used in this configuration Preset An example of a 160 SSC preset speed model is show Control wiring and parameter comparisons are show for the PowerFlex 4 Class used in this configuration DeviceNet Included in this section are Examples of 160 SSC and PowerFlex 4 Class DeviceNet configurations Procedures to configure the PowerFlex 4 Class drive Procedures configure the DeviceNet scanner are described Examples of ControlLogix and SLC PLC logic Examples of Explicit Me
53. eed Reference RPM Low Byte amp 3D Speed Reference RPM High Bytel z Instance 70 Data Format Basic Speed Control Input Assembly we wr ws ws ms m mi m TTT aer L Speed Actual RPM Low Byte Speed Actual RPM High Byte ma ha c For an explanation of the Input Output Assemblies for 160 SSC reference the following manual at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Communication Module User Manual The PowerFlex drive Input and Output Assemblies are fixed at four bytes in and four bytes out Bit 3 Bit 1 9 MoPinc Dir Dir GiearFit Jog Start Stop Sel3 Accel Accel Re Byte it Diglnp3 Diginp2 Diglnpt ocked Logic Comm Freg Comm LS For an explanation of the Input Output Assemblies for PowerFlex 4 reference the following manual at http literature rockwellautomation com 22COMM UM003 22 COMM D DeviceNet Adapter User Manual If the 160 SSC used one byte Output Assemblies 1 5 or Input Assemblies 50 54 then we need to verify that the space in the scanner that the 160 SSC occupied is large enough for the four bytes of the PowerFlex 45 Go online with DeviceNet Start RSNetworx for DeviceNet Set Online Path to Network Select Network gt Properties Click Set Online Path Browse the RSLinx path to the DeviceNet Network Select the DeviceNet Network Click Ok Go online with DeviceNet Network Select Network gt Online
54. ence from the user logic has to be scaled for the PowerFlex 0 600 gt k 2 3 k 3 R 32 k R R kh k h k Rk h h k R R k h R Rk Rk k h k Rk Rk kh h R kh hh R ROhh hk kah RK DEWICENET SCANNER CONTROL kXkkikikkkikkiXkiikiirkkikikXkiikkikkkikkiXikikirikkiikXkiiikiirkkiikikiiikkik Enable DesiceNet Scanner on First Program scan fa Local1 0 CommandRegister Run T KAXXA LLL LLLE LLL LLL LLL LLLE LLL LLL LLL LLL LLL LLL POVW ERFLEX DEYICENET 10 MESSAGING kXiiikikkklkkiilikiikklkiikkiklikiilkiiikkiilkikiilkikiikikiikiikliiiliiikk Copy the 32 bit DeviceNet scanner input image into an array of twa 16 bit words The length in this instruction is two because two 16 bit array elements of the destination are used OP 1 Copy File source Local 1 l Data U Dest Drivelnputimage O Length 2 Read the Ready Running Direction and Faulted status bits from the input image of the drive and place the data in respective drive status tags Drivelnputlmage 0 0 DrivestaReady 2 e Drivelnputimage 0 1 DriveStaRunning 3 E Driselnputlmage 0 3 DrivestaF wd 1 E Drivelnputlmage 0 7 DriveztaFault E Drivelnputlmage 0 5 DrivestadtRef B E 65 Read the drive s Feedback word and place it inthe Feedback tag scale 0 600 0 0847 10 from PowvrerFlex to l 1750 RPM of Buli DU PT fi Compute Dest DriveSpdf bkEPM U Expression Drivelnputimadge 1 501600 hlove the operator drive commands to the drive s output image Set stop bit to PowerF
55. ent for PowerFlex One example reads the Output current from the drive and the other writes Accel Rate to the drive NOTE PowerFlex 40 Explicit Messaging Writing parameter data to the PowerFlex 40 over the communications port can be stored to RAM only or Non Volatile Storage NVS depending on Parameter A164 Comm Write Mode If stored in RAM the values will be lost at power down However if they are stored in NVS and the controller is programmed to write parameter data frequently the NVS will quickly exceed its life cycle and cause the drive to malfunction Parameter A164 Comm Write Mode 0 Save default 1 RAM Only 67 Read Output Current ParamReadMsg Rungs The following rung triggers the message to read the Output Current from the drive when bit ParamRead goes from OFF to ON Bit ParamRead is the result of user s logic kkXXkikkkikikiXiiXkXiktkkxiktikXkkiixXxikikiikkiiixiirikkiiikikXitiikiikiikXkkXiikXiXkXiik DEVICEMET EXPLICIT MESSAGING XkxXdZikikkkiXddikkkiddikkkidkkikkkddkkikkkidikkikkkidikkkkkdiikkkkkiid Read the value of parameter Output Current when rung is true ParamFead EX Message Message Control ParamReadmMagq Read Output Current ParamReadMsg Configuration The message control rungs for reading a value from the 160 SSC and the PowerFlex could be same but the message configuration is different The DeviceNet objects differ between the 160 SSC and Powerflex Following shows the message
56. er when Parameter 46 Input Mode is set to 2 Network Control Terminal TB3 8 is configured as an Enable Terminal TB3 8 has to be high to start or run Terminal TB3 8 may be jumped to TB3 7 Common or connected through a hardware enable circuit such as a guard or safety circuit 160SSC Enable 7 COMMON el 8 STOP This function can be replicated with the PowerFlex 4 4M and the PowerFlex 40 By default Terminal 1 is configured as Coast to Stop and shipped with a jumper between Terminal 1 and Terminal 11 24VDC If the 160 SSC has a hardware enable circuit wired between TB3 7 and TB3 8 the same circuit can be wired between Terminal 1 and Terminal 11 on the PowerFlex 4M 4 and 40 The type of stop the 160 SSC performs when terminal 7 and 8 are opened up is determined by Parameter 34 The type of stop the PowerFlex performs when terminal 1 and 11 when configured for network control is always a Coast Stop PowerFlex 4 4 MI Enable PowerFlex 40 Enable STOP STOP START START DIRECTION DIRELTION DIG COM DIG COM DIG INI DIG IN DIG IN2 DIG INE P4VDC DIG IN DIG IN4 OPTO COM 24 DC ENBL Jumper NOTE The PowerFlex 40 has an enable ENBL jumper If the enable jumper is removed Terminal 1 will always act as a hardware enable regardless of software configuration Save Existing Network The existing network and drive configuration containing the 160 SSC needs to be referenced for PowerFlex drive and
57. erFlex 4 and 4M have four preset speeds Sensorless Vector Control The 160 SSC is a Volts per Hertz drive with adjustments for Boost and Slip Compensation The PowerFlex 4 and 4M are Volts per Hertz drives as well The PowerFlex 40 by default is in Sensorless Vector control which achieves a higher level of torgue response and speed accuracy The PowerFlex 40 can be changed to Volts per Hertz control if need be Bipolar Speed Reference The 160 SSC can accept a Bipolar 10VDC speed reference The direction is set by the polarity of the speed reference This feature is available on the PowerFlex 40 but not the PowerFlex 4 and 4M Circuit Protection When selecting a PowerFlex replacement for a 160 SSC pay attention to the recommendations for fusing and circuit breakers Protective device sizing may be different between eguivalent 160 SSC and PowerFlex drives More information on the PowerFlex fuse and circuit breaker recommended sizes in the following publications at http literature rockwellautomation com 22A UMO001 PowerFlex 4 User Manual 22B UM001 PowerFlex 40 User Manual 22F UM001 PowerFlex 4M User Manual Conversion Guide Specifications and Features Drive Model 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 Catalog Number 160 AAxxxx 22F XXXXXXXX 22A XXXXXXXX 22B XXXXXXX 120V N A 0 25 1 5 HP 0 25 1 5 HP 0 5
58. es The service data includes words used for the response data The maximum size is 58 bytes 29 words Port Most Significant Byte The port that Is used by the message Is always zero Channel A on an SLC scanner It is zero Channel Aj or one Channel B for a PLC scanner Address Least Significant Byte The node address of the slave device to which the transaction is sent For the Explicit Message to be successful the slave device must be in the scanlist of the scanner and it must be online Service Most Significant Byte If the message was successful 0x80 is added to the service If it is unsuccessful x94 is returned Response Data This is data used for the message For example it may be the value read from a parameter Read Output Current Message Rungs The following rung triggers the message to read the Output Current from the drive when bit B3 0 0 goes from OFF to ON The message request configuration in N10 0 is copied to M0 2 224 to start the message The scanner notifies the processor that it has a response from the drive by setting 1 2 0 15 ON and the ladder the copies the response data from M1 2 224 to N11 0 The Output Current is in word 3 of the response data and is divided by 100 COMMENT DN O016 Explicit Msg Read Request Enable B3 0 B3 0 VAI OSE 2 OP Copy File Source 1710 0 Dest HNO 2 224 Length 32 0017 87 0018 88 Explicit Msg Read
59. figure Ready Faulted Output Threshold PWM Frequency 7 8 9 0 1 2 3 4 5 4 0 kHz Restart Tries Restart Time 10 0 Sec DB Enable S Curve 0 No Action 24574 No Action Unlocked Clear Fault Probe Address Reset Functions o 7 Program Lock DIVOIJIP Uu C lO 0 5 an gt u CU D M D CH O O 2 8 s 2 a lalz 310 a 3 gt G i Ca O 5 3 c 3 Zero Offset Preset Freq O 0 0 3 0 Hz 20 0 Hz NIH Preset Freg 1 LA Reserved A Reserved UT 45 0 Hz 50 0 Hz Preset Freg 4 Preset Freg 5 7 Reserved Reserved 20 0 Sec 20 0 Sec 50 2 0 Hz Not Disabled Unipolar 0 0 100 0 Accel Time 2 Decel Time 2 1 2 IR Compensation LA Reverse Disable 4 5 6 Analog Select Analog Minimum COIN No Action 0 O 3 go Panen keim gt 53 Reewd 9 Reewd 0 Z Reewd 9 Reserved 9 Reewd 0 Z Reewd 9 Reserved 2 9 Reserved Reserved 9 Reserve Reserved 9 Reewd 9 Reserved 0 Reewd 0 Reewed 9 DeviceNet Parameters on Report Parameter 101 MAC ID is the DeviceNet address and Parameter 102 is the DeviceNet baud These values will be use later in the PowerFlex DeviceNet configuration Parameter 107 Output Assembly and 108 Input Assembly are the l O Assemblies used to control the drive over DeviceNet They are needed later
60. icit Msz Request Write Request Contig Enable Word 6 B3 1 B3 1 MUL 0015 rr DER Multiply z Source A Source E Dest HM 10 50 amp MU 2 224 DeviceNet Explicit Msg2 Explicit Msg Scanner Response Write Request Msz Response Data Enable Available Word E3 1 1 2 0 OP 0020 Copy File 15 source AMI 2 224 1747 35DN Dest AN 11 50 Length 32 Explicit Msz2 Response Data Word U EQU Equal source A MYM Masked Move source HW 42 Mask OOFFh 2555 Dest MU 224 Ta Source B Explicit Msg Write Request Enable B3 1 90 Write Accel Rate Message Configuration The message control rungs for writing a value to the 160 SSC and the PowerFlex could be same but the message configuration is different The DeviceNet objects differ between the 160 SSC and PowerFlex Following shows the message configuration differences to write the Accel Rate to a PowerFlex compared to a 160 SSC For a complete list of DeviceNet objects reference the following publications at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Comms Module User Manual 22COMM UM003 22 COMM D DeviceNet Adapter User Manual For a cross reference of 160 SSC parameters to PowerFlex parameters see the Parameter Cross Reference section at the end N10 50 Least Significant Byte Command 160 SSC 01h Execute PowerFlex 01h Execute N10 50 Most Significant Byte TXID 160 S
61. igital Relay Output 4 Com Digital Relay Output 4 NO Digital Input 1 8 Comm Digital Input 1 Digital Input 2 Digital Input 3 0 JO O IN Digital Input 4 6 Comm Digital Input 4 Digital Input 5 O 01 O IN O 01 GO IN Digital Input 6 Digital Input 7 COIN JO 01 JR JO IN Digital Input 8 Digital Input 9 Digital Input 10 48V Control Power Supply 24V User Output Drive Enable Secure Disable Function Enabled could be terminal 8 Enabled could be terminal 1 HW PTC Input 1 HW PTC Input 2 12 Communications Product Model Number 160 SSC PowerFlex 4M PowerFlex 4 PowerFlex 40 DF1 Yes Yes with SCM Yes with SCM Yes with SCM adapter adapter adapter AS i No No No No BACnet No Yes with X Comm Yes with X Comm Yes CANopen No No No No CC Link No No No No ControlNet No Yes with X Comm Yes with X Comm Yes Data Highway No No No No DeviceNet Yes Yes with X Comm Yes with X Comm Yes Ethernet No No No No EtherNet IP No Yes with X Comm Yes with X Comm _ Yes FIP 1 0 No No No No Foundation Fieldbus No No No No Interbus Yes No No No LonWorks No Yes with X Comm Yes with X Comm Yes Metasys N2 No No No No Modbus ASCII No No No No Modbus Plus No No No No Modbus RTU No Yes Standard Yes Standard Yes St
62. ignificant Byte Port 160 SSC 00h Scanner port 0 PowerFlex 00h Scanner port 0 N10 2 Least Significant Byte Address 160 SSC 16h DeviceNet address 22d PowerFlex 16h DeviceNet address 22d N10 2 Most Significant Byte Service The service type is the requested DeviceNet service Available services depend on the class and instance that you are using 160 SSC OEh Get Single Attribute PowerFlex 0Eh Get Single Attribute N10 3 Class The object type is a DeviceNet class 160 SSC B3h Parameter Table Object PowerFlex 0Fh Parameter Object N10 4 Instance The object ID is an instance of a DeviceNet class 160 SSC 01h Parameter Value PowerFlex 03h Parameter 3 Output Current N10 5 Attribute The attribute is a class or instance attribute 160 SSC 03h 30 decimal Parameter 3 Output Current PowerFlex 01h Parameter Value 89 Write Accel Rate Message Rungs The following rung triggers the message to write Accel Rate to the drive when bit B3 1 0 goes from OFF to ON The Accel Rate is in Floating Point F8 1 It is multiplied by 10 and put in word 6 N10 56 of the request configuration The message request configuration in N10 50 is copied to M0 2 224 to start the message The scanner notifies the processor that it has a response from the drive by setting 1 2 0 15 ON and the ladder the copies the response data from M1 2 224 to N11 50 Explicit Msz2 Expl
63. l 22COMM UM003 22 COMM D DeviceNet Adapter User Manual 56 ControlLogix I O Messaging Examples In this example DeviceNet is configured for the drive Outputs to start at Slot 1 Output Word 10 Local 1 O Data 10 and drive Inputs to start at Slot 1 Input Word 10 Local 1 1 Data 10 in the 1756 DNB Scanner Tags for Example Program Int DriveCmdStop Drive Command from user logic Stop DriveCmdStart Drive Command from user logic Start DriveCmdClrFault Drive Command from user logic Clear Fault reset DriveCmdRunFwd Drive Command from user logic Run Forward DriveCmdFwd Drive Command from user logic Fwd Rev Direction DriveCmdJog Drive Command from user logic Jog 57 ControlLogix 160 SSC Control with Output Assembly 103 and Input Assembly 104 Using the Output Assembly 103 the 160 SSC is started with a momentary DriveCmdStart bit and stopped with a momentary DriveCmdStop bit Speed Reference is 0 32767 32767 Maximum freguency ats Local 1 0 CommandRegiater Run o OP 1 Copy File Source Local 1 Data 10 Dest Drivelnputlmadge 0 Length 2 Drivelnputlnage 0 1 DriveStakunning 2 E Drivelnputlmage 0 3 DriveStaF wd 3 E Drivelnputlmage 0 7 DriveztaFault 4 E Drivelnputimage U 5 DriseSta tRet E 58 10 11 12 13 14 OP Copy File Source Drivelnputimage 1 Dest Drieesparbk Length 1 DriveCmdstop DriveOoutputlmage 0 0 Drivellmastart
64. laka ae ae We Scale a Reference Low Byte amp 3 Scale Speed Reference High Byte E Net Ref has higher prionty than Net Control Therefore if Net Ref is set presets are ignored amp For Preset Speed Units Net Ref determines if speed reference comes from the network or preset speeds Preset Speed Direction amp Reference Select TB3 4 TE3 2 TB 1 EE i 12 set L No Command No Command Select 1 Forward Command d o JIE TB3 Control OE Reverse Command i Network Control Hold Direction Cmd a I L Preset 3 o j Preset 4 9 t Preset 5 IL j Preset 6 IE JE Preset 7 amp 0 0Hz 32767 Maximum Frequency Hz Instance 104 Allen Bradley Input Assembly This input assembly mirrors the Bulletin 1305 KO Format i Eli Ar Speed 2 Actual Speed Scale 0 32767 3 Actual Speed Scale 0 32767 5 1 forward 0 reverse amp Local Frequency Source Bit LI 0 0Hz 32767 Maximum Frequency PowerFlex 40 Output and Input Assembly Bit 1 Dr Dir GiearFit Jog Start Stop 3 Accel Accel Bit 7 Diginp3 Diglnp2 Diginp1 Locked eed Speed Feedback 0 147 Low Byte peed Feedback 0 1Hz High For Input Output Assemblies not shown in these examples or for a more in depth discussion reference the following publications at http literature rockwellautomation com 160 UM002 160 DN2 Device Net Comm Module User Manua
65. lex for 3 secs when RunFwd cmd is low Set start bit to PowerFlex when RunFurd cmd is high DrivecmakunF ved TON Timer On Delay Timer TMRStop Preset 3000 Accum U TMRStop DN DriveOutputlmage 0 0 ja 9 Drive mdburt wd Drivelutputimage C 1 d E Drive mdJoj Drive utputimage U 2 10 EE Dri ecmaclrFault Dri eoutputlmage 0 3 11 set configuration in drive s output image to useForvard Direction Only DriveOutputlmage D 4 Driveoutputlmage 0 5 12 12 set configuration in drive s output image to uze the Speed Command fram the Comm port for Speed Reference Driyedutputlnage 0 14 DPrivedutputlnage 0 13 Driveodutputimage 0 1 2 13 eg S Transfer the speed reference tag to the Drive s output image scale 0 1 750 RPM of Bull 60 Speed Reference to 0 600 U OHz 10 for PowerFlex PT 14 Compute Dest DriveQutputimagel of Expression DrivespdRefRPM amp 0014 750 Copy the output image into the 32 bit DeviceNet scanner output structure The length in this elemert of the destination is used 15 Copy File source DriveOutputlmage n Dest Local 1 0 Data 10 Length 1 66 ControlLogix Explicit Messaging Examples Explicit Messaging is used to transfer data that does not require continuous updates It can also be configured to read or write parameters not included in the fixed Input and Output Assemblies Two examples are shown for 160 SSC and equival
66. ntrl In Status UH 20 Analog In 0 10V f f 16 Analog Input Depending on input used 21 Analog In 4 20mA F 14 Memorv Probe Displav 93 48 Output Threshold 56 Relay Our level 113 dela LL ad Analog Input Maximum Depending on input used 94 Notes 95 Drive Explorer DriveExecutive SSC PowerFlex and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 Z 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication DRIVES APOOSA EN E April 2009 Copyright 2009 Rockwell Automation Inc All rights Reserved Printed in USA
67. ode Purpose AA Reserved for thru custom firmware ZE Code Enclosure N Panel Mount IP 20 NEMA Type Open Output Current d 100 120V Input Output Current 200 240V Input Output Current amp 380 480V Input 1P6 0 2 0 25 1P6 16 02 025 1P5 1 5 0 4 0 5 2P5 28 0 4 0 5 2P5 25 0 4 05 2P5 25 0 75 1 0 4P5 45 0 75 1 0 4P2 42 0 75 1 0 4P2 42 1520 GPO 60 14 1 5 SPO 80 15 20 6PO 60 22 20 011 110 2 2 3 0 8P7 87 37150 012 120 2 2 3 0 013 130 5 5 7 5 017 175 3 7 5 0 018 180 75040 025 250 5 5 7 5 024 240 10 0 15 0 033 330 7 5 10 0 More information on the PowerFlex 4M in the following publication at http literature rockwellautomation com 22F UM001 PowerFlex 4M User Manual 17 PowerFlex 40 Catalog Number s Twp m pm mn 228 Ae AA Drive Dash Votage Rang Optional Code Code Version 22B PowerFlex 40 3 No Brake IGBT Standard Not Filtered Code Voltage Ph 1 Filtered V 1204 AC 1 240V AC 1 Code P M VAC 3 AA Reserved for D 480VAC 3 thru custom firmvare E BO0V AC 3 77 Code Enclosure N Panel Mount 1P20 NEMA UL Type Open C Panel Mount 1P65 NEMA UL Type 4X F Flange Mount IP20 NEMAUL Type Open H Replacement Plate Drive IP20 NEMA UL Type Open Contact factory for ordering information Output Curent Output Current ii 100 1204 50 60 Hz Input Q 200 240V 50 80 Hz Input 2P3 23 0 4 0 5 0 4 0 5 SPO 50 0 75 1 0 SPO 5 0 75 1 0 GPO 60 14 1 5 SP 80 1 5 2 0 012
68. ownload to Network Safety Device Verification Wizard Properties The scanner and device parameters will be uploaded Save the DeviceNet project Select File gt Save As Enter a unique project name Click Save This saves the existing DeviceNet project and allows us to generate a report 30 Go offline Select Network gt Online New dnt RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help l gt single Pass Browse a TEE Continuous Browse 3 Hardware x A Upload From Network ak Download to Network H1 St Safety Device verification Wizard Properties OR OR RSNetworx will go offline Generate Network Report Select File gt Generate Report Select Generate report for entire network Click Ok 7 DeviceNet RSNetWorx for DeviceNet File Edit View Network Device Diagnostics Tools Help ja s a Select the button corresponding to the type of report you wish to generate Options C Generate report for selected devices Help f Generate report for entire network RSNetworx will generate a report in html format for the entire network It will contain the configuration for the Scanner and the 160 SSC drive The file has an html extension and is saved in the same folder as the DeviceNet project dnt file It can be viewed and printed The current Scanner and the 160 SSC configuration will be needed in later steps The DeviceNet
69. p the PowerFlex when the RunFwd O 2 10 0 bit goes low The 160 SSC Speed Reference was 0 1750RPM The PowerFlex Speed Reference is 0 600 0 0Hz 10 The speed reference from the user logic has to be scaled for the PowerFlex 0 600 COMMENT B9 3 0000 O First Pass 5 1 0 2 0 0001 Fe 15 1747 3DH COMMENT B9 3 0002 1 Read the Funmng Direction and F mput image of tl a 1n resp PF40 Drive Drive Status Ready Ready 12 10 B20 10 0003 ql _ _ _ _ __ _ ______ __ _________ ____ U 1747 SDN FF40 Drive Drive Status 1 2 10 B20 10 0004 ______ _____ _ ___ __ __ __ _________ 1 1 1747 SDN FF40 Drive In Fard Drive Status Direction Fwd 1 2 10 E20 10 0005 q _ _ __ _ _ _______ ____________ ___ __ _ _ _ 7 3 3 1747 35DN PF40 Drive Drive Status Faulted Faulted 1 2 10 20 10 0006 lon T T 1747 5DH 81 0007 UUUS 000 0010 82 PF40 Drive At Ref 2 10 Drive Status At Ket E20 10 amn a 1747 5D0N Drive Cmd Eun Fwd E21 10 8 Piil of bmllELI FT Compute Dest Fs 10 0 0 12 11 1750 0 600 0 Expression LES Less Than 4 B1 Source Fs 10 Source 32 781 0 0 32767 0 source B 324767 0 Dest Fs 10 32767 0 0 0 Greater Than A B Source A Fe 10 source 327671 D De 12767 O source B 32761 Dest Fe 10 32767 04 0 0 speed Fok m EPM MIO Mowe Source Dest Stop
70. ssaging in ControlLogix and SLC Drive Selection Considerations Selecting a PowerFlex to use as a replacement in a 160 SSC application needs to take into account some of the differences and features between the PowerFlex 4M 4 and 40 Listed here are some of the major differences in the PowerFlex 4 Class compared to the 160 SSC The next section has an in depth comparison of the PowerFlex 4 Class Feed through wiring The 160 SSC has feed through wiring The line is connected to the top of the drive and motor is connected to the bottom of the drive The PowerFlex 4M has feed through wiring The PowerFlex 4 and 40 terminate the line and motor to the bottom of the drive DeviceNet The 160 SSC could have an optional 160 DNx DeviceNet communication module This enables the 160 SSC to be controlled and monitored on DeviceNet The PowerFlex 40 accepts an optional 22COMM D DeviceNet communication module mounted direcily in the drive For the PowerFlex 4 and 4M to communicate on DeviceNet a 22COMM D module is mounted in an external 22XCOMM module and connected to the drives DSI port The 160 SSC has configurable Input and Output Assemblies for DeviceNet control of drive The PowerFlex has fixed Input and Output Assemblies Logic changes may have to be made to control the PowerFlex in the same manner Speed Presets The 160 SSC Preset Speed model has eight preset speeds set by three digital inputs The PowerFlex 40 has eight preset speeds and the Pow
71. stop if terminal 8 is open If Parameter 46 set to 5 2 Wire Control With Enable the drive will coast stop if terminal 8 is open PowerFlex Notes By default the PowerFlex 40 is in Sensorless Vector control mode It can be changed to Volts Hertz with Parameter 125 The ENBL jumper on the PowerFlex 40 determines the Stop Mode If the jumper is installed the Stop Mode is as programmed in Parameter 37 If the jumper is removed the stop is always a Coast Stop if terminal 8 is open Parameter 123 Analog Select is available on the PowerFlex 40 only PowerFlex 4M and 4 are Unipolar only In this mode of operation Parameter 37 controls the stop mode when the Run Fwd or Run Rev switch is opened Parameter 38 should be set to 3 4 20 mA Input if using 4 20mA speed reference 24 Preset Speed The control method is 2 Wire Run Fwd Run Rev The speed reference for the 160 SSC Preset Speed model is selected with 3 digital inputs The 160 SSC and PowerFlex 40 are capable of eight preset speeds and the PowerFlex 4M and 4 are capable of four preset speeds Wiring Examples 160556 PRESET UN REV RUN FWD COMMON s TOP RELAY NC RELAY COM RELAY NO PF 474M s TOP RUN FWD RUN FEV DIG COM DIG INI DIG INZ tea DC 2 t10VDC i O LOV IN ANALOG COM A POMA IN 16 RS485 SHLD y RL RELAY NO RELAY COM 13 RELAY NE OPTO COM tedvnl a 10V DC
72. tch with the Devices Identity Please select from the following options Key Type Come Device Update Key Device Type 2 126 Vendor ID 1 1 Remove from Scanlist Product Code 14 51 240 Revision k Ignore Ignore All Help Click Update Key This will replace the 160 SSC with the PowerFlex in the Scanlist It is possible the I O sizes are different We need to verify the mapping and sizes The Scanlist will be displayed including the new PowerFlex ze 1756 DNB General Module Scanlist Input Output ADA Summary Available Devices S canlist 22 PowerFles 40 3P 460 K JE BE Iw Automap on Add v Node Active Upload from Scanner Mm Iw Vendor Download to Scanner Z Product Code Major Revision Edit 170 Parameters Er Fers Cancel S ppl Help Select the PowerFlex drive in the Scanlist Click Edit I O Parameters This will allow us to change the Input and Output size to 4 bytes The I O Parameters will be displayed Edit I O Parameters 22 PowerFlex 40 3P 460V 5 0HP PX Strobed Change of State Cyclic Input Size ed Bytes SI tate Cyclic Bi Input Size zl Butes JM Polled 3 Output Size OS Butes Input Size H 4 Bytes Heartbeat Fate 250 4 msec Output Size E Bytes Poll Rate Every Scan Cancel Restore 170 Sizes Check the Polled check box Set Input size to 4 bytes Set Output size to 4 bytes
73. verlap another device then click on Output tab 49 The Advanced Input mapping will be displayed NOTE Complete this step if it needs to be moved or is overlapping with another device Advanced Mapping 22 PowerFlex 40 3P 46 PX Bit Lengt 1 Polled 0 0 Assembl 10 0 32 2 znat mapped 3 not mapped A not mapped Map From Map Ta Message Polled w Memory Assembly Dat v Bute n m D wiord HB E Bit 0 Eit 3 Apply Mapping Bit Length 32 poe Delete Mapping Help Select Memory Select memory location from the pull down depending on the type of DeviceNet scanner being used Type of Scanner Memory Locations 1747 SDN Discrete of M File 1756 DNB Assembly Data 1771 SDN Block Xfer 62 57 Enter Word or DWord to map Input assembly to In this example a 1756 DNB is used so 32 bits 4 bytes are mapped to Dword 10 If you are using a 17xx SDN it will show 32 bits 4 bytes mapped to Word 10 and 11 Click Apply Mapping Click Close The inputs should be mapped to the proper location on the Input tab 50 Click on Output tab 4 756 DNB H ah 10 Bul Polled 1 1 0 Data 11 0 al 22 Po Polled d TO Data 10 0 Unmap Advanced gt Options Memory Assembly Data Start D w and _ Bits 31 0 JP kO Data h O IL Date TDData l 1 0 Dataf10 22 PowerFlex 40 3P 460 5 OHP L Daalll Buleti 1 0 Dataf12 gp PEE LODataM4 o

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