Home

BV100 operations manual

1. L ka Insert this end first Insert this end first Insert this end first Bee PULSE SSP PULSE SSP PULSE MDB IF 30 MDB IF 30 MDB IF 30 IF 31 CCTALK IF 31 CCTALK IF 31 CCTALK Q Q 8 S el rn S VF Spare 4 NIS VF Spare 4 NIS UE Spare 4 NIS IF 32 VF Spare 1 IF 32 VF Spare 1 UE Spare 1 VF Spare 2 VF Spare 3 WF Spare 2 UE Spare 3 Spare 3 High 50ms High 100ms High 50ms High 100ms D D 3 3 o O W Q a Low 50ms Low 100ms Low 50ms Low 100ms 107 v Ra 2 1 4 1 4 5 Ye a 35 2 8 2 8 ES Bill Bill 5 Bill 1 Bill 5 L Bill L Bil 2 Bill 6 2 Bill 2 Bil 6 2 2 2 z E Bill 3 Bill 7 Bill 3 Bill 7 Bill 3 Bill 7 Bill 4 Bill 8 Bill 4 Bill 8 Bill 4 Bill 8 High Speed cctalk plain High Speed cctalk plain High Speed cctalk plain 2 Start Disabled cctalk 8 bit chk 2 Start Disabled cctalk 8 bit chk 2 Start Disabled cctalk 8 bit chk 2 2 2 a Q Q O Low Power Binary O Low Power Binary O Low Power F option spare 2 option spare 3 option spare 2 option spare 3 option spare 2 option spare 3 rT r SSP Parallel Binary Page 46 of 52 Copyright Innovative Technology Limited 2007
2. UEN WY 4 ae H E SE L 4 l 2 e We S I S LO Hr 5 a oo LO 8 D M E wu ra z gt cO R d N e R EA S A R e A LO 0 Fo i Ji e I O F blur r o _ O 5 o d lt lo x O E E E S KR 5 H d V z q U F SS K ee WY Van o WM L Q s A ST L Gi EF 0 c K J i 2 a i uE 2 O D 4 i A a TI 128 1 i ACCEPTS NOTES UP TO eren c o 1 65mm x 160mm LONG L E SPACER CASHBOX car E n 15 5 ONE SPACER CASHBOX OO Sc ee f 2 72mm x 160mm LONG gt E SS BOM oo B 78 TWO SPACER CASHBOX i SH SE SKI BH z Va EE ups SUPPLY AND POWER o ONSURM a MODULE RELEASE BUTTON CONSUMPTION z AQ Ar SO KI 7 VOLTAG s TISTS R E l r jh D 2 ei P GE A Ser D d 2 MEN z FES 1 rf 32 7 CTRS RIPPLE 0 25V AT 100Hz S i STAND BY 270 mA 5 TA aol Oil o VALIDATING 770 mA CH wa Ge Ss 7 0 96 0 PEA gt 2200 mA 2 R M e S FEP a U SH gt 1 6 mA gt a S Y Oj CABLE ENVIRONMENTAL OPERATING 1 RANGE 45 C TO 50 AT 5 TO 95 RA ON CONDENS ING REFERENCE ONLY VUE I DESTROY AFTER USE UNLADEN WE GH 1 KG ALWAYS REFER TO LATEST ISSUE DO NOT SCALE IF IN DOUBT ASK 111 S MES W rig SCALE MATERIAL FINISH TOOL No BE ___MKS
3. GA 705 SEE MODULE ASSY GA708 S 1 THE CABLE CAN BE ASSEMBLED 1 FIT PADS LB152 TO PUSH PLATE PM712 WITH THE MODULE ATTACHED FIT BALL BEARINGS AND SPRINGS TO PM701 2 FIT SPRINGS TO FRONT COVER PM708 2 THE CABLE CAN BE ASSEMBLED O FIT LIGHTGUIDE PM740 TO BEZEL PM 39 ON_ITS OWN d FIT SPRING TO LATCH PM733 THE MODULE IS THEN COMPLETED PM712 LB152 PM702 762 a 2 EIT CABLE SEE INSTRUCTIONS BELOW LAST 3 N NX 3 FIT SIDES PM701 PM702 4 FIT FRONT COVER PM708 s 5 FIT BEZEL PM739 Co 6 FIT LATCH PM733 5P127 4 O 7 FIT CABLE TO MODULE IF REQUIRED o Z T T o Kl ka k t oO Z z Bt Ge Oo SCC S oc Li a D A PASS THE CABLE THROUGH THE SIDE PM701 a B PASS THE CABLE UNDER THE BELT AND LOCATE N THE SLOT IN MAIN BODY PM700 C FEED THE CABLE ROUND THE MOTOR AND PLUG INTO PCB D PLUG IN CONNECTORS TO MOTOR PCB 00 YELLOW WHITE TO BELT DRIVE MOTOR S RED BROWN TO STACKER MOTOR W i E Ar K Es SC124 x2 Ee kiy O 84 SS Pu701 761 Y N MAIN BODY ASSY GA706 WITH z STACKER SUB ASSY GA707 BELT DRIVE SUB ASSY GA709 A STACK DRIVE SUB ASSY GA710 LI lt z Q Se SP127 e x2 5 A ee x f M gt PM740 p o Nal _ 5 a ogee mt ae N SC124 GT dE fi FIT CASHBOX ASSEMBLY GA711 LAST d J K Y REFERENCE ONLY R DESTROY AFTER USE ALWAYS REFER TO LATEST ISSUE DO NOT SCALE F IN DOUBT ASK 111 DRAWN WKS WAE 0 06 SC
4. y L_ Interface Pulse Settings Inhibits Options Insert this end first SSP PULSE MDB IF 30 IF 31 CCTALK sio PARALLEL I F Spare 4 NIS IF 32 I F Spare 1 I F Spare 2 I F Spare 3 High 50ms High 100ms Low 50ms Low 100ms 1 4 2 8 Bill 1 Bill 5 Bill 2 Bill 6 Bill 3 Bill 7 Bill 4 Bill 8 High Speed cctalk plain Start Disabled cctalk 8 bit chk Low Power Binary Credit Hold option spare 3 Speed 204mm Pulses Per Dollar V1 5 66mm l L_ Interface Pulse Settings Inhibits Options Insert this end first SSP PULSE MDB IF 30 IF 31 CCTALK SIO PARALLEL I F Spare 4 NIS IF 32 I F Spare 1 I F Spare 2 I F Spare 3 High 50ms High 100ms Low 50ms Low 100ms 1 4 2 8 Bill 1 Bill 5 Bill 2 Bill 6 Bill 3 Bill 7 Bill 4 Bill 8 High Speed cctalk plain Start Disabled cctalk 8 bit chk Low Power Binary Credit Hold option spare 3 Pulses Per Dollar Speed 204mm V1 5 66mm BV100 Operations Manual GA717 1 Below are some typical examples of completed Configuration Cards Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards
5. Page 25 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 9 Mechanical Installation The BV100 validator is available with either a 66mm or 72mm Bezel See drawing number GA700 for dimensions Page 26 of 52 O Copyright Innovative Technology Limited 2007 r DRG No C D E F G H J K L M N Q P Q R GA 700 IN LINE WITH CONTINUED PRODUCT DEVELOPMEN NNOVATIVE TECHNOLOGY LTD RESERVES THE g s RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE a Cc z gt x MN of i i
6. C Humidity 5 95 Non condensing Table 1 Environmental Requirements CAUTION e IF THE INPUT VOLTAGE FALLS BELOW 11 5V THE BV100 MAY NOT OPERATE CORRECTLY WILL REJECT NOTES THE FRONT BEZEL LIGHTS WILL FLASH TO INDICATE INCORRECT CONDITIONS e IT IS RECOMMENDED THAT THE POWER SUPPLY USED CAN SUPPLY AT LEAST 2 5 AMPS Electrical Supply Minimum Maximum Supply Voltage V DC Absolute Limits 11 5V 14 2V MDB IF5 Version Supply Voltage 18V 48V DC or 34V AC MDB Hardware version 48V DC Supply Ripple Voltage 0 0 25V 100Hz Supply Currents Sleep Low Power Mode TBC Standby Oooo 230mA Validating ESA 500mA Peak Motor Stall Po 2000mA Table 2 Power Requirements Interface Logic levels Logic Low Logic High Inputs OV To 0 5V 3 7 V 12V Outputs with 2K2Q pull up Maximum Current Sink 0 6V Pull up voltage of host interface 50mA per output Table 3 Interface Logic Levels Page 7 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 4 General Description BV100 Validator the next generation of ITL Bank Note Validators The BV100 Bank Note System is a compact note validating machine see figure 1 suitable for most money machines It will accept up to 16 different denominations of notes in the serial control mode Figure 1 The BV100 The BV100 Validator leaves the factory preset to at least one currency so th
7. MOD No DATE MOD BY V Rar eid Eri SHOWN ARE TITLE DRG No Issue kader D NOMINAL SIZES VI C A Pi vee MS EK WE r C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA le Dee DEE STEE FOE B V D A C K E E gt U B S M B L Wi A O A c D E F G H J K L M N o P Q R 5 U v w x GA 08 1 FIT PARTS TO PCB FIT WHEELS AND AXLES BREAK OUT COVER TAB 2 SCREW PCB TO PATH PM706 FOR USB CONNECTOR IF 3 FIT CASE PM705 di FITTED ZR 4 FIT CABLE COVER OR FIT ON FINAL ASSY SE er dh PM705 we lt OPT 1 ON PCB WITH CABLE FOR 110V MDB DRAWING IS THE PROPERTY OF INNOVATIVE TECHNOLOGY LT TEn KE EN wee ON A MODULE PCB BREAK OUT TAB FOR CABLE AND FIX WITH 1xSC113 CONNECTORS TO MAIN UNIT ASSEMBLE a LAND CLIP xZ as TO PCB f A a R o LI ve Y Ne za SC124 PM707 CN279 A i E AS E y gt sp Pi AV se Ku d ZS Se gt a e O PM747 AQ XI sp143 2 THE CABLE AND COVER CAN z BE FITTED TO THE MODULE Les Gs z DURING FINAL ASSEMBLE F NEEDED S a THIS IS BECAUSE T MAY BE XD z R EASIER TO ASSEMBLE THE MAIN BODY Ki SP142 c SEE ASSY GA706 WITHOUT THE MODULE E HANGING OFF THE END OF THE CABLE oO REFERENCE ONLY DESTROY AFTER USE ALWAYS REFER TO LATEST ISSUE DO NOT SCALE IF N DOUBT ASK 111 DRAWN MKS DATE 0 06 MATERIAL FINI
8. Power Status Function Press amp Hold gt 2 sec Powered ON Sets BV100 to Programming Mode SSP Press Once lt 1 sec Powered ON Enables Configuration Card Programming Press Twice Powered ON Current Setting Indicator Within Half a second m Soo EEN Resets ccTalk key to Default setting Table 7 Configuration Button Functions BV100 Programming Mode Press and Hold the Configuration Button for at least 2 seconds whilst the BV100 is powered up The Bezel LED will flash rapidly to indicate that SSP is being loaded Once this process has finished the BV100 will reset The BV100 will now be in Programming Mode SSP and allow connection to a PC via a DA1 or DA2 adapter or connection to a DA3 Note This mode can only be cancelled by re programming with a Configuration Card or via the Validator Manager program Please ensure you are aware of all the BV100 programmed settings before entering this mode Failure to restore the original setting will stop the BV100 from operating in the Host machine Configuration Card Programming Mode Press the Configuration Button once whilst the BV100 is powered up lf done correctly the Bezel LED will flash every 1 second This will allow the insertion of a Configuration Card to change the Firmware Protocol in the BV100 See Chapter 8 Using BV100 Configuration Cards for full details This mode can be cancelled by again pressing the Configuration Button once Current Setting Indicator Mode Press the
9. Software Installation DAT To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive The CD should automatically run and an installation menu will appear Double click the ITL BNV Download Manager and follow the on screen instructions You can also install the Currency files Firmware files and the Technical Manuals for each specific product as well as other generic documentation The Quick Start Guide for the DA1 is Document number GA151 DA2 To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive The CD should automatically run and an installation menu will appear Double click DA2 installation guide GA338 and follow the instructions relating to your specific Operating System NOTE All files contained on the CD are available from the ITL Website www innovative technology co uk Please contact support innovative technology co uk if you require further assistance Page 41 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Appendix D Configuration Cards The following pages contain document number GA713 To print the cards ensure that the page scaling is set to none Always ensure that the card has printed with the correct dimensions before use Page 42 of 52 Copyright Innovative Technology Limited 2007 r o GA 713 BV Configuration Option Progamming Interface Pulse Settings Inhibits Opt
10. To inhibit a channel the relevant inhibit input must be held high To enable a channel the corresponding inhibit must be latched low so that notes may be accepted If all four inhibits are high simultaneously then the BV100 will be disabled In this state the bezel LED will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note All four inhibits may be connected together to create a global inhibit In this way the BV100 may be brought in and out of operation by the host machine It is possible to operate the BV100 in Low power mode with the Parallel interface For further details please see Chapter 7 4 Page 13 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 2 Pulse Stream Output To use pulse stream output for acceptance of up to 16 note channel acceptance The Pulse interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program Vend Signal Pins 1 When a note is recognised vend 1 will pulse a pre set number of times the number of pulses can be set via the ITL BNV Currency Manager program and set to default values with supplied dataset The pulse width can be set either with the ITL BNV Currency Manager program or via the Configuration Cards See Appendix D Configuration Cards Busy Output Pin 9 This is a general purpose bu
11. Configuration Button twice within half a second whilst the BV100 is powered up The BV100 Bezel LED will then perform a series of flashes to indicate the current settings within the validator See Program Check Procedure page 2 in Appendix D Configuration Cards Encryption Key Reset Function CCTALK Note This function will only be possible if the BV100 is programmed to CcTalk mode It is not possible to reset the key from SSP mode Press and hold the Configuration Button Whilst the BV100 powered is off Apply the power and keep the button pressed for several seconds The ccTalk Encryption key will now be restored to the default setting Page 11 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 6 3 Hardware Options In addition to the standard BV100 there are different hardware options available of the BV100 as follows e BV100 MDB The BV100 MDB contains additional hardware for use in Vending machines operating at higher DC levels The module provides a regulated 12V dc supply to the validator and has Opto isolated inputs and outputs For further details on the MDB protocol please see chapter 7 7 e BV100 110V The BV100 110V contains voltage regulator hardware that allows the BV100 to be used with machines that operate with a 110V AC supply Page 12 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 Machine Interface Protocols ITL strong
12. MKS DO NOT SCALE IF N DOUBT ASK 111 DRAWN MKS GE A n op SCALE MATERIAL FINISH TOOL No y V VIR D MIAO Y 1UUD S B 8 3 07 MKS r INNOVATIVE TECHNOLOGY LIMITED CHECKED DATE NTS SS ok ALL DIMENSIONS P oers oun OWN A ISSUE No MOD No DATE MOD BY ENGLAND LI 4EQ QQ ber HOWN ARE TITLE DRG No SUE r B NOMINAL SIZES VY ATG Ei Ser A AR ert Set M Q C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA le E e GAN B V V A N B O D A gt E M GA P O 6 C DRG No A707 THE PROPERTY OF INNOVATIVE TECHNOLOGY DRAWING IS Ss COPYRIGHT CONTAINED IN TH PM714 N FL KC SCISSOR ARMS TOGETHER PM716 THEY ONLY eR FIT ONE WAY LINE UP THE os SN TRIANGLES PM713 P i R PM700 N A d PM718 P EE A 8 PM715 CLIP STACKER DRIVE SUB ASSY GA710 INTO PM700 R ONE WAY TO ASSEMBLE ARMS y LOCATE C BUT DO NOT CLIP IN ER DEE 2 A RN CH EC De GE ieee VS ALIGN CRANK ARMS AT Ene IN er ABOUT THE POSITION SHOWN r z gt IT HELPS WHEN TTING THE SCISSOR ARMS REFERENCE ONLY DESTROY AFTER USE ALWAYS REFER TO LATEST ISSUE DO NOT SCALE IF IN DOUBT ASK 111 DRAWN MKS 79 0 06 CALE MATERIAL FINISH TOOL No INNOVATIVE TECHNOLOGY LIMITED CHECKED bare E NTS p lt ee a e a7 K o aN aa ALL DIMENSIONS ISSUE No
13. cable DAT to NV4 Cable DA2 to NV7 10 and BV cable Power Cable Power Cable ITL Support CD ROM ITL Support CD ROM Connecting a DA1 to a validator and PC For the PC system specification and set up refer to Appendix F PC System Specification Connect the DA1 to the validator as shown below see figure 9 using the 16 way to 5 way connector The supplied 3 5mm jack plug and 2 banana plugs are used to supply power to the DA1 when using a variable Bench power supply Connect the 12 volts to the red banana plug and GND OV to the black plug Alternatively a Portable DC Power Adapter supplying 12v and 1 5A minimum can be used Plug the 9 way D type connector into the serial port of the PC and note of the number of the port as this will be needed later for configuring the software Once the connections have been made install the appropriate software for the validator you are using NOTE The Validator must be in Programming mode when connected to a computer and then returned to the Original Settings when the download is complete DAT Adapter Board BEE el PC Serial Port Validator 12V DC Figure 9 Connecting DA1 to BV100 and PC for upgrading Validator programs Page 40 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Connecting a DA2 to a validator and PC PC USB Port 12V DC Figure 10 Connecting DA2 to a BV100 and PC for upgrading Validator Programs
14. gt Ski leg Be C VIEW A ADDED 31 1 07 MKS N INNOVATIVE TECHNOLOGY LIMITED CHECKED DATE NTS a 4 SC 7 ALL DIMENSIONS ISSUE No MOD No DATE e det a atin SHOWN ARE TITLE DRG No SSUE CAD GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA MOD BY LAND LI 4EQ XT e d ce NOMINAL SIZES QA le T ac tt 3rd ANGLE PROJECTION JV JO 0161 620 2090 BOX ASSEMB GA711 BV100 Operations Manual GA717 1 Appendix F PC System Specification The ITL Validator Software has been tested and verified using Windows 2000 XP Vista on a Pentium based PC System O Microsoft and Intel Full functionality cannot be guaranteed on lower specification systems Page 52 of 52 O Copyright Innovative Technology Limited 2007 r
15. innovative technology co uk To help in the software implementation of the SSP ITL can provide DLL controls and Visual Basic applications on request Please contact support innovative technology co uk for more information Page 21 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 7 Multi Drop Bus Internal Communications Protocol MDB ICP To use the MDB mode an MDB BV100 or an IF5 interface box can be used The MDB interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program Note An IF5 cannot be used with an MDB BV100 A standard BV100 can only be used in MDB with the addition of an IF5 interface Please refer to the Multi Drop Bus specification for the suggested current drive circuits available The BV100 supports the MDB protocol version 1 level 1 For detailed information and full protocol specification please refer to www vending org MDB defines a serial bus interface used in electrically controlled vending machines see figure 6 This is a 9600 Baud Master Slave system where the BV100 banknote validator is a slave to a master controller A master has the capability of communicating with 32 peripherals or slaves The master is defined as the Vending Machine Controller VMC Receive Figure 6 MDB Opto Isolated Input Output circuits BV100 MDB Slave The BV100 b
16. position lightpipe 1 GA708 PM751 Rear pressure wheel 2 GA705 PM763 Gearbox base plate 1 Not available as spare only as part of assembly PM764 Gearbox top plate 1 Not available as spare only as part of assembly PM765 Compound gear 1 1 Not available as spare only as part of assembly PM766 Compound gear 2 2 Not available as spare only as part of assembly PM767 Drive shaft 1 Not available as spare only as part of assembly OP111 yellow filter 2 GA706 GA708 C113 No4x6mm flange head pozi 3 GA708 C119 M3x10 torx plastite pan head 2 GA706 C123 M2 6x4 motor screws 2 GA710 0124 4X12 Torx pan BZP 9 GA705 GA708 SC126 M2x6 motor screw 2 GA709 SP127 board support and cashbox latch 3 GA705 SP141 Ball bearing spring 2 GA705 SP142 3x20 5 lg closed coil spring shaft 4 GA708 SP143 3 x 27 5 lg closed coil spring shaft 6 GA708 SP144 Belt tensioner spring 2 GA706 SP146 BV cashbox door spring 2 Not available as spare only as part of assembly CN279 Cable Assy 1 GA708 MR108 stacker motor 1 Not available as spare only as part of assembly MR111 belt drive motor 1 Not available as spare only as part of assembly Page 32 of 52 O Copyright Innovative Technology Limited 2007 r DRG No c D E E G J K L M N o P Q R S T U V W xX
17. r BV100 Operations Manual GA717 1 Interface Pulse Settings Inhibits Options Insert this end first SSP PULSE MDB IF 30 sio PARALLEL VF Spare 4 NIS IF 32 VF Spare 1 VF Spare 2 VF Spare 3 High 50ms High 100ms Low 50ms Low 100ms 1 4 2 8 Bill 4 Bill 8 High Speed ectalk plain Start Disabled ectalk 8 bit chk Low Power Binary option spare 2 option spare 3 Interface Pulse Settings Options Insert this end first SSP PULSE MDB IF 30 sio PARALLEL UE Spare 4 NIS IF 32 WF Spare 1 VF Spare 2 WF Spare 3 High 50ms Low 50ms Bill 2 Bill 6 k Bill 3 Bill 7 Bill 4 Bill 8 Start Disabled cctalk 8 bit chk Low Power Binary option spare 2 option spare 3 Pulses Per Interface Inhibits Options Insert this end first SSP PULSE MDB IF 30 sio PARALLEL I F Spare 4 NIS Bill 1 Bill 5 Bill 2 Bill 6 Bill 3 Bill 7 Bill 4 Bill 8 Low Power I Binary option spare 2 option spare 3 Speed Pulses Per Dollar Encrypted CCtalk Unencrypted Cctalk with 16 bit Checksum Page 47 of 52 Unencrypted Cctalk with 8 bit C
18. r gt E rT F oT Pulse Pulse width 50 50 mS 1 Pulse per Dollar Pulse Pulse width 50 100 mS 4 Pulses per Dollar Page 48 of 52 MDB Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 SIO 300 Baud SIO 300 Baud Starts Disabled SIO 9600 Baud Page 49 of 52 SIO 9600 Baud Starts Disabled Copyright Innovative Technology Limited 2007 r Ja J J cb Insert this end first Insert this end first Insert this end first Insert this end first SSP PULSE ssP PULSE ssp PULSE ssp PULSE MDB IF 30 MDB IF 30 MDB IF 30 MDB IF30 IF 31 CCTALK IF 31 CCTALK IF 31 CCTALK CCTALK v o E mm e Rm Ome Rm a ES 2 WF Spare 4 NIS VF Spare 4 NIS VF Spare 4 NIS NIS IF 32 VF Spare 1 IF 32 WF Spare 1 IF 32 WF Spare 1 VF Spare 2 WF Spare 3 VF Spare 2 VF Spare 3 Spare 3 High 50ms High 100ms High 50ms High 100ms igh 50ms High 100ms wi o 3 E a L
19. 1 Introduction This manual describes the operation of the BV100 Bank note Validator as fitted with Firmware Version 4 00 or greater CAUTIONS e THIS PRODUCT MUST BE FITTED WITH A 3 AMP FUSE BEFORE USE e THE BV100 VALIDATOR IS PIN FOR PIN COMPATIBLE WITH NV7 8 9 10 BUT NOT PIN FOR PIN COMPATIBLE WITH THE NV2 3 4 4X OR 5 SERIES PRODUCTS e DUETO DIFFERENT NOTE CYCLE TIMES THERE MAY BE TIMING DIFFERENCES FROM THE NV PRODUCTS We recommend that you study this manual as there are many new features permitting new uses and more secure applications If you do not understand any part of this manual please contact the factory contact details are below for assistance In this way we may continue to improve our product Innovative Technology Ltd Derker Street Oldham England OL1 4EQ Tel 44 0 161 626 9999 Fax 44 0 161 620 2090 E mail support innovative technology co uk Web site www innovative technology co uk WARNING ONLY SUITABLY TRAINED PERSONNEL SHOULD CARRY OUT ANY WORK ON THIS EQUIPMENT IN ACCORDANCE WITH ALL CURRENT LOCAL NATIONAL AND INTERNATIONAL HEALTH AND SAFETY REGULATIONS Smiley and the ITL Logo are international registered trademarks and they are the property of Innovative Technology Limited Innovative Technology has a number of European and International Patents and Patents Pending protecting this product If you require further details please contact the factory Innovative Technology is not re
20. 6 2 0 S E FICURES raNeED 49 07 MKS A INNOVATIVE TECHNOLOGY LIMITED CHECKED DATE NIS Er S ALL DIMENSIONS SSUE No MOD No DATE MOD BY 2 EI VUN SS SHOWN ARE TITLE DRG No ISSUE V NEE NOMINAL SIZES FNAJA een F C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA FRYEPHONE gj 828 9900 3rd ANGLE PROJECTION BV 100 OUTLINE DIMENSIONS GA700 E BV100 Operations Manual GA717 1 10 Routine Maintenance The BV100 Validator has been designed to minimise any performance variation over time Much of this is achieved by careful Hardware and Software design However depending upon the environment in which it is used the BV100 may at some time require re calibration 10 1 Re Calibration The BV100 has an in built self calibration system that maintains the optical sensors at their best operating point However if the BV100 is disassembled for any reason it will need to be re calibrated Re calibration may only be performed under license from ITL contact support innovative technology co uk for further details This can be performed in conjunction with the diagnostics software option in the ITL BNV Currency Manager Program and help menus supplied with this program Page 28 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 11 Support Tools The following support tools are available for use with the BV100 Bank Note Validator e TL Bank Note Validator Curre
21. ALE MATERIAL FINISH TOOL No B 8 3 07 MKS INNOVATIVE TECHNOLOGY LIMITED Bb CHECKED LATE iz a ALL DIMENSIONS ISSUE No MOD No DATE MOD BY es SHOWN ARE TITLE DRG No SSUE f ENGLAND OL1 4EQ c k NOMINAL SIZES V100 ACCONDI N GATOS B C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA a Dar 0161 676 9998 3rd ANGLE PROJECTION V100 FINAL ASSEMBL AJOS A DRG No GA 06 INNOVATIVE TECHNOLOGY LT PROPERTY OF THE IN THIS DRAWING S COPYRIGHT CONTAINED SAME COMPONENTS ON OPPOSITE SIDE NUMBER OF COMPONENTS IS FOR BOTH SIDES MC258 PM721 PM722 IT FROM f NSIDE UNIT A E SA ES N y e C y x2 x2 PM738 GI Clica M Sl Ih RSS L O 12 STACKER DRIVE SUB ASSEMBLY SER AC Ig SEE GA709 A o KZ N i D MODUL ee PCB Zeen GET VE 3 Q x D108 WHEEI a Es N 4 N N PM732 3 F SP 1 STACKER gt ab Ns SUB ASSEMBL Y GA7O7 1 ASSEMBLE PCB PARTS FIT INTO PM700 2 PRESS PM719 720 TOGETHER AND HEAT STAKE 5 PIPS 3 FIT LIGHTGUIDE TO MOTOR SUB ASSY es 4 SLIDE IN MOTOR SUB ASSY GA709 5 FIT DRIVE WHEELS AND FIX WITH SCREWS SC119 S 8 6 IT WHEELS AND BELTS ON BOTH SIDES REFERENCE ONLY DESTROY AFTER USE ALWAYS REFER TO LATEST ISSUE C TEG 07
22. BV100 Operations Manual Innovative Technology Secure Banknote Handling Solutions Of The Future gt anovasvc Technology PY Automated Transactions gt Bellis Technolog INTELLIGENCE IN VALIDATION INTELLIGENCE IN VALIDATION INTELLIGENCE IN VALIDATION Copyright Innovative Technology Limited 2007 gt BV100 Operations Manual GA717 1 Revision History INNOVATIVE TECHNOLOGY LTD Title BV100 OPERATIONS MANUAL Drawing No FORMAT GA717 RJS 10 10 07 MS Word 2000 Release Date Modified By Issue A 10 10 07 First Draft Issue 1 04 12 07 First Release Page 2 of 52 Copyright Innovative Technology Limited 2007 r 6 1 6 2 6 3 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 8 9 10 10 1 11 BV100 Operations Manual GA717 1 CONTENTS INTRODUG TION E 5 SCOPE OF DOCUMENT EE 6 ENVIRONMENT AND POWER BEOUIIDREMENTES 7 GENERAL DESCRIPTION sissies aaa aaa aaa sa aeaa aaa 8 USER INTERFACE BEZEL LED 9 MACHINE INTERFACE HARDWARE aiaaiiaiaaaaaaaaaaaaaanaasnassanaannanaannaananaaanaannanaanaannaananananaanna 9 Interface Connector Pin Details aaaaaaaaaaaaaasanasannsanananansnnnsannnannnananannnannnnnnnnnnnnnnnnnnnnna 10 Configuration Button Funcons nora na jinsi odadni 11 Hardware Options calida 12 MACHINE INTERFACE PROTOCOLS aaaiiiiaaiaaaaaaaaaasaasaasaasaannanaanaaanaanaanaanaaananananaanaannanaannanaan 13 Parallel Input and Qutp t sinasin aniyan a
23. E TECHNOLOGY LIMITED CHECKED e A e S amp IT creer ST On 1 A ALL DIMENSIONS ISSUE No MOD No DATE MOD BY L ENGLAND OL1 4EQ SHOWN ARE TITLE DRG No ISSUE Sie Rc A me sen eran NOMINAL SIZES Vd Ze E AIN C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA up 9161 626 9999 3rd ANGLE PROJECTION gt BV BEL DRIVE SUB ASS GA 709 E J HNOLOGY LTD r U A PM 28 PM704 D a PM 26 gt Je 15 MC23 ER E 14 13 NNOVATIVE TE OF PERTY V 7 INED IN THIS DRAWING IS THE PR A J lt i 7 M ZN a Se de e i PCB V Sea ea J R FT 4 V ALIGN CONNECTOR KE s RP SJ TE KEY SLO MR108 ON MOTOR as St gt QA Ke A e P j KEY SLOT ON Deeg OPPOSITE SIDE CONNECTOR E PYRIGHT CONT fal U o A SEN POE MOTOR PCB ES MOTOR ORIENTATION CAD GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA REFERENCE ONLY DESTROY AFTER USE ALWAYS REFER TO LATEST ISSUE le TELEPHONE 0161 626 9999 JO FAX 0161 620 2090 3rd ANGLE PROJECTION NOMINAL SIZES BV DRIVE SUB ASS oO N SAME SIDE 0 07 RANN VAT e OS DO NOT SCALE IF
24. G No GA 1 1 gt KZ INNOVATIVE TECHNOLOGY LT THE PROPERTY OF IN THIS DRAWING S COPYRIGHT CONTAINED Ei 3 SPACER SPRING SPAJA CH 2 SPACER 1 SPACE SPRING SPRING SP 161 DN Q R s a A Mm WHEN FITTED E 2 A SPRINGS ARMS B M L DROPS INTO PM742 3 SPACER 2 SPACER 1 SPACER RA E 2 3 SPACER SPAC SPAC SLOTS AS OPTION OPTION OPTION 8 d SLO PM735x3 PM735x2 PM735 SP146 R aan a 14 8 WT E P LABEL MUST By D ABEL TO VIEW A END OF CASHBOX POSITION O WHITE LABEL cd C PIT 3 v gt MC230 COVER ON TOP OF TWO HOLES RAISED SECTION MUST NOT OVERHANG EDGES 599 E ABE E me o E H fe Eo R2 MAX IMUM MATERIAL SELF ADHESIVE GLOSS WHITE PLASTIC NOT PAPER IF THIS SIZE NOT AVAILABLE CUT FROM BIGGER LABELS TO SIZE 1 CLIP APPROPRIATE SPRING TO LID PM742 AND CASH PLATE PM 45 S L TT ENSURE CORRECT ORIENTATION dE LE 2 FIT SPRING TO DOOR LATCH PM 37 THEN FIT TO DOOR PM 36 Ge SE EE SSUE 3 FIT DOOR SPRINGS THEN FIT DOOR THE DOOR SHOULD SPRING SHUT WHEN FITTED K H 4 FIT 1 2 OR 3 SPACERS PM735 DEPENDING ON REQUIRED NOTE CAPACITY 5 FIT LID CASH PLATE 6 FIT SECURITY TOOTH MC230 7 FIT LABEL OPTION ADDED 11 10 07 MKS D oo 8 3 07 MKS DO NOT SCALE IF IN DOUBT ASK 11 WEE MKS SCT Ap o R FISH Verte al
25. IN DOUBT ASK RON GE EEN VOTOR PCB HEA B On PEN TATION 4 1 N INNOVATIVE TECHNOLOGY LIMITED CHECKED Se bes ALL DIMENSIONS ce T DERKER ST OLDHAM y la R ISSUE No MOD No DATE amp TAT gt r SHOWN ARE TITLE DRG No EMBL Y O BV100 Operations Manual GA717 1 Appendix B ESCROW Control The BV100 has a single note escrow facility pin 10 used in Parallel and Binary modes This allows the Validator to hold onto the note once accepted and then only stack the note in the cash box when the host machine confirms that the Vend operation has been completed H no confirmation of the Vend is received then the note will be returned to the customer after 30 seconds see figure 8 i 30sec i Ai H Do not wait more than 30 ESC a l seconds for the 2nd vend confirmation signal Vend Signal Escrow Escrow held low Vend Signal Dees o Inhibit rejection can be at any time during the 30 second Inhibit decision period after completion of the vend Figure 8 Escrow Timing Diagram for Parallel Vends If the host machine itself aborts the transaction by setting the corresponding inhibit input high the note is returned immediately The sequence of operations is as follows e Pin 10 held low awaiting note insertion e Note inserted Validator issues a 100ms pulse on the appropriate channel e The host machine initiates vend process e The host machine sets pin 10 high to in
26. SH TOOL No Po INNOVATIVE TECHNOLOGY LIMITED CHECKED DATE NTS lA R ALL DIMENSIONS ISSUE No MOD No DATE MOD BY ID SE lt ee ae a SE TITLE DRG No Issue R ss 9 SIZES AN Gare At E ie ARRE 1 C A D GENERATED MOD S TO BE DONE VIA MAGNETIC MEDIA o Fax ONE G16 620 2090 379 ANGLE PROJECTION D V M XZ D U 5 U D A 2 5 V B L Y GA E W 3 A 14 DRG No Y LID HNOLO EC ING S THE PROPERTY OF INNOVATIVE T W VV DRA S OPYRIGHT CONTAINED IN THI P U Cc D E F 6 oh J K M N Q R U x GA709 1 PRESS FIT 3 SHAFTS MC255 INTO PM 26S 2 ASSEMBLE MOTOR MR111 WITH PCB AND GEAR MC235 3 SPREAD A SMALL AMOUNT OF GREASE OF HE CS STEE SHAFTS y 4 FIT GEARS IN ORDER PM767 a PM766 b PM766 c 5 SLIDE PM 65 INTO PM 64 Fl PM764 TO PM 63 Eege s Be PM767 Ph gt 6 FIT MOTOR AND FIX WITH 2 of SG126 R Ce K MINIMUM GAP WITH ENDFLOAT REMOVED MR111 bo H d y U M V 1 d L J MC235 Pe ee SCH e O H kaai EC NC N oe MR11 MR111 MC235 PM763 PM765 k PCB REFERENCE ONLY H DESTROY AFTER USE __ _ iss ETE REDESIGN WORM WHEEL D ALWAYS REFER TO LATEST ISSUE E P 8 07 L MKS DO NOT SCALE IF IN DOUBT ASK 11 DRAWN Lage eee FINISH TOOL No D 30 1 07 MKS GE NTS se vs N INNOVATIV
27. a aaa naai iaa 13 Pulse Stream Output 14 Binary Output BIN cinc ies 15 Low Power Option ici ie ii de anta b na un niet EENS ena 16 Seral Input Output WE 18 Smiley Secure Protocol GP 21 Multi Drop Bus Internal Communications Protocol MDBIICH 22 CCTalk Protocol CCT NEE 24 Other Interfaces available by request from TTT 24 USING BV100 CONFIGURATION CAPD 25 MECHANICAL INSTALLATION aiiaiaaaiaaaaaaasaaaaasaaaaasaaananananaananananananaanaannanaanaaannanananaaananaanaannanaaa 26 ROUTINE MAINTENANCE aiaaiiaaiaaaaaaaaaaaaasaasaasaaaaanananaaaaannanaaanaunaannanaanaanaanaaanauaaanaanaannanaaanaaa 28 Re CallD MOM EE 28 SUPPORT TOOLS siii ide 29 Configuration CAS eiii ia dia 29 ITL Bank Note Validator Currency Manager 29 Validator Programming System DA 30 Internet Website Gupport AA 30 Page 3 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 NEE WE UE ee 30 Appendix A Exploded Diagrams aaaaaaaaaaaasaaasanasanasananannnsaannnannnnnnanunanannnnnnannnnnnnnnnnnnnnnnnnnnn 31 Appendix B ESCROW Control ue 39 Appendix C Interface Tools DA DAD 40 Appendix D Configuration Cards aaaaaaaaaaaaasaaasaansnannannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnannnania 42 ele Tee 50 Appendix F PC System Gpechflcaton nn nc rana 52 Page 4 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1
28. all addressed This interface is recommended for all new designs The interface uses a master slave model the host machine is the master and the peripherals note acceptor coin acceptor or coin hopper are the slaves Data transfer is over a multi drop bus using clock asynchronous serial transmission with simple open collector drivers The integrity of data transfers is ensured through the use of 16 bit CRC checksums on all packets Each SSP device of a particular type has a unique serial number this number is used to validate each device in the direction of credit transfer before transactions can take place Commands are currently provided for coin acceptors note acceptors and coin hoppers All current features of these devices are supported Features e Serial control of Note Coin Validators and Hoppers e 4wire Tx Rx V GND system e RS232 TTL open collector driver e High Speed 9600 Baud Rate e 16bit CRC error checking e Data Transfer Mode Benefits e Proven in the field e Simple and low cost interfacing of transaction peripherals e High security control of payout peripherals e Defence against surrogate validator fraud e Straightforward integration into host machines e Remote programming of transaction peripherals e Open standard for universal use For detailed information and full protocol specification please refer to SSP Interface Specification ITL Drawing GA138 this is available from the ITL website www
29. anknote Validators have a unique address 00110XXX binary 30H The VMC polls the bus to detect presence of the BV100 Validator or get information on the current status of the Validator The Validators will respond when asked for activity with an acknowledgment a negative acknowledgment or a specific reply depending on its current status Bus crashes are avoided as the Validators respond to being polled only by the VMC The international country code must be set for the country in which the Validators will be operating This is either the international telephone code for that country or the country code taken from 1504217 The code is represented as two bytes The initial digit signifies the source of the code 0 signifies the telephone code is used 1 signifies 1504217 has been used For the USA the country code is 00 01 or 18 40 For Great Britain the code is 00 44 or 18 26 The scaling factor must also be specified for each Validator All accepted note values must be evenly divisible by this number e This number would be set to 100 Hex 64 for the Euro or Great Britain e The number would be set to 1000 Hex 03E8 for Columbia The number of decimal places must also be programmed for each Validator Page 22 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 e The number would be set to 2 for Euro or USA e The number would be set to 3 for Columbia Adopting the numbers above e 5 w
30. at it is ready for immediate installation If it is required to change the currency data set this may be done using the PC based Validator Management software Various size cash boxes are available for the BV100 ranging from approximately 350 notes to a maximum of approximately 950 notes See Appendix E Cash Boxes for more information A lock can be fitted to the BV100 to secure the cash box in place A lock such as Camlock prod ref 2181D can be used New currencies and applications are being tested all the time please refer to our web site or contact the factory for information concerning specific currencies if they are not already included on our approved list The BV100 is designed for easy installation in most machines Interfacing the Validator is very simple with the choice of the following protocols SSP PULSE PARALLEL BINARY CCTALK SIO MDB NIS IF30 IF31 1F32 Table 4 Available Interfaces Protocols Page 8 of 52 O Copyright Innovative Technology Limited 2007 P al BV100 Operations Manual GA717 1 5 User Interface Bezel LED s The Bezel LED s are used to indicate a variety of status signals as described below in table 5 LED Status Description Permanent On Validator enabled ready to accept notes Slow flash on power up 1 second period Power supply is incorrect check specification Slow flash 1 second period Validator in Configuration card programming mode Sh
31. be using the serial input output facility in conjunction with the parallel inputs The BV100 Validator also supports this system However this interface is not recommended for new designs the Smiley Secure Protocol SSP interface is recommended CAUTION e THE BV100 DOES NOT SUPPORT THE SIMPLE SERIAL DATA OUT ONLY MODE AS AVAILABLE ON NV4 AND EARLIER MODELS NV2 AND NV3 IT ONLY SUPPORTS THE SERIAL DATA INPUT OUTPUT MODE e THE HOST MACHINE DOES NOT ECHO MESSAGES BACK TO THE VALIDATOR e THE BV100 DOES NOT OPERATE IN TRUE RS232 MODE ONLY TTL LEVEL To use Serial Input Output mode The SIO interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program There are 4 different combinations of SIO available SIO 300 Baud SIO 300 Baud Disabled at Start up A software enable must be sent to enable the validator SIO 9600 Baud SIO 9600 Baud Disabled at Start up A software enable must be sent to enable the validator The data is formatted as follows for 300 Baud 1 start bit 8 data bits 2 stop bits Vend 1 pin 1 Idle Start Dip Biti Bit2 Bits Bit4 Bit5 Bit6 Bit7 Stop Stop Idle gt 3 3ms lt o o 1 o 1 0 o 0 20dec Figure 4 Typical Serial Output Transmission of the value 20 decimal Note not recognized The data is formatted as follows for 9600 Baud 1 start bit 8 data bits 1 stop bits Ven
32. cover plate 1 GA708 PM708 front cover plate 1 GA705 PM709 lightguide 2 GA706 GA708 PM710 lightguide shield 2 GA706 GA708 PM711 Calibration strip 2 GA706 GA708 PM712 bill push plate 1 GA705 PM713 outer lift arm 1 GA707 PM714 inner lift arm 1 GA707 PM715 worm wheel stacker drive 1 GA707 PM716 crank arm gear 1 GA707 PM717 crank arm extended 1 GA707 PM718 crank arm recess 1 GA707 PM719 belt drive wheel 2 GA706 PM720 belt drive wheel flange 2 GA706 PM721 flanged roller wheel 6 GA706 PM722 roller bush 2 GA706 PM723 roller wheel clip in 2 GA706 PM724 pressure wheel 10 GA708 PM726 stacker worm 0 7m GA710 PM727 stacker drive bush GA710 PM728 stacker drive collar Not available as spare only as part of assembly PM732 belt tension pulley GA706 PM733 cashbox latch GA705 PM734 cash box body Not available as spare only as part of assembly Page 31 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Exploded Diagram Parts List continued Part No Description Qty Drawing number PM738 lightpipe push plate down 1 GA706 PM739 bezel 1 GA705 PM740 Bezel lightguide 1 GA705 PM742 cashbox lid 1 Not available as spare only as part of assembly PM745 Start sensor upper lightpipe 1 GA708 PM746 Start sensor lower lightpipe 1 GA706 PM747 Cashbox
33. d 1 pin 1 Idle Start BitO Bit 1 Bit 2 Bit 3 Bit4 BitS Bit6 Bit 7 Stop Idle 0 1ms o o 1 0 4 0 0 0 20dec Figure 5 Typical Serial Output Transmission of the value 20 decimal Note not recognized Page 18 of 52 Copyright Innovative Technology Limited 2007 r The BV100 BV100 Operations Manual GA717 1 will receive and transmit the following event codes Recognised Receive Codes to BV100 Transmitted codes from BV100 MESSAGE DECIMAL VALUE MESSAGE DECIMAL VALUE JOHR 1388 NoteAcceptonCs 6 k JH IL 138 Nate AcceptonC8 8 InibitCo 139 NoteAcceptonCa 9 UmimhibiCs 155 STACKER FullorJammed 6o k UnimhibitO7__ 157 Note may have been taken to clearjam a Un inhibit C11 Command Error 161 Un inhibit C16 166 Enable all 184 Disable all 185 Disable escrow timeout Enable escrow timeout Table 8 Receive and Transmit Codes Page 19 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Example transactions are shown below see table 9 Event Note entered into validator Note Accepted Channel 2 Note entered into validators Note not recognised Validator has returned note Software Inhibit Channel 4 Software Enable Channel 4 Status Report 3 byte status message Turn on Escrow Mode Not
34. dicate that it wants the note If this is not done within 30 seconds the Validator will return the note e The Validator issues a 100ms pulse on the appropriate channel after pin 10 going high to indicate final acceptance of the note If the signal has not been received within 30 seconds it indicates the customer has forcibly retrieved the note and the vend will be aborted e The vend process is completed e The host machine sets pin 10 low in expectation of the next vend The host machine can force the return of the note to the customer by setting the inhibit line high at any time before the end of the 30 second time out For channels above 4 setting all the inhibits high will cause a note reject In the event of a note being forcibly removed from the mouth of the BV100 during the 30 second interval the BV100 will go out of service for 45 seconds Page 39 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Appendix C Interface Tools DA1 DA2 The DA1 2 Kits are designed for the following e Connecting of ITL Note Validators to a PC for the upgrade and user option setting of Currency and Firmware files e Testing note acceptance of Note Validators independent of the host machine to confirm that the validator is working The DA1and DA2 Kits comprise the following components DA1 DA2 DAT adapter board DA2 adapter board DA1 to NV7 10 and BV cable USB type A to Type B
35. e accept in Escrow Mode Note entered into validator Note Accepted Channel 2 Validator Decimal Value Host Validator Busy 120 gt Validator Ready 121 gt Accept on Channel 2 2 gt Validator Busy Validator Ready Note not recognised Validator Ready Channel 4 Inhibited 134 gt Channel 4 Inhibited 154 gt Status Request Status Requested Inhibit status Channels 1 8 Inhibit status Channels 9 16 Escrow On 1 Off 0 170 Enable Escrow Mode Escrow Mode Enabled 170 gt Validator Busy 120 gt Validator Ready 1213 Accept on Channel 2 23 172 Accept Note in Escrow Accept Escrow 172 gt Accept on Channel 2 23 Table 9 Example Protocols Page 20 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 6 Smiley Secure Protocol SSP NOTE Please refer to the Smiley Secure Protocol SSP Specification ITLDrawing GA138 on the web site for full details of the SSP protocol To use SSP mode The SSP interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program or by pressing and holding the Configuration Button for more than 2 seconds SSP is a secure serial interface specifically designed to address the problems experienced by cash handling systems in gaming machines Problems such as acceptor swapping reprogramming acceptors and line tapping are
36. ed 2007 r BV100 Operations Manual GA717 1 8 Using BV100 Configuration Cards The Configuration Cards offer the following functions e Select required Communication Interface SSP ccTalk Parallel etc e Adjust the channel and pulse configuration on a pre programmed BV100 to your own requirements Programming the BV100 with the configuration cards is enabled via the Configuration Button on the right hand side of the BV100 see Chapter 6 2 Configuration Button Functions For details on how to complete the configuration cards please see Appendix D Configuration Cards 1 Press the Configuration button once whilst the validator is powered up 2 The bezel LEDs will now flash with a steady heartbeat until a Configuration Card is entered 3 Once the Configuration Card has been entered the validator reads the card and immediately returns it 4 The LEDs then flash rapidly whilst the interface is being changed If the LEDs flash a number of times slowly it is an indication of an error For details of the Error Flash codes please see page 1 of Appendix D Configuration Cards 5 When the changes are complete the validator resets If a configuration card is not entered this function can be cancelled by pressing the button again Once It is now possible to check the programmed settings of the BV100 by pressing the Configuration button twice within half a second For details see page 2 of Appendix D Configuration Cards
37. hecksum Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 A 4 1 Insert this end first Insert this end first Insert this end first MDB IF 30 MDB IF 30 aa IF 30 IF 31 CCTALK IF 31 CCTALK IF 31 CCTALK Q w w o o o o o bal t sio PARALLEL E sio PARALLEL E sio PARALLEL O Y t O AA by y VF Spare 4 NIS I F Spare 4 NIS VF Spare 4 NIS IF 32 VF Spare 1 IF 32 VF Spare 1 VF Spare 2 VF Spare 3 VF Spare 2 VF Spare 3 o 3 Ed 3 D o Q g a c a E F 1 Low 100ms KA E Low 50ms a 0 wv 10 2 2 E ES i 2 8 28 28 Bill 1 Bill 5 Bill 1 Bill 5 Bil 2 Bill 6 Bil 2 Bill 6 2 2 E Bil 3 Bill 3 Bill 7 Bill 3 Bill 7 Bill 4 Bill 4 Bill 8 Bill 4 Bill 8 High Speed cctalk plain High Speed cctalk plain High Speed cctalk plain 2 Start Disabled ectalk 8 bit chk 2 Start Disabled cctalk 8 bit chk 2 Start Disabled cctalk 8 bit chk 2 Q 2 Q Q Q ow Power inary ow Power na ow Power inary O Low P Bi O Low P Binary O Low P Bi option spare 2 option spare 3 option spare 2 option spare 3 option spare 2 option spare 3
38. in this state until a note is entered Time A Following a note insertion the BV100 returns to Low Power mode approximately 1 second after the Busy line goes High After credit is given or note is rejected Time B Page 16 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 Low Power mode uses 3 control lines Vend Pin 1 Inhibit Pin 5 and Busy Pin 9 Inhibit Validating E ov j Stacking gt eeh tee geegent sl deg ame dem i i iB j m lt lt i ig K Z Vv o ca 4 H O SS als SE EL 8 i Figure 3 Low Power Mode Timing Diagram TIMING DIAGRAM EXPLAINATION When the Validator is enabled the Inhibit line is Low and the Busy line is High This remains the same until a note is inserted Time A When a note is inserted under the front sensor the BV100 wakes up and the busy line goes low to indicate that the validator is in use The busy line remains low during the validating and stacking process and once the note has been successfully validated and stacked the vend line goes low to issue the credit After the credit is issued the busy line goes high and approximately 1 second after the busy line goes high Time B the BV100 goes back into low power mode Page 17 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 5 Serial Input Output SIO Existing Smiley NV4 NV10 users may already
39. ions Insert this end first f SSP PULSE MDB IF 30 IF 31 CCTALK SIO PARALLEL I F Spare 4 NIS IF 32 I F Spare 1 I F Spare 2 I F Spare 3 High 50ms High 100ms Low 50ms Low 100ms 1 4 2 8 Bill 1 Bill 5 Bill 2 Bill 6 Bill 3 Bill 7 Bill 4 Bill 8 High Speed cctalk plain Start Disabled cctalk 8 bit chk Low Power Binary Credit Hold option spare 3 Pulses Per Speed Dollar V1 5 D 66mm 204mm Instructions for use 1 Cut card around outline check measurements as printed Check print options Page scaling is set to None when printing a pdf file to ensure correct size 2 Fill in sections as required Take care to fill in the sections correctly keep inside the lines and fill boxes fully as example below D B GOOD OK BAD 3 Power up BV and allow to reset 4 Click Function button on BV to access Configuration Mode BV bezel LEDs should be flashing at 1 second interval 5 Enter card into BV in direction indicated by arrows 6 Card will be rejected and if configuration was good the bezel LEDs will flash at a fast rate while programming takes place TAKE CARE TO ENSURE THE POWER IS NOT REMOVED AT THIS STAGE THE BV MAY SUFFER PERMANENT DAMAGE The BV will then reset 7 If an error has occurred the card will be rejected and the bezel LED
40. ited but will be globally inhibited if inhibits 1 to 4 are inhibited It is possible to operate the BV100 in Low power mode with the Binary interface For further details please see Chapter 7 4 Page 15 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 4 Low Power Option Notes e Low Power Mode can ONLY be used with the above Parallel Pulse and Binary protocols e Low power mode can only be enabled by correctly completing the configuration cards or via the ITL BNV Currency manager program e In Low Power Mode the front sensor is checked every 1 second which can lead to a delay in accepting the note when it is presented e Configuration button functions are only available during power up before the BV100 goes into Low Power mode Electrical Supply Minimum Maximum Supply Voltage V DC Absolute Limits 11 5V 14 2V MDB IF5 Version Supply Voltage 18V 48V DC or 34V AC MDB Hardware version 48V DC Supply Ripple Voltage 0 0 25V 100 Hz Supply Currents Po Sleep Low Power Mode Po TBC Standby 230mA Validating 500mA Peak Motor Stall 2000mA Low power Mode can be used with all none serial communication protocols to reduce the power consumption of the BV100 when idle When the BV100 is in this state the current consumption is reduced The BV100 goes into low power mode approximately 6 seconds after the validator is powered up and remains
41. ly recommends the use of a Serial protocol Preferably SSP to achieve the highest security 7 1 Parallel Input and Output To use Parallel Output for 4 note channel acceptance the Parallel interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program Vend Signals Pins 1 to 4 The four channels have their own individual outputs If a note is recognised then the relevant Vend line is set low for a period of 100 3ms Pulses outside these limits should be rejected as a precaution against false triggering Busy Output Pin 9 This is a general purpose busy signal It is active low while the BV100 is in operation Escrow Control Pin 10 Hold this pin Low to enable the single note escrow function See Appendix B ESCROW Control If the host machine aborts the transaction by setting the corresponding inhibit input high the note is returned immediately The host machine can force the return of the note to the customer by setting the inhibit line high at any time before the end of the 30 second time out Setting high all the inhibits causes a note reject In the event of a note being forcibly removed from the mouth of the BV100 during the 30 second interval the BV100 will go out of service for 45 seconds Inhibit Operation Pins 5 8 Channel 1 to 4 have their own inhibit input to allow the host machine to refuse specified notes
42. n Machine 4 Interface Protocol See individual interface descriptions for details Vend 1 Also the Pulse Stream output Also the serial Output pin in SSP Serial Mode and other serial modes N o Vend 2 pls Open Collector Outputs Vend 3 Function changes depending on Machine Interface Protocol Venda See individual interface descriptions for details en B Go Inhibit channel 1 by holding this pin HIGH To Enable a channel the inhibit must be held LOW Also the serial Input pin in SSP Serial Mode Inhibit 1 and other serial modes o Inhibit 2 Inhibit channel 2 by holding this pin HIGH 7 Inhibit 3 Inhibit channel 3 by holding this pin HIGH 8 Inhibit 4 Inhibit channel 4 by holding this pin HIGH BV100 is validating and stacking output Active low while the BV100 is Busy reading transporting or stacking a note Operate Escrow function by holding LOW see Appendix B ESCROW 10 Escrow Control for full details 11 Factory Use Only Do Not Connect 12 Factory Use Only Do Not Connect 13 Factory Use Only Do Not Connect 14 Factory Use Only Do Not Connect 15 Vin Nominal 12V DC supply 16 o lt OV Supply Table 6 16 Pin Connector Details Page 10 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 6 2 Configuration Button Functions The functions available via the Configuration Function Button are detailed in Table 7 Configuration Button
43. ncy Manager Software e Configuration Cards e Validator Programming System DAS e Downloads from the Innovative Technology Ltd website www innovative technology co uk e E mail Support via support innovative technology co uk 11 1 Configuration Cards For full details of the use and function of the Configuration Cards please see Appendix D Configuration Cards 11 2 ITL Bank Note Validator Currency Manager NOTES e The Validator must be set to Programming Mode SSP when connected to a computer or DA3 and then returned to the original Settings when complete See Chapter 6 2 Configuration Button Functions e ITL BNV Currency Manager 3 2 0 or Higher must be used to access the BV100 functions e Datasets can only be downloaded to a BV100 with the correct bezel width for the currency For example a USD dataset can only be downloaded to a 66mm BV100 A Euro dataset can only be downloaded to a 72mm BV100 The ITL BNV Currency Manager software offers the following functions e Program the Validator by downloading pre prepared currency data via the DA1 or DA2 kit e Check the firmware version and currency set already loaded on a BV100 unit e Adjust the channel and pulse configuration on a pre programmed BV100 to your own requirements e Download a new version of firmware onto the BV100 e Use diagnostic functions to check Validators operation The software will run on an IBM compatible Personal Computer with Pentium processor or e
44. number will be pulled low for 100 3ms Pulses outside these limits will be rejected as a precaution against false triggering due to noise Busy Output Pin 9 This is a general purpose busy signal It is active low while the BV100 is in operation Escrow Control pin 10 Hold this pin Low to enable the single note escrow function See Appendix B ESCROW Control If the host machine aborts the transaction by setting the corresponding inhibit input high on pin 10 the note is returned immediately The host machine can force the return of the note to the customer by setting the inhibit line high at any time before the end of the 30 second time out Setting all the inhibits high causes a note reject In the event of a note being forcibly removed from the mouth of the BV100 during the 30 second interval the BV100 will go out of service for 45 seconds Inhibit Operation Pins 5 8 Channels 1 to 4 have their own individual inhibit input to allow the host machine to refuse specified values of notes To inhibit a channel the relevant inhibit input must be held high To enable a channel the corresponding inhibit must be latched low so that notes may be accepted If all four inhibits are high simultaneously then the BV100 will be disabled In this state the bezel will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note Note Channels higher than four cannot be individually inhib
45. ort flash Cash box removed Table 5 Bezel LED status codes 6 Machine Interface Hardware The BV100 interface connector is located on the left side of the unit it has 16 pins see figure 2 refer to Table 6 for the pin allocation Two are used for the OV and 12V power supply and there are five outputs and five inputs the remaining four pins are reserved for factory use and should not be connected An example mating connector is Molex type Part No 39 51 2160 It is possible to use the special hardware versions of BV100 in machines operating at 110 Volts or in machines operating at MDB The BV100 also has a Configuration Button located above the USB Connector See Figure 2 The USB connector can be used to program the BV100 and for communications when used in SSP and SIO modes When used for programming no external power supply is required When used for the communications power must be applied to the BV100 via the 16 pin interface connector before connecting the USB cable 16 Pin Interface Connector USB Connector Figure 2 Interface Connector Page 9 of 52 Copyright Innovative Technology Limited 2007 P al BV100 Operations Manual GA717 1 6 1 Interface Connector Pin Details The connector pin details are described below see table 6 they use an IDC 16 pin 0 1 pitch header with 2 rows of 8 pins Pin Name Description Open Collector Output Function changes depending o
46. ould be displayed as 5 00 e 10 would be displayed as 10 00 e 1 would be displayed as 1 00 e 1K Columbia would be displayed as 1 000 Page 23 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 8 CCTalk Protocol CCT The BV100 supports the ccTalk serial protocol for easy interfacing with host machines that support this protocol To use ccTalk mode The CCT interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program Pin out connections on BV100 for ccTalk are shown below see figure 7 looking at the connection pins on the BV100 interface connector as defined in the ccTalk specification It is recommended that all communications with the note validator must be encrypted using the encryption key the default encryption key will be printed on the label of the BV100 To reset the Encryption key to it s default value see Chapter 6 2 NOTE For detailed information and full protocol specification please refer to www cctalk org OV 12V CCTalk Bus Figure 7 CCTalk Connection Pins on the BV100 7 9 Other Interfaces available by request from ITL NIS Compatible with Mars Non Isolated Serial Protocol IF30 Compatible with ID003 protocol IF31 Special interface Columbia 1F32 Compatible with Cash Code CCnet Protocol Page 24 of 52 Copyright Innovative Technology Limit
47. ow 50ms Low 100ms a Low 50ms ow 100ms Low 50ms Low 100ms 9 o 1 8 1 4 3 1 4 3 ch Ss a 33 ER 2 8 WI 2 8 Ri Bil 1 Bil 5 EM Bil 5 2 Bil 2 Bil 6 Bil 2 Bill 6 2 Bill 2 Bill 6 2 Bill 2 Bill 6 2 2 2 S Bil 3 Bil Bil 3 Bil 7 Bil 3 Dt Bil 3 Bil 7 Bill 4 Bill 8 Bill 4 Bil 8 Bil 4 Bill 8 Bil 4 Bin 8 High Speed cctalk plain High Speed cctalk plain OOo O cctalk plain 55 cctalk plain 2 Start Disabled cctalk 8 bit chk 2 E nen 2 Start Disabled cetalk 8 bit chk 21 M Caos 2 2 2 2 Q a Q Q O Low Power Binary O Low Power Binary O Low Power Binary O Low Power Binary option spare 2 option spare 3 option spare 2 option spare 3 option spare 2 option spare 3 option spare 2 option spare 3 t t ED D i ED D i ED D i Ga T rt TT rT BV100 Operations Manual GA717 1 Appendix E Cash Boxes There are different capacity cash boxes available for the BV100 The standard cash box will hold approximately 350 notes Cash box spacers can be added at the factory to increase the capacity Each spacer will add an extra 200 note capacity with a maximum of 3 spacers This gives a maximum capacity of approximately 950 notes See drawing number GA711 for details Cash box capacity must be stated at the time of ordering If no capacity is specified the standard 350 size will be used Note Cash box spacers can only be added at our factory and once fitted cannot be removed Page 50 of 52 Copyright Innovative Technology Limited 2007 r DR
48. quivalent see Appendix F PC System Specification for operating system requirements The BV100 can be connected directly via the USB port or with either a DA1 kit fitted to the serial port or DA2 kit fitted to the USB port See Appendix C Interface Tools DA1 DA2 Page 29 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 11 3 Validator Programming System DA3 The DAS is a programming system designed to enable the programming of ITL Bank Note Validators in the field without the use of a PC Once the DA3 has been programmed the user can e Update the existing software within a validator to the latest versions using the BNV Match Download function e Reprogram the validator to accept a different currency using the BNV Override Download function e Test the functionality of the validator away from the Host machine For full DA3 operation and functionality details please refer to the DA3 User Manual Document number GA339 Note When using the DA3 BNV Match Download function any pulses and channel allocations programmed into the BV100 will not be retained The user must ensure that the required dataset options are set and saved before programming the DA3 When programming a BV100 using the DA3 BNV Override Download function the firmware interface is unchanged A Configuration Card must be used after re programming if a different interface is required 11 4 Internet Website Suppo
49. rt The Innovative Technology Ltd website provides the means to download new and updated currency sets and new versions of firmware for the BV100 You can obtain these along with technical bulletins by visiting www innovative technology co uk 11 5 E mail Support If the data you require is not available over the Internet Innovative Technology supports an e mail system to help customers with unusual requirements The address is support innovative technology co uk Page 30 of 52 Copyright Innovative Technology Limited 2007 r Appendix A Exploded Diagrams BV100 Operations Manual GA717 1 Exploded Diagram Parts List Part No 11 5 1 1 Description Drawing number FD108 note drive belt GA706 LB152 BV note grip pad 2 GA705 MC226 stacker drive shaft 1 GA707 MC230 BV Security tooth 1 GA711 MC235 Brass helical 12t 0 5m 1 Not available as spare only as part of assembly MC237 BV stacker thrust washer 1 GA710 MC255 Gearbox shaft 3 Not available as spare only as part of assembly MC258 wheel axle 2 GA706 PM700 main frame 1 GA706 GA707 PM701 unit cable side narrow 1 GA705 PM761 unit cable side wide 1 GA705 PM702 unit side narrow 1 GA705 PM762 unit side wide 1 GA705 PM704 motor frame stacker 1 GA710 PM705 module case 1 GA708 PM706 module path 1 GA708 PM707 module
50. s will flash slowly a number of times to indicate the error cause See table below for codes 8 IMPORTANT CHECK THAT THE CONFIGURATION REQUESTED HAS BEEN SET IN THE BV BEFORE USE Flash Error 2 Invalid card read card entered wrong way round card mis read or card wrong version 3 No interface selection was detected on card 4 Multiple interface selection detected 5 Invalid interface selected the selected interface is not available for this BV 6 Selected interface not compatible with BV version 7 Pulse configuration error Selected pulse options invalid e g multiple pulse per dollar 8 ccTalk configuration error Selected cctalk options invalid cctalk 8 bit chk not allowed without ccTalk Plain 9 Low power mode not available on this BV version Program Check Procedure To check settings on a programmed unit 1 Power on unit 2 Click program set button on unit twice like double click on mouse 3 Monitor bezel led and check flash codes on table below y fafiash pot flash flashes pot flash 2flashes EE ASS RNE For example A pulse inteface with 50ms high 100ms low 2 pulse per dollar will flash as follows 2 5 10 2 A SSP interface will only ever flash once A cctalk interface with 16 bit checksum no encryption wil flash 6 1 A cctalk interface with 8 bit checksum no encryption wil flash 6 1 2 A Binary interface will flash 8 1
51. sponsible for any loss harm or damage caused by the installation and use of this product This does not affect your local statutory rights If in doubt please contact Innovative Technology for details of any changes Page 5 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 2 Scope of Document This document is intended for those who will e Install the BV100 equipment e Maintain the BV100 equipment Although information is included which will allow a degree of fault diagnosis and repair it is recommended that for all but simple mechanical repairs the unit must be returned to an approved service centre for repair CAUTIONS e NEVER EXCEED THE RECOMMENDED ENVIRONMENTAL AND ELECTRICAL LIMITS e DO NOT ATTEMPT TO LUBRICATE THE MECHANISMS AS THIS MAY AFFECT THE NOTE TRANSPORT e DO NOT POLISH THE LENS AS THIS MAY ALTER THE OPTICAL CHARACTERISTICS e IF THE BV100 VALIDATOR IS DISASSEMBLED THE UNIT MUST BE RE CALIBRATED AND RE INITIALISED FOLLOWING RE ASSEMBLY Innovative Technology Ltd has a policy of continual product improvement As a result the products supplied may vary from the specification described here Page 6 of 52 O Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 3 Environment and Power Requirements This section details the Environmental and Power requirements Environment Minimum Maximum Temperature 96 50
52. sy signal It is active low while the BV100 is in operation Escrow Control Pin 10 No escrow function in this mode Inhibit Operation Pins 5 8 Channels 1 to 4 have their own inhibit input to allow the host machine to refuse specified values of notes To inhibit a channel the relevant inhibit input must be held high To enable a channel the corresponding inhibit must be latched low so that notes may be accepted If all four inhibits are high simultaneously then the BV100 will be disabled In this state the bezel will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note Note Channels higher than four cannot be individually inhibited but will be globally inhibited if inhibits 1 to 4 are inhibited It is possible to operate the BV100 in Low power mode with the Pulse interface For further details please see Chapter 7 4 Credit Hold Function If this function is enabled in pulse mode by Configuration card or ITL BNV Currency Manager program the validator will take the note as normal but then wait until the escrow line is toggled low high before It will then give out the number of pulses per dollar as set on the programming card After the pulses have been given the validator will then wait for another low high toggle until the full value of credit pulses are given For example with a setting of 2 pulses per dollar a five dollar bill will give 2 pulses 5 times A Typical
53. use of this option would be for a Pool table with a game price of 1 You could insert a 5 note and press a button that toggles the escrow line and releases the pool balls this would then allow you to play the first game The Validator holds onto the remaining credits until the game has finished and the button is pressed again allowing the next game to begin this continues until all the credits have been used The busy line remains low throughout the whole process and the validator remains inhibited until all pulses are given Page 14 of 52 Copyright Innovative Technology Limited 2007 r BV100 Operations Manual GA717 1 7 3 Binary Output BIN To use Binary mode The Binary interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program In the event that the machine needs more than 4 notes to be recognised but the host machine cannot take advantage of the serial communication methods then the BV100 can be set to give a binary pattern output on the four parallel output pins If the BV100 is set to binary mode it will issue the vend signals as a binary pattern on the parallel outputs for 100 3ms In this way a maximum of 15 different notes can be accepted and 4 notes individually inhibited Vend Signals Pins 1 to 4 The four channels have their own individual outputs If a note is recognised the binary representation of the channel

BV100 operations manual

Contents

Download Pdf Manuals

Related Search

Related Contents