User Manual - Sweeperland
Contents
1. 22 6 4 Dirty Water Recovery And Fresh Water Solution Tanks Figure 12 Dirty Water Recovery and Fresh Water Solution Tanks 1 Tank lid 2 Maintenance opening 3 Plug 4 Drain hose for fresh water solution tank 5 Drain hose of dirty water recovery tank 6 Mist filter 7 Floater in dirty water recovery tank 8 Maintenance opening 9 Visible gauge for fresh water tank 10 Inlet opening of fresh water tank 6 4 1 Filling The Fresh Water Solution Tank Refer to Figure 12 for items in the procedure 1 Open tank lid 1 2 Add cleaning agent according to the manufacture s instructions 3 Refill the tank according to the instructions via the openings 3 with fresh water temperature 50 C 122 max 6 4 2 5 4 2 Cleaning The Fresh Water Solution Tank Refer to Figure 12 for items in the procedure 1 Clean the fresh water solution tank via the maintenance openings 2 by Inserting a water hose Drain the tank via the drain hose 4 2 Clean the mist filter by inserting a water hose into opening 8 and rinse the filter from inside Note Empty the dirty water recovery tank and rinse tank using a water hose after work shift Clean the float assembly as well Clean the drain hose plug at regular intervals and grease the O ring if required A Observe the legal provisions for disposal of dirty water and detergent solution A Do not open the maintenance cap Figure 12 2 when s2. this will help in avoiding errors during operation of the machine and thus guarantees the correct usage of the machine The operating instructions should be on board the machine at all times during machine use for reference e When selling lending or renting the machine hand out these documents to the new owner operator and have the transfer certified The warning and instruction plates attached to the Admiral 30 machine contain valuable advice about safe operation Immediately replace incomplete or illegible labels For safety standards spare parts must be equal to genuine OEM parts A Caution Remove the protective covers for maintenance or transport purposes only with the engine being off and do not operate the machine without the covers being in place and locked It is indispensable for the operator to be familiar with the operation of all attachments and controls as well with their function before operation of unit begins 2 3 Provisions for Operation Before the first operation of the machine fully charge the battery with an initial charging procedure and comply with the operating instructions of the charger as well as with those of the battery manufacturer PowerBoss cannot be held liable for damages resulting from the fact that the initial charging has not or was insufficiently done e Before operation always check the machine for operational safety Immediately remedy any malfunctions e The machine
3. 25 foot pounds 34Nm EE Check rotation direction of brushes Check function of brake and brake pedal locking device 80 20 poe oe oe oe Check clean water solution supply to the brushes Also function check a a gt NM Pt solution flow solenoid valve and solution pump Note Empty the fresh water tank before replacing Note Empty the fresh water tank before replacing for smooth running and wear Replace if required Check the fresh water solution tank for deposits and clean according spec _ 36 Table 11 Maintenance Table Service Hours Schedule Maintenance Item Clean electric motors from carbon dust Check carbon brushes for smooth running and wear Replace if required EN Grease steering pinion and gear ring EE Check joints at squeegee mount Grease if required EN o T NN S J e o T S re J e Lo dose bo 9 3 Grease Points At The Squeegee 9 4 Greasing The Gear Ring Of The 9 5 Cleaning and Replacing The Water Mount Wheel Drive And The Steering Filter for Fresh Water Supply To Pinion Scrub Brushes e JU m Figure 19 Side View of the Squeegee Figure 20 Front View of the Machine Figure 21 Fresh Water Filter Mount 1 Steering Pinion f 1 re 1 Water Filter x Grease Joint 2 Gear Ring Clean or replace the water filter Grease the joints Figure 19 X according Grease the steering pinion Figure 20 1 Figure 21 1 according to the maintenance to the mai
4. 6 Sr 10 11 12 Technical Data 29 Technical Specification 29 Maintenance and Service 32 Maintenance work eeeeeeeeeeene 32 Scheduled Maintenance 34 Grease Points At The Squeegee Mount 37 Greasing The Gear Ring Of The Wheel Drive And The Steering Pinion af Cleaning and Replacing The Water Filter for Fresh Water Supply To Scrub Brushes 37 Tank stabilizer FTIIT RT TUNIS 38 Replacing Side Squeegee Blade 39 Warranty Information 40 EC Declaration Of Conformity 42 FS I 43 1 4 Proper use The Admiral 30 machine is a vacuumized ride on scrubbing machine used for wet cleaning of hard surfaced floors Using the machine beyond this scope of application will be deemed improper and negligent use The manufacturer cannot be held liable for consequential damages the user alone bears the risk The term of proper use also includes operation maintenance and repair work to be performed in compliance with the manufacturer s specifications The Admiral 30 may be used by Qualified persons familiar with the machine and aware of possible hazards involved The applicable Accident Prevention Regulations and further regulations concerning safety and work must be complied with If modifications to t
5. During operation the lights will go out as the battery discharges A flashing red light indicates that operation will soon be interrupted and a buzzer will sound J Switch For Increasing Brush Pressure with Green Indicator Light a ZW Increases the brush pressure to 106 Lbs 48kg max if required as determined by the degree of soiling K Switch For Brush Drive with Green Indicator Light zEme Turns the brush drive ON and OFF The green light turns on if the brush head is lowered and the brushes rotate In case of malfunction the fault light G turns on and an error code appears in the service display L Switch For Squeegee and Vacuum Motor on off with Green Indicator Light Activates lowering lifting the squeegee and turns the vacuum motor ON OFF The green light is on if the squeegee is lowered and the vacuum motor is ON In case of malfunction the fault lamp G lights up and an error code appears in the service display M Switch For Cleaning Heavy Soil Switches the program for heavy soiling and simultaneously brushing and vacuuming with increased brush pressure ON and OFF The last saved amount of water is supplied automatically In case of malfunction the fault lamp G alights and an error code appears in the service display N Switch For Decreasing Water Flow With Green Indicator Light Used to reduce the amount of solution or clean water supplied to the brushes The flow rate may be gr
6. Switch K Switch for brush drive with green pedal location and function indicator light Turns the electrical system ON OFF and protects the machine against unauthorized use and holds the hour meter display With the switch in OFF position all control functions are reset to the initial state L Switch for squeegee and vacuum motor on off with green indicator light M Switch for cleaning program 2 on off for brush head squeegee up down with green indicator light Additionally increases brush pressure and last saved amount of water N Switch for water flow reduction with green indicator light O Switch for water flow on off with green indicator light P Switch for water flow increase with B Horn Button green indicator light Figure 11 Control and Brake Pedals Q Switch for program 1 brush bo drive vacuum motor on off with eee ie it brake simultaneous brush head squeegee dd a up down movement with green Actuates the electric horn indicator light and last saved amount Note The parking brake engages after of water depressing the brake pedal and pushing the pedal back slightly Disengage the parking R Yellow Indicator light for polishing brake by pushing the brake pedal forward operation 15 C Direction Selector Selects the direction of travel ii X Forward Switch Position Forward Travel Central Switch Position Neutral Reverse Switch Position Reverse Travel Before c
7. knurled nuts Figure 17 Squeegee Castor Changing replacing the squeegee blades Figure 16 Squeegee Parallel Adjustment does not require any tools and is as follows Adjustment 1 Remove squeegee tool according to With the squeegee tool being lowered the Figure 15 A Adjustment bar ground clearance to the castor is 7mm Eocsenkmuted nuts Foure 1A approximately 25 l l Remove supporting and sealing strips e Pre adjust to 151mm approximately 6 0 by bar Figure 16 A Mount new squeegee blade in reverse order Tighten the knurled nuts by hand Fine adjustment with bar from the center to the outsides Slotted Figure 16 A make sure that blade is to the front flat blade to the squeegee blades rest evenly and back vertically on the floor Note If the front edge of the squeegee blade is worn turn it by 180 and reinstall Replace blade if both edges are worn 27 7 1 Brushes and Pads Brushes pads The Admiral 30 should be equipped with brushes and pads from the accessory kit Table 4 Disc Type Brushes as required by the degree of soiling and the kind of surface to be cleaned Application Brush Type PN Qty Light To Medium Synthetic fibres PPN 0 5 7514 Light To Medium Mixed synthetic fibers K 901 7518 Medium To Heavy Synthetic fibres PPN 0 8 7516 cedo Un OUR indicated above Using other brush and Very Heavy Soiling and Basic Cleaning SIC PAG grain 180 grey 7520 pad types may affect you
8. should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you 40 Save Labor Parts Engine Extended Warranty Costs Walkbehinds TE Eo o o Battery scrubbers Ninety days Three years 2000 hrs 3 Years Parts Labor or 3000 Hours IC sweeper scrubbers Ninety days Two years 2000 hrs Two years 3000 hrs 2 years Parts Labor or 2000 Hours Ninety days Four years 3000 hrs Five years 3000 hrs 4 Years Parts 2 Years Labor or 4000 NEMEMENEEF RENE MEN NS NS L Ninety days One year 1000 hrs One year 1000 hrs 2 years Parts Labor or 2000 Hours Ninety days Two years 2000 hrs Two years 2000 hours 2 years Parts Labor or 2000 Hours Tank Bladders Eight years no additional labor Polypropylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety days Two hour cap Through engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year fr
9. should only be used on surfaces clearly specified by the owner or his authorized representative e When operating the machine take notice of persons within the operation area especially children e Use only cleaning agents suitable for automatic machines low foaming and comply with the instructions for use disposal and with the warning information specified by the cleaning agent s manufacturer A This machine is not designed for the collecting of hazardous inflammable or explosive dust or substances Usage of this machine in an explosive area is prohibited Never leave the machine unattended When the motors are running the machine is not protected against unintended movements Pull the ignition key to avoid unauthorized use of the machine 2 4 Safety Information Caution Never collect explosive fluids undiluted acids and solvents This includes e g gasoline paint thinners or fuel oil which when penetrating the air being taken in may form explosive vapors or mixtures moreover acetone undiluted acids and solvents should not be used They Would be aggressive to the material used in the machine components Caution This machine is not suitable for the evacuation of dusts which may be explosive or dangerous to health The machine must not be used in areas endangered by explosion hazards The machine may be used only on hard floorings and for operation on level grounds with a maximum inclination
10. use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you
11. 1 5 4 1 6 5 5 1 6 6 1 6 2 6 3 6 3 1 6 3 2 6 4 6 4 1 6 4 2 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 6 6 6 1 6 6 2 6 6 3 6 6 4 6 6 5 7 1 Control and brake pedals 15 Display Elements NETT UO 15 Service Display eee ecu vua ree bSd ERE MP DL udis 19 Service Display Codes 20 Service Display Code Definitions 20 RE AO Do Vo RUR A Cir bie ERR CHR EC 21 Working With The Admiral 30 21 Datergenis T 21 Driving The Admiral 30 hans 21 S E E E 21 Stopping The 25 T 22 Dirty Water Recovery And Fresh Water Solution Tanks 23 Filling The Fresh Water Solution Tank 23 5 4 2 Cleaning The Fresh Water SOMBO TaK cts i verceonuiteasnteegenacanvestecaanianeeeces 23 Disc Type Scrub Head Assembly 24 Removing Disc Type Scrub Head Assembly 24 Installing Disc Type Scrub Head Assembly 25 Installing Disc Type Brushes 25 Removing Disc Type Brushes 20 BT cuisson ttr td rn soa ani 26 Installing Squeegee Tool 26 Removing Squeegee Tool 26 Adjusting Parallel Squeegee Motion 27 Adjusting Squeegee Castor Wheel 27 Changing Replacing Squeegee Blades 27 Brush TYPOS mE 28 Brushes and Pads sceisesirnornsrrriii ens 28 9 5 9
12. NC 28315 The Power of Clean www PowerBoss com MODEL GROSS WT LBS SEHIAL NO C GROSS WT KG O 3335800 rev E O Figure 2 Machine identification number EQ o6 ae steh M a or LAS my wc rl a DO i 2 Figure 3 Dirty water drain hose Figure 4 Safety A Read and observe the instruction manual B Maximum inclination of 2 96 C Do not clean the machine by means of high pressure cleaning equipment 3 1 Battery Types 3 2 Battery Charge Warning Unit Table 2 shows the different battery Low Discharge Sensor system types available l l l l The Admiral 30 is equipped with a charge status monitoring device to preclude poor Table 2 Battery system types battery charge conditions Battery System A 7450 02 This monitoring device is integrated in the Tray Type Battery 24V 320Ah5 PZS Aquamatic l electronic system and factory set as follows Battery System B 7451 Dip switch setting 1111 Tray Type Battery 24V 280Ah5 PzS Maintenance Free PzV batteries as GEL Deta Battery System C 7411 Drive Battery 6V 180Ah5 Maintenance Free Using other battery types requires Baer Svstem D modification of the low discharge sensor dud 7401 setting Compound Battery 6 V 240Ah GiV Maintenance Free Dimensions of Tray Type Batteries Note We recommend having the low Length 425mm Width 525mm Height 465mm discharge sensor set by your local The machine 709 20 is equipped with an
13. PowerBoss The Power of Clean PowerBoss Inc A member Of The Hako Group PB 4100015 Rev A 03 10 Dear customer It is our desire that the excellent characteristics of the Admiral 30 should justify the confidence you demonstrated by making this purchase Our goal is to supply you with the best most dependable and efficient machine available today Before operating this unit carefully read this manual This manual contains Safety Information as well as operation service and maintenance information in order to ensure you safe workings with the machine Your own safety as well as the safety of others depends on how the vehicle is operated and maintained Warning symbols are used in this manual to identify Prior to first operation read this manual carefully and strictly comply with the instructions contained Valid as of March 2010 Items that are relevant to safety on the unit Please observe the PowerBoss Inc safety provisions See chapter on General Safety Information 175 Anderson Street Your authorized PowerBoss dealer will be pleased to answer Aberdeen North Carolina 28315 further questions regarding the unit or the operation and maintenance manual Please be advised explicitly that PowerBoss cannot accept any legal issues out of the contents of this manual If repair work has to be performed make sure that only genuine spare parts are used Genuine spare parts may guarantee a dependable machine PowerBoss reserve
14. adually reduced from 5 21 to 1 0l per minute each grade corresponding to one light 17 O Switch For Solution On With Green Indicator Light rH Used to turn ON and OFF the solution clean water supply When switching on the brushes the last saved water amount is supplied automatically The flow rate can be increased or decreased via the N and P switches P Switch For Increasing Water Flow With Green Indicator Light Used to increase the water quantity supplied up to a max of 5 2I per minute Q Program Switch 1 or Brush Drive amp Suction With Green Indicator Light Turns the brush drive assembly and the squeegee ON and OFF witha simultaneous lowering and lifting of the squeegee The green indicator lights if the functions are ON and lowered In case of malfunction the fault indicator G lights up and an error code appears in the service display 18 4 1 6 Service Display operable The fault display is activated If a malfunction occurs during operation the 4 digit number is displayed the four dots flash and a buzzer sounds Refer to 5 Service Display Codes on page 20 for a list The software version is displayed for of errors you may remedy yourself approximately 1 sec The hour meter shows the service display When unit is turned on the following is displayed If these measures do not help write down the displayed error code and inform your local PowerBoss S
15. battery connector and the main plug of the charger unit Make sure to take precautions against unintended starting of the machine A Due to an increase in tilting hazards pneumatic tires are not admissible on the Admiral 30 Do not allow water to penetrate the electrical parts The machine is splash water resistant not water proof Do not allow water to get into the machines driver seat area This may allow water to be collected on the battery stored below the seat Remove water if required See instructions for safe handling of batteries Enclosed leaflet 88 60 2556 The machine is equipped optionally with a charger unit Comply with the instructions of the operating manual for the battery charger unit 2 5 Information for Protection of Environment er For safe use of substances inheriting a danger to health and environment specific knowledge is required Observe the legal directives and local regulations for disposal of detergents see Water Management Act Used batteries labeled as recyclable contain reusable economic goods These batteries must not be added to the normal waste See crossed dust bin label 2 6 Labels On The Machine The following safety and information labels are legibly attached to the machine Replace missing or illegible labels immediately PowerBoss The Power of Clean Figure 1 PowerBoss nameplate O 175 ANDERSON ST PowerBoss ABERDEEN
16. ccurs during operation i e a defective fuse a 4 digit number appears in the hour meter display with 4 dots flashing and a buzzer sounding This 4 digit number advises the technician in detail on the last error found This allows reduced repair times A Refer to the separate instruction manual of the manufacturer for information and specifications on maintenance and service of the optional battery charger unit 33 9 2 Scheduled Maintenance Refer to Tables 8 9 and 10 for scheduled maintenance items Table 9 Maintenance Table i Service Hours Schedule Maintenance Item 50 Recharge batteries according to charger unit instructions Empty and clean rinse recovery water tank Check condition of squeegee blades Check squeegee for foreign debris taken in and clean if required N C Check mist filter in the tank lid and clean if required Check condition of left and right separator Check battery poles and clean or grease if required Check for tight fit and condition of suction hose between Check squeegee blades for wear and turn or replace if Check brushes and water retaining ring for tight fit and Check function of floater Check battery filling level and top with distilled water if required PZS version Check seal on tank lid Replace if required 34 Table 10 Maintenance Table Service Hours Schedule Maintenance Item 50 Check front wheel fasteners Retorque if required to
17. d e Press Switch Figure 10 Q to initiate the following Brush head will lower Brushes begin rotation Squeegee lowers Vacuum motor starts operation solution pump starts running Solution shutoff valve opens e Turn on off the solution supply via pressing Figure 10 O switch Reduce solution flow by pressing the or increase flow pressing the switch Depress accelerator pedal until the required speed is attained Note Start riding immediately after brush head has lowered otherwise the brushes may leave marks on the floor Lift the brush head before riding over obstacles of more than 10mm height After Work e Stop the machine e Lift up brush head and squeegee by pressing on the Figure 10 Q switch the vacuum motor continues to run for approximately 19 seconds the squeegee lifts after approximately 6 seconds e Switch unit off by ignition key Engage the parking brake Empty dirty water in recovery tank via drain hose Figure 12 5 and rinse tank clean Clean Squeegee rubber blades of the squeegee assembly e Check intake filter Figure 12 6 and clean if required via water hose by opening Figure 12 8 Note Do not clean the machine with high pressure cleaning equipment but by a standard water hose with pressure no more than 6 bar 87 psi max from top to the bottom only Do not direct the water jet into any openings or slots on electronic module control panels or seals
18. ervice Center The last error is repeated for approximately 2 sec flashing dots Note If an error is present a buzzer sounds and the red indicator lights up The operating hours are displayed 0 2 1 5 During operation the dot flash Note On new machines the following may appear after turning on the ignition key switch EFIE This display is for internal control purposes only and changes after an hour max to display of zero hours of operation while the Admiral 30 is nevertheless e 19 5 1 Service Display Code Definitions Table 3 provides definitions for the service display codes Table 3 Service Display Codes Cord Wire Plastic wrap or similar debris accumulated between brush amp shaft Brushes Have Stopped Rubber protection from the brush head loosened and slipped under the brush Parking brake engaged Drive chain or eae aniie ancien drive wheels blocked by debris Brush Lift will not engage Debris between brush head amp machine Brush motor is off Brush head placed on a step Squeegee lift will not Squeegee is stuck or debris is between engage Vacuum motor is off squeegee amp machine 20 Remove debris Adjust rubber protection and secure to scrub head Ground clearance 2 3 mm Check brush head and Release parking brake Remove debris Remove debris Remove machine from step Free squeegee by removing debris 6 1 Working With The Admiral 30 The driver shou
19. f the hexagon Press together for removal Replace the coded plug by pressing the ends together with pliers Press together for removal Insert coded plug such that the nominal voltage inscription is visible through the case window Connect socket and plug only with the same nominal voltage The following three conditions have to be met 1 Voltage coding must be the same for all sockets and plugs 2 Coded pin color in the machine yellow 3 Coded pin color in the charger unit the same as for the battery plug according to battery type A Open the seat console of the Admiral 30 before charging the batteries 3 5 Before operation A Before operation of the machine fully charge the batteries with an initial charging procedure and comply with the operating instructions of the charger as well as with those of the battery manufacturer PowerBoss cannot be held liable for damages resulting from the initial charge has not or was sufficiently done 10 3 6 Plug Connector Coding system in the charger unit for fluid filled dry batteries and Gel batteries Example 24V e green T Plug connector dry battery Plug connector wet battery front side Cut through plugged V coding 24 front side front side charger dry batteries machine charger wet batteries Figure 6 Plug Connector 3 7 Changing The Batteries 3 7 1 Tray Type Batteries Disassembling Tray Type Batteries Refer to Figu
20. hanging direction slow unit down with service brake then select travel direction and accelerate D Optional tm fan Buzzer Warning Light or Searchlight Turns buzzer or warning light on and off as well as a searchlight Warning light Searchlight is optional E Pilot Light Red for max filling level in dirty water recovery tank lights if the max filling level is attained in the dirty water recovery tank A floater Figure 12 7 switch turns the vacuum motor off F Pilot Light Red for parking brake lights if the parking brake pedal Figure 11 1 is set G Pilot Light P Red for fault display lights in case of one of the following faults occur ring Thermal switch of the brush motor or the drive motor has responded e One of the fuses is defective or one of the electronic circuit breakers has tripped e Other faults H Hour Meter Service Display Displays the operation hours The meter only counts if a function such as drive or brush motor or vacuum motor are ON A red dot at the bottom right of the display flashes simultaneously Equally displays occurring errors when the red light for the fault display G lights up Note Should the contact to the seat switch not be engaged the hour meter will 16 start flashing I Pilot lamp for Battery Charge condition Upon turning on the ignition switch all green indicator lights will turn on if the batteries are fully charged
21. he Admiral 30 are made in absence of the manufacturer s prior consent PowerBoss cannot be held liable for damage resulting from such unauthorized modification This machine is equipped with a debris hopper which allows the collecting of small debris such as cigarette butts or pieces of similar size during the scrubbing operation Sweeping the floor before proceeding scrubbing is recommended 1 2 Notes on warranty The terms of the sales contract apply Damages are not subject to warranty if they are due to non compliance with the maintenance and service provisions The maintenance work has to be performed by an authorized PowerBoss service center and confirmed in the Maintenance Certificate which is the warranty document The following is excluded from warranty fuses natural wear items such as squeegee blades skirts and brushes Damages caused by overload negligence and unauthorized modification of the machine are not covered by warranty Moreover any claim for warranty cannot be accepted if damages of the machine are caused by improper fitting of parts or accessories without PowerBoss s prior consent or by non compliance with the maintenance instructions and schedule 1 3 Acceptance of the machine Upon arrival check machine for possible damages in transit Follow unpacking instructions on shipping pallet Each unit has been tested and thoroughly inspected before shipment Any damage is the responsibility of the delivery carrier
22. it Protection class 1 DIN EN 60335 2 72 Sound pressure as per DIN EN ISO 111201 part 1 under normal Noise level is conditions of use measured at the operating area 63 dba The frequency weighted acceleration which has an effect upon the upper limbs hand arm system measured according to EN 1033 under normal condition does not exceed 2 5 m s Vibrations The frequency weighted acceleration which has an effect upon the body feet and back measured according to EN 1033 under normal condition does not exceed 0 5 m s 31 9 1 Maintenance work Compliance with our recommendations concerning the maintenance of this unit will insure you of always having a dependable machine at your disposal in perfect operating condition It is better to take precautions than to repair damages and less expensive For service please contact your local PowerBoss service center your PowerBoss dealer will be glad to perform the work for you The personal is qualified and use only genuine OEM spare parts for your service All technical inquiries or spare parts orders require the serial number of the machine You will find it on the identification plate of the unit The identification plate is located on the chassis above the right hand rear wheel Before cleaning servicing or making repairs on the machine as well as before replacing parts switch unit off If the machine is battery driven disconnect the battery plug and the main
23. ld read this manual carefully The control elements are represented by comprehensible symbols and facilitate familiarization The first operation of the unit should be on a clear training ground until the driver is acquainted with the controls and their functions Comply With The Following When using the Admiral 30 the safety instructions generally applicable for use of self propelled working machines must be complied with Transporting persons on the Admiral 30 is strictly prohibited The warning and instruction plates attached to the Admiral 30 give important advice about safe operation Complying with the instructions is important to your safety Before operating check the Admiral 30 and its working implements for proper and safe condition Do not operate the machine without the protection covers being installed 6 2 Detergents Important Note Use detergents suitable for automatic scrubbing machines low foaming types only We recommend using PowerBoss detergents for proper cleaning and care These are perfectly adapted for use in the Admiral 30 Follow the manufacture s instructions for correct amount of detergent Too much foam will affect the performance of your machine Too much foam is also an indicator that an excessive amount was used or improper metering for degree of soilage Unused detergent particles can lead to formation of foam Test made by yourself in practise will help you find the ideal type of dete
24. ntenance table and the gear ring of the drive wheel table Figure 20 2 according to the maintenance table 37 9 6 Tank stabilizer 1 2 3 4 5 6 38 Figure 22 Tank Stabilizer Washer Hex Bolt Hex Nut Hex Nut Pressure plate Stay How To Mount The Stabilizer Refer to Figure 22 for items in the procedure 1 oo ape g Before fitting stabilizer plate to measure X adjust mount to 20 mm 75 Mount complete stabilizer 6 in the tank and fasten hand tight by items 1 amp 2 of Figure 22 Fasten plate 5 hand tight at tank wall and determine X Adjust tension of plate 5 to X 4mm 1 8 Tighten Hex Bolt 2 Fasten counter lock plate 5 by means of jam nut 4 Note Hinge the locking latch 18 4 when changing the blade Figure 23 Side Squeegee Blade 1 Wing Nut 2 Clamping Strip 3 Wiper Rubber 4 Locking Latch 1 Loosen wing nut 18 1 2 Push clamping strip 18 2 until the hooks are free and the clamping strip can be removed Change wiper 18 3 Proceed to mounting in reverse order 39 Revision F Effective November 1 2008 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal
25. of up to 296 l e Driving on ramps with a maximum inclination of 1096 is only allowed for transportation The uphill ride must not exceed 1 minute duration and particular care has to be taken Repair maintenance and cleaning work must be performed only with the control key removed Before working at the electrical system make sure to disconnect the battery connector Transporting other persons on the unit is prohibited The Admiral 30 is equipped with a driver s seat incorporating a safety switch allowing it to be started only with the operator being seated Good maintenance of the machine helps in preventing accidents Use the appropriate tools when performing repairs and maintenance of the unit Spare parts other than the OEM genuine parts must be equal to or exceed the specifications of the manufacture for safety and performance The Admiral 30 must be checked for proper and safe operation by an trained PowerBoss technician at regular intervals We recommend yearly checks and after any modification or repairs The Admiral 30 must be equipped with brushes and pads as specified by the manufacturer refer to the Technical Data paragraph Using other brushes pads other than indicated may affect your safety and performance Do not clean the machine using vapor jet or high pressure cleaning equipment Before cleaning or servicing the machine as well as before replacing parts switch unit off Disconnect the
26. olution tank is filled 23 6 5 Disc Type Scrub Head Assembly 1 Lower scrub head assembly 2 Switch unit off by key in ignition switch and remove key 6 5 4 Removing Disc Type Scrub Head Assembly 3 Engage parking brake Open seat assembly and disconnect battery plug Unlatch locking hook 7 1 Q right hand side squeegee the squeegee will lower itself onto the surface Loosen hex nut 7 4 Loosen hex bolt 7 5 Pull complete side squeegee to the side and put down 8 Disconnect the water hose 8 2 and solenoid valve Figure 13 Right Hand Side Squeegee l m Disconnect plug for electric lines and 1 Locking Hook brush motor 2 Right Hand Side Squeegee 10 Remove split pin 8 4 Complete 11 Remove bolt 8 3 from inside 3 Washer 12 Pull scrub head to the right side below 4 Hex Screw tne appiiange 5 Hex Bolt 24 1 2 3 4 5 6 Figure 14 Scrub Head Assembly Scrub Head Mounting Plate Hose for water supply Bolt Split pin Washer Scrub Head Assembly 6 5 2 Installing Disc Type Scrub Head 6 5 4 Removing Disc Type Brushes Assembly 1 Mount plate brush head according to Lift scrub head up and switch unit off by Fig 8 key in ignition switch before mounting or 2 Connect water hose 8 2 and dismounting the disc brushes solenoid valve 3 Connect plug for electric lines and Press the disc brush down until it brush motor releases from the brush drive and rem
27. om Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate 41 PowerBoss lnc 175 Anderson Street Aberdeen North Carolina 28315 Declare under our sole responsibility that the product Admiral 30 Type 7090 To which this declaration corresponds to the relevant basic safety and health requirement of the Directive 89 392 EEC and to the requirements of the other relevant Directives For the relevant implementation of the safety and health requirements mentioned in the Directives the following standard s and or technical specification s has have been respected EN 292 EN 60335 2 72 EN 55081 1 EN 50082 1 42 43 MM PowerBoss pa H Nee The Power of Clean cw DIN EN ISO 9001 PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com
28. on board charger unit 24V324A PowerBoss service center only Ula characteristic with 230V AC power supply and suitable for all batteries N In the factory the charger unit is set to a 280Ah PzV battery type Switch Position 3 If other batteries are used set the charger unit characteristics accordingly Caution Before starting work on the electrical system disconnect the battery Note plug We recommend to have the characteristic curve of the on board charger set by your local PowerBoss Service Center 3 3 Operation Service and Maintenance of Batteries See enclosed leaflet 88 60 2556 Instructions for Batteries 3 4 Plug connection coding On the machine All battery plugs batteries and battery charger units have to be color coded with the colored coded pins according to the battery type and the nominal voltage The charger unit plugs are will be set in the factory according to their characteristic curve such that a modification of the curve in relation to the battery type requires changing of the plug coding Plug case of Charger units Grey for fluid filled batteries Green for maintenance free Gel batteries Plug case of Machine Yellow for both battery types Socket case of battery Grey for fluid filled Batteries Green for maintenance free Gel batteries Figure 5 Plug and Socket Voltage Indication tor nominal socket voltage accordingly Nominal plug voltage is indicated on each side o
29. ove from under scrub head Mount separator according to Fig 8 assembly Connect battery plug open seat assembly 6 5 3 Installing Disc Type Brushes Lift scrub head up and switch unit off by key in ignition switch before mounting or dismounting the disc brushes 1 Place disc brush onto drive hub catch and rotate slightly until the teeth take hold 2 Then pull upwards until the hooks snap in 3 Check whether all hooks have snapped in by rotating the brush 25 6 6 Squeegee 1 2 3 4 5 26 Figure 15 Installing and Removing Squeegee tool Squeegee holder Star shaped knob Washers Squeegee Suction hose 6 6 1 Installing Squeegee Tool Refer to Figure 15 for items in the procedure po D BM uem 5 Lower squeegee mount 1 Switch unit off by ignition switch Engage parking brake Fasten squeegee tool 4 to squeegee mount 1 according to Figure 15 Attach suction hose 5 to squeegee tool 6 6 2 Removing Squeegee Tool Refer to Figure 15 for items in the procedure CO Mb owe 9 NY S Lower squeegee mount 1 Switch unit off by ignition switch Engage parking brake Unplug suction hose 5 from squeegee tool Unscrew star shaped knobs 2 Pull squeegee tool 4 towards bottom and remove Figure 15 6 6 4 Adjusting Squeegee Castor 6 6 5 Changing Replacing Squeegee Wheel Blades 6 6 3 Adjusting Parallel Squeegee Motion Figure 18 Blade Replacement 4
30. plug of the integrated charger unit Be sure to take precautions against unintended starting of the machine Make sure to protect the tank lid against accidental closing or tilting down before working in the area of a lifted tank lid The machine may be operated after all protective devices have been fitted and positioned As far as possible cleaning should not be done by hand but using appropriate tools and equipment Maintenance repair and adjustments should be carried out with use of appropriate tools by a qualified PowerBoss service representative When using or replacing batteries battery connecting cables or battery charger units comply with the manufacturer s instructions For safety and performance reasons use only genuine spare parts A Note Do not clean the machine with high pressure cleaning equipment but by use of a standard water hose having no more than 6 bar 87 psi max pressure Clean from top to bottom Do not direct the water jet into openings slots and electronic modules control panels or seals Do not allow water to get onto the seat console as the water may be collected on the battery stored under the seat 32 Let the machine dry after cleaning i e for the weekend The use of aggressive detergents is not recommended Legal provisions and the local regulations for disposal of detergents must be observed The Admiral 30 is equipped with a service display If a malfunction o
31. r safety and performance of the machine Table 5 Super Pads With Drive Plate Basic Cleaning and Heavy Soiling 7530 Poly pads Micro Fiber Pads 7088 Accessories Required 7524 2 Drive Plate Pad Holder with Center lock 28 8 1 Technical Specification Refer to Tables 5 6 and 7 for the technical specification for the Admiral 30 Table 6 Technical Specification Length with Squeegee Width w o Squeegee Height Above Tank Lid Top Scrub Head Working Width Squeegee Empty Weight Without Batteries Total Weight Operable Driving Speed Forward Reverse Up to Max Gradability Tank Full Ramp Angle Level Inclined With Squeegee and Brush Head Max Turning Radius Performance data Drive Wheel Wheels Rear Wheel Diameter Specific Wheel Pressure Front Rear Gross Travel Drive Assembly Oil Filling Aral Degol P 15 150 4 MPH 15 5 29 30 Table 7 Technical Specification Continued Clean Water Dirty Water UJ C o gt U D n Oo C 0 3 5 t X Ulolialjo a E 010 o 9 8 s 2 z amp l l8 vjz olo Di alle SPS TA e z O F D o o o 8 2 Q x O o 3 I to e 8 3 Gh o o D 3 On Electric System olution Pump P1 F3 Horn F4 Optional working floodlight warning element Maumee Farom OOO FA Optional working foodightwaming clement Table 8 Technical Specifications Built in charger un
32. re 7 for items in the procedure Turn Ignition Key To Off Position Remove control key Engage parking brake of the machine Tilt seat console 1 upwards Set safety strap 2 at position 4 Disconnect battery plug 11 Loosen hexagonal nuts 5 pe IX d dx A PS m Remove holder 5 with battery cable and let it overhang at position 3 9 Loosen hexagonal nuts 7 and 10 10 Remove plate 9 11 Apply carrying straps at position A and remove tray battery with a lifting device Note Upon delivery of the machine the handle 11 for battery plug is located in position 8 Remove main cable in the area 8 and let it overhang sidewise on Figure 7 Battery tray assembly and Disassembly the unit Assembling tray type batteries 12 Assembling Tray Type Batteries Assembling Compound Batteries Proceed in reverse order for assembly Proceed in reverse order for assembly of of tray type batteries Refer to Figure 7 compound batteries for items in the procedure and note the following N 1 Fasten hex screws 7 and 11 and hex nuts 2 hand tight l Caution Remove or install the compound Align seat console 1 batteries by means of a lifting device only Tighten hex screws 7 and 11 and hex nuts 2 3 7 2 Compound Batteries Disassembling compound batteries Refer to Figure 7 for items in the procedure 1 Switch off key switch 2 Remove control key 3 Engage parking brake of the machine Tilt
33. rgent and the correct mix applicable to it Using the correct amount will help you save money and protect the environment 6 3 Driving The Admiral 30 6 3 1 Starting Disconnect battery charger unit Connect battery with machine or unplug main cable and store in cable case A Before connecting the battery plug between machine and battery pack be sure that the ignition key is in the OFF position Note This Machine Is Equipped With A Safety Switch In The Seat The driver must be seated before starting If the operator leaves the seat for approximately 2 seconds the power supply is interrupted When the operator sits down again they may restart the unit after setting the direction selector Figure 10 C or the accelerator pedal Figure 11 2 to the neutral position 21 6 3 2 Stopping The Unit Releasing the accelerator pedal the pedal Will return to it s initial position and the machine will slow down and eventually stop Note Stopping the unit faster may be increased by actuating the foot brake Switch unit off by the ignition key Turn key to off position and remove key A Before leaving the machine unattended make sure to remove the ignition key and engage the parking brake To reduce skidding hazards on wet surface slow down Also when turning or riding downhill Actuate The Following Controls For Operation Of The Admiral 30 e Ignition key switch to ON e Release parking brake if engage
34. s the right to change without notice 1 1 1 2 1 3 2 1 2 2 2 3 2 4 25 2 6 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 7 1 i f 2 4 1 4 1 1 4 1 2 4 1 3 biis ol RN 2 Lippe m n 4 PPS USE me E 4 Notes on warranty oun ia cte RE e reene 4 Acceptance of the machine 4 Safety Information 5 Safety and Warning Symbols 5 General Safety Information 6 Provisions for Operation 6 Safety Information sssrinin rreran 7 Information for Protection of Environment 8 Labels On The Machine 8 Battery System 9 Battery Types Losses dM cro pVMMD MED cni R add 9 Battery Charge Warning Unit 9 Operation Service and Maintenance of EHE ac ocio tco end dp ect pD EDU dE CE 10 Plug connection COdllg uersa irre rapper 10 Before operation MR 10 Plug CONNECtOr RR 11 Changing The Batteries 12 Tray Type Batteries ssssss 12 Compound Batteries 13 LB SCION C 14 Control And Display Elements 14 Adjusting driver s seat 14 Left Hand Control Panel 14 Right Hand Control Panel 14 4 1 4 4
35. seat console 1 upwards Disconnect battery plug 8 Remove harness of battery Dismount holder 9 and set aside OF oN Oe Ol Remove battery 13 4 Control And Display Elements 4 1 2 Left Hand Control Panel 4 1 3 Right Hand Control Panel The left hand controls are shown in The Right hand controls are shown in Figure 9 Figure 10 5 p aS 2 E US _ asl v s i e c SYS Omate D FP 1 Loon Figure 8 Adjustment Driver s Seat 4 1 1 Adjusting driver s seat Adjust the driver s seat such that the operator is comfortably seated and has HIgUrO ge KEE ANG GONER Tangi Figure 10 Right Hand Control Panel all control elements within his reach u A Ignition key switch on off E Pilot lamp red for max filling level in Adjust the driver s seat as follows refer B Horn button dirty water recovery tank to Figure 8 for items in the procedure i g B C Direction selector forward reverse F Pilot lamp red for parking brake Push lever A to the side D Option buzzer warning light or G Pilot lamp red for fault display Displace the seat as required searchlight H Hour Meter Service Display Then let the lever A catch into I Indicator for battery charge condition place again 14 J Switch for increasing brush pressure 4 1 4 Control and brake pedals 4 1 5 Display Elements with green indicator light g 9 Refer to Figure 11 for control and brake A Ignition
36. who should be notified immediately For refund of such damage have the freight forwarder confirm damage and mail notification Along with waybill to PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 2 1 Safety and Warning Symbols All paragraphs in this manual referring to your personal safety the safety of your machine and the environment protection are recognized by one of the following warning symbols Table 1 Safety and warning symbols Safety Provisions in dangerous situation caused by Safety Provisions Persons and Goods misuse inaccurate adherence of instructions or prescribed ork routine Important information on handling the machine in TOE Men order to maintain operability Due to use of substances representing an inherent danger to the health of the environment Ecological Hazard The Environment 2 2 General Safety Information Apart from the provisions contained in this instruction manual the general safety provisions and the accident prevention regulations as imposed by law must be complied with Before operating your machine carefully read the instruction manual as well as other separate instructions for accessories or attached implements Comply with all points mentioned there during work Only persons trained by qualified PowerBoss personnel are authorized to operate service and repair the machine You are advised to thoroughly study the safety instructions
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