Instructions Installation - Commissioning
Contents
1. m The fitting of the core must be completed m Phase L2 The core is fitted below the mg Installation of a core with 2 cables per at the same time as the connections to two others phase the withdrawable plugs m The tightening of the fixings is completed after the plugs are connected 5 5 Example of cable connections with a single core per phase m Fit the rear crossmember core mounting m Pass the HVA cables through the E Phases L1 and L3 Lift the core to place with rear cradle to hold the central core opening in the cable run it above the rear crossmember whilst in place m Fit the cores onto the cables making attaching the socket to the crossmember m Screw in but do not tighten the sure they are the right way round 4 screws m Put together the plug in connectors AMTNoT170 02 revision 06 Schneider 7 Electric FBX e d 4 m Phase L2 Lift the core to place it in the rear cradle whilst attaching the socket to the crossmember m Position the front crossmember m Attach the front crossmember using 2 screws without tightening them mw Refit the front cradle for the Phase L2 core m Tighten the 2 screws on the front cradle m Attach all cores 4 screws per unit m Attach the earthing wire using the front right hand s2. 3 1 Presentation of the CB Functional Unit s mimic diagram Oe amp eS Ore 2 Key Lifting ring Function Top Coupling Busbar connector Lower function coupling points Voltage presence indicator light and low voltage compartment panel Protective cover for the C150 mechanical control mechanism Access panel for the disconnecter switch mechanical control mechanism Interlocking by locks Cable compartment cover D OO AON DAA Go h A nz Schneider MTN 170 02 revision 06 Electric FBX E Extendable a Extendable y Q Omi E VIO Key Lever socket for the earthing switch Earthing switch position indicator Cable compartment cover latch Descriptive plate Disconnector position indicator Lever socket for the disconnector Interlock between disconnector and earthing switches Interlock between disconnnector and circuit breaker Circuit breaker position indicator Lever socket for the circuit breaker D a a a O DON DAA WD A Primed releasea indicator light showing position of the spring 1 a N Push button for tripping 1 a GO Push button for closing l a A Fault indicator optional 15 Operating counter 3 2 Locking out by padlock not supplied E m Locking out using circuit breaker m Locking out using the red trip button m Locking out using the green clos
3. All preventive and corrective maintenance all renovation and reconstruction work is carried out by Schneider Electric 10 2 General Safety Instructions Never separate the C150 control mechanism Never remove the command control cover Ensure that the springs have been released from the circuit breaker part without having cut off the LV auxiliaries by carrying out a complete O C O cycle 10 3 Maintenance of the mechanical control mechanism Under normal installation and service conditions the CB630 circuit breaker requires NOTICE WRING no maintenance e e By cycle we mean a closing then an openin The internal electrical connections as well as throughout the 25 years of its service life y Cy g H g zas longas thas nol reached the marmu operation the adjustments to the control mechanism are EE operating cycles carried out at the factory and cannot be modified Inspection of the tightening of the threaded fasteners and presence of stop elements A X X Carry out a few opening and closing operations of the circuit breaker with the manual and electrical xX x x controls to ensure its correct operation Monitor the general appearance of the mechanical components and connections A X X 10 4 Corrective maintenance Replacements or modifications See chapter Replacement of the motor 1 10 7 Replacement of the motor fuse 10 10 8 Replacement of the closing coil 2 10 9 Replacement of the tripping coil 3 10 10 Repla
4. To adjust the protection relays see the with a default setting of their maximum manual supplied with the switchboard levels 9 2 WIC1 amp DPX 1 protection relays Schneider U gt p te gt gt th emp an ee a O te GE ag gt oa m WIC1 Standard autonomous protection m DPX 1 Autonomous protection relay m WI1 SZ5 Wiring connnectivity diagram relay without earthing fault with earthing fault detection and indicator Optional with earthing fault light flashing green OK fixed green problem with the relay fixed red detection of fault current 9 3 WI1 SZ5 fault indicator m Indicator normal no fault m Indicator showing a fault red m Press the green button to delete the fault AMTNoT170 02 revision 06 Schneider 17 Electric FBX 10 Maintenance 10 1 Levels of maintenance Operations recommended in the instructions manual installation operation maintenance carried out by suitably qualified personnel having received training allowing them to intervene whilst respecting the safety rules Complex operations requiring specific expertise and the implementation of support equipment in accordance with Schneider Electric s procedures These are carried out by Schneider Electric or by a specialised technician trained by Schneider Electric in the implementation of procedures and who is equipped with specific equipment
5. a hye tah eee wes Coe he ta hen heed see tase a eee 6 4 3 e GT ell eee eee eee ee re eee ee re ee ee eee ee ee rt A ee ee ee rere 6 5 Installation Fixing Connection of the HV cables 7 5 1 Installation and fixing to the floor 7 52 Gil re ET EE EE 7 5 3 Cable connections anaana anaana anae 7 5 4 Fitting of a metering core on one or two cables per phase optional 7 5 5 Example of cable connections with a single core per phase 7 6 Mechanical interlocks cee ees 9 6 1 Functional mechanical interlocks anana c cece eens 9 6 2 Operating interlocks by locks 0 0 cece eee teens 9 Use of HV LV Transformer non return interlocking on a CB function 9 Representation of lock type interlocks 0 0 0 ccc cee eee 10 Installation of lock type interlocks 10 7 Use of the CB function 0 e eee 11 7 1 Operating ACCESSONGS 6 cca 54408 4e0e Sees eee ON we Seas ore Wee E 11 7 2 Opening the earthing switch 11 To Closing the earthing Switch 0 0 00 cece eee eee eens 11 7 4 Closing the line isolating switch earthing switch open circuit breaker tripped 12 7 5 Opening the line isolating switch circuit breaker tripped 12 7 6 Closing the circuit breaker Line Isolator closed 13 La Re arming the CB closing spring CB closed 000 eee ees 13 7 8 Opening the circuit breaker Line Isolator closed 0006
6. cn EE H i SC eee 8 m Remove the motor according to the instructions in 10 7 to enable easy access to the upper spring fastening m Unscrew the two lever contact support screws to enable easy access to the upper spring fastening m Supply kit for rearm contact m Remove the old spring m Hook the new spring in place Da m Bring the new support and its contacts close to the spring m Using a wire hook the other spring coil into the support hole AMTNoT 170 02 revision 06 Fix the support in place with two new screws but do not tighten them fully m Reconnect the wires Schneider 27 Electric FBX d l DH gt y W 2 Gd D 4 28 3 eee A f I NAN d EI b gt ER Ee Lo I 4 y Li i x gt i E E H m Refit the lever safety contact and fix it in place using 2 screws m Refit the motor and fix it in place according to the instructions in 10 7 Adjust the motor arming lock before this one of electrical arming contacts m Loosen the 2 screws on the end of the lock slightly m Turn this lock to align the arrow horizontally in the window m Once this adjustment has been made tighten the 2 screws Allen key for hexagonal screw size 2 5 m Turn the mount to bring the contact tabs into contact with the lock
7. operations for All parts supplied for first maintenance procedure 6 years Safety stock of spare parts or sub assemblies replaced during urgent corrective All parts or sub assemblies stocked on customer site maintenance 11 4 Identification and storage of the parts The components should be stored away from Certain components are fragile they should NOTICE dust humidity and the sun In order to preferably be stored in their original factory facilitate their retrieval they must be marked packaging For all orders for spare parts itis necessary by the Schneider Electric reference number to enclose the equipment characteristics form 11 5 Presentation of the PAR Intervention What for Where Replacement Standard exchange or part replacement Adaptation Modification or installation of sub assembly in kit format Modification Modification transformation or improvement often in an hee upgrade cycle Rancuaton Les kg upgrade requiring suitable knowledge and Schneider Electric site 34 Schneider AMTNoT 170 02 revision 06 Electric FBX illustrated example of PAR Equipment range IDENTIFICATION Year of manufacture Purchase order number Replacement Scheduled Unscheduled Modification Exceptional PART ASSEMBLY Characteristics eee Quantity Renovation Specific t
8. the connector from the striker Hold the striker in place Unscrew and remove the 2 fixing bolts Allen key of 3 mm 24 Schneider AMTNoT 170 02 revision 06 Electric FBX ar e a Da m Position the new striker so that it presses wg Insert and tighten the 2 new mounting m Reconnect the LV connector against the screw head the pin is in the bolts supplied m Fix the cables in place using Rislan centre of the light cable ties 10 14 Replacing the undervoltage coil control board 6 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 board of the same reference Duration 0 h 30 aO L ck K RER m Using a flat headed screwdriver loosen m Unscrew the 2 fixing screws 8 mm m Pull out the board the two connectors spanner m Attach and reconnect the new board in its place 10 15 Replacing the diode bridge 7 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 diode bridge of the same reference Duration 0 h 30 AMTNoT170 02 revision 06 Schneider 25 Electric FBX 7 none mina m Unscrew the central bolt holding th
9. units see corresponding manual 2 2 AMTNoT170 02 revision 06 Scheden u Electric FBX S mel ege OO m Hold the locking tab open to the right m Grasp the lever with both hands m Pull the lever down the earthing switch m Insert the appropriate lever red end into is closed the earthing switch socket m Remove the lever 7 4 Closing the line isolating switch earthing switch open circuit breaker tripped kb we KE HH e Lift the locking tab m Grasp the lever with both hands m Lift the lever The line isolator is now m Insert the lever black end into the closed disconnector switch socket m Remove the lever 7 5 Opening the line isolating switch circuit breaker tripped pe m Lift the locking tab m Grasp the lever with both hands m Pull the lever down The line isolator is m Insert the lever black end into the now open disconnector switch socket m Remove the lever 12 Schneider AMTNoT170 02 revision 06 G Electric FBX 7 6 Closing the circuit breaker Line Isolator closed NOTICE Under normal operating conditions CB manoeuvres are carried out with the line isolator closed However CB test manoeuvres are possible with the line isolator open me m Circuit breaker open make sure that the m Turn the lever to the left to re arm the
10. 11 1 Definitions Spare part is a part that is designed to PAR Policy for Adaptation and FAR is a technical notice or leaflet setting out replace an existing one with a view to Replacement is a technical manual which the spare part replacement procedure for the re establishing or maintaining the original setting out in detail the Schneider Electric purposes of maintenance adaptation or function policy for the supply and replacement of renovation spare parts for the purposes of maintenance adaptation or renovation 11 2 Different categories of spare parts according to NF EN 13306 NF X 60 319 Wearing parts designed to be replaced after a predeter Maintenance stock required to ensure optimum maintenance operations for mined number of uses 6 years Part designed for unscheduled replacement but with a lifetime that may be reduced through particular condi Safety stock of spare parts replaced during corrective maintenance tions of use Spare part that is normally not necessary during the Safety stock of spare parts or sub assemblies replaced during urgent corrective lifetime of a product maintenance 11 3 Supply of spare parts Spare part ordered occasionally by the customer Specific need due to an accident or the destruction of the original part All parts supplied at time of commissioning Preventive stock of spare parts replaced during installation of panel Maintenance stock required to ensure optimum maintenance
11. 271 1 standard Permissible ambient temperature The ambient air temperature should be comprised between 5 C on option 15 or 25 C and 40 C Installation altitude Items of HV equipment are defined in accordance with IEC Standards and can be used up to an altitude of 1000 m Atmospheric pollution The ambient air must not contain any dust particles fumes or smoke corrosive or flammable gases vapours or salts The mean measured value for a 24 hour period must not exceed 35 C Above this you may have to take into account the reduced atmospheric pressure Permissible atmospheric humidity level The average atmospheric relative humidity level measured over a 24 hour period must not exceed 95 The average water vapour pressure over a period of 24 hours must not exceed 22 mbar The average atmospheric relative humidity value measured over a period of one month must not exceed 90 The average water vapour pressure over a period of one month must not exceed 18 mbar Condensation may appear in case of any sharp variation in temperature due to excessive ventilation a high atmospheric humidity level or the presence of hot air This condensation can be avoided by an appropriate lay out of the room or of the building Suitably adapted ventilation air driers heating etc 2 2 Other technical notices to be consulted For all operations relating to the installation and use of the switchboar
12. 28 Schneider ddd m View of the inside of the mechanism The tabs are pressing against the lock probe m Tighten the 2 fixing screws Allen key for hexagonal screw size 2 5 m By inside tighten the lock nut of the left screw box spanner 7 AMTNoT 170 02 revision 06 FBX 10 18 Replacement of an operation counter 11 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 Operation counter with its lever Duration 1 h 00 For CB 2000 operatings Lever m The operation counter is held in place on m Fit the new counter the lever should be m Insert and tighten the 2 fixing screws its support by 2 screws positioned above the spring blade m The operation counter is operational m Loosen and remove these 2 screws starting at the number indicated it cannot be reset to zero For CB 10000 operatings aw 7 m The operation counter is held in place on m Unclamp the spring attached to the lever wg Insert and tighten the 2 fixing screws its support by 2 screws m Extract the counter m The operation counter is operational m Loosen and remove these 2 screws m Attach the spring to the new counter s starting at the number indicated it cannot lever be reset to zero 10 19 Mounting of an undervolt
13. 5 14 8 CB Function diagram 00 cee ees 15 8 1 Metering Protection Signalling section 0 00 eee eee 15 Control SECON 2 2542 ccow eee EE 16 8 2 LV Fuse board SCHURTER 5x20 0 ccc eens 16 9 WIC1 or DPX 1 protection relays option 17 9 1 Configuring the protection relays 0 0 cece ene 17 9 2 WIC1 amp DPX 1 protection relays 0 cee nee 17 9 3 WIT SZ5 fault indicato lt 20ccavcee44oeuee oo465G005 64 osu des LE r EEEE SEE 17 10 Maintenance 18 10 1 Levels of maintenance 2 422 262 0600 0R6s house ees i rinn hoes nani 18 10 2 General Safety Instructions 18 10 3 Maintenance of the mechanical control mechanism aasaana anaa 18 10 4 Corrective maintenance 0 0 cc eee ee eens 18 10 5 Removal of the protective cover for all maintenance operations 19 10 6 Location of LV components 0 0 0 ccc ccc eee eens 19 Schneider i Electric FBX 10 7 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 17 10 18 10 19 10 20 10 21 11 11 1 11 2 11 3 11 4 11 5 11 6 12 Replacement of the motor 1 See 10 6 0 eee 20 Replacement of the motor fuse 10 See Section 10 6 21 Replacement of the closing coil 2 See Section 10 6 21 Replacement of the tripping coil 3 See Section 10 6 22 Replacement of a supplementary tripping coi
14. CB tag is fully lowered closing spring rotate through approx 350 m Lift the tab and insert the lever into the re arming spring s switch hub Do not force the lever at the end of the operating g m The indicator will show that the spring is m Press the green button m The circuit breaker is now closed armed m The CB closing spring is unarmed 7 7 Re arming the CB closing spring CB closed m The closing spring is unarmed m For motorised controls the CB closing m For manual controls you must manually spring is re armed as soon as the CB is re arm the CB closing spring closed m Lift the tab and insert the lever into the re arming spring s switch hub AMTNoT 170 02 revision D Scheden 3 Electric FBX m Turn the lever to the left to re arm the CB The indicator will show that the spring is closing spring rotate through approx armed even though the CB is closed 350 7 8 Opening the circuit breaker Line Isolator closed m Press the red O button m The circuit breaker is now open 14 Schneider AMTNoT 170 02 revision 06 Electric FBX 8 CB Function diagram Key Q01 Circuit breaker Q01 F11 Q01 F 12 Tripping coils YU Undervoltage tripping coil Q01 F14 Closing coil Q01 F31 Striker pin Q01 LS1 to LS3 Spring position contacts Q01 S1 Circuit breaker positio
15. Fit the counter the lever should be also containing this notice bearing positioned above the spring blade m Fix the spring blade in place using the 2 small screws and 2 nuts Note the nut is placed on the outside pe d f KE s HAI f m Fix the counter support to the vertical E The operation counter is operational m On the front plate knock out the plug plate using the 2 screws and 2 nuts starting at the number indicated it cannot facing the counter hammer copper supplied be reset to zero drift pin m Clip the small round porthole onto this housing 32 Schneider AMTNoT170 02 revision 06 Electric FBX For CB 10000 operatings m Adaptation kit for an operation counter also containing this notice m Insert the bottom of the spring into the hole on the drive bearing m Insert the top of the spring into the hole on the counter lever m Fix the counter support to the vertical plate using the 2 screws and 2 washers supplied AMTNoT170 02 revision 06 m The operation counter is operational starting at the number indicated it cannot be reset to zero m On the front plate Knock out the plug facing the counter hammer copper drift pin m Clip the small round porthole onto this housing Schneider 33 Electric FBX 11 Politicy for Adaptation and Replacement of Schneider Electric
16. Secondary Distribution Switchgear FBX SF6 Gas insulated switchboards CB function Instructions Installation Commissioning Operating Maintenance aa LES FBX AMTNoT170 02 revision 06 Contents 1 Schneider Electric at your service 1 1 1 Particular instructions for operations and interventions 1 1 2 Protection equipments 000 eee eee eens 1 1 3 Symbols of INOMMAUON 2242s2e0r 8 oe Pas eee ee eee Red ema e LE He ORES Or 1 1 4 Symbols and important safety informations 1 1 5 Ee ee 1 2 With regards to this User Manual 2 2 1 Reminder concerning normal service conditions in accordance with the IEC G22 ak ue Ee EEN 2 Permissible ambient temperature 2 Installation altitude 2 Atmospheric pollution 22220 a e E 9h eae eens ad ene A Sh oe dee on 2 Permissible atmospheric humidity level 2 2 2 Other technical notices to be consulted 0 0 2 2 3 Tools not supplied required for the operations described in this user manual 2 2 4 Tightening torque values Nm for standard assemblies nut bolt 3 3 Presentation of the 630 A CB Functional Unit 4 3 1 Presentation of the CB Functional Unit s mimic diagram 4 3 2 Locking out by padlock not supplied 0 0 0 ccc eee 5 4 Packaging Storage Unpacking Handling 6 4 1 Packaging Storage 6 4 2 Dae E ie
17. age tripping coil 4 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 adaptation kit for undervoltage tripping coil see below Duration 1 h 30 AMTNoT170 02 revision 06 Schneider 29 Electric FBX i Wi gt gt E a es gt e E Ea Adaptation kit for an undervoltage coil also containing this notice Free housing for installation of coil Te m Insert the coil from the right the rounded striker in the front amp 7 Hold the coil in place Insert the two screws and two washers Tighten the two screws size 3 Allen key Install the coil board Screw and tighten the 2 nuts a Connect the wires of the new coil x D f A x 3 m Connect the wiring cables connector to the coil board A CAUTION It is now mandatory to energize this coil to trip the circuit breaker 30 Schneider Electric Position the wiring cables and lift it into the LV compartment m Attach the wiring cables at 3 points using the cable ties m Loosen and push th e end stop at the far right of the lower rail to the right m Position the 2 terminals of the wiring cables in the space made available m Ti
18. azardous situation which if not avoided can result in minor or moderate injury 1 Schneider Electric at your Schneider Electric declines any responsibility for the following points the non respect of the recommendations in this manual which make reference to the international regulations in force the non respect of the instructions by the suppliers of cables and connection accessories during installation and fitting operations possible aggressive climatic conditions humidity pollution etc acting in the immediate environment of the materials that are neither suitably adapted nor protected for these effects Particular instructions for operations and interventions All operations must be completed once started The durations for completing the operations mentioned given in the maintenance tables are purely an indication and depend on on site conditions Except when it is imposed the wearing of the gloves has been voluntarily limited in this manual so as to have clear visuals of the hands and operations described Mark corresponding to a key NOTICE NOTICE is used to address practices not related to physical injury The safety alert symbol shall not be used with this signal word Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex www schneider electric com Schneider 1 Electric FBX 2 1 Reminder concerning normal service conditions in IEC62
19. cement of an under overvoltage tripping coil 4 10 11 Replacement of the striker 5 10 13 Replacement of the control card of the undervoltage tripping coil 6 10 14 Replacement of a diode bridge 7 10 15 Replacing the motor electronic control card 8 10 16 Replacement of a motor reset contact 9 10 17 X KX XXXXXXXXXN X KX XXXXXXXXX OG Replacement of the operation counter 11 10 18 Adaptation of additional functions See chapter Mounting of an undervoltage tripping coil 4 10 19 Mounting of an additional voltage release tripping coil 4 10 20 Mounting of an operation counter 11 10 21 18 Schneider AMTNoT170 02 revision 06 Electric FBX 10 5 Removal of the protective cover for all maintenance operations NOTICE NOTICE NOTICE Maintenance operations absolutely must be carried out with the circuit breaker open and the control mechanism deactivated Cut off the LV auxiliaries power circuits Complete replacement of a C150 control mechanism can only be carried out by Schneider Electric AES A S Unscrew the 5 attachment screws holding the front plates Allen key for hexagonal screws size 4 m Remove the plate Unscrew the 4 cover fixing screws Allen key for hexagonal screws size 4 m Remove the complete cover and twin front cover assembly E i me E IR B Fre f ce m Unscrew the 4 cover mount fixi
20. clockwise to align the slot with the pin 7 m Engage the motor with its centring device 1 and use the 3 bolts and 3 new washers supplied m Insert the operating lever to align the centring device and motor drive shaft 20 Schneider Electric m Reconnect the motor wires m Re clamp the cables Makee sure that the three mounting points are flat against the partition panel m Tighten the fixing bolts AMTNoT 170 02 revision 06 FBX 10 8 Replacement of the motor fuse 10 See Section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 fuse with the same reference Duration 0 h 30 Voltage 24 VDC 8 A 48 VDC 5A 60 VDC 4A 110 VDC 110 VAC 2A 125 VDC 125 VAC 1 6 A a 220 VDC 1A gt 230 VAC 0 8 A RE cS Z m The motor fuse is located in the black m Open the fuse holder m Tables of correspondence between fuse holder m Replace the fuse then close the holder SCHURTER type fuses 20x5 10 9 Replacement of the closing coil 2 See Section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 coil with the same reference 2 pre treated bolt
21. d see the manuals listed below m AMTNoT110 02 FBX m AMTNoT131 02 FBX m AMTNoT132 02 FBX m AMTNoT153 02 FBX Guide to Civil Engineering Work Installation Commissioning Operation Maintenance Mechanical key type interlocking 2 With regards to this User Manual accordance with the For these specific cases contact the Schneider Electric Sales Department Whenever the humidity level is higher than 95 we recommend that you take appropriate corrective measures For any assistance or advice contact the Schneider Electric After Sales department Assembly Operation 2 3 Tools not supplied required for the operations described in this user manual Crowbar Scissors Open ended spanners sizes 8 10 and 13 2 x open ended spanners size 7 Allen key sizes 2 5 3 4 and 5 mm Box spanner size 7 Ratchet handle extension with socket sizes 8 10 13 and 16 mm Torque wrench Cutting pliers 2 Schneider AMTNoT 170 02 revision 06 FBX 2 4 Tightening torque values Nm for standard assemblies nut bolt Threaded fasteners with Steel Steel grease Class lt 8 8 Class gt 8 8 lt 10 9 A2 70 Diameter Plastic PA 6 6 Electric FBX 3 Presentation of the 630 A CB Functional Unit This manual only covers the 630 A CB The 630 A CB Functional Unit is fitted with a Function It is complementary to the General C150 mechanical control mechanism Manual AMTNoT131 See Section 2 2
22. d by a DANGER label AMTNoT170 02 revision 06 Schneider Electric 15 FBX Control section Optional Optional Motorization Closing coil Ph un N 2 4 L Q01 LS1 jo 1 X10 At DI Sn 2n vun 2 Q01 S53 No 2 4 Qo1 L52 Nor dk R 001 554 jo 1 In 2n 1 l F1 l 2 mme l l l l KI 5 l l l l 2F C1 a gF i E on Te St In Ia fin ha N REMOVE JUMPER RSR F ia RELAY Tripping Coil 5 O D E Se pe fafs 5 o 0 5 ei Dga Oo D O Nr E x gt 5 2nd tripping coil Z E option a gt Not simultaneously Ph r d Is e mal us DT we A 2n Im 2n 15 001 51 dai CONTROL CARD am VOLTAGE Cl Q01 F 31 d xx If no WICI or DPX 1 or P1145 protection relay N N Motorization board Anti pumpingsystem l Pm CIN oF 7F XB XI 24 l B N N 8 2 LV Fuse board SCHURTER 5x20 230VAC 800mA FST 0034 3116 220VDC 1A FST 0034 3117 se 1 6A FST 0034 3119 125VDC l l e 2A FST 0034 3120 110VDC 60VDC 4A FST 0034 3123 48VDC 5A FST 0034 3124 24VDC 8A FST 0034 3126 16 Schneider AMTNoT170 02 revision 06 Electric FBX 9 WIC1 or DPX 1 protection relays option 9 1 Configuring the protection relays NOTICE NOTICE The relays are supplied pre configured
23. e bridge in place m Replace the diode bridge m Refit the new bridge in its place 10 16 Replacing the motor control board 8 See Section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 board of the same reference Duration 1 h 00 e E d m The motor control board is lodged m Lightly push the board aside then pull against the left hand upright in the forwards to free from its rear connector C150 control compartment m Pull out the board from the bottom m Press the two pins on the front to free the board 26 Schneider G Electric ha ae Disconnect the board Replace the board with one of the same reference m Repeat the operations detailed above in reverse to refit the new board AMTNoT170 02 revision 06 FBX 10 17 Replacing a motor re arming contact 9 mechanical control tripped and un armed See section 10 6 m The motor re arming contacts are located in the bottom right hand corner of the C150 behind the front panel A CAUTION The screw on the left has a lock nut m By inside unlock the lock nut of the left screw box spanner 7 m Loosen then remove the two mounting bolts from the front Allen key for hexagonal screw size 2 5 m Unhook the return spring m Mark and disconnect the LV wires a
24. fixing bolts Allen key of 3 mm m Note which way round the coil goes m Remove this coil from the right hand side m Supply kit for a voltage release coil also containing this notice AMTNoT170 02 revision 06 m Supply kit for an undervoltage coil also containing this notice Positioning the new coil m Insert and tighten the 2 new mounting bolts supplied Schneider 23 Electric FBX m Foran undervoltage coil install the new board See 10 14 m Fix the cables in place using Rislan cable ties 10 12 Coil power Voltage Undervoltage coil Voltage release coil Inrush power Holding power Inrush power 24 VDC 240 W SCH 120 VAC 164 W 45 W 521 W 10 13 Replacement of the striker 5 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures NOTICE To change the striker 5 first remove the trip coil 4 See section 10 11 Parts required 1 striker pin with the same reference 2 pre treated bolts and 2 washers 3 Rilsan cable ties Duration 1 h Tt C Ome L i ELFY r a y d k Per i b lt D KH D d wem 3 e e keng no 2 E ebe BE ze Cut the fixing collars on the wiring m Remove the striker from the front m Supply kit also containing this notice Disconnect
25. ghten then block the end stop in place AMTNoT 170 02 revision 06 FBX 10 20 Mounting of an additional voltage release tripping coil 4 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 Adaptation kit for additional coil see below Duration 1 h 00 KE R EI ei m Adaptation kit for a voltage release coil m Free housing alongside the first trip coil m Insert the coil from the right the also containing this notice to install the second coil protruding part of the hub facing the rear Age mg m Hold the coil in place m Connect the connector to the m Insert the two screws and two washers corresponding wiring cables m Tighten the two screws m Clamp the cables in place using the size 3 Allen key cable ties AMTNoT170 02 revision 06 Schneider 31 Electric FBX 10 21 Mounting of an operation counter 11 See section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Parts required 1 adaptation kit for operation counter See below Duration 1 h 00 For CB 2000 operatings Lever Vv Cn Side view m Adaptation kit for an operation counter m Position the spring blade on the drive m
26. ide mounting screw m The three cores are shown in place m Attach the LV loom in two places along the centre of the front cross member iar 4 SE BA rd d m Remove the protective cover m Connect the secondary core circuits as per the identification marks and diagrams NOTICE Complete connection by clamping the cables See the corresponding manual 2 2 8 Schneider Refit the protective cover e P e e Ei bei H r m Attach the cables using Rilsan cable ties AMTNoT 170 02 revision 06 FBX 6 1 Functional mechanical interlocks The CB function is equipped with internal mechanical interlocks called functional intended to avoid any kind of operating error It is necessary to know these interlocks in order to operate the switchgear correctly Closed Locked closed or open Circuit breaker Open Free Disconnector switch Closed Free Open Free Normally Open Earthing switch Closed Free Locked open Normally Open Open Free Dependant on the Normally Open position of the circuit breaker Access panel to the Open Free Locked cable compartment Normally Open open 6 2 Operating interlocks by locks Dependant on the disconnector switch 6 Mechanical interlocks Locked open Locked closed Dependant on the position of the earthing switch position of the Locked open Locked cl
27. kaging 35 Vleit EE 36 AMTNoT170 02 revision 06 FBX Schneider Electric 2010 Schneider Electric the Schneider Electric logo and their figurative forms are Schneider Electric registered trademarks The other brand names mentioned within this document whether they be copyright or not belong to their respective holders Schneider Electric request the carefully reading of the following instructions in order to familiarize yourself with the product in this document before trying to install operation put into service or conduct the maintenance on it 1 1 This user manual does not list the locking out procedures that must be applied The interventions described are carried out on de energized equipment in the course of being installed or locked out non operational 1 2 Protection equipments Only qualified and accredited people can operate on our products They must be equipped with all the correct protective equipment required for the task being performed 1 3 Symbols of information Code for a product recommended and marketed by Schneider Electric service Our products are fully quality controlled and tested at the factory in accordance with the standards and regulations currently in force The correct functioning and lifespan of the product depend on respecting the installation commissioning and exploitation instructions found in this manual Not respecting these instructions is like
28. l release or undervoltage tripping coil 4 See Section Oe 23 COM BOWS EE 24 Replacement of the striker DilGeesechoni0 l 24 Replacing the undervoltage coil control board 6 See section 10 6 25 Replacing the diode bridge 7 See sechoni0pl 25 Replacing the motor control board 8 See Section 10 6 26 Replacing a motor re arming contact 9 mechanical control tripped and un armed See section 1016 ssc sieu cased ated eons ee An eee ae Anne ba eed Rew awed ws 2 Adjust the motor arming lock before this one of electrical arming contacts 28 Replacement of an operation counter 11 See section 10 6 29 Por CB 2000 eet Ed e EE 29 For CB 10000 operatingS 29 Mounting of an undervoltage tripping coil 4 See section 10 6 29 Mounting of an additional voltage release tripping coil 4 See section 10 6 31 Mounting of an operation counter 11 See section 10 6 32 For CB 2000 operatingS 32 For CB 10000 OperatingS gege d A gege geg end Opes eee 33 Politicy for Adaptation and Replacement of Schneider GT Le tne cto era eo ne ee ie we ees 34 Re ur Le TEE 34 Different categories of spare parts according to NF EN 13306 NF X 60 319 34 Supply of spare EE 34 Identification and storage of the parts 34 Presentation ofthe PAR cccc e s o9 2640600 thaws bee cer sees bbers o6e5 34 Illustrated example of PAR 35 Reuse or waste processing of replaced parts and pac
29. ly to invalidate any guarantee Local safety requirements which are in accordance with these instructions especially those regarding the safety of product operators and other site workers must be observed Whilst commissioning and operating the product all general safety instructions for electrical applications protective gloves insulating stool etc must be respected this in addition to the standard operating instructions A qualified person is one who has the skills and knowledge related to the construction installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved E Tightening torque value Example 21 Nm 1 4 Symbols and important safety informations The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 1 5 Contacts Group Schneider Electric service centers are there for m Engineering and technical assistance Commissioning Training Preventive and corrective maintenance Spare parts Adaptation work AMTNoT170 02 revision 06 WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION indicates a potentially h
30. n contact Q01 S52 Lever insertion locking contact Q01 S53 Q01 S54 Motor interlock contacts Q11 Disconnector Q11 S1 Disconnector position contact Q11 S51 Closing interlock contact Q81 S1 Earthing switch position contact 8 1 Metering Protection Signalling section H1 Pressure indictor contact H301 Fault indicator contact K100 Anti pumping board K200 Electronic undervoltage trip unit K1 Instantaneous auxiliary relays C1 Connector F1 Fuse M Motor V01 V02 Bridge rectifiers X1 X3 Test terminal box X009 X108 X11 X12 X12A Connectors X10 X14 X15 X16 Connectors Circuit breaker Disconnector L1 L2 L3 position contacts position contacts option gt z Gi L Q T1 L1 K naf alll lo U O D Q a Protection G2L2 S1L3 Option depending on type of relay ee T2 L2 Loo a Metering option T2 L3 CG CH E LA Cc CH S gt oD 038 BS BE Eo 58 e C et ots O nO O mo c 0 SEN Dg Qg z gt 5 oO Go 3 8 JD o Le OW SE ES SZ el ca D O O O Gei ki OU ER N A Nj fe a 4B F w Contacts for signalling a fault option ege 39 40 orange brown Lack H301 S l l lf 2F 3F X10 Im 2m 3m x If no closing colL s as ad rps iz Ca ga EE d EN See The terminals of current circuits are highlighted and protecte
31. ng screws Allen key for hexagonal screws size 4 10 6 Location of LV components m Pull off the cover mounts Key Motor Closing Coil Tripping Coil on voltage release Supplementary tripping coil on voltage release or undervoltage tripping coil Striker Electronic control card for voltage release coil Diode bridge Electronic motor board Motor rearming contacts Motor fuses Operating counter missing on this picture m Location of LV elements AMTNoT170 02 revision 06 Schneider 19 Electric FBX 10 7 Replacement of the motor 1 See 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures Tools required Cutting pliers Allen keys for hexagonal screws size 5 extension and ratchet wrench Parts required 1 motor of the same reference 3 washers 3 mounting bolts 3 Rilsan cable ties Duration 1 h 30 G Ki not si No D K U E Disconnect the LV cables from the motor m The motor is kept in place by its 3 fixing points a e ZS S m Unscrew each of the the fixing screws Allen key for hexagonal screws size 5 4 A8 e a Supply kit also containing this notice m Present the new motor w Identify the drive pin E Using the lever turn the mechanism s shaft
32. o After Sales S Department ist of parts KIT Manual FAR Unitary Individual or Characteristics Grouped Voltage Commissioning Quantity Short List List Duration STORAGE Conditions Levels Site 1 Customer Customer site INSTAL LATION 2 Trained customer Schneider Electric site 3 Schneider Electric END OF LIFE Packaging PROCESSING Replaced spare part 11 6 Reuse or waste processing of replaced parts and packaging NOTICE Waste parts sub assemblies and packaging are to be removed through approved waste collection and processing channels Electric FBX 12 Notes If you have any comments on the use of this document or on the use of the equipment and services that are described in it please send us your remarks suggestions and wishes to Schneider Electric Service Technique BP 84019 F 71040 Macon Cedex 9 FRANCE Fax 33 0 3 85 29 36 36 36 Schneider AMTNoT170 02 revision 06 Electric Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex RCS Nanterre 511 746 356 Capital social 6 909 620 www schneider electric com AMTNoT170 02 revision 06 2010 Schneider Electric All rights reserved Due to possible changes in standards and equipment the characteristics and images shown in this document can only be confirmed by contacting our departments Publication Schneider Electric Design Schneider Electric 11 2010
33. osed Free Dependant on the position of the earthing switch Free Locked closed Locked Closed Use of HV LV Transformer non return interlocking on a CB function Commissioning De energizing m Earthing Switch is already locked open wg Trip the circuit breaker with key 1 m Open the line isolator m Recover Key 1 m Goto the LV switchboard open and m Goto the low voltage circuit breaker unplug the master circuit breaker introduce Key 1 into the CB lock and m Lock this circuit breaker in its withdrawn unlock it immediately position using Key 1 m Plug in then close the LV circuit breaker m Recover key 1 and go back to function m Return to the Functional Unit CB m Close the line isolator m Introduce Key 1 into the earthing switch m Re arm and trip the circuit breaker lock and unlock it immediately m Check that there is no voltage across the voltage indicator units m Close the earthing switch Lock earthing switch using Key 2 m Goto the transformer AMTNoT170 02 revision 06 1st case insulated transformer unlock transformer access or plug in termi nals using Key 2 2nd case transformer with a double lock fitting unlock transformer access with key 2 recover key 3 to unlock the plug in terminals 3rd case transformer with metal clad enclo sure gt 2000kVA or with external plug in termi nals introduce key 2 into the transfer lock recover key 3 to gain acces
34. s and 2 washers 3 Rilsan cable ties Duration 1h i N E Hold the coil in place m Unscrew and remove the 2 fixing bolts Allen key of 3 mm AMTNoT 170 02 revision 06 m Cut the fixing collars on the wiring m Disconnect the connector from the coil m Extract the coil from the front Schneider 21 Electric FBX ze wi a m Supply kit also containing this notice E Positioning the new coil m Insert and tighten the 2 new mounting bolts supplied Z m Reconnect the LV connector m_ Fix the cables in place using Rislan cable ties 10 10 Replacement of the tripping coil 3 See Section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures NOTICE If an additional voltage release or undervoltage tripping coil is present it will be necessary to dismount it and remount it after the fuse is replaced See instructions in section 10 11 m Unscrew the two fixing screws on the LV compartment display panel Allen key size 4 Unclip the panel and place it on the top of the FBX panel Tools required Cutting pliers Allen key for hexagonal screw size 3 amp 4 2 x open ended spanners size 7 Parts required 1 coil with the same reference 2 pre treated bolts 2 plate washers 2 grower washers 3 Ril
35. s to the trans former recover key 4 to gain access to the trans former or the plug in terminals Schneider 9 Electric FBX Representation of lock type interlocks Low Voltage Function CB Ay 3 3 Transformer with e Dahl enclosure gt 2000kVA J or with external plug in terminals R4 ee ee ees a ee Low Voltage Po N3 J H RY 1 2 Transformer with a double x lock fitted Vi 23 VL ke TEA 2 A E TO eege Low Voltage Installation of lock type interlocks See the instructions in manual AMTNoT153 02 See 2 2 10 Schneider AMTNoT170 02 revision 06 Electric FBX 7 Use of the CB function 7 1 Operating accessories m Standard operating lever for the earthing gw Standard operating lever for the m Circuit breaker operating lever switch red end load break switch black end 7 2 Opening the earthing switch m Check that the tag is fully lowered m Grasp the lever with both hands m Lift the lever the earthing switch is now in m Insert the appropriate lever red end into the open position the earthing switch socket m Remove the lever 7 3 Closing the earthing switch NOTICE Before closing the earthing switch ensure there is no voltage across the indicator
36. san cable ties Duration 1 h 30 m Cut the fixing collars on the wiring m Disconnect the connector from the coil m Hold the coil in place m Unscrew and remove the 2 fixing bolts ER Allen key of 3 mm m Note which way round the coil goes m Remove this coil from the right hand side 22 Schneider G eElectric m Supply kit for a voltage release coil also containing this notice Positioning the new coil m Insert and tighten the 2 new mounting bolts supplied AMTNoT 170 02 revision 06 FBX 10 11 Replacement of a supplementary tripping coil release or undervoltage tripping coil 4 See Section 10 6 Apply the General Safety Instructions for Electrical Applications and the particular rules for the network concerned for locking out procedures NOTICE Coil 4 may be either on voltage release or undervoltage application Tools required Cutting pliers Allen key for hexagonal screw size 3 2 x open ended spanners size 7 Parts required 1 coil with the same reference 2 pre treated bolts and 2 washers 3 Rilsan cable ties Duration 1h m Cut the fixing collars on the wiring m Disconnect the connector from the coil m Foran undervoltage trip coil remove the coil board see 10 14 Jl deg M ig E Hold the coil in place m Unscrew and remove the 2
37. ure operations button AMTNoT170 02 revision 06 Schneider Electric FBX 4 Packaging Storage Unpacking Handling 4 1 Packaging Storage See the instructions in manual AMTNoT131 02 See 2 2 4 2 Unpacking See the instructions in manual AMTNoT131 02 See 2 2 4 3 Handling See the instructions in manual AMTNo1137 02 See 2 2 displayed on the NOTICE NOTICE circuit breaker protective blanket When the CB unit is fitted with an LV cabinet In the second case attach a metal ring B on its roof use a yoke A see below diameter 25 mm min to the lifting lugs 1st case A 2nd case A Electric FBX 5 Installation Fixing Connection of the HV cables 5 1 Installation and fixing to the floor Assemble the switchboard before fixing down See the instructions in manual to the floor AMTNoT131 02 See 2 2 5 2 Earthing See the instructions in manual AMTNoT131 02 See 2 2 5 3 Cable connections For all connectivity operations see the instructions in manual AMTNoT131 02 See 2 2 5 4 Fitting of a metering core on one or two cables per phase optional
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