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1. O Q 8 c o os Oo S T OE O 5 5 o wo g D oO to c ue 5 O gc Em 2 eee 4 Lo O Q Q Q N LX O 1X oOVAOSZ QVAOE Z 4105 9NIddlML AlddNS HOLIMS 9NIHLSV3 15 3 Single diagram for the T1 Unit with tr 24 6L e 91 24H vi 5 21 o OL N 0 8 9 N ME Y e Sl l LI 6 2 S z 6 L 1168 NMO 18 NO SIOVINOO XAY 318VIIVAV 3Snd SNITIVNSIS 1768 5 NO SIOVINOO Xv JI8vilvAV pL 4 LX IWNIWA AL JL ae 37 Schneider SDIOPM0130600 02 revision 01 FLUSARC 36 16 Wiring diagrams CB Function NOTICE For information only Refer to specific order electrical diagram for correct and up to date wirings 16 1 Legend of wiring diagrams M Motor 75 L Electrical interlock when handle is inserted in switch 89 Switch disconnector auxiliary contacts disconnector manual mechanism 89T Earthing switch contacts 75 B Electrical interlock when handle is inserted in earthing switch manual mechanism PO Local opening luminous push button PC Local closing luminous push button Diode 1 40072. 932 8 FLUSARC 36 See Civil Engineering Guide FLUSARC 36 0700 See Civil Engineering Guide Electric FLUSARC 36 8 Modular Unit installation 8 1 Installation procedure NOTICE For all installations we recommend the use of work gloves 1 Join the units through two upper B 2 Join the units with four M6 screws to m Fasten the four M6 screws wrench 10 clamping bars applying the suitable be applied on the relevant fastening screws points of the side walls of the lower supports 3 Fixed the units to the ground by m Top view m Fasten the four screws M12 wrench 18 applying four screws M12 in the relevant fastening points inside the lower supports 10 SDIOPNO180600 02 revision OF Electric FLUSARC 36 82 Ground bar connection m Each compartment is supplied with a bar m After having lossened the fastening nut Fix it to both sides for the connection between the ground let the bar pass in the special slot m Fasten the nuts units 8 3 Assembly of the busbar If for whatever reason the installation NOTICE NOTICE operation is interrupted for more than 24 hours the blanking plugs must be re
3. i mW m Push insulating plug together with a clean cable tie to ventilate into the adapter Screw lightly together key size 19 14 Scppelder m Pull out cable tie m Unscrew insulating plug approx 1 5 turns m Tighten insulating plug to indicated torque SDIOPM0130600 02 revision 01 FLUSARC 36 P 2 m Fix covering to the adapter casing Connect earthing strands to every Check correct fastening of the earthing adapter strands at the adapter gt ur B Busbar system Installation Busbar System protection Screw the bolts m Example of assembly protective box system SDIOPM0130600 02 revision 01 Schneider 15 Electric FLUSARC 36 9 Earthingthe Flusarc 36 Unit 9 1 Location of the connector terminal The switchboard s general connection point is on the left and right side Front view Side view 9 2 Connecting the earthing cable Connect the earthing terminal to the CAUTION baigs runing nemor NOTICE Before executing the earthing eliminate any screw M12x25 The grounding network connection cable and possible traces of oxidation from the m When the assembly is completed apply fixings are not supplied by Schneider connections contact surface a Vaseline f
4. m Remove the protective cover m In order to lift the Flusarc 36 Unit use the m Remove the nuts M8 Din 6923 purposed eyebolts predisposed on their top by wrench 13 from the wooden base using either a bridge crane a crane or a lift truck Free the Unit having a suitable lifting capacity with respect to Place the Unit on the ground the apparatus weight Valorizing packaging waste After unpacking the materials remaining cover wooden floor panel etc should be sorted and sent to the appropriate recycling services 5 3 Acceptance Ensure that the delivered material is complete Carry out a visual inspection of the functional units and moving parts Check the presence of the accessories with the enclosed list Check the characteristics shown on the name and rating plates in relation to their order The standard pack includes the installation user and maintenance manuals and the operating handles Other accessories may be included depending on the configuration of the switchboard itself fuses fixings panels etc NOTICE In case of anomalies make the necessary reserves with the carrier SDIOPM0130600 02 revision 01 Scbneider Electric FLUSARC 36 6 Requirements for internal arc Flusarc 36 internal arc capability is To achieve this performance the following AFL 20 1s according to IEC 62271 200 installation precautions must be respected for all modules and configurations except the measuring
5. dod S a ee ee eae ee V Busbar assembly aseo 3 cues esse S HERES ESSERE RES HEREDES RR ui ius Installation Busbar System 9 Earthing the Flusarc 36 Unit 9 1 Location of the connector terminal 9 2 Connecting the earthing cable 10 Connection of the HV cables 10 1 Opening the cable 10 2 Bushings according to standard EN 50181 10 3 General connection precautions 104 Type C Conneccion uoo 10 5 Passage ofthe cables sas vob Ey U3 EIE EAT ERIT S 10 6 Connection of the cables 11 Metering panels installation 11 1 WANS Re UR ducam BR a RR Go 112 Handlingiand Unpacking 25 2 i lw kd xs VERRE ERO E RV rx RS Vivo FXing 0 0 geet oe oe 11 4 Ground bar connection 11 5 Connecting plugs on SDIOPMO0130600 02 revision 01 Schneider Electric FLUSARC 36 11 6 12 12 1 12 2 12 3 13 13 1 13 2 13 3 13 4 13 5 13 6
6. F2 F1 Power supply 48VDC SUPPORT Closing Opening Available auxiliary contacts 89 Available auxiliary contacts 89T 34 Scbneider SDIOPMO 130600 02 revision 01 FLUSARC 56 Power supply 110VDC For 110VDC Support Closing Opening Available auxiliary contacts 89 Available auxiliary contacts 89T FREE X1 For 230 1 M2 1 1 184 102 Closing CHIUSURA KSEE 3 1 2 Q 4 QO 2 2 X1 3 Q 4 102 Opening APERTURA 3 X1 4 Q 4 4 7 1 01 1 5 9 4 5 Available auxiliar
7. Opening relay RC Closing relay H Varistor zinc oxide KT Electronic timer excitation delayed Y Antipumping relay Q Terminal printed circuit board Terminal type Phoenix 16 2 Single diagram of the CB Unit with self supplied relay See legend S 16 1 LOW ENERGY COIL The diagram indicates the following conditions Switch disconnector and Earthing switch opened RELAY VPR SP1 90 51 51N SZ 1 2 1 EE x rk 5 1 3 5 l g TX j 1 5 2 0 N l Zloof fs 4 MMC EE IA 4 5 S i ele i O l Xl a 2 2 4 j 02 Y 1 i a N LE ANNE 38 Schneider SDIOPM0130600 02 revision 01 d Electric FLUSARC 36 16 3 Standard diagram for CB unit auxiliary contacts See legend S 16 1 eL 9 T 11 92 91 14 o T O yl 2 5 ve Eb e O c ob 2 5 20 LL O 0l 02 c a _ _ _ C 6L BL A 8 oc 02 amp H S LL Li 9 amp 81 81 Ye O GL T ei e amp A 8 9L 91 5 2 o 8 bl Ni E LL E 2 9 ZL e LL e co ot co 21 M 6 3 deo s 0 lt z I N LY L 04 7 2 9 29 8 ea a b T ees 5 F 9 t 9 9 2 oL o 0 0 7 0 e E 2 2 9 t I e ca gt lt 5
8. 12 6 13 55 65 66 14 33 54 5 1 68 16 1 M2 57 17 1 2 M2 1 18 1 B By 4 1 tr lt C B 5 4 5 70 YO 9 ped 06 8 217 8 ww 22 zz amp 34 ae 6l d 8 02 02 os 2 0 Li Zt 8 m BI 81 gi 8 8 91 0 E m OA am cl L oe vi vl j Hs H d Veo 5 e 2 m P M 6 6 s o e T a a OL OL IE y L 2 5 0 8 8 g Eee G S Ve 7 3 9 pum EUM 1 l Ofke i x 200 i The diagram indicates the following conditions Switch disconnector and Earthing switch opened 2 i X N i PC PETERE 42 Scbneider SDIOPMO 130600 02 revision 01 FLUSARC 56 17 Notes If you have any comments on the use of this document or on the use of the equipment and services that are described in it please send us your remarks suggestions and wishes to Schneider Electric Energy Manufacturing Italia S r l Strada Comunale della Braglia 12 26862 Guardamiglio Lodi ITALY SDIOPMO 130600 02 revision 01 Schneider 43 Electric Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex RCS Nanterre 511 746 356 Capital social 6 909 620 www schneider electric com SDIOPMO130600 02 revision 01 2014 Schneider
9. 8 1 z 2 a 5 OO Do Xr 22 The diagram indicates the following conditions Switch disconnector and Earthing switch opened i P 2221 12 12 41 SDIOPMO 130600 02 revision 01 Scbneider 39 47 Electric FLUSARC 36 16 4 Terminal box for CB Unit auxiliary contacts Terminal XCB 2 T Cubicle CB 2 2 62 XCB 7 amp 2 67 XcB 8 JQ Q 2 2 amp 2 7 LXCB 9 _JQ LXCB 10 2 XCB 11 XcB 12 19 2 H2 O 2 7 2 2 2 N 2 H7 LXCB 15 JS LXCB 14 9 S XCB 15 9 XCB 16 S 2 12 Q 2 7 2 12 XCB 17 2 7 XcB 18 amp e o o o o o o o ae o 2 2 12 XCB 19 19 2 17 XCB 20 9 1 TRIPPING COIL 2 AVAILABLE AUX CONTACTS ON 52 1 4 5 6 A z 2 2 16 5 Terminal box for motorized CB Unit auxiliary contacts Terminal XCB Cubicle CB 2 1 9 6 9 2 1 B Q6 Q 2 01 L 8 We GJ 2 1 156 2 1 me GJ S 2 F1 MB jS 6 S S 2 m Sj S 2 M2 XCB 1 JS 6 S 2 N2 XCB 3 JX O 2 3 Xc8 2 Q6 S S 3 p2 XCB 5 JS LO 5 07 68 69 GJ 2 XCB 7 JS Q O 3 7 5 2 Q 5 7
10. xe xsus LO 3 7 Qj S 3 2 XCB 13 JS O 3 F7 14 S Q S 5 02 XCB 15 S LO 35 07 16 JA Sj QS 3 H2 XCB 17 S S O 3 17 3 H2 3 7 20 e S 3 2 215 S S 3 H7 GJ 3 M2 LQ 3 7 08 24 S VOLTAGE SUPPLY 230VAC VOLTAGE SUPPLY MOTOR 230VAG CLOSING CIRCUIT OPENING CIRCUIT AVAILABLE AUX CONTACTS ON 52 PRING CHARGE SIGNALLING S a 0 Schneider SDIOPM0130600 02 revision 01 FLUSARC 36 16 6 Standard diagram for motorized CB unit See legend S 16 1 0000 4 20 WOINVHOAN VOAOCC 1103 1109 OX 8905 ONIiddlal INISO19 AlddfiS O cC Q O O o O C pes LLI O c O cC uH O O 0 The diagram indicates the following conditions L ZN ZN 7 1 22 ORIN WAT 3 NINI 41 Schneider SDIOPMO 130600 02 revision 01 FLUSARC 36 16 7 Standard diagram for motorized CB unit auxiliary contacts See legend S 16 1 CONNECTOR SPRING CHARGE SIGNALLING FOR ei z z e gt lt S Lu CUBICLE CB A A CONTROL CARD CONNECTOR C4 CONNECTOR C3 CONNECTOR C1 1 9 8 CONNECTOR Mi 62 10 52 63 E 11 5 4 1 4
11. OPERATION SEQUENCE PUT OUT OF SERV CE a A37734P01 23216 03 Flusarc CB A12664PQ02 OPERATION SEQUENCE PLIT OUT OF SFaVIC7 Schneider etric 5 e Schneider d Electric SDIOPM0130600 02 revision 01 FLUSARC 36 4 Storage Packing 4 1 Transport The motor vehicle used for the transport must the loading platform purposed be equipped with the loading platform realized longitudinal members must be disposed in in an ant slip material with a high friction order to space every switchgear and to coefficient The switchgear must be positioned prevent both its longitudinal and its on the loading platform transversally back to transversal shifting back by interposing materials fit for absorbing the compressions and for eliminating any possible direct contact of the surfaces of the different apparatus 4 2 Flusarc 36 Unit packing The different switchgear must be anchored to the motor vehicle structure by means of ropes in order not to cause deformations and to prevent their possible turnover on curves or in case of a sudden braking The motor vehicle used for the transport must be equipped with a covering sheet Flusarc T1 Flusarc C M B For road and rail transport m The packaging of a Flusarc 3
12. 20 NO AMI AVAILABLE AUX CONTACTS 89 CONTATTI AUX DISPONIBILI SUL SEZ 89 D 59 9 11 13 15 7 10 12 14 18 0 b pu Terminal box See 6 14 9 cus NN 39T The diagram indicates the following conditions GO XD Switch disconnector and Earthing switch opened 2 4 89T AVAILABLE AUX CONTACTS 89T CONTATTI AUX DISPONIBILI SUL SEZ 89T SDIOPM0130600 02 revision 01 Electric Schneider 31 FLUSARC 36 14 7 Standard diagram for motorised mechanism 110VDC See legend S 14 1 110 110 44 9 10 2 O 110 110 _ 110 F 10A VOLTAGE SUPPLY E ane ALIMENTAZIONE AUX Af 110VDC E B 102 4 4 um 101 2 POEM 6 PO oo e e i i Do n 2 ON O a N 2 Y i QW 05 Deo Pem BPA 5 oeo B CH AP cs 1 p 5 2 RC N RA jf RC NY RA M 5 Black 9 e A e o AP2 28 7 2 1 2 Q ez MOTOR 25 MOTO
13. 7 Vo Opa hd c m rn 3 3 KT COO RC y 25 M aS 9 Black 4 amp 27 e e e AP2 28 DNE 5 2 e MOTOR 25 MO ORE V cuz 250VAC Red E186 pow 5 KLH v Rossa Ly B9 S 25 Qe Ma Pia qe 2 6 L E 22 26 RC RA m 27 2 9 RC y RA 250VAC 250VAC CONTROL CARD 940006045 A OE AVAILABLE AUX CONTACTS 89 CONTATTI AUX DISPONIBILI SUL SEZ 89 D 89 9 11 13 15 d 10 12 14 15 b Terminal box See 6 14 9 70737 NN 39T The diagram indicates the following conditions EO NO Switch disconnector and Earthing switch opened 2 4 69l AVAILAB AUX CONTACTS 89T CONTATTI AUX DISPONIBILI SUL SEZ 89T SDIOPMO 130600 02 revision 01 33 Schneider Electric FLUSARC 36 14 9 Terminal box For 24VDC F2 F1 Power supply 24VDC SUPPORT Closing Opening Available auxiliary contacts 89 Available auxiliary contacts 89T For 48
14. Electric All rights reserved As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Design Schneider Electric Photos Schneider Electric 11 2014
15. disconnector and Earthing switch opened 28 Schneider SDIOPMO130600 02 revision 01 d Electric FLUSARC 36 14 3 Standard diagram for manual mechanism See legend S 14 1 The diagram indicates the following conditions 36 3o 36 3 Switch disconnector and Earthing switch opened Terminal box Lr XL XL 6 O XL 8 CONTATTI AUSILIARI DISPONIBILI SUL SEZIONATORE DI LINEA o D2 2959 D5 9 10 E gt 9 E2 4 2 E5 9 A CONTATTI AUSILIARI DISPONIBILI SUL SE DI TERRA 11 M HEC HIC HEC 7 500 MORSETTO LIBERO XL 14 4 Terminal X1 See legend S 14 1 GC f L1 L2 LJ The diagram indicates the following conditions N 89 Switch disconnector and Earthing switch opened gt 9 9 is 89T 14 12 i i i 42 45 lt DLA 0 05 bar TT 11 Terminal box 9 9 o 4 X 89T Q 5 H8 X1 1 6 S 1 616 pressure gauge 5 62 x12 2 oom teme _ 5 2 1 5 z X1 NA SUC 75 SDIOPM0130600 02 r
16. fitted This information might not be updated During the intervention the time during which Refer also to Busbars manufactures the adapter cones are not covered by their specific information end plug must be reduced to a minimum Supplies required for the assembly of the busbar The accessories boxes and the packaging around the busbar itself must be removed opened with care Do not use a cutter if its blade might damage the surface of the components connector m Intermediate connector m Linkage bar See different lengths in Busbar assembly Switchboard status Before any interventions on the busbar the The busbar must be the last component fitted switchboard must be installed in its final during the assembly operation location coupled and fixed to the floor The switchboard must not be energised before the busbar is fitted SDIOPM0130600 02 revision 01 Schneider 11 Electric FLUSARC 36 Busbar assembly NOTICE _ This operation must be carried out in a dust If the centre to centre dimension of the pollution and humidity free area busbars is out of tolerance dismantle again and proceed with a new assembly of the functions NKT code Length mm 5 80 50 00 00 656 95 nd 26 451 16 26 451 82 NKT Busbar 26 451 27 NKT Adapter Rated current A 1250 m Screw threaded bolt manually into the m The thr
17. panels 6 1 Cable cunicle volume gt 10 m The volume behind the switchgear in the cable cunicle must be at least of 103 safety valve a cable duct cable duct pressure relief nre a direction directio 6 2 Cable cunicle volume lt 10 m If the volume is less than 10m proper grids It is mandatory to install the grids in a not must be installed to let the hot gas escape accessible area There must be present at least 2 grids 40x40 cm with protection degrees IP2X safety valve 1 rd Grids 40x40 cm Grids 4 ai 1 By gt lt cable duct 42 duct 54 80 10600 02 revision 01 Electric FLUSARC 36 7 Fixingtothe floor for Flusarc 36 switchgear NOTICE Before install the switchgear be carefully that the bearing surface is perfectly horizontal and correctly leveled with a planarity tolerance lower than 2 per thousand 7 1 Fixing to the floor Position and fix the Flusarc switchgear to a Ensure the unit is no way deformed when Use some expansion anchoring bolts in concrete floor or supporting surface using fixing to the floor Chock it in place if correspondance with the holes on the base 5 x M10 bolts Class 8 8 with flat washers necessary exterior diameter 30 mm thickness 3 mm Fixing by external plates
18. presence indicator Manometer Cable compartment cover Mimic diagram panel Key lock Earth connection point 10 Tank filled with SF6 1 A SDIOPM0130600 02 revision 01 C Line function with switch disconnector T1 Transformer protection fuse CB Circuit breaker function m Functions making up the switchboard Schneider Electric FLUSARC 36 3 3 Legend of mimic diagrams for manual controls a A4 ONS Legend Disconnector switch state indicator Disconnector switch operating control Line earth controls mechanical interlock Earthing switch operating control Earthing switch state indicator Fuse state indicator Fuses compartment door handle Fuses compartment door interlock Data plate Voltage indicator Fault indicator Flusarc C M OPERATION SEQUENCE ILT QUT OF SERVICE A23216P02 uw 13 2 Schneider 5 Oko 12 13 14 15 16 17 18 19 20 Circuit breaker closing button Circuit breaker opening button Circuit breaker closing spring control Circuit breaker closing spring state indicator Disconnector circuit breaker controls mechanical interlock Line side isolator operating control Disconnector earthing switch state indicator Circuit breaker state indicator Operation counter Flusarc Flusarc T1
19. 13 7 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 14 9 15 15 1 15 2 15 3 16 16 1 16 2 16 3 16 4 16 5 16 6 16 7 17 Attaching the cables and connecting the earthing braids 22 Fitting the HV fuses 23 Dimensions mm of the fuses in accordance with standards IEC60282 1 and sins cans oxi Reed oe A A ee a 23 Selection table for fuses 23 Fitting a fuse earthing switch closed 23 Processing fuse packaging 25 Commissioning 25 va mde don e ti wn om on awe 26 pini ge 26 Carry out an inventory of all tools and accessories on completion of the work Pre commissioning information 26 Principle pre commissioning checks 26 Energizing the Flusarc 36 switchgears 26 VPIS Voltage Present Indicating System 26 Voltage Present Indications verifications with a standard unit 27 Energizing the switchboard 27 Wiring diagrams for C Function 28 Legend of wiring diagrams 28 Single diagram of the C Unit with motorization kit See legend 8 14 1 28 Standard diagram for manual mechanism See lege
20. 6 Unit for attached to the pallet using two plastic air and maritime transport ribbon strips under a heat sealed cover with bags of covered by a protective plastic film desiccant packed in wooden crates 4 3 Handling m Status of the equipment on delivery 1 load break switches disconnectors and circuit breakers on open 2 Earthing switch on earth closed m In order to lift the Flusarc 36 switchgear NOTICE inside their packing use a lift truck During the switchgear handling it is having an adequate lifting power with recommende not to stress the possible respect to the apparatus weight by cables connection bushings placed outside taking care to verify that the packing keeps perfectly balanced during the lifting phase SDIOPM0130600 02 revision 01 m Once the packings have been removed in order to lift the Flusarc 36 switchgear use the purposed eyebolts predisposed on their top by using either a bridge crane a crane or a lift truck having a suitable lifting capacity with respect to the apparatus weight Schneider 5 Electric FLUSARC 36 4 4 Specific transportation requirements Ensure the Flusarc 36 Unit cannot slide or tip Leave the Flusarc 36 Unit in its original If necessary nail or chock the transport pallet packing until it arrives on site ready for in place on the truckbed
21. RE ova 110VDC Red pev 1 3 7 5 758 14 ROSSO BO X X T M2 ps o_o 2 4 8 6 mm 22 26 RC RA 27 2 RC y RA 110VDC 110VDC CONTROL CARD 940006026 P 20 OE AVAILABLE AUX CONTACTS 89 CONTATTI AUX DISPONIBILI SUL SEZ 89 19 D 89 9 11 13 15 7 10 12 14 15 10 b Terminal box See 6 14 9 amp i h f NM 89T The diagram indicates the following conditions O wp LO SO Switch disconnector and Earthing switch opened 2 4 89T 2 AVAILABLE AUX CONTACTS 89T CONTATTI DISPONIBILI SUL SEZ 89T 32 Schneider SDIOPM0130600 02 revision 01 d Electric FLUSARC 36 14 8 Standard diagram for motorised mechanism 230VAC See legend S 14 1 6A 5 _ Q E F 6A 4 VOLTAGE SUPPLY 442 2 LOC O REM 5 ALIMENTAZIONE AUX N 2 2 230VAC i 102 3 gt 101 T gt gt My e e OR Gs mm On O QA N lt 2 e KEH
22. Secondary Distribution Switchgear FLUSARC 56 SF6 Gas insulated switchboards Instructions Installation Commissioning Scbneider Electric FLUSARC 36 Contents 1 Schneider Electric at your service 1 1 1 Particular instructions for operations and interventions 1 1 2 Protection equipments 1 1 3 SVmbols OF INIONMAUON ded ou 64 54 hes en cR e dede is 1 1 4 Symbols and important safety 1 1 5 T 1 2 With regards to this User Manual 2 2 1 Reminder concerning normal service conditions in accordance with EGOZ rie D ont Uus e dica i b o 2 Permissible ambient temperature 2 Installation altitude 2 Atmosphere pollullbEi 2 22 ie eee S 2 Permissible atmospheric humidity 2 2 2 Tools not supplied required for the operations described in this notice 2 2 3 Tightening torque values Nm for standard assemblies nut bolt 2 3 Presentation of the Flusarc 36 3 3 1 Identification of the switchboard 3 3 2 Presentation of the Flusarc 36 3 3 3 Legend of mim
23. apacitive insulator connect the screen of the wire conical fairleads and fasten it by means of the nuts m Connect to earth the cable shield through the bus bar predisposed in the switchgear by using for realizing the fastening a screw 8 with relevant nut and flat and grover washers Install the protective box SDIOPM0130600 02 revision 01 FLUSARC 36 11 Metering panels installation 11 1 Metering Units NOTICE M1 Cable incoming and outgoing from bottom CTs VTs M2 Top left incoming right bottom outgoing CTs VTs There are 5 types of metering panels in Flusarc Top right incoming left bottom outgoing CTs VTs 36 range This chapter describes as example M4 Top right incoming top left outgoing CTs VTs the installation of M3 and M5 The installation M5 Top right incoming VTs of other panels is identical 11 2 Handling and Unpacking Please refer to chapter 5 11 3 Fixing to the floor Please refer to chapter 6 to c LO 11 4 Ground bar connection Please refer to chapter 8 2 SDIOPM0130600 02 revision 01 Schneider 21 Electric FLUSARC 36 11 5 Connecting plugs on busbar The manufacturer s installation instructions and torque settings must be scrupulously respected m Remov
24. clines any responsibility for the following points the non respect of the recommendations in this manual which make reference to the international regulations in force the non respect of the instructions by the suppliers of cables and connection accessories during installation and fitting operations possible aggressive climatic conditions humidity pollution etc acting in the immediate environment of the materials that are neither suitably adapted nor protected for these effects Particular instructions for operations and interventions All operations must be completed once started The durations for completing the operations mentioned given in the maintenance tables are purely an indication and depend on on site conditions Except when it is imposed the wearing of the gloves has been voluntarily limited in this manual so as to have clear visuals of the hands and operations described Mark corresponding to a key NOTICE NOTICE is used to address practices not related to physical injury The safety alert symbol shall not be used with this signal word Schneider Electric Energy France 35 rue Joseph Monier CS 30323 F 92506 Rueil Malmaison Cedex www schneider electric com Schneider 1 Electric FLUSARC 36 2 Withregards to this User Manual 2 1 Reminder concerning normal service conditions in accordance with IEC62271 1 Permissible ambient temperature The ambient air temperature should be T
25. d required for the operations described in this notice Crowbar Scissors Open ended spanners sizes 7 13 and 17 2 open ended spanner size 16 Ratchet handle extension with socket sizes 8 10 13 and 16 mm Torque wrench O 2 3 Tightening torque values Nm for standard assemblies nut bolt 1 5 1 9 2 5 3 1 3 8 12 7 15 6 25 30 43 53 Electric FLUSARC 36 3 Presentation of the Flusarc 36 3 1 Identification of the switchboard Schneider oC Electric SCHNEIDER ELECTRIC ENERGY Strada Comunale della Braglia 12 26862 GUARDAMIGLIO LO Italy SF6 ISOLATING SWITCHBOARD AS 62271 200 TYPE 1T1 2C SERIAL NUMBER ceccoccononon YEAR 2011 RATED VOLTAGE Ur 36 kV RATED CURRENT 11 630A ISOLATING LEVEL Ud Up 70 170 kV SHORT TIME CURRENT IK Tk 16 15 SF6 GAS PRESSURE Pre 130 kPa SF6 WEIGHT 4 2 kg AUXILIARY VOLTAGE 24 TOTAL WEIGHT 560 kg FREQUENCY fr 50 Hz IAC AFL 16 kAx 1s INSTRUCTION MANUAL SDIINS0230201 C Cod A37913P01 3 m 1 Data plate position The technical data ranges give the individual characteristics of the switchboard 3 2 Presentation of the Flusarc 36 Legend 1 Lifting ring 2 Technical data rating plate Fuse compartment Voltage
26. d coloured plugs fitted to the switchboards when they are delivered are not isolating plugs The cables installation must be done with care in order to avoid any possible deformation to the cables terminal due to the electrodynamic stress in case of a short circuit For information only Refer to cable terminal supplier documentation for up to date instructions SDIOPM0130600 02 revision 01 The cable connector manufacturer s installation instructions and torque settings must be scrupulously respected The described information and procedure are exemplary only Schneider 17 Electric FLUSARC 36 10 4 Type C connection Clean the separable connectors and cross NOTICE members using a dry cloth Please refer to the connector manufacturer s instructions especially regarding the tightening torque value 630A Single cable connector 630 A Screw thread depth 1 Cross member Male 2 Support plate 3 Screw contact 10 5 Passage of the cables Unscrew the fastening nuts of the base m Cut the rubber conical fairlead according locking the rubber conical fairleads to the cable diameter Schneider 00000000 SDIOPNO180600 02 revision 01 Electric FLUSARC 36 m _ m Insert the rubber conical fairlead on the cable and position it inside the switchgear lower seat 10 6 Connection o
27. dication and service conditions Power of the transformer kVA Rated current of high voltage fuse link A 9551 12 12 5 5 5 e peee e e eee e e 12 3 Fitting a fuse earthing switch closed Whenever changing or fitting a fuse close the compartment immediately afterwards to avoid letting dust and humidity enter SDIOPM0130600 02 revision 01 Schneider Electric 23 FLUSARC 36 En Ensure that the function s earthing switch After unlocking the fuse compartment m Fully open the fuses compartment door is closed door handle by the key rotate the handle in order to restore if necessary the Acton the interlock of the door by itself counterclockwise correct position of the rod placed on the shifting it rightwards fuses compartment door m Apply the lever to the fuseholder cover Turn the lever counterclockwise for a m Extract the cover and screw into the two holes fourth of a revolution predisposed on the cover the two finned screws Interlock Interlock 272 NAR WN Gear NE Na B Insert the fuse from the striker side on The figure shows the correct positioning m From the fuse opposite side insert the the cover by payi
28. e energise the voltage present indicators should flash or come on depending on the Before commissioning the load break equipment switches circuit breakers disconnectors and earthing switch must all be open 13 6 VPIS Voltage Present Indicating System The VPIS unit is an integrated voltage detection system in accordance with IEC61958 Used to indicate that a voltage is resent across the cables This equipment cannot be used to check for an absence of voltage 26 Schneider SDIOPMO130600 02 revision 01 Electric FLUSARC 36 Voltage Present Indications verifications with a standard unit EE 151 STANDARD IVS 1958 SN IVS 61958 m Standard Voltage Presence Indicator m Phase concordance can be verified with m Check the comparator between 2 phases Elen a specific phase comparator of a voltage present indicator light The lamp should light up Check phase concordance m Connect the now verified comparator between the L3 phases on the two switchboard incoming feeder functions m Phases balanced The lamp on the unit is extinguished STANDARD IVS 61958 STANDARD IVS 61958 m Phases out of sequence The lamp on the unit is lit m Repeat operation for L1 and L2 13 7 Energizing the switchboard Close the breaking devices on the Incoming feeder functions Close the load break switch on the Transformer outgoing feeder function See the
29. e the first protective insulated m Plug in the connector without using tools white coloured caps then hand tighten the fixing device For Note The red coloured plugs fitted to the the initial connection and in accordance switchboards when they are delivered with the recommendations made by are not isolating plugs certain suppliers it is standard to use the m Clean the plug with a dry cleaning cloth wires supplied with the connector to fill in m Apply the silicon grease supplied with the the space between the cross member connectors and the connector itself During this B Position and engage the cable into its connection operation the cable must run clamping stirrup freely and naturally into the bottom of its connector stirrup 11 6 Attaching the cables and connecting the earthing braids m Connect the lower part of the cables B 1 Attach the cables using clamps or stirrups ensuring that no stress or tensile forces are applied to the plug in cross member 2 Connect the earthing braids of the plugs 22 Schneider SDIOPM0130600 02 revision 01 Electric FLUSARC 36 12 Fitting the HV fuses 12 1 Dimensions mm of the fuses in accordance with standards IEC60282 1 and IEC62271 105 045 striker pin 442 88 1 33 gt 12 2 Selection table for fuses NOTICE The table below is for information only Fuse size must be selected according to power transformer in
30. eaded bolt must project from the m Clean and coat the bushing with bushing until stop bushing 79 2 mm A assembling paste Then tighten to indicated torque 12 Schneider 5 130600 02 revision 01 d Electric FLUSARC 36 E T m Clean and coat the adapter with assembling paste m Check the copper ends of the busbar for oxidation and tarnish colors If necessary clean with a lint free cleaning fleece m Check the cleanness and integrity of the silicone m Clean the busbar and coat with assembling paste m Pose the busbars on two small blocks to keep the greased sections from touching anything m Clean and place contact shells together m For end adapter additionally use the contact piece S z W Wr m Slide the greased busbar into the middle of the adapter SDIOPM0130600 02 revision 01 m The drills of the contact shells have to fit with the threaded pin B Slide the busbar into the adapter casing The adapter must overlap the black conductive layer of the busbar Schneider 13 Electric FLUSARC 36 vid m Slide the adapter onto the bushing Insert the tightening washer into the adapter Insert the nut into the adapter m Clean the insulating plug and coat with assembling paste
31. evision 01 Schneider 29 47 Electric FLUSARC 36 14 5 Standard diagram for motorised mechanism 24VDC See legend S 14 1 24 24 F 2 24 24 2 O O F 10 VOLTAGE SUPPLY alis ALIMENTAZIONE AUX Avt 7 24VDC 102 4 4 0 M 101 e 9 gt gt POLEN rep POC X GREEN e e i i M 5 On O mz QA N 2 o 4 W784 97 Deo Pa Wapi 95 e eo T 1 8 E 7 RC y RA NT U U 5 E RE RA ns 4 gc 2 28 MOTOR 4 i 22 M 25 MO mae cuz 24VDC Red X KT 1 3 7 5 75 8 H Rosso B9 X X F 1215 2 s 4 2 4 8 6 j oe 22 26 RC RA 27 f RE RA RC y RA 24VDC 24VDC CONTROL CARD 24 30 940006044 P 2 AVAILABLE AUX CONTACTS 89 CONTATTI AUX DISPONIBILI SUL SEZ 89 19 D 59 9 11 13 15 1 10 12 14 18 10 b Terminal box See 6 14 9 amp i h f NM 89T The diagram indicates the fol
32. f the cables The insertion of the cable into the adapter terminal must be exclusively executed by qualified personnel in order to avoid any risk of damaging the cable itself m Clean and coat the bushing and the adapter with a uniform thin coat of silicon grease supplied in the delivery Insert the cable into the adapter terminal and then position this last one on the switchgear connexion bushing Insert the cable into the clamp and lock it there by tightening the screws ri Grease the connecting pin with the silicon grease supplied in the delivery of the connector SDIOPM0130600 02 revision 01 m Insert the connecting pin into the adapter terminal and fully tighten it by using the purposed spanner Unscrew the screws of the fastening clamp and open the clamp itself Insert the cable into the clamp and lock it there by tightening the screws Schneider 19 Electric FLUSARC 36 Lubrificate the capacitive insulator with the silicon grease supplied in the delivery Insert it into the adapter terminal and tighten the clamping screw As an indicator the maximum permissible tightening torques are 40 Nm for brass fasteners and 84 Nm for steel fasteners N B Check values also in connector manufacturer instructions 20 Install the terminal cover on the terminal adapter nae acct m After installing the c
33. he mean measured value for a 24 hour comprised between 15 and 40 C period must not exceed 35 Installation altitude HV equipment is defined in accordance with Beyond this account must be taken of the For these specific cases contact the European Standards and can be used up to decrease in dielectric withstand Schneider Electric Sales Department an altitude of 2 000 m Atmospheric pollution The ambient air must not contain any dust particles fumes or smoke corrosive or flammable gases vapours or salts Permissible atmospheric humidity level The average atmospheric relative humidity Condensation may appear in case of any Whenever the humidity level is higher than level measured over a 24 hour period must sharp variation in temperature due to 95 96 we recommend that you take not exceed 95 excessive ventilation a high atmospheric appropriate corrective measures For any The average water vapour pressure over a level or is esa hot air This Ls or contact the Schneider period of 24 hours must not exceed 22 mbar COn ensation can be avoided by an ectric After Sales department appropriate lay out of the room or of the The average atmospheric relative humidity building suitably adapted ventilation air value measured over a period of one month driers heating etc must not exceed 90 9 5 The average water vapour pressure over a period of one month must not exceed 18 mbar 2 2 Tools not supplie
34. hnical manual in a tools and objects not required in the operating accessories for the switchboard visible location within the room switchboard 13 3 Pre commissioning information Respect the General Safety Instructions Check and record the serial numbers and Refer to the drawings and diagrams supplied booklet for Electrical Applications and the identifying marks on equipment and with the equipment They describe the particular regulations for the network switchgear while they are accessible functionalities employed to carry out the level concerned with regard to locking out of operation required procedures 13 4 Principle pre commissioning checks Ensure there are no foreign bodies inside the switchboard Check the external appearance no signs of blows scratches on the paintwork carry out touch up repairs if needed Check the conformity with the Protection Index leaktightness of the Functional Units various blanking panels etc Ensure that the insulating blanking plugs are fitted on extendable switchboards Inspection of mechanical tightening torques assemblies electrical connections earthing circuits cables etc Repeat a couple of operations to check the functioning of the system for the circuit breaker and the earthing switch Verify after each operation the status of the position indicator 13 5 Energizing the Flusarc 36 switchgears When the switchboard incoming feeders ar
35. ic diagrams for manual controls 4 4 Storage 5 4 1 Ice M P wae 5 4 2 Pidsarc 36 Unit UST ESSE v 5 4 3 miens E 5 4 4 Specific transportation requirements 6 4 5 Temporary storage less than 6 months 6 5 Handling and Unpacking 7 5 1 aan ee ee ee ee ee ee ee ee eee ee ee 7 5 2 Unpacking and handling 222r rr e enm Rm m 7 Valorizing packaging waste 7 5 3 ass oe eS ae RGNERRASEASSREREPAQS RES RAN RUNS Ed SN 7 6 Requirements for internal arc 8 6 1 Cable cunicle volume gt 10 m3 8 6 2 Cable cunicle volume lt 10 m3 8 7 Fixing to the floor for Flusarc 36 switchgear 9 7 1 FARNO TO WG TOO c PEE 8 Modular Unit installation 8 1 PrOCCOUNG ose eva SPOT eee eee sees 8 2 Ground bar connection 8 3 Assembly of the busbar Supplies required for the assembly of the busbar SIS
36. ilm on the joint Electric 16 Scbneider SDIOPM0130600 02 revision 01 Electric FLUSARC 36 10 Connection of the HV cables Before accessing to the apparatus inside make sure that the vacuum circuit breakers are open and that the opening and closing springs inside the CBs unit are discharged that the switch disconnectors is open and that the earthing switch is positioned on earth The operations indicated in this paragraph must be exclusively carried out by specialist technicians in full observance of all the rules in force about electrical safety 10 1 Opening the cable compartment In this position the door interlock allows to remove the protective box Before to remove the lower protective box be sure that the earthing switch is positioned on closed earth 10 2 Bushings according to standard EN 50181 The here following described procedure reports the installation of a single cable The same procedure shall be executed for all the other cables m The bushings are according to Type C m The bushings for T1 function can be Ir 630 A M16 9 9 mm interface either type C or Type B plug in for the CB and switches functions is limited to 400 A while type C is up to 630 A 10 3 General connection precautions m Fit insulating blanking plugs on any unused cross members Note The re
37. installation NOTICE Respect the instructions given on the sheet attached to the front panel of the switchboard 4 5 Temporary storage less than 6 months If the installation of a unit is not carried out immediately after delivery it may be stocked for up to 6 months in the following conditions Store the unit in all of its original packaging Repack for continued storage parts unpacked for inspection Use original packaging The storage area must protect the unit against any eventual degradation agents such as water water vapour saline atmosphere pollution of all kinds micro organisms Please consult Schneider Electric for any derogations to these criteria or for a storage more than 6 months Schneider SDIOPM0130600 02 revision 01 Electric FLUSARC 36 5 Handling and Unpacking 5 1 Reminder The Flusarc switchgear must remain on its pallet within its original packaging during any eventual storage period and until it arrives at the location of its installation 5 2 Unpacking and handling Proceed with unpacking the switchgear only where they are to be installed on site Use suitable protective gloves for any handling operation 1m n
38. lowing conditions O wp LO SO Switch disconnector and Earthing switch opened 2 4 89T ro AVAILABLE AUX CONTACTS 89 CONTATTI AUX DISPONIBILI SUL SEZ 89T 30 Schneider SDIOPM0130600 02 revision 01 d Electric FLUSARC 36 14 6 Standard diagram for motorised mechanism 48VDC See legend S 14 1 48 48 F 10A 1 o e 48 48 8 O O 9 F 10A VOLTAGE SUPPLY 0 2 a ll ALIMENTAZIONE AUX mews 102 48VDC n E O 4 4 N 101 9 gt gt CEN 60 R 9 e 7 7 KN 5 LS oa 2 On O Ow a CN 2 o dali 45 pc O CHI 0 AP Qs 1 e e e jn E 1 Ly Se y RC Ny RA 27 WC 35 e Red 6 Rossd T lt 2 Xo 9 2 28 o D 2 9 mz MOTOR 25 MOTORE cuz 48VDC Blue A A 5 7 5 758 W Blu R9 T X 1 M2 pe 1 2 4 8 6 Jue is 22 26 RC RA 27 2 9 RC 7 RC y RA 48VDC A8VDC CONTROL CARD i 940006025 gt a
39. nd 8 14 1 29 Terminal X1 See legend 8 14 1 29 Standard diagram for motorised mechanism 24VDC See legend 8 14 1 30 48VDC See legend 8 14 1 31 Standard diagram for motorised mechanism 110VDC See legend 8 14 1 32 Standard diagram for motorised mechanism 230VAC See legend 8 14 1 33 Temna DOK oe eee eee ae ae eons aN ene ae 34 Wiring diagrams for T1 Function 36 Legend of wiring diagrams 36 Single diagram for the T1 Unit See legend 15 1 36 Single diagram for the T1 Unit with tripping coil See legend 15 1 37 Wiring diagrams for CB Function 38 Legend of wiring diagrams 38 Single diagram of the CB Unit with self supplied relay See legend 16 1 38 Standard diagram for CB unit auxiliary contacts See legend 16 1 39 Terminal box for CB Unit auxiliary contacts 40 Terminal box for motorized CB Unit auxiliary contacts 40 Standard diagram for motorized CB unit See legend 8 16 1 41 Standard diagram for motorized CB unit auxiliary contacts See legend 8 16 1 42 Notes uuu sue ad e d o on dir and o aue ca d ud ren 43 SDIOPM0130600 02 revision 01 FLUSARC 36 Schneider Electric 2012 Schneider Electric the Schneide
40. ng attention that the of the cover interlock centering disc fuse base gets into the spring acting as an interlock DANGER Do not force interlocks to put in service the Units without fuses inserted 24 Schneider SDIOPM0130600 02 revision 01 d Electric FLUSARC 36 Centering disc Clamp Striker m Insert the cover with the fuse NOTICE For fuses having a limited length mount on the striker opposite side the extension push it up to the end of stroke and tighten the clamp r i 4 ri E m Unscrew the wing screws and remove the lever from the cover m Close the fuse compartment door by rotating the handle clockwise and successively locking it by the key Processing fuse packaging NOTICE The packaging is to be disposed of via General Industrial Waste recycling channels NOTICE If a fuse blows it is recommended to replace all three SDIOPM0130600 02 revision 01 m Turn the lever clockwise and lock the cover Schneider 25 Electric FLUSARC 36 13 Commissioning 13 1 Reminder Prior to dispatch Flusarc 36 switchgears are Also check the leaktightness of the room the mechanically and electrically tested cable troughs ventilation etc 13 2 Carry out an inventory of all tools and accessories on completion of the work Recover verify and tidy away all assembly Store away in their respective location the Attach the Flusarc tec
41. r Electric logo and their figurative forms are Schneider Electric registered trademarks The other brand names mentioned within this document whether they be copyright or not belong to their respective holders Schneider Electric request the carefully reading of the following instructions in order to familiarize yourself with the product in this document before trying to install operation put into service or conduct the maintenance on it 1 1 This user manual does not list the locking out procedures that must be applied The interventions described are carried out on de energized equipment in the course of being installed or locked out non operational 1 2 Protection equipments Only qualified and accredited people can operate on our products They must be equipped with all the correct protective equipment required for the task being performed 13 Symbols of information Code for a product recommended and marketed by Schneider Electric Our products are fully quality controlled and tested at the factory in accordance with the standards and regulations currently in force The correct functioning and lifespan of the product depend on respecting the installation commissioning and exploitation instructions found in this manual Not respecting these instructions is likely to invalidate any guarantee Local safety requirements which are in accordance with these instructions especially those regarding the safety of p
42. roduct operators and other site workers must be observed Whilst commissioning and operating the product all general safety instructions for electrical applications protective gloves insulating stool etc must be respected this in addition to the standard operating instructions A qualified person is one who has the skills and knowledge related to the construction installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved Tightening torque value Example 21 Nm 14 Symbols and important safety informations The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 1 5 Contacts Group Schneider Electric service centers are there for Engineering and technical assistance Commissioning Training Preventive and corrective maintenance Spare parts Adaptation work SDIOPMO 130600 02 revision 01 WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury 1 Schneider Electric at your service Schneider Electric de
43. specific instructions given in the appropriate manual Electric FLUSARC 36 NOTICE For information only Refer to specific order electrical diagram for correct and up to date wirings 14 1 Legend of wiring diagrams M 89 89T PO PC RA RC KT Y Motor Switch disconnector auxiliary contacts Earthing switch contacts Local opening luminous push button Local closing luminous push button Opening relay Closing relay Electronic timer excitation delayed Antipumping relay 754 75 8 Y d Q O 14 Wiring diagrams for C Function Electrical interlock when handle is inserted in switch disconnector manual mechanism Electrical interlock when handle is inserted in earthing switch manual mechanism Diode 1N4007 Varistor zinc oxide Terminal printed circuit board Terminal type Phoenix 14 2 Single diagram of the C Unit with motorization kit See legend S 14 1 O 89 1 e 69 2 o 69 4 O e 89T 1 gt gt 3 ER Gg ei anu 891 2 891 5 21 2 2 Flair 21D Flair 21D 6911 1 1 11 2 3 0 PROTECTION TRANSFORMER INCOMING OUTGOING LINE INCOMING OUTGOING LINE E The diagram indicates the following conditions R KEY AVAILABLE IN OPEN POSITION Switch
44. y contacts 89 CONTATTI AUX DISPONIBILI SUL SEZ DI TERRA 89 1 03 X176 JQ 4 6 D X1 7 189 4 SJ 7 D3 1 8 JQ 4 8 0 X1 9 IS 4 9 03 1 10 JQ 4 0 E X1 11 18 4 1 xt1 12 amp 4 2 1 559 X1 13 Q 4 5 Available auxiliary contacts B9T CONTATTI AUX DISPONIBILI SUL SEZ DI TERRA 89 05 1 14 4 4 GQ 1 65 1 15 JQ4 15 H1 e Support APPOGGIO S 20 Q4 2 2 Q 4 S Q 4 1 Fout X1 1 Q 4 S Power supply 230VAC ALIMENTAZIONE AUX 230VAC 1 2 N4 T X1 SDIOPM0130600 02 revision 01 Schneider 35 d Electric FLUSARC 36 15 Wiring diagrams for T1 Function NOTICE For information only Refer to specific order electrical diagram for correct and up to date wirings 15 1 Legend of wiring diagrams 89 1 Switch disconnector auxiliary contacts 89T 1 Earthing switch contacts FU Fuse blown contact L1 L2 LV fuses YO1 Tripping relay 15 2 Single diagram for the T1 Unit See legend S 15 1 The diagram indicates the following conditions Switch disconnector and Earthing switch opened AVAILABLE AUX CONTACTS ON EARTHING SWITCH SIGNALLING FUSE 8 x E E 8 z m amp CUBICLE T TERMINAL X1 36 Schneider SDIOPM0130600 02 revision 01 Electric FLUSARC 36 O O
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