User Manual
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1. 5 so Slo o DP Device lo lle au o alle up c y Dry lo Fig 18 Cable problems or node loss can be identified by the ProfiHub channel and send this information over PROFIBUS to the PLC ProfiTrace can also read this The following statistics and events are continuously monitored Events Statistics Alarm Relay opened closed Losts Cable Redundancy change Syncs Baudrate change Repeats total Power input changed Repeats max changed in 1 cycle Termination of Channel changed Illegals Communication on Channel stopped started Internal Diagnostics Livelist changed station removed or added External Diagnostics Diagnostics while in Data Exchange All of these events and statistics can be transferred in four different ways so that the PLC DCS or user can be warned that something is happening in the PROFIBUS network a PROFIBUS input message a diagnostic message an external diagnostics message or it can trigger the built in alarm relay User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC allo ollo olo PROFIBUS input Diagnostic message External diagnostic alarm message Statistics Events Statistics Repeats Livelistchange Repeats Illegals Power change Illegals Redund change Events Statistics Events Statistics Events Livelistchange Repeats Livelistchange Repeats Livelistchange Power change Redund change Power change I2. E EH m uu ProfiHub B2 B2 RD 2 Channel DP Spur and Repeater component with Redundancy and optional Diagnostics Device User Manual ProfiHub B2 B2 RD december 2014 OPROCENTEC 1 55 Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger D Draws your attention to important information on handling the product a particular part of the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFIBUS and an RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checke
3. ALARDA SERET PROCENTEC ProtfiHub B2 Max 31 devices Ex le ch Witalffsrent SCH H H H Fig 6 Cable lengths for PROFIBUS DP User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 7 Cable types for PROFIBUS DP The cable type must comply with the PROFIBUS DP cable specifications for RS 485 Fig 7 Fig 7 PROFIBUS DP cable specifications The ProfiHub B2 can handle cables based on multiple protection sheaths with an overall cable diameter between 6 to 12 mm Fig 8 e Z Robust cable Flexible cable Po Food cable Shipboard cable Trailing cable Festoon cable FRNC cable Fig 8 Cables with different protection sheaths User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 8 Status LEDs The Status LEDs on the ProfiHub are very useful for diagnostics POWER 1 2 READY Main RX OK Main ERROR Channel RX OK Channel ERROR INT TERM Power is not switched on or an internal failure Power is not switched on or an internal failure 3 No communication detected on the Main Channel No problem has been detected There is no communication detected on this Channel No problem has been detected Termination for this channel is OFF 3 Power supply not stable redundant power supply interrupted or an internal failure Trying to detect the transmission speed but has not locked it yet 1 o
4. Screenshot of ProfiCaptain User Parameter window The 8 byte of a diagnostic message from the Diagnostic Device indicates which options have been enabled or disabled 3 3 2 Statistics You can choose which Statistics can trigger a diagnostic message because not all statistics are interesting in all networks For example Syncs have been disabled by default because this is not a statistic that is suitable for PROFIBUS health monitoring GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 mj Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Value Meanin Min Value 0 3 Bit4 Diag on Redundancy status 1 Enabled Max Value 1 3 Bit5 Diag on Termination status 1 Enabled E 3 Default Value 1 3 Bit Diag on Channel status 1 Enabled New Value fi 4 Biti STATISTIC SYNC CHANGED 0 Disabled Apply value 4 D STATISTIC REPEATS TOTAL CHANI 1 Enabled 4 Bi3 STATISTIC REPEATS MAX CHANGE Enabled Reset To Default 4 Bit4 STATISTIC ILLEGALS CHANGED 1 Enabled 4 Dip Sage Int Diag changed 0 Disabled Allowed Values 4 BitB Statistic Ext Diag changed 10 Disabled 4 Bit Statistic Diag in DX changed 0 Disabled Disabled 5 BE Eise on LiveList change D Disabled 5 Biti ExtDiag on Baudrate error 0 Disabled 5 Bit2 ExtDiag on Power error 0 Disabled 5 Bit3 ExtDiag on Re
5. also is a synonym for the RS485 based deployments within factory automation Active physical layer device that receives and retransmits all signals over a different port to increase the distance and number of devices for which signals can be correctly transferred for a given medium A cable attached to a bus segment with a T connection Spurs are not recommended with PROFIBUS DP They are prohibited with 12 Mbps and PROFIsafe operations German term is Stichleitung User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Stub line Tbit Termination Topology PI PNO Drop cable Reflection See Spur line See Bit Time A powered resistor network at both ends of a segment to prevent reflections with PROFIBUS DP the termination must be powered In a communications network the pattern of interconnection between network nodes e g bus ring star configuration PROFIBUS International The International PROFIBUS Organization based in Karlsruhe PROFIBUS Nutzer Organization The German PROFIBUS Organization based in Karlsruhe See Spur line Part of the original signal that is transmitted back along the cable It corrupts the original signal User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 8 Revision History Version 1 0 First release Version 2 0 Added chapter Diagnostics Device Textual changes in all chapters to adapt to B2 RD Version 2 1 0 Textual chan
6. 0 174 671801 E info procentec com l www procentec com ARGENTINA eFALCOM Alcorta 2411 B1744 Moreno Buenos Aires ARGENTINA T 454237 4631 151 F 454237 4631 150 E santiago falcomer efalcom com I www efalcom com ar AUSTRALIA IS Systems Pty Limited 14 Laverick Ave Tomago NSW Australia 2322 T 61 2 4964 8548 F 61 2 4964 8877 E fritz woller issystems com au l www issystems com au Pentair Flow Control Pacific Unit 4 57 Pine Road Yennora NSW Australia 2161 T 61 2 9612 2323 F 61 2 9612 2324 E rkoenig typac com au I www profibuscentre com au User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC CHILE RP Ingenieria Limitada Tucapel 92 oficina 52 Concepcion Chile T 56 0 41 2469350 F 56 0 41 2522592 E rodrigopinto rpingenieria cl I www rpingenieria cl CHINA PROCENTEC Beijing Room E 1115 WanglingYuan YouLeHui ChaoYang Beijing CHINA T 86 10 84766911 or 84787311 F 86 10 84766722 E info procentec net l www procentec net CZECH REPUBLIC FOXON e shop Poln 367 460 01 Liberec 12 Czech Republic T 420 484 845 555 F 420 484 845 556 E foxon foxon cz I www foxon cz DENMARK ProSaiCon Jernbanegade 23B DK 4000 Roskilde Denmark T 45 70205201 F 45 70205202 E hfj prosaicon dk I www prosaicon dk GERMANY PROCENTEC GmbH Benzstrasse 15 D 76185 Karlsruhe Germany T 49 0 721 831 6630 F 49 0 721 831 66329
7. Import the GSD file into your configuration tool and insert the device in the PLC hardware configuration 3 2 Configuring the Diagnostic Device The Diagnostic Device has many configuration options It can be configured modularly This paragraph describes all the available options per module in list order 3 2 1 Info data mandatory module There is only one mandatory module which is the first module in the list INFO DATA MANDATORY ON 1 SLOT It has 4 input bytes with the following meaning Byte 1 Input Identifier byte always OxDE Byte 2 Device type byte OxB5 is ProfiHub B5 OxB2 is ProfiHub B2 Byte 3 Version byte 0x01 Byte 4 Data format byte 0x00 is Little Endian 0x01 is Big Endian 3 2 2 Alarm Confirmation Input Identifier byte 0x01 The Alarm Confirmation module has one Output which can be used to reset the alarm If the Alarm Relay has been triggered by any event see paragraph Fout Verwijzingsbron niet gevonden it can be reset by the PLC by sending 0x01 or higher to the output of this module 3 2 3 Redundant Status Input Identifier byte Ox10 The next input byte is to indicate the status of the redundant path It is divided in nibble 0 3 and 4 7 2dec Redundancyerrorleftchannel 3dec Redundancy error right channel 4 dec Redundancy error both channels 5 dec RedundancyOK S Nible2 4 7 2dec Pending Alarm Redundancy error right channel 3dec
8. Pending Alarm Redundancy error both channels Examples 0x12 means Redundancy error on Left Channel Pending alarm on Left Channel 0x05 means Redundancy OK User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 2 4 Baudrate Status Input Identifier byte Ox11 The next input byte is to indicate the baudrate lock status Dec Meaning 2 96Kbt 3 192Kbt 4 Lamm 5 93 75 Kbit 6 1875Kbt 8 15Mbt 0 9 3Mbt amp 3 2 5 Relay Status Input Identifier byte Ox12 The next input byte is to indicate the alarm relay status Hex Meaning 00 Relay is off 3 2 6 Power Status Input Identifier byte 0x13 The next input byte is to indicate the status of the power inputs Nibble 1 bit 0 3 0 Poweriisative Nibble 2 bit 4 7 EE A Pending Alarm Power 1 not active ER Pending Alarm Power 2 not active Examples 0x03 Power 1 and 2 are active Ox21 Power 1 is active pending alarm Power 2 not active 0x32 Power 2 is active pending alarm Power 1 and 2 not active Relay should be reset in this case User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 2 7 Termination Status Input Identifier byte Ox14 The next input byte is to indicate the status of the termination switches on the ProfiHub channels Bt Meaning 0 0 pn Main Channel termination ON Channel 1 termination
9. Weight Ambient conditions Operating temperature Isolation class Protocol specifications Supported Protocols Transmission speed Transmission speed detection Transmission speed switch Transmission speed detection time Data delay time Delay time jitter PROFIBUS Diagnostics Device specifications only for B2 RD Supported protocol Ident Number GSD filename Bus address Transmission speed Transmission speed detection Maximum transferrable data 102 x 111 x 32 mm Approximately 320 g 25 to 470 Celsius 13 to 4158 Fahrenheit IP 20 DIN 40 050 DP VO DP V1 DP V2 FDL MPI FMS PROFIsafe PROFIdrive and any other FDL based protocol 9 6 kbps to 12 Mbps including 45 45 kbps Auto detect default or selectable with rotary switch For position 1 D on B2 RD Diagnostics Device ON 0 Normal repeating Auto detect diag off default 1 9 6 kbps 2 19 2 kbps 3 45 45 kbps 4 93 75 kbps 5 187 5 kbps 6 500 kbps 7 1500 kbps 8 3000 kbps 9 6000 kbps A 12000 kbps B Robust repeating auto baudrate detect C Robust repeating auto baudrate detect redundancy on channel 4 and 5 D Normal repeating auto baudrate detect E F SameasO 10 s if it is set to auto detect At baudrate Normal mode 9 6 93 75 kbps 1 7 Tbit 187 5 500 kbps 1 8 Tbit 1 5 Mbps 1 9 Tbit 3 Mbps 2 2 Tbit 6 Mbps 3 0 Tbit 12 Mbps 4 0 Tbit Max bit time Robust mode 13 25 Tbit 13 30 Tbit 13 40 Tb
10. gt 20 SAD HIGH Data Exchange Req 4 FF 00 FF Diagnostic device plugin info e 11 Jul 2 SD2 1 lt 20 Pata Exchang 2es 64 00 0101 Device type B2 7 11 Jul 2 SD1 1 22 FDL Status Version 0x01 8 11 Jul 2 SD4 1 gt 1 Token pass Pass token Data format Motorola high low brte E 11 Jul 2 SD2 1 20 RD HIGH Data Exchange 4 FF 00 FF 10 11 Jul 2 SD2 1 lt 20 data Exchange 64 00 01 01 Status cable redundancy Redundancy not used 11 11 Jul 2 SD4 1 1 Token pass Pass token 12 11 Jul 2 SD2 1 20 SRD HIGH Data Exchange Req 4 FF 00 FF Relay status Relay is on 13 11 Jul 2 SD2 1 lt 20 BE Data Exchange Bes 64 00 01 oi 14 11 Jm1 2 SD4 1 1 Token pass Pass token Power status 15 11 Jul 2 SD2 1 20 SAD HIGH Data Exchange Req 4 FF 00 FF Power 1 active 16 11 Jul 2 SD2 1 lt 20 Data Exchange Res 64 00 01 01 Pending alarm Power 2 not active 17 11 Jul 2 SD4 1 1 Token pass Pass token 18 11 Jul 2 SD2 1 20 RD HIGH Data Exchange Req 4 FF 00 FF Termination 19 11 Jul 2 SD2 1 lt 20 Data Exchange Res 64 00 0101 Main channel termination 20 11 Jul 2 SD4 1 31 Token pass Pass token Channel 1 termination 21 11 Jul 2 SD2 1 gt 20 8D HIGH Data Exchange Req 4 FF 00 FF 22 11 Jul 2 SD2 1 lt 20 EN data Exchange Res 64 00 01 01 Live list information 23 11 Ju1 2 SD4 1 gt 1 Token pass Pass token Current Selection 24 11 Jul 2 SD2 1 gt 20 SAD HICH Data Exchange Req 4 FF 00 FF Comple
11. stations or Channels will display statistics Configure it by sending the following output value User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Hex Meaning 80 Statistics of Main Channel _ 82 Statistics of Channel 2 86 Statistics of this Profiub FF Statistics of all channels entire network The next output byte can be used for clearing the statistics Please note that the selected statistics of ALL node addresses and or ProfiHub channels are cleared not only for the displayed address or channel Bit Meaning 0 Clear LOST statistics 2 Clear REPEATS TOTAL statistics 3 Clear REPEATS MAX statistics 4 Clear ILLEGALS statistics A S Clear INT DIAG statistics 6 Clear EXT DIAG statistics Example To clear all LOST and ILLEGALS statistics send Ox11 To clear all statistics send OxFF 3 3 Parameterizing the Diagnostic Device The Diagnostic Device has many user definable parameters that can be changed to alter the behaviour and options of the ProfiHub Diagnostics Device 3 3 1 Diagnostics The Diagnostics Device sends a diagnostic message on PROFIBUS whenever certain conditions are changed These changes can be any of the following Livelist change a station added or removed Bitrate error Alarm relay active Power status changed one of the two power sources added or removed Redundancy status change on
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13. 014 OPROCENTEC Testing If the power is switched on it can be diagnosed by the following indicators e LEDs should be blinking in a circular animation for a short time e The POWER LED of the respective power connector 1 2 or both is ON e The READY LED is ON or Blinking depending on baud rate lock 2 5 Grounding of the power It is recommended to use a power supply with a ground lead 3 wire Connect the ground lead of the power lead to the Ground Rail of the ProfiHub B2 Connect the Ground Rail to the common ground with a separate ground lead See Fig 12 for an example Fig 12 Connection to Ground Rail 2 6 Relay contact The ProfiHub B2 features a potential free relay contact This alarm contact can be used to monitor the power supplies Example applications are Connect a LED tower alarm buzzer SMS server or use it as a digital signal for the PLC On the B2 RD version the relay can also be used for alarming in case of retries illegals or other events For more information refer to Chapter 3 If only one power supply is used the alarm contact is closed after 60 seconds after start up If two power sources are connected the contact is open When one of the power supplies fails for 3 seconds or more the contact will close and the Power Indicator LED will blink If you are using only one power source and wish to use the Relay contact simply connect Power 1 to Power 2 In the case of an interrupted power sup
14. B2 B2 RD 24 december 2014 OPROCENTEC In robust repeating mode only messages starting with a valid PROFIBUS start delimiter are repeated SD1 SD2 SD3 SD4 and Short Acknowledge In Normal mode every bit is transferred immediately onto the other channels 2 11 Channel Redundancy To use the Redundancy option of the B2 set the rotary switch to the C position This enables the two channels 1 and 2 to be one redundant path to another B2 to a B5 a redundant COMbricks or to any other supporting product See Fig 17 for an example Both Hubs are in redundancy mode Fig 17 Redundant path between two ProfiHubs The telegrams are transferred onto both redundant channels The logic inside the ProfiHub determines which telegram is used to be transferred onto the other channels A message received by a redundant channel is repeated on all other channels except the other redundant channel A message received by a normal channel is repeated on all other channels When one redundant cable breaks the other cable ensures safe delivery of the telegram In this event the built in alarm contact will close The red ERROR LED will blink with an interval of 100ms When the redundant path is fixed press the ALARM RESET pushbutton to reset the alarm ATTENTION Using the ProfiHub B2 in Redundancy mode causes a delay in processing the telegrams When used together with COMbricks in redundancy mode it is required to increas
15. E info procentec de lI www procentec de INDIA U L Electrodevices P LTD Nirman Classic Katraj Kondhwa Road Katraj Pune 411046 India T 491 202 696 0050 F 491 202 696 2079 E dileep miskin ulepl com I www ulepl com IRELAND PROFIBUS Ireland Automation Research Centre University of Limerick National Technology Park Plassey LIMERICK Ireland T 353 61 202107 or 35361240240 F 353 61 202582 E info profibus ie I www profibus ie ISRAEL Instrumetrics Industrial Control 8 Hamlacha St New Industrial Zone Netanya 42170 Israel T 972 9 8357090 F 972 9 8350619 E info instrumetrics ic co il I www inst ic co il BELGIUM and LUXEMBOURG Bintz Technics N V Brixtonlaan 25 1930 ZAVENTEM Belgium T 432272049 16 F 322 720 37 50 E bloemen bintz be I www bintz be BRAZIL Westcon Instrument Indl Ltda Rual Alvaro Rodrigues 257 Sao Paulo SP Brazil CEP 04582 000 T 55 11 5561 7488 F 55 11 5093 2592 E paolo wii com br I www Wii com br JAPAN TJ Group C O Japanese PROFIBUS Organisation West World Building 4F 3 1 6 Higashi Gotanda Shinagawa ku TOKYO Japan T 81 3 6450 3739 F 81 3 6450 3739 E info profibus jp KOREA Hi PRO Tech Co Ltd 82802 U Tower 1029 Youngduk dong Giheung gu Yongin Si Kyunggi do 446 908 KOREA T 82 82 31 216 2640 F 82 82 31 216 2644 E chays hiprotech co kr I www profibus co kr FINLAND Hantekno O
16. Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 2 10 Statistics Short Format Long Format 26 3 3 Parameterizing the Diagnostic Device nnne nnne nnne 27 S E OSES mmm 27 SS EE E T c 28 3 3 3 Extended Diagnostics on Events change 29 3 3 4 Extended Diagnostics on Statistics change ss 30 3 3 5 Alarm Relay on Events change enne nennen nennen rns nnne 30 3 3 6 Alarm relay on Statistics change 31 3 3 7 Changing the Diagnostics duration timeout nnns 31 3 3 8 Changing the Device Lost Umeout eene nennen nennen nnns 32 33 9 Change Me Cate 1 Ol Wal E 32 3 4 ProfiTrace plugin for the Diagnostic Device ss 33 3 4 1 Installing the Eltere eege eege dE ER SE De Mee the EE e WE ER 4 Technical Data ProfiHub B2 B2 RD een 35 5 Sales offices and ais le ee EE 37 G OME COE NOR 41 a a 42 ee en 45 c an ed D D le 46 1 Oer EE tie Site 49 MEETS do P B TEC EE 50 12 et EEN 51 User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 Product Description ProfiHub B2 is an advanced flexible and robust network component for PROFIBUS DP installations to create backbone structures and long multi device star tree segments PROFIBUS DP is a high speed communication bus that must comply with strict rules concerning spur lines because of possible reflections that could lead to communication disturbances If spur lines or star segments are required costly investments in repeaters hav
17. ON E Channel 2 termination ON Examples 0x07 All terminations are ON 0x01 Only Main Channel termination is ON 3 2 8 Channel Status Input Identifier byte Ox15 The next input byte is to indicate the communication status of the individual channels Bit Meaning o Communication on Main Channel Communication on Channel 1 ra Communication on Channel 2 Examples 0x06 Communication on Channels 1 and 2 0x01 Communication on Main Channel 3 2 9 Livelist Status Input Identifier byte Ox20 The next input byte is to indicate which Channel is selected to display the Livelist status Hex Meaning 80 Livelist of Main Channel 82 LivelistofChannel2 86 Livelist of this ProfiHub FF Livelistof all channels entire network The next 32 input bytes are used for the actual Livelist data Each address uses two bits So the first two bits of the first byte are for address 0 the next two bits of the first byte are for address 1 and so on The bits are used to indicate if the station is a slave device master device or both Slave Device jO 1 Controller 1 In Boh ji hi Example If there is a master device on address 2 and a slave device on address 3 then the first byte will be 0x60 because it will look like this User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 imm 2 Address 1 Address 0 This module also has 2 Output byte
18. Troubleshooting activities A good example is the Statistics These statistics are available per individual channel or station address see paragraph 3 2 10 so it is easy to see the source of the problem User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC ProfiTrace for ProfiCore Ultra V2 9 2 SP1 c 2004 2014 PROCENTEC ProfiCore Ser Hr 1000000029 File Action Filter Trigger Toolbars View Report Settings Help ProfiTrace le Overview ScopeWare Bar graph Topology Network Manager ProfiCaptain Load Data Save Data File viewer Setup record trigger Start message recording Stop message recording Set record filter Init ProfiCore Ultra Close ProfiCore Ultra Auto detect baudrate Set baudrate o hps v Wizard System activity Live list e Message recording X Record to file X Info Panel Y Livelist EJ Messages amp Messages with view filter applied QD Station statistics view J2 Data inspection Framestructure SD2 message Source address 20 Model Name ProfiHub B2 Diagnostics Destination address 1 0 11 Jul 2 Exchange Frametype Hesponse message 1 11 Jul 2 SD4 1 1 Token pass Pass token 2 11 Jul 2 SD2 1 gt 20 SRD HIGH Data Exchange Req 4 FF 00 FF PROFIBUS DP VO Message 3 11 Jul 2 SD2 1 lt 20 BE paca Exchange Res 64 00 01 01 Data Exchange Con Res 4 11 Jul 2 SD4 1 31 Token pass Pass token 5 11 Jul 2 SD2 1
19. annel Data and Error If bus redundancy is enabled 2 segments will form a redundant pair which is completely compatible with the ABB RLMO1 An alarm contact is linked to events based on the status of the power supply and the bus redundancy status User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 1 Product Features Intelligent Internal Backbone Power supply 1 Power supply 2 Main bus In Main bus Out Channel 1 and 2 Fig 2 ProfiHub connections e 2 Galvanic isolated outgoing channels repeater segments e Advanced Diagnostic capabilities B2 RD e Transparent for all PROFIBUS DP protocols e DP RS 485 specifications for each channel e Cable redundancy for channel 142 e 9 6 Kbps to 12 Mbps e 31 devices per channel e 1200 m spur line length depends on transmission speed e Redundant power supply e No limitin serial placement or cascading of ProfiHubs e Alarm contact with manual reset button e No address required except for the B2 RD option Integrated termination facilities switches e Configurable grounding system direct or capacitive e P 20 classification e Increased temperature range PLC DCS1 PLC DC52 E Address X I Address X 4 1 Fig 3 If bus redundancy is enabled 2 segments will form a redundant pair Short circuit protection on each spur line is automatically provided User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 2 Application areas
20. at can delay the closing of the Alarm Relay is the Lost event See paragraph O for an explanation GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Jus Meaning Min Value 0 Bit2 Relay on Power error 1 Enabled Max Value 1 Bit3 Relay on Redundancy error Enabled Default Value 0 Bit4 Relay on Termination change Enabled TETUR ER Bu Relay on Channel lost Enabled BitO RelayOnStat Lost changed D Disabled Apply value RelayOnStat Sync changed Disabled RelayOnStat Reps total changed Disabled _ Reset To Default Disabled RelayOnStat Reps max changed RelayOnStat Illegals changed Disabled Allowed Values RelayOnStat Int Diag changed D Disabled Relay nStat Ext Diag changed Disabled RelayOnStat Diag in DX changed Disabled Enabled Uint8 Diag change timeout x 100msec Uint Device lost timeout x 1sec Bu Data format of 15 32 bits values Motorola high low byte Raw parameter info in Hex Jojo 02 03 o4 os os oz os Jos Jo jos Joc ob Ok OF 00 00 00 00 7F 1D 00 00 3E MM oa 05 01 00 00 00 00 10 00 00 00 oo 00 00 00 00 Dk Cancel 3 3 7 Changing the Diagnostics duration timeout You can change the duration of the Extended Diagnostics warning in steps of 100 milliseconds The default value is 10 so 1 second The maximu
21. at define the timing behaviour on the bus They are defined in the master Examples Tslot MaxTSDR Capacitance Digital Ground German Institute for Standardization www din de DP VO is the basic stage of the PROFIBUS DP communication protocol DP VO devices master and slaves perform the following basic functionalities Cyclic exchange of 1 0 data between controlling and slave devices Device Identifier module and Channel related Diagnosis Parameterization of DP slaves Configuration of DP slaves DP V1 is the first stage of extension of PROFIBUS DP after DP VO DP V1 devices shall comply with the following features Device related diagnosis is replaced by status and alarms The first three octets of the user parameterization data are now standardized Optionally these devices may support Acyclic communication MS1 MS2 If alarms are used MS1 shall be supported User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC DP V2 Electromagnetic Compatibility EMC Hub MPI PCB PROFIBUS DP Repeater Spur line DP V2 is the second stage of extension of PROFIBUS DP after DP V1 DP V2 devices shall comply with the following features Data Exchange Broadcast DxB for slave to slave communication publisher subscriber principle lsochronous Mode time tick synchronized operating slaves e g drives Up and or download of Load Region Data domains Clock Control synch
22. d the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and any necessary corrections included in subsequent editions Suggestions for improvement are welcomed Copyright 2011 2014 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Important information Purpose of the Manual This manual explains how to put the ProfiHub B2 into operation Recycling and Disposal The parts of the ProfiHub can be recycled For further information about environment friendly recycling and the procedure for disposing your old equipment please contact PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info procentec com Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at www procentec com You can also contact PROCENTEC Customer Support e by phone at 31 0 174 671800 e by fax at 31 0 174 671801 e by email at support procentec com User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Contents lu
23. dundancy error 0 Disabled T das j Raw parameter info in Hex Joo on 02 fos o4 Jos os jo Jos fos Joa jos Joc fon OE OF 00 00 oo 00 zF Ms 00 00 3E 00 QA 05 01 00 00 00 00 10 00 00 00 00 00 00 00 00 Dk Cancel Fig 22 You can choose which statistics trigger a diagnostic message User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC The following Statistics can trigger a diagnostic message of the Diagnostic Device e Lost changed e Sync changed e Repeats total changed e Repeats max changed e illegals changed e Internal Diagnostics changed External Diagnostics changed e Diagnostics in Data Exchange changed 3 3 3 Extended Diagnostics on Events change For more critical applications you can choose to enable the Extended Diagnostics option for each of the previously mentioned events In the case of such an event the Diagnostics Device will send out a diagnostics message with the Extended Diagnostic bit on In a Busmonitor tool such as ProfiTrace the extended diagnostics bit will appear as a red blinking square All Events described in paragraph 3 3 1 can trigger the Extended Diagnostic bit of the Diagnostic Device By default the Extended Diagnostic option is disabled Each item can be enabled individually GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters O
24. e Dynamic spur lines to actuators flow meters and pH analyzers e Removable drives and motors e Pull Plug motor control centers drawers e Roof mounted devices in tank farms Barrier for non galvanic isolated equipment e Networks with requirement for High Availability uptime Large star tree structured networks 1 3 Additional Benefits Create a redundant path to other Hubs or ComBricks Hot slave insertion and removal during operation e Option to create a redundant path to other Hubs or ComBricks Short circuit protection on each Channel e Compact and robust construction e Status and error display per Channel e Suitable for all DP cables e Conveniently arranged networks Easy extendable installations e On board DB9 female connector on each channel for maintenance activities e Cost Savings VA REZ I0L MATHI 1 V 20u8 suis lisiilisiiliis Noisy signal Fig 4 Because of the isolation and intelligence the ProfiHub provides it can be used as a barrier for electrically sensitive segments This keeps the backbone and other Channels clean User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 4 Channel Structure Each Channel is electrically isolated and internally connected to the transparent intelligent backbone The termination is switchable and powered by the ProfiHub The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded see the next paragrap
25. e of the redundant cables added or removed Termination status change a termination switch on the ProfiHub has been changed Channel status change communication stopped or started on a channel Statistics change any statistic has changed In your configuration tool you can toggle the diagnostics for each item User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Das Datatune Beference Name Value Meaning Min Value 0 Diag on LiveList change Enabled E Max Value 1 Diag on Baudrate status 4 Enabled Default Value 1 Diag on Relay status Enabled MU NN Diag on Power status Enabled f Diag on Redundancy status Enabled Apply value Diag on Termination status Enabled Diag on Channel status AN Enabled Reset To Default STATISTIC SYNC CHANGED 0 Disabled Allowed Values STATISTIC REPEATS TOTAL CHANI 1 Enabled STATISTIC REPEATS MAX CHANGE 1 Enabled Disabled STATISTIC ILLEGALS CHANGED 1 Enabled Statistic Int Diag changed 0 Disabled Statistic Ext Diag changed 0 Disabled Statistic Diag in DX changed 0 Disabled Raw parameter info in Hex Joo on 02 03 Jos jos os jo Jos o9 Joa fos Joc jon foe OF 00 00 oo 00 GA 1D 00 00 3E 00 OA 05 01 00 00 00 00 10 00 00 oo 00 00 00 00 00 Ok Cancel Fig 21
26. e the default MinTSDR in the PLC busparameters slightly Recommended is to increase the MinTSDR with a value according to the Delay Time table column Robust Mode described in the Technical Data chapter User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 Diagnostics Device The B2 is available with a built in Diagnostics Device option The order code for this ProfiHub B2 with diagnostics device is 17210RD The Diagnostics Device is a very versatile statistics diagnostics logger It can be used to keep track of the overall PROFIBUS network health and inform the PLC or DCS of any network failure such as repeats or illegals missing ProfiHub termination live list changes or power supply problems Audible or visible feedback is also possible by automatically switching the integrated alarm relay This information can also be read easily with ProfiTrace because the Diagnostic Device sends this data over PROFIBUS This enables maintenance engineers to immediately identify the affected segment in case of cable problems or instrument failure Having a Diagnostics Device in your network dramatically decreases downtime because problems can be solved much quicker it tells you where to look SCADA applications can make this even easier Live List PLC DCS 2 Lost Syncs Retries Channel No Redundancy DP Device Power supply an mm bas mm s Termination 9 aio 2 LU Etc PLC DCS1
27. e to be done When redundancy is enabled the ProfiHub B2 is transformed to a low cost extremely reliable redundant repeater solution The innovative ProfiHub B2 is the perfect component for such applications It is an economic solution to realise reliable spur lines in high speed DP networks They have the functionality of 2 galvanic isolated transparent repeaters offering 3 segments This allows network structures with extended spur lines that individually can handle a maximum of 31 devices and a length equal to the main bus The ProfiHub B2 refreshes a received message on one Channel and transfers it to the other Channels chicken foot topology Because the ProfiHub B24 creates isolated segments the devices can now be removed and added during operation Also most electrical bus problems and EMC disturbances in a spur do not spread to the other segments The intelligent logic and isolation circuits of the ProfiHubs do not change the bit width This means the ProfiHubs do not have limitations in serial placement The logic also detects the transmission speed automatically Fig 1 ProfiHub B2 To assist the installation work termination is integrated and can be switched on off The grounding concept is also selectable direct or capacitive grounding The ProfiHubs are powered by a 12 to 24 DC Voltage For troubleshooting maintenance and commissioning the ProfiHubs are equipped with LEDs on the outside which indicate the status of each Ch
28. ffset Datatype Reference Name Value Meaninc Min Value 0 0 Bitb Statistic Int Diag changed Disabled Max Value 1 Bite Statistic Ext Diag changed 0 Disabled Default Value 0 Bit Statistic Diag in D changed 0 Disabled Nos Va ER Du ExtDiag on LiveList change 0 Disabled ExtDiag on Baudrate error Disabled Apply value EwDiag on Power eg 0 Disabled ExtDiag on Redundancy error Disabled Reset To Default ExtDiag on Termination change Disabled ExtDiag on Channel change Disabled Bit ExtDiagStat Lost changed Disabled Biti ExtDiagStat Sync changed Disabled Bit2 ExtDiagStat Reps total changed Disabled Enabled Bit3 ExtDiagStat Reps max changed Disabled Bit4 ExtDiagStat Illegals changed Disabled Bitb ExtDiagStat Int Diag changed Disabled Allowed Values 4 OO m mm o o con o o ot Raw parameter info in Hex Joo Jor oz 03 04 os fos Jo Jos fos Joa Joe Joc ob Ok OF 00 00 00 00 7F 1D M 00 3E 00 QA 05 01 00 00 00 00 10 00 00 00 00 00 00 00 00 Dk Cancel User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 3 4 Extended Diagnostics on Statistics change The Extended Diagnostic option can also be enabled for each individual available statistic This works the same way as the Events described in paragraph 3 3 3 GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Paramete
29. gere ot OA IA DE 3 MEME gig ole 2B deis TT mere 6 EM ee lte E 7 17 Application BS E 8 13 Additional Eegen 8 IA ee ENEE ge 9 ME Celine Ee Nm Mem 9 1 6 Cable lengths for PROFIBUS DP 10 1 7 Cable types for PROFIBUS D 11 Le Status LEDS c 12 gn Instana MSETO PEUT ER Eege 13 e H Be ee eL M 13 VE ocio e te ea Se E E 13 2 3 Gilet JA D EEE 13 DA OWS UP a ee a E ae 14 2 5 Grounding of the power 15 PO EU deeem 15 CN BARDON E niUp Danh A SOEUR E 16 2 8 Spur SEQMENMS cccceccsccsccsccsecoecceccsccsecsecsecaeceeceeeesecsecaeceeceeceesssecsecsecaeceeceeetseeseceecasceeceseees 17 EC MEEEI d gium M 18 2 10 eiui m te 19 21 Channel RSA MONS da en ae eee eee ee ae 20 e EREM EN 3 1 Setting up the Diagnostics Device nennen enne nnne nna 22 3 1 1 Enabling the Diagnostics Device ss 22 3 1 2 Changing the default PROFIBUS address ss 22 RS TINS AA HM 23 3 2 Configuring the Diagnostic IEN EE 23 3 2 1 Info data mandatory module nennen enne nnne na 23 3 2 2 Alarm Confirmation 23 SS E le ee 23 JLA te EE 24 ECH 24 2 Ml 24 S2207 WANAO WA KI US e 25 SNUS NEE a mem 25 SPC EE Te Q 25 User
30. ges User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 9 Notes User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 10 Other PROCENTEC products IP 66 Compact PROFIBUS repeater e Single channel PROFIBUS repeater e Robust Repeating reduces errors e IP 66 e Transparent e Max 12 Mbps e Auto baudrate detection e Digital glitch filtering e No limit in cascading e On board switchable termination e Diagnostic LEDs e M12 connector for measurements Compact PROFIBUS Repeater e Single channel PROFIBUS repeater e Transparent e Latest RS 485 technology e Max 12 Mbps e Auto baudrate detection e Redundant power supply e Digital glitch filtering e No limit in cascading e Integrated switchable termination e Diagnostic LEDs e DB9 connector for measurements e P 20 with DIN rail mounting www procentec com profihub b1 en User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC T ue r f et EE NE N LL ZS Ber EH gt WE ci m Ss A um i m UE n m i T 11 About PROCENTEC PROCENTEC is a specialist in PROFIBUS and PROFINET technology and develops products to optimize the production processes of end users Our innovative solutions ensure tha
31. h Indirect grounding Io direct grounding of other Channels Fig 5 Channel structure 1 5 Grounding System The ProfiHub B2 can be grounded by 3 methods 1 Direct grounding on the Ground Rail 2 Indirect grounding through a capacitor 3 Combination of direct and indirect The power supply must be grounded directly on the Ground Rail The shielding of the PROFIBUS cables can be directly or indirectly grounded If you do not want to ground all or some cables to the common ground i e compensating current the cable shielding must be connected to pin T which stands for Indirect grounding A capacitor with a parallel high value resistor will separate the 2 potentials Fig 5 ensuring protection of the signal against non DC disturbances If by accident on 1 channel the Direct Grounding is connected with the Indirect Grounding the connection to the Direct Grounding bypasses the capacitor in the Indirect Ground connection The current on the shield will flow to Direct Ground User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 1 6 Cable lengths for PROFIBUS DP The cables on the Channels and the Main Channel must comply with the PROFIBUS DP cable specifications for RS 485 Fig 6 E 19 2 45 45 93 75 187 5 500 1500 3000 6000 ue 1200 1200 1200 1200 1000 400 200 100 100 100 3940 3940 3940 3940 3280 1310 656 328 328 328 Example 1000m cable at 187 5 kbit s
32. h City T 41630 245 1445 T 84 8 3547 0976 F 1630 245 1717 F 84 8 3547 0977 E sales gridconnect com E hai hoang bavitech com I I www gridconnect com procentec html www bavitech com User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 6 Order codes component OMercde remate 17210 ProfiHub B2 With redundant channels With Alarm contact With redundant power input 17210RD ProfiHub B2 with Diagnostics Device With redundant channels With Alarm contact With redundant power input ProfiHub B2 RD User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 7 Glossary Address Analyzer Backbone Bit Time Tbit Busparameters DGND DIN DP VO DP V1 Unique number of a device connected to the network With PROFIBUS this can be 0 to 126 127 is a broadcast address Software tool to observe the protocol traffic Combi Analyzers can also inspect the signal quality Other term Bus Monitor Example ProfiTrace The primary bus cable Most of the time only the control systems ProfiHubs and fiber optic couplers are connected to this cable The field devices are connected behind the ProfiHubs and fiber optic couplers The bit time Tbit is the time which elapses during the transmission of one bit It depends on the baudrate and is calculated as follows Tbit 1 bit baudrate bps Examples 12 Mbps gt Tbit 83 ns 1 5 Mbps gt Tbit 667 ns Settings th
33. h low byte format You can change it to Intel low high byte format GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Jus Meaning Min Value 0 Bit2 Relay on Power error 1 Enabled Max Value 1 Bit3 Relay on Redundancy error 1 Enabled Default Value 1 Bit4 Relay on Termination change Enabled TES NN Bitb Relay on Channel lost Enabled Bit RelayOnStat Lost changed Disabled Apply value Disabled Disabled Reset To Default Disabled Biti RelayOnStat Sync changed Bit2 RelayOnStat Reps total changed Bit3 RelayOnStat Reps max changed Bit RelayOnStat Illegals changed Disabled Allowed Values Bit5 RelayOnStat Int Diag changed Disabled Bit6 RelayOnStat Ext Diag changed Disabled Bit RelayOnStat Diag in DX changed Disabled Uint8 Diag change timeout x 100msec cO OO CO CO CO COO CO CO CO SW eh ICH ICH ol ola ICH ICH ICH Lesch Lech Du Data format of 15 32 bits values Motorola hic h low byte zech Raw parameter info in Hex Joo o1 o2 03 04 os os o7 o8 os oa os foc OD OE OF 00 00 00 00 7F 1D 00 00 3E 00 04 05 u 00 00 00 00 10 00 00 00 00 00 00 00 00 Dk Cancel User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 4 ProfiTrace plugin for the Diagnostic Device On the download section of www procentec com you can d
34. it 13 60 Tbit 14 00 Tbit 15 00 Tbit DP VO 6971 PROC6971 gsd 0 126 software address only set by software 9 6 kbps 12 Mbps including 45 45 kbps Auto Detect 85 bytes input and 5 bytes output User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Technical Data ProfiHub B2 PROFIBUS cable specifications Cable lengths Cable thickness Wire diameter Wire type Number of devices Termination Cascading depth Redundancy Power supply specifications Power supply voltage Redundant power supply Current consumption Reverse polarity protection Cable thickness Wire diameter Alarm contact Voltage Current 1200 m at 9 6 kbps to 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps to 12 Mbps 10 mm when the ground rail is used 2 5 mm Stranded or Solid core Maximum 31 per Channel including ProfiHubs OLMs Laptops PCs etc Integrated and switchable Powered according to IEC 61158 390 220 390 Ohms All Channels default on Main Channel default off No limits Yes 9 to 31 VDC Yes 130 mA at 24 V power supply all Channels fully loaded Max 4 1 W Yes 10 mm when the ground rail is used 2 5 mm Max 24 VDC 0 5 A User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 5 Sales offices and distributors HEADQUARTERS PROCENTEC Klopperman 16 2292 JD WATERINGEN Netherlands T 31 0 174 671800 F 31
35. ited PI Training Center for PROFINET Installers amp Engineers Instructors Dennis van Booma Elmer Vis Mark de Brabander Dave van Cappelle Fedor Meyer Paulo Silva Joost van der Nat Sander Vermin Alois Schenkeveld Edward Dumay Aad Onderwater This certificate is granted according to the Quality of Services Agreement for PI Training Centers and is valid until December 31 2014 qe ail Official in Charge Chairmen of PI Karsten Schneider Chairman E Lr Michael J Bryant Deputy Chairman Document naam v1 0 29 December 2014 OPROCENTEC PROFIBUS PROFINET Certificate Authorization as PI Test Laboratory for PROFIBUS PROFIBUS Nutzerorganisation e V accepts PROCENTEC Turfschipper 41 2292 JC Wateringen The Netherlands as authorized PI Test Laboratory for PROFIBUS Slave Devices PA Profile Devices The authorization is based on the assessment dated March 20 2013 and the related assessment report The execution of the tests aimed in the PROFIBUS certification shall be conform to the PROFIBUS Standard and the valid guidelines A This authorization is valid until December 31 2014 Official in Charge Board of PROFIBUS Nutzerorganisation e V K E 2d GI L9 i RU JWE Document naam v1 0 29 December 2014 OPROCENTEC 54 55 PROCENTEC BV Klopperman 16 2292 JD Wateringen The Netherlands T 31 0 174 671 800 F 31 0 174 671 801 E
36. llegals Power change Illegals Redund change Redund change Fig 19 Ways of notifying the user in case of problems 3 1 Setting up the Diagnostics Device 3 1 1 Enabling the Diagnostics Device To enable the Diagnostics Device in the ProfiHub set the rotary switch on the top left side to any position from 1 to D for a complete list of rotary switch settings refer to the Technical Data chapter Next power cycle the device by removing power and applying the power again The rotary switch position is only read during start up of the ProfiHub 3 1 2 Changing the default PROFIBUS address By default the address of the Diagnostic Device is set to 126 To change the address use a configuration tool which supports the Set Slave Address command Most configuration tools support this feature Class 2 commands dialog Set Change Slave Address Diagnostics Inputs amp Dutputs Get Configuration Network scan Set Slave Address Current ddress E 25 20 New Address Station address change successfull Lock Address Change Address Fig 20 ProfiCaptain changes the address from 126 to 20 User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 1 3 GSDfile Locate and download the appropriate GSD file for the Diagnostics Device on www procentec com downloads The correct GSD file for the ProfiHub B2 RD is PROC6971 gsd The zip file also contains the corresponding bmp Bitmap files
37. m value is 255 GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Jus Meaning Min Value 0 Bit2 Relay on Power error 1 Enabled Max Value 255 Bit3 Relay on Redundancy error Enabled Default Value 10 Bit4 Relay on Termination change Enabled New Value fo Bitb Relay on Channel lost Enabled Bu RelayOnStat Lost changed Disabled Apply value Disabled Disabled Reset To Default Disabled Bitl RelayOnStat Sync changed Disabled Allowed Values Bit2 RelayOnStat Reps total changed Bit3 RelayOnStat Reps max changed Bit4 RelayOnStat Illegals changed Bit5 RelayOnStat Int Diag changed Disabled Value Meaning Bit6 RelayOnStat Ext Diag changed Disabled D 00 CO CO CO CO CO COO DIOOHIOH ICH ICH ICH ICH ICH lesch c NI Diag change timeout x 100msec Tints Device lost timeout x ISEC Bu Data format of 15 32 bits values Motorola high low byte Raw parameter info in Hex Joo on oz 03 o4 os os 07 Jos o9 Joa jos Joc ob Ok OF 00 00 00 00 7F 1D 00 00 3E mim 01 00 00 00 00 10 00 00 00 oo 00 00 00 00 Dk Cancel User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 3 8 Changing the Device Lost timeout The Diagnostics Device waits for a certain time before it considers a slave to be lost This works in a similar wa
38. onnectors Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin I Indirect cable shielding Note Connecting the Indirect cable shielding is not required when the ground clips are used Testing If a Channel recognizes valid PROFIBUS messages from one or more connected devices the RX OK LED of the Channel should be blinking User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 2 9 Termination The termination of the Main Channel has been set to OFF by default If the ProfiHub is the last device on the segment the termination must be set to ON Fig 15 The termination of the Channels have been set to ON by default because it is assumed that the new segment is started at the ProfiHub Fig 15 PROCENTEC ProfiHub B2 d LIIS DU JWE 12 24VDC Fig 15 Termination Switches The termination LED of the corresponding Channel is activated when the termination switch is set to ON When the DB9 connector is used and the cable starts at the ProfiHub it is recommended to use the termination on the DB9 plug and NOT the ProfiHub This way the connector can be removed while maintaining termination on the bus User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 2 10 Baudrate switch The ProfiHub B2 recognizes the transmission speed by default If it is required that the ProfiHub B2 is locked to a certain transmission speed the baudrate switch sh
39. ould be set to the required value Fig 16 Fig 16 Baudrate speed switch To set the rotary switch use a 3 mm screwdriver Switch values 0 Normal repeating Auto baudrate detect default 1 fixed 9 6 kbps diagnostics device ON B5 RD only 2 fixed 19 2 kbps diagnostics device ON B5 RD only 3 fixed 45 45 kbps diagnostics device ON B5 RD only 4 fixed 93 75 kbps diagnostics device ON B5 RD only 5 fixed 187 5 kbps diagnostics device ON B5 RD only 6 fixed 500 kbps diagnostics device ON B5 RD only 7 fixed 1500 kbps diagnostics device ON B5 RD only 8 fixed 3000 kbps diagnostics device ON B5 RD only 9 fixed 6000 kbps diagnostics device ON B5 RD only A fixed 12000 kbps diagnostics device ON B5 RD only B Robust repeating Auto baudrate detect diagnostics device ON B5 RD only C Robust repeating Auto baudrate detect redundancy on channel 4 and 5 diagnostics device ON B5 RD only D Normal repeating Auto baudrate detect diagnostics device ON B5 RD only E F Reserved for future use Please note that the position of the rotary switch is only sampled during start up Changing the position of the switch will not have effect during operation The auto baudrate detect feature will search for the correct baud rate within 10 seconds of receiving the first telegram This baud rate lock will be lost after 50 seconds of incorrect or no message reception User Manual ProfiHub
40. ownload a useful plugin for the Diagnostic Device It interprets all messages to and from the Diagnostic Device and displays the data in the Info Panel of ProfiTrace 3 4 1 Installing the Plugin Once you have downloaded the file and extracted it to your hard drive start ProfiTrace and choose Settings Plugins to bring up the Plugin window Click Install Plugin and locate it on your harddrive Next click Enabled so that ProfiTrace starts the plugin on startup Plugin info amp settings Em Loaded plugins Plugin initialisation log Enabled Vendor egen Description pla diagnostic Device Yes PROCENTEC VARI Diagnostic device Plugin SS info amp settings M Enabled General setup Description General info Supported Ident Nrs Capabilities Version V1 0 Info Panel __ Sew Enabled Build 0 Message Scan __ Setup Enabled Vendor PROCENTEC Division RD Msg Mem record __ Sew sg Mem Ee Setup Enabled Author Vera General msg info Setup M Enabled Development tool Borland C Builder V5 0 Plugin API version V1 1 3 4 2 Using the Plugin When the Plugin is correctly started and you have a ProfiHub with Diagnostics Device running click Start Message Recording in ProfiTrace and view the screen with messages see Fig 23 If you click on a data exchange message to or from a Diagnostics Device you will see all the interpreted data bytes in the Info Panel This is very useful for
41. p L Nordic AB Box 252 S 281 23 HASSLEHOLM Sweden T 46 451 74 44 00 F 46451 89 833 E hans maunsbach pol se I www pol se profibus SWITZERLAND Berner Fachhochschule f r Technik und Informatik PROFIBUS Kompetenzzentrum Jlcoweg 1 CH 3400 Burgdorf Switzerland T 41 0 34 426 68 32 F 41 0 34 426 68 13 E max felser bfh ch I www profitrace ch User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC UNITED ARAB EMIRATES Synergy Controls 907 IT Plaza Silicon Oasis DUBAI UAE T 971 4 3262692 F 971 4 3262693 E sales synergycontrols ae UNITED KINGDOM Verwer Training amp Consultancy 5 Barclay Road Poynton Stockport Cheshire SK12 1YY T 44 0 1625 871199 E andy verwertraining com l www verwertraining com Hi Port Software Limited The Hub 2 Martin Close Lee on Solent Hampshire PO13 8LG T 44 0 8452 90 20 30 F 44 0 2392 552880 E sales hiport co uk I www hiport co uk iTech Unit 1 Dukes Road Troon Ayrshire KA10 6OR T 44 0 1292 311 613 F 44 0 1292 311 578 E sales itech troon co uk I www itech troon co uk Parkelect Ltd 84 Dargan Road Belfast BT3 9JU N Ireland T 44 2890 777743 F 44 2890 777794 E jgillan parkelect co uk I www parkelect co uk UNITED STATES and MEXICO VIETNAM Grid Connect Inc Bavitech Corporation 1630 W Diehl Road 42 Truong Son Street Naperville Illinois 60563 Ward 2 Tan Binh District USA Ho Chi Min
42. ply you can reset the contact by pressing the Reset button The contact will open and the LEDs will stop blinking The Alarm contact is also switched when the ProfiHub is in Redundant mode and one of the redundant paths fails The maximum power to be connected to the alarm contact is 24 VDC The maximum current consumption is 500 mA User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 2 7 Backbone Connect the DP backbone cable to the bottom left connector of the Main Channel Fig 13 If the ProfiHub is not the last device on the bus segment connect the Bus Out cable to the right connector of the Main Channel Fig 13 The second method is to place a PROFIBUS standardized plug with an in out cable on the DB9 connector Fig 13 PROFIBUS DP backbone connection Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin I Indirect cable shielding Note Connecting the Indirect cable shielding is not required when the ground clips are used Testing If the Main Channel recognizes valid PROFIBUS messages from one or more connected devices the RX OK LED of the Main Channel should be blinking User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 2 8 Spur Segments Connect the spur segments to the connectors of Channel 1 to 5 Fig 14 The second method is to place a PROFIBUS standardized plug on the DB9 connector of the specific Channel Fig 14 PROFIBUS DP spur c
43. r more devices communicating on the Main Channel Problem in the cabling has been detected Main Channel 1 or more devices communicating on this Channel Problem in the cabling has been detected on this Channel Internal failure User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC Power supply OK The transmission speed has been detected 1 or more devices communicating on the Main Channel 3 Problem in the cabling has been detected Main Channel 1 or more devices communicating on this Channel Problem in the cabling has been detected on this Channel Termination for this channel is ON 2 Installation Instructions ProfiHub B2 2 1 Location The ProfiHub B2 can be installed everywhere in a non hazardous area that complies with IP 20 DIN 40 050 and the specified temperature range of 25 to 70 Celsius or 13 to 158 Fahrenheit 2 2 Position The ProfiHub B2 can be installed in every position but it is recommended to install it with the cables pointing down In this position it is also easier to read the status LEDs 2 3 Mounting The ProfiHub B2 can be mounted on 35 mm DIN rail with a minimum width of 167 mm Mounting brackets are available for mounting the B2 directly on a wall The supplied rubber studs need to be placed on the back of the housing of the ProfiHub B2 for extra fixation This is to prevent the product to potentiall
44. ronization within slaves and Time Stamping Redundancy See EMC The extent to which an electric or electronic device will tolerate electrical interference from other equipment immunity and will interfere with other equipment Within the European Community as well as in other countries it is regulated by law that electric and electronic components and equipment comply with basic standards such as IEC 61000 6 2 or IEC 61326 or corresponding individual product standards A Hub refreshes a signal and passes the information on to all nodes which are connected to the Hub Data frames which were received on one port are transferred to all the other ports chicken foot topology Multiple Protocol Interface Protocol defined by Siemens which uses the layer 1 and 2 of PROFIBUS FDL Printed Circuit Board Acronym for PROFIBUS for Decentralized Peripherals Specification of an open fieldbus system with the following characteristics Polling master slave system cyclic communications MSO Flying masters with robin round token passing coordination MM Connection based MS1 and connectionless MS2 MS3 acyclic communication between masters and slaves Options e g Data exchange broadcast DXB i e slave to slaves communication Isochronous mode of slaves Clock synchronization Redundancy PROFIBUS DP is standardized within IEC 61158 and IEC 61784 communication profile families 3 1 and 3 2 The term PROFIBUS DP
45. rs Offset Datatype Reference Name Jus Meaning Min Value 0 Bit3 ExtDiag on Redundancy error 0 Disabled Max Value 1 Bit4 ExtDiag on Termination change 0 Disabled Default Value 0 Bitb ExtDiag on Channel change Disabled NEE RN Bu ExtDiagStat Lost changed Disabled ExtDiagStat Sync changed Disabled Apply value Disabled Disabled Reset To Default ExtDiagStat Reps total changed ExtDiagStat Reps max changed ExtDiagStat Illegals changed Disabled ExtDiagStat Int Diag changed Disabled Allowed Values ExtDiagStat Ext Diag changed Disabled ExtDiagStat Diag in DX changed Disabled But Relay on Livel ist Change Disabled Enabled Biti Relay on Baudrate change Enabled Enabled Enabled CH Bit2 Relay on Power error Bit3 Relay on Redundancy error 5 5 5 6 6 6 6 6 6 6 6 H H H H mr loo oo oo Raw parameter info in Hex Joo on 02 03 04 os os Jo Jos fos Jo jos foc fon OE OF 00 00 oo 00 7F 1D 00 MM se 00 QA 05 01 00 00 00 00 10 00 00 00 00 00 00 00 00 Dk Cancel 3 3 5 Alarm Relay on Events change The Alarm Relay on the ProfiHub can be switched on each Event described in paragraph 3 3 1 When such an Event occurs the Relay will be switched immediately without delay The only Event that can delay the switching of the Alarm Relay is the Lost event See paragraph O for an explanation GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selec
46. s The first Output byte is used to select the Livelist of a specific Channel This selection can be read back in the Input byte described above Hex Meming 80 Livelist of Main Channel 82 LivelistofChanel2 86 LliveistofthisProfiHub FF Livelist of all channels entire network The next Output byte can be used to reset the Livelist Write 0x01 to this Output byte to reset the Livelist 3 2 10 Statistics Short Format Long Format Input Identifier byte 0x30 short format or 0x31 Long Format The next byte is used to display the current selection of statistics that it sends Hex Meaning 80 Statistics of Main Channel 82 StatisticsofChannel2 _ _ S 86 Statistics of thisProfitub FF Statistics of all channels entire network The next 16 bytes Short Format or 32 bytes Long Format are used to transfer the statistics of the selected address selected Channel or all Channels of the ProfiHub Each statistic uses 2 bytes Short Format so a maximum of 65535 decimal per statistic or 4 bytes Long Format and is sent in the following order Lost count Sync count Repeats total count Repeats max per cycle count Illegals count Int diagnostics count Ext diagnostics count Diagnostics while in Data Exchange count EA mou pere This module also has 2 output bytes The first byte is used to configure the ProfiHub Statistics you can choose which
47. scope Es Providing training courses technical support product development and the exploitation of the test laboratory Date of original approval 10 02 2003 Date of issue 10 04 2013 Valid until 10 02 2016 Certificate number NL 6313uk On behalf of Stichting QualityMasters cont asi eeng RARE N B The failure to meet the conditions as set forth in the certification agreement or non compliance with v er the given standard and or guidelines may lead to the suspension or cancellation of the certificate This certificate remains the property of Stichting QualityMasters Nieuwland Parc 157 3351 LJ Papendrecht Document naam v1 0 29 December 2014 OPROCENTEC PROFIBUS PROFINET Certificate for a Pl Competence Center PI confirms that PROCENTEC Dennis van Booma Turfschipper 41 2292 JC Wateringen THE NETHERLANDS is a fully accredited PI Competence Center for PROFINET basic This certificate is granted according to the Quality of Services Agreement for P Competence Centers and is valid until December 31 2013 Pler ist Official in Charge Chairmen of PI A J rg Freitag Chairman iun Qu t Michael J Bryant Deputy Chairman Document naam v1 0 29 December 2014 OPROCENTEC PROFIBUS PROFINET Certificate for a PI Training Center PI confirms that PROCENTEC Turfschipper 41 2292 JC Wateringen THE NETHERLANDS is a fully accred
48. t our customers successfully operate in the world of industrial automation and enjoy maximum results from their process PROCENTEC globally supplies all the components required to install a measurable and steerable network We develop and produce all products in the Netherlands and they are exported through our worldwide distribution network At PROCENTEC we have a professional team of qualified support engineers who provide technical support on site and online Our professionals have more than 20 years of experience with PROFIBUS and PROFINET technology They provide the necessary support to end users during implementation procedures certification processes audits and malfunctions PROCENTEC also is the international accredited Competence and Training centre for PROFIBUS and PROFINET We provide training courses that help employees using those techniques optimally for their business objectives Products Training courses Services e ProfiTrace e PROFIBUS training courses e Competence centre e ComBricks e PROFINET training courses e Support amp Consultancy e ProfiHub e Product training courses e Network certfication amp Audits e PROFINET tools e Testlab amp Democenter e Cables and connectors 12 Certificates ualityMasters SG ISO Certificering QualityMasters hereby declares that Wend Procentec B V Wateringen has a management system that meets the requirements of the standard NEN EN ISO 9001 2008 for the
49. te device 25 11 Jul 2 SD2 1 lt 20 E pace Exchange Res 64 00 01 01 Masters 1 26 11 Jul 2 SD4 1 gt 1 Token pass Pass token Slaves 20 50 27 11 Jul 2 SD2 1 20 Data Exchange Rea 4 FF 00 FF 28 11 Jul 2 SD2 1 lt 20 Data Exchange Res 64 00 01 01 Statistics data 29 11 Jul 2 SD4 1 gt 1 Token pass Pass token Current Selection Complete device 30 11 Jul 2 SD2 1 gt 20 SAD HIGH Data Exchange Reg 4 FF 00 FFC Lost count 1 31 11 Jul 2 SD2 1 lt 20 Data Exchange Res 64 00 01 01 Syne count 25 32 11 Ju1 2 SD4 1 1 Token pass Pass token Total repeat count 2 33 11 Jul 2 SD2 1 20 SRD HIGH Date Exchange Req 4 FF 00 FF Max repeat count 1 4 m Illegal count 217 lc d Z G d J Internal diagnose count 4 External diagnose count 22 00 00 01 01 01 10 01 12 01 13 21 14 03 20 FF 08 00 00 00 00 01 OO OO OO OO 00 OO 10 00 OO 00 OO 00 Diagnose while in data exchange count 20 00 00 00 00 00 00 00 00 00 00 00 00 00 00 30 FF 00 01 00 19 00 02 00 01 00 D9 00 O4 OO 16 00 16 Fig 23 Info Panel with ProfiHub Diagnostics information User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 4 Technical Data ProfiHub B2 B2 RD Technical Data ProfiHub B2 Dimensions and weight Dimensions L x H x D mm with screws
50. tion User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Jus Meaning Min Value 0 Bit5 ExtDiagStat Int Diag changed 0 Disabled Max Value 1 Bite ExtDiagStat Ext Diag changed 0 Disabled Default Value 0 Bit ExtDiagStat Diag in DX changed 0 Disabled Alea aioe ER TUE Relay on LiveList Change 0 Disabled ew value Relay on Baudrate change Enabled Apply value Relay on Power error Enabled Relay on Redundancy error Enabled Reset To Default Relay on Termination change Enabled _ Relay on Channel lost 1 Enabled BI FrelapUristat Lost changed Disabled Bitl RelayOnStat Sync changed Disabled Bit2 RelayOnStat Reps total changed Disabled Enabled Bit3 RelayOnStat Reps max changed Disabled Bit4 RelayOnStat Illegals changed Disabled Bit5 RelayOnStat Int Diag changed Disabled Allowed Values Raw parameter info in Hex Joo on o2 jo3 o4 os oe oz joe fos Joa jos Joc ob Ok or 00 00 oo 00 zF 1D 00 o0 ES oo oa 05 01 00 00 00 00 10 00 00 00 00 00 00 00 00 Ok Cancel User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 3 3 6 Alarm relay on Statistics change The Alarm Relay on the ProfiHub can be switched closed on each change in Statistics described in paragraph 3 3 2 When such an enabled Statistic change occurs the Relay will be switched immediately without delay The only Statistic th
51. udullu Umraniye Istanbul 34776 Turkey T 90 216 420 8347 F 90 216 420 8348 E tolgaturunz emikonotomasyon com lI www emikonotomasyon com LEBANON Industrial Technologies S A L ITEC Point Center Boulevard Fouad Chehab Sin El Fil BEIRUT T 49611 491161 F 49611491162 E sales iteclb com I www iteclb com NETHERLANDS PROCENTEC B V Klopperman 16 2292 JD Wateringen T 31 0 174 671800 F 31 0 174 671 801 E info procentec com l www procentec com NORWAY AD Elektronikk AS Boks 641 N 1401 SKI Norway T 47 64 97 60 60 F 47 64 97 60 70 E kai ade no lI www ade no POLAND INTEX Sp z o o ul Portowa 4 44 102 GLIWICE Poland T 48 32 230 75 16 F 48 32 23075 17 E intex intex com pl I www intex com pl ROMANIA S C SVT Electronics S R L Br ila 7 540331 Tg Mure Romania T 40 365 809 305 F 40 365 809 305 E sajgo tibor svt ro l www svt ro SLOVAKIA ControlSystem s r o Sturova 4 977 01 BREZNO T 421 486115900 F 421 486111891 E jan snopko controlsystem sk I www controlsystem sk SOUTH AFRICA IDX ONLINE CC 1 Weaver Street Fourways JOHANNESBURG South Africa T 27 11 548 9960 F 27 11 465 8890 E sales idxonline com I www idxonline com SPAIN and PORTUGAL LOGITEK S A Ctra de Sant Cugat 63 Esc B Planta 12 Rub BARCELONA 08191 T 34 93 588 67 67 E xavier cardena logitek es I www logitek es SWEDEN P am
52. y Kalliotie 2 FIN 04360 Tuusula Finland T 4358 40 8222 014 E info hantekno com I www hantekno fi FRANCE AGILICOM Batiment B 1 rue de la Briaudi re Z A La Chataigneraie 37510 BALLAN MIRE France T 33 247 76 10 20 F 33 247 37 95 54 E jy bois agilicom fr I www agilicom fr SAUDI ARABIA ASM Process Automation Al Zahra Dist Attas st cross section with helmy Kutby St Villa no 25 JEDDAH 21553 T 966 2 691 2741 F 966 2 682 8943 E info asmestablishment com I www asmestablishment com SINGAPORE Allegro Electronics 236 Serangoon Avenue 3 07 98 550236 Singapore Singapore ISEP S Pte Ltd Blk 3015A 07 12 Ubi Road 1 Singapore 408705 T 65 6356 4237 F 65 6844 4265 E stevenkee ise p com l www ise p com User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC ITALY C S M T Gestione S C A R L via Branze n 43 45 25123 BRESCIA Italy T 39 030 6595111 F 39 030 6595000 E profibus csmt it I profibus csmt it Genoa FIELDBUS Competence Centre Via Greto di Cornigliano 6R 38 16152 GENOVA Italy T 39 010 86 02 580 F 439010 65 63 233 E procentec gfcc it I www gfcc it TAIWAN Full Data Technology GE No 200 Ganggian Rd Neihu District Taipei City 114 Taiwan T 886 2 87519941 9097 F 886 2 87519533 E sales fulldata com tw I www fulldata com tw TURKEY Emikon Otomasyon DES Sanayi sitesi 103 sokak B 7 blok No 16 Yukari D
53. y as the ProfiTrace Live List where the background turns yellow when a slave stops communicating This timeout can be changed in steps of 1 second Default value is 5 and maximum value is 255 GSD Configuration dialog c 2003 2012 PROCENTEC V1 3 6 Module Selection User Parameters Module Parameters Standard keywords User Definable Parameters Offset Datatype Reference Name Value Meaninc Min Value Bit2 Relay on Power error 1 Enabled Max Value Bit3 Relay on Redundancy error Enabled Bit4 Relay on Termination change Bitb Relay on Channel lost Bit RelayOnStat Lost changed Biti RelayOnStat Sync changed Bit2 RelayOnStat Reps total changed Bit3 RelayOnStat Reps max changed Bit4 RelayOnStat Illegals changed Bitb RelayOnStat Int Diag changed Dt RelayOnStat Ext Diag changed Bit RelayOnStat Diag in DX changed Default Value Enabled Enabled New Value 5 Disabled Apply value Disabled Disabled Reset To Default Disabled Disabled Allowed Values Disabled Value Meaning Disabled Disabled eIoOIIIeI PII D co cO CO OO CO CO CO CO de Device lost timeout x 1sec i es 4 4 Raw parameter info in Hex o on 02 03 o4 os os 07 Jos fos oa Joe foc fon OE OF 00 00 00 00 7F 1D 00 00 3E 00 QA Maoi 00 00 00 00 10 00 00 00 00 00 00 00 00 Dk Cancel 3 3 9 Changing the data format The data format can be changed if needed Default is Motorola hig
54. y slide off the DIN rail See Fig 9 for an example Fig 9 Rubber studs on backside of housing User Manual ProfiHub B2 B2 RD 24 december 2014 OPROCENTEC 2 4 Power Supply The two 2 pin screw type power connectors are located on the left of the ProfiHub B2 Fig 10 1 left 2 right Fig 10 Power connectors and LEDs Both power connectors are linked 1 on 1 to the internal power supply of the B2 If one power supply fails the other takes over without delay time When redundancy is not required it is sufficient to use one power connector Please note that when using only one power supply a voltage of max 0 25 V will exist on the other unconnected power connector like shown in Fig 11 If only one power supply is used the alarm contact is closed If two power sources are connected the contact is open As soon as one of the power supplies fails the contact will close and the Power Indicator LED will blink pen et HCAM 1 PON 2 POW 1 POM 2 Fig 11 Maximum voltage on unconnected Power Connector Procedure To connect the 24V supply to the 2 pin screw type terminal proceed as follows e Strip the insulation from the cable or the conductors for the 24V power supply e Add cable crimp terminals wire ferrules to the conductors e Secure the crimp terminals in the screw type terminal To connect the power supply you need a 3 mm screwdriver User Manual ProfiHub B2 B2 RD 24 december 2
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