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        Analox Safe-Ox/Safe-Ox He User Manual
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1.                                       Dimensions Safe Ox  M  Safe Ox He    175x105x75 mm  Alarm Repeater 155x72x45 mm  IP Rating Safe Ox     Safe Ox He TM IP65  Alarm Repeater IP43  Sensor Type Electro Chemical Cell  Display 4 digit Liquid Crystal Display  Alarms 2 x Alarm Visual Indicators  1 x System Fault Indicator  1 x Status Indicator  Common Audible Alarm  Relays One or Two Optional Alarm Relays with changeover contacts assigned  to Alarm 1  Alarm 2 or System Fault   Contact Rating 230V AC or 30V DC at up to 2A   Contacts are non latching Fail Safe   Output 2 wire 4 to 20mA  Max load 150 Q   Power Supply Options a  210 250V A C  supply           110 120V A C  supply  c  9 24V DC supply       NALO    Document Ref  AA1 811 11  May 2013  Page 15       Analox Safe Ox Safe Ox He     User Manual    DISPOSAL    According to WEEE regulation this electronic product can not be placed in household waste bins   Please check local regulations for information on the disposal of electronic products in your area     Document Ref  AA1 811 11  May 2013  Page 16    Analox Safe Ox Safe Ox He     User Manual    DECLARATION OF CONFORMITY       Manufacturers name    Analox Sensor Technology Ltd          Manufacturers address    15 Ellerbeck Court  Stokesley Business Park  Stokesley   North Yorkshire   TS9 5PT          It is declared that the following product           Product name    Analox          Analox Safe Ox       Product code    AA1          Conforms to all applicable requirements of 
2.    Analox Ltd    15 Ellerbeck Court  Stokesley Business Park  North Yorkshire  TS9 5PT  UK   T   44  0 1642 711400 F   44  0 1642 713900  W  www analox net E  info analox net    Analox Safe Ox Safe Ox He    User Manual       Analox  ars   44 7917  N  764348    This support line is closed on UK public holidays      Analox Safe Ox Safe Ox He     User Manual    Contents  Safety Information    een nda ibs                           een 1  Package Contents  Checklist   sscs    2td 0 nes 2 elle 2  ADOUT the                   3  Capillary SONSON cia AN 3  DIMUSION            3  Effect of helium on a Capillary                                                             4  Installation  of tne Produtt           use ee A 7  Wall MOUMMING Wes ai 7  Wiring Installation    enden nen nenn han be                         7  Options available             italia      ans annahm                              7  AG SUppIY  models circa at A ai ais 7  Neo AAA A 7                                        2 2                    cacas iia aaa jes aos diia a 8  Alarm relay output models scriiturii parnerien eani eaa ani aa AAEE EUSE EAE SS EEA 8  BEER E E E E E N E E A EE E E          8  Battery Dack UD                     NE REELE EAA EEEN AEAEE E ECEE 9  410 20MA output models       arnei en ta LE tic e 9  Normal operation                      10                          10  MAINT ENANGE 2 242 naeh einen 11  Oxygen sensor                                                                                  
3.    EN50270 1999  EN61000 6 3 2001 A11 2004   BS EN 61010 1 2001   IEC 61010 1 2ed    AS61610 1 2003  Australia  amp  New Zealand           The above product complies with the requirements of the EMC Directive 89 336 EEC  as  amended              The above product complies with the requirements of the Low Voltage Directive 73 23 EEC  as  amended           The above product is approved for use in the USA and Canada  CCSAUS  Master Contract  239512  Certificate 1909026    The above product is approved for use in Europe  CB Test Certificate NO44944          The above product complies with the Australian and New Zealand EMC requirements for C Tick  marking          Signed on behalf of    Analox Sensor Technology Ltd       Date    02 June 2008          Signed  EN     1                        ee                   Mark Lewis                Position    Managing Director       Document Ref  AA1 811 11  May 2013  Page 17    
4.  the 100  Nitrogen cylinder and  set the fine control valve to half scale allowing the gas to flow over the sensor    b  After a few moments  the  Alarm 2  alarm should operate        Remove the test gas  It will take    little while for the     mixture to diffuse out of the Instrument  Sensor  allowing the unit to recover to its normal non alarm condition    d  Fit the flow adaptor to the O2 sensor and connect  with tubing  the 24  Oxygen cylinder and  set the fine control valve to half scale allowing the gas to flow over the sensor        After    few moments  the  Alarm 1  alarm should operate    f  Remove the test gas  It will take a little while for the mixture to diffuse out of the Instrument    Sensor  allowing the unit to recover to its normal non alarm condition     Adjusting alarm set points  The procedure is very similar for setting either Alarm 1 or Alarm 2     1  Whilst the Safe Ox     Safe Ox He    is switched on  enter Technician Mode by pressing the  mode switch 3 times  If entered successfully the green LED will flash off for 1 5 seconds and  on for 0 5 of a second    2  From Technician Mode  press the Mode switch 2 times to set Alarm 1 or 3 times to set Alarm   2  The buzzer will bleep on each press  If this is done successfully  the instrument will show   the Fault indicator and the appropriate Alarm indicator  If this is done inadvertently  or if   another mode is selected  press the Mode switch once to return to Technician Mode and then  repeat this selec
5. 11  Galibr  tion n   en  rennen needed era            11  Full  Calibration CHECK viciado aaa cando nn 12  Alarmicheckssn sen                                       aaa 13  Adjusting alarm set pS tai 13  Fault Conditions arcano I NR Riad            Ed aaa            14  SPECIFICA HONS                                 15  DISPOSAL inertsuse ae dc                               cael 16  DECLARATION OF                                                                                   17       A LO Document Ref  AA1 811 11  May 2013    Analox Safe Ox Safe Ox He     User Manual  Safety Information    Every gas monitor installation should be risk assessed  The correct location of monitor s  must  consider the potential sources of gas leaks and the location of expected human occupation in the  area  Where large areas must be monitored  it is often advised that no single monitor should cover a  volume in excess of 80m3  The installation of more monitors should be considered where an area is  complex in shape  filled with obstacles  has a lack ventilation or air circulation  or if there are dead  zones where gas can collect      The Analox Safe Ox     Safe Ox He    is designed to be compliant with the following standards   EN61010 1  2001  IEC61010 1  2001  CAN CSA C22 2 No  61010 1 Second Edition 2004  ANSI UL  61010 1 Second Edition 2005  It is designed to be safe at least under the following conditions    1  Indoor use   2  Altitude up to 2000m   3  Temperature  5  C to  40  C    4  Ma
6. 18  oxygen relate to helium concentrations of  approximately 7  and 14      Figure 2 shows us the sensitivity factor of the capillary sensor in the presence of varying levels of  helium  With zero helium  we are saying that the sensitivity factor is 1 0  That is to say that the sensor  will give a correct oxygen reading  As the helium increases  so too does the sensitivity factor     At 7  helium  the sensitivity factor is approximately 1 055  This means that with say a sample of    19 5  oxygen  the sensor will indicate 1 055 x 19 5    20 6  oxygen   Also an alarm setpoint of  19 5  will require a level of oxygen less than 19 5 1 055   18 5  oxygen  to successfully trigger     Document Ref  AA1 811 11  May 2013  Page 4    Analox Safe Ox Safe Ox He     User Manual    At 14  helium  the sensitivity factor is approximately 1 1075  This means that with say a sample of  18 0  oxygen  the sensor will indicate 1 1075 x 18 0    19 9  oxygen   Also an alarm setpoint of  18 0  will require a level of oxygen less than 18 0 1 1075   16 3  oxygen  to successfully trigger       1 18       1 16          1 14       Sensitivity factor   14  He   1 1075                           a  m                          02 Sensitivity factor  o o                   DE factor O 7  He   1 055                           Helium    Figure 2  Sensitivity factor of oxygen sensor in presence of helium    Whilst these numbers are not dramatically incorrect  and are probably unlikely to cause harm to  personnel  the
7. al connector from the rear of the oxygen sensor   5  Fit the new oxygen sensor to the connector  note it will only connect one way round    6  Remove the old O Ring from the side of the housing and fit the new one supplied with the  replacement sensor   7  Carefully push the sensor into the housing and then firmly push the housing and wiring back   into the Bulkhead on the under side of the Analox Safe Ox    enclosure      Switch the instrument on   9  Perform a Quick Calibration Check to calibrate the new sensor   10  Test the operation of the oxygen alarms     Analox Safe Ox He      The oxygen sensor is mounted in a special housing on the under side of the Analox Safe Ox He     enclosure  This housing allows the oxygen sensor to be easily replaced when necessary  The sensor  will last in air for up to three years  It is recommended to replace the sensor at two year intervals     The procedure for replacing the cell is as follows     1  Switch off the instrument  2  Unscrew the sensor housing cap by rotating it in an anti clockwise direction  3  The oxygen sensor will now be visible  Gently pull the sensor downwards to release it from    the bulkhead  It will be retained by an electrical connector    4  Carefully pull the electrical connector from the rear of the oxygen sensor   5  Fit the new oxygen sensor to the connector  note it will only connect one way round   6  Carefully push the sensor into the housing   7  Refit the sensor housing cap by placing it on the end of th
8. angerous deficiencies of  oxygen in the air surrounding the instrument  The instruments use an Electrochemical cell together  with state of the art technology built in an IP65 splash proof housing and is designed to provide long   trouble free service  with minimum maintenance    The Analox Safe Ox     Safe Ox           has two pre set alarm levels at 23 0  and 19 5  O2  The  alarms are set with a small hysteresis which means the O2 concentration has to fall  23 0  alarm  or  rise  19 5  alarm  below above the alarm set point before the alarm cancels     Optional items fitted to or supplied with the unit may include the following     1  Remote Alarm Repeater     e One or two medium duty relays  Test Gas  flow indicators and control valves     Document Ref  AA1 811 11  May 2013  Page 3       Analox Safe Ox Safe Ox He     User Manual    Items marked with an asterisk       do not need to be specified at the time of order and may be retro  fitted     Effect of helium on a capillary sensor    Helium is used widely in industrial applications  for example in magnetic resonance imaging  equipment in hospitals and for offshore saturation diving    When a capillary sensor is exposed to helium  for instance caused by a spill or leak  the helium will  cause the capillary sensor to give a higher than expected reading  Although not toxic  if helium is  spilled or released in high levels into a confined space it can result in oxygen depletion  If capillary  oxygen sensors are being used to 
9. e sensor housing and rotating it in  an clockwise direction   8  Switch the instrument on   9  Perform a Quick Calibration Check to calibrate the new sensor    10  Test the operation of the oxygen alarms    Calibration  Note  Gases used on the Analox Safe Ox     Safe Ox He    must be manufactured to a  2  tolerance     Quick calibration check   A quick calibration check should be performed on the Analox Safe Ox     Safe Ox He     when it is first  installed  then at no greater than 3 monthly intervals  and must be performed every time a new sensor  is installed  This ensures that the sensor is giving an accurate Oxygen reading     In order to perform a calibration check  you will need the following equipment     1  Test Gas with 24  Oxygen in Nitrogen     2  tolerance   Part       SA7L201 160    Document Ref  AA1 811 11  May 2013  Page 11    Analox Safe Ox Safe Ox He     User Manual    2  Fine control valve   Part No  SA7FLOWIN  3  Flow adaptor   Part No  8000 0069A    Then follow the procedure     1  Fit the flow adaptor to the O2 sensor and connect  with tubing  the cylinder and set the fine  control valve to half scale allowing the gas to flow over the sensor  see Figure 2   2  When the display reading settles at 24   1   press the  Mode  button for 2 seconds  On    releasing the button there should be a confirming beep  The Analox Safe Ox     Safe Ox He    is  calibrated     If the confirming beep is not heard  or the display reading does not settle between 23  and 25  yo
10. ease return faulty units to Analox for  refurbishment replacement     4 to 20mA  or 0 1V  Output    Connected equipment must meet the requirements for reinforced insulation     NOTE   If the equipment is used in a manner not specified by the manufacturer  the protection  provided by the equipment may be impaired     Package Contents Checklist  On receipt of the Analox Safe Ox     Safe Ox He    please check you have the following     Analox Safe Ox     Safe Ox He    main unit and Alarm Repeater  User Manual   Test Certificate   Rawl Plugs and Screws for Wall Mounting   Drilling Template    Geen             Any optional items ordered such as     1  Additional Alarm Repeater   s each with 8 metres of interconnecting cable   2  Relay junction box    Document Ref  AA1 811 11  May 2013  Page 2    Analox Safe Ox Safe Ox He     User Manual    About the Product    Two variants of this product are available    The Analox Safe Ox    O2 detector is designed to detect the presence of High and Low Oxygen in  ambient air    The Analox Safe Ox He    O2 detector is designed to detect the presence of High and Low Oxygen in  ambient air where high levels of Helium  He  gas are present        Instrument Name Application Sensor Type       Analox Safe Ox    Fixed instrument configured as   Capillary  standard with two pre set alarm  levels at 23 0  and 19 5  O2          Analox Safe Ox He    Fixed instrument configured as Diffusion  standard with two pre set alarm  levels at 23 0  and 19 5  O2   sp
11. ecifically for use in areas  where oxygen depletion is due  to the use of helium  eg  saturation diving              Capillary sensor    The capillary type of sensor measures the percentage of oxygen in the atmosphere where the  instrument is located  It is essentially immune to fluctuations in atmospheric pressure  It is however  affected by the presence of background helium  which makes it questionable for use in an  environment subject to oxygen depletion by helium     Diffusion sensor    The diffusion type of sensor measures the partial pressure of oxygen in the atmosphere where the  instrument is located  Therefore it is directly affected by fluctuations in atmospheric pressure  and can  in extreme conditions generate nuisance alarms due to the lack of oxygen in the atmosphere caused  simply by  for instance  a very low pressure weather front  Unlike the capillary sensor though  the  diffusion sensor will work correctly in helium environments  The reading is presented to the user as an  assumed percentage value  simply by saying that a partial pressure of 209 mBar ppO2 is equivalent to  20 9  oxygen  This is of course only true at an atmospheric pressure of 1000 mBar     Different versions of the instrument allow operation from    1  210 250V AC supply  2  110 120V AC supply  3  9 24V DC supply    The Analox Safe Ox     Safe Ox He    is intended to be used as permanent installation  It provides a  digital readout of oxygen  plus audible and visual alarms to potentially d
12. er Manual    OPERATION    Normal operation    When the Analox Safe Ox     Safe Ox He    is turned on it will take approximately 10 seconds to warm  up and stabilise  During this period  the  Good OK  and  Fault  status indicators will be turned on  After  the initial stabilising period has expired  the  Fault  status indicator will turn off  The  Good OK  status  indicator will be illuminated and flash off briefly every few seconds  indicating normal operation  The  status indicators on any Alarm Repeaters will mimic this operation  On display models the display will  briefly read     8 8 8 8    on power up before reverting to the O2 reading     Alarm indications    If the Analox Safe Ox     Safe Ox He    detects an O2 concentration which is greater than the high  alarm level  then the  Alarm 1  indicator will begin to flash and the buzzer will sound at its slow speed     If the measured concentration of O2 falls below the low alarm level  then the    Alarm 2  indicator will  begin to flash and the buzzer will sound at its medium speed     On standard units the alarms are self cancelling when the O2 concentration returns to a level within  the alarm thresholds  Alternatively  latched alarm versions are available  on which the alarm conditions  will be maintained until the Mode switch has been pressed to accept the alarm  and the gas  concentration has returned to a level within the alarm thresholds     Momentarily pressing the  Mode  button on either the Analox Safe Ox     Sa
13. fe Ox           or any Alarm  Repeaters  in the absence of any alarm conditions  causes an alarm test to be performed  The  indicator lamps will flash 4 times and the buzzer will sound     In all circumstances the Alarm repeater will mimic the status indications and buzzer of the main unit   Units fitted with relays are configured such that relays may operate in conjunction with Alarm1 or    Alarm2  They are factory set to be energised in the absence of alarms  and de energised in the  presence of alarms  They may be factory configured in the opposite sense if required     Document Ref  AA1 811 11  May 2013  Page 10    Analox Safe Ox Safe Ox He     User Manual    MAINTENANCE    Oxygen sensor replacement   Analox Safe Ox      The oxygen sensor is mounted in a special housing on the under side of the Analox Safe Ox     enclosure  This housing allows the oxygen sensor to be easily replaced when necessary  The sensor  will last in air for up to three years  It is recommended to replace the sensor at two year intervals     The procedure for replacing the cell is as follows     1  Switch off the instrument   2  Use a large flat blade screw driver to release the push fit housing  This is done by inserting  the blade into the recess under the flange of the housing and twisting the screwdriver    3  The oxygen sensor will now be visible  Gently pull the sensor downwards to release it from    the bulkhead  It will be retained by an electrical connector    4  Carefully pull the electric
14. icate accompanying each instrument will clearly identify the information required     kkk    ENSURE THAT THE  ELECTRICAL SUPPLY TO THE INSTRUMENT  IS SWITCHED OFF  WHILST INSTALLING ANY WIRING    kkk    Options available    AC supply models    Mains powered Analox Analox Safe Ox     Safe Ox He    s are pre wired with a mains cable  fitted with  a plug suited to the destination country  Where internal plug fuses are fitted  these are 3 Amp    Ensure that the unit is connected to the correct supply voltage  i e  110 or 230V AC   Where no fuse is  fitted in the plug  the instrument should be powered from a 3 Amp fused outlet  The Analox Safe   Ox     Safe Ox He    is fitted with an internal fuse  which is rated at 500mA     DC supply models    DC powered Analox Safe Ox     Safe Ox He    s require a DC supply in the range 9 24V DC  A 2m  cable is factory fitted to the instrument  The DC supply should be connected to this cable as follows     1  Blue wire negative  OVolts   2  Red wire positive   9 24Volts     Document Ref  AA1 811 11  May 2013  Page 7    Analox Safe Ox Safe Ox He     User Manual    Alarm repeaters    The Alarm Repeater has four status indicators and a Mode button  which mimic the button and  indicators on the main Analox Safe Ox     Safe Ox He    enclosure     An 8 metre  8 core cable is pre wired to the Analox Safe Ox     Safe Ox He    on units to be fitted with  an alarm repeater  This ensures that for a basic installation  there is no need to dismantle the Ana
15. ithin the limits of the relay  240VAC 28VDC  2Amps  and the insulation of the  external circuit meets the requirements for basic insulation 240VAC 28VDC  2 Amps  After completing  wiring  ensure that the terminal box cover is securely replaced     RELAY TERMINAL BOX TERMINATIONS       RELAY TERMINAL BOX TERMINATIONS    Document Ref  AA1 811 11  May 2013  Page 8    Analox Safe Ox Safe Ox He     User Manual         RAG  N TERMINAL f ee                                     CUSTOMER  FITTED WIRING    POWER  SUPPLY       FACTORY FITTED WIRING       Battery back up    When this option is fitted the Analox Safe Ox     Safe Ox He    should remain powered for at least 30  hours to ensure the Battery Back up is fully charged and will provide back up power for a minimum of  4 hours in the event of Mains power failure     4 to 20mA output models    You may have ordered your Analox Safe Ox     Safe Ox He    with a 4 to 20mA output  A 2m cable is  factory fitted to the instrument  The 4 to 20mA output current is generated by the instrument  The  customer system should be connected to this cable as follows and as per the following drawing     1  Blue wire 4 to 20mA negative  2  Red wire 4 to 20mA positive          MAIN UNIT              Customer j  System    POWER  SUPPLY        FACTORY FITTED WIRING  os marked 4 20mA OUTPUT    Current is generated by Analox instrument     Max load 150 Q        4 to 20mA           Document Ref  AA1 811 11  May 2013  Page 9    Analox Safe Ox Safe Ox He     Us
16. lox  Safe Ox     Safe Ox He    main unit  A maximum of three repeaters may be fitted in a daisy chain  configuration     To connect and disconnect a    Quick Connect    Repeater     1  Disconnect the power supply from the Analox Safe Ox     Safe Ox He       2  Insert the connector on the end of the cable into the socket on the base of the Alarm  Repeater    3  Restore power to the Analox Safe Ox     Safe Ox            Press the mode button on the    repeater once  and ensure that the four indicators flash  Note that in the presence of a  genuine alarm  the test feature is disabled     Alarm relay output models    You may have ordered your Analox Safe Ox     Safe Ox He    with a relay  The relay contacts are     Volt Free    single pole Changeover  rated 250vAC 30vDC 2 Amps  The relay is non latching  This  means the relay will only initiate when gas is present  As standard the relays are setup in a Fail Safe  configuration  This means that the relay is energised during normal operation  Please note that on  power up the relay is only energised after the 40 second warm up period  See below for details of  how the relay should be connected     Relay wiring   The cable gland is for cables of outside diameter between 5 and 7mm  if cable fitted is outside that  range  a suitably specified cable gland must be used  Ensure that the gland is properly tightened   Test that the cable is adequately gripped by the cable gland  Ensure that the cable is suitable for  purpose  the load is w
17. monitor the levels of oxygen they can give readings that are high      this is potentially dangerous when monitoring oxygen depletion     The reason for this phenomenon is down to the small size of the helium molecule  When present in  high concentration  the helium molecules diffuse rapidly through the capillary into the oxygen sensor  and at the same time allow more rapid diffusion of the much larger oxygen molecules  The result of  this process is more oxygen molecules enter the sensor which results in artificially high readings     It is preferable to use a partial pressure sensor when measuring oxygen in ambient environments  where helium leaks and spills could occur  These sensors have a solid membrane diffusion barrier in  place of the capillary and do not suffer the same effects as the capillary sensors     Let us now investigate the issue further and show the extent of the effect caused by helium  This will  allow an informed decision on whether the issue is relevant in a particular application     Firstly let us look at the effect of pure helium leaking into a given atmosphere  As the concentration of  helium increases  it will displace air from that atmosphere  As the air is displaced  the concentration of  oxygen will fall  as shown in Figure 1        22       21          20            Oxygen                   0 5 10 15 20 25 30    Helium             Figure 1  Depletion of oxygen by helium in an atmosphere    This graph shows us that the alarm limits of 19 5  and 
18. off  and the alarm indications are believed to be incorrect  carry  out a quick calibration  If this fails to correct the problem contact your qualified service  engineer     A summary of the indicator lamps and buzzer operations is shown below     OK LAMP ALARMI LAMP   ALARM2LAMP   FAULT LAMP MEANING  ESA B     9    Power   Power Off        ON  BLIP OFF   BLIP OFF Normal Operation    FLASHING AND O  Level is  SLOW BUZZER  gt  23 0       FLASHING FLASHING AND O  Level is  MED  BUZZER  lt  19 5   FLASHING AND   Calibration Error I  SLOW BUZZER   Switch On  OFF FLASHING OFF FLASHING AND O  Cell Fault  FAST BUZZER Output too High  FLASHING FLASHING FLASHING AND O  Cell Fault  FAST BUZZER Output too Low    Note that Alarm levels may be set at different values  depending on customer requirement       rf A Calibration error or a Cell fault requires the attention of a Service Engineer  A recalibration  procedure may overcome the problem   o Only when Alarm 1 and Alarm 2 are enabled    Alternative Alarm Setpoints for this Instrument are as shown below                  Document Ref  AA1 811 11  May 2013  Page 14       Analox Safe Ox Safe Ox        User Manual                            SPECIFICATIONS       Range 0 1 to 25    Sensor Accuracy Better than   0 75  O2 over 0 1 to 25  O2   Response Time  T90  15 Seconds   Operating Temperature 0to40C   Temperature Effect 0 2  Reading  C   Warm Up Time 10 Seconds   Weight  without cables  Safe Ox     Safe Ox He    600g  Alarm Repeater 150g  
19. on value   the buzzer will sound one bleep and all the LED   s will be off    6  Accept this new calibration value by pressing the mode switch 2 times  The green LED will  flash to show the instrument has accepted the new oxygen value    7  To return to normal operation  press the mode switch once  The LED   s and buzzer will    illuminate   sound 4 times before returning to normal operation     Note  If at any time you send the wrong instruction and would like to abort  press the mode switch  once and wait 20 seconds  this should bring you back to technician mode  Press the mode switch  once again  this should bring you back to normal operation  the LED   s and buzzer will illuminate sound  4 times  Alternatively  disconnect the power supply to the Analox Safe Ox     Safe Ox            wait a  moment and re connect power     Alarm checks    To verify that the indicators and the audible alarms are working  press the Mode switch on the Analox  Safe Ox     Safe Ox He    or any of its Repeaters  The indicators and the audible alarm will pulse four  times     To verify that the alarm levels are correctly set  you will need the following equipment    1  A Test Gas cylinder containing 100  Nitrogen     Part No  SA7L2001   2  Test Gas with 24  Oxygen in Nitrogen     2  tolerance     Part No  SA7L201160  3  Fine control valve   Part No  SA7FLOWIN   4  Flow adaptor   Part No  8000 0069A    Then follow the procedure     a  Fit the flow adaptor to the O2 sensor and connect  with tubing 
20. these conditions  the sensor will not go into alarm  It would actually  require a gas of 18 5  oxygen to trip an alarm set at 195mBar when the atmospheric pressure is  1050mBar  Likewise  at 1050mBar atmospheric pressure  the test gas to achieve the second alarm   normally 18   or 180mBar   would be 17 1      To summarise  low atmospheric pressures increase the likelihood of a nuisance depletion alarm  and  high atmospheric pressures lead to reducing the effective alarm set point     The examples shown here are fairly severe  Atmospheric pressure in many locations will very rarely  reach the figures quoted here     Document Ref  AA1 811 11  May 2013  Page 6    Analox Safe Ox Safe Ox He     User Manual    Installation of the Product    Wall mounting    The Analox Safe Ox     Safe Ox           should be mounted onto a wall at normal working head height  using the mounting lugs  a paper drilling template is included in Section 12 of this manual  Use the  paper template to drill the 4 required holes in the wall and use the Rawl plugs and screws provided to  mount the unit  It is not necessary to dismantle the Analox Safe Ox     Safe Ox He    main unit in any  way prior to installation  You need to ensure the mains plug  fused at 3 amps is in easy reach of a  power socket           The Alarm Repeater housing also has wall mounting lugs     Wiring Installation    It is necessary to identify the model of Analox Safe Ox     Safe Ox He    prior to installation  The  Calibration Certif
21. tion      The display will indicate the present value of the alarm    4  Press the Mode switch twice to proceed to define a new setting  or once to abort and return to  Technician Mode     Document Ref  AA1 811 11  May 2013  Page 13    Analox Safe Ox Safe Ox        User Manual    5  When setting Alarm 1  the display will show the maximum display value  full scale   When  setting Alarm 2  the display will show the current value of Alarm 1 on the display  default value  is 23 0      6  Press and hold the Mode switch  The displayed value will count down at approximately one  count per second  Release the switch when the displayed value is equal to the desired alarm  value    7  Upon release of the Mode switch  the display will continue to show the new value  Accept the  new setting by pressing the Mode switch twice  or alternatively ignore the new setting by  pressing the switch once  This will return to the Technician Mode    8  To exit from Technician Mode  press the Mode switch once  The Safe Ox     Safe Ox He     then restarts by performing the normal power on sequence  4 flashes      Fault conditions    During normal operation  the instrument carries out a continuous self test procedure  If operation is  satisfactory  the    Good Ok    status indicator will be on  blinking off momentarily every few seconds     a  If there are no indicator lamps lit on the Safe Ox     Safe Ox He     check that power is  connected and that the fuses are OK    b  If the  Good OK  indicator is 
22. u  need to carry out a full calibration as described in Section Full calibration check            5  435  01    GAS INLET           FLOW ADAPTOR                   SENSOR INLET    gt   GAS OUTLET    ON INSTRUMENT    Fitting the flow adaptor    Full calibration check    A full calibration check should be performed on the Analox Safe Ox     Safe Ox He     when it fails to  calibrate using the quick calibration check     In order to perform a calibration check  you will need the following equipment    1  Test Gas with 24  Oxygen in Nitrogen     2  tolerance     Part No  SA7L201160  2  Fine control valve   Part No  SA7FLOWIN   3  Flow adaptor   Part No  8000 0069A    Then follow the procedure     1  Fit the flow adaptor to the O2 sensor and connect  with tubing  the cylinder and set the fine  control valve to half scale allowing the gas to flow over the sensor   2  Enter Technician Mode by pressing the mode switch 3 times  If entered successfully the    green LED will flash off for 1 5 seconds and on for 0 5 of a second     Document Ref  AA1 811 11  May 2013  Page 12    Analox Safe Ox Safe Ox He     User Manual    3  Select Auto Calibration by pressing the mode switch 4 times  The 2 Red Alarm LED   s will light  up to show you are now in this mode     4  Press the mode switch 2 times to start the Auto Calibration  the Red Alarm LED   s will turn off  and the Green LED will continue to flash    5  Wait one minute for the instrument to adjust  When the instrument has a new calibrati
23. ximum relative humidity 80  for temperatures up to 31  C decreasing linearly to 50   relative humidity at 40  C     5  Mains voltage supply fluctuations not to exceed 10  of the nominal voltage  6  Impulse withstand  over voltage  category 11 of IEC 60364 4 443  7  Pollution degree 2  8  Mains voltage    230V AC  Not Adjustable   Instrument will be factory set   110V AC  Not Adjustable   Instrument will be factory set   24V DC  Not Adjustable   Instrument will be factory set   9  Mains power      Less than 5VA   110V AC and 230V AC Versions  Less than 5W     24V DC Version     10  Mains frequency   50 60Hz             11  The Remote Alarm Repeater has ingress protection to IP43  direct sprays of water up to 60  from the vertical in accordance with EN 60529 1991   A1  All other units have ingress  protection to IP65  low pressure water jets from all directions and totally protected from dust in  accordance with EN 60529 1991   A1        12  Insulation    Reinforced insulation  class II product according to IEC536   13  Not for use in corrosive or explosive atmospheres   14  Not approved for use in vehicles  ships or aircraft   Fuse ratings     230V AC  500mA  F rating 250V  20mm x 5mm Glass Cartridge    110V AC  500mA  F rating 250V  20mm x 5mm Glass Cartridge    9 24V DC  200mA  AS rating 250V  20mm x 5mm Glass Cartridge     Battery Back Up      Document Ref  AA1 811 11  May 2013  Page 1    Analox Safe Ox Safe Ox He     User Manual    The Battery Back Up is non repairable  Pl
24. y are still sufficiently erroneous that Analox would advise considering use of the  diffusion type of sensor in such applications     Effect of atmospheric pressure on a diffusion sensor  We will assume that the instrument has been calibrated to read 20 9  when it is measuring 209mBar  ppO2 at an atmospheric pressure of 1000 mBar           230       220       m              D                       20 90         19 50     18 00                    Oxygen  ppO2 mBar          o o          N  o                                al        940 960 980 1000 1020 1040 1060  Atmospheric Pressure                        Figure 3  Variation of oxygen with atmospheric pressure    Figure 3 demonstrates the readings obtained from sensors at different atmospheric pressures when  subjected to three samples of oxygen     20 9  which is taken as normal air  and then levels  corresponding to the two typical alarms     19 5  and 18 0   You can see that a sample of 20 9   oxygen will measure just under 198 5mBar  ie display 19 85  oxygen  at 950mBar atmospheric  pressure  In theory that is satisfactory in that it will not lead to a nuisance alarm  The nuisance alarm    Document Ref  AA1 811 11  May 2013  Page 5    Analox Safe Ox Safe Ox He   User Manual    would occur if the reading fell to 195mBar oxygen  which is equivalent to 20 9  oxygen at an  atmospheric pressure of 933mBar     Also a genuine 19 5  sample of oxygen will measure 204 75mBar at 1050mBar atmospheric  pressure  This means that under 
    
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