RF270S - Industrial Tool and Machinery Sales
Contents
1. 23514 253112 we 2344 xU KAL Ip me p ue t T EP 1 a i 4 5 aped 1 x T Fit 1 p wr PLU LR ELE s 1 E E OE 5 1 BC Ep j j Ie i Lg i d 0 N 18 2612 56 2 21 30 p 20 180 53 2 51 17 27224417 j 210 62 j 9 in 27802 276 LB 38 28612 28442 104 10514 22 P 2705 051104 R1 BEES F M aT VEG 18 e ama de dye eh Ek E ee PPN Su Z TE s iid Re RAGE FIG OO SRM eg AT D qe mi um ML CUR MODEL NO 2705 CODE NO PART NO 1 198005T 2 121008 2A 121151 2B HT003 3 198024T 4 5242 5 198050 6 2006 7 12101 8 505 005 10 198148M 10A 198170 11 51203 12 198086 13 198051 14 198093 15 16 HN008 17 BM 18 198013 19 22 22 5266 21 198012 22 HS242 23 HS468 25 198016 26 HS430 27 HS228 28 198044A 29 198193 30 HWO006 37 121061 38 198015 43 1980207 44 608277 PARTS LIST DESCRIPTION Body Frame Anchor Block2. 5 Check carefully if the saw blade is running in counter clockwise direction if not reverse the wiring per circuit diagram Fig A then repeat the running test 6 Keep machine always out from sun dust wet or raining area 5 3 Installation 1 Always Keep proper footing amp balance while moving this 208kgs machine And only use heavy duty fiber belt to lift the machine as per Fig 2 Hang the machine up away from the floor take away the 4 pads and assemble them on the auxiliary stand Fix the machine on the auxiliary stand and lock the connection nut 3 Finish removing this wooden case crate from the machine Unbolt the machine from the crate bottom 4 Position amp tighten 4 bolts into base holes properly after machine in balance 5 Turn off the power before wiring amp be sure machine is in proper grounding Overload amp circuit breaker 15 recommended for safety wiring 6 Keep machine always out from sun dust wet raining area Fig B 5 4 CLEAIG amp LURICATING 1 Your machine has been coated with heavy grease to protect it in shipping This coating should be completely removed before operating the machine Commercial degreaser kerosene or similar solvent may be used to remove the grease from the machine but avoid getting solvent on belts or other rubber parts 2 After cleaning coat all bright work with a light lubricant Lubricate all points with a medium consistency machine
3. Anchor Plate Round Head Screw Shaft Hex Socket Head Screw Anti Chip Cover Tapered Bearing Washer Hex Head Screw Hex Nut Indication Plate Scale Bearing Knob Blade Tension Handle Spring Washer Leadscrew Hex Nut Hex Socket Head Screw Fixed Block Pin Hex Socket Head Screw Fixed Block Hex Socket Head Screw SPECIFICATION M6X10L M8X20L 32006A M8X45L M8 51203 ID16 3X 31 5X1 8t 16 2 M8X20L 5X40 M10x60L M8X20L Hex Socker Headless Screw M6X16L Blade adjust stick Hex Socker Headless Screw 8 Hex Socket Head Screw Connecting Tube Handle Washer Bearing Shaft Blade Adjust Front Eccentric Guide Bearing 19 608 2RS M6X10L M10 QTY NOTE rm i PARTS LIST MODEL NO 2705 CODE NO PART NO 45 C100 46 198019 47 48 198034 51 198152 52 907 52 HW106 53 HH005 54 198014 56 17 58 198032 59 HWO03 60 64 431 65 121028 66 198050 67 20 70 121055 71 11 72 HS035 73 745 198201 5 75 HWI 76 HS258 T 198108M 78 HD607 79 5279 80 198067 81 HD801 82 HD803 83 HD606 4 HD802 85 5060 86 198037 HK091 87 DESCRIPTION SPECIFICATION C Retainer Ring 98 Eccentric Guide Round Head Screw M6X10L Blade Cover Front Scale Hex Nut M10X14 8 Spring Washer M10 Rivet 2X6 Blade Adjustable Rear He
4. Length Stop Set Plum handle Hex Head Screw Distance Set Bracket Distance Set Rod Hex Nut Handwhee Pin Bearing Cover Bearing Vise Handle Spring Bushing Washer Hex Socket Head Screw 21 8X7X25 6208 2RS 0 9X27X2450X5 8T M12X30L M6X15L M6 M5X20L 98 M8x15L 2 M6x30L 14 1 5 5X35 30 47X3 5 6 5 18 1 5 M6x15L SPECIFICATION _ 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 3 p j pa Ht M H s PARTS LIST MODEL NO 270S CODE NO PART NO 181 1980227 182 HD501 186 198003T 190 1980257 191 5432 193 8326 194 121002 195 HN006 196 121043 197 H00031 198 HS063 200 121029 201 105 202 198046 202 1 00 207 HS423 209 198074T 209A 198074T1 210 198158 214 1980748 215 00275 216 HB605 216 1 121169 218 HO042 219 HWI06 220 65230 221 19 001 221 1 121001 222 121031 223 HS509 224 5064 225 007 227 HS059 228 HWl06 229 198041 230 aes DESCRIPTION Vise Hex Socket Flat Head Scvev M6X12L Vise Jaw Bracket Rear Leadscrew Hex Socker Headless Screw M8X20L Hex Socket Head Screw M6XIO0L Swivel Arm Hex Nut M10 Vise Jaw Adjustable Rod O Retainer Ring 19 8X 2 4 Hex Head Screw M10X45L Bushing Nut AN06 Bolt Hex Nut M10 P1 5 Hex
5. oil 6 MINIMUM ROOM SPACE FOR MACHINE OPERATION 97 5 133 7 MAKE PROPER TOOTH SELECTION For maximum cutting efficiency and lowest cost per cut it is important to select the blade with the right number of teeth per inch TPI for the material being cut The material size and shape dictate tooth selection TOOTH SELECTION You need to consider The width of the cut That is the distance in the cut that each tooth must travel from the point it enters the work piece until it leaves the work piece and 1 The shape of the work piece Squares Rectangles Flats Symbol Locate the width of cut on the chart Inches on the outer circle and millimeters on the inner circle Select the tooth pitch on the ring marked with the square shape which aligns with the width of cut EXAMPLE 6 150mm square use a 2 3 Vari Tooth Round Solids Symbol Locate the diameter of your work piece on the chart Select the tooth pitch on the ring marked with the round shape which aligns with the size of stock you are cutting EXAMPLE 4 100mm round use a 3 4 Vari Tooth Tubing Pipe Structural Symbol OH Determine the average width of cut by dividing the area of the work piece by the distance the saw blade must travel to finish the cut Locate the average width of cut on the chart Select the tooth Ditch on the ring marked with the tubing and structural shape which aligns with the average width you are cutt
6. METAL CUTTING BAND SAW MACHINE MODEL 2705 INSTRUCTION MANUAL 050110 Table Of Contents Page No ASPEC SG 2 Safety Rules For All TOONS see SPCCHICAUION use gt Transportation amp Install eee eee eee Ee Oen ETT 6 Minimum Room Space For Machine Operation 7 Make Proper Tooth Selection 8 BI Metal Speeds And Feeds 9 Use Of Main Machine II Trouble yver 2 Circuit DIAGF aM u uuu IS Parts Lists amp Dirawin CAUTION Install saw blade and blade guard before use Set proper blade tension to prevent any danger caused by damaged saw blade or work piece 1 Overall Aspect The start button The blade tension handle Saw arm Control Panel The vise fixed handle The move vise handle Move Vise Fixed plate Vise base The swivel vise base of handle Base WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine Using the m
7. ND BACK UP BEARINGS AND CLEARING THE CUTTING CHIP Before making the following adjustments make sure the blade is tracking and tensioned properly 1 3 The back of the blade A fig3 should ride against the back up block To adjust loosen set screw and move the guide block D up or down until it lightly touches the back of the blade 1 2 The saw blade A should also ride between and lightly touch ui the two blade guide roller bearings E and F fig 9 The front bearing E fig 9 1s mounted on an eccentric and can easily be adjusted suit blade thickness by loosening set screw G and turning shaft E 3 The carbide blade guides H fig 9 should also be adjusted so F they lightly touch the blade by loosening screw K lt 4 The blade guide roller bearings carbide guides and backup bearing on holder fig 9 should be adjusted A Fig3 B K D In the same manner 5 Cutting chips on the blade will be cleared by the steel brush 9 7 BLADE AND COOLING SYSTEM The use of proper cutting fluid is essential to obtain maximum efficiency from band saw blade The main cause of tooth failure is excessive heat build up This 15 the reason that cutting fluid is necessary for long blade life and high cutting rates cutting area and blade wheels should be kept clean at all time The rate of coolant flow 15 controlled by the stop valve lever A fig 4 which directs the coolant on
8. Socker Headless Screw M6X15L Control Box Base Press Board Bracket Lable for Name Plate Control Switch Assembly Hex Socket Plug 3 8 PT Washer O Retainer Ring ID170X5 7W Spring Washer MIO Hex Socket Head Screw M10X20L Stand Swivel Arm Base Filter Cross Round Head Screw Hex Head Screw M10X50L Hex Nut M12XP1 75 Head Screw M10X25L Spring Washer MIO Fixed Plate Round Head Screw 6 101 SPECIFICATION hal Pr p err 231 232 233 234 235 240 241 242 243 245 248 249 250 250 1 250 2 253 254 255 261 261 1 261 2 262 275 216 277 278 279 280 281 282 283 284 285 286 287 289 MODEL NO 2705 CODE NOPART NO HS261 198038 198010 HW006 5258 HS033 HW104 HD608 HD804 198073T 121054T 121001FT 121001FTB 121001FTC HS046 HW005 HN005 198154T 198159T HS218 198160T HW106 HN006 HW006 HS218 HW003 HS290 121042T 1965052 HS241 HN005 HW105 HS046 HW005 HS266 Socket Head Screw Nut Adjustable Handle Washer Hex Socket Head Screw Cooling Pump Cross Round Head Screw Spring Washer Micro Control Block PU Tube Fluid Collected Plate Feed Support Stand Leg Set Stand Leg front Stand Leg Right Left Hex Head Screw Washer Hex Nut Cylinder Upper Bracket Down Bracket Hex Head Screw Cylinder Cover Spring Washer Hex Nut Washer Hex Socket Head Screw Washer Hex Sock
9. achine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result This machine was designed for certain applications only We strongly recommend that this machine NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you Your machine might not come with power socket or plug Before using this machine please do ask your local dealer to install the socket or plug on the power cable end 2 SAFETY RULES FOR ALL TOOLS USER 1 WEAR PROPER APPAREL No loose clothing gloves rings bracelets or other jewelry to get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 2 ALWAYS WEAR EYE PROTECTION Refer to ANSLZS87 1 standard for appropriate recommendations Also use face or dust mask if cutting operation is dusty 3 DON T OVERREACH Keep proper footing and balance at all times 4 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted 5 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Dont leave tool until it comes to a complete stop 6 DRUGS ALCOHOL MEDICATION Do not operate tool while under the influence of drug alc
10. amount of pressure depending on hardness of Work piece 9 9 VARIABLE CUTTING ANGLE SELECTION Please proceed as follows to obtain desired cutting angle The swivel range is from to 60 clockwise Before swinging the base make sure there is nothing in the way or any interference Pull out the bar A fig 6 swing and hold the bar 2 Push to turn the swivel base to desired angle Refer to scale on B for degree 3 Lock the bar A then start the cutting 10 9 10 REMOVING AND INSTALLING THE BLADE When it is necessary to replace the blade proceed as follows Raise the saw frame about 6 and close the feed on off knob by turning it clockwise as far as it will go fig 8 2 Move the blade guide arm to the right Fig 9 3 Disconnect the machine from the power source Loosen cover screw remove cover A open the cover B remove cover C then clean the chips and dirt inside the machine 4 Release blade tension F fig 9 by turning the blade tension hand wheel counterclockwise 5 Remove the blade from both wheels and out of each blade guide But remove side B saw blade When totally released then remove the side A 6 Make sure the teeth of the new blade are pointing in the right direction IF necessary turn the blade inside out 7 Place the new blade on the wheels In the blade guides and adjust blade tension and blade guides Fig 8 Fig 9 10 MAINTAINING That s easier to
11. are the best indicators of correct feed force Monitor chip information and adjust feed accordingly Thin powdered chips increase feed rate or reduce band speed Burned heavy chips reduce feed rate and or band speed k Curly silvery and warm chips optimum feed rate and band speed 9 USE OF MAIN MACHINE PARTS 9 1 POWER SYSTEMS AND CONTROL PANEL The electrical rating of your band saw is either with 230 volt single phase or 400 volt 3 phase magnetic control Before connecting your machine to an electrical power system be sure the motor shaft 15 running in the correct direction We recommend that 1 5mm fused with 10 amp dual element time lag fuse to be used to supply power to all machines regardless of their electrical rating Refer to the electrical wiring diagram supplied with your machine for instructions on how to connect saw to power source Power must be cut off when wheel cover is opened or during repairing Please check the moving direction of the blade If the blade is moving in the wrong direction please re connect the wire 9 2 STARTING AND STOPPING MACHINE 1 Light D will be on when power is connected 2 Start the motor by turning the start button Push the button to start blade saw Unhand button E stop The motor Turn A 0 close I open to open the coolant system 4 When saw blade is closing work piece Or when the cut is completed turn off the coolant syst
12. cut 10 KEEP BLADE GUIDE ARM TIGHT A loose blade guide arm will affect sawing accuracy 11 MAKE SURE blade speed is set correctly for material being cut 12 CHECK for proper blade size and type 13 STOP the machine before putting material in the vise 14 ALWAYS have stock firmly clamped in vise before starting cut 15 GROUNDALL TOOLS If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle If an adapter is used to accommodate atwoprong receptacle the adapter lug must be attached to a known ground Never removed the third prong C ADJUSTMENT MAKE all adjustments with the power off In order to obtain the machine precision and correct ways of adjustment while assembling the user should read the detailed instruction in this manual D WORKING ENVIRONMENT 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 2 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 3 KEEP CHILEREN AND VISITIORS AWAY All children and visitors should be safe distance from work area 4 DON T install amp use this machine in explosive dangerous environment E MAINTENANCE 1 DISCONNECT machine from power source when making repairs 2 CHECK DAMAGED PARTS Before further using of the tool guard or other part that is damaged should be carefully checked to ensure that it
13. em A 5 Press emergency button B to shut off the motor when in emergent situation 9 3 ADJUSTING UPWARD AND DOWNWARD TRAVEL OF SAW ARM The downward travel of the saw arm should be adjusted so that when the saw arm is in the extreme downward position the teeth of the blade will not touch the table surface The stop screw G is used to adjust the distance between blade and table surface After the distance is adjusted tighten lock nut The screw F is used to adjust the saw arm upward angle tighten lock nut 9 4 ADJUSTING BLADE TENSION AND BLADE TRACKING To tension the blade turn the blade tension handle fig 1 A clockwise The scale is graduated to indicate blade tension of 20 000 30 000 and 35 000 pounds per square inch psi For carbon blades the blade should be tensioned at 20 000 psi For bi metal blades similar to the one supplied with the machine the blade should be tensioned at 30 000 or 35 000 psi Always release blade tension at the end of each working day to prolong blade life Make sure the blade is tensioned correctly before checking or adjusting tracking The blade is tracking properly when the back of the blade is just lightly touching the wheel flanges of both wheels while the machine is running 9 5 ADJUSTING CUTTING WIDTH First loosen screw A fig 2 Move the left blade guide bar to the suitable position Then tighten screw A 9 6 ADJUSTING BLADE GUIDE ROLLER BEARINGS CARBIDE BLADE GUIDES A
14. es spaced out too much Blade guide assembly loose Blade truck too far away from wheel flanges blade Use a blade of slow speed and small teeth spacing Adjust to where blade just does not slip on wheel Place blade in contact with work after motoris starred Adjust wheel alignment Adjust guide bearings Use thinner blade 10 Weld again beware the welding skill 1 Use finer teeth 2 Decrease speed 3 Decrease spring tension on Saw 4 Reduce speed increase feed pressure 5 Increase feed pressure by reducing spring tension 6 Replace with a new blade and adjust blade tension 7 Tighten blade tension knob 8 Tighten blade tension Replace 2 Adjust as per operators manual 3 Tighten Use finer tooth blade 2 Decrease pressure increase speed 3 Clamp work piece securely 4 Use coarser tooth blade or brush to remove chips Reduce tension on blade 2 Reduce tension on drive belt 3 Use finer blade 4 Use coarse blade 5 Adjust gears so that worm is in center of gear 6 Check oil path 7 Decrease reed anti speed Reduce pressure by increasing spring tension on side of saw 2 Adjust guide bearing the clearance can not greater than 0 001 3 Increase blade tension by adjust blade tension 4 Replace blade 5 Adjust speed 6 Adjust guide space 7 Tighten 8 Re track blade according to operating instructions side of adjustable Bad Cuts Rough 1 To
15. et Head Screw Spring Knob Hex Socket Head Screw Hex Nut Spring Washer Head Screw Washer Hex Socket Head Screw MIO M10X20L M6X15L M6 3 8 x3 8 8x1300L M8x20L 8 8 M5x10L M10 M10 M10 M5X10L M5 M12X80L M8X15L 8 8 M8X20L M8 M10X60L Lm PARTS LIST MODEL NO 2705 CODE NO PART NO 290 HW106 291 5060 292 HN006 293 HS262 2945 19803251 294 1 1980328 294 2 181241 2943 5036 2944 HW016 294 5 294 6 HWO04 294 7 522 304 HS229 305 HWI 306 HWOMA 307 _ Ba DESCRIPTION Spring Washer Hex Head Screw Hex Nut Hex Socket Head Screw Brush Assembly Brush Support Brush Hex Head Screw Washer Hex Nut Washer Hex Socket Head Screw Hex Socket Head Screw Spring Washer Washer Hex Nut 5 M10 M10X30L M10 M10X40L M6x30L 6 5X 18Xtl 5mm M6 M6 M6x10L M6x15L M6 M6 M6 PECIFICATION
16. etter result of the cutting surface and efficiency 7 The one piece casting and one time CNC processing provide better rigidity and precision of the machine 8 The one piece and full coverage blade cover conforms to CE stipulation Well coolant fluid collection system provides clean and dry and safety of the working area 9 Chip pan underneath the working table prevents coolant fluid leaking and keep floor dry 10 Coolant for cutting water oil 40 1 oil specification S TRANSPORTATATION amp INSTALLATION 5 1 Unpacking 1 Transportation to desired location before unpacking please use lifting jack Fig B 2 Transportation after unpacking please use heavy duty fiber belt to lift up the machine Fig B ALLWAYS KEEP PROPER FOOTING amp BALANCE WHILE MOVING THIS MACHINE pel 5 2 TRANSPORTATION OF MACHINE As this machine weights 208kgs 458 6lbs it is recommended that the machine be 1 NR transported with help of lifting jack viten he Transportation Recommendation i 1 Tighten all locks before operation o al fi zi av 2 Always keep proper footing amp balance while moving this machine and only d use heavy duty of fiber belt to lift machine as Fig 3 TURN OFF the power before wiring amp be sure machine is properly grounded Overload amp circuit breaker are recommended for safety wiring 4 Tighten 4 bolts to base holes after machine 15 balanced
17. ing EXAMPLE 4 100mm outside diameter 3 75mm inside diameter tubing 4 100mm OD 3 75 mm ID 12 5 sq In 79cm 7 0 sq In 44cm Area 5 5 sq In 35cm 5 5 sq In 35cm 4 100mm distance 1 38 35mm average width 1 38 35mm use a 4 6 Vari Tooth NOTE The band speed and cutting rate recommendations presented on this chart are approximations and are to be used as a starting point for most applications For exact sawing parameters consult your saw blade supplier 8 BILMETAL SPEEDS AND FEEDS These figures are a guide to cutting 4 100mm material with a 314 Vari Tooth when using a cutting fluid Increase Band Speed 15 When cutting 1 4 6 4mm material 10 14 Vari Tooth 12 When cutting 3 4 19 mm material 6 10 Vari Tooth 10 When cutting 1 1 4 32 mm material 5 8 Vari Tooth 5 When cutting 2 1 2 64 mm material 4 6 Vari Tooth Decrease Band Speed 12 When cutting 8 200mm material 2 3 Vari Tooth ALLOY ASTM NO oe 173 932 Alloy 330 365 623 624 230 260 272 280 264 632 655 NG 102 110 122 17 1751 182 220 510 625 706 715 934 1117 Steel 1137 1141 1144 1141 HI STRESS 1030 Carbon Steel 1008 1015 1020 10 25 Elg SPEED Carbon m IU oja Alloy Steel 115 35 BINE wa usa gt ET mms 4340 340 8630 Sum lo L enr ES lus TELLTALE CHIPS Chips
18. ion 3 Push the emergency button return it to original position Then release the emergency button Excessive Blade 1 Materials loosen in vise 1 Clamp work securely Breakage 2 Incorrect speed or feed 2 Adjust speed or feed 3 Blade teeth spacing too large 3 Replace with small teeth spacing 11 Premature Blade Dulling Unusual Wear on Side Back of Blade Teeth Ripping from Blade Motor running too hot Bad Cuts Crooked 4 Material too coarse 5 Incorrect blade tension 6 Teeth in contact with material before saw is started 7 Blade rubs on wheel flange 8 Miss aligned guide bearings 9 Blade too thick 10 Cracking at weld 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale on material 5 Work hardening of material 6 Blade twist I Insufficient blade Blade slide Blade guides worn Blade guide bearings not adjust properly Blade guide bearing bracket is loose Tooth too coarse for work Too heavy pressure too slow speed Vibrating work piece Gullets loading RK WON RK Blade tension too high Drive belt tension too high Blade is too coarse for work Blade is too fine for work Gears aligned improperly Gears need lubrication Cut is binding blade Feed pressure too great Guide bearings not adjusted properly Inadequate blade tension Dull blade Speed incorrect Blade guid
19. keep machine in good condition or best performance by means of maintaining it at any time than remedy it after it is out of order 1 Daily Maintenance by operator a Fill the lubricant before starting machine everyday b If the temperature of spindle caused over heating or strange noise stop machine immediately to cheek it for keeping accurate performance c Keep work area clean release vise cutter work piece from table switch off power source take chip or dust away from machine and follow instructions lubrication or coating rust proof oil before leaving 2 Weekly Maintenance a Clean and coat the cross leading screw with oil b Check to see if sliding surface and turning parts lack of lubricant If tile lubricant is insufficient fill it 3 Monthly Maintenance a Check if the fixed portion has been loose b Lubricate bearing worm and worm shaft to avoid the wearing 4 Yearly Maintenance a Adjust table to horizontal position for maintenance of accuracy b Check electric cord plugs switch at least once a year to avoid loosening or wearing 11 TROUBLE SHOOTING Machine can not be started 1 Power is not plugged the powerlighton 1 Check the motor specification control panel is not on connect the power with correct 2 Motor can not be started power was cut power supply Make sure the power by limit switch light in on 3 Operation button can not be normally 2 Make sure the cover is in correct operated posit
20. o much speed or feed 1 Decrease speed or feed 2 Blade is too coarse 2 Replace with finer blade 12 3 Blade tension loose 3 Adjust blade tension Blade is twisting 1 Cut is binding blade 1 Decrease reed pressure 2 Too much blade tension 2 Decrease blade tension Saw arm can not 1 Improper setting of depth gauge Press the emergency stop be raised up after Button and RESET pushing the raising Check the upper limit switch and button stop round Position Make sure the limit switc is always underneath the stop roun bar Check the oil gauge make sure the oil 15 in proper range Check the motor revolution direction make sure the motor revolution 15 in clock wise direction 13 12 CIRCUIT DIAGRA SAT L1 57 Rabbit Turtle 2705 SCHEDULE OF ELECTRICAL EQUIPMENT LCP TBSW G Designation and function Transformer Contactor LC1K0910B7 1 w moa Contactor assist contact Sw SpedSwih p Limit Switch Cooling Pump 14 161 16212 Ne 70 on 67 2 00 2072 lt 66 201 245 e d g 22102 22812 x E 305 2 15 30412 30712 30612 229 22016 E 233 254124 255 12 250 112 20 2705 051104 R1 250 2 2 RE Le oo ek TA s ee
21. ohol or any medication 7 MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY While motor is being mounted connected or reconnected 8 ALWAYS keep hands and fingers away from the blade 9 STOP the machine before removing chips 10 SHUT OFF power and clean the BAND SAW and work area before leaving the machine 11 DO NOT Touch the cutting Blade while the machine is turm on B USE OF MACHINE 1 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 2 DON T FORCE TOOL It will do the job better and be safer at the rate for which it was designed 3 USE RIGHT TOOL Dont force tool or attachment to do a job for which it was not designed 4 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand frees both hands to operate tool 5 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 6 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause hazards 7 AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in power cord 8 DIRECTIONOF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 9 ADJUST AND POSITION the blade guide arm before starting the
22. to the blade The lever 15 shown in the off position Always keep the floor dry to prevent slip or any accident 9 8 THE TRU LOCK VISE SYSTEM INSTRUCTIONS To operate proceed as follows Raise the arm 2 above the work piece close the cylinder valve to per maintain the arm 2 above the work piece 2 Put your work piece on the table Move the vise handle A upwards to an angle of 45 degree a Half opened to loosen the vise Move the vise Jaw bracket against the work piece by turning the rectangular handle B Push down on the vise handle A to B lock the work piece in position 3 To loosen the work piece from the vise hold the work piece and lift the vise handle A to a 90 degree position completely opened Fig 5 Remove work piece CONTINUED CUTTING When you need to cut a work piece many times just raise the vise handle A to loosen and adjust work piece position Then push down on the same handle to tighten You can also push the vise handle A down first and then tightening the vise by turning the rectangular handle B clockwise After finishing the cut you can loosen the work piece by turning rectangular handle only This Tru Lock Vise System has a 4mm tightening travel when the rectangular handle is completely opened There is only a 2mm tightening travel necessary for normal metal materials The operator can tighten the work piece by pushing down the vise handle A with a certain
23. weighted sound pressure level under80 dB H SAFETY DEVICE Interlock switch on cutting area as soon as the cover of cutting area is open machine will stop at once witch the function of this switch Do not remove this switch from machine for any reason and check its function frequently 3 SPECIFICATION MOTOR 1 5HP 60Hz 48 96 MPM 40 80 MPM Blade Size mm 27x0 9x2450 Saw Blade Speed 2 Speed Motor Dimension L x W x H mm 1420x510x1380 N W G W k s 216 246 Packing Measurement 1400x560x755 Soe Setsper20 CTNR 20 CTNR O mm inch 225 8 75 mm inch 200x200 7 8 x7 8 Cutting O mm inch 160 6 25 um WES 140 140 5 5 x5 5 O mm inch 90 3 5 Femina 90x90 3 5 x3 5 4 FEARTURES 1 This machine is useful for cutting normal steel steel pipe and provides cutting angle at 60 and 45 by the swivel head 2 tooth selection chart was provided on the machine for cutting reference 3 Variable speed control gives convenient selection of speeds This machine comes with a standard 2 speed motor But can be purchased with DC driven motor as an option 4 This machine is using manual cutting by pulling down the saw bow by hand Start press button 15 located at the handle of the saw bow Motor stops when button was released 5 Stability of the machine plus working table height 15 950 mm conforming to human engineering 6 The one inch blade and carbide guide provide b
24. will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation guard or other part that is damaged should be properly repaired or replaced 3 DISCONNECT TOOLS before servicing and when changing accessories such as blades bits cutters etc 4 MAKE SURE that blade tension and blade tacking are properly adjusted 5 RE CHECK blade tension after initial cut with a new blade 6 TO RPOLONG BLADE LIFE ALWAYS release blade tension at the end of each workday 7 CHECK COOLANT DAILY Low coolant level can cause foaming and high blade temperatures Dirty coolant can clog pump cause crooked Rust low cutting rate and permanent blade failure Dirty coolant can cause the growth of bacteria with ensuing skin irritation 8 WHEN CUTTING MAGNESIUM NEVER use soluble oils or emulsions oil water mix as water will greatly intensify any accidental magnesium chip fire See your industrial coolant supplier for specific coolant recommendations when cutting magnesium 9 TO PRNMT corrosion of machined surfaces when a soluble on is used as coolant pay particular attention to wiping dry the surfaces where fluid accumulates and does not evaporate quickly such as between the machine bed and vise F SPECTIFIED USAGE This machine is used only for general metals cutting within the range of cutting capacity G NOISE A
25. x Socket Head Screw M8X35L Deflector Plate Washer M5 Round Head Screw MSX10L Hex Socker Headless Screw M8X15L Frame Pivot Shaft Anti Chip Cover Tapered Bearing 32006 Prive Shaft Washer Motor Key 6X6X40L Hex Socket Head Screw M6x25L Spring Washer M6 Gear Box 1 40 Spring Washer M10 Hex Socket Head Screw M10x20L Reducer Cover Hose Fitting 6 8X1 4 PT Hex Socket Head Screw M6X15L 3 Way Valve PU Tube 6x240L Valve 1 8 Hose Fitting 6X1 8 PT PU Tube 6x800L Hex Socket Head Screw Prive Shaft Washer Round Head Key 8 7 50 Q TY NOIE MODEL NO 2708 CODE NO PART NO 88 198023 89 HK097 90 CA62082Z 92 198042 95 198065 1980077 9 105 100 198077 101 1980067 102 198036 103 HS089 104 198030 105 HS229 106 106 1 198199 107 521 108 HD610 109 HS241 161 121062 162 01 1648 1110578 164 1 111097 164 2 5036 164 3 111058 164 4 111057 164 5 010 170 121065T 171 HP 172 198039 173 047 174 198009 175 198040 176 121049 178 HW016 179 HS229 180 Vise Jaw Bracket Front kN NE 198004T DESCRIPTION Output Shaft Round Head Key Bearing Spring Cylinder Assembly Idler Wheel Nut Blade Drive Wheel Drive Shaft Washer Hex Head Screw Blade Back Cover Hex Socket Head Screw Washer L Wasner Cross Round Head Screw Hose Clip Hex Socket Head Screw Scale Rivet
Download Pdf Manuals
Related Search