USER MANUAL
Contents
1. Inverters 399 4 L 35 32 29 54 55 56 44 38 39 40 41142 43 46 47 49 150 51152 153 Ra F 5 e g 6485 MAM KY18S CONTROLLER E BL e 28 27 26 25 24 23 122 121 120119118 17 16 115114 113112111 1101 9181716154321 _ b a Psy Dr e e 24V 4 2 E l H Bd B Rd Dua d z Bs B Sisi MAE 2 EZ 55 2 CT2 Input 50996 gt 51171 Ei Air Compressor cooling fan m oH e Oit oE z ae m rH lt gt gt Coc 5 dn lt e us 185 MOTOR FAN VF DESIGN APPROVE NO DQT0530 DATE SHENZHEN PLOT ELEC CO LTD Page 22 of 222. 138 0 Figure 4 3 1 Monitor hole size 5 Alarm Function 5 1 Air Filter Alarm D Air filter block check In HARDWARE CONFIG there is air check function set in digital input terminal The monitor displays AIR BLOCK by checking pressure differential switch close 2 Air filter running time alarm The text displays AIR TIME END when running time of the air filter is exhausted 5 2 Oil Filter Alarm Page 15 of 22 D Oil filter block check In HARDWARE CONFIG there is oil check function set in digital input terminal The monitor displays OIL BLOCK by checking pressure differential switch close 2 Oil filter running time alarm The text displays OILTIME END when running time of the oil filter is exhausted 5 3 O A Separator Alarm D O A separator block check In HARDWARE CONFIG there is O A check function set in digital input terminal The monitor displays O A BLOCK by checking pressure differential switch close O A filter running time alarm The text displays O A TIME END when running time of the oil filter is exhausted 5 4 Lubricant Alarm The text displays LUBE TIME END when running time of the lubricant is exhausted 5 5 Grease Alarm The text displays GREASE TIME END when running time of the grease is exhausted 5 6 Discharge Temperature High Alarm The text displays DISC T HIGH when DISC T is higher than ALARM DISC T set in FACTORY PARAMETER 5 7 Pres Alarm In compressor load
3. Ee etes 14 3 Monitor hole SIZE HR RENE RE n Re ated 15 Alarm F nctton i5 eo ERI petiti e e ER 15 Controllet protections e ete i o Ue tet ot tes S cte Ha t oe S 16 Toubleshootng tat aste evt eite mte DE a e EG t P ete ORG aS 17 Schematic Diagrama UG dnt 18 CDS eet nutu E AM aA Mr ADEM T 18 2 SOFT START TYPE ccccccccccsscsscescesscscsscessesecsscsscsecsscsscsssesecsscsscssesecsscsasesecsscsaeeseesscssceceasessessceasenes 19 3 MOTOR VSD TYPE wu cccccccccsccsscsscescessecscseescesscsscsscesecsscsscssecsscsecsscsssssecsscsssssecsecsaseacesscsecsaceasessenseeseeaes 20 4 2 BANE V SDELY PE ette eene cete se ee eres do 21 MOTOR FANS VSD re tenis 22 Page 3 of 22 1 Function Introduction D Controller components and functions Controller includes the main controller touch screen display current transformer communication lines and other related accessories Related functions described below Read air compressor running data send start up shutdown loading and unloading instructions to air compressor Touch screen through the second 485 prot send the air compressor running data to DCS system Cellphone net Read compressor run parameter _ through first RS485 and send lt command of checking and revising _ compressor paramete
4. 185 SCREW AIR COMPRESSOR MAMO070IH CK001 M089 3 USER MANUAL Shenzhen Plot Electronic Co Ltd Address 4 5F 5 Bldg Highstar Industry Park Gangtou Community Bantian Longgang District Shenzhen City China Telephone 86 0755 83173599 83172822 Postal code 518129 Fax 86 0755 83172966 E mail plt pltsz com Web site www pltsz com N NOTICE Please read all the operation manual before operating the set and keep this manual for further reference Installation of MAM KY compressor controller can be performed only by professional technicians Installation position shall be considered carefully in order to ensure good ventilation and reduce electromagnetic interference Wiring shall be performed respectively according to regulations for heavy and weak current to reduce electromagnetic interference are controlled by relay output Port connection shall be inspected carefully before power on Correct ground connection the third ground can help increase product capacity of resisting signal interference Set rated current of motor the max current of motor 1 2 N RC snubber must be connected to the two terminals of coil such as AC contactor valve etc which Features Color touch screen Supports multiple model compressor selection Record 100 days of air compressor fault information Support for pressure units temperature units switching RS 485 communication support MODBUS protoc
5. Check the three phase 6 5 Protection of Air Pressure High When the AIR P is above the MAX LIM P the controller will alarm and stop the machine THIS FAULT displays HIGH P 6 6 Protection of Sensor Fault When pressure sensor or temperature sensor is disconnected the controller will alarm and stop the machine THIS FAULT displays SENSOR FAULT 6 7 Protection of Low Temperature Two minutes after compressor turns on when DISC T is below LOW T PRO in FACTORY PARAMETER the controller will alarm and stop THIS FAULT displays DISC T SENSOR FAULT 7 Toubleshooting datione Reason Disposal method High discharge Bad vent condition Oil shortage Check the vent condition and lubricant temperature etc amount etc Temperature Sensor Failure Cable broken or PT100 failure Check the wiring and PT100 High Pressure Pressure too high or the pressure sensor failure Check the pressure and the pressure sensor Pressure Sensor Failure Cable broken Sensor failure or the cables connect reversely Check the wiring and pressure transmitter Power open phase or the contactor Open Phase Check the power and contactors failure Voltage too low tubes block bearing wear off other Check the set data voltage bearings tubes Overload mechanical failure or wrong set and other mechanical system data etc Current unbalance contactor Unbalance failure or the internal open loop of Che
6. 118117 16 15 14 1312 101918171615 4131211 i PM 24V e E m o KAMAE m d gt BRRRO 927 2 4 zdduz 5299 TA i ER an 2 Air Compressor cooling fan S e m 2 lt lt 85 Commercial frequenc pesi approve Ld NO DQT0527 DATE SHENZHEN PLOT ELEC CO LTD Page 18 of 22 2 SOFT START KB FU LOAD FANZ DRAIN an wam Faut o 499 hs eh cf cf z 1907 Power 40W CJ CJICIICIICI joc e FG H 35 32 29 154155 56 44 38139140141 42 43 46 4T 49150151152 53 2 e Al 15485 185 CONTROLLER 28 27 26 25 124 23 22 21 20 19 118117116 115114 1131121111101 9181716543021 Or 2 c b a C 4 7 24V i D DOR wees DE M Gg Z2 HBB BEBO 2 PME PUES gt ado 6 OFS REE an n Moy lt n
7. inverter voltage address Inverter password is required VOLTAGE to modify this data the address is hexadecimal number FAN INVERTER HHHH Display fan inverter power address Inverter password is required to Page 10 of 22 POWER modify this data the address is hexadecimal number FAN INVERTER HHHH Display fan inverter frequency address Inverter password is FREQUENCY required to modify this data the address is hexadecimal number FAN INVERTER 0001 Set fan inverter address and make it consistent with inverter ADDRESS address SLOW When compressor receives stop command INLET VALVE terminals will open and MOTOR INVERTER RUN terminal will open The compressor will stop according to STOP DELAY set 22 SLOW FREE FREE When compressor receives stop command Inlet valve will open FAN INVERTER RUN terminal will keep closed to control inverter frequency decreasing and it will open until 1 S before STOP DELAY finishes EMEN 1 Set fan inverter name PAN Set controller communication format and make it inconsistent with COMMUNICATION 9600BPs 8N1 FORMAT inverter format 6 Calibration Parameter You can set relative data of controller in CALBR PARAMETER It is not allowed to view and modify without manufacturers authorization so please verify the password before view and modification The modification of CALBR PARAMETER is similar with CUSTOMER PARAMETER Main function is shown as be
8. load for time period more than this delay time STOP DELAY 0010S For NORMAL STOP operation compressor will stop after it continuously unloads over this set time RE START 0100S Machine can start only over this set time at any case after normal DELAY stop standby or alarm amp stop LOCAL only the button on the controller can turn on and turn off LOCAL the machine PASEMONE REMOTE REMOTE both the button on the controller and the remote control button can turn on and turn off the machine MANUAL only when the pressure is above UNLD P compressor will unload automatically For any other case the AUTOMATICAL Load Unload function can only be executed by pressing MANUAL oad unload key AUTOMATICAL the load unload function can be executed by the fluctuation of AIR P automatically OIL FILTER 0000H Record total running time of oil filter If changing new oil filter USED TIME the data should be reset by manual operation O A SEPERATOR 0000H Record total running time of O A separator If changing new O A USED TIME separator the data should be reset by manual operation AIR FILTER 0000H Record total running time of air filter If changing new air filter USED TIME the data should be reset by manual operation LUBE 0000H Record total running time of lubricant If changing new lubricant USED TIME the data should be reset by manual operation GREASE 0000H Record total running time of grease If changing new grease the USED TIME data should be r
9. 8400094 EL 2 Ei lt lt LN E MAM KY18S Soft Start DESIGN APPROVE _ 2 NO DQT0531 DATE SHENZHEN PLOT ELEC CO LTD Page 19 of 22 3 MOTOR VSD ELRISITH Inverter LIC Ty Tid T KB J FUL LOAD 2 DRAIN Wam 5 55 o eT 190V Power 401 FG 4 E NE H 35 32 29 154 55 56 44 38139140 41 42 43 46 4T 49150151152 153 n 5 gm m B RS485 MAM KY18S CONTROLLER Bl e 28 27 26 25 24 23 22 21 120119118 117116115 114 413412411 019181 7 6 5 4 34241 _ C b a a7 7 7 24 2 p F c c c un ex 24 24 6552 9 02 F2ZHR EEO 2 2ZzOO 2 Ue cx 2dddz lt 56 ome gum e s lt 04 gt Un 24 a E E 2 8 MOTOR VF DESIGN APPROVE 2 1010528 DATE SHENZHEN P
10. A MIN current 10 respond time is 5s 2 4 3 Protection features of overload time unit second please see following table table 2 1 1 for your reference Multiple Iactua Iset response time is shown in following table table 2 1 1 according to overload multiples from 1 2 times and 3 0 times Tactual Iset Time parameter gt 1 2 gt 1 3 gt 1 5 gt 1 6 gt 2 0 23 0 Response time S 60 48 24 8 5 1 Table 2 1 1 curve table for protection of motor 2 5 Temperature protection when actual temperature measured is higher than temperature set response time lt 2s 2 6 Measurement D DISC T 20 150 C Accuracy 1 C 2 Running time 0 999999H 8 Current 0 6553 5A Pressure 0 1 60MPa Accuracy 0 01Mpa 2 7 Contact capacity of output relay 250 5A Contact endurance 500000 times 2 8 Current error is less than 1 0 2 9 RS485 communication function communicate with DCS as slave 2 10 GSM alarm function send alarm information to designated cellphone 2 11 Remote control compressor When set as REMOTE user can remotely control the compressor 3 Model and Specification D Controller model explanation KY18S 40 Motor max operating current Model 2 Monitor model explanation MAM6070IH 60701H Touch screen 3 Power specification sheet for corresponding motor Parameter Current range Suited main Remark Description Pag
11. D mode FAN RATED Set the corresponding fan speed in 50HZ to calculate actual fan SPEED 1500RPM speed in FAN VSD mode This data is only available in FAN VSD or MOTOR FAN VSD mode FAN UP SPEED 625 Restrict PID calculations in case the frequency increasing too fast which cause fan speeding up too fast Page 7 of 22 Restrict PID calculations in case the frequency decreasing too fast 2 which cause fan slowing down too fast POWER UNIT SELECT KW HP Set power units 5 Factory Parameter View and Modification Menu Initial Data Function MOTOR RATED When the current of motor is more than 1 2 times of the set data CURR Ji a oe the unit will stop for overload feature see table2 1 1 FAN RATED CURR sea fan When the current of fan is more than 1 2 times than the set data the unit will stop for overload feature data 1 2 ALARM DISC T 105 boo discharge temperature reaches this set data compressor will STOP DISC T 110 C When the discharge temperature reaches this set data compressor will alarm and stop STOP AIR P 00 90MPa When pressure reaches this set data compressor will alarm and stop UNLD P LIM 0 85 This data is the maximum of UNLD P The UNLD P in the customer parameter must be set no higher than this data When MAX MIN CURRENT gt 1 SET DATA MIN CURRENT 10 gt the unbalance protection is CURR UNBALANCE 0006 acti
12. E 000 9 voltage is detected lower then this set value THRESHOLD Set 0 PHASE WRONG protection is not activated PHASE VOLTAGE 000 0 Real time Voltage to judge phase reversal OPEN PHASE When open phase voltage is detected lower than this set value controller will VOLTAGE 000 0 report PHASE WRONG THRESHOLD Set as 0 PHASE protection is not activated OPEN PHASE 2 VOLTAGE 000 0 Real time Voltage to judge phase open MOTOR Current detected gt Motor rated current xMotor short circuit multiple SHORT CIRCUIT 0008 Controll ill rt motor short circuit CURRENT MULT ontroller will report motor short circui MOTOR BLOCK 0004 Current detected gt Motor rated current xMotor block multiple Controller will CURRENT MULT report motor block FAN rr SHORT CIRCUIT 0008 ee 4 227 short circuit multiple Controller CURRENT MULT will repo otor short circu 7 Operation Authorization and Password Controller provides multiple passwords and access management According to different levels of passwords controller provides different levels of operating authorization details as following 8 1 CUSTOMER PASSWORD factory set Permissions Allows to modify part of CUSTOMER PRAMETER and customer password It is not allowed to modify OIL FILTER USED TIME O A SEPERATOR USED TIME AIR FILTER USED TIME LUBE USED TIME GREASE USED TIME 8 2 MAINTENANCE PASSWORD Fixed Permissions Allow
13. LOT ELEC CO LTD Page 20 of 22 4 FAN VSD TYPE Y A DRAIN wam ME ee ee ee ares WR 40V f FG 1 la 32 29 154155 56 44 39 40 41 42143 4641 4950555 2 Im oe a S MAM KY18S CONTROLLER 5 KM4 28 27 26 25 24 23 22 21 20 9 18 1 16 15 14 ur e 8 1 6 4 3 2 1 KM 9 _ b a C B IA qn 7 2 e Fo 22 c c pn E 24 45 222 g 02 1 2 2zo00 Z E 1 lt gt me et an IT E ggg i 4525 g 4 MAM KY18S FAN VF DESIGN APPROVE NO DQ10529 DATE SHENZHEN PLOT ELEC CO LTD Page 21 of 22 5 MOTOR FAN VSD Motor Fan KB FUI FAN LOAD KM3 ky Se AC 2200 eee 190V Power 40W
14. a is set incorrectly the actual current is 1 2 times different from displayed current value SERIAL NO 9999999999 Serial No set by manufacturer Page 8 of 22 TOTAL LOAD TIME 000095 H Modify the TOTAL LOAD TIME TOTAL RUN TIME 000100 H Modify the TOTAL RUN TIME PROD DATE 9999 99 99 Production date set by manufacturer 1 stop mode air compressor is not allowed to start when discharge temperature is below this set data LOW T PROT 0005 C 2 When the discharge temperature is below this data two minutes after turned on w compressor will alarm and stop reporting LOW T PRESSURE UNIT MPa Bar PSI Set pressure units ae oe C F Set temperature units When voltage is detected lower than LOW VOLTAGE the controller will alarm and sto 3307 When set as 0000 LOW VOLTAGE protection function is not activated When voltage is detected higher than HIGH VOLTAGE the controller will alarm and sto HIGH VODESGE When set as 0000 HIGH VOLTAGE protection function is not activated PHASE PROT DISABLE ENABLE Phase sequence protection function is activated ENABLE DISABLE Phase sequence protection function is not activated PF TYPE PF VSD TYPE MOTOR VSD TYPE COMERESSOR EAN VSD Select compressor mode MODEL SELECTION TYPE MOTOR amp FA N VSD TYPE SOFT START TYPE 225 TEN User could modify the factory password by old factory password FACTORY ADVANCED ii Set high factory
15. ck the power contactor and the motor the motor Wrong Phase Phas 1 g sequence reversal or open Check the siig Sequence phase Motor overload during start Master start time set to less than the star delta delay time Reset the master start time longer than star delay 2 seconds Main Contactor shakes frequently The emergency stop button is loose or controller is reset by interference Check if the coil of contactor connects with RC snubber or not Page 17 of 22 8 Schematic Diagram CD PE Y A KB 2 LOAD 2 DRAIN ale 9 9 4992 4 ET ETETETT 190 Powers 40 JCI Tor 3 FG 1 S Y L 35 32 29 54 55 56 44 38 39 40 41 42 43 6 47 49 150 51152 153 5 gt 8 J 5 a 9 M gt r p 815 15485 185 CONTROLLER BI e 28 27 26 125 24 23 22 21 20 19
16. e 13 of 22 motor power Specification KW KY18S 20 8 20 Below 11 KY18S 40 16 40 11 18 5 Fan has three KY18S 100 100 22 45 rN 2 such as 0 2 2 5A KYI8S 200 200 55 90 2 185 400 400 110 22 185 600 5 600 5 200 250 With CT current of motor Table 3 3 1 4 Installation D CT installation The CT shall be installed at a place where the current of motor cable can be measured thus controller can be set according to instructions on motor nameplate and the detailed dimension is shown as below 106 5 ie b Picture4 1 1 Structural dimension of 36 hole Picture 4 1 2 CTI Installation dimension 04 5 47 5 gt 5 b DIED Picture4 1 3 Structural dimension of CT2 10 hole Picture 4 1 4 CT2 Installation dimension 2 Controller installation When install the controller room should be left around controller for wiring The specific dimension is shown as below Page 14 of 22 168 00 158 00 E 288 oL oft 4 00 168 115 73 mm 73 00 Figure 4 2 1 Controller dimension 3 Monitor hole size 5 192 0
17. eset by manual operation LIFE OF t prompt when total running time of oil filter is above the OIL FILTER 2000H 2 Set this data to 0000 time is not activated alarm function for oil filter running Page 6 of 22 LIFE OF 1 Alarm prompt when total running time of O A separator is above the set data O A SEPERATOR ZUM 2 Set this data to 0000 alarm function for O A separator running time is not activated 1 Alarm prompt when total running time of air filter is above the LIFE OF 2000H set data AIR FILTER 2 Set this data to 0000 alarm function for air filter running time is not activated 1 Alarm prompt when total running time of lubricant is above the LIFE OF 2000H set data LUBE 2 Set this data to 0000 alarm function for lubricant running time is not activated 1 Alarm prompt when total running time of grease is above the LIFE OF 2000H set data GREASE 2 Set this data to 0 alarm function for grease running time 18 not activated SOUND OF CLOSE OPEN Controller detects a fault the touch screen issue Beep sound ALARM NEW USER User could modify the user password by old user password or PASSWORD factory password SCREEN DISABLE ENAB DISABLE When stop operation controller will not dim BRIGHTNESS LE ENABLE When stop operation controller backlight will dim SOFT START 0008 S Soft start delay time This parameter is only available w
18. hen TIME compressor is set to soft start Set AIR P in VSD mode to keep running stable When pressure is fluctuated around this data controller will adjust operating VSDP 00 70MPa frequency of inverter to control the pressure close to this data This data is only available in MOTOR VSD or MOTOR FAN VSD mode Set MOTOR RATED POWER in order to calculate actual power 1 RATED 022 0KW in VSD mode This data is only available in MOTOR VSD or MOTOR FAN VSD mode Set MOTOR RATED SPEED at 50HZ in order to calculate the 2 RATED 1500RPM actual speed in VSD mode This data is only available in MOTOR VSD or MOTOR FAN VSD mode MOTOR UP 625 Restrict PID calculations in case the frequency increasing too fast SPEED which cause motor speeding up too fast MOTOR DN 625 Restrict PID calculations in case the frequency decreasing too fast SPEED which cause motor slowing down too fast In VSD mode set DISC T to keep running stable When DISC T is fluctuated around this data controller will adjust operating FAN VSD T 0078 frequency of fan inverter to control DISC T close to this data This data is only available in FAN VSD or MOTOR FAN VSD mode When DISC T is above or equal to this data control fan inverter MAX VSD T 0085 C output frequency to FAN MAX FREQ This data is only available in FAN VSD or MOTOR FAN VSD mode FAN RATED Set FAN RATED POWER to calculate the actual fan power in POWER 001 5KW FAN VSD mode This data is only available in FAN VSD or MOTOR FAN VS
19. ing status when AIR P and tank pressure all above 0 5MPa and tank pressure AIR P pipe piezoresistive gt OIL AIR PRES system will alarm 6 Controller protection 6 1 Motor Protection KY18S compressor controller provides overload open phase unbalance high voltage low voltage protection to motor and overload block and short circuit protection to fan Electronic 2 failure Failure Display Reason Overload Display MOTOR FAN CURR OVLD A Open phase Display MOTOR CUR OPEN PHASE nid supply contacton phase ot Current Display MOTOR CURR UNBAL Poor contact of contactor inside open loop of Unbalance motor High Voltage Display HIGH VOLTAGE Motor voltage high Low Voltage Display LOW VOLTAGE Motor voltage low 6 2 Protection of Discharge Temperature High When DISC T is above the STOP DISC T the controller will alarm and stop the machine THIS FAULT displays DISC T HIGH 6 3 Protection of Air Compressor anti reversal When compressor is at stop status and three phases sequence is not in order THIS FAULT displays PHASE WRONGI and the controller cannot start the motor Change the position of any arbitrary two phase power lines and check the rotation of motor 6 4 Protection of Air compressor Open Phase Page 16 of 22 When compressor is at stop status and open phase is detected THIS FAULT displays PHASE WRONG2 and the controller cannot start the compressor
20. l for communication Inverter password is required to modify this data MOTOR INVERTER HHHH Display motor inverter current address Inverter password is CURRENT required to modify this data the address is hexadecimal number MOTOR INVERTER HHHH Display motor inverter voltage address Inverter password is VOLTAGE required to modify this data the address is hexadecimal number MOTOR INVERTER HHHH Display motor inverter power address Inverter password is required POWER to modify this data the address is hexadecimal number MOTOR INVERTER HHHH Display motor inverter frequenxy address Inverter password is FREQUENCY required to modify this data the address is hexadecimal number MOTOR INVERTER 0001 Set motor inverter address and make it consistent with inverter ADDRESS address SLOW When compressor receives stop command INLET VALVE terminals will open and MOTOR INVERTER RUN terminal will MOTOR STOP open The compressor will stop according to STOP DELAY set MODE SLOW FREE FREE When compressor receives stop command Inlet valve will open MOTOR INVERTER RUN terminal will keep closed to control inverter frequency decreasing and it will open until 1 S before STOP DELAY finishes aa 1 Set motor inverter name 24 5 9600BPs 8N1 Set controller communication format and make it inconsistent with FORMAT inverter format In the process of adjustment The minimum operating frequency FAN MIN TERES when temperature is below VSD work
21. low Note calibration parameter has been set in factory normally it is not necessary to modify The modification of calibration parameter may affect compressor operation Initial PARAMETER Functions Value P COEF 1 006 P COEF P ZERO 00 03 P ZERO T COEF 0 975 T COEF T ZERO 0007 T ZERO MOTOR A CURRENT COEF 0 985 MOTOR A CURRENT COEF MOTOR B CURRENT COEF 0 985 MOTOR B CURRENT COEF MOTOR C CURRENT COEF 0 967 MOTOR C CURRENT COEF CURRENT 0967 CURRENT COEF FAN B CURRENT 9 961 FAN CURRENT COEF FAN C CURRENT 0973 FAN C CURRENT COEF COEF Calibrate voltage value The range of coefficient 0 800 1 200 Voltage value voltage detect voltage coefficient P 1 COEF 1 006 Calibrate Diese value The range of coefficient 0 800 1 200 pressure value pressure detect pressure coefficient P 1 ZERO 00 03 When AIR P is below this set value the pressure is displayed as 0 00 It is used to avoid air pressure transmitter from increasing P CURRENT COEF 1 083 Current value from controller to motor inverter ERO CURRENT 0045 Current value from controller to motor inverter Page 11 of 22 E OEF CURRENT 1 088 Current value from controller to fan inverter M CURRENT 0043 Current value from controller to fan inverter PHASE ERROR After three phase adjustment controller will report PHASE WRONG if VOLTAG
22. ol Built in multi inverter communication protocol Page 2 of 22 5 6 7 Content Funetion Introduction ro ee ortae s a cete toe sss tat eee cius 4 D Controller components and functions enne enne enne nnns 4 95 Status Display and Operation tide 4 9 Manage mienu oe tse ee Er ER E MO PU 5 4 Customer Parameter Sheet and Function essent enne enne nnne 6 5 Factory Parameter View and Modification sss 8 6 Calibration Parameter sts airo erre he ae teed I edie feb s 11 7 Operation Authorization and Password 12 Controller Function and Technical Parameter 12 Model and Specification ect teet iuc DIDI 13 Dy Controller model explanation ict etn e P TON ORDERED E DEDE Erit dd 13 235 Monitor model explanation tete d dag 13 3 Power specification sheet for corresponding 1 13 Tins ta lation iar le Tu ME Ac NECI NE 14 Ds EA install ati e e 14 2 Controllerinstallation 9 5 rete Ue e RR
23. password PASSWORD In the process of adjustment The minimum operating frequenc MOTOR MINERED when 22 18 LOAD P and not idu UNLD d MOTOR MAX FREQ 180 0HZ The maximum operating frequency in loading status MOTOR UNLD FREQ 0030 0HZ Permitted operating frequency in UNLD MODE PID TARGETP INTEGRAL SCALE lt detected AIR P lt MOTOR INT SCALE 00 20MPa PID TARGETP INTEGRAL SCALE INTEGRAL GAIN works When detected AIR P lt PID TARGET P INTEGRAL SCALE Or Detected AIR P PID TARGET P INTEGRAL SCALE Integral calculation is based on this data Track speed of PID TARGET P the bigger the data the faster the MOTOR PROPCAR OUT track nc smaller the data the slower Track the speed of PID TARGET P and STEADY STATE ERROR the bigger the data faster the track and smaller the MOTOR INT GAIN 0012 STEADY STATE ERRORS the smaller the data slower the track bigger the STEADY STATE ERRORS Page 9 of 22 Track the hysteresis system such as temperature jit is not used very MOTOR GAUN often and normally set as 0000 MOTOR PID CYCLE 001 05 Set the PID calculation interval time to adjust motor speed Set motor inverter number touch model can prestore at most 50 MOTOR INVERTER 0 different inverter communication address Inverter should support NUMBER MODBUS RTU protoco
24. r Connect with specific modem send alarm information to desienated cellphone Control compressor based on the run mode and customer parameter set Figure 1 1 1 2 Status Display and Operation Page 4 of 22 The display screen will show as below after power Figure 1 2 1 After a while touch screen model starts for about 30S enter compressor operation menu like below picture When monitor is connected with GSM modem and signal is detected the strength of signal is displayed When signal is not detected signal icon is displayed When compressor is loading there is a arror here keeps moving which means air is transported to tank after compressed Display present compressor pressure temperature and run press Start button for more than 100 milliseconds send start command to compressor To view more running parameters When compressor is running the main motor will rotate Click here to enter the management interface set compressor parameters When the fan is running the fan motor will rotate When motor is running oil will move to the head of motor through oil filter Figure 1 2 2 Press more in the menu to check running parameter Note monitor should be communicated with controller correctly for running parameter view 3 Manage menu Press Manage in the menu to enter below men
25. s to modify all CUSTOMER PRAMETER Allows to modify TOTAL RUN TIME TIME LIMIT ALARM LONG STOP PHASE PROTECT in FACTORY PARAMETER 8 3 FACTORY PASSWORD factory set Permissions Allows to modify part of CUSTOMER PRAMETER customer password part of factory parameter and factory password Not allowed to modify OIL FILTER USED TIME O A SEPERATOR USED TIME AIR FILTER USED TIMELUBE USED TIME GREASE USED TIME in customer parameter and TOTAL RUN TIME TIME LIMIT ALARM LONG STOP PHASE PROTECT in FACTORY PARAMETER 8 4 CALIBRATE PASSWORD fixed Permissions Allows users to calibrate currents in CALBR PARAMETER 8 5 INVERTER SET PASSWORD factory set Permissions Allows to modify all INVERTER SET and calculation of current voltage power and frequency of inverter 2 Controller Function and Technical Parameter 2 1 Controller operation power 220 20 2 2 High voltage low voltage protection 2 3 Phase anti reversal protection When compressor is at stop mode and detects phase reversal response time lt Page 12 of 22 15 2 4 Motor protection This controller provides open phase unbalance and overload protection to motor and also provides overload block and short circuit protection to fan 2 4 1 Open phase protection When any phase opens the response time equals to set time This function is not activated when OPEN PHASE PROTECTION time is set over 20s 2 4 2 Unbalance protection when MAX MIN current gt SET DAT
26. temperature In the process of adjustment The maximum operating frequency when temperature is over VSD work temperature PID TARGET T INTEGRAL SCALE lt detected DISC T lt PID FAN INT SCALE 0005 C TARGET T INTEGRAL SCALE INTEGRAL GAIN works Beyond this range INT INITIAL works When detected DISC T PID TARGET T INTEGRAL SCALE Or 0029 Detected DISC gt PID TARGET T INTEGRAL SCALE Integral calculation is based on this data Track speed of PID TARGET T the bigger the data the faster the FAN PROP GAIN 0020 track and the less stable the data the smaller the data the slower the track and the slower the adjustment Track the speed of PID TARGET T and steady state error the bigger the data the faster the track and smaller the steady state errors the PAN INTORI 0020 smaller the data the slower the track and bigger the steady state errors FAN DIFF GAIN 0000 Normally set as 0000 this function is not activated FAN PID CYCLE 001 05 Set the PID calculation interval time to adjust fan speed Set fan inverter number touch model can prestore at most 50 FAN INVERTER 0 different inverter communication address Inverter should support NUMBER MODBUS RTU protocol for communication Inverter password is required to modify this data FAN INVERTER HHHH Display fan inverter current address Inverter password is required to CURRENT modify this data the address is hexadecimal number FAN INVERTER HHHH Display fan
27. u User can set different parameter through this menu Note monitor should be communicated with controller correctly for parameter modification RETURN Page 5 of 22 4 Customer Parameter Sheet and Function Menu Set value Functional Description 1 In AUTO load mode compressor will load if pressure is below this set data HORDE 2 In STANDBY mode compressor will start if the pressure is below this set data 1 Compressor will unload automatically if air pressure is above this set data PNEDE Mrs 2 This data should be set above LOAD P also should be set below UNLD P LIM FAN START T 0080 C Fan will start if DISC T is above this set data FAN STOP T 0070 C Fan will stop if DISC T is below this set data MOTOR START Set the MOTOR START TIME Record time when motor is 00085 activated controller will not start overload protection during this TIME n 2 time to avoid impulse starting current stopping the motor Set the FAN START TIME Record time when fan is activated FAN START TIME 00035 controller will not start overload protection during this time to avoid impulse starting current stopping the fan e DEURE 0006S Interval time from star start to delta start e DEURY 0002S Unloading in this set time after enter delta running Operating time period for air compressor Continuously operates UNLOAD TIME 0600 S without load automatically stops operation if operates without
28. vated compressor will alarm and stop reporting MOTOR CURR UNBAL If the set data gt 15 the unbalance protection will not be activated OPEN PHASE PROT 002 05 If OPEN PHASE protection 220 seconds OPEN PHASE protection is not activated When controller detects oil filter air filter O A separator lubricant ALARM LONG STOP 0000H and grease running over the max time and alarm over the data set compressor will alarm and stop FAULT RECORD Input 8888 and press set button to clear all the history fault RESET record 1 When the compressor is in a stop status and the TOTAL RUN TIME is over this MAX TIME set compressor will alarm and stop TIME reporting USER MISTAKE 2 Set the data to 0000 this function is not activated Set the stop system pressure Set as O controller will shield relevant STOP SYSTEM PRES 01 fault of system pressure This data is set as 0 1f only connect air pressure sensor PIPING PIEZORESIS 00 01MPa Maximum set 0 20 In compressor loading status when AIR P and tank pressure all OIL AIR PRES 00 20 above 0 5MPa and tank pressure AIR P pipe piezoresistive gt OIL AIR PRES system will alarm The current displayed in the RUN PARAMETER is the average of CURR FILTER 0004 the detect data TIMES The more of CURR FILTER TIMES the slower current will change in RUN PARAMERTER Choose operation power frequency This parameter influences the FREQ SEL 50Hz 60Hz sample current value When this dat
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