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EZS/EZC Series Controller

1. Pin Signal name Explanation 1 3 24 Sensor power output 3 GND 4 5 LS Flange side counter motor side sensor input 6 LS Bracket side motor side sensor input 7 HOMELS HOME sensor input 8 EZS EZC Series Controller EZMC36 USER MANUAL 4 9 4 EZ limo easy linear motion 5 1 0 Connector The pin assignments of the I O connector vary depending on the controller s op eration mode Table 4 6 shows the pin assignments of the I O connector in the controller mode Table 4 7 shows the pin assignments of the I O connector in the driver mode E Table 4 6 Pin Assignments of I O Connector in Controller Mode Pin Signal name Description Pin Signal name Description 1 READY Profile enable output 19 Reserved connection not allowed 2 ALM Alarm output 20 Reserved connection not allowed 3 STOP Operation stop input 21 Reserved connection not allowed O 4 END Positioning completion output 22 Reserved connection not allowed p 5 MOVE Pulse status output 23 COM Output signal power 24 V 1 mr 6 START Positioning start input 24 COM Output signal GND i 4 7 PAUSE Pause input 25 COM Output signal power 24 V 8 HOME Return to home start input 26 COM Output signal GND b 4 9 AREA Area output 27 COM Input signal power 24 V B y 10 T UP Push motion completion output 28 COM Input signal pow
2. Link connector 1 O connector 000000 F Sensor connector 0000000000000000 J000 ooo0oaqqn0nu 00g ONOORWNM Chapter 4 IInstallation and Wiring 1 Emergency stop terminal block When the product is shipped the emergency stop function is disabled using a jumper cable Table 4 2 shows the pin assignments of the emergency stop terminal block E Table 4 2 Pin Assignments of Emergency Stop Terminal Block Pin Explanation M 1 1 EMG Emergency stop input 2 EMG Emergency stop input 2 2 Power supply connector Table 4 3 shows the pin assignments of the power supply connector E Table 4 3 Pin Assignments of Power Supply Connector Pin Signal name Explanation 7 1 24 Controller power input 2 u fF GND Controller power ground 3 3 L Frame ground 3 Battery connector Table 4 4 shows the pin assignments of the battery connector E Table 4 4 Pin Assignments of Battery Connector Pin Explanation 1 Battery power input TE 2 GND Battery power ground cL 4 Sensor connector The sensor connector is enabled in the controller mode Table 4 5 shows the pin assignments of the sensor connector E Table 4 5 Pin Assignments of Sensor Connector
3. The teaching pendant can set and main tain data for up to 16 controllers However in the manual operation mode the teach ing pendant can only access one selected controller Figure 3 1 shows the configu ration of a system comprised of EZS EZC Series controllers and sliders cylinders as well as a teaching pendant The absolute type controller provides a position remembering function whereby the movement of the slider table or cylinder rod is monitored via the encoder when the power supply to the controller is cut off E Figure 3 1 System Configuration incremental type Controller link cable optional ID 0 Axis number Slider cylinder 0 Slider cylinder 2 Slider cylinder 14 m m Slider cylinder 1 Slider cylinder 15 EZS EZC Series Controller EZMC36 USER MANUAL 3 1 3 2 EZ limo easy linear motion T
4. reached approx 85 C the enclosure Can be used Reduce the load 26 ate os Coase tO a stop ese reached approx Review the ventilation condition of the Gabe used Power is cut off surroundings 2 A load exceeding the maximum thrust 30 Overload Godse a stop force was applied for five seconds or Reduce the load or decrease the accel Can becused Power is cut off more eration 31 Overspeed OoasIS lo a Stop The motor speed exceeded 3000 rpm Set the motor speed to 3000 rpm or less Can be used Power is cut off 22 3 Ovewolage protecion Coasts to a stop The driver s inverter voltage exceeded Reduce the load or decrease the accel Can be used ge p Power is cut off the allowable value eration a The deviation between the command Coasts to a sto 7 A S 10 4 P position P A position and actual position exceeded Re the load or decrease the accel Can be used ower is cut off three motor shaft revolutions i Check the motor cable and its connec Cannot be 20 5 Overcurrent protection Coasts to a stop The motor cable was shorted tion to the controller used Reset the EMG input or the emergency Cannot be 68 6 EMG input detection Coasts to a stop An emergency stop input was detected stop button on the teaching pendant used Connect the battery to the controller af ter power supply to the controller has Battery was not connected been turned on Make a return to home operation after operate the ACL input to rese
5. Alarm reset method ACL input or cycling of power Startup error Initialization failed because the moving part was fixed when the power was turned on or for another reason Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 9 Alarm code CO Alarm reset method Cycling of power Push range error The push range was exceeded during a push motion operation Motor action Stops Number of LED blinks 7 Alarm code C1 Alarm reset method ACL input or cycling of power Motor combination An EZMC36 compatible motor was connected to the EZMC36A and the power was turned on error Motor action Stops Number of LED blinks 8 Alarm code 45 Alarm reset method Connect an EZMC36A compatible motor and reconnect the power A 8 Functions Available in Combination with the Teaching Pendant A 8 1 External Mode Display in normal Display of return to home condition Display of push motion Display of error occurrence 1 0 monitor The current input output statuses are displayed Input port monitor STOP START HOME EMG PAUSE ACL M5 to MO and in sensor enabled mode LS LS HOME Output port monitor ALM4 to ALMO ALM READY END MOVE T UP AREA input output monitor I O status is indicated by bit Alarm display Current alarm information Alarm history Alarm history clear Alarm clear upon occurrence Operation data display Operation
6. Opposite the motor Opposite the motor side side Motor side Motor side LS Opposite the motor Opposite the motor Between side side LS and LS Motor side Motor side H 3 Sensor Mode Starting position of Starting direction of return to home operation Starting direction of return to home operation operation Opposite the motor side Motor side LS HOMELS LS LS HOMELS LS Opposite the Opposite the motor side motor side meee Broken line indicates a home offset Motor side Motor side Opposite the Opposite the motor side motor side Motor side Motor side Opposite the SERS Opposite the motor side motor side HOMELS Motor side Motor side Opposite the Opposite the motor side motor side Between HOMELS and LS Motor side Motor side Opposite the Opposite the Between motor side motor side HOMELS and LS Motor side Motor side EZS EZC Series Controller EZMC36 USER MANUAL 4 27 easy linear motion S EZ limo 4 5 Emergency Stop Specification The emergency stop function is designed under the following specification Design and risk evaluation of the safety circuit is the responsibility of the customer that manufactures the N Warning machine Refer to the safety standards EN954 1 and EN60204 1 and observe the requirements Detection condition
7. 1 38 inch use an op tional DIN rail mounting plate PADPO1 Figure 4 4 shows the installation method to the DIN rail E Figure 4 4 Installation Method to DIN Rail Controller LINEAR MOTION CONTROLLER End plate not supplied DIN rail 35 mm 1 38 inch wide DIN rail mounting plate 1 Installation 1 Secure the DIN rail mounting plate to the back of the controller using the supplied screws M3 three pieces The screws are supplied with the DIN rail mounting plate E Figure 4 5 Securing of DIN Rail Mounting Plate Controller x Screw M3 supplied Mounting holes for the O DIN rail mounting plate S M3 three locations J o DIN rail mounting plate XX Nes EZS EZC Series Controller EZMC36 USER MANUAL 4 3 4 4 EZ limo easy linear motion Note Pull down on the DIN lever with a force of approx 10 to 20 N 2 2 to 4 5 Ib Excessive force may damage the DIN lever 2 Hook the upper tab on the DIN rail mounting plate over the DIN rail and push the controller inward E Figure 4 6 Securing to DIN Rail DIN lever Secure the controller using an end plate 2 Removal 1 Pull down on the DIN lever using a flat head screwdriver 2 Lift the controller from
8. 11 Input Circuit PS2801 or equivalent COM Input a ee il Controller mode STOP START PAUSE HOME MO to M5 ACL Driver mode C OFF RUNO to RUN2 STOPO to STOP2 ACL excluding CW and CCW COM COM Inputs These are 24 VDC power inputs for the output signal The COM is an output signal power 24 V while the COM is an output signal GND E Figure 4 12 Output Circuit COM Output COM 2SA1162 or equivalent TD62004AF or equivalent Controller mode READY ALM END MOVE AREA T UP ALMO to ALM4 Driver mode ALM END ALMO to ALM4 excluding TIM easy linear motion 4 3 3 START Input This input is enabled in the controller mode If the READY output is active the positioning operation of the slider cylinder starts when the START input is activated following input of MO to M5 During the operation the MOVE output remains active while the END output remains non active The END output becomes active when the rotor position stabilizes at 1 8 degrees from the commanded value after the positioning operation ends 4 3 4 E Figure 4 13 Input Output Timing Chart MO to M5 input START input READY output MOVE output END output Opposite the motor direction Motor operation Motor direction A active N A non active OFF MO to M5 Input Selection of operation data 2 ms or more 4 ms or more 4 ms or more 5 ms or less gt 5 m
9. 16 controllers can be connected to the teaching pendant in a daisy chain using controller link cables optional 4 10 1 Teaching Pendant Plug the connector plug at the end of the teaching pendant cable into the pendant connector PENDANT PC on the controller E Figure 4 35 Connection of Teaching Pendant Controller Teaching pendant wenn nono CONTROLLER 7 Q Om O Connector plug 7 lS gt Pendant connector i PENDANT PC tL ee Pendant cable Note When disconnecting the teaching pen dant from the controller always turn the W Figure 4 36 PENDANT Switch PENDANT switch to OFF Disconnecting the teaching pendant while the PENDANT switch is set to ON will cause the controller to execute i an an emergency stop Turn the PENDANT switch to ON after connecting the teaching pendant 4 10 2 Controller Follow the procedure below when connecting two or more controllers via a daisy chain Use optional controller link cables CC002EZ1 L 0 2 m 0 7 ft for the connec tion 1 Determine the controller to which the teaching pendant is directly connected The emergency stop button on the teaching pendant will be enabled when the teach ing pendant is connected to the controller 2 Connect th
10. An opening of input is detected normally closed contact B input Action upon detection The motor power is forcibly cut off using a hardware circuit rather than through CPU instruction in order to stop the slid er cylinder via a coasting stop If the slider cylinder is equipped with an electromagnetic brake the electromagnetic brake will be actuated to provide the nec essary holding brake force To move the slider cylinder s moving part turn the electro magnetic brake release switch to OFF and release the elec tromagnetic brake The load may drop if the slider cylinder is installed vertically Table 4 12 shows the safety category and stop category of emergency stop and the applicable standards E Table 4 12 Categories and Applicable Standards Item Applicable standard Safety category 1 EN954 1 Stop category 0 EN60204 1 Note Provide a measure on the machine side so that the machine will operate safely when the slider cylinder is stopped 4 28 Chapter 4 Installation and Wiring Figure 4 33 shows a timing chart of the EMG emergency stop input E Figure 4 33 Timing Chart of EMG Emergency Stop Input Motor is operating A EMG input Emergency stop in process NA 700 ms or less A READY output N A 6 ms or less A MOVE output N A A END output 4 ms or l ss 700 ms or less ALM output 6 ms or less 10 ms or less A ALMO to ALM4 output 0x00 0x00 N A Opposit
11. Figure 6 3 Operation Profile of Linked motion Positioning Operation Speed Speed Started after selecting No 02 Started after selecting No 04 No 02 No 03 No 04 No 04 0 Time 0 Time START input END output An END signal is output when the positioning operation is complete 6 1 3 Sequence Forward Operation In this mode the positioning operation is performed continuously by automatically in crementing the operation data number by one If the numbers of the set operation data are continuous selective control of the op eration data number can be omitted Note When no operation data is set in No 01 the sequence forward operation can not be performed Positioning operation is performed based on the next operation data number each time a START signal is input The sequence forward operation will end when an operation data number is reached in which no operation data is set The sequence forward operation will resume from No 01 1 Operation profile Figure 6 4 shows the operation profile of sequence forward operation when op eration data is set as shown in Table 6 4 E Table 6 4 Example of Data Setting No 00 Operation data setting 01 Set single motion 02 Set linked motion 03 Set linked motion 04 Set single motion 05 Not set 11 Set single motion 12 Set single motion 13 Not set E Figu
12. MANUAL 6 7 easy linear motion 6 5 4 Emergency Stop EMG When the controller s EMG signal is input or the emergency stop button on the teach ing pendant is pressed the power to the motor will be cut and the slider cylinder will stop via a coasting stop If the slider cylinder is equipped with an electromagnetic brake the electromagnetic brake will be actuated to provide the necessary holding brake force To move the slider cylinder s moving part turn the electromagnetic brake release switch to OFF and release the electromagnetic brake The load may drop if the slider cylinder is installed vertically Design and risk evaluation of the safety circuit is the responsibility of the customer that manufactures the machine Refer to the safety standards EN954 1 and EN60204 1 and observe the requirements Before connecting or disconnecting the teaching pen dant always turn the pendant switch to OFF Connecting disconnecting the teaching pendant while the pendant switch is set to ON will trigger an emer gency stop 6 6 Coordinate Position Management Table 6 6 shows the coordinate position management condition used as the con troller s position information E Table 6 6 Coordinate Position Management Condition Item Coordinate position management The table rod position at power on is set as the coordinate zero position Once return to home operation has been performed the soft home pos
13. N A non active OFF E Figure 4 31 TIM Output Circuit TLP181 or equivalent EZS EZC Series Controller EZMC36 USER MANUAL 4 25 easy linear motion 4 EZ limo 4 26 4 4 Sensor I O Specification 4 4 1 4 4 2 4 4 3 4 4 4 This section describes the controller s sensor input The sensor input is enabled in the controller mode Use an optional sensor set PAEZ S for the sensors For the sensor power supply always use the 24 V and GND outputs provided for sensor I O E Figure 4 32 Input Circuit PS2801 or equivalent COM LS START HOMELS LS Input This is the sensor input on the flange side opposite the motor side During operation other than return to home Detects a mechanical limit and stops the slider cylinder During return to home operation Supports home position detection in accordance with the return to home operation pattern The input logic can be set to normally open contact A or normally closed contact B However the logic must be the same for both the LS and LS LS Input This is the sensor input on the bracket side motor side During operation other than return to home Detects a mechanical limit and stops the slider cylinder During return to home operation Supports home position detection in accordance with the return to home operation pattern The input logic can be set to normally open contact A or normally closed cont
14. Positioning operation Push motion operation Return to home Operation Positioning data Travel amount setting range Starting speed Operating speed Appendix A Specifications Japanese English Absolute mode incremental mode Single motion positioning operation In the case of a data number for which single motion is set only that data is executed Linked motion positioning operation Linked data is executed continuously from the selected data number until a data number for which single motion has been set is reached Only data of the same movement direction can be linked Push motion operation The load is pushed for the set distance immediately upon the completion of a positioning operation Operation via positioning data selection Data is selected using six bits from MO to M5 Sequence forward operation When data No 00 is selected operation is performed sequentially from data No 01 until the last num ber in which data is set Sequence forward operation ends at a data number in which no data is set Push distance 0 015 to 9999 990 mm 0 0006 to 393 70 inch The distance can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Push current 10 to 45 The current can be set in units of 1 on the teaching pendant Push motion operating speed 0 015 to 6 000 mm s 0 0006 to 0 24 in se
15. The battery starts charging It takes approx 48 hours to fully charge the battery at an ambient temperature of 20 C 68 F Once the battery is fully charged turn off the power to the controller after removing the battery Connect all cables to the controller supply the power to the controller and then con nect the battery The battery is always charging while the power is being supplied to the controller EZS EZC Series Controller EZMC36 USER MANUAL 4 31 es EZ limo easy linear motion 4 9 1 4 9 Wiring the Slider Cylinder Cables This section explains the wiring of the motor cable and encoder cable of the slid er cylinder Connecting the Slider Cylinder Plug the connectors plugs at the ends of the motor cable and encoder cable of the slider cylinder into the corresponding connectors sockets on the controller E Figure 4 34 Slider Cylinder Connection Controller Encoder connector ENC Encoder cable Slider cylinder Ko 4 9 2 Note Do not modify the motor encoder ca bles in any way Do not extend the motor encoder cables by connecting two or more extension cables or al low the overall extension length to ex ceed 10 m 32 8 ft Doing so may cause a malfunction Secure the cable so the connector joint will not move Prevent the connectors sockets on 4 32 the controller side from receiving me ch
16. User manual for controller 1 copy Battery 1 pc absolute type only this document Battery holder 2 pcs absolute type only Data setting manual for controller 1 copy EZS EZC Series Controller EZMC36 USER MANUAL 2 1 EZ limo easy linear motion 2 2 Explanation of Unit Model 2 2 1 The unit model codes for the EZS EZC Series are shown in figures 2 1 and 2 2 However a given combination of these numbers and letters does not always provide a valid unit model Refer to Combination List on p A 1 Slider E Figure 2 1 Unit Model of Slider 4 EZS3 Maximum transportable mass in the horizontal direction 5 kg 11 Ib EZS4 Maximum transportable mass in the horizontal direction 15 kg 33 Ib EZS6 Maximum transportable mass in the horizontal direction 30 kg 66 Ib Stroke EZS4 OSMCA 05 50 mm 1 97 inch 10 100 mm 3 94 inch 15 150 mm 5 91 inch 20 200 mm 7 87 inch 25 250 mm 9 84 inch 30 300 mm 11 81 inch 40 400 mm 15 75 inch 50 500 mm 19 69 inch Electromagnetic brake None Without electromagnetic brake M With electromagnetic brake C With controller A Absolute type I Incremental type 2 2 2 Cylinder 2 2 E Figure 2 2 Unit Model of Cylinder EZC4 Maximum transportable mass in the vertical direction 4 5 kg 9 9 Ib EZC6 Maximum transportable mass in the vertical direction 10 kg 22 Ib E
17. cylinder is operating the slider cylin der will stop temporarily To resume the operation reset the PAUSE signal and input the START signal The operation will resume until the position set for the operation during which the pause was executed Figure 6 8 shows the operation profile for the pausing and resumption of operation E Figure 6 8 Operation Profile Speed 0 Time START input PAUSE input Softlimit Stop The movement range of the slider cylinder is an area limited by the upper softlimit and lower softlimit set by the teaching pendant If the upper or lower softlimit is ex ceeded during a positioning operation the table rod will return to the softlimit and an alarm signal will be output Escape from the softlimit by executing the following operations Return to home operation Manual operation Stop STOP When a STOP signal is input while the slider cylinder is operating the slider cylinder will stop according to a preset stop pattern If the operation is stopped via the STOP input the operation data will be cleared and the unexecuted data will not be executed when the operation is resumed via the START input The input logic of the STOP signal and the stop pattern of the slider cylinder can be changed using the teaching pendant Input logic Normally open contact A or normally closed contact B Stop pattern Immediate stop or deceleration stop EZS EZC Series Controller EZMC36 USER
18. data ABS INC POS operation function acceleration deceleration A 8 A 8 2 Program Mode Operation data setting Appendix A Specifications ABS INC position operating speed acceleration deceleration operation function Operation data clear Data insertion Data deletion A 8 3 All operation data clear Parameter Mode 1 0 setting Pause logic stop action stop logic sensor enable disable LS logic HOME logic overtravel logic Motor setting Operating current standstill current backup Return to home setting Return direction home offset return mode starting speed of return operating speed of return All data initialization Speed setting Starting speed acceleration deceleration common operating speed push motion operating speed A 8 4 Common item setting Test Mode Push distance push current upper soft limit lower soft limit area 1 area 2 coordinate setting Manual operation Positioning operation Manual operation Return to home operation EZS EZC Series Controller EZMC36 USER MANUAL A 9 ling easy linear motion A 10 Appendix B Optional Parts and Accessories Appendix Optional Parts and Accessories B 1 Teaching Pendant The teaching pendant is a human interface essential to the EZS EZC Series prod ucts in the execution of positioning control It provides data setting functions
19. easy linear motion A 7 Protective Functions When the controller s protective function is activated the ALM output becomes active a five bit code is output via the ALMO to ALM4 signals to indicate the number of LED blinks corresponding to the protective function that has triggered the alarm and an alarm code is displayed on the pendant At the same time the READY ALARM LED turns on or blinks in red The number of blinks varies depending on the alarm Excessive position The deviation between the command position and actual position exceeded three deviation motor shaft revolutions Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 4 Alarm code 10 Alarm reset method ACL input or cycling of power Overcurrent protection The motor cable was shorted Motor action The motor coasts to a stop Number of LED blinks 5 Alarm code 20 Alarm reset method ACL input or cycling of power Overheat protection The driver s heat sink temperature reached approx 85 C Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 2 Alarm code 21 Alarm reset method ACL input or cycling of power Overvoltage protection The driver s inverter voltage exceeded the allowable value Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 3 Alarm code 22 Alarm reset method ACL input or cycling o
20. in A 5 3 will be executed Softlimit Setting range 9999 990 to 9999 990 mm 393 70 to 393 70 inch Softlimit can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Softlimit Setting range 9999 990 to 9999 990 mm 393 70 to 393 70 inch Softlimit can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range A 5 3 Stop Set how the slider cylinder should stop when a STOP signal is input Stop action Setting range 0 Immediate stop 1 Deceleration stop Stop logic Setting range 0 Normally open contact A 1 Normally closed contact B A 6 Emergency Stop When the EMG input becomes open or when the emergency stop button on the teaching pen dant is pressed the motor power is forcibly cut off using a hardware circuit rather than through CPU instruction in order to stop the slider cylinder via a coasting stop If the slider cylinder is equipped with an electromagnetic brake the electromagnetic brake will be activated to provide the necessary holding brake force Input logic Normally closed contact B input Categories and Applicable Standards Item Category Applicable standard Safety category 1 EN954 1 Stop category 0 EN60204 1 EZS EZC Series Controller EZMC36 USER MANUAL A 5
21. in Figure 4 22 The figure shows voltage levels of a pulse signal E Figure 4 22 Pulse Waveform H O ne H 4 to 5V L 10 L 0 to 0 5V 2 us or more 1 us or more L 2 us or less 2 us or less Chapter 4 IInstallation and Wiring 4 3 10 C OFF Input This input is enabled in the driver mode To prevent injury or equipment damage do not acti vate the C OFF input while the slider cylinder is oper ating If the C OFF input switches to the active state during operation the slider cylinder will stop and lose A N Warning its holding brake force To prevent injury or equipment damage never activate the C OFF input when the slider cylinder is installed vertically whether the slider cylinder is operating or stopped The holding brake force will be lost and the load may drop When the C OFF input is activated the motor output current will be cut off the slid er cylinder will lose its holding brake force When operating the slider cylinder keep the C OFF input in the non active state E Figure 4 23 C OFF Input 4 ms or less C OFF input 250 ms or less Not available Motor s holding Available brake force A active ON N A non active OFF 4 3 11 RUNO to RUN2 Input These inputs are enabled in the driver mode The three bit input is used to set the motor s operating current as a percentage of the output current The factory set internal value can be changed using the teachi
22. pin assignments of the emergency stop terminal block Table 4 15 shows the specifications of conforming and usable wires Design and risk evaluation of the safety circuit is the i responsibility of the customer that manufactures the N Warning machine Refer to the safety standards EN954 1 and EN60204 1 and observe the requirements E Table 4 14 Pin Assignments of Emergency Stop Terminal Block Pin Explanation M 1 1 EMG Emergency stop input 2 EMG Emergency stop input 2 E Table 4 15 Conforming Usable Wires Solid wire 01 2 mm 90 05 inch Conforming wire l Stranded wire AWG16 1 25 mm Solid wire 00 4 mm to 1 2 mm 0 02 inch to 0 05 inch blew Stranded wire 0 3 mm to 1 25 mm 549 0 Wira AWG22 0 3 mm to AWG16 1 25 mm strand diameter 0 18 mm 0 01 inch or more Standard strip length 6 to 8 mm 0 24 to 0 33 inch Flat head screwdriver Conforming tool for shaft diameter 3 mm 00 12 inch button operation blade tip width 2 6 mm 00 10 inch 4 8 Wiring Charging the Battery Note The product is shipped with an un charged battery Always charge the bat tery before use If the controller is of the absolute type connect the battery to the battery connector socket on the controller Follow the procedure below when charging the battery for the first time 1 Connect the battery to the controller 2 Supply the power to the controller
23. safety manager to engage in the necessary activities and who have the ability to discern and prevent potential dangers Dangers that may arise in connection with the use of this product are as follows Electric shock Electrical fire Danger posed by the machine Electromagnetic disturbance These dangers must be controlled properly by providing safety design for the machine adopting specific local regulations and observing the standard safety guidelines and specific precautionary notes supplemental thereto This product poses no danger as sociated with chemical products or radiation Electric Shock To prevent electric shock as the power supply for your EZS EZC Series product use only a DC power supply that has passed the necessary tests and provides reinforced insulation on the primary and secondary sides For maximum safety provide a pro tective grounding for the ground terminal of the DC power supply Electrical Fire Electrical fire can be avoided by conforming to the general procedures implemented in industrial power equipment works It is essential that appropriate qualified personnel conduct the electrical work Please note that a safe distance must be ensured from the machine in which the slider cylinder is installed so that only appropriate qualified personnel can access the slider cylinder EZS EZC Series Controller EZMC36 USER MANUAL 1 1 EZ limo easy linear motion 1 2 3 Danger Posed by the Machi
24. signal is output regardless of whether the slider cylinder is operating or stopped E Figure 4 25 Explanation of AREA Output Area 2 setting lower limit Area 1 setting upper limit Home position i Rod limit position Rod limit position lower limit upper limit A When Area 1 gt Area 2 AREA output NA A When Area 1 lt Area 2 AREA output NA A active ON N A non active OFF When Area 1 Area 2 the AREA output becomes active only when the slider cylinder is at the set position EZS EZC Series Controller EZMC36 USER MANUAL 4 21 EZ limo easy linear motion E Figure 4 26 AREA Output When Area 1 gt Area 2 Selection of operation data Area 2 setting Area 1 setting vy vy MO to M65 input X A START input N A A READY output N A A MOVE output N A A END output N A A AREA output N A Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF 4 22 Chapter 4 IInstallation and Wiring 4 3 17 T UP Output This output is enabled in the controller mode The T UP output is used to indicate that a push motion operation has been completed The T UP output becomes active when a pushed condition is achieved inside the push distance range Figure 4 27 If the pushed condition is not achieved the cylinder will move by the set range and the END output will become active
25. the READY output switches from the non active to active state The MOVE output switches from the active to non active state The END output re mains non active END Output This output is enabled in the controller mode and driver mode The END output is used to indicate that a positioning operation or return to home op eration of the slider cylinder is completed The END output becomes active when the rotor stops at a position less than 1 8 de grees from the commanded value after the operation ends When the PAUSE input is active the END output remains in the non active state The minimum operating speed at which an END signal can be output is 3 6 mm s 0 14 in sec An accurate signal may not be output if the operating speed is lower than 3 6 mm s 0 14 in sec MOVE Output This output is enabled in the controller mode The MOVE output becomes active when an operation status signal is output indicat ing that the slider cylinder is operating When the PAUSE input becomes active the slider cylinder will stop and the MOVE output will switch from the active to non active state AREA Output This output is enabled in the controller mode The AREA output is used to indicate that the moving part of the slider cylinder is stay ing inside the set area between the upper and lower limits The AREA output is ac tive while the moving part of the slider cylinder is inside the set area The area is set via the teaching pendant An AREA
26. the controller Chapter 5 Startup and Troubleshooting Startup and Troubleshooting This chapter explains the procedures used to turn on the power to the controller and start the slider cylinder as well as the steps to take in troubleshooting To prevent injury or equipment damage confirm that all of the controller s input signals are set to the non active state before turning on the power Also con firm the emergency stop method of the machine be forehand and operate the slider cylinder in a condition where an emergency stop can be executed at any mo ment if necessary A N Warning 5 1 Turning on the Power to the Controller Note When the controller is of the absolute type an alarm will be generated if pow er is supplied to the controller under the following conditions Take an appro priate action by referring to Alarm Codes on p 5 5 e The battery is not connected e The battery is not charged e The battery is used for the first time Note Always connect the battery after the power supply to the controller has been turned on When connecting the battery connect all cables to the controller and turn on the power supply to the controller first The procedure explained in this section assumes that the controller is properly wired and that the slider cylinder operation data has been set via the teaching pendant Turn on the power to the controller according to th
27. the layout of connectors switches and LEDs and the pin assignments of each connector E Table 4 1 Connector Names and Types Name Explanation Connector PENDANT PC Teaching pendant 8 pin mini DIN Link Link 4 pin modular 1 0 User I O 36 pin ENC Encoder 10 pin MOTOR Motor electromagnetic brake 6 pin BAT Battery 2 pin EMG Emergency stop 2 pin terminal block 24V DC Power supply 3 pin Sensor connector Sensor 8 pin The controller comes with the power supply connector and the I O connector plug The product is shipped with its emergency stop termi i nal block shorted To prevent injury or equipment dam AN Warning age provide an appropriate emergency stop circuit ex ternal to the controller and connect it to the emergency stop terminal block EZS EZC Series Controller EZMC36 USER MANUAL 4 7 4 8 4 EZ limo easy linear motion 4 2 2 Controller Panel Layout Figure 4 10 shows the layout of the controller s front panel and that of the bottom face E Figure 4 10 Layout of Front Panel Bottom Face Axis number setting switch Operation mode switch Encoder connector Motor connector Battery connector Emergency stop terminal block Power supply connector LINEAR MOTION CONTROLLER EZMC 36 POWER LED READY ALARM LED Electromagnetic brake release switch Pendant switch Communication connectors Pendant connector
28. ue Frame ground White Supplied Power 1 Provide a dedicated power source not one shared with other equipment 2 Use a power supply with an overcurrent protection circuit 3 Connect a mains filter on the input side of the power supply 4 Connect a surge absorber on the input side of the power supply Power Supply Protection The controller s power supply has a built in 7 A fuse of fixed type In the event the fuse blows call our Technical Support Line Insulation Resistance Measurement Dielectric Strength Test Measure insulation resistance and test dielectric strength by shorting all terminals of the controller including the power motor encoder O and communication terminals Conduct the measurement test on an individual controller Conducting the test without shorting all terminals will A N Warning damage the controller To prevent electric shock do not touch the terminals when conducting the test Grounding Work Provide protective grounding for the mains filter and DC power supply Provide a dedicated ground circuit Use a wire of AWG16 1 5 mm or larger for the ground lead Chapter 4 IInstallation and Wiring 4 7 Wiring the Emergency Stop Cable Connect the emergency stop circuit to the emergency stop terminal block EMG Remove the jumper cable installed at the factory The emergency stop input of the controller is a normally closed contact B input Table 4 14 shows the
29. 1 1 2 Potential Dangers poem reece cece eeeeseec ees eeeeeeesesesesseeeeee 1 1 1 2 1 Electric Shock eee ee eee eee eee 1 1 1 2 2 Electrical Fire pee e cece ec ec cece eee e cesses eeseeeseeseees 1 e 1 1 2 3 Danger Posed by the Machine e 1 2 1 2 4 Electromagnetic Disturbance teere 1 2 1 3 General Safety Guidelines ETEETETTETEETETETEETTTETTEETETET 1 3 Chapter 2 Unpacking Inspection and Storage A EE S 2 14 2 1 Unpacking the Controller eeseseesesesoesoesesesoesesoesoeseoe 2 1 2 2 Explanation of Unit Model eee e cece cece cece ceeeeseesccsseees 2 2 2 2 1 Slider eee e eee e eee eee cece eee eeeeeeeeeeeeseeseeeeeeseseeee 2 2 2 2 2 Cylinder ETEETTETTTEETETETETTETEETEETETETEETETEETEETETET 2 2 2 3 Inspection Procedure eeseseceessceccocooeecoeseceesecoooesoe 2 3 24 Storing the Controller ccccceccccsetcece steers tees eee eeeeee 2 3 Chapter 3 Controller Overview 3 1 3 1 Overview eee eee eee eee ee ee ee eee ee eee ee eee 3 1 3 2 Functions Dee e reece cece cece eeeeee ae eeeeeeeeeeeeseeseeeeeeeeseeee 3 3 3 2 1 Operation teem rece ee ceneeeeeree eee eeeeeeesesesesseseeee 3 3 3 2 2 Electromagnetic Brake cteeseeeeeseseereeseseeseeseee 3 3 3 2 3 Position Holding absolute type s s 3 3 3 2 4 Setting ee cece cece cece cece reer eeeeeeeeeeeeeeseeeeeeeseeeees 3 4 3 3 Operating Requirements eee eee eee eee eee eee eee ee ee eee 3 6 3 3 1 Axis Number ID eee eee cece eee e cece ee eceeeseeseeeees 3 6 3 3 2 Pendant Switch Poem r
30. 1 A 1 3 Operating Environment a eee eee eeeeceeceseesesecees A 1 A 2 Configuration of Equipment Connected to the EZMC36 eesosesoesoesocossososoesoesoeosoososossoeosooeo A 1 A 2 1 Slider Cylinder eee eee eee A 1 A 2 2 Encoder Dee e cece eee e cence e seer ence ee eseeeeeesseeseeeeeee A 1 A 2 3 Electromagnetic Brake pee e cece eee ceeceeeseescceeeeee A 1 A 2 4 Teaching Pendant pee e cece ee eeneeeeseeceeeeseesesesees A 1 A 2 5 Battery eee e cece ence eee e cere cesses eeeeeeeseeeeeeesesesees A 1 A 3 Common Specifications pee e cece eee eeeeeeecec cesses esesseees A 2 A 3 1 Power Supply Operating Environment A 2 A 3 2 LED Indication eee eee ee eee eee A 2 A 3 3 Battery eee eee cece cece cece rere ee ee eee eeeeee sees eeeeeseeeee A 2 A 4 Control Specifications teem cece ee eenceeeeeeseeeeeeeseeseseeees A 2 A 4 1 Mode tee e eee e ence eee e cere e eee eeeeeeeeeeseeeeeesseeesees A 2 A 4 2 Controller Mode tee e reece cece eeneeeeecececeeseeseseeees A 3 A 4 3 Driver Mode eee eee eee A 4 A 5 I O Setting eesosessesoesesoesossesesoesesossossesessesesosseseeoe A 5 A 5 1 Area tee e renee eee e cece eee ee eee eeeeeeeeeeeeeeeeeeeeeeeeeeee A 5 A 5 2 Soft limit Deemer cece cece eee eeeeeeeeeeeeeeeeseeessesseeeeees A 5 A 5 3 Stop deem meee eee ene ence eee e cesses eeeeeeeseeeeeeeseeesees A 5 A 6 Emergency Stop eesssesoesocosoososoesoesocosoososoesoeoeooeo A 5 A 7 Protective Functions eee e cere reece neces ee eeeseeeeeeeeseeeseeees A 6 A 8 Functions Available in Com
31. 20 CW CCW Inputs Bo See es OW input MIL na ll M Ao tue ee CCW input NA ii EAEE E E E EEE ii po 3 ms or less i gt 3 ms orless i A END output N A Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF 4 The time after the pulse train input ends until the END output becomes active varies depending on the load and operating speed EZS EZC Series Controller EZMC36 USER MANUAL 4 17 EZ limo easy linear motion 2 1 pulse input mode The slider cylinder operates in the opposite the motor direction when a pulse train is input to the PLS input while the DIR input is active The slider cylinder operates in the motor direction when a pulse train is input to the PLS input while the DIR input is non active The moving part of the slider cylinder moves by 0 015 mm 0 0006 inch per one pulse E Figure 4 21 PLS DIR Inputs A a pence aa a a le a ae Re oa sr ee annie IFLA LL A DIR input N A 3 ms or less 4 lt gt 38msorless i END output N A Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF 4 The time after the pulse train input ends until the END output becomes active varies depending on the load and operating speed 3 Pulse signal Waveform The waveform of the input pulse signal must have sharp rises and falls as shown
32. 5m 16 4 ft CC10EZ1 M 10 m 32 8 ft Flexible Cable Set Individual Encoder Cable Model Cable length CCO2EZ1 E 2 m 6 6 ft CCO5EZ1 E 5m 16 4 ft CCIOEZI E 10 m 32 8 ft Motor cable encoder cable Set of two cables Model Cable length CCO2EZIR 2 m 6 6 ft CCO5EZIR 5 m 16 4 ft CC10EZIR 10 m 32 8 ft Individual Motor Cable Individual Encoder Cable Model Cable length Model Cable length CCO2EZ1R M 2 m 6 6 ft CCO2EZ1R E 2 m 6 6 ft CCO5EZ1R M 5 m 16 4 ft CCO5EZ1R E 5 m 16 4 ft CCIOEZIR M 10 m 32 8 ft CC10EZ1R E 10 m 32 8 ft B 6 Sensor Set These sensors are used to detect the position of the slider table They can be used when the controller is operated in the controller mode or driver mode Set of three sensors Model PAEZ S B 7 Sensor Cable Use this cable to connect each sensor and the controller when the controller mode is selected and sensors are used Model Cable length CCO2EZ1 S 2 m 6 6 ft B 2 Appendix B Optional Parts and Accessories B 8 Data Editing Software A PC based software to edit data Model EZED1 B 9 Battery A replacement battery for the absolute type Model PAEZ BT EZS EZC Series Controller EZMC36 USER MANUAL B 3 EZ limo easy linear motion e Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 39
33. 82 8 30 a m to 5 00 PM P S T M F 7 30 a m to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Fax 0211 52067 099 Munich Office Tel 089 3181225 00 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD Tel 01256 347090 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 Fax 089 3181225 25 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
34. Charging the Battery seen eee en cree eees ves seeneees 4 31 4 9 Wiring the Slider Cylinder Cables 4 32 4 9 1 Connecting the Slider Cylinder 4 32 4 9 2 Cable Wiring Length eee cece cece esccccccccsesece 4 32 4 9 3 Protecting the Motor Pee e cece reece eeecceseseesecescees 4 32 4 10 Wiring the Communication Connector Cables 4 33 4 10 1 Teaching Pendant eee c cece ee eeecceccseesecsseees 4 33 4 10 2 Controller pee e cece ence eeeeeerec cesses esesesesseseeee 4 33 4 11 Wiring the I O Cable eeseeeceessosoescooescoeseceesecoooesoe 4 34 4 12 Wiring the Sensor Cables ETEETETTETETETEETETTETETTETET 4 35 4 13 Compliance with the EC Directives eveneens 4 36 4 13 1 EMC Directives 89 336 EEC 92 31 EEC ett rsss esre ssses 4 36 4 13 2 Installation Wiring Methods set 4 37 4 14 Wiring Diagramsieeeeeeeeeeteereererereerereererereereeeeee 4 39 4 14 1 Power Wiring Diagram vevevevesene 4 39 4 14 2 1 O Wiring Diagrams oe cece cece ceecccecccsseeece 4 40 4 14 3 Example of EMC Compliant Wiring 4 42 Chapter 5 Startup and Troubleshooting s 5 1 Turning on the Power to the Controller 5 1 5 2 Starting the Slider Cylinder 1 0 vevesenenese 5 2 5 3 Starting the Slider Cylinder teaching pendant 5 3 5 4 Troubleshooting eeececsececeececesosoecesoeeoececocoeoeecesoeoeo 5 4 Chapter 6 Controller Operation 6 1 6 1 Positioning Operation eee cece cece cece eee ce eeeseeess
35. Do 16 14 12 10 35 33 31 29 27 25 23 21 19 yet Uby uty eto ctu rom 17 15 13 18 T 1 O connector 36 34 32 30 28 26 24 22 20 I E Figure 4 43 Example of Standard I O Wiring Driver Mode for EZMC36 Controller driver mode 1 O connector Connector plug 19 COWSADIR pin assignments ccw DIR TIM LINEAR MOTION CONTROLLER EZMC 36 Viewed from the soldered surface Set the operation mode switch to ON 7 5 83 11 9 Emun E E E 16 14 12 10 8 6 4 2 35 33 31 29 27 25 23 21 19 17 15 13 ei 1 O connector 36 34 32 30 28 26 24 22 20 18 e q mnoononwownawnwwawaontiannAaadnanaantaa 4 40 Chapter 4 Installation and Wiring E Figure 4 44 Example of User Defined Controller Connection controller mode Controller Mode User defined controller EZMC36 controller 23 25 COM 24 VDC inputs 27 28 COM 11 MO 12 M1 13 M2 14 M3 Data selection inputs 15 M4 16 M5 3 STOP START 7 PAUSE Control inputs 8 HOME 36 ACL Aww WA a f 24 26 COM Vo 5 VDC to 24 VDC ALM END MOVE AREA 10 T UP Control outputs 31 ALMO 32 ALM1 33 AL
36. EZC Series controller slider cylinder and teaching pen dant Failure to do so may result in a serious impairment of machine functions The basic wiring requirements for the EZS EZC Series controller slider cylinder and teaching pendant are described below 1 Power supply The EZS EZC Series products are specified for DC power input Use a DC power supply compliant with the EMC directives 2 Mains filter Connect a mains filter on the input side of the DC power supply in order to pre vent noise generated in the controller from being transmitted outward via the pow er line When a power transformer is used always connect a mains filter on the AC input side of the power transformer Oriental Motor recommends the mains filters shown in the table below based on our internal measurement results Manufacturer Model CORCOM 10ESK1 TDK ZAG2210 115 Install the mains filter in a position as close as possible to the DC power supply or power transformer Also secure the input and output cables using cable clamps etc so the cables won t lift from the surface of the enclosure Use as thick a cable as possible for the ground terminal of the mains filter and con nect the terminal to the ground point over the shortest possible distance Do not wire the cable on the AC input side and the output cable of the mains filter in parallel Wiring these cables in parallel connects the noise inside the enclosure to the power cable via stray
37. LED blinks at intervals of A red light turns on when a system error has occurred Battery backup type Standard backup Optional backup Battery type Nickel Cadmium Battery Nominal voltage 1 2 V Rated capacity 10000 mAh Weight 0 43 kg 0 946 Ib Life Approx 4 years 1 Charge time 48 hours 1 Data retention period 1 2 96 70 Ambient temperature 0 to 40 C 32 to 104 F nonfreezing Ambient humidity 20 to 85 Relative Humidity noncondensing x1 At an ambient temperature of 20 C 68 F 2 After the power is cut off with the battery fully charged A 4 Control Specifications A 4 1 Mode The controller has two modes set by the DIP switches on the front panel and four modes set via the teaching pendant The modes set via the teaching pendant are effective in the con troller mode Setting by DIP switches Controller mode The controller functions as a stored data controller Driver mode The controller functions as a driver that operates in the pulse train input mode The I O details vary between the controller mode and driver mode Setting via Teaching Pendant External EXT mode Operation mode based on I O Program PRG mode Data setting mode Parameter PAR mode Parameter setting mode Test TST mode Test operation mode A 4 2 Controller Mode Language setting Positioning operation mode Operation mode that can be set for 63 sets of data from No 01 to No 63
38. M2 34 ALM3 35 ALM4 Note Vo must be inside a range of 5 to 24 VDC The current must not exceed 25 mA If the current exceeds 25 mA connect an external resistance Ro EZS EZC Series Controller EZMC36 USER MANUAL 4 41 LL EZ limo easy linear motion E Figure 4 45 Example of User Defined Controller Connection driver mode Driver Mode User defined controller EZMC36 controller 23 25 COM 24 VDC inputs 27 28 COM 11 RUNO 7 12 RUN1 12 RUNZ Motor current 14 STOPO setting inputs 15 STOP1 16 STOP2 17 CWt 7 18 CW Motor pulse 19 ccw inputs 20 ccw _ 7 C OFF 36 ACL Control inputs 24 26 COM Vo 5 VDC to 24 VDO 2 ALM J 4 END 31 ALMO D ro 32 ALM1 tz 7 33 ALM2 Control outputs D ro 34 ALM3 D ro 35 ALM4 3 21 TIM 22 TIM Connect the home position detection sensors to the user defined controller Note Vo must be inside a range of 5 to 24 VDC The current must not exceed 25 mA If the current exceeds 25 mA connect an external resistance Ro 4 42 Chapter 4 Installation and Wiring 4 14 3 Example of EMC Compliant Wiring Slider cylinder IR Encoder cable An installation wiring example of the controller slider cylinder and teaching pendant used in the EMC measurement
39. Series Controller Data Setting Manual This manual explains the process of creating operation data setting parameters and performing troubleshooting using the teaching pendant EZS EZC Series Slider Cylinder Installation Manual This manual explains the installation and troubleshooting of sliders and cylinders Teaching Pendant EZT1 User Manual This manual explains the key layout of the teaching pendant Data Editing Software EZED1 This manual explains the installation and operating method of the data editing soft ware This manual consists of chapters 1 through 8 and appendixes A and B The table be low gives a brief explanation of the content of each chapter and section The rules of notation as well as warnings and precautions specific to the controller are also explained Chapter Description Read this chapter carefully in order to understand the safety precautions The information Chapter 1 i i s Safet provided in this chapter is designed to ensure safety at the customer s site and help pro aey tect the controller against damage Chapter 2 Unpacking Inspection and Storage This chapter lists the items included in the controller package and explains the basic in spection procedure to be performed prior to installation or storage Chapter 3 Controller Overview This chapter gives an overview of the controller and explains the functions set by the var ious switches as well as the operating requirements Chap
40. UI UDUT ONUN TONT HL 0121 4 LIMO 4 EZ limo EZS EZC Series Controller EZMC36A EZMC36I USER MANUAL CE ORIENTAL MOTOR CO LTD easy linear motion 4 EZ limo Notes to the User This product must be handled by qualified personnel with expert knowledge of elec trical and mechanical engineering Before using the product please read Chapter 1 Safety carefully to ensure correct use This product is designed and manufactured for use as an internal component for general industrial equipment Do not use the product for any other purpose Oriental Motor shall not be liable whatsoever for any damage arising from a failure to ob serve this warning Should you require the inspection or repair of internal parts please contact the Oriental Motor branch or sales office from which you purchased the product The figures and tables provided in this document are intended to help you under stand the content of the text They should not be construed in any way as guar anteeing the resultant operation Oriental Motor shall not be liable whatsoever for any patent related problem aris ing in connection with the use of any information circuit equipment or device de scribed in this document The technical specifications are subject to change without prior notice for the pur pose of improvement in product performance This document is protected under the applicable copyright laws No part of this documen
41. Y ALARM LED turns on or blinks in red The number of blinks varies depending on the alarm At the same time the ALM output becomes active a five bit code is output via the ALMO to ALM4 signals to indicate the number of LED blinks corresponding to the protective function that has triggered the alarm and an alarm code is displayed on the pendant To clear the alarm code activate the ACL input one shot or reconnect the power When the alarm is cleared with the ACL input the system will reset itself in the pow er on state If the alarm cannot be cleared with the ACL input reconnect the power Note that an alarm arising from a failure in the motor or controller itself cannot be cleared Should you encounter any such alarm call our Technical Support Line Following an actuation of the overheat protection function in the controller or mo tor reconnect the power after the controller motor temperature has dropped to be low 40 C 104 F E Figure 5 5 Blink Pattern of READY ALARM LED Example of blink pattern Overvoltage protection function three blinks E Table 5 3 Numbers of LED Blinks and Alarm Codes No of Chapter 5 Startup and Troubleshooting pial LED Phenomenon Slider cylinder Cause Action ACL code blinks action input Coasts to a stop The drivers heat sink temperature Review the ventilation conditions within 21 Overheat protection Power is cut off
42. ZC4 OSMCA Stroke 05 50 mm 1 97 inch 10 100 mm 3 94 inch 20 200 mm 7 87 inch 30 300 mm 11 81 inch Electromagnetic brake None Without electromagnetic brake M With electromagnetic brake C With controller A Absolute type I Incremental type Chapter 2 Unpacking Inspection and Storage 2 3 Inspection Procedure It is recommended that you check the following points upon receipt of the product Inspect the controller for any physical damage sustained during shipment Check the combination of the controller and the slider or cylinder To check the combination see Combination List on p A 1 of the Slider Cylinder Installation Manual and check the unit model and corresponding models of individual controller and slider cylinder If the product is found to be damaged during the unpacking process or if the combi nation is wrong or the controller does not operate properly when tested please con tact theOriental Motor branch or sales office from which you purchased the product Report problems to Oriental Motor as soon as possible after your receipt of the prod uct For the warranty period of the controller and whether or not the applicable defect qual ifies for a warranty repair see Repair on p 8 1 2 4 Storing the Controller Note Some of the parts used in the controller are sensitive to static electricity When touching the controller provi
43. able Note Some of the parts used in the controller are sensitive to static electricity When touching the controller provide an an tistatic measure Touching the controller without providing an antistatic measure may damage the controller EZS EZC Series Controller EZMC36 USER MANUAL 7 1 7 2 Chapter 8 Repair Chapter Repair Any problem with the controller will be repaired free of charge if the following condi tions are met 8 1 Scope of Warranty Repair If a breakdown occurs during the warranty period specified in 8 2 and Oriental Motor is clearly responsible for such a breakdown the affected product or part will be re paired free of charge However this warranty does not cover any loss including lost profit arising indirectly or consequently from the breakdown of a delivered product 8 2 Warranty Period The warranty period shall be one year from the delivery of the product 8 3 How to Receive Repair Contact the Oriental Motor branch or sales office from which you purchased the prod uct and arrange a return 8 4 Repair Following Expiration of the Warranty Period Once the warranty period has expired Oriental Motor will perform repair for a fee on ly when the product function can be recovered maintained through such a repair EZS EZC Series Controller EZMC36 USER MANUAL 8 1 8 2 Appendix A Specifications Appendix Specifications A 1 General Specifications A 1 1 Ins
44. act B However the logic must be the same for both the LS and LS HOMELS Input This input detects the mechanical home position when a return to home operation is executed in the 3 sensor mode The input logic can be set to normally open contact A or normally closed contact B 24 V GND Outputs These are power outputs used for sensors Two output circuits having the same power supply are provided Chapter 4 Installation and Wiring 4 4 5 Return to Home Operation Sequence Return to home is an operation in which the sensor placed at the reference point of positioning mechanical home position is detected automatically The home position can be detected in two modes the 2 sensor mode constant speed operation and 3 sensor mode high speed operation The starting direction of home position detection is determined by the direction of move ment In both the 2 sensor mode and 3 sensor mode the operation sequence depends on the starting direction of home position detection and the current position In the 2 sensor mode a rectangular operation is performed at the starting speed Hi 2 Sensor Mode Broken line indicates a home offset Starting position of Faturastochome Starting direction of return to home operation Starting direction of return to home operation operation Opposite the motor side Motor side LS LS LS Opposite the motor Opposite the motor side side Motor side Motor side
45. an be used Power is cut off plete normally ation Check the load Either the LS or LS sensor was de Make the detected LS sensor non active 66 EP OSIE CNOM ENON Stope tected in the sensor enable mode and operate the ACL input Can beusgd 67 Softlimit detection Stops The table or rod reached a softlimit po Check the operation data position Can be used sition speed and possible linked data Ab There i b lity in th ti Check the operation data 70 normal operation Stops ere is an abnormality in the operation Operation data may not be set or data Can be used data data of different directions may be linked EZS EZC Series Controller EZMC36 USER MANUAL 5 5 easy linear motion Alarm LED Phenomenon Slider cylinder Cause Action ACL code blinks action input The push range was exceeded during a Adjust the push distance and push cur C1 7 Push range error Stops push motion operation rent Can be used Check the encoder cable and its con nection to the controller Cannot be a sto i ity i 42 Sensor error Coasts to P There is an abnormality in the encoder i the controller is of the absolute type used reconnect the battery Check the load 8 Initialization failed because the motor An external load or a load exceeding the 43 Rotation at initialization Coasts to a stop was rotating when the power was turned specified value has been applied to the Cannot be o
46. and po sition alarm monitoring functions The teaching pendant can be used to program operation data perform manual op eration and monitor the operation data current position and I O status in real time TEACHING PENDANT SCENE EZTI F2 F Model EZTI a z F1 ESC SHIFT as AAAA Lin B 2 1 0 Cable These shielded cables are used with the controller s I O connector Model CC36D1 1 1 m 3 3 ft CC36D2 1 2m 6 6 ft B 3 Controller Link Cable This cable is used to connect two or more controllers via a daisy chain Model CCOO2EZ1 L 0 2 m 0 7 ft B 4 DIN Rail Mounting Plate This plate is used to mount the controller onto a DIN rail 85 mm 1 38 inch Model PADPO1 EZS EZC Series Controller EZMC36 USER MANUAL B 1 EZ limo easy linear motion B 5 Cable Set These cables are used to extend the wiring length between the slider cylinder and controller Flexible cables offering excellent elasticity are also available A motor cable and an encoder cable are provided as a set Each cable can also be purchased individually Cable Set Motor cable encoder cable Set of two cables Model Cable length CCO2EZ1 2 m 6 6 ft CCO5EZ1 5 m 16 4 ft CCIOEZI 10 m 32 8 ft Individual Motor Cable Model Cable length CCO2EZ1 M 2 m 6 6 ft CCO5EZ1 M
47. anical stress such as bending force or tensile force 4 9 3 Motor cable Motor connector MOTOR Cable Wiring Length Always use an optional cable set when extending the slider cylinder wiring Keep the overall extension length to 10 m 32 8 ft or less Cable set Motor encoder cables set of two cables Model Cable length CCO2EZ1 2 m 6 6 ft CCO5EZ1 5 m 16 4 ft CC10EZ1 10 m 32 8 ft Flexible cable set Motor encoder cables set of two cables Model Cable length CCO2EZIR 2 m 6 6 ft CCO5EZIR 5 m 16 4 ft CCIOEZIR 10 m 32 8 ft Protecting the Motor The controller provides motor protection functions that operate under the conditions specified below Overheat Protection When actuated the overheat protection function stops the motor cuts the power to the motor When a signal from the encoder s built in temperature sensor has been output to the controller Overload Protection When actuated the overload protection function stops the motor cuts the power to the motor When a load exceeding the maximum torque has been applied for five seconds or more during an operation other than push motion operation or sensor less return to home operation Chapter 4 Installation and Wiring 4 10 Wiring the Communication Connector Cables A maximum of
48. are complete no operation is performed and an operation data error is generated 2 Pause When a PAUSE signal is input the current linked motion positioning operation paus es When the PAUSE signal is reset and a START signal is input the linked mo tion positioning operation resumes and a sequence forward operation is per formed from the operation data number that was being executed when the PAUSE signal was input 3 Stop When a STOP signal is input the current positioning operation stops and the se quence forward operation ends 6 2 Push Motion Operation If the load is pushed before the set push distance range is reached an excessive position deviation alarm is generated and the motor will stop If the cylinder rod has moved beyond the push distance range due to the ap plication of external force in the push or pull direction of the load an out of push range alarm will be generated and the motor will stop EZS EZC Series Controller EZMC36 USER MANUAL An operation in which the load is continuously subjected to pressure is called push motion operation Push motion operation is performed when push motion is selected as the opera tion function when the operation data is set Figure 6 6 shows the operation profile of push motion operation N Warning To prevent injury or equipment damage check and set an appropriate push current for the machine when op erating the cylinder in the
49. be recorded is the largest multiple of 0 015 not exceeding the setting range Setting range 0 015 to 300 000 mm s 0 0006 to 11 81 in sec Minimum setting 0 015 mm s 0 0006 inch The operating speed can be set in units of 0 001 mm s 0 00004 in sec on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range EZS EZC Series Controller EZMC36 USER MANUAL A 3 A 4 L EZ limo easy linear motion Common operating speed Acceleration deceleration PIO input section PIO output section Operating current Standstill current Backup mode Absolute type only A 4 3 Driver Mode Setting range 0 015 to 249 990 mm s 0 0006 to 9 84 in sec Minimum setting 0 015 mm s 0 0006 in sec The common operating speed can be set in units of 0 001 mm s 0 00004 in sec on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Setting range 0 015 to 150 000 m s 0 05 to 492 ft sec Minimum setting 0 015 mm s 0 05 ft sec The acceleration deceleration can be set in units of 0 001 m s 0 003 ft sec on the teaching pen dant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range 24 VDC photocoupler insulation input input resistance 4 7 KQ Input current 5 mA or less per signal 24 VDC photocoupler connected transistor open collecto
50. below and remove E Figure 4 7 Removal from DIN Rail Chapter 4 IInstallation and Wiring 4 1 4 Installing the Battery The battery has a built in protective circuit Use the supplied battery holder to secure the battery by avoiding the projected section protective circuit on the side face Figure 4 8 shows the battery installation method Figure 4 9 shows the battery s installation dimensions Always observe the following items when using the bat tery Failure to handle the battery correctly may cause the battery to leak or burst resulting in injury or equip ment damage Do not heat the battery or throw it into a fire Never short circuit the battery or connect the positive and negative terminals in reverse When carrying storing the battery do not place it to gether with metal necklaces hairpins coins keys or other conductive objects Also store the battery away from direct sunlight in a place not subject to high tem perature or high humidity Do not disassemble or modify the battery Do not apply solder directly to the battery Use a dedicated charger controller to charge the bat tery The battery has a vent structure for the release of in ternal gas Do not apply a strong force to the battery since it may cause this structure to deform When installing the battery into the machine never place it inside a sealed structure The battery some times g
51. bination with the Teaching Pendant Dee e cece cece cece cceeeseceseeeeeee A 8 A 8 1 External Mode eee e renee ee eeece es eeseeeeeeesseeeseeees A 8 A 8 2 Program Mode crrrrrrresseereeeeesereeeeeeeseeeeeeees A 9 A 8 3 Parameter Mode see e cece ence eeenesecceeceseeseseeees A 9 A 8 4 Test Mode eesssesoesocosoososoesoesocosoososossosoesoeo A 9 Appendix B Optional Parts and Accessories 0 ecccecccceeeteeeteteee B 1 B 1 Teaching Pendant ceseeooooeooeooooosooooooesosocooeoosoosooooo B 1 B 2 I O Cable ceseecosocooocososcocoseocoooscoooooosoosososeoooooooo B 1 B 3 Controller Link Cable ceseecococooeooooocosoooecoocooosoooooo B 1 B 4 DIN Rail Mounting Plate cesocoococoseoooooooosoososocosooooo B 1 B 5 Cable Set seseesoeoooosoosoosoosososooeosooooosooooosossoosooooo B 2 B 6 Sensor Set seseesoecoooooosooooosoeosoososoosoosoococsoseoosooooo B 2 B 7 Sensor Cable sesscocessooeoosooooosocsoooeososesoooosossossooooo B 2 B 8 Data Editing Software coccocecoocococoocoocecoosooosoosoososs B 3 B 9 Battery ceeseooocoocecoococeosocsoocosocoseosocooooooocsoocoooosooooo B 3 EZS EZC Series Controller EZMC36 USER MANUAL v vi easy linear motion 4 EZ limo Introduction Intended Reader of the Manual Purpose of the Manual Receipt Storage and Disposal of the Product Product Support Technical Assistance Regarding the Product Please read this Introduction section and familiarize yourself with the key aspec
52. by the amount of set home offset is called softhome The soft home becomes the reference point in coordinate management and is reset to 0000 000 Figure 6 7 shows the operation profile of return to home operation E Figure 6 7 Return to Home Operation Mechanical home Effective stroke Softhome Table limit position Table limit position Stopper end Stopper end Return to home operation Offset movement Stopper end Softhome Mechanical home The following operations can be performed manually using the teaching pendant The wiring condition and operation of the controller and slider cylinder can be checked in the manual operation mode E Table 6 5 Manual Operation The slider cylinder moves at low speed while the or gt key is pressed Manual operation Return to home operation A return to home operation is executed when the fa key is pressed A positioning operation is executed when the key is pressed after selecting an operation data number or numbers using the gt and keys If the key is pressed together and held the slider cylinder will accelerate and operate at high speed When the r key is released the slider cylinder decelerates and operates at low speed Positioning operation Chapter 6 Controller Operation 6 5 Stop Operation 6 5 1 6 5 2 6 5 3 Pause PAUSE When a PAUSE signal is input while the slider
53. c The speed can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Starting direction Opposite the motor side Motor side Home offset 9999 990 to 9999 990 mm 393 70 to 393 70 inch The offset can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Return mode Push motion 2 sensor 3 sensor Starting speed of return 0 015 to 300 mm s 0 0006 to 11 81 in sec up to 6 000 mm s 0 24 in sec in the case of a push motion return Operating speed of return 0 015 to 300 mm s 0 0006 to 11 81 in sec up to 6 000 mm s 0 24 in sec in the case of a push motion return Number of data points 63 No 01 to No 63 Set by the teaching pendant Absolute 9999 990 to 9999 990 mm 393 70 to 393 70 inch Incremental 9999 990 to 9999 990 mm 393 70 to 393 70 inch Minimum setting 0 015 mm 0 0006 inch The travel amount can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Setting range 0 015 to 249 990 mm s 0 0006 to 9 84 in sec Minimum setting 0 015 mm s 0 0006 inch The starting speed can be set in units of 0 001 mm s 0 00004 in sec on the teaching pendant but the value to
54. capacitance thus reducing the effect of the mains fil ter 3 Grounding method When grounding the controller mains filter and DC power supply use as thick a cable as possible and connect to the ground point over the shortest possible dis tance so as not to generate potential difference at the grounded section Use a wide thick and uniform conducting surface for the ground point Install the slider cylinder onto a grounded metal surface 4 Wiring the I O and encoder cables Use a shielded cable with a conductive cross sectional area of AWG28 0 09 mm2 or larger for the controller I O cable and wire the cable over as short a dis tance as possible A shielded cable is available as an option Use a metal cable clamp that contacts the shielded cable along its entire circum ference to secure ground the I O cable or encoder cable Attach a cable clamp to the tip of the shielded cable and connect the clamp to an appropriate ground point E Figure 4 40 Cable Clamp Shielded cable Z EZS EZC Series Controller EZMC36 USER MANUAL 4 37 EZ limo easy linear motion 5 Wiring other cables Connect the cable directly to the ground point so as not to generate a differ ence in ground potential between the controller and any surrounding control sys tems equipment When using a regular or electromagnetic relay in the same circuit apply a mains filter or CR circuit in order to absorb any surge current Wire the cab
55. conducted by Oriental Motor is shown below E Figure 4 46 Example of Installation Wiring Compliant with EMC Directives Teaching pendant Pendant cable 5 m 16 4 ft Shielded cable Motor cable Shielded cable DC l Mains filter power supply as AC Controller Shielded cable ccs ss aeannonncomneunn Cac EZMC 36 Q User defined controller H E Shielded cable Vo cable FOR 4 A I PE PE Grounded panel Note Some of the parts used in the controller are sensitive to static electricity When touching the controller first cut the pow er or provide an antistatic measure Touching the controller without cutting off the power or providing an antistatic measure may damage the controller Note See Appendix B Optional Parts and Accessories for the cables shown in gray A Cable clamp Use braided shielded cable to wire the power supply EZS EZC Series Controller EZMC36 USER MANUAL 4 43 ling easy linear motion Chapter Note Some of the parts used in the controller are sensitive to static electricity When touching the controller first cut the pow er or provide an antistatic measure Touching the controller without cutting off the power or providing an antistatic measure may damage
56. controller mode and driver mode The ACL input is used to reset the ALM output to the normal non active state when the ALM output has been activated due to an activation of the controller s protective function Note that the ACL input cannot reset the protective functions relating to a failure in the motor or controller nor to the teaching pendant E Figure 4 18 ACL Input 4 ms or more je A ACL input N A 1 3 s or less A READY output N A MOVE output N A END output NA 1 3 s or less A ALM output N A g 10 ms or less A ALMO to ALM4 output N 0x00 Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF Chapter 4 IInstallation and Wiring 4 3 9 CW CCW PLS DIR Inputs These inputs are enabled in the driver mode Input the user defined controller s pulse train Input a signal corresponding to the pulse input mode See p 3 5 for details on how to set the pulse input mode E Figure 4 19 Circuit for CW CCW PLS DIR Inputs PC410 or CW PLS wv equivalent CCW DIR ee 1kQ N Cw PLS S aa aa CCW DIR lt 1 2 pulse input mode The slider cylinder operates in the opposite the motor direction when a pulse train is input to the CW input The slider cylinder operates in the motor direction when a pulse train is input to the CCW input The moving part of the slider cylinder moves by 0 015 mm 0 0006 inch per one pulse E Figure 4
57. ctromagnetic brake release switch is set to OFF during use attach a warning label like the one shown below near the electromagnetic brake re lease switch A Position Holding absolute type A slider cylinder of the absolute type monitors the table rod movement via the en coder even when the power supply is cut Therefore a positioning operation can be started immediately upon recovery of the power supply without the need to perform a return to home operation first EZS EZC Series Controller EZMC36 USER MANUAL 3 3 3 4 EZ limo easy linear motion 3 2 4 Setting Figure 3 2 shows a layout of LEDs and setting switches on the front panel of the con troller and their functions are explained in the table that follows it E Figure 3 2 Setting Switches LINEAR MOTION CONTROLLER 60 86 Chapter 3 Controller Overview O s Name POWER LED Function This LED stays on green while power is being supplied READY ALARM LED A green light stays on while the controller is operating normally A red light comes on when an alarm is generated upon activation of the protective function or emer gency stop Axis number setting switch Set an axis number for each controller ID 0 to 15 when two or more controllers are connected Each ID must be a uniqu
58. de an an tistatic measure Also place the metal surface of the controller on a conduc tive material A failure to provide an ap propriate antistatic measure may dam age the controller Use the product packing materials to wrap the controller and put it back into the ship ping carton Store the controller in a place that satisfies the following conditions A clean place not subject to excessive humidity or salt A place away from direct sunlight An ambient temperature of 0 C to 50 C 32 F to 122 F nonfreezing A relative humidity of 85 or below noncondensing A place not exposed to corrosive gases A place not subject to continuous vibration EZS EZC Series Controller EZMC36 USER MANUAL 2 3 2 4 Chapter 3 Controller Overview Chapter Controller Overview 3 1 Overview Teaching pendant Controller This chapter explains the basic controller functions and operating requirements that must be understood and observed in order to ensure correct use of the controller The EZS EZC Series controller is equipped with a communication function encoder feedback function and other functions needed to operate the slider cylinder using pro grammed data and to perform positioning controls such as home position detection The data and parameters used in the slider cylinder positioning control are set in the controller via the teaching pendant optional
59. duct without observing the in structions that accompany a Caution symbol may result in bodily injury or property damage These notes appear throughout the manual and describe items that must be observed by the user in certain situations to ensure correct use of the product Notation The description of text in this manual follows the notation rules specified below A sentence starting with a filled circle provides information not an operating pro cedure A sentence starting with a number indicates an operating procedure or a step ina procedure Referenced titles are denoted in italics Terms The meanings of key terms used in this manual are explained below Active An ON state of the photocoupler in a controller 1 0 circuit With the ALM output active refers to the OFF state of the photocoupler Non active An OFF state of the photocoupler in a controller I O circuit With the ALM output non active refers to the ON state of the photocoupler Profile A positioning operation control using the MO to M5 data select inputs and the START input Motor A motor used to drive the slider cylinder Rotor A motor part that rotates and is directly connected to an encoder Communication connector A general term for the teaching pendant connector and controller link connector Chapter 1 Safety 1 1 Safety Precautions 1 2 Potential Dangers 1 2 1 1 2 2 Chapter 1 Safety Read this manual bef
60. e following procedure E Figure 5 1 Controller LINEAR MOTION CONTROLLER EZMC 36 POWER LED Axis number setting witen READY ALARM LED Operation mode switch Pendant switch E Table 5 1 Controller Settings Item Setting ID 0 OFF Controller OFF Not used Axis number setting switch Operation mode switch No 4 Pendant switch 1 If the teaching pendant is not connected confirm that the pendant switch is set to OFF Confirm that no external force is applied to the load or moving part of the slider cylin der and then turn on the power 2 Turn on the DC power supply to the controller and check the lighting condition of the two LEDs on the front panel Figure 5 2 shows the I O output statuses at power on E Table 5 2 LED Statuses POWER LED READY ALARM LED Procedure On green On green Go to 5 2 Starting the Slider Cylinder Off Off Confirm that the input power supply is connected and then reconnect the power On green On red Go to 5 4 Troubleshooting On green Blinking red Pe aie A and go to EZS EZC Series Controller EZMC36 USER MANUAL 5 1 5 2 EZ limo easy linear motion E Figure 5 2 Output Statuses at Power On controller mode Power on Power off Reconnection of power 10 s or more 2 ON Power suppl ee OFF 1 5 s or more 1 A READY output N A A MOVE output Undetermined N A 1 5 s or more 1 A END outp
61. e link connector LINK on the controller directly connected to the teach ing pendant to the pendant connector PENDANT PC on the second controller 3 When three or more controllers are connected follow the same procedure to con nect the link connector LINK on each subsequent controller to the pendant con troller PENDANT PC on the next controller The emergency stop button on the teaching pendant N Warning will be effective only for the controller directly con nected to the teaching pendant EZS EZC Series Controller EZMC36 USER MANUAL 4 33 EZ limo easy linear motion E Figure 4 37 Connection of Communication Connectors Teaching pendant Controller link cable Controller Controller Controller LINEAR MOTION CONTROLLER Ezme 36 Pendant connector PENDANT PC Link connector LINK Pendant cable 1st controller 2nd controller 3rd controller 4 11 Wiring the I O Cable Use the supplied connector set to plug the connector socket on the cable into the 1 O connector on the cont
62. e number Electromagnetic brake release switch Turn this switch to OFF when forcibly releasing the electromagnetic brake Always keep this switch set to ON during operation Pendant switch Turn this switch to ON when a teaching pendant is connected Always turn the switch to OFF before disconnecting the teaching pendant O Pulse input mode switch No 3 This switch becomes effective when the driver mode is selected as the operation mode Turning the switch to OFF sets the 2 pulse input mode while turning it to ON sets the 1 pulse input mode Operation mode switch No 4 Turning this switch to OFF sets the controller mode while turning it to ON sets the driver mode The switch is factory set to OFF controller mode EZS EZC Series Controller EZMC36 USER MANUAL 3 5 3 6 easy linear motion 4 EZ limo 3 3 Operating Requirements 3 3 1 3 3 2 The following items must be strictly observed when using the EZS EZC Series con troller Axis Number ID When two or more controllers are connected via daisy chain up to 16 controllers set each controller s axis number setting switch while making sure there is no dupli cation of numbers When a teaching pendant is connected to the controllers and the pendant switch is set to ON the teaching pendant starts checking the axis numbers of all connected controlle
63. e of movement mm speed mm s and direction A maximum of 63 different operation data can be set Two types of positioning operation are available single operation data is executed in the single motion positioning operation while a succession of multiple oper ation data is executed in the linked motion positioning operation 2 Return to home operation The slider cylinder is stopped via automatic detection of the home position limit switch 3 Push motion operation This function is suitable for holding the cylinder rod position via pressure contact When a positioning operation is complete a push motion operation low speed is performed for the set amount of travel Electromagnetic Brake When the slider cylinder is equipped with an electromagnetic brake the electromag netic brake is released when the power to the controller is turned on and actuated to provide the necessary holding brake force upon detection of an EMG input or actua tion of a protective function To prevent injury or equipment damage always set A the electromagnetic brake release switch on the con AN Warning troller to ON when the slider cylinder is equipped with an electromagnetic brake In a vertical application when the electromagnetic brake release switch is set to OFF the electromag netic brake cannot hold the load upon an emergency stop or when an alarm is generated meaning that the load may drop When the ele
64. e product treat it as industrial waste Engage a certified waste disposal service to carry out the disposal The product uses nickel cadmium batteries Dispose of the used batteries in accor dance with local laws and regulations If you have any questions regarding disposal of the product please contact any Oriental Motor branch or sales office Should you require any of the following services please contact any Oriental Motor branch or sales office Sales information and assistance for product selection Technical support regarding the product Warranty repair Should you require technical assistance from Oriental Motor first check the applica ble information in Chapter 5 Startup and Troubleshooting If the problem persists after the appropriate measures have been taken call our Technical Support Line So that we can promptly respond to your inquiry please have the product model ready when you call Structure and Contents of This Manual Contents of the Manual Introduction This manual serves as a user s guide for EZS EZC Series controllers Operating any EZS EZC Series slider or cylinder requires the slider cylinder and the controller as well as the setup of an optional teaching pendant or data editing soft ware and the programming of operation data Please refer to the following manuals for the EZS EZC Series and follow the instructions EZS EZC Series Controller User Manual this document EZS EZC
65. e the motor direction Motor operation Motor direction 25 ms or less 600 ms or less Motor s holding brake force Available Not available 30 ms or less 650 ms or less Electromagnetic brake Released Holding Released Motor is stopped EMG input NA Emergency stop in process 700 ms or less 6 ms or less READY output outpu NA A active ON N A non active OFF EZS EZC Series Controller EZMC36 USER MANUAL 4 29 4 30 4 EZ limo easy linear motion 4 6 Wiring the Power Cable Note Do not connect the power supply in reverse polarity Check the connec tions again once the power supply is wired Prevent the connector from receiving mechanical stress such as bending force or tensile force 4 6 1 4 6 2 4 6 3 4 6 4 Connect a 24 VDC power supply to the power cable Use a DC power supply providing reinforced insulation on the primary and secondary sides Use a three core shield cable of AWG20 0 5 mm or larger to wire the power sup ply Connect the shield cable to the FG lead of the power cable Keep the wiring between the power supply and controller to a distance of 3 m 9 8 ft or less Table 4 13 shows the pin assignments of the power supply connector E Table 4 13 Pin Assignments of Power Supply Connector Pin Signal name Explanation satis etd 1 1 24V Controller power input Brown 2 i 2 GND Controller power ground Blue 3 3
66. e with the EZMC36A controller Chapter 4 Installation and Wiring Chapter Installation and Wiring This chapter explains how to install and wire the controller 4 1 Installing the Controller This section explains the installation conditions and method 4 1 1 Note When ventilating the enclosure filter the air supply in order to prevent dust and dirt from adhering to the controller The air must be free from oils or corro sive conductive pollutants Note Do not install near the controller any equipment that generates large amounts of heat or noise To prevent electric shock always cut off the power supply before connecting disconnecting the controller to from the machine To prevent electric shock for the power supply for the controller use only a DC power supply that has passed the necessary tests and provides reinforced insulation on the primary and secondary sides Provide a pro tective grounding for the ground terminal To prevent fire do not place flammable objects around the controller Also ensure that no flammable objects will enter the gaps in the casing To prevent injury or equipment damage secure the controller and battery using the specified installation method Required Installation Conditions The controller is designed for use in an environment with a pollution degree of 2 When the controller is used in an environment with a pollution degr
67. ections are linked mo tion an error message will be dis played on the teaching pendant Operation data can be set from No 01 to No 63 However data No 63 can only be set to single motion Even if linked motion is set for da ta No 63 the data will be processed as single motion data When an operation data is chosen for which linked motion is selected as the oper ation function positioning operation is performed continuously over successive linked motion data without stopping the slider cylinder until an operation data for which single motion is selected is reached The position achieved by a single linked mo tion positioning operation is the sum of positions set in the successive linked mo tion operation data The speed and acceleration deceleration can be changed dur ing the positioning operation Note that only operation data of the same direction can be linked Figure 6 3 shows the operation profile of concatenated positioning operation when operation data is set as shown in Table 6 3 E Table 6 3 Example of Data Setting No Operation function 01 Single motion 02 Linked motion 03 Linked motion 04 Single motion When No 02 is selected operation data Nos 02 03 and 04 are executed in a linked motion positioning operation When No 04 is selected only No 04 is executed in a single motion positioning op eration Chapter 6 Controller Operation E
68. ective ground Enclosure ground Conforming cable Application of cable Solid wire Stranded wire Grounding AWG18 0 75mm DC power supply a o 00 05 inch AWG20 0 5mm shielded cable Emergency stop AWG18 0 75mm Motor Encoder Cables optional Length Motor cable model Encoder cable model Set model 2m 6 6 ft CCO2EZ1 M CCO2EZ1 E CCO2EZ1 5m 16 4 ft CCO5EZ1 M CCO5EZ1 E CCO5EZ1 10m 32 8 ft CC10EZ1 M CC10EZ1 E CC10EZ1 Recommended Mains Filters Manufacturer Model TDK ZAG2210 115 CORCOM 10ESK1 24 VDC Power Supply Input voltage 100 VAC 50 60 Hz Output voltage 24 VDC 10 Output current 4 0 A or more Other Reinforced insulation type EZS EZC Series Controller EZMC36 USER MANUAL 4 39 LL EZ limo easy linear motion 4 14 2 1 0 Wiring Diagrams Examples of wiring the user I Os to the EZMC36 controller are shown below E Figure 4 42 Example of Standard I O Wiring Controller Mode for EZMC36 Controller controller mode 1 O connector 1 19 Connector plug pin assignments LINEAR MOTION CONTROLLER EZMC 36 Viewed from the soldered surface i Set the operation mode switch to OFF 1 Eme 715 383 i PE PTE PTE TE a aaa paid racaesleae an 8_ 6 4 2 9 11 upi u piu a u u a u aD HoOooanDnaOoOoOoodonnaaaAaaAaaAoaaonao
69. ed by direct means e g non controlled stop Category 1 The power supply to the drive device continues during the stopping ac tion and stops when the stopping action is complete Controlled stop mode Category 2 The power supply to the drive device continues Controlled stop mode The safety precautions described above are by no means comprehensive Please contact ORIENTAL MOTOR concerning any question or problem you might have 1 2 4 Electromagnetic Disturbance Appropriate measures must be taken to suppress the EMI Electromagnetic Interference caused by the slider cylinder controller and teaching pendant in the near by control systems equipment and to address the EMS Electromagnetic Susceptibility of the slider cylinder controller and teaching pendant Failure to do so may result in a serious impairment of the machine s performance Provide EMC Electromagnetic Compatibility measures when installing wiring the product The safety precautions described above are by no means comprehensive Please contact Oriental Motor concerning any question or problem you might have 1 3 General Safety Guidelines This section explains the general safety guidelines applicable to the EZS EZC Series Safety information specific to the controller is provided in connection with the relevant Chapter 1 Safety items throughout the manual To prevent bodily injury please observe the following points Be sure that personnel with exp
70. ed to hold the slider cylinder position Failure to observe this precaution may result in injury or equip ment damage If the product is of the absolute type perform a return to home operation or absolute positioning operation immediately after recovery of the power supply Failure to do so may result in injury or equipment damage If an incremental positioning operation is performed immediately after recovery of the power supply the following accidents may occur e f the moving part of the slider cylinder has shift ed during the battery backup period due to an external force the new position of the moving part will be recognized as the origin in the posi tioning operation and the stopping position will deviate accordingly EZS EZC Series Controller EZMC36 USER MANUAL 1 3 1 4 EZ limo easy linear motion J Caution Do not use the controller and slider cylinder beyond their specified values Doing so may result in injury or equipment damage No one should come close to the slider cylinder be yond the safety distance except for qualified person nel To do so may result in injury When transporting the slider cylinder do so by hold ing the body of the slider cylinder Holding the slid er cylinder by the cables table or rod may result in in jury Do not supply power to the machine when the slid er cylinder covers are not installed in their specified positions Doing so may result in electric
71. ee eee eee eee eee eee eee 4 19 4 3 11 RUNO to RUN2 Input s sseeeeeeeetereee setters 4 19 AS 12 STOPO to STOP2 Input seessseererseenncane 4 20 4 3 13 READY Output eee ccc ec cece nccceseceesesesseseases 4 21 4 3 14 END Output Dee e reer reece eeneeneeeeseeseseeseesesseees 4 21 4 3 15 MOVE Output Peer eee eee eee ee eee eee eee eee eee eee 4 21 4 3 16 AREA Output eee eee eee eee eee ee eee eee eee eee eee 4 21 4 3 17 T UP Output E E ETETETT 4 23 4 3 18 ALM Output ceescoesesoosecooeoecesesoosososeoeoseseoo 4 24 4 3 19 ALMO to ALM4 Output ETEETETTTTTETETETETTTTEETT 4 24 4 3 20 TIM Output eesosesecsesecosooooesecsesecoeooooeoeoseo 4 25 4 4 Sensor O Specification eeen ereere 4 26 4 4 1 LS Input ceercccrcccereeseesereeeeeeeeeeeeseeeeeeeees 4 26 4 4 2 LS Input eee eee cence ec ee cece eee eee eeeeeeesseeseeeeees 4 26 4 4 3 HOMELS Input wee cece ccccece erences ececcesseeceeeees 4 26 4 4 4 24 V GND Outputs cerrrrrreceeeeeteerereeeeeeees 4 26 4 4 5 Return to Home Operation Sequence 4 27 4 5 Emergency Stop Specification sss srrssssseseeseeereeeee 4 28 4 6 Wiring the Power Cable eee eee ee eee ee eee eee eee eee 4 30 4 6 1 Supplied Power eer eee ee eee ee eee eee ee eee eee eee eee 4 30 4 6 2 Power Supply Protection ETEETETTTTTETTTETETTTITETT 4 30 4 6 3 Insulation Resistance Measurement Dielectric Strength Teste 4 30 4 6 4 Grounding Work ccrrrrsssrreeeesseeeeeeeeeseeeseeees 4 30 4 7 Wiring the Emergency Stop Cable seeerereteeeee 4 31 4 8 Wiring
72. ee of 3 install the controller inside an enclosure that can provide protection confirming to IP54 Install the controller vertically onto a flat metal surface satisfying the following con ditions Vibration Altitude Temperature Humidity Atmosphere Installation condition Not subject to continuous vibration or excessive shock Up to 1000 m 3280 ft above sea level 0 C to 40 C 32 F to 104 F nonfreezing 85 or below noncondensing Indoor Free from explosive or toxic gases e g sulfuric gas or liquids Free from contact with water or oil Away from direct sunlight Not exposed to air with high salt content Built in component Overvoltage category I Pollution degree 2 Protection against electric shock Class M equipment Design so that the temperature within the enclosure will not exceed 40 C 104 F EZS EZC Series Controller EZMC36 USER MANUAL 4 1 4 2 EZ limo easy linear motion Install the controller by maintaining the distances specified in Figure 4 1 from the enclosure walls and other equipment Install the controller vertically with the power supply connector section facing down ward Provide the minimum distance required to ensure sufficient ventilation and easy ac cess to the controller and in accordance with the cable s radius of curvature E Figure 4 1 Controller Clearances Required at Installation Top 20 mm 0 8 inch Front 80 mm 3 2 inch or more or
73. eece cece eceeseeeeeeeseeeseeseeeaes 3 6 3 3 3 Power Cutoff During Controller Communication eesososoesoeoesoesoesssesoesesoesoeseso 3 7 3 3 4 Battery Backup absolute type veeeeeses 3 8 EZS EZC Series Controller EZMC36 USER MANUAL EZ limo easy linear motion Chapter 4 Installation and Wiring 4 1 4 1 Installing the Controller eeeereseesseeseseseessseeseeeeees 4 1 4 1 1 Required Installation Conditions 77 4 1 4 1 2 Mounting ona Wall tee e cece cece cece eeeeessesececees 4 2 4 1 3 Mounting toa DIN Rail eee e cece cece ecceceescccceeces 4 3 4 1 4 Installing the Battery eee eee eee eee eee eee 4 5 4 2 Front Panel teem cree ene e cece cece sree eeeeeeeeeeee eee eeeeeeeeeeeee 4 7 4 2 1 Connectors ere eee eee ee eee eee eee eee eee eee eee eee 4 7 4 2 2 Controller Panel Layout sssietnrnniineineene 4 8 4 3 User I O Specification tssrereeetsreeettereeeeeessees 4 11 4 3 1 COM Input eee eee eee eee eee ee eee eee eee ee 4 11 4 3 2 COM COM Inputs lt srrrreeeerreeeeeeseeeeeeteees 4 11 4 3 3 START Input Peer eee eee eee eee eee eee eee ee eee eee eee ee 4 12 4 3 4 MO to M5 Input ere eer eee eee eee ee eee eee eee ee eee 4 12 4 3 5 HOME Input eee eee eee 4 13 4 3 6 STOP Input PEIEE EE AES lela E AEN 4 14 4 3 7 PAUSE Input seeseesccescocesooceeseceesocoesosoesoeoee 4 15 4 3 8 ACL Input eee eee eee eee eee eee eee eee ee 4 16 4 3 9 CW CCW PLS DIR Inputs 4 17 4 3 10 C OFF Input Peer eee eee ee e
74. eeeeceee 6 1 6 1 1 Single Motion Positioning Operation 6 2 6 1 2 Linked Motion Positioning Operation 6 2 6 1 3 Sequence Forward Operation r srr 6 3 6 2 Push Motion Operation eee cece cree cece eect eeeeeesseececeee 6 5 6 3 Return to Home Operation eee e cee ee cece ecccccccsscscccccene 6 6 6 4 Manual Operation eee c cece cree cee e cee n ees ceecceeeseeseesceees 6 6 6 5 Stop Operation eee cece cece cece e esc ee sere eseeeesseesseseeeees 6 7 6 5 1 Pause PAUSE eee cece cee cece cece eesereescceeseee 6 7 6 5 2 Softlimit Stop eee e cece cece eee c eee eeceeesseeesseeeeseee 6 7 6 5 3 Stop STOP eee e eee eeeccrccrce cece eccccsssessescene 6 7 6 5 4 Emergency Stop EMG eeeeesecesoececosesececeeoe 6 8 6 6 Coordinate Position Management eeen 6 8 EZS EZC Series Controller EZMC36 USER MANUAL iii EZ limo easy linear motion Chapter F Maintenance e1010 7 1 7 1 External Check ceseesosocooosososcocosoosoccoeosoooocosoososooo 71 Chapter 8 Repair EE A E T 8 1 8 1 Scope of Warranty Repair seseeseeosooooosoosossososooeoooo 8 1 82 Warranty Period cesosocoocooooooooocooooococoseososoooocosooo 8 1 8 3 How to Receive Repair ceescooocooocsoocosossocoooocooooooo 8 1 8 4 Repair Following Expiration of the Warranty Period 8 1 Appendix A Specifications E ATT A 1 A 1 General Specifications eee ee eee A 1 A A Insulation Specifications vvvveesenenes A 1 A 1 2 Installation Conditions eee eee cece cece ceeeesessceecens A
75. enerates gas which if trapped may cause a burst or an explosion due to ignition The battery contains an alkali solution If the alkali so lution comes in contact with the skin or clothes flush the area thoroughly with clean water If the alkali so lution gets into the eyes do not rub Flush the eyes thoroughly with clean water and seek immediate med ical attention Do not use the battery if there is leakage discoloration deformation or another abnormality Do not immerse the battery in water or seawater nor allow it to become wet Doing so may cause the bat tery to generate heat or rust Do not scratch the battery A scratched battery easi ly causes shorting resulting in leakage heat genera tion or bursting EZS EZC Series Controller EZMC36 USER MANUAL 4 5 EZ limo easy linear motion E Figure 4 8 Battery Installation Method Projected section protective circuit Note Install the battery being careful to avoid the projected section protective circuit E Figure 4 9 Battery Installation Dimensions Unit mm inch 2 x M5 tap hole 28 0 3 1 102 0 012 4 6 Chapter 4 IInstallation and Wiring 4 2 Front Panel This section describes the layout of the controller s front panel and connectors 4 2 1 Connectors Table 4 1 shows the names and types of connectors provided on the front panel and bottom face of the controller See Figure 4 8 for
76. er 24 V 18 p j 11 MO Positioning data selection inputO 29 Reserved connection not allowed 12 M1 Positioning data selection input 1 30 Reserved connection not allowed 13 M2 Positioning data selection input 2 31 ALMO Alarm code output 0 14 M3 Positioning data selection input 3 32 ALM1 Alarm code output 1 15 M4 Positioning data selection input 4 33 ALM2 Alarm code output 2 16 M5 Positioning data selection input 5 34 ALM3 Alarm code output 3 17 Reserved connection not allowed 35 ALM4 Alarm code output 4 18 Reserved connection not allowed 36 ACL Alarm clear input E Table 4 7 Pin Assignments of I O Connector in Driver Mode Pin Signal name Description Pin Signal name Description 1 Reserved connection not allowed 19 CCW DIR CCW pulse input 2 ALM Alarm output 20 CCW DIR rotation direction input 3 Reserved connection not allowed 21 Tl Timing output 4 END Positioning completion output 22 TIM Timing output 5 Reserved connection not allowed 23 COM Output signal power 24 V 6 Reserved connection not allowed 24 COM Output signal GND 7 C OFF Output current off input 25 COM Output signal power 24 V 8 Reserved connection not allowed 26 COM Output signal GND 9 Reserved connection not allowed 27 COM Input signal power 24 V 10 Reserved co
77. ert knowledge of elec trical and mechanical engineering perform the instal lation connection operation maintenance and trou bleshooting Failure to do so may result in fire elec tric shock or injury Always turn off the power supply before connecting or disconnecting the product to from the machine Failure to do so may result in electric shock If the controller s protective function has been actuat ed remove the cause and then reconnect the power source If the slider cylinder operation is continued without removing the cause the controller may mal function and cause injury or equipment damage Always turn off the power supply to the controller be fore performing maintenance or repair of the machine Failure to do so may result in injury Do not disassemble or modify the slider cylinder When maintaining the slider do not disassemble parts other than those specified in this manual Doing so may re sult in injury When the product is used in a lifting application choose a type equipped with an electromagnetic brake Without an electromagnetic brake the slider cylinder will lose its holding brake force when the power is cut off or upon actuation of the controller s protective func tion or emergency stop function When this happens the moving part may drop causing injury or equipment damage Do not use the electromagnetic brake to decelerate nor use it as a Safety brake The electromagnetic brake is design
78. es that must be carried out in order to ensure that the controller will function as specified These procedures include the following Unpacking the EZS EZC Series controller Inspecting the controller for damage sustained during shipment Checking the combination of controller and slider cylinder Storage guidelines for the controller 2 1 Unpacking the Controller Each EZS EZC Series product comes with a controller and a slider or cylinder packed in the same carton 1 Remove the EZS EZC Series controller from the shipping carton and remove all packing materials from around the product You may keep the packing materials and shipping carton for storage or shipment of the controller at a later time 2 Check all items in the carton against the packing list The nameplate on the prod uct indicates the following information Product model e Serial number e Manufacture date code Packing list EZS Series Slider 1 unit Hexagonal socket head screw 4 pcs M5 Controller 1 unit 1 O connector plug 1 set Installation manual 1 copy Power cable 1 pc User manual for controller 1 copy Battery 1 pc absolute type only this document Battery holder 2 pcs absolute type only Data setting manual for controller 1 copy EZC Series Cylinder 1 unit Hexagonal nut 1 pc Controller 1 unit O connector plug 1 set Installation manual 1 copy Power cable 1 pc
79. f power Motor overheat The motor temperature reached approx 85 C rotection p Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 2 Alarm code 26 Alarm reset method ACL input or cycling of power Motor communication Communication cannot be established with the encoder error Motor action Stops Number of LED blinks 9 Alarm code 28 Alarm reset method ACL input or cycling of power Overload A load exceeding the maximum thrust force was applied for five seconds or more Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 2 Alarm code 30 Alarm reset method ACL input or cycling of power A 6 Appendix A Specifications Overspeed Nonvolatile memory error Sensor error Rotation at initialization Return to home error Soft limit detection Absolute position loss absolute type only The motor speed exceeded 3000 rpm Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 2 Alarm code 31 Alarm reset method ACL input or cycling of power The stored data is damaged Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 9 Alarm code 41 44 Alarm reset method Alarm code 41 Initialization of controller Alarm code 44 None An abnormality occurred in the encoder Motor action The motor coas
80. he encoder installed in the slider cylinder constantly feeds back to the controller the position of the moving part table rod The controller monitors the encoder signal and controls the motor so as to prevent any deviation in the position of the moving part There are two controller types the absolute type which provides a position re membering function and the incremental type without the position remembering func tion If your controller is of the incremental type always perform a return to home operation of the slider cylinder after turning on the power The controller operates in two modes the controller mode in which the positioning of the slider cylinder is performed using operation data and in the driver mode in which the slider cylinder is operated via the pulse train input from a user defined con troller The available I O functions vary depending on the operation mode setting It is rec ommended that you select the controller mode when performing slider cylinder op eration The controller cuts off the motor s output current and stops the slider cylinder when its protective function is actuated or upon the occurrence of a CPU error Chapter 3 Controller Overview 3 2 Functions 3 2 1 3 2 2 3 2 3 Operation The controller provides the positioning operation return to home operation and push motion operation functions 1 Positioning operation Operation is performed using the set operation data distanc
81. ing operation is performed for sin gle operation data In the linked motion positioning operation positioning opera tion is performed continuously for two or more operation data Sequence forward operation is a positioning operation mode that becomes effec tive when No 00 is selected In this mode positioning operation is performed se quentially beginning with No 01 in ascending order This function is useful when the operation data is set in the order of execution EZS EZC Series Controller EZMC36 USER MANUAL 6 1 6 2 EZ limo easy linear motion 6 1 1 Single Motion Positioning Operation When an operation data is chosen for which single motion is selected as the oper ation function positioning operation is performed only once using the single opera tion data Figure 6 2 shows the operation profile of single motion positioning operation when operation data is set as shown in Table 6 2 E Table 6 2 Example of Data Setting No Operation function 01 Single motion 02 Single motion 03 Single motion 04 Single motion E Figure 6 2 Operation Profile of Single Motion Positioning Operation Speed Started after selecting No 03 Started after selecting No 04 0 Time START input END output An END signal is output when the positioning operation is complete 6 1 2 Linked Motion Positioning Operation Note When the operation data of different operation dir
82. isted below E Table 6 1 Operation Modes The slider cylinder can be operated using the operation data parameters set by the teaching pendant Positioning operation single motion linked motion sequence forward Push motion operation Return to home operation Manual operation via the teaching pendant Controller mode The slider cylinder can be operated using the pulse train input from the user ever nade defined controller 6 1 Positioning Operation Positioning operation can be performed in the following three modes Single motion positioning operation Linked motion positioning operation Sequence forward operation Operation data can be set from Nos 01 to 63 When each operation data is set one of single motion linked motion and push motion is selected as the operation function E Figure 6 1 Operation Mode Selection Screen PRG 01 OP Func Func Single Motion Function selection SingleMotion Single motion a gt ENT S et positioning operation LinkedMotion Linked motion M O d e Aaa positioning operation PushMotion Push motion operation To start a positioning operation select the number in which the operation data you wish to execute is set using the input MO to M5 If a number between 01 and 63 is selected it means either the single motion positioning operation or linked motion po sitioning operation has been selected In the single motion positioning operation position
83. ition is set as the zero position Power on After the error is reset via the ACL input the relative posi tion from the softhome to the current table rod position is used as the coordinate value Occurrence of error 1 Excluding the four errors below Occurrence of error 2 Motor communication error Perform a return to home operation after resetting the error Overspeed via the ACL input Sensor error The softhome position is set as zero Motor overheat protection Once the emergency stop is reset the relative position from the Emergency stop softhome to the current table rod position is used as the coor dinate value Chapter Chapter 7 Maintenance Maintenance This chapter explains the maintenance items that must be performed to ensure safe efficient operation of the controller Should you encounter any abnormality immediately stop using the controller and call our Technical Support Line 7 1 External Check Check the items specified in Table 7 1 on a regular basis E Table 7 1 Inspection Items and Contents Item What to check Action if problem is found Are there any loose mounting screws Tighten the screws securely Controller Are there any deposits of dust or dirt Remove dust and dirt using a soft cloth Are there any scratches or areas under stress Cables or isthe cable slack at the controller connection Disconnect and reconnect the connector or replace the c
84. l 7 types EZC6 Series 50 1 97 100 3 94 200 7 87 300 11 81 Total 4 types A 2 2 Encoder All sliders cylinders are equipped with encoders A 2 3 Electromagnetic Brake All sliders cylinders are available with or without electromagnetic brakes A 2 4 Teaching Pendant It is possible to perform data parameter setting O monitoring and manual operation by connecting a teaching pendant only one unit can be connected A 2 5 Battery A battery is required only for the absolute type EZS EZC Series Controller EZMC36 USER MANUAL A 1 A 2 LL EZ limo easy linear motion A 3 Common Specifications A 3 1 Power Supply Operating Environment Power supply voltage 24 VDC 10 Power to the teaching pendant and electromagnetic brake is supplied by the controller Current consumption 4 0 A or less Ambient temperature 0 to 40 C 32 to 104 F nonfreezing Ambient humidity 85 Relative Humidity or below noncondensing excluding battery External dimensions 135 5 31 H x 45 1 77 W x 100 3 94 D Weight 0 45 kg 0 99 Ib A 3 2 LED Indication POWER A green light turns on when the controller has started normally READY ALARM A green light turns on when a profile operation can be started while a red light turns on or 0 2 second A 3 3 Battery blinks when an alarm is generated The type of alarm can be checked from the number of blinks the
85. le over as short a distance as possible and do not roll up or bun dle the extra length Divide the cables into power cables such as the motor cable and power sup ply cable and signal cables and wire them separately by maintaining a clear ance of around 100 to 200 mm 4 to 8 inch If a power cable must cross a sig nal cable let them cross at relative right angles Keep a distance between the AC input side cable and output side cable of the mains filter 6 Precautionary note on static electricity Static electricity may cause the controller to malfunction or sustain damage Do not touch the controller while power is being supplied When adjusting the con troller s axis number setting switch brake release switch pendant switch or DIP switches while power is being supplied be sure to use an insulated screwdriver 4 38 Chapter 4 IInstallation and Wiring 4 14 Wiring Diagrams This section gives power and O wiring diagrams for the EZS EZC Series controller and an example of EMC compliant wiring 4 14 1 Power Wiring Diagram An example of wiring the DC input and slider cylinder cables to the EZMC36 controller is shown below E Figure 4 41 Example of Standard Power Wiring for EZMC36 Controller Slider Controller LINEAR MOTION CONTROLLER Teaching pendant Encoder cable DF AA E hai ADA DOE aE Motor cable Prot
86. llowing procedure 1 2 O a A Q Confirm that the emergency stop button on the teaching pendant is not pushed in Plug the connector plug of the teaching pendant cable into the pendant connec tor on the controller Turn the pendant switch to ON Press the key and set the teaching pendant to TST mode Press the key and select Mnu to call the manual operation function Operate the and keys to manually operate the slider cylinder See Controller Data Setting Manual for details on setting the operating data E Figure 5 4 Connection of Teaching Pendant Teaching pendant Controller Pendant connector PENDANT PC pole on lO ally Il 2 Alia pon EZS EZC Series Controller EZMC36 USER MANUAL 5 3 5 4 easy linear motion 4 EZ limo 5 4 Troubleshooting When a controller alarm has been detected perform troubleshooting with reference to the information provided in this section If the controller does not operate normally after the appropriate action has been tak en call our Technical Support Line Table 5 3 shows the number of LED blinks and alarm code corresponding to each controller wiring or operation related problem Figure 5 5 shows the blink pattern of the READY ALARM LED When an alarm is detected the READ
87. more to allow cable connection Side 20 mm 0 8 inch or more Side 20 mm 0 8 inch or more Bottom 20 mm 0 8 inch or more 4 1 2 Mounting on a Wall Secure the controller to the enclosure wall using screws M4 two pieces and the mounting holes provided at the top and bottom of the controller Figure 4 2 shows the controller installation method Figure 4 3 shows the installation dimensions E Figure 4 2 Installation Method Controller Mounting hole 04 5 mm 00 18 inch 2 locations onal Screw M4 Tightening torque 0 5 to 0 6 N m 71 to 85 oz in Chapter 4 Installation and Wiring E Figure 4 3 Controller Installation Dimensions 126 mm 4 96 inch 4 1 3 Mounting to a DIN Rail Note Do not use the mounting holes M3 three locations for the DIN rail mount ing plate provided in the back of the controller for any purpose other than securing the DIN rail mounting plate Always use the supplied screws when attaching the DIN rail mounting plate The use of screws that would pene trate 3 mm 0 12 in or more through the surface of the controller may cause damage to the controller When mounting the controller to a DIN rail rail width 35 mm
88. ms or less ON N A non active OFF 4 The time after the operation stops until the END output becomes active varies depending on the load and operating speed EZS EZC Series Controller EZMC36 USER MANUAL 4 13 EZ limo easy linear motion 4 14 4 3 6 STOP Input This input is enabled in the controller mode The STOP input is used to stop the operating slider cylinder The input logic of the STOP input as well as the stop pattern can be changed using the teaching pendant When an operation is stopped via the STOP input the data set for the operation will be cleared so that the non executed data will not be executed when the operation is resumed via the START input Input logic Normally open contact A or normally closed contact B Stop pattern Immediate stop or deceleration stop E Figure 4 15 STOP Input immediate stop 4 ms or more STOP input 7 ms or less READY output 7 ms or os A MOVE output N A A END output N A 2 lt __ _ _ Immediate stop Opposite the motor direction Motor operation Motor direction 4 The time after the STOP input is activated until the END output becomes active varies depending on the load and operating speed A active ON N A non active OFF 2 The time after the STOP input is activated until the motor stops varies depending on the load and operating speed E Figure 4 16 STOP Input deceleration stop 4
89. ms or more STOP input A READY output N A A MOVE output N A A END output oo es N A 11 ms or less Deceleration stop Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF Chapter 4 IInstallation and Wiring 4 3 7 PAUSE Input This input is enabled in the controller mode The PAUSE input is used to temporarily stop the operating slider cylinder operation data is held To resume the operation switch the PAUSE input to the non active state and then activate the START input When an operation is paused via the PAUSE input the READY output MOVE output and END output will change their status as follows Note Output Status During Pause READY output Switches from the non active to active state MOVE output Switches from the active to non active state END output Remains in the non active state If the PAUSE input is active operation cannot be performed even when the START input is activated E Figure 4 17 PAUSE Input A START input N A gt 4 ms or more A PAUSE input N A A READY output N A A MOVE output N A END output 10 ms or less 7 10 ms or less Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF EZS EZC Series Controller EZMC36 USER MANUAL 4 15 easy linear motion 4 3 8 ACL Input This input is common to the
90. n or for another reason moving part of the slider cylinder when used the power was turned on 45 Motor combination error Si An EZMC36 compatible slider cylinder Connect an EZMC36A compatible slid Cannot be absolute type only p was connected to the EZMC36A er cylinder and reconnect the power used When alarm code 41 is displayed ini 41 tialize the controller using the teaching dant Nonvolatile memory Coasts to a stoP The stored data was damaged Sia Cannot be error Power is cut off i gea Check the load ised 44 Reconnect the power 9 When the power was turned on an ex Coasts to a stop RANEE F ternal load or a load exceeding the spec Cannot be co Startup error Power E eu oF Initialization failed ified value has been applied to the mov used ing part of the slider cylinder ee iad i Cut the power and check the encoder 28 Motorcommunicanon Stops Communicanon canat ie estanlished cable and its connection to the controller Can be used error with the encoder and then reconnect the power 5 6 Chapter 6 Controller Operation Chapter Controller Operation This chapter describes the positioning operation push motion operation return to home operation and manual operation stopping in the controller mode as well as the management of coordinate positions in the controller The controller operates in the controller mode and driver mode The operations that can be performed in these modes are l
91. n line is connected to the brown lead if the sensor logic is N C normally closed If the sensor logic is N O normally open the pink lead is not connected Pink LS sensor LS sensor Connector on bottom surface Sensor connector The 24 VDC output from the controller is used to drive the sensors T Do not use it as a power supply for any item other than the sensors 000000000000000000 Bottom surface Driver Mode The pink lead broken line is connected to the brown lead if the sensor logic is N C normally closed Sensor power If the sensor logic is N O normally open 5 to 24 V the pink lead is not connected User defined controller 17 Pink DC24v 5 to 24 V LS sensor Black GND LS sensor LS sensor LS sensor HOME sensor Sensor wire connection HOME sensor The power supply must be 5 VDC or O ae oo more and 24 VDC or less Blue The current must not exceed 100 mA If the current exceeds 100 mA connect an external resistance Ro EZS EZC Series Controller EZMC36 USER MANUAL 4 35 easy linear motion 4 EZ limo 4 13 Compliance with the EC Directives The EZS EZC Series controllers and sliders cylinders bear the CE mark indicating their compliance with the following EC directives The installation condition
92. ne Danger posed by the machine relates to unexpected movement of the slider cylinder table rod in an uncontrolled situation If the machine is subject to such an unex pected movement of parts the slider cylinder must be electrically disconnected from the controller using an appropriate preventive measure whenever the operating part of the machine is to be accessed by a person Note that the mounting parts of the slider cylinder must under all circumstances not be loose Provide a safety measure external to the controller so that the entire machine will op erate safely when an abnormality occurs due to a failure in the controller or slider cylin der or due to any other external factor The controller cuts off the motor s output current and stops the slider cylinder when its protective function is actuated or upon the occurrence of a CPU error Upon the detection of an EMG emergency stop input the controller cuts off the motor s output power and stops the slider cylinder stop category 0 non controlled stop If the motor is equipped with an electromagnetic brake the electromagnet ic brake will be actuated in order to produce the necessary holding brake force Provide a measure on the machine side so that it will operate safely if the slider cylin der stops The stop action is specified in 9 2 2 and 9 2 5 3 of EN60204 1 The following three stop actions are available Category 0 The power supply to the drive device is stopp
93. ng capability Data retention period Explanation Charge time Backup type An alarm will be generated and the controller will stop operating under the following condi tions The slider cylinder does not stop within two seconds after the power supply was cut or a power failure occurred The table or rod moved due to an external force when the power supply was turned on Standard backup 96 hours The slider cylinder began operating again while the system was shifting to the stan dard backup mode after detecting the stop page of the slider cylinder The table or rod moved at a speed ex ceeding 100 mm s after the system had shifted to the standard backup mode The stationary slider cylinder was subject ed to impact after the system had shifted to the standard backup mode 48 hours Note Do not move the slider cylinder table rod when cutting off the power supply under normal conditions or when turn ing on the power supply Doing so may disable the monitoring of table rod movement Movements at speeds and accelerations not Optional backup 70 hours exceeding 300 m s and 2 m s respectively can be followed To prevent injury or damage to the machine controller or battery do not use a battery other than the dedicated 1 Caution battery supplied with your absolute type controller The battery supplied with your absolute type controller is designed exclusively for us
94. ng pendant Decrease the operating current when there is an allowance in the slider cylinder s thrust force and you wish to reduce vibration during operation or suppress heat generation from the motor However be careful of an excessive decrease in current since the thrust force and holding brake force will also drop in rough proportion to the operating cur rent E Table 4 9 Signal Statues of RUNO to RUN2 Input RUN2 RUN1 RUNO Operating current OFF OFF OFF Internal setting default 100 OFF OFF ON 20 OFF ON OFF 35 OFF ON ON 50 ON OFF OFF 60 ON OFF ON 70 ON ON OFF 85 ON ON ON 100 OFF Non active ON Active EZS EZC Series Controller EZMC36 USER MANUAL 4 19 EZ limo easy linear motion 4 20 4 3 12 STOPO to STOP2 Input These inputs are enabled in the driver mode The three bit input is used to set the motor s standstill current as a percentage of the output current If the standstill current is set higher than the operating current the standstill current will revert to the operating current The factory set internal value can be changed using the teaching pendant Decrease the standstill current when there is an allowance in the slider cylinder s thrust force and you wish to suppress heat gen eration from the motor However be careful of an excessive decrease in current since the thrust force holding brake force and starting characteristics will also drop in ro
95. nnection not allowed 28 COM Input signal power 24 V 11 RUNO Operating current setting input 0 29 Reserved connection not allowed 12 RUN1 Operating current setting input 1 30 Reserved connection not allowed 13 RUN2 Operating current setting input 2 31 ALMO Alarm code output 0 14 STOPO Standstill current setting input 0 32 ALM1 Alarm code output 1 15 STOP1 Standstill current setting input 1 33 ALM2 Alarm code output 2 16 STOP2 Standstill current setting input 2 34 ALM3 Alarm code output 3 17 CW PLS CW pulse input 35 ALM4 Alarm code output 4 18 CW PLS pulse input 36 ACL Alarm clear 4 10 Chapter 4 IInstallation and Wiring 4 3 User I O Specification 4 3 1 4 3 2 EZS EZC Series Controller EZMC36 USER MANUAL 4 11 This section describes the controller s input output signals The controller s input output functions depend on its operation mode In the controller mode 11 photocoupler inputs and 11 photocoupler transistor outputs are available In the driver mode 10 photocoupler inputs and eight photocoupler transistor outputs are available Figure 4 11 shows the common input circuit that applies to all inputs except for the CW and CCW inputs The common output circuit is shown in Figure 4 12 COM Input This is a 24 VDC common input for input signals used in both the controller mode and driver mode However it doesn t apply to the CW and CCW inputs in the driver mode E Figure 4
96. on figuration wiring installation conditions and hazard level of other control systems equipment and electrical parts used with the controller and slider cylinder Therefore it is the customer s responsibility to perform EMC measurements and confirm EMC compliance with respect to a given machine Applicable Standards EMI Emission Tests EN50081 2 Radiated Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Radiation Field Immunity Test IEC61000 4 3 Electrostatic Discharge Immunity Test IEC61000 4 2 1 Fast Transient Burst Immunity Test IEC61000 4 4 2 Conductive Noise Immunity Test IEC61000 4 6 1 Pendant 10 kV both in air and in the contact state Controller Malfunction or damage may occur due to static electricity When touching the controller cut off the power supply or provide an antistatic measure Always use an insulated screwdriver when ad justing the controller s axis number setting switch electromagnetic brake release switch pendant switch or DIP switches 2 Injection to pendant cable through clamp 1 kV Injection to the encoder motor power and I O cables through clamp 2 kV 4 36 Chapter 4 IInstallation and Wiring 4 13 2 Installation Wiring Methods Appropriate measures must be taken to suppress the EMI Electromagnetic Interference caused by the EZS EZC Series slider cylinder and teaching pendant in the nearby control systems equipment and to address the EMS Electromagnetic Susceptibility of the EZS
97. ore installing or wiring the controller By reading the manual you can better understand the installation methods and procedures and gain an under standing of how to operate the controller and slider cylinder both safely and effec tively Always observe the items listed under General Safety Guidelines on p 1 3 Warnings and precautions specific to the controller are explained in connection with the rele vant items throughout this manual The EZS EZC Series products are designed for use in an electrical system or ma chine as an internal component During operation and immediately after the power supply is cut off the parts continue to operate and remain hot thus posing a risk of bodily injury or property damage It is prohibited to start the slider cylinder i e to operate the device in accordance with the specified purpose when the machine does not satisfy any relevant safety standards The factory safety manager or safety personnel in charge of the applicable machine must ensure that the machine is operated only by qualified personnel who are famil iar with the operation of electronic equipment and thereby prevent injury or damage to the equipment The term qualified personnel refers to persons who have received the necessary training or education and have pertinent experience who are familiar with the rele vant standards regulations accident prevention rules and inspection conditions who are authorized by the factory
98. push motion mode To prevent injury or equipment damage do not oper Chapter 6 Controller Operation ate the slider in the push motion mode E Figure 6 5 Operation Mode Selection Screen PRG 01 Func Push Motion In a push motion operation the following operations are performed successively First a positioning operation is performed to the position set in the operation data number Then the load is pushed during a low speed movement within the set push dis Mode tance range The push distance and push current are set via parameters Set the speed of push motion operation to 6 mm s 0 24 in sec or less OP Func ENT Set E Figure 6 6 Operation Profile of Push Motion Operation Speed Push distance ZN 0 Time START input END output l T UP output l A T UP signal is output when a push condition is achieved within the push distance range If a push condition is not achieved before the movement to the push distance end position is complete an END signal will be output and the motor will stop 6 5 6 6 LL EZ limo easy linear motion 6 3 Return to Home Operation 6 4 Manual Operation When a HOME signal is input a return to home operation is started in the preset di rection The mechanical home is set at the specified position internal setting to which the slider cylinder returns after contacting the stopper end The position away from mechanical home
99. r output External power supply 30 VDC or less 25 mA or less per signal Setting range 10 to 100 Minimum setting 1 Setting range 10 to 50 Minimum setting 1 Standard optional Language Japanese English Maximum response frequency 20 kHz 300 000 mm s 11 81 in sec Pulse input mode Operating current Standstill current Switchable between 1 pulse input mode and 2 pulse input mode Set via DIP switches on front panel Setting range 20 to 100 seven levels Setting range 20 to 50 three levels Appendix A Specifications A 5 1 0 Setting A 5 1 Area Set the output range of AREA signal The AREA output remains active while the moving part is positioned between the upper and lower limits Area 1 Setting range 9999 990 to 9999 990 mm 393 70 to 393 70 inch Area 1 can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range Area 2 Setting range 9999 990 to 9999 990 mm 393 70 to 393 70 inch Area 2 can be set in units of 0 001 mm 0 00004 inch on the teaching pendant but the value to be recorded is the largest multiple of 0 015 not exceeding the setting range A 5 2 Soft limit If the value shown on the command position counter exceeds the softlimit or softlimit during operation except for return to home operation the stop action set by the STOP input
100. re 6 4 Operation Profile Speed Selecting No 00 for the first operation No 02 No 03 No 04 0 Time START input END output l EZS EZC Series Controller EZMC36 USER MANUAL 6 3 EZ limo easy linear motion Selecting No 00 for the first operation When a START signal is input with No 00 selected a single motion operation is performed based on data No 01 When a START signal is input again a linked motion operation is performed based on data Nos 02 03 and 04 in that order Then when a START signal is input again with No 00 selected the controller returns to No 01 and performs a single motion operation based on data No 01 since no da ta is set in No 05 Selecting No 00 after executing No 11 When a START signal is input with No 11 selected a single motion operation is performed based on data No 11 When a START signal is input again with No 00 selected a single motion operation is performed based on data No 12 When a START signal is input again with No 00 selected the controller returns to No 01 and performs a single motion operation based on data No 01 since no data is set in No 13 Selecting No 00 when no operation data is set in No 01 No operation is performed and an operation data error is generated Selecting No 00 after executing No 11 and No 12 when no operation data is set in No 01 After single motion operations based on data No 11 and No 12
101. roller Use a shield cable of AWG28 0 09 mm or larger for the I O cable and keep the wiring distance as short as possible Shielded cable is available as an option A half pitch connector socket is provided at one end of the cable E Figure 4 38 Connection of I O Connector Controller LINEAR MOTION CONTROLLER EZMC 36 O connector Note The input output functions of the con troller vary depending on the con troller s operation mode Before wiring the cables determine the mode in which the controller will be op erated and set the operation mode switch accordingly 4 34 Chapter 4 IInstallation and Wiring 4 12 Wiring the Sensor Cables Note The sensor input is enabled when the controller mode is selected The in put is disabled in the driver mode In the 2 sensor mode use the LS and LS sensors with the LS sen sor as the HOME sensor Sensor Cable Model Cable length CCO2EZ1 S 2 m 6 6 ft Sensor Set Model PAEZ S Plug the connector socket of an optional sensor cable CCO2EZ1 S into the sen sor connector on the controller s bottom surface E Figure 4 39 Connection of Sensor Connector Controller Mode Controller LINEAR MOTION CONTROLLER EZMC 36 The pink lead broke
102. rs Upon detection of an axis number duplication the teaching pendant displays the er ror message shown in Figure 3 3 the operation will be disabled thereafter until the axis number duplication is rectified The READY ALARM LED on the controller does not blink when an axis number duplication is detected E Figure 3 3 Error Message for Axis Number Duplication ID dupulication F1 Check ID again F2 lgnore Dup ID The color of the LCD screen changes from green to red Change the duplicated axis numbers to other unique numbers See Chapter 8 Troubleshooting on p 8 1 of the Controller Data Setting Manual for details on how to reset an error in the teaching pendant Pendant Switch When connecting or disconnecting a teaching pendant to from the controller always turn the pendant switch on the controller to OFF first Always confirm that the pendant switch is set to OFF F before connecting or disconnecting the connector If J Caution the connector is connected or disconnected when the pendant switch is set to ON an emergency stop will be triggered Chapter 3 Controller Overview ET 3 3 3 Power Cutoff During Controller Communication Do not cut off the power to the controller while controller data is being written inserted deleted or cleared via the teaching pendant Doing so damages the data written to the controller and results in a nonvolatile memory error Data is being written inse
103. rted deleted or cleared under the following conditions The moment the displayed value is confirmed with the ENT key when entering da ta etc The moment a data clear is confirmed While any of the data processing messages in figures 3 4 3 5 3 6 and 3 7 is shown on the screen XXXXX Wait for a moment E Figure 3 4 Data Insertion PRG Ins 01 Inserting data Wait for a moment E Figure 3 5 Data Deletion PRG Del 01 Deleting data Wait for a moment E Figure 3 6 Clearing of All Operation Data PRG AclIr OP Data Clearing all data Wait for a moment E Figure 3 7 Initialization of All Data PAR Ini All Clear Controller reset Wait for a moment When a nonvolatile memory error occurs all data that has been written to memo ry will be lost If a nonvolatile memory error occurs initialize all data using the teaching pendant If the error still persists please contact the ORIENTAL MOTOR branch or sales of fice from which you purchased the product and arrange for a repair EZS EZC Series Controller EZMC36 USER MANUAL 3 7 3 8 EZ limo easy linear motion 3 3 4 Note Always charge the battery before con necting Battery Backup absolute type The are two types of battery backups as shown below Select the desired type using the teaching pendant Standard backup Provides a longer backup period Optional backup Provides a better speed followi
104. s needed to satisfy the EC directives are as follows 1 For the power supply to the controller use an EMC compliant DC power supply with reinforced insulation provided on the primary and secondary sides 2 Install an AC line filter on the input side of the DC power supply When a power transformer is used always connect an AC line filter on the AC in put side of the power transformer 3 Use optional cables for slider cylinder connection A Install the slider cylinder and controller in an industrial grade enclosure so that on ly appropriate qualified personnel can access these parts The EZS EZC Series controllers sliders cylinders and the teaching pendant use an input power source voltage of 24 VDC and thus are excluded from the scope of the Low Voltage Directive However it is recommended that the following precautions be observed when installing and wiring the product Protect the product within an enclosure during use For the controller s power supply use an EMC compliant DC power supply with re inforced insulation provided on the primary and secondary sides 4 13 1 EMC Directives 89 336 EEC 92 31 EEC The EZS EZC Series controllers sliders cylinders and the teaching pendant have been confirmed to comply with the standards below by conducting EMC measure ments in accordance with 4 14 3 Example of EMC Compliant Wiring on p 4 42 The degree of EMC compliance with respect to a given machine depends on the c
105. s or less a lt 5 ms or less Start of positioning operation 2 ms or more A Profile enable N A N A gt lt 4 A ee an N A 10 ms or less 4 The time after the operation stops until the END output becomes active varies depending on the load and operating speed These inputs are enabled in the controller mode The six bit input is used to select positioning operation data set by the teaching pen dant The selected value should be held until an operation based on the selected data is executed E Table 4 8 Signal Statuses of MO to M5 Input M5 M4 M3 M2 M1 Mo Selected data OFF OFF OFF OFF OFF OFF 0 OFF OFF OFF OFF OFF ON 1 OFF OFF OFF OFF ON OFF 2 ON ON ON ON OFF ON 61 ON ON ON ON ON OFF 62 ON ON ON ON ON ON 63 OFF Non active ON Active 4 3 5 HOME Input This input is enabled in the controller mode The return to home operation of the slider cylinder starts when the HOME input is ac tivated while the READY output is active E Table 4 8 HOME Input HOME input READY output MOVE output END output Opposite the motor direction gt Motor operation Motor direction A active Chapter 4 IInstallation and Wiring 4 ms or more 2 ms or more a iE pa 5 ms or less A re ee a N A 300 ms or less i TL N A 5 ms or less gt Start of return to home operation Stopping at home 300
106. s varies A active ON depending on the load and operating speed N A non active OFF 4 3 19 ALMO to ALM4 Output These inputs are common to the controller mode and driver mode The five bit code comprised of ALMO to ALM4 signals is output simultaneously with an ALM output and indicates the number of LED blinks corresponding to the protec tive function that has triggered the ALM output See 5 4 Troubleshooting on p 5 4 for details E Table 4 11 Signal Statuses of ALMO to ALM4 Output ALM4 ALM3 ALM2 ALM1 ALMO Number of LED blinks OFF OFF OFF OFF OFF 0 normal state OFF OFF OFF OFF ON 1 OFF OFF OFF ON OFF 2 OFF OFF OFF ON ON 3 OFF OFF ON OFF OFF 4 OFF OFF ON OFF ON 5 OFF OFF ON ON OFF 6 OFF OFF ON ON ON 7 OFF ON OFF OFF OFF 8 OFF ON OFF OFF ON 9 OFF Non active ON Active 4 24 Chapter 4 Installation and Wiring 4 3 20 TIM Output This output is enabled in the driver mode The TIM output is used to indicate that the rotor has turned 7 2 degrees The TIM output is enabled when it is active The active range is determined by the operating speed of the slider cylinder A TIM signal is output when the operating speed is 7 5 mm s 0 30 in sec or below E Figure 4 30 TIM Output 1 16 32 A Pulse train input N A A TIM output N A a _ __ Rotor rotation by 7 2 degrees movement by 0 24 mm 0 0094 inch Motor operation Operating A active ON
107. shock or in jury Do not touch the table or rod while the slider cylinder is in operation To do so may result in injury Connect the slider cylinder cables to the appropriate connectors on the controller Failure to do so may re sult in equipment damage Precautionary note on emergency stop When the emergency stop button on the teaching pen dant is pressed or an EMG input to the controller is de tected the controller cuts off the motor s output current and stops the motor If the slider cylinder is equipped with an electromagnetic brake the brake is actuated and the position is held However if there is no electromag netic brake the holding brake force is lost and it may take longer to stop If the load installed on the table or rod is likely to contact other equipment during this period pro vide a safety mechanism on the machine side Failure to do so may result in injury or equipment damage Precautionary note on static electricity Static electricity may cause the controller to malfunction or sustain damage Do not touch the controller while the power is being supplied When adjusting the controller s axis number setting switch electromagnetic brake re lease switch pendant switch or DIP switches while the power supply is active always use an insulated screw driver Chapter 2 Unpacking Inspection and Storage Chapter Unpacking Inspection and Storage This chapter explains the receiving procedur
108. t may be reproduced stored changed duplicated or transmitted digitally via printing copying microfilming or any other manner without prior written con sent from Oriental Motor LIMO and EZ limo are trademarks of Oriental Motor Co Ltd Other product names and company names are the trademarks or registered trade marks of their respective companies The products by other manufacturers referred to in this installation manual are mentioned for reference purposes only their use is not enforced in any way Oriental Motor shall not be liable whatsoever for the performance of another manufacturer s product or any problem arising from the use thereof Copyright ORIENTAL MOTOR CO LTD 2003 Table of Contents introduction secctinass Acaiteimintaawavaeun vi Intended Reader of the Manual eessesesesoeosesossossosesecooooe vi Purpose of the Manual EEETETETTTTTTTTEEEEEEEETETETETTETEEETETET vi Receipt Storage and Disposal of the Product 117 vi Product Support eee meee ee eee eee ee rece eseeeeeeeseeee sees eesseenees vi Technical Assistance Regarding the Product e vi Structure and Contents of the Manual s vii Contents of the Manual eee meee cece eee eee ee ee nesses esses eeseseeeee vil Rules of Notation Sec ec eee eee ee nee ee ce esee esse esses eeeeseseeeeeeee vili Chapter 1 Safety sawuied dado ad E tose aeaaae ee EEES 1 1 1 Al Safety Precautions pee e cece ee eeesere ec eceeeeeeesesssesseseeee 1
109. t the alarm Power was turned on for the first time af Make a return to home operation after ter the battery was connected operate the ACL input to reset the alarm Remove the battery from the controller Connect the battery and charge it after iti Sap h i h ller 33 Absolute position loss Stops Power was turnedon for th first time af a e A into the e a Onei absolute type only ter the battery was connected ake a reur onome operaion aner s operate the ACL input to reset the alarm See page 3 8 about charging time for the battery and data retention time Connect encoder cable Reconnect the Unplugged the encoder cable when the power into the controller And Make a main power supply was off return to home operation after operate the ACL input to reset the alarm Battery cable disconnection meltdown of built in fuse by the short circuit life of BE battery which the battery mogeris 60 LS logicerror Stops Both the LS and LS sensors were de Make the LS and LS sensors non ac Can be used 9 pi tected in the sensor enable mode tive and operate the ACL input p The LS sensor opposite to the operat i LS reverse connection f PAA Make the detected LS sensor non active 61 rror Stops ing direction was detected during a re and operate the ACL input Can be used turn to home operation 7 ae An unanticipated load may have been 62 Return to home error PORRO a stop S OE operation didn t com applied during the return to home oper C
110. ter 4 Installation and Wiring This chapter explains how to install the controller in the machine and connect the slider cylin der power supply emergency stop circuit and I Os Chapter 5 Startup and Troubleshooting This chapter explains the procedure to be taken before actually operating the slider cylin der using the controller as well as troubleshooting See the Controller Data Setting Manual for the method used to program operation data Chapter 6 This chapter explains the operating functions of the controller and how to operate each func Controller Operation tion Chapter 7 i NE f Maintenance This chapter explains the minimum maintenance required for the controller Chapter 8 Peni This chapter explains the warranty repair period and scope of repair for the controller Appendix A Specifications This section explains the specifications of the controller Appendix B Optional Parts and Accessories This section introduces the optional parts and accessories used with the controller EZS EZC Series Controller EZMC36 USER MANUAL vii viii 6 EZ limo easy linear motion Rules of Notation The following symbols are used throughout this manual to indicate safety warnings precautions important notes and tips Handling the product without observing the in structions that accompany a Warning symbol may result in death or serious bodily injury Handling the pro
111. ts of the manual This section covers the following Intended reader of the manual Purpose of the manual Receipt storage and disposal of the product Product support by Oriental Motor Rules of notation used in the manual This manual is intended for qualified personnel with expert knowledge of electrical and mechanical engineering Those in charge of the design installation wiring setting maintenance and trou bleshooting of EZS EZC Series products should read this manual This manual explains the installation wiring setting and troubleshooting procedures for EZS EZC Series controllers The customer should inspect the exterior of the equipment before accepting the prod uct Check the delivered product by verifying it against the specification on the order sheet If the product is damaged please contact the Oriental Motor branch or sales office from which you purchased the product Leave the product in the packing carton until immediately before installation If the product is not to be used for an extended period of time store it in a place that sat isfies the following conditions A clean place not subject to excessive humidity or salt A place away from direct sunlight An ambient temperature of 0 C to 50 C 32 F to 122 F nonfreezing A relative humidity of 85 or below noncondensing A place not exposed to corrosive gases A place not subject to continuous vibration When disposing of th
112. ts to a stop Number of LED blinks 8 Alarm code 42 Alarm reset method Cycling of power reconnection of battery Initialization failed because the motor was rotating when the power was turned on or for another reason Motor action The motor coasts to a stop Number of LED blinks 8 Alarm code 43 Alarm reset method Cycling of power A return to home operation did not complete normally Motor action The power is cut off and the motor coasts to a stop Number of LED blinks 7 Alarm code 62 Alarm reset method ACL input or cycling of power The moving part reached a soft limit position Motor action Stops Number of LED blinks 7 Alarm code 67 Alarm reset method ACL input or cycling of power The battery was not connected when the power was turned on the battery capacity is not sufficient or the encoder cable is disconnected Motor action Stops Number of LED blinks 7 Alarm code 33 Alarm reset method ACL input EZS EZC Series Controller EZMC36 USER MANUAL A 7 easy linear motion EMG input detection An emergency stop input was detected or the emergency stop button on the teaching pendant was pressed Motor action Stops Number of LED blinks 6 Alarm code 68 Alarm reset method Resetting of EMG input Abnormal operation There is an abnormality in the operation data data Motor action Stops Number of LED blinks 7 Alarm code 70
113. ugh proportion to the standstill current E Table 4 10 Signal Statuses of STOPO to STOP2 Input STOP2 STOP1 STOPO Standstill current OFF OFF OFF Internal setting default 50 OFF OFF ON 20 OFF ON OFF 35 OFF ON ON 50 ON OFF OFF 50 ON OFF ON 50 ON ON OFF 50 ON ON ON 50 OFF Non active ON Active E Figure 4 24 Operating Current and Standstill Current RUNO to RUN2 5 ms or less Motor current Refresh standstill current A STOPO to STOP2 input N A 5 ms or less Motor current Refresh standstill current Chapter 4 IInstallation and Wiring 4 3 13 4 3 14 4 3 15 4 3 16 Response of AREA output If the same value is set for areas 1 and 2 the maximum operating speed at which an AREA signal can be out put will be 20 mm s 0 79 in sec The maximum operating speed for AREA signal output will increase to 40 1 57 in sec 60 2 36 in sec and 80 mm s 3 15 in sec when the AREA output range is incremented by 0 015 mm 0 0006 inch to 0 015 0 0006 inch 0 03 0 0012 inch and 0 045 mm 0 0018 inch respectively The AREA output generates a maxi mum delay of 1 ms READY Output This output is enabled in the controller mode The READY output is used to indicate whether or not a slider cylinder operation com mand can be accepted When the READY output is active the MO to M5 inputs START input and HOME in put are accepted If the PAUSE input becomes active
114. ulation Specifications Standard Measuring location Leakage current to be 10 mA or less Between heat sink and power terminal Condition Apply 500 VDC for 1 minute Insulation resistance 100 MQ or more Between heat sink and power terminal Apply 500 VDC Dielectric strength Tested with all input output terminals and connectors shorted Values were measured following rated operation at normal temperature and humidity A 1 2 Installation Conditions Built in component Overvoltage category I Pollution degree Class 2 Protection against electric shock Class M equipment A 1 3 Operating Environment Ambient temperature 0 to 40 C 32 to 104 F nonfreezing Relative humidity 85 Relative Humidity or below noncondensing Altitude Up to 1000 m 3280 ft above sea level Atmosphere Free from corrosive gases or dust Does not come in direct contact with water or oil A 2 Configuration of Equipment Connected to the EZMC36 A 2 1 Slider Cylinder Product Stroke mm inch EZS3 Series 50 1 97 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 400 15 75 500 19 69 Total 8 types EZS4 Series 50 1 97 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 400 15 75 500 19 69 Total 8 types EZC4 Series 50 1 97 100 3 94 200 7 87 300 11 81 Total 4 types EZS6 Series 100 3 94 150 5 91 200 7 87 250 9 84 300 11 81 400 15 75 500 19 69 Tota
115. ut Undetermined N A 1 5 s or more 1 ALM output A active ON 4 The time varies depending on the power supply N A non active OFF 2 The time varies depending on the power supply Reconnect the power after confirming that there is no residual supply voltage E Figure 5 3 Output Statuses at Power On driver mode Power on Power off Reconnection of power 10 s or more 2 ON Power suppl PPY OFF 1 5 s ormore 1 gt A END output Undetermined N A 1 5 s or more 1 A ALM output N A 1 5 s or more 1 lt _ _ _ Pulse train input Input not possible Input possible PLS 41 The time varies depending on the power supply A active ON N A non active OFF 2 The time varies depending on the power supply Reconnect the power after confirming that there is no residual supply voltage 5 2 Starting the Slider Cylinder 1 0 To perform a positioning operation via user I Os start the slider cylinder according to the following procedure 1 Activate the HOME input and cause the slider cylinder to return to home 2 Select the positioning data using the MO to M5 inputs 3 Activate the START input A positioning operation of the slider cylinder is executed Chapter 5 Startup and Troubleshooting 5 3 Starting the Slider Cylinder teaching pendant To perform a manual operation using a teaching pendant start the slider cylinder ac cording to the fo
116. when the move ment is complete See 6 2 Push Motion Operation on p 6 5 for details on the push motion opera tion E Figure 4 27 T UP Output pushed condition achieved A START input N A A END output N A ecu 4 ms or less A T UP output N A Push distance Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF E Figure 4 28 T UP Output pushed condition not achieved A START input N A A END output N A a 4 ms or less A T UP output N A Push distance Opposite the motor direction Motor operation Motor direction A active ON N A non active OFF EZS EZC Series Controller EZMC36 USER MANUAL 4 23 EZ limo easy linear motion 4 3 18 ALM Output This output is common to the controller mode and driver mode The ALM output is used to indicate an actuation of the controller s protective function When the ALM output becomes active an ALM code ALMO to ALM4 explained be low will also be output The ALMO to ALM4 output is enabled when the ALM output is active E Figure 4 29 ALM Output Occurrence of alarm READY output NA u alalist w 5 ms or less A MOVE output N A END output N A 4 ms or less A ALM output N A 4 ms or less A ALMO to ALM4 output 0x00 N A Opposite the motor direction Motor operation Motor direction al 4 The time until the motor stop

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