GENIE® - Linde
Contents
1. Gas type E Number of black bars indicates the contents remaining Start up screen for the Shielding gas GENIE Flow rate units Welding flow rate Arrow shows direction of next flow rate El Gas type Value is the number of minutes welding time left f Number of black bars indicates the contents remaining Start up screen for the nitrogen N GENIE cylin Cylinder pressure when full this valve doesn t change when in use Start up screen for helium He balloon gas GENIE cylinder Arrow shows direction of next balloon size rie Balloon size chosen shows in black The approximate number of balloons that can be filled with the remaining gas at the selected balloon size El Number of black bars indicates the contents remaining 03 Extra small balloons XS are between 80 and 179mm 3 to 7 diameter Small balloons S are between 180 and 240mm 7 1 to 9 5 diameter Medium balloons M are between 250 and 350mm 10 to 14 diameter Large balloons L are between 380 and 480mm 15 to 18 5 diameter Extra large balloons XL are between 500 and 700mm 19 to 27 5 diameter If you have a helium balloon gas or shielding gas GENIE cylinder a balloon size or gas flow rate will have been pre selected To change this select the direction of the arrow as needed by pressing and holding the button down increase ff and decrease 4 Then press the button to select the required size of balloon or welding flow rate 160 3s2. Shielding gas screen showing welding time left at 16 I min Arrow denotes if button is pressed next value will be 15 l min Shielding gas screen showing welding time left at 15 l min Arrow denotes if button is pressed next value will be 16 l min Please note The readouts for the number of balloons that can be filled or the welding time remaining are for indication purposes only and should not be taken as absolute value or guarantee Changing the value on the display does not alter the actual flow rate from the unit Alarms There are three audio and visual alarms on the DIU At 25 full the alarm sounds and warning LED flashes twice for 0 2 seconds followed by a 1 second gap then twice again The bars on the cylinder graphic also flash At 10 full the alarm sounds and warning LED flashes twice for 0 5 seconds with a 0 5 second gap The bar on the cylinder graphic also flash At empty the alarm sounds and warning LED flashes twice cylinder symbol also flashes Please note These alarms only occur the first time the GENIE cylinder is turned on after an alarm condition is met 04 GENIE cylinder user manual Error message Should a problem occur with the DIU an error screen will appear The GENIE is still safe to use but no information about the contents will be available Example of an error screen Cylinder pressure when full Version number Error code ZY Serial number DIU has no user serviceable components and und
3. THE LINDE GROUP Lintle GENIE Cylinder user manual Smart Convenient Portable Safety The GENIE cylinder has been designed to the required EN and ISO standards It contains gases at high pressure and should be treated with care and caution It is important that you read this manual before using this product for the first time to ensure you are familiar with all the product features operating instructions and guidelines for use Handling and transportation The GENIE cylinder handle has also been designed as a guard to protect the cylinder valve from accidental damage GENIE cylinders should always be transported and used in an upright position never on their side or inverted A NEVER use cylinder handles as lifting points for cables straps crane hooks or anything other than hands 02 GENIE cylinder user manual Displays Digital display The Digital Intelligence Unit DIU display differs depending on the gas supplied It provides information on how much gas is left in the cylinder When gas levels get below 25 and 10 an alarm and flashing light indicate this Operation To start push the button on the DIU to initiate the display After 3 seconds the start up screen will change to one of the versions below depending on the type of gas the cylinder contains The DIU only remains active for 40 seconds before shutting down if no further operations have been carried out der Percentage of contents left Eie
4. damaged 2 Clean the cylinder valve and regulator threads using a dry clean piece of lint free cloth to remove dirt moisture oil and grease particles 3 Carefully locate regulator seats into the valve place the nut over the threads ensuring that you do not cross thread and tighten with the appropriate spanner DO NOT OVERTIGHTEN as this will damage your regulator Turn the regulator knob counter clockwise until it stops Slowly open the cylinder value Turn the regulator knob clockwise to set normal delivery pres sure or flow A NEVER dismantle or modify a regulator to make it fit A NEVER use adaptors between the cylinder valve and the regulator to make it fit A NEVER use oil or lubricants on the cylinder valve or regulator threads Oil or lubricants can trap dirt and make the regulator difficult to fit or leak they can also be carried into the regulator and cause a mal function If the cylinder contains oxygen then any oil or lubricants will ignite in the presence of oxygen NOW S Only enough force should be used to provide a leak tight seal between the cylinder valve and the regulator If excessive force is use the cylin der may move within its outer jacket While this is not a safety hazard should this occur it is an indication that excessive force has been used in tightening the regulator to the cylinder 06 GENIE cylinder user manual Removing regulators 1 Close the cylinder valve 2 Release all gas from the
5. er no circumstances should any attempt be made to open or interfere with the DIU unit Accessories Use only approved GENIE accessories as non approved items may dam age the cylinder and you may be charged a fee to repair the cylinder Each accessory comes with its own instructions and warranty Please ensure that you read these thoroughly before using the product Using your GENIE Before using your GENIE cylinder you will need to attach a regulator or in the case of helium used as a balloon gas a balloon inflator The regulators and inflators come with their own instructions GENIE regulators Safety is priority for Linde Therefore the GENIE cylinder handles have been specifically designed to protect the valve and regulator Only GENIE gas and pressure specific regulators should be used to guarantee performance and genuine products should be used at all times 05 Range of regulators Gas type Max Model Genie Outlet Delivery inlet regulator connec range pressure description tion Ar Mist Ar 300 bar GAr 300 30 3 F 1G SG G 3 8 0 30 Ipm N 300 bar GN2 300 30 3 P 1G N G 3 8 0 10 bar F Flow G Gauge SG Shielding gas P Pressure Fitting regulators Regulators are designed for use with specific gases or groups of gases and must only be fitted to their respective cylinders 1 Ensure the regulator is in good condition before fitting to the cylin der Gauges should be intact with threads and seats un
6. inder if that cylinder is fitted with the same valve Q Why is the cylinder more stable A The diameter of 320 mm gives the cylinder more stability the cylinder is less likely to topple over Q Where can I buy GENIE A Contact Linde on 351 218 310 424 Q Where can I buy GENIE accessories A Contact Linde on 351 218 310 424 P Who should contact to report a damaged faulty cylinder R Contact Linde on 351 218 310 424 Information and support For other queries please call our Customer Service Center on 351 218 310 424 Linde Portugal Lda Av Infante D Henrique Lt 21 24 1800 217 Lisbon Tel Lisbon 351 218 310 424 Tel Porto 351 229 998 380 www linde pt 8208 EN 01 14
7. nd in case of damage you might be charged for the repair of the cylinder Know your GENIE HDPE jacket Rugged wheel unit Colored gas hazard identification ring Ergonomically designed handles and valve protection Digital Information Unit DIU High performance regulator E 4 a Technical data Pressure Capacity Diameter Height Empty Content weight Gas type bar 1 mm mm kg kg m Argon 300 10 320 570 159 3 0 m Corgon 18 300 20 320 662 22 6 7 m Nitrogen 300 20 320 662 22 5 2 m Helium 200 20 320 662 22 3 6 m Troubleshooting The Digital Intelligence Unit will not display Press the button once firmly in the centre If the unit fails to display the cylinder will be safe to use but no contents information will be available 08 FAQ s Q Does a normal regulator fit within the handle area A No existing regulators are too big to fit within the space between the handles of the GENIE cylinder GENIE regulators are compact versions of the larger regulators specifically designed to meet the requirements of this type of cylinder The small size of the GENIE regulator has the advantage of being within the handle area which means the regulator should not get damaged should the cylinder be pushed over Q Do the GENIE regulators fit on the current steel cylinders A Yes although they have been specifically designed for use with a GENIE cylinder they will fit on a standard steel cyl
8. regulator and system until the gauge s read zero by turning the regulator knob counter clockwise until it stops 3 Close the outlet valve of the regulator if any 4 Loosen the regulator using the appropriate spanner and then remove the regulator Store the regulator in its box in a clean dry environment Wheel unit GENIE is equipped with a rugged wheel unit that must not be removed Daily cylinder use GENIE cylinders are designed for either continuous or intermittent use At the end of any period of use or when you are leaving the cylinder Unattended close the cylinder valve by turning the wheel in a clock wise direction Children and GENIE cylinder Children should never be allowed to use or operate a GENIE cylinder Maintenance and care The GENIE cylinder has been designed to require no maintenance from the customer at all While the HDPE cylinder jacket has been made as strong and durable as possible it can still be damaged by misuse Should you wish to clean the GENIE cylinder use a mild detergent such as washing up liquid diluted with warm water Use a clean cloth to sponge the GENIE cylinder clean A NEVER immerse a GENIE cylinder in water A NEVER use a power washer on a GENIE cylinder NEVER use chemicals or solvents on a GENIE cylinder 07 Damage Check the GENIE cylinder for damage before leaving your Linde collec tion point When returning the GENIE cylinder the unit will be checked for damage a
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