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1. Pylon hub assembly Lower adapter plate a Lower guard ring Lower adapter Flat washer plate Lock washer CAI Nut M0 5 Set the upper adapter plate adapter plate with holes to secure water bottles to Carousel on the pylon hub assembly aligning the mounting holes adapter gt pa 6 Set the upper guard ring on the upper adapter plate aligning the mounting Pylon hub holes Secure the upper guard ring to the upper adapter plate and assembly pylon hub assembly through the four 2 holes the two oversized holes will be used for the lifting bail later Use four 2 13 x 3 2 socket head cap screws 1 2 flat washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely Cap screw Flat washer T Upper guard ring Es Upper adapter plate Pylon hub assembly Flat washers Lock washer co Nut M0 7 Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser bar 1 and the other for positions with a riser bar 2 A Connect the side bars to the upper guard ring loosely installing the 4 20 x 11 2 flat head socket cap screws B Connect the side bars to the lower guard ring installing the 4 20 x 1 2 flat head socket cap screws Tighten these screws fully C Fully tighten the screws connecting the side bars and upp
2. e Full size SBE 32 12 bottle larger than 12 liter bottle size and ratte e Full size SBE 32 24 bottle larger than 2 5 liter bottle size STAND TOTAL PACKAGE BASE TO LIFTING BAIL CTD EXTENSION ST Section 2 Description of Carousel End Cap Connectors End cap connectors are located at the bottom of the pylon hub assembly Standard Modem Interface SBE 9plus 17plus V2 or AFM Connector Pin Signal Return Data RX in Data TX out N C N C 15V in Oah WN mmm y Cad alt am nO Connect to one of the following SBE 9plus used with SBE 11p us V2 Deck Unit SBE 17plus V2 used with SBE 9p us CTD Auto Fire Module AFM used with SBE 19 19plus or 25 CTD SBE 50 Pressure Sensor or no CTD Standard Modem Interface and Optional Serial Interface standard Impulse glass reinforced epoxy connectors 2 pin XSG 2 BCL HP SS 4 pin XSG 4 BCL HP SS and 6 pin AG 306 HP SS as applicable optional MCBH wet pluggable connectors all with 3 8 length base 12 20 thread 2 pin MCBH 2MP WB 4 pin MCBH 4MP WB or 6 pin MCBH 6MP WB as applicable Note Wet pluggable connectors are available in anodized aluminum or titanium connector type must match Carousel housing standard aluminum or optional titanium Connect JB3 to SBE 19 19p us 25 or 49 CTD when used with SBE 33 Deck Unit Serial Data Instrument Connector Pin Signal 1 Return 2 Data Txto CTD 3 Data RX from
3. 1189 46 8 12 bottle 12 liter 1316 51 8 12 bottle 20 liter 1351 53 2 eee 12 bottle 30 liter 1351 53 2 1438 56 6 79 174 1603 63 1 82 182 1730 68 1 83 184 164 363 1549 61 0 1765 69 5 171 378 24 bottle 1 2 liter See 2 5 liter See 2 5 liter 24 bottle 1 7 liter i 800 31 5 1143 45 0 406 16 0 1143 45 0 1214 47 8 95 210 24 bottle 2 5 liter 2 1003 39 5 1417 55 8 106 235 24 bottle 5 liter 869 34 2 1300 51 3 179 397 24 bottle 8 liter 1072 42 2 1506 59 3 185 410 1550 61 0 427 16 8 1549 61 0 24 bottle 10 liter 1224 48 2 1659 65 3 194 430 24 bottle 12 liter 1351 53 2 1786 70 3 199 440 Compact SBE 32C 12 bottle 1 2 8 liter 965 38 0 966 680 l 973 88 3 68 150 Subcompact SBE 32SC 12 bottle 1 7 liter 788 31 0 800 31 5 50 111 699 27 5 12 bottle 2 5 liter 991 39 0 1003 39 5 52 114 1 Total Package 91 G90 91 G0 406 16 0 Total package height bottle mount stand CTD extension stand if applicable height of lifting bail above bottle mount stand Total package weight does not include bottles or CTD Frame parts are 25 4 mm 1 inch diameter for Full size SBE 32 12 bottle through 12 liter bottle size Full size SBE 32 24 bottle through 2 5 liter bottle size Compact SBE 32C and Sub compact SBE 32SC all sizes 3 Frame parts are 34 9 mm 1 375 inch diameter for
4. If internal pressure is detected let it bleed off slowly past the connector o ring Then you can safely remove the end cap 30 Section 4 Deploying and Operating Carousel Processing Data SBE Data Processing can convert all of the raw data as well as create a water bottle ros file from the raw data file The ros water bottle file contains data for the scans associated with each bottle firing as well as a user selected range of scans before and after each bottle firing Scan range data for creation of the water bottle file typically comes from one of the following sources e Bottle log bl file if you used SEASAVE to interface with SBE 9plus with SBE 11plus Deck Unit and Carousel or SBE 19 19plus 19plus V2 25 or 49 with SBE 33 Deck Unit and Carousel For these systems SEASAVE creates the bl file Each time a bottle fire confirmation is received the bottle sequence number position date time and beginning and ending scan numbers 1 5 second duration for each bottle are written to the bl file e Scans marked with bottle confirm bit in data file if you used SBE 9plus with an SBE 17plus SEARAM and a Carousel or SBE 9plus with an SBE 1 1plus Deck Unit and a G O 1015 Water Sampler For this system the bottle confirm bit in the input data file is set for all scans within a 1 5 second duration after a bottle firing confirmation is received from the Carousel e Auto fire module afm file if you used the
5. Used without a CTD the AFM is programmed to fire bottles at pre defined intervals of elapsed time The point at which samples are taken is determined approximately by monitoring cable payout and elapsed time Used with an SBE 19 19plus 19plus V2 or 25 CTD or SBE 50 Pressure Sensor the AFM monitors the pressure data recorded by the CTD or transmitted by the SBE 50 in real time and fires bottles at predefined pressures depths on upcast or downcast or whenever the system 1s stationary for a specified period of time Power is supplied to the Carousel by the AFM s batteries bottle number firing confirmation and five scans of CTD data are recorded in AFM memory for each bottle fired wire rope no conductors SBE 32 Carousel SBE 19 19plus 19plus V2 or 25 CTD or SBE 50 Pressure Sensor 13 Section 3 Preparing Carousel for Deployment Section 3 Preparing Carousel for Deployment This section covers e Assembling the Carousel Installing the extension stand Mounting the instrument to the Carousel Mounting bottles to the Carousel Rigging and cocking lanyards Assembling SBE 32 The SBE 32C compact model and 32SC sub compact model are shipped Note from Sea Bird fully assembled The assembly instructions apply only to the Place a small quantity of the full size SBE 32 NeverSeez Blue Moly compound provided on all screws to Parts and assembly procedure vary depending on the number of bottles prevent seiz
6. or Processing SBE 17plus V2 SEARAM Sea Bird also supplies an older version of SEASAVE SEASAVE E l l l Win32 However all SEASAVE e SEASAVE V7 program for acquiring converting and displaying real instructions in this manual are time or archived raw data written for SEASAVE V7 See SEASAVE Win32 s manual and or e SBE Data Processing program for calculation and plotting of Help files if you prefer to use the conductivity temperature pressure auxiliary sensor data and derived older software ue variables such as salinity and sound velocity Specifications Voltage 12 15 VDC Current when charging capacitor 205 milliamps for approximately 35 seconds on power up and 3 seconds to recharge after each bottle firing Current when not charging capacitor 110 milliamps Depth Rating 6800 meters standard 7000 or 10500 meters optional Power Requirements Frame painted aluminum Latch magnet assembly titanium acetal plastic and other Materials corrosion resistant materials Housing for electrical and release assembly and mount hub aluminum standard titanium optional Section 2 Description of Carousel Dimensions and Weights Bottle Mount Stand CTD Extension Stand Total Package Carousel Height Diameter Height Diameter Height Weight mm inches mm inches mm inches mm inches mm inches kg Ibs Full Size SBE 32 12 bottle 8 liter 1024 40 3 12 bottle 10 liter
7. s RealTime Data menu select Start Acquisition A Enter the desired name and location for the output data file B Make any other desired selections C Click Start to begin data acquisition If the CTD is not already on SEASAVE prompts you to turn on the CTD s magnetic switch 5 To fire a bottle from SEASAVE e Press Ctrl F3 or e Inthe Real Time Control menu select Fire Bottle Control The Bottle Fire dialog box appears you can leave this open throughout the cast Click Fire Bottle 6 To fire a bottle from the SBE 33 front panel A Set the Bottle to Fire switch to 00 and then press Reset B To fire in random order set the Bottle to Fire switch to the desired bottle and press Fire C To fire in sequential order set the Bottle to Fire switch to 99 before firing the first bottle Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed 28 Section 4 Deploying and Operating Carousel Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors The SEARAM uses the pressure sensor coefficients to calculate pressure from the CTD pressure frequency data These pressures are used to determine when to close bottles based on user input bottle position and closure parameters If the con file
8. 12S 3P From Carousel to SBE 33 test cable 2 4 m 8 ft 17292 4 pin RMG 4FS to 4 pin From Carousel to 19 19plus RMG 4FS 2 0 m 6 6 ft 19plus V2 or 25 ee ee 6 pin AG 206 to plus with 11 plus and Carousel l e 17plus and Carousel or 6 pin AG 206 Y cable Aand Geese 6 pin AG 206 to From SBE 35 or 35RT to Carousel 6 pin AG 206 for use with 19 19plus 19plus V2 or 2 4 m 8 ft 25 and SBE 33 Carousel Deck Unit 6 pin MCIL 6FS to 6 pin MCIL 6FS wet pluggable 2 0 m 6 6 ft 2 pin MCIL 2FS to 2 pin 801363 MS3106A 12S 3P wet pluggable 2 4 m 8 ft 4 pin MCIL 4FS to 171912 4 pin MCIL 4FS wet 19plus V2 or 25 wet pluggable pluggable 2 0 m 6 6 ft connectors 6 pin MCIL 6FS to From SBE 35 or 35RT to 6 pin MCIL 6FS to e Oplus with 11plus and Carousel 6 pin MCIL 6FS wet e 17plus and Carousel or pluggable Y cable e AFM and Carousel From SBE 35 or 35RT to Carousel for use with SBE 19 19plus 171996 ore oe 19plus V2 or 25 and SBE 33 Carousel plugs A Deck Unit 17043 Locking sleeve Locks cable or dummy plug in place 2 pin RMG 2FSD LP dummy plug and For when 2 pin connector not used locking sleeve 4 pin RMG 4FSD LP 80591 171220 171221 From Carousel to 9plus 17plus or 171741 AFM wet pluggable connectors From Carousel wet pluggable connectors to SBE 33 test cable From Carousel to SBE 19 19plus 171995 6 pin MCIL 6FS
9. 30 E LE E M E Co Dor l 10 34 4 5 6 7 8 9 0 1 2 3 4 5 6 3 3 3 3 3 3 3 600 baud SB0 2400 baud SB2 1200 baud SB1 4800 baud SB3 The Carousel sends one of these ASCII replies upon receipt of a reset go to home position or bottle fire command Reply from e At home position next bottle to fire is 1 Received invalid bottle number Did not confirm bottle fire X Fired bottle x first position is 7 where x is in ASCII Reply Reply Repl 2 Note The characters they are decimal 6 which is not a printable ASCII character may not appear depending on the terminal program you are using 26 Section 4 Deploying and Operating Carousel System Setup and Operation Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors Add
10. CTD 4 15V out SBE 9plus 17plus V2 or AFM Connector Pin Signal 1 Return 2 Data RX in 3 Data TX out 277755 Ss 4 NC F e a S 5 N C i S 3 6 15Vin O KO 7 Connect JB2 to one of the following SBE 9plus when used with SBE 11plus V2 Deck Unit SBE 17plus V2 when used with SBE 9plus CTD Auto Fire Module AFM when used with SBE 19 19plus or 25 CTD SBE 50 Pressure Sensor or no CTD 10 o ie 20 mmy gaT se 10 a _ a Sea Cable Connector Pin Signal 1 2 We es 20 meee Connect JB1 to sea cable when used with SBE 19 19plus 25 or 49 CTD and SBE 33 Deck Unit Section 2 Description of Carousel System Configurations Note For real time operation connection to two COM ports on the computer is required COM1 CTD data channel and COM2 Carousel command channel are the defaults and are shown in the diagrams for illustration only You can use any two ports in any order set up the COM port configuration in SEASAVE to correspond Real Time Data Acquisition and Control e SBE 11plus Deck Unit The Carousel is designed to be connected to the SBE 9plus CTD and powered and controlled via the SBE 911plus modem channel Bottles may be closed using the push buttons on the SBE 11 plus or via the RS 232C modem connector on the back of the 1 1plus while acquiring real time data with SEASAVE The 1 1plus includes a standard NMEA Interface
11. Installato Meon E a T 25 Communications and Commands cccccccccccccceeceessessesesssnneeeeeeeeeeeeeeeeseeeeeens 26 System Setup and Operation sesasine ka aaaeeeaa aeiiaaie 2T Sl DUS Deck Un eae a sad oesetanduuoboubuners 2i SBE Deck UM onrem ea a ier andbastatogs 28 SBE PLUS NZ SEARAM verinn e a A 29 Auto Fre Module AFM acere a a 29 RECOV T aee a a a T 30 Processie Dali eee nee ee ne an E ee ee ee ee eee eee eee ce eee 31 Section 5 Routine Maintenance ccccccccccccccsccccscsssssccsscesseees 32 Corrosion Precautions Cleanings scssatesehesvendessasieiseevvancieetereue mesieeaes 32 Connector Mating and Maintenance ccccccccccccccccecceceeeeeeeeeeeeeeeeeeeeeeeeeeeeees 33 Pubic Springe Mani emai oa asncsssntiavscduciassvonieoeyaiesGcie a TER A 33 OE eee ee ee PO E A eee er eet en eee nee Me eee eee eee eared 33 Removing Replacing Latch Assembly ccccccccccccccccccccccceeeeeeeeeeeeeeeeeeeeeees 34 RemoOvinis Center Py lOi sis wi tasah ts a E eee 35 Repairing Frame C Oa Gs aac saccseeschsha ta salacc tains teasendeeeysiedeataseiengnateaksiesteessie ee 35 GCIGSS ALY onirin A 36 Table of Contents Appendix I Making and Rigging Lanyard6 ssscscssssssssssees 37 Tye at A hipaa arses een edna ied OAA 37 Upper Lanyard esenea re mn ee ee mene ee ne eer 38 Middle Lanyard ees carci sn aloes eieote iwc an endl ewan eesti oeaaleaeaece 39 Reversing Thermometer Lanyard cccccccccccccccccccc
12. does not match the actual instrument configuration the SEARAM will not be able to interpret and process data correctly Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors For the SBE 19 not 19plus or 19plus V2 and 25 SeatermAF uses the pressure sensor coefficients to calculate raw pressure sensor output from the user s closure pressure entries in the Configuration Options dialog box These pressures are used to determine when to close bottles based on the user input bottle position and closure parameters If the con file does not match the actual instrument configuration the AFM will not be able to interpret and process data correctly SBE 17plus V2 SEARAM The SEARAM fires bottles on upcast only at predefined pressures Wiring e Carousel 6 pin to SBE 17plus V2 6 pin connector that is directly across from switch plunger e SBE 17plus V2 6 pin connector that is clockwise from switch plunger to SBE 9plus JT7 e See SBE 9plus manual for connections to auxiliary sensors Setup and Operation 1 Connect the SEARAM to the computer with the data I O cable In SeatermAF A Inthe Configure menu select the SBE 17plus e Set communication parameters e Set auto fire parameters and select define the CTD configuration con
13. error will be needed to determine the correct length General directions follow 25cm 1 Cuta lanyard to the following approximate size 0 43 4m 5 1 4 e 12 bottle Carousel 31 cm 12 inches longer than the bottle e 24 bottle Carousel 61 cm 24 inches longer than the bottle Mark it in two places as shown 2 Feed both ends of the lanyard through one end of a nico press sleeve Fa da leaving a loop loop will hook onto bottom end cap hook Align the E marks on the side of the sleeve opposite the loop Crimp the sleeve Cut a fe excess lanyard material next to the sleeve at a 45 degree angle to make a irim Eis Line up lanyard smooth termination end only marks here 3 Open both bottle end caps A Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the top bottle mouth for safety B Place another wooden spacer in the bottom bottle mouth Angle the end cap handle away from the center of the Carousel C Verify that the bottle end caps are cocked at the correct angles 4 Clip the middle lanyard loop into the lower lanyard snap hook 5 Ifthe bottle has a handle run the end of the middle lanyard through the Angling end cap handle away from i i center of Carousel handle to prevent loss of either end cap 1f the rubber tubing between the end caps breaks 6 Thread the end of the middle lanyard through a nico pr
14. file Click the Connect button Set the time and date Set memory parameters note that the definition of auxiliary sensor channels must match the con file Click the Program button to send auto fire parameters to the SEARAM Click the Arm button to enable the SEARAM to fire bottles GOW arees 2 Replace the I O cable with the dummy plug and locking sleeve 3 Push in the SEARAM s switch plunger to start logging Auto Fire Module AFM The AFM closes bottles on upcast on downcast when stationary or on elapsed time Wiring e Carousel 6 pin to AFM JB2 6 pin connector AFM JB1 to CTD or SBE 50 data I O connector e See CTD manual for connections to auxiliary sensors Setup and Operation 1 Connect the AFM to the computer with the data I O cable In SeatermAF A Inthe Configure menu select the AFM with the applicable instrument e Set communication parameters e Set auto fire parameters and if applicable select define the CTD configuration con file Click the Connect AFM button to communicate with the AFM Set the date and time Click the Program button to send auto fire parameters to the AFM Click the Arm button to enable the AFM to fire bottles aS 2 Replace the I O cable with the dummy plug and locking sleeve 3 Turn on the CTD s magnetic switch to start logging 29 Section 4 Deploying and Operating Carousel Recovery WARNING Rinse the Carousel CTD and auxiliary equipment and senso
15. for pylon hub cage 30116 Machine screw 2 56 x 3 8 PH SS latch end cap coil terminate PCB to end cap 30137 Machine screw 6 32 x 1 4 PH SS for 23684 3400 m 30154 Machine screw 8 32 x 3 8 for 23684 6800 m 30164 Machine screw 8 32 x 1 1 8 PH SS end cap to housing 3400 m 30235 Washer 2 nylon for 30116 30238 Washer 4 flat for 30586 30241 Washer 6 nylon for 30137 30249 Washer 10 flat for 30587 30250 Washer 10 split ring lock for 30587 30254 Washer split ring lock for 30602 30570 30294 30267 Screw insulator 8 x 1 2 for 30164 30271 Spacer 2 x 1 8 nylon for 30116 30294 Screw insulator 1 4 x 1 4 latch end cap to hub 30526 Machine screw 1 20 x 3 4 plastic plug jackscrew holes 30570 Washer 1 4 flat SS pylon hub to bale 30586 Screw 4 40 x 1 1 2 socket head latch end cap actuator to recesses in end cap 30587 10 32 x socket head trigger mount disk to latch end cap coil 30588 Screw 6 32 x 2 PH SS latch assembly to latch end cap 30602 Screw 4 20 x 2 1 4S SH SS hub to latch end cap 30604 Screw insulator 10 x 1 4 for 30587 30606 Screw insulator 4 x 1 2 for 30586 30657 Machine screw 2 56 x 3 8 FH trigger cover plate and slider to side plate 30658 Machine screw 6 32 x 11 16 FH latch assembly retainer disk to mount disk 30659 Machine screw 4 40 x 13 16 FH support bars to latch assembly 30663 Latch spring rec
16. hatin tSnebeatanen aaa 5 MMA Kel AOS Me ct eat ese Ra rete ec eh eco la esate eed eet cates 6 Section 2 Description Of Carousel cccccccccssssssssssssssssssssssssssssccees 7 Dy Sheri Desci p Oana a a a watt A AN 7 SPee CaO aa a a A 8 Dimmensionsand Welo Dl Suinieri an ee 9 Eod C ap Wome Clors eari 10 System CON A OUI AL ONS seisen aen EEEE EEE TE EANA ETEA 11 Real Time Data Acquisition and Control cccccesssesseesssseseeeeeeenes 11 Autonomous Data Acquisition and Control no conducting wire required ooeeeeeneeneeeeeesesessessseseseseesneesenenneeeneeneene 13 Section 3 Preparing Carousel for Deployment cccccosssssees 14 PS STAM ATV SBE 2 eh seit sea eo ite nldetts om ara end neato eee ana cae ese 14 PZ BOttle Full Size SBE J2 rai eae ta at crnes aea ia Wa deindahes 14 24 Bottle Full Size SBE 32 dveiceraiacba nine csee a deiouiateen entails 17 SBE 32 Installing CTD Extension Stand and Mounting CTD 00 19 SBE 32C and 325C Mounting Cl Decisis eee eai 20 Mounting Bottles to Carousel iio bicsselsaianmsdcsndedeleectndsieesinvendadcsaasiaasbasuaisiee 20 Riggins and Cocking Lanyards aici eccij diciicd dened e alae 21 Lanyard Tension Under 25 kg 55 IDS eeeeeseesseseseesssesseeeesesssseeees 21 Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs 23 Section 4 Deploying and Operating Carousel cccccsssssssees 24 Optimizing Data Quality eeir E E EERTE 24 Solmar
17. lanyard loop over the high tension rigging and attach the high tension rigging to the trigger hook High tension rigging lanyard Middle lanyard 23 Section 4 Deploying and Operating Carousel Section 4 Deploying and Operating Carousel This section includes discussions of Note Separate software manuals on e Optimizing data quality CD ROM and Help files contain detailed information on a Soare aiaiai installation setup and use of Sea Bird s terminal programs real time data acquisition software and data processing software e Commands to the Carousel e System wiring setup and operation e Recovery e Processing data Optimizing Data Quality Taking Water Samples on Upcast Most of our CTD manuals refer to using downcast CTD data to characterize the profile For typical configurations downcast CTD data is preferable because the CTD is oriented so that the intake is seeing new water before the rest of the package causes any mixing or has an effect on water temperature If you take water samples on downcast the pressure on an already closed bottle increases as you continue through the downcast if there is a small leak outside water is forced into the bottle contaminating the sample with deeper water Conversely if you take water samples on upcast the pressure decreases on an already closed bottle as you bring the package up any leaking results in water exiting the bottle lea
18. or 25 CTD or SBE 49 CTD real time use only The SBE 32C holds 12 bottles ranging in size from 1 2 to 8 liters e Subcompact Carousel SBE 32SC The SBE 32SC offers a small system optimized for use with the SBE 19 19plus 19plus V2 or 25 CTD or SBE 49 CTD real time use only The SBE 32SC holds 12 bottles 1 7 or 2 5 liters Section 2 Description of Carousel Carousels can be controlled in several ways 32 926 SBE 9plus SBE 11plus Deck Unit SBE 19 32 32 328c oe SBE 33 Deck Unit f 19plus V2 Real Time 25 49 Neil Brown 32 32C 32SC SBE 33 Deck Unit 32 32C SBE 9plus SBE 17plus V2 SEARAM SBE 19 19plus 19plus V2 32 32C 32SC 25 CTDor Auto Fire Module AFM SBE 50 Pressure Sensor 32 320 325 Auto Fire Module AFM Each of these combinations is described in more detail in System Configurations below Autonomous no conducting wire required Notes e Help files provide detailed Sea Bird equipment is supplied with a powerful Win 2000 XP software information on the use of package SEASOFT Win32 which includes SEATERM SeatermAF SEASAVE V7 and SBE Data Processing e SEATERM terminal program for easy communication and Separate software manuals on data retrieval CD ROM contain detailed information on the setup and use of SEASAVE V7 and SBE Data e SeatermAF terminal program for easy communication and data retrieval for a system that includes an Auto Fire Module AFM
19. to 17044 1 17046 1 dummy plug and For when 4 pin connector not used locking sleeve 6 pin AG 206FSD LP dummy plug and For when 6 pin connector not used locking sleeve 171192 Locking sleeve Locks cable or dummy plug in place 4 for wet pluggable connector 171497 1 2 pin MCDC 2 F dummy For when 2 pin connector not used plug and locking sleeve wet pluggable connector 1713981 4 pin MCDC 4 F dummy For when 4 pin connector not used plug and locking sleeve wet pluggable connector 171498 1 6 pin MCDC 6 F dummy For when 6 pin connector not used plug and locking sleeve _ wet pluggable connector 50092 SBE 16 19 Jackscrew Kit For removing connector end cap For standard Impulse glass reinforced epoxy bulkhead connectors Continued on next page 17047 1 l l l l 49 Appendix V Replacement Parts Part Number 50151 50133 Continued from previous page TORN EE Quantity in Application Description Spare o rings including Part Spare o ring kit Pylon spares kit Continued on next page 50 30097 Parker 2 111N674 70 actuator o ring 30618 Parker 2 106E962 90 latch spacer o ring e 30815 Parker 2 233E603 70 end cap o ring Spare o rings and hardware for pylon including 30097 Parker 2 111N674 70 actuator o ring 30618 Parker 2 106E962 90 latch spacer o ring 30815 Parker 2 233E603 70 pylon end cap o ring 23684 Ground strap end cap e 30044 Anode
20. to support NMEA 0183 protocol and a standard interface for a Surface PAR sensor es Real Time Configuration with wets SBE 9plus PAR PAR channel NMEA 0183 interface AC Carousel Command channel COM2 Power CTD data channel COM1 SBE 11plus CTD Deck Whur Single conductor Unit k cable SAN A ANI SBE 32 Carousel eae a li SBE Oplus Be ee 11 Section 2 Description of Carousel Note When using the SBE 49 FastCAT with the SBE 33 SEASAVE our real time data acquisition software does not allow acquisition of NMEA or Surface PAR data SBE 33 Carousel Deck Unit With an optional interface the Carousel can be powered and controlled using the SBE 33 and can be used with or without a CTD SBE 19 19plus 19plus V2 25 or 49 CTD The interface provides real time data telemetry capability and surface power for these CTDs and permits the control of the Carousel through the SBE 33 or via SEASAVE When used without a CTD bottles are closed with the SBE 33 front panel controls depth determination must be approximated by monitoring the cable payout The SBE 33 has an optional NMEA Interface to support NMEA 0183 protocol and an optional interface for a Surface PAR sensor An optional interface in the SBE 32 and 33 1s also available for a standard Neil Brown Mk HI CTD This option allows the Carousel to provide the compliant supply voltage to the Mk III and extra power for fluorometers and other se
21. 001 Crimp tool Klein 1006 9 3 4 crimp tool for Nicopress oval sleeves 65002 Fresh cut pliers for cutting lanyard material 65003 3 8 Hex Allen ball wrench 50123 Carousel tool kit for all large bolts 65004 3 16 Hex Allen ball wrench for 1 4 20 socket head bolts 65005 5 32 Hex Allen ball wrench for 12 place frame to side bar bolts 65006 Screwdriver 2 general use as needed 65007 Screwdriver 12 general use as needed 65008 3 4 Open end box wrench all nuts to large bolts 65009 3 8 Hex Allen socket attach to ratchet for use on large bolts 65010 3 8 Ratchet alternative tool for large bolts e 65012 7 32 Hex Allen ball wrench for 24 place frame to side bar bolts SI Index A About Sea Bird 5 AFM See Auto Fire Module Anodes 32 Assembly instructions 14 Auto Fire Module 13 29 Autonomous operation 13 29 B Blue Moly 33 47 Bottle mounting 20 C Center pylon removal 35 Cleaning 32 Coating repair 35 Commands 26 Configurations 11 Connectors 10 33 Corrosion precautions 32 Covering Carousel 33 CTD extension stand 19 mounting 19 20 plumbing 41 D Data processing 31 Deployment installation 27 preparing for 14 Description 7 Dimensions 9 E Electronics disassembly reassembly 45 End cap 10 33 Extension stand 19 F Frame coating repair 35 G Glossary 36 L Lanyards 21 37 Latch replacement 34 M Mainte
22. 3 Preparing Carousel for Deployment Guard side bars Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser bar 1 and the other for positions with a riser bar 2 Connect the side bars to the upper guard ring loosely installing the s 16 x 2 flat head socket cap screws Connect the side bars to the lower guard ring installing the s 16 x 2 flat head socket cap screws Tighten these screws fully Fully tighten the screws connecting the side bars and upper guard ring Q Riser l ay e gt Stop on bail leg Flat washer Longer Insulator Upper guard ring Upper adapter plate Nut Flat washer Insulator Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut The lifting bail is shipped with the hardware installed on it to show the hardware arrangement Remove the hardware for now noting the hardware arrangement for reinstallation Install the lifting bail A GOW Install the plastic insulators two longer insulators in the upper guard ring two shorter insulators in the lower adapter plate Place the 4 flat washers on the upper insulators Slide the lifting bail through the flat washers and upper insulators Before inserting into the lower insulators place a 4 nut on each leg of the lifting bail and thread the nuts to within 2 5 cm 1 inc
23. 3 mm 0 5 inch long piece of e For the 9plus only Place the intake and exhaust on the same horizontal plane Attach exhaust tubing from the pump to the cage as shown in the schematic below Failure to place the exhaust tubing properly can lead to acceleration of water in the plumbing with resulting errors in conductivity data e Place the exhaust away from the intake so the exhaust water is not pulled into the intake If the exhaust is too close to the intake it will cause errors in temperature data because the pump transfers heat to the exhaust water e Ifthe system does not include a dissolved oxygen DO sensor connect the tubing from the conductivity cell directly to the Y fitting The details are shown schematically below and in photos on the next page 9 5 mm ID x 13 mm OD 8 8 inch x 1 2 inch Tygon tubing to fit to the main plumbing is installed on the SBE 43 intake and exhaust Secure each tubing connection with 2 cable ties not shown DO sensor intake Quick release coupling DO sensor intake and exhaust detail 13 mm inner diameter Tygon tubing diameter Tygon tubing 13 mm long Approximately 100 mm 4 inch length of Tygon tubing Air release valve detail 0 5 ae in UP _ Y fitting and air release valve Josues OG ev Ags Note Periodically clean air release valve to ensure roper functioning Pump intake prop s Tygon tubing typical Gua
24. 95 98 NT 2000 XP terminal program used to communicate with the SBE 1 1plus or 33 Deck Unit and the SBE 19 19plus 25 or 49 CTD to set up the instruments SeatermAF Sea Bird s Win 95 98 NT 2000 XP software used to communicate with the SBE 17plus V2 or with the AFM and a CTD SBE 19 19plus 19plus V2 or 25 or SBE 50 Pressure Sensor connected to the AFM to set up the instruments 36 Appendix Making and Rigging Lanyards Appendix I Making and Rigging Lanyards Lanyards are made from heavy weight nylon monofilament 2 mm 0 080 inch diameter Monofilament used for gasoline powered line trimmers weed eaters is suitable and readily available at most home and garden stores Lanyard loops are made with crimped copper sleeves nico press type Available from Sea Bird or from industrial suppliers the copper sleeves can be installed with pliers made for crimping on soldered electrical connections If copper sleeves or similar products are unavailable the monofilament may be knotted take care that there are no loose ends or large knots that may jam or hang up and hinder bottle closure Lanyard making and rigging directions a in this Appendix are for a bottle tension To cock the lanyards in preparation for deployment see Lanyard Rigging and less than 25 kg 55 Ibs If the tension Cocking in Section 3 Preparing Carousel for Deployment is more see Lanyard Rigging and Cocking in Section 3 Preparing Carousel for Deploy
25. AFM The afm file contains five scans of CTD or SBE 50 data recorded by the AFM for each bottle firing See the SBE Data Processing manual and or Help files for data processing details 31 Section 5 Routine Maintenance Section 5 Routine Maintenance This section reviews Corrosion precautions cleaning Connector mating and maintenance Tubing spring maintenance Storage Removal of the latch assembly and center pylon Repairing the Carousel frame coating Corrosion Precautions Cleaning Rinsing and Cleaning After Every Cast e Rinse the entire Carousel with fresh water e The trigger mechanism is titanium The titanium is coated with Tiodizing CAUTION this product is similar to anodizing aluminum The Tiodized surface is Do not use WD 40 or other water lubricating and should never be oiled with petroleum or silicon petroleum based lubricants as they based products Rinse the trigger mechanism with fresh water will damage the trigger mechanism e Rinse the inside and outside of all the bottles with fresh water to prevent salt deposits on the tubing or spring mechanisms that close the bottles If it will be More than 24 Hours Until the Next Cast To prevent salt buildup on the latches which can cause sticky latches Sea Bird recommends the following 1 Remove the 3 socket hex head screws holding the latch assembly to the pylon Photo 1 in Removing Replacing Latch Assembly Soak the whole latch assembly in a b
26. Corrosion Test 2127 F 10 24 hrs No Conesion D130 use Never Seez Pure Nickel Spedal Worked Penetration 60 Strokes 77 F 25 C 760 310 D217 Other Anti Seize Lubricants NLGI Grade LA D217 Regular Grade Dropping Point F CG 360PF 182 C De Se6 Nudear Grade Nickel Special Water Washout 9 loss 100 F lt 2 D1254 Pure Nickel Special sf lt 5 High Temp Stainless per 7 High Temp Stainless Nuclear Certified Coefficient of Friction L67 F 75 C Four Bal 0 0824 D 22656 Marine Grade Torque Coefident k factor O15 Block Moly Lubricant Four Ball EP Load Wear Index 53 2 D 2596 Ane a et Last Non seizure Load scar 63 kgf 0 38 mm White Food Grade with PTFE High Temperature Bearing Lubricant Last Seizure Load scar 250 kgf 2 10 mm Pipe Compound with Teflon Weld Load 315 kgf Heavy Metal Free Fretting Wear G 73 F 23 C 22 hrs 62 D 4170 Telon amp a Registered Trademark of Dupont 47 Appendix IV Never Seez Blue Moly Data Sheet Ingredients Contains a spedal high quality grease with pure nickel powder molybdenum sulfide and aluminum Sheff Lite Newer Seez Blue Moly does not deteriorate with age when stored unopened at temperatures below 1200F 49 C Quality and performance are quearanteed for free years from the date of manutacture on unopened containers Use m accordance with Material Safety Data Sheet Ordering information HEVER SEEZ BLUE MOLY STOCK NUMBER DESCR
27. E Wiring Carousel 2 pin to Sea Cable on SBE 33 Deck Unit Carousel 4 pin to CTD data I O connector See CTD manual for connections to auxiliary sensors and see SBE 33 manual for connections to computer and auxiliary equipment Setup and Operation 1 In SEATERM set up the SBE 33 and CTD 2 InSEASAVE perform any desired setup in the Configure Inputs and Configure Outputs menus Details are provided here only for items related to the use of the Carousel e Inthe Configure Inputs dialog box click on the Instrument Configuration tab Open an existing configuration con file for the CTD or create a new con file e Inthe Configure Inputs dialog box click on the Serial Ports tab For CTD Serial Port select the port connected to the SBE 33 Serial Data connector sends commands to and receives replies from the CTD through the Carousel and the associated baud rate data bits 7 and parity even The baud rate must agree with the SBE 33 dip switch setting For Water Sampling and 911 Pump Control Serial Port select the port connected to the Carousel Data connector sends commands to and receives replies from the Carousel e Inthe Configure Inputs dialog box click on the Water Sampler tab Set the water sampler type SBE Carousel total number of bottles to be closed firing sequence and bottle positions for table driven firing sequence 3 Setup the desired display windows using the Display menu 4 InSEASAVE
28. IPTION SIZE HBBT 8 Brush Top 8 oz HBBT 16 Brush Top 1 Ib HB 160 Flat Top 1 Ib HB 42B Pail 42 b HB 4256 Drum 425lbs IMPORTANT NOTICE All saem echnical Information and recommeandalon set orth Naren aa based on tests wiih Boat Inc Deleves H be mlha Bostik Inc However Besik Inc doss nol quaramiea thelr accuracy of completeness The buyer should conduct its can tests of tis product bakera use 211 Boston Streat to determine proper preparation technique and suitability tor proposed application Any sales of this product shall be on terms ami Mddiwien MA 1343 2124 USA Condiione sel frh on Botia order acknowledgment Bostik Inc warrants thal he product confoms wit Bostik writen speciicalore Technical Sevice 8A8 e0ga55q 200 6 tree from defects BOSTIK INC DISCLAIMS ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES E a TE OF MERCHAHNTABLITY AND FITNESS FOR A PARTICULAR PURPOGE THE BUYER S SOLE REMEDY FOR HONCOMPLIANCE WITH THE FAX O78 750 7293 WARRANTY SHALL BE POR THE REPLACEMENT OF THE PRODUCT OF REFUND OF THE BUYER S PURCHASE PRICE IN HO CASE WILL Pagi Aww bosik us oon BOSTIK BE LIABLE FOR DIRECT CONSEQUENTIAL ECONOMIC OF OTHER DAMAGES H2 al aor 48 Appendix V Replacement Parts Appendix V Replacement Parts Part Quantity Part Application Description in Number Carousel 17198 6 pin AG 206 to 6 pin From Carousel to 9plus 17plus or AG 206 2 0 m 6 6 ft AFM 2 pin RMG 2FS to 2 pin MS3106A
29. SBE 19 19plus and 19plus V2 e 19plus or 19plus V2 with Quartz cages and some older SBE 9plus and 25 cages Install PN 50124 pressure contact Sea Bird CTD Cage to Extension Stand Mounting Adapter Kit on the ring top to reduce the ring diameter Then follow the instructions that come with PN 50199 SBE 9plus Carousel Mount Kit but omit the 23687 and 23688 mount insulators Flat top cage type mounts to CTD extension stand with 50199 Ring top cage requires 50124 adapter kit in addition to 50199 to mount to CTD extension stand 50124 Adapter Kit for Ring Top Cage Sandwich ring top between retainer ring and ring insulator secure with screws Insert insulator bushing through hole in retainer ring Note Plumbing for vertical configuration shown see Appendix Il CTD Plumbing for pump placement and plumbing for a horizontal mount before installing in extension stand 50124 Adapter Kit assembled Note Cage ring top T not shown 2 Place the Carousel assembly on top of the CTD extension stand 3 Secure the Carousel assembly to the CTD extension stand using the U bolts 4 U bolts for 39 inch and 45 inch diameter stand frames 6 U bolts for 61 inch diameter stand frames A Wrap the supplied Teflon tape over the Carousel frame and extension stand at each of the U bolt locations U bolt place Teflon 2 B Install the U bolts and hardware 1 flat washer and 2 lock nuts tape over bars before per U bolt Make
30. SBE 32 Carousel Water Sampler User s Manual Sea Bird Electronics Inc 1808 136 Place NE Bellevue Washington 98005 USA Telephone 425 643 9866 Fax 425 643 9954 Manual Version 016 05 19 08 E mail seabird seabird com Firmware Version 1 0b and later Website www seabird com SEASAVE V7 Version 7 17a and later Limited Liability Statement Extreme care should be exercised when using or servicing this equipment It should be used or serviced only by personnel with knowledge of and training in the use and maintenance of oceanographic electronic equipment SEA BIRD ELECTRONICS INC disclaims all product liability risks arising from the use or servicing of this system SEA BIRD ELECTRONICS INC has no way of controlling the use of this equipment or of choosing the personnel to operate it and therefore cannot take steps to comply with laws pertaining to product liability including laws which impose a duty to warn the user of any dangers involved in operating this equipment Therefore acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend indemnify and hold SEA BIRD ELECTRONICS INC harmless from all product liability claims arising from the use or servicing of this system Table of Contents Table of Contents SechiOn 1 Introductorio anrea eea 5 POU Hts Mantal enne a ees beneatled 5 How to Contact Sea U0 isos be ra nstosti cir tour bisal icine Dice acsnate aad
31. ae sensor with exhaust outlet corner up DO sensor intake Secure each tubing connection with 2 cable ties not shown 4 2 Temperature LI sensor Quick release e Main plumbing is 13 mm ID x 19 mm OD couping 1 2 inch x 3 4 inch Tygon tubing S D e A 13 mm 0 5 inch long piece of 9 5 mm ID x 13 mm OD 3 8 inch x 1 2 inch Place DO sensor with exhaust above Tygon tubing to fit to the main plumbing is intake oriented as shown 45 installed on the SBE 43 intake and exhaust DO sensor intake and exhaust tubing detail 9 5 mm inner diameter Tygon tubing 13 mm long 13 mm inner diameter Tygon tubing 4 Appendix Il CTD Plumbin Overall View Pump DO sensor plenum V intake vertically intake vertically above Tygon Conductivity sensor Temperature sensor above DO sensor temperature conductivity tubing exhaust sensor exhaust Details hi n _ B Pump exhaust above DO Slide larger diameter Quick release TC Duct intake sensor and TC Duct intake Tygon tubing over coupling on oriented as shown below smaller diameter conductivity cell Tygon tubing to provide Orient with corner tight seal at DO sensor vertically above pump intake 42 Appendix Il CTD Plumbin Vertical Mount Note Exhaust tubing is usually omitted by Sea Bird for an SBE 19 19plus 19plus V2 or 25 e Main plumbing is 13 mm ID x 19 mm OD 1 2 inch x 3 4 inch Tygon tubing e A1
32. are and electronic copies of this user manual and software manuals on CD ROM e This manual e Spare parts kit Section 2 Description of Carousel Section 2 Description of Carousel System Description This section describes the functions and features of the SBE 32 Carousel specifications dimensions end cap connectors and system configuration The SBE 32 Carousel Water Sampler is a versatile reliable water sampling system Each Carousel bottle position has its own lanyard release latch controlled by a magnetic trigger When the microprocessor in the Carousel pylon receives a command to fire a bottle 1t activates the magnetic trigger for the bottle position specified Bottles may be fired sequentially or any order The Carousel s unique design allows the lanyard release mechanism to be cocked with a touch of a finger before the lanyards are secured permitting fast convenient safe and reliable setup Titanium acetal plastic and other corrosion resistant materials are used in the latch and magnet assembly The latch array s modular construction makes servicing easy The energy used to trip the magnetic trigger that controls each release latch is stored in an internal capacitor When a fire command is received the Carousel switches the capacitor to the selected magnetic trigger for 15 milliseconds A fire confirm circuit detects current flowing through the circuit Receipt of a fire confirm message from the Carousel verifie
33. cccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 40 Appendix I CTD Plumbing osscccconiseeecassiccresseseeecesccctdancioerseseccestents 41 Horizontal MOUNT nenenere mre eens Pmcrem ee reminre nnn Sienna MCE Sereerlnc ts ate irene ee 4 WSCA Vont d A 43 Appendix III Electronics Disassembly Reassembly ceeeeee 45 At Latch End Cap standard Carousel electronics cccccccccccccccceceeeeeeeeeeeeees 45 At Connector End Cap additional electronics for optional serial interface 46 Appendix IV Never Seez Blue Moly Data Sheet ccsseeeees 47 Appendix V Replacement Parts sssssssscccrsssssssssssccccssseeees 49 TV OX ssscscicissescesazasesensd sds deshoateacssssseaaeedasessasesdasosbaaNedeouaseasusgessacsedesesevieds 52 Section 1 Introduction Section 1 Introduction About this Manual How to Contact Sea Bird This section includes a description of the scope of this manual contact information and a list of what is included with a typical Carousel shipment This manual is to be used with the SBE 32 Carousel Water Sampler It is organized to guide the user in preparing the Carousel for operation We ve included an overview of system operation detailed specifications installation instructions maintenance information command descriptions and helpful notes throughout the manual Depending on which CTD is used with the system the Carousel can be operated and controlled by e SBE I1plus Deck Uni
34. clicks in place Old Style Trigger Release Pull out on plastic trigger release with needle nose pliers and then push against trigger until it clicks in place p Push trigger to cock release mechanism Old Style Trigger Release Mechanism _New Style Trigger Release Mechanism R ae _ j gt If trigger will not lock in place due to residual magnetic force push on top of trigger release Then push trigger until it clicks in place _Push on bottom of white plastic trigger release to _ release uncock mechanism White plastic trigger release e f trigger will not lock in place due to residual magnetic force pull out on trigger release with needle nose pliers Then push trigger until it clicks in place e Push on trigger release to release uncock mechanism 21 Section 3 Preparing Carousel for Deployment U d Pe SANY 3 If deploying reversing thermometers rotate the thermometer rack and place the thermometer lanyard loop over the upper lanyard so that it rests y y a gt lt against the upper lanyard ball Thermometer Middle lanyard lanyard Nico press sleeve 4 Attach the upper lanyard to the trigger hook Upper EUNET Middle EWES Dg Gis Was 5 Clip the lower lanyard to the middle lanyard The end cap handle should angle out away from the Carousel not in towards the middle of the Carousel Center
35. each time that Fire is pressed 24 Section 4 Deploying and Operating Carousel SBE 33 Deck Unit Note The CTD optical isolation feature SBE 25 standard SBE 19 optional must be disabled when the CTD is used with the Carousel if providing external power to the CTD 1 Open the CTD main housing 2 Solder a jumper wire across the neon bulb on the above board See the CTD manual for details on accessing the above board and for the board schematic This note is not applicable to the SBE 19plus or 19plus V2 Note The con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors Additionally the con file defines if NMEA and or Surface PAR data is to be appended to the CTD data SEASAVE and our data processing software uses the information in the con file to interpret and process the raw data If the con file does not match the actual instrument configuration the software will not be able to interpret and process data correctly Note When using the SBE 49 FastCAT with the SBE 33 e SEASAVE does not allow acquisition of NMEA or Surface PAR data If the SBE 49 is not set to AutoRun Y start sampling automatically when power is applied start sampling by sending the SBE 49 the Start command in SEATERM before you run SEASAV
36. ead one end of the lanyard through a nico press sleeve through the top hole in the thermometer and back through the sleeve Adjust the sleeve until the loop fits snugly around the thermometer hole Crimp the sleeve Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 4 Run the other end of the lanyard through a nico press sleeve around the upper lanyard loop do not go through the loop and back through the sleeve Adjust the lanyard length until all slack is taken out of the lanyard and the loop takes up tension on the upper lanyard ball Adjust the sleeve position so that the loop is approximately 3 8 cm 1 5 inches long Crimp Note the sleeve Cut excess lanyard material next to the sleeve at a 45 degree Once the bottle associated with a angle to make a smooth termination reversing thermometer has fired the thermometer lanyard is free and With the wooden spacer still in place for safety release the trigger hook could potentially interfere with the by pushing on the white plastic release The thermometer lanyard should proper deployment of another bottle fall away from the upper lanyard and the thermometer should spin to its position Depending on l o thermometer and bottle type reading position devise a method to capture the New Style Trigger Release Mechanism thermometer lanyard after the bottle fires using a rubber band or some additional lanyard material 3 8 cm Pus
37. end cap and housing dry being careful to remove any water at the seam between them 3 Remove the end cap and electronics Do not remove this screw A Remove the four Philltps head screws and insulators securing the end cap to the housing Do not remove the fifth screw which is an electrical connector B Remove the three plastic hex head screws from the end cap using the larger Allen wrench Insert the three jackscrews in these three holes in the end cap When you begin to feel resistance use the smaller Allen wrench to continue turning the screws Turn each screw 1 2 turn at a time As you turn the jackscrews the end cap will push away from the housing When the end cap is loosened pull 1t and the PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint free cloth or tissue Be careful to protect the O rings from damage or contamination D Disconnect the Molex connectors connecting the PCB assembly to the Carousel E Remove the jackscrews from the end cap Remove Phillips head Remove plastic hex screws and washers head screws and 4 places install jackscrews in their place 3 places Reassembly Note 1 Remove any water from the O ring and mating surfaces with a lint free Before delivery a desiccant package is cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and inserted in the housing and the cuts Clean or replace as necessary App
38. end hangs below the other by 5 1 cm 2 inches Erea OE ae Adjust the nico press sleeve position so that the loop measures t o 7 ae 1 3 2cm 3 2 cm 1 1 4 inches from the end of the sleeve to the end of the loop n Part Do not crimp the sleeve 3 The plastic lanyard ball has a hole drilled through it the opening on one side is slightly larger than the other Feed both ends of the lanyard through the larger hole and work the ball up on the lanyard until it rests against the nico press sleeve 4 Feed the longer end of the lanyard through the hole in the top end cap Top end cap 5 Feed the ends of the lanyard through the nico press sleeve in opposite ff oo directions Align the marks on one side of the sleeve Crimp this sleeve only do not crimp the other sleeve yet Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination Plastic ball a jiona is ieee 6 Adjust the ball and other sleeve so that the tension is taken up evenly by sleeve marks here both legs of the lanyard Crimp the sleeve now 7 Test the assembly by placing the lanyard loop over the appropriate trigger hook The end cap should be held in the correct cocked position If not remake the lanyard adjusting measurements as required 38 Appendix Making and Rigging Lanyards Middle Lanyard The middle lanyard connects the upper and lower lanyards Overall lanyard length is dependent on bottle size Some trial and
39. er guard ring Guard side bars Riser ba Section 3 Preparing Carousel for Deployment Install the lifting bail A Install the plastic insulators two longer insulators in the upper guard ring upper adapter plate pylon hub assembly two shorter insulators in the hub assembly lower adapter plate lower guard ring B Slide the lifting bail legs through the upper insulators C Before inserting into the lower insulators place a 2 nut on each leg of the lifting bail and thread the nuts to within 1 of the end of the threads Place a 2 flat washer on each leg and then insert the bail legs into the lower insulators Slide the bail into place until the stops above the upper insulators seat D Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring E Secure the bail leg to the lower guard ring with the 2 nuts split lock washers and flat washers F Tighten the nuts above the lower guard ring connection until they seat on the insulators Stop on bail leg Longer Insulator s Upper guard ring Upper adapter plate Pylon hub assembly Nut Flat washer Insulator Pylon hub assembly Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut 1 9 Fully tighten all hardware installed in Steps 1 through 8 Make sure that all threads are protected with Never Seez Blue Moly 16 Section 3 Preparing Carousel fo
40. ess sleeve ca Tes cm 7 Thread the end of the middle lanyard through the loop on the upper Nie lanyard Bring the end of the middle lanyard back through the nico press N l sleeve capturing the loop in the upper lanyard Nico press ii 8 Adjust the middle lanyard length so that it takes up the tension on the bottom end cap Adjust the nico press sleeve position so that the upper loop is approximately 2 5 cm 1 inch long Crimp the sleeve Cut excess lanyard material at a 45 degree angle to make a smooth termination 9 Remove the wooden spacers Both end caps should be held in the proper cocked position If not remake the middle lanyard adjusting measurements as required WAR Ros As as Upper ame amp lanyard ee Middle lanyard Appendix Making and Rigging Lanyards Reversing Thermometer Lanyard The reversing thermometer lanyard attaches to the upper lanyard Overall lanyard length 1s dependent on bottle size and type of thermometer Some trial and error is needed to determine the correct length General directions follow 1 Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the bottle mouth for safety 2 Measure the distance from the hole in the thermometer to the ball on the upper lanyard Add approximately 15 2 cm 6 inch to this length and cut a piece of lanyard 3 Holding the thermometer in the cocked position thr
41. h of the end of the threads Place a 4 flat washer on each leg and then insert the bail legs into the lower insulators Slide the bail into place until the stops above the upper insulators seat Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring Secure the bail leg to the lower guard ring with the 4 nuts split lock washers and flat washers Tighten the nuts above the lower adapter plate until they seat on the insulators Fully tighten all hardware installed in Steps 1 through 9 Make sure that all threads are protected with Never Seez Blue Moly 18 Section 3 Preparing Carousel for Deployment SBE 32 Installing CTD Extension Stand and Mounting CTD The CTD extension stand is provided with the full size SBE 32 only Note that the CTD is mounted horizontally in its cage in the extension stand see Appendix II CTD Plumbing for pump placement and plumbing for a Note horizontal mount The standard cage for an SBE 19plus or 19plus V2 does not fit inside the 1 Mount the CTD in its cage in the extension stand extension stand For use with these e For CTDs with a flat top cage most SBE 9plus and SBE 25 cages instruments in the extension stand i Follow instructions that come with PN 50199 SBE 9plus Carousel e 19plus or 19plus V2 with strain Mount Kit gauge pressure Order a shorter o cage PN 23892 e For CTDs with a ring top cage all
42. h on bottom of white plastic trigger release to release uncock mechanism Middle lanyard A Nico press sleeve d Push on white plastic trigger release to l release uncock mechanism 40 Appendix Il CTD Plumbin Appendix Il CTD Plumbing Note An SBE 19 19plus 19plus V2 or 25 CTD used with the full size SBE 32 can also be mounted horizontally they are mounted vertically when used with the SBE 32C or 32SC The plumbing guidelines for the SBE 9plus apply to these CTDs as well except as noted Horizontal Mount An SBE 9plus CTD that is deployed with the Carousel is mounted in a horizontal position Pump placement and plumbing for a horizontal mount is different than that for a vertical mount This appendix covers converting a vertical mount CTD for horizontal use with a Carousel and converting a horizontal mount CTD from the Carousel to a stand alone vertical mount Failure to place the pump and plumbing properly can trap air preventing the pump from working properly e Place the dissolved oxygen DO sensor intake above the conductivity sensor exhaust e Place the pump intake above the DO sensor exhaust e Orient the pump with the exhaust outlet corner up e Ifthe system does not include a DO sensor connect the tubing from the conductivity cell directly to the pump intake The details are shown schematically below and in photos on the next page Place pump exhaust above intake and DO
43. h or tissue Be careful to protect the O ring from damage or contamination D Disconnect the Molex connector connecting the PCB assembly to the Carousel Reassembly l Remove any water from the O ring and mating surfaces with a lint free cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and cuts Clean or replace as necessary Apply a light coat of O ring lubricant Parker Super O Lube to O ring and mating surfaces Reconnect the Molex connector to the PCB assembly Verify the connector holds and pins are properly aligned Carefully fit the PCB assembly into the housing aligning the holes in the end cap and housing Reinstall the Phillips head screws and washers to secure the end cap to the housing Reinstall the latch assembly on the end cap using the three socket head screws lock washers and flat washers Reinstall the pylon in the hub and reinstall the lifting bail 45 Appendix Ill Electronics Disassembly Reassembl At Connector End Cap additional electronics for optional serial interface Sea Bird provides a jackscrew kit with the Carousel to assist in removal of the connector end cap The kit contains e two Allen wrenches e three jackscrews e two spare plastic socket hex head screws Jackscrew kit Disassembly 1 Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance 2 Wipe the outside of the connector
44. ing Instructions follow for e 12 bottle SBE 32 e 24 bottle SBE 32 2 x 4 boards or similar 12 Bottle Full Size SBE 32 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle locator pins on its top surface on the flange of the lower guard ring aligning the mounting holes 3 The pylon hub assembly is shipped as an assembly six socket head cap screws lock washers and flat washers retain the pylon in the hub The lifting bail is shipped installed on the pylon hub assembly to show the arrangement of hardware Remove the lifting bail and associated hardware from the pylon hub assembly for now noting the arrangement of the lifting bail hardware for later reinstallation i rt Aw l L Se oun Pylon A hub lt n assembly 14 Section 3 Preparing Carousel for Deployment 4 Set the pylon hub assembly on the lower adapter plate aligning the mounting holes Secure the pylon hub assembly and lower adapter plate to Pylon the lower guard ring through the four 2 holes the two oversized holes hub will be used for the lifting bail later Use four 2 13 x 3 2 socket head assembly cap screws 1 2 flat washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely r N Cap screw Pylon hub LN assembly Flat washer
45. ion con file for the 911plus or create a new con file e Inthe Configure Inputs dialog box click on the Serial Ports tab For CTD Serial Port select the port connected to the SBE 11 Interface channel sends commands to and receives replies from 9plus and the associated baud rate In older units 11 and 1 1plus the baud is set by a dip switch in the deck unit to 19200 default or 9600 In newer units 1 lplus V2 the baud is always 19200 For Water Sampling and 911 Pump Control Serial Port select the port connected to the Modem Channel sends commands to and receives replies from the water sampler e Inthe Configure Inputs dialog box click on the Water Sampler tab Set the water sampler type SBE Carousel total number of bottles to be closed firing sequence and bottle positions for table driven firing sequence 3 Setup the desired display windows using the Display menu 4 Inthe Real Time Data menu select Start A Enter the desired name and location for the output data file B Make any other desired selections C Click Start to begin data acquisition 5 To fire a bottle from SEASAVE e Press Ctrl F3 or e Inthe Real Time Control menu select Fire Bottle Control The Bottle Fire dialog box appears you can leave this open throughout the cast Click Fire Bottle 6 To fire a bottle from the 1 1plus front panel A Press Home Arm B Press Fire Carousel fires bottle 1 and then fires in sequential order
46. itionally the con file defines if NMEA and or Surface PAR data is to be appended to the CTD data SEASAVE and our data processing software uses the information in the con file to interpret and process the raw data If the con file does not match the actual instrument configuration the software will not be able to interpret and process data correctly System setup and operation is summarized below for each method of controlling the Carousel SBE 11plus Deck Unit real time operation with SBE 9plus CTD SBE 33 Deck Unit real time operation with SBE 19 19plus 19plus V2 25 or 49 CTD SBE 17plus V2 SEARAM autonomous operation with SBE 9plus CTD Auto Fire Module autonomous operation with SBE 19 19plus 19plus V2 or 25 CTD SBE 50 Pressure Sensor or with no CTD See the controller manual for detailed setup and operation instructions SBE 11p us Deck Unit Wiring Carousel 6 pin to SBE 9plus JT7 SBE 9plus JT1 to Sea Cable on SBE 1 1plus Deck Unit See SBE 9plus manual for connections to auxiliary sensors and see SBE 11plus manual for connections to computer and auxiliary equipment Setup and Operation 1 InSEATERM set up the 1 1plus 2 InSEASAVE perform any desired setup in the Configure Inputs and Configure Outputs menus Details are provided here only for items related to the use of the Carousel e Inthe Configure Inputs dialog box click on the Instrument Configuration tab Open an existing configurat
47. lication Note 71 Desiccant Use and Regeneration drying If possible dry gas backfill each time you open the housing If you cannot wait at least 24 hours before redeploying to allow the desiccant to remove any moisture from the housing The standard Carousel electronics are accessed through the latch end cap The additional electronics related to the optional serial interface for a Carousel with three bulkhead connectors on the connector end cap are accessed through the connector end cap Disassembly l Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance Remove the three socket hex head screws lock washers and flat washers from the top of the latch assembly Carousels built 2006 and later Insert a jackscrew in the center hole see photo of jackscrew kit on next page As you turn the jackscrew the latch assembly will push away from the pylon Lift the latch assembly off the pylon Wipe the outside of the end cap and housing dry being careful to remove any water at the seam between them Remove the end cap and electronics A Remove the Phillips head screws and insulators from the end cap the number of screws varies depending on the pylon size Do not remove the ground strap screw B Pull the end cap and PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint free clot
48. lon alignment pin Photos 3 and 5 Seat the latch assembly on the pylon Reinstall the three socket hex head screws lock washers and flat washers Trigger ount disk Retainer disk and Phillips head screws Alignment hole for position 1 for replacement on pylon Jackscrew To prevent salt build up thoroughly rinse all surfaces including magnets with fresh water each time latch Pull latch assembly is removed horizontally to remove Alignment pin for position 1 34 Section 5 Routine Maintenance Removing Center Pylon 1 Remove the lifting bail CAUTION A Remove the lifting bail hardware from under the lower guard ring Disconnect cables from the connector B end cap before disassembly to avoid l breaking instruments Begin to pull the lifting bail up until it is above the lower guard ring adapter plate hub assembly connection C Remove the hardware from the legs of the lifting bail D Pull the lifting bail out of the upper guard ring Note 2 Remove the 6 socket 1 4 hex head cap screws lock washers and flat There are plastic insulators on washers from the underside of the top flange of the pylon hub assembly the underside of the following Pull the latch assembly with the pylon up and out of the Carousel frame connections oe e Lower guard ring adapter plate f hub assembly for lifting bail e Top flange of hub assembly for pylon Verify that the insulat
49. ly a light coat of O ring lubricant electronics chamber is filled with dry Argon gas These measures help revent condensation To ensure APO functioning 2 Reconnect the Molex connectors to the PCB assembly Verify the 1 Install a new desiccant bag each connectors hold and pins are properly aligned time you open the electronics chamber If a new bag is not 3 Carefully fit the PCB assembly into the housing aligning the holes in the available see Application Note 71 end cap and housing Desiccant Use and Regeneration drying l 4 Reinstall the four Phillips head screws and washers to secure the end cap If possible dry gas backfill each to the housing time you open the housing If you cannot wait at least 24 hours before redeploying to allow the desiccant to remove any moisture l l l S l from the housing 6 Reinstall the pylon in the hub and reinstall the lifting bail Parker Super O Lube to O ring and mating surfaces 5 Reinstall the three plastic hex head screws in the end cap 46 Appendix IV Never Seez Blue Moly Data Sheet Appendix IV Never Seez Blue Moly Data Sheet See Bostik s website http www bostik us com TDS TDSFiles NSBlueMoly pdf for the most up to date specifications Pal oe er NEVER SEEZ Anti Selze amp Lubricating Compound TECHNICAL DATA SHEET Blue Moly Product Description Never Seez Blue Moly b a superior lubricating and anti seize compound formulated to provide
50. maximum parts protection in a wide range of applications The exclusive combination of molybdenum disulfide and pure nickel powder suspended in a premium qrde grease provides both excellent lubricity and extreme pressure resistance Blue Moly is especially recommended for those applications in which graphite lead and copper are prohibited or undesirable The addition of special correadion inhibiters alkvws Blue Moly to be used in harsh erironments Product Benefits Excellent protection against extreme pressure Excellent temperature protection up to 1500 F Unique blue coloralkews for easy visual inspection Contains no graphite lead or copper therefore Blue Moly can be used in applications where these are undesirable or prohibited Metal fittings Aircraft components Valves Stainless steel fasteners and slow moving ports Technical Specifications Automotive engine bolts and body fasteners Stainless steel flange and pump bolts Color Blue Chemical processing machinery Temperature Range Fie 22 F to 1500 F 30 C to EITO Gasket dressing Thickener Type Lithium Sea er Particle Size mil microns 2 0 maximum 50 p nn Density igk LAT 123 a Rever seez Bue Moly is not recommen ASTM Test Method high speed beatings Never Seez Red Beating cba Th ae Lubricant is suggested for these applications Fesh Point F C ATF 246 D 9 For temperature resistance to 2400 F 1316 0 Copper
51. ment for rigging modifications before proceeding Lower Lanyard Cut a lanyard and mark in two places as shown 20 3 cm 8 lt P 2 5cm O a o 15 9 cm 6 1 4 Feed the lanyard through the hole in the bottom end cap Thread the lanyard through the hole in a brass snap hook Feed one end of the lanyard through the nico press sleeve Feed the other end of the lanyard through the sleeve from the opposite direction Align Pi the marks on one side of the sleeve JNieo press y Bete aid 1 I 5 Crimp the sleeve in two places Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 7 Move the loop around on the lower end cap until the sleeve is next to the end cap Pull straight out on the brass hook to help the lanyard take the desired set sleeve Nico press N Line up lanyard marks here Pull Bottom end cap 37 Appendix Making and Rigging Lanyards Upper Lanyard The overall lanyard length is dependent on the bottle type and size and the size of the Carousel Some trial and error will be needed to determine the correct length General directions follow 1 Cuta lanyard and mark in two places as shown 2 5 cm 2 5 cm a a 2 Feed both ends of the lanyard through one end of a nico press sleeve Plastic ball y AGO RIESS leaving a loop this loop will hook onto the pylon for rigging Adjust the sleeve lanyard ends so that one
52. mise the seal When remating 1 Lightly lubricate the inside of the dummy plug cable connector with silicone grease DC 4 or equivalent 2 Standard Connector Install the plug cable connector aligning the raised bump on the side of the plug cable connector with the large pin pin 1 ground on the Carousel Remove any trapped air by burping or gently squeezing the plug connector near the top and moving your fingers toward the end cap OR MCBH Connector Install the plug cable connector aligning the pins 3 Place the locking sleeve over the plug cable connector Tighten the locking sleeve finger tight only Do not overtighten the locking sleeve and do not use a wrench or pliers Verify that a cable or dummy plug is installed for each connector on the system before deployment As described above in Corrosion Precautions Cleaning rinse the inside and outside of each bottle with fresh water after every cast to prevent salt deposits on the tubing or spring mechanism that closes each bottle Periodically inspect the tubing or spring mechanism for tears and to insure the proper amount of tension Replace the tubing spring mechanism if it becomes torn or damaged from salt deposits or is overstretched Store the Carousel with the bottles closed to preserve the tension of the tubing or spring mechanisms that close the bottles If the Carousel is stored on deck we recommend covering it to keep off salt spray and protect the pla
53. nance 32 Mounting bottles 20 Index 52 Mounting CTD 19 20 N Never Seez Blue Moly 33 47 O Operation 27 P Parts replacement 49 Plumbing 41 Processing data 31 Pylon removal 35 R Real time operation 11 27 28 Recovery 30 Replacement parts 49 S SBE 11plus Deck Unit 11 27 SBE 17plus V2 SEARAM 13 29 SBE 19 CTD 12 13 28 29 SBE 19plus CTD 12 13 28 29 SBE 19plus V2 CTD 12 13 28 29 SBE 25 CTD 12 13 28 29 SBE 33 Deck Unit 12 28 SBE 49 CTD 12 28 SBE 50 Pressure Sensor 13 29 SBE 9plus CTD 11 13 27 29 SBE Data Processing 8 25 31 SEARAM See SBE 17plus V2 SEARAM SEASAVE 8 25 27 28 SEASOFT 8 25 27 28 29 31 SEATERM 8 25 27 28 SeatermAF 8 25 29 Software 8 installation 25 Specifications 8 Springs 33 Storage 33 System description 7 T Tubing 33 U Unpacking Carousel 6 W Weights 9 Wiring 27 28 29
54. nsors not easily supported by the Mk III NMEA and Surface PAR capabilities in the SBE 33 are not available for this setup aes Real Time Configuration with _ lt y _ SBE 19 19plus 19plus V2 25 or 49 PAR channel optional NMEA 0183 interface optional Gps AC Carousel Command channel COM2 Power CTD data channel COM1 Computer SBE 33 Carousel a Single conductor Deck Unit 7 cable VAAANWY SBE 32 Carousel SBE 19 19plus 19plus V2 25 or 49 12 Section 2 Description of Carousel Autonomous Data Acquisition and Control no conducting wire required e SBE 17plus V2 SEARAM The SEARAM mounted with the SBE 9plus CTD allows the Carousel to operate autonomously on non conducting cables Using pressure data from the SBE 9plus and a programmable table of bottle closure pressures the SEARAM signals the Carousel to close bottles on upcast Built in logic and user input parameters provide control in determining when the upcast begins preventing accidental bottle closure caused by temporary upward movements during downcast Power is supplied to both the SBE 9plus and the Carousel by the SEARAM s batteries and data from the SBE 9plus is stored in the SEARAM memory Wire rope no conductors SBE 32 Carousel SBE Q9plus SBE 17plus V2 e Auto Fire Module AFM The AFM mounted on or near the Carousel allows the Carousel to operate autonomously on non conducting cables with or without a CTD
55. oil motion in slider e 31394 Machine screw 10 24 x 1 2 FH trigger dummies to mount disk Appendix V Replacement Parts Continued from previous page Part ene ee eee Quantity Number pplication Description in Carousel Complete hardware set bolts nuts SBE 32 small 1 insulators etc for frame and lifting 50340 diameter frame parts bail does not include frame pieces or frame complete spare lifting bail for full size SBE 32 hardware kit 12 position 12 liters or smaller 24 position 2 5 liters or smaller Complete hardware set bolts nuts SBE 32 large 1 375 insulators etc for frame and lifting 5034 diameter frame parts bail does not include frame pieces or frame complete spare lifting bail for full size SBE 32 hardware kit 12 position 20 liters or larger 24 position 5 0 liters or larger Complete hardware set bolts nuts SBE 32C 32SC insulators etc for frame and 50342 complete spare lifting bail does not include frame hardware kit pieces or lifting bail for SBE 32C or 32SC 50299 Spare titanium latch kit Latch parts hardware and o rings to replace 1 latch Tools useful for using servicing Carousel including 30434 Disposable syringe for applying lubricants 30664 Nicopress oval sleeve 18 1 C crimps for lanyards 30665 Monofilament line 0 080 inch OD Weedeater line for lanyards 30666 Bostik Blue Moly 8 oz can anti seizing lubricant for hardware 65
56. ors have not fallen out before reinstalling the pylon and lifting bail Lifting bail A Sockethead es j Cap screw E securing pylon Ay Latch assembl a U s a Repairing Frame Coating Damage to the Carousel s frame coating can lead to corrosion of the frame The frame is aluminum and the frame components are coated with Plascoat PPA 571ES a polymer alloy coating See Application Note 88 Frame Coating Repair for the SBE 32 Carousel Water Sampler for instructions on repairing the frame coating 35 Glossar Glossary PCB Printed Circuit Board SBE Data Processing Sea Bird s Win 2000 XP data processing software which calculates and plots temperature conductivity pressure and auxiliary sensor data and derived variables such as salinity and sound velocity Scan One data sample containing temperature conductivity pressure and optional auxiliary inputs SCPlusV2_RS232 Sea Bird s Win 2000 XP software used to acquire convert and display real time or archived raw data SEASAVE V7 Sea Bird s Win 2000 XP terminal program used to communicate with the SBE 19plus V2 SEASOFT Win32 Sea Bird s complete Win 2000 XP software package which includes software for communication real time data acquisition and data analysis and display SEASOFT Win32 includes SEATERM SeatermAF SEASAVE V7 SBE Data Processing SEATERM Sea Bird s Win
57. r flat washer lock washer and nut The nut should be approximately 10 cm 4 inches from the end of the rod Remove the lock nut and Flat washer lock flat washer from the bottom of the rod washer and nut B Insert the rod through the lower adapter plate and lower guard ring Rod Lower adapter plate until the flat washer lock washer and nut rest on the adapter plate 4 Lower guard ring Secure the rod by installing the flat washer and lock nut on the 102mm Flat washer alicia underside of the lower guard ring rer ee C Remove the remaining flat washer and lock nut from the top end of the rod 5 Slide the upper adapter plate through the rods until it rests on the pylon hub assembly Secure the adapter plate to the pylon hub assembly through the six countersunk 2 holes using 2 13 x 21 2 socket head cap screws 2 flat washers and 2 13 lock nuts Note The lifting bail shown in the 6 Slide the upper guard ring through the rods until it rests on the upper photo is not installed until Step 10 adapter plate Install the four y 13 lock nuts and 2 flat washers on the rods Upper a i A Urg 2 1 2 long screw 6 flat washer Upper pylon hub assembly to adapter plate lower adapter plate Bail cal ssembly Lower adapter plate 3 1 2 long screw 6 lower adapter plate to lower guard ring i sk we 4 Lower Adapter Plate Lower lt guard ring M Nn 17 ection
58. r Deployment 24 Bottle Full Size SBE 32 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle locator pins on its top I 3 1 2 long surface on the flange of the lower guard ring aligning the mounting Sep eae holes Secure the adapter plate to the guard ring through six 2 holes Flat washer every other hole in the adapter plate outer circle see photo and l illustration at bottom of page using 2 13 x 31 2 socket head cap Lower adapter plate screws 1 2 flat washers 1 2 flat washers om split lock washers and Lower guard ring 2 13 hex nuts Do not tighten completely Flat aE Lock washer DA Nut 0 2 1 2 long 3 Set the pylon hub assembly on the lower adapter plate aligning the cap screw mounting holes Secure the pylon hub assembly to the lower adapter plate through the six 2 holes in the adapter plate inner circle using Flat washer 2 13 x 2 2 socket head cap screws 2 flat washers 2 flat washers I 1 2 split lock washers and 2 13 hex nuts Do not tighten completely a ny ees PYlon hub assembly ___ Lower adapter plate Flat washerc 3 Lock washer ca 4 Install the four rods Nut 0 A The rods are shipped with hardware installed to show the hardware arrangement The bottom end of the rod has a lock nut flat washe
59. r plate and upper guard ring 1 on pylon hub assembly e CTD extension stand for full size SBE 32 2 32 Note Blue Moly is molybdenum disulfide and pure nickel flake in pressure resistant premium grade grease formulated without graphite lead or copper See www bostik us com TDS T DSFiles NSBlueMoly pdf for the most up to date specifications a copy of the current product data sheet Is in Appendix IIl for your convenience Section 5 Routine Maintenance Screws All screws that are exposed to seawater have been generously lubricated with Bostik s Never Seez Blue Moly anti seize compound available from marine hardware stores When disassembling reassembling the Carousel re lubricate these screws with Blue Moly or equivalent Blue Moly is electrically conductive so be careful not to get it on circuit boards Connector Mating and Maintenance l T S Note See Application Note 57 Connector Care and Cable Installation CAUTION Do not use WD 40 or other petroleum based lubricants as they will damage the connectors Locking sleeve fp 2 7 Lower guard ring D Fa p Dummy plug ubing Spring Maintenance torage Clean and inspect connectors cables and dummy plugs before every deployment and as part of your yearly equipment maintenance Inspect connectors that are unmated for signs of corrosion product around the pins and for cuts nicks or other flaws that may compro
60. rd cage strul 7 Cable ties 2 Place intake and exhaust on same horizontal plane but far enough away from each other to avoid recirculation of water 43 Appendix Il CTD Plumbin Overall View See Y fitting Detail below DO sensor Pump Note Exhaust tubing is usually omitted by Sea Bird for an SBE 19 19plus 19plus V2 or 25 Exhaust tubing same horizontal plane as TC Duct intake Attach to guard cage strut with cable ties TC Duct intake same horizontal plane as exhaust tubing Temperature Conductivity to DO Sensor Detail Ei I R nS Slide larger 3 diameter N eo E Tygon tubing 100 mm 4 in over smaller length of diameter Tygon tubing Tygon tubing to provide tight seal at l DO sensor Cable tie Y fitting with air release valve Tygo tubing _ ick th a ae A ome one coupling on l conductivity Tygon tubing cell 44 A endix Ill Electronics Disassembly Reassembl Appendix III Electronics Disassembly Reassembly SSS oe Socket hex head screws 3 Jackscrew iy 2 head screws remove this screw Note Before delivery a desiccant package is inserted in the housing and the electronics chamber is filled with dry Argon gas to help prevent condensation To ensure proper functioning 1 Install a new desiccant bag each time you open the electronics chamber If a new bag is not available see App
61. rs with If the Carousel CTD or auxiliary fresh water equipment sensors stop working while underwater are unresponsive to commands or show other signs of flooding or damage carefully secure the instrument away from people until you have determined that abnormal internal pressure does not exist or has been relieved Pressure housings may flood under pressure due to dirty or damaged o rings or other failed seals When a sealed pressure housing floods at great depths and is subsequently raised to the surface water may be trapped at the pressure at which it entered the housing presenting a danger if the housing is opened before relieving the internal pressure Instances of such flooding are rare However a housing that floods at 5000 meters depth holds an internal pressure of more than 7000 psia and has the potential to eject the end cap with lethal force A housing that floods at 50 meters holds an internal pressure of more then 85 psia this force could still cause injury If you suspect the Carousel is flooded point the Carousel in a safe direction away from people and loosen the 4 screws on the connector end cap about 1 2 turn If there is internal pressure the end cap will follow the screws out and the screws will not become easier to turn In this event loosen 1 bulkhead connector very slowly at least 1 turn This opens an o ring seal under the connector Look for signs of internal pressure hissing or water leak
62. s the bottle position selected and that energy was delivered to the magnetic trigger The capacitor 1s charged to 75 volts with a current limited DC DC converter time to recharge the capacitor is approximately 3 seconds The Carousel electronics are electrically isolated from the CTD The Carousel is available in 12 24 and 36 bottle configurations It accepts standard water sample bottles in sizes ranging from 1 2 to 30 liters specified at time of purchase Typically a Carousel built for bottles of one size accommodates bottles of all smaller sizes exceptions a full size Carousel built for 5 liter bottles does not accommodate 2 5 liter bottles a full size or Subcompact Carousel built for 1 7 liter bottles does not accommodate 1 2 liter bottles The standard Carousel is rated to a depth of 6800 meters Optional titanium pressure housings have depth ratings to 7000 or 10 500 meters The SBE 32 Carousel is available in three sizes e Full Size Carousel SBE 32 The full size Carousel is optimized for use with the SBE 9plus CTD but can also be used with the SBE 19 19plus 19plus V2 or 25 CTD the SBE 49 CTD real time use only or the Neil Brown Mk III CTD The SBE 32 holds 12 24 or 36 bottles ranging in size from 1 2 to 30 liters e Compact Carousel SBE 32C The SBE 32C has reduced height and slightly smaller diameter for use where vertical clearance is limited and can be used with the SBE 9plus 19 19plus 19plus V2
63. stic parts from UV rays At a minimum a cover for the latch assembly is a good investment 33 Section 5 Routine Maintenance Removing Replacing Latch Assembly Removing Latch Assembly 1 Remove the 3 socket hex head screws lock washers and flat washers from the top of the latch assembly Photo 1 2 Carousels built 2006 and later Insert a jackscrew in the center hole As you turn the jackscrew the latch assembly will push away from the pylon Photo 2 3 Lift the latch assembly off the pylon 4 Remove individual latches if desired A Mark the location of latch 1 from the retainer disk on the trigger mount disk to aid in reassembly B Remove the Phillips head screws 8 for 32C and 32SC 6 for full size 32 Lift the retainer disk from the top of the latch assembly Photo 3 C Pull the desired latch es horizontally from the trigger mount disk Mark the latch es to aid in reassembly Jackscrew kit provided with Carousel Replacing Latch Assembly 1 Replace the latches on the trigger mount disk Place the retainer disk on the latches aligning the mark you made for latch 1 on the trigger mount disk with latch 1 on the retainer disk Verify that the latches are properly seated in the grooves and that the disk is flat Reinstall the Phillips head screws loosely Tighten the screws working in a diagonal pattern to ensure the disk remains properly seated 3 Line up the latch assembly alignment hole with the py
64. sure that all threads are protected with Stan Never Seez Blue Moly CREDEA COA stand D4 Note CTD and CTD cage not shown 19 Section 3 Preparing Carousel for Deployment SBE 32C and 32SC Mounting CTD SBE 19 CTD SBE 32C with SBE 9plus CTD Mounting Bottles to Carousel Note The SBE 32C and 32SC Carousels are shipped from Sea Bird with the bottles already mounted la Upper adapter late er A ee ao Lower adapter o o _ late _ A See Appendix II CTD Plumbing for pump placement and plumbing for a horizontal or vertical mounting To provide room for mounting a CTD and accessories the bottle positions in the SBE 32C and 32 SC are closely spaced into two arcs the centers of which are 180 degrees apart This leaves four auxiliary mounting positions between the ends of the arcs for mounting a CTD and accessories SBE 19 19plus 19plus V2 or 25 The SBE 19 19plus or 19plus V2 mounts vertically in one of the auxiliary mounting positions using an accessory mounting fixture Similarly the SBE 25 main housing mounts vertically in one of the auxiliary mounting positions the SBE 25 s standard sensors SBE 3 temperature sensor SBE 4 conductivity sensor and SBE 5 pump together mount vertically in a second auxiliary mounting position An Auto Fire Module AFM and auxiliary sensors fluorometer transmissometer etc mount vertically to any available auxiliary mo
65. t SBE 33 Carousel Deck Unit SBE 17plus V2 SEARAM or Auto Fire Module AFM See the appropriate manual for details on operating the Carousel Sea Bird welcomes suggestions for new features and enhancements of our products and or documentation Please e mail any comments or suggestions to seabird seabird com Sea Bird Electronics Inc 1808 136 Place Northeast Bellevue Washington 98005 USA Telephone 425 643 9866 Fax 425 643 9954 E mail seabird seabird com Website http www seabird com Business hours Monday Friday 0800 to 1700 Pacific Standard Time 1600 to 0100 Universal Time Except from April to October when we are on summer time 1500 to 0000 Universal Time Section 1 Introduction Unpacking Carousel A typical Carousel shipment includes l e Mechanical electrical assembly abi gt Guard fi bly dl d rings side bars and The SBE 32C compact model and uard frame assembly upper and lower guard rings side bars an CTD extension stand Upper and lower adapter plates Hub and pylon including electronics and latch assembly Lifting bail Associated hardware 32SC sub compact model are shipped from Sea Bird with the mechanical electrical assembly fully assembled The full size SBE 32 must be assembled by the user as described in Section 3 Preparing Carousel for Deployment VVVV e Cables number and type is dependent on which CTD and controller is to be used with the Carousel e Softw
66. t already installed install Sea Bird software programs on your computer using the supplied software CD 1 Insert the CD in your CD drive 2 Double click on Seasoft Win32 exe 3 Follow the dialog box directions to install the software The default location for the software 1s c Program Files Sea Bird Within that folder is a sub directory for each program The installation program allows you to install the desired components Install all the components or just install SEATERM and SeatermAF terminal programs SEASAVE V7 and SBE Data Processing for now 25 Section 4 Deploying and Operating Carousel Communications and Commands During normal operation commands are sent automatically to the Carousel by Note the system controlling the Carousel s operation Commands are included here When controlling the Carousel for reference All command characters must be upper case capital letters with the SBE 17plus V2 you can Command Description to Carousel p Fire position x first position is 7 where x is in ASCII l manually send these commands to the SBE 17plus V2 to test the system 2 2 2 2 2 0 pil 8N 23 SNG 35 SNH 36 For Carousel with interface for operation with SBE 33 Deck Unit Set Carousel to CTD communication baud rate x HBX Baud Rate Baud Rate 2 3 4 5 7 1 1 l l l l l l l 2 2 2 2 E aes Ca a a 26 oe sae Lae 4 es ae 1 29 6 06 18 SNB
67. temperature salinity density structure during the downcast stopping the water sampler on upcast at depths where gradients are small before closing bottles that will be used to check for calibration drift You can use the data associated with each bottle firing to check for calibration drift by comparing data from the CTD auxiliary sensors to lab measurements made on the water in the bottles Using Real Time Control for Highest Quality Water Samples If using an autonomous sampling system the AFM but not the SBE 17plus can be programmed to sample when stationary eliminating the flushing problem caused by sampling without first stopping However the lack of real time data can still result in samples being taken in areas with large gradients because the user can only estimate the depth of the gradients and can only estimate the actual package depth from the cable payout For these reasons water sampling with a real time system control via SBE 11plus or SBE 33 Deck Unit is preferable to autonomous sampling pre programmed control via SBE 17plus or AFM Autonomous sampling does not provide water sample quality that is equal to that from real time sampling it is a compromise intended to serve users who do not have real time capability on their vessel Sea Bird recommends the following minimum system requirements for SEASOFT Windows 2000 or later 500 MHz processor 256 MB RAM and 90 MB free disk space for installation If no
68. the connection on the bottom end cap e Ifthe bottle has a handle run the middle lanyard through the handle This will prevent the loss of either end cap if the rubber tubing between the two end caps breaks e Some larger bottles have a small loop of monofilament on the handle If so run the middle lanyard through the monofilament the loop ensures a straighter path for the lanyard and positions the bottom end Angling end cap handle away from cap more favorably when it 1s in the cocked position center of Carousel i Middle EUNE 47 i bower gt M a lt lanyard gt 3 Incorrect connection on side of Running middle lanyard Correct connection centered on bottom end cap through handle bottom end cap 22 Section 3 Preparing Carousel for Deployment Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs For water bottles with lanyard tensions in this range rig the Carousel with a simple block and tackle type loop reducing the tension on the trigger by half 1 Cuta lanyard 18 cm 7 1 4 inches long Mark it in two places as shown 1 6cm 15 2 cm 14 6cm 5 8 6 5 8 2 Thread the lanyard through the pylon as shown Place a nico press sleeve on each end of the lanyard aligning the sleeves with the marks so that there is approximately 15 2 cm 6 inches of lanyard between the sleeves 3 Follow the procedure above for a lower tension system with the following exception Slide the upper
69. ucket of fresh water until the next cast 2 With the latch assembly removed thoroughly rinse the top of the pylon including the magnets with fresh water Photo 5 in Removing Replacing Latch Assembly The photo at left illustrates the salt deposits and corrosion that result from not rinsing these surfaces with fresh water Periodically and if experiencing Sticky Latches 1 Remove the 3 socket hex head screws holding the latch assembly to the Salt deposits and corrosion resulting from pylon Photo 1 in Removing Replacing Latch Assembly Soak the whole not rinsing surfaces with fresh water latch assembly in a bucket of warm soapy fresh water rinse with fresh water after soaking 2 Iflatches stick after this cleaning A Open unlock all of the latches B Place the latch assembly upside down on the top rack of a residential or commercial dishwasher Run the dishwasher with regular dishwasher soap and a no heat dry cycle air dry only Anodes Large zinc anodes provide corrosion protection Check the anodes occasionally to verify that they are securely fastened and have not eroded e SBE 32C and 32SC 2 each on lower adapter plate lower guard ring upper adapter plate and upper guard ring 1 on pylon hub assembly e SBE 32 full size 12 bottle size 3 each on lower guard ring and upper guard ring 2 on lower adapter plate 1 on pylon hub assembly 24 bottle size 3 each on lower adapter plate lower guard ring upper adapte
70. unting positions SBE 9plus A mount bracket allows the SBE 9plus main housing and standard sensors SBE 3 temperature sensor SBE 4 conductivity sensor and SBE 5 pump to be mounted horizontally underneath and inside the bottle stand for the SBE 32C auxiliary sensors SBE 17plus V2 SEARAM fluorometer transmissometer etc mount on the SBE 9plus main housing or vertically to any available auxiliary mounting positions The SBE 9plus is not used with the SBE 32SC Tilt the bottle to engage the lower adapter plate pin in the bottom of the bottle mount Depress the bottle plunger and rotate the bottle until the bottle plunger engages in the upper adapter plate 20 Section 3 Preparing Carousel for Deployment Rigging and Cocking Lanyards If you order the Carousel and water bottles at the same time from Sea Bird Sea Bird makes and installs the lanyards to fit your system If not ordered at the same time see Appendix I Making and Rigging Lanyards Lanyard Tension Under 25 kg 55 Ibs Unclip the lower lanyard from the middle lanyard CINA Fi Lowers Bel is eo lat yards Ve 2 Cock the release mechanism by pushing against each trigger until it clicks and locks in place Note In some cases the trigger may not click in place due to residual magnetic force in the trigger release mechanism If this happens New Style Trigger Release Push on top of plastic trigger release Then push against trigger until it
71. ving the integrity of the sample intact Therefore standard practice is to monitor real time downcast data to determine where to take water samples locations with well mixed water and or with peaks in the parameters of interest and then take water samples on upcast Holding Water Sampler Stationary before Taking Samples If the CTD water sampler package does not stop before you fire a bottle the water in the bottle is a mixture of water from many meters below the firing point assuming you are taking water samples on upcast If moving at 1 m sec a bottle s flushing constant is typically five to eight volumes with water flushing slowly at the bottle inside wall and faster toward the bottle center For a 5 liter bottle the trapped sample contains a mixture of water from a cylinder in the water column with diameter equal to the bottle inner diameter and a volume of 25 40 liters 1 e height of the cylinder is five to eight times the bottle height Therefore standard practice is to stop the package to allow the bottle to flush freely for several minutes before each bottle closing 24 Section 4 Deploying and Operating Carousel Software Installation Taking Samples in Well Mixed Water to Check for Drift Oceanographic conditions for example internal waves and currents result in density surfaces moving continuously causing water of a given salinity to move up and down Therefore standard practice is to monitor the real time

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