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ELECTRONIC TRUCK SCALES USER MANUAL
Contents
1. LYVHD NOILO3NNOO TV33N39 KB WB ENG 002 15 E i E WOLVOIGNI LHOISM GVO1 Ov A 022 OV A 022 OV 022 j zez E E E i 2 b I I oo n 3 ee L7 v LAVH NOILO3NNOO 39QTH8H9THM 16 KB WB ENG 002 The connection charts of the standard load cells are indicated between the 17th and 25th pages In case of the use of any model load cell different from the load cells take advantage of the weight indicator and connection chart of the load cells ELECTRONIC SCALE CONNECTION CHART 4 LOAD CELL 8 9 C16
2. J BOX 89599 49009 20920 20500 1090 Gate Green Green SHLD White 51 50 TEXC White Red Red 528 1 Exc Transparent SHLD EXC Transparent 5 EXC SHLD SIG EXC o 9 siG SiG o o EXC SIG o SHLD EXC Green Green EXC SHLD white 5 50 TEXC o White Red Red ssa Black Black 2 ise Transparent SHLD EXC Transparent o Zocoo22 oo OUTPUT Blo S z 992 34288 00000050 Weight Indicator LL2 LL2WT LL3 KB WB ENG 002 20 ELECTRONIC SCALE CONNECTION CHART 6 LOAD CELL ASC J BOX o no o AxOOx 5598 424 Er Green Transparent SHLD EE 518 EXC Black SIG m n EXC 516 Transparent gt SHLD White wis EXC SHLD Transparent Red Fo 519 5 SIG Isa el Black Red Transparent 519 o u FS SHLD ot reen T ite SEXE SHLD 63 go
3. J BOX oo a oo door Ditt r 100 m 5 SHLD SHLD mE White ie White Green Blue EXC EXC Green Blue Gray Black EXC Gray Black 5 SHLD SHLD SIG IG o SIG SIG EXC EXC O EXC EXC o vel SHLD SHLD ud White ae White Green 7 Blue Green Blue Gray Black IDE Gray Black OUTPUT 34280 00005000 0000000 Weight Indicator LL2 LL2WT LL3 17 KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 6 LOAD CELL C16 amp LOAD CELL 4 1 0 J BOX O olololo Qoo99 oo l zoo noo Yellow mutus Yellow Red SHLD SHLD White SIG SIG White Green 7 Blue SIG 80 o Green 7 Blue Gray 7 Black mE TENE Gray Black SHLD SHLD White 198 o white Green ma 788 547 Green Biue Gray Black m Gray Black SHLD SHLD White White Green Blue G
4. 2 1560 10050 50694 21995 Di TT Green EXC SHLD G hick Black White 518 Black SIG Green Thick Black EXC 58 9 08 Fo SHLD sexe Led Red Green EXC SHLD Thick Black White 518 xe ack Black r9 8 SIG 01 Green hick Black EXC 518 o Thick ES SHLD ome o Green F9 EXC SHLD 5 Black White 99 EXC T White Black FS SIG SIG o Green Thick Black F 58 Fo SHLD 59 og 2840259 OUTPUT 2 34240 Weight Indicator LL2 LL2WT LL3 27 KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 8 LOAD CELL CT 036 LOAD CELL JO lt p 5 5 a m 5488 sees BOX 25558 3x90 1560 z goo g ore Yellow EXC SHLD White 516 EXC Black Black aa whit EXC SIG ite Thick Black SHLD White Yellow SHLD Wt 5 818 Ste ot Black 39 White hick Black EXC SIG B Thick Blaci SHLD reen o EXC SHLD
5. Yellow EXC SHLD White SIG EXC Black Red SIG SIG WAE Black EXC SIG G SHLD EXC reen OUTPUT T KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 4 LOAD CELL CT 036 LOAD CELL c Red Gra Blendaj Black Green 34280 J BOX O O O O O ao ao 50090 50290 Quat Disi Red Thick Black Green SHD Black White sig White Black 189 ot creen Thick Black EXC Red SHLD EXC SIG o SIG EXC O Red Thick Black SHLD White SIG White Black 355 Green Thick Black Red 2 20 OUO N WNN 9 OUTPUT zo 5 82 955 Weight Indicator LL2 LL2WT LL3 KB WB ENG 002 26 ELECTRONIC SCALE CONNECTION CHART 6 LOAD CELL LOAD CELL J BOX
6. ELECTRONIC TRUCK SCALES USER MANUAL 2 TUNAYLAR CONTENTS 10 11 TECHNICAL SPECIFICATIONS naa ento rte nh na 2 TYPE APPROVAL CERTIFICATE AND INSPECTION DATA 2 2 1 Metrological Use 2A decedunt asa qu wan sod RU nam 3 2 2 Other Use ea reta RARE Dire an 4 LEGAL WARNING a AA nat 4 EXPLANATIONS RELATED LEGAL WARNING 4 4 1 Periodical Inspection uuu u ua ua uusssssisssqalasnhiphusahapuasqapu 4 4 2 Legal Warnings to Pay Attention to While in Use 4 PRIVATE TERMS uuu 5 MATTERS TO PAY ATTENTION TO IN ADVANCE OF THE OPERATION OF THE SCALE iad dee cr estu blat vis vas tro ctiani ia dar 6 INSTALLATION UEM 6 CHANGE OF INSTALLATION LOCATION and MATTERS TO PAY ATTENTION TO DURING THE TRANSPORTATION and INFORMATION RELATED to PERIODICAL MAINTENANCE 7 RULES TO CONFORM IN THE MAINTENANCE REPAIR AND USE OF THE SCALE L uuu sassa assin neins airn OTUAA SE ENNE ap FECE NE TERRE 7 9 1 Weighing PlatfOrIm eran qas 7 9 2 Load 12 9 3 Junction box of the Load Cells 13 9
7. 6 x 17 cm gning ONE Autocopy paper Autocopy paper Autocopy paper When the power is supplied to the printer first check the indicator On and all other indicators showing that it is functional at normal positions and relevant sound is heard Maintain the printer with related measures in dust free environments and against pollution in order to prevent excessive wear and tear Prevent the printer from the direct sunlight Keep it away from any sourc es of heat such as stove radiator and so on Disconnect the power plug in advance of cleaning of the printer Clean the outer parts of the printer by a slightly humid piece of cloth Clean all dusts scattered pieces of paper in the internal parts of the printer by the use of compressed air Do not use any ammonium based cleaning agents and dissolving liquids such as gasoline thinner alcohol and so on on and around your printer Take the advantage of the user manual of the printer for further and detailed information KB WB ENG 002 14 LHDISM LM Z 3NTI 70 022 CONNECTION CHARTS 10 xogar
8. DOOODOOO Weight Indicator LL2 LL2WT LL3 22 ELECTRONIC SCALE CONNECTION CHART 4 LOAD CELL RC3 LOAD CELL C J BOX O O O O O ao ao 50090 50290 Quat Green Green White White Yellow Yellow SHLD EXC SIG o 5 o EXC Green Green White White Em Tm 519 Yellow EXC 5 Yellow 2 20 OUO N WNN 9 OUTPUT z gt 5 82 955 5555 Blendaj Red Black Green Gra 34280 Weight Indicator LL2 LL2WT LL3 23 KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 6 LOAD CELL RC3 LOAD CELL J BOX ao 89669 9200 Topu 50694 Ori ite Gt Yell White EXC SHLD 2 soa SIG EXC Black SIG T whit
9. mick Black White SIG EXC ER Black Green Thick Black EXC SIG em SHLD EXC OUTPUT 34280 0000000 Weight Indicator LL2 LL2WT LL3 KB WB ENG 002 28 11 11 1 INFORMATION AND EXPLANATIONS RELATED TO THE SERVICES Information Text First of all we thank you for your preference of our firm and would like to submit our proposals listed herein below to your kind attention with relation to the after installation services of the vehicle scale you have purchased in this respect The installation initial start up and inspection procedure of the vehicle scale you have purchased hereunder are carried out by our company The person in charge of the scale has been delivered various booklets containing the use and mainte nance services related to the scale along with necessary training Your weighing scale except those not used in any purchase sales procedure will be subject to an inspection once in every 2 years from the manufacturing year You can apply by a petition to the Measurement and Adjustment Department of your Municipality for the weighing devices up to 1 ton regarding this procedure that is legally obliga tory and to our firm authorized service of our firm or Provincial Directorate of the Industry and Trade at the city where you have residence for the devices having a capacity exceeding 1 ton Our firm has put the well trained pe
10. and facilities of the individual or establishment that you might have get in touch with and especially ask for the AUTHORIZATION CERTIFICATE However the individuals or establishments apart from our authorized services generally do make erroneous procedures and interventions due to their limited level of knowledge with relation to the weighing devices manufactured by us and elimination of such breakdowns cost you much more Since these types of individuals or establishments especially make offers at considerably low prices either for the repair maintenance and adjustment services or spare part replacements they cannot give any guarantee for the works done and do not pay much attention to your complaints in case of the reiteration of the breakdown Under the circumstances where we are indicated hereinabove you are kindly re quested and recommended to transmit all sorts of your proposals problems and complaints in any kind whatsoever to our head office and authorized services that we indicated as follows or directly to the person at our Company Mr ERHAN TUNAY Necessary technical support will be provided within the shortest period of time 29 KB WB ENG 002 11 2 Warranty and Information Related to the Warranty Necessary examination for any breakdowns and defects that may arise within the warranty period as a result of manufacture material and workmanship defects will be carried out by our firm and if the breakdown becomes definite and f
11. from the Approved Organization The weighing device is marked by the verification mark after the completion of its inspection and then stamped according to the stamping plan indicated at the EC Type Approval and commissioned accordingly Our Declaration of Conformity documenting the conformance of the weighing device to the related directives will be sent to your address a KOPARMAYINIZ VE ZARAR VERMEY N Z ETIKET VEYA Z KURSUN A CE GREEN M CE EC mark of conformity Green M first inspection is effectuated at this weighing device 05 The year when the first inspection is carried out 2005 in this example 0122 Our Company Tunaylar Bask l San is accredited by the Nederland Meet Institute in order to effectuate the EC inspection procedure European Union s Authorized Body No 0122 Indicates the classification mark where the weig hing device is subject to C SEAL The weighing device is sealed off by the lead or a label after its first inspection and pertaining protec tion is provided against the change of metrological data by the authorized individuals If the seal is torn off or broken off then the ins pection will be invalid and the weighing device will remain out of use for the legal metrology Check the state of the seal on the weighing device 3 KB WB ENG 002 2 2 Other Use 2B In the event that the
12. scale will be used in other applications apart from the metrological area 2A it will not be marked by the Green M The name of the manufacturer trademark and maximum capacity of the weighing device and the wording CANNOT BE USED IN PURCHASING AND SALES PROCEDURES are indicated as a definition mark on the measuring machines or scales used at the works beyond the legal metrology areas not used in the purchasing sales pro cedures and the CE mark is affixed to the same Our declaration of conformity indicating the conformance to the Electromagnetic Conformity 2004 108 EC and Low Voltage 2006 95 EC Regulations takes place in the user manual 3 LEGAL WARNING The first inspection procedures of the scale that you may purchase will be made by our firm and delivered accordingly It will be under the responsibility of the user to have the periodical inspection of it be made again once in every 2 years from the year of manufacture You should apply to the Division for the Measurements and Adjustments of the Directorate of Industry and Trade of the Province where you are located in until the end of the month February two years after the year of manufacture for this official proce dure The year of manufacture is indicated on the definition label at the overleaf of the weight indicator Keeping any weighing device that has its legally envisaged sealing period elapsed or is open for due intervention available or use of the same in this respec
13. tariff tax bonus pen alty remuneration indemnity or similar type of payment Determination of mass for the application of laws or regulations or for an expert opinion given in court proceedings Determination of mass in the practice of medicine for weighing patients for the purposes of monitoring diagnosis and medical treatment Determination of mass for making up medicines on prescription in a pharmacy and determination of mass in analyses carried out in medical and pharmaceutical laboratories Determination of price on the basis of mass for the purposes of direct sales to the public and the makingup of prepackages Other Use 2009 23 2B All applications other than those listed hereinabove The use of the weighing device in accordance with its purpose and the catego ries mentioned hereinabove is under the responsibility of the user of the weigh ing device at issue The customer is obliged to indicate the category where he it will use to the manufacturer at the purchasing stage KB WB ENG 002 2 2 1 Metrological Use 2A For the utilization of the weighing device at the metrological field it is primarily necessary to have the EC Type Approval Certificate and to use a certified load cell Therefore it is requisite to complete necessary inspection procedures and make the markings The inspection procedure can only be carry out by the Certi fied Organization or manufacturer that has obtained a verification authorization
14. the pit type axle weighing scales Check these clearances frequently in order to prevent any squeeze with foreign substances and if there is any squeeze there clean it away LOAD CELL Drawing No 7 AXLELINE Series Axle Scale Weighing Platform 11 KB WB ENG 002 9 2 Load Cells There are the load cells available under the weighing platform in numbers con venient for the dimension and capacity of the scale Carry out the instructions written herein below for a proper and precise weighing The load cells have to be in a straight position according to the ground axis between the mounting foot and weighing platform where they are connected to Check this situation and upper and lower mounting parts of the load cells once in every 15 days See Drawing no 8 It is necessary to maintain the cables where the load cells are connected to in the first mounting form and they d not have to be loose and scat tered Pay attention to keep the surrounding area of the load cells clean espe cially in the inner ground type platform Since the load cells having their surrounding areas are covered by mud pebbles sand stone ice and so on will cause the scale to make an erro neous weighing clean these substances by the pressurized water or air Carry out such periodical control and maintenance once in every 7 days in winter months and on
15. weight on the scale more than the capacity of the scale and causing a breakdown in this respect 10 Tearing off crushing or cut off of the connection cables of the scale for any reason whatsoever 11 In case of breakdown of the devices through the exposure of the weighing room to the excessive dust leakage entry of water in the devices and expo sure of it to fire exceedance of the operating temperature interval 12 In case of any breakdown occurring as a result of collusion of trucks into the scale platform at the over ground type scales 13 In case of any breakdown occurring as a result of maneuvering of truck or trailer over the scale platform and improper entry exit of the same at the in ner ground type scales 14 In case of any mechanical or electronic breakdowns occurring as a result of incomplete or defective application of the substructure and ground project supplied by us KB WB ENG 002 30
16. 4 Weighing Indicator of the Weighing Terminal 13 9 5 ui tisay rin rh baies here PEE 14 CONNECTION GHARTS i OS 15 INFORMATION AND EXPLANATIONS RELATED TO THE SERVICES 29 11 1 Information Letter eicit x Ra Ra 29 11 2 Warranty and Information Related to the Warranty 30 1 KB WB ENG 002 1 TECHNICAL SPECIFICATIONS Type LL2 LL3 LL2WT LL2WTS Mains Voltage 220 V AC 50 60 Hz 110 V 240 V AC Operating Voltage Power 12 VDC 5 W max 12 VDC 62 W max Operating Temperature 10C 40 C 9085 RH 2 TYPE APPROVAL CERTIFICATE AND INSPECTION DATA The electronic scale is used in two different fields The fields of utilization are indicated in Article 2 of the Regulation for 2009 23 EC Non Automated Weighing Devices This Regulation that was published by the Commission of the European Community in 1990 and applicable in the member states of the Union since the ist of January 1993 was published in the Official Gazette in our country as the compulsory regulation on the 17th of April 2002 and became effective as of January 01 2006 According to this A B Metrological Use 2009 23 24 Determination of mass for commercial transactions Determination of mass for the calculation of a toll
17. ce Under the circumstances where the mains power supply is cut off fre quently during the operation switch off the power plug of the device Maintain the work when the main power supply turns to normal Use the pieces of non hairy and slightly wet cloth for the cleaning of the device Make sure no water is splashed on the device In case of spill of any water or other liquid substance wipe the device out by cutting off all electrical connections of the device Maintain the operation of the device after making sure that it is fully dried up Take all necessary measures in order to make sure that the definition label and security seal are not damaged and warn those who use them See Weighing Terminal Indicator User Manual 13 KB WB ENG 002 9 5 Printer The information related to the use and maintenance of the KXP 1150 and ML 1120 model printers are indicated herein below You can find more informa tion on this and different model printers in the user manual granted with the product Brand PANASONIC OKI JOLIMARK Model KXP 1150 ML 1120 DP321 Supply Voltage 220 240 V AC 220 240 V AC 220 240 V AC ge 50 60 Hz 50 60 Hz 50 60 Hz Power 200W 41 W 47 W Operating 10 C 40 C 5 C 40 C Temperature Storage 20 C 60 C 20 C 60 C 40 C 55 C Temperature Strip KX P 115i OKI 43571802 JMR108 Weighing Sli 6 x 17 cm 6 x 17
18. ce in 15 days however in summer months SEAL J BOX BOLD and NUT N 0 CAL 22 2 PS N INSTALLATION KIT LOAD CELL Drawing no 8 KB WB ENG 002 12 9 3 9 4 Junction box of the Load Cells The junction box where the load cells are conjoined with each other has to be mounted to the sidewall of the carrying beam in your weighing room direction at the inner and over ground type scales and not to be in mud or water See Drawing No 8 Check the junction box once in every 15 days in winter months and once in a month however in summer months The seal of the junction must not be damaged Weighing Terminal Weighing Indicator Use the device in the temperature intervals indicated at its definition label Check through all connection cables in advance of the supply of power to the device Repair if there are any loose unconnected or broken cables Start up the device at least 5 10 minutes in advance of the weighing If the device does not fulfills its normal functions at the start up position and this circumstance keeps going notify our firm or authorized service about the matter Prevent the device from the direct Keep the device away from any sourc es of heat such as fans stoves and so on Do not press harshly or by the use of a pen screwdriver or any other sharp instrument on the keys available on the devi
19. e Yellow EXC 519 OT Green Lo SHLD EXC Green Yellow EXC SHLD White SIG EXC Black SIG SiG Yell EXC SIG ot Mite fellow SHLD ei Green wn Yellow EXC SHLD White F5 SIG EXC 6 Black T Black Fo SIG SiG 02 5 Yellow co EXC SIG T Groen Fo SHLD 819 zo og OUTPUT EP 1328 2400 5 en gt 34240 ogogo Weight Indicator LL2 LL2WT LL3 KB WB ENG 002 24 ELECTRONIC SCALE CONNECTION CHART 8 LOAD CELL RC3 ae LOAD CELL Co B Black Red Green Gray Blue Yellow Shield 34240 0000000 Weight Indicator LL2 LL2WT LL3 25 lac El 49 84288 585 22859 288505 o ao o 495069 8960 r oo r oo Dia Yellow EXC SHLD 516 EXC Black ssa sia White ac EXC 518 o ite Yellow SHLD Green Yellow EXC SHLD White 50 EXC Black Re SIG SIG Wu Black EXC 510 o G SHLD EXC
20. hen installed its new location The weighing platform of the scale due to be disassembled will be loaded on the shipment vehicle under the supervision of our personnel Please take necessary measures in order that the weighing platform is not exposed to any blow during the shipment and discharge of it into the new installation place Pack up other installation accessories bolts nuts in a proper manner and ship away accordingly Pack up related load cells the weighing terminal I indicator printer monitor load cell junction box and cables in a proper manner and ship them away in a way not to be exposed to any harm CHANGE OF INSTALLATION LOCATION and MATTERS TO PAY ATTENTION TO DURING THE TRANSPORTATION and INFORMATION RELATED to PERIODICAL MAINTENANCE Weighing Platform The scale platforms are standardized from the steel construction at our plants and are manufactured in the inner ground over ground and flat surface types according to the manufacturing technique Carry out the maintenance cleaning and periodical control of the plat forms within the direction of principles written herein below Take necessary measures in order to prevent the vehicles due to enter in the scale for weighing from fast and sudden brakes and warn the drivers in this direction Warn the drivers not to pull the emergency brake during their arrival and stop on the scale for the weighing of the vehicles and wagons Warn the drivers not to enter ex
21. inal we hereby guarantee that we shall eliminate the breakdown and replace the spare part on free of charge basis Your warranty certificate is sent in the attachment of your invoice The warranty period is indicated at the certificate of warranty Any breakdown maintenance repair and part replacement services that may arise as a result of reasons not falling within the scope of warranty indicated herein below are provided in return of payment pertaining thereto 1 The power supply line is affected by lightning 2 In case of any breakdown of the load cells and other devices as a result of any welding carried out on the scale platform steel parts or of taken chassis from the platform 3 Incase of any breakdown of electronic devices as a result of occurrence on or supply of high voltage to the power line 4 In case of a wrong connection on the plug or board supplying power to the weighing system 5 In case of any breakdown occurring as a result of phase connection to the earth end of the ground cable 6 In case of any breakdown occurring on the scale as a result of insufficiency of the ground line supplied by you 7 Opening or repair of the weighing terminal and other electronic devices and related repair of the same by you without any permission within the warranty period 8 Failure to make any drainage and as a consequence breakdown of the load cells when they remained in the water 9 Putting excessive amount of
22. it and maneuver in the platform by the side direction at the inner ground type scales or take necessary meas ures in this respect It is necessary to make slight barrier 2 meters in front of the end of the ramp of the over ground type scales and 1 meter in front of the entry or exit of the inner ground types and the slow entry of the vehicles on the scale should be provided 7 KB WB ENG 002 Drawing No 1 Take necessary measures in order to prevent the accumulation of any sand pebble soil gravel and so on on and around the plat form during the weighing or as a result of environmental conditions See the Drawing No 1 Clean frequently the locations indicating the squeeze of materials such as mud pebble gravel sand and especially snow in winter months in between the scale platform and corner piece as well as mainstays See the Drawing No 1 At the inner ground types it is absolutely necessary for you to keep the wa ter outlet open in the scale pit Definitely prevent the accumulation of water at the scale pit Do not forget that the accumulated water will cause evapora tion and accelerate the platform decaying quickly At the over ground type scales the side main carrying beams operate with the scale In case any of them stands on the beams or placement of any weight from outside on the said beams this will cause an erroneous weighing Take this mat ter into consideration and make necessar
23. m our firms and authorized or other services If it is necessary to open the seal during the service procedure please warn the parties providing the service for its re sealing The legal requirements may vary depending on the countries own domestic law 5 PRIVATE TERMS Necessary manual for training use and maintenance has been given to the scale officer in order to use the electronic scale that you have purchased The entries and exits of the scale may cause some erroneous results especially in the scales for vehicles that may arise from the mud and squeeze of other ef fects such as pebble sand cement and so on These kinds of errors may cause more serious troubles at the end of failure to make regular controls on a scale It is also necessary to check the connection bolts of the scale in a regular man ner as well For this occasion we recommend you to check the scale in a regular manner within the direction of the maintenance manual The changes in voltage and frequency and power failures as a result of prob lems that are caused by the electricity lines and systems occur very often in our country The electronic scale installed at your firm is a system based on the digital technology Therefore it is necessary to protect such devices An inter rupted power supply ups that we recommend you to purchase will have a buffer function by protecting the devices of the scale that you have purchased on the one hand and ensure
24. n Parent Red Fey EXC o Red Black SIG 16 Red 519 Transparent SHIP sse o Zo goed m ix dini OUTPUT H 51225 Sg Ps552 5552 Yellow Blue Blendaj 2428 O00500000 Weight Indicator LL2 LL2WT LL3 21 KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 8 LOAD CELL ASC LOAD CELL fet KB WB ENG 002 1 4 8 B ole 2 ws SL gs 25 225 JBOX 22955 289505 4506 uoo Oi Green Transparent EXC SHLD White 616 EXC Black 9 Whit laci EXC SIG ite Transparent SHLD EXC Green Green Transparent EXC SHLD White SIG EXC Black ER SIG SIG WS laci EXC SIG Transparent SHLD EXC Green Green Transparent E SHLD White jaa EXC Black pm k White lad EXC 519 Transparent SHLD 4EXC Green eo 2056028 an ii 8 5 oo OUTPUT 8 SW ve 5 2 28 558 28 Yellow 34280
25. nother scale within your close proximity and compare it with your scale If this is not pos sible weigh a load or a vehicle of which weight is known in advance tractor truck puck up truck forklift and so on at the beginning middle and end of the weighing platform once in every 15 days and thus check the scale Paint the weighing platform in specific intervals It is absolutely necessary for you not to make any welding work on the weighing platform In case of any break off of the connection cables for any reason whatsoever you must not make its connection instead call up our firm or authorized service KB WB ENG 002 10 Check the connection rods that absorb the lateral and vertical loads due to come to the platforms or load cells at the wagon scales at specific intervals See the Drawing no 6 Pay special attention to the fact so that the rail mounted on the weighing platform and entry exit rails are at the same levels in the wagon platforms If there is any difference in the level take necessary measures pertaining thereto and inform the authorized persons of the matter Pay attention to the fact so that especially the tires on two rear axles do not come on the platform simultaneously during the weighing procedure at the pit type axle weighing scales and warn the drivers in this direction Other wise do not forget this may cause erroneous weighing There is 2 cm clearance between the framework angle and weighing platform at
26. reen Blue Gray Black BE TENE Gray Black Z9co9Zz8 96958 ouaa uo E A OUTPUT ilo a v 21855125 344280 ODOOOOOD nmmmmmmM Weight Indicator LL2 LL2WT LL3 KB WB ENG 002 18 ELECTRONIC SCALE CONNECTION CHART 8 LOAD CELL C16 e e lt 565 59 152 58 z JBOX 5 88 28122 28256 SEZs Yellow m Yellow SHLD Red SiG 64 Red ite White Bi Fed Green Blue Gray Black gt Gray Black Yellow m Yellow SHLD Red Ssa 201 Gray Black aa Gray Black Yellow m Yellow SHLD 55 it ite en 18 G 9 T Green Bue Gray Black TENG Gray Black zo oz OAD o o T OUTPUT 215 l g a SE 8655488 34280 maaa Weight Indicator LL2 LL2WT LL3 19 KB WB ENG 002 ELECTRONIC SCALE CONNECTION CHART 4 LOAD CELL ASC f LOAD CELL m 1 48 eL
27. rsonnel from our head office service into op eration as the regional services in addition to the available services in this respect in order to provide you with more effective and swift service In this context our services have been equipped with the standard mass and calibration vehicles con taining cranes especially for the repair maintenance and adjustment of the vehicle scales Any kinds of intervention that may be carried out by any individuals or establishments apart from our head office and authorized services within the war ranty period will make the warranty scope of your weighing device invalid It is observed that the users prefer any individuals or establishments working either with or without Authorization Certificate as a result of economical reasons apart from our head office and authorized services for the procurement of related spare parts and necessary repair maintenance adjustment periodical inspection of the weighing device From legal point of view any individual or establishment holding an Authorization Certificate is entitled to carry out a repair and mainte nance work to a weighing device of any brand according to the document scope pertaining thereto However they do not have the authorization to change the load cell and weight indicator that are the main parts In such case there are legal procedures that have to be followed up in this context First of all we recom mend you to search through the technical capacities
28. t and having its repair and measurement be made by any individuals or establish ments holding no Authorization Certificate from the Ministry within this scope is an criminal offence pursuant to Article 14Ib d e of the Law no 3516 for Meas urements and Adjustments and you are especially requested by us to show requisite attention and care on this matter and remind this legal warning to the persons you are responsible for 4 EXPLANATIONS RELATED TO LEGAL WARNING 4 1 Periodical Inspection The scale will be subject to an inspection once in every 2 years from the date of its manufacture and the related official organization will be applied until the end of Febru ary The service required for the periodical inspection can be provided by our firm or authorized services as well 4 2 Legal Warnings to Pay Attention to While in Use The temperature interval indicated at the Definition Label must not be exceeded in the use of the weighing device It is necessary for the scale not to be exposed to any external intervention according to the applicable laws and regulations KB WB ENG 002 4 Therefore the box where the load indicator and cells are conjoined is sealed off and secured accordingly It is a criminal offence to keep and use any weighing device that is exposed to any external intervention and has a seal destroyed in this respect Therefore you are requested to take this warning of us into consideration while getting service both fro
29. the same to operate for a specific period of time in case of power failures Additionally it keeps the electric power at 220 V and required frequency continu ally by means of the regulated circuit that is a technical specification of the ups It further makes itself be operational in case of any voltage and frequency changes beyond the limits and ensures your devices to be functional in a proper manner 5 KB WB ENG 002 6 7 MATTERS TO PAY ATTENTION TO IN ADVANCE OF THE OPERATION OF THE SCALE e Control the mains voltage and especially your ground cable in advance of operating the scale e While switching the scale on it is necessary to turn on the printer first then monitor and finally weighing terminal I indicator and while the devices are turned off firstly the weighing terminal I indicator then moni tor and finally printer should be turned off e When the weighing terminal I indicator is switched on the device will test itself and then pass into the weight indication mode In case of any breakdown it will warn the user by the indication of the error code 6 not disassemble and assemble the serial exit load cell connection and printer connector while the Weigh ing Terminal I Indicator is operational Before you start the weighing procedure please leave the weighing ter minal I indicator in an operational state for a period of 5 10 minutes This procedure ensures the weighing terminal I indicator
30. to reach the envi ronmental temperature conditions and electrical operation determination and as a consequence help you prepare an environment to carry out the optimum weighing operation Make necessary image and screen adjustments by means of the function keys on the monitor Do not turn on the devices unless the connector of the load cell and printer cable is connected Do not disassemble and assemble the load cell and printer cable while the weighing terminal I indicator is operation It is absolutely necessary for you to operate the devices through a plug with the required ground connection for a proper operation of them You must not open the lid of the Weighing Terminal I Indicator without switching the power off INSTALLATION The electronic scale is shipped away in a disassembled manner The installation connections and adjustment of the scale are carried out at site by our personnel and necessary inspection procedures are made accordingly and the same is de livered to the user in an operational manner The connection charts are indicated at the manual in order to be used when required See page 15 25 KB WB ENG 002 6 8 CHANGE OF INSTALLATION LOCATION and MATTERS TO PAY ATTENTION TO DURING THE TRANSPORTATION When it is required to change the location of your operational electronic scale such change of location should be carried out by our personnel or authorized services 9 1 The scale is disassembled and t
31. y warning See the Drawing no 3 In the event that the protection concrete is broken it is urgently necessary to make the new one instead See the Drawing no 3 If some metal sounds come from the scale when the vehicles enter in the scale you should check the bolts and mechanical parts of the scale Check the installation fixing bolts taking place at the scale platform every month in a regular manner if there is any loose tighten the bolts and re place any broken and damaged bolts KB WB ENG 002 8 Loadcells Connection Box Side Barriers Drawing No 2 V BRIDGE Series Over Ground Type Vehicle Scale Weighing Platform Main Beam Drawing No 4 PITBRIDGE Series Inner Ground Type Vehicle Scale Weighing Platform 9 KB WB ENG 002 22 2 ENS 2 2 Drawing 5 Semi Pit Vehicle Scale Weighing Platform Pay sufficient attention in order to prevent the load cells taking place at the scale platform from touching any other point or place apart from the platform and check it once in every 7 days There is a clearance of 60 cm between the scale and concrete sheer at the semi pit type scales It is definitely necessary for you to close this clearance Under the circumstances where this clearance is not closed clean it and take necessary measures in order to prevent any water accumulation there It would be better for you to have a loaded vehicle be weighed at a
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