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TW 125 7750 7726

1. s OIN Y39VeL N33HO 308 YHJOVHL anda 10009 Y3DV8L N33 9 MOVTE 9 8 98 58 una jONVHO O CH 0 3983 38 A gruo p 28 99 d abu epuori o O MOTA A OL 3339 9 LM d 12 ST e NMOH8 ze ama 78 yovia 8 o ONIYIM OL A3M HYDRAULIC LAYOUT 125DH 28 TANK gt FILTER HY2750 P HY1421 HY1420 HY1423 HYDRAULIC LAYOUT 125PH 29 HY1423 HY1422 HY323 TIMBERWOLF TW 125PH amp TW 125DH PARTS LISTS The following illustrations are for parts identification only The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel Page No BELT TENSIONER 31 CHASSIS 32 CONTROL BOX 33 DISCHARGE 34 DRIVE TRAIN 35 ELECTRICAL LAYOUT 125DH 36 ELECTRICAL LAYOUT 125PH 37 ENGINE DIESEL 125DH 38 ENGINE PETROL 125PH 39 FUNNEL 40 HYDRAULICS 125DH 41 HYDRAULICS 125PH 42 ROLLER BOX DOUBLE 125PH 43 ROLLER BOX SINGLE 125DH 44 ROTOR 45 ROTOR HOUSING 46 STICKERS 47 Date Last Modified 30th July 01 ltem Part No Part Name Q ty 1 0313 M12 100 Bolt 2 0415 Heavy Washer 3 0491 Bearing 0411 Pulley 0472 Pulley Boss N A to purchase Slider 0469 Slider Block 1342 End Plate 0711 M8 C Washer 0476 Plain M8 Nut 0342 M8 110 Bolt la la 2 2 2 2
2. d MOTIZA 9 N EE ws NMOHE ya ana 18 ploueloS ploueloS gt 108 pJEMID 3 Sedes OL A3M q et FE EEE A ES i 9 9 N HN 9 18 18 O V 9 9 M ssed g 5595 ON 8 1 piougjog dois jen4 O Aeley xog lind PIOH JE L 4 I keja M jejes i 98 58 I 1 1 m 18 og JOBS LOVLYM LYM METT EEE EE REE EEE EEE EEE ee PA L 0 o O 8 14 mm on on 25 1 O 8 Josueg H3OVHLIN33HO anda 9 18 M MT SN YIOVHL das 3n18 Y 18 A M 2 MAOVYL MOVIE N33HO g 9 3LIHA LO yun 55 lt ON MOTISA N33HO 9 GLYLTI ON MERERET
3. DISCHARGE TUBE ROLLER BOX COVER DISCHARGE CLAMP NUTS BELT GUARD FEED TRAY ENGINE FUNNEL BATTERY BOX COVER LIGHT BOARD 125PH SHOWING HONDA PETROL ENGINE 125DH AS ABOVE BUT SHOWING RUGGERINI DIESEL ENGINE PARTS LOCATOR ONITdNOD 335 AdillV8 14 5 AATINd Ysa lLsnrav 3NION3 ANION NOISNAL 1138 MOL AlaNassv 133HM YSLSNFrAv 1139 diNNd DITNVEGAH diNNd 331114 WO MNVL 1803 34115 aNYLS dOYd 0104 xog 331103 SAFE WORKING 5 A WARNING The chipper will feed material through on its own To do this it relies on sharp blades on the chipper rotor To keep the blades sharp only feed the machine with clean brushwood DO NOT put muddy dirty wood roots potted plants bricks stones or metal into the chipper OPERATOR S PERSONAL PROTECTIVE EQUIPMENT REQUIRED Chainsaw safety helmet fitted with visor and recommended ear defenders to the appropriate specifications Close fitting heavy duty non snag clothing Face mask if appropriate Work gloves with elasticated wrist DO NOT wear rings bracelets watches jewellery or any other items that could be caught in the material and draw you into the chipper Safety boots BASIC WOODCHIPPING SAFETY The operator should be aware of th
4. Pwr Gross Weight CHASSIS IDENTIFICATION PLATE STICKERS 22 1136 TIMBERWOLF Desa mas on 4 4099 DANGER KEEP HANDS AND FEET OUT PUSH TO STOP Petrol models E 616 DO NOT PULL HERE SAFETY NOTE LIFTING EYE IS DESIGNED TO LIFT THE MACHINE S WEIGHT ONLY DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE ALWAYS VISUALLY INSPECT LIFTING EYE PRIOR TO EACH USE DO NOT USE LIFTING EYE IF DAMAGED 670 GREASE ROLLER SPINDLE AND SLIDES I ATTENTION CLEAN UNDER BLADES BEFORE REFITTING OR TURNING FAILURE TO DO SO MAY RESULT IN BLADE S COMING LOOSE AND DAMAGE BEING CAUSED TO THE ROTOR HOUSING 2800 2801 OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING MAINTENANCE AND HIGH HEALTH AND SAFETY INFORMATION VELOCITY FAILURE TO FOLLOW THE INFORMATION CONTAINED IN DISCHARGE THE INSTRUCTION MANUAL MAY LEAD TO DEATH OR KEEP CLEAR SERIOUS INJURY Last Updated 1st Sept 04 23 14 LLI lt O 9 671 39VIAVG 5 NI LINSSY AVIN OL 3fY 031113 LINN AHL LNOHLIM ANIHOVIN
5. 9245 JOJOY 02 0 LIN OWEN Wed uonooes ue y M9J9S den 0 0LIN 3 193 n7 M919S 1916 02 0 LIN yeus ON Hed Buueeg 5059 Duueeg JOUSEM INN OLIN Jeay buisnoH bule deg ON ON Date Last Modified 2nd Oct 03 Diesel version only Petrol version only Date Last Modified 23rd Aug 04 Item Part No Part Name y tem Part No Part Name 0361 M12 Knob 13 0702 M12 A Washer 0318 M12 20 Bolt 0045 M12 T Nyloc Nut 0704 M12 C Washer 1268F Access Cover 0346 M8 20 Bolt 0709 M6 C Washer 0712 M8 C Washer 0348 M6 20 Pozi Pan 1389 Belt Guard 1416 Sensor Clamp 1027F Bolt Support Plate 0438 M6 16 Pozi Pan 0382 M10 30 Bolt 1410 PH Inner Guard 0701 M10 A Washer OR 1485 DH Inner Guard 10 0052 M10 T Nyloc Nut 21 1382F Rotor Housing 11 0886F Pump Bracket 22 0644 M12 P Nyloc Nut 12 1267F Front Plate 23 0101 Anvil Vertical 1 2 3 4 5 6 T 8 9 gt 2 m IN IN 2 IN I N Iech N lech IN I Iech N STICKERS 47 TIMBERWOLF 4 DANGER KEEP HANDS AND FEET OUT Petrol models only SAFETY NOTE LIFTING EYE IS DESIGNED TO LIFT THE MACHINE S WEIGHT ONLY DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE USE CORRECTLY RATED SAFETY
6. ASN LON OG AJINVO S30V 19 ONILVLOMSM AJINVO SEU LSNA 3SION OL 3YNSOdX3 OL TANNNH 0333 dO 1 SNIGNVLS NOLL YVO ATLN3n O34 MOSHO 35001 HOM SdNV 19 510 ONILYOdSNVYL NOILNVO S3QV 18 ONILVLOY LINN ADYVHOSIG ONIAOIWSY 330338 AIM AAOINSY 3NION3 dOLS s dy 19 JOVINVG TIIM 189 SV JNIHOVIN NI SONIdSSMS qvos 1114 LON OG NOILNVO 10413d SSN SNIT30338 340338 SLNNIN 1002 OL 3NI9N3 MOTIV 3314 40 11 14114 Nna TIM SITTIOY JHL GAHOLIMS SI 3NION3 N3HM i9NINHVM LNOHLIM NAU AVN 54411108 WALSAS 1 AJINVO ADV Id NI SIHL LNOHLIM 31V 13dO LON OG AJINVO ADV ld NI SIHL LNOHLIM LON OG 39V Id NI SIHL LNOHLIM 31VWY3dO0 LON OG AJINVO NI Y3JAOI SIHL LNOHLIM 31VY3dO0 LON OG AJINVO 24 JONVHO O amp 103495 HIOVHL 3n19 5591 ei Y30VeL 308 CH a x HIOVEL MOVIE N33H9 9 9 SLIHM LO
7. UNF 1 23 0040 O Ring 3 4 1 9 0152 Washer Dowty 3 4 3 24 1702F Tank Top Plate 1 10 0225 Adaptor mm 3 4 to 3 8 BSP 1 25 1067 Breather Filter 1 11 1421 Hose 3 8 1 26 0712 M8 C Washer 2 12 1423 Hose 3 8 1 27 0350 M8 25 Bolt 2 13 1422 Hose 3 8 1 28 0100 Filter 1 14 0211 3 8 BSP Plug 1 29 3 4 Taper Plug 1 15 1703 Hydraulic Tank 1 30 1658 M6 12 Bolt 8 43 o Date Last Modified 26th Aug 04 Item Part No Part Name Q t Item Part No Part Name Q t 1 1673 M8 Wing Nut 2 24 0986 459 Grease Nipple 1 2 1595 Relay Cover 1 25 0055 Bearing Boss 2 3 0479 Ms P Nut 2 26 0788 Plastic Bush 2 4 1672F Relay Back Plate 1 27 1362 Roller Bod 2 5 0712 M8 C Washer 6 28 0325 Roller Blade 12 6 0711 8 60 Set Screw 2 29 0428 M12 30 Csk Soc 28 7 0672 Cover 1 30 1361 Drive Spline 2 8 0429 M12 35 Bolt 4 31 0382 M10 30 Cap Screw 6 9 0207 M12 A Washer 6 32 0423 Roller Box Spring 2 10 921F Non Drive Side Plate 1 33 0309 M10 40 Bolt 2 11 0481 M8 T Nyloc Nut 4 34 0839 M10 C Washer 2 12 0487F Drive Side Plate 1 35 534F Cover Bracket 1 13 1963F Plate Top Damper Carrier 1 36 0045 M12 T Nut 1 14 1962F Block Top Damped 1 37 0319 M12 220 Bolt 1 15 1768 AV Mount 30x30 4 38 0356 Funnel Studs M12 50 4 16 0701 M10 A Washer 7 39 2757 Bush Bearing Spline 1 17 0382 M10 30 Bolt 5 40 2756 Spline 6B Retro Bottom 1 18 1162 Motor Studs 4 41 0711 M8 A Washer 2 19 0052 M10 T Nut 4 42 0346 M8 20 Bolt 2 20 1964F Bracket Spring Hanger 2 43 0305 M10 25 Caphe
8. 2 32 0 0 0 I V L L 4 8 V L V V 4 V V V INN SOJ N L OLIN JeoedSs Nid 8 6 JouseM 8 6 OV SIN JeuseM OLIN 08 0LIN JOAIY dOd 06 2 LIN 0 Z LIN INN IOJ N d ZLIN V CLIN 08 Z LIN 311909 0 8IN INN SOJ N 1 SIN JOYSEM V SIN Wed 1870 96 1120 66 ON Hed gt v7 1 9 34109 Ov C J9useM CLIN SE Z LIN 19YSEM 8IN 19458 9IN J9useM V OLIN 1109 SZ OLIN jioddns dold dey Muel any xV I99uM 1915 4 2049 3049 99UM Id PINS Hed MOL INN 99IAN d 4907 JOUYSEM SIN due 1109 02 81 Assy o9uM aysor uono es 2 M peg 1109 cL 9IN dol quel que S O S N UOISJ9A leseld loJed yuel 9114 pieog 14597 puejs dold Hed 8100 81 ON Hed 79 0 2182 5985 EZEL CLEL 9951 2281 TAA 2721 ON Med v CiIcolsritidcir icio Date Last Modified 8th Dec 04 CONTROL BOX 33 Date Last Modified 4th Jan 04 Item Part No Part Name Q ty tem Part No Part Name y 1 2794 Control Box Cover 2807 AV Mount 20 x 1
9. M8 A Washer Manifold M8 20 Capheads 12 12 0382 M10 30 Bolt 2 13 1345F Muffler 1 1 1 M8 Binx Nuts 4 11 002 MTINyocNut 4 4 1 39 Date Last Modified 14th Sept 04 Item Part No Part Name Q ty tem Part No Part Name y 1 1424 Foam Filter Element 1252 M10 50 Bolt 2 1425 Paper Filter Element 0382 M10 30 Bolt 1379 Engine 1345F Muffler 4 1395 Guard Top Engine 0854 M8 Binx Nuts 5 0344 M8 16 Bolt 0207 M8 A Washer 6 0712 M8 C Washer 1426 Oil Filter 0839 M10 C Washer 1462 Manifold FUNNEL 40 Date Last Modified 15th Dec 04 Part No Part Name Q t tem Part No Part Name y 2809F Control Box detail on pg 33 1605 Stainless Spacer 1721 M8 10 Bolt 1599 Bearing Washer 289F Spare Wheel Bracket 1570 Safety Bar 0644 M12 P Nyloc Wiring Diagram 0702 M12 A Washer 1812 M10 35 Bolt 0320 M12 25 Cup Square 1591 Nylon Spacer 2918F Funnel 0479 M8 P Nyloc Nut 1644 M8 Anti Vibration Mount 2727 Bracket Actuator 1 6 1 2 2 2 1 3 0321 M12 30 Bolt 2 0045 M12 T Nyloc Nut 1 2 2 2 1 2 7 2 00 NO 10 2919F Feed Tray 2986 1 2 Spring Bolt 11 2922F Hinge Pin 0391 M6 T Nyloc Nut 12 0178 Rubber End Stop 1236 M6 20 Bolt 13 1600 Nylon Pistons 0046 M12 Plain Nut 14 0481 M8 T Nyloc Nut 0704 M12 C Washer 15 4018 Pin Bracket 16 0712 M8 C Washer 17 1603 Die Springs M10 Repair Washer 0709 M6 C Washer 0437 M6 16 Bolt Date Last Modified 2
10. 1 1028 Trigger 0410 Bush 2517 38 mm 1 1 1 1 1 1 3 1 1 ELECTRICAL LAYOUT 125DH 36 Date Last Modified 23rd Aug 04 Item Part No Part Name ty Item Part No Part Name Q ty 1406 Limit Switch Loom 7 1419 SCU 1 2 1407 Control Box Loom 8 3066 Battery Cable 3 1638 Sensor Speed Control 9 3065 VEBattery Cable 4 1500 Momentary Push Button 0242 Speed Control Loom 5 1499 Battery Isolator Switch 0368 Battery 6 1480 Ruggerini Adapter ELECTRICAL LAYOUT 125PH 37 I 1 e a p RK s 3 a rr maqa gt i H 5 Date Last Modified 23rd Aug 04 tem Part No Part Name ty Item Part No Part Name y 1406 Limit Switch Loom 6 0242 No Stess Loom 1407 Control Box Loom 7 1401 Honda Adapter 1638 Sensor Speed Control 8 0368 Battery 3063 VE Battery Cable 9 1419 SCU 3064 VEBattery Cable ENGINE DIESEL 125DH 38 e r7 wem gt e e E s L X2 each side x 6 each side Date Last Modified 14th Sept 04 PartNo PatName PatNo Qty 1 149 _ Engine 4 18 7 Brackets 2 Oil Filter 9 182 Wies Eet 4 In Line Filter 10 0839 Mi0CWashr 10
11. WORK ON THE CHIPPER BY REMOVING THE KEY AND DISCONNECTING THE BATTERY HANDLE blades with extreme caution to avoid injury Gloves should always be worn when handling the cutter blades AVOID contact with hydraulic oil THE drive belts should be connected while changing blades as this will restrict sudden movement of the rotor THE major components of this machine are heavy Lifting equipment must be used for disassembly CLEAN machines are safer and easier to service SPARES Only fit genuine Entec replacement blades screws and chipper spares Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper personal injury or even loss of life BATTERY REMOVAL AND MAINTENANCE WARNING Refer to the battery leaflet for safety and COSHH requirements 1 Remove the four M8 screws that retain the battery box top 2 Remove the negative lead first and then the positive lead 3 Clean charge and or top up the battery as required 4 Refitting is the reverse of removal Apply a smear of petroleum jelly to the terminals to prevent corrosion CHECK FITTINGS The Timberwolf TW 125PH amp TW 125DH are subject to large vibrations during the normal course of operation Consequently there is always a possibility that nuts and bolts will work themselves loose It is important that periodic checks are made to ensure the security of all fasteners Fasteners should be tightened using a torq
12. belt firmly with your index finger it should deflect to roughly the depth of your fingernail 4 Run machine and test recheck belt tension 5 NOTE Slack drive belts will cause poor performance and belt pulley wear 1 Remove belt guard E e 2 Access the two nuts on the under side of the chassis and slacken using a 19 mm socket spanner 3 Adjust the M8 bolt on the outside plate until the desired tension is achieved Tension is correct when 4 5kg of force deflects one belt 6 mm at the centre of its span Push the belt firmly with your index finger it should deflect to roughly the depth of your fingernail Retighten the two nuts to 80 Nm 60 Ibs ft 5 Refit belt guard CHANGE HYDRAULIC OIL AND FILTER WARNING Use plastic gloves to keep oil off skin and dispose of the used oil and filter in an y 97 sound way The oil and filter should be changed once a year or any time it becomes contaminated Before starting check that the chipper is standing level and brush away loose chips Remove the screw cap from the top of the filter housing 2 Partially remove filter element from inner cup Leave filter to drain for 15 minutes Remove filter element from cup when clear of hydraulic oil 3 4 Remove drain plug and drain oil into a suitable container 5 Replace drain plug 6 Refill with VG 32 hydraulic oil until the level is half way up the sight glass about 15 litres 7 Replace the
13. 6 2 2803 M10 240 Bolt 0857 M5 A Washer 0701 M10 A Washer 0855 M5 10 Pan Pozi 0052 M10 T Nyloc Nut M4 40 Pan Pozi 2795F Control Box Base 1348 Limit Switch M4 Washer 1658 M6 12 Bolt M4 Nyloc 2853 Stop Switch Spacer 2796F Finger Plate 2793F Bracket Mounting Control Box 2834 AV Mount 21 0711 M8 A Washer 2804 Bush M10 Top Hat 22 M8 12 Bolt 0709 M6 C Washer HIN IN DISCHARGE 34 Item Part No Part Name Q ty 1 0904F Discharge Tube 2 0523F Discharge Bucket 0644 M12 P Nyloc Nut 1 1 2 0702 M12 A Washer 2 0320 M12 25 Cup Square 1 0430 M12 35 Cup Square 1 0134 Black Handle Grip 1 8 1649F Discharge Clamp Handle 1 4109M M16 Clamp Nut 1 4131 Roll Pin 1 0434 M16 70 Hex Bolt 1 1354 M16 C Washer 2 2837M Clamp Nut Small 1 14 1511 M16 P Nyloc Nut 1 15 0832 Washer 1 16 0333 M16 60 Hex Bolt 1 Date Last Modified 14th Oct 04 DRIVE TRAIN 35 p EUNT 277 De Y dh 7 we lt Date Last Modified 23rd Aug 04 Item No Part Name Q ty Item Part No Part Name 1 0994 Belt 950 10 1236 M6 20 Bolt 3 2 0949M Pulley 140 X 1 SPA 11 M6 A Washer 3 0412 Bush 1610 38 mm 12 0139 Key Stepped 1 1 0072 Key 13 0420 125DH Bush 2012 1 1 8 13 0405 125PH Bush 1610 1 1 1351 Pulley 200 X 3 SPA 14 0444 125DH Pulley 132 X 3 SPA 1 0310 Belt 1060 14 1451 125PH Pulley 132 X 3 SPA 1 0983 Pulley 139 X 1 SPA 15 0411 Belt Tension Pulley
14. 6th Nov 04 Item Part No 1 2982 2 0980 0163 4 0042 1420 6 0396 Part Name Hydraulic Motor Hydraulic Pump Electric Valve O Ring 9 16 Hose 3 8 Washer Dowty 3 8 7 0161 Adaptor mm 3 8 to 3 8 BSP 8 0041 Adaptor 3 8 BSP to 9 16 UNF 9 0152 Washer Dowty 3 4 10 0225 Adaptor mm 3 4 to 3 8 BSP 11 1421 Hose 3 8 12 1423 Hose 3 8 13 1422 Hose 3 8 14 0211 3 8 BSP Plug 15 1703 Hydraulic Tank 1 1 1 1 1 5 4 1 3 1 1 1 1 1 1 HYDRAULICS 125DH 41 Item Part No Part Name Tank Top Filter 3 4 Taper Plu 3 4 3 4 BSP Adapter 2750 Hose 3 4 0026 Adaptor 1 2 3 8 BSP 21 0398 Washer Dowty 1 2 22 0026 Adaptor mm 1 2 to 3 8 BSP 23 0040 O Ring 3 4 24 1702F Tank Top Plate 25 1067 Breather Filter 26 0712 M8 C Washer 27 0350 M8 25 Bolt 28 0100 Filter 29 1658 M6 12 Bolt 1413 0766 HYDRAULICS 125PH 42 Date Last Modified 26th Nov 04 Item Part No Part Name Q t Item Part No Part Name Q ty 1 2982 Hydraulic Motor 2 16 1413 Tank Top Filter 1 2 0980 Hydraulic Pump 1 17 0323 Hose 1 2 1 3 0163 Electric Valve 1 18 0766 3 4 3 4 BSP Adapter 1 4 0042 O Ring 9 16 1 19 2750 Hose 3 4 1 5 1420 Hose 3 8 1 20 0026 Adaptor 1 2 3 8 BSP 4 6 0396 Washer Dowty 3 8 5 21 0398 Washer Dowty 1 2 4 7 0161 Adaptor mm 3 8 to 3 8 BSP 4 22 0026 Adaptor mm 1 2 to 3 8 BSP 1 8 0041 Adaptor 3 8 BSP to 9 16
15. EFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment this sequence of tests will only take a few seconds to carry out We recommend that these tests are carried out daily Observing the function as described will confirm that the safety circuits are working correctly This is also a good opportunity to remind all operators of the control and emergency stop systems WITH THE ENGINE RUNNING AT FULL SPEED PRESS THE RED PRESS THE GREEN PRESS THE RED BAR PRESS THE BLUE BUTTON BAR TO POWER BUTTON THE CONTROL THE ROLLERS THE ROLLERS SHOULD THE ROLLERS SHOULD TURN BACKWARDS ONLY WHILE THE SYSTEM SHOULD RUN STOP BUTTON IS PRESSED o o PRESS THE GREEN PRESS THE EMERGENCY PRESS THE BLUE TWIST TO RESET BUTTON AGAIN RED BUTTON BUTTON THE RED BUTTON THE ROLLERS SHOULD THE ROLLERS SHOULD THE ROLLERS THE MACHINE IS READY RUN STOP SHOULD NOT TURN TO USE CHECK that the chipper is running smoothly RELEASE the catches on the feed tray and lower Turn to release the red stop button PRESS the green control button The rollers will commence turning STAND to one side of the feed funnel PROCEED to feed material into the feed funnel STARTING TO CHIP WARNING Do not use or attempt to start the chipper without the protective guarding and discharge unit securely in place Failure to do so may result in personal injury or loss of life E OPERATING INSTRUCTIONS 13 Wood up
16. G PLANTS to enter the machine as damage is likely GLASS RUBBER DO NOT smoke when refuelling Petrol is explosive DO NOT let anyone who has not received instruction operate the machine DO NOT climb on the machine at any time DO NOT handle material that is partially engaged in the machine DO NOT touch any exposed wiring whilst machine is running Y SAFE WORKING 7 NOISE TEST MACHINE TW 125PH amp TW 125DH NOTES TESTED CHIPPING 65 mm X 75 mm CORSICAN PINE 1 50 IN LENGTH Noise levels above 90dB A will be experienced at the working position Wear ear protection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection Figures shown represent readings for the 125DH the 125PH figures are slightly lower 96 7 dB e 101 9 dB e 96 7 dB e 2 Di H 9 O ca eo e 97 5 R 4 metres o 98 8dB e 97 7 dB R 10 metres Guaranteed Sound Power 125PH 1204 A 125DH 121dB As required by Annex lll of Directive 2000 14 EC Noise Emission in the environment by equipment for use outdoors 5 OPERATING INSTRUCTIONS 8 WHEN towing a chipper the maximum speed limit is 60 mph ON rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration WHEN towing off road be aware of objects that may catch the chipper undergear e WHEN towing off road ensu
17. OPERATOR S PERSONAL PROTECTIVE EQUIPMENT REQUIRED CHAINSAW safety helmet fitted with visor and CLOSE FITTING heavy duty non snag clothing recommended ear defenders to an appropriate SAFETY footwear specification Q FACE MASK if appropriate HEAVY DUTY work gloves with elasticated wrist See page 5 for more detailed information MANUAL CONTROLS Roller control box is the control box above the feed opening of the chipper funnel Its function is to control the feed rollers The feed rollers draw material into the machine It does not control the main rotor RED SAFETY BAR This is the large red bar that surrounds the feed tray and side of the feed funnel The bar is spring loaded and connected to a switch that will interrupt the power to the rollers The switch is designed so that it only activates if the bar is pushed to the limit of its travel The rollers stop instantly but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE control buttons RED SAFETY BAR TEST To ensure the SAFETY BAR is always operational it must be activated once before each work session The rollers will not function until the bar is activated This procedure must be repeated each time the ignition is switched off GREEN BUTTON Forward feed Push the button once this activates the rollers and will allow you to start chipping if the rotor speed is high enough RED BUTTON Emergency stop This button stops the rollers f
18. SHACKLE ONLY THROUGH LIFTING EYE LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE ALWAYS VISUALLY INSPECT LIFTING EYE PRIOR TO EACH USE DO NOT USE LIFTING EYE IF DAMAGED 670 GREASE ROLLER SPINDLE AND SLIDES I ATTENTION CLEAN UNDER BLADES BEFORE REFITTING OR TURNING FAILURE TO DO SO MAY RESULT IN BLADE S COMING LOOSE AND DAMAGE BEING CAUSED TO THE ROTOR HOUSING E O O OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATING MAINTENANCE AND HIGH HEALTH AND SAFETY INFORMATION VELOCITY FAILURE TO FOLLOW THE INFORMATION CONTAINED IN DISCHARGE THE INSTRUCTION MANUAL MAY LEAD TO DEATH OR KEEP CLEAR SERIOUS INJURY Last Updated 1st Sept 04
19. The failed parts or assembly is interfered with in any way Normal maintenance in accordance with that set out in the Entec manual has not been performed Incorrect reassembly of components The machine has undergone modifications not approved in writing by Entec Industries In the case of tractor driven equipment use has been on an unapproved tractor Conditions of use can be deemed abnormal The machine has been used to perform tasks contrary to those stated in the Entec instruction manual WARRANTY SERVICE To obtain warranty service please contact your nearest Entec approved Timberwolf dealer To obtain details of the nearest facility please contact Entec Industries at the address on the front of this manual These warranty terms are in addition to and not in substitution for and do not affect any right and remedies which an owner might have under statute or at common law against the seller of the goods under the contract by which the owner acquired the goods TIMBERWOLF 125PH 125DH 20 Entec Industries Ltd Entec House Creeting Road Stowmarket Suffolk IP14 5AY Tel 01449 765800 Fax 01449 765801 E C Declaration of Conformity 4 Entec Industries Ltd as the designer and manufacturer certifies that the machine stipulated below complies with all the relevant provisions of the Machinery Directive 98 37 EC amp other relevant directives and the National Laws and Regulations adopting these directives Designer Man
20. UR MDC ME ee j NMOYJg ana 78 yoyiga 8 plousjog piewuo3 AS SNIHIM OL lt FE q 9 d 1 ug ona M 18 ssed g ss 1 S ON 8 7 7 piewuod dois 9SJ9A9Y ws xog 04405 18 Bulyuey mo una Ms Kayes 98 58 d x x 28 og x a 109 wa woo ENES PER RENE a S et Y t O 8 59 8 23 ee 26 JOSUSS DIOUS OS DIOUS OS NI399 9 19 SS9J S ON DJEMJO 5 11 0 1 O JLIHM M ad d mona av mos ug CM JSYIAIHY dd yovia 9 ONIMIM OL AI piou os jen 18 d PIOH iv dois XO IK IOJJUO 9 JSYIANIY 18 1 J 99 ES 98 98 28 Og JOJON JelJelS 27 JOSUSQ i SSOIIS ON pJEMIOH i ON da M q et D O 18 Ee
21. Y CONTENTS Section INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS amp SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters Do s and Dont s Noise Test OPERATING INSTRUCTIONS oafe Transportation Hitching onto the Tow Ball Unhitching the Chipper Delivery Operator s Personal Protective Equipment Required Manual Controls Auto Controls Emergency Stopping Petrol Engine Controls 125PH Starting the Petrol Engine Stopping the Petrol Engine Diesel Engine Controls Starting the Diesel Engine otopping the Diesel Engine Hydraulic Oil Lever Indicator Petrol Tank Indicator Daily Checks Before Starting Before Using the Chipper Starting to Chip Chipping Blockages SERVICE INSTRUCTIONS Service Schedule Engine Servicing Safe Maintenance Spares Battery Removal and Maintenance Check Fittings Change Blades Check Hoses Tension Drive Belt Tension Hydraulic Pump Belts Change Hydraulic Oil and Filter Grease the Roller Drive Splines Grease the Roller Box Slides Greasing Rotor Bearings Engine Manufacturer s Handbook WARRANTY STATEMENT IDENTIFICATION PLATES EC DECLARATION OF CONFORMITY CERTIFICATE STICKERS WIRING DIAGRAM 125DH WIRING DIAGRAM 125PH CIRCUIT DIAGRAM 125DH CIRCUIT DIAGRAM 125PH HYDRAULIC LAYOUT PARTS LISTS 21st Dec 04 Page No I cO 0 0 O NS E TIMBERWOLF 125PH 125DH 1 Thank
22. ad 2 21 0103 Anvil 1 44 2982 Hydraulic Motor 2 22 228M Roller Box 1 45 0711 M8 A Washer 4 23 0985 Straight Grease Nipple 1 46 1008 M8 Spring Washer 2 44 5w f Date Last Modified 26th Aug 04 em Part No Part Name y Item Part No Part Name Q ty 0672 Cover 22 0382 M10 30 Cap Screw 0429 M12 35 Bolt 23 0356 Funnel Studs M12 50 0207 M12 A Washer 24 0103 Anvil 1963F Plate Top Damper Carrier 25 0319 M12 220 Bolt 0481 M8 T Nyloc Nut 27 0045 M12 T Nyloc Nut 1962F Top Block Damped 28 0534F Cover Bracket 1964F Spring Hanger 29 0766M Roller Box 8 0921F Non Drive Side Plate 30 0346 M8 20 Bolt 0487F Drive Side Plate 31 0305 M10 25 Caphead 1 0052 M10 T Nyloc Nut 32 0053 Bottom Spring Hanger 11 0701 M10 A Washer 12 1162 Motor Studs 13 0382 M10 30 Bolt 14 0325 Blade Roller 36 1672F Relay Back Plate 15 0428 M12 30 Csk Soc 37 0711 M8 60 Set Screw 16 0423 Roller Box Spring 38 1595 Relay Cover 17 0985 Straight Grease Nipple 39 0711 M8 A Washer 0055 Bearing Boss 40 0346 M8 20 Bolt 0788 Bush Plastic 41 1768 AV Mount 30 30 1362 Roller Body 42 2982 Hydraulic Motor 1361 Drive Spline 43 1008 M8 Spring Washer 33 0712 M8 C Washer 34 1673 M8 Wing Nut 35 0479 Ms P Nut de gt gt OT NO gt de fade de Pt 1 N INI N N gt gt 45 ROTOR PARTS 8029 Duueeg Jeay pulsnoH
23. al or consequential loss or damages of any kind WARRANTY STATEMENT Entec Industries warrants to the first end user that Your woodchipper shall be designed built and equipped at the point of sale to meet all current applicable regulations Your chipper shall be free from manufacturing defects both in materials and workmanship in normal service for the period mentioned above Warranty will not apply to a failure where normal use has exhausted the life of a component Engine units are covered independently by their respective manufacturer warranties OWNERS WARRANTY RESPONSIBILITIES As the owner of an Entec woodchipper you are responsible for the following Operation of the woodchipper in accordance with the Entec instruction manual Performance of the required maintenance listed in your Entec instruction manual In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician WARRANTY RESTRICTIONS The Entec warranty is restricted to the first end user only and is not transferable except when an authorised Timberwolf Dealer has a woodchipper registered with Entec Industries as a hire chipper or long term demonstrator in these situations they are duly authorised to transfer any remaining warranty period to their first end user The Entec warranty may be invalidated if any of the following apply
24. ating and maintenance practices CAUTION or WARNING Be aware of this symbol and where shown carefully follow the instructions This caution symbol indicates important safety messages in this manual When you see this symbol be alert to the possibility of injury to yourself or others and carefully read the message that follows E TIMBERWOLF 125PH 125DH 2 PURPOSE OF MACHINE The Timberwolf TW 125PH and the TW 125DH brushwood chippers are designed to chip solid wood material up to 125 mm in diameter The maximum cross section hardwood for continuous feed is 5000 mm They are capable of chipping over 2 tonnes of brushwood per hour DIMENSIONS Serial No Location The serial number can be found on top of the rotor housing 2240 mm 1603 mm CN e e ND 3163 mm 2623 mm with feed tray folded Timberwolf TW 125DH 4 TW 125PH Specification Engine type 125DH Ruggerini twin diesel Roller feed 125DH Single hydraulic motor 125PH Honda v twin petrol 125PH Twin hydraulic motor Maximum power 725DH 14 2 kW 19 HP Max diameter material 125 mm 57 125PH 14 9 kW 20 HP Fuel capacity 18 litres Cooling method Air cooled Hydraulic oil capacity 13 litres Overall weight 570 kg Material processing capacity 2 tonnes hr Starting method Electric Fuel type 125DH Diesel 125PH Unleaded petrol PARTS LOCATOR 3 SPARE WHEEL DISCHARGE SAFETY BAR CONTROL BOX mo BUCKET el
25. e following points MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the general public or employees without adequate protection Use hazard tape to identify this working area and keep it clear from debris build up Chips should be ejected away from any area the general public have access to HAZARDOUS MATERIAL Some species of trees and bushes are poisonous The chipping action can produce vapour spray and dust that can irritate the skin This may lead to respiratory problems or even cause serious poisoning Check the material to be chipped before you start Avoid confined spaces and use a facemask if necessary BE AWARE when the chipper is processing material that is an awkward shape The material can move from side to side in the funnel with great force If the material extends beyond the funnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel Q BE AWARE that the chipper can eject chips out of the feed funnel with considerable force Always wear full head and face protection ALWAYS work on the side of the machine furthest from any local danger e g not road side Y SAFE WORKING 6 GENERAL SAFETY MATTERS DO S AND DONT S ALWAYS stop the chipper engine before making any adjustments refuelling or cleaning ALWAYS check machine has stopped rotating and remove chipper ignition key before mai
26. each slide on roller box and on inner cheeks of slider 7 NOTE Rollerbox slide weighs in excess of 20kg Remove wedge lower roller box slide and replace springs 8 Close roller box guard and refit bolt and washer 4 Refit battery leads Diagram shows 125PH Petrol version GREASING ROTOR BEARINGS Both front and rear bearings are sealed and do not need greasing ENGINE MANUFACTURER S HANDBOOK Refer to your Engine Manufacturer s Handbook for detailed instructions on the following Changing the fuel filter Checking the engine oil Changing the engine oil Changing the engine oil filter 5 TIMBERWOLF 125PH 125DH 19 WARRANTY PERIOD The warranty period for the woodchipper commences on the date of sale to the first end user and continues for a period of 12 months This guarantee is to the first end user only and is not transferable except when an authorised Timberwolf Dealer has a woodchipper registered with Entec Industries as a hire chipper or long term demonstrator in these situations they are duly authorised to transfer any remaining warranty period to their first end user Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer LIABILITY Our obligation under this warranty is limited to repair at Entec Industries premises or at our option an Entec approved Timberwolf dealer No liability will be accepted for special indirect incident
27. eighs in excess of 20kg Undo blade screws using Torx socket drive Remove wedge lower roller box slide and provided Rotor will turn until Torx socket has replace springs located on machine Close roller box guard and ensure bolt and washer are tightened Refit battery leads Always sharpen blades on a regular basis Failure to do so will cause the machine to under perform and will overload engine and bearings causing machine breakdown Blades must not be sharpened beyond the wear mark see diagram Failure to comply With this could result in machine damage injury or loss of life SERVICE INSTRUCTIONS 17 All the hydraulic hoses should be regularly inspected for chafing and leaks The hydraulic system is pressurized to 130 Bar and thus the equipment containing it must be kept in good condition Identify the hoses that run to the top motor These have the highest chance of damage as they are constantly moving If any hydraulic components are changed new seals should be installed during reassembly Fittings should then be retightened TENSION DRIVE BELTS 1 Remove side panel 2 Loosen bolt in centre of tensioner pulley with a 19 mm spanner so that pulley is able to slide with minimal wobble 3 Turn nut in end of tensioner pulley slider until correct belt tension is achieved and lock the tensioner pulley bolt back up again Tension is correct when 4 5kg of force deflects one belt 6 mm at the centre of its span Push the
28. filter cup install a new filter element and replace the filter cap screw 8 NOTE This is a non adjustable air breather filter 5 SERVICE INSTRUCTIONS 18 NOTE This should be done four times a year or every 50 hours If the grease in the splines is allowed to dry out rapid wear of the roller splines will occur resulting in a breakdown and the need to fit replacement parts This failure is not warranty 1 Remove bolt and washer retaining roller box guard and lift guard see diagram on page 16 2 Locate two grease nipples one in the centre of each roller shaft 3 Use a pump action grease gun to apply a generous amount of grease to each roller drive 4 Close the roller box guard and refit the washer and bolt GREASE THE ROLLER BOX SLIDES NOTE This should be done regularly In dirty or dusty conditions or during periods of hard work it should be done weekly If the slides become dry the top roller will tend to hang up and the pulling in power of the rollers will be much reduced Excessive wear will ensue 1 Turn the chipper off and remove the ignition keys 2 Remove battery leads ensure machine has come to a complete stop 3 Remove the bolt and washer retaining roller box guard and lift guard 4 Remove the two springs on the roller box slide 5 NOTE Rollerbox slide weighs in excess of 20kg Lift the top roller and wedge a suitably sized piece of wood to hold in place 6 Apply thin grease with a brush to
29. ked machine may cause damage and will make it difficult to clear If the chipper becomes blocked proceed as follows STOP the engine and remove the ignition keys REMOVE the discharge tube Check that it is clear WEARING gloves reach into the rotor housing and scoop out the debris causing the blockage WARNING Do not reach into the rotor housing with unprotected hands There are sharp blades and any small movement of the rotor may cause serious injury REPLACE the discharge tube RESTART the engine and increase to full speed ALLOW machine time to clear excess chips still remaining in rotor housing before you continue feeding brushwood Feed in a small piece of wood whilst watching to make sure that it comes out of the discharge If this does not clear it repeat the process and carefully inspect the discharge tube to find any obstruction NOTE Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to compact the chips in the rotor housing and it will be difficult and time consuming to clear AVOID THIS SITUATION WATCH THE DISCHARGE TUBE AT ALL TIMES SERVICE INSTRUCTIONS 14 ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE ENGINE REMOVING THE IGNITION KEY AND DISCONNECTING THE BATTERY BEFORE UNDERTAKING ANY MAINTENANCE WORK Table 1 Service Schedule Daily Every Every Every Every Every Every 25 50 100 200 500 Year Complete the following tasks Hours Hours Ho
30. more material being fed into the chipper The rotor will still be turning The engine must be powered down to stop the rotor PETROL ENGINE CONTROLS 125PH This label indicates the speed setting of the chipper With the throttle lever in the fast position hare the machine is ready to chip When the machine is not in use for short periods of time move the lever to the idle position tortoise or turn off completely FORA COLD ENGINE Place the throttle control at 1 3 throttle and pull the choke out Insert ignition key into starter switch Turn the key to start the engine Release the key as soon as the engine starts Gradually return the choke to the off position as the engine starts and warms up Allow the engine to warm up for at least one minute before chipping FOR A WARM ENGINE Follow the instructions for a cold engine but return the STARTER choke to the off position as soon as the engine starts SWITCH THROTTLE LEVER If engine fails to start after 10 seconds leave for 1 minute and try again STOPPING THE PETROL ENGINE 125PH SET engine to idle position ALLOW to run for at least one full minute SWITCH off and remove ignition key For more detailed information refer to the Engine Owner s Manual 5 OPERATING INSTRUCTIONS 11 DIESEL ENGINE CONTROLS 125DH The Ruggerini engines are not fitted with a throttle or preheat mechanism They are designed to run at working speed at all time
31. ntenance of any kind or whenever the machine is to be left unattended ALWAYS check machine is well supported and cannot move ALWAYS run with the engine set to maximum speed ALWAYS check visually for fluid leaks ALWAYS take regular breaks Wearing personal protective equipment for long periods can be tiring and hot ALWAYS keep hands feet and clothing out of feed opening discharge and moving parts ALWAYS use the next piece of material or a push stick to push in short pieces Under no circumstances should you reach into the funnel ALWAYS keep the operating area clear of people animals and children ALWAYS keep the operating area clear from debris build up ALWAYS keep clear of the chip discharge tube Foreign objects may be ejected with great force ALWAYS ensure protective guarding is in place before commencing work Failure to do so may result in personal injury or loss of life ALWAYS use chipper in a well ventilated area exhaust fumes are dangerous A DO NOT use chipper unless available light is sufficient to see clearly DO NOT use or attempt to start the chipper without the feed funnel belt guard guards and discharge unit securely in place DO NOT start the chipper running unless properly guarded DO NOT stand directly in front of the feed funnel when using the chipper Stand to one side DO NOT allow 29009 BRICKS STRING CLOTH PLASTIC STONES METAL ROOTS BEDDIN
32. re inclination is not excessive AVOID excessively pot holed ground WHEN reversing the chipper the short wheel base will react quickly to steering THE chipper does not have brakes so be aware of increased braking distances ALWAYS check the discharge is tight before moving KEEP tyre pressures inflated to 1 8 bar or 26 psi CHECK wheel nuts are tightened to 90Nm or 65 Ibs ft CLEAR loose chippings and debris from the machine before departing Q ENSURE the feed funnel is closed and the catches are properly engaged before departing HITCHING ONTO THE TOW BALL Q CHECK the ball head is well greased WIND jockey wheel assembly anticlockwise until the tow head is above the height of the ball hitch on the vehicle REVERSE the vehicle so the ball hitch is directly below the tow head ATTACH the secondary coupling to a strong point on the vehicle not the ball hitch ENSURE the barrel lock is retracted from the tow head GRASP handle on tow head and push back catch with thumb WIND the jockey wheel assembly clockwise so lowering the tow head onto the ball hitch RELEASE handle and continue to wind jockey wheel clockwise The tow head should snap into place on the ball hitch If it doesn t repeat previous 2 steps WIND jockey wheel up until fully retracted and the jockey wheel frame is seated in its notch on the stem The chipper weight should be fully on the vehicle Q RELEASE the jockey wheel clamp and slide the jocke
33. rom feeding It overrides all other buttons or bars and will not allow the other buttons to function until it has been reset To reset pull or twist depending on style of button until it returns to its original position The forward and reverse buttons will now function BLUE BUTTON Reverse feed allows you to back material out of the rollers The rollers will only turn in reverse as long as you keep pressing the button You do not have to press the STOP button before pressing the GREEN FEED button to recommence feeding Control Panel Diagram RED STOP FEED EMERGENCY STOP BLUE REVERSE FEED BUTTON GREEN FORWARD FEED BUTTON RED SAFETY BAR Do not rely on the red bar to keep the rollers stationary if it is necessary to clear or touch the rollers Always switch off the machine and remove ignition key before approaching the rollers OPERATING INSTRUCTIONS 10 The speed control unit controls the feed rate of the material going into the chipping chamber If the rotor speed is below the predetermined level the speed control unit will not allow the feed rollers to work in either forward or reverse until the rotor speed rises above the predetermined level at which point the feed rollers will start turning without warning EMERGENCY STOPPING Push the RED STOP button or push the RED SAFETY BAR whichever is the quickest for you to reach Turn off the engine ignition key The emergency stop will prevent any
34. s STARTING THE DIESEL ENGINE 125DH TURN the battery isolator switch to the ON position PUSH the START button until the engine begins to fire RELEASE the START button Battery Isolator Switch Start Button ALLOW the engine to warm up for 1 minute before starting chipping If engine fails to start after 10 seconds leave for 1 minute and try again STOPPING THE DIESEL ENGINE 125DH TURN the battery isolator switch to the OFF position For more detailed information refer to the Engine Owner s Manual HYDRAULIC OIL LEVEL INDICATOR The oil level will be visible through the tank wall It should be within the upper and lower arrows PETROL TANK INDICATOR The fuel level may be inspected by removing the fuel filler cap and looking into the tank A graduated plate will indicate the level 5 OPERATING INSTRUCTIONS 12 LOCATE the machine on firm level ground CHECK machine is well supported and cannot move CHECK jack stand is lowered and secure CHECK all guards are fitted and secure CHECK the discharge unit is in place and fastened securely CHECK discharge tube is pointing in a safe direction CHECK the feed funnel to ensure no objects are inside CHECK feed tray is in up position to prevent people reaching rollers CHECK controls as described below CHECK visually for fluid leaks CHECK fuel and hydraulic oil levels For parts location see diagrams on pages 3 amp 4 B
35. to the recommended diameter can be fed into the feed funnel Put the butt end in first and engage it with the feed roller The hydraulic feed rollers will pull the branch into the machine quite quickly Large diameter material will have its feed rate automatically controlled by the speed control unit Sometimes a piece of wood that is a particularly awkward shape is too strong for the feed rollers to break This will cause the top roller to either bounce up and down on the wood or both rollers to stall If this occurs press the BLUE REVERSE button until the material has been released Pull the material out of the feed funnel and trim it so the chipper can handle it Both feed rollers should always turn at the same speed If one or both rollers stop or suddenly slow down it may be that a piece of wood has become stuck behind one of the rollers If this occurs press the BLUE REVERSE button and hold for 2 seconds then repress GREEN FEED button This should enable the rollers to free the offending piece of material and continue rotating at the correct speed If the rollers continue to stall in the forward feed or reverse feed position push the RED STOP BUTTON turn the engine off remove the ignition key and investigate BLOCKAGES Always be aware that what you are putting into the chipper must come out If the chips stop coming out of the discharge tube but the chipper is taking material in STOP IMMEDIATELY Continuing to feed material into a bloc
36. ue wrench to the required torque see below Size Pitch Head Torque Ibft Torque Nm General M8 Standard 13 mm Hex 17 23 General M10 Standard 17 mm Hex 34 46 General M12 Standard 19 mm Hex 60 80 SERVICE INSTRUCTIONS 16 CHANGE BLADES Wear riggers gloves for the blade changing operation Diagram shows 125PH Petrol version Turn the chipper off and remove the ignition keys Remove battery leads Remove bolt and washer retaining roller box When fitting blades replace any damaged guard and lift guard screws with new and coat each screw with Remove the two springs on the roller box slide copperslip over the whole of the thread NOTE Rollerbox slide weighs in excess of 20kg Retighten each screw to 60Nm 45106 ft Lift the roller box slide and wedge a suitably sized piece of wood to hold in place NOTE This torque setting is vitally important to ensure your bolts come out Remove blade access cover at a later date and Entec recommend you hase a torque wrench for this and Remove discharge tube Turn the rotor by hand by grasping fan section on rear of rotor disc until other jobs on the chipper blade is visible through aperture Grease all surfaces of the roller box sliding Use a small screwdriver to remove sap and debris mechanism see diagram on 18 from Torx socket in screw be particularly Replace blade access cover ensure every last piece has been NOTE Rollerbox slide w
37. ufacturer Entec Industries Ltd Description of Machinery Self powered portable machine intended to chip up tree waste prior to disposal Model TW 125H Serial No Harmonised standards applied including parts clauses of BS EN 292 1991 BSEN 294 1992 BS EN 60204 1 1998 BS EN 563 1994 Safety of Machinery Temperatures of touchable surfaces BS EN 954 1 1996 Safety of Machinery Safety related parts of control systems BS EN 982 1996 Safety of Machinery Hydraulics BS EN 1088 1995 Safety of Machinery Interlocking devices EN 13525 1999 Forestry Machinery Wood chippers Safety BS EN 60204 1 1998 Safety of Machinery Electrical equipment BS EN 60529 1991 Safety of Machinery Degrees of Protection for Enclosures BS EN 60947 5 1 1991 Safety of Machinery Low Voltage Switchgear Electromechanical devices Together with all relevant National Technical Standards and Specifications as applicable Including parts clauses of Responsible Person empowered to sign Position in Company Date 191 4 o5 _ Mr John Marshall Entec CE cert 5 TIMBERWOLF 125PH 125DH 21 O Model y Date of manf NTEC INDUSTRIES LTD CREETING ROAD STOWMARKET SUFFOLK IP14 5AY CE PLATE ENTEC UK STOWMARKET SUFFOLK SAY Date of Manuf Q N Serial No Trailer rk
38. urs Hours Hours Check engine oil top up if necessary Check for engine oil hydraulic oil leaks Check fuel level Check feed funnel feed roller cover access covers bonnet and discharge unit are securely fitted Ensure engine air intake in bonnet is free from leaf build up Check tyre pressure is 26 28 psi Check and adjust if necessary belt tension Grease the roller drive splines Clean air filter element Check for tightness all nuts bolts and fastenings making sure nothing has After the first 25 hours then worked loose Check fuel pipes and clamp bands Change engine oll Refer to Engine Owner s Manual Check battery electrolyte level Replace engine oil filter cartridge Refer to Engine Owner s Manual Replace spark plugs Refer to Engine Owner s Manual Check valve clearance Refer to Engine Owner s Manual Replace hydraulic oil filter every year or 100 hours after service or repair work to the hydraulic system Replace hydraulic oil Check for loose electrical wiring Replace fuel pipes and clamp bands Refer to Engine Owner s Manual Axle amp Tow head maintenance Refer to Suppliers Information Sheet NOTE Main Rotor Bearings are sealed for life No greasing or lubrication is necessary E SERVICE INSTRUCTIONS 15 Ensure servicing is performed in accordance with the Engine Manufacturer s Handbook SAFE MAINTENANCE ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE
39. y wheel assembly fully up TIGHTEN clamp on the jockey wheel assembly CONNECT electrical plug to socket on rear of towing vehicle and check operation of all the trailer and vehicle lights INSERT the barrel lock for security Q THE chipper is now properly attached to the vehicle UNHITCHING THE CHIPPER Q ENSURE the chipper will not roll away after being disconnected from the vehicle Use the chocks provided if in doubt DISCONNECT the electrical cable from the vehicle socket RELEASE the barrel lock RELEASE secondary coupling RELEASE the jockey wheel assembly clamp LOWER the jockey wheel assembly fully RETIGHTEN the jockey wheel assembly clamp WIND the jockey wheel assembly anticlockwise until it starts to take the weight of the chipper GRASP the handle and release the catch with your thumb CONTINUE to wind the jockey wheel anticlockwise This should lift the tow head clear of the ball hitch DRIVE the vehicle clear of the chipper WIND the jockey wheel assembly to a suitable point where the chipper is level THE chipper is now fully detached from the vehicle 5 OPERATING INSTRUCTIONS 9 All Timberwolf TW 125 machines have a full pre delivery inspection before leaving the factory and are ready to use Read and understand this instruction manual before attempting to operate the chipper In particular read pages 5 7 which contain important health and safety information and advice
40. you for choosing this Entec Timberwolf brushwood chipper Entec Timberwolf chippers are designed to give safe and dependable service if operated according to the instructions Before using your new chipper please take time to read this manual which contains IMPORTANT HEALTH AND SAFETY INFORMATION and explains the chipper controls failure to do so could result in personal injury equipment damage damage to property a member of the general public becoming injured This manual covers the operation and maintenance of both the Timberwolf TW 125PH and the TW 125DH All information in this manual is based on the latest product information available at the time All the information you need to operate the machine safely and effectively is contained within pages 3 to 12 Ensure that all operators are adequately trained for operating this machine especially with regard to safe working practices Entec s policy of constantly improving their products may involve major or minor changes to the chippers or their accessories Entec Industries reserves the right to make changes at any time without notice and without incurring any obligation Due to improvements in design and performance during production in some cases there may be minor discrepancies between the actual chipper and the text in this manual The manual should be considered a permanent part of the machine and should remain with it if the machine is resold Always follow safe oper

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