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User manual Interroll Frequency Inverter IP55 - AS

1. input P5 09 0 0 X X Stop motor 1 0 0 Park motor 1 0 1 Start motor positive direction of rotation set speed 1 1 1 0 Start motor negative direction of rotation set speed 2 1 1 1 Start motor positive direction of rotation set speed 2 Bit 2 BIT 1 BITO Function with control via the finite state machine P5 09 1 0 0 0 Stop motor 0 0 1 Park motor 0 1 0 0 1 1 1 0 0 Start motor negative direction of rotation set speed 1 1 0 1 Start motor negative direction of rotation set speed 2 1 1 0 Start motor positive direction of rotation set speed 1 1 1 1 Start motor positive direction of rotation set speed 2 The function of the input bits 0 and 1 can be defined via the parameters P2 15 to P2 17 and P2 18 to P2 20 The output bits 2 and 3 always relay the status of the two digital inputs Bit Function User defined standard function normal operation User defined standard function fault on the frequency inverter Status of digital input 1 wi N Status of digital input 2 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Finite state machine In the following diagram the most important states of the finite state machine are shown Reversal of the states is also possible but not shown on the diagram State 0 Power off ASi 01 b 0 1b ASi 000b ASi 000b ASi
2. ED STOP Reset the frequency inverter in the case of a fault Stop motor if P1 12 1 or 2 Change the parameter value in decimal increments Reset to factory default in combination with other buttons NAVIGATION Display of various real time statuses Access exit and save changed parameter values Increase speed Increase parameter value U O c U Z 34 Reduce speed Decrease parameter value Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Options and accessories Status display during Displ operation Sp ay Status StoP Line voltage available no signal for activating or starting the motor 5CAn Keypad searches for a frequency inverter in the network Ru ta t Automatic motor tune is in progress H xx Motor in operation output frequency is displayed in Hz Axx Motor in operation motor current is displayed in A P xx Motor in operation motor power is displayed in kW xx Motor in operation motor speed is displayed in rpm or Hz EEN No mains voltage external 24 V power supply available P dEF Factory set standard parameter values were reinstated U dEr User specific standard parameter values were reinstated Fault display see Troubleshooting page 70 i The display changes to the next selection on briefly pressing the NAVIGATION button Connect the external keypad gt Conne
3. 20 ms read only see P0 37 79 to 86 Board temperature of the frequency inverter log 30 s read only see P0 38 Procedure in case of accident or fault VNNN Version 1 1 08 2011 en Original instructions Stop the frequency inverter at once and ensure that it cannot be started accidentally In case of an accident Provide first aid and make an emergency call Inform the responsible person Have the malfunction repaired by qualified persons Start the conveyor only after this has been approved by qualified persons 57 Interroll Frequency Inverter IP55 INTERROLL 58 Abandonment and disposal Shut down N CAUTION Risk of injuries due to incorrect handling Shut down may only be executed by qualified and authorized persons Only shut down the frequency inverter after switching off the power Ensure that the frequency inverter cannot be turned on accidentally Disconnect the frequency inverter from the power supply and the motor Remove the frequency inverter from the conveyor module Disposal The operator is responsible for the proper disposal of the frequency inverter In doing so industry specific and local provisions must be observed for the disposal of the frequency inverter and its packaging Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions Appendix Installation declaration in
4. Appendix Version 1 1 08 2011 en 75 Original instructions Europe Austria Tel 49 2193 23 187 at sales interroll com Belgium Tel 49 2193 23 259 be sales interroll com Czech Republic Interroll CZ s r o Na R dku 7 3172 69002 Bi eclav Czech Republic Tel 420 519330 210 cz sales interroll com Denmark nterroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Finland nterroll Nordic A S Martinkylantie 53 01720 Vantaa Finland Tel 358 9 54 94 94 00 fi sales interroll com France nterroll SAS Z I De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 24 4100 r sales interroll com Germany nterroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 492193230 de sales interroll com Hungary L rincz Kit Kast ly U 27 Pf 57 2045 T r kb lint Hungary Tel 36 23 337 891 hu sales interroll com Iceland BH ehf Dugguvogur 10 104 Reykjavik iceland Tel 354 562 6858 ingi ibh ehf is Italy Rulli Rulmeca S P A Via Arturo Toscanini 1 24011 Alm Bg taly Tel 39 035 4300 111 vendite rulmeca it Luxembourg Tel 49 2193 23 259 be sales interroll com Netherlands Tel 49 2193 23151 nl sales interroll com Version 1 1 08 2011 en Original instructions Norway Interroll A S Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Poland Interroll P
5. Connect the protective conductor to the motor s housing The protective conductor connector must have the same cross section as the lines for the power supply Wire an 8 pin M23 male plug as per the connection diagram see Connections page 11 and connect to the corresponding socket on the frequency inverter Use a suitable M23 plug reference see Connections page 11 Connecting digital inputs and interfaces i Various voltages e g 24 V DC and 230 V AC should be not carried together in a cable Therefore the connections of the digital inputs and interfaces must be led separately from the mains connection and from the motor connection To prevent interference the lines must not be laid parallel to each other Lines with various voltages should be laid at a minimum distance of 100 mm from each other and crossed at an angle of 90 Maximum current load with an output voltage of 24 V 100 mA Connectthe digital inputs via a connection cable 5 pin M12 male plug to the frequency inverter dedicated socket see Connection diagram page 13 gt Connect the serial interface via a connection cable RJ45 plug to the frequency inverter dedicated socket see Connection diagram page 13 To this end remove the interface cover on the frequency inverter housing i Protection class IP55 is not achieved if the cover of the serial interface is removed gt Connect the ASI interface via a connection cable 4 pin M12 female plug
6. Press the STOP button Factory set standard parameter The frequency inverter must now be values loaded configured for the required application 12 5C 055 The connection to the PC or control gt Check the cable and connections to Communication fault field has been interrupted the external devices 13 FLE dc The current value of the DC ripple Check whether voltage is applied to DC bus voltage ripple too high can be displayed via parameter PO all phases and whether the voltage is 22 within the 396 tolerance The values are saved every 20 ms in gt Reduce load a log The last values can be Should the fault reoccur notify the Version 1 1 08 2011 en Original instructions displayed via parameter P0 39 supplier 71 Interroll Frequency Inverter IP55 Symptom 15 J i Hardware registers overcurrent at the frequency inverter output Appendix Possible cause The motor is subject to excessive loading Help Fault occurs upon activation of the frequency inverter gt Check the motor and connection to the motor for a possible short circuit between the phases or between phase and PE Ensure that the drum motor is not mechanically blocked gt Ensure that the motor parameters on the label concur with the values of the parameters P 1 07 P1 08 and P1 09 or that an automatic setting for the connected motor has been successfully concluded gt Increase the acceleration time via parameter P1 03
7. To change between the 8 entries push the UP and DOWN buttons on the external keypad Board temperature of the frequency inverter log 30 s The values are measured every 30 ms If a fault occurs the last values for diagnostic purposes remain saved To change between the 8 entries push the UP and DOWN buttons on the external keypad Motor current log 256 ms The values are measured every 256 ms If a fault occurs the last values for diagnostic purposes remain saved To change between the 8 entries push the UP and DOWN buttons on the external keypad Number of critical faults overcurrent The counter is increased by 1 as soon as the permissible motor current is exceeded This information can be used for diagnostic purposes Counter for critical faults overvoltage The counter is increased by 1 as soon as the permissible motor voltage is exceeded This information can be used for diagnostic purposes Number of critical faults undervoltage The counter is increased by 1 as soon as the permissible voltage is undercut This information can be used for diagnostic purposes 19 Interroll Frequency Inverter IP55 INTERROLL 20 P0 44 P0 45 P0 46 P0 47 P0 48 P0 49 P0 50 P0 51 P0 52 P0 53 P0 54 P0 57 P0 59 P0 63 Product information Number of critical faults excess temperature The counter is increased by 1 as soon as the permissible operating temperature is exceeded This information can
8. 000b State 1 3 Parking State 4 Speed 1 Dir CCW State 6 Speed 1 Dir CW ASi 101b ASi 111b ASi 000b ASi 000b ASi 101b ASi 111b ASi 110b ASi 001b ASi 011b ASi 100b State 5 Speed 2 Dir CCW State State Speed Set speed Parking Motor parked Dir Direction of rotation of the motor CW Clockwise CCW Anticlockwise Version 1 1 08 2011 en 51 Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Example The motor should start in a clockwise direction at speed 1 then change to speed 2 and then be parked and switched off ASi 111b State 7 Speed 2 Dir CW ASi 110b State 0 Power off ASi 01 b 0 1b ASi 000b State 1 3 Parking ASi 011b State State Speed Set speed Parking Motor parked Dir Direction of rotation of the motor CW Clockwise CCW Anticlockwise 52 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Modbus RTU telegram structure Access to the parameters via Modbus i Version 1 1 08 2011 en Original instructions Initial startup and operation Serial interface Two independent RS485 connections are available on the serial interface of the frequency inverter Optibus for connection of an optional external keypad see External
9. 09 and P2 10 can be given either in Hz P 1 10 0 or in rpm factory set standard parameter value P1 10 0 Some Modbus RTU master devices interpret the first register address as Register 0 In order to get the correct register addresses in such cases the register numbers given below must be reduced by 1 in each case Communication parameters see page 30 and see page 66 53 Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Registers for controling and Register Function Requirement monitoring the frequency A inverter via the serial 1 and 2 Frequency inverter control Main control source P1 12 interface 4 Modbus 3 Control of output torque Motor control mode P4 01 0 1 30or4 Source for the maximum value of the motor torque P4 06 1 field bus 4 Control of acceleration and Control activated via field braking time bus P5 08 1 6 to 86 Frequency inverter Access does not depend on monitoring the setting of the parameter P1 12 i Detailed description of the registers see Register for controlling and monitoring the frequency inverter via the serial interface page 54 Register for controlling and monitoring the frequency inverter via the serial interface Register Function Access 1 Command for controlling the frequency inverter via Modbus read write Bit 0 Bit O 1 to start the motor Bit 0 0 to stop the motor Bit 1 Bit 1 1 to
10. Digital Input 2 PAS 24 V OV 24V ov 32 Start Stop Stop Start 33 Negative direction of Positive direction of Stop Start rotation rotation 47 1 Set speed 2 Set speed 1 Set speed 1 Set speed 2 The signals at both digital inputs are inverted via parameter values 48 to 63 Value Digital Input 1 Digital Input 2 P1 13 24 V 0v 24 V ov 48 2 Stop Start Stop Start 49 Positive direction of Negative direction of Stop Start rotation rotation 63 02 Set speed 1 Set speed 2 Set speed 1 Set speed 2 D Version 1 1 08 2011 en Original instructions 1 If neither of the digital inputs has been assigned the function Stop Start this function is controlled via the parameter P6 10 2 If both digital inputs have been assigned the same function parameter value 0 5 10 15 48 53 58 or 63 both the digital inputs will be logical AND linked 49 Interroll Frequency Inverter IP55 INTERROLL ASi profile ASi outputs inputs from the perspective of the frequency ASi inputs outputs from the perspective of the frequency inverter 50 inverter Initial startup and operation Operation via ASi interface Profile for control via the ASi interface 7 A E 0 7 DO I O D1 I O D2 I O D3 I O ID A extended address mode D1 user defined ID2 E The function of the ASi outputs is defined by the parameter P5 09 Bit 2 BIT 1 BITO Function with direct control via the digital bit
11. P1 08 for relieving the intermediate circuit voltage and avoiding overvoltage With P7 09 0 0 this function is disabled Ratio of total system inertia to motor inertia H Jrot Jmot 10 Lower limit for pulse width PWM By increasing the parameter value the minimum pulse width can be limited with long motor connection lines As such the risk of overvoltage as well as the maximum available motor output voltage with constant input voltage are both reduced Magnetising time Asynchronous motor Period during which the magnetising current is built up following the start signal The value should correspond to three times the motor time constant The magnetising current for asynchronous motor is specified by the parameter P7 04 Permanent magnet synchronous motor Delay time for initialisation of the motor rotor alignment following the start signal The alignment current used to this end corresponds to 50 96 of the rated motor current P1 08 Speed controller differential gain Stabilising current with low frequencies Percentage value of the rated motor current P1 08 for current boost torque reserve when starting Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions P7 15 P7 16 P8 01 P8 11 P8 13 Product information Speed limit for stabilising current Percentage value of the rated motor speed P1 10 fo
12. PD A 230 2A5 55 This manual contains important recommendations notes and information about the various operating phases of the frequency inverter Transport assembly and start up Safe operation maintenance troubleshooting and disposal The manual describes the frequency inverter as it is delivered by Interroll Special application designs require validation from Interroll and additional technical instructions gt For fault free safe operation and warranty claims read the manual and follow the instructions before handling the frequency inverter gt Keep the manual near to the frequency inverter gt Pass the manual on to any subsequent operator or user of the frequency inverter gt Interroll does not accept any liability for faults or defects due to non observance of this manual gt If you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Interroll Frequency Inverter IP55 INTERROLL Introduction Warning notices in this manual The warning notices in this document refer to risks which may arise during usage of the frequency inverter The relevant warning notices can be found in the chapter on safety see Safety page 5 and at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meani
13. Seoul Tel 82 2 2231 1900 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan Tel 886 2 27 59 88 69 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australia and New Zealand Australia Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 39460 2155 au sales interroll com New Zealand Automation Equipment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 8490281 nz sales interroll com Headquarter Interroll Schweiz AG 41 91 850 25 25 info interroll com www interroll com
14. Version 1 1 08 2011 en 1 Original instructions Interroll Frequency Inverter IP55 INTERROLL Table of contents Initial startup and operation Initial startup a nsus e Exec Roh ES pna e e bande ace tin 44 Operation 44 Commissioning via the external keypad 45 Frequency inverter control 47 Parametrise the digital inputs 48 Operation via ASi interface 50 Serial interface 53 Register for controlling and monitoring the frequency inverter via the serial LO eked Eao E Ra ha Aidan ques ack andne Goth aes gs 54 Procedure in case of accident or fault 57 Abandonment and disposal Shut doWn iios eed bee eos episodes 58 Disposal 2 0 2 hb ir Leb eee Ei tme eee pde E gee bbe RES 58 Appendix Installation declaration 59 Parameters EE 60 Troubleshooting 70 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Contents Validity of the manual The manual is part of the Version 1 1 08 2011 en Original instructions product Introduction Information about the manual In this manual the following frequency inverter types are described e PD A 400 1A5 55 e
15. be used for diagnostic purposes Reserved Number of critical faults board temperature too high The counter is increased by 1 as soon as the permissible board temperature of the frequency inverter is exceeded This information can be used for diagnostic purposes Reserved Reserved Modbus communication faults log The counter is increased by 1 with every Modus communication fault This information can be used for diagnostic purposes Warning information see Register for controlling and monitoring the frequency inverter via the serial interface page 54 register 30 Parameter group 0 Monitoring parameters P0 51 to P0 80 Reserved Reserved Set value and sample of current phase U 1st entry Set value without decimal points 2nd entry Sample without decimal points To change between the entries push the UP and DOWN buttons on the external keypad Set value and sample of current phase V 1st entry Set value without decimal points 2nd entry Sample without decimal points To change between the entries push the UP and DOWN buttons on the external keypad Internal set value Uq Ud To change between the entries push the UP and DOWN buttons on the external keypad Frequency input speed Scaling 3 000 rpm 50 0 Hz with one decimal place 0 0 Hz 999 0 Hz then 1 000 Hz 2 000 Hz P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Speed readjustment Set value reference input for internal a
16. display flashes gt Increase the value in increments of 10 by pressing the UP button repeatedly Press the UP and DOWN buttons again at the same time DU appears on the display for example gt Increase the value in increments of 100 by pressing the UP button repeatedly Where necessary the parameter values were adjusted to the motor supplied upon delivery As such the factory set standard parameter values are mostly not identical to the parameters on delivery Press the START UP DOWN and STOP buttons at the same time and keep pressed for at least 2 s P gEF appears on the display Press the STOP button 45 Interroll Frequency Inverter IP55 INTERROLL 46 D Save the current parameter values as user specific standard parameter values Reinstate user specific standard parameter values Initial startup and operation By pressing the STOP and DOWN buttons at the same time the field bus address of the frequency inverter can be changed To prevent this the UP should be pressed first here Select parameter P6 29 and press the NAVIGATION button Change the parameter value to 1 and press the NAVIGATION button The motor is stopped The current parameter values are saved as user specific standard parameter values and can be reinstated if necessary User specific standard parameter values were saved via the parameter P6 29 Press the UP DOWN and STOP buttons at the same time and keep pre
17. en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions P0 33 P0 34 P0 35 P0 36 P0 37 P0 38 P0 39 P0 40 P0 41 P0 42 P0 43 Product information Total running time since the last fault 2 1st entry Number of hours 2nd entry Number of minutes and seconds The value is reset by the next start signal if there was a fault Undervoltage does not trigger a fault The value is not reset by restarting as long as this does not trigger a fault To change between the entries push the UP and DOWN buttons on the external keypad Total running time since the last start signal 1st entry Number of hours 2nd entry Number of minutes and seconds To change between the entries push the UP and DOWN buttons on the external keypad Reserved Intermediate circuit voltage log 256 ms The values are measured every 256 ms If a fault occurs the last values for diagnostic purposes remain saved To change between the 8 entries push the UP and DOWN buttons on the external keypad DC bus voltage ripple log 20 ms The values are measured every 20 ms If a fault occurs the last values for diagnostic purposes remain saved To change between the 8 entries push the UP and DOWN buttons on the external keypad Temperature of heat sink log 30 s The values are measured every 30 ms If a fault occurs the last values for diagnostic purposes remain saved
18. fault The drum motor could start up unintentionally Interfaces to other devices Hazards could occur when connecting the frequency inverter to the power supply and when installing the drum motor into a conveyor module These hazards are not described in this manual and have to be analysed during the development installation and commissioning of the conveyor module Following installation the entire system must be checked for potential new hazards before being turned on Interroll Frequency Inverter IP55 INTERROLL Product information Frequency inverter components Frequency inverter O Power supply connection Q Motor connection OI INTERROLL Frequency Inverter G Digital input status LEDs Frequency inverter status LEDs G ASi interface status LEDs 00 00 OO O Digital inputs connection O Serial interface ASi interface Label The information on the label is used to identify the frequency inverter DC Link UL 560 VDC 1EC60034 A DO NOT OPEN Read manual before installation Ref N PD A 400 xxx 55 ASi Ser N 123456 123456 Parameter set 123456790ABCD Production week year 10 2010 Input 3 ph 380 480 VAC 10 1 5 A 50 60 Hz Output 3 ph O Ujy 0 300 Hz amb temp 20 to 40 C 978633522204350970 Interroll Trommelmotoren GmbH 41836 Baal Germany www interroll com CE Product identification The information
19. frequency centre point P1 02 P1 01 rpm or Hz 0 P2 10 Skip frequency band width 0 P1 01 rpm or Hz 0 P2 15 Function of bit O of the ASi input 0 8 1 P2 16 Upper limit for bit O of the ASi input P2 17 200 96 100 0 P2 17 Lower limit for bit O of the ASi input 0 P2 16 96 0 0 P2 18 Function of bit 1 of the ASi input 0 8 8 P2 19 Upper limit for bit 1 of the ASi input P2 20 200 96 100 0 P2 20 Lower limit for bit 1 of the ASi input 0 P2 19 96 0 0 P2 23 Holding time for speed 0 0 0 60 0 S 0 2 P2 24 Effective switching frequency of the final stage 4 32 kHz 16 P2 25 Alternative rundown time 0 00 30 0 S 0 00 P2 26 Start conduct with rotating motor 0 1 0 P2 27 Standby time 0 0 250 0 S 0 0 P2 28 Slave speed 0 1 0 P2 29 Factor for slave speed 500 0 500 0 96 100 0 P2 36 Start mode selection after switching on 0 1 0 P2 37 Restart speed when controlling via the external 0 2 1 keypad P2 38 Conduct after power failure whilst frequency 0 2 2 inverter is activated P2 39 Parameter access 0 1 0 P2 40 Access code to extended parameters 0 9999 101 64 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 4 Control parameters for high performance motor control Detailed description see page 28 4 Parameter Function Minimum Maximum Unit Factory set standard value P4 01 Motor control type 0 4 3 P4 02 Automatic motor tune 0 1 0 P4 03 Speed controlle
20. if it is aware of a problem that will immediately or after a certain time result in a Frequency inverter fault status Warning is always an actual state with no memory Examples motor temperature while stopped over current while running Parameters The parameter set for the frequency inverter is divided into several parameter groups Access to the parameter groups is determined by the value of the parameter P1 14 P1 14 any P1 14 P2 40 1 P1 14 P6 30 2 P0 01 to PO 50 P0 51 to PO 80 Basic parameters for configuration Extended parameters Control parameters for high performance motor control Communication parameters Special parameters Motor parameters III BR NM gt Application specific parameters Version 1 1 08 2011 en Original instructions 4 4 4 cx 4 1 Factory set standard parameter value for P2 40 101 2 Factory set standard parameter value for P6 30 201 15 Interroll Frequency Inverter IP55 INTERROLL 16 P0 01 P0 02 P0 03 P0 04 P0 05 P0 06 P0 07 P0 11 P0 12 P0 13 Product information Parameter group 0 Monitoring parameters P0 01 to P0 50 Reserved Reserved Status of inputs The states 0 or 1 of the following digital inputs and ASi inputs are shown from left to right 1st entry Digital input 1 Digital input 2 Reserved Reserved Input for the thermal cut motor prot
21. information Parameter group 1 Basic parameters for configuration Maximum output frequency maximum motor speed The unit of this value depends on parameter P1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Minimum output frequency minimum motor speed The unit of this value depends on parameter P1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Acceleration time Time during which the motor is accelerated from standstill to the rated motor frequency P1 09 With access via Modbus the parameter value is given to two decimal places e g 100 1 00 s Braking time Time during which the motor is braked from the rated motor frequency P1 09 to standstill P1 04 0 The motor is braked as quickly as possible without a fault being triggered due to overvoltage With access via Modbus the parameter value is given to two decimal places e g 100 1 00 s Stop mode Determines motor conduct when braking P1 05 0 As soon as there is no longer a starting signal pending the motor is braked Braking time as per parameter P 1 04 P1 05 1 As soon as there is no longer a starting signal pending the motor runs freely to stop Motor rated voltage The parameter value must concur with the value for the rated voltage on the motor label Asynchronous motor Motor rated voltage Synchronous permanent magnet motor Phase to phase voltage at 1 000 rpm This parameter is required for controlling th
22. keypad page 34 or an optional OptiStick see OptiStick page 37 Modbus RTU for formation of a Modbus RTU network with several frequency inverters Communication between the master and slave is done via functions code 03 Read Holding Register and Functions Code 06 Write Single Holding Register according to the following telegram structure Read Holding Register Master telegram Slave answer Slave address 1 byte Slave address 1 byte Functions code 03 1 byte Slave address 1 byte 1 Register address 2 bytes 1 Register value 2 bytes 2 Register value 2 bytes each etc CRC checksum 2 bytes Number of registers 2 bytes CRC checksum 2 bytes Write Single Holding Register Master telegram Slave answer Slave address 1 byte Slave address 1 byte Functions code 06 1 byte Functions code 06 1 byte Register address 2 bytes Register address 2 bytes Register value 2 bytes CRC checksum 2 bytes Register value 2 bytes CRC checksum 2 bytes Access to all parameters of the parameters groups is possible via Modbus The parameter values can be read and described depending on the operating state of the frequency inverter Some parameter values cannot be changed as long as the frequency inverter is active The register number for access via Modbus is identical to the parameter number e g P4 02 Register 402 Speeds parameters P1 01 P1 02 P2 01 P2 02 P2 08 P2
23. stop the motor with an alternative braking time Bit 2 Bit 2 1 to reset warnings and faults Bit 2 must after resetting warnings and faults be reset to 0 Bit 3 Bit 3 1 to let the motor run freely until it comes to a standstill 2 Set value for speed control read write The value can be given in Hz P1 10 0 to one decimal place e g 123 12 3 Hz or in rpm P1 10 0 without decimal places 3 Set value for torque control read write The value must be given in 96 to one decimal place e g 2000 200 0 4 Acceleration time and braking time read write see P1 03 and P1 04 6 Upper byte Fault message read only see Troubleshooting page 70 Lower byte Frequency inverter status Bit 0 Bit 0 0 when motor is stopped Bit 0 1 when motor is started Bit 1 Bit 1 0 during normal operation Bit 1 1 when there is a fault on the frequency inverter 54 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Register Function Access 7 Motor speed read only P1 10 0 Values in Hz P1 10 gt 0 Values in rpm The value is shown to one decimal place e g 123 12 3 Hz 8 Output current of the frequency inverter in A read only The value is shown to one decimal place e g 105 10 5 A 9 Output torque of the motor in 96 read only The value is shown to one decimal place e g
24. the external keypad P1 12 1 or 2 or via Modbus P1 12 4 the set speed value can be multiplied by a certain factor P2 29 P2 28 0 Factor P2 29 does not influence the set speed value P2 28 1 The set speed value is multiplied by the factor P2 29 P2 29 Factor for slave speed Is required in combination with parameter P2 28 P2 36 Start Mode selection after switching on P2 36 0 After being switched on the frequency inverter waits for a new start signal P2 36 1 After being switched on the frequency inverter starts the motor immediately provided there is a start signal pending P2 37 Restart speed when controlling via the external keypad If the frequency inverter is controlled via the external keypad P1 12 1 or 2 the restart speed can be defined after restarting P2 37 0 After restarting the motor is operated with a minimum output frequency at a minimum speed P1 02 P2 37 1 After restarting the frequency inverter returns to the speed last set P2 37 2 After restarting the motor is operated at the set speed 8 P2 08 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 Version 1 1 08 2011 en Original instructions P2 38 P2 39 P2 40 Product information Conduct after power failure whilst frequency inverter is activated P2 38 0 P2 38 1 P2 38 2 Parameter access P2 39 0 P2 39 1 The frequency motor tries to continue operating the mo
25. to the frequency inverter dedicated socket see Connection diagram page 13 Version 1 1 08 2011 en 43 Original instructions Interroll Frequency Inverter IP55 INTERROLL Inspections before initial startup Automatic motor tune D Inspections before every startup D Initial startup and operation Initial startup gt Ensure that the following points are satisfied The frequency inverter is not damaged The frequency inverter is installed on a flame retardant substrate The power supply is according to the frequency inverter s rated values see page 9 The frequency inverter is exclusively connected to the voltage source and motor The frequency inverter and motor are earthed The specifications connection diagram and the statutory regulations have been adhered to All screws are tightened On delivery the parameter values are adjusted to the connected motor provided that the latter was specified on ordering Should however faults still occur on commissioning the following parameters must be checked as a minimum Rated motor voltage P1 07 Rated motor current P1 08 Rated motor frequency P1 09 Rated motor speed P1 10 The respective values must concur with the details on the label of the connected motor Following this an automatic motor tune should be performed Before commissioning for the first time an automatic motor tune must be performed in order to establis
26. 011 en AT Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Parametrise the digital inputs The digital inputs can be assigned the following functions via the parameter P1 13 Function Description Start The motor is accelerated to the set speed according to the configured acceleration time P1 03 Stop The motor is braked to a standstill according to the configured braking time P1 04 Positive direction of rotation The motor is operated in the positive direction of rotation Negative direction of rotation The motor is operated in the negative direction of rotation Motor parked The motor is braked to a standstill according to the configured braking time P1 04 and kept active As such it can be restarted without delays and without alignment of the shaft Motor not parked Park function not active Set speed 1 The motor is operated at the configured set speed 1 P2 01 Set speed 2 The motor is operated at the configured set speed 2 P2 02 To control the frequency inverter the functions are called up via corresponding signals 0 V 24 V on the digital inputs Value Digital Input 1 Digital Input 2 PIU 24 V OV 24V OV 0 2 Start Stop Start Stop 1 Negative direction of Positive direction of Start Stop rotation rotation Motor not parked Motor parked Start Stop Set speed 2 Set speed 1 Start Stop Sta
27. 2 appears on the display Select the desired parameter using the UP and DOWN buttons The number of the selected parameter appears in the display e g P 1 00 Press the NAVIGATION button D appears on the display Select the desired value for the parameter using the UP and DOWN buttons e g 10 IU DU appears on the display Press the NAVIGATION button l G2 appears on the display The parameter value is saved automatically Press the NAVIGATION button and keep pressed for at least 2 s StoP appears on the display The frequency inverter is in the operational state gt To change to the next parameter group press the NAVIGATION and UP buttons at the same time The first parameter of the next parameter group is displayed gt To change to the previous parameter group press the NAVIGATION and DOWN buttons at the same time The first parameter of the previous parameter group is displayed Tochange to the first parameter of the current parameter group press the UP and DOWN buttons at the same time Select the parameter and press the NAVIGATION button The current parameter value appears on the display e g 59 Press the UP and DOWN buttons at the same time The smallest parameter value appears on the display e g Select the parameter and press the NAVIGATION button The current parameter value appears on the display Press the STOP and NAVIGATION buttons at the same time The decimal place in the
28. 474 47 4 10 Output power of the frequency inverter in kW read only The value is shown to two decimal places e g 1100 11 00 kW 11 Status of the digital inputs read only Bit 0 Digital input 1 Bit 1 Digital input 2 12 Status of the ASi inputs and ASi outputs read only Bit 0 ASi input bit O Bit 1 ASi input bit 1 Bit 2 ASi input bit 2 Bit 3 ASi input bit 3 Bit 8 ASi output bit O Bit 9 ASi output bit 1 Bit 10 ASi output bit 2 Bit 11 ASi output bit 3 13 Rated power of the frequency inverter in kW read only The value is shown to two decimal places e g 145 1 45 Hz 14 Rated input voltage of the frequency inverter in V read only The value is shown without decimal places e g 400 or 230 15 IO software version read only compare 1st entry parameter P0 28 16 DSP software version read only compare 3rd entry parameter P0 28 17 Unambiguous frequency inverter serial number part 1 read only The first two digits of the serial number are displayed 18 Unambiguous frequency inverter serial number part 2 read only Digits 3 to 6 of the serial number are displayed 19 Unambiguous frequency inverter serial number part 3 read only Digits 7 and 8 of the serial number are displayed 20 Unambiguous frequency inverter serial number part 4 read only The last three digits of the serial number are displayed 22 Set value reference input for internal control of the acceleration time read only braking time see P0 04 23 Curre
29. 6 kHz 8 kHz 12 kHz or PWM 16 kHz 16 kHz Line cross section motor 1 5 mm 1 5 mm Version 1 1 08 2011 en Original instructions 1 PWM Pulse width modulation Interroll Frequency Inverter IP55 INTERROLL Product information Frequency inverter dimensions All the length dependent dimensions in the catalogue and in this manual comply with the requirements of DIN ISO 2768 medium quality 240 Ofo O INTERROLL dE Frequency Inverter 2 O co O T pn H E Se di Out O O O 270 Frequency inverter dimensions 10 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Product information Connections Connections for power supply and motor Power In Power supply connection 6 pin M23 male socket PD A 400 1A5 55 PD A 230 2A5 55 O Phase L1 O Phase L O Phase L2 O o PE PE Phase L3 O O O Neutral conductor N Reference Interroll supplier is AMPHENOL The plug is assembled of MB3CGS1 MB1CKNO0600 SC000014 x4 Power Out Motor connection 8 pin M23 female socket O Motor line U D Motor PE C Thermal cut motor protection switch Motor line W B Thermal cut motor protection switch Motor line V A Pins B and C have high voltage potential also Reference Interroll supplier is AMPHENOL The plug is assembled of MB3CGS1 MB1JJN0800 SC000035 x2 SC000036 x4 Vers
30. RROLL Digital inputs status display Frequency inverter status display ASi interface status display Legend 14 Product information Status LEDs Input 1 yellow LED for digital input 1 status display Input 2 yellow LED for digital input 2 status display Trip red LED for frequency inverter status display Data green LED for ASi interface status display Fault red LED for ASi interface status display 6606666 Power green LED for frequency inverter power supply status display LED input 1 2 Status of the associated digital input O Not active e Active LED power LED trip Status O O No power supply e O Motor is powered Normal operation 3O O Motor is not powered Normal operation O e No power supply Warning e e Motor is powered Warning Ron e Motor is not powered Warning Oo Nos No power supply Frequency inverter fault x Xx Motor is not powered Frequency inverter fault LED data LED fault Status O O No power supply via ASi connection e O Normal operation e e No data exchange Nos e Ready for data exchange Field bus address 0 CO ASi periphery fault Symbol O e 20 Meaning LED off LED on LED flashing Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Parameter group 0 Monitoring parameters read only Product information Meaning of Warning The frequency inverter signals a warning
31. Technical atas 6 ao see aie la LOR Ree eee Be ee Bae 9 Frequency inverter dimensions 10 Connections usns hoe eh brad queque NERA geese x 11 Connection diagram 13 Status LEDS seal elisa gas das dd telas tec bl a 14 Parameters isse dt E ds dd oe Rhee 15 Parameter group 0 Monitoring parameters PO 01 to PO 50 16 Parameter group 0 Monitoring parameters P0 51 to PO 80 20 Parameter group 1 Basic parameters for configuration 22 Parameter group 2 Extended parameters 24 Parameter group 4 Parameters for high performance motor control 28 Parameter group 5 Communication parameters 30 Parameter group 6 Special parameters 31 Parameter group 7 Motor parameters 32 Parameter group 8 Application specific parameters 33 Options and accessories External keypad ego e hb ES IM dee ee eee EE EA REG 34 OPtiStiCk ossi dee eee E Rb Re eO S EE 37 Transport and storage BN Dee pP TTT 38 Storage EPOD 38 Installation Warning information for assembly 39 Installing the frequency inverter 40 Warning information relating to the electrical installation 40 Electrical installation 42
32. Version 1 1 08 2011 en Original instructions INTERROLL WE MAKE THE WORLD MOVE User manual Interroll Frequency Inverter IP55 PD A 400 1A5 55 PD A 230 2A5 55 Manufacturer Interroll Trommelmotoren GmbH Opelstr 3 41836 Hueckelhoven Baal Germany Phone 49 2433 44 610 www interroll com Copyright The copyright of this manual remains with Interroll Group This manual includes regulations and technical drawings which may not be copied or duplicated either in whole or in part Unauthorized use publication or application of this document is prohibited Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Table of contents Introduction Information about the manual 3 Warning notices in this manual 4 Additional symbols 4 Safety General safety instructions 5 Intended use 5 Unintended use 6 Qualified persons lille en 7 D ngers sisssisiii lsus han Le heuer eR doe ee pubs e dc dd 7 Interfaces to other devices 00000 cee eee 74 Product information Frequency inverter components 8 E O RIT Ades LEE LR E ers 8 Product identification 8
33. a Ltd 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 3399 ca sales interroll com USA Interroll Corporation 3000 Corporate Drive Wilmington N C 28405 USA Tel 1 910 799 1100 us sales interroll com Interroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN 47130 USA Tel 1 812 284 1000 us sales interroll com Interroll Dynamic Storage Inc 232 Duncan Circ Hiram GA 30141 USA Tel 41 770943 15 41 ca sales interroll com 9 Brazil Interroll Log stica Elementos para Sistemas Transportadores Ltda Rua Dom Jo o V 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asia China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com India Interroll Drives and Rollers India Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 India Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd POD 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il salesQinterroll com Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku
34. a power failure no voltage at phase L1 Bit 7 Bit 7 1 if intermediate circuit voltage is too low 31 Logged fault message 1 read only Fault messagel is the last fault to be triggered see Troubleshooting page 70 32 Logged fault message 2 read only 33 Logged fault message 3 read only 34 Logged fault message 4 read only 35 Number of critical faults overcurrent read only see P0 41 36 Number of critical faults overvoltage read only see P0 42 37 Number of critical faults undervoltage read only see P0 43 38 Number of critical faults excess temperature read only see P0 44 39and40 Time stamp for fault message 1 read only Number of hours register 39 and number of seconds register 40 41 and42 Time stamp for fault message 2 read only Number of hours register 41 and number of seconds register 42 56 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 Initial startup and operation INTERROLL Register Function Access 43 and 44 Time stamp for fault message 3 read only Number of hours register 43 and number of seconds register 44 45 and 46 Time stamp for fault message 4 read only Number of hours register 45 and number of seconds register 46 47 to 54 Motor current log 256 ms read only see P0 40 55 to 62 Temperature of heat sink log 30 s read only see P0 38 63 to 70 Intermediate circuit voltage log 256 ms read only see P0 36 71 to 78 DC ripple log
35. accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Trommelmotoren GmbH Opelstr 3 41836 Hueckelhoven Baal Germany hereby declares that the frequency inverters e PD A 400 1A5 55 e PD A 230 2A5 55 comply with the basic health and safety requirements of the Machine Directive 2006 42 EG Annex I The special technical documentation as per Annex VII B has been prepared and will be provided in electronic format if necessary to national authorities Person authorized to compile the technical documents Holger Hoefer Interroll Trommelmotoren GmbH Opelstr 3 41836 Hueckelhoven Germany The incomplete machine complies with the following EC Directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC The following harmonised standards were applied ENISO 12100 1 ENISO 12100 2 ENISO 14121 1 EN 61800 3 2004 EN 61800 5 1 2003 The incomplete machine may only be put into operation following installation into another machine which satisfies the requirements of the machine directive The EC declaration of conformity as per Appendix ll A must be available Hueckelhoven Baal dated 31 May 2011 Helmut Leuver Managing Director This declaration can be obtained at www interroll com if needed 59 Interroll Frequency Inverter IP55 INTERROLL Appendix Parameters e The parameter set for the frequency inverter is d
36. al instructions Interroll Frequency Inverter IP55 Version 1 1 08 2011 en Original instructions INTERROLL Product information P2 18 Function of bit 1 of the ASi input P2 18 0 Bit 1 1 when motor is started P2 18 1 Bit 1 1 when mains voltage is applied and there is no fault P2 18 2 Bit 1 1 when the current output frequency set frequency P2 18 3 Bit 1 1 when the output frequency gt 0 0 Hz P2 18 4 Bit 1 1 when the output frequency 2 P2 19 Bit 1 0 when the output frequency lt P2 20 P2 18 5 Bit 1 0 when the output current lt P2 20 Bit 1 1 output current gt P2 19 P2 18 6 Bit 1 1 when the output torque 2 P2 19 Bit 1 0 when the output torque lt P2 20 P2 18 7 Bit 1 1 when initialisation is complete P2 18 8 Bit 1 1 when there is a fault on the frequency inverter P2 19 Upper limit for bit 1 of the ASi input Is required in combination with specific settings of parameter P2 18 P2 20 Lower limit for bit 1 of the ASi input Is required in combination with specific settings of parameter P2 18 P2 23 Holding time for speed 0 Time during which the output speed is held at 0 when stopping the motor After this time the frequency inverter is disabled P2 24 Effective switching frequency of the final stage The setting range and the factory set standard parameter value depend on the power and rated voltage of the frequency inverter A high value reduces noise development at the motor and
37. ameters in parameter group 4 can cause unexpected behaviour of the motor and any connected machinery It is recommended that these parameters are only adjusted by experienced users Motor control type P4 01 0 Speed control for asynchronous motors with torque limitation vector mode P4 01 1 Torque control for asynchronous motors with speed limitation vector mode P4 01 2 Speed control for asynchronous motor U f mode P4 01 3 Speed control for permanent magnet synchronous motors with torque limitation vector mode P4 01 4 Torque control for permanent magnet synchronous motors and speed limitation vector mode In vector mode P4 01 0 1 3 or 4 automatic motor configuration P4 02 must be executed Automatic motor tune P4 02 1 The frequency inverter immediately performs an automatic motor tune for optimisation of control and for enhancing efficiency Here the parameters of the connected motor are calculated P4 02 0 At the end of automatic configuration the value is automatically set to 0 With automatic motor configuration the shaft of the motor is aligned Speed controller Proportional gain vector mode Higher values result in improved control of the output frequency and shorter reaction times A value which is too high however can lead to instability and excess currents In order to optimally adapt the value to the requirements the value should be increased in increments until the desire
38. ating time above heat sink temperature of 80 C Cumulative operating time of the frequency inverter at a temperature of above 80 C measured on the heat sink 1st entry Number of hours 2nd entry Number of minutes and seconds This value is used for internal protection and monitoring purposes To change between the entries push the UP and DOWN buttons on the external keypad Operating time above board temperature of 80 C Cumulative operating time of the frequency inverter at a temperature of above 80 C measured on the board 1st entry Number of hours 2nd entry Number of minutes and seconds This value is used for internal protection and monitoring purposes To change between the entries push the UP and DOWN buttons on the external keypad Estimated rotor speed In vector control operation The unit of this value depends on parameter P 1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm 14 Interroll Frequency Inverter IP55 INTERROLL 18 P0 26 P0 27 P0 28 P0 29 P0 30 P0 31 P0 32 Product information Energy consumption in kWh As soon as the value 1 000 is reached the parameter value P0 27 is increased by 1 and the display is reset to 0 0 1st entry The value can be reset by the user 2nd entry Value is marked with F and cannot be reset To change between the entries push the UP and DOWN buttons on the external keypad Energy consumption in MWh 1st entry The value can be reset by the
39. ault messages 96 4 P0 14 Motor magnetising current Id A 1 P0 15 Motor rotor current Iq A 1 P0 16 Magnetic field strength of the motor 0 0 100 0 96 1 P0 17 Stator resistance of the motor Rs Q 1 P0 18 Stator inductance of the motor Ls H 1 P0 19 Rotor resistance of the motor Rr Q 1 P0 20 Intermediate circuit voltage of the frequency 0 1 000 V i inverter PO 21 Temperature of the frequency inverter 0 C 1 P0 22 DC bus ripple 1 P0 23 Operating time above heat sink temperature of 0 HH MM SS 2 80 C P0 24 Operating time above board temperature of 0 HH MM SS 2 80 C PO 25 Estimated rotor speed 0 30 000 rpm or Hz 1 P0 26 Energy consumption in kWh 0 999 9 kWh 2 P0 27 Energy consumption in MWh 0 65535 MWh 2 P0 28 Software version and checksum 4 P0 29 Frequency inverter type 3 P0 30 Serial number 2 P0 31 Total running time of the frequency inverter 0 HH MM SS 2 P0 32 Total running time since the last fault 1 0 99999H HH MM SS 2 P0 33 Total running time since the last fault 2 0 99999H HH MM SS 2 P0 34 Total running time since the last start signal 0 99999H HH MM SS 2 P0 35 Reserved 1 P0 36 Intermediate circuit voltage log 256 ms 8 Version 1 1 08 2011 en 61 Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter Function Minimum Maximum Unit Number of en
40. ause The current value of the intermediate circuit voltage can be displayed via parameter PO 20 Help If the fault occurs when stopping or during the braking time increase the braking time via parameter P1 04 The values are saved every 256 ms gt With vector operation reduce the in a log The last values can be proportional gain of the speed displayed via parameter P0 36 controller via parameter P4 03 This fault essentially occurs when energy flows back from the conveyor section to the frequency inverter due to high inertia or trailing load 07 U uork Occurs regularly if the frequency gt If the fault occurs during operation DC bus voltage too low inverter is disconnected from the check the input voltage as well as all power supply connections fuses etc 08 D E The current heat sink temperature gt Check the ambient temperature Heat sink temperature too high can be displayed via parameter PO around the frequency inverter 21 Ensure that sufficient air can The values are saved every 30 s in a circulate around the frequency log The last values can be displayed inverter and that air circulation to and via parameter P0 38 from the frequency inverter is not obstructed Reduce the effective switching frequency via parameter P2 24 Reduce load 09 H E Occurs when the ambient Increase the ambient temperature to Ambient temperature too low temperature is below 20 C above 20 C 10 P dEF
41. ay e g Adr UI gt Select the device bus address of the desired frequency inverter by pressing the UP or DOWN button The changed device bus address is shown e g Rdr 2 Press the STOP and DOWN buttons at the same time The connection to the frequency inverter with the corresponding device bus address is created Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Intended use OptiStick components D Meaning of the status LED Control the OptiStick remotely via the Bluetooth Version 1 1 08 2011 en Original instructions interface Options and accessories OptiStick With the optional OptiStick the parameter values of a frequency inverter can be quickly and reliably forwarded to another frequency inverter of the same type To this end the OptiStick is connected to the serial interface of the frequency inverter via the RJ45 connection Bluetooth interface Status LED Button to copy the parameter values from the frequency inverter to the OptiStick Button to copy the parameter values from the OptiStick to the frequency inverter Write protection RJ45 connection 66 666 When the write protection is activated the saved parameter values on the OptiStick cannot be deleted overwritten Status LED Status Lights up green Power supply OK Frequency inverter recognised Quickly flashing Parameters are being read or written green lig
42. bled P6 02 1 When the temperature of the heat sink rises the output switching frequency is automatically reduced This reduces the risk of excess temperatures P6 04 Switching hysteresis for rated motor frequency To prevent switching fluctuations at the output a switching hysteresis percentage value of the rated motor frequency P1 09 can be defined for the speed zero point With P2 15 or P2 18 2 or 3 output frequencies below the defined value are treated as speed O P6 10 Virtual start stop signal P6 10 0 Virtual stop signal if neither of the two digital inputs have been assigned the start stop function P6 10 1 Virtual start signal if neither of the two digital inputs have been assigned the start stop function P6 17 Time out for the motor torque upper limit Within the defined time out when the motor torque upper limit parameter P4 07 or P4 09 is exceeded no fault on the frequency inverter is signalised P6 23 Resetting of the energy display P6 23 0 The energy display is maintained when the frequency inverter is reset P6 23 1 When the frequency inverter is reset the energy display is set to 0 P6 24 Resetting of the frequency inverter in the event of a fault P6 24 0 Disabled P6 24 1 The frequency inverter is reset when the signal changes from Stop motor to Start motor P6 24 2 The frequency inverter is reset when the signal changes from Start motor to Stop motor P6 25 Hardware overload protection via the therma
43. bps P5 03 2 38 4 kbps P5 03 3 57 6 kbps P5 03 4 115 kbps Modbus data format Sets the expected Modbus telegram data format P5 04 0 No parity 1 stop bit P5 04 1 No parity 2 stop bits P5 04 2 Uneven parity 1 stop bit P5 04 3 Even parity 1 stop bit Time out for interruption of the connection If no valid telegram is received within the time out defined here the frequency inverter reacts as defined in parameter P5 07 With access via Modbus the parameter value is given to one decimal place e g 10 1 0 s Conduct upon interruption of the connection P5 07 0 Frequency inverter fault motor runs freely until it comes to a standstill P5 07 1 Motor is braked until it reaches a standstill a fault on the frequency inverter is then signalised P5 07 2 Motor is braked until it reaches a standstill no fault is signalised on the frequency inverter P5 07 3 The motor is operated at the set speed 8 P2 08 Function of the ASi output bits P5 09 0 Control via digital input bits P5 09 1 Control via finite state machine see Operation via ASi interface page 50 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 Version 1 1 08 2011 en Original instructions INTERROLL Product information Parameter group 6 Special parameters P6 01 Firmware upgrade Upgrade for IO and or DSP for internal use only P6 02 Automatic temperature management P6 02 0 Disa
44. ct the external keypad to the serial interface of the frequency inverter and frequency inverter with a standard Ethernet cable and switch the frequency inverter on 5C An appears in the display The external keypad searches for a frequency inverter with the device bus address 1 If no frequency inverter with this device bus address is found Adr appears in the display Change the device bus address by pressing the UP and DOWN buttons The device address can be adjusted from 1 to 63 The changed device bus address is displayed e g Rdr B2 Press the STOP button in order to search for a frequency inverter with a corresponding device bus address again If a frequency inverter has been found the frequency inverter data is transmitted to the external keypad This can take approx 1 to 2 seconds LoAd appears in the display Once the data has been transmitted the real time status display of the frequency inverter is shown i Data and parameters are not stored on the keypad Version 1 1 08 2011 en 35 Original instructions Interroll Frequency Inverter IP55 INTERROLL 36 Create a connection to a specific frequency inverter Options and accessories To create a connection to a specific frequency inverter e g within a network the device bus address of the frequency inverter must be specifically selected Press the STOP and DOWN buttons at the same time The currently selected device bus address appears in the displ
45. d output speed and required dynamic conduct are reached When the set value is exceeded the system should not or only marginally overshoot As a rule the value should be increased with loads with high friction and decreased with loads with high inertia and low friction Speed controller integral time constant vector mode Smaller values increase the reaction time with changing loads but also increase the risk of instability For optimal dynamics the value should be adapted to the required load Power factor for asynchronous motors With speed control P4 01 0 or torque control P4 01 1 the power factor Cos o must concur with the value on the motor label Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions P4 06 P4 07 P4 08 P4 09 P4 10 P4 11 Product information Source for set value or upper torque limit With speed control for permanent magnet synchronous motors P4 01 3 the source for the upper torque limit is specified here With torque control for permanent magnet synchronous motors P4 01 4 the source for the set torque is specified here P4 06 0 Torque controller reference limit P4 07 P4 06 1 The output torque is controlled based on the signal from the communications field bus With an input signal of 100 the torque is limited to the value P4 07 P4 06 2 The output torque is controll
46. direction of rotation P1 12 2 The frequency inverter is controlled via the external keypad The motor can be operated in both the positive and negative rotation direction P1 12 3 The frequency inverter is controlled via the ASi master P1 12 4 The frequency inverter is controlled via the Modbus P1 12 5 The frequency inverter works as a slave and is controlled via a connected frequency inverter master P1 13 Function of the digital inputs see Parametrise the digital inputs page 48 P1 14 Access code for extended parameters P1 14 P2 40 Allows access to all parameters in parameter groups 1 to 5 101 as well as parameters P0 01 to PO 50 of parameter group 0 P1 14 P6 30 Allows access to all parameters in parameter groups 0 to 8 201 Version 1 1 08 2011 en 23 Original instructions Interroll Frequency Inverter IP55 INTERROLL P2 01 P2 02 P2 08 P2 09 P2 10 P2 15 P2 16 P2 17 24 Product information Parameter group 2 Extended parameters Set speed 1 Set speed 2 Set speed 8 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Skip frequency centre point Skip frequency band width Hz or Rpm The skip frequency function is used to avoid the drive operating at a certain output frequency for example at a frequency which causes mechanical resonance in a particular machine Parameter P2 09 defines the centre point of the skip frequency band and is used conjunction with P2 10 The dr
47. djustment of speed Scaling 3 000 rpm 50 0 Hz with one decimal place 0 0 Hz 999 0 Hz then 1 000 Hz 2 000 Hz P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions P0 64 P0 65 P0 66 P0 72 P0 74 P0 79 P0 80 Product information Effective switching frequency Refers to an internal frequency which is twice the PWM frequency P0 64 0 4 kHz PWM 2 kHz P0 64 1 8 kHz PWM 4 kHz PO 64 2 12 kHz PWM 6 kHz P0 64 3 16 kHz PWM 8 kHz PO 64 4 24 kHz PWM 12 kHz P0 64 5 32 kHz PWM 16 kHz Service life of the frequency inverter 1st entry Number of hours 2nd entry Number of minutes and seconds To change between the entries push the UP and DOWN buttons on the external keypad Power factor calculated The value is shown to two decimal places e g 78 0 78 Board temperature of the frequency inverter Internal value for input voltage L1 Lib version of motor control and bootloader version of the DSP 1st entry Lib version of motor control 2nd entry Bootloader version of the DSP To change between the entries push the UP and DOWN buttons on the external keypad Specified internal parameter 21 Interroll Frequency Inverter IP55 INTERROLL 22 P1 01 P1 02 P1 03 P1 04 P1 05 P1 07 P1 08 P1 09 Product
48. e motor The parameter value 0 leads to a corresponding fault Rated motor current The parameter value must concur with the value for the rated current on the motor label This parameter is required for controlling the motor The parameter value 0 leads to a corresponding fault Rated motor frequency The parameter value must concur with the value for the rated motor frequency Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Product information P1 10 Rated motor speed Unit for all speed related parameters Required with permanently excited synchronous motors P4 01 3 or 4 P1 10 rated Speeds are shown in rpm speed of the motor P1 10 0 Speeds are shown in Hz If P1 10 0 and P4 01 3 or 4 a corresponding warning is issued P1 11 Voltage boost If the speed control for asynchronous motors is defined P4 01 2 thanks to the voltage boost the motor voltage can be increased with low output frequencies This results in an improved starting torque with low speeds An excessive voltage boost can lead to an increased motor current and thus to increased temperatures In this case cooling of the motor must be enhanced P1 12 Main source of frequency inverter control P1 12 0 The frequency inverter reacts directly to the signals at the digital inputs P1 12 f The frequency inverter is controlled via the external keypad The motor can only be operated in the positive
49. ection switch 2nd entry ASi input bit 0 ASi input bit 1 ASi input bit 2 To change between the entries push the UP and DOWN buttons on the external keypad Set value of acceleration time braking time Set value at the reference input for internal regulation of the acceleration time braking time The unit of this value depends on parameter P1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Set value of torque control Set value at the reference input for internal regulation of torque Digital set speed Digital value of the internal motor potentiometer for the set speed The unit of this value depends on parameter P1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Field bus set speed Set speed received via the field bus interface The unit of this value depends on parameter P1 10 P1 10 0 Values in Hz P1 10 gt 0 Values in rpm Applied motor voltage Instantaneous output voltage of the frequency inverter to the motor Output torque of the motor Instantaneous output torque level produced by the motor Log of fault messages The number of decimal points in the display of the external keypad shows the number of fault messages The last four fault messages are shown together with the time stamp By pressing the UP and DOWN buttons on the external keypad at the same time the respective time stamp based on parameter P0 31 is shown To change between the last four fault messages push the UP and DOWN bu
50. ed based on the signal from the Modbus communication With an input signal of 100 the torque is limited to the value P4 07 Upper torque limit Vector mode Used in combination with parameter P4 06 Lower torque limit vector mode In order to maintain the torque defined here during the entire operation time if necessary the output frequency is also increased above the set value For this reason this parameter value must be configured with extreme care Upper torque limit with generator operation vector mode Should excess energy from high inertia or trailing load flow back from the conveyor section to the frequency inverter generator operation the maximum permissible torque can be limited via this parameter Base frequency U f mode In U f mode P4 01 2 the characteristic frequency is defined with which the characteristic voltage Parameter P4 11 is applied to the motor When defining these values it must be ensured that the motor is not damaged from overheating Base frequency voltage U f mode Used in combination with parameter P4 10 29 Interroll Frequency Inverter IP55 INTERROLL P5 02 P5 03 P5 04 P5 06 P5 07 P5 09 Product information Parameter group 5 Communication parameters Frequency inverter field bus address The external keypad and Modbus use the same address Modbus transfer rate Sets the baud rate when Modbus communications are use P5 03 0 9 6 kbps P5 03 1 19 2 k
51. ed with plugs and if the cap of the serial interface RJ45 is fitted and sufficiently tightened with torque of 0 75 Nm The frequency inverter M12 sockets are factory delivered with dust covers This proctection is not suitable to maintain an IP55 class If the application does not need the use of both M12 sockets contact Interroll to get a suitable M12 cover that can maintain IP55 frequency inverter class Version 1 1 08 2011 en 39 Original instructions Interroll Frequency Inverter IP55 INTERROLL Installation Installing the frequency inverter The frequency inverter is delivered preassembled and needs only to be installed and connected on site Frequency inverter dimensions see Frequency inverter dimensions page 10 With ambient temperatures above 30 C it is recommended that the frequency inverter is installed with the cooling fins in vertically position A minimum distance of 50 mm should be maintained above and below the cooling fins If the frequency inverter is installed in a housing the ventilation should be set up to ensure that the permissible ambient temperature is not exceeded when the housing is closed see Technical Data page 9 Carefully unpack the frequency inverter gt Check the frequency inverter for any damage and notify Interroll thereof immediately Ensure that the designated site of installation satisfies the specifications Secure the frequency inverter with two screws M6 to a ve
52. ensure proper use the frequency inverter configuration must be adapted to the connected motor Interroll Frequency Inverter IP55 INTERROLL Safety Unintended use The frequency inverter is not designed to be used under water If used underwater water will penetrate into the frequency inverter resulting in a short circuit The frequency inverter is not suitable for use in chemically charged environments The frequency inverter s control functions are not designed for use in safety relevant systems Use of the frequency inverter for anything other than the intended purpose is subject to approval by Interroll Unless otherwise stated in writing and or specified in a quote Interroll and its dealers shall assume no liability for product damage or failure which result from failure to observe these specification and restrictions Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Persons Electricity Working environment Faults during operation Maintenance Accidental motor starts Version 1 1 08 2011 en Original instructions Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the frequency inverter taking the following into account the relevant manuals and diagrams the warnin
53. g and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Dangers The following list informs you about the various types of danger or damage that may occur while working with the frequency inverter Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations Before turning on the frequency inverter ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the frequency inverter cannot be turned on accidentally Do not use the frequency inverter in explosive atmospheres Always remove materials and objects which are not required from the work area Regularly check the frequency inverter for visible damage Should smoke develop or unusual sounds be heard turn the frequency inverter off immediately and prevent it from being turned on accidentally Contact qualified personnel immediately to find the source of the fault Since the product is maintenance free you only need to check it regularly for signs of visible damage unusual noises and to also ensure that the connections are secure Do not open the frequency inverter Take care during installation and maintenance work or in the event of a frequency inverter
54. given below is required in order to identify the Interroll frequency inverter IP55 Material group Device type Voltage class Rated current IP class PD A 400 1A5 55 380 V AC to 480 V AC 1 5 A PD A 230 2A5 55 200 V AC to 240 V AC 2 5 A Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Protection classification Product information Technical Data PD A 400 1A5 55 IP55 PD A 230 2A5 55 IP55 Ambient temperature range operation 20 C to 40 C 20 C to 40 C Ambient temperature range storage 40 C to 60 C 40 C to 60 C Installation altitude above sea level max 1000 m max 1000 m Restriction above 1 000 m up to max 4 000 m 1 100 m 196 100 m Relative humidity 95 non condensing lt 95 non condensing Input voltage 380 V AC to 480 V AC 10 three 200 V AC to 240 V AC 10 one phase phase Input frequency 50 60 Hz 50 60 Hz Rated input current 2A 6 5 A Fuse or MCB 6 type B 10 type B EMC category C2 C2 Rated output current 1 5 A 2 5 A Leakage current lt 30 mA lt 3 5 mA Max ASi input current 50 mA 30 V without loading of 24 V DC outputs 50 mA 30 V without loading of 24 V DC outputs Overload 3Afor2s 5 Afor2s Transistor switching frequency 2 kHz 4 kHz 6 kHz 8 kHz 12 kHz or 2 kHz 4 kHz
55. gt Check whether the connected motor has a holding brake As the frequency inverter has no brake control option the brake must be controlled by external device which will ensure that the brake is released before motor starting Fault occurs during operation gt Reduce proportional sensitivity of the speed controller via parameter P4 03 16 th F E Faulty thermistor on the heat sink Notify the supplier 17 dRER F Internal memory fault The parameter values were not saved The standard parameter values were loaded Repeat process gt Should the fault reoccur notify the supplier 19 dRER E Internal memory fault The parameter values were not saved The standard parameter values were loaded Repeat process Should the fault reoccur notify the supplier 20 U dEF User specific standard parameter values loaded 72 Press the STOP button on the external keypad Version 1 1 08 2011 en Original instructions INTERROLL Interroll Frequency Inverter IP55 INTERROLL Symptom 21 F PEc Motor over temperature Appendix Possible cause The motor s thermal cut motor protection switch tripped through overload and triggers a fault on the frequency inverter or faulty thermal cut motor protection switch Help Ensure that the motor is not overloaded Ensure that the drum motor is not mechanically blocked Ensure that the motor parameters on the labe
56. h the corresponding parameters of the connected motor This serves to optimise control and enhance efficiency During automatic motor tune the motor shaft is aligned Here the rotor is rotated through up to 90 Due to the gear box reduction effect the drum motor is subjective to a small shell rotation gt Ensure that the drum motor can rotate Set parameter P4 02 to 1 Automatic motor tune starts immediately an additional start signal is not necessary Operation gt Check the set speed and direction of rotation gt Check the frequency inverter for visible damage Ensure that the power supply is sufficient and verified for the load see page 9 The shaft of the connected motor is aligned each time the frequency inverter is started Here the rotor is rotated through up to 45 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Change the parameter values Navigate between the parameter groups Change the parameter value to the minimum value Change the parameter value in decimal increments Reinstate the factory set standard parameter values Version 1 1 08 2011 en Original instructions Initial startup and operation Commissioning via the external keypad Create a connection to the frequency inverter StoP appears on the display Press the NAVIGATION button and keep pressed for at least 2 s P 1 8 appears on the display Press the UP button l G
57. he motor WARNING Risk of burns from hot cooling fins Do not touch the cooling fins 41 Interroll Frequency Inverter IP55 INTERROLL Basic requirements for electrical installation Earthing requirements D Connecting the power supply 42 i Installation Electrical installation The mains connection must be implemented as per IEC 61800 5 1 The frequency inverter should be able to be disconnected from the power supply using suitable equipment as per the local industrial and working standards e g EN 60204 1 The mains connection must be secured against overcurrent by means of suitable equipment as per the local industrial and working standards The fuse e g type gG as per IEC 60269 UL type T or possibly type R must be triggered after a maximum of 0 5 seconds As an alternative to the fuse suitable circuit breakers type B MCB as per the local industrial and working standards can be installed Power and control cables should be laid separately a minimum distance of 20 cm is recommended If required a power input filter can be installed to compensate for example for faults due to low network impedance high power failure rates and imbalance between the phases The motor and frequency inverter must not be connected to each other via automatic switchgears Equipment for automatically resetting faults must not be installed The motor and frequency inverter must be earthed to ensure safe operat
58. ht Slowly flashing No frequency inverter recognised green light Lights up blue Bluetooth interface ready Flashes blue Bluetooth interface active Using the Bluetooth interface the OptiStick can be controlled remotely via a PC To this end the PC must have a Bluetooth interface gt Connect the OptiStick to the serial interface of the frequency inverter gt Establish Bluetooth connection on the PC To do this enter the standard code of the OptiStick 0000 and the standard device designation Optistick gt Set up the port for connection to the Bluetooth interface of the OptiStick on the PC The software communicates via this port to the OptiStick 37 Interroll Frequency Inverter IP55 INTERROLL 38 Transport and storage Transport Every frequency inverter is packaged in its own cardboard box N CAUTION There is a risk of injury if transported incorrectly Only qualified and authorized persons should transport the product Follow the instructions below Avoid serious impacts during transport Check the frequency inverter for visible damage after transport In the event of damage take photos of the damaged parts To maintain the warranty report any damage caused by transport instantly to the transport company and INTERROLL gt Do not transport the frequency inverter between warm and cold environments This may cause condensing water VVVV Storage gt Ifthe frequency in
59. improves the waveform of the output current This however leads to increased losses in the frequency inverter The effective switching frequency refers to an internal frequency The PWM frequency is the value of P2 24 divided by 2 P2 24 4 PWM 2 kHz P2 24 8 PWM 4 kHz P2 24 12 PWM 6 kHz P2 24 16 PWM 8 kHz P2 24 24 PWM 12 kHz P2 24 32 PWM 16 kHz P2 25 Alternative rundown time The alternative braking time defined here can be called up via digital inputs see Parametrise the digital inputs page 48 or automatically after a power failure P2 38 2 P2 25 0 0 The motor is braked as quickly as possible without a fault being triggered due to overvoltage With access via Modbus the parameter value is given to two decimal places e g 100 1 00 s 25 Interroll Frequency Inverter IP55 26 INTERROLL Product information P2 26 Start conduct with rotating motor P2 26 0 The current motor speed is not taken into account when starting P2 26 1 After the start the current speed of the free running motor is calculated and taken into account for control If this function is activated the start may be slightly delayed when the motor is at a standstill P2 27 Standby time Maximum time during which the frequency inverter works at minimum speed On expiry of this period the output of the frequency inverter is disabled P2 27 0 0 Disabled P2 28 Slave speed If the frequency inverter is controlled via
60. ion In order to satisfy the UL requirements UL tested cable lugs must be used for all earthing connections The motor s earthing connection PE must be connected to one of the frequency inverter s earthing connections If the frequency inverter is assembled in electrically conductive housing the housing must be connected to one of the earthing connections of the frequency inverter With installations with several frequency inverters each frequency inverter must be earthed separately In each case the earth line must be led directly to a central earthing connection All earth lines must be of sufficient size max secured power The line cross section and conductive material must comply with the connection lines for the power supply In order to ensure secure contact between the earth line and the earthing connection suitable clamp connections must be used An earth leakage circuit breaker can be used to monitor earthing faults A separate earth leakage circuit breaker type B must be used for each frequency inverter which is suitable for monitoring leakage currents with a DC component A four core PVC insulated shielded cable which complies with the local industrial and working standards is suitable for connecting the power supply A cable with symmetrical shielding is recommended gt gt gt Install suitable fuses and mains switches Ensure that the input voltage concurs with the voltage of the frequency inverter Wi
61. ion 1 1 08 2011 en 11 Original instructions Interroll Frequency Inverter IP55 INTERROLL Digital inputs serial interface and ASi interface 12 Product information Q a O Sensor input Digital inputs connection 5 pin M12 female socket O 24 V DC output Q Digital input 2 sensor or control input ov Q Digital input 1 sensor or control input Ai Communications port Serial interface RJ45 O Optibus RS485 O 24 V DC output o DM O Modbus RTU RS485 Optibus RS485 Modbus RTU RS485 ASi ASi interface 4 pin M12 male socket ASi or external supply voltage pole ASi or external supply voltage pole 0 External supply voltage 24 V DC to 30 V DC Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Product information Connection diagram Example of connection of the frequency inverter A A A A A A A A A A A A A A 6 230V S INTERROLE o 400 V Frequency Inverter az O 0000 RbCdEF e e O ASi Power supply Q Sensors or PLC Contactor PC Motor External control keypad Version 1 1 08 2011 en 13 Original instructions Interroll Frequency Inverter IP55 INTE
62. ive output frequency will ramp through the defined band at the rates set in P1 03 and P1 04 respectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the drive output frequency will remain at the upper or lower limit of the band Function of bit 0 of the ASi input P2 15 0 Bit 0 1 when motor is started P2 15 1 Bit 0 1 when mains voltage is applied and there is no fault P2 15 2 Bit 0 1 when the current output frequency set frequency P2 15 3 Bit 0 1 when the output frequency gt 0 0 Hz P2 15 4 Bit O 1 when the output frequency P2 16 Bit 0 0 when the output frequency lt P2 17 P2 15 5 Bit O 1 when the output current gt P2 16 Bit 0 0 when the output current P2 17 P2 15 6 Bit 0 1 when the output torque 2 P2 16 Bit 0 0 when the output torque P2 17 P2 15 7 Bit 0 1 when the frequency inverter has been activated and initialisation is complete P2 15 8 Bit 0 1 when there is a fault on the frequency inverter Note ASi input 7 output from the perspective of the frequency inverter ASi output input from the perspective of the frequency inverter Upper limit for bit 0 of the ASi input Is required in combination with specific settings of parameter P2 15 Lower limit for bit 0 of the ASi input Is required in combination with specific settings of parameter P2 15 Version 1 1 08 2011 en Origin
63. ivided into several parameter groups Access to the parameter groups is determined by the value of the parameter P1 14 Parameter group P1 14 any P1 14 P2 40 1 0 Monitoring parameters PO 01 to PO 50 P1 14 P6 30 2 read only P0 51 to P0 80 Basic parameters for configuration Extended parameters Control parameters for high performance motor control Communication parameters Special parameters Motor parameters oo NI o 2 NM gt 60 Application specific parameters y Factory set standard parameter value for P2 40 101 2 Factory set standard parameter value for P6 30 201 4 4 4 4 4 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 Appendix Parameter group 0 Monitoring parameters P0 01 to P0 50 Detailed description see page 16 INTERROLL 0 Parameter Function Minimum Maximum Unit Number of entries PO 01 Reserved 1 PO 02 Reserved 1 P0 03 Status of inputs 00000 11111 2 PO 04 Set value of acceleration time braking time P1 01 P1 01 rpm or Hz 1 P0 05 Set value of torque control 0 0 200 0 96 1 P0 06 Digital set speed P1 01 P1 01 rpm or Hz 1 P0 07 Field bus set speed P1 01 P1 01 rpm or Hz 1 PO 11 Applied motor voltage 0 V 1 P0 12 Output torque of the motor 0 0 200 0 96 1 P0 13 Log for f
64. l concur with the values of the parameters P1 07 P1 08 and P1 09 or that an automatic motor configuration for the connected motor has been successfully concluded Check whether the connected motor has a holding brake As the frequency inverter has no brake control option the brake must be controled by external device which will ensure that the brake is released before motor starting 23 HERE Board temperature of the frequency inverter too high The temperature measured inside the device is above the permissible operating temperature of the frequency inverter of 80 C Increase air circulation around the frequency inverter Reduce the effective switching frequency via parameter P2 24 Reduce the load 24 tor A F Maximum torque exceeded Output torque has exceeded the upper limit of the frequency inverter or the triggering level for a fault P4 07 Reduce the load or increase the run up time via parameter P1 03 26 GUE F Fault on the output of the frequency inverter Notify the supplier 40 REF DB 1 Measured motor resistance varies between the phases Ensure that the motor is connected correctly and is in perfect working order Check the motor windings for the correct resistance and balance 41 REF 0e Measured motor resistance too high Ensure that the motor is connected correctly and is in perfect working order Check whether the rated power of the frequency inverter comp
65. l cut motor protection switch P6 25 0 The thermal cut motor protection switch is not evaluated Overload protection is based on the rated motor current P6 25 1 The thermal cut motor protection switch is evaluated Overload protection is based on the maximum current ofthe frequency inverter P6 28 Index for display value parameter P0 80 P6 29 Save user specific standard parameter values P6 29 1 The motor is stopped and the current parameter values are saved as user specific standard values If necessary the saved values can be reinstated 31 Interroll Frequency Inverter IP55 INTERROLL 32 P6 30 P7 01 P7 02 P7 03 P7 04 P7 05 P7 06 P7 09 P7 10 P7 11 P7 12 P7 13 P7 14 Product information Access code to all parameters To get access to all parameter groups parameter P 1 14 must have the value defined here Parameter group 7 Motor parameters Stator resistance Rs of the motor Rotor resistance Rr of the asynchronous motor Inductance of the d axis Lsd Asynchronous motor Inductance of the stator phase With a permanent magnet synchronous motor Inductance of the d axis stator phase Magnetising current of the asynchronous motor No load current Loss coefficient of the asynchronous motor gt 1 1 1 SigmaS 1 SigmaR Inductance of the q axis Lsq Only with permanent magnet synchronous motors Current limit with overvoltage Percentage value of the rated motor current
66. lies with the rated power of the connected motor 42 REF 03 Measured motor inductance too low Version 1 1 08 2011 en Original instructions Ensure that the motor is connected correctly and is in perfect working order Fa Interroll Frequency Inverter IP55 INTERROLL Appendix Symptom Possible cause Help 43 REF 04 Ensure that the motor is connected Measured motor inductance too high correctly and is in perfect working order Check whether the rated power of the frequency inverter complies with the rated power of the connected motor 44 REF 05 Ensure that the motor is connected Measured motor parameters not correctly and is in perfect working convergent order Check whether the rated power of the frequency inverter complies with the rated power of the connected motor 50 5c F I No valid Modbus telegram was Check whether the network master Modbus communication fault received within the defined time out PLC is still working parameter P5 06 gt Check the connected cable gt Increase the value of parameter P5 06 to a suitable value 54 5c EU No valid ASi telegram was received gt Check whether the ASi master is still ASi communication fault within the defined time out working parameter P5 06 Check the connected cable Increase the value of parameter P5 06 to a suitable value T4 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL
67. meter 1 62 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 1 Basic parameters for configuration Detailed description see page 22 1 Parameter Function Minimum Maximum Unit Factory set standard value P1 01 Maximum output frequency maximum motor P1 02 500 Hz or Hz or rpm 3 000 speed 30 000 rp m P1 02 Minimum output frequency minimum motor 0 P1 01 Hz or rpm 0 speed P1 03 Acceleration time 0 00 600 0 S 1 0 P1 04 Braking time 0 00 600 0 S 1 0 P1 05 Stop mode 0 1 0 P1 07 Motor rated voltage 0 250 de V 0 P1 08 Rated motor current 0 0 2 5 1 5 1 A 0 0 P1 09 Rated motor frequency 25 500 Hz 200 0 P1 10 Rated motor speed 0 30 000 rpm 3 000 P1 11 Voltage boost 0 0 20 0 96 3 0 P1 12 Main source of frequency inverter control 0 5 0 P1 13 Function of the digital inputs 0 63 8 P1 14 Access code for extended parameters 0 30 000 0 1 depends on inverter voltage class Version 1 1 08 2011 en 63 Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 2 Special parameters Detailed description see page 24 2 Parameter Function Minimum Maximum Unit Factory set standard value P2 01 Set speed 1 P1 01 P1 01 rpm or Hz 3 000 P2 02 Set speed 2 P1 01 P1 01 rpm or Hz 600 P2 08 Set speed 8 P1 01 P1 01 rpm or Hz 0 P2 09 Skip
68. mined by the parameter P1 03 The maximum speed is limited by the parameter P1 01 If control in both directions is activated P1 12 2 the rotation direction can be changed by pressing the START button again Press the DOWN button to reduce the speed The motor speed is reduced whilst the button is pressed The braking time is determined by the parameter P1 04 Press the STOP button The motor is braked until it reaches a standstill The braking time is determined by the parameter P1 04 StoP appears on the display once the frequency inverter is disabled gt In order to set the set speed press the STOP button when the motor is stopped The set speed appears on the display Change the set speed value by pressing the UP and DOWN buttons Press the STOP button to confirm the setting StoP appears on the display gt Press the START button to accelerate the motor to the set speed Operation via digital inputs In order to control the frequency inverter via the digital inputs the parameter P1 12 must have the value 0 and the function of the digital inputs can be assigned via the parameter P1 13 see Parametrise the digital inputs page 48 To start the motor activate the corresponding digital input The motor is accelerated according to the configuration gt To stop the motor disable the corresponding digital input The motor is braked until it reaches a standstill according to the configuration Version 1 1 08 2
69. ng Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Structure of warning notices Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard Additional symbols NOTICE This symbol identifies possible material damage Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information HS gt This symbol marks the steps that have to be carried out Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions Safety General safety instructions The frequency inverter has been built to comply with the state of the art nevertheless hazards may arise when it is used Risks of physical injury to the user or bystanders Adverse effects of the frequency inverter and other material Disregarding the warning notices in this manual may lead to serious injury Always read the entire manual and safety instructions before starting to work with the frequency inverter and follow the information contained therein in full gt Only instructed and q
70. nically blocked Ensure that the motor parameters on the label concur with the values of the parameters P 1 07 P1 08 and P1 09 or that an automatic motor tune for the connected motor has been successfully concluded Increase the acceleration time via parameter P1 03 Check whether the connected motor has a holding brake Motors with a holding brake cannot be operated with the frequency inverter as there is no control option for the brake Fault occurs during operation gt Reduce the speed loop controller proportional gain via parameter P4 03 04 E ErP Overload when activating the frequency inverter 70 The rated motor current defined via parameter P1 08 was exceeded for a long period of time message dependent on parameter P6 25 gt Should the decimal display on the external keypad display flash reduce the load or increase the run up time via parameter P1 03 Check whether the cable length of the motor connection is within the stated limits Ensure that the motor parameters on the label concur with the values of parameters P1 07 P1 08 and P1 09 or that an automatic tuning for the connected motor has been successfully concluded Ensure that the motor is not mechanically blocked and that there are no more mechanical faults Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Symptom 06 G uort DC bus voltage too high Appendix Possible c
71. nt internal voltage at the DC connection of the frequency inverter read only see P0 20 Version 1 1 08 2011 en 55 Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Register Function Access 24 Current temperature on the heat sink of the frequency inverter read only see P0 21 30 Frequency inverter warnings read only Bit 0 Bit 0 1 when overload protection from the thermal earthing contact is active P6 25 1 and the motor s thermal earthing contact triggers a fault on the frequency inverter Bit 1 Bit 1 1 when phase L1 on the connection for the power supply is missing Bit 2 Bit 2 1 when there is no ASi communication although the ASi control is activated P1 12 3 Bit 3 Bit 3 1 when motor current gt rated motor current P1 08 Bit 4 Bit 4 1 when the rated motor current is not stated P1 10 0 although it is needed for the operating mode P4 01 3 or 4 Bit 5 Bit 5 1 when rated motor voltage P1 07 0 or rated motor current P 1 08 0 Bit 6 Bit 6 1 when there is no repeated start signal after Switching on the frequency inverter P2 36 0 when controlling via digital inputs P1 12 0 With P1 12 0 and P2 36 0 bit 6 1 is shown if the start signal is still pending and a stop signal was not given during this time This also applies for example if the frequency inverter was stopped due to
72. olska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48227417410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edif cio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Romania Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 4021 260 2050 ro sales interroll com Slovenia 3 TEC prehrambena tehnologija hlajenje Dravska ulica 7 1000 Ljubljana Slovenija Tel 386 1 56 56 370 si sales interroll com Spain Interroll Espa a S A Parc Tecnol gic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90 211 0860 es sales interroll com Sweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46 35 227 077 se sales interroll com Switzerland Tel 49 2193 23 190 ch sales interroll com United Kingdom Interroll Ltd Brunel Road Corby Northants NN17 4UX United Kingdom Tel 44 1536 200 322 gb sales interroll com Africa South Africa Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 11 281 9900 za sales interrall com North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario LAK 2N2 Canada Tel 1 905 660 4426 ca sales interroll com Interroll Canad
73. r proportional gain vector 0 400 0 50 0 mode P4 04 Speed controller integral time constant vector 0 000 1 000 S 0 050 mode P4 05 Power factor for asynchronous motors 0 50 0 99 0 95 P4 06 Source for set value or upper torque limit 0 2 0 P4 07 Upper torque limit vector mode P4 08 200 0 96 200 0 P4 08 Lower torque limit vector mode 0 0 P4 07 0 0 P4 09 Upper torque limit in generator operation 0 0 200 0 150 0 vector mode P4 10 Base frequency U f mode 0 0 100 of 0 0 P1 09 P4 11 Base frequency voltage U f mode 0 100 of 0 P1 07 Version 1 1 08 2011 en 65 Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 5 Communication parameters Detailed description see page 30 5 Parameter Function Minimum Maximum Unit Factory set standard value P5 02 Field bus address of the frequency inverter 1 63 1 external keypad and Modbus use the same address P5 03 Modbus transfer rate 9 6 115 2 kbps 19 2 P5 04 Modbus data format 0 P5 06 Time out for connection interruption 0 0 5 0 S 1 0 P5 07 Conduct upon interruption of the connection 0 3 0 P5 09 Function of the ASi output bits 0 1 1 see Operation via ASi interface page 50 66 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 Appendix Parameter group 6 Special parameters Detailed description see page 31 INTERROLL 6 Parame
74. r stabilising current P7 14 Current for parking the motor Percentage value of the rated motor current P1 08 Parameter group 8 Application specific parameters Acceleration time 2 Time during which the motor is accelerated from standstill to the rated motor frequency P 1 09 With access via Modbus the parameter value is given to two decimal places e g 100 1 00 s Braking time 2 Time during which the motor is braked from the rated motor frequency P1 09 to a standstill With access via Modbus the parameter value is given to two decimal places e g 100 1 00 s Basis for acceleration time 2 braking time 2 P8 13 0 Disabled P8 13 1 Based on set speed P8 13 2 Based on actual speed 33 Interroll Frequency Inverter IP55 INTERROLL Options and accessories External keypad The frequency inverter can be configured via the keyboard of the optional external keypad The parameter values and fault messages are displayed on the keypad display HbLgEF Function of the control elements D Display START button STOP button NAVIGATION button UP button DOWN button Button ao 4 gt A 3 Function during operation Start motor in forward direction if P1 12 1 Change the direction of rotation of the motor if P1 12 2 Function when configuring parameters Reset to factory default in combination with other buttons
75. re a 6 pin M23 female plug as per the connection diagram see Connections page 11 and connect to the corresponding socket on the frequency inverter Use a suitable M23 plug reference see Connections page 11 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Installation Earth the frequency inverter To do this connect the appropriately marked earthing connection of the frequency inverter with the building s earthing connection Connecting the motor i A 4 core 6 core with connection incl thermal earthing contact cable must be used between the frequency inverter and motor To prevent interference from other devices the cable must be shielded The shielding can be plaited or wound around and must cover at least 8596 of the cable surface Alternatively the cable can be laid in an earthed steel or copper tube The maximum cable length of 2 m should not be exceeded in order to ensure compliance with the EMC Cat C2 requirements If C2 is not necessary the maximum cable length is 25 m Only use original Interroll cables which are pre fabricated gt Connect the motor connections U V and W to the motor as per the instructions in the motor manual gt Connect the cable shielding with the motor s earthing connection PE gt If necessary apply connections B and C for the thermal cut motor protection Switch as per the connection diagram see Connections page 11 gt
76. rt Stop Negative direction of Positive direction of rotation rotation 5 1 2 Negative direction of Positive direction of Negative direction of Positive direction of rotation rotation rotation rotation e Motor not parked Motor parked Negative direction of Positive direction of rotation rotation 7 Set speed 2 Set speed 1 Negative direction of Positive direction of rotation rotation 8 Start Stop Motor not parked Motor parked 9 1 Negative direction of Positive direction of Motor not parked Motor parked rotation rotation 10 02 Motor not in parked Motor parked Motor not parked Motor parked position i4 9 Set speed 2 Set speed 1 Motor not parked Motor parked 12 Start Stop Set speed 2 Set speed 1 13 1 Negative direction of Positive direction of Set speed 2 Set speed 1 rotation rotation 14 1 Motor not parked Motor parked Set speed 2 Set speed 1 15 02 Set speed 2 Set speed 1 Set speed 2 Set speed 1 48 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation The signals at the digital input 1 are inverted via parameter values 16 to 31 Value Digital Input 1 Digital Input 2 PIS 24 V OV 24 V OV 16 Stop Start Start Stop 17 Positive direction of Negative direction of Start Stop rotation rotation 319 Set speed 1 Set speed 2 Set speed 2 Set speed 1 The signals at the digital input 2 are inverted via parameter values 32 to 47 Value Digital Input 1
77. rtical wall Use spring rings or other tools to ensure secure installation despite vibrations Ensure that there is a good airflow around the frequency inverter Warning information relating to the electrical installation A DANGER Danger to life from electrical voltage gt Always have work on electrical systems carried out by authorised electricians gt Switch off the power supply ensure that it cannot be switched on accidentally and that it is de energised After turning off the power supply wait at least 10 minutes before removing the connections Wait at least 30 seconds before switching the power supply back on Never open the frequency inverter housing Risk of fire and material damage from incorrect wiring gt Check that all connections are secure gt Identify the connection diagram using the label and wire according to the connection diagram Ensure that the power supply is connected to the terminals for the power supply Do not connect the power supply to the output terminals for the motor Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions Installation WARNING Risk of crushing from accidental start up With a pending start command and activation of the power supply the motor can start up automatically When switching on the frequency inverter ensure that there is no start command pending on t
78. ssed for at least 2 s U dEF appears on the display Press the STOP button If no user specific standard parameter values are saved the factory set standard parameter values are reinstated By pressing the STOP and DOWN buttons at the same time the field bus address of the frequency inverter can be changed To prevent this the UP should be pressed first here Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Initial startup and operation Frequency inverter control i Definition of positive rotation direction e Asynchronous drummotor clockwise seen from the cable side e Synchronous PM drummotors anticlockwise seen from the cable side Negative rotation direction is the reverse direction of positive rotation Operation via the external In order to control the frequency inverter via the external keypad the parameter keypad P1 12 must have the value 1 or 2 With P1 12 1 the motor can only be operated in the positive rotation direction e With P1 12 2 the motor can be operated in both the positive and negative rotation direction Create a connection between the external keypad and the frequency inverter StoP appears on the display gt Press the START button D appears on the display Press the UP button to increase the speed The motor starts in the positive rotation direction and accelerates whilst the button is pressed The acceleration time is deter
79. ter Function Minimum Maximum Unit Factory set standard value P6 01 Firmware upgrade 0 3 0 P6 02 Automatic temperature management 0 1 0 P6 04 Switching hysteresis for rated motor frequency 0 0 25 0 96 0 3 P6 10 Virtual start stop signal 0 1 0 P6 17 Time out for the motor torque upper limit 0 0 25 0 S 25 0 P6 23 Resetting of the energy display 0 1 0 P6 24 Resetting of the frequency inverter in the event 2 1 of a fault P6 25 Hardware overload protection via the thermal 0 1 1 cut motor protection switch P6 28 Index for display value parameter PO 80 0 127 0 P6 29 Save user specific standard parameter values 0 1 0 P6 30 Access code to all parameters 0 9999 201 Version 1 1 08 2011 en 67 Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 7 Motor parameters Detailed description see page 32 T Parameter Function Minimum Maximum Unit Factory set standard value P7 01 Stator resistance Rs of the motor type type Q type dependent dependent dependent P7 02 Rotor resistance Rr of the asynchronous type type Q type motor dependent dependent dependent P7 03 Inductance of the d axis Lsd type type H type dependent dependent dependent P7 04 Magnetising current of the asynchronous type type A type motor dependent dependent dependent P7 05 Loss coefficient of asynchronous motor 0 000 0 250 0 100 P7 06 Inductance of the q axis Lsq t
80. tor To this end the excess energy from high inertia or trailing load from the conveyor section is converted and used for operation If the power supply is interrupted briefly the energy available may be sufficient to keep operating the motor before the frequency inverter control is switched off After an interruption the frequency inverter returns to the original Set speed If the power supply is interrupted the motor output of the frequency inverter is disabled immediately and the motor runs freely In order to use this function with loads with great inertia the start conduct with a rotating motor may possible have to be modified P2 26 0 The motor is braked from the current rated motor speed to a standstill Here the alternative braking time P2 25 is taken into account Access to all parameters all parameter values can be changed Access via the external keypad disabled parameter values can only be changed via Modbus Since with P2 39 1 access to all parameters via the external keypad is disabled this value can also not be changed via the keypad Access code to extended parameters Defines the access code which must be entered in P1 14 to get access to further parameter groups 27 INTERROLL Interroll Frequency Inverter IP55 INTERROLL 28 P4 01 P4 02 P4 03 P4 04 P4 05 Product information Parameter group 4 Parameters for high performance motor control Incorrect adjustment of par
81. tries P0 37 DC bus ripple log 20 ms 8 P0 38 Temperature of heat sink log 30 s 8 P0 39 Board temperature of the frequency inverter 8 log 30 s I P0 40 Motor current log 256 ms 8 P0 41 Number of critical faults overcurrent 1 P0 42 Counter for critical faults overvoltage 1 P0 43 Number of critical faults undervoltage 1 P0 44 Number of critical faults excess temperature 1 P0 45 Reserved 1 P0 46 Number of critical faults board temperature 1 too high P0 47 Reserved 0 1 P0 48 Reserved 0 1 P0 49 Modbus communication faults log 0 1 P0 50 Warning information 1 Parameter group 0 Monitoring parameters P0 51 to P0 80 Detailed description see page 20 0 Parameter Function Minimum Maximum Unit Number of entries P0 51 Reserved 1 P0 52 Reserved 1 P0 53 Set value and sample of current phase U 2 P0 54 Set value and sample of current phase V 2 P0 57 Internal set value Uq Ud 2 P0 59 Frequency input speed rpm or Hz 1 P0 63 Speed readjustment 0 rpm or Hz 1 P0 64 Internal switching frequency 0 1 P0 65 Service life of the frequency inverter 0 HH MM SS 2 P0 66 Power factor calculated 0 1 0 1 P0 72 Board temperature of the frequency inverter 0 uo 1 PO 74 Internal value for input voltage L1 1 PO 79 Lib version of motor control and bootloader 2 version of the DSP P0 80 Specified internal para
82. ttons on the external keypad Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Version 1 1 08 2011 en Original instructions P0 14 P0 15 P0 16 P0 17 P0 18 P0 19 P0 20 PO 21 P0 22 P0 23 P0 24 P0 25 Product information Motor magnetising current Id Motor d axis current If the motor is not in operation the last saved value is shown Rotor current of the motor Iq Motor q axis current current that generates torque Requirement Automatic motor tune for the connected motor has been successfully concluded Magnetic field strength of the motor Requirement Automatic motor tune for the connected motor has been successfully concluded Stator resistance of the motor Rs Requirement Automatic motor tune for the connected motor has been successfully concluded Stator inductance of the motor Ls Requirement Automatic motor tune for the connected motor has been successfully concluded Rotor resistance of the motor Rr Only valid for asynchronous motors Requirement Automatic motor tune for the connected motor has been successfully concluded Intermediate circuit voltage of the frequency inverter Instantaneous DC bus voltage of the frequency inverter Temperature of the frequency inverter Current temperature of the frequency inverter s heat sink DC bus voltage ripple This value is used for internal protection and monitoring purposes Oper
83. ualified persons may work with the frequency inverter Always keep the user manual at hand when working with the frequency inverter so you can consult it quickly if required gt Always comply with the relevant national safety regulations gt Do not carry out repairs on the frequency inverter Should repairs be necessary notify your supplier gt Never open the frequency inverter housing gt Do not touch the power supply and motor connections as well as the thermal earthing contact connections gt f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Intended use The frequency inverter is intended for controlling a drum motor for use in industrial environments supermarkets and airports The drum motor serves to transport unit loads such as parts cartons and boxes as well as bulk cargo such as granulated materials powders and other free flowing materials and must be integrated in a conveyor module or conveyor system Any other use is not permitted and is deemed to be improper Use of the frequency inverter is only allowed in the areas described in the product information chapter Any modifications that affect the safety of the product are not permitted The frequency inverter may only be operated within the defined operating limits The operational scope of the frequency inverter may exceed the capacity of the connected motor To
84. user 2nd entry Value is marked with F and cannot be reset To change between the entries push the UP and DOWN buttons on the external keypad Software version and checksum 1st entry IO software version 2nd entry Checksum of the IO software 3rd entry DSP software version Ath entry Checksum of the DSP software To change between the entries push the UP and DOWN buttons on the external keypad Frequency inverter type 1st entry Design and input voltage in V e g Fe 230 2nd entry Rated output current in A e g 1 5 3rd entry Number of phases e g 3P ot To change between the entries push the UP and DOWN buttons on the external keypad Serial number Unambiguous production serial number of the frequency inverter 1st entry first part of the serial number e g 55 1224 2nd entry second part of the serial number e g J B 2g To change between the entries push the UP and DOWN buttons on the external keypad Total running time of the frequency inverter 1st entry Number of hours 2nd entry Number of minutes and seconds To change between the entries push the UP and DOWN buttons on the external keypad Total running time since the last fault 1 1st entry Number of hours 2nd entry Number of minutes and seconds If there was a fault the value is reset by means of a restart or the next start signal To change between the entries push the UP and DOWN buttons on the external keypad Version 1 1 08 2011
85. verter is not put into operation immediately store it in a place which is protected from moisture and dust Ambient temperature range for storage see Technical Data page 9 gt As far as possible store the frequency inverter in its own packaging Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Installation Warning information for assembly Risk of injury from a defective frequency inverter gt Check the frequency inverter for visible damage before assembly gt Check the design of the frequency inverter prior to assembly Only assemble frequency inverters which are in a sound condition Risk of fire from inflammable materials and gases Mount the frequency inverter on a flame retardant surface e g steel plate Assemble the frequency inverter so that itis as far away as possible from other devices which generate heat as well as highly inflammable materials Ensure that the frequency inverter is protected from aggressive explosive and highly inflammable gases and grinding fluids WARNING Risk of injury due to improper assembly Assembly should only be carried out by qualified personnel taking account of the safety information Assemble the frequency inverter on a vertical vibration free wall Assemble all screw connections carefully and ensure that they are secure i Protection class IP55 is only guaranteed if all sockets are fitted and screw
86. ype type H type dependent dependent dependent P7 09 Current limit with overvoltage 0 0 100 0 0 0 P7 10 Ratio of total system inertia to motor inertia 0 600 10 P7 11 Lower limit for pulse width PWM 0 500 150 P7 12 Magnetising time 50 2000 ms 100 P7 13 Speed controller differential gain 0 0 400 0 0 0 P7 14 Stabilising current with low frequencies 0 0 100 0 25 0 P7 15 Speed limit for stabilising current 0 0 50 0 25 0 P7 16 Current for parking the motor 0 0 100 0 25 0 68 Version 1 1 08 2011 en Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Parameter group 8 Application specific parameters Detailed description see page 33 8 Parameter Function Minimum Maximum Unit Factory set standard value P8 01 Acceleration time 2 0 600 S 5 0 P8 11 Braking time 2 0 600 S 5 0 P8 13 Basis for acceleration time 2 braking time 2 0 2 0 Version 1 1 08 2011 en 69 Original instructions Interroll Frequency Inverter IP55 INTERROLL Appendix Troubleshooting Symptom Possible cause Help 00 na F E No fault present No fault 03 0 i The motor is subject to excessive Fault occurs upon activation of the Firmware registers overcurrent at the output of the frequency inverter loading frequency inverter gt gt Check the motor and connection to the motor for a possible short circuit between the phases or between phase and PE Ensure that the drum motor is not mecha

User manual Interroll Frequency Inverter IP55 - AS

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