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Logkia 25 Installation Manual

1. ASSEMBLY OF BOTTOM DOOR OF BOILER 62 9 ASSEMBLY OF TROLLEY m if the easyclean kit is present assemble the trolley drawer Complete the assembly of the automatic ash outlet kit by inserting the trolley To facilitate the operation at least for the first few times remove the door z FIGURE A of the trolley to permit better visibility Adjust the foot p ofthe trolley to tilt it very slightly FIGURE B FIGURE A FIGURE B Technical Dept All rights reserved Reproduction is prohibited 63 9 ASSEMBLY OF TROLLEY 64 Open doors 1 and 2 Hold the trolley with both hands and move it up to the structure ofthe boiler FIGURE 1 Engage the intakes of the trolley in the two protruding augers FIGURE 2 Use one hand to lift handle i and another to push the trolley towards the boiler Lower handle i to secure the trolley onto the structure CHECK The auger intake should protrude about 13 mm further out than the intake of the trolley FIGURE 3 Re assemble the top door z ofthe trolley FIGURE 1 FIGURE 2 FIGURE 3 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK n assembly of aestheticunit of tank Refill tank A REFILL TANK AESTHETICS UNIT For convenience the panels are identified w
2. Technical Dept All rights reserved Reproduction is prohibited 35 6 INSTALLATION AND ASSEMBLY OF BOILER At the back of the boiler connect the cable from the side to the terminal of the board as shown The microswitch is now connected 1 Remove the bridge 2 Insert the cable from side f aapunnnaannninnnnnnnn DO TT 0000000000000 0 00000 0000 D 36 6 INSTALLATION AND ASSEMBLY OF BOILER Take the two columns from the trolley package Insert the seat at the base of the column with the screw of the boiler At the top fasten the column onto the structure with the screw provided AN ATTENTION This operation can be done when both the sides of the boiler are available Technical Dept All rights reserved Reproduction is prohibited 37 6 INSTALLATION AND ASSEMBLY OF BOILER When the additional kit
3. 38 8901249300 Via La Croce n 8 33074 Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 Fax 39 0434 599598 Internet www mcz it e mail info red mcz it REV 0 17 1 2012
4. ASSEMBLY OF RIGHT HAND SIDE PANEL MANUAL TANK 72 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK The central instrument panel p with control panel and pressure gauge has already been connected to the hydraulic kit and printed circuit board see dedicated pages After assembling also the right panel with holes s it is possible to install it on the structure of the tank by engaging the parts t ASSEMBLY OF CENTRAL PANEL MANUAL TANK Technical Dept All rights reserved Reproduction is prohibited 73 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK The top panel 10 has the same fastening system as central panel p Insert the hooks g provided to secure the top of the panel 10 in the holes f on the structure ofthe tank Use screw y ASSEMBLY OF TOP PANEL MANUAL TANK 74 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK Atthis point locate the two bottom doors 8 and 9 and fasten them onto the structure ofthe tank Doors 8 and 9 are already fitted with hinges Fasten the two hinges t onto the structure ofthe tank at the point ofthe holes Doors 8 and 9 should be assembled with the ground part on the outside ASSEMBLY OF DOOR MANUAL TANK Technical Dept All rights reserved Reproduction is prohibited 75 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK Fasten the rear panel 14 o
5. theminimum clearance in front of the product for the purpose of cleaning maintenance etc must be 1000 mm the minimum permissible distance between the back of the product and a wall must be 400 mm theminimum distance between the top ofthe product and the ceiling must be 600 mm to ensure easy access to the heat exchanger for the purpose of cleaning and maintenance e g for removing ash the minimum clearance between the product and the wall side must be 300 mm MIN 300 MIN 1700 MIN 1700 gt pit MIN 300 D t MIN 300 1063 1105 j4 MINIMUM REQUIREMENTS FOR LOGIKA BOILER AND MANUAL TANK MINIMUM REQUIREMENTS FOR LOGIKA BOILER AND REFILL TANK 22 5 POSITIONING FOOT ADJUSTMENT Adjustable feet are mounted at the point of the wheels on the base of the boiler and tank It is possible to unscrew the foot with a spanner to stabilise the structure 1 TURN THE FEET CLOCKWISE TO LOWER THE PRODUCT 2 TURN THE FEET ANTI CLOCKWISE TO RAISE THE PRODUCT Technical Dept All rights reserved Reproduction is prohibited 23 6 INSTALLATION AND ASSEMBLY OF BOILER Instructions on how to install the structure ofthe LOGIKA boiler a Positioning on the ground lifting or slide b Put the tank and boiler in the room where they are to be installed but NOT in their definitive position Chec
6. Usethe 1 2 arrow keys to scroll through and select Cleaning Press 3 menu to confirm Use keys 4 and 5 to select On Press 3 menu to confirm and 6 esc to exit Technical Dept All rights reserved Reproduction is prohibited 29 11 MAINTENANCE AND CLEANING At the end of the cleaning cycle Open the bottom aesthetic doors Remove the ash tray K from under the boiler Open the doors of the boiler Remove the ash drawers Use the handle m to take the drawers to the emptying area Using the slide remove traces of ash and put these in the ash tray K Empty the tray and put it back in place Fold the handle m of the drawers and put these back in place ATTENTION Small drawer to the right large drawer to the left The ash drawers and turbolators using the lever are to be cleaned once every seven days while the firebox is to be cleaned about once a month ATTENTION DANGER OF FIRE Do not dispose of hot ash in a waste basket or in the environment in uncontrolled areas 30 11 MAINTENANCE AND CLEANING In the case of a Logika boiler with Easy Clean kit proceed as follows dean the turbolators manually as described previously if the boiler does not feature the automatic turbolator kit and if it does feature this kit cleaning occurs automatically upon each ignition of the boiler so every 24 hours it
7. CONFIGURATION 3 Technical Dept All rights reserved Reproduction is prohibited 19 7 SYSTEM CONFIGURATION CONFIGURATION 4 CONFIGURATION 5 13 11 6 ea ACS 17 AFS 7 NOTE TO ENSURE CORRECT OPERATION IN THIS CONFIGURATION THE PUFFER THERMOSTAT HAS TO BE SET AT A VALUE BELOW THE WATER TSET 20 7 SYSTEM CONFIGURATION CONFIGURATION 6 LOGIKA BOILER HEATING DELIVERY HEATING RETURN ZONE VALVE HEATING BODIES HOT SANITARY WATER COLD SANITARY WATER SANITARY WATER BOILER mI DIVERTER VALVE 10 BOILER THERMOSTAT 11 THERMOSTATIC MIXER VALVE NTC PROBE 10 83434 SANITARY WATER HEATING PUFFER HEATING SYSTEM CIRCULATOR PUFFER THERMOSTAT NTC PROBE 10 63434 PUFFER N N N N a un w N SAFETY VALVE Technical Dept All rights reserved Reproduction is prohibited AFS 21 8 ELECTRICAL CONNECTION AUXILIARY BOILER Positions 6
8. GENERAL WARNINGS 4 4 LOADING THE PELLETS s nai 7 22 IJ LE Lo cm 9 6 ADJUSTMENTS MENU iaa iai Y REM RD OMEN EUR KR Yi VR VUA du uw Y vw AER RN Van 17 T SYSTEM CONFIGURATION 18 8 ELECTRICAL CONNECTION i ark ri aaro a E YYE EK EAE YMP M FER EY MEX e 22 9 START UP SHUT DOWN cin 23 10 SAFETY DEVICES AND ALARMS Ron IE EVER sERE dee VE evE P Pe 22S 24 11 MAINTENANCE AND CLEANING 28 12 TROUBLESHOOTING deb 34 13 WIRING DIAGRAM 37 1 PLUMBING CONNECTION PLUMBING CONNECTION IMPORTANT A The connections depend on the type of hydraulic kit installed and the type of system configuration IMPORTANT The boiler must be installed by qualified personnel who can testify to the conformity of the system in accordance with the applicable laws in force The Company will not be held responsible for damage to persons or things in the event of failed or incorrect operation ifthe aforementioned warnings are not complied with IMPORTANT CLEAN THE ENTIRE SYSTEM BEFORE CONNECTING THE BOILER IN ORDER TO REMOVE ALL RESIDUE AND DEPOSITS Upstream from the stove always install shutters so as to disconnect it from the plumbing system should it be necessary to move it or when it requires routine and or special maintenance Connect the stove using hoses so that the stove is not too strictly connected to the system and to allow slight movements
9. INSTALLATION AND ASSEMBLY OF BOILER C Install any additional kits automatic turbolators and or automatic ash outlet Certain parts have to be removed in order to install the automatic ash cleaning kit Remove from the boiler structure unit Ash drawer A and B Doors Cand D unit F unit E Remove from the boiler casing unit Doors 3 and 4 26 6 INSTALLATION AND ASSEMBLY OF BOILER Remove both the augers from the package containing the automatic ash cleaning kit At this point remove screw h spanner 10 and remove carrier 9 Attention The auger is now no longer secured To move it hold it at the front with one hand to avoid dropping it Technical Dept All rights reserved Reproduction is prohibited 27 6 INSTALLATION AND ASSEMBLY OF BOILER Undo the screws j to remove panel at the back ofthe boiler Remove the two caps z using a 25 mm spanner or adjustable pliers 28 6 INSTALLATION AND ASSEMBLY OF BOILER Insert both the auger units K making sure the shaft of the auger does not slide at the front Remove the two gaskets j and put them in again after assembling the doors c see page 34 Technical Dept All rights reserved Reproduction is prohibited 29 6 INSTALLATION AND ASSEMBLY OF BOILER It is necessary to put the auger all the way into the st
10. nnmnunnnnn nnnann 1000000000 00 m O O O O O O O O O O O O O O O O O Un J o Technical Dept All rights reserved Reproduction is prohibited ELECTRICAL CONNECTION OF CONTROL PANEL refill tank POSITION FOR ELECTRICAL CONNECTION OF CONTROL PANEL refill tank 55 7 INSTALLATION AND ASSEMBLY OF TANK Connection of pressure gauge a Remove fitting from the tip ofthe capillary b Unscrew fitting T on the hydraulic unit Q Insert fitting T on the capillary by means ofthe slot d Screw fitting T onto the hydraulic unit Manual tank CONNECTION OF PRESSURE GAUGE TO HYDRAULIC KIT manual tank Refill tank C PRESSURE GAUGE CAPILLARY R FITTING ON CAPILLARY T FITTING MOUNTED ON HYDRAULIC UNIT CONNECTION OF PRESSURE GAUGE TO HYDRAULIC KIT refill tank 7 INSTALLATION AND ASSEMBLY OF TANK h electrical connection between tank and boiler Connect the two piston pins of the tank to the piston pins of the boiler The connection of the piston pin on the boiler is recognisably different see image below It is necessary to put the piston pin in the socket
11. smoke duct Water temperature sensor triggered Call for assistance Technical Dept All rights reserved Reproduction is prohibited 35 12 TROUBLESHOOTING ANOMALIES RELATED TO THE PLUMBING CIRCUIT No increase in temperature with boiler in operation Incorrect combustion adjustment Boiler system dirty Check recipe and parameters Check and clean the boiler Insufficient stove power Poor pellet quality Check that the boiler is properly sized for the requirements of the system Use quality pellets Condensation in boiler Incorrect temperature setting Set the boiler to a higher temperature Insufficient fuel consumption Check the recipe and or technical parameters Radiators cold in winter Room thermostat local or remote set too low If remote thermostat check if it is defective Circulator does not run because blocked Set to higher temperature or replace if remote Free up the circulator by removing the plug and turning the shaft with a screwdriver Circulator does not run Radiators have air in them Check the electrical connections of the circulator replace if necessary Vent the radiators ATTENTION The operations in italics must be carried out by specialised personnel The manufacturer will not be liable and the guarantee lapses if this condition is not respected 36 13 WIRING DIAGRAM REMOTE BOARD N
12. EXAMPLES OF PROGRAMMING on off day on off day Boiler on between 08 00 and 14 00 Boiler on between 17 00 on Monday to 06 00 on Tuesday SETTINGS MENU The SETTINGS menu is for configuring use of the boiler a Language b Cleaning shown only when boiler is off c Augerloading shown only when boiler is off d Auto Eco e EcooffT f PumponT g Pellet recipe h Max power i Component test shown only when boiler is off j Lambda test shown only when boiler is off k Chimney sweeper function can be enabled only when boiler is on for checking emissions in field System configuration factory settings system 02 m Season n Solar on off for configurations 4 6 0 Technical menu NOTE Some of the options listed above cannot be enabled in certain system configurations Technical Dept All rights reserved Reproduction is prohibited 11 2 MENU OPTIONS a Language Select the language as follows Press the menu key Usethe arrow keys to scroll through and select Settings Press menu to confirm Usethe arrow keys to scroll through and select language Press menu to confirm Use the keys to select the required language IT EN DE FR ES NL PL DA Press menu to confirm and esc to exit b Cleaning This function can be enabled only when the stove is off When enabled the following operations are carried out automatically Brazier rotation removal o
13. and to turn the locking ring clockwise until it is stops The connections are not the same and cannot therefore be inverted Do not apply unnecessary force PIN CABLES FROM TANK TO BE CONNECTED TO BOILER PISTON PIN PISTON PIN CONNECTOR AT BACK OF BOILER Technical Dept All rights reserved Reproduction is prohibited 57 8 ASSEMBLY OF BOILER AESTHETICS UNIT i hydraulic connection between tank and water mains supply return sanitary filling RESPONSIBILITY OF SPECIALISED HYDRAULIC TECHNICIAN I hydraulic supply to boiler and checking for leaks RESPONSIBILITY OF SPECIALISED HYDRAULIC TECHNICIAN k assembly of aesthetics unit of boiler After completing steps i and I assemble the aesthetics unit of the boiler For convenience the panels are identified with the numbers in the picture 3 BOILER AESTHETICS UNIT 58 8 ASSEMBLY OF BOILER AESTHETICS UNIT First of all locate the left side panel 5 and fasten it onto the structure of the boiler At the bottom fit the holes o in the side on the pins p ofthe boiler Atthe top ofthe panel instead insert the two flaps h in the gaps detail t and fasten them on with the two screws When installing the side of the boiler make sure the pin on side x engages in slot f at the back of the boiler NOTE If the accessory kit automatic ash outlet
14. choice of tank Refill or manual in the installation area and with reference to the definitive measurements recommended above see page 22 48 7 INSTALLATION AND ASSEMBLY OF TANK C assembly of left side of the tank manual refill OBLIGATORY before connecting the tank to the boiler Take the left side S and put it next to the tank The side to be used is easily recognisable because it has two holes in the middle At the base of the panel two holes to be put on the references y at the base of the structure of the tank Fasten the panel at the top with the two screws provided position v ASSEMBLY OF SIDE PANEL REFILL TANK Technical Dept All rights reserved Reproduction is prohibited 49 7 INSTALLATION AND ASSEMBLY OF TANK ASSEMBLY OF SIDE PANEL MANUAL TANK 50 7 INSTALLATION AND ASSEMBLY OF TANK d hydraulic connection of the tank to the boiler The hydraulic kit is already installed on the tank Simply remove the two flexible pipes in the pellet tank and connect them to the two pipes in the boiler e Remove the flexible pipes Find the gasket provided Identify the flexible pipe with red marking and connect it to the relative one of the boiler using gasket Technical Dept All rights reserved Reproduction is prohibited 51 7 INSTALLATION AND ASSEMBLY OF TANK e mec
15. even partially in another form by mechanical or electronic means photocopied recorded or similar without prior written approval from MCZ Group Spa The company reserves the right to make changes to the product at any time without prior notice The proprietary company reserves its rights according to the law CARE OF THE MANUAL AND HOW TO CONSULT IT Take care ofthis manual and keep it in an easily accessible place Should the manual be misplaced or ruined request a copy from your retailer or directly from the authorised Technical Assistance Department e The text in bold must be read with particular care The text in italics draws attention to other sections in this manual or clarifications NOTE provides the reader with additional information SYMBOLS USED IN THE MANUAL INFORMATION ATTENTION Read the relative message with care because failure to observe the information provided could result in serious damage to the product and danger to the persons who use it o0 failure to comply with these provisions will compromise the use of the product EC OPERATING SEQUENCES sequence of buttons be pressed to access the menus make adjustments MANUAL carefully read this manual or the relative instructions Technical Dept All rights reserved Reproduction is prohibited 1 1 WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS Installation electrical connection functional verification and m
16. for automatic tubulators is also present The operations to be done are ny Remove the protection z detail G from the left hand side of the boiler undoing the 4 screws x Knock out the pre perforated panel A 38 6 INSTALLATION AND ASSEMBLY OF BOILER Calibrate the actuator Set up the limit switch before inserting the actuator on the pin of the boiler 1 Press the clutch key and turn the vise anti clockwise to the end of the scale 2 Slacken the screw a and turn the piece anti clockwise as shown in the drawing until the limit switch is 25 mm above the actuator and then re close the screw 3 Slacken also the two bolts b to facilitate subsequent insertion of the pin of the boiler b ps mm Turnthe pin protruding from the boiler using a hand or adjustable pliers Insert the actuator as far as possible on the bracket taking care with insertion on insert j Technical Dept All rights reserved Reproduction is prohibited 39 40 6 INSTALLATION AND ASSEMBLY OF BOILER Insert th
17. insufficient insulation etc it is advisable to insert a stainless steel pipe of suitable width that extends from the base to the very top of the chimney The inside of the external duct must measure a minimum of 15x15 cm or 15 cm in diameter and a maximum of 20x20 cm or 20 cm in diameter Only stainless steel insulated double wall pipes must be used which are smooth on the inside and fixed to the wall Flexible stainless steel pipes must not be used The connection between the product and the chimney or the smoke duct must not have an inclination that is less than 3 in the horizontal sections which must have a maximum overall length of 2 3 m The vertical section between one T fitting and another angle must not be less than 15m 1 WINDPROOF CHIMNEYPOT be done annually Eis AS 2 CHIMNEY 3 INSPECTION H gt 1 5 mt Use adequate instruments to verify that there is a minimum draught of 5 Pa Set up an inspection hole at the bottom of the chimney to perform periodic checks and cleaning which must The connection to the chimney must be sealed and the fittings and pipes recommended by us must be used CE marked in accordance with EN1856 2 with the minimum requisites T200 and P1 You must ensure that a windproof chimneypot is installed in accordance with the regulations in force This type of connection guarantees smoke expulsion even in the event of a
18. is advisable to clean the firebox once a month open the door on the firebox and use an iron pallet to move any residual ash into the hole of the firebox This ash with the assistance of the auger is deposited in the ash drawer which in this case is the trolley runthe cleaning cycle see sequence b page 11 cleaning of the trolley is to be done once per season but depends on the type of pellet used and the frequency at which the boiler is used IT IS ADVISABLE TO CHECK THE LEVEL OF ASH IN THE TROLLEY ON A MONTHLY BASIS Technical Dept All rights reserved Reproduction is prohibited 31 11 MAINTENANCE AND CLEANING ATTENTION The frequency with which the smoke exhaust system must be cleaned depends on the use of the boiler and the type of installation We recommend relying on an authorized service centre for end of season cleaning and maintenance they will carry out all of the previously mentioned work and make a general check of the stove s components END OF SEASON SHUTDOWN At the end of season before shutting down the boiler we recommend completely removing pellets from the tank with the use of a vacuum cleaner with an extension Upon re start when pressing the main switch located on the back of the boiler does not make the control panel display light up it could mean that the service fuse needs replacin
19. o and the capillary ofthe pressure gauge m to the hydraulic kit Attention It is not possible to assemble the instrument panel P until the sides of the tank have been assembled Put it down on the ground for time being CENTRAL PANEL WITH CONTROL PANEL AND PRESSURE GAUGE manual tank ELECTRICAL CONNECTION OF CONTROL PANEL manual tank Lf UN J H O gt H 3 Dl se H MM O 5 O o Ep 3 POSITION FOR ELECTRICAL CONNECTION OF CONTROL PANEL manual d tank a Q O al 8 O BB Ej a EI LI m o Onm o H H O O NJ 54 7 INSTALLATION AND ASSEMBLY OF TANK Refill tank Connection of control panel CENTRAL PANEL WITH CONTROL PANEL AND PRESSURE GAUGE refill tank
20. temporary power cut 12 2 INSTALLATION INSTRUCTIONS OPERATING PROBLEMS RELATED TO DRAUGHT DEFECTS IN THE CHIMNEY Of all the weather and geographical conditions which affect the operation of a flue pipe rain fog snow altitude a s l exposure to sunlight direction offacing the wind is unquestionably the most decisive In fact along with thermal depression caused by the difference in temperature inside and outside of the chimney there is another type of depression or over pressure dynamic pressure caused by the wind An updraft always increases depression and therefore the draught A horizontal wind increases depression provided the chimneypot has been installed properly A downdraft always decreases depression at times inverting it A LESS FAVOURABLE POINTS B MOST FAVOURABLE POINT Besides the direction and force of the wind the position of the chimney and the chimneypot with respect to the roof of the building and the surrounding landscape is also important The wind also influences the operation of the chimney indirectly by creating high pressure and low pressure zones not only outside the building but inside as well An internal overpressure can be created in rooms that are directly exposed to the wind 2 which can enhance the draught in the boiler however it can be counteracted by the external overpressure if the chimneypot is situated on the side exposed to the wind 1 On the ot
21. to set the days of the week when the configured timer is to be enabled or disabled Use the or key to select the day on which to enable the timer and press the menu key to confirm The selected day is highlighted If no day is selected for enabling the timer the timer program is no longer enabled on the status window Next program the other days or press ESC to exit Repeat this procedure to program the other timers Example of Timer window boiler on from 6 00 to 22 00 Monday to Friday 2 THE IGNITION PERIOD IS SHOWN ON THE CURRENT TIME DISPLAY DURING ACTIVATION OF THE TIMER Lu Mal MelGi Ve sa Do 3 10 2 MENU OPTIONS NOTES ON USE OF THE TIMER The start time can be between 00 00 and 23 50 Ifthe stop time has not yet been saved the program proposes a start time 10 minutes If a timer program stops the boiler at 24 00 on one day and another program starts it up at 00 00 on the next day the boiler remains ON Ifa program proposes start up and or shut down at times in another timer program ifthe boiler is already on the start has no effect while OFF turns off the boiler When the boiler is on and the timer is active pressing the OFF key turns off the boiler the boiler then restarts automatically at the next time of the timer When the boiler is off and the timer is active pressing the ON key turns on the boiler the boiler then stops automatically at the next time of the timer
22. 7 have a N C contact Max 3A for enabling an auxiliary boiler when the pellet boiler is turned off or in alarm mode ELECTRICAL CONNECTIONS TERMINAL BLOCK CONTACTS POS 1 2 EXTERNAL THERMOSTAT PUFFER THERMOSTAT CLEAN 5 8 NEUTRAL THREE WAY VALVE 230 Vac CONTACT POS 3 4 PUFFER BOILER PROBE 5 9 THREE WAY VALVE PHASE sanitary 230 Vac P05 5 EARTHING 05 10 THREE WAY VALVE PHASE heating 230 Vac P05 6 7 ADDITIONAL BOILER CLEAN CONTACT 22 9 START UP SHUT DOWN START UP Press key 6 esc to start up The display on the panel is ON with the flame blinking When the flame stops blinking the boiler has reached the operating condition for supplying power SUPPLY OF POWER The boiler positions itself at flame level 3 at the end of the ignition phase nil Subsequent modulation of the flame to lower or higher power is controlled automatically on the basis of the heat requirements of the connected devices and on the basis of the set system configuration EXTINCTION on the panel OFF with blinking flame When the extinction key is pressed or when there is an alarm signal the boiler enters the thermal extinction phase with involves automatic execution of certain tests before the boiler can be considered extinguished BLACKOUT with boiler ON In the event of a blackout the boiler does the following Blackout of
23. CLEANING THE SYSTEM In order to protect the thermal system against harmful corrosion scale or deposits it is essential to clean the system in accordance with standard UNI CTI 8065 before installing the appliance using appropriate products like Sentinel X300 new systems X400 and X800 old Systems or Fernox Cleaner F3 Complete instructions are provided with the products but it is possible to contact the manufacturer SENTINEL PERFORMANCE SOLUTIONS LTD or FERNOX COOKSON ELECTRONICS directly for further information After cleaning the system it is recommended to use Sentinel X100 or Fernox Protector F1 inhibitors to protect it against corrosion and deposits It is important to check the concentration of the inhibitor after making any changes to the system and during maintenance checks following the recommendations of the manufacturers the retailers can offer tests The outlet of the safety valve has to be connected to a collection intake for purging in the event of maintenance Attention Failure to clean the thermal system or to use an adequate inhibitor will invalidate the warranty of the appliance and of the other accessories like the pump and valves Technical Dept All rights reserved Reproduction is prohibited 1 2 FILLING THE SYSTEM FILLING THE SYSTEM Fill the system slowly to allow air bubbles to pass through the vent holes of the heating system For closed circuit heating systems the filling pressure of the system at cold and
24. Hour Min Num day Month Year Use the and keys to edit Press menu to confirm and move to the next variable Press esc to exit when you have done Technical Dept All rights reserved Reproduction is prohibited 9 2 MENU OPTIONS CONFIGURATION OF PROGRAMMED MODE TIMER Main menu The current time and date must be configured to ensure correct operation of the timer There are six configurable TIMERS for each one the user can select a start and stop time and the days of the week when it is in use When one or more programs are active the status of the boiler and the TIMER n alternate on the display n is the number of timer programs in use separated by dashes Example TIMER 1 Timer 1 program active TIMER 1 4 Timer 1 and 4 programs active TIMER 1 2 3 4 5 6 All timer programs active EXAMPLE OF PROGRAMMING With the boiler on or off e access the MENU use the arrow keys 1 2 to scroll through to the TIMER option e Press the Menu key The system proposes P1 Press keys 1 and 2 for timers P2 P4 P5 and P6 e Press the Menu key to activate P1 press 4 and select ON press the Menu key to confirm At this point the start time is 00 00 Press the key to set the start time and press the menu key to confirm Next the proposed stop time is 10 minutes later than the configured start time press the key and edit the stop time and press the menu key to confirm Next you are asked
25. INSTALLATION GUIDE 1 PELLET BOILER LOGIKA 25 35 LOGIKA 25 35 REFILL PART 1 ASSEMBLY Translation of the original instructions 8901231800 TABLE OF CONTENTS Ee i3 jr INTRODUCTION Pese 1 1 WARNINGS AND WARRANTY CONDITIONS seen 2 2 INSTAELATION INSTRUCTIONS 6 3 DRAWINGS AND TECHNICAL CHARACTERISTICS eene 14 A UNPACKING aa 18 5 POSITIONING 22 6 INSTALLATION AND ASSEMBLY OF 24 7 INSTALLATION AND ASSEMBLY OF 555 46 8 ASSEMBLY OF BOILER AESTHETICS 58 9 ASSEMBLY OF TROLLEY AERLEEKERHENDIEREA La RV EU FEVER OX REIR La Ra 63 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL 65 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL 71 INTRODUCTION Dear Customer Thank you for having chosen our product In order to make the most of this product and ensure its maximum efficiency you are advised to read this manual carefully before initial use REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa No part of this manual can be translated into another language and or altered and or reproduced
26. OP PANEL REFILL TANK 68 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK The bottom door A is already fitted with hinges detail t to be fastened onto the structure ofthe tank using the holes present detail u and the screws provided ASSEMBLY OF DOOR REFILL TANK IMPORTANT Door 8 should be positioned with the lock s to the right Technical Dept All rights reserved Reproduction is prohibited 69 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK In order to fasten cover 12 already fitted with hinges detail t it is necessary to fasten it first to the holes u in the structure of the tank with the screws provided then engage the ring on piston x on pin z Repeat this procedure for the second piston ASSEMBLY OF DOOR REFILL TANK 70 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK MANUAL TANK For convenience the panels are identified with the numbers in the picture 11 12 MANUAL TANK AESTHETICS UNIT Technical Dept All rights reserved Reproduction is prohibited 7 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK Locate the right side panel 12 and insert the holes y at the base ofthe panel on the pins on the structure of the tank
27. R 24 SONDA MANDATA ACQUA 0 10V LAMBDA CONTATTO POSIZIONE GRIGLIA CONTATTO CASSETTO CENERE SIC TERMICA H20 SIC DEPRESSIMETRO SONDA FUMI MOTORE GRIGLIA PULITORE TURBOLATORE ALIMENTAZIONE LAMBDA MOTORE CASSETTO CENERE 2 MOTORE CASSETTO CENERE 1 ALIMENTAZIONE VENTILATORE FUMI TRASFORMATORE 230V ac 24V dc ollollolloltollo lollo ollololloltol Technical Dept All rights reserved Reproduction is prohibited 37 13 WIRING DIAGRAM MOTHERBOARD NR 25 SIC TERMICA 5Z10z11386zvu 1173403 a Nf zwr wide ST In7 18 FUSTO
28. TANK REMOVAL SCREWS OF PACKAGE REMOVAL SCREWS OF PACKAGE UNPACKING THE COMPLETE CASING The package ofthe casing contains the following material BOILER AESTHETICS UNIT COMPLETE RIGHT HAND DOOR 1 COMPLETE RH PANEL 6 COMPLETE LEFT HAND DOOR 2 COMPLETE LEFT HAND PANEL 5 COMPLETE BOTTOM RIGHT HAND DOOR 3 COMPLETE LEFT HAND DOOR 4 COMPLETE TOP DOOR COVER 7 MANUAL TANK AESTHETICS UNIT COMPLETE RIGHT HAND PANEL 12 COMPLETE LEFT HAND PANEL 11 COMPLETE LEFT HAND DOOR 9 COMPLETE RIGHT HAND DOOR 8 BOTTOM REAR PROTECTION 14 FRONT PANEL 10 MANUAL LEVER FOR CLEANING TURBOLATORS 20 4 UNPACKING EASYCLEAN KIT PACKAGE AUTOMATIC TURBOLATOR KIT ACTUATOR FEEDER PLASTIC CAP AUTOMATIC ASH OUTLET KIT EASYCLEAN ASH OUTLET KIT ASH DOOR SUPPORT 2 X PIECES see piece a page 34 MICROSWITCH SUPPORT BRACKET 1 X PIECE see piece page 35 CENTRAL DOOR SUPPORT 1 X PIECE see piece b page 34 LOCK CONNECTION 2 X PIECES see piece 34 AUGER ASSEMBLY KIT 2 X PIECES see page 27 ASH TRAY ASSEMBLY 2 X PIECES see piece c page 34 TROLLEY DRAWER ASSEMBLY 1 X PIECE see page 63 BOLTS AND SCREWS KIT Technical Dept All rights reserved Reproduction is prohibited 21 5 POSITIONING REQUIREMENTS FOR INSTALLATION OF THE PLANT POSITIONING The most important thing to do before installation ofthe LOGIKA boiler is to set aside a suitable area that meets the minimum requirements for installation
29. TION AND ASSEMBLY OF BOILER d assembly of the right hand side of the boiler OBLIGATORY before connecting the boiler to the tank Take hold of the right hand side Z and put it up against the boiler The side to be used is easily recognisable because it has a hole in the middle Atthe bottom fit the holes in the side on the pins p ofthe boiler 42 6 INSTALLATION AND ASSEMBLY OF BOILER When installing the side of the boiler make sure the pin on side x engages in slot f at the back of the boiler Fasten the panel at the top with the two screws provided e definitive installation with reference to the diagram showing the minimum requirements Refer to the minimum clearances for the choice of model in the boiler installation diagrams Technical Dept All rights reserved Reproduction is prohibited 43 6 INSTALLATION AND ASSEMBLY OF BOILER f assembly of the smoke pipe and lambda probe Take the packages containing the pipe and lambda probe out of the firebox holder in the boiler Assemble the probe on the probe as follows slidethe plastic hood p off the probe s e Screw the probe s onto the thread f on the pipe Checkthatthegasket g is on the intake of pipe T If this is not present you need to request it Pipe T should not be assembled without the gasket IN ATTENTION Fa
30. UNCTION Ifthe pump is not used for prolonged periods it is activated periodically for a few seconds to keep it from seizing up 24 10 SAFETY DEVICES AND ALARMS TAMPERING WITH THE SAFETY DEVICES 15 PROHIBITED If the product is NOT used as described in this instruction manual the manufacturer declines all liability for any damage caused to persons and property The manufacturer furthermore refuses to accept responsibility for damage to persons and property arising from the failure to observe all the rules contained in the manual and in particular All the necessary measures and or precautions must be adopted when performing maintenance cleaning and repairs Do not tamper with the safety devices Do not remove the safety devices Connect the product to an efficient smoke expulsion system First check that the environment where it is to be installed is properly ventilated Only after eliminating the cause of the intervention of the safety system is it possible to relight the product and thus restore its automatic operation This manual will help you understand which anomaly has occurred and explain howto intervene according to the alarm message displayed on the appliance Technical Dept All rights reserved Reproduction is prohibited 25 10 SAFETY DEVICES AND ALARMS ALARM SIGNALLING When a condition occurs other than the one expected for regular operation of the boiler an alarm is triggered The reason for the alarm is g
31. aintenance must only be performed by qualified or authorised personnel Install the product in accordance with all the local and national laws and Standards applicable in the relative place region or country This product is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they are supervised or trained on how to use the product by a person responsible for their safety Use only the type of fuel recommended by the firm The product must not be used as an incinerator It is strictly forbidden to use liquid fuel The instructions provided in this manual must always be complied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented The user or whoever is operating the product must read and fully understand the contents of this installation guide before performing any operation Errors or incorrect settings can cause hazardous conditions and or poor operation Do not put linen on the product to dry Any clothes horses or similar objects must be kept at a safe distance from the product Fire hazard All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability Any type of tampering or unauthorised replacement with non original spare parts could be hazardous for the operator s safety and relieves the co
32. allation must be carried out with reference to the diagram of the heating system prepared in accordance with the standards and local recommendations in force Forthe heating system EN 303 5 September 2012 Part 5 Heating boilers for solid fuels manually and automatically stoked nominal heat output of up to 500 kW Terminology requirements testing and marking Local requirements for connection to the chimney Local requirements for fire fighting standards Forelectrical parts EN 60335 Safety of electrical household appliances and similar Part 1 General requirements Part 2 Particular standards for appliances with gas gas oil and solid fuel burners without electrical connections Technical Dept All rights reserved Reproduction is prohibited 5 2 INSTALLATION INSTRUCTIONS The requirements in this section relate to the provisions of the Italian standard of installation UNI 10683 In any case always observe the domestic rules in force PELLETS Wood pellets are manufactured by hot extruding compressed sawdust which is produced during the working of natural dried wood The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders The market offers different types of pellets with characteristics that vary according to the wood mixtures used The diameter varies between 6 and 8 mm with a standard length ranging from 5 to 30 mm A good qualit
33. amper opens 12 2 MENU OPTIONS 4 Auto Eco The Auto Eco function turns the boiler off automatically at the configured time ofthe Eco Stop T parameter when no heat is required by the devices connected to the boiler external thermostat configurations 1 2 3 flow switch configuration 2 thermostat puffer probe configuration 5 6 or thermostat boiler probe configuration 3 4 If all the devices present are satisfied the ECO stop T timer starts to count down When the boiler turns off ECO ECO ACTIVE appears on the panel The following conditions have to be met simultaneously for the ECO to restart Power recall 5 minutes have passed since shut down THO TSetH 0 NOTE In certain system configurations it can be useful to disable automatic shut down of the boiler e g in configurations 2 or 3 and keep the system running at minimum power In other configurations this function cannot be disabled Disable the Auto Eco function as follows Press key 3 menu Usethe 1 2 arrow keys to scroll through and select Settings e Press3 menu to confirm Use the 1 2 arrow keys to scroll through and select Auto Eco Press 3 menu to confirm Use keys 4 and 5 to select Off e Press 3 menu to confirm and 6 esc to exit e Eco stop T Eco stop time The ECO stop T can be adjusted to ensure correct operation ofthe system in which the boiler is installed and to avoid constant stopping and starting when heat re
34. ating up and so the flow is always towards the hot water system ACS Modify the function as follows Press the menu key the arrow keys to scroll through and select Settings Press 3 menu to confirm Usethe arrow keys to scroll through and select Season Press 3 to confirm Use the keys to select Summer or Winter Press menu to confirm and esc to exit n Solar The integrated solar power system can be enabled only in system configurations 4 and 6 The solar system must be configured by a qualified technician 0 Technical menu for assistance ccentres only A password is required to access the technical menu Access the technical menu as follows Press the menu key Usethe arrow keys to scroll through and select Settings e Press 3 menu to confirm Use the arrow keys to scroll through and select Technical menu Press 3 menu to confirm e Enter the password Use the keys to select Product type Service Parameters Sanitary Counter memories Puffer data and Climatic curve and make any necessary changes 16 6 ADJUSTMENTS MENU ADJUSTMENTS MENU Press the or keys keys 4 or 5 to access the menu for changing the temperature settings of the set system configuration Configuration 1 2 3 4 5 Water temperature in boiler Configuration 4 Boiler water temperature Configuration 6 Puffer water temperature Edit a
35. d Poor quality pellets or others that do not comply with that specified previously compromises the operation of your product and can therefore render the warranty and product liability null and void 2 INSTALLATION INSTRUCTIONS PRECAUTIONS REGARDING INSTALLATION IMPORTANT Product installation and assembly must be carried out by qualified personnel The product must be installed in a suitable place for it to be regularly opened and routine maintenance to be performed The site must be compliant for proper operation Equipped with an adequate smoke expulsion system e Equipped with ventilation intake from outside Equipped with 230V 50 Hz power supply with an EC compliant earth system The product must be connected to a chimney or vertical duct either inside or outside that conforms to the standards in force The product must be positioned in such a way that the electrical socket is accessible IMPORTANT The product must be connected to a chimney or a vertical duct that can expel the smoke at the highest point of the building The fumes are however derived from the combustion of wood products and if they come into contact with or close to walls they can make dirty marks Moreover utmost attention is required as they are almost invisible but very hot and can cause burns The holes of the external air inlet and the smoke outlet pipe must be drilled before positioning the product THE OPERATING ENVIRONMENT For correct operatio
36. e cable from the actuator in the duct on the left hand panel of the boiler coating at the point of the actuator installation hole This cable comes out from the rear bottom part of the boiler Take the three red white and black wires and connect them to the terminal with reference to the colours of the other three wires already in place n P Remove modular support from the back of the boiler lift and slide out point 1 in the figure Take the feeder and screws out of the turbolator kit Fasten the feeder d on support c without forcing the screws point 2 in the figure In the electrical wiring locate the sheath containing the four wires with terminals at the ends 6 INSTALLATION AND ASSEMBLY OF BOILER Remove the terminals and connect the wires to the feeder as shown in the diagram A black wire to connect to V red wire to V blue wire to neutral N D brown wire to L Refasten the protection z Remove the handle for manual cleaning of the turbolators slackening the screw with a Phillips screwdriver Put the rubber cap provided in the automatic turbolator kit in the hole in the place of the handle Technical Dept All rights reserved Reproduction is prohibited 41 6 INSTALLA
37. e material e g wood fitted carpet or plastic 1 WARNINGS AND WARRANTY CONDITIONS INFORMATION Please contact the retailer or qualified personnel authorised by the company to resolve a problem only fuel stipulated by the company must be used Check and clean the smoke outlet pipes regularly connection to the chimney Always keep the cover of the fuel hopper closed Keep this instruction manual in a safe place as it should accompany the stove along its entire life cycle If it is sold or transferred to another user always make sure that the manual accompanies the product INTENDED USE The product only works with wood pellets and must be installed indoors WARRANTY CONDITIONS The firm guarantees the product with the exception of parts subject to normal wear specified below for two years from the date of purchase provided that proof of purchase is supplied in a document specifying the name ofthe retailer and the date the sale was made and that the completed guarantee certificate was sent within 8 days of said purchase The product must also be installed and tested by a specialised fitter and in accordance with the detailed instructions provided in the instruction manual that accompanies the product The guarantee covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects RESTRICTIONS The guarantee does not cover parts subject to normal wear such as gaskets glass and any
38. ectly or altered without A authorisation All parts must be replaced with original spare parts The request must be sent to the retailer who will forward it to the Technical Assistance Department SPARE PARTS Use only original spare parts The retailer or service centre can provide all the useful information regarding spare parts It is recommended not to wait for the parts to be worn before having them replaced It is important to perform regular maintenance PRECAUTIONS FOR CORRECT DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH THE EUROPEAN DIRECTIVE 2002 96 EC AND ITS SUBSEQUENT AMENDMENT 2003 108 EC At the end of its working life the product must not be disposed of as urban waste It must be taken to a special differentiated waste collection centre set up by the local authorities or to a retailer that provides this service Disposing of the product separately prevents possible negative consequences for the environment and health deriving from inappropriate disposal and allows its materials to be recovered in order to obtain significant savings in energy and resources As a reminder ofthe need to dispose of appliances separately the product is marked with a crossed out wheeled dustbin 1 WARNINGS AND WARRANTY CONDITIONS RULES ON INSTALLATION The product is a boiler that uses wood pellets It must be installed as per the following standards Legislative Decree no 93 of 25 February 2000 Implementation of Directive 97 23 EC PED on pre
39. ents Increase the cross section by at least 6 cm for each 1 kW The minimum cross section ofthe opening must not however measure less than 100 cm The cross section can also be calculated using the following equation S K Q gt 100 cm Where S is in cm2 in kW K 6 cm kW The opening must be located at the base of an external wall preferably opposite the one with the outlet for combusted gases Heat sensitive or flammable objects cannot be placed near the product Keep such objects at a minimum distance of 80 cm from the outermost point of the product 2 INSTALLATION INSTRUCTIONS CONNECTION OF THE SMOKE EXHAUST DUCT When making the hole forthe passage of the smoke discharge pipe it is necessary to take into account the possible presence of flammable materials If the hole has to be in a wall made of wood or other thermolabile material THE INSTALLER MUST first set up the relative wall fitting diameter 13 cm minimum and insulate the pipe of the product passes with appropriate insulating material 1 3 5 cm thick with minimum heat conductivity of 0 07 W m K The same minimum distance must be applied if the pipe of the product must pass through vertical or horizontal sections near the thermolabile wall It is recommended to use an insulated double wall pipe in external sections in order to prevent condensation from forming The combustion chamber works in negative pressure SMOKE OUTLET Tech
40. f 3096 on the factory setting 2096 A decrease of 2096 on the factory setting 1096 A decrease of 1096 on the factory setting 0 No changes 10 20 30 An increase of 10 on the factory setting An increase of 20 on the factory setting An increase of 30 on the factory setting Edit the recipe as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Pellet recipe Press 3 menu to confirm Use keys 4 and 5 to enterthe Press 3 menu to confirm and 6 esc to exit h Max power only for experienced users Sets the max power limit ofthe flames which the boiler can use to reach the configured target temperature the power as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select power Press 3 menu to confirm Use keys 4 and 5 to modify the power between 01 and 05 Press 3 menu to confirm and 6 esc to exit 14 2 MENU OPTIONS i Component test This can be done only when the boiler is off and allows you to select the components to be tested Spark plug runs for a test time during which the panel shows the countdown timer in seconds e Auger this is fed for a test time during which the panel shows the coun
41. f residual ash Turbolator activation when applicable Smoke Fan Activation intake of ash removed with turbolators Activation of ash drawer motors when applicable The 180 countdown is shown on the display during these steps and it is not possible to do any other operations at the same time the countdown cannot be stopped A sound signals the end of the countdown Select Cleaning only with boiler off as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Usethe 1 2 arrow keys to scroll through and select Cleaning Press 3 menu to confirm Use keys 4 and 5 to select On Press 3 menu to confirm and 6 esc to exit Refer to chapter 11 Cleaning and Maintenance c Load auger This is for filling the the pellet loading system This can be enabled only when the boiler is off A countdown appears The auger stops automatically at the end of the countdown and the menu closes Select Load auger only with boiler off as follows Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Load auger Press 3 menu to confirm Use keys 4 and 5 to select Enable Press 3 menu to confirm and 6 esc to exit Note There is a delay between activation and start up of the auger during which time the fire d
42. f the alarm persists contact the service centre M0 Grate not closed Clean and switch the boiler on again If the alarm persists contact the service centre M1 Auger alarm Fault with supply of auger or anomalous loading Auger working continuously or faulty printed circuit board Call the assistance centre M3 Intervention of H 0 safety H 0 thermal safety device This alarm is triggered when the water in the System does not circulate and the temperature Check and release the pump if necessary Contact the assistance centre if necessary to have the component replaced thermostat increases as a result M 8 Water tank temperature too high Check and release the pump if necessary Call the This alarm is triggered when the water inthe assistance centre to have the component replaced Water overtemperature does not circulate and the temperature alarm increases as a result AT 9 Fault with water sensor Water sensor detached interrupted defective not recognised Call the assistance centre Water sensor alarm 26 10 SAFETY DEVICES AND ALARMS A20 Fault with puffer probe Puffer probe detached interrupted defective not recognised Call the assistance centre Puffer probe alarm M1 Fault with puffer probe 2 Puffer probe detached interrupted defective not recognised Call the assistance centre Puffer probe 2 alarm A22 Solar panel sensor alarm Fault wit
43. g On the rear of the boiler there is a fuse holding compartment which is located underneath the supply socket Use a screwdriver to open the fuse holder compartment and if necessary replace them 6 3A delayed CHECKING THE INTERNAL COMPONENTS ATTENTION A The internal electromechanical components must only be checked by qualified personnel whose technical expertise includes combustion and electricity It is advisable to carry out this annual periodic maintenance with a programmed assistance contract which involves a visual inspection and checking the working order ofthe internal components 32 11 MAINTENANCE AND CLEANING PARTS INTERVAL 2 3 DAYS WEEKLY 30 DAYS 60 DAYS EVERY SEASON Manual cleaning of turbolators 1 Cleaning of firebox Cleaning the bottom ash drawers 2 M Cleaning the trolley 3 Cleaning the outlet T outside the boiler Cleaning the smoke fitting Checking the circulation pump Checking for hydraulic leaks Checking the spark plug Cleaning the lambda sensor The frequency of cleaning should be increased if the pellets are of poor quality 1 When the automatic turbolator kit is not present 2 When the Easy Clean kit is not present 3 With the Easy Clean kit Technical Dept All rights reserved Reproduction is prohibited 33 12 TROUBLESHOOTING CHECKING THE INTERNAL COMPONENTS ATTENTION AN All operations that require re
44. h solar panel sensor Solar sensor detached interrupted defective not recognised Call the assistance centre A23 Fault with external sensor Sensor detached interrupted defective not recognised Call the assistance centre External sensor alarm A2 4 Fault with lambda sensor Lambda sensor detached interrupted defective not recognised Call the assistance centre Lambda sensor alarm A29 There is incorrect feedback between the Detached auger encoder encoder geared motor and board Auger encoder alarm A30 Internal electronics communication alarm Delete the alarm and switch the boiler on again If the alarm persists contact the service centre Service Routine maintenance warning does not seize When this blinking message appears upon start up it means it is time to carry out scheduled maintenance Call the assistance centre ALARM RESET To reset the alarm press and hold key 6 ESC for a few seconds The boiler checks whether the cause of the alarm is ongoing In the first case the alarm continues to be displayed in the second case it turns OFF If the alarm persists contact a service centre Technical Dept All rights reserved Reproduction is prohibited 27 11 MAINTENANCE AND CLEANING WEEKLY AND MONTHLY CLEANING PERFORMED BY THE USER BEFORE EACH START UP All deaning must be carried out with the boiler cold Before cleaning the boiler check that it is equipped with
45. hanical connection between tank and boiler Put the tank and boiler in their definitive position Next connect the tank to the boiler with the four screws x already mounted on the boiler 3 RR 5 X lt l FX A e o N x CN le i FR 52 7 INSTALLATION AND ASSEMBLY OF TANK f insertion of spark plug Locate the spark plug loosely fitted in the tank and insert it fully and fasten it in place with the two screws provided as shown in the figure Apply gentle pressure to counteract the resistance of the spring and push the flange all the way down onto the structure DETAIL OF FASTENING OF SPARK PLUG REFILL TANK Technical Dept All rights reserved Reproduction is prohibited 53 7 INSTALLATION AND ASSEMBLY OF TANK 9 electrical and hydraulic connection of the control panel to the tank Manual tank Locate the main instrument panel P with control panel n and pressure gauge m which is in the tank package and proceed with electrical and hydraulic installation Connect the cable of the control panel n to the printed circuit board pos
46. her hand a dynamic depression can be created in rooms that are opposite the wind direction 3 which competes with the natural thermal depression generated by the chimney however this can be compensated for sometimes by placing the smoke duct opposite the wind direction 4 IMPORTANT The operation of the product is significantly affected by the flue layout and position Hazardous conditions can only be resolved by qualified personnel setting the product appropriately Technical Dept All rights reserved Reproduction is prohibited 13 3 DRAWINGS AND TECHNICAL CHARACTERISTICS DRAWINGS AND CHARACTERISTICS DIMENSIONS OF LOGIKA 25 35 HYDRO dimensions in mm N B The 90 bend is not provided with the boiler MIN 1700 3 DRAWINGS AND TECHNICAL CHARACTERISTICS DIMENSIONS OF LOGIKA 25 35 REFILL HYDRO dimensions in mm N B The 90 bend is not provided with the boiler 1235 1950 MIN 1700 1385 Technical Dept All rights reserved Reproduction is prohibited 3 DRAWINGS AND TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS LOGIKA 25 LOGIKA 35 Product class EN 303 5 2012 5 5 Rated thermal capacity of the firebox 25 8 kW 22188 kcal h 33 8 kW 29068 kcal h Nominal output power 24 8 kW 20726 kcal h 32 1 kW 27606 kcal h Minim
47. is not present leave the cable for connecting the micro switch in the panel ASSEMBLY OF LEFT HAND SIDE PANEL OF BOILER Technical Dept All rights reserved Reproduction is prohibited 59 8 ASSEMBLY OF BOILER AESTHETICS UNIT After fastening the left panel on the boiler locate the top cover 7 and feed the pins s above the two side panels of the boiler into the fittings v at the base of cover 7 ASSEMBLY OF TOP COVER OF BOILER 60 8 ASSEMBLY OF BOILER AESTHETICS UNIT At this point locate the two top doors 1 and 2 and fasten them onto the boiler Doors 1 and 2 are already fitted with hinges g Fasten the two hinges z onto the structure ofthe boiler using the holes ASSEMBLY OF TOP DOORS OF BOILER Technical Dept All rights reserved Reproduction is prohibited and screws provided in the package of the manual refill tank Tools Screwer with cross insert a or Phillips screwdriver b 61 8 ASSEMBLY OF BOILER AESTHETICS UNIT If the Easyclean kit is not available repeat this procedure for the two bottom doors 3 and 4 In this case too doors 3 and 4 are already fitted with hinges Fasten the two hinges n onto the structure of the boiler at the point of the holes m
48. ith the numbers in the picture Technical Dept All rights reserved Reproduction is prohibited 65 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK Locate the right side panel 11 and insert the holes y at the base of the panel on the pins k on the structure of the tank ASSEMBLY OF RIGHT HAND SIDE PANEL REFILL TANK 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK The central instrument panel E with control panel and pressure gauge has already been connected to the hydraulic kit and printed circuit board see dedicated pages Once the right panel has been mounted it can be assembled on the structure ofthe tank by engaging parts g in holes f HOW TO INSERT INSTRUMENT PANEL E A INSERT Zune gt PUSH DOWN iB ASSEMBLY OF CENTRAL PANEL REFILL TANK Technical Dept All rights reserved Reproduction is prohibited 67 10 ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK The top panel 9 has the same fastening system as central panel Insert the hooks 9 Use screw y provided to secure the top of the panel 9 in the holes f on the structure of the tank f ASSEMBLY OF T
49. iven on the control panel The sound signal is not enabled for alarms A01 A02 in order not to disturb the user when there is an absence of pellets in the night tank Panel signalling type of problem Solution A01 The fire does not ignite Check the level of pellets in the tank A02 Flame extinction Check the level of pellets in the tank A03 Pellet thermostat alarm The temperature of the pellet duct exceeds the required safety threshold Wait until the end ofthe cooling phase stop the alarm and re ignite the boiler setting the supply of fuel to minimum SETTINGS menu pellet recipe If the alarm persists contact the service centre A04 Smoke overtemperature The set smoke threshold has been exceeded Reduce the load of pellets SETTINGS menu Pellet recipe A05 Water pressure gauge alarm Insufficient water pressure Check the pressure ofthe hydraulic system Load the system A06 Smoke pressure gauge alarm Smoke pressure gauge intervention Check for obstruction in chimney A07 Ash drawer not installed correctly Check the ash drawer if the problem persists call the assistance centre A08 Smoke aspirator broken alarm Anomalous operation of smoke fan Delete the alarm and switch the boiler on again If the alarm persists contact the service centre A09 Fault with the smoke sensor Delete the alarm and switch the boiler on again I
50. k and install any additional kits automatic turbolators automatic ash outlet d Assembly of the right hand side of the boiler e Definitive installation with reference to the diagram showing the minimum requirements f Assemble probe pipe 0 100 at boiler outlet g Assemble the lambda probe and connect it to the boiler connector h Connect the pressure gauge pipe to the pressure outlet a Positioning on the ground lifting or slide After unpacking the structure it is possible to move the boiler in two ways 1 using the lifting hook on the boiler and a hoister WEIGHT ABOUT 500 KG 24 6 INSTALLATION AND ASSEMBLY OF BOILER 2 using the slide sold as an accessory Put the slide against the pallet and fasten it on with the two screws at pos x in the figure aligning it with the wheels of the boiler The slide can be fastened onto the pallet with the screws removed from the brackets that previously held the boiler on the pallet ATTENTION The support surface of the slide must be made of cement or at least be of an equivalent consistency b Put the boiler in the installation area and position it in accordance with the definitive measurements recommended above Technical Dept All rights reserved Reproduction is prohibited 25 6
51. less than 10 continues the work in progress After a blackout ofmore than 10 which occurred when the boiler was on or being ignited the boiler reverts to its previous operating condition BLACKOUT OF MORE THAN 10 DURING EXTINCTION OF BOILER After a blackout of MORE THAN 10 when the boiler was in the process of extinction the boiler continues its extinction phase SAFETY EXTINCTION When the water in the boiler reaches 85 C the boiler stops after 10 and OFF Stand by appears on the panel Re ignition can occur when these conditions are met simultaneously At least 5 minutes have elapsed from when shutdown began the water temperature is below the H20 set T the set configuration requires power for heating or sanitary water Technical Dept All rights reserved Reproduction is prohibited 23 10 SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is supplied with the following safety devices SMOKE PRESSURE GAUGE Monitors pressure in the smoke duct It is designed to shut down the boiler in the event of an obstructed flue or significant back pressure from the wind WATER PRESSURE GAUGE Check that there is sufficient pressure in the hydraulic system OVERPRESSURE VALVE Discharges water from the system in the event of overpressure Attention Can emit hot liquid which is ducted SMOKE TEMPERATURE PROBE Detects the temperature of the smoke thereby enabling start up or stopping the product when the temperature drops be
52. low the preset value CONTACT THERMOSTAT IN THE FUEL DUCT If the temperature exceeds the preset safety level it immediately shuts down the running of the boiler WATER CONTACT THERMOSTAT If the temperature exceeds the preset safety level it immediately shuts down the running of the boiler WATER TEMPERATURE SENSOR When the water reaches the stop temperature 85 C the sensor signals to the boiler to turn off and go into standby automatically ELECTRICAL SAFETY The boiler is protected against violent changes in current by two main fuses which are located in the start switch at the back of the boiler Other fuses that protect the electronic boards are found on the latter SMOKE FAN If the fan stops the electronic board shuts off the supply of pellets in good time and an alarm message is displayed GEAR MOTOR If the reduction motor stops the boiler will continue to run until the flame goes out due to lack of fuel and until a minimum level of cooling is reached TEMPORARY POWER CUT When a power cut is less than 10 the boiler returns to its previous operating state if it is more it executes a cooling re ignition cycle FAILED START UP If during ignition the preset smoke temperature is not reached the boiler will go into alarm condition ANTI FREEZE FUNCTION Ifthe probe in the boiler detects a water temperature of less than 5 C the circulation pump is automatically activated to keep the system from freezing PUMP ANTI SEIZURE F
53. lsion and must therefore comply with the following requirements be waterproof and thermally insulated Bemade of suitable materials that resist mechanical stress over time heat the effects of the combustion products and any possible condensation e Have a vertical set up with deviations from the axis of no more than 45 and free of bottlenecks Must be suitable for the specific operating conditions of the product and have the CE marking EN1856 1 EN1443 Must be adequately sized for the draught smoke expulsion requirements that are necessary for the product to operate correctly EN13384 1 The internal section is preferably circular Inthe case of a pre existing product that has been used it must be cleaned The chimney must not be shared with other appliances o The chimney is fundamental for correct operation and safety of your product Below are certain rules on correct installation Any alternative configurations must be suitably sized in accordance with the general method of calculation of UNI EN 13384 1 Technical Dept All rights reserved Reproduction is prohibited 11 2 INSTALLATION INSTRUCTIONS CONNECTIONS CONNECTION TO THE CHIMNEY CONNECTION TO AN EXTERNAL DUCT WITH INSULATED OR DOUBLE WALL PIPE CONNECTION TO THE CHIMNEY The inside of the chimney should measure no more than 20x20 cm or 20 cm in diameter in the case of a larger chimney ora chimney in poor condition e g with cracks
54. mpany from any civil and criminal liability Most of the surfaces of the product can become extremely hot the door handle flue pipes etc Avoid touching these parts without appropriate protective clothing or devices like heat insulated gloves e Itis forbidden to use the product with its door open The product must be powered by a system that is equipped with an effective earth system Switch the product off in the event of a fault or malfunctioning Do not wash the product with water The water could get inside the unit and damage the electrical insulation and cause electric shocks not put any fuel other than wood pellets in the hopper Install the product in rooms that are adequately protected against fire and equipped with all the utilities such as supplies air and electricity and smoke outlets Inthe event of fire in the chimney turn off the device disconnect it from the mains and do not open the hatch Then contact the competent authorities It is recommended not to remove the feet that support the product in order to guarantee adequate insulation especially if the flooring is made of flammable material If the ignition system is faulty do not force ignition with flammable materials Special maintenance must only be performed by authorised and qualified personnel Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of flammabl
55. n and even distribution of heat the product must be placed where the air required for combustion can flow The volume of the room should be no less than 15 m These openings air inlets must be made in such a way that it is impossible for them to be obstructed in any way The air can also be taken from rooms adjacent to the one which needs ventilating as long as they are provided with an air intake from the outside and are not used as bedrooms or bathrooms and provided there is no fire risk such as there is for example in garages woodsheds and storerooms where inflammable material is kept with reference to what is laid down in current standards Ifthe product is placed too close to the wall it could cause overheating and damage the plaster yellowing cracking etc Technical Dept All rights reserved Reproduction is prohibited 7 2 INSTALLATION INSTRUCTIONS POSITIONING AND RESTRICTIONS In the case of simultaneous installation with other heating appliances provide appropriate air inlets for each one according to the instructions of each product The product cannot be installed except for sealed or closed operation appliances with external ducted combustion air intake in bedrooms or bathrooms in rooms where there are liquid fuel appliances with continuous or intermittent operation that draw the combustion air from the room they are installed in in rooms where there are B type gas heating appliances wi
56. nical Dept All rights reserved Reproduction is prohibited 9 2 INSTALLATION INSTRUCTIONS Always use pipes and fittings with appropriate seals that guarantee tightness It must be possible to inspect all sections of the flue duct and they must be removable for periodic internal cleaning T fitting with inspection hole Position the product considering all the above requirements and instructions IMPORTANT The connection between the appliance and chimney must meet these conditions thesmokeduct must be at least category 1200 or higher if required by the smoke temperature of the appliance and P1 type airtight All bends at 90 3 of the fume outlet duct must if possible use T shaped fittings with inspection points See pellet product accessories Itis strictly forbidden to fit a mesh at the end of the exhaust pipe as it could cause the product to malfunction due to clogging e Itis forbidden to use counter sloping pipes The horizontal section of the smoke duct must not be longer than 2 3 m Itis also recommended not to exceed 6 metres in length with the pipe 0 100 mm e The smoke duct must not cross rooms in which it is forbidden to install combustion appliances i 2 3mt M PE 4 rI E n x s EXAMPLE OF PELLET STOVE INSTALLATION 10 2 INSTALLATION INSTRUCTIONS CONNECTION TO THE CHIMNEY The chimney is the fundamental element for smoke expu
57. nto the structure ofthe tank with the screws provided 76 14 _ c 5225 eri a ae RLS 22 gt 2 a 2 LE LLL GLL LL LL gt LLL LLLP RIPE L LZA c2 gt 25 ASSEMBLY OF REAR PANEL MANUAL TANK 11 ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK In order to fasten the cover 13 which is already fitted with hinges detail t attach it first to the holes detail on the structure of the tank with the screws provided and then engage the ring of the piston x on z Repeat the procedure for the second piston ASSEMBLY OF COVER MANUAL TANK o hydraulic connection between the tank and water mains RESPONSIBILITY OF A SPECIALIST TECHNICIAN It is advisable to connect the tank and system with flexible pipes Technical Dept All rights reserved Reproduction is prohibited 77 8901231800 Via La Croce n 8 33074 Vigonovo di Fontanafredda PN ITALY Telefono 4 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it REV 0 20 11 2012 INSTALLATION GUIDE 1 PELLET BOILER LOGIKA 25 35 LOGIKA 25 35 REFILL PART 2 OPERATION AND CLEANING Translation of the original instructions 8901249300 TABLE OF CONTENTS I Xe i3 p 1 PLUMBING CONNECTION varii iA ERR YYRE PACEM RI 1 2 FILLING THE SYSTEM 2 3
58. o side brackets a and fasten them onto the structure of the boiler with the screws provided in the kit using the top and bottom holes spanner 17 Take the central support b and fitting y and fasten these onto the structure of the boiler After assembling all the brackets take the doors put them on the protruding bolts of the auger and them back on the brackets applying slight pressure towards the boiler in order to counteract the resistance of the gasket Take the gaskets j and insert them in the auger to the back of the doors 34 6 INSTALLATION AND ASSEMBLY OF BOILER Pull the cable about 30 cm out from the side Take the micro switch from the accessory package kit and before fastening it onto the ash tray remove the two screws v and low box s Feed the cable from the left side of the boiler through the hole in the box s and connect it to the microswitch Screw the column h onto the right hand hole of the LH door Assemble the micro switch and fasten it on with washer and nut It must be parallel with the structure of the boiler NOTE This operation can be done when the left hand side has already been assembled If the kit is not available leave the cable in the side 30cm CONNECTION TERMINALS FOR MICROSWITCH POS t HOLE FOR CABLE PASSAGE FASTENING OF MICROSWITCH TO ASH TRAY
59. pairs must be carried out solely by a specialist technician with the boiler extinguished cold and with the power cord unplugged ANOMALY POSSIBLE CAUSES SOLUTIONS The pellets are not fed into the The pellet hopper is empty Fill the hopper with pellets combustion chamber Sawdust has blocked the feed screw Empty the hopper and remove the sawdust from the feed screw by hand Faulty gear motor Replace the gear motor Faulty electronic board Replace the circuit board The fire goes out or the boiler stops The pellet hopper is empty Fill the hopper with pellets automatically The pellets are not fed See the previous anomaly The pellet temperature safety probe has Let the boiler cool down restore been triggered the thermostat until the problem is resolved and switch the boiler back on If the problem persists contact Technical Assistance The door is not closed properly or the Close the door and replace the gaskets gaskets are worn with original ones Unsuitable pellets Change the type of pellets with those recommended by the manufacturer Low pellet supply Check the flow of fuel following the instructions in the booklet The combustion chamber is dirty Clean the combustion chamber following instructions in the manual Clogged outlet Clean the smoke duct Faulty smoke extraction motor Check the motor and replace it if neces sary Pressure switch broken or defective Replace the press
60. parts with can be removed from the firebox Replaced parts will be covered by the warranty for the remaining period of the warranty in force as from the date of purchase of the product EXCLUSIONS The warranty does not cover any part that may be faulty as a result of negligence or careless use incorrect maintenance or installation that does not comply with the company s instructions see the relative chapters in this user manual The company declines all liability for any damage which may be caused directly or indirectly to persons animals or objects as a consequence of non compliance with all the prescriptions specified in the manual especially warnings regarding installation use and maintenance of the appliance Ifthe product does not work correctly contact your local retailer and or importer Damage caused during transport and or when handled is excluded from the warranty The supplied installation guide is the only reference for installation and product use The warranty will be rendered null and void in the event of damage caused by tampering atmospheric agents natural disasters electrical discharges fire defects in the electrical system and maintenance not being performed at all or as indicated by the manufacturer Technical Dept All rights reserved Reproduction is prohibited 3 1 WARNINGS AND WARRANTY CONDITIONS INTERVENTION REQUEST The company declines all liability if the product and any other accessory is used incorr
61. quirements are subject to change suddenly Select the Eco stop T function as follows e Press key 3 menu Use the 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Usethe 1 2 arrow keys to scroll through and select Eco stop T Press 3 menu to confirm Use keys 4 and 5 to enter the minutes Press 3 menu to confirm and 6 esc to exit f Pump On T pump temperature ONLY FOR EXPERIENCED USERS This option enables adjustment of the pump activation temperature Select the Pump OnT function as follows Press key 3 menu Usethe 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm Use the 1 2 arrow keys to scroll through and select Pump On T e Press 3 to confirm Use keys 4 and 5 to enter the C Press 3 menu to confirm and 6 esc to exit Technical Dept All rights reserved Reproduction is prohibited 13 2 MENU OPTIONS g Pellet Recipe This function is for adapting the boilerto the type of pellet in use As there are many types of pellet available on the market the operation ofthe boiler can vary considerably according to the quality of the fuel When the pellets clog up the brazier due to excess loading of fuel or when the flames are high even at low power or when the flames are low it is possible to decrease increase the amount of pellets in the brazier Available values 3096 A decrease o
62. r is delivered in three different packages and with additional packages for accessories depending on the model A structure of the boiler 1 pack B tank 1 pack C casing of the boiler tank 1 pack Easyclean kit accessories on request D automatic ash outlet 1 pack e E automatic turbolator 1 pack The following documents are provided in the package Plant booklet Instruction booklet Annex G Technical test report for thermal plant of less than 35 kW Warranty 18 4 UNPACKING UNPACKING THE STRUCTURE OF THE BOILER TOOLS 10 mm face or box spanner FRONT VIEW FIGURE 1 STRUCTURE OF LOGIKA 25 35 BOILER REAR VIEW REMOVAL SCREWS OF PACKAGE Open the package and remove the two front and back brackets removing the two screws between each bracket and the boiler and the two screws that fasten the bracket to the pallet Remove the rear bracket undoing the screws and taking off panel to access the area more easily Put the panel k back in place when you have done Technical Dept All rights reserved Reproduction is prohibited 19 4 UNPACKING UNPACKING THE TANK Open the package and remove the two screws between the bracket and the boiler and the two screws that fasten the bracket to the pallet FIGURE 2 LOGIKA 25 35 BOILER MANUAL TANK FIGURE 2 LOGIKA 25 35 BOILER REFILL
63. r ofthe tank and pour in the pellets In the interest of convenience it is possible to put the bag 15 kg on the grate and cut it Automatic loading with remote tank of 100 200 or 400 kg optional see accessories Remove the round plate from the door cut the insulation and insert the pipe of the filler Next load with the optional tank AN Never remove the protective grate from inside the tank When loading pellets keep the bag from coming into contact with hot surfaces Technical Dept All rights reserved Reproduction is prohibited 7 4 LOADING THE PELLETS AUTOMATIC PELLET LOADING OF LOGIKA REFILL Refer to section 3 of the manual for automatic pellet loading with the BIG BAG system AUTOMATIC LOADING OF LOGIKA REFILL 2 MENU OPTIONS CONTROL PANEL DISPLAY Menu options KEY 1 Scrolling up through the programming menu 5 Decrease set programming functions 2 Scrolling down through the programming menu 6 Start stop boiler exit menu 3 Menu confirmation 7 Display 4 Increase set programming functions MAIN MENU Press key 3 menu to access The options accessed by pressing keys 1 or 2 are Date and Time Timer Settings Info Date and time configuration Configure the time and date as follows Press the menu key Select Date and Time e Press menu to confirm Scroll through with the arrow keys and press the menu key to select the variables to be edited Day
64. ructure of the boiler see figure 1 in order to prevent the shaft of the auger from coming out of the hole at the back Next secure the shaft by re inserting the carrier g and the screw h which were removed before the auger was inserted in the structure of the boiler 30 6 INSTALLATION AND ASSEMBLY OF BOILER Turn the auger by hand to move the screw h to a 90 degree angle to the vertical FIG 1 APPROX 10 MM CORRECT POSITIONING OF THE FEED SCREW Technical Dept All rights reserved Reproduction is prohibited 31 6 INSTALLATION AND ASSEMBLY OF BOILER Take the geared motors m out of the package ofthe trolley drawer Make sure that the screw is securely fastened on the ground side see detail of the shaft of the geared motor to prevent it from turning on empty h ET T R Connect an electrical cable with 6 3x0 8 female faston terminals and faston covers to the geared motor Connect the other end of the cable with Suko plug to the mains socket The flat side of the shaft of the geared motor should be perpendicular with the scre
65. s Attention During this state 20 minutes when the countdown is shown on the panel the actions of the ambient thermostat puffer ambient set point H 0 set point have no effect All the safety devices remain active The boiler turns off automatically when the water temperature reaches 85 The technician can stop this pressing the phase at any moment by quickly Enable the Chimney sweeper function as follows Press the menu key Use the arrow keys to scroll through and select Settings Press menu to confirm Usethe arrow keys to scroll through and select Chimney sweeper function Press menu to confirm Use the keys to select On Off by default e Press menu to confirm and esc to exit Technical Dept All rights reserved Reproduction is prohibited 15 2 MENU OPTIONS System configuration see dedicated chapter Modify the system configuration with the boiler off as follows Press the menu key Use the arrow keys to scroll through and select Settings Press 3 to confirm Use the arrow keys to scroll through and select System configuration Press 3 menu to confirm e Usethe keys to modify the configuration between 01 and 06 Press menu to confirm and esc to exit m Season In configurations 2 3 and 4 enabling the summer function disables deviation of the 3 way valve towards the heating system to prevent the radiators from he
66. s follows or key Scroll through with the arrow keys and select the temperature to be edited when applicable Press menu Use the or keys to edit the temperature Press menu to confirm Technical Dept All rights reserved Reproduction is prohibited 7 7 SYSTEM CONFIGURATION SYSTEM CONFIGURATIONS At the time of installation the product must be configured according to the type of system by selecting the relative parameter in the technical menu There are 6 possible configurations described below Ambient temperature management with external ambient thermostat Ambient temperature management with external ambient thermostat instant production of hot sanitary water with plate exchanger in FACTORY CONFIGURATION Ambient temperature management with external ambient thermostat production of hot sanitary water with boiler with ntc probe 10 3435 and 3 way diverter valve optional External Puffer management controlled by thermostat optional External puffer management controlled by ntc probe 10 3435 optional Ambient temperature management with external ambient thermostat production of hot sanitary water for boiler with thermostat and 3 way diverter valve optional CONFIGURATION 1 18 7 SYSTEM CONFIGURATION CONFIGURATION 2 FACTORY SETTING
67. se a vacuum cleaner with long tube to remove any traces of pellets in the tank that could have absorbed humidity and are no longer suitable for combustion The first start up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in the brazier to reach the threshold temperature despite the presence of fire Itis good practice to quarantee effective ventilation in the room during the initial start up as the boiler will emit O some smoke and smell of paint Technical Dept All rights reserved Reproduction is prohibited 5 3 GENERAL WARNINGS OPENING CLOSING THE DOOR OF THE FIREBOX ATTENTION AN The door of the firebox should be opened only when the boiler is cold and at standstill and only when removing the ash The door must be closed properly for the boiler to work correctly OPENING THE DOOR OF THE FIREBOX To open the internal door lift and pull the handle towards yourself SETTINGS TO BE CARRIED OUT BEFORE THE INITIAL START UP OOO DO 6 After connecting the power cable to the back of the product turn the switch at the back to position 1 Turn the boiler on or off at button 6 on the control panel 4 LOADING THE PELLETS LOADING THE PELLETS The pellets can be loaded either manually or automatically The tank can contain up to 210 litres or 140 kg of pellets Manual loading Logika e Open the top cove
68. ssure equipment FIELD OF APPLICATION devices that use liquid fuels naphtha gas oil fuel oil and solids LAW NR 46 of 5 March 1990 and relative applicable regulations Presidential Decree 447 of 6 December 1991 and subsequent amendments and M D 37 of 22 January 2008 Rules on safety of the systems FIELD OF APPLICATION with unlimited heat capacity Standard UNI 10847 of 03 2000 Single flue systems for generators that use solid and liquid fuel Maintenance and checks Guidelines and procedures FIELD OF APPLICATION systems that use solid and liquid fuel LAW NR 10 of 09 January 1991 and relative applicable regulations Presidential Decree 412 of 26 August 1993 and subsequent amendments Presidential Decree 551 of 21 December 1999 Regulation implementing amendments to Presidential Decree 412 on the design installation use and maintenance of technical systems of buildings for containing energy consumption FIELD OF APPLICATION with unlimited heat capacity LAW 186 of 01 03 1968 Installation standard IEC 6408 Il ed Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC Installation standard 64 8 ed Electrical systems for residential buildings and similar Standard UNI 10683 of 09 2005 Systems fuelled by wood or other solid biofuel Installation requirements FIELD OF APPLICATION Systems fuelled by wood or other solid biofuel with heat output of the firebox of less than 35 kW Inst
69. sten on the lambda probe with care C Y B T Pipe diameter 100 f pipe thread p plastic cap s probe g gasket PROBE PIPE SMOKE OUTLET PIPE 6 INSTALLATION AND ASSEMBLY OF BOILER g assemble the lambda probe and connect it to the boiler connector Connect the piston pin of the probe on the connector at the top of the boiler h connect the pressure gauge pipe to the pressure outlet Connect the transparent pipe from the top part of the boiler to the pressure connector Technical Dept All rights reserved Reproduction is prohibited 45 7 INSTALLATION AND ASSEMBLY OF TANK Instructions on how to install the structure ofthe tank a Positioning on the ground lifting or slide b Put the tank in the room where it is to be installed but NOT in its definitive position c assembly of left side of the tank d Hydraulic connection ofthe tank to the boiler e mechanical connection between tank and boiler f insertion of spark plug g electrical and hydraulic connection of the control panel to the tank h electrical connection between tank and boiler i hydraulic connection between tank and water mains supply return sanitary filling I hydraulic feed of boiler and check for leaks k assembly of aesthetics unit of boiler m assembly of trolley drawer if easyclean kit is present n assembly of aesthetic unit of tank o hydraulic connection between
70. tdown time in seconds e Aspirator this is run at 2500 rpm for a test time during which the panel shows the countdown time in seconds e Pump this is run for a test time during which the panel shows the countdown time in seconds way the 3 way valve is run for a test time during which the panel shows the countdown time in seconds NOTE The technician can stop the test time whenever by quickly pressing the ON OFF key Enable the Component test function only with boiler off as follows Press key 3 menu Use the arrow keys to scroll through and select Settings Press 3 menu to confirm Use the arrow keys to scroll through and select Component test Press 3 menu to confirm Use the keys to select the test to be carried out Press menu to confirm and esc to exit j Lambda Test can only be activated when the stove is off This function only be activated when the boiler is off When activated the fan runs at maximum and the Lambda probe is powered This state lasts for 60 and the countdown is shown on the panel NOTE The technician can stop this phase at any moment by quickly pressing the on off key The percentage of oxygen detected by the lambda probe is shown on the display k Chimney sweeper function for maintenance workers only This function can only be activated when the boiler is off and power is supplied and it forces operation of the boiler at the parameters required by the standard
71. ted electrical power EN 60335 1 180 W Max 960 W 180 W Max 960 W Supply voltage and frequency 230 Volt 50 Hz 230 Volt 50 Hz Net weight 705 kg with tank 705 kg with tank Weight with packaging 725kg 725 kg Data that may vary depending on the type of pellets used Volume that can be heated according to the power requirement in m respectively 40 35 30 Kcal h per m 16 3 DRAWINGS AND TECHNICAL CHARACTERISTICS Residual head 600 500 400 300 200 100 1000 1500 2000 A Residual Head mbar B Load Technical Dept All rights reserved Reproduction is prohibited 17 4 UNPACKING PREPARATION AND UNPACKING The LOGIKA boiler is delivered inclusive of all if electrical and mechanical components and already tested at the factory Install the boiler in the area set aside for it making sure it conforms to the requirements The body of the boiler must only ever be carried upright with a trolley The product must always be moved with care If possible unwrap the boiler near the chosen place of installation The packaging materials are neither toxic nor harmful and therefore no particular disposal measures are required After removing all the packaging check that the boiler is complete and not damaged If in doubt contact the retailer PACKAGING OF THE LOGIKA 25 35 BOILER The Logika boile
72. th or without domestic hot water production and interconnecting rooms where another heating appliance is installed without an independent air flow Itisforbidden to place the product in an explosive atmosphere The air inlet must also be protected with a grid metal mesh etc without reducing the net section Be positioned in such a way so as not to be obstructed Allow maintenance to be performed Be directly interconnected with the room where the product is installed In the case of ducting up to 3 5 linear metres increase the cross section by about 5 whereas for longer ducts increase it by 15 o Remember that the ventilation grilles always feature an indication of the useful cross section in cm on one side When choosing the grille and size of the hole check that the useful section of the grille is larger or equal to the section required by the company for product operation IMPORTANT The air flow can also be drawn from an adjacent room to that of the room where the product is installed provided the air can flow freely through permanent openings interconnected with the outside air inlets connected to thermal units garages kitchens or bathrooms must be avoided BOILER ROOM Check that the room meets the requirements and provisions of the standards in force There must also be a flow of at least enough air in the room for normal combustion Vents must be installed in the walls ofthe room that meet the following requirem
73. the Easy Clean kit automatic discharge of ash and or automatic turbolators In the case of a Logika boiler without Easy Clean kit proceed as follows move the lever on the left side of the boiler forcefully 3 4 times to start cleaning of the turbolators and to make any ash deposits fall into the drawers I 0000000000201 SS Lever for cleaning turbolators 28 11 MAINTENANCE AND CLEANING open the door on the firebox and use an iron pallet to move any residual ash into the hole of the firebox In this way the ash is deposited in the bottom ash drawers by the end ofthe automatic cleaning phase e enable the cleaning function 7 This function can be enabled only when the stove is off When enabled the following operations are carried out automatically Brazier rotation removal of residual ash Turbolator activation when applicable Smoke Fan Activation intake of ash removed with turbolators Activation of ash drawer motors when applicable The 180 countdown is shown on the display during these steps and it is not possible to do any other operations at the same time the countdown cannot be stopped A sound signals the end of the countdown Select Cleaning only with boiler off as follows Press key 3 menu Usethe 1 2 arrow keys to scroll through and select Settings Press 3 menu to confirm
74. the loads The use of any component that requires electrical energy requires compliance with certain essential rules like e donot touch the appliance with wet and or damp parts of the body and or when barefoot e donot pull on the electrical cables e donot expose the appliance to the elements rain sun etc e do not allow children or inexperienced persons to use the appliance Connection to 230V power supply The installation of additional electrical components of the boiler requires electrical connection to a230V 50Hzpower supply This connection must be done in accordance with the national standards in force Danger AN Electrical installation must be entrusted to a single qualified technician Before making the connections or carrying out any work on the electrical parts always turn off the power supply and make sure it cannot be turned on again accidentally The power cable must be replaced only by an authorised technician Failure to observe the above could compromise the safety of the appliance ELECTRICAL CONNECTION Connect the power cable first to the back of the tank and then to the electrical mains The main switch at the back is simply for turning on the boiler D It is recommended to disconnect the power cable when the boiler is not used ELECTRICAL CONNECTION 3 GENERAL WARNINGS BEFORE START UP GENERAL PRECAUTIONS After a long period of inactivity u
75. the pre inflation pressure of the expansion tank must be the same e The water used for filling the heating system must be decontaminated and not contain air Attention AN Do not mix heating water with incorrect concentrations of anti freeze or anti corrosion substances This could damage the gaskets and cause noise during operation After making all the hydraulic connections pressure test the seals by filling the boiler Before filling check the filling pressure of the expansion tank This must be done with care by doing the following e open the air vent valves of the radiators boiler and system e gradually open the filling tap of the system making sure that any automatic air vent valves in the system work correctly dosethe vent valves of the radiators as soon as water comes out check at the pressure gauge of the system that the pressure reaches 1 bar approx close the filling tap ofthe system and then open the vent valves of the radiators again to purge any air e check the seal of all the connections after starting up the boiler for the first time and bringing the system up to temperature stop the pumps and repeat the air purging procedure allow the system to cool down and if necessary bring water pressure back up to 1 bar 2 FILLING THE SYSTEM Fill the heating system manually using the tap with check valve in the hydraulic kit Connect or plug the H O hot outlet U Connect the H 0 cold input to the s
76. the tank and water mains a Positioning on the ground lifting or slide Open the package and remove the two front and back brackets removing the two screws between each bracket and the tank and the two screws that fasten the bracket to the pallet After unpacking the structure it is possible to move the tank in two ways 1 by means of the two lifting points on the tank WEIGHT 150 KG AN ATTENTION Do not use a single lifting point use both at the same time 46 7 INSTALLATION AND ASSEMBLY OF TANK 2 using the slide sold as an accessory Put the slide against the pallet and fasten it on with the two screws at pos x in the figure aligning it with the wheels of the tank The slide can be fastened onto the pallet with the screws removed from the brackets that previously held the tank on the pallet REFILL TANK ATTENTION The support surface of the slide must be made of cement or at least be of an equivalent consistency Technical Dept All rights reserved Reproduction is prohibited 47 7 INSTALLATION AND ASSEMBLY OF TANK MANUAL TANK Same procedure as for the Refill tank b Put the
77. um output power 8 3 kW 7138 kcal h 8 3 kW 7138 kcal h Efficiency at Max 96 196 95 096 Efficiency at Min Temperature of exhaust smoke at Max 100 C 120 C Temperature of exhaust smoke at Min 60 C 60 C Max configurable temperature 80 C 80 C Max operating temperature 95 C 95 C Particles OGC Nox 10 0 39 mg Nm 1 1 mg Nm 163 4 mg Nm 33 1 mg Nm 0 3 mg Nm 179 5 mg Nm CO at 10 0 at Min and at Max 0 024 0 00996 0 024 0 00696 CO at Min and at Max 5 89 10 296 5 8 10 3896 Recommended draught at Max power 0 10 mbar 10 Pa 0 10 mbar 10 Pa Recommended draught at Min power 0 05 mbar 5 Pa 0 05 mbar 5 Pa Smoke mass 16 4 g sec 21 0 g sec Tank capacity 210 litres manual feed tank 210 litres manual feed tank Type of pellet fuel Pellet diameter 6 8 mm and size 5 30 mm Pellet diameter 6 8 mm and size 5 30 mm Pellet hourly consumption Min 1 5 kg h Max 5 3 kg h Min 1 5 kg h Max 7 kg h Autonomy At min 100 At max 29 h At min 100 h At max 22 h Heatable volume m 518 40 592 35 691 30 690 40 789 35 920 30 Water content 90 litres 90 litres Max operating temperature 3 bar 300 kPa 3 bar 300 kPa Combustion air inlet 080 080 Smoke outlet 0100 mm 0 100 mm Air outlet 100 cm 100 cm Ra
78. ure switch 34 12 TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS The boiler runs for a few minutes and then goes out Start up phase is not completed Repeat start up Temporary power cut Wait for the automatic restart Clogged smoke duct Clean the smoke duct Faulty or malfunctioning temperature probes Check and replace the probes Faulty spark plug Check the spark plug and replace it if necessary Pellets accumulate in the brazier Insufficient combustion air Perform a general cleaning of the combustion chamber and the smoke duct Check that the entry of air is not obstructed Damp or unsuitable pellets Change the type of pellets Faulty smoke evacuation motor Check the motor and replace it if neces sary The smoke evacuation motor does not work No electrical supply to the boiler Check the mains voltage and the protection fuse The motor is faulty Check the motor and capacitor and replace them if necessary Defective motherboard Control panel broken Replace the electronic board Replace the control panel The stove does not run No power supply Check that the plug is inserted and the main switch is in the l position Blown fuse Replace the fuse Water pressure gauge intervention Clogged smoke exhaust or smoke duct Insufficient pressure of water in boiler Clean the smoke exhaust and or the
79. w h pos 2 of the carrier Next after disconnecting the cable from the geared motor insert the shaft in the protruding part of the auger Tighten the screw h spanner 10 32 6 INSTALLATION AND ASSEMBLY OF BOILER In the accessories kit there is also a cable for connecting the geared motors m It is necessary to insert the terminal in the remote board t and the fastons in the geared motor m Caution While the terminal for the remote board t has a set position the two cables that lead to the geared motor can be connected either left or right 0000 Technical Dept All rights reserved Reproduction is prohibited 33 6 INSTALLATION AND ASSEMBLY OF BOILER Thetwo doors and brackets in the Easyclean kit are pre assembled in the interest of ease They need to be disassembled however to make them easier to install Take the tw
80. y pellet has a density of between 600 and 750 or more kg metres cubed and a water content that accounts for 5 to 896 of its weight Pellets have technical advantages besides being an ecological fuel as the wood residue is used completely thereby achieving cleaner combustion than that of fossil fuels Good quality wood has a calorific value of 4 4 kW kg 1596 moisture after about 18 months of seasoning whereas that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very convenient Good quality pellets guarantee good combustion thereby decreasing harmful emissions into the atmosphere 15 Kg BAGS OF FUEL The poorer the quality of the fuel the more often the internal parts of brazier and combustion chamber must be cleaned The main certifications of quality for pellets in the European market are DINplus 6 Norm M7135 Pellet gold these ensure respect of e calorific value 4 9 kWh kg Water content max 10 of the weight Percentage of ash max 0 5 of the weight Diameter 5 6 mm Length max 30 mm Content 10096 untreated wood without the addition of binding substances max 596 bark Packaging in sacks made from ecologically compatible or biologically decomposing material The company strongly recommends using certified fuel for its products DINplus 6 Norm M7135 or Pellet Gol
81. ystem Open the tap This operation does not need to be done if the system already has an automatic or manual filling valve During this operation any air in the system is released from the automatic vent valve located at the top of the body of the boiler To allow the valve to purge unscrew the side by 1 2 a turn see figure The filling pressure ofthe system WHEN COLD must be 1 bar Upon completion of this operation always close the tap PURGE VALVE WITH SIDE CAP UNSCREWED BY 1 TURN Technical Dept All rights reserved Reproduction is prohibited 3 GENERAL WARNINGS GENERAL PRECAUTIONS The electrical safety of the system is guaranteed only when this is connected correctly to an efficient earthing system installed in accordance with the safety standards in force the pipes of the gas water and heating systems do not constitute a suitable earth system It is necessary to ensure this essential safety requirement if in doubt have a qualified technician test the electrical system with care because the manufacturer of the boiler does not assume responsibility for damage caused by the absence of an earthing system qualified technician should check that the electrical system is compatible with the max consumption of the system checking in particular that the cross section of the cables of the system is compatible with the power consumption of

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