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VX120P/150P/170P(-QM57)

1. 57 9 5 Replacing the 2 5 hard Er DR tectonic tidal 58 9 6 Replacing the power supply eene 59 9 7 Replacing DAMS IY tete ses moni ere ee ti OLY 60 9 8 Checking the GP Ota ots 61 9 9 Checking the Power Supply fan 61 9 10 Checking the chassis planes cha 61 9 11 Cleaning 61 9 12 Cleaning the CIS HE 62 10 Troubleshooting e riseire Eo eel poderi ce cue Sacer 63 10 1 Troubleshooting ete sto e bn ttbi E ee pr ps 63 10 2 Troubleshooting Check pego ete per 63 11 Decomifilss OMI 22205258 eost capto utt nte aca natant ia A EE E 208 65 IRR EDI oor ER rere tery Shine ee ee eer 65 MU C654 xxxxxxxxxx r 0 0 EN 5 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 1 General notes 1 1 Safety guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the Panel PC and connected equipment These notices are marked as follows Danger Indicates an imminently hazardous situation which if not avoided will result in dea
2. o 1 9 5 26 87 VX150P QM57 dimensions all specification in mm 0 3mm 430 4 G 2 eo e 900 o o 00 c o _ e 0 0 0 qp D O 0 0 6 ee O00 eeeecece C OO gt Oo 2 o 6 e O50 0507 o gan oO e O O O00 D OOMOO 0 02020 OQ ec 0 0 7070 0 O O 6 0 0500000500 09 07070 0 0 0 0 0707001000700 00 0 OO O_O 00000 O O O O S 2 050 O O SOR O 2 2 0 2 0 2 2 9 o o 375 31 92 VX170P QM57 dimensions all specification in mm 0 8mm MU C654 xxxxxxxxxx r 0 0 EN 39 of 66 VX120P 150P
3. MU C654 xxxxxxxxxx r 0 0 EN 51 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Display of static images The permanent display of a bright picture can lead to a burn in effect in the case of a TFT LCD Shadows of the previous image could remain on the screen even changing the image This is known as Temporary Image Retention TIR or Image sticking TIR doesn t affect LCD s life or reliability The best way to avoid TIR is to limit the amount of static content on the display When this is not an option you can use a screensaver to display moving images e g flying stars Display modes The LCD has a fixed number of pixels so some video modes are supported in expansion mode Expansion mode is a function to expand the screen size in different resolutions e g 800x600 on an 1024x768 LCD so the image can be displayed almost fully on the screen In Expansion mode the display quality can look not very good in some cases Faulty pixels in LCD A minimum number of faulty pixels are permissible The production process for TFT LCD does not currently guarantee that all pixels in the screen are error free As long as it is not a case of an accumulation of locally faulty pixels there are not relevant functional restrictions LCD panel selection by Bios Setup LCD panel selection is by Bios Setup on the Advanced Video Function Configuration menu VX120P QM57 LCD Panel Type 3 1024x768 18 bit VX150P QM57
4. 4 USB connector Behind a protection cover except for True Flat panel version MU C654 xxxxxxxxxx r 0 0 EN 17 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary N f B e x g N 2 1 2 3 4 5 6 17 M 22 b PA 7 N 10 connectors C Y ig Connectors side view Pos Description Note 1 Equipotential Bonding screw For earthing 2 Power supply connector 115 230Vac or 24Vdc option 3 Compact Flash socket option protected by a cover 4 I O panel depends on the motherboard see picture 5 Power on switch Soft power ATX inside the hole 6 Reserved DB9 connector cut out 7 Reserved Antenna connector cut out LAN1 LAN2 PS 2 E Intel Realtek Line out PS 2 COM 1 DVI I USB 0 1 USB 8 9 K B DVI D signal only I O Panel 18 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Upper side view Pos
5. The maximum panel thickness allowed is 5mm The minimum suggested is 2mm 4 1 Permitted mounting positions The Panel PC is designed to be installed in vertical position only with a 45 5 deviation in the direction indicated Mounting position MU C654 xxxxxxxxxx r 0 0 EN 21 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 4 2 Panel mounting with clamps Use protection gloves to install the Panel PC Four six depend on the model clamps with grub screws are provided with the Panel PC for panel mounting FRONT PANEL PANEL p MOUNTING SYSTEM R PIDO 4 2 To perform the installation of the Panel PC follow these steps e Make a cut out hole dimensioned as indicated in pictures depend on the model Make sure the area around the panel cut out is clear 316 249 12 1 Cut out for VX120P QM57 mounting specification in mm tolerance 0 5 22 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 368 294 15 Cut out for 150 57 mounting specification in mm tolerance 0 5 405 349 17 Cut out for VX170P QM57 mounting specification in mm tolerance 0 5 MU C654 xxxxxxxxxx r 0 0 EN 23 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary e Fit the Panel PC into the cut out Fitting into th
6. 15 4 ritas ede Duo 20 4 1 Permitted mounting positions boe eee stre 21 4 2 Panel mounting with eee an 22 01 m m TS 26 5 1 Connecting 115 230Vac power 26 5 2 Uninterruptible AC power supply UPS 27 5 3 Connecting 24Vdc power supply 28 5 4 Connecting the serial 30 5 5 Connecting the shields eaa pecu BUE 30 5 6 s 31 5 7 Connecting external keyboard mouse 31 5 8 Connecting USB i DM 32 5 9 Connecting the Ethernet LAN 33 5 10 Connecting audio devices bte uo Meses uet Piden tus 33 5 11 Connecting the monitor display 33 5 12 Connecting VGA te xe MAE DU Cte Du Pen A Reve 34 5 13 Connecting a DVI monitor s 34 n 35 ech eet Unde eui Moses teu etum caue 35 O2
7. 170P QM57 User s manual rev 0 0 Preliminary 8 2 Climatic conditions Operating temp 01045 Storage temp 20 to 60 C Relative Humidity 10 to 90 at 25 without conden sation Notice It is prohibited to apply sunlight or fluorescent light to the display during the store It is highly recommended to store the Panel PC with temperature from to 35 C and relative humidity of less than 70 The operating and storage conditions are dependent on the combination of the subsystems The max temperature permitted for the CPU can reduce the max operating temperature see the motherboard paragraph The LCD has not the same display characteristics over full temperature range Refer to LCD paragraph for further information The operating temperature must be measured inside the rack or cabinet where the Panel PC is installed The Panel PC can operate up to max operating temperature under the following conditions The factory approved heat sink with cooling fan is installed on the CPU and well operating The fan on the power supply and on the chassis are well operating The maximum air inlet temperature for the Panel PC must not exceed the max operating temperature The maximum case temperature of the Processor is not exceeded see the Motherboard paragraph Power absorbed by expansions e g USB is less than 10W Notice Make sure there is suitable room for airflow through the Panel PC chassis vent
8. 36 6 3 P wer 36 BIOS SCID eee E EEEE E EE naak 36 7 Operator 2 n 37 7 1 Touchscreen Rte ao n 37 tarte M uc E URP 38 4 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 1 Mechanical SDeclli C dllOliS 38 8 2 Climatic CONG OIG ecu e utate sd uto 40 9 3 POWER Consumption rt 41 8 4 Internal Power supply 115 230 42 8 5 Internal Power supply 24Vdc 43 8 6 Motherboard CE 45 o RAM onii ER TTE 45 8 8 i 46 8 9 Hard disk s othe shal ithe rs 46 8 10 Compact ebd borse 47 8 11 Hard disk 2 5 GompacEFIashi eL pnto ere Re 48 Cm 49 8 13 Keyboard mouse interface 49 9 12 5 POR 50 9 55 LAN prm 50 8 16 50 8 17 Graphics controle e e o 51 8 18 DS BAY x Im 51 8 19 TOUCMS 53 9 9 tears 55 9 1 Genera eei EET 55 9 27 Spare 55 9 3 Replacing the motherbOoatgl uui ciet econtra MEE Pe EH Sene E eter spese 55 9 4 Replacing the Compact Flash disk
9. as master slave devices sharing the same IDE cable then one must be configured as Master and the other one as Slave The use of flash disk requires the same operating rules of the hard disk with the exception of the 20 seconds power off delay and that it is suitable for 24h x7 operating continuously 8 11 Hard disk 2 5 Compact Flash The Panel PC can be equipped as order option with a 2 5 HDD Sata plus a CF Socket The CF installation is committed to the user 48 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 12 Serial ports The Panel PC is equipped with four RS232 serial ports NS16C550 compatible The 4 serial port is reserved for the touchscreen controller option The DB9 M serial port connectors COM1 2 and option on the panel The following table indicates the pinout of the RS232 COM1 3 connectors Pin Signal Description 688641 1 DCD Carrier Detect 2 Data 3 TXD Transmitted Data 4 DTR Data Terminal Ready 5 GND signal GROUND 6 DSR Data Set Ready 7 RTS Request To Send 8 CTS Clear To Send 9 RI Ring Indicator or Reserved Caution Do not connect disconnect COM cables with the Panel PC or the external apparatus switched on Notice For COM port connection use a shielded cable The max length of the RS232 connection is 15m The c
10. back cover Keep a note of the cabling wiring Detach power cables from devices inside the Panel PC Unscrew the 4 screws securing the hard disk holder to the stand off and remove it Remove the power supply unscrewing the 2 screws on the cable side and the 2 screws on the panel side of the chassis see picture Install a new power supply use approved type only and secure it to the chassis Install the hard disk holder and lock it to the stand off Restore the cabling Plug in the power cord then switch power on and check the system starts up MU C654 xxxxxxxxxx r 0 0 EN 59 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 7 Replacing the battery Battery replacement must be performed only by authorized qualified personnel A not rechargeable lithium battery on the motherboard provides power for the Real Time Clock RTC and CMOS Ram This battery has an estimate life expectancy of 20 000 hours at 25 C Notice When the battery loses power BIOS Setup settings stored in CMOS RAM are cleared and the time and date is wrong In such condition it could be required pressing the power button to switch power on The replacement battery must be 3V 220mAh coin cell lithium type compatible with the Maxell CR2032 battery verify the exact type on the exhausted cell Replacing the battery Switch power off Detach power cord Open the back cover Remove the battery keep a note of the
11. be connected to an outlet having a protective earthing Failure to follow this warning could result in electrical shock Since the Panel PC does not have a power switch turning off and completely disconnecting power require pulling the power plug A power outlet provided with a protective earthing and a mains disconnect switch are required nearby and easily approachable Notice To prevent an unintentional unplugging of the power plug from the Panel PC we recommend fastening the power cord The internal power supply has protection against overcurrent by means of a fuse Warning Do not try to disassemble the power supply unit to replace the fuse or other parts If a failure occurs on the power supply the whole power supply unit must be replaced with an equal or equivalent approved spare part 26 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Inside the Panel PC there is an insulated AC DC converter power supply which converts the input voltage into the ATX standard low voltages needed for the Panel PC to operate see Internal Power supply 115 230Vac paragraph The OV GND of the internal supply ATX is connected to the metal frame and then to the Equipotential Bonding screw for earthing When the Panel PC is connected through any not insulated I O port e g serial or other port to another equipment also with GND connected to earth both of them must be conne
12. by touching a metal part connected to the ground Perform work in a static safe environment Check the 5Vsb 5V stand by is off turn off the input power then disconnect the power cord When making any interface connections to the Panel PC expansion cards serial ports PS 2 keyboard and mouse etc switch the system off Only the connection of the USB ports can be performed with the Panel PC on Avoid thermal shocks to the Panel PC Do not obstruct the ventilation slits Avoid turning the system ON and OFF frequently After shutting the system OFF do not turn it ON back again until the hard disk has come to a complete stop takes about 20 seconds Always use the proper power down procedures as required by your Operating System such as Shut Down command in WinXP The user should have considerations for data safety and integrity on the hard disk drive or solid state disk flash and perform data backup Standard hard disks are not suitable to operate 24houres x 7 days continuously During a thunderstorm do not make connection and do not touch power supply and data transmission cables 8 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Caution If the LCD display glass breaks avoid contact with the liquid that may leak out If the liquid crystal material leaks from the panel it should be kept away from eyes or mouth In case of contact it must be washed away immediatel
13. detach power cord before cleaning the Panel PC front panel Caution Use of abrasive cleansers or solvents may damage the display window Do not scrub or use brushes To clean the display window e Disconnect power from the Panel PC at the power source e For best results on touchscreen use a clean damp non abrasive cloth and a standard glass cleaner but avoid products containing ammonia Caution Spray the window cleaner on the cloth and not directly on Panel PC Dry the display window with a chamois leather to avoid water spots Warning Do not use alcohol or inflammables to clean the display window or any part of the Panel PC 62 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 10 Troubleshooting 10 1 Troubleshooting procedure To help identify and isolate a problem we recommend the following procedure when a problem occurs 1 Turn off the power to the Panel PC 2 Disconnect any peripheral devices 3 Monitor the Power On Self Test POST on the display One of 3 events can occur e The Panel PC will complete the boot process e An error message will occur indicating a non fatal error e The boot process will terminate with a fatal error 4 f the system boots isolate the problem by connecting the peripheral devices one at a time until the problem occurs If the problem is with a specific software package you may want to re install the so
14. electronic equipment WEEE Because of the substances present in the equipment improper use or disposal can cause damage to human health and to the environment The correct disposal of the old appliance will help prevent potential negative consequences for the environment and human health For more detailed recycling information contact your local waste collection body In case of illicit disposal sanctions will be levied on transgressors MU C654 xxxxxxxxxx r 0 0 EN 65 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Notes 66 of 66 MU C654 xxxxxxxxxx r 0 0 EN
15. mouse These connectors are on the I O panel The mouse connector is green while the keyboard one is violet Notice If commercial PS 2 peripheral are used the EMC immunity often is suitable for office use only For the start up and for the assistance these devices are enough Moreover for industrial use of industry standard devices are recommended Furthermore proper EMC practice must be considered in cabling the external keyboard or mouse Caution Do not connect or disconnect the external keyboard or mouse when the Panel PC is switched on Switch off input power before connecting or disconnecting the keyboard or the mouse MU C654 xxxxxxxxxx r 0 0 EN 31 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 8 Connecting USB devices The Panel PC is equipped with four USB type A connectors on the I O panel USB port name on the label is for reference only USB ports are hot plugging that is USB connectors can be plugged or unplugged even if the Panel PC is switched on A further USB connector is available on frontal panel covered by a little door except for True Flat panel version The USB ports are compliant with USB rev 2 0 1 1 The USB external devices e g printers require a specific software driver Follow the manufacturer s instructions to install USB devices The total max current for external USB devices absorbed from the USB connectors must not exceed 0 5A for each connector Furt
16. occur In these following situations the touchscreen must not to be touch e During booting operation and until the boot process is completed e When plugging or unplugging USB devices Caution The touchscreen requires only a light strength to work Do not push strongly on the touchscreen especially if you are using a plastic pen MU C654 xxxxxxxxxx r 0 0 EN 37 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 Technical specifications 8 1 Mechanical specifications Front panel aluminium Back case steel Display window Touchscreen or transparent plastic sheet Dimensions see drawings Weight VX120P QM57 approx 5 5 Kg depends on the configuration VX150P QM57 approx 6 5 Kg depends on the configuration VX170P QM57 approx 8 Kg depends on the configuration 336 269 e 87 VX120P QM57 dimensions all specification in mm 0 3mm 38 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 388 316 o o
17. plus side Install the new battery with the plus as the exhausted cell Install any removed boards and close the back cover You will need to set the system date and time and any settings different from default 123 1 2 On Normal efau Battery 2 3 On Warning Danger of explosion and harmful material emission if lithium battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer The battery module contains lithium Do not attempt to dispose of it in a fire or incinerator do not overheat up to 806 do not short circuit do not invert poles do not disassemble it the battery may explode Don t try to recharge the lithium battery the battery may explode Don t allow the battery to come in contact with water Always follow regulations in your area for lithium battery disposal 60 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 8 Checking the CPU fan On the CPU processor there is a heatsink with cooling fan Check the CPU fan frequently under normal conditions The fan can be checked with hardware monitor software supplied with the motherboard This software can warn the operator if the fan speed is under a minimum threshold setup The heat sink fan provided from the factory is a long life type but if the temperature of the heatsink often ri
18. the manuals provided on the CD ROM for more information about calibrating the touchscreen under Operating Systems An external mouse could be required to calibrate the touchscreen 54 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 Maintenance 9 1 General In normal use the Panel PC must be fitted with its back cover The cover must be screw fastened to the chassis During installation and maintenance operations the back cover can be opened by unscrewing the screws which fasten it Maintenance operations must only be performed by trained staff The Panel PC contains components which sensitive to electrostatic discharges ESD Before working on the part inside the Panel PC the person performing the operation must discharge any static electricity by touching a metal part connected to the earth Perform work in a static safe environment Caution Risk of damage Switch power input off and detach power plug before opening the Panel PC 5Vsb could be active 9 2 Spare parts For spare parts please get in touch with I P S service 9 3 Replacing the motherboard Caution If the motherboard has to be replaced be sure that the proper BIOS Setup is installed otherwise damage or system fault may occur The motherboard is accessible by removing the back cover of the chassis To remove the motherboard e Switch power off and detach power cord e Remo
19. way only requiring a light strength If the CF does not enter into the socket please do not force probably you inserted the CF in the wrong way Notice The CF to be inserted in the Panel PC must be Compact Flash 3 0 specification or previous The CF must be max IDE UDMA2 or PIO Mode 4 To allow Windows XP booting the CF must be fixed disk type MU C654 xxxxxxxxxx r 0 0 EN 57 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 5 Replacing the 2 5 hard disk To replace the 2 5 hard disk Switch power off and detach power cord Open the back cover Keep a note of the cabling wiring Remove the cable from the hard disk Unscrew the 4 screws securing the hard disk holder to the stand offs Remove completely the holder Unscrew the four screws that lock the hard disk to the holder see picture Replace the hard disk and fix it to the holder with the 4 screws as before Use original screws type Different type of screws can damage it Install the holder and lock it to the stand offs Connect the cable to the hard disk Close and screw the back cover Switch power on and check that the BIOS detect the new hard disk Install the Operating System and all the software you need 58 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 6 Replacing the power supply Switch power off then detach the power cord from the power supply Open the
20. 5 12 1 TFT color LCD 1024x768 15 1024x768 17 1280x1024 LCD with LED backlight 8 wire resistive touchscreen with RS232 interface option Motherboard Mini ITX Up to 8 GB DDR3 DRAM Dual Channel memory interface 2 5 Sata HDD 2 HDD RAID 1 option IDE Compact Flash socket option Up to 4 RS232 serial ports port COM4 reserved for touchscreen 4 1 USB type A connectors USB rev 2 0 1 1 2 RJ45 connectors for Gigabit Ethernet ports Intel Realtek controller 2 PS 2 style connectors for external keyboard and mouse Line in line out e mic connectors Power supply 115 230Vac 50 60Hz 24Vdc option Front panel with IP65 level protection capabilities IP20 rear side protection 3 2 Description The VX120P 150P 170P QM57 is a powerful and compact Panel PC specially designed to meet the requirements for an industrial Human Machine Interface The chassis is constructed with an aluminium front panel and steel back case The case is designed for panel mounting The TFT LCD display with LED backlight provides high brightness high contrast and long life The touchscreen option is 8 wire resistive type which provides very good touch point resolution and long term calibration over temperature range Touchscreen interface requires RS232 COM port and if present is connected to The Panel PC is equipped with Intel QM57 chipset and Intel Core i5 520M Celeron P4500 processor The Panel PC is prov
21. D panel Monitor external monitor with VGA interface Digital Display external monitor with DVI interface The Intel Graphics Drivers detect if a VGA or a DVI monitor is connected to the computer and adjust the Graphics Properties options The Panel PC allows display on internal LCD panel and at the same time on one external monitor VGA or DVI by the Graphics properties Clone Displays 5 12 Connecting a VGA monitor The computer supports a connector for an analog monitor standard 15 pin VGA blue color placed on panel Notice monitor can be connected to the Panel PC by a standard 2m VGA cable A plug and play VGA monitor could be detected as PnP Monitor if only the VGA cable is full pin type pin 9 included Otherwise it is detected as Default monitor The following picture shows the Graphics Properties for the LCD Monitor VGA Populus Output To Monitor Panel Fit Built in Display Monitor Built in Display Clone Displays Built in Display Monitor Extended Desktop D 11 4 2011 5 13 Connecting a DVI monitor The computer supports a connector standard 24 pin DVI D white color placed on I O panel The DVI monitor must be connected to the computer before boot time The following picture shows the Graphics Properties for the LCD Monitor DVI Graphics Properties Output To Monitor Panel Fit Digital Display Hot Keys Built in Display Monitor Built
22. Descrizione Note Fan filters 40x40mm MU C654 xxxxxxxxxx r 0 0 EN 19 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 4 Installing Before installing the Panel PC please read carefully the following information Caution The Panel PC is permitted for indoor fixed applications only The Panel PC is set up for installation in a prepared recess such as in the panel of a cabinet or a console Warning Disconnect all electrical power and unplug the power cord before installing the Panel PC Make sure the installation of the Panel PC maintains proper earthing The Panel PC requires connection to a power source having a quite earthing Failure to follow these precautions may result in personal injury or damage to the Panel PC or to the components Caution A power outlet provided with an earthing connection and a mains disconnect switch are required nearby and easily approachable The display should not be exposed to direct sun light or other strong light sources Make sure the ambient temperature stays within the operating temperature range as specified in the Climatic condition paragraph later in this manual Be aware of other nearby devices which may raise the ambient temperature in the cabinet Besides take in consideration the heating of the Panel PC itself Make sure there is adequate room for airflow through the chassis vent The power supply fan cooler d
23. LCD Panel Type 3 1024x768 18 bit VX170P QM57 LCD Panel Type 13 1280x1024 48 bit Notice We recommend you keep a note of the Setup settings You will need to reset some settings if the battery that provides power for the CMOS RAM will get exhausted A keyboard is necessary to select modify Bios Setup If you find problems on LCD panel running Bios setup please temporary connect an external monitor on the VGA connector Read carefully the motherboard users manual before to attempt to change BIOS Setup 52 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 19 Touchscreen The touchscreen is an order option Characteristics Type 8 wire analog resistive with antiglare surface Light transmission 809 typ Surface pencil Hardness 3H ASTM D 3363 924 Controller TSHARC 12bit RS232 serial interface 9600 baud to Functional description The analog resistive touchscreen is a sensor consisting of two opposing layers each coated with a transparent resistive material separated by a pattern of very small transparent insulating dots Touching the top surface compresses the flexible top layer to the supported bottom layer causing electrical contact of the two layers between the span of insulating dots Determining a touch location requires two measurements one to obtain an X axis coordinate and one to obtain a Y axis coordinate Applying a drive voltage across one
24. The power supply fan cooler draw out the inside air flowing it toward the bottom side Avoid hot air heap up in the bottom area of the Panel PC 40 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 3 Power consumption The following table reports the typical input power consumption for some Panel PC model The data doesn t include the power consumption of expansions and peripherals connected to the Panel PC e g USB PS 2 etc Model Power Processor Memory HD Input supply note 1 power typ VX120P 230Vac Intel Celeron P4500 1x2GB DDR3 1 x 2 5 59W VX120P 24Vdc Intel Celeron P4500 1x2GB DDR3 1 x 2 5 55W VX120P 230Vac Intel Core i5 520M 1x2GB DDR3 1 x 2 5 69W VX120P 24Vdc Intel Core i5 520M 1x2GB DDR3 1 x 2 5 65W VX150P 230Vac Intel Celeron P4500 1x2GB DDR3 1 x 2 5 57W VX150P 24 Intel Celeron P4500 1x2GB DDR3 1 x 2 5 53W VX150P 230 Intel Core i5 520M 1x2GB DDR3 1 x 2 5 67W VX150P 24Vdc Intel Core i5 520M 1x2GB DDR3 1 x 2 5 63W VX170P 230Vac Intel Celeron P4500 1x2GB DDR3 1 x 2 5 64W VX170P 24Vdc Intel Celeron P4500 1x2GB DDR3 1 x 2 5 59W VX170P 230Vac Intel Core i5 520M 1x2GB DDR3 1 x 2 5 74W VX170P 24Vdc Intel Core i5 520M 1x2GB DDR3 1 x 2 5 69W Note 1 power consumption of HD could be dif
25. VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary I P S Sistemi Programmabili srl Via Piave 54 21040 Caronno Varesino VA Italy Tel 39 0331 980669 Fax 39 0331 980476 URL http www ipscomputers com Technical support and service support ipssistemi com Copyright 2011 All rights reserved MU C654 xxxxxxxxxx r 0 0 EN 1 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary About this manual This manual is applicable to the equipments e VX120P QM57 code number 654 Panel PC with 12 1 LCD e VX150P QM57 code number 754 Panel PC with 15 LCD e VX170P QM57 code number 854 Panel PC with 17 LCD where x means configurations and options according to ordination code The identification code number is on the back side of the chassis In the continuation of this manual these equipments are called Panel PC The motherboard user s manual is provided with the Panel PC The motherboard is CP100 NRM model If problems occur contact 1 technical support The user s manuals are a part of the product Take care of these manuals and refer to them in the future for information about the Panel PC and the motherboard Target group This manual has been written for the following readers e Installation engineers who perform the mechanical and electrical install
26. ake adequate measures The domestic environment is an environment where the use of broadcast radio and television receivers may be expected within a distance of 10m of the apparatus concerned Safety EN60950 Safety of ITE Information Technology Equipment Equipment for building in MU C654 xxxxxxxxxx r 0 0 EN 13 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 2 Unpacking Unpack and visually inspect the Panel PC for damage which may have occurred in shipment Retain all packing material and shipping documentation in case reshipment becomes necessary If damage has occurred in shipment notify the carrier at once to initiate a damage claim Caution If on removing the Panel PC from its packaging you observe obvious signs of damage do not connect it and inform the 1 technical service If you have inspected and checked the product and if you are in order to install the Panel PC later put the Panel PC in its packaging with this manual and all the enclosed documentation Caution Make sure that the temperature of the storehouse falls within the range indicated in the Climatic conditions paragraph 14 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 3 General description 3 1 Features Flat screen Industrial Panel PC CPU Intel Core 5 520 or Celeron P4500 Chipset Intel QM57 Integrated graphics controller Intel Gen5 7
27. arranty do not apply the product will still be repaired but debiting the repair costs The material replaced remains the property of I P S Sistemi Programmabili 1 10 Procedure for repairing the products Contact technical after sales service by fax at 39 0331 980476 by email at support ipssistemi com Report what type of service is required model and code number of the product to be repaired and person to be contacted I P S after sales service will contact you to settle ways and means for the service Any dispatch must be authorized from 1 5 by written communication and products sent carriage free Products that are not authorized to be sent will not be accepted for repairing 12 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 1 11 Electromagnetic compatibility and safety The VX120P 150P 170P QM57 industrial Panel PC used as intended in the user manual conforms to the following standards Electromagnetic compatibility EN61000 3 2 Current Harmonics limits EN61000 3 3 Limitation of voltage fluctuation and flicker EN61000 6 2 Generic Immunity Standard Industrial EN61000 6 4 Generic Emission Standard Industrial EN55024 Immunity requirement ITE EN55022 Radio Disturbance requirement ITE Notice This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to t
28. ary 1 7 Copyright This document may contain references to or information concerning products back covered by copyright or patent No right concerning these products is however conceded through this manual All trademarks showed in this manual are the property of their respective holders All the rights of this document are reserved 1 8 Software license agreement for end user The Panel PC contains intellectual property i e software programs which are supplied under license to be used by the End User who is any Panel PC owner or user The Panel PC could contains parts of programs distributed under license by Microsoft Corporation and other brands including software which belongs to I P S Sistemi Programmabili The transfer of the Panel PC does not constitute a sale of this intellectual property The End User must not copy disassemble or decompile the software programs The programs are supplied to the End User as they are with no guarantee of any sort either implicit or explicit including but not limiting the guarantees of adaptability to a particular task The End User is entirely responsible for the program quality and performance 5 Sistemi Programmabili and its suppliers are not responsible for damage suffered by the End User including but not limited to this that for loss of commercial profits and interruption of activity and similar which derive from the supply use or performance of the software programs T
29. ases of the DB9 M connectors are connected by the metal chassis to the internal OV The BIOS Setup provides a menu to set the serial port settings address IRQ The COM 1 3 labels on the Panel PC refer to the default BIOS Setup as set at the factory If you change the serial port settings the reference could mismatch Refer to the CPU board user s manual for further information 8 13 Keyboard mouse interface Two PS 2 style connectors on the I O panel allow connection of external keyboard and mouse The mouse connector is green while the keyboard one is violet Caution Do not connect or disconnect the external keyboard or mouse when the Panel PC is switched on Switch off input power before connecting or disconnecting the keyboard or the mouse MU C654 xxxxxxxxxx r 0 0 EN 49 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 14 USB port The USB controller is on board Four USB type A connectors compliant with rev 2 0 1 1 are provided on the I O panel A further USB connector is available on front panel covered by a little door except for True Flat panel version The total max current for external USB devices absorbed from the USB connectors must not exceed 0 5A for each connector Furthermore the total power 5V absorbed must be within the limit for expansion devices specified in the Internal power supply paragraph in this manual Refer to the motherboard user s manual for further in
30. ation of the VX120P 150P 170P QM57 Panel PC e Service and maintenance engineers who install upgrade or spare parts OEM Original Equipment Manufacturer users 2 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Timetable of the revisions Rev Description Applicable Date VX120P 150P 170P 08 11 2011 Preliminary subject to change QM57 Rev 0 0 MU C654 xxxxxxxxxx r 0 0 EN 3 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Contents T General notesie tf LL 6 1 1 Safety guideline 6 1 2 Correct usage and general safety information 7 123 mec 9 1 4 Application permitted TN 9 1 5 Applications not permitted aia este otal etre ene Beet tole Shes wetter eects pee 10 1 6 Exclusion of Liability sae osea eb Pod 10 mt 11 1 8 Software license agreement for end 11 TO oon 12 1 10 Procedure for repairing the 12 1 11 Electromagnetic compatibility and 13 ZEE UN C ER 14 GeneraldescriptioN E T 15 c 15 21 mc m 15 3 2 Descriptio ee HE
31. bedded solid state data storage system that electrically complies with the PCMCIA ATA standard The CF also supports a IDE Mode that is electrically compatible with the IDE PC AT interface requiring no additional device drivers to run existing applications in a DOS Operating System Caution The Panel PC supports CF in IDE Mode only PATA To configure the CF in IDE Mode the CF must be inserted in the 50 pin socket before power is switched on Removing and reinserting the CF while the power is on will reconfigure the CF to PC Card ATA and system hang or damage may occur The sector size of the CF is the same as in a magnetic disk drive 512bytes When compared to magnetic disk drives the CF offer lower power consumption faster seek and access times and higher reliability for increase data integrity Notice Any Flash based data storage system has a limited number of erase write cycles In some application data files are updated very frequently The user must verify the number of update cycles against the expected working life on the field CF has expected erase writes cycles guaranteed per logical sector reading a logical sector is unlimited In some applications the program requires more files update than the guaranteed erase write cycles within the expected time In that case it is better to use an alternative disk to store those files The CF on the market are of different type and reliability refer to specific charact
32. been taken to assure that each application and use meet all performance safety requirements including any applicable laws regulations and standards Following the results of a risk analysis additional protection equipment on the machine or the system is necessary to avoid endangering persons MU C654 xxxxxxxxxx r 0 0 EN 9 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 1 5 Applications not permitted The Panel PC has not been designed and not been tested and so it is not authorized for use different from the one described in Application permitted Particularly but not limited to them the Panel PC is not authorized for the following applications e use in an atmosphere potentially explosive use for radiology and medical purpose use on ships aircraft and railways and other transports use in life support devices or systems use outdoor use in all the application or environment where the EMC and SAFETY standards cited on the Electromagnetic compatibility and safety paragraph in this manual are not applicable or not satisfactory that is where other or additional standards must be applied 1 6 Exclusion of Liability 5 Sistemi Programmabili reserves the right to make modifications to its products without warning to improve features or design The information contained in this document is supplied only as reference for the use of the product itself 5 accepts no responsibility for the use o
33. between distant appliances e g different buildings or even different departments in the same building a possible difference of voltage between the earth must be considered even momentarily because of faults of disturbances which might make a high current circulate in the GND reference signal and consequently damage the Panel PC or the connected appliance or the connection cable In these cases it is recommended to use an external RS422 RS485 insulated adapter connected to a RS232 port Caution Do not connect or disconnect the cables of the serial ports with the Panel PC or the external apparatus switched on Notice The maximum length of the RS232 connection is 15m 5 5 Connecting the shields The braids shielding of the shielded cables have to be connected to the Panel PC directly to the metal casings of the serial port connectors Those metal casing are connected to the chassis and to the internal earth point For proper shielding for high frequencies the shield has to be connected at both ends to ground reference If the shield is connected to earth on both ends care must be taken to avoid circulating currents 30 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 6 Equipotential bonding Low impedance connections toward earth reduce the interference current from external power supply cables signal cables and peripheral connection cables The Panel PC equipotent
34. cted to the same earth point to avoid circulation of current because of the difference of potential between earth points 5 2 Uninterruptible AC power supply UPS The paragraph indications are referred to a use of the Panel PC connected to an uninterruptible AC power supply AC UPS Due to legal regulations finalized to reduce the reactive power in the electrical networks the Panel PC power supply has a built in active PCF Power Factor Correction The active PFC needs a sinusoidal wave input voltage Caution The uninterruptible AC power supply UPS with non sinusoidal wave can damage the power supply with active PFC Be careful the UPS if connected to VX120P 150P 170P QM57 with active PFC supplies a sinusoidal wave output voltage during normal and back up mode MU C654 xxxxxxxxxx r 0 0 EN 27 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 3 Connecting 24Vdc power supply option The Panel PC can be provided as an order option with an isolated DC DC converter with 24Vdc input The DC DC converter has a forced air cooling by fan The user must supply the 24Vdc by connecting 2 conductors to the connector of the DC power supply The cross section of the conductors shall be adequate for the supplied current see Internal Power supply 24Vdc and must be sufficiently oversized so that in case of a short circuit on the Panel PC no damage can be caused by the cable Warning The insulation
35. cting power 5Vsb included require pulling the power plug 42 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 5 Internal Power supply 24Vdc option Type ATX Input voltage 18 to 30Vdc nominal 24Vdc Input current 14A rms for 24Vdc Inrush current 20A at nominal input 25 C cold start Efficiency 75 min at nominal input and rated output MTBF 100 000 hours at full load at 25 C fan not included Standards UL CSA TUV CE Output power up to 150W at 25 C Output voltage Output current Tolerance dc max 3 3V 12A 5 5V 12A 5 12V 10A 5 12V 0 3A 10 5Vsb stand by 2A 5 Notice The total output power on 5V amp 3 3V is 80W max The total output power on 5V amp 3 3V amp 12V is135W max The total power available for expansions e g USB is 10W Inside the Panel PC the common 0V of the output voltages is connected to the metal frame Warning The insulation towards the main voltage depends on the external power supply to the Panel PC The Panel PC must be supplied by a limited power source according to EN60950 Use a switching power supply protected against overcurrent which complies with the requirements of safety extra low voltage SELV which conforms to the safety standard EN60950 or equivalent It s recommended using a power supply reserved for the Panel PC None of the wiring terminals is desi
36. e cut out on user panel Pos Description Note 1 User s panel 2 rear part of the Panel PC 3 front panel of the Panel PC e Screw two grub screws into the holes present in each clamp with the tips of the grub screws towards the concave side of the clamp this step is performed at the factory Insert clamps into the holes present all around the Panel PC Inserting clamps into holes all around the Panel PC Pos Description Note 4 Holes for clamps coupling Around the Panel PC there are 4 8 on the upper lower side and 4 on the left ight side 5 Clamp Panel PC panel mounting needs 4 6 clamps 24 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary e Screw grub screws clockwise Screw grub screws The recommended tightening torque for the grub screws is 0 3 Nm 30 cNm Pos Description Note 6 Grub screws To fasten the Panel PC to the panel screw grub screws clockwise Once the Panel PC is fitted into the housing and the grub screws tightened the gasket on the edge of the frame adheres to the panel and it provides a seal against infiltration of liquids and or dust Caution The class protection of the front is only obtained by correctly fas
37. eristic indicated by the manufacturers The SETUP allows BIOS to be informed about the current IDE disk in use Auto Detect Hard Disk menu allows the BIOS to determine the proper settings of the drive based on the manufacturer s information Avoid manually enter information for a pre formatted disk drive If the specific cylinder head and sector information used was different than the manufacturer s settings the system will be unable to boot the Operating System The Panel PC supports one or two Compact Flash disks as order option A CF socket is available opening the little cover on the bottom side of the chassis The second socket if provided is internal and it s available opening the cover The CF must be in inserted into the 50 pin socket placed on the adapter board MU C654 xxxxxxxxxx r 0 0 EN 47 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Caution The socket is polarized and CF insertion is one way only requiring a light strength If the CF does not enter into the socket please do not force probably you inserted the CF in the wrong way Notice The CF to be inserted in the Panel PC must be Compact Flash 3 0 specification or previous The CF must be max IDE UDMA2 or PIO Mode 4 To allow Windows XP booting the CF must be fixed disk type The CF must be configured as Master IDE or Slave IDE by jumper on the adapter board depending on the application Notice If two CF are connected
38. essary to set to ON Restore on AC Power Loss If the computer is switched on by power input then the boot starts about 5 seconds after power on Notice Whenever the battery loses power system settings BIOS Setup stored in CMOS RAM are cleared If the Auto power on jumper isn t installed you must press the power button to switch the Panel PC on soft power Caution Detach power plug before to open the Panel PC 5Vsb could be active MU C654 xxxxxxxxxx r 0 0 EN 35 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 6 2 Power off Power off can be executed as follow e Execute the shut down command WinXP e Switch off the power input Caution We recommend executing and terminating proper shut down procedure before switching off the power input otherwise data may be lost After the power input is switched off you must wait about 15 seconds before switch it on again otherwise the computer could not restart Time is needed to allows 5Vsb capacitors discharge 6 3 Power button The power button soft power is available on the I O panel A stylus or similar is needed to push the button Pressing the button switches the system between ON and Soft OFF depending on the BIOS or OS settings If the computer is Soft Off condition pressing the button switches the system ON 6 4 BIOS setup Some configuration settings are stored in a battery backed up static RAM as part of the BIOS se
39. f the information contained in this document or the products cited in it Any reference to the compatibility with a PC personal computer does not warrant that any kind of software created for a PC works well with the Panel PC without fitting and or modifying it While reasonable efforts have been made to assure the accuracy of this document assumes no responsibility or liability for any errors inaccuracies or omissions that may appear in this manual including the products and software described in it However the information in this document is reviewed regularly and any necessary corrections are included in subsequent editions Because of the variety of uses for the Panel PC described in this manual those responsible for the application and use of this Panel PC must satisfy themselves that all necessary steps have been taken to assure that each application and use meet all performance safety requirements including any applicable laws regulations and standards The user should have considerations for data safety and integrity on the storage devices e g hard disk drive and perform data backup I P S accepts no responsibility for damage suffered by the User including but not limited to this that for loss of commercial profits and interruption of activity and similar which derive from the data integrity on the storage devices 10 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Prelimin
40. ferent depending on the model Notice The heat dissipation of the Panel PC itself have to be considered for the choice of a cabinet or a case where the Panel PC should be installed inside The external power supply which provides 24Vdc to the Panel PC must be over dimensioned in comparison to the power on the table MU C654 xxxxxxxxxx r 0 0 EN 41 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 4 Internal Power supply 115 230Vac Type ATX Input voltage 115 230Vac 10 auto range Input frequency 50 60Hz Input current 4A rms for 115Vac 2A rms for 230Vac Efficiency 68 min MTBF 100 000 hours at full load at 25 C fan not include d Certifications UL CSA TUV CE Output power up 150W at 25 C Output voltage Output current Tolerance dc max 3 3V 12A 5 5V 12A 5 12V 10A 5 12V 0 3A 10 5Vsb stand by 2 0A 5 Notice The total output power on 5V amp 3 3V is 80W max The total output power on 5V amp 3 3V amp 12V is135W max The total power available for expansions e g USB is 10W Inside the Panel PC the common 0V of the output voltages is connected to the metal frame Warning The power cord must be connected to an outlet having a protective earthing Failure to follow this warning could result in electrical shock Since the Panel PC does not have a power switch turning off and completely disconne
41. formation Notice Use a cable 5m max long to connect an external USB device to an USB connector on the I O panel Use a cable 4m max long to connect an external USB device to the USB connector on the front panel 8 15 Ethernet LAN The Panel PC is equipped with two Gigabit Ethernet 10 100 1000 with RJ45 connectors on the panel The following are used e ntel 82577LM for LAN1 e Realtek RTL811C for LAN2 see picture The WinXP device drivers for the Ethernet controllers are in the motherboard CD ROM Each controller has its specific driver Refer to the motherboard user s manual for further information LAN 1 LAN 2 Intel Realtek Da e Mic in 8 16 Audio controller The Panel PC is equipped with a Realtek ALC262 High Definition Audio controller On the I O panel there are connectors line out line in e mic The WinXP device drivers are in the motherboard DVD Refer to the motherboard user s manual for further information 50 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 17 Graphics controller The Panel PC is equipped with an integrated graphics controller Intel Gen5 75 integrated graphics engine Display ports DVI I CH7318 LVDS and VGA e LVDS Single Channel 18 24 bit Dual Channel 36 48 bit Intel Clear Video technology Intel Dynamic Video Memory Technology Intel DVMT Intel Smart 2D Display Technolog
42. ftware 5 there is a problem not related specifically to a software installation or peripheral device refer to the following troubleshooting checklist 10 2 Troubleshooting check list The system does not display any message Y Check if the power LED on the front panel is illuminated If not check the power supply Try pushing power button soft power Check if all the connections between the Motherboard the power supply and the front panel are firmly inserted Check if the RAM module is firmly inserted in the socket Check if the speaker beeps during Power On Self Test If not probably there is a fault in the Motherboard If there is a problem during boot Y Are all connections secured Y the device drivers installed Y s the Operating System properly installed on the hard disk drive Y Did your hard disk loose a file Run Scandisk to check for clusters or open files Y s BIOS properly configured Refer to the motherboard user s manual MU C654 xxxxxxxxxx r 0 0 EN 63 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary If there is a problem after boot v f the problem is intermittent you may have a loose connection Check all connections including any add on cards Check that the memory modules DIMM are fully installed Does your system have a virus Run anti virus software Did your hard disk loose a file Run Scandisk to check for clusters or open files If you are ru
43. gned to be connected to parts at hazardous voltage The wiring from the external power supply to the Panel PC must comply with the requirements of safety extra low voltage SELV MU C654 xxxxxxxxxx r 0 0 EN 43 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Caution The terminals on the 24Vdc input power supply are not suitable to switch the Panel PC ON and OFF Use a power switch on the external power supply to switch ON OFF the Panel PC Notice The external power supply must provide the inrush current required by the internal DC DC converter at power up without enter self protecting mode otherwise the system start up is not guaranteed 44 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 6 Motherboard The Panel PC is provided with a Mini ITX motherboard with Intel QM57 chipset and Intel Core i5 520M or Celeron P4500 processor The processor requires a heat sink with fan to operate Furthermore the motherboard provides a hardware monitoring for CPU temperature and fan speed The hardware monitor works only with special software for WinXP supplied with the motherboard DVD We recommend do not exceed 85 for CPU temperatur e Caution The motherboard must work only with the factory approved heat sink installed on the CPU and the fan working Refer to the motherboard user s manual for further information I P S Sistemi P
44. hermore the total power 5V absorbed must be within the limit for expansion devices specified in the Internal power supply paragraph in this manual Refer to the motherboard user s manual for further information Notice Use a cable 5m max long to connect an external USB device to an USB connector on the I O panel Use a cable 4m max long to connect an external USB device to the USB connector on the front panel After having unplugged a USB device wait for at least 10 sec before to plug it in again or plug in a different one If commercial USB type is used the EMC immunity often is suitable for office use only For commissioning and servicing this devices are enough Moreover for industrial operation industry standard devices are recommended Caution If the protection door that cover the USB interface on front panel is opened to connect a USB device the protection grade is downgraded 32 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 9 Connecting the Ethernet LAN port The Panel PC provides two Gigabit Ethernet ports 10 100 1000 Two RJ45 connectors on the I O panel are provided for the connection One LAN is by an Intel controller and the other one by a Realtek controller LAN number on the label is for reference only LAN number on the OS e g WinXP depends on the detection when installing drivers Use approved cables CAT 5E or better for connect
45. hese provisions are subject to Italian law If one or more provisions are in contrast with the laws in force they should be considered not valid the remainder however remaining completely valid and operative No modification to these provisions is valid unless released in writing by an authorized representative of P S Sistemi Programmabili srl MU C654 xxxxxxxxxx r 0 0 EN 11 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 1 9 Warranty LP S Sistemi Programmabili guarantees its products for 12 twelve months from the date they leave the factory The warranty is limited to repair or replacement at our factory of the parts which are not working because of manufacturing defects and does not back cover products which have been tampered with are missing components have been incorrectly repaired or have been used differently from the specified conditions of use Damage caused by electrical phenomena including lighting and electric and electrostatic discharges in general and the materials provided to protect the circuits e g fuses etc are excluded from the warranty Moreover the warranty does not back cover products from which the product identification marks have been removed or altered in some way Follow the procedure in the next paragraph to send the defective products 1 5 Sistemi Programmabili will repair them after having ascertained that the warranty conditions apply If the conditions for applying the w
46. ial bonding is located near the input terminal of the power supply Between different parts of an electric plant it makes electrical potential that in some cases can generate high equalization currents It occurs for example when both sides of the shield of a cable are grounded at different point of the plant Potential differences can be for example different power supply If necessary is possible to reduce the potential difference by laying the equipotential bonding cable as the electronic devices function properly For the equipotential bonding see as follow e f two system parts are connected trough shielded cable and their shields are connected both sides to ground or protection conductor the following must be observed the impedance of the equipotential bonding cable should be having an impedance max of 10 of the shield impedance e The section of the equipotential bonding cable has to be sized for the maximum compensation current present The cross section in any case should be not less than 5mm and bigger size is better e Use equipotential bonding cables made of copper or galvanized steel Connect the cables to ground over a wide area Protect the ground or the protective conductor against the corrosion e The surface area between the signals cable and the equipotential bonding cable should be as small as possible 5 7 Connecting external keyboard mouse Two PS 2 style connectors allow the connection of an external keyboard and
47. ided with 2 5 magnetic hard disk drive Sata As option it can be equipped with two 2 5 Sata HDD RAID 1 MU C654 xxxxxxxxxx r 0 0 EN 15 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary As alternative to the magnetic hard disk and as an order option the Panel PC is provided with one or two sockets for solid state disk Compact Flash CF As option it s possible to have a version with CF plus 2 5 HDD If compared to a magnetic disk the solid state disk CF offers lower power consumption and improved temperature range The CF is easy removable opening a protection cover On the I O panel of the Panel PC there are 2 PS 2 style connectors for an external keyboard and mouse a 15 pin VGA connector a 24 pin DVI D connector 4 USB type A connectors USB rev 2 0 1 1 compliant up to RS232 serial ports and 2 RJ45 connectors for Gigabit Ethernet ports A further USB type A connector is available on the front panel except for True Flat panel version The Panel PC is equipped a 115 230Vac power supply or 24Vdc DC DC converter option 16 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 4 d do qa 13 4 Front view Pos Description Note 1 Led ON it indicates the Panel PC is ON 2 Led HD it indicates operation on HDD 3 LCD Display and touchscreen opt
48. in Display Clone Displays Monitor Digital Display Extended Desktop Built in Display Monitor Built in Display Digital Display Digital Display Monitor v Digital Display Built in Display em 4 13 PM 11 4 2011 34 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 6 Switching on Caution Ensure that there is no condensation on or inside the Panel PC when transporting it at low temperature or when it is exposed to temperature fluctuations Before switching it on the Panel PC must be brought to room temperature slowly In case of condensation wait approximately 12 hours before switch the Panel PC on 6 1 Poweron The power supply inside the Panel PC is ATX standard The power on sequence follows the ATX specifications e The 5Vsb is a stand by output that is active whenever the 115 230Vac power input or 24Vdc opt is present 5Vsb provides a power source for circuits that must remain operational when the main DC outputs are in disable state e g soft power control e When the power button is pressed the main DC outputs are enabled and the Panel PC starts the boot sequence If the Restore AC Power Loss in the BIOS Setup is set ON the power on sequence is executed automatically without pressing the power button whenever the power input is switched on An Auto power on jumper on the motherboard can bypass the BIOS Setup default In this case isn t nec
49. ion to Gigabit Ethernet The WinXP device drivers for the Ethernet controller are in the motherboard DVD ROM Refer to the motherboard user s manual for further information 5 10 Connecting audio devices On the I O panel there are connectors line out line in e mic These connectors are provided for the connection of speakers microphones and other audio devices The WinXP device drivers for the audio controller are in the motherboard DVD Refer to the motherboard user s manual for further information 5 11 Connecting the monitor display The computer motherboard has three types of video interface for display 1 LVDS interface for internal LCD panel main display 2 VGA interface for external CRT LCD analog monitor 3 DVI D interface for external LCD digital monitor The display interface is under Bios control until WinXP boots WinXP logo included afterwards the Intel Graphics Drivers keep the control The Intel Graphics Drivers are in the motherboard DVD The Bios Setup provides options for the display The picture shows the Setup for VX170P QM57 with LCD 17 1280x1024 256M8 For VX120P QM57 and VX150P QM57 the LCD Panel Type setting is Type 3 1024x768 MU C654 xxxxxxxxxx r 0 0 EN 33 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary By the Intel Graphics Drivers it s possible to select the Graphics Properties for the display The display are named Built in Display internal LC
50. layer produces a voltage on the other layer that can measured using an A D Analog to Digital converter The touchscreen interface is made by a dedicated microcontroller Touch point coordinates are reported to the Motherboard through the serial communication port COM The A D converter used is a 12 bit type that can resolve up to 4096 different input values in each the horizontal and vertical direction The analog resistive touchscreen used in the Panel PC is 8 wire type This design compensates for resistance changes inherent to any touch system Resistance changes are caused by ageing use temperature and humidity The layers of the touchscreen are laminated to a chemically strengthened glass backing panel The backing panel gives the layers rigidity and protects the display used behind the touchscreen The layers are made of polyester PET with the external side coated with an abrasion and chemical resistant anti glare hard coat Use and care The touchscreen assembled on the Panel PC is useful for use with fingers gloves pen tip or other pointing device with rounded edge Caution Avoid pressing the touchscreen with sharp pointing device Permanent damage to the touchscreen can occur MU C654 xxxxxxxxxx r 0 0 EN 53 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary To maintain clear the front surface of the touchscreen keep it free of dirt dust fingerprints and other materials that could degrade o
51. n again until the hard disk has come to a complete stop takes about 20 seconds Always use the proper power down procedures as required by your Operating System such as the Shut Down command in Win2000 WinXP Although there is an extremely low possibility of drive malfunction and data error the user should provide for their occurrence The user should have considerations for data safety and integrity such as data backup Standard hard disks are not suitable to operate 24h x 7 continuously The Setup IDE adapter menu allows BIOS to be informed about the current hard disk in use Auto detect hard disk option allows the BIOS to determine the proper settings of the drive based on the manufacturer s information Avoid manually enter information for a pre formatted disk drive If the specific cylinder head and sector information used was different than the manufacturers settings the system will be unable to boot the Operating System 8 9 Hard disk RAID The Panel PC can be equipped with two 2 5 HDD SATA RAID 1 configuration as order option For information about HDD RAID 1 refer to the specific user s guide Refer also to the motherboard user s manual 46 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 10 Compact Flash disk As an order option the Panel PC can be equipped with a solid state disk Compact Flash CF The CF installation is committed to the user The CF is an em
52. nning a software package try to re install the software Although the Panel PC has a protected power supply a transient voltage in the power line or peripheral cable may cause unexpected reboots or a locked up system If so exit the application and start over Check cabling and grounding Y s the system overheating Verify that the CPU fan and the power supply fan work If there is a problem running new software Y Does the software have a hardware requirement that is not present Y Are you using an authorized copy of the software Some items of software will not work Y Did the software install correctly Re install the software Y Are you following the software s instructions Refer to the software manual The system loses time and date after power off The battery on the motherboard is probably exhausted Replace the battery as indicated in paragraph Replacing the battery If you have verified the CHECK LIST troubleshooting and the problem is still present contact P S follow the indications suggested in Procedure for repairing the products paragraph 64 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 11 Decommissioning 11 1 Disposal When this crossed out wheeled bin symbol is attached to a product it means this equipment must not be disposed as urban waste but it must be separated and collected as laws and order in force about waste electrical and
53. ptical properties Cleaning the touchscreen surface regularly can do this See the cleaning the display paragraph later in this manual Long term contact with abrasive or sharp materials will scratch the front surface decreasing image quality UV Resistance Not recommended for applications where touchscreen is exposed to direct sunlight for long periods of time Yellowness brittleness and reduced adhesion on PET layers can occur Software drivers The Panel PC is provided with software drivers for the touchscreen controller as well as utility functions The software emulates much of the functionality of a standard mouse device which is based on relative movement Mouse motion is translated into a count of discrete movement steps for both the horizontal and vertical axis The touchscreen mouse emulation is based on absolute movement A touch will initiate both a cursor absolute movement and a mouse click event Refer to the manuals provided on the CD ROM for more information Software license agreement The software drivers and utilities for the touchscreen are provided under a license agreement The user must read the license agreement file on the CD ROM before using the Panel PC Calibration Calibration orients and aligns the touchscreen with the LCD display If the Panel PC is supplied with WinXP Win7 OS installed on disk then the touchscreen is calibrated at the factory if necessary re calibration can be performed Refer to
54. raw out the inside air flowing it toward the bottom side Avoid hot air heap up in the bottom area of the Panel PC Leave a free area all around the Panel PC at least 20 cm on bottom side and 10 cm from the other sides More free area could be required by the application 20 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Position the Panel PC so that the air vents in the housing are not back covered by following installation The max air intake temperature must not exceed the max operative temperature provided for the Panel PC in use Moreover the input air must be free of corrosive gas or powder The Panel PC weigh is indicated in Mechanical specification Verify that the addition of the Panel PC does not cause instability of the cabinet Install the Panel PC in a way it doesn t cause a potentially hazardous situation e g falling down If required use stiffeners to reinforce the cut out mounting Leave enough free room for disassemble and maintenance service Avoid condensation inside the cabinet The Panel PC is set up for installation in a prepared recess such as in the panel of a cabinet or a console so that the only part accessible to the operator is the front panel including the touchscreen option and the LCD This is the use for which it is designed Place the screen in an ergonomic position for the operator and select a corresponding installation height
55. rogrammabili reserves the right to change the motherboard model without warning to update features or design 8 7 RAM System Memory 204 pin SODIMM sockets e Supports 800 1066MHz DDR3 SDRAM PC3 6400 PC3 8500 Dual channel memory interface Supports maximum of 8GB system memory DRAM device technologies 1GB and 2GB DDR3 DRAM tech nologies for x8 and x16 devices unbuffered non ECC The Panel PC is equipped with one or two 204pins SoDIMM 1GB 2GB 4GB modules If two modules are use they must be of the same model dual channel At boot time the BIOS find and sizes memory present in the system Memory over 4GB is available only by 64bit OS 32 bit OS supports 4GB max but because of Video and PCI overlapping only 3GB or less are available as system memory Refer to the motherboard user s manual for further information Caution Switch off input power before installing removing Dram modules MU C654 xxxxxxxxxx r 0 0 EN 45 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 8 8 Hard disk The Panel PC can be equipped with a 2 5 SATA Hard Disk Drive HDD as order option Hard disk auto detect must be selected and enabled on BIOS Setup default Notice To avoid hard disk failure or file loss we recommend observing the following indications Never turn the system off when the hard disk indicator led on front is illuminated After shutting the system off do not turn it back o
56. se over 70 the lifetime of the fan can considerably drop Caution The motherboard must work only with the factory approved heatsink cooling fan installed on the processor and well operating If the fan fails it must be replaced with a factory approved one To replace the heat ink with fan cooler follow instructions on the motherboard user s manual 9 9 Checking the Power Supply fan Check the Power Supply fan If the fan fails the whole power supply unit must be replaced 9 10 Checking the chassis fan Check the chassis fan If the fan fails it must be replaced with a factory approved one 9 11 Cleaning the fan filter Clean the chassis fan filter at least once a month under normal conditions You may need to clean the filter more frequently if the Panel PC is located in an area with high levels of dust The Panel PCs has one fan filter 60x60mm fan on the upper side of the chassis To clean the fan filter e Switch the Panel PC off e Unscrew the filter retainer from the chassis The filter pad can be removed see picture e Replace the filter or if you can t replace it clean it with soap and water and allow drying before installing e Place the filter pad on the filter retainer e Hook the filter retainer on the chassis and secure it by the screw MU C654 xxxxxxxxxx r 0 0 EN 61 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 12 Cleaning the display Switch power off and
57. tening the Panel PC to the panel Besides the cover of the USB connector must be closed and the screw well tighten The gasket forms a compression type seal do not use other sealing compounds Be careful not to damage the sealing gasket when installing the Panel PC A damaged seal may result in damage to the Panel PC and other panel components due to a leaking seal Be sure the cabinet panel is planar and it does not bend itself when the screws grub of the clamp are tightened If the panel bent the gasket does not press well and the sealing is not guarantee If necessary use stiffeners to reinforce the cut out on the panel When the USB cover panel is open during an USB device connection the class protection is downgraded MU C654 xxxxxxxxxx r 0 0 EN 25 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 Connecting Before connecting and switching on the Panel PC please read carefully the following information Caution During a thunderstorm do not make connection and do not touch power lines and signals cables 5 1 Connecting 115 230Vac power supply The Panel PC is equipped except for different order option with a 115 230Vac input power supply provided with standard IEC60230 3 pin C14 connector The power supply input will accept 115 230Vac auto ranging A standard IEC60320 pin C13 power cord is provided for plug in to an outlet having a protective earthing Warning The power cord must
58. th or serious injury Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Caution Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Notice Notice indicates notes on use of equipment and useful practical tips Indicates also that unwanted events or status can occur if the relevant information is not observed Draws your attention to particularly important information on the product using or handling the product This symbol reminds you of the possible consequences of touching electrostatic sensitive components 6 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary This symbol reminds you the high temperature of a device or a Panel PC component 1 2 Correct usage and general safety information Warning The Panel PC is intended for professional use only in an industrial environment The information contained in this manual is intended for technical staff who has adequate knowledge of the structures hardware and software and of the operation of personal Panel PCs The equipment must be installed maintained and serviced only by qualified or instructed personnel in accordance wi
59. th safety standards The Panel PC may only be used for the Application permitted specified in this manual Appropriate transport and appropriate storage installation and assembly as well as careful operation and maintenance are required to ensure that the product operates safely Caution For correct usage of the Panel PC observe the following indications e Read carefully this manual and that of the motherboard before installing or using the Panel PC e f on removing the Panel PC from its packaging you observe obvious signs of damage do not connect it and inform the I P S technical service see the Procedures for repairing the products paragraph e Make sure that the operating conditions temperature and humidity are as indicated in the Climatic conditions paragraph later in this manual e Make sure that the supply voltage falls within the range indicated in the specifications e Before removing the Panel PC back cover switch the Panel PC OFF and detach the power cord Do not use the Panel PC without the back cover installed An electrical shock hazard exists The back cover also functions as an EMI shield e While Panel PC working the back cover has to be fasten to the chassis MU C654 xxxxxxxxxx r 0 0 EN 7 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary Before working on the rear part or inside the Panel PC the person performing the operation must discharge any static electricity
60. towards the main voltage depends on the external power supply to the Panel PC The Panel PC must be supplied by a limited power source according to EN60950 Use a switching power supply protected against overcurrent which complies with the requirements of safety extra low voltage SELV which conforms to the safety standard EN60950 or equivalent It s recommended using a power supply reserved for the Panel PC None of the wiring terminals is designed to be connected to parts at hazardous voltage The wiring from the external power supply to the Panel PC must comply with the requirements of safety extra low voltage SELV Caution The terminal on the 24Vdc input power supply is not suitable to switch the Panel PC ON and OFF Use a power switch on the external power supply to switch ON OFF the Panel PC Notice The external power supply must provide the inrush current required by the internal DC DC converter at power up without enter self protecting mode otherwise the system start up is not guaranteed see Internal Power supply 24Vdc paragraph The internal DC DC converter is protected against overcurrent by a fuse Warning Do not try to disassemble the power supply unit to replace the fuse or other parts If a failure occurs on the power supply the whole power supply unit must be replaced with an equal or equivalent approved spare part 28 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s man
61. tup Notice We recommend you keep a note of the Setup settings You will need to reset some settings if the battery that provides power for the CMOS RAM will get exhausted To enter Bios Setup you need a keyboard Read carefully the motherboard users manual before to attempt to change BIOS Setup The Panel PC is provided with BIOS setup setting for manufacturer tests If operating system is installed by user refer to the pertinent documentation 36 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 7 Operator controls 7 1 Touchscreen control The touchscreen display is sensitive to touch and it shows some application specific elements like e g a button Pushing the button by finger the system will execute the corresponding function as provided by the application software Caution Always touch one point on the touchscreen and not several points at one time Otherwise unintended reactions can occur Caution If the touch point and the activated action are not corresponding the touchscreen can be not calibrated and unintended reactions can occur If necessary calibrate the touch using an external mouse If the problem is not resolved do not use the touchscreen Caution The touchscreen is active even if the display shows anything black screen due for example of a LCD lamp damage If you push the touchscreen in this condition unintended reactions can
62. ual rev 0 0 Preliminary The Panel PC must be connected to earth by means of a conductor of suitable cross section connecting the Equipotential Bonding screw on the chassis to the quiet earth point The OV GND of the internal supply ATX is connected to the metal frame and then to the Equipotential Bonding screw for earthing When the Panel PC is connected through a not insulated I O port e g serial or other port to another equipment also with GND connected to the earth both of them must be connected to the same earth point to avoid circulation of current because of the difference of potential between earth points MU C654 xxxxxxxxxx r 0 0 EN 29 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 5 4 Connecting the serial I O ports The Panel PC can be equipped with up to three RS232 serial ports according to order options Refer to the motherboard user s manual for further information e Shielded cable must be used for the RS232 serial ports Inside the cabinet the cables of the serial ports must be kept separate from the power signal cables e f RS485 port is used cable must be of twisted pair type The positive signal must be twisted with the respective negative signal e g D with D Moreover if one is not sure that the common mode voltage will remain within the maximum values allowed of 7V or 12V with respect to GND the GND reference signal connection must also be made If there is connection
63. ve any cable connected to the board Keep a note of the cabling wiring e Remove the riser card unscrew the 2 locking screw MU C654 xxxxxxxxxx r 0 0 EN 55 of 66 VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary e Remove the 4 screws securing the motherboard to the bottom of the chassis and the 2 nuts on the DVI D connector see picture e Remove and store the motherboard in an antistatic wrapper To install a new motherboard of the same type as the replaced one e Set any jumpers as the replaced board refer to the motherboard user s manual e Install the processor into its socket the heatsink with fan cooler and the DRAM memory modules follow motherboard user s manual instructions e Align the holes on the motherboard with the spacers on the bottom of the chassis and fasten the motherboard screws and the nuts on the DVI D connector e Restore the cabling e Close the back cover 56 of 66 MU C654 xxxxxxxxxx r 0 0 EN VX120P 150P 170P QM57 User s manual rev 0 0 Preliminary 9 4 Replacing the Compact Flash disk CF The Panel PC supports one or two Compact Flash disks as order option A CF socket is available opening the little cover on the bottom side of the chassis The second socket if provided is internal and it s available opening the cover The CF must be in inserted into the 50 pin socket placed on the adapter board Caution The socket is polarized and CF insertion is one
64. y Intel S2DDT The graphics controller has three types of video interface for display 1 LVDS interface for internal LCD panel main display 2 VGA interface for external CRT LCD analog monitor 15 pin VGA 3 DVI D interface for external LCD digital monitor 24 pin DVI D The Intel Graphics Drivers for WinXP Win7 are in the motherboard DVD Refer to the motherboard user s manual for further information 8 18 LCD display The Panel PCs are equipped with TFT LCD as follow VX120P QM57 12 1 1024x768 pixels 18 bit single channel LVDS VX150P QM57 15 1024x768 pixels 18 bit single channel LVDS VX170P QM57 17 1280x1024 pixels 48 bit dual channel LVDS LCD area Brigthness Contrast Viewing angle Backlight type Pixel pitch typ 25 Ratio CR CR gt 10 Backlight life typ mm note1 center typ degree 25T note2 12 1 245 76 184 32 1500 cd m 700 1 H 80 80 LED 0 240x0 240 V 80 80 50000 h 15 304 12 228 09 400 cd m 700 1 H 80 80 LED 0 297x0 297 V 70 70 50000 h 17 337 92x270 33 350cd m 1000 1 H 85 85 LED 0 264x0 264 V 80 80 50000 h Note 1 values in the table are referred to a device working at least 15 minutes after power on P S Sistemi Programmabili reserves the right to change the LCD without notice to update the project Note 2 the typical lamp service life is defined as the time when the brightness becomes 50 of the original value at 25 C
65. y and thoroughly with water then consult a doctor In case of contact with hands legs or clothes it must be washed away immediately and thoroughly with water and soap Warning The power cord 115 230Vac version must be connected to an outlet with protective earthing Failure to follow this warning could result in severe electrical shock 1 3 Battery The Panel PC contains a lithium battery The batteries must be replaced by an authorized qualified technical only Warning Danger of explosion and harmful material emission if lithium battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer The battery module contains lithium Do not attempt to dispose of it in a fire or incinerator do not overheat up to 806 do not short circuit do not invert poles do not disassemble it the battery may explode Don t try to recharge the lithium battery the battery may explode Don t allow the battery to come in contact with water Always follow regulations in your area for lithium battery disposal 1 4 Application permitted The Panel PC use is permitted as stationary equipment for building in for indoor applications in an industrial environment The equipment is suitable for use as Human Machine Interface HMI Because of the variety of uses for the Panel PC those responsible for the application and use of this Panel PC must satisfy themselves that all necessary steps have

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