User Manual
Contents
1. O J Parallel redundancy quantity setting Note Inside the broken line is the flashing part When under the parallel quantity setting press On W it goes to the parallel redundancy quantity setting The parallel redundancy quantity flashes as in above picture Duse button EnterO to set the parallel redundancy quantity The parallel redundancy quantity range is 0 3 press to go to parallel quantity setting or W to exit the mode setting Then UPS LCD panel setting is accomplished 4 5 Display Messages Troubleshooting This section lists the event and alarm messages that the UPS might display The messages are listed in alohabetical order This section is listed with each alarm message to help you troubleshoot problems Display messages Operational Status and Mode s Gods ST stand for 76 Battery Mode EXTINGUISH EXTINGUISH LIGHT EXTINGUISH 7 Battery EXTINGUISH EXTINGUISH LIGHT EXTINGUISH Self diagnostics starting up 9 ECOMode EXTINGUISH EPO Mode LIGHT EXTINGUISH X EXTINGUISH 14 Maintenance EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH Bypass Mode Fault Mode LIGHT 29 CAUTION X means it is determined by other conditions Alarm Information Rectifier Fault Beep continuously Fault LED lit Inverter fault Including Inverter Beep entihu usii JEE bridge is shorted 3 inverter Thyristor shor Beep continuously Fault LED 4 inverter Thyristor broken2. If the UPS operates at battery mode please pay attention to the remaining backup time needed for your system Switch on the battery breaker If batteries are damaged need to replace whole group batteries Connect the battery cables correctly Go to LCD setting of the battery number and capacity set the correct data remove some load Make sure the load is not In short circuit then restart the UPS Set the UPS working mode to Single Module type non parallel or to reset the times of transferring to bypass or re start the UPS Close the battery switch Change the fuse Recharge the battery Power ON the UPS with AC to set the battery quantity amp quantity Switch on the power breaker Consult with your local agent for repair Appendix 3 USB communication port definition Definition of port Connection between PC USB port and UPS USB port Available function of USB Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting Communication data format Baud rate 9600bps Byte length Sbit End bit 1 bit Parity check non i CAUTION USB RS232 and RS485 interface cannot be used at the same time you can only use one of them at one time 36 Appendix 4 RS232 communication port definition Definition of Male port UPS send gt PC receive PC send gt UPS receive Available f
3. 4256 0912 C Uninterruptible Power Svstems 10 20KVA Operation Manua All rights reserved The information in this document is subject to change without notice Publish statement Thank you for purchasing this series UPS This series UPS is an intelligent three phase in Three phase out high frequency online UPS designed by our R amp D team who is with years of designing experiences on UPS With excellent electrical performance perfect intelligent monitoring and network functions smart appearance complying with EMC and safety standards The UPS meets the world s advanced level Read this manual carefully before installation This manual provides technical support to the operator of the equipment Contents i EE 2 Eege 2 1 2 Symbols used in this e UU TEE 2 2a MaM EE 3 2 oummarizatjoni ia i TA A A St as 3 2 2 Functions anda RTE 3 a sinstallatiot EE 4 3 TUnpackcheckin i i i A oO Nee eS oe 4 3 2 Cabinet OUTIOOK EE 4 339 LCD control panelli ii a a f ore eT ere 5 e le EE UE ele a Rue EE 6 3 5 External Protective Devices ee Ee 7 30 POWwer Ee J 3 1 FOWeEr CaDie CONNEC EE 8 3 86 B tlery EES HEEN 9 3 9 UPS Multi Module Installation cc ccccscccessseceesseeccesseeceesseeeeesseeeeesseeeeenseeeees 10 Re une E El 11 A QD CV UOM EE 13 A NR ele leif MOQES EE 13 4 2 turn Omo UPS anoni E raa 14 4 3 ne EG BD DIS Olay i i 19 AA Parameters SOU s sies si a T a 24
4. Beep continuously Faut LEDI 5 Bypass Thyristor shot Beep continuously Faut LED 5 Bypass Thyristor broken Beep continuously Fault LED e Parallel relay faut Beep continuously Faut LED 9 Fanat IBeepcontinuousiv Fault LED 32 Overload Once per second DAS O RES LRD blinking a Bypass NotAvalabe BPSLEDbikng 42 Bypass unable to tacs BPSLEDbirkng o limerteroninvalid 0 S 30 0 amp Ca pes ll 7745 mengn ll 4 6 Options SNMP card internal SNMP external SNMP optional Loosen the 2 torque screws on each side of the card Carefully pull out the card Reverse the procedure for re installation The slot called SNMP supports the MEGAtec protocol We advise that NetAgent II 3 port is also a tool to remotely monitor and manage any UPS system NetAgent Il 3Ports supports the Modem Dial in PPP function to enable the remote control via the internet when the network is unavailable In addition to the features of a standard NetAgent Mini NetAgent II has the option to add NetFeeler Lite to detect temperature humiditv smoke and securitv sensors Thus making NetAgent II a versatile management tool NetAgent II also supports multiple languages and is setup for web based auto language detection PS Typical topology of the UPS Network Management Relay card The card is used for providing the interface for UPS peripheral monitoring The contact signals can reflect UPS running status The car
5. to to but disconnect one or more batterv cell links in each tier Do not reconnect these links and do not close the batterv circuit breaker unless authorized bv the commissioning engineer A 3 9 UPS Multi Module Installation The basic installation procedure of a parallel svstem comprising of two or more UPS modules is the same as that of single module svstem The following sections introduce the installation procedures specified to the parallel system 3 9 1 Cabinet installation Connect all the UPS needed to be put into parallel svstem as below picture AC INPUT AC OUTPUT Make sure each UPS input breaker is in off position and there is no any output from each UPS connected Battery groups can be connected separately or in parallel which means the system itself provides both separate battery and common battery WARNING Ay Make sure the N A L1 B L2 C L3 lines are correct and grounding is well connected 3 9 2 Parallel cable installation Shielded and double insulated control cables available must be interconnected in a ring configuration between UPS units as shown below The parallel control board is mounted on each UPS module units The ring configuration ensures high reliability of the control 10 3 9 3 Requirement for the parallel system A group of paralleled modules behave as one large UPS system but with the advantage of presenting higher relia
6. 05 07 10 11 12 13 09 Output BOutputL2 Voltage amp Frequency _ Load A 12 Loagb Log 13 Load tot Load 15 Temperature battery temperature need to connect batter sensor Internal temperature and ambient temperature 16 Esitu ienart ona model Version of rectifier software version of inverter software model CODE Alarm Code Warming Message 1 When the UPS is connecting with the Utility or Battery at cold start mode it shows as drawing below LO O 2 3 A9 28 Batz Voltage 8 Current 6 JI 8 10 ti _ A On Line UPS e MD at 5 Operational Status and mode When the UPS at single mode it shows NOR or ECO but If the UPS at parallel mode it shows PAL instead 2 Press scroll button the UPS goes to next page as shown below 20 On Line UPS 3 Phase B L2 Input Frequency On Line UPS EH VDG KEE LD Battery 4 Phase C L3 Input Frequency 5 Bat Positive On Line UPS On Line UPS EA VDG i9 Battery b 6 Bat Negative 7 Backup time 21 On Line UPS 8 Phase A L1 Output Voltage Frequency 9 Phase B L2 Output Voltage Frequency On Line UPS 10 Phase C L3 Output Voltage Frequency 11 Phase A L1 Load Capacity On Line UPS 12 Phase B L2 Load Capacity 13 Phase C L3 Load Capacity 22 On Line UPS On Line UPS 14 Total Load Capacitv 15 Tempe
7. 4 5 Display Messages Troubleshooting ccc ccccccccssseceessseceessseceesseeceesseeceessseecsssseeeeseees 29 4o OPEN EE 31 Appendix 1 Specifications seen EAA EEA AAA EEA AAAzEEAtAzIAKAKz DE AKAAZZKAZEZEEtAAzEEEAta 33 Appendix 2 Problems and Solution 2 nnnennnnnnnnnnnnnnr nn tn r nn nn nn rna na nst nrnnn nn ntnnnnnn nn 34 Appendix 3 USB communication port definition sse ssnennnnnnnnnnnnnnnnnnnnnnnnnnnnznnnnnnnnnnn nn ta 36 Appendix 4 RS232 communication port definition ss se ccc cccssecceesseeceesseeceesseeeessseeeeaes 37 Appendix 5 RS485 communication port defmton ss se snnnnnnenzznnnnnznnnnnnnnnnnnznnnnannnnnnnnnnana 38 Appendix 6 BAT T communication port definition sse ennnnennnnzznnnnnnnnnnnnnnnnnnnnnnannnnnnnn ata 39 Appendix 7 Dry contact port communication port definition ss nnneennnnnnnnnnnn assenza 40 Appendix REPO inStru tion egene Eeer 41 1 Safety Important safetv instructions Save these instructions There exists dangerous voltage and high temperature inside the UPS During the installation operation and maintenance please abide the local safetv instructions and relative laws otherwise it will result in personnel injurv or equipment damage Safetv instructions in this manual act as a supplementarv for the local safetv instructions Our companv will not assume the liabilitv that caused bv disobeving safetv instructions 1 1 Safe
8. LOAD After all power switches isolators and circuit breakers are opened there will be no output Open the BATTERY breaker Open the UPS door to easily access to the main power switch Switch OFF the input breaker Open the OUTPUT power switch The UPS shuts down To completely isolate the UPS from AC Mains all input switches of Utility shall be completely off which includes the ones for rectifier and bypass The primary input distribution panel which is often located far away from the UPS area so a label should be posted to advise service personnel that the UPS circuit is under maintenance WARNING Wait for about 5 minutes for the internal D C bus bar capacitors to be completely discharged 4 2 6 Parallel setting Connect the UPS with computer Power on the UPS Open Muser4000 software after connecting with the UPS successfully click System gt User Set MWusenUU0 units Q Log Control Language Help Close COM Software Parameter Setting Exit Delete Property RR n Input A Phase V input B Phase Input C Phase V EK Load percent 00 50 300 V D Marian Bupasz Status tal 2 Communication lost 100 150 200 100 150 200 100 150 2 A phase B phase C phase 50 50 50 50 50 150 150 150 0 300 10 300 0 ki 10036 10036 10036 Output A Phase Y Output B Phase v Output C Phase v 100 159 200 100 150 200 100 159 200 0 300 110 300 0 300 V V V ER Ea kB Data
9. Mode lf the AC mains input power fails the inverter which obtains power from the battery supplies the critical AC load There is no power interruption to the critical load The UPS will automatically return to Normal Mode when AC recovers Bypass mode If the inverter is out of order or if overload occurs the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load In the event that the inverter output is not synchronized with the bypass AC source the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load This is to avoid paralleling of unsynchronized AC sources This interruption is programmable but typically set to be less than an electrical cycle e g less than 15ms 50Hz or less than 13 33ms 60HZ ECO Mode When the UPS is at AC Mode and the requirement to the load is not critical the UPS can be set at ECO mode in order to increase the efficiency of the power supplied At ECO mode the UPS works at Line interactive mode so the UPS will transfer to bypass supply When the AC is out of set window the UPS will transfer from bypass to Inverter and supplies power from the battery then the LCD shows all related information on the screen Parallel redundancy mode system expansion To achieve a higher capacity and or increase reliability the outputs of up to four U
10. Sketch Map DC Input Yoltage Capability of Battery Output Frequence Switch Status Input Supply Power Status No Supply UPS Supply Power Status Bypass Supply COM is open Version 2 3 2 7 16 36 07 17 Click Set at User Set window User Set Work Mode Parallel Bypass Frequency Range Output e Enable f Disable system Voltage Level 2300y Bypass Volt Upper Lirit Auto Tumm op System Frequency Level 60Hz Bypass Volt lower Lirit e E DT Farallel Amount 4 Invert Yolt adjustment Buzzer Bypass lock out 10 Ups ID fe Enable f Disable Parallel Redundancy 0 Battery Set Battery Numberle Single Battery Capability 4H 40 Boost Charge e Enable f Disable Single Battery Wolt NI E Float base Wolt fu Lell 220 Boost upper limit Wolt 0 Cell 2 30 May Charge curenti E EOD vollt UIV Cell 170 Battery Group 1 Boost Last TimelH At the window of Data Set click Work Mode choose Parallel for the value then click Set as shown in below picture If the UPS sounds a beep that means the setting is correct Data Set Seles Sistem voltage Level System Frequency Level Bypass lock out Bypass Frequency Hapnge Bypass Volt Upper Lirnit Bypass Volt lower Limit lnvert Volt adjustment Battery Humber Single Battery Volt Battery Group Boost upper limit Wolt Float base Volt EOD Volt
11. The products are modularized and adopt the N X redundancy It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment The UPS can solve most of the power supply problems such as blackout over voltage under voltage voltage sudden drop oscillating of decreasing extent high voltage pulse voltage fluctuation surge inrush current harmonic distortion THD noise interference frequency fluctuation etc This UPS can be applied to different applications from computer device automatic equipment communication system to industry equipment 2 2 Functions and Features 3Phase In 3Phase Out UPS It is 83Phase In 3Phase Out high density UPS system of which input current is kept in balance No unbalance problem might occur Digital Control This series UPS is controlled by Digital Signal Processor DSP enhance it increases reliability performance self protection self diagnostics and so on Battery Configurable from 16 blocks to 20 blocks The batterv voltage of this series UPS can be configured at 16 blocks 18 blocks or 20 blocks according to vour convenience Charging Current is configurable Via setting tool the user may set the capacity of the batteries as well as reasonable charging current as well as maximum charging current Constant voltage mode constant current mode or floating mode can be switched automatically and sm
12. There are many ventilation holes on the front and rear so they should not be blocked by any exotic obstacles 3 5 External Protective Devices For safetv reasons it is necessarv to install external circuit breaker at the input A C supplv and the batterv This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed WExternal Battery The UPS and its associated batteries are protected against the effect of over current through a DC compatible thermo magnetic circuit breaker or a set of fuses located close to the batterv UPS Output Anv external distribution board used for load distribution shall be fitted with protective devices that mav avoid the risk of UPS overloaded Over current Protection device shall be installed at the distribution panel of the incoming main supply It may identify the power cables current capacity as well as the overload capacity of the system CAUTION Select a thermo magnetic circuit breaker with an IEC 60947 2 trip curve C normal for 125 of the current as listed below 3 6 Power Cables The cable design shall comply with the voltages and currents provided in this section Kindly follow local wiring practices and take into consideration the environmental conditions temperature and physical support media WARNING A Upon starting Please ensure that you are aware of the location and operation of the exte
13. mute setting state and change to bypass volt lo setting or parallel operation ID Settings 27 4 4 9 Parallel ID setting Parallel ID setting Note Inside the broken line is the flashing part When under the bypass voltage lower limit setting press On W or when under parallel quantity setting press Off A it goes to the parallel ID setting The parallel ID flashes as in above picture l use button Enter to set the different parallel ID The parallel ID range is 1 4 press A or W to exit the parallel ID setting save the parallel ID setting and goes to bvpass lower limit setting or parallel quantitv setting CAUTION 1 A Parallel cable cannot be connected when setting the parallel parameters 4 4 10 Parallel quantity setting OA On Line UPS fe E A Parallel quantitv setting Note Inside the broken line is the flashing part When under the parallel ID setting press On W or when under parallel redundancy quantity setting press Off A it goes to the parallel quantity setting The parallel quantity flashes as in above picture use button EnterO to set the parallel quantity The parallel quantity range is 2 4 pressA or W to exit the parallel quantity setting save the parallel quantity setting and goes to parallel ID setting or parallel redundancy quantity setting 28 4 4 11 Parallel redundancy quantity setting CA On Line UPS D ET 6 PAL di 4 4 2
14. 9 lt 3 100 nonlinear load 220Vac 25 optional 5 10 15 230Vac 20 optional 10 15 240Vac 15 optional 10 Min voltage 45 optional 20 30 Frequency protection range 10 Max voltage Support 3 Phase 4 Wires and Ground 380 400 415Vac 0 9 H 2 H 5 10 of the rated frequency optional 50 60 0 29 Hz Onl lt 2 with linear load lt 5 with non linear load 294 5 at normal mode Standard unit 1 20Vdc 2x20pcs 12V9AH Long run unit Optional Voltage 4 96V 108V 4I 20Vdc 16 18 20pcs optional Standard unit 120Vdc 20pcs 12V9AH Long run unit 4 96V 108V 41 20Vdc 16 18 20pcs optional Standard unit 1 35A Long run unit Max current 10A Standard unit 2 7A Long run unit Max current 10A Utility to Battery Oms Utility to bypass Oms Loads110 last 60min lt 125 last 10min lt 150 last 1min 2150 change to bypass immediately Loads110 last 10min lt 125 last 1min lt 150 last 5S 2150 shut down UPS immediately Breaker 20A Breaker 32A Breaker 40A Hold Whole System 33 Line Mode Switch to Bypass Backup Mode Shut down UPS immediately Battery Low Alarm and Switch off Overheat Self diagnostics Upon Power On and Software Control EPO optional Shut down UPS immediately Battery Advanced Battery Management Noise Suppression Complies with EN62040 2 Alarms Audible amp Visual Line Failure Battery Low Overload
15. A L1 output phase B L2 output phase C L3 output Neutral line battery positive battery Neutral battery negative There are 3 connectors of GROUND under the terminal block Choose appropriate power cable Refer to the table above and pay attention to the diameter of the connection terminal of the cable that should be greater than or equal to that of the connection poles Output A Output C owe 1 Load Input A Input B Input C Awe Input N WARNING J If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections All cabinets in the UPS must be grounded properly CAUTION A The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice 8 3 8 Battery connection The UPS adopts positive and negative double battery framework totally 16pcs optional 18 20 in series A neutral cable is retrieved from the joint between the cathode of the 8 9 10 and the anode of the 9 107 11 of the batteries Then the neutral cable the battery Positive and the battery negative are connected with the UPS respectively The battery sets between the Battery anode and the neutral are ca
16. IONI The UPS is operating normally It may take 60 seconds to boost up the system and perform self test completely Switch off the MAINS to simulate utility failure the rectifier will turn off and the battery should feed the inverter without interruption At this time the LEDs of battery should be turned on Switch on the MAINS to simulate utility recovery the rectifier will restart automatically after 20 seconds and the inverter will supply to the load It is suggested to use Dummy loads for testing The UPS can be loaded up to its maximum capacity during load test 4 2 3 MAINTENANCE BYPASS To supply the load via Mains you may simply active the internal mechanical bypass switch CAUTION N The load is not protected bv the UPS when the internal mechanical bvpass svstem is active and the power is not conditioned Switch to mechanical bvpass AN CAUTIONI If the UPS is running normally and can be controlled through the display carry out steps 1 to 5 otherwise jump to Step 4 Open the cover of maintenance switch the UPS turns to bypass mode automatically Turn on MAINTANCE breaker Open BATTERY breaker Switch OFF the MAINS breaker Switch OFF OUTPUT breaker At this time the bypass source will supply to the load through the MAINTENANCE breaker Switch to normal operation from mechanical bypass AN CAUTIONI Never attempt to switch the UPS back to normal operation until vou have verif
17. PS modules can be programmed to operate in parallel and the built in parallel controller in each UPS ensures automatic load sharing Maintenance mode Manual Bypass A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is out of order or in repair and this manual bypass switch bears for equivalent rated load 13 4 2 Turn on off UPS 4 2 1 Restart procedure CAUTIONI A Make sure grounding is properly done Set the Battery Breaker to the ON position according to the user s manual Switch ON the power switch 050505050 909080809 Q Q Q 2 Q CO Q CO Q Q CO Q O CAUTION AN Check to see if the load is safelv connected with the output of the UPS If the load is not ready to receive power from the UPS make sure that it is safely isolated from the UPS output terminals Switch ON UPS input switch LP Switch OP Switch If the Rectifier input is within voltage range the rectifier will start up in 30 seconds then the inverter will start up after then Switch ON UPS output switch If the rectifier fails at startup the bypass LED will light up When the inverter starts up the UPS will transfer from bypass mode to inverter mode then the bypass LED extinguishes and the inverter LED lights up No matter whether the UPS can work normally or not all the status will be shown on the LCD display 14 4 2 2 Test procedure AN CAUT
18. S485 port 3 Dry contact port 4 Parallel port 1 USB port Parallel port 2 RS232 8 Power Switch 11 Terminal block for 12 Intelligent Slot 1 EEN RER SEA output amp battery SNMP card Relay card Maintenance 14 Wa S SNMP 15 O P Switch 16 GND EE amp its cover card a card 3 3 LCD control panel LCD control panel introduction 1 LED from top to bottom alarm bypass battery inverter 2 LCD display 3 scroll button 4 Off button 5 On button batterv cold start switch 5 3 4 Installation notes Note Consider for the convenience of operation and maintenance the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet Please place the UPS in a clean stable environment avoid the vibration dust humidity flammable gas and liquid corrosive To avoid from high room temperature a system of room extractor fans is recommended to be installed Optional air filters are available if the UPS operates in a dusty environment The environment temperature around UPS should keep in a range of OC 40 C If the environment temperature exceeds 40 C the rated load capacity should be reduced by 12 per DC The max temperature can t be higher than 50 C Wif the UPS is dismantled under low temperature it might be in a condensing condition The UPS can t be installed unless the internal and external of the equipment i
19. Single Battery Capability Mas Charge current Boost Last TimelH Staus Control Parallel Amount Parallel Redundancy Ups ID WAt the window of Data Set click Ups ID write a value for the parallel UPS ID at the right side such as 1 then click Set as shown in below picture If the UPS sounds a beep that 18 means the setting is correct Data Set Work Mode System Voltage Level System Frequency Level Bypass lock out Bypass Frequency Range Bypass Volt Upper Lirit Bypass Volt lower Lirit lnvert Wolt adjustment A CAUTION 1 After changing the parallel system ID the connection between Muser4000 and equipment might be interrupted If it occurs please re connect in accordance with the instruction described before A CAUTION Parallel cable cannot be connected when setting the parallel parameters WAfter setting the UPS needed to be paralleled power off all the UPS Connect all the UPS according to parallel cable installation and then power on the UPS 4 3 The LCD Display Overview of the operating panel of the UPS 1 LED indicator 2 LCD display 3 Scroll button enter to next item 4 Off button 5 On button 19 Introduction CAUTIONI AN The display provides more functions than those described in this manual There are 17 interfaces available in the LCD display Interface Description 01 CODE 02 Input A Input L1 03 Input B Input L2 04 Input C Input L3
20. System Fault Line Mode Bypass Mode Battery Low Battery Bad See Overload amp UPS Fault Display Input Voltage Inout Frequency Output Voltage Output Reading On the LCD Frequency Load Percentage Battery Voltage amp Inner Temperature USB RS485 Parallel optional Coupler dry contact Intelligent slot SNMP card optional Relay card optional Comunication Interface ee re 0 C 40 C Environment Storage Temperature Humidity 0 95 non condensing Altitude lt 1500m When gt 1500m lower the rated power for use Unit Dimensions D xW xH SE Weight Kg 170 63 CE EN IEC 62040 2 EN IEC 62040 1 1 Safety Conformance Appendix 2 Problems and Solution In case the UPS can not work normally it might be wrong in installation wiring or operation Please check these aspects first If all these aspects are checked without any problem please consult with local agent right away and provide below information 1 Product model name and serial number 2 Try to describe the fault with more details such as LCD display info LED lights status etc Read the user manual carefully it can help a lot for using this UPS in the right way Some FAQ frequently asked questions may help you to troubleshoot your problem easily al PODPIS MOI measure if the UPS input l l l voltage frequency are within the put voltage low l The input switch of the ANCON modules not EE WEE Check if
21. age setting Note Inside the broken line is the flashing part When under the mode setting press On W or when under frequency setting press Off A it goes to the output voltage setting The output voltage line flashes as in above picture use button EnterU to choose the different output voltage There are 3 different voltages 220 230 240 2 press A or W to exit the output voltage setting save the output voltage setting and goes to mode setting or frequency setting CAUTION A When powered by inverter it is necessary to turn off the inverter before setting voltage and frequency level 24 4 4 3 Frequency setting Frequency seiting Note Inside the broken line is the flashing part When under the output voltage setting press On W or when under battery capacity setting press Off A it goes to the frequency setting The frequency line flashes as in above picture Luse button EnterO to choose the different frequency There are 2 different frequency 50 60HZ press A or W to exit the frequency setting Save the frequency setting and goes to output voltage setting or battery capacity setting A CAUTION When powered by inverter it is necessary to turn off the inverter before setting voltage and frequency level 4 4 4 Battery capacity setting J On Line UPS HU U e EN Battery Battery capacity setting Note Inside the broken line is the flashing part When under th
22. all modules input are be switched on The input breakers of the Modules are not Switch on the input breaker switched on Make sure the input cable is well input cable is not well connected connected Utilitv is connected but the UPS can not be powered ON Utilitv normal but Utilitv LED does not light on and the UPS operates at batterv mode 34 The UPS does not indicate anv failure but output do not have voltage Utility LED is flashing Batterv LED is flashing but no charge voltage and current Buzzer beeps everv 0 5 seconds and LCD displav output overload Buzzer long beeps LCD displav 29 fault code The UPS only works on bypass mode Can not Black start Buzzer beeps continuously and LCD indicates 1 3 5 9 15 etc fault codes Output cable does not well connected Output breaker do not switch on Utility voltage exceeds UPS input range Battery breaker does not switch on or batteries are damaged or battery is reversely connected battery number and Capacity are not set correctly Overload The UPS output is in short circuit The UPS is set to ECO mode or the transfer times to bypass mode are limited Battery switch is not properly closed Batterv fuse is not open Or Batterv low Batterv quantitv set wrong Power breaker in the rear panel not switch ON UPS is out of order 35 Make sure the output cable is well connected Switch on the output breaker
23. bility In order to assure that all modules are equally utilized and comply with relevant wiring rules please follow the requirements below 1 All UPS modules must be of the same rating and be connected to the same bypass source 2 The outputs of all the UPS modules must be connected to a common output bus 3 The length and specification of power cables including the bypass input cables and the UPS output cables should be the same This facilitates load sharing when operating in bypass mode 3 10 Computer access One end of a USB cable connect to the computer the other end connect to the USB port on the UPS WOpen the software Muser4000 click system button B ise rUU0 iunii GA Log Control Language Help User Set Close COM Software Parameter Setting d Data Sketch Map Exit Delete Propertv BLA W Input A Phase v Input B Phase v Input C Phase v Load percent A phase B phase C phase 15036 15036 15036 10036 10036 10036 Switch Status Input Supplv Power Status UPS Supplv Power Status COM is open Version 2 3 2 9 09 55 18 WA window of Software Parameter Setting comes out as below COM choose according to the UPS baud rate choose 9600 protocol choose HIP then save this setting IE Software Parameter Setting on em Multimode UPS Multimode UPS Industrial Frequency UPS Modbus ati Automatic Run Program At Windows Startup 11 WON the main page of M
24. d is connected to peripheral monitoring devices via DB9 female to facilitate the effective monitoring of the real time status of UPS and timely feedback the status to monitor when abnormal situation occurs such as UJPS failure mains interruption UPS bypass and ect It is installed in the intelligent slot of the UPS The relay card includes 6 output ports and one input port Please refer to the following table for detail Drvcontact ek Jo DB9 interface Connect to upper control terminal The definition of the pins is defined as below 31 Pin oute Function descriptione Input Output e UPS Failures d 2 3e e 4 e 5e 6 e d Te rv d Qa f F UPS ON a B tility Failures O Be Bse 32 Appendix 1 Specifications Model Capacitv Phase Rated Voltage Voltage Range Frequency Range Power Factor Current THD Bvpass Voltage Range Generator Input Phase Rated Voltage Power Factor Voltage Regulation Utilitv Output Mode Frequency Battery Mode Crest Factor THD Efficiency Voltage Battery Charge Current A charge current can be set according to battery capacity installed Transfer Time AC Mode Bat Overload Protection Mode Bypass Mode Short Circuit 293 5 at normal mode 10KVA S H 15KVA S H 20KVA S H 10KVA 15KVA 20KVA JKW 13 5KW 18KW 3 Phase 4 Wires and Ground 380 400 415Vac 208 478Vac 45 55Hz at 50Hz 54 66Hz at 6OHz auto sensing 20 9
25. e frequency setting press On Y or when under battery quantity setting press Off A it goes to the battery capacity setting The battery capacity line flashes as in above picture l use button EnterO to choose the different battery capacity Battery capacity range is 1 200Ah Note long press of EnterO can adjustment battery capacity quickly pressA or W to exit the battery capacity setting save the capacity setting and goes to frequency setting or battery quantity setting 23 4 4 5 Batterv quantitv setting Batterv Batterv quantitv setting Note Inside the broken line is the flashing part When under the battery capacity setting press On Y or when under bypass voltage upper limit setting press Off A it goes to the battery quantity setting The battery quantity line flashes as in above picture use button EnterU to choose the different battery quantity Battery quantity range is 16 18 20 press A or W to exit the battery quantity setting save the battery quantity setting and goes to battery capacity setting or bypass voltage upper limit setting 4 4 6 Bypass voltage upper limit setting On Line UPS Bypass voltage upper limit setting Note Inside the broken line is the flashing part When under the battery quantity setting press On or when under bypass voltage lower setting press Off A it goes to the bypass upper limit setting The bypass upper limit line flashes as in above picture use button EnterO to set the diffe
26. ied that there are no internal UPS faults 15 Switch ON the output breaker of the module Switch ON the input breaker The UPS powers from the static bvpass instead of the maintenance bvpass then the bvpass LED will light up Switch OFF the maintenance bypass breaker then the output is supplied by the Static bypass of the UPS Put on the maintenance switch cover The rectifier will operate normally after 30 seconds H the inverter works normally the system will be transferred from bypass mode to normal mode 4 2 4 Black Cold start procedure f CAUTION Follow these procedures when the input AC Utility Failure but battery is normal Turn on the battery switch The battery will feed the Auxiliary power board Turn on the Output switch Switch ON the power switch power will feed to auxiliary power board GE 2090 O02090 E ogogo OSO OO O H 25 OO O O O O O O O O O O O O O CO O Q Q O Q CO Q Q Q Q fa O Q OF PORER OOOOOOOOOO0O0O00 mwa D Trigger the cold start button as the position 5 of the below drawing When battery normal rectifier starts operation 30s later inverter starts and operates and battery LED on CAUTION Please press the close start button after 30 seconds until closing the battery switch 16 4 2 5 Shut down procedure CAUTIONI AN This procedure should be followed to completelv shut down the UPS and the
27. lled positive batteries and that between neutral and cathode are called negative ones The user can choose the capacity and the numbers of the batteries according to their desire External battery connections for long run units BAT BATM BAT UPS connection gt terminal block Positive battery a S 1 Ojpieces Negative battery aC 1 O pieces Note The BAT of the UPS connect poles is connected to the anode of the positive battery the BAT N is connected to the cathode of the positive battery and the anode of the negative battery the BAT is connected to the cathode of the negative battery Factory setting of the long run unit is battery quantity 16pcs battery capacity 12V65AH charger current 9 5A When connecting 18 20 batteries please re set desired battery quantity and its capacity after UPS starts at AC mode Charger current could be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION AN Ensure correct polaritv batterv string series connection i e inter tier and inter block connections are from to terminals Don t mix batteries with different capacitv or different brands or even mix up new and old batteries either WARNINGI Ensure correct polaritv of string end connections to the Batterv Circuit Breaker and from the Batterv Circuit Breaker to the UPS terminals i e
28. oothly Intelligent Charging Method The series UPS adopts advanced three stage charging method 17 stage high current constant current charging to guarantee to charge back to 90 2 d stage Constant Voltage In order to vitalize battery and make sure batteries are fully charged 3 stage floating mode With this 3 stage charging method it extends the life of the batteries and guarantees fast charging 3 LCD Display With LCD plus LED displays the user may easily get UPS status and its operational parameters such as input output voltage frequency amp load battery and ambient temperature etc Intelligent Monitoring Function Via optional SNMP Card you may remotely control and monitor the UPS EPO Function The series UPS may be completely shut off when the EPO is pressed REPO function Remote EPO is also available in this series UPS 3 Installation 3 1 Unpack checking 1 Don tlean the UPS when moving it out from the packaging 2 Check the appearance to see if the UPS is damaged or not during the transportation do not switch on the UPS if anv damage found Please contact the dealer right awav 3 Check the accessories according to the packing list and contact the dealer in case of missing parts 3 2 Cabinet Outlook ll 7 UMLI UD ANA A Front View Side View Rear View 2 4 2 6 3 8 4 9 10 5 Sg e ewe TOMNA Rear View terminal block without cover 1 LCD panel 2 R
29. rature battery Internal and ambient temperature ov e On Line UPS A On Line UPS Err 33 16 Software version amp model 17 Alarm Code If has battery charging above 2 13 interface windows will also display the charging status at the same time as below On Line UPS Boost Floating 3 Pressing scroll button you may circulate all messages from the first one to the last one then returns back to the first one and vice versa 4 All alarm codes are present when abnormal behavior s occur s 23 4 4 Parameters setting The setting function is controlled by 3 buttons Enter U Off A On Y Enter U goes into the setting page and value adjustment Off A amp On W for choosing different pages After the UPS turn ON press buttons O amp A for 2seconds and then goes into the setting interface page Note Figure at left corner is the page number of the setting pages 4 4 1 Mode setting i N aA On Line UPS e Mode setting Note Inside the broken line is the flashing part After entering the setting menu it s mode setting defaulted and the mode setting line flashing as in above picture use button Enter to choose different mode There are 3 different modes for setting ECO PAL NOR press A or W to exit the mode setting save the mode setting and goes to output voltage setting or parallel redundancy quantity setting 4 4 2 Output voltage setting Output volt
30. rent bypass voltage upper limit The bypass voltage upper limit range is 5 10 15 25 25 only for 220V output press A or W to exit the bypass voltage upper limit setting save the bypass voltage upper limit setting and goes to battery quantity setting or bypass voltage lower limit setting 26 4 4 7 Bvpass voltage lower limit setting On Line UPS N Bypass voltage lower limit setting Note Inside the broken line is the flashing part When under the bypass voltage upper limit setting press On W or when under parallel ID setting press Off A it goes to the bypass lower limit setting The bypass lower limit line flashes as in above picture for negative positive does not have any symbol Duse button EnterO to set the different bypass voltage lower limit The bypass voltage lower limit range is 20 30 45 press A or W to exit the bypass voltage lower limit setting Save the bypass voltage lower limit setting and goes to bypass upper limit setting or parallel ID setting 4 4 8 Buzzer Mute Setting On Line UPS Buzzer Settings note red dashed box is the scintillation part Press key ON under bypass volt lo setting or press key OFF into buzzer setting under Parallel operation ID setting The scintillation of setting state shows as Figure 14 Note ON shows MUTE OFF shows NO MUTE Dpress button Enter for Mute Cycle Settings mute choice has On and Off press button ON or OFF exits mute Setting save
31. rnal isolators which are connected to the UPS input bypass supply of the mains distribution panel Check to see if these supplies are electrically isolated And post and necessary warning signs to prevent any inadvertent operation For future expansion purpose it is economical to install power cable according to the full rating Capacity initially The diameter of cable is shown bellow ie Cable Dimension cabinet AC Input AC Outputi DC Input Grounding mm mm mm mmm 4 4 10 4 skva le 6 e 6 2xva 8 8 La 8a amp CAUTION AN Protective earth cable Connect each cabinet to the main ground svstem For Grounding connection follow the shortest route possible WARNINGI Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire 3 7 Power cable connect Once the equipment has been finallv positioned and secured connect the power cables as described in the following procedure Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open Check to see if they are electrically isolated and post any necessary warning signs to prevent their inadvertent operation Remove the cover of terminals for wiring easily 3 Dei j lia H Terminal sequence from left to right Input phase A L1 input phase B L2 input phase C L3 input Neutral line output phase
32. rvcontact Instruction AG Power Failure Function description Monitor UPS status Monitor UPS battery status Shutdown UPS 40 Appendix 8 REPO instruction Definition of port Connection diagram UF33 Connection between the button and UPS REPO port WA remote emergency stop switch Dry contact signal and normally open not provided can be installed in a remote location and connection through simple wires to the REPO connector The remote switch can be connected to several UPS s in a parallel architecture allowing the user to stops all units at once 4
33. s fully dry Otherwise there will be in danger of electric shock Batteries should be mounted in an environment where the temperature is within the required specs Temperature is a major factor in determining battery life and capacity In a normal installation the battery temperature is maintained between 15 and 25 Keep batteries away from heat sources or main air ventilation area etc WARNING A Typical battery performance data are quoted for an operating temperature between 20 and 25 Operating it above this range will reduce the battery life while operation below this range will reduce the battery capacity Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity and or heat sources A CAUTION An unused battery must be recharged every 6months Temporarily connecting the UPS to a suitable AC supply mains and activating it for the time required for recharging the batteries The highest altitude that UPS may work normally with full load is 1500 meters The load capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500 meters shown as the following table Load coefficient equals max load in high altitude place divided by nominal power of the UPS Altitude 1500 2000 12500 3000 3500 14000 14500 5000 m The UPS cooling is depending on fan so it should be kept in good air ventilation area
34. tv notes 1 Even no connection with utility power 220 230 240VAC voltage may still exist at UPS outlet 1 2 For the sake of human being safety please well earth the UPS before starting it 3 Don t open or damage battery for the liquid spilled from the battery is strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire 1 5 Don t disassemble the UPS cover or there may be an electric shock 1 6 Check if there exists high voltage before touching the battery 7 Working environment and storage way will affect the lifetime and reliability of the UPS Avoid the UPS from working under following environment for long time Area where the humidity and temperature is out of the specified range temperature 0 to 40 C relative humidity 5 95 Direct sunlight or location nearby heat Vibration Area with possibility to get the UPS crashed Area with erosive gas flammable gas excessive dust etc 8 Keep ventilations in good conditions otherwise the components inside the UPS will be over heated which may affect the life of the UPS 1 2 Symbols used in this guide CAUTION Read this information to avoid equipment damage IN WARNING Risk of electric shock 2 Main Features 2 1 Summarization This series UPS is a kind of three in three out high frequency online UPS it provides three specifications The 10KVA 15kVA and 20kVA
35. unction of RS232 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting RS 232 communication data format Baud rate 9600bps Byte length Sbit End bit 1 bit Parity check non i CAUTION 1 USB RS232 and RS485 interface cannot be used at the same time you can only use one of them at one time bii Appendix 5 RS485 communication port definition iT a VHT a Connection between the Device s RS485 port and UPS RS485 port weien E Kuelen Definition of port Pin 1 5 Pin 1 5 485 A Pin 2 4 Pin 2 4 485 B Available function of RS485 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting i CAUTION 1 USB RS232 and RS485 interface cannot be used at the same time you can only use one of them at one time 38 Appendix 6 BAT T communication port definition Definition of port Ill E LEL a Temperature sensors RS485 port and UPS s RS485 port Temperature sensor RJ45 UPS2 BAT_T RJ45 Pins Pin ts Ee Available function of BAT T Battery environment temperature monitoring Charging voltage modulation depending on batteries temperature 39 Appendix 7 Drv contact port Communication port definition Definition of Male port qf o Turn off UPS N AC Power Failure q UPS Battery Low D
36. user4000 click the button of Append then goes to a window of Append equipment H user Gent System Log Control Help r ta H FB o Il Close COM l Data Sketch Map Input A Phase v 100 159 200 Propertv Input B Phase vw 100 150 200 50 EN 0 300 mg Output B Phase Output 4 Phase v Input C Phase v 100 150 200 50 50 0 300 Y 100 150 200 ONI 300 y Load percent A phase 150 B phase 150 C phase 150 100 DC Input Voltage Switch Status Input Supply Power Status UPS Supply Power Status Capability of Battery 4 COM is open Version 2 3 2 9 10 44 46 Put the UPS name into Equipment Name and UPS ID address into Equipment address Kb Append Equipment Cancel Click the button Append then the connection between UPS amp computer is accomplished CAUTION A When the UPS worked on inverter If you want to use PC to set the output voltage and frequency Must shut down the inverter first 12 4 Operation 4 1 Operation Modes The UPS is a double conversion on line UPS that may operate in the following alternative modes Normal mode The rectifier charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously Then the inverter converts the DC power to AC and supplies to the load Battery mode Stored Energy
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