N600 User`s Manual - Toledo Transducers
Contents
1. aa og 33 34 Threshold Deli uu asua 35 Copacity Alarm Eri E ues Ca Rett aco Du ob eed te 36 S ap Tamala ay tes ce a a aaah apa 37 Capacity Limit s up AD LETRA REA OA 38 SOUIOWH BIO a essent mama item teo ana e ea AER UM 39 Address Optional sasise nn assay a aa E a as em e eese Rare a dut dite Vade 40 Band Atte ODIO a aasma ir 41 Doc 0016570 Rev A Page 2 Toledo Integrated Systems N600 User s Manual e Calibration Procedure 42 4 e Calibration Information Card 46 5 s Operators Guide n e SSS nas 48 6 MES OUI Tr 49 D Sensor Installation Doc 11080 pie uu Divini qeu t aaa 49 JHI Flush Mount 49 ID Calibration Sheets Forme 1224 on e are tet pe tase on es 49 Doc 0016570 Rev A Page 3 qu Toledo Integrated Systems N600 User s Manual Table of Figures Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 1 6 Figur2. ORORO 95 45 g 95 0 2 0 0 0 Lim of Cap Threshold Thres Delay Address Optional Custom Display 0 0 100 0 Use 0 Disable 0 00000 0 Disable 01 9 90 Probe 1 15ms gt 1000 5 00101 1 Count Capacity 2 10 000 80 154 2 30 gt 500 31 11111x 2 SPM 00100 100 ton 3 Myx 0 2 8 3 60ms gt 250 a eee 3 Load in 04000 4 000 fon EET 6 60 3 12 4 125ms gt 125 Baud Optional of Cap 15000 15 000 ton 1 110 4 16 5 0 25s gt 60 9600 4 Total xxxx0xxx 2 2 120 5 20 6 05s gt 30 115200 woxxtxx 5 NIU Left xxxxx0xx Right 0 3 130 6 24 7 1048 15 6 Balance 142220 4 140 7 28 8 26 gt 8 SW7 8 Notused 7 Cal No COM Alarm Relay Open 5 150 9 40s gt 4 SPM 8 TRKI 125V End of Cycle xxxxxxx0 Should use 9 Diagnostic TRK2 Cap probe Communication JOHN DOE Optional Set the jumper to match 12 3 2008 the type of communication that is being used 101 ENET DEED Serial INPUT JUMPERS STRANGAGEX AB D STRAIN GAGE X10 A B E 4 20 mA B C D 0 10 0 C D E FUSE TYPE TE5 SLOW BLOW F1 1 0A 2 6 3 H B JUMPERS Osvd Ethernet 8 al 8 S E E SHL rm RMI Optional 12V L CHI R CH2 PROBE I
3. 2 Setthe baud rate to the desired setting Doc 0016570 Rev A Page 41 Toledo Integrated Systems N600 User s Manual 3 Calibration Procedure Use the following steps for proper load calibration of the N600 unit 1 Verify Sensor Input Jumpers are set to Load with X10 gain for each channel See page 14 2 Set Decimal Point A Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches B Setthe dip switches as shown in Figure 2 2 to get the most accurate tonnage reading on the display 3 SetPress Capacity A Taking into account the decimal point use the capacity switches to set the total capacity as shown in Figure 2 3 LIMIT ea CUDUU Total tonnage REVERSE i m is set to 2000 CUSTOM TONS DISP LEFT TOTAL RIGHT RESET e ALARM U Gay ALARM 4 Balance the Tonnage Sensors A Make sure the press is under no load B Open the N600 enclosure and locate the Custom Display switch on the Control Board see Figure 2 1 Set the Custom Display to 6 to view the balance C Locate the Balance and Gain pots on the Control Board see Figure 1 7 Adjust the balance pot for the Left Channel until the balance value for channel 1 reads zero Turn the pot clockwise to increase the balance value and counter clockwise to decrease the balance value LIMIT ALARM Left channel REVERSE i 2 CUSTOM is balanced DISP LEFT TOTAL RIGHT RESET
4. 448197 2 NI 810S OL 1108 HOSN3S NVIALId 1 XOSNOLVNINHSLSSRL 4 aus ZSZ SObZ dd LAN HLIM HOLO3NNOO NIVHIS ig Z88 GLvZR d ALON 33S NIANL NODAL OI ai ZSC COvCH Id H3HSVM 3nONOl diNvio ava 3i8VO 3hOHOl AONAYSANNONIO NO ALISOddO S334930 081 Q031V9O1 GAYINDAY SHOSN3S OML HOSN3S 00841 AINO 33H H3HSVM ANDYOL 318VO PAGE 4 T400 INSTALLATION Doc 11080 Rev A USING THE T400 SENSOR INSTALLATION FIXTURE KIT No 1977 749 METRIC INSTALLATION FIXTURE KIT No 1974 749 DRILL AND TAP METHOD FOR MOUNTING SENSORS BE SURE THE SENSOR LOCATION FOLLOWS THE BEST LOCATION DESCRIBED ON THE PREVIOUS PAGES 3 DRILL STEP 2 QM i 4 1 4 28 METRIC 6 1 3 DRILL 5mm X ORY DRILL THROUGH FOUR SMALL HOLES STEPS 3 4 1 4 28 X 1 1 4 SCREW METRIC 6 1 X 35 ROTATE FIXTURE 90 DEGREES 7041 09 Q 00 DRILL THROUGH THE TWO SMALL CENTERED HOLES STEP 5 21 DRILL ROTATE FIXTURE 90 DEGREES S1 4 28 STEPS 6 7 METRIC 6 1 TAP THROUGH FOUR LARGE HOLES _ ANT TORQUE lt WASHERS STEP 9 1 4 28 x 3 4 LOC WEL BOLTS PUT RAISED RIB TO PRESS Doc 11080 Rev A STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 T400 INSTALLATION Remove all paint and grease fro
5. CONFIGURATION SWITCH SETTINGS COMPUTER SIDE MUST SET TO RS232 MONITOR SIDE MUST SET TO RS422 120 OHM RESISTOR MUST CONNECTED AT THE CONVERTER BETWEEN THE COMMON AND H THE Rx422 232 HIELD lt s R422 232 7 Lp Rx422 ORG WHT A RTS422 232 7 RTS422 7 AN cum 2 COMMON d Tx422 BLUE e m BLUEWHT_ 422 232 40 Tx422 RTS422 USE BELDEN CABLE 8103 Z RTS422 232 v Ree CABLE LENGTH 4 000 FT MAX 1 RTS422 w RTS232 TO THE LAST UNIT 7 COMMON 1 z TO COMPUTER TO MONITOR RS232 INTERFACE RS422 INTERFACE 9 PIN CONNECTIONS 25 PIN CONNECTIONS Pin 2 to Sencon Rx 232 Pin 2 to Sencon Rx 232 FLASHES EACH TIME MONITOR RESPONDS Pin 3 to Senson Tx422 232 Pin 3 to Senson Tx422 232 Pin 5 to Sencon COMMON Pin 7 to Sencon COMMON FLASHES EACH TIME COMPUTER REQUESTS DATA Figure 1 17 RS422 Serial Network Wiring Doc 0016570 Rev A Page 24 Toledo Integrated Systems N600 User s Manual Ethernet Port Connection Optional An Ethernet port is available for interfacing the N600 with a computer running the PressNet software The figure below details the location of the Ethernet port and the pin out of the RJ45 jack Standard Ethernet ca
6. Q e ALARM D Repeat for the Right channel Doc 0016570 Page 42 Toledo Integrated Systems N600 User s Manual 5 Find the Shut Height of the Press A Jogthe press until the ram is at bottom dead center BDC or 180 without any load cells or die in the press B Determine the amount of spacers needed with your load cells Cycle the press without load cells to insure correct height 6 Place the Load Cells in the Correct Position in the Press A All load cells should be equal distance from the sides and front and rear For example 12 from the sides 10 from front and rear Load cells are typically placed at each corner of the press s bed B Cycle the press without hitting the load cells first C Place cardboard on the top and bottom of the load cells 7 Cycle the Press A Set the Custom Display switch to zero B Push until the N600 is showing PEAK data C Further adjust the shut height so that the press impacts the load cells and generates a load at 100 of press capacity See warning below WARNING Depending on the press capacity and the size of the load cells being used loading the press at capacity with load cells could indent the ram or bolster To prevent this situation from happening do one of the following a Calibrate the press only up to 80 of capacity or b Use larger load cells to increase the loading surface For instance to calibrate a 400 Ton press at capacity use 4 250 Ton l
7. Custom mode e The SPM displays the current speed of the press in strokes per minute Doc 0016570 Rev A Page 29 T Toledo Integrated Systems N600 User s Manual Load in of Cap e To enable Load in of Cap set the Custom Display to 3 DISP e Press until the unit is in Custom mode Press to cycle between the Left Right and Total channels e The Load in of Cap displays the current tonnage of each channel in a percentage of the capacity of that channel Balance e To enable Balance set the Custom Display to 6 e The mode will automatically switch to Custom TOTAL Press to cycle between the Left Right and Total channels e The Balance displays the balance values for each channel Cal No e To enable Cal No set the Custom Display to 7 e The mode will automatically switch to Custom Press to cycle between the Left Right and Total channels e The Cal No displays the gain values for each channel Diagnostic e To enable Diagnostic set the Custom Display to 9 e The mode will automatically switch to Custom e The Diagnostic will display a diagnostic value Disable e To Disable the Custom mode set the Custom Display to 0 Doc 0016570 Rev A Page 30 Toledo Integrated Systems Alarm N600 User s Manual RESET When an Alarm occurs it is easy to reset If no password is set up simply press If a password is set up you will be required to enter the pass c
8. SHOSN3S SNI1VOO1 3181SSOd 41 S3SVO 11 NI 3AO8V Qdardosad SV Sd NOILOAS 650802 15 1 40 VAYV NV NI SHOSN3S TIVLSNI edssSdtd HO S3SSdud LSVO EWNHL dO JINN agg 315709 5544 AHL NI LNO LNO JHAY JVH L Sd 1OH 3HL dO ADGA WOLLOS HO 3903 dOl JHL INO Z NVHL 3S0 19 SHOSN3S ONITIVLSNI GIOAV 55 dive TIVM 3 18no d V SI LI di TIVM SS3Md 3GISNI SHL NO SHOSN3S TIVLSNI 318ISSOd 31 18 1 LHOlddN 38 TIM 39NVIAHO Hd NIAN YTIOO AO SLI Y31139 COM SIL 1 OL SI HOSN3S V H3SO IO JHL 1 qou 311 3H1 dO 3NITSA3LN3O AHL NO LH9IHdfl NAN109 dO H19N31 L AHL NI SI NOLIVOO I HOSN3S 1538 LH IYdN SS3ud JO gt 2 LL SYNSOTONA 8 SONIN3dO ONILVAH 211 YVAN LINGNOO LON OG NOILOVO AINO S38IM HOSN3S QVO LINGNOOD LAN GO JIL PAGE 3 T400 INSTALLATION Rev A Doc 11080 SHOSN3S HLO8 MOHS OL MIIA ONISNOH LNAWLSNrav IANS L Aans AqIIS AHL dO LNO NAHL 1 LXAN OL LINGNOD 0 JLININW LISRfQv OL ANd S3AOW AHL N3HM Q3Q33N MOVIS d 18V9 SI dOO 138f L AHL ALON vi X 8c vi HOWA ANDYOL Z
9. f your sensor cable is not double shielded with both foil and a braid electrical noise may affect your output readings Doc 0016570 Rev A Toledo Integrated Systems Page 17 N600 User s Manual Sensors Connection The N600 accepts the signals from Toledo Transducers T 400 sensors as well as other strain gage sensors Figure 1 10 illustrates the sensor connections T400 Sensor T400 Sensor rat l Tension Compression Force one Column mounted sensor Pitman mounted sensor Tension connection shown For compression connections sls hele switch the red and white lw wires Make sure the shield braid does not contact the signal wire terminals Figure 1 10 Sensor Wiring Doc 0016570 Rev A Page 18 Toledo Integrated Systems N600 User s Manual Analog Output The analog outputs are provided on a 4 pin header on the left side of the Control Board PARAR AR nnt saos mmMW N i N h E my lt 64 CHANNEL 1 Analog Voltage Output lt CHANNEL 2 e Swing between 12V e 1 25V Capacity N Figure 1 11 Analog Output Wiring Doc 0016570 Rev A Page 19 Toledo Integrated Systems Probe Input N600 User s Manual The probe supply voltage 12VDC is supplied by the N600 on the Vo terminal The figure below shows the probe input location on the Control Board and illustrates different wiring
10. that the load cell values and the N600 s peak tonnage values are same If not repeat step 7 until the values are the same 10 Make Linearity Check A Raise the shut height in 020 to 030 inch increments to decrease tonnage B Cycle the press and impact the load cells C Compare the tonnage applied to the load cells to the tonnage displayed on the N600 These values should be documented Doc 0016570 Rev A Page 44 Toledo Integrated Systems N600 User s Manual 11 Document calibration details on the Calibration Sheet Form 1224 provided and file it for future reference 12 Record Gain Numbers A Setthe Custom Display to seven to display the Gain numbers B Record these numbers on the calibration card located inside of the unit See section 4 for details on the calibration card 13 Calibration Complete The calibration procedure is now complete Contact Toledo Integrated Systems Service Department for assistance 1f needed Our Service Department can be reached at 419 867 4170 Monday through Friday 8 00 AM to 5 00 PM Doc 0016570 Rev A Page 45 Toledo Integrated Systems N600 User s Manual Calibration Information Card The Calibration Information Card is provided to document the Gain Numbers CAL Capacity and other important configuration data This card is located inside of the unit Below is an example of the information that should be documented NI N N 997 997 907
11. the unit Open the door of the N600 enclosure so that you can gain access to the dip switches 2 Setthe dip switches to the desired setting as shown in Figure 2 2 above Doc 0016570 Rev A Page 32 Toledo Integrated Systems N600 User s Manual Capacity e The Capacity allows the total rated capacity value for the press to be entered CONFIGURATION 1 90 90 90 90 0 0 0 A 90 90 90 90 rk Ww Wa V 3 Qe 94 944 965 8 400 ton k Qa kaa 4000ton 2 15 000 ton 792 6 Figure 2 3 Capacity Configuration To view Capacity Values Capacity values are shown on the LED display To view the capacities press until the LIMIT LED is lit The LEFT RIGHT and TOTAL capacities can be viewed from TOTAL this point Press to cycle between the capacity values To change Capacity Values 1 Power down the unit Open the door of N600 enclosure so that you can gain access to the capacity switches 2 Setthe switches to the desired setting as shown in Figure 2 3 above Note e Always take the decimal point into account e The right most digit will always be a zero e When the Total Channel value is changed the values of the corner channels are updated automatically with a value of Total Capacity divided by the number of channels For example if a total capacity of 800 is entered the corner channel capacities will b
12. 00 User s Manual lt gt Operator s Guide LIMIT ALARM Hw Si REVERSE CUSTOM DISP LEFT TOTAL RIGHT Y CD ALARM The layout of the 7 segment LED display and the eight other LED s are designed to be simple and require little explanation DISP The N600 has four data types that can be displayed on the screen To select the display push to cycle through the different data types The display will cycle from LIMIT to PEAK to REVERSE and CUSTOM if it is enabled LIMIT It will display the Capacity Limit of the Left Right and Total channels Press C2 to cycle between the Left Right and Total channels in their respective orders The Capacity Limit can be set to equal to greater than or less than the capacity See page 38 PEAK It will display the current peak load of the Left Right and Total channels Press C2 to cycle between the Left Right and Total channels in their respective orders REVERSE It will display the current reverse load of the Left Right and Total channels Press C2 to cycle between the Left Right and Total channels in their respective orders CUSTOM It will only be functional if it has been enabled If enabled the custom display is capable of displaying the number of strokes Count strokes per minute SPM load in percent of capacity for each channel Load in of Cap balance values for each channel Balance gain values for each channel Cal No or Diagnostic If th
13. 00 enclosure so that you can gain access to the threshold delay switch 2 Setthe Threshold Delay to the desired setting Available Settings 0 Disable 1 15ms 771000 SPM Should use a probe instead of a threshold value to trigger at this speed 2 30ms 2 500 SPM 3 60ms gt 250 SPM 4 125ms gt 125 SPM 5 0 25s gt 60 SPM 6 0 5s 7 30 SPM 7 1 0s 7 15 SPM 8 2 0s gt 8 SPM 9 4 05 gt 4 SPM Doc 0016570 Rev A Page 35 Toledo Integrated Systems N600 User s Manual Capacity Alarm Enable e The unit can be configured so that the alarm function of each channel can be enabled or disabled ALARM ENABLE CONFIGURATION N ALARM ENABLE De A TOTAL WT LEFT RIGHT TA Figure 2 6 Alarm Enable Configuration To change the Alarm Enable setting 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches 2 Setthe unit to have the alarm enabled on the desired channels CAUTION Disabling a capacity alarm function of any channel is a potentially dangerous situation The monitor will not shut down the press when a press overload occurs Equipment can be damaged and personnel may be seriously injured without shut down protection Doc 0016570 Rev A Page 36 Toledo Integrated Systems N600 User s Man
14. 15 Toledo Integrated Systems N600 User s Manual Load Sensor Connection Refer to Figure 1 8 for the procedures below to connect tonnage sensors properly 1 Power down the unit Open the door of the N600 enclosure 2 Run Load Sensor cables through Conduit Hole 3 see Figure 1 5 and route cables upward to the Control Board 3 Prepare the sensor cable for termination as described on page 17 4 Remove the two 5 pin Phoenix plugs from the analog board and wire each sensor cable as described on page 18 5 The 5 pin phoenix plugs can then be inserted into the corresponding sockets The load sensor cable connections are now complete Control Board 4 L3 Channel 1 Channel 2 Left Sensor Right Sensor Figure 1 8 Sensor Input Locations Doc 0016570 Rev A Page 16 Toledo Integrated Systems Sensor Cable Termination N600 User s Manual 1 Strip the sensor cable as shown in the figure below Be sure not to nick any of the signal conductors or cut the braid shield on approx 2 inches SIGNAL WIRES approx 1 2 inch Figure 1 9 Sensor Cable Stripping CABLE JACKET BRAID SHIELD 2 Strip approximately 1 4 of insulation from each of the four signal conductors 3 Trim braid shield so that it is 1 4 to 1 2 shorter than the signal wires Note e
15. DDRESS CONFIGURATION Y 12345 67 8 18 9 lt 7 1 2 334 17 8 cote 07mm aN za NC C T323458 738 7N 90 997 9 T C 9 965 9 lt 96 12 73 456 7 8 5 II C NN gt 31 Figure 2 10 Address Configuration To change the Address 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches 2 Setthe address to the desired setting Note The 5 dip switches work like a binary presentation of its decimal value Doc 0016570 Rev A Page 40 Toledo Integrated Systems N600 User s Manual Baud Rate Optional e The Baud Rate Configuration allows the communications speed for the PressNet RS422 Port to be adjusted BAUD RATE CONFIGURATION Y 12345 67 8 18 t 9 M 9 94 5 6 6 8 lt cO O gt II 122345678 N 90 90 o amp x 1 et 8 ALS eic rhe x 965 96 965 123456 7 8 Ol N I Figure 2 11 Baud Rate Configuration To change Baud Rate 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches
16. ELL READOUT TONNAGE SENSORS CALIBRATION LOAD CELLS CAPACITY TONS SERIAL NO CCMOFFSET STI DEGREES IN CHANNEL No 1 STI REFERENCE NUMBER LOW TRIGGERED FROM PROBE YES NO TRIPPED ALARM RELAY STOPS PRESS YES ALL STICKERS AND DOCUMENTS FILLED OUT YES NO IF NOT EXPLAIN WHY __ HIGH2 LOW 2 COMMENTS HIGH4 10 4 Show threshold value if not triggered from probe HIGH NO EXPLAIN HGH6 ___ LOW6 HIGH8 LOW 8 TESTS MADE BY MAIL ADDRESS TOLEDO TRANSDUCERS INC P O BOX 10 HOLLAND OHIO 43528 TESTS ACCEPTED BY SHIPPING ADDRESS TOLEDO TRANSDUCERS INC PHONE 1 419 867 4170 6834 SPRING VALLEY DR FAX 1 419 867 4180 HOLLAND OHIO 43528 TOLEDO TRANSDUCERS INC PRESS CALIBRATION TEST DATA HOLLAND OHIO U S A COMPANY DATE PRESS SERIAL No PRESS Type and amp No CONTACT PRESS CAPACITY PHONE LOAD MONITOR MODEL SERVICE ORDER CC MONITOR SERIAL No SLIDE ADJUST INDICATOR LINEARITY PLOT USING TONS SHOWN ON TOTAL DISPLAYS TOTAL LOAD DISPLAYED ON MONITOR L J _ Jl p e TOTAL TONNAGE APPLIED TO LOAD CELLS ON PRESS F1224 Rev A DRAW IN e CHANNEL NUMBER e SENSOR LOCATION e MONITOR LOCATION e LOAD CELL LOCATION e DIRECTION OF MA
17. ESE HOLES WITH 10 32 TAP 5 Uem Sue 22 22 10 32 x 3 8 PAN HEAD MACHINE SCREW 1 4 28 x 3 4 SOC HD SCREW SENSOR ENCLOSURE 24 Doc 11080 Rev A RUN SENSOR CABLE THROUGH CONDUIT PLACE SENSOR ON MOUNTING HOLES PLACE ANTI TORQUE WASHERS OVER SENSOR HOLES SCREW IN SENSORS BOLTS 4 EACH FINGER TIGHT USE ONLY THE 1 4 28 x 3 4 LOC WEL BOLTS THAT ARE IN THE SENSOR PACKAGE TORQUE EACH 1 4 28 3 4 SCREW TO 150 LB IN OR 12 5LB FT ASSEMBLE BOX COVER d KU NIRE n LOAD CSS MODEL T400 S N x 7 2 T400 INSTALLATION CONDUIT PAGE 7 TOLEDO TRANSDUCERS INC PRESS CALIBRATION TEST DATA HOLLAND OHIO U S A COMPANY DATE PRESS SERIAL No PRESS Type and amp No CONTACT PRESS CAPACITY PHONE LOAD MONITOR MODEL SERVICE ORDER CC MONITOR SERIAL No SLIDE ADJUST INDICATOR LINEARITY PLOT USING TONS SHOWN ON TOTAL DISPLAYS TOTAL LOAD DISPLAYED ON MONITOR L J _ Jl p e TOTAL TONNAGE APPLIED TO LOAD CELLS ON PRESS F1224 Rev A DRAW IN e CHANNEL NUMBER e SENSOR LOCATION e MONITOR LOCATION e LOAD CELL LOCATION e DIRECTION OF MATL FLOW SHUNT RESISTORS ONE MEG YES NO OTHER RESISTORS CHAN 1 CHAN 2 CHAN 3 CHAN 4 TYPE OF LOAD CELLS MATERIAL FLOW draw arrowhead FRONT OF PRESS BED TYPE OF LOAD C
18. N600 qp Neoo Force Monitor Force Monitor By Toledo Integrated Systems User s Manual N600 User s Manual N600 User s Manual Revision A Scan to visit u on the web Doc 0016570 Rev A Page 1 m Toledo Integrated Systems N600 User s Manual Table of Contents 1 e 5 WY zas 5 Features asum as uqa Suma ca 6 SDECTHIEQHOITS Sek um mua g aasan SA aeons eA 7 Mounting the N600 Standard Installation e o ce eke 9 Mounting the N600 Flush Mount Option nn entren enne nnne 10 IN600 Component eee n rat oa nalan asuaka 11 the Doom 12 Condit Hole Selections rat n u eta tr de P we uh Iq eser eva pq eint euge 13 DE Power Connections o mo i s ou cd M wean ee IM AM que e 14 Sensor Input Configuration nr RE e uisa ase ases Smet 15 Load Sensor ecu vali bebes eis Salt UE 16 Sensor Cable Otc osse ade Who asse SS a 17 Sensors Connections diee ite aee ocius ied u 18 Analog Outpu
19. NPUT RS422 1 1 Capacity Total The total capacity of the press 2 Dec Pt The number of decimal places 3 Alarm Enable The channels that can trigger the alarm 4 Alarm Relay Open The point at which the Shutdown relay will open when an alarm occurs 5 Limit The percentage of the capacity that will trigger the alarm 6 Thres Value The load level of capacity the monitor will start monitoring at If set to zero the monitor will use a probe to trigger 7 Thres Delay The delay time after the forming load exceeds the threshold Doc 0016570 Rev A Page 46 q Toledo Integrated Systems N600 User s Manual 8 Address Optional The network communication address for the monitor 9 Baud Rate Optional The speed of communication 10 Custom Display The item that will be showing when CUSTOM display is selected 11 Cal By The name of the person that performed the calibration procedure 12 Date The date that the calibration was completed 13 Press No The press on which the monitor is installed 14 Address Optional The network communication address for the monitor 15 CAL CH1 amp 2 Record the Gain Numbers from step 11 of the Calibration Procedure here 16 Jumper Configuration CH1 amp 2 Record the jumper configuration for CH 1 amp 2 17 Communication Type Optional Mark the J6 setting for the type of communication the monitor is using Doc 0016570 A Page 47 Toledo Integrated Systems 5 N6
20. P NPN G NPN I PR2 LED ON Switch Closed SSEREU PR2 LED OFF Switch Open L e ccoooc NPN1 o PNP1 e N vo Ne NORMALLY OPEN MOMENTARY SWITCH Figure 1 14 External Reset Switch Wiring Doc 0016570 Page 22 Toledo Integrated Systems N600 User s Manual Serial Port Connection Optional An RS422 serial port is available for interfacing the N600 with a computer running the PressNet software RS422 allows the implementation of a daisy chain multi drop serial network The RS422 port can be configured for the following baud rates e 9600 e 115 2k The figure below details the location of the RS422 port Wiring diagrams can be found on the next page eJ lt Figure 1 15 Serial Connection Doc 0016570 Rev A Page 23 Toledo Integrated Systems N600 User s Manual Computer to single N600N600 monitor wiring SHIELD 232 Pin 2 lt RX232 Pin 3 25 PIN D m MONITOR P GND Pin 7 CABLE LENGTH 9 600 BAUD 50 FEET MAX 115 200 BAUD 10 FEET MAX SHIELD TO 5 _ 94 9 PIN D MONITOR d 64 GND Pin 5 Figure 1 16 RS232 Serial Port Wiring Computer to multiple N600N600 monitors wiring Networking COMPUTER RS232 SERIAL PORT THESE ARE THE CONNECTIONS FOR A 25 OR 9 PIN D CONNECTOR TO NEXT TO MONITOR MONITOR TOP VIEW OF CIM800 INPUT
21. T ALARM PEL ES REVERSE NAT CUSTOM DISP LEFT TOTAL RIGHT RESET es ALARM Toledo Integrated Systems Toledo Transducers Inc Holland Ohio Made in U S A 15 SiGn 156 DIA FOR SIZE 6 SCREW TYPICAL 4 PLACES Figure 1 2 Flush Mount Mounting Dimensions Note e A full size template is available in the Appendix section Doc 0016570 Rev A Page 10 Toledo Integrated Systems N600 User s Manual N600 Components Power Supply Coptionab an MULA e 2 Z S _ anu J MEN e mc A D s C mmn LE LET at 8 misma O00000 Ig Control Board Figure 1 3 N600 Components Doc 0016570 Page 11 Toledo Integrated Systems N600 User s Manual Hanging the Door To make working inside the N600 Standard Unit more convenient the door can be hung on the left side of the enclosure base Figure 1 4 Hanging the Door Doc 0016570 A Page 12 Toledo Integrated Systems N600 User s Manual Conduit Hole Selection Follow Figure 1 5 to select the proper conduit hole for cabling The holes are for 1 2 conduit but they can be enlarged in the f
22. TL FLOW SHUNT RESISTORS ONE MEG YES NO OTHER RESISTORS CHAN 1 CHAN 2 CHAN 3 CHAN 4 TYPE OF LOAD CELLS MATERIAL FLOW draw arrowhead FRONT OF PRESS BED TYPE OF LOAD CELL READOUT TONNAGE SENSORS CALIBRATION LOAD CELLS CAPACITY TONS SERIAL NO CCMOFFSET STI DEGREES IN CHANNEL No 1 STI REFERENCE NUMBER LOW TRIGGERED FROM PROBE YES NO TRIPPED ALARM RELAY STOPS PRESS YES ALL STICKERS AND DOCUMENTS FILLED OUT YES NO IF NOT EXPLAIN WHY __ HIGH2 LOW 2 COMMENTS HIGH4 10 4 Show threshold value if not triggered from probe HIGH NO EXPLAIN HGH6 ___ LOW6 HIGH8 LOW 8 TESTS MADE BY MAIL ADDRESS TOLEDO TRANSDUCERS INC P O BOX 10 HOLLAND OHIO 43528 TESTS ACCEPTED BY SHIPPING ADDRESS TOLEDO TRANSDUCERS INC PHONE 1 419 867 4170 6834 SPRING VALLEY DR FAX 1 419 867 4180 HOLLAND OHIO 43528
23. U A 22 Serial Connectors dantis 23 RS232 Se al WINE asc rs a au wA ae op E R aka 24 RS422 Serial Network fa ele abr a e Ed 24 Ethernet Connection ae edu 25 Shutdown Relay spo e ans tu a ER e 26 Custom Mode Configuration rot oa eee 29 Decimal Point Configuration te tee ater eO re eds Pet e 32 Capacity Configuration M Mad 33 Threshold Configuration iie ertet edge ier pote e Mi Y LER ea 34 Threshold Delay Configuration DR 35 Alarm Enable Configuration 36 Password Configurations sean usce t eet ed Miet ue de ie 37 Capacity Limit Configuration 38 Shutdown Configuration arie edet o UR 39 Adress Configuration gs eee on deitas vito a ETEA leas aysasqa 40 Baud Rate Configuration ss iid ente ee eren vereri ecu hen de uates 41 Page 4 q Toledo Integrated Systems N600 User s Manual 1 Installation Limited Warranty This unit is warranted by the manufacturer Toledo Transducer
24. ain 500 to 5 500 times 1 25VDC Press Capacity 4 pin header on PCB 1 of full scale max 1 of full scale max Flat DC to 6 KHz Each channel provides a 5 digit load value in 1024 count resolution 1 Meg Ohm 0 1 resistor Up to 400 SPM with threshold trigger Up to 2 000 SPM with probe trigger 5 Digit LED 7 segment display Keypad consisting of three tactile switches RS422 9 600 or 115 200 baud for PressNet serial interface 10 Base T for PressNet Ethernet interface Built in voltage source 12VDC 100 mA max provides power for the probe It supports NPN or PNP proximity probes and solid state or dry contact relay Mechanical relay with N O and N C contacts 8 AMP 250VAC or 30VDC Page 7 T Toledo Integrated Systems N600 User s Manual Supply Power Requirements 20 Watts max 16 28VDC Fuse 1 0A for 24VDC input Fuse is TES type Slow Blow Operating 0 to 70 degrees Celsius Temperature Dimensions Enclosed unit 8 07 W x 5 83 H x 2 80 D or 205 0mm W x 148 1mm H x 71 1mm D Flush mount unit 8 07 W x 5 83 H x 1 80 D or 205 0mm W x 148 1mm H x 45 7mm D Doc 0016570 Rev A Page 8 Toledo Integrated Systems N600 User s Manual Mounting the N600 Standard Installation Note This section is for mounting standard N600 units If the flush mount option was purchased refer to the next section for instructions on mounting the N600 with the flush mount option The N600 is an electronic in
25. ap screws provided Reattach the fixture with the weld pads bolted on using the center hole as in Step 3 Orient the fixture as shown Weld the weld pads to the press member BE SURE TO ONLY WELD THE WELD PADS ON THREE SIDES AS SHOWN A single pass is sufficient Do not remove the fixture until slag is removed and or assembly has cooled When welding cast iron use a dry nickel rod such as Lincoln Electric Soft Weld Hobart NI Cast 99 or MB Weld Prod MG 210 Strike arc on steel then puddle into the cast iron Remove the weld fixture DO NOT WELD AFTER FIXTURE IS REMOVED The 4 screws holding the pads to the fixture and the 1 center screw may be discarded DO NOT USE THE FOUR 1 INCH LONG SCREWS TO ASSEMBLE SENSOR The sensor kit contains four inch long screws for assembling the sensor to the press member Weld pad surface must be clean no weld bumps scratches etc Be sure the weld pad tapped holes are clean and bottom of holes are free of weld flash Mount the sensor with the raised rib to the press The anti torque washers should go between the screw and the sensor body Torque each 4 28 x 34 in long socket head screw to 150 LB IN or 12 5 LB FT PAGE 6 SENSOR ENCLOSURE MOUNTING USE 10 32 TAP IN THE TWO 3 8 DEEP HOLES THAT WERE DRILLED WITH THE FIXTURE IN THE PREVIOUS INSTRUCTIONS MOUNT THE ENCLOSURE TO THE PRESS MEMBER AND RUN 1 2 INCH CONDUIT TO THE LOAD MONITOR ENCLOSURE gem cc m E TAP TH
26. ble can be used for the connection Ethernet Port ETHERNET CABLE PINOUT STRAIGHT THROUGH RJ45 PIN WIRE COLOR SIGNAL 1 WHITE ORANGE TRANSMIT 2 ORANGE TRANSMIT gt 3 WHITE GREEN RECEIVE 4 BLUE UNUSED 5 WHITE BLUE UNUSED 6 GREEN RECEIVE 87654321 7 WHITE BROWN UNUSED 8 BROWN UNUSED Figure 1 18 Ethernet Connection Doc 0016570 RevA Page 25 Toledo Integrated Systems N600 User s Manual Shutdown Relay The N600 can be configured to issue a Top Stop or an E Stop Emergency Stop The relay provides both Normally Open N O and Normally Close N C contacts Use Conduit Hole 1 see Figure 1 5 for the Shutdown Relay Wiring Relay Contacts NC Normally Close Contact C Common I NO Normally Open Contact N Ratings 8 AMP 250VAC or 30VDC Type Mechanical Relay Fuse Type TE5 P 6 3A Slow Blow AAA NO COM NC Figure 1 19 Shutdown Relay Wiring Shutdown Relay Terminals T Stop For use in the Press Top Stop circuitry E Stop For use in the Press Emergency Stop circuitry Doc 0016570 Page 26 Toledo Integrated Systems N600 User s Manual 2 Operation User Interface The N600 is equipped with an easy to use user interface The three push buttons are used to view parameters The following describes the layout of the LED screen and the push buttons Display Indicators Monitoring Indicator LIMIT ALARM PEAK FA E Password Entry REVERSE I
27. e 1 7 Figure 1 8 Figure 1 9 Figure 1 10 Figure 1 11 Figure 1 12 Figure 1 13 Figure 1 14 Figure 1 15 Figure 1 16 Figure 1 17 Figure 1 18 Figure 1 19 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Doc 0016570 Rev A Standard Mounting Dimensions teuer as aes 9 Flush Mount Mounting Dimensions 10 INDDU Components a k u tee I E EUM 11 Hanging the Door MT 12 Conduit Hole Selections etes tiec semi tec ode iiec tea 13 DC Power Connection bae bab ara eleven radi ip iue 14 Sensor Configuration Jumper Settings a 15 Sensornp t oc6atlotis ve coa 16 Sensor Cable Stripping esee 17 Sensor WIDE us Cope D Mo 18 Analog Output WEITE TRES ore ve le etu add 19 Probes Input WII unco ve 20 Probe Oa 101001 a ok te niis tds uot made 21 External Reset Switch ient Gita totic tia as US ER
28. e information of the Left and Right channels needs to be reviewed frequently you may put the display into a toggle mode In this mode the display will automatically toggle between the Left and Right channels To do this cycle the display to TOTAL Then press and hold C2 for three seconds To take unit out of toggle mode cycle the display to TOTAL RESET ALARM When an alarm occurs the Alarm LED will blink After the faulty condition is corrected press to reset the alarm If password is needed refer to page 31 Doc 0016570 RevA Page 48 Toledo Integrated Systems N600 User s Manual 6 Appendix I Sensor Installation Doc 11080 Flush Mount Template III Calibration Sheets 2 Form 1224 Doc 0016570 A Page 49 Toledo Integrated Systems INSTALLING T400 LOAD SENSORS FIVE HOLES DRILLED AND TAPPED IN PRESS MEMBER 400 LOAD SENSOR TWO ANTI TORQUE WASHERS FOUR LOC WEL BOLTS 3 4 INCH LONG TORQUE EACH 1 4 28 x 3 4 IN LONG SOCKET HEAD SCREW TO 150 LB IN OR 12 5 LB FT WELD PADS ARE WELDED ON THREE SIDES ONLY T400 LOAD SENSOR TWO ANTI TORQUE WASHERS 2 FOUR LOC WEL BOLTS 3 4 INCH LONG TORQUE EACH 1 4 28 x 3 4 IN LONG SOCKET HEAD SCREW TO 150 LB IN OR 12 5 LB FT The above illustrations represent the proper arrangement of Model T400 Load Sensor kit parts using either the Drill and Tap method or the Weld method A proper installation is necessary to
29. ecome 400 800 2 Doc 0016570 Rev A Page 33 Toledo Integrated Systems N600 User s Manual Threshold e When using threshold triggering for load capture use the steps below to set the load value at which the monitor will capture the stroke Total loads below this value will be ignored THRESHOLD CONFIGURATION 2 4775 eto 954 7964 Figure 2 4 Threshold Configuration To change the Threshold Value 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the threshold switch 2 Setthe Threshold to the desired setting Available Settings 0 Use Probe 1 4 2 8 3 12 4 16 5 2096 6 2496 7 28 Doc 0016570 Rev A Page 34 Toledo Integrated Systems N600 User s Manual Threshold Delay only available when trigger mode is set to Threshold e When using threshold triggering for load capture the Delay Menu provides a means of manually controlling the duration of the stroke capture Load capture begins when the load crosses the threshold value and ends after the fixed delay time This is advantageous for applications that produce a load that drops below and rises above the threshold value more than once within a single press stroke i e a double hit THRESHOLD DELAY CONFIGURATION 1334 8 735 13 34 Figure2 5 Threshold Delay Configuration To change the Delay Value 1 Power down the unit Open the door of the N6
30. et the capacity limit to the desired setting Available Settings 0 100 Typical Setting 1 110 2 120 3 130 4 140 5 150 6 60 7 70 8 80 9 90 Doc 0016570 A 38 Toledo Integrated Systems N600 User s Manual Shutdown Relay e The following describes how to configure the operation of the shutdown relay It can be configured to stop the press at the end of the cycle Top Stop or immediately Emergency Stop SHUTDOWN RELAY CONFIGURATION RELAY OPEN TUM ENDOFCYCLE TOP STOP u IMMEDIATE E STOP Figure 2 9 Shutdown Configuration To change the Shutdown setting 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches 2 Setthe Shutdown configuration to the desired setting Note e When T Stop in used the N600 shutdown relay must be connected to the press Top Stop circuit e When E Stop in used the N600 shutdown relay must be connected to the press Emergency Stop circuit Doc 0016570 Rev A Page 39 Toledo Integrated Systems N600 User s Manual Address Optional e The Address Configuration only applies to units with a serial or Ethernet port This sets the current communications address of the monitor and allows it to be changed to provide a unique networking address for use with PressNet or other communications software A
31. etween the screw and the sensor body Torque each 4 28 x in long socket head cap screw to 150 LB IN or 12 5 LB FT PAGE 5 USING THE T400 SENSOR INSTALLATION FIXTURE KIT No 1977 749 WELD PAD METHOD FOR MOUNTING SENSORS BE SURE THE SENSOR LOCATION FOLLOWS THE BEST LOCATION DESCRIBED ON THE PREVIOUS PAGES STEP2 3 DRILL 4 4 28 TAP ROTATE FIXTURE STEP 3 90 DEGREES f 54 XX CU 53 gt 4 4 28 X 1 1 4 SCREW 21 DRILL TWO SMALL CENTERED HOLES FOR ENCLOSURE STEP 4 144 28 X 1 SCREWS 114 28 X 1 1 4 SCREW rx Zu SS WELD EACH PAD ON THREE SIDES ONLY STEP 5 ANTI TORQUE WASHERS 1 4 28 x 3 4 LOC WEL BOLTS PUT RAISED RIB TO PRESS Doc 11080 Rev A STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 T400 INSTALLATION Remove all paint grease and or rust from surface to be welded Surface should be flat T I R 1 32 of an inch Drill and tap the center hole for mounting the fixture to the press member This hole should be inch deep Optional Bolt the fixture to the press member using the 4 28 by 1 inch long socket head cap screw in the center of the fixture Orient the fixture as shown and drill out the 721 holes to a depth of 3 8 of an inch for the enclosure mounting The fixture is not used for tapping these holes Optional Remove the fixture from the press member Bolt the weld pads to the fixture with 4 28 by 1 inch long socket head c
32. ield if a larger fitting is required BOTTOM VIEW DOOR Z N x Power Input Serial Communication Sensor Shutdown Relay Ethernet Communication Probe Input External Reset Switch Figure 1 5 Conduit Hole Selection Doc 0016570 A Page 13 Toledo Integrated Systems N600 User s Manual DC Power Connection DC power is connected to the N600 s Control Board as shown in Figure 1 6 Use Conduit Hole 1 see Figure 1 5 for the DC Power Wiring Use the proper fuse as indicated Fuse Type TE5 1A Slow Blow 24VDC DC Common Earth Ground Figure 1 6 DC Power Connection Doc 0016570 RevA Page 14 T Toledo Integrated Systems N600 User s Manual Sensor Input Configuration Each channel input on the N600 can be configured to accept a signal from a strain gage sensor a 4 20 mA signal or a 0 10 VDC signal Balance and gain adjustments are made via two potentiometers for each channel When configured for tonnage sensor input gain ranges of X1 and X10 are also selectable Refer to the illustration below for the location of the balance and gain adjustments and available sensor input configurations Tuer ils TONNAGE ee X10 GAIN cle e s ie 1 NM 420mA lelele e cL GANADJUST ADJUST a ee ee ee ee 0 10VDC lel SENSOR CONFIGURATION JUMPERS N Figure 1 7 Sensor Configuration Jumper Settings Doc 0016570 Rev A Page
33. m sensor mount area If the machine surface is flat total indicated reading of 002 and smooth 125 p in the load sensor can be bolted directly to the surface Drill and tap the center hole for mounting the fixture to the press member This hole should be 1 2 inch 13mm deep Bolt the fixture to the press member using the 4 28 by 1 inch M6 1 x 35 long socket head cap screw in the center of the fixture Insert the number 3 drill Smm into the smaller corner hole and drill out all four holes to a depth of 4 of an inch 19mm Loosen the fixture Rotate the fixture 90 degrees clockwise Tighten the center screw of the fixture Insert the number 21 drill into the small centered hole and drill out both holes to a depth of 3 8 of an inch These holes are for mounting the sensor enclosure The fixture does not allow for tapping these holes They are tapped without the fixture Enclosure mounting is not done in metric Loosen the fixture Rotate the fixture another 90 degrees clockwise such that the larger corner holes line up with the holes drilled in Step 4 Insert a tap to be sure the holes line up Lock the fixture in place by tightening the center screw Insert the tap into the larger tap guide holes and tap each hole BE SURE TO USE PLENTY OF TAPPING FLUID Remove the fixture and repeat Steps 1 7 for each additional sensor mounting position Mount the sensor with the raised rib to the press The anti torque washers should go b
34. mber of strokes Count strokes per minute SPM load in percent of capacity for each channel Load in of Cap balance values for each channel Balance gain values for each channel Cal No or Diagnostic Note e Ifthe information of the Left and Right channels needs to be reviewed frequently you may put the display into a toggle mode In this mode the display will automatically toggle between the Left and TOTAL Right channels To do this cycle the display to TOTAL Then press and hold C2 for three seconds To take unit out of toggle mode cycle the display to TOTAL e The Monitoring Indicator will light up when the forming load is being analyzed Doc 0016570 Rev A Page 28 Toledo Integrated Systems N600 User s Manual Custom Display The custom display can be easily configured by setting the Custom Display switch on the PCB To change the Custom Display 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the Custom Display switch 2 Setthe switch to the desired setting CUSTOM gt CONFIGURATION Figure 2 1 Custom Mode Configuration Count e To enable the Count set the Custom Display switch to 1 e Press 8 until the unit is Custom mode e The count records and displays the number of hits the press has made This can be reset by pushing and holding for three seconds SPM e To enable SPM set the Custom Display to 2 e Press 8 until the unit is
35. ndicator CUSTOM ne Channel DISP LEFT TOTAL RIGHT RESET G Indicators Display Channel Reset Select Select Capacity Alarm Doc 0016570 Page 27 Toledo Integrated Systems N600 User s Manual Understanding the Display The layout of the 7 segment LED display and the eight other LED s are designed to be simple and require little explanation LIMIT ALARM D SS REVERSE CUSTOM DISP LEFT TOTAL RIGHT 8 c ALARM The N600 has four data types that can be displayed on the screen To select the display press to cycle through the different data types The display will cycle from LIMIT to PEAK to REVERSE and CUSTOM if it is enabled e LIMIT It will display the Capacity Limit of the Left Right and Total channels Press to cycle between the Left Right and Total channels in their respective orders The Capacity Limit can be set to equal to greater than or less than the capacity See page 38 TOTAL e PEAK It will display the current peak load of the Left Right and Total channels Press to cycle between the Left Right and Total channels in their respective orders e REVERSE It will display the current reverse load of the Left Right and Total channels Press to cycle between the Left Right and Total channels in their respective orders e CUSTOM It will only be functional if it has been enabled If enabled the custom display is capable of displaying the nu
36. oad cells instead of 4 100 Ton load cells Doc 0016570 Rev A Page 43 Toledo Integrated Systems N600 User s Manual 8 Gather Record and Enter Data A Record the load cell numbers for each of the channels These are the load values of the press corners B Record the peak tonnage values from the N600 C Setthe Custom Display switch to seven to display the Gain numbers Record the Gain numbers for the Left and Right channels LIMIT Left channel REVERSE 4 4 CUSTOM gain is 500 moc DISP LEFT TOTAL RIGHT RESET LG ALARM D Use the following formula to determine the new gain number E Repeat the calculation for each channel F Adjust the gain pot for the Left channel until the gain number equals the new calculated gain number Turn the pot clockwise to increase the gain number and counter clockwise to decrease the gain number Repeat for the right channel If the gain number cannot go any lower set the sensor input jumper to X1 gain See page 14 G Set the Custom Display to six to display the Balance values Use the balance pots to re balance the channels if needed H Set the Custom Display to seven to display the Gain numbers If they are not equal to the calculated gain numbers re adjust them Repeat steps F H as needed 9 Verify Results and Repeat A Setthe Custom Display switch to zero DISP B Push until the N600 is showing PEAK data C Cycle the press D Verify
37. ode To do this follow the procedure below l 2 First let s assume the password is 313 RESET Press An LED will light up in the lower right corner of the LED display This identifies that the keypad is in password entry mode If you do not start entering the password within 10 seconds the password entry will expire and the LED will turn off TOTAL 3 Press three times This is equal to the first number of the password 4 Press An to enter the number 5 Press one time This is equal to the second number of the password 6 Press nr to enter the number 7 Press e three times This is equal to the third number of the password 8 Press An to enter the number 9 The password is now entered and the alarm should be reset When entering the password if a mistake is made press B and start over at step 3 Doc 0016570 A Page 31 Toledo Integrated Systems N600 User s Manual Configuration Decimal Point e The Decimal Point controls the precision with which the load values are displayed Up to 3 decimal places can be displayed DECIMAL POINT CONFIGURATION v 12345678 NY 12 34 5 67 8 J w 5 NONE A i 700v Figure 2 2 Decimal Point Configuration To change Decimal Point 1 Power down
38. possibilities Use Conduit Hole 2 see Figure 1 5 to run the probe wiring After wiring is completed you must configure the unit for Probe triggering see Page 34 SOURCING PROBE NORMALLY OPEN CONTACTS NPN2 G NPN1 PNP1 Vo NORMALLY CLOSED CONTACTS 1500 OHM RESISTOR 1 2 WATT MINIMUM SOLID STATE RELAYS N O NPN2 _ G NPN1 T PNP1 Vo Doc 0016570 Rev A Ease hia PR1 LED ON Probe Closed BE ME PR1 LED OFF Probe Open Figure 1 12 Probe Input Wiring Page 20 Toledo Integrated Systems N600 User s Manual The timing of the probe should be such that it turns on just before the machine begins generating a load typically at 140 and remains on until the load is removed typically at 240 Load Signal Probe Closed Trigger Probe 140 240 140 2109 Prob Figure 1 13 Probe Timing Doc 0016570 A Page 21 T Toledo Integrated Systems N600 User s Manual External Reset Switch Connection Two terminals are provided for connecting an external reset switch The rating of the switch and wiring can be minimal because they interface with a small signal Use Conduit Hole 2 see Figure 1 5 to run the wiring for the reset switch NOTE In order to reduce noise that may trigger false reset e Use twisted pair wires for the connection e Do not run this pair of wires along with any high voltage or high current cables e Keep the wiring no longer than 12 feet IN O PN
39. produce good results Before installing the sensors please read the appropriate instructions listed below Sensor Placement Page 2 Press Frame Page 3 Pitman Mount Page 4 Drill and Tap Method of Installing Sensors Page 5 Weld Method of Installing Sensors Page 6 T400 Enclosure Mounting Details Page 7 Doc 11080 Rev A T400 INSTALLATION PAGE 1 NOISN3 L SSANMOIHL LNO J NOISS3HdlNOO SSANMOIHL YVAN E Uoisue jo peejsui sBuipeaJ uoisseJduuoo JO uonoeuuoo jndui aee y u Josues eu si SSAUYOIU OU JI sow 1 6141 3u0JJ eui ui sjosues Us uey Je Jeuis s sseuxolui eui Jl INOHJ SSANMOIHL LNO4 AHL 33 SV3IN gt X AAYHL AP AIdILINW SSANMOIHL 3H L AYNSVAW x 15448 AHL ANIWYALAG OL MOH ease pepeus au Ul UMOUS sseJd eu JO JeeJ y JO y suoneoo peuiuuejep eq jsnuJ uoneoo Josuegs IN3IN3OV ld YOSNAS S310H LNO MOONM JHL NI SJ3IT3M NIVMLIS 2 1 9NISn LS3SSnS 3M aasn SI LINGNOO dl S3 LNO MOON 1 ANIONI SAYNSOTONS 3S3HL SAONVD 5 00 1 IHL 1O31OMd SSSHL SAYNSOTONA HOSN3S 2 2 qaasinoas SHOSNGS 2 L SALON PAGE 2 T400 INSTALLATION Rev A Doc 11080 74116108 HO NMOSWO JHL WO H LGIM NWN109 1 NVH L H39S019
40. s Inc to be free of defects in workmanship and materials for one year from date of manufacturer s shipment This warranty is limited to repairing or replacing products which manufacturer s investigation shows were defective at the time of shipment by the manufacturer All products subject to this warranty must be returned for examination repair or replacement F O B to Toledo Transducers Inc 6834 Spring Valley Drive Holland Ohio 43528 The express warranty set forth herein is in lieu of all other warranties expressed or implied including without limitation any warranties of merchant ability or fitness for a particular purpose All such warranties are hereby disclaimed and excluded by the manufacturer Repair or replacement of defective products as provided above is the sole and exclusive remedy provided thereunder The manufacturer shall not be liable for any further loss damages or expenses including incidental or consequential damages directly or indirectly arising from the sale or use of this product Any unauthorized repair voids this warranty There are no warranties that extend beyond those expressly set forth herein Doc 0016570 Rev A Page 5 Toledo Integrated Systems N600 User s Manual Features Overview The N600 is a load monitor that interfaces with load sensors to provide force measurement for press protection and quality control Load is displayed on high visibility 7 segment LED display The
41. strument and must therefore be protected from physical stresses such as shock and vibration Shock mounts are provided with every standard N600 for this purpose Failure to use these shock mounts may result in premature failure of the instrument and possibly void your warranty The N600 may be mounted directly to the press or to an adjacent structure It should be positioned so that the display is easily read and the instrument is readily accessible Figure 1 1 below provides the mounting dimensions and demonstrates the proper attachment of the provided shock mounts N6OO Force Monitor LIMIT x ALARM PEAK HEBRBS oy 0 6 x REVERSE W MC JL CUSTOM 3 DISP LEFT TOTAL RIGHT RESET ALARM Toledo Integrated Systems Toledo Transducers Inc Holland Ohio Made in U S A Figure 1 1 Standard Mounting Dimensions Doc 0016570 Rev A Page 9 Toledo Integrated Systems N600 User s Manual Mounting the N600 Flush Mount Option An optional flush mounted installation is possible as shown in Figure 1 2 The flush mount option has built in anti shock components therefore external shock mounts are not required As with the standard installation the flush mount option allows the N600 to be mounted directly to the press or to an adjacent structure It should be positioned so that the display is easily read and the instrument is readily accessible Force Monitor LIMI
42. t tds tuia domu sae e a a Maid 19 Probe Input LEM 20 ExtemalReset SWiteh ConneetI6n 22 Serial Port Connection Optional ui ieu 23 Ethernet Port Connection Optional ici e ea ep oc eis eie a ee edes t ied tee 25 RORIS ee Mss cae ee loa ws alas a E 26 2 2 De HALON u s a 27 aa cpm Tm 27 Understanding the u Ore oe uo eunuch eb unuwan op RE ae Ce un udi 28 Custom Display os ere bos a pcd angu 29 CURE e von E eR Te he ba 29 SPM get PS 29 Load Eo OF Cap MEE E 30 barata 30 Od UND entities indu 30 IBITI N d sss 30 30 Alarm S pe ae n au eee dance sehen aa deeds 3l a Re eiua te pete ete ua 32 PCP TALI Lace ase tete at D a E ME Ed 32 CHDBCHY so tet
43. ual Alarm Reset Password The unit can be configured so that a password must be entered to reset an alarm lt PASSWORD CONFIGURATION N P I3 3 3 13 7N 997 90 5 eae sayy E M oes 4 vie rive r gt 12346678 SET PASSWORD 7879 e DIP SWITCH OFF 12345678 TOGGLE DIP SWITCH ar see sese M DIP SWITCH ON Figure 2 7 Password Configuration To change the Password 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the dip switches 2 Power the unit back up 3 Set the last three capacity switches to the desired password 4 The third dip switch is normally in the OFF position Toggle it to ON and then OFF again 5 Set the capacity switches back to the original configuration Note e configure the unit with no password set the pass code to 000 e configure the unit to use an external reset switch set the pass code to 999 Doc 0016570 Rev A Page 37 Toledo Integrated Systems N600 User s Manual Capacity Limit e The unit can be configured so that the alarm triggers at a percentage of the press capacity Capacity Limit is usually set to 10096 of press capacity CAPACITY LIMIT CONFIGURATION Figure 2 8 Capacity Limit Configuration To change the Capacity Limit setting 1 Power down the unit Open the door of the N600 enclosure so that you can gain access to the switch 2 S
44. user interface consists of three tactile switches and a 7 segment LED display that provides a user friendly interface 00 Force Monitor LIMIT ALARM xl SS SSS REVERSE CUSTOM Toledo Integrated Systems Toledo Transducers Inc Holland Ohio Made in U S A FEATURES e 2 channel load monitoring e 24VDC power input e Reverse load e 1 shutdown relay Top Stop or E Stop e 5 digit LED display e Compact dust proof enclosure OPTIONS e One RS422 serial port e Ethernet port e PressNet Software compatible e 110 220 VAC power input e Flush mount Doc 0016570 Rev A Page 6 Toledo Integrated Systems Specifications Load Input Speed Limit User Interface Computer Interface Probe Input Shutdown Relays No of Channels Sensor Inputs Sensor Excitation Sensor Input Connections Balance Adjustment Balance Range Gain Adjustment Gain Range Analog Output Analog Output Connection Inaccuracy Non linearity Frequency Response Resolution Calibration Shunts Display Keypad Serial Port Optional Ethernet port Optional Top Stop relay Doc 0016570 Rev A N600 User s Manual Two Full bridge strain gage sensors 120 to 1 000 ohms Up to 4 350 ohm sensors Built in 12VDC 300mA max Short circuit protected 5 pin 15 pitch Phoenix connector 25 turn potentiometer ImV V of offset 25 turn potentiometer Low Gain 50 to 550 times High G
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