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Honeywell XYR 5000 Wireless Acoustic Signal Transmitter User
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1. TER v USER PROMPTED FOR PASSWORD NEXT Default of 5 Second NEXT CREE 1 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 6 Menu Map to Abnormal Transmission Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 14 Rev 2 User Manual 06 04 Honeywell Industrial Wireless 6 4 Selecting the Abnormal Sampling Rate If you do not need more or less frequent samples and updates from a Transmitter for a given appli cation then there is no need to complete this sec tion Simply set the Normal Transmission and Sampling Rates to the desired speeds and make sure that the Normal Upper and Lower Values are configured to Disabled Input Volts 10 Abnormal Condition Abnormal Normal Upper Value Normal Sampling Rate of 15 Sec Abnormal Sampling Rate of 5 Sec Normal Upper Value of 2 5 Figure 6 7 Example of Abnormal Sampling Rate Setting Using Wireless Management Toolkit Wireless Acoustic Signal Transmitter The Abnormal Sampling
2. seconds then the Field Unit will retum to the Default of RF OFF Operations Sequence NEXT Default of 19 2K Default of 000 Note The Baud Rate determines Ihe maximum speed of the Transmission Rates and the Transmission Rates determine the minimum speed of the Sample Rates Ifa Default 0000 user enters a value that is nat within these bounds the value of entered bound will be changed automatically to Allow proper operation Default of 10 Default of 1 Default of 5 Default af 1 ENTER Jenagiep4 ENTER DISABLED 0 3600 SEC Defaults of Disabled Defaut olo NEXT DISABLED 0 300 SEC Default of 0 26 Rev 2 User Manual 06 04 Honeywell Industrial Measurement and Control 500 W Union Hills Drive Pheonix AZ 85027
3. esses eene eene 9 4 4 Menu Name SeltlBg uas dopo ugue 9 4 5 Menu Map to Password Setlng deese ener te de pee tede tbe ene reu ada seed 9 4 6 Password Setting Using Wireless Management Toolkit 9 Menu RF Channel Seine ura 10 23 2 Menu Map to Baud Kate tu neice 10 3 5 Menu Map fo RE ME Sette 11 6 1 Menu Map to Normal Transmission Rate 5 222211 12 6 2 Incorect armplimp Idle uio ERE EREMO UM CIS RCM EU EI DAE 13 Cnc ample Rate tu IE PM E EDU A dE 13 6 4 Menu Map to Normal Sampling Rate Setting 0 2 01 13 6 5 Example of Abnormal Transmission Rate Setting eeeeesssssss 14 6 6 Menu Map to Abnormal Transmission Rate 14 6 7 Example of Abnormal Sampling Rate Setting 22 22000122 15 6 8 Menu Map to Field Abnormal Sampling Rate 15 6 9 Normal Upper and Lower Value Example 2 16 6 10 Menu Map to Normal Upper and Lower Value Settings 16 6 11 Condition Chatter Without Time 22 00 1 16 6 12 Condition Chatter Elimination Due to Time Deadband 16
4. of 0000 Description Location Figure 4 5 Menu Map to Password Setting Date Installed Comments If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The pass word should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless General Management Toolkit User Manual Once in the configuration menu click on General tab to bring up the general information as shown in Figure Field Unit Password 0000 4 6 une m The Transmitter password for this device can be set by entering a four Mns ii asi digit number in the Transmitter Password field Once a password has been entered click OK to save and download the password to the Trans mitter Please note that the password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons The Wireless Man agement Toolkit requires a user login password to gain access to all con figuration parameters However user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the Wireless Management Toolkit User Manual Section 8 4 Management Toolkit 4 5 Resetting All Transmitter To reset all Transmitter settings to their default state
5. 6 13 Sampling and Transmission Rate Selection Using the Software 17 6 14 Normal Upper and Lower Value Selection Using the Software 17 Dimensioned Mechanical Drawing 21 Intrinsie Sarety Control DE3WIDE tec dtr oe 22 IV Rev 2 User Manual 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 1 Introduction 1 1 USING THIS MANUAL This manual is designed to assist in installing operating and maintaining Honeywell Model WN571 Acoustic Signal Transmitters The manual is broken into sections as follows Section 2 In a Hurry This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined Section 3 Installation This section explains mechanical installation considerations such as Transmitter placement and Transmitter Mounting Section 4 General Configuration In this section general configuration options such as password protection and selecting a user password are discussed Also covered is the setting of a Transmitter tag name resetting of all Transmitter settings and a discus sion of the various messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section covers the setup of the Transmitter RF Communications wh
6. Pe en ee Fur aem io Tes ESSA Hiir GA With DUAL O war MA LEE IRA T jae orks j ANACOG E H x 00 PAS AIG TERS EACH Coats MEL recti Doe C riis Lie soc ar wt an v ap uot 2 L cr L f 465551 DUAL 4 20 INPUT i Ri 10 ry wt OC e ERMII TY 1 Ez RN po Oe EACH CHANNEL snum uncis dien Ub vere 3D V nate 1 gt 6 Ged li irm T m 0 AYR 5000 Wireless Transmitters IS Control Drawing FM Approvals Medeae 50001377 90001377 TOLERANCE Lina 35 ANGULAR DIMENSION BCALE 8H10F5 SCALE NONE REV A DATE 050704 SH 205 21 User Manual Rev 2 06 04 The Honeywell trarmmilters shown above are approved by FM Approvals aa Intrinascalhy sale for Class Domani 1 apkcnmble Groups and Cians Zonas Cand 1 Group HC whin in aruis supplied by anbty approved me zr ki WINE CLASS 1 ii lll OI 1 GROUPS A B C D E FK Gor NOTES CLASS 1 ZONES 1 GROUP IIC Wireless Acoustic Signal Transmitter Honeywell Industrial Wireless Intinacaty safe imstabation shall be in accordance wah Ardes 504 and 05 of ie NEC ANSENEPA 70 and ANSLIGA RE128 The Salety Enbly concopl allows the imtisrconnectio
7. the user must navi Set tings gate to the DEFAULT menu option in the CONFIG menu via the keypad Once at the default menu option pressing the ENTER button will display RESET on the LCD which asks if the user is sure he or she wants to reset the device to its default configuration The user will then be prompted with NO on the LCD Pressing the ENTER button while NO is being displayed will NOT reset the device Pressing the NEXT button will display YES on the LCD If the user presses the ENTER button while YES is being displayed the device will be reset Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 2 User Manual 9 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 5 Configuring the RF Communications A Caution A If the Base Radio is not energized for more than 30 minutes the Transmitters should also be turned off to preserve battery life Leaving the Transmit ters on when the Base Radio is not energized or out of range will cause the Transmitters to trans mit very frequently and drastically reduces their battery life 5 1 RF Channel Selection The RF Channel defines a set of frequencies on which communication takes place between the Base Radio and the Transmitter Each RF Channel has a different set of frequencies thus allowing the user to have multiple different wireless net works co existing throughout the
8. A B C D F amp Gand Class f Zone 2 AEx nA Group Hazardous Classified Locations witlsout connection lo associeded apparatus Zener Barri J Shieldigd cable m regiei conlormit and im pecarmememdeg far all italian The shield shell be grounded at the supply barrier end 11 revision of thie contol drawing perrritied shout Aporcvals en reiezze aporovals seo 0005012 Ls abie Ci of other Iransmiter te t o zhiannel eara Asoocated Appa stus La List Ent other transmitter connected h Theta Gamer ATO SIMPLE APPARATUS 50001377 User Manual 22 Rev 2 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter AYR 5000 MODEL WI531T DUAL REMOTE THERMOCOUPLE INPUT HAZARDOUS CLASSIFIED LOCATION CLASS I Il Ill DIV 1 GROUPS A B C DE F amp Gor CLASS ZONES 1 GROUP THERMOCOUPLES SIMPLE APPARATUS SHIELDS OPTIONAL Honeywell SCALE NONE REV DATE 050704 SH 5 of 5 Rev 2 User Manual 23 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Appendix A Navigating User Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen is all that is needed to navigate the respective menus Pressing both
9. Base Radio If your application allows move the Transmitter to a different posi tion and check again for communications If your application only allows cation distance it also requires more time to com you to mount at this particular point you may want to try a slower baud plete a communications cycle This may not be rate setting for an increased range see note suitable for your application While using slower baud rate increases communi One final solution is to reposition the Base Radio However this may af fect communications with previously installed Transmitters and if so may require the use of a second Base Radio for your application To select a better spot for the Base Radio see section 3 1 1 of the Base Radio User Manual 6 HRev 2 User Manual 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 4 General Configuration This section discusses the generalities for configuring the Transmitter via the NEXT and ENTER buttons The subsections are as follows 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 The Overall Configuration Menu Map 4 3 Setting a Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings 4 1 Transmitter Displayed To turn the Transmitter on press both the NEXT and ENTER buttons and M hold them for a few seconds Upon power up the Transmitter will display essages the Power Up Sequence and then go into
10. Equal to Transmit Equal to Transmit Rate or Less Rate or Less Rate or Less In order to properly set the Normal Sampling Rate first determine how often updates are needed from the Transmitter when the device being monitored is operating normally You have a selectable range of 1 30 sec onds Note however the more frequently the Transmitter wakes up to check the monitored device the faster you will use up the battery life of the Transmitter Transmit Rates Sampling Rates Figure 6 2 is an example of what happens when the Normal Sampling Rate is too slow for the device being sampled Notice how the rise in the volt age level falls between two normal samples and thus goes completely undetected Figure 6 3 is an example of what happens when the normal sampling rate is correctly set for the device that is being monitored Notice how this set ting makes it possible to sample the rise in the voltage level Once you have decided on the proper Normal Sampling Rate follow the Transmitter menu map shown in Figure 6 3 to select this setting The fac tory default is 1 second Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Sampling Rate using the Wire less Management Toolkit software can be found in
11. Normal Upper Velue Normal Condition set to 7 5 Volts 0 1 00 2 00 3 00 Time min sec Figure 6 11 Condition Chatter Without Time Deadband Input Volts 10 2 Normal Upper Value Normal Condition set to 7 5 Volts 0 1 00 2 00 3 00 Time min sec Figure 6 12 Condition Chatter Elimina tion Due to Time Deadband Using Wireless Management Toolkit Wireless Acoustic Signal Transmitter Each Honeywell Transmitter is equipped with an input level upper and lower value As the input is measured it is compared to a set threshold value Depending upon the setting of that value whether it is enabled or not and what the time deadband is the Transmitter will enter an Abnor mal condition as seen in Figure 6 10 The Normal Upper Value would be an indication that the analog input is high and the Normal Lower Value would be an indication that analog input is low Thus the normal operating condition for the input applica tion would be found in between the two Normal Values To configure the values follow the Transmitter menu map shown in Figure 6 11 is E 1 OPERATIONS SEQUENCE I NEXT an e ag RR R 1 USER PROMPTED FOR SSWO i 4 NEXT NEXT NEXT NEXT SAMPING HENTER XE NORM XR T NEXT NEXT AB ENABLED ENTER JT UA Bn ar ENDE orem xx ENTER E DISABLED 0 3600 SEC DISABLED Defa
12. Rate is identical to the Normal Sampling Rate with one exception The Abnormal Sampling Rate only applies while the Transmitter is in an Abnormal condition see Setting Normal Upper and Lower Values section 6 5 This allows you to increase or decrease the frequency of information you receive depending on the operating condi tions of the device being monitored In order to properly set the Abnormal Sampling Rate you must first deter mine how often the Transmitter needs to update its data while in an Ab normal condition You have a selectable range of 1 10 15 20 40 seconds and 1 minute Figure 6 7 is an example of how the device switches sam pling methods from Normal Sampling Rates to Abnormal Sampling Rates Note how the first abnormal sample is taken a few seconds after the Nor mal Upper Value set point is exceeded The next sample will then follow this sample by 5 seconds or whatever the Abnormal Sampling Rate is set to These samples will continue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point the sampling rate will return to the Normal Sampling Rate Also the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be above
13. Transmitter allows you to quickly and accurately monitor those devices at fraction of the cost which gives you bigger and faster returns on your instrumentation investments The Transmitters communicate in a secure digital protocol over a band of frequencies from 902MHz to 928MHz This data communication tech nique has been the backbone of the military s secure communications pro tocols for many years These devices require no wires permits or licenses and they are easily set up and installed right out of the box You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the eco nomic viability of a new installation The purpose of this manual is to help you install and maintain your Hon eywell Acoustic Signal Transmitter BEFORE setting up and installing the Transmitter please setup and configure the Base Radio 1 3 UNPACKING Remove the Packing List and check off the actual equipment received If you have any questions on your shipment please call your Honeywell Representative Upon receipt of shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take cons
14. left gives examples of incorrect setups according mitter Positioning to the previously mentioned parameters Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The RF Placement Test section will help you to determine if you have a se lected the correct installation points and orientations for your application 4 Rev 2 User Manual 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter 3 1 2 A Simple RF Placement Pro Remember proper placement of the Transmitter will optimize your RF cedure communication range and capabilities Perhaps the best test to perform before mechanically mounting the unit is a quick hand held test To perform this test you should have a good idea of where the Base Radio will be placed for more information see Section 3 of the Base Radio User Manual Put the Base Radio in this area and power it up Make sure that the Base Radio and Transmitter are on the same RF Channel and Baud Rate See Section 5 You may also have to increment the number of Transmitters with which the Base Radio is communicating See the Base Radio User Manual Section 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Trans mitter LCD for the OK message in the Read O
15. of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Transmitter is cycling through the normal messages causes the Transmitter to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a sub menu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a sub menu that requires a numerical input such as 001 the left most will be blinking This indicates that pressing the NEXT button will increment this value with each press from 0 to 9 and back to O again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD displaying OFF will appear If both buttons are released upon appearance of this message the user will be returned to the scrolling main screen If both buttons are not released for the duration of the OFF message the unit will power down and turn off Note If the unit 15 turned off while entering values in a sub menu those values will NOT be saved As shown throughout the document this mark indicates that these menu options will automatically turn off if the Wireless Management Toolkit software is used All changes to these Transm
16. same facility The RF Channel can be thought of as a set of walkie talkies If both walkie talkies are on chan nel one they can communicate If a walkie talkie is on channel one and the other is on channel two they cannot communicate Likewise if two walkie talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on channel one cannot hear what is being transmitted by the walkie talkies on channel two 5 2 Baud Rate Selection If you change the baud rate of a Transmitter you must also change the baud rate of the Base Radio and all other Transmitters that are communicating with that Base Radio to match 10 Rev 2 06 04 In order for the Transmitter and the Base Radio to communicate they must be on the same RF Channel and must be transmitting at the same Baud Rate While all Transmitters and Base Radios are set to default con figurations at the factory if any configuration differences are present the Base Radio will not be able to communicate with the Transmitters The subsections are as follows 5 1 RF Channel Setup 5 2 RF Baud Rate Setup 5 3 RF Identification Setup All Base Radios and Transmitters can be set to one of 16 different com munication channels The only Transmitters recognized by a particular Base Radio are the units that are on the same RF Channel as that Base Radio This allows the user to decide which Transmitters communicate with each Base Radio Each T
17. the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Sampling Rate follow the Transmitter menu map shown in Figure 6 8 crore oe OO PASSWORD Default of 1 Second REN SR 1 10 SEC 15 SEC 20 SEC 30 SEC Figure 6 8 Menu Map to Abnormal Sampling Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 2 06 04 User Manual 15 Honeywell Industrial Wireless 6 5 Selecting the Normal Up per and Lower Values Input Normal Upper Value Normal Lower Value Volts set to 6 5 Volts set to 2 5 Volts 10 Abnormal Condition Normal Condition Time min sec Abnormal Condition Figure 6 9 Normal Upper and Lower Value Example Input Volts Abnormal Condition Abnormal Condition Abnormal Condition Abnormal Condition al 8 2
18. via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The tag name should be entered using the Wireless Management Toolkit software To do so when the software is in the Transmitter view See Section 8 1 of the Wireless Management Toolkit User Manual right click the Transmit ter icon and select Rename then enter the tag name you wish the Trans mitter to have This tag name will then be downloaded to the Transmitter and can be dis played by pressing the ENTER button when the unit is in the Operations Sequence See Section 4 1 1 of this manual Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 8 Rev 2 06 04 User Manual Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter 4 4 Setting 3 User Password Each Transmitter has a password that will lock out undesired users from making changes to the Base Radio Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is 0000 If you wish to select a different password follow the Transmitter Menu Map shown in Figure 4 5 to change it See A OPERATIONS SEQUENCE ENTER USER PROMPTED FOR PASSWORD Dual 0 10 V Input Properties 1 47 a CSET WD
19. 2 Menu Map to RSSI Mode Rev 2 User Manual 5 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter 3 1 2 1 Continued Now that the Transmitter 1s in the RSSI mode bring the Transmitter close to the equipment you wish to monitor Look at the LCD notice the gt will constantly fluctuate One should estimate an average value based on these fluctuations While the ideal signal integrity is seven arrows the suggested fluctuating arrow ranges for the different RF Baud Rate settings are listed below 4 8K Baud between 1 and 4 arrows e 92K Baud between 2 and 5 arrows e 76 8K Baud between and 6 arrows Once you have verified that you are receiving a signal you should check to make sure the Transmitter is communicating properly with the Base Radio To do so exit the RSSI by pressing ENTER and then navigate to the EXIT of the diagnostic menu and return to the Operations Sequence shown in Figure 1 on page 8 Once in the Operations Sequence you will notice small arrows on the rightmost and leftmost regions of the LCD These arrows indicate the sending and receiving of messages between the Base Radio and the Transmitter If both arrows are moving up and down and you do not see a NO RF message then the position you have selected will be suitable for mounting the device If only one or neither of the arrows is moving and you see a NO RF mes sage then you do not have satisfactory RF communication with the
20. 6 2 Incorrect Sampling Rate Input Volts 10 0 1 00 Time min With a Normal Sampling Rate of 15 Seconds 2 00 Figure 6 3 Correct Sampling Rate M USER PROMPTED FOR 1 4 Default of 1 Second 1 10 SEC 15 SEC 20 SEC 30 SEC NEXT NORM SR evene Figure 6 4 Menu Map to Normal Sampling Rate Setting Wireless Acoustic Signal Transmitter As previously mentioned the Transmitter is in sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to preserve battery life The Transmitter will then wake up for every Normal Sam pling Period and take the necessary current voltage readings Notice that the minimum speed of the Normal Sampling Rate is dependent on the Normal Transmission Rate setting you selected earlier see section 6 1 The Sampling Rates cannot be set to a slower time interval than the time interval at which the Transmitter is required to transmit updates Thus if you selected the Normal Transmit Rate setting to be 10 Seconds the Normal Sampling Rate must be set to 10 Seconds or faster A complete table of these parameters is shown below Baud Rate communication range speed of updates 76 8K 192K 500 750 feet 2000 2500 feet 3000 feet Second 20 Seconds Greater Greater Greater
21. Honeywell Wireless Acoustic Signal Transmitter User Manual XYR 5000 Line 34 XY 25 03 Rev 2 06 04 User Manual Wireless Acoustic Signal Transmitter Models WN571 Versions 1 57 or later Important Information to the User Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This device is for mobile and fixed use only not portable or body worn separation distance of 20cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons If the Wireless Management Toolkit RF Server software is shutdown the RS 485 network MUST be physically disconnected from the PC as the serial port is no longer being controlled by the software and may disrupt communications between the Base Radio s and Analog Digital Output Module s This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohibited per regulations of Industry Canada The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain sh
22. accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 16 Rev 2 06 04 User Manual Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter 4 If you have the Wireless Management Toolkit software the Normal and 6 6 Selecting Bas Abnormal Sampling and Transmission menu options will not be accessi olds and Deadbands via ble via the Transmitter once the Transmitter detects that the software is the Software being used See Appendix A for more details These settings should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sam IT pling Rates tab to bring up the sampling rate information as shown in _ Sampling Rates Figure 6 10 Wireless Tramsmit Rates Acoustic Monitor Properties AM1 1 01 Normal Transmit ate 10Sec To select the Normal Transmission Rate select one of the time periods from the drop box Next select an Abnormal Transmission Rate in the same manner Note that the Normal and Abnormal Transmission Rate can be the same Abnormal T
23. al 3 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 3 Installation 3 1 Mechanical Installation In this section mechanical installation instructions are discussed for the various setup capabilities of the Acoustic Signal Transmitter The subsec tions are as follows 3 1 1 Transmitter Positioning 3 1 2 A Simple RF Placement Procedure The Honeywell Acoustic Signal Transmitter is a rugged device but it pro vide much better performance if installed with careful consideration as noted in this manual It may be utilized in any ultrasound measurement service so long as care is exercised to prevent exposing the sensing ele ments to excess stress or temperature Installation practices have a lot to do with these service parameters and the life that you can expect from A Warning A your Honeywell Acoustic Signal Transmitter The main considerations for installation are covered below During installation do not apply force to the in strument housing or antenna Use a proper wrench ng p Give careful consideration to the environment where you will be installing for all installations Failure to use correct installa tion procedures can cause damage to the Base your instrument Avoid installations that expose the device to excess tem Radio perature high vibration considerable shock or exposure to dripping con densate or corrosive materials Also avoid installing the device in an un serviceable
24. cations then select a slower baud rate Follow the Base Radio menu map shown in Figure 5 2 to configure the RF Baud Rate The factory default is the 19 2K Baud Rate m o ee USER PROMPTED FOR PASSWORD NEXT ENTER NEXT NEXT Default of 19 2K NEXT Figure 5 2 Menu Map to Baud Rate Setting User Manual Honeywell Industrial Wireless Section NY Gohfigu amp ingutliecRoH hoxnimamicartitins 5 3 RF Identification Selection Each Transmitter is identified by the Base Radio and software according Rev 2 06 04 to the RF Identification ID given to that particular unit Two Transmit ters CANNOT have the same ID and be on the same RF Channel if you do not know the RF Channel see section 5 1 If the Transmitter is in the Operations Sequence pressing the ENTER button displays the Read Only Sequence on the LCD which displays the ID of that unit like this ID 3 All Transmitters in your system are set to a default ID number upon ship ment For example if you have ordered a Base Radio and three Transmit ters the Transmitters will be configured to ID s 0 0 and 0 You must set these units to three different IDs between 1 and 50 The Transmitters in this example could be set to RF IDs 1 2 and 3 First determine the ID s you d like to give each unit Then follow the menu map shown in Figure 5 3 to configure the RF ID The factory de fault is RF ID 0 which disables the RF
25. communication of the unit HS PASSWORD ENTER RF CHAN NEXT NEXT CRED Default of 000 Figure 5 3 Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter save and exit the menus and return to the Operations Se quence The Transmitter should now be successfully configured to the Base Radio To check this press ENTER while the Transmitter is in the Operations Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the LCD if they are fluctuating up and down that indicates the Transmitter and Base Radio are successfully communicating If only one or none of the arrows are moving then RF communication is unsuccessful User Manual 11 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 6 Configuring the Sampling and Transmission Rates The Acoustic Signal Transmitter is very versatile with many programma ble features and can be used in numerous different applications Because no two applications are the same some configuration 1s required for each unit This section w
26. e in the following section In order to properly set the Normal Transmission Rate you must first de termine how often you need updates from the Transmitter when the device being monitored is operating within what you consider to be normal oper ating conditions for that process variable You have a selectable range of 1 5 10 15 20 40 seconds and 1 minute Then follow the menu map shown in Figure 6 1 to configure the Normal Transmission Rate The fac tory default is 10 seconds m o e e ee ee com mcm Default of 10 Seconds NEXT 5 jeet NORWXR omen 1 5 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 1 Menu Map to Normal Transmission Rate Setting Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 12 Rev 2 User Manual 06 04 Honeywell Industrial Wireless 6 2 Selecting the Normal Normal and Abnormal Normal and Abnormal Sampling Rate Input Volts 10 8 6 Normal Sample 4 0 1 00 Time min With a Normal Sampling Rate of 30 Seconds Figure
27. endix B Below is an overall view of the configuration menu to aid the user in setting up the Transmitter for proper operation r USER PROMPTED FOR PASSWORD UF ET PWD NEXT NEXT ENTER NEXT NEXT NEXT Figure 4 3 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Each Transmitter also has a user settable Transmitter Tag Name This tag Dame ewe EAD 1 PASSV NORD NEXT NEXT SET TAG cies gt RXKRKKK ENTER gt pL a b Figure 4 4 Menu Map to Tag Name Using Wireless Management Toolkit name is displayed upon Transmitter power up and when the Read Only Sequence is selected The Tag Name is a 21 character string that is dis played in three separate 7 character flashes on the Transmitter LCD The user may choose from A Z 0 9 a dash and an underscore The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long then you do not want to wait for the rest of the 16 characters to be dis played on the LCD So if your Tag Name was you would want to enter the Tag Name like this TRAPI If you have the Wireless Management Toolkit software this menu option will not be accessible
28. ensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 9999 99 for measurement sensor fault mode but will con tinue sampling and recover if the problem desists OVERRNG the device is measuring a value above below sensor dependent bound values For example the Analog Input device will report over range if measurement is above 100 range of the Analog Input sensor If the measurement goes above 150 full range the unit will go into Sensor Fault mode In over range mode the measurement is continued to be displayed with the OVERRNG message to re mind the user that the specified range of the sensor and the calibrated range of the device is being exceeded Fatal error messages will replace the normal cycling message sequence and will flash A fatal message indicates the Transmitter is no longer oper ating normally and requires repair These are e RF ERR fatal error within RF communications e SEN ERR fatal error within the sensor electronics e SYS ERR fatal error within the microprocessor system e RFCAL fatal error within the RF calibration system Rev 2 User Manual 25 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Appendix C Transmitter Menu Map iT Ss Ty d DFOR TU RI Ta OR Note ifa menu is left READONLY PARA RE VORD unchanged for 30 ee ee om
29. ibration Characteristics e Certified to withstand 6 g s 15 minutes per Axis from 9 500 Hz Electromagnetic Compatibility CE Compliance e Operates within specification in fields from 80 to 1 000 MHz with Field strengths to 30 V m Meets EN 50082 1 general immunity standard and EN 55011 compatibility emissions standard Industrial Certification e Rated for industrial use 40 F to 185 F 40 C to 85 C EFM NEMA 4 weather proof housing e FM rated intrinsically safe for Class Division 1 Groups A B C D E F amp G Class Division 2 Groups A B C D F amp G Rev 2 User Manual 19 06 04 Honeywell Industrial Wireless 20 Rev 2 06 04 5 44 Dimensioned Mechanical Drawing User Manual Wireless Acoustic Signal Transmitter Wireless Acoustic Signal Transmitter Honeywell Industrial Wireless IHE OF 1HE IE THE PROPERTY ar i PRERFEL E 3 red NOT BE DEED FA ANY PURPOSE OTHER THAN is REVISION amp APPS THAT FO vuic IT E m PPLIET RELEASED A WF 0004032 FM APPROVED INSTRINSICALLY SAFE INSTALLATION CONTROL DRAWING XYR 5000 MODEL Wi551 DUAL 4 20 mA ANALOG INPUT CLASS ii Div 1 GROUPE A B O D F A NB g A CLASS DYES GOR i GHORGIP i DORT aT ode CLAS IL d DIN OROUPB 8 CD E FB ar CLABE PONES t GRCRIP HE
30. ich allow the Transmitter to achieve communication with the Base Ra dio Parameters discussed are the Transmitter RF ID the RF channel set ting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids the user in selecting the amount of time between each sample of the process and the time between each transmission of this sample to the Base Radio Also discussed 15 the use of setting an abnormal threshold in which sampling and transmission times may change during a period when the process variable is within the abnormal region Section 7 Maintaining the Transmitter This section explains how the Transmitter should be cared for once it has been placed into service Changing the battery is also covered in this sec tion Section 8 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics Rev 2 User Manual 1 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter 1 2 ABOUT THE DEVICE The Honeywell Acoustic Signal Transmitter 1s a reliable Radio Frequency RF transceiver coupled with an ultrasound sensor that can be used to monitor a variety of processes in hazardous and hard to reach areas The time and expense of running wires often makes it difficult to measure pa rameters that have an economic impact on your plant operation but the Acoustic Signal
31. iderable care to pack units for ship ment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone Please note that the carrier will not honor any claims for damage unless all shipping materials are saved for their examination If damage is found during examining and removal of the contents save the packing material and the carton 1 4 SOFTWARE Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the COMPATABILITY Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit software version 1 56 126 or later must be used If you believe you are experienc ing software compatibility issues please call Honeywell Technical Support at 800 423 9883 or email ACE Honeywell com 2 2 User Manual 06 04 Honeywell Industrial Wireless Section 2 In a Hurry Caution A If the Base Radio is not energized for more than 30 minutes the Transmitters should also be turned off to preserve battery life Leaving the Transmit ters on when the Base Radio is not energized or out of range will cause the Transmitters to trans mit very frequently and drastically reduces their battery life Rev 2 06 04 Wireless Acoustic Signal Transmitter This section summarizes what must be done in order to get the device in stalled configured and i
32. ill walk you through the initial configuration of these sample and transmit settings The subsections are as follows 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Setting the Smart Rate Threshold 6 6 Selecting the Normal Upper and Lower Values 6 7 Selecting Rates Thresholds and Deadbands via the Software 6 1 Selecting the Normal The Transmitter is in a sleep mode to save power during the operations T M R st sequence This mode turns off most of the electronics on the unit with the ransmission Kate exception of the LCD in order to preserve battery life The Transmitter will then wake up every Normal Sampling Period and take the neces sary current voltage readings The Transmitter will then transmit these readings to the Base Radio on an interval determined by the Normal Transmission Rate Notice that the fastest update rate of the Normal Transmission Rate 15 de pendent on the baud rate setting you selected earlier see section 5 2 The transmission rates cannot update data faster than their communication speed allows Thus if you selected the 19 2K Baud Rate setting your fast est transmission rate will be 5 seconds and no faster The Transmitter auto matically determines these settings and adjusts the menu options accord ingly A complete table of these parameters is shown in the tabl
33. itter menu options should be made through software instead This is to prevent simultaneous changes from taking place If you wish to discontinue use of the software and want these menus re instated you must contact your Honeywell Sales Repre sentative 24 Rev 2 User Manual 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Appendix B Transmitter Displayed Message Definitions This section covers the various messages displayed on the Transmitter LCD that occur during operation of the device Operations Sequence RF Link Status RF OK Transmitter and Base Radio are communicating properly RF SYNC Transmitter and Base Radio are attempting to synchronize communications RF OFF Transmitter s RF Channel is set to RF OFF NO RF Transmitter and Base Radio have no communica tions e Input Level gt Currently measured Ultrasound Input level gt XX XX C Currently measured Temperature Input level gt gt Error Messages If an error is detected with the operation of the Transmitter a message will be displayed on the Transmitter LCD a corresponding message may also appear on the Base Radio LCD There are few types of error messages warning and fatal Warning mes sages are displayed as part of the normal cycling message sequence These are e LOW BAT battery should be replaced as soon as possible e NORF can not detect Base Radio e SFAULT there is an open s
34. location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at the discretion and approval of the user You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 8 Technical Specifications 3 1 1 Transmitter Positioning Correct positioning of the Transmitter will ensure the best performance of the device When planning the positioning of the Transmitters there are a few parameters that must be paid attention to e Ideally the top of the Transmitter will generally point in an upward fashion The bottom of the Transmitter should NOT point directly at the Base Radio and the Transmitter LCD should point away from the Base Radio dide e All Transmitters should maintain an approximate spacing of at least one foot apart from one another e The line of sight range between a Transmitter and Base Ra dio is 2000 feet at the 19 2K baud rate setting Note that this range is reduced by the amount of RF Noise present obstruc tions and the material properties of the obstruction e Only place the Transmitter in ambient operating tempera tures of 40 F to 185 F 40 C to 85 C Obstruction Figure 3 1 Examples of Incorrect Trans Figure 3 1 shown to the
35. n Menu Map 9 4 3 Setting the Transmitter Tag Name 8 4 4 Setting a User Password 9 4 5 Resetting All Transmitter Settings 9 Section 5 Configuring the RF Communications 10 5 1 RF Channel Selection 10 5 2 RF Baud Rate Selection 10 5 3 RF Identification Selection 11 Section 6 Configuring the Sampling and Transmission Rates 12 6 1 Selecting the Normal Transmission Rate 12 6 2 Selecting the Normal Sampling Rate 13 6 3 Selecting the Abnormal Transmission Rate 14 6 4 Selecting the Abnormal Sampling Rate 15 6 6 Selecting the Normal Upper and Lower Values 16 6 7 Selecting Rates Thresholds and Deadbands via the Software 17 Section 7 Maintaining the Transmitter _____ lt 18 7 1 Changing the Battery 18 Section 8 Technical Specifications 19 Dimensioned Mechanical Drawing 20 Intrinsic Safety Control Drawing 2 Appendix A Navigating the Menus 22 Appendix B Displayed Message Definitions 25 Appendix C Transmitter Menu 24 Rev 2 User Manual III 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Table of Figures 3 1 Example of Incorrect Transmitter Positioning 4 25 2 Menu Map 10 RSSSEMIOGS a obo Eg ater E 5 4 1 Transmitter Power UP and Operations 0 7 e die li esed on ed MONT a T 7 4 3 Overall Configuration Menu Map
36. n of Bee Appreved Inirnmicady sale decas entity parsmnatars nof spacificaiy examined in combination as a sysbem when Ua Vor ar VI Li ar Vena lo bsc or tl gt o9 ima Cao Cac Goabr La ar Lo Lesbia Po Fi Far Clase l and Clase anstaflabore where rigsd mete nal used cable emines dust and bers using a listed cable ghand Sting Conlrol eguemernt Eat kp connected im Te associated apparntue mmus nol use or generale 250 V Azssocgned apparatus mutt pe Fla amp sseocialed apparatus may ba imtalted Claes Division 2 Haradous Classified location so approved The of agiacened apparatis rust comply with conto drawings proved by Ba manufachiret aj fhe associated apparatus and the canfiguratian of irzaacigied Apparatus musi Approved under ihe Entity Concept The metalation of kald maramin is must comply wih control drae nge provided fe maruiscterer of the fold this Contro Geawing and fhe configuration cl egsaciated Apparatus rust aso be Fl Approved under tha Entity Concept Mon Galvaricelly apparstus Zener Barres miel be connected to a suitable gaume electrode per TO Ar amp de 504 and 505 The of ground must be Jes than 1 0 clim These devices suitable for ieitallatiosn in Classis 1 and HI Division 2 eup
37. n operation quickly However it does not provide detailed or how to information to perform the tasks outlined m 0 I Place the Transmitter in the desired location of operation Turn on Transmitter by pressing ENTER and NEXT buttons simulta neously and holding until unit powers up set RF CHAN setting equal to the Base Radio s RF Channel Set BAUD RT setting equal to the Base Radio s Baud Rate Set RF ID number to be a unique value between and 50 select normal transmission rate Select normal sampling rate Select abnormal transmission rate Select abnormal sampling rate Set normal upper and lower values select engineering measurement units If the RF OFF message 15 being displayed on the Transmitter LCD per form the following e Set the Set RF CHAN setting equal to the Base Radio s RF Channel If a NO RF message is being displayed on the Transmitter LCD check the following e Is the Transmitter set to the above listed configurations e Base Radio on e Are the Transmitter and Base Radio set to the matching con figurations See Section 5 of Transmitter and Base Radio User Manuals e Are the Base Radio and Transmitters unable to communicate due to obstructions or distance See Transmitter Manual Transmitter Placement section e Did you perform the Simple RF Placement Procedure See Transmitter Guide A Simple RF Placement Procedure sec tion User Manu
38. nly Sequence see Section 4 1 1 After communications have been established Transmitter should be placed in RSSI Diagnostic mode to determine the signal strength at the location of the equipment to be monitored Placing the Transmitter in this mode is explained in the following section 3 1 2 1 Transmitter RSSI Diagnostic The Received Signal Strength Indicator RSSI located in the Transmit ter s diagnostic menu displays the RF signal strength in one of seven ranges The signal strength is displayed on the LCD using a combination of gt characters Full signal strength is displayed as gt gt gt gt gt gt gt while minimum signal strength is displayed as If the Transmitter is not communicating with the Base Radio i e NO all underscore characters will be displayed 7 The RSSI is measured every time the Transmitter receives a message from the Base Radio The signal strength of the received message from the Base Radio is calculated during this time The actual signal strength in dBm for each range is shown below mum 105 dBm amp 100 dBm amp 95 dBm amp 90 dBm amp 85 dBm amp pem 105 dBm 100 dBm 95 dBm 90 dBm 85 dBm 80dBm 80 dBm To place the Transmitter in RSSI Diagnostic mode follow the menu map shown on the following page in Figure 3 2 Note that the RSSI menu is under the DIAGNSE menu and not the CONFIG menu Figure 3
39. of their respective owners Rev 2 User Manual I 06 04 About This Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 03 12 03 1st issue of document 34 XY 25 03 02 04 2nd issue of document 34 XY 25 03 06 04 Reformatted layout updated technical information Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our industrial automation and control customers Telephone Contact us by telephone at the numbers listed below United States and Canada Honeywell Inc 1 800 343 0228 Sales Industrial Automation and Control 1 800 525 7439 Service Global Technical Support Center 1 800 423 9883 Asia Pacific Honeywell Asia Pacific Inc 852 8298298 Hong Kong Europe Honeywell PACE 32 2 728 2111 Brussels Belgium Latin America Honeywell Inc 305 364 2355 Sunrise Florida U S A Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Table of Contents Section 1 Introduction 1 1 1 Using This Manual 1 1 2 About the Device 2 1 3 Unpacking 2 1 4 Software Compatibility 2 Section 2 In a Hurry 3 Section 3 Installation o 4 3 1 Mechanical Installation 4 3 1 1 Transmitter Positioning 4 3 1 2 Simple RF Placement Procedure 5 Section 4 General Configuration 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 7 7 7 4 2 Overall Configuratio
40. ould be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb FCC Certification This product is a frequency hopping RF transceiver module for the 9000MHz ISM band designed to meet FCC 15 247 and is used in industrial control and moni toring applications The antenna is factory installed and MUST NOTbe removed or modified by user Honeywell Inc Copyright 2004 by Honeywell International Inc Rev 2 06 28 2004 Industri al Measurement and Control While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers 2500 West Union Hills Drive Phoenix AZ 85027 In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywelle and TotalPlant are U S registered trademarks Of Honeywell International Inc Other brand or product names are trademarks
41. ransmit Rate 3 Sec Sensor Samplina Rates Once the transmission rates have been selected the user should select the desired sampling rates Note that the sampling rate must be equal to or I MEN faster than the associated transmit rate For example in Figure 6 10 the Normal Transmission Rate is set to 10 seconds and the Normal Sampling Rate is also set to 10 seconds This is a valid configuration Another ex ample in Figure 6 10 is the Abnormal Transmission Rate being set to 3 seconds and the Abnormal Sampling Rate being set to 1 second Normal Sampling 10 Sec m 1 If the user incorrectly enters the Transmission and Sampling Rates mes sage will be displayed explaining this to the user The user will not be allowed to leave this screen before the setting is corrected Figure 6 15 Sample and Transmission Rate Selection Using the Software If you have the Wireless Management Toolkit software the Normal and Normal Upper and Lower Value menu options will not be accessible via Acoustic Monitor Properties AM1 1 01 the Transmitter once the Transmitter detects that the software is being General Range Sampling Rates Sampling Bands Alarms TETUER used See Appendix A for more details These settings should be entered 7 Use Ultrasound Limit using the Wireless Management Toolkit software To do so enter the con Value 100 0 Counts fig
42. ransmitter comes from the factory set to the RF OFF channel This means the Transmitter will not communicate to any Base Radio To set the Transmitter for communication first determine the channel that you wish to use Then follow the Transmitter menu map shown below in Figure 5 1 to configure the RF Channel wee CHIESE NEL ENTER r c 4 USER PROMPTED FOR PASSWORD ENTER RF CHAN RF CH16 Default of RF OFF Figure 5 1 Menu Map to RF Channel Setting Once you are in the RF Channel menu you can increment it by pressing the next button When selecting this value do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause communication problems The RF Baud Rate refers to the speed at which the Base Radio and Trans mitters communicate There are three selectable settings with the fastest update times and ranges listed below 4 8K Rate of 4 8 Kbaud Update every 20 seconds Range of 3000ft Line of Sight e 92K Rate of 19 2 Kbaud Update every 5 seconds Range of 2000ft to 2500ft Line of Sight e 76 8K Rate of 76 8 Kbaud Update every 1 second Range of 500ft to 750ft Line of Sight A faster RF Baud Rate allows the user to transmit more information in a given period of time but it will also limit the Transmitter s range If you need more distance out of your Transmitters or are encountering difficul ties by frequently losing communi
43. red while in an Abnormal condition You have a se lectable range of 1 10 15 20 40 seconds and 1 minute Figure 6 5 is an example of how the device switches transmission rates from Normal Transmission Rate to Abnormal Transmission Rate Note how the first abnormal transmission is sent immediately when the Normal Upper Value set point is exceeded The next transmission will then follow this immedi ate transmission by 10 seconds or whatever the Abnormal Transmission Rate 1s set to The transmissions will continue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point another transmission 1s made to the Base Radio The transmissions will then be made at the Nor mal Transmission Rate of one minute or whatever the Normal Transmis sion Rate 1s set to from the time of the last abnormal transmission The user should also note that the transmission time depends on the sam pling rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be above the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Transmission Rate follow the Transmitter menu map shown in Figure 6 6 m
44. section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 2 User Manual 13 06 04 Honeywell Industrial Wireless 6 3 Selecting the Abnormal Transmission Rate If you do not need more or less frequent samples and updates from a Transmitter for a given appli cation then there is no need to complete this sec tion Simply set the Normal Transmission and Sampling Rates to the desired speeds and make sure that the Normal Upper and Lower Values are configured to Disabled Input Volts 10 Abnormal Condition Abnormal Transmission Normal Transmission Normal Upper Value Normal Transmit Rate of 1 Min Abnormal Transmit Rate of 10 Sec Normal Upper Value of 2 5 Figure 6 5 Example of Abnormal Transmission Rate Setting Using Wireless Management Toolkit Wireless Acoustic Signal Transmitter The Abnormal Transmission Rate is identical to the Normal Transmis sion Rate with one exception The Abnormal Transmission Rate only ap plies while the Transmitter is in an Abnormal condition see Setting Nor mal Upper and Lower Values section 6 5 This allows you to increase or decrease the frequency of information you receive depending on the oper ating conditions of the device being monitored In order to properly set the Abnormal Transmission Rate you must first determine how often the Transmitter needs to update its data about the device being monito
45. t with the new battery positive end first Note that the positive end of the battery clip is the end with the red wire 6 Plug the green wire tether back in and replace the housing Then screw the housing back on and power up the unit by pressing either of the buttons 7 Properly dispose of used battery User Manual Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 9 Technical Specifications Acoustic Transducer Characteristics e Center Frequency 40kHz e Bandwidth 3 dB 5kHz f 2 5 kHz Output Characteristics e Amplitude is an 8 bit digital output with a scale from to 255 RF Characteristics e 902 MHz 928 MHz Frequency Hopping Spread Spectrum FCC certified ISM li cense free band e Up to 3000 range from Base Radio with clear line of sight e The RF module in each field unit is individually tested and calibrated over the full temperature range to ensure reliable wireless operation Operating Temperature Range e A0 F to 185 F 40 C to 85 C electronics A F to 158 F 20 C to 70 display full visibility e 40 to 185 F 40 C to 85 C display with reduced visibility Physical Characteristics e Brass and Cast Aluminum Base e Optional Stainless Steel and Baked Enamel Base e Lexan Cover V O Rating and UV Stable Operating Vibration and Shock Characteristics e Certified per IEC EN00068 2 6 vibration and 2 27 shock Random V
46. tery 18 Rev 2 06 04 The Transmitter is extremely easy to maintain in that it requires no peri odic calibration or system checks The Transmitter has a self diagnostic which is constantly checking the internal system If any errors are found they are reported via the LCD Base Radio or the software A simple yearly visual inspection for the following 1s all that is needed e Is the Transmitter still securely fastened to the equipment being monitored e Are there any visible corrosions cracks or residue build ups on the unit e Has anything about the application changed from the original intended use The battery will need to be changed within one month of seeing a LOW message on either the Transmitter This is a simple process 1 Make sure you have the correct replacement battery TADIRAN Lithium Inorganic Battery non rechargeable Size C 3 6Volts TL2200 S 2 Power down the Transmitter by pressing and holding both the NEXT and ENTER buttons for a few moments 3 Remove the 4 set screws on the sides of the Transmitter housing with a standard screw driver 4 Remove the housing and locate the battery Warning When remov ing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 5 Remove the old battery and replace i
47. the Operations Sequence These Sequences are shown in Figure 4 1 below RF ERR SEN ERR LOW BAT During configuration and testing keep Transmit ters at least one foot apart and away from the Base Radio to ensure good communications DISPLAY MESSAGES ARE ONLY CHANGEABLE THROUGH WIRELESS INSTRUMENTATION MANAGER NO HIGH UL LOW UL HIGH TP LOW TP Figure 4 1 Transmitter Power Up and Operations LCD Sequences 4 1 1 The Read Only Sequence Once the Transmitter is in the Operations Sequence a user may access the READ ONLY Sequence without a password by simply pressing the EN TER button at any time The Read Only Sequence as shown in Figure 4 2 displays extra information about the current settings of the Transmitter that are not seen during the Operations Sequence but does not allow any changes to be made to these settings DISPLAY MESSAGES ARE ONLY CHANGEABLE THROUGH WIRELESS INSTRUMENTATION MANAGER NO HIGH UL LOW UL HIGH TP LOW TP 4 2 The Read Only Sequence Rev 2 User Manual 7 06 04 Honeywell Industrial Wireless 4 2 Overall Configuration Menu Map The user must enter a four digit password to enter the CONFIG and DIAGNSE The FACTORY menu is for factory use only The default user password is 0000 For more information on the password see Section 4 4 Wireless Acoustic Signal Transmitter A complete Transmitter Menu Map is shown in App
48. ults of Disabled Default of 0 NEXT E ENT V N Crone ens ova co los NEXT 1 pisaBLED 0 300 SEC NT VA UNTERE Default of 0 NEXT Figure 6 10 Menu Map to Normal Upper and Lower Value Setting When configuring the Normal Values you will first be prompted to enable the input You should only disable an input if it will not be used Once an input has been enabled the user may enter a Normal Upper Value Normal Lower Value and the Smart Rate Threshold see Section 6 5 If for example the Normal Upper Value is enabled the next prompt you will receive is XX XX for the process variable value Increment this value to the desired value and press the ENTER button The may be toggled on and off as well The final prompt you will receive is the Time Deadband prompt The Time Deadband refers to the number of seconds that the measured reading must stay in a certain condition before the Transmitter will actually switch to that condition To select a proper Time Deadband consider the example in Figure 6 12 Notice that the Transmitter continues to cycle from Normal to Abnormal Conditions due tothe fact that the input value is fluctuating around the 7 5 Volt Normal Upper Value This is undesired The addition of a few second delay before the Transmitter switches condi tions will eliminate this chatter as seen in Figure 6 13 If you have the Wireless Management Toolkit software this menu option will not be
49. uration menu See Section 9 2 of the Wireless Management Toolkit 5 d Tene 50 SURE User Manual Once in the configuration menu click on the Sampling BLOWING Bands tab to bring up the sampling band information as shown in Figure v Use Temperature Limit 6 11 Value 85 0 t Time Deadband 0 0 Seconds LCD Message HI TEMP To set a limit to the normal condition enable the limit by clicking on the Dowel Links Use Input X Limit check box Then enter the value and time deadband C Use Ultrasound Limit for the limit for more details see Section 6 5 of this manual Use Temperature Limit This tab allows the user to set the Sampling Bands of the field unit The unit uses Normal sampling transmission rates when the primary values are within the bands When the value is outside of the bands it is considered Abnormal and Abnormal rates are used Figure 6 14 Normal Upper and Lower Value Selection Using the Software Rev 2 User Manual 17 06 04 Honeywell Industrial Wireless Wireless Acoustic Signal Transmitter Section 7 Maintaining the Transmitter 8 1 Changing the Battery A Warning A Explosions may result in death or serious injury Do not remove the instrument cover or open wir ing housing in explosive atmospheres when power and communications are on Instead remove the Transmitter from the hazardous location and then proceed to open the instrument cover and replace the bat
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