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User Manual - California Motor Controls

1. September 2009 Table 8 28 Input Assembly 100 and 110 Selection List Value Description 0 Assembly Terminator 1 Device Status Data See control supervisor object 2 RMS Current IA 3 RMS Current IB 4 RMS Current IC 5 RMS Current Average 6 RMS Voltage VAB 7 RMS Voltage VBC 8 RMS Voltage VCA 9 RMS Voltage Average 10 Total KW 11 Voltage Unbalance Percent 12 Current Percent 13 Apparent Power Factor 14 Residual Ground Current Deciamps 15 Frequency 16 Overload Thermal Pile 17 Trip Reason 18 Overload Status 19 Error Code 20 Field Inputs Table 8 29 Output Assembly 2 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Fault Reset Table 8 30 Output Assembly 105 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Remote Fault Out 2 Out 1 Trip Reset Output Assembly 111 Bit Strobe command Sixty four bits of strobe data one per MAC ID The data is ignored by the Motor Insight DeviceNet adapter For more information visit www eaton com MN04209001E September 2009 Connection Object Class 0x05 Common Instance Information Table 8 31 Instance Services Motor Insight User Manual Service Service Service Code Name Data Description 0x05 Reset n a Resets the Inactivity Watchdog timer Transitions from Timed Out or Deferred Delete state to established OxOE Get Attr
2. September 2009 Voltage Monitor Object Class 0x93 The Voltage Monitor object Table 8 44 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set_Attribute_Single value Sets the value into the specified attribute Table 8 45 Voltage Monitor Instance Attributes Access AttrID NV Rule Name Data Type Semantics of Values Value 1 Get Rms Voltage Vab UINT L1 L2 RMS Voltage 2 Get Rms Voltage Vbc UINT L2 L3 RMS Voltage 3 Get Rms Voltage Vca UINT L3 L1 RMS Voltage 4 Get Rms Voltage Avg UINT Average RMS Voltage 5 Get Voltage Unbalance UINT Percent 6 Get Frequency UINT HZ x 100 NV Set Voltage Faults Trip UINT 0 Trip on fault each Mode voltage fault can be individually enabled or disabled 1 Alarm no trip 8 NV Set Under Voltage Pickup UINT Table 6 13 Level 9 NV Set Under Voltage Pickup UINT Table 6 13 Delay Seconds 10 NV Set Over Voltage Pickup UINT Table 6 12 Level 11 NV Set Over Voltage Pickup UINT Table 6 12 Delay Seconds 12 NV Set V Unbalance Pickup UINT Table 6 14 Level 13 NV Set V Unbalance Pickup UINT Table 6 14 Delay Seconds 14 NV Set Phase Order UINT Table 6 15 15 NV Set Restart Delay UINT Table 6 10 16 NV Get Supply Fault UINT Seconds remaining Time to Restart 8 32 For more information visit www eaton co
3. 8 1 8 1 OVerVIgW zcv us ru ox ES SER beu bare eod Pewee nee ea ees 8 1 8 2 MOUNUNG EE ER Bove E RE ee 8 4 8 3 Input BehaviOt ice vere wate ees EP eta eee ees MSs 8 5 8 4 Relay Output 8 9 8 5 Communication 8 10 CHAPTER 9 MODBUS WITH IO 9 1 9 1 Additional Modbus lt 9 3 APPENDIX A MODBUS MAP BY PROTECTION A 1 MPG ROW o ipM EcL E 1 Comm GrOUD La ew 2 List of Figures Figure 4 1 Motor Insight Overload B10 9112 Dimensions Approximate Dimensions in Inches 4 1 Figure 4 2 Motor Insight With DeviceNet Modbus B10 9113 Dimensions Approximate Dimensions in Inches 4 2 Figure 4 3 Motor Insight Base Connections 4 3 Figure 4 4 Terminal Block 0 00 eee 4 4 Figure 4 5 Typical Starter Application 000 cee cee eee e 4 5 Figure 5 1 Overview of Interface
4. 3 31 Terminal Ref 0 20 84 1 3 80 5 1 1 96 5 4 Places Tp n E L1 E O O monitor F ON current nb E Tip Cast 3 90 Tamen 99 1 D Low at hy 50 3 90 High Power Load Resets 88 9 99 1 Under Voltage V CI Restart Delay 5 Over Voltage V CT Multiplier Mite Mn danced Conf n y 3 90 99 1 Mounting Dimension 4 10 32 4 90 4 00 124 5 101 6 17 5 3 Places O O Bary td Motor Insight Figure 4 1 Motor Insight Overload B10 9112 Dimensions Approximate Dimensions in Inches mm MN04209001E For more information visit www eaton com 4 1 Motor Insight User Manual September 2009 3 31 5 1 4 Places Terminal Ref 3 80 96 5 1 90 48 3 SSS SS eer SU O O operi monitor FON Jam Trip Motor FLA Current Unbal C Trip Class A Ground Fault A Fault Reset Dy tm O O O Phase Rotation C Fault Resets 4 Under Current C Low kW Trip Dly s Low Power KW Load Reset Dly High Power kW Load Resets 8 Owe O Bi L2 L3 Under Voltage V C Restart Delay Over Voltage V J CT Multiplier Ready Voltage Unbal Device Address Reset Gp Advanced Osu 6000 3
5. eee LG MERGE OR RUE RUE 3 1 3 3 Storage nib ecu Dee 3 1 CHAPTER 4 INSTALLATION AND CONNECTIONS 4 1 P cm 4 1 4 2 CONNECIONS ha Ee ie n De Ra dod n Tue ea ea 4 2 CHAPTER 5 USER INTERFACE Ul 5 1 5 1 5 IntrOQ UE IOTI een iacet mac ok ead ee a Gud ee 5 1 SPAM smeared Bac 5 1 5 3 e netten cee eee Pe eke eek Eee de eus ad we ede 5 4 5 4 Motor Protection Basic Programming Set 5 6 5 5 Motor Protection Advance Programming Set 5 7 5 6 Fault Display 2 dete RUE Ru 5 8 5 7 Locking the User Interface 5 9 CHAPTER 6 FUNCTIONAL DESCRIPTION 6 1 6 1 Factory Defaults isl RR XR EE pP hx dee 6 1 6 2 Application Configuration 6 1 6 2 Motor Cycle 6 2 6 3 Thermal 6 3 6 4 Protection eripe oS Er ev e
6. 6 4 3 3 Current Unbalance Current unbalance is defined using the following equation Current Unbalance 100 x a Phase Irms min Phase avg Phase Irms Motor Insight monitors the current unbalance If the value exceeds the threshold for the required length of time a fault is detected and the unit will trip The current unbalance protection is enabled only in the Motor Running state Setting the current unbalance trip level to OFF UI or modifying the TRIP ENABLE DISABLE register will disable the current unbalance protection feature The following table describes the set points related to the current unbalance feature 6 6 For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual Table 6 7 Current Unbalance Parameter Set Point Range Step Default Notes Current 1 30 OFF 196 1596 Settable from the Unbalance Mode P O LED Trip Pickup Protection Current Unbalance Level Current 1 20 Seconds 1 Second 10 Seconds Settable from the Unbalance Mode P O LED Trip Delay Operation Advanced Config P 09 6 4 3 4 Current Phase Loss Motor Insight monitors the current unbalance percent for extreme values to detect a current phase loss condition The current phase loss detection can only be disabled by modifying the TRIP ENABLE DISABLE register over the communication network The following table describes the
7. 5 1 Figure 5 2 Motor Protection Basic Programming 5 6 Figure 5 3 Motor Protection Advance Programming Set 5 7 Figure 5 4 Fault HIStOTY 2 2 25 cea lt 9 Figure 6 1 Transition Time Current Curve 6 3 Figure 6 2 Overload Trip Curve 6 4 Figure 7 1 Dimensional Drawing 7 1 Figure 7 2 Terminal Drawing 7 4 Figure 8 1 DeviceNet 8 3 Figure 8 2 Installation Diagram 8 4 Figure 8 3 120 Vac Input Diagram e 8 5 Figure 8 4 120 Vac Module 0 cece ee eee eee eee eee 8 6 Figure 8 5 24 Vdc Input Internal Circuit Diagram 8 7 Figure 8 6 24 Vdc lO 8 8 Figure 8 7 Relay Output Module 8 9 Figure 9 1 Modbus RS485 and Power 9 2 iv For more information visit www eaton com MN04209001E September 2009 List of Tables Table 1 1 Table 1 2 Table 1 3 Table 1 4 Table 2 1
8. MN04209001E For more information visit www eaton com 8 5 Motor Insight User Manual September 2009 Example 120 Vac IO Module All inputs are isolated Pins 5 6 7 are all shared common 120 Vac id N ocijo oj o m 5 8 12 AURI GE gt Q g Figure 8 4 120 Vac IO Module 8 6 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 24 Vdc Input Requirements The 24 input circuit is capable of both isolated and unisolated behavior The isolated inputs share a single common tie point A 24 Vdc current limited source ground is provided in situations that require locally supplied input signal voltage To use the unisolated inputs tie the 24 Vdc ground common to the isolated common Input 1 Input 2 Input 3 Input 4 Isolated Common 24VDC Common 24VDC Source Relay 1 NO Relay Relay 1 NO Relay Relay 2 NO Output Relay 2 Common Relay 2 NC Output 10 11 12 7 1 VO Power 24VDC L 50mA Max 1 2 3 4 5 6 7 8 9 Een Figure 8 5 24 Vdc Input Internal Circuit Diagram Note Do not connect a 24 Vdc source to pins 6 and 7 The I O Power 24 Vdc is to be used only in conjunction with the inputs It is a 24 Vdc output intended to only
9. Initial Value Commanded Value Result 0 0 No Action 0 1 Reset Fault 1 0 No Action 1 1 No Action Fault Code Indicates the condition that caused the most recent transition to the faulted state The fault code is not cleared by Fault reset The fault codes used are the Abbreviated 8 bit code as specified by the default Fault Warning Code Style attribute in the control supervisor Warning Code Indicates the presence of a warning condition This is not latched and only displays while the warning state is active If multiple warning conditions exist then only the lowest number warning code is displayed The warning codes used are the Abbreviated 8 bit code as specified by the default Fault Warning Code Style attribute in the control supervisor Fault Status Displays the Motor Insight fault status register Warning Status Displays the Motor Insight warning status register Device Status Displays the Motor Insight status as described in the instance attributes table MN04209001E For more information visit www eaton com 8 29 Motor Insight User Manual September 2009 Overload Object Class 0x2C This object models the functions specific to an AC motor overload protection device Table 8 42 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set_Attribute_Single value Sets the value int
10. ex eX Ree eee 6 5 6 5 Power lables i be REX A Cee 6 12 6 6 Advanced lt 6 13 CHAPTER 7 COMMUNICATION MODULE C441M 7 1 7Z4 OvervieW feiss eee cae mx Eee e decre e aie om y eR eae ce eee 7 1 7 2 MOUNINO se s m ER REI ERREUR HERS E ens 7 1 7 3 ie lee Satin cae ww wees 7 2 7 4 Modbus Field Wiring 0c eee 7 4 7 5 Modbus Addressing 0 0c cece tees 7 4 MN04209001E For more information visit www eaton com iii Motor Insight User Manual September 2009 Table of Contents Continued CHAPTER 7 COMMUNICATION MODULE C441M CONTINUED 7 6 Modbus Baud Rate and Parity 7 5 7 7 0x2B 0x0E Read Device Identification Get Device Identity 43 14 Details 7 5 7 8 Modbus Command Register 400 7 5 7 9 Configuration Reset Register 402 7 6 7 10 Range Checking eae ed ek Mae ne ee uae cR RE S 7 6 7 11 Comm Loss Timeout Reg 440 7 6 7 12 Comm Loss Behavior Reg 441 7 6 7 13 Modbus Register 7 7 CHAPTER 8 DEVICENET
11. AC DC 10 11 2 Figure 8 6 24 Vdc IO Module 8 8 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 8 4 Relay Output Behavior Relay Outputs Two relay outputs are provided one Form A NO and one Form C NO NC See wiring guide below Output Input 2 Input 3 Input 4 Input Common Input Common Input Common 8 Relay 1 NO Relay Relay 1 NO Relay 9 Relay 2 NO Output Relay 2 Common 10 Relay 2 NC Output 1 2 3 4 Input 1 5 7 1 2 3 4 5 6 7 8 9 12 ME Figure 8 7 Relay Output Module Diagrams Table 8 9 Relay Specification Specification Value Num Contacts 2 independent relays 1 Form C 1 Form A Thermal Contact 5A Rated Insulation Voltage 300 Vac Max Operating Voltage 120 Vac Max Operating Current 5A Electrical Life 1x 105 operations Mechanical Life 1x 107 operations MN04209001E For more information visit www eaton com 8 9 Motor Insight User Manual September 2009 Table 8 10 Pilot Duty Relay Requirements Specification Value Pilot Duty Rating B300 Thermal Continuous Test Current 5A Maximum Current 120 Vac Make Break 30A 3A Max VA Volt Amperes Make Break 3600 Va 360 Va 8 5 Communication Behavior DeviceNet 8 5 1 DeviceNet Baud R
12. Get produced_connection_id UINT Placed in CAN Identifier Field when the Connection transmits Get consumed_connection_id UINT CAN Identifier Field value that denotes message to be received Get initial comm characteristics BYTE Defines the Message Group s across which productions and consumptions associated with this Connection occur Default 0x02 Get produced_connection_size UINT Maximum number of bytes transmitted across this Connection Default and Fixed as 0x08 Get consumed_connection_size UINT Maximum number of bytes received across this Connection Default and Fixed as 0x08 Get Set expected_packet_rate UINT Defines timing associated with this Connection Default 0x0000 N A N A Not used These attribute IDs have been obsoleted and are no longer defined for a Connection Object 13 Get Set Get watchdog_timeout_action produced_connection_path_ length USINT UINT Defines how to handle Inactivity Watchdog timeouts Default 0x00 Number of bytes in the produced_connection_path attribute Default and Fixed as 0x03 14 15 Get Set Get produced_connection_path consumed_connection_path_ length EPATH UINT Specifies the assembly instance whose data is to be produced by this Connection Object Default assembly instance 107 0x62 0x36 Ox4B Number of bytes in the consumed connection path attribute
13. 8 14 for Number definitions 7 Get Product SHORT Human readable See Page 8 14 for Name STRING identification definitions 8 12 For more information visit www eaton com MN04209001E September 2009 Table 8 15 Identity Instance Attributes Continued Motor Insight User Manual Attribute Access Data Description of Semantics ID NV Name Type Attribute of Values 8 Get State USINT Present state of the 0 Nonexistent device as represented 1 Device Self by the state transition Testing diagram 2 Standby 3 Operational 4 Major Recoverable Fault 5 Major Unrecoverable Fault 176 OxBO NV Get Set User Label SHORT_ User Assigned ASCII Tag Name STRING string of 16 characters or less 177 0 1 NV Get DSP UINT Version of MI base unit Firmware DSP firmware Version 178 0xB2 NV Get PIC UINT Version of MI PIC board Firmware version Version 179 OxB3 NV Get Unit ID UINT See Table 7 7 register 335 MN04209001E For more information visit www eaton com 8 13 Motor Insight User Manual Status September 2009 This attribute represents the current status of the entire device Its value changes as the state of the device changes The Status attribute is a WORD with the following bit definitions Table 8 16 Bit Definitions for Instance 1 Status Attribute of Identity Object Bit s Called Definition 0
14. Default and Fixed as 0x03 16 Get Set consumed connection path EPATH Specifies the Application Object s that are to receive the data consumed by this Connection Object Default and Fixed as assembly instance 121 0x62 0x37 0x39 8 24 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Discrete Input Point Object Class 0x08 The Discrete Input Point DIP Object models discrete inputs in a product Note that the term input is defined from the network s point of view An input will produce data on the network The input is sampled from the input terminal e g screw terminal and the data is stored in this object s VALUE attribute Table 8 35 Instance Services Service Code Service Name Service Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set Attribute Single value Sets the value into the specified attribute Table 8 36 Discrete Input Point Instance Attributes Brief Description of Attr ID NV Access Rule Name Data Type Attribute Semantics of Values 3 Get Value BOOL Input point value 0 off 1 101 Set Debounce UDINT Debounce time Milliseconds Input point value The input point value shall reflect the current state of the associated input terminal Discrete Output Point Object Class 0x09 The D
15. Overview The Motor Insight DeviceNet Modules provide DeviceNet communication to the Motor Insight overload and monitoring relay The DeviceNet module with 24VIO C441L and the DeviceNet module with 120VIO C441K provide four inputs and two B300 relay outputs Conformance The Motor Insight DeviceNet adapter will conform to the ODVA DeviceNet and CIP specification The Motor Insight DeviceNet adapter only supports a single bi color green red Module Network status LED Table 8 1 Indicator LEDS Usage Module Network status Off Device is not online The device has not completed the Dup_MAC_ID test yet The device may not be powered Flashing Green The device is operating in a normal condition and the device is online with no connections in the established state The device has passed the Dup_MAC_ID test is online but has not established connections to other nodes The device is not allocated to a master Green The device is operating in a normal condition and the device is online with connections in the established state The device is allocated to a master Flashing Red Any one or more of the following conditions Recoverable fault One or more I O Connections in the Timed Out state No network power present Solid Red The device has an unrecoverable fault may need replacing Failed communication device The device has detected an error that has rendered it incapable of communicating
16. amp f 3 94 100 Mounting Dimensions 4 10 32 4 84 123 Terminal Ref 3 82 97 EX Er SOO tet V v dn 4 92 3 98 125 101 0 63 16 Power Source Figure 8 1 DeviceNet Module The Motor Insight DeviceNet Module is powered off the 24 Vdc DeviceNet subnet The Motor Insight base unit is powered by the system line voltage The DeviceNet communication module does not power the Motor Insight base unit and therefore will remain active when the line voltage is disconnected This device is for use with an Eaton UL Listed Power Supply Catalog Nos PSS55A PSS55B PSS55C or PS160E Note Any UL Listed power supply with an isolated 30 voltage output may be used provided that a UL Listed or Recognized Fuse rated no more than 4 A maximum be installed MN04209001E For more information visit www eaton com 8 3 Motor Insight User Manual September 2009 Power Requirements 18 mA steady state at 24 Vdc A WARNING Only apply 24V dc to the Motor Insight Communication module fieldbus connection Use of any other voltage may result in personal injury property damage and damage to the module 8 2 Mounting Attachment instructions The Motor Insight DeviceNet modules are designed to be installed on the right side of the Motor Insight base unit Figure 8 2 Insta
17. 5265 C 5288 C 5278 315 FLA R 433 Seconds Minutes 0 4 R 330 R 331 R 330 14 0x0020 5 Auto 0 0001 0x0080 0x2000 True True False True Current R 408 C 6915 N A R 425 R 417 R 420 5265 C 5288 5302 C 5271 R 315 Unbalance FLA R 433 Seconds Minutes 0 4 R 330 R 331 R 332 R 330 7 0x0004 5 0x0001 0x0080 0 0020 0x0040 True True False True True Ground R 404 6913 R 436 R 421 N A N A N A 5282 C 5305 C 5270 315 Fault 10 mA R 433 0 Seconds R 331 R 332 R 330 6 0x0001 1 Alarm 0 0002 0 0100 0x0020 True no Trip True True True Overload R 407 N A N A R 409 R 417 R 420 C 5281 5269 315 10 mA Class 5 5 0 4 R 331 R 330 5 10 15 5 Auto 0x0001 0x0010 20 30 e True True Phase R 415 C 6923 R 435 N A R 416 N A N A N A C 5301 C 5280 R 315 Rotation T ABC R 433 0 Trip Seconds R 332 R 330 16 2 ACB 0x0400 1 0x0010 0x8000 0 Don t True no Trip True True Care N C R 405 C 6916 N A R 422 R 418 R 419 5265 C 5288 5300 5268 R 315 Current 100 mA R 433 Seconds Minutes 0 4 R 330 R 331 R 332 R 330 4 0x0008 5 Auto 0x0001 0x0080 0 0008 0x0008 True True False True True Low R 406 C 6919 N A R 423 R 418 R 419 5265 C 5288 C 5300 5268 R 315 Power 0 01 KW R 433 Seconds Minutes 0 4 R 330 R 331 R 332 R 330 4 0x0040 5 Auto 0x0001 0x0080 0 0008 0x0008 True True
18. 8 bit odd parity 1 stop bit Slave Response to Master 10 mS plus the time it takes to transmit response when applicable Commands Supported Protocol Supported 0x01 Read Coils 0x02 Read Discrete Inputs 0x03 Read Holding Registers 0x04 Read Input Register 0x05 Write Single Coil 0x06 Write Single Register OxOF Write Multiple Coils 15 0x10 Write Multiple Registers 16 0x17 Read Write Multiple Registers 23 0x2B 0x0E Read Device Identification Get Device Identity 43 14 see below for detail Modbus RTU Electrical Signaling Checksum RS 485 ANSI TIA EIA 485 Two wire CRC 16 bit 0x8005 or CRC CCITT 0x1021 Max Data Signaling Error Accepted 296 in reception 196 in transmission Max Number of Devices 32 1 unit load per RS 485 Note line polarization will reduce max number of devices by 4 LED Indication Max Cable Length Frame Reception Rx Yellow Frame Transmission Tx Yellow Dependent on baud rate cable characteristics gauge capacitance or impedance number of loads 4000 ft max theoretical See MODBUS over Serial Line Specification and Implementation Guide and EIA 485 for details Max Number of Writes to Non volatile Memory Unlimited Connector Style Screw terminal see below Network Topology Two Wire Modbus Daisy chain and or repeater Line Polarization Not required See MODBUS over Serial Line Specification and Imp
19. Cleveland OH 44114 United States 877 ETN CARE 877 386 2273 Eaton com 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No MN04209001E 29168 September 2009 PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic integrated asset throughout its life cycle resulting in enhanced safety greater reliability and energy efficiency For more information visit www eaton com electrical wn PowerChain Management PowerChain Management is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners
20. Table 5 3 Operation of the Monitoring Mode Action Display Parameter Format Example LEDs ON Default Average RMS Current x xx if Avg lt 10 Mode Monitor xx x if Avg 100 Units A xxx if Avg 2 100 Phase AVG Status Ready Down V Phase A RMS Current x xx if la 10 Mode Monitor xx x if la 100 Units A xxx ifla 2 100 Phase IA LI L2 Status Ready Down V Phase B RMS Current x xx if Ib lt 10 Mode Monitor xx x if Ib 100 Units A xxx if Ib gt 100 Phase IB L2 L3 Status Ready Down V Phase C RMS Current x xx if Ic lt 10 Mode Monitor xx x if Ic 100 Units xxx if Ic gt 100 Phase IC L3 L1 Status Ready Down V Average RMS Voltage 480 Mode Monitor Units V Phase AVG Status Ready Down V Phase A RMS Voltage 480 Mode Monitor Units V Phase IA LI L2 Status Ready Down V Phase B RMS Voltage 480 Mode Monitor Units V Phase IB L2 L3 Status Ready Down V Phase C RMS Voltage 480 Mode Monitor Units V Phase IC L3 L1 Status Ready Down V Total Motor Power kW X XX if kW 10 Mode Monitor XX X if kW 100 Units kW XXX if kW 2 100 Phase AVG Status Ready Down V Motor Thermal 0 250 Mode Monitor Capacity User Selected Units TC see Section 6 5 Phase None Status Ready 5 4 For more information visit www eaton com MN04209001E September 2009 Mot
21. 0x0200 333 R Overload Firmware Version 334 R UI Firmware Version 7 8 For more information visit www eaton com MN04209001E September 2009 Table 7 7 Modbus Register Map Continued Motor Insight User Manual Modbus Coil No Modbus Reg No R W Parameter Name Notes 335 R Unit ID Unit ID Cat No 0x00BA 186 C441BA 0x00BB 187 C441BB 0 00 202 C441CA 0 00 203 C441CB 0x00DA 218 C441DA 0x00DB 219 C441DB 400 RAN Command Register 0x0066 Clear Motor Run Hours 0x0077 Clear Fault Queue 1 0x0078 Clear Fault Queue 0x0088 Network watchdog enable 0x0099 Network watchdog disable 0x00AA Reset Relay 0x00BB Clear Motor Start Count 0 00 Force Ground Fault 0x00DD Relay OFF Note command register will clear after write 401 Reserved 402 RAN Configuration Reset 1 Soft Reset equivalent to a power cycle 2 Factory Reset Note register will clear after write 403 RAN CT Multiplier Cat No C441BB C441CB C441DB 1 4 Cat No C441BA C441CA C441DA 1 2 3 150 5 4 300 5 5 600 5 404 RAN Ground Fault Trip Pickup Level Setting in Amps x 100 Cat No C441BB C441CB C441DB 3 20 A CT Multiplier 1 1 5 10 CT Multiplier 2 1 6 66 CT Multiplier 3 0 75 5 CT Multiplier 4 Default setting is 10A Cat No C441BA C441CA C441DA 0 3 2
22. 115 2k baud and will return 7 on reads to register 432 The same behaviors apply to the parity settings as well 7 7 0x2B 0x0E Read Device Identification Get Device Identity 43 14 Details Device ID Codes 1 2 and 4 are implemented Device ID code 3 extended info is not implemented Object IDs 0 1 o oOo A C N VendorName ProductCode MajorMinorRevision VendorURL ProductName ModelName UserApplicationName 7 8 Modbus Command Register 400 Table 7 4 Command Codes Command Code Hex Clear Motor Run Hours 66H Delete Last Fault From Queue 77H Comm Watch Dog Enable 88H Comm Watch Dog Disable 99H Fault Reset AAH Clear Motor Start Count BBH Force Ground Fault CCH Remote Off DDH Command register will clear after being written to MN04209001E For more information visit www eaton com 7 5 Motor Insight User Manual September 2009 7 9 Configuration Reset Register 402 Table 7 5 Reset Codes Action Reset Code Power Cycle Reset Factory Reset 2 7 10 Range Checking Many configuration parameters are range checked When implemented if value is greater than the maximum allowed value the parameter is set to its maximum Likewise if a parameter is set to a value less than its minimum value the parameter will be set to its minimum value For function code 0x06 when the range checking causes a value to be different from what is req
23. 15 Use Register 433 to enable disable Use Register 425 to set trip delay 409 RAN Trip Class 5 30 410 RAN Under Voltage Trip Pickup Level 170 264 V 216 V CC441BA C441BB 323 528 V 432 V C441CA C441CB 489 660 V 540 V C441DA C441DB Use Register 433 to enable disable Use Register 426 to set trip delay Use Register 435 to configure supply fault alarm behavior 411 RAN Over Voltage Trip Pickup Level 170 264 V 264 V CA41BA C441BB 323 528 V 528 V CA41CA C441CB 489 660 V 540 V C441DA C441DB Use Register 433 to enable disable Use Register 427 to set trip delay Use Register 435 to configure supply fault alarm behavior 412 RAN Voltage Unbalance Trip Pickup Level 1 20 696 Use Register 433 to enable disable Use Register 428 to set trip delay Use Register 435 to configure supply fault alarm behavior 413 RAN Jam Trip Pickup Level 150 400 of Motor FLA register 407 Use Register 433 to enable disable Use Register 424 to set trip delay 7 10 For more information visit www eaton com MN04209001E September 2009 Table 7 7 Modbus Register Map Continued Motor Insight User Manual Modbus Modbus Coil No Reg No R W Parameter Name Notes 414 High Power Trip Level See Section 6 5 for ranges Default value is the maxim
24. 2 Motor Cycle Operation Motor Insight monitors the motor during periods of normal operation see Figure 6 1 Normal operation includes the start cycle run cycle and stop cycle In general faults may occur at any time however the device will trip during the motor run cycle For example in some applications a normal voltage dip that occurs during a motor start will not cause a trip if the dip is only present during the start cycle Note The thermal overload and ground fault functions are active at all times 6 2 1 Start Cycle and Transition Timing Figure 6 1 shows an example of how Motor Insight reacts to a normal operating cycle current profile Initially the motor is stopped and the current is zero As long as Motor Insight is not in a trip state it will permit contactor energization by closing its trip contact in series with the contactor coil Motor Insight declares a motor start when it measures motor current exceeding 3096 of the FLA setting A motor stop is declared when the current falls below 596 of FLA Also Motor Insight detects a transition point detecting when the large starting currents have fallen below a transition level The following parameters are defined that control the transition behavior Note Motor Insight will transition to run based on time or current level whichever comes first Table 6 4 Start Cycle and Transition Timing Parameter Set Point Range Step Default Notes Run 2
25. 50 88 9 99 1 RT 3 90 T 99 1 Mounting Dimensions 4 10 32 4 50 114 3 4 90 124 5 20 69 17 5 3 Places 0 60 15 2 A ______ Y Y Motor Insight With DeviceNet Modbus Figure 4 2 Motor Insight With DeviceNet Modbus B10 9113 Dimensions Approximate Dimensions in Inches mm 4 1 2 Required Mounting Hardware Motor Insight can be mounted using 10 32 screws standard 10 Lockwasher and Flat Washer The required torque is 22 in lb 2 5 Nm 4 2 Connections Note All wires must be sized according to applicable standards 4 2 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 4 2 1 Overview The following connections are made to the Motor Insight base unit Form C Fault Shunt 120 V Relay Relay Reset L1 L2 Ls N C N O GF Input fz 7 Protection O Operation O Monitor Jam Trip Motor FLA A Motor Insight o FA Tri A V kW TC User urrent Unbalance _ Trip Class ro Ground Fault A Fault Reset Dly m Phase
26. 6 17 Attr Access Data Semantics of ID NV Rule Name Type Values Value 111 NV Set Load Fault Num Restart UINT Table 6 16 Attempts 112 NV Set Motor Fault UINT Table 6 5 Reset Delay 113 NV Set Motor Fault Num UINT Table 6 5 Restarts Attempts 114 NV Set Run Transition Time UINT Table 6 4 Seconds 115 NV Set Run Transition Percent UINT Table 6 4 of FLA 116 NV Set Ground Fault Trip Mode UINT Table 6 9 117 NV Set Ground Fault Pickup UINT Table 6 9 Delay Seconds 118 NV Set Ground Fault Pickup UINT Table 6 9 Level 119 NV Set Current Unbalance Run UINT Table 6 7 Delay Seconds 120 NV Set Current Unbalance UINT Table 6 7 Pickup Level Percent FLA 121 NV Set Jam Pickup Delay UINT Table 6 6 Seconds 122 NV Set Jam Pickup Level UINT Table 6 6 123 NV Set Current Phase Loss UINT Table 6 8 Pickup Delay 124 NV Set High Kw Trip Time UINT Table 6 20 125 NV Set High Kw Trip Limit UINT Table 6 20 126 NV Set Low Power Pickup UINT Table 6 19 Delay Seconds 127 NV Set Low Power Pickup UINT Table 6 19 Level 128 NV Set Under Current Pickup UINT Table 6 18 Delay Seconds 129 NV Set Under Current Pickup UINT Table 6 18 Level 130 NV Set Overload Reset Mode UINT Table 7 7 Reg 434 131 NV Set Load Fault Reset Delay BOOL O disable default The output is read from this object s VALUE attribute and applied to the output terminal MN04209001E For more information visit www eaton com 8 31 Motor Insight User Manual
27. Current Word 2 Param 15 NV Set Long Assembly USINT Data item assigned to Word 3 Default 4 User Input of long user input assembly L3 Current Word 3 Param 16 NV Set Long Assembly USINT Data item assigned to Word 4 Default 20 User Input of long user input assembly Field Inputs Word 4 Param 17 NV Set Long Assembly USINT Data item assigned to Word 5 Default 5 User Input of long user input assembly Current Ave Word 5 Param 18 NV Set Long Assembly USINT Data item assigned to Word 6 of Default 6 User Input long user input assembly Voltage VAB Word 6 Param 19 NV Set Long Assembly USINT Data item assigned to Word 7 of Default 7 User Input long user input assembly Voltage VBC Word 7 Param 20 NV Set Long Assembly USINT Data item assigned to Word 8 of Default 8 User Input long user input assembly Voltage VCA Word 8 Param 21 NV Set Long Assembly USINT Data item assigned to Word 9 of Default 9 User Input long user input assembly Voltage Ave Word 9 Param MAC ID The MAC ID is to be used in combination with Baud Rate below when the baud rate switches are set to value 3 BO ON amp B1 ON Baud Rate The Baud Rate is to be used in combination with MAC ID above when the baud rate switches are set to value 3 BO ON amp B1 ON 8 34 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 9 Modbus with IO Behavior T
28. Insight User Manual Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 0 2 2 9 0 4 3 9 2 0 1 1 4 0 2 2 0 150 5 4 8 43 0 12 0 59 2 300 5 9 6 86 0 23 9 118 3 600 5 19 1 172 1 47 8 236 6 Table 6 25 C441CA 480 Vac 2 9 Amperes Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 0 3 6 0 0 8 8 2 2 0 2 3 0 0 4 4 1 150 5 10 0 89 8 24 9 123 5 300 5 20 0 179 6 49 9 246 9 600 5 39 9 359 2 99 8 493 8 Table 6 26 C441DA 600 Vac 2 9 Amperes Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 0 4 7 2 1 0 9 9 2 0 2 3 6 0 5 4 9 150 5 12 0 107 6 29 9 147 9 300 5 23 9 215 1 59 8 295 8 600 5 47 8 430 2 119 5 591 6 6 6 Advanced Parameters The following table summarizes all advanced parameters Table 6 27 Advanced Parameters Parameter Code Parameter Description Set Point Range Default Notes 00 Modbus Baud Rate 0 7 4 0 1 200 1 2 400 2 4 800 9 600 4 19 200 5 38 400 6 57 600 7 115 200 P 01 Modbus Parity 0 2 0 0 Even 1 Stop Bit 1 Odd 1 Dtop Bit 2 No Parity 2 Stop Bits MN04209001E For more information visit www ea
29. Owned 1 Reserved set to zero 2 Configured TRUE indicates that the application of the device has been configured to do something different than the out of box default This does not include configuration of the communications 3 Reserved set to zero 4 7 Reserved set to zero 8 Minor TRUE indicates that the device detected a problem with itself which Recoverable is thought to be recoverable The problem does not cause the device Fault to go into one of the faulted states 9 Minor TRUE indicates that the device detected a problem with itself which Unrecoverable is thought to be unrecoverable The problem does not cause the Fault device to go into one of the faulted states 10 Major TRUE indicates that the device detected a problem with itself which Recoverable caused the device to go into the Major Recoverable Fault state Fault 11 Major TRUE indicates that the device detected a problem with itself which Unrecoverable caused the device to go into the Major Unrecoverable Fault state Fault See Behavior section 12 13 Reserved set to zero 14 15 Reserved set to zero Serial Number This attribute is a number used in conjunction with the Vendor ID to form a unique identifier for each device on Ethernet Each vendor is responsible for guaranteeing the uniqueness of the serial number across all of its devices Product Name This text string should represent a short description of the product product
30. Table 6 18 Undercurrent Parameter Set Point Range Step Default Notes Undercurrent 10 90 of 196 5096 Settable from the Ul Trip Pickup Motor FLA OFF Mode P O LED Level Protection Undercurrent Undercurrent 1 60 Seconds 1 Second 5 Seconds Settable from the Ul Trip Delay Mode P O LED Operation Advanced Config P 13 6 4 5 3 Low Power Motor Insight monitors the three phase real power kW If the real power value drops below the threshold for the required length of time a fault is detected and the unit will trip This protection feature is only enabled in the Motor Running state Trip thresholds depends on the motor FLA setting rated voltage of the model and the CT Multiplier setting Table 6 19 Low Power Parameter Set Point Range Step Default Notes Low Power See Tables 6 21 Minimum Settable from the Ul Trip Pickup through 6 26 Value for Mode P O LED Level OFF Range Protection Low Power kW Low Power 1 60 Seconds 1 Second 5 Seconds Settable from the Trip Delay Mode P O LED Operation Low kW Trip Delay MN04209001E For more information visit www eaton com 6 11 Motor Insight User Manual 6 4 5 4 High Power September 2009 Motor Insight monitors the three phase real power If the real power value is estimated above the threshold for the required length of time a fault is detected and the unit will trip This protec
31. W Parameter Name Notes 300 R Phase A RMS Current See current scaling table 7 8 301 R Phase B RMS Current See current scaling table 7 8 302 R Phase C RMS Current See current scaling table 7 8 303 R Average RMS Current See current scaling table 7 8 304 R Phase A RMS Voltage L1 L2 Volts 305 R Phase B RMS Voltage 12 13 Volts 306 R Phase C RMS Voltage L3 L1 Volts 307 R Average RMS Voltage Volts 308 R Motor Power kW kW x100 309 R Voltage Unbalance 96 310 R Current Unbalance 96 311 R Power Factor Power Factor x100 inductive 0 100 312 R Ground Fault Current Amps x100 313 R Frequency Hz x100 314 R Motor Thermal Capacity Displayed in percentage 096 cold Thermal Overload motor 10096 will cause and overload trip 0 255 315 R Fault Queue 1 The fault queue can be cleared using register 400 316 R Fault Queue 2 317 R Fault Queue 3 318 R Fault Queue 4 319 R Fault Queue 5 320 R Fault Queue 6 321 R Fault Queue 7 322 R Fault Queue 8 323 R Fault Queue 9 324 R Fault Queue 10 325 R Supply Fault Time To Restart Seconds remaining 326 R Motor Fault Time to Restart Seconds remaining 327 R Load Fault Time to Restart Seconds remaining 328 RAW Motor Run Time Hours can be reset using register 400 329 R Start Count Can be reset using register 400 330 Trip Reason 5265 R Fault Lockout 0x0001 Number of restarts attempts exceeded manual reset is required 5266 R Relay Off Command 0x0002 Relay was tu
32. be exchanged using I O messaging The data set to be exchanged is determined by selecting an input and an output assembly The adapter is designed with 2 I O connections poll and bit strobe These connections use the assemblies selected in the vendor specific DeviceNet Interface object 0x94 MN04209001E For more information visit www eaton com 8 17 Motor Insight User Manual September 2009 Table 8 20 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set_Attribute_Single value Sets the value into the specified attribute Table 8 21 Instance Attributes Access Data Description of Semantics of Attr ID NV Rule Name Type Attribute Values 3 Set Data ARRAY of BYTE Table 8 22 Assembly Instances The following assemblies are defined for the Motor Insight DeviceNet Adapter Type Instance Usage Name Input 50 Poll Bit Strobe Basic Overload ODVA Overload Profile Input 51 Poll Bit Strobe Extended Overload ODVA Overload Profile Input 107 Poll Bit Strobe Extended Overload with Discrete Input and Output Points Input 100 Poll User Defined Input Assembly Short Input 110 Poll User Defined Input Assembly Long Output 2 Poll Basic Overload ODVA Overload Profile Output 105 6 Poll Basic Overload with Discre
33. family represented by the product code in attribute 3 The same product code may have a variety of product name strings The maximum number of characters in this string is 32 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 State This attribute is an indication of the present state of the device Note that the nature of a Major Unrecoverable Fault could be such that it may not be accurately reflected by the State attribute This attribute reflects the dynamic status of the adapter The defined states are Table 8 17 Defined States Value State Name Description 0 Non existent This state will never be visible from within a device This state is principally intended for a tool to be able to represent the lack of an instance in a physical device 1 Device Self Power up or Reset operation Will not be visible from within a device Testing because communications are not active in this state 2 Standby This state is reported while needs commissioning due to an incorrect or incomplete configuration 3 Operational This state is reported when the adapter is powered up configured and operating normally 4 Major Recoverable Fault 5 Major Unrecoverable Fault Message Router Object Class 0x02 No class or instance attributes are supported MN04209001E For more information visit www eaton com 8 15 Motor Insight User Manual September 2009
34. set points related to the current phase loss feature Table 6 8 Current Phase Loss Parameter SetPoint Range Step Default Notes Current Phase 6096 Unbalance N A N A The minimum phase current must also Loss Trip Fixed be less than 50 of the FLA setting Pickup Level Current Phase 1 20 Seconds 1 Second 5 Seconds _ Settable from the Ul Loss Trip Mode P O LED Delay Operation Advanced Config P 10 6 4 3 5 Ground Fault Motor Insight monitors the vector sum of the three phase currents If the rms value of the sum goes above the threshold for the required length of time a fault is detected and the unit will trip The ground fault protection will only be enabled in the Motor Running state Setting the trip threshold to OFF or setting the TRIP ENABLE DISABLE register will disable this protection feature Note A ground fault cannot be auto reset a manual reset is required MN04209001E For more information visit www eaton com 6 7 Motor Insight User Manual September 2009 The following table describes the set points related to the ground fault feature Table 6 9 Ground Fault Fault Alarm No Trip Mode Parameter Set Point Range Step Default Notes Ground 2 9 Amp Model Range 2 9 Model Settable from the Ul Fault Trip 0 3 2 0 A 1 Pass Dependent 1 00 A Mode P O LED Pickup 0 15 1 0 2 Pass 20 90 Amp Model Protection Gr
35. 0 A CT Multiplier 1 0 15 1 0 CT Multiplier 2 9 60 CT Multiplier 3 18 120 CT Multiplier 4 36 240 CT Multiplier 5 Default setting is 1A Use Register 433 to enable disable Use Register 421 to set trip delay 405 RAN Under Current Trip Pickup Level 10 90 50 of Motor FLA register 407 Use Register 433 to enable disable Use Register 422 to set trip delay MN04209001E For more information visit www eaton com 7 9 Motor Insight User Manual Table 7 7 Modbus Register Map Continued September 2009 Modbus Coil No Modbus Reg No R W Parameter Name Notes Default 406 R W Low kW Trip Level Setting is in kW x 100 See Section 6 5 for ranges Default value is the minimum value in the range Registers 407 Motor FLA and 403 CT Multiplier control the range of this parameter Use Register 433 to enable disable Use Register 423 to set trip delay 407 R W Motor FLA Setting is in Amps x 100 Cat No C441BB C441CB C441DB 5 22 5 Amps CT Multiplier 4 6 67 30 Amps CT Multiplier 3 10 45 Amps CT Multiplier 2 20 90 Amps CT Multiplier 21 Cat No C441BA C441CA C441DA 1 5 Amps CT Multiplier 2 2 9 Amps CT Multiplier 1 60 135 Amps CT Multiplier 3 120 270 Amps CT Multiplier 4 240 540 Amps CT Multiplier 5 408 RAN Current Unbalance Trip Pickup Level 1 30
36. 000 tee ene 7 13 T ble 8 1 Indicator LEDS eR ERR x bees Bebe 8 1 Table 8 2 Environmental Ratings of the Module 8 2 Table 8 3 Approvals Certifications 0 00 ccc eee hn 8 2 Table 8 4 Module Electrical 1 lt 8 3 MN04209001E For more information visit www eaton com V Motor Insight User Manual September 2009 List of Tables Continued Table 8 5 Product Selection 2224 su r4 a 540508824 8 3 Table 8 6 Field Terminal Wire 8 5 Table 8 7 120 Vac Input Specification 00 ccc ee eens 8 5 Table 8 8 24 Vdc Input Specification 0 0 0 0 eens 8 7 Table 8 9 Relay Specification 0 0 0 cc eee nents 8 9 Table 8 10 Pilot Duty Relay 8 10 Table 8 11 Switch Baud Rate 8 10 Table 8 12 DIP Switch 8 10 Table 8 13 Standard eee 8 11 Table 8 14 Instance ServiceS 0 ccc eee eee eee eens 8 12 Table 8 15 Indentity Instance 8 12 Table 8 16 Bit Definitions for Instance 1 Status Attribute of Identity Object 8 14 Table 8 17 Defin
37. 009 Motor Insight User Manual Chapter 2 Ratings and Specifications 2 1 Environmental Table 2 1 Environmental Description Specifications Ambient Operating Temperature 20 C to 50 C Storage Temperature 40 C to 85 C Operating Humidity 5 to 95 non condensing Pollution Degree per IEC 60947 1 3 Overvoltage Category per UL 508 Hl Altitude 2000 m Vibration 3g in any direction Shock 15g in any direction 2 2 EMC EMI Table 2 2 EMC EMI Description Specifications Radiated Emissions IEC 60947 4 1 Table 15 EN 55011 CISPIR 11 Group 1 Class A ISM Equipment for Industrial Scientific and Medical Equipment 30 MHz to 1000 MHz Conducted Emissions IEC 60947 4 1 Table 14 EN 55011 CISPIR 11 Group 1 Class A ISM Equipment for Industrial Scientific and Medical Equipment 0 15 MHz to 30 MHz ESD Immunity IEC 60947 4 1 Table 13 8 kV air 4 kV contact Radiated Immunity Conducted Immunity IEC 60947 4 1 10V m 80 MHz 1000 MHz 8096 Amplitude Modulated 1 kHz sine wave IEC 60947 4 1 140 dBuV 10V rms 150 kHz 80 MHz Fast Transient Immunity IEC 60947 4 1 Table 13 IEC 6100 4 4 2 kV using direct method Surge Immunity IEC 60947 4 1 Table 13 IEC 61000 4 5 Class 4 3 Phase Power Inputs 2 kV line to line DM 4 kV line to ground CM User IO and Communication Lines 1 kV line to line DM 2
38. 11 PUGS CULMS INE si sa nx mend nmm e tox ab posed 6 11 LOW POWOL cde espe me SE done Mle ecb ee KR UMOR GLACE 6 11 s High POWer wok OE bare Oe eA D C XEES ERE LCS 6 12 C441BB 240 Vac 20 90 6 12 C441CB 480 Vac 20 90 6 12 C441DB 600 Vac 20 90 6 12 CAMBA 240 Vac 2 9 6 13 CAMCA 480 Vac 2 9 6 13 CAMDA 600 2 9 6 13 Advanced Parameters 6 13 Modbus Parameters cc ee ween eut Nad eee 7 2 Table 7 2 Parameters and 7 3 Table 7 32 Field WINO nne ee anda de Sam dod Due Regis 7 4 Table 7 4 Command Codes 7 5 Table 7 5 Reset eee eens 7 6 Table 7 6 Comm Loss 7 6 Table 7 7 Modbus Register Map 7 7 Table 7 8 Current Scaling Table 0
39. 1CA Motor protection relay with thermal overload power measurements ground fault detection and communications capability 2 9 A 480 Vac 323 528 Vac 50 60 Hz C441CB Motor protection relay with thermal overload power measurements ground fault detection and communications capability 20 90 A 480 Vac 323 528 Vac 50 60 Hz C441DA Motor protection relay with thermal overload power measurements ground fault detection and communications capability 2 9 A 600 Vac 489 660 Vac 50 60 Hz C441DB Motor protection relay with thermal overload power measurements ground fault detection and communications capability 20 90 A 600 Vac 489 660 Vac 50 60 Hz MN04209001E For more information visit www eaton com 1 1 Motor Insight User Manual September 2009 1 1 2 Motor Protection Features Table 1 2 Motor Protection Features Feature Description Motor Protection Thermal Overload The overload relay models the thermal characteristics of a motor and trips when the motor is overloaded to prevent motor damage The overload has the following attributes e Adjustable Trip Class setting e Adjustable Motor FLA setting e The thermal capacity of the motor is stored during power cycles the device e Theunit has multiple reset modes manual and automatic The device cannot be reset until the thermal capacity in the motor is low enough for a successful re
40. 1E For more information visit www eaton com 8 21 Motor Insight User Manual September 2009 Table 8 32 Connection Instance 1 Attributes Explicit Messaging Continued Attr ID Access NV Attribute Name Data Type Brief Description of Attribute 7 Get Get produced_connection_size consumed_connection_size UINT UINT Maximum number of bytes transmitted across this Connection Default 500 Maximum number of bytes received across this Connection Default 500 Get Set expected_packet_rate UINT Defines timing associated with this Connection Default 0x09C4 2500 milliseconds N A N A Not used These attribute IDs have been obsoleted and are no longer defined for a Connection Object Get Set watchdog_timeout_action USINT Defines how to handle Inactivity Watchdog timeouts Default 0x01 Auto_Delete 13 Get produced_connection_path_ length UINT Number of bytes in the produced_connection_path attribute Default 0x0000 14 Get produced_connection_path EPATH Specifies the Application Object s whose data is to be produced by this Connection Object See DeviceNet Volume Appendix Default Null PATH 15 Get consumed_connection_path_ length UINT Number of bytes in the consumed_connection_path attribute Default 0x00 16 Get consumed_connection_path EPATH Specifi
41. 36 Discrete Input Point Instance Attributes 8 25 Table 8 37 Instance 8 25 Table 8 38 Discrete Output Point Instance 8 25 Table 8 39 Control Supervisor Instance 8 26 Table 8 40 Control Supervisor Instance 8 27 Table 8 41 Fault Reset 0 ccc eee 8 29 Table 8 42 Instance 8 30 Table 8 43 Overload Instance Attributes 8 30 Table 8 44 Instance 8 32 Table 8 45 Voltage Monitor Instance Attributes 8 32 Table 8 46 Instance 8 33 Table 8 47 DeviceNet Interface Instance Attributes 8 33 Table 9 1 Modbus with IO Functionality 9 1 Table 9 2 Circuit Descriptions 2 2 45 55 ete eee 9 2 Table 9 3 Modbus Registers lille nee 9 3 Tabl e A 1 Ul GFOUp aser mex ERES Een E Puce nex Rim E ee eee A 1 Table A 2 Comm Group 0 0 ehh A 2 vi For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009
42. 5 125 1 115 Settable from the Ul Transition Mode P O LED Percent Operation Advanced Config P 17 Run 1 180 Seconds 1 10 Seconds Settable from the Ul Transition Mode P O LED Time Operation Advanced Config P 18 6 2 For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual CURRENT IN OF FLA Transition Contactor Point Opens Rum Transition xsv sat ctf cretus matte aaa fac Nope uum of FLA 1 1 1 1 30 Re of FLA 1 Stop gt Start Run Stop Cycle Cycle Cycle Cycle Figure 6 1 Transition Time Current Curve 6 3 Thermal Overload Motor Insight s overload function models the thermal characteristics of a motor and faults before motor damage will occur Trip curves are defined by applicable agency standards The trip class for any particular overload is adjustable A thermal capacity value will be calculated to model the motor temperature The following items are associated with the electronic overload function of Motor Insight An overload fault will occur when the calculated thermal capacity reaches 10096 An overload fault will not be cleared by power cycling the device the thermal capacity is stored in the device s non volatile memory Two thermal cool down models are used One for cool down while the c
43. DeviceNet Object Class 0x03 Table 8 18 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x4B Allocate values Allocate_Master Slave_Connection_Set 0x4C Release value Release Group 2 Identifier Set Table 8 19 DeviceNet Instance Attributes Attr Access Data Brief Description of Semantics ID NV Name Type Attribute of Values 5 Get Allocation STRUCT of Information Allocation BYTE Indicates which Bit 0 Explicit Choice Byte connections are active Bit 1 Poll Bit 2 Bit Strobe Master s USINT MAC ID of Master Range 0 63 255 MAC ID from Allocate Modified via Allocate only 8 Get MAC ID USINT Actual value of Node Range 0 63 Switch Address switches Value 9 Get Baud Rate USINT Actual value of Baud Range 0 3 Switch Rate switches Value 8 16 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Assembly Object Class 0x04 The Assembly Object binds attributes of multiple objects which allows data to or from each object to be sent or received over a single connection Assembly objects can be used to bind input data or output data The terms input and output are defined from the network s point of view An input will produce data on the network and an output will consume data from the network Various data sets can
44. E M NER Motor Insight Overload and Monitoring Relay P An Intelligent Power Control Solution Supersedes April 2009 User Manual E T N Powering Business Worldwide September 2009 Motor Insight User Manual Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital los
45. False True True High R 414 C 6920 R 429 R 418 R 419 5265 C 5283 N A C 5274 R 315 Power 0 01 KW 433 Seconds Minutes 0 4 R 330 R 331 R 330 10 0x0080 5 Auto 0 0001 0x0004 0x0200 True True True True Under R 410 C 6922 435 N A R 416 N A N A N A C 5297 C 5276 315 Voltage Volts R 433 0 Trip Seconds R 332 R 330 12 0x0200 1 0x0001 0x0800 True no Trip True True Over R 411 C 6921 R 435 N A R 416 N A N A N A C 5298 C 5275 315 Voltage Volts R 433 0 Seconds R 332 R 330 11 0x0100 1 Alarm 0x0002 0x0400 True no Trip True True Voltage R 412 C 6914 R 435 N A R 416 N A N A N A 5299 C 5277 R 315 Unbalance R 433 0 Trip Seconds R 332 R 330 13 0x0002 1 Alarm 0 0004 0x1000 True no Trip True True Also causes C 5288 R 331 0x0080 to be False and fault relay to be open R 314 thermal memory will dominate unless R 417 time is greater than cooling time Inhibits start indicates error when running Register 434 set to 1 enables 0 disables f enabled 434 1 C 5265 330 0x0001 True MN04209001E For more information visit www eaton com A 1 Motor Insight User Manual Comm Group September 2009 Table A 2 Comm Group Configuration Status Thresh Trip Trip Off Re Lock OL Trip Fault Fault old Enable Mode Time Time starts out Status Error Reas
46. Mins 8 Fault Reset Dly m Trip Class A V kW TC User Fault R t DI 6 4 3 1 Reference Table 6 5 Fault Resets p m Fault Resets hase Rotation ME Fault Resets MB avc 6 4 5 3 1 60s 5 Low kW Trip Dly s 9 Low kW Trip Dly 5 Bl 6 4 5 1 2 500 Min 20 Mins Load Reset Dly m ACER Load Reset Dly m B 5 23 Ww Load Resets MB cis 6 4 5 1 Reference Table 6 16 Load Resets 6 4 4 1 0 500 S 10 Restart Delay s CT Multiplier Device Address Advanced Config 6 2 Reference Tables 6 2 6 3 CT Multiplier 7 3 Reference Table 7 2 Device Address 6 6 Reference Table 6 27 Advanced Config Monitoring 5 3 1 Reference Table 5 3 Current per Phase and s Average RMS Jam Trip Motor Insight Current Unbal Trip Class T 5 3 1 Reference Table 5 3 Voltage per Phase and Ground Fault Eis kam A kW TC User Average RMS a ault Reset a Lal h tat Fault Ri 5 3 1 Reference Table 5 3 Power X n lc Under Current Low kW Trip Dly s B2 5 3 1 Reference Table 5 3 Thermal Capacity Utilization Low Power kW Load Reset Dly m 2 12 13 6 6 Reference Table 6 27 03 Power Factor High Power kW MI Load Resets Bc Under Voltage V Restart Delay s 6 6 Reference Table 6 27 03 Voltage Imbalance O
47. Rotation Fault Resets ANG Under Current Lr Low kW Trip Dly s 1142 Low Power kW L Load Reset Dly m IB L2 L3 High Power kW LJ Load Resets IC L3 L1 Under Voltage V s Restart Delay 5 Ready Over Voltage V bo CT Multiplier Voltage Unbalance Device Address Fault L Advanced Config Cancel la Ib lc Figure 4 3 Motor Insight Base Connections MN04209001E For more information visit www eaton com 4 3 Motor Insight User Manual September 2009 4 2 2 Terminals Terminal block wiring capacity and torque requirements are 18 12 AWG and 5 3 in Ib 0 6 Nm respectively USE 75 C CU WIRE ONLY 18 12 AWG Torque 0 6 Nm 5 3 Ib in fs B300 PILOT DUTY ONLY No Motor Loads 9A Max R GF SHUNT RESET Figure 4 4 Terminal Block Table 4 1 Terminal Block Connections Name Designation Input Description Line L1 L2 L3 Rated Voltage Three Phase Line Voltage Input Voltage L1 L2 L3 connections must correspond to the respective CT1 CT2 CT3 current leads Terminal provided for wiring control power transformer 9 A max capacity Overload 95 96 UL 508 B300 Form 1C Contact State 95 96 Contact opens when the unit is faulted or unpowered 96 amp 97 Common 96 amp 97 are common 97 98 97 98 Contact closes when the unit is faulted or unpowered GF 15 16 UL 508 B300 Form A Contact Shunt Contact closes when
48. Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic
49. Set_Attribute_Single value Sets the value into the specified attribute 0x05 Reset n a Resets the overload to the start up state 8 26 For more information visit www eaton com MN04209001E September 2009 Table 8 40 Control Supervisor Instance Attributes Motor Insight User Manual Attr ID NV Access Rule Name Data Type Semantics of Values 10 Get Faulted Tripped BOOL 1 Fault Occurred latched 0 No Faults present 11 Get Warning BOOL 1 Warning not latched 0 No Warnings present 12 Set FaultRst BOOL 0 gt 1 Fault Reset 0 No action Overload Reset 13 Get FaultCode UINT If in Faulted state FaultCode indicates the fault that caused the transition to Faulted state If not in Faulted state FaultCode indicates the fault that caused the last transition to the Faulted state 17 101 Set Get ForceFault Device Status BOOL WORD Device Bit Array 0 gt 1 Force Fault 0 No action Bit 0 Trip Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 Bit 9 15 reserved Warn Output 1 Output 2 Input 1 Input 2 Input 3 Input 4 Overload Power Lost 102 Get Trip Reason WORD Fault Trip Reason Bit Array Bit 0 Fault Lockout Bit1 Bit2 Bit3 Bit4 Bitb Bit6 Bit7 Bit8 Bit9 Bit10 Over Voltage Relay Off Command Contactor Failure Under Current Overlo
50. TN CARE 386 2273 8 00 am 6 00 pm EST FAX 800 752 8602 After Hours Emergency 800 543 7038 6 00 pm 8 00 am EST Technical Resource Center Voice 877 ETN CARE 386 2273 8 00 am 5 00 pm EST FAX 828 651 0549 e mail TRC Eaton com For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Table of Contents LIST OF FIGURES eee hh iv LIST OF TABLES R Eee Rx eben eed be EEG ey Ra EY Ra ee eee Ed V SAFETY per vii Definitions and Symbols 0 00 ccc eee vii Hazardous High Voltage 2s dade cen Gaels dede vii CHAPTER 1 INTRODUCTION 00 0 c eee hn 1 1 1 1 System OVerVIeW ccs cen m mra ttak eae e ee ee 1 1 CHAPTER 2 RATINGS AND SPECIFICATIONS 2 1 2 1 Environmental sci cee eet ead a ae RES RE I SERO ku XE Ex CE Rea EROR EE 2 1 22 EMG EM 2 1 2 3 Short Circuit Ratings lt s sssr ccc eee eee eee eee 2 2 2 4 Electrical Ratings ens RR RE EX 2 3 2 5 Current Ratings cokes eek rer eee hh 2 3 CHAPTER 3 RECEIPT UNPACKING 3 1 3 1 General ee CE eae oe Cele eee aes dle RON 3 1 3 2 Unpackingis the oak ee
51. Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 4 1 Table 5 1 Table 5 2 Table 5 3 Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 6 8 Table 6 9 Table 6 10 Table 6 11 Table 6 12 Table 6 13 Table 6 14 Table 6 15 Table 6 16 Table 6 17 Table 6 18 Table 6 19 Table 6 20 Table 6 21 Table 6 22 Table 6 23 Table 6 24 Table 6 25 Table 6 26 Table 6 27 Table 7 1 Terminal Block lt Motor Insight User Manual Sizes and Ratings 00 c eect eee eee Motor Protection Control Features 22 22h ecc os on ded Monitoring Features e RR RET vente reus ence dawns Environmental csse Motor Insight Short Circuit Ratings North America CSA UL IEC 60947 4 1 Type 1 Short Circuit Ratings Electrical Sex RU EG a a eem mS rers Model 90 AMP ee der Ox EDAD Rd ROUEN Model 9 Amp ziehe REPLIES RA Ix ie Cha hee eed bbb chee d eO PP X EE User Interface 1 Interfa
52. a ground fault is active Reset R1 R2 120 Vac Fault Reset Input Input 10 15 IEC 61131 2 Type 1 digital input By factory default Motor Insight is to be connected with ABC phase rotation on the incoming line voltage wiring If the motor turns in the correct direction upon energization but Motor Insight trips on a voltage phase reversal fault change the setting of the phase rotation parameter as described in Section 6 4 4 6 4 2 3 Motor Power Motor power connections are passed through Motor Insight For power measurement accuracy make sure to match Motor Power and Line Power connections as shown in Figure 4 3 For use on low amperage applications multiple wraps of the motor power conductors should be made according to Section 2 5 For use on large amperage applications pass the secondary of external CTs through the feed through power conductor holes Refer to Section 2 5 4 4 For more information visit www eaton com MN04209001E September 2009 4 2 4 Typical Wiring Diagram Motor Insight User Manual 1 3 5 1 L1 L2 L3 Al A2 2 13 esa 3 14 Wire C O0 40 0 gt 0 L1 L2 L3 95 96 97 98 15 16 R1 R2 Ys Overload exeo 3 phase ac Motor Note 15 16 Ground Fault Shunt Aux B300 Output R1 R2 120 V Reset Input Note 95 96 Contact is open in an unenergized stat
53. able 2 4 IEC 60947 4 1 Type 1 Short Circuit Ratings Standard Fault r Short Circuit Data Overload Max Operating Withstand gG gT Eaton T M Catalog No FLA Range Voltage Rating Fuse Circuit Breaker C441BA 2to9 240 Vac 1 000 A 35A EGH3030FFG 240 Vac C441CA 2to9 480 Vac 1 000 A 35A EGH3030FFG 480 Vac C441DA 2to9 600 Vac 1 000 35A EGH3030FFG 600 Vac C441BB 20 to 90 240 Vac 5 000 A 315A LGH3300FAG 240 Vac C441CB 20 to 90 480 Vac 5 000 A 315A LGH3300FAG 480 Vac C441DB 20 to 90 600 Vac 5 000 A 315A LGH3300FAG 600 Vac 2 2 For more information visit www eaton com MN04209001E September 2009 2 4 Electrical Ratings Table 2 5 Electrical Ratings Motor Insight User Manual Type Rating Description Rated Input Voltage 240 V Unit 200 240 Vac 50 60 Hz Rated Input Voltage 480 V Unit 380 415 Vac 50 60 Hz amp 440 480 Vac 60 Hz Rated Input Voltage 600 V Unit 575 600 Vac 60 Hz Voltage Tolerance 10 15 Frequency Tolerance Bandwidth 540 Hz Accuracy 296 Rated Current 10096 FLA 20 90 Arms Accuracy 2 90 A Unit Rated Current 100 FLA 2 9Arms 9 A Unit Overload Current Range 20 A 720 Arms Overload protection up to 8 x FLA 90 A Unit Overload Current Range 2A 72Arms 9 A Unit Line Frequency 47 63 Hz 2 Output Relays 2 5 Current Ratings B300 Pilot Duty 5A T
54. able 6 27 Phase Indicates the selected phase Used in conjunction with the Unit LEDs to identify the display parameter AVG average of all phases IA L1 L2 phase A current or L1 L2 voltage B L2 L3 phase B current L2 L3 voltage C L3 L1 phase C current or L3 L1 voltage Display Alphanumeric 3 digits 7 segment alphanumeric display for numeric parameter display Display and editing flashing and fault codes Operation of the user interface is broken into three modes listed across the top of the device Pressing the Mode Key enables mode navigation Table 5 2 Interface Mode Keys Mode Description Protection Used to set motor protection thresholds and or disable protection parameters Operation Used to set operational parameters including auto reset modes Monitoring Used to display run time data parameters The Mode and P O LED are used in conjunction to identify a selected parameter MN04209001E For more information visit www eaton com 5 3 Motor Insight User Manual 5 3 Monitoring 5 3 1 Values September 2009 In the monitoring mode the up button A and down button V are used to scroll through the parameters that are available for display When the end of the parameter list is reached from either direction the next button press wraps to the beginning or end of the list The following table describes the operation of the monitoring mode
55. ad Ground Fault Current Unbalance Current Single Phase Reserved High Power kW Bit11 Under Voltage Bit12 Voltage Unbalance Bit13 Over Current Bit14 Low Power kW Bit15 Phase Reversal 103 Get Overload Status WORD Overload Status Bit Array Bit 0 Overload Trip Bit1 Ground Fault Trip Bit2 High Power Trip Bit3 Bit4 Bit5 Bit6 Bit7 Bit 8 15 reserved reserved reserved reserved reserved Relay Closed MN04209001E For more information visit www eaton com 8 27 Motor Insight User Manual September 2009 Table 8 40 Control Supervisor Instance Attributes Continued Attr ID NV Access Rule Name Data Type Semantics of Values 104 Get Warning Status WORD Warning Bit Array Bit 0 Low Voltage Bit1 High Voltage Bit2 Voltage Unbalance Bit3 Low Power Bit4 Reverse Phase Bit5 Current Unbalance Bit6 Voltage Single Phase Bit7 Current Single Phase Bit8 Ground Fault Phase Bit9 15 reserved 105 NV Set Comm Fault BOOL Action taken on trip state in Comm Fault state Trip Action 0 Use Comm Fault Trip Value attribute 1 no affect 106 NV Set Comm Fault BOOL User defined value for use with Comm Fault Trip Value Trip Action attribute 0 no affect 1 trip 107 NV Set Idle Trip Action BOOL Action taken on trip state in Communication Idle state 0 Use Idle Trip Value attribute 1 no
56. ate Configuration DIP Switches 7 8 The DeviceNet baud rate is configured using the DIP switches on the face of the device Table 8 11 TDIP Switch Baud Rate Selection BO Sw7 B1 Sw8 Baud OFF OFF 125k Default ON OFF 250k OFF ON 500k ON ON Software configuration 8 5 2 DeviceNet MAC ID Selection The DeviceNet MAC ID is configured using the DIP switches on the face of the device Table 8 12 DIP Switch Behavior DIP Switch Value 6 32 5 16 4 8 3 4 2 2 1 1 To set a MAC ID of 25 DIP switches 5 4 and 1 need to be turned on with all others off Default is Mac ID 63 all on 8 10 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 8 5 3 DeviceNet Profile Full Profile The device is composed of a collection of standard objects and Eaton specific objects The standard objects are those that are defined by the ODVA These standard objects always exhibit the same behavior and basic content regardless of the source of the device containing the object Table 8 13 Standard Objects Class Object Number of Instances 0x01 Identity 1 0x02 Message Router 1 0x03 DeviceNet 1 0x04 Assembly See assembly object details 0x05 Connection 3 0x08 Discrete Input Point 4 0x09 Discrete Output Point 2 0x29 Control Supervisor 1 0x2C Overload 1 0x93 Voltage Monitor 1 0x94 DeviceNet Inter
57. be set for each Debounce Time input point The debounce value is set in milliseconds Minimum time is 1 ms 104 R W Field Input 2 Maximum debounce time is 1000 ms Debounce Time 106 R W Field Input 3 Debounce Time 108 R W Field Input 4 Debounce Time 110 R W Modbus Comm Loss Modbus communication loss timeout Timeout Value ms The timeout can be set from 0 ms disabled to 65535 ms 1000 Modbus Production List The Production and Consumption registers can be used to create custom Modbus 2008 R Modbus Miocucuon Pals interface ranges An example If field inputs 3000 R W Modbus register address 0 is put into the first slot of Consumption List the production list the field inputs register value will be available in the first slot of the 2009 R W ton Data Modbus Production Data Register range Production data is data provided by the device and Consumption data is for data provided written to the device Note that the values must be Modbus Register Address i e Register Number 1 not Register Number 9 4 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Appendix A Modbus Map by Protection UI Group Table 1 UI Group Configuration Status Thresh Trip Trip Off Re Lock OL Trip Fault Fault old Enable Mode Time Time starts out Status Error Reason Code Jam R 413 C 6918 N A R 424 R 417 R 420
58. below Byte Word Value Default Value 0 0 Value selected by DeviceNet Device Status Low Byte interface object attribute 12 See Control Supervisor Object 1 Device Status High Byte 2 1 Value selected by DeviceNet L1 Current Low Byte 3 interface object attribute 13 L1 Current High Byte 4 2 Value selected by DeviceNet L2 Current Low Byte 5 interface object attribute 14 L2 Current High Byte 6 3 Value selected by DeviceNet L3 Current Low Byte 7 interface object attribute 15 L3 Current High Byte 8 4 Value selected by DeviceNet Field Inputs Low Byte 9 interface object attribute 16 Field Inputs High Byte 10 5 Value selected by DeviceNet RMS Current Ave Low Byte 11 interface object attribute 17 RMS Current Ave High Byte 12 6 Value selected by DeviceNet RMS Voltage VAB Low Byte 13 interface object attribute 18 RMS Voltage VAB High Byte 14 7 Value selected by DeviceNet RMS Voltage VBC Low Byte 15 interface object attribute 19 RMS Voltage VBC High Byte 16 8 Value selected by DeviceNet RMS Voltage VCA Low Byte 17 interface object attribute 20 RMS Voltage VCA High Byte 18 9 Value selected by DeviceNet RMS Voltage Ave Low Byte 19 interface object attribute 21 RMS Voltage Ave High Byte MN04209001E For more information visit www eaton com 8 19 Motor Insight User Manual
59. bitfield of inputs Bit 0 corresponds with input 1 bit1 corresponds with input 2 etc 1 Field Input 1 2 Field Input 2 3 Field Input 3 4 Field Input 4 2 R Control Voltage 24 Vdc The control voltage register is displayed in millivolts 3 R Ambient Board Temperature is displayed in degrees celsius Temperature 4 R Maximum PC Board The maximum ambient temperature seen Temperature by the PCB Dip Switch Value Present value of the configuration dip switch R Configuration CRC A CRC is calculated on the non volatile configuration values The CRC value is intended to provide a quick assessment of configuration state 7 R Communication Module serial number of the Serial Number communication module 9 R Communication Module Present firmware revision of the Firmware Revision communication adapter 11 R Communication Module Present hardware revision for the Hardware Revision communication adapter PCB 101 R W Field Relay Outputs The relay output register is a bitfield Bit 0 corresponds to relay out 1 and bit 1 corresponds to relay out 2 1601 Field Relay Output 1 MN04209001E For more information visit www eaton com 9 3 Motor Insight User Manual September 2009 Table 9 3 Modbus Registers Continued Modbus Modbus Coil Register Number Number R W Parameter Name Description 1602 Field Relay Output 2 102 R W Field Input 1 The input debounce can
60. ce Mode KeyS 0 cee tenets Operation of the Monitoring Application Parameters 20 90 Amp Model gere uem E 2 9 Amp Model nmm anan adni mum eR nce Rs den Start Cycle and Transition Timing 0 0 cece eee eee eee eens Motor Protection Jam OVer Current ua coe tind settee Ma et ee ox e ee esos eine een Current nbalance sse luz cad e 9x A CES VT Current Phase LoS8 2c 245065 cee eee RR ERG Ground Fault 2 me emere Re Im dee ities pees dee ee eek 0 lO l0 25 WWD Power up Restart Delay 4 2 4 eee Alarm No Trip cUndervoltage csse em eR er ERROR SOVverVvoltage cum xa eoe s md altae eno Iw aeons 6 9 Voltage Unbalance 6 10 Phase Rotatlon usen ce een ERE Rue RURSUS eed Gane eee 6 10 2 Load Protection s eue We aE mo pre 6 10 Time Eoad Fault ce ce eee tend Vad E a deis be aee 6
61. change 108 NV Set Idle Trip Value BOOL User defined value for use with Idle Trip Action attribute 0 no affect 1 109 Fault Log 0 UINT 110 Get Fault Log 1 UINT 111 Get Fault Log 2 UINT 112 Get Fault Log 3 UINT 113 Get Fault Log 4 UINT 114 Get Fault Log 5 UINT 115 Get Fault Log 6 UINT 116 Get Fault Log 7 UINT 117 Get Fault Log 8 UINT 118 Get Fault Log 9 UINT 119 Set Clear Last Fault BOOL 021 Fault Entry Cleared Log Entry 0 No action 120 NV Set Enable Trip WORD Trip Enable Disable bit array Bit 0 Enable Ground Fault Trip Bit 1 Enable Voltage Unbalance Trip Bit 2 Enable Current Unbalance Trip Bit 3 Enable Under Current Trip Bit 4 Enable Phase Loss Trip Bit 5 Enable Jam Bit 6 Enable LKW Trip Bit 7 Enable HKW Trip Bit 8 Enable Overvoltage Trip Bit 9 Enable Undervoltage Trip Bit 10 Enable Phase Order Trip 8 28 For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual Faulted Tripped A condition exists that is out of the normal operating range of the device This condition has been configured to cause the device to enter the faulted or tripped state Warning A condition exists that is out of the normal operating range of the device This condition has been configured to provide a warning Table 8 41 Fault Reset Commands the device out of the faulted state A transition from 0 to 1 will cause the fault reset
62. conds IEC 60068 2 27 Vibration 5 150 Hz 5G 0 7 mm maximum IEC 60068 2 6 peak to peak Pollution Degree 2 Table 8 3 Approvals Certifications Electrical EMC Rating ESD Immunity IEC61000 4 2 8 kV Air 4 kV contact Radiated Immunity IEC61000 4 3 10 V m 80 1000 MHz 80 amplitude modulation 1 kHz Fast Transient IEC61000 4 4 1 kV communications Surge IEC61000 4 5 1 kV shield to ground RF Conducted IEC61000 4 6 10 V 0 15 80 MHz Ingress Protection Code IP20 Radiated and Conducted Emissions EN55011 Class A Agency Certifications UL 508 cUL CSAT C22 2 No 14 CE Low Voltage Directive DeviceNet Conformance Tested 8 2 For more information visit www eaton com MN04209001E September 2009 Table 8 4 Module Electrical Requirements Motor Insight User Manual Description Requirement Voltage Range 18 30 Vdc Current Draw Approx 18 mA Description Table 8 5 Product Selection Catalog Number Relay Outputs Relay Outputs Motor Insight DeviceNet Module with 24 Vdc Inputs and 120 Vac 24 Vdc Motor Insight DeviceNet Module with 120 Vac Inputs and 120 Vac 24 Vdc C441L C441K Physical Description and Dimensions 0 20 5 1 3 94 100 Dia 0 69 17 5 3 Places 3 31 3 FNH OH 0 6
63. controllers or rotating machinery MN04209001E For more information visit www eaton com vii Motor Insight User Manual September 2009 Index Protection 6 4 3 2 150 400 of FLA 400 Jam Trip 96 6 4 3 3 1 30 1596 Current Unbalance 96 6 4 3 4 60 Fixed Current Phase Loss 6 4 3 5 Reference Table 6 9 Ground Fault A 6 4 4 6 Reference Table 6 15 Phase Rotation 6 4 5 2 10 90 of FLA 50 Under Current 6 4 5 3 Reference Table 6 19 Low Power kW 6 4 5 4 Reference Table 6 20 High Power kW 6 4 4 3 Reference Table 6 13 Under Voltage 6 4 4 4 Reference Table 6 12 Over Voltage 6 4 4 5 1 20 6 Voltage Imbalance Q Monitor E TeN Motor Insight Jam Trip Current Unbal Trip Class A Ground Fault Fault Reset Dly m Phase Rotation M Fault Resets Mave Under Current Low kW Trip Dly s Bu Low Power kW Load Reset Dly m BI 5 242 High Power kW Load Resets n i nder Voltage V Resta Delay Over Voltage V Multiplier vana L Voltage Unbal Device Address Advanced Config Motor FLA A V kW TC User Mode Operation 6 2 Reference Tables 6 2 6 3 Minimum for Configuration Motor FLA A 6 2 5 305 20 Trip 55 Jl mne Motor Insight 6 4 3 1 2 500
64. device is faulted A WARNING If the Motor Insight is faulted and the Ready LED is flashing an auto reset is pending The motor may start unexpectedly at any time User Interface Fault Mode LED P O LED Display Notes Number of Restarts 1 Operation Fault Reset Tries amp rEt Could result from excessive Exceeded Load Reset Tries motor or load faults Remote Off 2 None None rOF Relay turned off network or Ul Contactor Failure 3 Protection Current F 03 Voltage and current Unbalance phase loss Under Current 4 Protection Under Current F 04 Motor Overload 5 Operation Trip Class F 05 Ground Fault 6 Protection Ground Fault A F 06 Current Unbalance 7 Protection Current F 07 Unbalance Current Phase Loss 8 Protection Current F 08 Unbalance 96 Reserved 9 High Power kW 10 Protection High Power kW F 10 Over Voltage 11 Protection Over Voltage V F 11 Under Voltage 12 Protection Under Voltage V 12 Voltage Unbalance 13 Protection Voltage F 13 Unbalance 96 Jam 14 Protection Jam Trip 96 F 14 Low Power kW 15 Protection Low Power kW F 15 Phase Rotation 16 Protection Phase Rotation F 16 Device Memory 17 None None F 17 Contact factory Fault Internal Comm 18 None None F 18 Contact factory Failure Line Frequency 24 None None F 24 Line voltage frequency must Out of Range be within 47 63 Hz range Calibration Error 27 None None F 27 Contact factory Other N A Non
65. e A ATTENTION CONTROL CIRCUITS ARE B300 RATED USE A CPT AND SEPARATE CONTROL WHEN LINE VOLTAGE IS ABOVE 240 VAC SEPARATE CONTROL DO NOT INSTALL WIRE C WHEN USING SEPARATE CONTROL CONNECT SEPARATE CONTROL LINES TO THE NO 1 TERMINAL ON THE REMOTE PILOT DEVICE AND THE TERMINAL 96 ON THE OVERLOAD RELAY REMOTE PILOT DEVICES 2 Wire Control pU Not for use with auto reset OL When more than one relays pushbutton station is used omit connector A and 3 Wire Control connect per sketch below Start Stat 1A Stat ola io 3 5 Stop 1 Stop Stop l T a O1 Figure 4 5 Typical Starter Application MN04209001E For more information visit www eaton com 4 5 Motor Insight User Manual September 2009 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 5 User Interface UI 5 1 Introduction The Motor Insight has a wide range of set points to enable coordinated motor and load protection Commonly used set points are directly accessible through the user interface advanced configuration of the device must be performed through the Advanced Config operation or over the network The unit comes out of the box with default settings that accommodate general induction motor applications that provide very basic motor protection The user shou
66. e None EXX Contact factory 5 8 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 5 6 2 Fault History Motor Insight stores the last 10 fault codes in a queue stored in non volatile memory This fault queue can be traversed using the following sequence of button presses Note The Fault history can only be viewed when the device is in the tripped or OFF state Step 1 Simultaneously press the Mode and Trip buttons when the Fault LED is lit The display shows the last fault code and illuminates the corresponding P O LEDs to identify the fault Step 2 Press Down button to view older fault codes or the Up button to view more recent fault codes Qe Step 3 Press the Mode or Trip button to exit the Fault History mode The Display now shows the last fault and is not flashing Pressing Reset will reset the device and exit the Fault History mode Figure 5 4 Fault History 5 6 3 Error Codes The following table describes error messages and codes that can be generated by the Motor Insight If these error codes cannot be cleared by a reset or power cycle contact the factory for service Error Code Description NC Communication between the main microprocessor and user interface has been lost E01 The user interface clock has failed The Motor Insight is still functional but performance will be degraded E02 A stuck ON swi
67. ed States anann cc ee 8 14 Table 8 18 Instance 8 16 Table 8 19 DeviceNet Instance Attributes 8 16 Table 8 20 Instance 8 18 Table 8 21 Instance Attributes llle 8 18 Table 8 22 Assembly 1 8 18 8 23 Input Assembly 50 2 256 00000 ae ee RR RE mnm sec 8 18 Table 8 24 Input Assembly 51 seullllelee esee 8 18 Table 8 25 Input Assembly 107 de Pe Roo EUR 8 18 Table 8 26 Input Assembly 100 0 0 20 eee eres 8 19 Table 8 27 Input Assembly 110 0 2 2 cee eee 8 19 Table 8 28 Input Assembly 100 and 110 Selection 8 20 Table 8 29 Output Assembly 2 1 0 0 0 0 ccc eh 8 20 Table 8 30 Output Assembly 105 0 ccc eens 8 20 Table 8 31 Instance 8 21 Table 8 32 Connection Instance 1 Attributes Explicit Messaging 8 21 Table 8 33 Connection Instance 2 Attributes Polled 1 0 8 23 Table 8 34 Connection Instance 3 Attributes Bit Strobe 8 24 Table 8 35 Instance 8 25 Table 8
68. een obsoleted and are no longer defined for a Connection Object Get Set watchdog_timeout_action USINT Defines how to handle Inactivity Watchdog timeouts Default 0x00 13 Get produced_connection_path_ length UINT Number of bytes in the produced_connection_path attribute Default and Fixed as 0x03 14 Get Set NV produced_connection_path EPATH Specifies the Application Object s whose data is to be produced by this Connection Object Default assembly instance 100 0x62 0x36 0x34 15 Get consumed_connection_path_ length UINT Number of bytes in the consumed_connection_path attribute Default and Fixed as 0x03 16 Get Set NV consumed_connection_path EPATH Specifies the Application Object s that are to receive the data consumed by this Connection Object Default assembly instance 105 0x62 0x36 0x39 MN04209001E For more information visit www eaton com 8 23 Motor Insight User Manual September 2009 Table 8 34 Connection Instance 3 Attributes Bit Strobe 1 0 Attr ID Access NV Attribute Name Data Type Brief Description of Attribute 1 Get state USINT State of the object Default 0x01 Get instance_type USINT Indicates either I O or Messaging Connection Default 0x01 Get transportClass_trigger BYTE Defines behavior of the Connection Default 0x83
69. enabled 0x0001 7010 R Reserved 7011 R Front Panel Locked 0x0004 7012 Reserved 7013 Reserved 440 RAW Comm Loss Timeout 1 65 000 2000 milliseconds 441 RAW Comm Loss Behavior 1 Fault default 2 Hold Last State Use Register 400 to enable or disable the network watchdog 442 RAW Modbus Parity 0 Even 1 stop bit default 1 odd 1 stop bit 2 parity 2 stop bits Requires power cycle reset to take effect Unit will report new value immediately before being implemented by a power cycle reset 443 RAW Load Fault 0 disabled default Reset Delay 1 enabled See Table 6 17 Calculator 7 12 For more information visit www eaton com MN04209001E September 2009 Table 7 8 Current Scaling Table Motor Insight User Manual Catalog CT Multiplier Current Range Number Motor FLA Setting Scaling 2 9 Amperes C441BA 2 9 Amps 1 Amps x 100 C441CA 1 5 Amps 2 Amps x 100 C441DA 60 135 Amps 3 150 5 Amps x 10 120 270 Amps 4 300 5 Amps x 10 240 540 Amps 5 600 5 Amps x 10 20 90 Amperes C441BB 20 90 Amps 1 Amps x 10 for C441CB 10 45 Amps 2 all settings C441DB 6 67 30 Amps 3 5 22 5 Amps 4 MN04209001E For more information visit www eaton com 7 13 Motor Insight User Manual September 2009 7 14 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 8 DeviceNet Module 8 1
70. es the Application Object s that are to receive the data consumed by this Connection Object See DeviceNet Volume Appendix Default Null PATH 8 22 For more information visit www eaton com MN04209001E September 2009 Table 8 33 Connection Instance 2 Attributes Polled 1 0 Motor Insight User Manual Attr ID Access NV Attribute Name Data Type Brief Description of Attribute 1 Get state USINT State of the object Default 0x01 Get instance_type USINT Indicates either I O or Messaging Connection Default 0x01 Get transportClass_trigger BYTE Defines behavior of the Connection Default 0x83 Get produced_connection_id UINT Placed in CAN Identifier Field when the Connection transmits Get consumed_connection_id UINT CAN Identifier Field value that denotes message to be received Get initial comm characteristics BYTE Defines the Message Group s across which productions and consumptions associated with this Connection occur Default 0x01 Get Get produced_connection_size consumed_connection_size UINT UINT Maximum number of bytes transmitted across this Connection Maximum number of bytes received across this Connection Get Set expected_packet_rate N A UINT N A Defines timing associated with this Connection Default 0x0000 Not used These attribute IDs have b
71. escribes the set points related to the undervoltage feature Table 6 12 Undervoltage Parameter Set Point Range Step Default Notes Undervoltage 170 264 240 Vac 1 Volt 216 Volts Settable from the Ul Trip Pickup 323 528 480 Vac 432 Volts Mode P O LED Level 489 660 600 Vac 540 Volts Protection Undervoltage Undervoltage 1 20 Seconds 1Second 10 Settable from the Ul Trip Delay Mode P O LED Operation Advanced Config P 14 6 4 4 4 Overvoltage Motor Insight monitors the maximum rms value of the three phase voltages If the rms value rises above the threshold for the required length of time a fault is detected The overvoltage protection can be disabled by setting the threshold to OFF or by appropriately setting the TRIP ENABLE DISABLE register The following table describes the set points related to the overvoltage feature Table 6 13 Overvoltage Parameter Set Point Range Step Default Notes Overvoltage 170 264 240 Vac 1 Volt 264 Volts Settable from the Ul Trip Pickup 323 528 480 Vac 528 Volts Mode P O LED Level 489 660 600 Vac 632 Volts Protection Overvoltage Overvoltage 1 20 Seconds 1Second 10 Settable from the UI Trip Delay Mode P O LED Operation Advanced Config P 15 6 4 4 5 Voltage Unbalance Voltage unbalance is estimated using the following equation Voltage U
72. eters Parameter Set Point Range Step Default Notes CT Multiplier 2 9 Amp Model N A 1 Settable from the UI 1 2 150 300 600 Mode P O LED Operation CT Multiplier 20 90 Amp Model 1 2 3 4 Modify this setting only if external CTs or multiple passes of motor leads are utilized to extent the current range of the Motor Insight Motor FLA See Tables 6 2 441 Minimum for Settable from the UI and 6 3 01A C441_A Configuration Mode P O LED Operation Motor FLA Trip Class 5 30 1 20 Settable from the UI Mode P O LED Operation Trip Class For the 20 90 amp current range the following wire wrap schedule lists the maximum number of wraps needed to retain accuracy of current measurements Motor Insight is for use with contactors up to NEMA Size 5 using external CTs Table 6 2 20 90 Amp Model CT Multiplier Setting Number of Conductors Settable from Operator Motor FLA Number of Loops Through CT Primary Interface 5 22 5 3 4 4 6 67 30 2 3 3 10 45 1 2 2 20 90 0 1 1 MN04209001E For more information visit www eaton com 6 1 Motor Insight User Manual Table 6 3 2 9 Amp Model September 2009 Number of Conductors Motor FLA Number of Loops Through CT Primary CT Multiplier Setting 1 5 1 2 2 2 9 0 1 1 60 135 0 1 150 150 5 120 270 0 1 300 300 5 240 540 0 1 600 600 5 6
73. face 1 MN04209001E For more information visit www eaton com 8 11 Motor Insight User Manual Object Details September 2009 Identity Object Class 0x01 Table 8 14 Instance Services Service Service Service Code Name Data Description 0x05 Reset 0 Instance 1 Initializes adapter to the Power up state 0x05 Reset 1 Instance 1 Writes default values to all instance attributes AND then saves all non volatile attributes to FLASH memory AND then performs the equivalent of a Reset 0 OxOE Get Attribute Returns the value of the specified attribute Single 0x10 Set Attribute value Sets the value into the specified attribute Single Table 8 15 Identity Instance Attributes Attribute Access Data Description Semantics ID NV Name Type of Attribute of Values 1 Get Vendor ID UINT Identification The constant 68 of each vendor by number 2 Get Device Type UINT Indication of general The constant 3 for type of product overload 3 Get Product Code UINT Identification of a The constant particular product ofan 0 1101 or 0x1102 individual vendor 4 Get Revision STRUCT of Revision of the item the Identity Object represents Major USINT The constant 0x01 Revision Minor USINT The constant 0x01 Revision 5 Get Status WORD Summary status of See Page 8 14 for device definitions 6 Get Serial UDINT Serial number of device See
74. gh a power cycle Reset Trip reset button the active fault is cleared and the Motor Insight returns to the Ready state Note that both the Fault and GF Shunt Relays are reset when this button is pressed Mode and Trip When the Motor Insight is faulted the fault history can be accessed by simultaneously pressing the Mode and Trip buttons 5 2 For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual Table 5 1 User Interface Components Continued Component Interface Description Discrete Status Ready Fault LEDs On Off indicates that the Motor Insight is not tripped and Ready to run Flash On indicates that the device is tripped but will attempt an auto reset Off On indicates that the device is tripped and requires a manual reset Mode Indicates the active mode Used in conjunction with the P O LEDS to select a parameter for editing or to indicate the reason for trip P O Indicates the selected Protection or Operation P O parameter Used in conjunction with the Mode LED to select a parameter for display editing or to indicate the reason for trip Units Indicate the units of the displayed parameters Used in conjunction with the Phase parameters to identify the displayed parameters e A amps V volts kW kilowatts TC User By default the thermal capacity is shown the user can also configure this parameter See T
75. hain and or repeater Line Polarization Not required Reference MODBUS over Serial Line Specification and Implementation Guide and EIA 485 for more information MN04209001E For more information visit www eaton com 9 1 Motor Insight User Manual Table 9 2 Circuit Descriptions September 2009 Recommended Pin Circuit EIA 485 Name Wire Color Description 1 Common C C Grey Power Supply Common 2 D1 B B Yellow Transceiver terminal 1 V1 Voltage Data V1 gt VO for binary 1 OFF state 3 N C DO A A Brown Transceiver terminal 0 VO Voltage Data VO V1 for binary 0 ON state 5 24 Vdc Red Power supply Positive 2 5 COMMON C RS485 Die RS485 24VDC 240 D0o Figure 9 1 Modbus RS485 and Power Connection 9 2 For more information visit www eaton com MN04209001E September 2009 9 1 Additional Modbus Registers The following Modbus data is provided in addition to the previously listed Modbus registers Motor Insight User Manual Note The Modbus Register Address is 1 of the Modbus Register Number Note All 32bit values are Low word first LLLLHHHH Example Register 7 Low Word of Serial Number Register 8 High Word of Serial Number Table 9 3 Modbus Registers Modbus Modbus Coil Register Number Number Parameter Name Description 1 R Field Inputs This is a
76. he Modbus with IO Module Provides Expanded IO Functionality to the Base Motor Table 9 1 Modbus with IO Functionality Parameter Value Mode Slave mode only Byte Characteristics RTU 8Bit Even Parity 1 stop bit ASCII 7Bit Even Parity 1 stop bit Slave Response to Master 10 ms plus the time it takes to transmit response when applicable Commands Supported 0x01 Read Coils 0x02 Read Discrete Inputs 0x03 Read Holding Registers 0x04 Read Input Register 0x05 Write Single Coil 0x06 Write Single Register OxOF Write Multiple Coils 15 0x10 Write Multiple Registers 16 0x17 Read Write Multiple Registers 23 0x2B 0x0E Read Device Identification Get Device Identity 43 14 Protocol Supported ASCII or RTU Electrical Signaling RS 485 ANSI TIA EIA 485 Two wire Checksum CRC 16bit 0x8005 or CRC CCITT 0x1021 Max Data Signaling Error 2 in reception 1 in transmission Accepted Max Number of Devices 32 1 unit load per RS 485 Note Line polarization will reduce max of devices by 4 LED Indication Device Busy Max Cable Length Dependent on baud rate cable characteristics gauge capacitance or impedance number of loads 4000 ft max theoretical Reference MODBUS IDA over Serial Line Specification and Implementation Guide and EIA 485 for details Max Number of Writes to Unlimited Non volatile Memory Connector Style Screw terminal Network Topology Two wire Modbus Daisy c
77. hermal Continuous Current 30A Make 3 00 A Break 120 Vac 15A Make 1 50 A Break 240 Vac For the 20 90 amp current range the following wire wrap schedule lists the maximum number of wraps needed to retain accuracy of current measurements Table 2 6 Model 90 Amp Motor Number Number of Conductors CT Multiplier FLA of Loops Through CT Primary Setting 5 22 5 3 4 4 6 67 30 2 3 3 10 45 1 2 2 20 90 0 1 1 The low range model is ideally suited for use with low HP motors or with motor NEMA size 3 to 5 with the use of external CTs When using external CTs pass the 5 ampere secondary through the Motor Insight internal CTs Table 2 7 Model 9 Amp Motor Number Number of Conductors CT Multiplier FLA of Loops Through CT Primary Setting 1 5 1 2 2 2 9 0 1 1 60 135 0 1 150 150 5 120 270 0 1 300 300 5 240 540 0 1 600 600 5 MN04209001E For more information visit www eaton com 2 3 Motor Insight User Manual September 2009 2 4 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 3 Receipt Unpacking A WARNING Do not service with voltage applied Lock out Tags 3 1 General Upon receipt of the unit verify that the catalog number and unit options stated on the shipping container match those stated on the order purchase form Inspect the equipment upon delivery Repor
78. ibute Single Returns the value of the specified attribute 0x10 Set Attribute Single value Sets the value into the specified attribute Table 8 32 Connection Instance 1 Attributes Explicit Messaging The Predefined Master Slave Connection Set requires the explicit messaging connection be the instance numbered one Attr Attribute Data Brief Description ID Access NV Name Type of Attribute 1 Get state USINT State of the object Default 0x03 2 Get instance_type USINT Indicates either I O or Messaging Connection Default 0x00 3 Get transportClass_trigger BYTE Defines behavior of the Connection Default 0x83 4 Get produced_connection_id UINT Placed in CAN Identifier Field when the Connection transmits Default 0x0000 Although this default will never be visible 5 Get consumed connection id UINT CAN Identifier Field value that denotes message to be received Default 0x0000 Although this default will never be visible 6 Get initial comm characteristics BYTE Defines the Message Group s across which productions and consumptions associated with this Connection occur Default 0x21 This indicates that the Slave s Explicit Messaging connection produces and consumes across Message Group 2 Additionally this value indicates that the Slave s MAC ID appears in the CAN Identifier Fields of the Group 2 messages that the slave consumes and produces MN0420900
79. ion Programming the basic protection parameters can be accomplished directly through the user interface More advanced control and protection parameters can be also programmed using the UI or over network communications Viewing and editing protection set points can be performed in the Protection and Operation Mode The following diagram outlines the procedure for modifying any of the set points Note The editing mode can be exited without saving the parameter value by pressing the Mode button Step 1 Press Mode button until Protection or Operation Mode LED is lit Step 2 Press Up or Down button until the desire P O LED is lit Display shows the current parameter value QQ Step 3 Press the Edit Save button The Display shows the parameter value but it is now flashing Step 4 Use the Up Down buttons to adjust the parameter to the desired value 6 Step 5 Press the Edit Save button The Display now shows the new parameter value that has been saved by the device Figure 5 2 Motor Protection Basic Programming Set Points 5 6 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 5 5 Motor Protection Advance Programming Set Points The basic operation of Motor Insight is fully programmable through dedicated Protection and Operation LEDs P O LEDs More advanced settings are available indirectly through parameter codes by selecting the Opera
80. iscrete Output Point DOP Object models discrete outputs in a product Note that the term output is defined from the network s point of view An output will consume data from the network The output is read from this object s VALUE attribute and applied to the output terminal Table 8 37 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set Attribute Single value Sets the value into the specified attribute Table 8 38 Discrete Output Point Instance Attributes Attr Access Data ID NV Rule Name Type Brief Description of Attribute Semantics of Values 3 Set Value BOOL Output point value 0 off 1 5 NV Set Fault BOOL Action taken on output s value 0 Fault Value attribute Action Communication Fault state 1 change 6 NV Set Fault BOOL User defined value for use with 0 off 1 Value Fault Action attribute 7 NV Set Idle BOOL Action taken on output s value 0 Idle Value attribute Action Communication Idle state 1 no change 8 NV Set Idle BOOL User defined value for use with 0 off 1 Value Idle Action attribute MN04209001E For more information visit www eaton com 8 25 Motor Insight User Manual September 2009 Output point value The output is read from this object s VALUE attribute and applied to the outp
81. kV line to ground CM Voltage Variations Immunity Power Frequency Magnetic Field Immunity IEC 60947 4 1 30 dip 9 10 ms 6096 dip 100 ms gt 95 interrupt 5 ms IEC 60947 4 1 30 A m 50 Hz Electromagnetic Field IEC 60947 4 1 Table 13 IEC 61000 4 3 10V m MN04209001E For more information visit www eaton com 2 1 Motor Insight User Manual 2 3 Short Circuit Ratings September 2009 Table 2 3 Motor Insight Short Circuit Ratings North America CSA UL Standard Fault Short Circuit Data Max Eaton Overload Max Max T M Max T M Catalog FLA Operating Withstand Fuse Circuit Maximum Fuse Circuit No Range Voltage Rating K5 Breaker Withstand Rating 5 Breaker C441BA 2to9 240 Vac 5 000A 35A 35A 100 kA 240 Vac 240 Vac 100 kA 240 Vac FDC3035L C441CA 2to9 480 Vac 5 000A 35A 35A 100 kA 480 Vac 35 A 480 Vac 100 kA 9 480 Vac FDC3035L C441DA 2to9 600 Vac 5 000A 35A 35A 100 kA 600 Vac 35 A 600 Vac 35 kA 600 Vac FDC3035L C441BB 20 90 240 Vac 10 000 A 350A 350 A 100 240 Vac 350A 240 Vac 100 kA 240 Vac KDC3350 C441CB 20 90 480 Vac 10 000 A 350A 350 A 100 kA 480 Vac 350A 480 Vac 100 kA 480 Vac KDC3350 C441DB 20to90 600 Vac 10 000 350A 350A 100 kA 600 Vac 350 A 600 Vac 65 kA 600 Vac KDC3350 T
82. ld fine tune the parameters to their application Note The Motor FLA and CT Multiplier parameters must be configured for the intended application 5 2 Overview The User Interface on the Motor Insight has been designed to allow intuitive configuration of typically used parameters without constant need for references to this manual Mode LEDs Protection 1 Operation Jam Trip Motor FLA A Current Unbal Trip Class Monitor Motor Insight E V kW TC User Ground Fault A Fault Reset Dly m Units LEDs Phase Rotation Fault Resets avc Under Current Low kW Trip Dly s IA 11 12 Low Power kW Load Reset Diy m BH is 213 Phase LEDs High Power kW Load Resets Under Voltage V Restart Delay s icu Over Voltage V CT Multiplier Voltage Unbal Device Address Reset Advanced Config P O LEDs Mode Status LEDs Figure 5 1 Overview of Interface LEDs MN04209001E For more information visit www eaton com 5 1 Motor Insight User Manual September 2009 The following table describes the discrete components that make up the user interface Table 5 1 User Interface Components Component Interface Description Buttons Mode Used to navigate the three operational modes Protection Operation Monitor Pressing this bu
83. lementation Guide and EIA 485 for more information References Modbus IDA MODBUS over Serial Line Specification and Implementation Guide Specification and Implementation Guide Modbus IDA MODBUS APPLICATION PROTOCOL SPECIFICATION ANSI TIA EIA 485 A 1998 Electrical Characteristics of Generators and Receivers for Use in Balanced Digital Multipoint Systems 7 3 For more information visit www eaton com Motor Insight User Manual September 2009 7 4 Modbus Field Wiring Modbus field wiring is accomplished with a 5 pin 3 5 mm pitch removable screw terminal plug Terminal block wiring capacity and torque requirements 28 14 AWG and 2 25 in Ib 0 25 Nm respectively Table 7 3 Field Wiring Recommended Pin Circuit EIA 485 Name Wire Color Description 1 Common C C Grey Signal and optional power supply comm 2 D1 B B Yellow Transceiver terminal 1 V1 Voltage Data V1 gt VO for binary 1 OFF state 3 N C No connection DO Brown Transceiver terminal 0 VO Voltage Data VO gt V1 for binary 0 ON state 5 N C No connection Per figure 28 MODBUS over Serial Line Specification and Implementation Guide Specification and Implementation Guide ere ie mom RS485 1 Figure 7 2 Terminal Drawing Shielded cable must be used and one end of the shield must be connected to protective ground Wire gauge must be cho
84. llation Diagram 1 Align module with side of Motor Insight base unit Slide module bottom pegs into appropriate slots Rotate module up and gently click the base unit and module together Connect DeviceNet cable and IO connector if desired 8 4 For more information visit www eaton com MN04209001E September 2009 8 3 Input Behavior Motor Insight User Manual Each terminal of the field connection accepts two wires of the following size Table 8 6 Field Terminal Wire Capability Wire Type Wire Size Terminal Torque Solid Cu 90C 14 22 4 5 in Ibs Stranded Cu 90C 16 22 4 5 in Ibs 120 Vac Input Requirements The 120 Vac input is an isolated input It requires an external AC supply to drive the inputs There are three common tie points provided for the four inputs Input 1 Input 2 Input 3 Input 4 Input Common Input Common Input Common Relay 1 NO Relay Relay 1 NO Relay Relay 2 NO Output Relay 2 Common Relay 2 NC Output 4 2 3 4 5 6 7 8 9 1 2 1 65 roe 5 L 7 L 9 10 11 42 Figure 8 3 120 Vac Input Diagram Table 8 7 120 Vac Input Specification Specification Value Number of Inputs 4 Nominal Voltage 120 Vac Nominal Current 7mA Operating Range 80 140 Vac Operating Frequency 50 60 Hz Signal Delay Max 30 ms Input Type IEC 61131 2 type 1 digital
85. m MN04209001E September 2009 DeviceNet Interface Object Class 0x94 Motor Insight User Manual The DeviceNet Interface object is used to advertise and configure attributes that will affect the DeviceNet interface of the Motor Insight adapter Table 8 46 Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10 Set Attribute Single value Sets the value into the specified attribute Table 8 47 DeviceNet Interface Instance Attributes Attr Access Data ID NV Name Type Semantics of Values Value 1 NV Set MAC ID USINT MAC ID in use when baud Range 0 63 rate switch is set to 3 Default 63 on B1 on 2 NV Set Baud Rate USINT Baud rate in use when baud rate 0 125k switch is set to 3 1 250k BO on B1 on 2 500k Default 0 3 NV Set Poll Input USINT Poll Connection Input Assembly Default 100 Assembly instance that is active Select 4 NV Set Bit Strobe USINT Bit Strobe Connection Input Default 107 Input Assembly instance that is active Assembly Select 5 NV Set Poll Output Poll Connection Output Assembly Default 105 Assembly instance that is active Select 6 Get Short Total size of assembly 100 as Determined by Assembly determined by user selected input the placement of User Input list items the 0 below Size 7 NV Set Shor
86. nbalance 100 x mex Phase Vrms min Phase avg Phase Vrms Motor Insight monitors the voltage unbalance If the value exceeds the threshold for the required length of time a fault is detected The voltage unbalance protection will be enabled only in the Motor Running state The following table describes the set points related to the voltage unbalance feature MN04209001E 6 9 For more information visit www eaton com Motor Insight User Manual Table 6 14 Voltage Unbalance September 2009 6 4 4 6 Phase Rotation Parameter Set Point Range Step Default Notes Voltage 1 2096 196 6 Settable from the Ul Unbalance Mode P O LED Trip Pickup Protection Voltage Unbalance Level Voltage 1 20Seconds 1 10 Seconds Settable from the Ul Unbalance Mode P O LED Trip Delay Operation Advanced Config P 16 Motor Insight monitors for voltage phase sequence for a reversal in direction Table 6 15 Phase Rotation Parameter Set Point Range Step Default Notes Phase OFF 1 2 1 1 Settable from the Rotation Mode P O LED Protection Phase Rotation The settings are mapped to the following OFF Ignore Sequencing No Trip or Warning 1 ABC 2 ACB Phase N A N A 1 Second Not User Settable Rotation Trip Delay 6 4 5 Load Protection 6 4 5 1 Load Protection Auto Reset Operation The following parameters are
87. ntrol Features Feature Description Motor Control 2 Output Relays 1 Form 1C SPDT Fault Relay 1 Form A SPST Ground Fault Relay 1 External remote reset terminal Reset Timers Power on Restart Timer Following a power outage event this timer will start when power is restored to the device The timer will delay the closure of the fault relay for the set point number of seconds Motor Fault Cool Down Timer This timer inhibits a restart after a Motor Protection Fault The time out period is set in minutes Load Fault Timer Following a Load fault this timer inhibits a restart attempt The time out period is set in minutes An automatic mode is available that calculates the reset inhibit period based on the run time of the last motor start 1 1 4 Monitoring Features Table 1 4 Monitoring Features Feature Description Current Monitoring Per Phase rms Average rms Current Unbalance Percentage Ground Fault Current Voltage Monitoring Per Phase rms Average rms Voltage Unbalance Percentage Frequency Power Monitoring Motor kW Motor Power Factor Inductive Timers Counters Other Run Timers Thermal Capacity Time to Restart Start Count Motor Run Time MN04209001E 1 3 For more information visit www eaton com Motor Insight User Manual September 2009 1 4 For more information visit www eaton com MN04209001E September 2
88. o the specified attribute Table 8 43 Overload Instance Attributes Attr Access Data Semantics of ID NV Rule Name Type Values Value 4 NV Set TripClass USINT Trip Class Setting 5 to 30 5 Get AvgCurrent INT Average of the three phase currents Units See Table 7 8 Get 9ePhlmbal USINT Phase Imbalance Get 9e Thermal USINT 96 Thermal Capacity Get Current LI INT Actual motor phase current L1 Units See Table 7 8 9 Get Current L2 INT Actual motor phase current L2 Units 1See Table 7 8 10 Get Current L3 INT Actual motor phase current L3 Units See Table 7 8 11 Get Ground INT Ground Current Current Units 100ma 101 NV Set Motor Run UINT Reset by Time writing zero 102 NV Set Start Count UINT Reset by writing zero 103 NV Set CT Multiplier UINT See MI DSP User Guide doc 104 Reserved 105 NV Set Motor FLA UINT Table 6 1 106 Get Power Factor UINT PFX100 107 Get Motor Power UINT KWX100 KW 108 Get Motor Fault UINT Seconds remaining Time to restart 109 Get Load Fault UINT Seconds remaining Time to restart 110 NV Set Load Fault UINT Table 6 16 Reset Delay 8 30 For more information visit www eaton com MN04209001E September 2009 Table 8 43 Overload Instance Attributes Continued Motor Insight User Manual Output point value Calculator 1 enabled Table
89. oil is energized motor is running and a second while the coil is de energized The second model has a longer time constant A manual reset button is located on the faceplate of the unit Depressing this button will clear any overload fault that has been latched but is no longer present thermal capacity must be less than 10096 Resets can also be initiated through the communication port An auto reset option is included In the auto reset mode the Motor Insight s overload will automatically reset when the fault has cleared The device meets the trip free requirements of UL 508 Paragraph 141 2 MN04209001E For more information visit www eaton com 6 3 Motor Insight User Manual September 2009 6 3 1 Trip Curves 10000 0 120 Class 5 1000 0 Class 10 X Class 20 Y Class 30 Y IN Y N 8 VR N N 8 a 100 0 q NE iv T Mi Class 30 Te TT N V Class 10 Class 20 MN Le LI s N T M A N 7 4 seek Swe Class 5 10 0 T ERES Ted s 23 T Ri LI b A 79 TSE 1 0 0 100 200 300 400 500 600 700 800 900 Percent FLA Figure 6 2 Overload Trip Curve 6 4 For mo
90. on Code Voltage R 435 N A C 5288 C 5303 N A R 315 Phase 0 R 331 R 332 15 Loss 1 Alarm 0x0080 0x0040 no Trip False True Relay N A N A N A N A N A C 5288 N A 5266 315 Off R 331 R 330 2 0x0080 0x0002 False True Contactor N A N A N A C 5288 N A C 5267 R 315 Failure R 331 0x0080 R 330 3 False 0x0004 True Current N A N A N A N A N A N A C 5288 C 5304 C 5272 315 Single R 331 R 332 R 330 8 Phase 0x0080 0x0080 0x0080 False True True Inhibits start indicates error when running A 2 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 MN04209001E For more information visit www eaton com A 3 Motor Insight User Manual September 2009 For more information visit www eaton com MN04209001E ETN Powering Business Worldwide Eaton s Electrical Sector is a global leader in power distribution power quality control amp automation and monitoring products When combined with Eaton s full scale engineering services these products provide customer driven PowerChain Management solutions to serve the power System needs of the data center industrial institutional government utility commercial residential IT mission critical and OEM markets worldwide Eaton Corporation Electrical Sector 1111 Superior Ave
91. on the network Duplicate MAC ID or Bus off Assemblies 1 0 Assemblies There are multiple input and output assemblies available for use to suit the need of specific users The assemblies to be active are user selectable via the vendor specific DeviceNet interface object 0x94 Status Assembly The production of a status assembly will be triggered by the receipt of a status trigger The trigger contains no data Configuration By Software Tool The Motor Insight DeviceNet adapter will be configurable by CH Studio and any other tool that does explicit messaging based on the provided EDS file MN04209001E For more information visit www eaton com 8 1 Motor Insight User Manual September 2009 The DeviceNet Module includes the following significant features e Control and monitoring of the Motor Insight e No special software application required for normal setup MAC ID and baud rate are set with DIP switches e Fourisolated or unisolated 24 Vdc inputs or four isolated 120 Vac inputs e Two B300 relay outputs controllable from DeviceNet Table 8 2 Environmental Ratings of the Module Description Rating Transportation and Temperature 50 C 80 C 58 176 F Storage Humidity 5 9596 non condensing Operating Temperature 40 C 55 40 F 131 F Humidity 5 9596 non condensing Altitude Above 2000 meters 6600 feet consult factory Shock 15G any direction for 11 millise
92. or Insight User Manual 5 3 2 Display Messages The following display messages may appear on the Motor Insight user interface to indicate status Message Description rOF The relay has been turned off rSt The Restart Delay is timing down Caution an auto reset attempt is pending rEt The number of auto resets attempts has been exceeded A manual reset is required ub A voltage imbalance has been detected This message will flash with the displayed parameter in the alarm no trip mode HI A high voltage condition has been detected This message will flash with the displayed parameter in the alarm no trip mode LO A low voltage condition has been detected This message will flash with the displayed parameter in the alarm no trip mode 1PH A voltage phase loss condition has been detected This message will flash with the displayed parameter in the alarm no trip mode gnd A ground fault condition has been detected This message will flash with the displayed parameter in the alarm no trip mode OFF The protection parameter is disabled 999 The display parameter exceeds the display range EXX Fault Codes see Section 5 6 EOX Error Code see Section 5 6 MN04209001E For more information visit www eaton com 5 5 Motor Insight User Manual September 2009 5 4 Motor Protection Basic Programming Set Points Motor Insight is capable of advanced intelligent motor protect
93. ound Fault A Level 9 60 150 5 Ext 10 0A 18 120 300 5 Ext Pass is explained in detail in 36 240 600 5 Ext Tables 6 2 amp 6 3 OFF 20 90 Amp Model 3 20 A 1 Pass 1 5 10 2 Pass 1 6 66 3 Pass 0 75 5 4 Pass OFF Ground 1 60 Seconds 1Second 30 Seconds 15096 of setting 1 60 seconds Fault Trip 215096 of setting 2 seconds Delay gt 250 of setting 1 second Settable from the Ul Mode P O LED Operation Advanced Config P 11 Ground 0 1 1 0 0 Alarm No Trip Disabled 1 Alarm No Trip Enabled Settable from the Ul Mode P O LED Operation Advanced Config P 07 6 4 4 Supply Protection Motor Insight monitors the supply voltage to the motor for the faults described below 6 4 4 1 Power up Restart Delay The Motor Insight can be configured to delay closing the fault relay on power up using the following setting This may be useful when multiple motors are brought on line at the same time following a loss of power Table 6 10 Power up Restart Delay Parameter Set Point Range Step Default Notes Power up Restart Delay 0 500 Seconds 1 10 Settable from the Ul Mode P O LED Operation Restart Delay s 6 4 4 2 Alarm no Trip Operation By default Motor Insight supply faults are set in the alarm no trip mode that is when the motor is running a fault condition will generate an alarm but the device will not trip LEDs and dis
94. parameters configure the Modbus communication interface Parameters may be set either with the user interface or through the Modbus port For more information on setting the parameters via the user interface please reference Chapter 5 Table 7 1 Modbus Parameters September 2009 Modbus Parameter UI Interface Modbus Register Default Notes Modbus Address Operation 431 1 Must be unique and Param between 1 and 247 Modbus Baud Rate Advanced 432 19 2k Requires power cycle reset Param P 00 to take effect Modbus Parity Advanced 442 8 e 1 8 data bits even parity 1 stop Param P 01 bit Requires power cycle reset to take effect Comm Loss Advanced 441 1 Default is 1 for fault on comm Behavior Param P 04 loss Comm Loss Timeout 440 2000 2 seconds Configuration Reset Advanced 402 0 no reset Set to 1 to give power cycle Param P 05 asserted reset soft reset Clears after reset asserted To enable comm loss behavior write 0X0088 to register 400 7 2 For more information visit www eaton com MN04209001E Motor Insight User Manual Table 7 2 Parameters and Values Parameter Value Mode Slave mode only Modbus Address 1 247 0 for broadcast 1 is default Slave Address Baud Rate 1200 baud to 115k baud 19 200 baud default Byte Characteristics 8 bit Even parity default 1 Stop Bit default Options 8 bit no parity 2 stop bits
95. play on the user interface will indicate condition but fault contacts 95 98 will not change state In this mode a start will be inhibited if the fault condition is present Starts will be allowed as soon as the fault condition is cleared Note Even though a fault code is displayed when a start is inhibited the fault code is not entered into the fault queue When the alarm no trip mode is disabled Motor Insight will trip if a voltage fault is detected when the motor is running The fault relay will be automatically reset when the fault condition is cleared In this mode a start will be inhibited if the fault condition is present Starts will be allowed as soon as the fault condition is cleared 6 8 For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual Table 6 11 Alarm No Trip Operation Step Parameter Set Point Range Default Notes Voltage Fault 0 1 1 1 0 Alarm No Trip Disabled Alarm No Trip 1 Alarm No Trip Enabled Mode Mode P O LED Protection Advanced Config P 06 6 4 4 3 Undervoltage Motor Insight monitors the minimum rms value of the three phase voltages If the rms value drops below the threshold for the required length of time a fault is detected The under voltage protection feature can be disabled by setting the undervoltage trip level to OFF on the Ul or by appropriately setting the TRIP ENABLE DISABLE register The following table d
96. re information visit www eaton com MN04209001E Motor Insight User Manual September 2009 6 4 Protection 6 4 1 Overview In general motor protection features will be controlled by five user settable parameters The parameters are e Enable trips can be turned on or off e Trip Pickup Level Level of a measurement element that will begin the timing of the delay e Trip Delay Also known as pickup delays These delays prevent momentary disturbances in the system from causing nuisance trips e Auto Restart Inhibit Time Time delay after a trip before the motor is allowed to auto restart e Number of Restarts Tries Number of auto restarts These parameters are settable on the user interface and or accessible over the network interface Voltage and ground fault protection can be set to run in an Alarm no trip mode In this mode an alarm will be generated as soon as the fault is detected however no trip will occur On Motor Insight the protection features are broken out into the following three categories This enables advanced protection while minimizing the number of set point parameters Each category has separate controls for auto reset enables number of restart tries and restart inhibit delays as described in the following seconds e Motor protection e Supply protection e Load protection 6 4 2 Protection Element Enable Disable of the protection elements described can be enabled or disabled f
97. rned off over network or through UI MN04209001E For more information visit www eaton com 7 7 Motor Insight User Manual Table 7 7 Modbus Register Map Continued September 2009 Modbus 5 Reg R W Parameter Name Notes 5267 R Contactor Failure 0x0004 Current phase loss without voltage phase loss 5268 R Under Current 0x0008 5269 R Overload 0x0010 5270 R Ground Fault 0x0020 5271 R Current Unbalance 0x0040 5272 R Current Single Phase 0x0080 Current phase loss with voltage phase loss 5273 R Reserved Will report zero 5274 R High Power kW 0x0200 5275 R Over Voltage 0x0400 5276 R Under Voltage 0x0800 5277 R Voltage Unbalance 0x1000 5278 R Over Current 0x2000 5279 R Low Power kW 0x4000 5280 R Phase Reversal 0x8000 331 R Over Load Status 5281 R Overload 0x0001 Overload Tripped 5282 R Ground Fault 0x0002 Ground Fault Tripped 5283 R High Power 0x0004 High Power Tripped 5284 R Reserved 5285 R Reserved 5286 R Reserved 5287 R Reserved 5288 R Running 0x0080 Relay Status 332 R Error Status Warning Alarm Indications 5297 R Low Voltage 0x0001 5298 R High Voltage 0x0002 5299 R Voltage Unbalance 0x0004 5300 R Low Power 0x0010 5301 R Reverse Phase 0x0020 5302 R Current Unbalance 0x0040 5303 R Voltage Single Phase 0x0080 5304 R Current Single Phase 0x0100 5305 R Ground Fault
98. rom either the user interface or the network When setting a protection parameter from the user interface an OFF option is encountered at the top or bottom of the trip level parameter range Select this option to disable the parameter The OFF option is not available if the Alarm no trip mode is selected for a given parameter When the OFF option is selected the Motor Insight retains the last set point value When using the network use the TRIP ENABLE DISABLE register Setting a trip threshold out of range does not disable a parameter 6 4 3 Motor Protection The motor protection features that are listed in this section monitor motor current average minimum or maximum phase currents to detect various motor running faults These protections are disabled during a start These protections are also disabled if the maximum phase current is less that 5096 of the Motor FLA set point Note For motor protection features to function appropriately the motor FLA must be configured for the application 6 4 3 1 Motor Protection Auto Reset Operation The following parameters are used in conjunction with the motor protection features MN04209001E For more information visit www eaton com 6 5 Motor Insight User Manual Table 6 5 Motor Protection Features September 2009 6 4 3 2 Jam Parameter SetPoint Range Step Default Notes Motor Fault 2 500 Minutes 1 Minute 8 Minutes Settable from the Ul Rese
99. rvoltage 1 20 10 Trip delay is only used when alarm no trip Trip Delay Seconds is disabled Alarm will be generated as soon as the fault is detected P 15 Overvoltage 1 20 10 Trip delay is only used when alarm no trip Trip Delay Seconds is disabled Alarm will be generated as soon as the fault is detected P 16 Voltage Unbalance 1 20 10 Trip delay is only used when alarm no trip Trip Delay Seconds is disabled Alarm will be generated as soon as the fault is detected P 17 Run Transition 25 125 115 See Figure 6 1 Level P 18 Run Transition 1 180 10 See Figure 6 1 Time Seconds Seconds 6 14 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 7 Communication Module C441M 7 1 Overview Figure 7 1 Dimensional Drawing 7 2 Mounting To mount the Modbus communication module to the Motor Insight base unit first make sure power is disconnected from the base unit Next align the communication module with the base unit using the 10 pin header as reference for the correct orientation Hook the lower tabs furthest from the 10 pin header into the base unit and then rotate the communication module into position until a click is heard MN04209001E For more information visit www eaton com 7 1 Motor Insight User Manual 7 3 Quick Start The following
100. s of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice MN04209001E For more information visit www eaton com i Motor Insight User Manual September 2009 Support Services Eaton s goal is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you many ways to get the support you need Whether it s by phone fax or e mail you can access Eaton s support information 24 hours a day seven days a week Our wide range of services is listed below You should contact your local distributor for product pricing availability ordering expediting and repairs Website Use the Eaton website to find product information You can also find information on local distributors or Eaton s sales offices Website Address www eaton com electrical EatonCare Customer Support Center Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and information on local distributors or sales offices Voice 877 E
101. sen sufficiently large enough to permit the maximum length of 1 000 m AWG 24 is always sufficient for Modbus data lines 7 5 Modbus Addressing The default Modbus slave address is 1 Care must be taken to ensure that there are not two devices with the same address In such a case an abnormal behavior of the whole serial bus can occur The Master may not be able to communicate with all present slaves on the bus A change to the Modbus address will take effect immediately 7 4 For more information visit www eaton com MN04209001E September 2009 7 6 Modbus Baud Rate and Parity Baud rate and parity can be set through both the user interface and the Modbus port The changes do not take effect until the next power cycle reset or soft reset but they will be reported via their respective registers or on the user interface A soft reset can be requested by writing a 1 to the Configuration Reset Register 402 Motor Insight User Manual For example assume that the unit is configured to communicate at 19 2k A read of register 432 Modbus Baud Rate Code will return a 4 for 19 2k baud If a subsequent write of 7 is made to register 432 to change the baud rate to 115 2k the unit will return 7 when register 432 is read but continue to communicate at 19 2k baud until either power cycle reset or soft reset is asserted Once the unit receives either a power cycle reset or a soft reset is asserted the unit will communicate at
102. start Additional Motor Protection Features e Jam e Current Unbalance e Phase Loss e Ground Fault alarm no trip setting available Motor Protection Reset Modes Motor Fault Reset Number of Attempts e Motor Fault Reset Time Time duration between a motor fault event and the next auto restart attempt This time allows the motor to cool down before a reset is allowed Supply Voltage Protection e Over Voltage e Under Voltage e Voltage Phase Loss e Phase Reversal Supply Protection Auto Reset Modes Load Protection By default the Motor Insight will alarm but not trip on voltage faults when the motor is running however the device will inhibit a start into a voltage fault The alarm no trip mode can be disabled through the user interface or over the network When disabled the Motor Insight will trip on a voltage fault according to the settings for each line protection parameter In this mode the Motor Insight will auto reset when the voltage or line fault clears e Under Current e Low Power kW e High Power kW Load Protection Auto Reset Modes Load Fault Reset Attempts e Load Fault Reset Time Time duration between a load fault event and the next auto reset attempt This time allows the load to recycle prior to allowing a restart 1 2 For more information visit www eaton com MN04209001E September 2009 1 1 3 Control Features Motor Insight User Manual Table 1 3 Co
103. supply signal power for the inputs When using the 24 Vdc input supply Pin 6 should only be connected to Pin 5 24 Vdc input supply common to input common See example wiring diagrams Figures 8 5 and 8 6 Any device using the provided 24 Vdc input supply must have 500 V isolation from ground Example devices include pushbuttons and auxiliary contacts Table 8 8 24 Vdc Input Specification Specification Value Number of Inputs 4 Nominal Voltage 24 Vdc Nominal Current 5 mA Type Current sinking Input Type IEC 61131 2 type 1 digital Max 24 Vdc Source Current 50 mA Isolation Voltage 250 Vac MN04209001E For more information visit www eaton com 8 7 Motor Insight User Manual September 2009 Example 24 Vdc IO Module Using isolated DC inputs with provided 24 Vdc 50mA Sourcing Output Pin 6 is connected to Pin 5 for the common NET connection Pin 7 is the 24 Vdc Source 1 69 _ 2 69 3 69 4 6 17 24 7 P Power s AC DC 10 11 0 5 AC DC Example 24 Vdc IO Module Using isolated DC inputs Pins 6 and 7 should be no connects NET I 1 e I 2 69 z s m 4 e 5 C3 6 VY 24 External 7 24 Vdc 8 Q a
104. t Data item assigned to Word 0 of Default 1 Assembly short user input assembly Device Status User Input Control Word 0 Param Supervisor Attr 101 8 NV Set Short Data item assigned to Word 1 Default 2 Assembly of short user input assembly L1 Current User Input Word 1 Param 9 NV Set Short Data item assigned to Word 2 Default 3 Assembly of short user input assembly L2 Current User Input Word 2 Param 10 NV Set Short Data item assigned to Word 3 Default 4 Assembly of short user input assembly L3 Current User Input Word 3 Param MN04209001E For more information visit www eaton com 8 33 Motor Insight User Manual September 2009 Table 8 47 DeviceNet Interface Instance Attributes Continued Attr Access Data ID NV Rule Name Type Semantics of Values Value 11 Get Long Assembly USINT Total size of assembly 110 as Determined by User Input Size determined by user selected the placement input list items of the 0 below 12 NV Set Long Assembly USINT Data item assigned to Word 0 Default 1 User Input of long user input assembly Device Status Word 0 Param Control Supervisor Attr 101 13 NV Set Long Assembly USINT Data item assigned to Word 1 Default 2 User Input of long user input assembly L1 Current Word 1 Param 14 NV Long Assembly USINT Data item assigned to Word 2 Default 3 User Input of long user input assembly L2
105. t Time Mode P O LED Operation Fault Reset Dly m Reset is inhibited for this period of time to allow the motor to cool down after a serious fault Motor Fault 0 1 4 A 1 0 Manual Settable from the UI Reset OL 1 01 4 Mode Mode P O LED Attempts OL A Operation Fault Resets 4 Auto reset number of attempts 0 Manual reset required 1 4 Attempt desired number of auto resets semi automatic mode A Automatic Reset Mode The Fault Reset will reset after the motor has been running for 15 minutes The OL Prefix indicates that the setting applies to Overload trips only and not the other motor faults Motor Insight monitors the average rms value of the three phase currents If the rms value rises above the threshold for the required length of time a fault is detected and the unit will trip The Jam settings will only be active during the Motor Running state The Jam protection feature can be disabled by setting the Jam trip level to OFF on the UI or modifying the TRIP ENABLE DISABLE register over the network The following table describes the set points related to the Jam feature Table 6 6 Jam Over Current Parameter Set Point Range Step Default Notes Jam Trip 150 400 of 1 400 of FLA Settable from the UI Pickup Level FLA OFF Mode P O LED Protection Jam Trip 96 Jam Trip 1 20 Seconds 1 Second 2Seconds Settable from the Ul Delay Mode P O LED Operation Advanced Config P 08
106. t any crate or carton damage to the carrier prior to accepting the delivery Have this information noted on the freight bill Eaton is not responsible for damage incurred in shipping 3 2 Unpacking Remove all packing material from the unit Check the unit for any signs of shipping damage If damage is found after unpacking report it to the freight company Retain the packaging materials for carrier to review Verify that the unit s catalog number and options match those stated on the order purchase form 3 3 Storage It is recommended that the unit be stored in its original shipping box crate until it is to be installed The unit should be stored in a location where The ambient temperature is 40 C 85 C e The relative humidity is 096 95 non condensing The environment is dry clean and non corrosive e The unit will not be subjected to high shock or vibration conditions MN04209001E For more information visit www eaton com 3 1 Motor Insight User Manual September 2009 3 2 For more information visit www eaton com MN04209001E September 2009 Chapter 4 Installation and Connections 4 1 Mounting Motor Insight User Manual Motor Insight does not require any special tools for mounting Drill and tap holes per mounting hole location as shown 4 1 1 Dimensions
107. tch has been detected by the Motor Insight E03 The user interface controller has detected an internal error 5 7 Locking the User Interface The ability to modify set point values from the user interface can be disabled by setting the User Interface Edit Lock parameter P 02 to one in the Advanced Config parameter See Section 6 6 for more information MN04209001E For more information visit www eaton com 5 9 Motor Insight User Manual September 2009 5 10 For more information visit www eaton com MN04209001E Motor Insight User Manual September 2009 Chapter 6 Functional Description A WARNING The Motor Insight may reset at any time enabling a motor start When faulted FAULT LED is ON the READY LED will flash when an auto reset is pending Motor Insight monitors motor current and line voltage to provide advanced motor protection The power and monitoring software contained in Motor Insight is the heart of the product This software allows you to monitor a wide range of motor load and line parameters In this section various features and protection options are described 6 1 Factory Defaults The default settings for all parameters can be restored following Table 6 27 or over network communications See Table 7 7 6 2 Application Configuration Application dependent parameters need to be configured so that the monitoring and protection functions can be effective Table 6 1 Application Param
108. te Output Points Output 1119 Bit Strobe Accepts 8 bytes of bit strobe command to trigger bit strobe response Indicates default assembly instances used in poll connection Indicates default assembly instances used in bit strobe connection Table 8 23 Input Assembly 50 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Faulted Table 8 24 Input Assembly 51 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Warning Faulted Table 8 25 Input Assembly 107 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Input 4 Input 3 Input 2 Input 1 Output 2 Output 1 Warning Faulted 8 18 For more information visit www eaton com MN04209001E September 2009 Table 8 26 Input Assembly 100 Values are selected from the list defined below Motor Insight User Manual Byte Word Value Default Value 0 0 Value selected by DeviceNet Device Status Low Byte interface object attribute 9 See Control Supervisor Object 1 Device Status High Byte 2 1 Value selected by DeviceNet L1 Current Low Byte 3 interface object attribute 8 L1 Current High Byte 4 2 Value selected by DeviceNet L2 Current Low Byte 5 interface object attribute 9 L2 Current High Byte 6 3 Value selected by DeviceNet L3 Current Low Byte 7 interface object attribute 10 L3 Current High Byte Table 8 27 Input Assembly 110 Values are selected from the list defined
109. tion Mode and the Advanced Config Parameter The following diagram outlines the procedure for editing the advanced set points of Motor Insight See Table 6 5 for a table of advanced parameters Note The editing mode can be exited at any time without saving the parameter value using the Mode button Step 1 Press Mode button until Operation Mode LED is lit Mode Step 2 Press Up or Down button until Advanced Param P O LED is lit Display shows the current parameter code C re Step 3 Press the Edit Save button The Display now shows the parameter code but it is now flashing Q Edit Save P 10 Step 4 Use the Up Down buttons to select the desired parameter P 20 Q Step 5 Press the Edit Save button The Display now shows the parameter value corresponding to the selected parameter code The value will be flashing as editing is enabled Edit Save 120 Step 6 Use the Up Down buttons to select the desired parameter value 140 Q Step 7 Press the Edit Save button to store the new parameter value Figure 5 3 Motor Protection Advance Programming Set Points MN04209001E For more information visit www eaton com 5 7 Motor Insight User Manual September 2009 5 6 Fault Display 5 6 1 Fault Indication The Motor Insight indicates most faults with a Fault Code and by illuminating the corresponding Mode and P O LEDs In addition the dedicated Fault LED will be illuminated when the
110. tion feature is only enabled in the Motor Running state Trip thresholds depends on the motor FLA setting rated voltage of the model and the CT Multiplier setting Table 6 20 High Power Parameter Set Point Range Step Default Notes High Power See Tables 6 21 Maximum Settable from the UI Trip Pickup through 6 26 Value in Mode P O LED Level Range Protection High Power kW High Power 1 60Seconds 1 5 Settable from the Ul Trip Delay Mode P O LED Operation Advanced Config P 10 6 5 Power Tables Table 6 21 C441BB 240 Vac 20 90 Amperes Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 1 6 28 7 4 0 39 4 2 0 8 14 3 2 0 19 7 3 0 5 9 6 1 3 13 1 4 0 4 7 2 1 0 9 9 Table 6 22 CA41CB 480 Vac 20 90 Amperes Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 3 3 59 9 8 3 82 3 2 1 7 29 9 4 2 41 2 3 1 1 20 0 2 8 27 4 4 0 8 15 0 2 1 20 6 Table 6 23 C441DB 600 Vac 20 90 Amperes Low Power Low Power High Power High Power CT Multiplier Minimum kW Maximum kW Minimum kW Maximum kW 1 4 0 71 7 10 0 98 6 2 2 0 35 9 5 0 49 3 3 1 3 23 9 3 3 32 9 4 1 0 17 9 2 5 24 6 6 12 For more information visit www eaton com MN04209001E September 2009 Table 6 24 C441BA 240 Vac 2 9 Amperes Motor
111. ton com 6 13 Motor Insight User Manual Table 6 27 Advanced Parameters Continued September 2009 Parameter Parameter Set Point Code Description Range Default Notes P 02 User Interface Edit 0 1 0 0 UI Editing Enabled Unlocked Lock 1 UI Editing Disabled Locked This is the only parameter that can be altered when the UI editing is locked P 03 User Display 0 6 0 Changes the value displayed in TC USER Parameter LED in the monitoring menu 0 Thermal Capacity 96 1 Power Factor 0 0 1 0 2 Voltage Unbalance 3 Current Unbalance 96 4 Ground Current 5 Motor Run Hours 6 Frequency P 04 Comm Loss 1 2 1 1 Fault On Comm Loss Behavior 2 Hold Last State on a Comm Loss P 05 Configuration 0 1 2 N A 0 No Change Reset 1 Power Cycle 2 Restore Factory Default Parameters P 06 Voltage Trip 0 1 1 0 Trip On Fault Each voltage fault can be Mode individually enabled or disabled 1 Alarm No Trip P 07 Ground Fault 0 1 0 0 Trip On Fault Trip Mode 1 Alarm No Trip P 08 Jam Trip Delay 1 20 2 Seconds 09 Current Unbalance 1 20 10 Trip Delay Seconds 10 Current Phase Loss 1 20 5 Trip Delay Seconds 11 Ground Fault 1 60 30 Trip Delay Seconds Seconds P 12 High Power 1 60 5 Trip Delay Seconds 13 Undercurrent 1 60 5 Trip Delay Seconds 5 P 14 Unde
112. tton when editing a parameter exits the editing mode WITHOUT saving the new parameter value Up A In Protection and Operation modes this key is used to navigate up the P O LED list After the Edit Save button is pressed in either of these modes the up button is used to increment the parameter value In the Monitor mode this button navigates up through the display parameter list Down V In Protection and Operation modes this key is used to navigate down the P O LED list After the Edit Save button is pressed in either of these modes the up button is used to decrement the parameter value In the Monitor mode this button navigates down through the display parameter list Edit Save In Protection and Operation modes the first press of this button enables modification of the selected parameter value The second press of the button saves the modified parameter value When the Advanced Config parameter is selected the first press enables parameter selection The second press enables editing of the parameter value The third press saves the edited value This button has no effect in the Monitor mode Trip Used as a relay test button One press causes the Form C fault relay to open the N O and close the N C contact Holding the button for 5 seconds causes the Ground Fault relay to go to close Once pressed the unit will display the relay off message rOF This setting will be retained throu
113. uested to be written the Modbus response to the 0x06 command returns the requested value not what was actually written A subsequent read of this parameter will return the actual value that it was set to 7 11 Comm Loss Timeout Reg 440 Default 2 seconds Comm Loss Timeout is the delay between loss of communication between a comm module and the base unit and implemented the comm loss behavior Range is 1 65 seconds in 1 millisecond increments For example to set the comm loss timeout to 3 seconds send 3000 to this register 7 12 Comm Loss Behavior Reg 441 Comm Loss Behavior determines what the device should do in the event that communication is lost If the behavior is enabled the behavior is implemented after an amount of time equal to the Comm Loss Timeout Reg 440 Comm Loss Behavior is enabled by writing 88H Comm Watch Dog Enable to the Command Register see Modbus Command Register Comm Loss Behavior is disabled by writing 99H Comm Watch Dog Disable to the Command Register Table 7 6 Comm Loss Behavior Behavior Reset Code Notes Fault 1 Default if enabled Hold Last State 2 7 6 For more information visit www eaton com MN04209001E September 2009 7 13 Modbus Register Motor Insight User Manual Table 7 7 Modbus Register Map Modbus Modbus Coil No Reg No R
114. ult value 5 38400 6 57600 7 115200 8 Reserved Change takes effect upon next power cycle reset Unit will report new value immediately before being implemented by a power cycle reset 433 RAW Trip Enable Disable 0 65535 1815 6913 RAW Enable Ground Fault Trip 1 MN04209001E For more information visit www eaton com Motor Insight User Manual Table 7 7 Modbus Register Map Continued September 2009 Modbus Modbus Coil No Reg No R W Parameter Name Notes 6914 R W_ Enable Voltage Unbalance Trip 1 6915 R W Enable Current Unbalance Trip 1 6916 RAW Enable Under Current Trip 0 6917 RAW Enable Phase Loss Trip 1 6918 RAW j Enable Jam 0 6919 RAW Enable Low Power Trip 0 6920 RAW Enable High Power Trip 0 6921 RAW Enable Over Voltage Trip 1 6922 RAW Enable Under Voltage Trip 1 6923 R W Enable Phase Order Trip 1 434 R W_ Overload Reset Mode 0 manual reset mode default 1 apply register 417 and 420 to overload fault 435 RAW Voltage Trip Mode 0 Trip on supply fault 1 Alarm no trip inhibit start default 436 R W_ Ground Fault Trip Mode 0 Trip on ground fault default 1 Alarm no trip 437 Run Transition Percent 25 125 see Section 6 2 1 of FLA 438 Run Transition Time 1 180 seconds see Section 6 2 1 439 R Network Status 7009 RAV Watchdog
115. um value in the range Registers 407 Motor FLA and 403 CT Multiplier control the range of this parameter Use Register 433 to enable disable Use Register 429 to set trip delay 415 RAW Phase Rotation 0 Trip Disabled 1 ABC 2 ACB 1 416 R W_ Restart Delay 0 500 10 Seconds 417 Motor Fault Reset Delay 2 500 8 Minutes See Register 434 for application to Overload Fault 418 RAW Load Fault Reset Delay 2 500 20 Minutes See Register 443 to enable Automatic Load Fault Reset Delay calculator 419 R W Load Fault Number of 0 Manual Mode 1 4 5 Auto reset Reset Attempts mode 420 RAW Motor Fault Number of 0 Manual 1 4 5 Auto reset mode Attempts See Register 434 for application to Overload Fault 421 RAW Ground Fault Trip Delay 1 60 30 Seconds 422 RAW Under Current Trip Delay 1 60 5 Seconds 423 R W Low Power Trip Delay 1 60 5 Seconds 424 R W_ Jam Trip Delay 1 20 2 Seconds 425 R W Current Unbalance Trip Delay 1 20 10 Seconds 426 Under Voltage Trip Delay 1 20 10 Seconds 427 R W Over Voltage Trip Delay 1 20 10 Seconds 428 RAW Voltage Unbalance Trip Delay 1 20 10 Seconds 429 RAW High Power Trip Delay 1 60 5 Seconds 430 R W Current Phase Loss Trip Delay 1 20 10 Seconds 431 RAV Modbus Address 1 247 1 Slave Address Change takes effect immediately 432 R W Modbus Baud Rate Code 0 1200 1 2400 2 4800 3 9600 4 19200 defa
116. used in conjunction with the load protection features unless otherwise noted Table 6 16 Load Protection Parameter Set Point Range Step Default Notes 2 500 Minutes A Auto Load Fault Reset Time 1 Minute 20 Minutes Settable from the UI Mode P O LED Operation Load Reset Dly m 2 500 minutes An auto reset may be attempted the set number of minutes after a load fault A Auto load fault reset delay calculation mode See Table 6 17 Load Fault Reset Attempts 0 4 A Auto Settable from the Mode P O LED Operation Load Reset Tries Auto restart number of attempts 0 Manual reset required 1 4 Attempt desired number of auto restarts semi automatic mode A Auto mode 6 10 For more information visit www eaton com MN04209001E September 2009 Table 6 17 Run Time Load Fault Motor Insight User Manual Run Time Load Fault Reset Time Greater than or equal to 60 Minutes 6 Minutes Greater than or equal to 30 Minutes 15 Minutes Greater than or equal to 15 Minutes 30 Minutes Less than 15 Minutes 60 Minutes 6 4 5 2 Undercurrent Motor Insight monitors the average rms value of the three phase currents If the rms value drops below the threshold for the required length of time a fault is detected and the unit will trip The following table describes the set points related to the undercurrent feature
117. ut terminal Communication fault action Determines the action to be taken at the output terminal when a communications fault occurs If this attribute is set to 0 then output terminal will be set to the state determined by attribute Communications fault value If the attribute is set to 1 then the output terminal is not changed due to a communications fault Default 0 Communication fault value Determines the value to be applied to the output terminal if a communications fault occurs AND the Communication fault action attribute is set to 0 Default 0 Idle action Determines the action to be taken at the output terminal when communications idle occurs If this attribute is set to 0 then output terminal will be set to the state determined by attribute Idle value If the attribute is set to 1 then the output terminal is not changed due to a communications idle event Default 0 Idle value Determines the value to be applied to the output terminal if a communications idle event occurs AND the Idle action attribute is set to 0 Default 0 Class 0x29 This object models all the management functions for devices within the Hierarchy of Motor Control Devices Control Supervisor Object Table 8 39 Control Supervisor Instance Services Service Service Service Code Name Data Description OxOE Get Attribute Single n a Returns the value of the specified attribute 0x10
118. ver Voltage V CT Multiplier Percent e Voltage 96 Device Address oo Table 6 27 P 03 Current Imbalance Advanced Config 6 6 Reference Table 6 27 P03 Ground Fault Current 6 6 Reference Table 6 27 P 03 Motor Run Hours Mode Cancel 6 6 Reference Table 6 27 P 03 Frequency viii For more information visit www eaton com MN04209001E September 2009 Motor Insight User Manual Chapter 1 Introduction 1 1 System Overview Motor Insight is an advanced motor protective relay with thermal motor overload supply and load protection configurable ground fault detection power monitoring an intuitive user interface and optional communications Motor Insight also provides fault type logic that enables the user to configure reset behavior based on fault type 1 1 1 Sizes and Ratings The following base units are available Note that currents other than those listed can be accommodated following the motor lead wrap schedule shown in Table 2 6 and Table 2 7 Table 1 1 Sizes and Ratings Catalog Number Configuration Description C441BA Motor protection relay with thermal overload power measurements ground fault detection and communications capability 2 9 A 240 Vac 170 264 Vac 50 60 Hz C441BB Motor protection relay with thermal overload power measurements ground fault detection and communications capability 20 90 A 240 Vac 170 264 Vac 50 60 Hz C44

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