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NJ-series CPU Unit Hardware User`s Manual

1. Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word CIO word name torpin name CIO word Jxx_Ch1_Out00 Jxx_Ch1_Out08 NC 1 2 NC Jxx_Ch1_Out01 Jxx_Ch1_Out09 COM1 3 4 COM1 Jxx_Ch1_Out02 Jxx_Ch1_Out10 Jxx_Ch1_In15 5 Jxx_Ch1_In07 SS o Jxx_Ch1_Out03 Jxx_Ch1_Out11 Jxx_Ch1i_In14 7 8 Jxx_Ch1_In06 Jxx_Ch1_Out04 Jxx_Ch1_Out12 _ o G Jxx_Ch1_In13 9 1410 Jxx_Ch1_In05 3 O m Jxx_Ch1_Out05 Jxx_Ch1_Out13 Jxx_Ch1_In12 Jxx_Ch1_In04 E o o 11 112 o G Jxx_Ch1_Out06 Jxx_Ch1_Out14 kej Jxx_Ch1_In11 Jxx_Ch1_In03 oo 13 14 Po External connection and oo Jxx_Ch1_Out15 So LxxCh1_Int0 15 16 Jxx_Ch1_Ino2 H H H Jxx_Ch1_In09 Jxx_Ch1_In01 terminal device variable COMO 0V COMO 0 V 24VDCe o oP Cht_In09 47 4g Lachin 5 Ae 6 Jxx_Ch1_In08 Jxx_Ch1_In0o oO diagram 2 4 When wiring pay careful attention to the polarity e When wiring pay careful attention to the polarity of of the external power supply The load may oper the external power supply The load may operate ate incorrectly if polarity is reversed incorrectly if polarity is reversed Be sure to wire both terminals 3 and 4 COMO e Be sure to wire both pins 3 and 4 COM1 of CN2 0 V of CN1 and set the sa
2. Do E es ie Ca CJiw 32 outputs 1 MIL con PNP XW2Zz O00K A 71 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 KQ is built in A 58 NJ series CPU Unit Hardware User s Manual W500 Appendices nnec Number Connec O capac umoa f re ae eile Connecting Connector Terminal Block Common i 3 Unit of con Polarity tion pat of tion dia ity Cable Conversion Unit terminal nectors tern branches gram CJ1W 32 outputs 1 MIL con NPN A XW2Zz O00K A 72 rector A xwez C001k A xw2z C001K gt IN XW2D 20G6 2 Units E IN XW2C 20G6 1016 2 Units Yes A 72 IN XW2F 20G7 OUT 16 2 Units Yes IN XW2B 20G5 2 Units E IN XW2B 20G4 2 Units CJ1W 32 outputs 1 MIL con NPN A IK XW2D 40G6 A 73 IN XW2D 20G6 2 Units a XW2Z OO0ON XW2B 20G5 2 Units XW2Z OOON XW2B 20G4 2 Units m CJ1W 64 outputs 2 Fujitsu NPN OD261 connectors CJ1W 64 outputs 2 MIL con PNP OD262 nectors CJ1W 64 outputs 2 MIL con NPN OD263 nectors IN XW2C 20G6 1016 2 Units Yes A 73 NJ series CPU Unit Hardware User s Manual W500 A 59 x Xx Xx S S S NINI N NINI N gt lt no IN
3. e The input power polarity can be connected in either direction e Be sure to wire both pins A9 and A18 COMO and set the same polarity for both pins e Be sure to wire both pins B9 and B18 COM1 and set the same polarity for both pins NJ series CPU Unit Hardware User s Manual W500 A 9 Appendices The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID232 DC Input Unit 24 VDC 32 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance Input Current ON Voltage ON Current OFF Voltage OFF Cur rent ON Response Time OFF Response Time Number of Circuits Number of Simulta neously ON Points Insulation Resistance Dielectric Strength Internal Current Con sumption Weight Accessories Circuit Configuration A 10 32 point DC Input Unit with MIL Connector CJ1W ID232 24 VDC 20 4 to 26 4 VDC 5 6 KQ 4 1 mA typical at 24 VDC 1
4. Allocated Signal Connec Signal Allocated Allocated Signal Connector Signal Allocated CIO word name torpin name CIO word CIO word name pin name CiO word NC B12 A12 NC ae Jxx_Ch1_Inoo A1 B1 Jxx_Ch1_In0 amp 8 NC NC Jxx_Ch1_In01 Jxx_Ch1_In09 B11 A11 Oo o A2 B2 o o V B10 A10 V b 5 ae A3 B3 Jxx_Ch1_In10 i como Vv Bg ag Covoov ap s gtx cmos A pq Chin s Jxx_Ch1_Out15 B8 A8 Jxx_Ch1_Out07 E a eet A5 B5 Jxx_Ch1_In12 E m o ke Jxx_Ch1_Out14 B7 A7 Jxx_Ch1_Out06 l b 5 z econ Iino A6 B6 Jxx_Ch1_In13 co d Jxx_Ch1_Out13 B6 A6 Jxx_Ch1_Out05 5 a ecn ae A7 B7 Jxx_Ch1_In14 TE 4 Jxx_Ch1_Out12 B5 A5 Jxx_Ch1_Out04 D A pale ell A8 B8 Jxx_Ch1_ln15 ae 4 External connection Jox_Cht_Outtt p4 aq vx Cht_Outos l 4 l paps comi Ag Bg COM and terminal device Jx_Ch1_Outtd pg ag _yxCh1_Outo2 l NC A10 B10 NC variable diagram Q i Bo AD xx Ch1_Outo1 D nc faq B11 C Jxx_Ch1_Out08 B1 A1 Jxx_Ch1_Out00 24 VDC NC A12 B12 NC e When wiring pay careful attention to the polarity of e When wiring pay careful attention to the polarity of the external power supply The load may operate the external power supply The load may operate incorrectly if polarity is reversed incorrectly if polarity is reversed e Be sure to wire both pins A9 and B9 COMO 0 V Be sure to wire both pins A9 and B9 COM1 of CN2 of CN1 and set the sa
5. 80 mA max 110 g max Signal name 2 4 KQ Jxx_Ch1_In00 o NW WW agg icra 1 2 alel iTi y 3 Srey ity fs Se ee ee T a E oO COMO o E to Input indicator 2 4 KQ Jxx_Ch1_ln07 WW WW zsskesds aia in J 3 STBSe AVeys D e T D COM7 La Input indicator Con Signal hector Signal name pin 2 name Co AO Jxx_Ch1_In00 Gling leo A1 Jxx_Ch1_In01 A5t jus M55 Jxx_Ch1_ln02 5 Jxx_Ch1_ n04 5 Jxx_Ch1_ n05 Mz Jxx_Ch1_In07 L i t 12 to 24 VDC Polarity of the input power supply can be connected in either direction The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response time are set to 0 ms Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not NJ series CPU Unit Hardware User s Manual W500 Appendices Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration CJ1W ID211 DC Input Unit 24 VDC 16 Points Name 16 point DC Input Unit with Terminal Block Model CJ1W ID211 Rated Input Voltage 24 VDC Allowable Input Voltage 20 4 to 26 4 VDC Range Input Impedance 3 3 KQ Input Current 7 mA typical at 24 VDC ON Voltage ON Current 14 4 VDC min 3 mA min
6. e A direct connection is made from Directly specify the IP address of the remote device or select the the Sysmac Studio The IP remote device from the node list address and connection device do not need to be specified e You can make the connection whether or not a switching hub is used Support for Auto MDI enables the use of cross cables or straight cables if a direct connection is made NJ series CPU Unit Hardware User s Manual W500 3 33 p N w lt m 3 D O w Q 3 UOIO8UUOD Z Z 3 Configuration Units 3 34 EN Additional Information The Sysmac Studio cannot connect online to an NJ series CPU Unit in the following type of con figuration e If the built in EtherNet IP port is not used you cannot connect to an NJ series CPU Unit on an EtherNet IP network Example Connection through an Example Connection to NJ series CPU Unit Routing through an Eth EtherNet IP Unit erNet IP Unit or Built in Port Sysmac Studio EtherNet IP CS1W EIP21 CJU1W EIP21 CJ2 Built in EtherNet IP port or CJ2M Built in EtherNet IP port EtherNet IP Unit CJ1W EIP21 e You cannot route through any networks other than EtherNet IP networks Sysmac Studio Controller Link network DeviceNet network etc Controller Link Unit DeviceNet Unit etc NJ serie
7. A 148 NJ series CPU Unit Hardware User s Manual W500 Appendices A 1 Specifications This section gives the specifications of the NJ series Controllers A 1 1 General Specifications Item NJ501 1300 NJ501 1400 NJ501 1500 Enclosure Mounted in a panel Grounding method Ground to less than 100 Q Dimensions 90 mm x 90 mm x 90 mm Weight 550 g including the End Cover Current consumption 5 VDC 1 90 A including SD Memory Card and End Cover Operating Ambient operating tempera O to 55 C environment ture Ambient operating humidity 10 to 90 with no condensation Atmosphere Must be free from corrosive gases Ambient storage temperature 20 to 75 C excluding battery Altitude 2 000 m max Pollution degree 2 or less Conforms to JIS B3502 and IEC 61131 2 Noise immunity 2 kV on power supply line Conforms to IEC 61000 4 4 Overvoltage category Category Il Conforms to JIS B3502 and IEC 61131 2 EMC immunity level Zone B Vibration resistance Conforms to JIS C60068 2 6 5 to 8 4 Hz with 3 5 mm amplitude 8 4 to 150 Hz Accelera tion of 9 8 m s2 100 min in X Y and Z directions 10 sweeps of 10 min each 100 min total A h w D D O O D i O 5 T Shock resistance Conforms to JIS C60068 2 27 147 m s 3 times in X Y and Z directions 100 m s for Relay Output Units Applicable standards Conforms to cULus EC Directives NK and LR suoeaoads jesouey L L Y NJ s
8. Wd m Wd m 1 Jxx_Ch1_Out13 A16 B16 Jxx_Ch1_Out14 A17 B17 Jxx_Ch1_Out15 A18 B18 SON A19 B19 V A20 B20 Jxx_Ch2_Out15 COM1 V e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed e Be sure to wire both terminals A9 and A19 COMO e Be sure to wire both terminals B9 and B19 COM1 e Be sure to wire both terminals A10 and A20 V e Be sure to wire both terminals B10 and B20 V CJ1W 0OD233 Transistor Output Unit 32 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consump tion Fuse External Power Supply Weight A 28 32 point Transistor Output Unit with MIL Connector Sinking Outputs CJ1W OD233 12 to 24 VDC 10 2 to 26 4 VDC 0 5 A point 2 A common 4 A Unit 4 0 A point 10 ms max 0 1 mA max 1 5 V max 0 1 ms max 0 8 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 32 16 points common 2 circuits 140 mA max None 12 to 24 VDC 30 mA min 70 g max NJ series C
9. 00 A 123 A 153 _EIP_TCpAppCfgErr cccccccssseeeeeeeeeeeees A 120 A 152 EIF TODApDEI siria oc Wise naeeieteas A 119 A 149 _EIP_TDLinkAllRunSta ccceeeeeeeeeees A 123 A 153 EIR TDLINK GIO EI cancatocsneccscececeestaciciewtshanks A 120 A 151 BIR TDENKE sotiin ea es A 120 A 151 _EIP_TDLINKOpNE rr eriein a A 120 A 151 EIP TBDLINKRUNS A irriaren nirisan A 123 A 153 _EIP_TDLinkStartCmd cc cceeeeeeeeeees A 125 A 155 _EIP_TDLinkStopCmd eee ccceeeeee ences A 125 A 155 EMC Directive measures for relay outputs A 104 Emergency Message Detected A 115 A 144 emergency stop Circuit example ccceeeeeeeeeeeeeeees 4 7 INGO 1 PS I2 2c5ec 226 eacesccs tc abacaace es nsnaseasasteaceccatataasnceosaies A 104 ENA COVET ccc tec cp eccecrc a aoeateeraned saameunecnamemnan uae 2 7 2 11 End Cover MISSING cccccssccccccesseeecceseeeeceenseeeeesaaeees 5 30 ERROR INGICAION sosro ere ees 3 4 errors checking for non fatal errors cceeeeeeeeeeeeeeeeeeeeees 5 8 IGCIIC ATOMS s2cn seacasameconscedet donates Ra E aeai 5 8 instructions that read error status c ceee 5 10 system defined Variables ccccssseeecesseeeeeseneeees 5 10 NAIC a a ecco sicto aan 5 12 troubleshooting with NS series PT 0csseceee 5 9 troubleshooting with Sysmac Studio 008 5 9 FEO nscecaates EE A 108 A 129
10. A 123 A 152 EtherNet IP communications switches A 125 A 155 VO DUS EOIS 2 52 25 oats os cts cas A 111 A 136 I O bus status Lo ecceceeceeseeeeeseeeeeeeenees A 111 A 135 meanings of error Status bits ceeeeeeeeeeeeees A 125 motion control functions s an A 113 A 139 power supply iiicisssichs einendiwieiheesstitewenthe A 109 A 131 programming ccceecceeeeeeeeeeeeeeeeeeeeeseeeeees A 109 A 132 SD Memory Cards cccccsseeeeeeeeeeeees A 108 A 130 VAS KS 2 ccncc caseushaccaniendessecanensancacatnetenuusse cea A 107 A 127 T Tag Data Link Communications Error A 120 A 151 Tag Data Link Communications Start Switch A 125 A 155 Index 5 Index Tag Data Link Communications Status A 123 A 153 Tag Data Link Communications Stop Switch A 155 Tag Data Link Connection Failed A 120 A 151 Tag Data Link Setting Error eee A 120 A 151 Tag Name Resolution Error ceeeeeee A 120 A 151 Target Node Error Information 2 06 A 124 A 154 Target PLC Error Information 0 008 A 124 A 154 Target PLC Operating Mode 0000 A 123 A 153 WASKCACINVGARIAQ snorris ria E A 107 A 127 Task Exceeded Flag ccccsscceesseeeeeeeeeeneees A 107 A 129 Task Execution Count c ccccecseeceeseeeeeseeeees A 107 A 128 Task Period Exceeded Count cccecseeeees A 107 A 129 TCP Appli
11. COMO V OV Allocated CIO word Allocated CIO word CN2 IN Signal name NC COM1 Connec Signal tor pin 2 4 Wd m 1 Jxx_Ch1_In15 OQ oO_ _ Jxx_Ch1_In12 Jxx_Ch1_In14 e Jxx_Ch1_ln13 Oo 1 3 5 6 7 9 OO Jxx_Ch1_In11 name NC COM1 Allocated CIO word Jxx_Ch1_In07 o Jxx_Ch1_In06 So Jxx_Ch1_In05 oO Jxx_Ch1_In04 O O Jxx_Ch1_ln10 O O Jxx_Ch1_In03 O O O Jxx_Ch1_In09 O O Jxx_Ch1_ln02 Wd m 1 O Jxx_Ch1_In08 O OO Jxx_Ch1_In01 O O Jxx_Ch1_In00 oO e When wiring pay careful attention to the polarity of the external power supply The load may operate incor rectly if polarity is reversed e Be sure to wire both terminals 3 and 4 COMO V of CN1 e Be sure to wire both terminals 1 and 2 0 V of CN1 e When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if polarity is reversed e Be sure to wire both pins 3 and 4 COM1 of CN2 and set the same polarity for both pins The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays A 50 NJ series CPU Unit Hardware User s Manual W500
12. O Q O O X O Sz O o Ig ge l OO O OG Output Unit TOP VIEW Note 1 They are also isolated from the Output Unit and I O Relay Terminal 00 to 15 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal NJ series CPU Unit Hardware User s Manual W500 Appendices G70D VSOC16 G70D ET Power suppl G70D VSOC16 Q N m 4 o1 oh ms sjeu Aejay O I pue syun UOISIBAUOD YOO JeUILWI 10 08UUOD BunosUuUOy 4 Z V lien SUUN O I DISeg JO suonesijioads z Y oe N O O Q O O X Q N OBOOAAAAA A OE l 9098000009000900 sXELITEIEIILAE Back side Output Unit TOP VIEW Note 1 They are also isolated from the Output Unit and I O Relay Terminal 00 to 15 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal A 87 Appendices G70D Relay Terminals G70D SOC16 Power supply G70D SOC16 oS a O O nc u Ce Cw O ac DE 01 ac Relay side lole o DOE A viele o AOLE Poe Peis Piers Pei Output Unit TOP VIEW Note Every two outputs share a common The curr
13. Application Do not touch any Unit when power is being supplied or immediately after the power supply is turned OFF Doing so may result in burn injury Wiring Be sure that all terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals The loose screws may result in fire or malfunction Online Editing Execute online editing only after confirming that no adverse effects will be caused by deviations in the timing of I O If you perform online editing the task execution time may exceed the task period I O may not be refreshed with external devices input signals may not be read and output timing may change NJ series CPU Unit Hardware User s Manual W500 25 Precautions for Safe Use Precautions for Safe Use 26 i Disassembly and Dropping Do not attempt to disassemble repair or modify any Units Doing so may result in malfunction or fire Do not drop any Unit or subject it to abnormal vibration or shock Doing so may result in Unit malfunc tion or burning f Mounting The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Unit and CPU Bus Units must be completely locked until they click into place after connecting the adja cent Unit connectors i Installation Always connect to a ground of 100 Q or less when installing the Units A ground of 100 Q or less must be installed when shorting the GR and LG terminals
14. Temperature Control The ambient temperature within the enclosure must be within the operating range of O to 55 C When necessary take the following steps to maintain the proper temperature e Provide enough space for good air flow e Do not install the Controller above equipment that generates a large amount of heat such as heat ers transformers or high capacity resistors e If the ambient temperature exceeds 55 C install a cooling fan or air conditioner NJ series CPU Unit Hardware User s Manual W500 4 9 4 Installation and Wiring NJ series Controller Louver Accessibility for Operation and Maintenance e To ensure safe access for operation and maintenance separate the Controller as much as possi ble from high voltage equipment and power machinery e The Controller will be easiest to install and operate if it is mounted at a height of 1 0 to 1 6 m above the floor Improving Noise Resistance e Do not mount the Controller in a control panel containing high voltage equipment e Install the Controller at least 200 mm away from power lines Power lines 200 mm min NJ series Controller 200 mm min e Ground the mounting plate between the Controller and the mounting surface e When I O Connecting Cables are 10 m or longer connect the control panels in which Racks are mounted with heavier power wires 3 wires at least 2 mm in cross sectional area Controller Orientation e Each Rack m
15. eo sa omowa z diagram Jxx_Ch2_Out04 BS AS x cni Outo4 PN A16 B16 eros O B4 A4 L D xx_Ch3_Ou A17 B17 xx_Ch4_Ou mee acetic Jxx_Ch3_Out15 __ Jxx_Ch4_Out15 DT B3 A3 Jxx_Ch1 ae come mig BIg COM3 Deren B2 A2 Jxx_Ch1_Out01 O a A19 B19 7 7 Dooa B1 A1 icn saa A20 B20 When wiring pay careful attention to the polarity of the When wiring pay careful attention to the polarity of the external power supply The load may operate incor external power supply The load may operate incor rectly if the polarity is reversed rectly if the polarity is reversed Be sure to wire both terminals A9 and A19 COMO of Be sure to wire both terminals A9 and A19 COM2 of CN1 CNe2 Be sure to wire both terminals B9 and B19 COM1 of Be sure to wire both terminals B9 and B19 COMS3 of CN1 CN2 Be sure to wire both terminals A10 and A20 V of e Be sure to wire both terminals A10 and A20 V of CN1 CN2 Be sure to wire both terminals B10 and B20 V of e Be sure to wire both terminals B10 and B20 V of CN1 CN2 A 32 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W O0D263 Transistor Output Unit 64 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Intern
16. A 126 NJ series CPU Unit Hardware User s Manual W500 Appendices A 7 Specifications for Individual System defined Variables The specifications for each system defined variable are given as described below Variable name This is the system defined variable name The prefix Members The member names are given for gives the category name structure variables Meaning This is the meaning of the variable Global local Global Global variable Local Local variable Function The function of the variable is described Data type The data type of the variable is given Range of values The range of values that the vari able can take is given R W access R Read only Retained The Retain Network Publish The Network Publish attribute of the RW Read write attribute of the variable is given variable is given Usage in user program Whether you Related instruc The instructions that are related to the variable are given can use the vari tions If you cannot use the variable directly in the user program the instructions able directly in that access the variable are given the user pro gram is speci fied A 7 1 System defined Variables for the Overall NJ series Controller No Category y N Oo D O a O c O 5 o O 5 2 Q v w lt Oo mr D z Q h 5 D Q S o D o Functional Classification Clock Variable name _CurrentTime Function This variable contai
17. CPU Unit Startup CPU Unit Startup D l Time at PowerON Time at PowerON Operating mode RUN mode Operating mode sen PROGRAM mode l RUN indicator Flashing Lit RUN indicator Flashing OFF n E o O O 4 1 2 Power OFF Operation N WARNING The NJ series Controller continues normal operation for a specific period of time even when a momentary power interruption occurs The Controller may therefore receive incorrect signals from external devices that are affected by the momentary power interruption Take suitable actions such as external fail safe measures and interlock conditions to monitor the power supply voltage of the external devices as required Different operations will be performed when the power is turned OFF depending on whether the power interruption time is longer than the power OFF detection time as described below NJ series CPU Unit Hardware User s Manual W500 4 3 4 Installation and Wiring The following table gives the voltage conditions for a power interruption Power Supply Unit model Power supply input Power interruption voltage NJ PA3001 100 to 200 VAC 85 VAC max NJ PD3001 24 VDC 19 2 VDC max The setting ranges for the power OFF detection time are given in the following table Power supply type Power OFF detection time AC power supply 30 5 to 45 5 ms DC power supply 22 5 to 25 5 ms i Operation at Power OFF Operation Execution of the user program is ended if a power interruption exce
18. Connection Patterns for Connector Terminal Block Conversion Units Pattern Configuration Number of connectors Branching A l None Connecting Cable Connector Terminal Block Conversion Unit gt NO U Ke 3 B Connecting Cable with two branches 2 branches Connector Terminal Block Conversion Unit z 2 O e h vu 20 terminals 20 terminals v O C Pa None O Connecting Cable c Connector Terminal D Block Conversion Unit 20 terminals 20 terminals D oo Connecting Cable Connector Terminal Block Conversion Unit 40 or 60 terminals 40 or 60 terminals F Connecting Cable with two branches 2 branches Connector Terminal Block Conversion Unit Lo l C C HA AA 20 terminals 20 terminals 20 terminals 20 terminals gt i gt O D O Er J O D e pr O T D x 3 Ww e x O lt D o O gt C 2 p wn pe J ok a O JI La pa lt D 3 J a wn NJ series CPU Unit Hardware User s Manual W500 A 55 Appendices Connection Patterns for I O Relay Terminals Pattern Configuration A Connecting Cable I O Relay Terminal B I O K Terminal I O Relay Terminal a real eeeeseaaeg TTT
19. Partial Fault Level These errors prevent control operations in a certain function module in the Controller The NJ series CPU Unit continues to execute the user program even after a partial fault level error occurs You can include error processing in the user program to safely stop any devices in operation After you remove the cause of the error execute one of the following to return to normal status e Reset the error from the user program the Sysmac Studio or an NS series PT e Cycle the power supply e Reset the Controller from the Sysmac Studio Minor Fault Level These errors prevent part of the control operations in a certain function module in the Controller The troubleshooting for minor fault level errors is the same as the processing for partial fault level errors Observations These errors do not affect the control operations of the Controller Observations serve as warnings to the user so that the error does not develop into an error at a higher level Information Events that are classified as information do not indicate errors Operation for Each Level The operation that is performed when an error occurs depends on the error level of the Controller event NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Controller infor mation Item Major fault level Careers ule Minor fault level Information These errors are These errors Errors that pre Errors that do Information level serious errors
20. Units NJ series CPU Units I O capacity Maximum num Current con ber of Configuration Units Program Memory capacity for Nina ote sumption Model g g I AEEY of motion p Weight Maximum number of capacity variables Expansion Racks kii 5 5 VDC 24 24 voc NJ501 1300 2 560 points 40 Units 3 2 MB Retained during s 90 vee B g NJ501 1400 Expansion Racks power interruptions NJ501 1500 4 MB Not retained dur ing power interruptions NJ series Power Supply Units Model Power supply Output current Output current Output CPU Expansion Weight voltage 5 VDC 24VDC capacity Rack Racks g NJ PA3001 100 to 240 VAC 6 0A 1 0A 30 W Yes Yes Yes 470g max max A CJ series Power Supply Unit cannot be used to supply power to an NJ system CPU Rack or Expansion Rack If you connect a CJ series Power Supply Unit to a CPU Rack an Incorrect Power Supply Unit Connected error will occur and the CPU Unit will not operate The RUN indicator will flash at a 3 s interval and the ERROR indica tor will light If you connect the Power Supply Unit to an Expansion Rack operation is performed without error detection Nor mal operation however may be unstable due to insufficient supplied power Also an Internal NJ series Bus Check Error i e a Controller error in the major fault level may occur when the power is interrupted Precautions for Safe Use e Do not use the Power Supply Units in the system beyond the rated supply
21. XWe2Z LILILIN Wd m 1 Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 71 sjeu Aejay O I pue syun UOISIBAUOD yog JeUILWI 10 08UUOD BuNosUuUOy 4 Z V bea SUUN O I DISeg JO suonesijioads z Yy Appendices Programma CJ1W 0OD233 ble Control ler I O Unit Connector XW2D 40G6 Terminal Block Con version Unit Connecting XW2Z LILILIK et oero alo On leak Oe leat Oe lea On leat Oe leat east eos pal alee diagram 04 fo ST Oo OTO OO OTO OTO Real Jr e Note The V terminals and COM terminals are internally connected inside the Controller but they must all be wired Programma CJ1W OD233 ble Control ler I O Unit Connector XW2C 20G6 I016 2 Units Terminal Block Con version Unit Connecting XW2Z LILILIN Cables Wdm Wd m 1 a Zi 15 14 Solenoid val t 13 12 11 10 09 Connection diagram 08 EE E T E E E E a a A oe A elelllelellellelelllelelole p Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD234 Programma CJ1W
22. 16 00F0 page A 141 WORD 16 0000 to 16 00F0 page A 141 WORD 16 0000 to 16 00F0 page A 141 WORD 16 0000 to 16 00F0 page A 142 ARRAY 1 192 OF WORD 16 0000 to 16 00F0 page A 142 MAC Address TRUE if there is an illegal MAC address BOOL TRUE or page A 142 Error FALSE TRUE if there is a communications controller BOOL TRUE or page A 142 hardware error FALSE Link OFF Error TRUE if the communications controller link is BOOL TRUE or page A 142 not established FALSE BOOL TRUE or page A 143 FALSE BOOL TRUE or page A 143 FALSE BOOL TRUE or page A 143 FALSE BOOL TRUE or page A 143 FALSE BOOL TRUE or page A 143 FALSE Appendices values _EC_PDSendErr Process Data TRUE if there is a process data transmission BOOL TRUE or page A 143 Transmission error cannot send within the process data FALSE Error communications cycle or transmission jitter is over the limit _EC_SlavAdrDupErr Slave Node TRUE if the same node address is set for BOOL TRUE or page A 144 Address more than one slave FALSE Duplicated Error _EC_SlavinitErr Slave TRUE if there is an error in an initialization BOOL TRUE or page A 144 Initialization Error command addressed to a slave FALSE _EC_SlavAppErr Slave TRUE if there is an error in the slave s appli BOOL TRUE or page A 144 Application Error cation status register FALSE _EC_MsgErr EtherCAT TRUE when a message is sent to a slave that BOOL TRUE or page A
23. It represents the following error flags e _E P_IdentityErr dentity Error e _E P_TDLinkCfgErr Tag Data Link Setting Error e _E lP_TDLinkOpnErr Tag Data Link Connection Failed e _E P_TDLinkErr Tag Data Link Communications Error e _E IP_TagAdrErr Tag Name Resolution Error e EIP_MultiSwOnErr Multiple Switches ON Error Note If a Tag Resolution Error occurs it is recorded in the event log and this variable changes to TRUE Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0 Usage in user program Possible Related instruc You can access this variable from the user program with the following tions instruction e GetEIPError Variable name _EIP_TcpAppErr Meaning TCP Application Communications Error Global local Global Function This is the error status variable for TCP application communications It represents the following error flags e EIP_TcpAppCfgErr TCP IP Setting Error e EIP_NTPSrvErr NTP Server Connection Error e _EIP_DNSSrvErr DNS Server Connection Error Note Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0 R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc You can access this variable from the user program with the following tions instruction e
24. c amp cCW cecdO celcdO vOcdO MILO 10 UOHOE O1d HNDIID HOYUS Peo c 7 V NJ series CPU Unit Hardware User s Manual W500 A 103 Appendices A 5 EMC Directive Measures for Relay Outputs The NJ series Controllers conform to the Common Emission Standards EN 61000 6 4 or EN 61131 2 of the EMC Directives However noise generated by relay output switching may not satisfy these Stan dards In such a case a noise filter must be connected to the load side or other appropriate counter measures must be provided external to the Controller Countermeasures taken to satisfy the standards vary depending on the devices on the load side wir ing configuration of machines etc Following are examples of countermeasures for reducing the gener ated noise Countermeasures Refer to EN61000 6 4 for more details Countermeasures are not required if the frequency of load switching for the whole system with the Controller included is less than 5 times per minute Countermeasures are required if the frequency of load switching for the whole system with the Con troller included is 5 times or more per minute Countermeasure Examples When switching an inductive load connect an surge protector diodes etc in parallel with the load or contact as shown below Circuit CR method 1 O 2 0 OO c O Diode method E A 104 Power Inductive O ew Yes Current Yes Characteristic If the load is
25. 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max 8 8 points common 1 circuit 100 mA max None 10 2 to 26 4 VDC 20 mA min 110 g max E gt Signal i name i Output indicator I wy V tl ae Jxx_Ch1_Out00 18 to b Jxx_Ch1_Out07 Internal circuits Signal Connec Signal name tor pin name Jxx_Ch1_Out00 Jxx_Ch1_Out01 AO Jxx_Ch1i_Out02 Bo L L Al Jxx_Ch1_Out03 Jxx_Ch1_Out04 1 L A2 Jxx_Ch1_Out05 Jxx_Ch1_Outo6 L L A3 Jxx_Ch1_Out07 A4 NC N NC re B4 NC N B5 e A6 Bs NC 12 to 24 VDC we A7 COM re B7 ee V WW W Z O e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration A 24 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W 0D211 Transistor Output Unit 16 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual V
26. 32 16 points common 2 circuits 5 VDC 140 mA max None 10 2 to 26 4 VDC 30 mA min 70 g max None Signal Allocated CIO word Jxx_Ch1_Out00 to I Jxx_Ch1_Out15 COMO Q COMO Wdm Connector row A V zO Jxx_Ch2_0ut00 a eee i to Jxx_Ch2_Out15 ho COM1 COM1 Connector Wd m 1 row B Internal circuits a seh tt rt A 27 a N w ke D O O D O 5 O O WO D o O O C 5 7 SHUN O I WISeG c c V Appendices External connection and ter minal device variable dia gram Connec Signal tor pin name Jxx_Ch2_Out00 Signal Allocated name CIO word Jxx_Ch1_Out00 A1 Bi Jxx_Ch1_Out01 Jxx_Ch2_Out01 A2 B2 Al D Jxx_Ch1_Out02 A3 B3 Jxx_Ch2_Out02 D Jxx_Ch1_Out03 A4 BA Jxx_Ch2_Out03 i Jxx_Ch1_Out04 Jxx_Ch2_Out04 A5 B5 L o Jxx_Ch1_Out05 Jxx_Ch2_Out05 Jxx_Ch1_Out06 Allocated CIO word 12 to 24 VDC 12 to 24 VDC Wd m 1 A6 B6 Jxx_Ch2_Out06 A7 B7 9 D Jxx_Ch1_Out07 A8 B8 Jxx_Ch2_Out07 D COMO ag B9 COM1 V_ 10 B10 2 Jxx_Ch1_Out08 A41 B411 Jxx_Ch2_Out08 Jxx_Ch1_Out09 A12 B121 Jxx_Ch2_Out09 Jxx_Chi_Out10 1A13 B13 Jxx_Ch2_Out10 Jxx_Ch1_Out11 A14 B14 Jxx_Ch2_Out11 Jxx_Chi_Out12 Jxx_Ch2_Out12 Jxx_Ch2_Out13 A15 B15 Jxx_Ch2 Out14
27. B7A Link Terminal Transmission cable VCTF 0 75mm min 12 to 24V DC e Power Supply on Both Sides Separate Power Supplies B7A Interface Unit 12 to 24 V DC REPII Transmission distance 500 m max B7A Link Terminal CAPCANA COON 12 to 24 V DC 4 46 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring High speed Mode Note If shielded cable is not used the maximum transmission distance is 10 m regardless of whether a common or separate power supplies are used Use VCTF cable of 0 75 mm or higher e Power Supply on One Side Common Power Supply B7A Interface Unit Transmission distance E ee 50 m max i j L GOL A B7A Link Terminal ee Shielded cable VCTF 0 75mm min Ground KA MPWWWWIWSI amp se B7A Link Terminal _ _ 4 Shielded cable VCTF 0 75mm min Ground 12 to 24 V DC e Power Supply on Both Sides Separate Power Supplies 7 a Q B7A Interface Unit 12 to 24 V DC REEE HIPWWIWWIWIWIK Transmission distance B7A Link Terminal pA 100 m max Shielded cable Ground em QaAOaaacde 12 to 24 V DC III ICN B7A Link Terminal aS i 4 Shielded cable VCTF 0 75mm min Ground 12 to 24 V DC SUA eoepaju WZg BUMM 8 v v NJ series CPU Unit Hardware User s Manual W500 4 47 4 Ins
28. EIP_NTPSrvErr NTP Server Connec V nications tion Error Error _EIP_DNSSrvErr DNS Server Con A nection Error r w lt m mr D 3 a D 5 D a S ey D o KioBayey ajnpoyy uonouns djAeNJeuly 9 9 V dlg swen NJ series CPU Unit Hardware User s Manual W500 A 121 Appendices EN Additional Information Relationships between the Target Node Information Tables Registered Target Node Information Valid only when _EIP_RegTargetStais Normal Target Node Information Valid only when _EIP_EstbTargetSta Registered Target Node Information Valid only when _EIP_RegTargetStais Registered Tar get Node Infor mation TRUE is TRUE TRUE EIP_RegTarget S on Normal Target Node h Target Node Error Information Information _EIP_EstbTargetSta lic ial _EIP_TargetNodeErr TRUE TRUE FALSE FALSE TRUE TRUE FALSE Disabled TRUE FALSE Disabled Disabled Disabled A 122 Description A connection with the target node was established nor mally and there is no error in the tar get PLC A connection with the target node was established but there is an error in the target PLC A connection with the target node was not established nor mally The information is not valid because the target node is not registered NJ series CPU Unit Hardware User s Manual W500 Appendices Functional Classification EtherNet IP Communications Status values _EIP_Etn
29. Effects All errors for which the causes have been removed are cleared correction All current errors were changed by a the user Attached None information Precautions None Remarks Event name Forced Refreshing Cleared 90190000 hex Meaning Clearing a forced refreshing value was specified Source PLC Function Module Source details None Detection Commands from timing user Effects User program Continues Operation Forced refreshing values are cleared and operation is per formed according to the user program alae None E Cause and Assumed cause Correction Prevention Ecom Clearing a forced refreshing value was specified by the user Attached None information Precautions None Remarks 5 42 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit i Input Units No Abnormal condition Correction 1 None of the inputs turn 1 The external input power is not sup Supply suitable input power ON and the operation plied indicators do not light 2 The external input power supply volt Maintain the external input power age is low supply voltage within the rating 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector 2 None of the inputs turn Faulty circuits in the Input Unit Replace the Input Unit ON but the operation indicators are l
30. Isolation Transformer The Controller s internal noise isolation circuits are sufficient to control typical noise in power supply lines Noise between the Controller and ground can be significantly reduced by connecting a 1 to 1 isolation transformer Do not ground the secondary coil of the transformer Power Supply Capacity The power consumption will be 120 VA maximum per Rack for the NJ PA38001 When you select the power supply consider that surge current will flow when the power is turned ON Refer to 3 3 7 Mod els and Specifications for information on surge current specifications RUN Output This output is ON when the CPU Unit is operating it is OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs The RUN output can be used to control external systems such as in an emergency stop circuit that turns OFF the power supply to external systems when the CPU Unit is not operating Refer to 4 2 Fail safe Circuits for more information Item NJ PA3001 Contact form SPST NO Maximum switching 240 VAC 2 A for resistive loads capacity 120 VAC 0 5 A for inductive loads 24 VDC 2 A for resistive loads Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring l Precautions for Correct Use e Use crimp terminals for wiring e Do not connect bare stranded wires dir
31. OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 16 16 points common 1 circuit Number of Simultaneously 100 simultaneously ON at 24 VDC Refer to the following illustration ON Points Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 Dielectric Strength mA max Internal Current Consumption 80 mA max Weight 110 g max Temperature characteristics 16 points for simultaneously ON points at 45 C lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt Signal seee as name i 46 3 3 ka 470 Q a D a g 14 12 points Jxx_Ch1_In00 9 iii P 5 Input voltage 26 4 VDC at 55 C to nae 5 S 12 2 3 10 ee n Jxx_Ch1_In15 1000 pF z Circuit Configuration i _ 5 8 T E 6 COM L na gt z Input indicator Lee E 3 COM G Se ar 0 0 a 40 50 60 C i Ambient temperature Signal Connector Signal name pin 2 name SHU O I WISeG c c V Jxx_Ch1_In0d0 j A Jxx_Ch1_In0 5_ 5 Jxx_Ch1_In02 Jxx_Ch1_In
32. OMRON Machine Automation Controller NJ series CPU Unit Hardware User s Manual NJ501 1 JL NJ P _ 3001 CJIW IDLIL IL IAL CJ1W IDP0O1 CJ1W OCL ILL V ODLILILVOAL ILL CJ1W MDLILIL CJ1W B7AL CPU Unit Power Supply Unit Basic VO Units SYS Tletl always in control OMRON 2011 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Introduction Introduction Thank you for purchasing an NJ series CPU Unit This manual contains information that is necessary to use the NJ series CPU Unit Please read this manual and make sure you understand the functionality and performance of the NJ series CPU Unit before you attempt to use it in a control system Keep this manual in a safe place where it will be available f
33. These variables cannot be changed Some of the variables start with an underbar and some start with eee Some of the system defined variables are read only and some are read write You read and write the variables with the user program with communications from external devices with the Sysmac Studio or with an NS series PT Basically system defined variables are classified according to the function modules The variables start with the following category names Function module Category name System defined variables for the overall None NJ series Controller PLC Function Module _PLC _CJB Motion Control Function Module _MC EtherCAT Master Function Module _EC EtherNet IP Function Module _EIP The variables are described in the tables of this appendix as shown below values This is the system This is the mean The function of the variable is described The data The range of The page of defined variable ing of the vari type of the values thatthe the individual name The prefix able variable is variable can system gives the category given take is given defined vari name able specifi cations table is given A 6 1 System defined Variables for the Overall NJ series Controller No Category Functional Classification Clock values _CurrentTime System Time Contains the CPU Unit s internal clock data DT 1970 01 page A 127 01 00 00 00 to DT 2106 02 06 23 59 59 A 106 NJ series CPU Unit Hardwar
34. Weight 100 g max Accessories None CN1 OUT CN2 IN gt Signal Allocated Signal 1 name At Sane Acad name m wor 3 KQ O COMO V Jxx_Ch1_In00 o MW D D E s L 3S es eee O 38 Jxx_Ch1_Out00 2 2 2 i 58 to Wd m Jxx_Ch1_In07 o Shs LAW d O Has Jxx_Ch1_Out07 alw eL oOV EE 5 Y D COM1 o 5 2 D 2 Input indicator E 5 5 5 3 3 kQ 2 Jxx_Ch1_ In08 5 COMO V pr Circuit Configuration to a ees 2 1f O l wN 5 Jxx_Ch1_Out08 Jxx_Ch1_ln150 S SF AY to Wd tee ail Jxx_Ch1_Out15 OOV COM1 o Number of Simultaneously ON Points vs Ambient Temperature Characteristic 16 points at 33 C 16 points at 45 C Input voltage 24 VDC ERR indicator ja Input voltage 26 4 VDC 12 points at 55 C 9 points at 55 C 0 20 40 60 C Ambient Temperature Number of simultaneously ON points NJ series CPU Unit Hardware User s Manual W500 A 49 Appendices CN1 OUT Allocated CIO word Signal name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Connec tor pin Jxx_Ch1_Out04 Jxx_Ch1_Out05 Signal name Jxx_Ch1_Out08 Jxx_Ch1_Out09 Jxx_Ch1_Out10 Jxx_Ch1_Out11 Jxx_Ch1_Out12 External connection and terminal device variable diagram o Ch1_Out03 Dimana Jxx_Ch1_Out06 Jxx_Ch1_Out07 24 e COMO V Jxx_Ch1_Out13 Jxx_Ch1_Out14 Jxx_Ch1_Out15 OV
35. ccceeecceseeeeeeeeeeeeeeeeseeaees A 56 CONMECHIONS syaire Sn e EEE A 62 I O Setting Check Error cc ceceseseeeeceeeeeseeeeeeeeeaeaaes 5 32 ID information label oo ccc eeceeceeeeeeeseeeeeeneees 3 3 3 8 identi ENO enero iee errr errr ere A 120 A 151 Illegal Packet Discarded cccceceeeeeeeeeeeeeeeeeeeeeeees 5 33 legal USer Program ccccecceecssseeeeneenseeeeeeanereeeenees 5 35 Illegal User Program Execution ID 0 ee 5 35 Impossible to Access Special Unit eeees 5 33 Incorrect Power Supply Unit Connected error 3 4 4 3 Incorrect Unit Expansion Rack Connection 5 30 WAC CANONS e022 scsi cnet a ERE Aa 3 3 3 4 INMGUICIVG NOAGS nnee toca eet eed A 53 Input Data Invalid 2 0 ccceeceeceeeeeeeeeeenneees A 117 A 147 IMPDUTCLOVICCS aaa aa a a a eeeacdueeee 4 38 MUSH CUNONT oroia Ds tant ctacat soar coos eta enous ds 3 12 installation Cabinets or Control Panels ccccsseeeeseeeeeeeeeeeeeees 4 9 dimensions Sahai d sere tact ahi teen recteee ae 4 24 gels a DEPE AEE entre crema cn tere rn Torrie tener rrr 4 24 Instruction Error Flag ccccseeceesseeeeeeeeeeaees A 109 A 133 ILC FLOCK CIRCUITS eierniie aa SEa 4 8 Internal NJ series Bus Check Error 0 cccesseeeees 5 19 Interrupt Input Unit siagcecetacess ence eadeen ee aPebseascecaes 2 13 A 18 IP Address Duplication Error s es A 119 A 150 L Largest Rack Number eee
36. x no N x lt x Xx s S S s N NIN NINI NIN XW2Z 2 XW2Z waz waz waz waz XW2Z XW2Z XW2Z None IN XW2F 20G7 OUT16 2 Units Yes B B IL XW2D 20G6 2 Units m IL XW2B 20G5 2 Units m IL XW2B 20G4 2 Units m IL XW2C 20G6 1016 2 Units Yes A 74 IL XW2F 20G7 OUT16 2 Units Yes K A 76 K K IN XW2D 20G6 2 Units m IN XW2B 20G5 2 Units m IN XW2B 20G4 2 Units ma IN XW2C 20G6 1016 2 Units Yes A 76 XW2Z IN XW2F 20G7 OUT16 2 Units Yes None XW2Z OUCIK XW2D 40G6 A 77 a N wn 2 O fet Oo gt Oo _ U fet A O O Cc gt None None None S S S x KL x x x x 2 2 2 2 2 2 mM rm rm ml woe we we NIN oleh eg eet Png fell Pe a None _ XW2Z OOON XW2D 20G6 2 Units aid XW2Z OOON XW2B 20G5 2 Units be XW2Z OOON XW2B 20G4 2 Units at XW2Z OO0ON XW2C 20G6 1016 2 Units Yes A 77 IN XW2F 20G7 OUT16 2 Units Yes WaZ sj eulwl Aejay O I pue SUP UOISISAUND YOO G eula JOJOSUUND Bunoeuu0y v c V Appendices Unit CJ1W MD231 CJ1W MD232 CJ1W MD233 CJ1W MD261 I O capac ity 16 outputs 32 outputs 32 outputs Number of con necto
37. 1 s intervals Lit i o s Normal opera Not lit Possible en Power Supply Not lit Not lit Not lit Stopped Not possible Error CPU Unit Reset Lit Notil om Front panel indicators User pro CPU Unit operating status ram execu Z 3 are RUN green ERROR red tion status Startup Lit Fatal errorin Incorrect Power Lit Flashing Lit Stopped CPU Unit Supply Unit Con 3 s intervals nected CPU Unit Watch Lit Not lit Lit Stopped dog Timer Error Major fault 2 Not lit Stopped Possible Commu l l l z2 nications can be Partial fault 2 a a Ra Continues 3 connected from an Non fatal error eee NS series PT if Eth in CPU Unit Lit Lit Flashing Continues erNet IP is operat 1 s intervals ing normally 1 Refer to 5 1 2 Fatal Errors in the CPU Unit for information on individual errors 2 Refer to 5 1 3 Non fatal error in CPU Unit for information on individual errors 3 The function module where the error occurred stops 5 2 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 1 2 Fatal Errors in the CPU Unit i Types of Fatal Errors Some errors are fatal and prevent the CPU Unit from operating This section describes the errors that cause the operation of the CPU Unit to stop The Sysmac Studio and NS series PTs cannot connect communications if a fatal error occurs Power Supply Error Power is not supplied the voltage is outside of the allowed range
38. 100 16 points common simultaneously ON 24 VDC 20 MQ between external terminals and GR terminal at 100 VDC 1 000 VAC between external terminals and GR terminal for 1 minute at a leakage current of 10 mA max COM i Input indicator 3 COM p Co 80 mA max 110 g max None ignal Number of simultaneously ON points sls a a a a a a Ambient temperature characteristics J9 points at 25 C l i 3 3 kQ 7 Jxx_Ch1_In00 wp ft ee E re ee eo oor i m i a i 2 12 points at 55 C Jxx_Ch1_1n15 2 ae o AV ak Input voltage 26 4 VDC i z 9 Dii i i E aa w l C c l Sj i i l i i i i Number of simultaneously ON points Connector name pin Signal name Bo Jxx_Ch1_ln01 z Jxx_Ch1 n03 576 B1 _ Jxx_Ch1_ln04 O Jxx_Ch1 n05 56 _ Uxx_Ch1_In06 O A3 Jxx_Ch1 n07 56 B3 ape Jxx_Ch1 noe O Jxx_Ch1_ln11 Jxx_Ch1_in00 _ Jxx_Ch1_ln02 oe 24 VDC Jxx_Ch1_In08 Jxx_Ch1_In10 Jxx_Ch1_In12 AG Jxx_Ch1_Int3 O _ Jxx_Ch1_ln14 O Jxx_Ch1 n15 5 COM A8 COM e The input power supply polarity can be connected in either direction BEBEKA N O sll With quick response inputs pulse inputs shorter than the CPU Unit s cycle time can be read by the CPU Unit The pulse width ON time that can be read by the Quick response Input Unit is 0 05 ms Inputs read by the
39. 24 VDC ale NC Ty 5 NC l I COM1 3 T4 COMI Jxx_Ch2_ln15 5 Jxx_Ch2_ In07 5 L so Jxx_Ch2_ In14 7 Jxx_Ch2_ In06 4 l 5 Jxx_Ch2_ln13 9 Jxx_Ch2_ln05 E l Wawel 5 Jxx_Ch2_ln12 41112 Jxx_Ch2_In04 oe l 55 Jxx_Ch2_ln11 131 Jxx_Ch2_In03 55 l l E Jxx_Ch2_ln10 1516 Jxx_Ch2_In02 l 5 od xx_Ch2_In09 75 4 3 Jxx_Ch2_In01 56 dxx_Ch2_In08 59 50 Uxx_Ch2_In00 os ed ae COMO 93 24 COMO 55 Jxx_Ch1_ln15 25126 Jxx_Ch1_ln07 E 5 5 Jxx_Ch1_ln14 2728 Jxx_Ch1_In06 ss _9xx_Ch1_In13 29130 Jxx_Chi_In05 TER 55 Jxx_Ch1_ln12 31132 Jxx_Ch1_ In04 5 ac Jxx_Ch1_In11 33 34 Jxx_Ch1_In03 5 7 Jxx_Ch1i_Ini10 35136 Jxx_Ch1_In02 55 l 24 VDC Jxx_Chi_In09 37 Jxx_Ch1_ln01 b 55 9 xx_Ch1_In08 39 Jxx_Ch1_In00_ l l e The input power polarity can be connected in either direction e Be sure to wire both pins 23 and 24 COMO and set the same polarity for both pins e Be sure to wire both pins 3 and 4 COM1 and set the same polarity for both pins The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if
40. 5 2 Q v w lt m mr D F Q D 5 D Q S a o D o A106929 ON 1 01 U0V S 14 S FN 2JGAC BU JO S jqeHLA p uy p WAS S Z Y Appendices Variable name _AlarmFlag Meaning User defined Error Status Global local Global Function The bit corresponding to the event level is TRUE while there is a user defined error Bits 00 to 07 correspond to user fault levels 1 to 8 This variable contains 0000 hex when there is no user defined error Data type WORD Range of values 16 0000 to 16 00FF R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc SetAlarm tions e ResetAlarm e GetAlarm Functional Classification SD Memory Card Variable name _Card1Ready Meaning SD Memory Card Ready Flag Global local Global Function TRUE when the SD Memory Card is recognized FALSE when an SD Memory Card is not recognized TRUE The Card can be used FALSE The Card cannot be used Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _Card1Protect Meaning SD Memory Card Write Protected Flag Global local Global Function TRUE when the SD Memory Card is write protected with the LOCK switch TRUE Write protected FALSE Not write protected Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _Card1Err Meaning
41. 5 11 5 2 2 Troubleshooting Flowchart for Non fatal Errors 00005 5 12 5 2 3 Eror TaDIE asare a aa a aaa a e RA 5 12 5 2 4 Error Descriptions assit nanana R aaa n a meted a a Shee eee 5 18 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit 5 43 NJ series CPU Unit Hardware User s Manual W500 5 1 5 Troubleshooting 5 1 Operation after an Error This section describes the error status of the NJ series Controller and the operation that occurs after an error is detected Refer to 5 2 Troubleshooting for details on corrections for specific errors Refer to the NJ series Troubleshooting Manual Cat No W503 for all of the errors that may occur in an NJ series Controller 5 1 1 Overview of NJ series Status You can check the operating status of the CPU Unit with the PWR RUN and ERROR indicators on the front panels of the Power Supply Unit and CPU Unit Power Supply Unit CPU Unit RUN i indicator i RUN omron PA3001 wm PWR 7 Nys501 1500 indicator ERROR indicator ee L1 eo AC100 240V INPUT L2 N The following table shows the status of front panel indicators the status of user program execution and the ability to connect communications to the Sysmac Studio or NS series PTs during startup during normal operation and when errors occur Communications with Sysmac Stu dio or NS series PT Flashing Not lit Stopped Not possible
42. A 16 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W IA111 AC Input Unit 100 VAC 16 points Name 16 point AC Input Unit with Terminal Block Model CJ1W 1A111 Rated input voltage 100 to 120 VAC 50 60 Hz Allowable Input Voltage Range 85 to 132 VAC Input Impedance 14 5 kQ 50 Hz 12 kQ 60 Hz 7 mA typical at 100 VAC 50 Hz Input Current 8 mA typical at 100 VAC 60 Hz ON Voltage ON Current 70 VAC min 4 mA min OFF Voltage OFF Current 20 VAC max 2 mA max ON Response Time 18 0 ms max Default setting in Unit Information 8 ms OFF Response Time 48 0 ms max Default setting in Unit Information 8 ms Number of Circuits 16 16 points common 1 circuit Number of Inputs ON Simultaneously 100 simultaneously ON 16 points common Insulation Resistance 20 MQ between external terminals and the GR terminal 500 VDC x 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur N Dielectric Strength rent of 10 mA max Y Internal Current Consumption 90 mA max 2 Weight 130 g max D Accessories None S Signal ERE RE EE EE EE EE RE EE EE EE EEO EE EE EE EE EE EE EE EE EE EE EE EE EET o name i Ww Input indicator Y D i O FON Jxx_Ch1_In00 g O Circuit Layout to c Jxx_Ch1_In15 0 22 uF g E D COM Signal Connec Signal name tor pin 3 name gt Jxx_Ch1_In00O Ao q O I Jxx_Ch1_ln01 gt D O oe
43. A Wealth of Security Features The many security features of the NJ series Controllers include operation authority settings and restriction of program execution with IDs Complete Controller Monitoring The CPU Unit monitors events in all parts of the Controller including mounted Units and EtherCAT slaves Troubleshooting information for errors is displayed on the Sysmac Studio or on an NS series PT Events are also recorded in logs NJ series CPU Unit Hardware User s Manual W500 1 3 J 1 1 2 Introduction Sysmac Studio Automation Software The Sysmac Studio provides an integrated development environment that covers not only the Con troller but also covers peripheral devices and devices on EtherCAT You can use consistent proce dures for all devices regardless of the differences in the devices The Sysmac Studio supports all phases of Controller application from designing through debugging simulations commissioning and changes during operation A Wealth of Simulation Features The many simulation features include execution debugging and task execution time estimates on a virtual controller Introduction to the System Configurations The NJ Series supports the following system configurations Basic System Configurations The NJ series basic configurations include the EtherCAT network configuration CJ series Unit con figuration and the Support Software EtherCAT Network Configuration You can use the b
44. All trace settings are initialized when this error occurs Remarks Event name Clock Changed 90010000 hex Meaning The clock time was changed Source PLC Function Module Source details None Detection Commands from e user variables Attached Attached information 1 Time before change information Precautions Clock changes by the NTP Set Time instruction SetTime are not recorded in the event log Remarks The time stamp for this event will be for the time after the change NJ series CPU Unit Hardware User s Manual W500 5 37 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 38 Time Zone Changed 90020000 hex The time zone was changed PLC Function Module Source details None Detection When download timing ing None None Variable Changed to TRUE with Forced Refreshing 90080000 hex Changing a variable to TRUE with forced refreshing was specified PLC Function Module Source details None Detection Commands from timing user Operation is performed according to the fo
45. Appendices CJ1W MD563 TTL I O Unit 32 Inputs 32 Outputs Name 32 point Input 32 point Output TTL I O Unit with MIL Connectors Model CJ1W MD563 Output section CN1 Input section CN2 10 10 Rated Voltage 5 VDC 10 Rated Input Volt 5 VDC 10 age Operating Load Volt 4 5 to 5 5 VDC 1 1 KQ Input Impedance age Range Maximum Load Cur 35 mA point 560 mA common Approx 3 5 mA at 5 VDC Input Current rent 1 12 A Unit Leakage Current ON Voltage 3 0 VDC min Residual Voltage OFF Voltage 1 0 VDC max 0 2 ms max ON Response 8 0 ms max Can be set to between 0 and 32 ms in ON Response Time s p Time the Unit Information settings 32 points 16 points common 2 circuits the Unit Information settings Fuse No of Circuits 32 points 16 points common 2 circuits 5 VDC 10 40 mA min 1 2 mA Number of Simul 100 16 points common External Power Supply x No of ON points taneously ON Points OFF Response No of Circuits Time 8 0 ms max Can be set to between 0 and 32 ms in Insulation Resistance 20 MQ between the external terminals and the GR terminal at 100 VDC SHUN O I DISeg jo SuOHeoyINeds Z Y Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current Con 5 VDC 190 mA max sumption Weight 110 g max Accessories None
46. BOOL TRUE or page A 153 Communications all connections as the originator FALSE w lt m mr D 3 a D h 5 D a S o D o node with a target node ID of x was not established or an error occurred of the target Controller with a node address of x Array x is FALSE Other than the above KioBbayey ejnpoyy uonouns djAeNJeuly 9 9 V _EIP_TargetPLCModeSta Target PLC Oper This variable shows the operating status of ARRAY TRUE or page A 153 255 ating Mode the target node Controllers that are con 0 255 OF FALSE nected with the built in EtherNet IP portas BOOL the originator The array elements are valid only when the corresponding Normal Target Node Infor mation is TRUE If the corresponding Nor mal Target Node Information is FALSE the Target Node Controller Operating Informa tion indicates the previous operating status Array x is TRUE This is the operating state dlg swen NJ series CPU Unit Hardware User s Manual W500 A 123 Appendices Variable name _EIP_TargetPLCErr 255 Target PLC Error Information _EIP_TargetNodeErr 255 Target Node Error Information _EIP_NTPResult NTP Operation Information ExecTime NTP Last Operation Time ExecNormal NTP Operation Result A 124 This variable shows the error status logical OR of fatal and non fatal errors of the tar get node Controllers that are connected with the built in EtherNet IP ports as the orig
47. CN1 OUT CN2 IN Signal Allocated Allocated Signal CIO word CIO word name oie a E y 1 1 KQ SERO Jxx_Ch1_In00 we jes 5 Jxx_Ch1_Out00 Wd m 2 to wl eal ift J i i to Wd m Jxx_Chi_Ini56 Sa tA ZR 1 i i Q i Jxx_Ch1_Out15 S aj Soo gt T i COM2 a ey ich 2 ne Circuit Configuration 15 COM2 i West SNIE 3 i Output Input indicator al as E Indicator 2 y Ti o I E switch l a a o o V i 1 1 KQ 2 T ine T Ko Jxx_Ch2_In009 wy er O Jxx_Ch2_Out00 Wd m 3 to R all se 5 2 ae ener Jxx_Ch2_In156 otk AYIK O Jxx_Ch2_Out15 S afo tat ji c COMI COM30 gt COMI COM3 D NJ series CPU Unit Hardware User s Manual W500 A 51 Appendices onz Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word CIO word name torpin name CIO word 5 VDC Jxx_Cht_Out00 7 oT gq 2xCh1_ Outos oh NC NC D Jxx_Ch1_Out01 Jxx_Ch1_Out09 nE i i COM3 COM3 Jxx_Ch1_Out02 Jxx_Ch1_Out10 5 Jxx_Ch2_In15 Jxx_Ch2_ n07 Jxx_Ch1_Out03 Jxx_Ch1_Out11 d a 6 Jxx_Ch2_In14 Jxx_Ch2_In06 ee Jxx_Ch1_Out04 Jxx_Ch1_Out12 D 5 b 5 g 2X Ch2_In13 Jxx_Ch2_In05 ee 5
48. COMS3 of CN2 CN1 and set the same polarity for both pins Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays A 52 NJ series CPU Unit Hardware User s Manual W500 Appendices A 2 3 Precautions on Contact Output Units i Service Life Expectancy The service life expectancy of the relays NY 24W K IE in the CJU1W OC201 211 Contact Output Units depends on the type of load the contact current and the ambient temperature Use the follow ing diagrams to calculate the relay service life based on the operating conditions and replace the relay before the end of its service life i Contact Current vs Service Life Characteristic Service Life with AC Load Service Life with DC Load 120 VAC resistive load a soo NSS I 200 BSS op SST Contact current A Contact current a s Te O 240 VAC resistive load o gt T o ONS ANNS resistive loa o a 50 oO N u S a NEY S 5 3 B 20 24ovaccoss 04 NPS os 9 DNE z w Cp e 120 VAC cos f 0 4 Se z gf ff tf i 9 alo i U DEDM DAM DMM 2 0 05 0 1 0 2 0 3 0507 1 2 3 5 O 0 1 0 2 03 050 7 1 O C Switching frequency 1 800 operations hour max l Precautions for Correct
49. Connector row A COMO COMO Internal circuits Jxx_Ch2_In00 to m 1 Connector Jxx_Ch2_ln15 row B COM1 6 COM1 d Number of simultaneously ON points DS oO Number of Simultaneously ON Points vs Ambient Temperature Characteristic Input voltage 24 VDC Input voltage 26 4 VDC 12 points common at 55 C 10 points common at 55 C Ambient Temperature External connection and terminal device variable diagram Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word 24 VDC aL NC Fafo NC a r COM1 Eg COM1 Jxx_Ch2_1In15 6 Jxx_Ch2_In07 5 L E 5J9xx_Ch2_ln14 8 Jxx_Ch2_ln06 l 5 dxx_Ch2_In13 Jxx_Ch2_ In05 E TRE 5 Jxx_Ch2_ln12 Jxx_Ch2_ln04 5 Wdmi l 5 Jxx_Ch2_in11 4 Jxx_Ch2_ In03 5 5 Jxx_Ch2_ln10 16 2 Ch2_In02 5 e O 5 9xx_Ch2_In09 18 Jxx_Ch2_ln01 5 o Uxx_Ch2_In08 Jxx_Ch2_In00 NC NC COMO COMO m 59xx_Ch1_ln15 mal Uxx_Ch1_In07 JES 5 5 Jxx_Ch1_In14 Jxx_Ch1_In06 S 5Jxx_Ch1_ln13 maan Jxx_Ch1i_In05 j 5 5 Jxx_Chi_Init2 Jxx_Ch1_In04 on Jxx_Ch1_In03 melo 6 Jxx_Ch1_Inod2 24 VDC Jxx_Ch1_ n09 8 Jxx_Ch1_In01 b 5S Jxx_Ch1_In00 4
50. HHHHHHHHH COIN OD oa AJI WwW NM O qc 8B S S R S S 82 8 CO N o Ri w nNnN qc ant xx_Ch1_Out13 Jxx_Ch1_Out14 Jxx_Ch1_Out15 e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 38 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W OD232 Transistor Output Unit 32 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Leakage Current Residual Voltage ON Response Time OFF Response Time Load Short circuit Protection Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption External Power Supply Weight Accessories Circuit Configuration NJ series CPU Unit Hardware User s Manual W500 32 point Transistor Output Unit with MIL Connector Sourcing Outputs CJ1W OD232 24 VDC 20 4 to 26 4 VDC 0 5 A point 2 0 A common 4 0 A Unit 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 102 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA m
51. Indicator Switch I O indicators Changes the 16 I O displayed on the I O indicators T I O wiring connector IIE ae Fujitsu connector MIL connector a 40 pin x 1 i Setting 1 Wd m Row A on connector Bottom of connector D i Setting 2 Wd m 1 Row B on connector Top of connector a N Ww O Unit with Fujitsu Connector Unit with MIL Connector O Connector C Connected to the connector on the next Unit ri Word m or Note Only the CJ1W OD232 has an ERR indicator for the load short circuit alarm Thirty two point Units with 2 x 24 pin Fujitsu Connectors or 2 x 20 pin MIL Connectors Model number I O indicators I O wiring i connector M 24 pin x 2 D T N U o i Z D D oO gt a TI c 3 nt O D Unit with MIL Connector Connector AN Connected to the connector on the next Unit 11213 1415 4567 213 1415 Sixty four point Units with Two 40 pin Fujitsu Connectors or MIL Connectors Indicator Switch Model number Changes the 32 I O displayed on the I O indicators Wd m and m 1 CN1 Wd m 2 and m 3 CN2 I O indicators I O wiring connector 40 pin x 2 Unit with Fujitsu Connector Unit with MIL Connector Connector Connected to the connector on the next Unit Word m or 4 6 7 m 2 11213 1415 Word met 4567 or m 3 213 1415 NJ series CPU Unit Hardware User s Manual W500 3 23 3 Configuration Units Qu
52. Jxx_Ch1_Out15 D COMO I 12 to V Jxx_Ch2_Out08 Jxx_Ch2_Out09 D Jxx_Ch2_Out10 D Jxx_Ch2_Out11 D Jxx_Ch2_Out12 D Jxx_Ch2_Out13 D Jxx_Ch2_Out14 D Jxx_Ch2_Out15 COM1 V Be sure to wire both terminals 23 and 24 COMO of CN1 Be sure to wire both terminals 3 and 4 COM1 of CN1 Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if polarity is reversed CN2 IN Allocated Signal Signal CIO word name e 24 VDC k NC NC eat i COM3 COM3 Jxx_Ch2_ln15 Jxx_Ch2_In07 O O O Wd m 3 Wd m 2 Jxx_Ch2_In14 O Jxx_Ch2_In06 _ O oO Jxx_Ch2_In13 O O Jxx_Ch2_In12 O O Jxx_Ch2_In05 O oO Jxx_Ch2_In04 O oO Jxx_Ch2_In11 0O oO Jxx_Ch2_In10 O O Jxx_Ch2_In03 O oO Jxx_Ch2_In02 O oO Jxx_Ch2_In09 O oO Jxx_Ch2_In08 O Q NC COM2 Jxx_Ch2_ln01 O O Jxx_Ch2_In00 O O NC COM2 Allocated CIO word Wd m 3 Jxx_Ch1_In15 O oO Jxx_Ch1_In14 O oO Jxx_Ch1_In07_ O O Jxx_Ch1_In06_ O O ae Jxx_Ch1_In13 Jxx_Ch1_I
53. N w ke D O O D O 5 O O WO D o O O C 5 7 SHUN O I WISeG c c V Appendices i Mixed I O Units CJ1W MD231 DC Input Transistor Output Unit 24 VDC 16 Inputs 16 Outputs Name Model Output section CN1 Rated Voltage Operating Load Volt age Range 16 point DC Input 16 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs CJ1W MD231 Input section CN2 12 to 24 VDC Rated Input Voltage 24 VDC 10 2 to 26 4 VDC Operating Input Volt 20 4 to 26 4 VDC age Maximum Load Current 0 5 A point 2 0 A Unit Input Impedance 3 3 KQ Maximum Inrush Cur rent Leakage Current Residual Voltage ON Response Time OFF Response Time No of Circuits Fuse External Power Supply Insulation Resistance Dielectric Strength Internal Current Con sumption Weight Accessories Circuit Configuration A 42 4 0 A point 10 ms max Input Current 7 mA typical at 24 VDC 0 1 mA max ON Voltage ON Cur 14 4 VDC min 3 mA min rent OFF Voltage OFF Cur 5 VDC max 1 mA max rent 8 0 ms max Can be set to between 0 and 32 ms in the ON Response Time Unit Information settings 16 16 points common 1 circuit None 12 to 24 VDC 20 mA min 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings No of Circuits 16 16 points common 1 circuit Number of Simulta 75 at 24 VDC neously ON Points 20 MQ between the externa
54. Name Model Max Switching Capacity Max Inrush Current Min Switching Capacity Leakage Current Residual Voltage ON Response Time OFF Response Time Number of Circuits Surge Protector Fuses Insulation Resistance Dielectric Strength Internal Current Consumption Weight Circuit Configuration External connection and terminal device variable diagram 8 point Triac Output Unit with Terminal Block CJ1W OA201 0 6 A 250 VAC 50 60 Hz 2 4 A Unit 15 A pulse width 10 ms max 50 mA 75 VAC 1 5 mA 200 VAC max 1 6 VAC max 1 ms max 1 2 of load frequency 1 ms or less 8 8 points common 1 circuit C R Absorber Surge Absorber 5 A 1 common 1 used The fuse cannot be replaced by the user 20 MQ between the external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max 220 mA max 150 g max Y Output indicator Internal circuits Connec Signal tor pin name NC A O Jxx_Ch1_Out00 NG A1 Jxx_Ch1_Out01 B1 NC N Jxx_Ch1_Out02 Ii 3 Jxx_Ch1_Out03 B3 h Jxx_Ch1_Out04 250 VAC max B5 Jxx_Ch1_Out06 A4 NC A5 NC O NC Jxx_Ch1_Out07 N Ja NC 00 x N B N Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are
55. OUT the transistor will turn ON and then out put current lout will flow If the output current lout exceeds the detection current Ilim when an over load or short circuit occurs the output current lout will be limited as shown in Figure 2 When the junction temperature Tj of the output transistor reaches the thermal shutdown temperature Tstd the output will turn OFF to protect the transistor from being damaged and the alarm output bit will turn ON to light the ERR indicator When the junction temperature Tj of the transistor drops down to the reset temperature Tr the ERR indicator will be automatically reset and the output current will start flowing Figure 1 Normal Operation OUT Output bit lout Output current ERR Alarm output ERR indicator lim Detection current Tj Junction temperature of transistor Tstd Thermal shutdown temperature Tr Reset temperature Figure 2 Operation for Overload or Short Circuit or nn a OF Tj Tstd Tj Tr J lim ON ON OFF i Operating Restrictions for the CJ1W OD204 0D212 0D232 MD232 Although these Units are provided with load short circuit protection these are for protecting internal cir cuits against momentary short circuiting in the load As shown in Figure 2 the load short circuit protec tion is automatically released when the Tj equals to Tr Therefore unless the cause of short circuit is removed ON OFF operations will be repeated in the outp
56. Total number of I O points in the CJ series Basic I O Units or less None 5 29 n N e ea D N y e oO 5 suonduos q 1013 p Z S 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 30 End Cover Missing 24030000 hex The End Cover is not connected to right end of the CPU Rack or an Expansion Rack PLC Function Module Source details I O bus master Detection Continuously timing Major fault Cycle the power Log category System supply The End Cover is not connected to Check that the End Cover is correctly Design a unit configuration that right end of the CPU Rack or an connected and firmly attached If itis includes the End Cover Expansion Rack not connect it properly Confirm that End Cover is connected The End Cover is not connected prop erly correctly when you assemble the Controller None None Incorrect Unit Expansion Rack Connection 24040000 hex The number of Units or Expansion Racks exceeds the maximum value specified for the CPU Unit Or an Interrupt Input Unit was mounted to a unsupported slot or to an Expansion Rack PLC Function Module Source details I O bus master Det
57. Unit I O capacity elise Polarity deleeii acl Connecting I O Relay Terminal Connection connectors pattern branches Cable diagram E oe CJ1W OD261 64 outputs 2 Fujitsu con NPN G79 00c O0 G7TC OC16 A 90 neciels B 2 79 0L1e 0_ _ G7TC oCo8 G79 00c O0 G70D SOC16 A 88 G79 00C O0 G70D FOM16 G79 00c 0 G70D vsoci16 A 87 G79 00C O G70D VFOM16 G79 O G70A Z0C 16 3 and Relay A 92 Bo G79 00C O G70R SOC08 A 89 Bo G79 00C O0 G70D SOC08 A 88 CJ1W OD262 2MiLcon PNP G79 I0 0 D1 G7TC OC 16 1 A 91 nectors G79 OL LI D1 G70D SOC16 1 CJ1W OD263 64 outputs 2 MIL con NPN nectors G79 OL L D1 G70D FOM16 1 CJ1W MD231_ 16 inputs 1 Fujitsu con NPN nector 16 outputs 1 Fujitsu con NPN nector CJ1W MD232 16 outputs 1 MIL con PNP nector CJ1W MD233 16 inputs 1 MIL con NPN nector 16 outputs 1 MIL con NPN nector NJ series CPU Unit Hardware User s Manual W500 A 63 N N l Q Q l Q Q G79 OL L D1 G70A ZOC16 4 and Relay G79 OL L1 D1 G7TC OC16 A 90 G79 OL LI D1 G7TC OC08 G79 OL L1 D1 G70D SOC16 A 88 G79 OL LI D1 G70D FOM16 G79 OL L D1 G70D VSOC16 A 87 G79 OL LI D1 G70D VFOM16 G79 OL L D1 G70A ZOC16 3 and Relay A 92 G79 OL LI D1 G70R SOC08 A 89 G79 OL LI D1 G70D SOC08 A 88 None G79 LIC G7TC ID16 A 86 None G79 LIC
58. a gt D my 3 v W O O 02 NJ series CPU Unit Hardware User s Manual W500 4 31 4 Installation and Wiring Wiring e Make sure that all Units are connected properly e Do not allow wire clippings shavings or other foreign material to enter any Unit during wiring e To allow heat to dissipate always remove any dusitproof labels that are on the top of the Units before you turn ON the power supply During wiring After wiring Remove the label e Wire the Units so that they can be easily replaced e Make sure that the I O indicators are not covered by the wiring e Do not place the wiring for I O Units in the same duct or raceway as power lines Inductive noise can cause errors in operation e Tighten the terminal screws to the torque of 0 5 N m Screw M3 screw with self raising pressure plate Terminal Blocks e The I O Units are equipped with removable terminal blocks The lead wires do not have to be removed from the terminal block to remove it from an I O Unit e After you complete wiring check to see if the terminal block is securely locked 91234567 8 910 11 12 13 14 15 Terminal block lever ET CJ series Basic I O Unit 4 32 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 4 Wiring CJ series Basic I O Units with Connectors This section describes wiring for CJ series Basic I O Units with connectors 82 and 64 point Units D
59. gt h O oO ya U teh 2 O O Cc gt Figure 2 Operation for Overload or Short Circuit ON OUT ne Tj Tstd Tj Tr liim ON OUT OFF ON ERR OFF If the line is disconnected and the output current lout drops below the line disconnection detection cur rent IOL the ERR indicator will light as shown in the following figure ZOZCO MIPO 10 U0 9E 9q UOXOUUODSIG OUI PUL UOND9 Old JINDID IOYS Peo L v Y NJ series CPU Unit Hardware User s Manual W500 A 99 Appendices Figure 3 Operation for Disconnected Line with Output Current below the Line Disconnection Detection Current OUT ON OUT OFF ON i i ERR OFF A B C A Load not connected or load line broken UJ Current to load at or below line disconnection detection current C Rise of current to load too slow and error detected before the disconnection detection current was reached When load L is connected the ERR indicator may light and the Alarm Output Bit may turn ON for approximately 100 ms The programming example given in the next section can be used so that an error is not detected in this case Operating Restrictions of CJ1W OD202 Although the CJU1W OD202 is provided with load short circuit protection these are for protecting internal circuits against momentary short circuiting in the load As shown in Figure 2 the load short circuit protection is automatic
60. line driver compatible 2 16 Number of words allo cated ie Words allocated in DM Area 100 words 40 Units Current con sumption A 5 VDC OO N 24 VDC CJ1W AD041 V1 0 to 95 10 words 100 words aie CJ1W AD042 0 to 95 10 words 100 words ae CJ1W DA041 0 to 95 10 words 100 words ca 100 words PA 100 words 40 0 14 Units Bas ten o n aaa Units CJ1W PH41U CJ1W PDC15 0 to 94 uses words for 2 unit numbers 0 to 94 uses words for 2 unit numbers 0 to 94 uses words for 2 unit numbers 0 to 94 uses words for 2 unit numbers 0 to 95 10 words 100 words Gat 0 to 95 10 words 100 words 40 0 18 Units 20 words 200 words 40 0 25 Units 20 words 200 words 40 0 25 Units 20 words 200 words 40 0 25 Units 20 words 200 words oan 0 130 CJ1W V680C11 0 to 95 10 words 100 words ane aan 0 to 92 uses words for 4 unit numbers CJ1W CT021 0 260 40 words 400 words i a Weight 150 g max 140 g max 140 g max 150 g max 150 g max 150 g max 150 g max 150 g max F g max 150 g max 150 g max 150 g max 150 g max 150 g max 150 g max 150 g max 120 g max 130 g max 100 g max NJ series CPU Unit Hardware User s Manual W500 2 System Configuration CJ series CPU Bus Units Number of Maximum Current con Type Specifications words allo number of sump
61. oO gt oO _ U fet 2 O O Cc gt SHU O I WISeG c c V Appendices CN1 CN2 CIO word tor pin CIO word eae name tor pin name eon B20 A20 7 r Oo Ai Bi Jxx_Ch4_Out00 D B19 A19 Jxx_Ch3_Out01 A2 B2 Jxx_Ch4_Out01 D L Bi8 A18 oe L Oo A3 B3 Jxx_Ch4_Out02 D Jxx_Ch2_Out15 Jxx_Ch1_Out15 y 12 to TRS a i 12 to e 24 KA _ OU XX_ _ OU 24 Ca B17 A17 Jxx_Ch1 rr VDC e Oi eee A4 B4 ar L VDC i e L B16 A16 L ea a5 B5 PO bx Che Outs Dx chi ous Jxx_Ch3_Out05 Jxx_Ch4_Outos O B15 A15 O A6 BE L eee des Chi Out Jxx_Ch3_Out06 Jxx_Ch4_Out06 TO B14 A14 aoe r a DoCh2 Outi1 Jx Ch1_Out11 Jxx_Ch3_Out07 Jxx_Ch4_Out07 D B13 A13 D O L O Jxx_Ch2_Out10 Jxx_Ch1_Out10 come COM3 Oz Ch2_Out09 B12 A12 TA A9 B9 y Oo Iconos D f Jxx_Ch3_Out08 os Jxx_Ch4_Out08 B10 A10 O Al mO a B9 A9 oOo A121B12 Jxx_Ch4_Out09 D D Be Ag coma D Jxx_Ch3_Out10 A13 B13 Jxx_Ch4_Out10 D External connec l O Eny Jx Outer D y goten ii iig pgg ea D tion and terminal l o clas Jxx_Ch1_Outo6 D eee eae som owne T device variable eee Jyex_Cht_Out0s
62. of NJ series CPU Unit oe turned oe Event logs Outputs from EtherCAT slaves and Basic Out put Units Sysmac Studio display while online Not possible Recorded Some errors are not recorded Refer to the O Operation for a Major Fault Level Controller Error on page 5 7 Error messages are automatically displayed You can display detailed information in the Troubleshooting Dia log Box nature of the error Recorded e Errors in Controller infor mation Major fault level ates ue Minor fault level Information l n Depends on the Controller errors Depends on the nature of the error _ Depends on the Depends onthe Depends on the user program user program user program EtherCAT Master Func tion Module Depends on settings in the Slave Errors in other function mod ules Depends on user pro gram These items are not displayed on the error display 1 If multiple Controller errors have occurred the indicators show the error with the highest error level 2 Operation stops in the function module Motion Control Function Module EtherCAT Master Function Module or Ether Net IP Function Module in which the error occurred 5 6 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Operation in the Function Module Where an Error Event Occurred Event level J l i i Major fault level Partial fault level Minor fault level Observa
63. pa lt D 3 D do NJ series CPU Unit Hardware User s Manual W500 A 75 Appendices Programma CJ1W OD262 ble Control ler I O Unit Connector XW2C 20G6 1016 2 Units Terminal Block Con version Unit Connecting XW2Z _ILILIN Cables L ON1 Wain and m 1 Wd m 2 and m 3 Solenoid valve etc Connection diagram Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 76 Solenoid valve etc NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD263 Programma CJ1W OD263 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 l016 2 Units Terminal Terminal Block Con Block Con version Unit version Unit Connecting XW2Z LILILIK Connecting XW2Z _ILILIN Cables Cables Wdm and m 1 Wd m 2 and m 3 LCN2 J 7 nC Solenoid valve etc Wdm Wd m 2 a N w So D O O D O 5 O O WO D o O O C 5 7 Connection Connection diagram diagram Wd m 1 gt Wd m 3 N iN O O D gt D 5 O O Solenoid valve etc T Q Q a 3 D o O O o3 O O 3 Note The V terminals and COM terminals are internally Note 1 Connect the A9 B9 terminal an
64. photoelectric sensor gt NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch rc O re LO i G ro ro cel K re io i 24 VDC Note 1 Connect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 65 a N w ke D O O D O 5 O O WO D o O O C 5 7 SJCUILUIOL Aejay O I pue SUP UOISISAUDD yog eui JOJOSUUND Bunoeuuoy v c V Appendices Programma CJ1W ID232 ble Control ler I O Unit Connector XW2D 40G6 Terminal XW2D 40G6 RM Block Con version Unit Connecting XW2Z LILILIK Be gt PE Jn Eel El Eel leat Connection Bet diagram D Ele i ler he rel ws man he fo Note 1 The polarity for input power supply connections A 66 indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired Connection diagram Programma CJ1W ID232 ble Control ler 1 O Unit Connector XW2C 20G6 I016 2 Units Terminal Block Con version Unit Connecting XW2Z LILILIN Cables Wd m Wd m 1 Black White Brown Red Bl
65. 1 Jxx_Ch2_Out15 i COM1 COM3 amp COM1 COMS lt Number of Simultaneously ON Points vs Ambient Temperature Characteristic 32 points at 38 C 32 points at 44 C input voltage eal 24 VDC Input voltage 26 4 VDC 12 points common at 55 C 8 points common at 55 C oO ua Number of simultaneously ON points 0 20 40 60 C Ambient Temperature NJ series CPU Unit Hardware User s Manual W500 A 47 a N w ke D O O D O 5 O O WO D o O O C 5 7 SHUN O I WISeG c c V Appendices External connec tion and terminal device variable diagram 1 Observe the following restrictions when connecting to a 2 wire sensor Allocated Signal CIO word name Connec Signal tor pin CN1 OUT Allocated name CIO word D Jxx_Ch1_Out00 D Jxx_Ch1_Out01 D Jxx_Ch1_Out02 D Jxx_Ch1_Out03 Jxx_Ch1_Out04 D Jxx_Ch1_Out05 D Jxx_Ch1_Out06 D Jxx_Ch1_Out07 COMO V Jxx_Ch2_Out00 D Jxx_Ch2_Out01 D Jxx_Ch2_Out02 Jxx_Ch2_Out03 D Jxx_Ch2_Out04 D Jxx_Ch2_Out05 D Jxx_Ch2_Out06 D Jxx_Ch2_Out07 COM1 V 40 Jxx_Ch1_Out08 D n Jxx_Ch1_Out09 24 Jxx_Ch1_Out10 D VDC Jxx_Ch1_Out11 D o Jxx_Ch1_Out12 D r Jxx_Ch1_Out13 Jxx_Ch1_Out14 D
66. 144 Message Error does not support messages or when there is FALSE an error in the format of the response to a message that was sent to a slave _EC_SlavEmergErr Emergency Mes TRUE if the master detects an emergency BOOL TRUE or page A 144 sage Detected message that was sent by a slave FALSE _EC_CommeErrTbl Communications Slaves are given in the table in the order of ARRAY TRUE or page A 145 Error Slave Table slave node addresses The corresponding 1 192 FALSE slave element is TRUE if the master detected OF BOOL an error for the slave a w lt m mr D 3 a D h 5 D a S ey D o A106929 ainpoy uonouny Jaj sey 1WOJEUIR S 9 V 94 swen NJ series CPU Unit Hardware User s Manual W500 A 115 Appendices EN Additional Information Typical Relationships for the Built in EtherCAT Error Flags Variable variaDie Variable Name Event level Name Name _EC_ErrSta Built in _EC_PortErr Communi _EC_MacAdrErr MacAdrErr MAC Address Error Address Error Partial fault EtherCAT cations a LanHwErr a level Error Port Error Controller Error _EC_LinkOffErr LinkOffErr Link Link OFF Error Error Minor fault _EC_MstrErr Master E _NetCfgErr Network C level Error tion Information Error _EC_NetCfgCmpErr Network Configura tion Verification Error _EC_NetTopologyErr Network Configura tion Error _ EC_PDCommeErr Process Data Com munications Error _EC_PDTimeoutErr Process Data Rece
67. 2 wire sensor e g limit switch P OlOlO Ole Ol e o lo Ofe ololole 24 VDC Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connector Terminal Block Conversion Unit A 84 terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar The COM terminals are wired inside the Connector Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Programmable Con CJ1W MD563 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit x w2D 40G6 RM Connecting Cables XWeZ LILILIK OUT b OPE OO eee us 00 Connection diagram BPOSPAPOPSVOOD OOOO SBEGeeeeeeseeeebeEe Note 1 The V terminals and COM terminals Note 1 are internally connected inside the Con troller but they must all be wired 2 The power supply voltage for the CU1W 2 MD563 is 5 V NJ series CPU Unit Hardware User s Manual W500 Appendices The COM terminals are internally con nected inside the Controller but they must all be wired The power supply voltage for the CJ1W MD563 is 5 V A 85 sjeu Aejay O I pue syun UOISIBAUOD YOO JeUILWI 10 08UUOD BuNosUuUOD 4 Z V lien SUUN O I DISeg JO suonesijioads z Y Appendices i Connection Diagrams for I O Relay Te
68. 4 ground G4 Connect to the terminal of the B7A Link Terminal to be connected to port 4 power supply V Connect to the terminal of the external power supply power supply G Connect to the terminal of the external power supply Note Terminals V1 V2 V3 V4 and V are connected internally in the Unit and terminals G1 G2 G3 G4 and G are con nected internally in the Unit 4 42 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Preparing and Connecting Cables Use the following procedure to prepare and connect the cables l Precautions for Correct Use Always turn OFF the Unit s power supply and communications power supply before attaching or removing connectors 1 Preparing the Covering First use the following procedure to prepare the cable 1 Strip approximately 10 mm of the sheath covering the signal lines to match the crimp terminals Next twist together the wires of each signal line firmly Approx 10 mm n AN 2 Use vinyl tape or a heat shrink tube to cover the end of the VCTF cable sheath as shown in the following diagram 7 a Q Cover with vinyl tape or heat shrink tube N AN 2 Preparing Cable Signal Lines Attach the crimp terminals to the cable s signal lines 1 Attaching Crimp Terminals Insert the end of the cable into the terminal and crimp syun eoepajuU WZg BUMM 8 v v Sleeve TH T Crimp terminal Si
69. 8 If the supply voltage is 24 or 48 V resistance of the resistor should be approx 0 5 to insert the arc killer in parallel with the 1 2 per contact voltage of 1 V These values 2 load If the supply voltage is 100 to however vary with the load and the characteris 200 V insert the arc killer between the tics of the relay Decide these values from experi contacts ments and take into consideration that the Capacitance suppresses spark discharge when the contacts are separated and the resistance limits the current that flows into the load when the circuit is closed again The dielectric strength of the capacitor must be 200 to 300 V If the circuit is an AC circuit use a capacitor with no polarity Diode The diode connected in parallel with The reversed dielectric strength value of the method the load changes energy accumulated diode must be at least 10 times as large as the S by the coil into a current which then circuit voltage value The forward current of the 2 flows into the coil so that the current diode must be the same as or larger than the load supply b f 3 will be converted into Joule heat by the current T resistance of the inductive load This The reversed dielectric strength value of the delay in the resetting time caused by diode may be two to three times larger than the this method is longer than that caused supply voltage if the arc killer is applied to elec by the CR method tronic circuits with low circu
70. A 4 2 Load Short circuit Protection for CU1W OD204 0D212 OD232 MD232 ccccceececeeceeeeceeees A 102 A 5 EMC Directive Measures for Relay Outputs cccssseceseeeseeeeeeeeeeeseeaseeeseeseeeeeeeneeeseneaeees A 104 NJ series CPU Unit Hardware User s Manual W500 15 CONTENTS Index 16 A 6 System detined Variables sraa a E E a a aa A 106 A 6 1 System defined Variables for the Overall NJ series Controller No Category 00s00 A 106 A 6 2 PLC Function Module Category Name _PLC ccccsseeceeeceeeeeeeeeeeeeeeeeeaeeeeesaeeeeeeesaneeeeeaas A 110 A 6 3 PLC Function Module Category Name _CUB cccccceseeeeeeceeeeeeeeceeeeeeeeeeeeeessaaeeeeesaneeeeeaas A 111 A 6 4 Motion Control Function Module Category Name _MC ccsceccecceeeeeeeeeseeeeeeeaeeeeeeeeaaees A 113 A 6 5 EtherCAT Master Function Module Category Name _EC ccccccccseeeeeeeeeseeeeeeseeeeeesaaees A 114 A 6 6 EtherNet IP Function Module Category Name _EIP c cseccccsssseeeeeeseeeeseneeeeseeeeeeeseaaees A 118 A 6 7 Meanings Of Enor Status Bit cccaviad suis a aa a taeacsentagtseevnns A 125 A 7 Specifications for Individual System defined Variables cccsssccsseseesseseeeeesseeeeeeeees A 127 A 7 1 System defined Variables for the Overall NJ series Controller No Category cccee A 127 A 7 2 PLC Function Module Category Name _PLC ccccsseeeeeeceneeeeeeeeeeeee
71. CONNECING sate ae E 4 37 A 55 CONDECIONS oiea A 57 contact current vs service life characteristic A 53 contact protection circuit ccceceeceeeeeeeeeeeeeeeeeeeeaeeens A 53 control panel installation dimensions cccceceeseeseeseeeeeeeeeeeeeees 4 11 Controller components CONNECHNO Tatrai a ciaiarent idiot daadee 4 14 Controller Error Status c cc eeeseeeeeeeeeee eee A 108 A 129 CPU Bus Unit Initializing Flags 00 A 112 A 137 CPU Bus Unit Restart Bits oo A 112 A 138 dO ic 61 RnR era re eR sea 2 5 CPU Unit Components and FUNCTIONS ccceeeeeeeeeeeeeeeeeeeees 3 2 resetting 2 scecnsaranecsectdevatassestecaamecdvusctosadaetpenteoaeese seas 5 3 NJ series CPU Unit Hardware User s Manual W500 watchdog tiMer eor crostini 5 3 CPU Unit Overheat eee ee 5 24 GPUUNITS scrret A 3 2 CS CJ series I O Connecting Cables 2 11 4 19 Current CONSUMPTIONS seceeeeeeeeeeeeeeees 2 6 2 10 2 13 e678 0 21114 hime eere ne ee A 106 A 127 D CIIMVENI SIONS ssrin hosts cwicl cate T Liceaedan 4 22 A 93 DIN TACK oreen aa 2 7 4 16 4 18 DIP Switch Setting Error ccccccccssseeeceeeeeeeesaneeees 5 19 DIP SWICHES erinnere E 3 3 3 7 Disabled Slave Table a ir A 117 A 146 Disconnected Slave Table ccceeseeseeeeeeeee A 117 A 146 DNS Server Connection Error aseeseen A 120 A 152 Duplicate Unit Number cccec
72. CPU Unit NJ series CPU Unit Hardware User s Manual NJ series CPU Unit Software User s Manual retina ison fo Setting devices and hardware Software settings Programming Testing operation and debugging Using motion control Using EtherCAT Using EtherNet IP Use the relevant manuals for references according to any error that Troubleshooting and managing errors in an NJ series Controller Maintenance Using EtherCAT Using EtherNet IP Using CJ series Units E i ATE L T ii Nri NJ series User s Manuals NJ series Instructions NJ series CPU Unit Motion Control User s Manual NJ series CPU Unit Built in EtherCAT Port User s Manual NJ series Motion Control Instructions Reference Manual NJ series CPU Unit Built in EtherNet IP Port User s Manual NJ series Troubleshooting Manual CJ series Special Unit Operation Manuals for NJ series CPU Unit Reference Manual v v oO l gt NJ series CPU Unit Hardware User s Manual W500 Manual Configuration Manual Configuration NJ series CPU Unit Hardware User s Manual Cat No W500 This Manual Section Section 1 Introduction Section 2 System Configuration Section 3 Configuration Units Section 4 Installation and Wiring Section 5 Troubleshooting Section 6 Inspection and Maintenance Appendices Description This section provides an introduction to the NU series Controllers and their features a
73. Connecting Cable I O Relay Terminal I O Relay Terminal in Connecting Cable F Connecting Cable I O Relay Terminal A 56 NJ series CPU Unit Hardware User s Manual W500 Appendices i Combinations of Connections Combinations of OMRON Connecting Cables with Connector Terminal Block Conversion Units and I O Relay Terminals are shown below Connections to Connector Terminal Block Conversion Units Connec nnec VO capac Dumber Sumae Connecting Connector Terminal Block Common 2 S Unit of con Polarity tion pat of tion dia ity Cable Conversion Unit terminal nectors tern branches gram CJ1W 32inputs 1 Fujitsu NPN PNP XW2Z O00B XW2D 40G6 A 65 CJ1W 32 inputs 1 MIL con NPN PNP ID232 nector CJ1W 32 inputs 1 MIL con NPN PNP ID233 nector XWe2Z LILILIN XW2F 20G7 IN16 2 Units XWe2Z LILILIN XW2N 20G8 IN16 2 Units 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 kQ is built in XW2Z DOO00D XW2B 20G5 2 Units XW2Z O00D XW2B 20G4 2 Units XW2Z OO00D XW2C 20G6 1016 2 Units Yes A 65 Yes S g es es XWe2Z LIULID XW2E 20G5 IN16 2 Units Ye XW2Z OOUOD XW2F 20G7 IN16 2 Units XW2Z OOLID XW2N 2
74. Display Settings Displayed Information ba System Event Log ba Access Event Log Level Major fault E Partial fault E Minor fault E Observation I Information Details The voltage of the Battery has dropped Cause 1 The battery voltage is low 2 The battery connector has come loose fo n OnHer in minnin Attached information 1 Attached information 2 Attached information 3 Attached information 4 Display Switch Update Print Last data logged at 6 30 2011 11 23 03 AM If the ERROR indicator flashes connect the Sysmac Studio and then check the CPU Unit s Battery connection if the Sysmac Studio shows a Low Battery Voltage Battery backup Memory Check Error or Clock Oscillator Stopped event If the Battery is properly connected replace the Battery with a new one as soon as possible Once a low battery error has been detected it will take 5 days at an ambient temperature of 25 C before the battery fails if power has been supplied at least once a day Clock data and variables that are retained during power interruptions can be retained by ensuring that the CPU Unit power is not turned OFF until the Battery has been replaced P N J D p D O 5 mh gt D v D D lt H Precautions for Correct Use The Battery will loose its charge faster at high ambient temperatures uowaogejd y A yeg L Z 9 Replacement Battery Use the CJ1W BAT01 Battery Set H Precautions for Correct Use Be sure to
75. E 8 points common a at 55 C 5 D5 Q Eo 2 0 20 40 60 C Ambient Temperature on Allocated Signal Connec Signal Allocated Allocated Signal Signal Allocated CIO word name tor pin name CIO word CIO word name lt name CIO word v B20 a20 Y Jxx_Ch1_In00 Jxx_Ch2_In00 COM1 0 V COMO 0 V r 7 0 o A1 B1 gt o ae 0v B19 A19 0V i Jxx_Chi_In01 Jxx_Ch2_Ino1 Jxx_Ch2_Out15 Jxx_Ch1_Outt5 Po o AR IBA aaa i eel B18 A18 ee D Jxx_Ch1_In02 Jxx_Ch2_In02 Jxx_Ch2_Out14 I aa Jxx_Ch1_Out14 a PO A3 B3 er tee jo Af ei Te Eji _Jxx_Ch1_In03 Jxx_Ch2_In03 it Jxx_Ch2_Out13 Jxx_Ch1_Out13 z i Pono 7 7 A4 B4 7 a oat i ph ee B16 a16 n QF e 5 sx Chno AS gg Y Ch2 n04 e T F Z Jxx_Ch2_Out12 B15 A15 Jxx_Ch1_Out12 D 4 124 Jxx Chi Inds Jxx Ch2 In05 24 Jxx_Ch2_Out11 Jxx_Ch1_Out11 e a ae A6 B6 o o voc D A14 Te Jxx_Ch1_In06 Jxx_Ch2_In06 Z Jxx_Ch2_Out10 Jxx_Ch1_Out10 Poro A7 B7 ea li B13 A13 2 D ry i Jxx_Ch1_Ino7 Jxx_Ch2_In07 Jxx_Ch2_Out09 Jxx_Ch1_Out09 i ooe e A8 B
76. ESI file the vendor ID product code and revision number are displayed 38 NJ series CPU Unit Hardware User s Manual W500 Unit Versions Unit Version Notation In this manual unit versions are specified as shown in the following table Product nameplate Notation in this manual Remarks Ver 1 0 or later to the right of Unit version 1 0 or later Unless unit versions are specified the information in this manual the lot number applies to all unit versions NJ series CPU Unit Hardware User s Manual W500 39 Related Manuals Related Manuals The following manuals are related to the NJ series Controllers Use these manuals for reference Manual name NJ series CPU Unit Hardware User s Manual W500 NJ501 OLUUL W501 NJ501 OUUL W507 NJ501 UOLUUL I W502 NJ501 OLUUL I W508 NJ501 OLUUL I CJ1W OLULI NJ series CPU Unit Soft ware User s Manual NJ series CPU Unit Motion Control User s Manual NJ series Instructions Reference Manual NJ series Motion Control Instructions Reference Manual CJ series Special Unit Manuals for NJ series CPU Unit 40 Model numbers Application Learning the basic specifi cations of the NJ series CPU Units including intro ductory information designing installation and maintenance Mainly hard ware information is pro vided Learning how to program and set up an NJ series CPU Unit Mainly software information is provided Learning about mot
77. EtherCAT Master EtherCAT Master rror in Module for which you you can restore which you cannot for which you can MC Function cannot restore normal restore normal restore normal Module normal status by status by yourself status by yourself status by yourself yourself Refer to the NJU series Troubleshooting Manual Cat No W503 for the procedures to check for errors and corrections with the Sysmac Studio or an NS series PT 5 2 3 Error Table The errors i e events that can occur in the PLC Function Module are given on the following pages Event levels are given as following in the tables Maj Major fault level Par Partial fault level Min Minor fault level Obs Observation Info Information Refer to the NJ series Troubleshooting Manual Cat No W503 for all NJ series event codes 5 12 NJ series CPU Unit Hardware User s Manual W500 j Errors for Self Diagnosis DIP Switch Setting Error 00090000 hex 000D0000 hex 000E0000 hex 10010000 hex 10020000 hex 10080000 hex 00070000 hex 00080000 hex 000B0000 hex 10090000 hex NJ series CPU Unit Hardware User s Manual W500 Internal NJ series Bus Check Error Non volatile Memory Life Exceeded Non volatile Memory Restored or Formatted Non volatile Memory Data Corrupted Main Memory Check Error Real Time Clock Stopped Real Time Clock Failed Low Battery Voltage Battery backup Mem ory Check Error An er
78. FALSE Normal _EIP_NTPSrvErr NTP Server Con TRUE The NTP client failed to connect to the BOOL TRUE or page A 152 nection Error server timeout FALSE FALSE NTP is not set or the connection was successful _EIP_DNSSrvErr DNS Server Con TRUE The DNS client failed to connect to the BOOL TRUE or page A 152 nection Error server timeout FALSE FALSE DNS is not enabled Or DNS is A 120 NJ series CPU Unit Hardware User s Manual W500 Appendices EN Additional Information Typical Relationships for the Built in EtherNet IP Error Flags Variable Variable Event Variable name name name level _ElP_ErrSta Built in _ElP_PortErr Communica _EIP_MacAdrErr MAC Address Error Partial EtherNet IP tions Port _EIP_ LanHwErr Communicaion fault level Error Error Controller Error _EIP_EtnCfgErr Basic Ethernet Set ting Error _EIP_IPAdrCfgErr TCP IP Basic Set ting Error _EIP_IPAdrDupErr IP Address Duplica tion Error _EIP_BootpErr BOOTP Server Error _EIP_IPRTblIErr TCP IP Advanced Minor fault Setting Error level _EIP_CipErr CIP Commu _EIP_IdentityErr Identity Error Minor fault nications _EIP_TDLinkCfgErr Tag Data Link Set ev Error ting Error _EIP_TDLinkOpnErr Tag Data Link Con nection Failed _EIP_TDLinkErr Tag Data Link Com munications Error _EIP_TagAdrErr Tag Name Resolu tion Error _EIP_MultiSwONErr Multiple Switches Observa ON Error tion _EIP_TcpAp TCP Applica Minor fault pEr tion Commu
79. FALSE Normal _EIP_TDLinkOpnErr Tag Data Link TRUE The connection was not established BOOL TRUE or page A 151 Connection because the remote node information in the FALSE Failed tag data link parameters was different from the actual node information Note This variable does not change to TRUE if there is no remote node when the power is turned ON FALSE Other than the above _EIP_TDLinkErr Tag Data Link TRUE A timeout occurred in a tag data link BOOL TRUE or page A 151 Communications connection FALSE Error FALSE Other than the above _EIP_TagAdrErr Tag Name TRUE Tag resolution failed i e the address BOOL TRUE or page A 151 Resolution Error could not be identified from the tag name FALSE The following causes are possible e The size of the network published variable does not agree with the tag setting e The I O direction that is set in the tag data link settings does not agree with the I O direction of the variable in the CPU Unit e There is no network published variable in the CPU Unit that corresponds to the tag setting FALSE Other than the above _EIP_MultiSwONErr Multiple Switches TRUE More than one data link start stop BOOL TRUE or page A 152 ON Error switch changed to TRUE at the same time FALSE FALSE Other than the above _EIP_TcpAppCfgErr TCP IP Setting TRUE At least one of the set values for a BOOL TRUE or page A 152 Error TCP IP application FTP NTP SNMP is FALSE incorrect Or a read operation failed
80. G2R 1 S N mounted to the G70A ZOC16 3 2 All outputs are independent They are also isolated from the Output Unit and I O Relay Terminal OO to 15 are the output numbers for the Output Unit and the I O Relay Terminal TOP VIEW A 92 NJ series CPU Unit Hardware User s Manual W500 A 3 Dimensions A 3 1 NJ series CPU Units NJ501 O0000 2 7 rUn C OMRON fone NJ501 1500 PORT1 EtherNet IP L EtherCAT EtherNet IP a Etherc AT NJ series CPU Unit Hardware User s Manual W500 Appendices Unit mm A 93 T oO J 3 p gt o e gt SHUN MdO S N S FPN L E V Appendices A 3 2 NJ series Power Supply Units NJ PA3001 N _ 90 vy lt I 70 a Unit mm A 94 NJ series CPU Unit Hardware User s Manual W500 Appendices A 3 3 CJ series Basic I O Units i 8 16 point Units with 18 terminal Terminal Blocks Unit mm D ql A 90 i 32 point Units Input Units and Output Units Units with Fujitsu compatible Connector 40 pin x 1 Unit mm 112 5 P do g 3 D o e D SIIUN O I oaiseg s n s fo E Y ji N KO lt iS gt A 5 Q NJ series CPU Unit Hardware User s Manual
81. G7TC IA16 None G79 LIC G7TC OC16 A 90 None G79 LIC G7TC OC08 None G79 LIC G70D SOC16 A 88 None G79 LIC G70D FOM16 a N wn 2 O fet Oo gt Oo _ U fet A O O Cc gt None G79 LIC G70D VSOC16 A 87 None G79 LIC G70D VFOM16 None G79 LIC G70A ZOC 16 3 and Relay A 92 None G79 LIC G70R SOC08 A 89 None G79 LIC G70D SOC08 A 88 None G79 OLIC G7TC OC16 1 A 91 None G79 ILIC G70D SOC16 1 None G79 ILIC G70D FOM16 1 G79 ILIC G79 OLIC G79 OLIC G79 OLIC LJ None G70A ZOC 16 4 and Relay G7TC ID16 A 86 G7TC IA16 G7TC OC16 A 90 G79 OLIC G7TC OC08 None G79 OLIC G70D SOC16 A 88 None G79 OL IC G70D FOM16 None G79 OLIC G70D VSOC16 A 87 None G79 OL IC G70D VFOM16 None G79 OLIC G70A ZOC16 3 and Relay A 92 None G79 OLIC G70R SOC08 A 89 None G79 OLIC G70D SOC08 A 88 None None None None SJCUILOL Aejay O I pue SUP UOISISAUDD yog eui JOJOSUUND Bunoeuu0y v c V Appendices mi ie CJ1W MD261 32 inputs 1 Fujitsu con NPN B J2 G amp 7 0c 0O G7TC ID16 A 86 ee lee te a a 32 outputs 1 Fujitsu con NPN Bo f2s d G 79 0NIe 7TC oc1e ss ABO CJ1W MD263 32 inputs 1MiLcon NPN Bo f2 G7 005 D1 G7TC ID16 A 86 pees tee lf 4 a
82. GetEIPError Variable name _EIP_MacAdrErr Function Indicates that an error occurred when the MAC address was read at startup TRUE Error FALSE Normal Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_LanHweErr Meaning Communications Controller Error Global local Global Function TRUE The communications controller failed FALSE Normal Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 149 y N U oO D O 2 O c O 5 o O 5 2 Q v w lt Oo mr D z Q h 5 D Q S o D o AioBayeg ajnpoyy uolouny dIA9N19443 9 Z V dlg swen Appendices Variable name _EIP_EtnCfgErr Meaning Basic Ethernet Setting Error Global local Global Function TRUE The Ethernet communications speed setting Speed Duplex is incorrect Or a read operation failed FALSE Normal Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_IPAdrCfgErr Meaning TCP IP Basic Setting Error Global local Global Function TRUE e There is an illegal IP address setting e A read operation failed e The IP address obtained from the BOOTP ser
83. Installation and Wiring 4 3 2 Connecting Controller Components The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller 1 Join the Units so that the connectors fit exactly Hook holes Connector 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward the back until they lock into place l Precautions for Correct Use The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Units and CPU Bus Units must be completely locked until they click into place after connecting the adjacent Unit connectors NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 3 Attach the End Cover to the Unit on the far right side of the Rack h j CPU Rack f Power Supply CPU Unit I O Control Unit 1 End Cover Unit Configuration Units 10 max included with CPU Unit gt 1 Connect the I O Control Unit directly to the CPU Unit to enable connecting Expansion as Racks oO 5 Expansion Rack
84. None B XW2D 40G6 A 81 B XW2D 40G6 RF B XW2B 40G5 m B XW2B 40G4 w IBU XW2D 40C6 T ID XW2D 20G6 2 Units ID XW2B 20G5 2 Units za ID XW2B 20G4 2 Units ID XW2C 20G6 I016 2 Units ID XW2C 20G5 IN16 2 Units D XW2E 20G5 IN16 2 Units D XW2F 20G7 IN16 2 Units ID XW2N 20G8 IN16 2 Units XW2Z XW2Z XW2Z B XW2D 40G6 A 81 B XW2B 40G5 B Xw2B 40G4 m XW2Z XW2Z XW2Z XW2Z XW2Z BU XW2D 40C6 ee L XW2D 20G6 2 Units m XW2B 20G5 2 Units m XW2B 20G4 2 Units m XW2C 20G6 1016 2 Units A 82 XW2F 20G7 OUT16 2 Units 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 KQ is built in A 60 NJ series CPU Unit Hardware User s Manual W500 Appendices Connec Number Connec 3 O capac Moe r A umbe Connecting Connector Terminal Block Common i A Unit 3 of con Polarity tion pat of tion dia ity Cable Conversion Unit terminal nectors tern branches gram CJ1W 32inputs 1 MILcon NPN PNP XW2Z OO00K XW2D 40G6 A 83 MD263 nector 32 outputs 1 MIL con NPN nector CJ1W 32 inputs 1 MIL con NPN PNP MD563 ne
85. O Units with Terminal BIOCKS cc ceceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeaaneeeees 4 31 4 4 4 Wiring CJ series Basic I O Units with Connectors cccecceeceneeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeesaaneeeeeees 4 33 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals 4 37 4 4 6 Connecting LO DeViGCSti otha te caeet a eee ca edb uct li alee oS 4 38 4 4 7 Wiring the BuilincBtherCAr Poller ornas a gs eee cede Sonedah eee rei webaree 4 41 4 4 8 Wiring BA lintenace UNIS 2400s se ale ee aa ease a de ee ee 4 42 NJ series CPU Unit Hardware User s Manual W500 CONTENTS 4 5 Control Panel Installation sicscisiciesioiceetinctechaudiaisies bie isiiawasceovedeuadenbeben lua iaeeuniawetendactaneuucs 4 49 4 5 1 Tempera tU E eeeeem nnn ne eer ne nereane ee San ea Ere Loree ie RL a eee set acer E 4 49 4 5 2 FUMA sis ehaetctehaien ds daca acters a E nents cudelaetaasclants 4 51 4 5 3 VID FAO ane SMOCK sanae teeta ws xt adeeenceaeerctacn antes ata a ae Geles 4 51 4 5 4 PAIMOSDIN GUS sais ante ei cee cu e duns adnea aves eel uatiouen wach aatenn save aanceae uaa ceuacesun E A E SE N 4 51 4 5 5 Electrical ENVirOnMe nt c ccccccecsececceseeceeeeeeececeusaueueeeuaueaueueeueaueuuaesaueuueueeeeuueusaueuuaeeueeeuseusanaess 4 52 4 5 6 CS VOUNGING 4 25 0 a a Gaccs atu aeetectac esac sa ae aac eee eet gendeee 4 57 Section 5 Troubleshooting 5 l Operation aner am ETO visa edi tte ta eatert seuss esas
86. O interrupt tasks uoleINByUoD pun s n s f9 Z L Z NJ series CPU Unit Hardware User s Manual W500 2 13 2 System Configuration 2 14 Relay Output Units Terminal block 250 VAC 24 VDC Output Units Number Current consumption of bits A Weight allocated 5 VDC 24 VDC Name Specifications CJ1W 0C201 0 048 140 g max 0 006 X Number of ON outputs 2 A 8 points independent con tacts a O _ Terminal block 250 VAC 24 VDC CJ1W OC211 16 0 11 0 096 170 g max 2 A 16 points 0 006 X Number of ON outputs Triac Output Unit Terminal block 250 VAC 0 6 A CJ1W OA201 161 0 22 150 g max 8 points Transis Sinking Terminal block 12 to 24 VDC CJ1W OD201 16 1 110 g max tor Out outputs 2 A 8 outputs put Units Terminal block 12to24VDC CJ1w OD203 46 1 0 10 110 g max 0 5 A 8 outputs Terminal block 12 to 24 VDC CJ1W 0OD211 2 16 0 10 110 g max 0 5 A 16 outputs Terminal block 24 VDC CJ1W 0D213 2 16 0 15 110 g max 0 5 A 16 outputs Fujitsu connector 12 to 24 VDC CJj1w 0D231 3 32 0 14 70 g max 0 5 A 32 outputs MIL connector 12 to 24 VDC CJ1W 32 0 14 70 g max 0 5 A 32 outputs OD233 2 3 MIL connector 24 VDC CJ1W 32 0 22 70 g max 0 5 A 32 outputs 0OD234 2 3 Fujitsu connector 12 to 24 VDC CJ1W 0OD261 3 64 0 17 110 g max 0 3 A 64 outputs MIL connector 12 to 24 VDC CJ1W OD263 3 64 0 17 110 g max 0 3 A 64 outputs Sourc Terminal
87. SD Memory Card Error Flag Global local Global Function TRUE when an unusable SD Memory Card is inserted or a format error occurs TRUE There is an error FALSE There is no error Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions A 130 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _Card1Access Meaning SD Memory Card Access Flag Global local Global Function TRUE during SD Memory Card access TRUE Card is being accessed FALSE Card is not being accessed The system updates the flag every 100 ms Because of this access to the SD Memory Card is shown by this flag with a delay of up to 100 ms We therefore do not recommend the use of this variable in the user program Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _Card1Deteriorated Meaning SD Memory Card Life Warning Flag Global local Global Function TRUE when the life of the SD Memory Card is exceeded If this variable changed to TRUE replace the SD Memory Card Read write operation may fail if the SD Memory Card is not replaced TRUE The life of the Card has been exceeded FALSE The Card can still be used Data type BOOL TRUE or FALSE Usage in user program Related instruc tions Variable name _Card1PowerFail Meaning SD Memory Card Power Interruption Flag Global local Global Function TRUE when the power supply to the C
88. SLES OJA N o o o o o o 10 12 13 14 15 16 k Wd m 1 Wd m 1 o y 23 24 25 26 127 28 29 30 31132 33 34 Jxx_Ch1_Out11 Jxx_Ch1_Out03 Jxx_Ch1_Out10 35136 Jxx_Ch1_Out02 Jxx_Ch1_Out09 37 38 Jxx_Ch1_Out01 L pee ie 39 40 Yxx_Ch1_Out00 Qe Wd m o 9 9 9 oO 9 Wd m 24 VDC i e When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed e Be sure to wire both terminals 21 and 22 COMO V e Be sure to wire both terminals 1 and 2 COM1 V e Be sure to wire both terminals 3 and 4 0 V e Be sure to wire both terminals 23 and 24 0 V CJ1W OD262 Transistor Output Unit 64 Points Name Model Rated Voltage Operating Load Volt age Range Maximum Load Cur rent Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resis tance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Sup ply Weight Accessories A 40 64 point Transistor Output Unit with MIL Connectors Sourcing Outputs CJ1W OD262 12 to 24 VDC 10 2 to 26 4 VDC 0 3 A point 1 6 A common 6 4 A Unit 3 0 A point 10 m
89. Shows whether a packet data file is being BOOL TRUE or page A 147 Data File saved FALSE TRUE Packet data file being saved FALSE Packet data file not being saved _EC_InDatalnvalid Input Data Invalid TRUE when process data communications BOOL TRUE or page A 147 are not normal and the input data is not valid FALSE Note All system defined variables that are related to the status of EtherCAT communications give the current status gt _EC_DisconnSlavTbl Disconnected Slaves are given in the table in the order of ARRAY TRUE or page A 146 i Slave Table slave node addresses 1 192 FALSE T The element for a slave is TRUE if the corre OF BOOL sponding slave was disconnected _EC_DisableSlavTbl Disabled Slave Slaves are given in the table in the order of ARRAY TRUE or page A 146 gt Table slave node addresses 1 192 FALSE D The element for a slave is TRUE if the corre OF BOOL S sponding slave is disabled _EC_PDaActive Process Data TRUE when process data communications BOOL TRUE or page A 146 S Communications are performed with all slaves FALSE Status Q D O ped D O lt 94 swen NJ series CPU Unit Hardware User s Manual W500 A 117 Appendices A 6 6 EtherNet IP Function Module Category Name _EIP Functional Classification EtherNet IP Communications Errors values This is the error status variable for the built in WORD 16 0000 to page A 148 16 00F0 _EIP_Err
90. TRUE during SD Memory Card access BOOL TRUE or page A 131 Access Flag TRUE Card is being accessed FALSE FALSE Card is not being accessed The system updates the flag every 100 ms Because of this access to the SD Memory Card is shown by this flag with a delay of up to 100 ms We therefore do not recommend the use of this variable in the user program _Card1Deteriorated SD Memory Card TRUE when the life of the SD Memory Card is BOOL TRUE or page A 131 Life exceeded FALSE Warning Flag TRUE The life of the Card has been exceeded FALSE The Card can still be used _Card1PowerFail SD Memory Card TRUE when the power supply to the CPU Unit BOOL TRUE or page A 131 Power Interrup was interrupted during access to the SD FALSE tion Flag Memory Card TRUE Power was interrupted during SD Memory Card access FALSE Normal A 108 NJ series CPU Unit Hardware User s Manual W500 Appendices Functional Classification Power Supply values _PowerOnHour Total Power ON Contains the total time that the power has UDINT 0 to page A 131 4294967295 Time been ON Contains the total time that the CPU Unit has been ON in 1 hour increments To reset this value overwrite the current value with O The value is not updated after it reaches 4294967295 This variable is not initialized at startup _PowerOnCount Power Contains the number of times that the power UDINT 0 to page A 132 Interruption supply has been interrupted The
91. Tx Ch1_Ouio5 Jxx_Ch1_Out13 p 5 gee Jxx_Ch2_In04 Fob E Jxx_Ch1_Out06 Jxx_Ch1_Out14 g n o enn seen nS e g D Jxx_Ch1_Out07 Jxx_Ch1_Out15 D S O Jxx_Ch2_In10 Jxx_Ch2_In02 ee COMO COMO Jxx_Ch2_In09 Jxx_Ch2_In01 V V 5 6 Jxx_Ch2_In08 Jxx_Ch2_Inoo ae Jxx_Ch2_Outoo Jxx_Ch2_Outo8 D NC NC Jxx_Ch2_Out01 Jxx_Ch2_Out09 D COM2 COM2 Jxx_Ch2_Out02 Jxx_Ch2_Out10 5 Jxx_Ch1_In15 Jxx_Ch1_In07 External connection T 2 Ch2_Outos Jxx_Ch2_Out11 T 5 gx Ch1_n14 Jxx_Ch1_In06 lt gt r Jxx_Ch1_In13 Jxx_Ch1_In05 and terminal device D Jxx_Ch2_Out04 Jxx_Ch2_Out12 D a aa D Jxx_Ch2_Out05 Jxx_Ch2_Out13 D 5 xx Ch1_int2 Jxx_Ch1_In04 gt variable diagram ete aa Jxx_Ch2_Out06 Jxx_Ch2_Out14 5 XX_ in XX_ In03 7 5 D Jxx_Ch2_Out07 Jxx_Ch2_Out15 D o Jxx_Ch1_In10 Jxx_Ch1_In02 a d mi CONI I 5 VDC 5 Jxx_Cht_Ino9 Jxx_Ch1_In01 lt gt V 5 V C Af 7 Jxx_Ch1_In08 Jxx_Ch1_In00 5 b j When wiring pay careful attention to the polarity ofthe e When wiring pay careful attention to the polarity of external power supply The load may operate incor the external power supply The load may operate rectly if the polarity is reversed incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO of e Be sure to wire both pins 23 and 24 COM2 of CN1 CN2 and set the same polarity for both pins Be sure to wire both terminals 3 and 4 COM 1 of e Be sure to wire both pins 3 and 4
92. User s Manual W500 3 1 3 Configuration Units 3 1 CPU Units 3 1 1 Models and Specifications I O capacity Maximum number Type of of Configuration Units Maxi Program Memory capacity for Number of Unit mum number of Expansion capacity variables motion axes Racks NJ501 NJ501 1300 2 560 points 40 Units 8 Expan 2 MB Retained during 16 CPU Units NJ501 1400 sion Racks power interruptions 39 4 MB Not retained during 64 power interruptions NJ501 1500 3 1 2 Components and Functions c U an v D AA SS G m PLL gt REA aa m 4 m E D N aul leest 55 NOU E li i 0 EtherNet IP EthercaT cl 3 2 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 1 Holds the Units together 2 Connects the SD Memory Card to the CPU Unit 3 Shows the operation status of the CPU Unit Refer to CPU Unit Operation Status Indicators on page 3 4 4 SD Memory Card power supply Turns OFF the power supply so that you can remove the SD Memory switch Card Refer to 3 2 SD Memory Cards 5 5 DIP switch Not used normally OFF Z 6 Battery connector Connector to mount the backup battery E 7 Battery Battery for backup S 8 Peripheral USB port Connects to the Sysmac Studio via a USB cable 9 Built in EtherNet IP port port 1 Connects the built in EtherNet IP with
93. You can change the value of a variable by assigned the required value Variable is used as opposed to constant for which the value does not change A memory area that contains the present values of variables that do not have AT specifications It can be accessed only with variables without an AT attribute 45 Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the Cat No W500 E1 01 Revision code Revision code Dae Revised content 01 July 2011 Original production 46 NJ series CPU Unit Hardware User s Manual W500 Introduction Ee This section provides an introduction to the NJ series Controllers and their features and gives the NJ series Controller specifications 1 1 The NJ series Controllers 00 e eee 1 2 1 1 1 PCAUUICS i sess G5 site bya a ae ara eae aa e Dees a a thee ate 1 2 1 1 2 Introduction to the System Configurations 00000 cece eee 1 4 T2 SPCCHICALIONS 2 5249 eon hid od oe ae on or ee ee eee es 1 6 1 3 Overall Operating Procedure for the NJ series Controller 1 8 1 3 1 Overall Procedure re eee Sede wet ct eht e aoa aha eee E ee ess 1 8 1 3 2 Proced re Details srities Gee Renee siete Ee Pata RA a a eek ES 1 9 NJ series CPU Unit Hardware User s Manual W500 1 1 1 Introduction 1 1 The NJ series Controllers 1 1 1 The SYSMAC NuJ series Controllers
94. adversely affected e If the Fail soft Operation parameter is set to stop operation process data communications will stop for all slaves when an EtherCAT communications error is detected in a slave For this reason if Servo Drives are connected the Servos for all axes will be turned OFF Make sure that the Fail soft Opera tion parameter setting results in safe operation when a device error occurs NJ series CPU Unit Hardware User s Manual W500 29 Precautions for Safe Use 30 EtherCAT communications are not always established immediately after the power supply is turned ON Use the system defined variables in the user program to confirm that communications are estab lished before attempting control operations If frames sent to EtherCAT slaves are lost due to noise or other causes slave I O data is not commu nicated and the intended operation is sometimes not achieved If noise countermeasures are required use the _EC_I InDatalnvalid Input Data Disable system defined variable as an interlock condition in the user program Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details The slave outputs behave according to the slave settings Refer to the manuals for the slaves for details When an EtherCAT slave is disconnected communications will stop and control of the outputs will be lost not only for the disconnected slave but for all slaves connected after it Confirm that the system wil
95. all raene a e 4 3 A 109 A 132 Retention Failure Flag cc ccceeeeees 4 3 A 109 A 132 PAUINGINGIG AIO aee a a 3 4 RUN OUMU cepten ae ea tetes et aedeases 3 15 4 26 4 28 S Saving Packet Data File ccccssseeeeeees A 117 A 147 SD BUSY MACAO aeania S 3 5 NJ series CPU Unit Hardware User s Manual W500 Index SD Memory Card Access Flag 0ee A 108 A 131 SD Memory Card Access Power OFF Error 5 27 SD Memory Card connector ccececseeeeeeeeeeeeeeeeeaees 3 3 SD Memory Card Data Corrupted ccccceeeeeeeees 5 27 SD Memory Card Error Flag cccceeceseeeeeeeeeeeeeees A 130 SD Memory Card Invalid Format ccccceseeeeeeees 5 26 SD Memory Card Invalid Type ccccccssseeeeeeeeeeeeeees 5 25 SD Memory Card Life Exceeded cccceeeeeeeeee ee 5 25 SD Memory Card Life Warning Flag 3 10 A 108 A 131 SD Memory Card Power Interruption Flag A 108 A 131 SD Memory Card Power Supply Switch ccceeee 3 3 SD Memory Card Ready Flag c es08e A 108 A 130 SD Memory Card Restored or Formatted 5 26 SD Memory Card Write Protected Flag A 108 A 130 SD Memory Cards ccccccssseeeeceeseeeeeeneseeeeeseees 2 7 3 9 SD PWR indicator secats a 3 5 Serial Communications Unit 0 Port 1 2 Settings Changing PIAS ENE AE E AEEA EE EE tease A 112 A 139 Serial Communication
96. an NJ series Controller the oper ation that occurs for errors and methods to confirm errors This section describes how to handle errors This section lists all of the error events that can occur on NJ series Controllers i Sysmac Studio Version 1 Operation Manual Cat No W504 Section Section 1 Introduction Section 2 Installation and Uninstallation Section 3 System Design Section 4 Programming Section 5 Online Connections to a Controller Section 6 Debugging Section 7 Other Functions Section 8 Reusing Programming Section 9 Support Software Provided with the Sysmac Studio Section 10 Troubleshooting Appendices NJ series CPU Unit Hardware User s Manual W500 Description This section provides an overview and lists the specifications of the Sysmac Studio and describes its features and components This section describes how to install and uninstall the Sysmac Studio This section describes the basic concepts for designing an NJ series System with the Sysmac Studio and the basic operating procedures This section describes how to create programs with the Sysmac Studio This section describes how to go online with a Controller This section describes how to debug the programs online on the Controller or debug it offline with the Simulator This section describes Sysmac Studio functions other than system design functions This section describes how to reuse the programs that you create wi
97. and remains TRUE when BOOL TRUE or page A 133 Flag an instruction error occurs It remains TRUE FALSE until changed to FALSE from the user pro gram a w lt m mr D 3 Q 5 D a S D z D o A106829 ON 19 01 U0D SOUOS PN EJBAC BU 104 SB QeUUeA PeUIJep LUaISAS 9 V NJ series CPU Unit Hardware User s Manual W500 A 109 Appendices Functional Classification Communications values _Port_numUsingPort Number of Used Gives the number of internal logical ports that USINT 0 to 32 page A 133 Ports are currently used You can use this variable when you debug the user program _Port_isAvailable Network Commu Indicates whether there is an available inter BOOL FALSE or page A 133 nications Instruc nal logical port TRUE tion Enabled Flag TRUE when an internal logical port is avail able Otherwise FALSE _FINSTCPConnSta FINS TCP Con Gives the FINS TCP connection status WORD 16 0000 to page A 133 nection Status 146 F FFF A 6 2 PLC Function Module Category Name PLC Functional Classification Debugging Variable name Member ajaa STA IsStart Trace Busy Flag TRUE when a trace starts BOOL TRUE or page A 134 FALSE Note You cannot use this system defined variable in the user program It is used only to monitor the status of data trac ing from the Sysmac Studio lsComplete Trace TRUE when a trace is completed Completed Flag l Note You cannot use th
98. are next generation machine automation controllers that provide the functionality and high speed performance that are required for machine control They provide the safety reliability and maintainability that are required of industrial controllers The NJ series Controllers provide the functionality of previous OMRON PLCs and they also provide the functionality that is required for motion control Synchronized control of I O devices on high speed EtherCAT can be applied to vision systems motion equipment discrete I O and more OMRON offers the new Sysmac Series of control devices designed with unified communications speci fications and user interface specifications The NJ series Machine Automation Controllers are part of the Sysmac Series You can use them together with EtherCAT slaves other Sysmac products and the Sysmac Studio Automation Software to achieve optimum functionality and ease of operation With a system that is created from Sysmac products you can connect components and commission the sys tem through unified concepts and usability Sysmac Studio Automation Software Multitasking Synchronized Control Sequence control Motion control NJ series Controller ire HH IEC programming always in control I O controls Servo Drives and Inverters Machine vision Features i Hardware Features Standard feature EtherCAT Control Network Support All CPU Units provide an EtherCAT master port for EtherCAT comm
99. block 24 VDC 2 A CJ1W OD202 161 0 11 120 g max ing out 8 outputs load short circuit pro puts tection and disconnected line detection Terminal block 24 VDC 0 5 A CJ1W OD204 16 1 0 10 120 g max 8 outputs load short circuit pro tection Terminal block 24 VDC 0 5 A CJ1W OD212 16 0 10 120 g max 16 outputs load short circuit pro tection MIL connector 24 VDC 0 5 A CJ1W 0OD232 3 32 0 15 80 g max 32 outputs load short circuit pro tection MIL connector 12 to 24 VDC CJ1W OD262 3 64 0 17 110 g max 0 3 A 64 outputs B7A Interface Units 64 outputs CJ1W B7A04 0 07 80 g max 4 2 3 Although 16 I O bits are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration The ON OFF response time for the CJ1W 0D213 CJ1W OD234 is shorter than for the CJ1W OD211 CJ1W OD233 as shown below e ON response time 0 1 ms improved to 0 015 ms e OFF response time 0 8 ms improved to 0 08 ms The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4 Wiring CJU series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conver sion Units or I O Relay Terminals NJ series CPU Unit Hardware User s Manual W500 2 System Configuration Mixed I O Units Number of C
100. capacity ranges Doing so may result in operation stopping incorrect operation or failure to correctly back up required data at power interruptions e Use only NJ series Power Supply Units on NJ series CPU Racks and Expansion Racks Operation is not possible if you use a CJ series Power Supply Unit with an NJ series CPU Unit or an NJ series Power Supply Unit with a CJ series CPU Unit NJ series CPU Unit Hardware User s Manual W500 2 System Configuration SD Memory Card Model Card type Capacity Format Sa aeka HMC SD291 SD Card FAT16 100 000 I O Control Unit Current consump Model Specifications tion Weight CJ1W 1C101 An I O Control Unit is required to connect an NJ series 0 02 A 70 g max Expansion Rack to an NJ series CPU Rack The I O Con trol Unit must be connected immediately to the right of the CPU Unit Connect to the I O Interface Unit CJ1W 11101 on the Expansion Rack with a CS CJ series I O Connecting Cable End Cover Dea Current con Specifications sumption The End Cover must be connected to the right end of the Included with the CPU Unit or NJ series CPU Rack A Controller error in the major fault Expansion Unit level will occur if the End Cover is not connected to the right end of the Rack One End Cover is provided with CJ1W TERO1 the CPU Unit and with an I O Interface Unit Others Name Model Specifications DIN Track Track length 50 cm height 7 3 mm Track lengt
101. data and parameter settings for proper execution before you use them for actual operation Turning OFF the Power Supply e Never turn OFF the power supply to the Controller when the BUSY indicator is flashing While the BUSY indicator is lit the user program and settings in the CPU Unit are being backed up in the built in non volatile memory This data will not be backed up correctly if the power supply is turned OFF Also a major fault level Controller error will occur the next time you start operation and operation will stop e Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card access is in progress i e while the SD BUSY indicator flashes Data may become corrupted and the Control ler will not operate correctly if it uses corrupted data To remove the SD Memory Card from the CPU Unit while the power supply is ON press the SD Memory Card power supply switch and wait for the SD BUSY indicator to turn OFF before you remove the SD Memory Card e Do not disconnect the cable or turn OFF the power supply to the Controller when downloading data or the user program from Support Software e Always turn OFF the power supply to the Controller before you attempt any of the following e Mounting or removing I O Units or the CPU Unit e Assembling the Units e Setting DIP switches or rotary switches e Connecting cables or wiring the system e Connecting or disconnecting the connectors NJ series CPU Unit Hardware U
102. data on the SD Memory Card may be corrupted Normal user program operation may not be possible 5 25 A N e Ss D o gt oO oO 5 suonduos q JON p Z S 5 Troubleshooting Event name SD Memory Card Invalid Format 10030000 hex Meaning The file format of the SD Memory Card is not FAT16 or FAT32 Source PLC Function Module Source details None Detection At power ON at timing Controller reset or when SD Memory Card is inserted Effects User program Continues Operation SD PWR indicator is not lit You can format the SD Mem ory Card from the Sysmac Studio variables _Card1Ready BOOL SD Memory Card Ready Flag un The file format of the SD Memory Make sure that the correct SD Mem Use an OMRON SD Memory Card Card inserted in the CPU Unit is not ory Card is inserted in the CPU Unit Do not format the SD Memory Card FAT16 or FAT32 If an incorrect SD Memory Card is on a computer inserted replace it with the correct one If the correct SD Memory Card is inserted format it correctly before you use it Attached None information Precautions None Remarks Event name SD Memory Card Restored or Formatted 10040000 hex Meaning An error was detected during the file system check and the file system was restored Files may have been deleted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Effects User program Continues Operation If the file is deleted nor
103. defined variables in the user program It is used only to monitor the status of data tracing from the Sysmac Studio Data type Structure sTRACE_STA Members BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetTraceStatus Functional Classification Errors Variable name _PLC_ErrSta Meaning PLC Function Module Error Status Global local Global Function TRUE when there is a Controller error that involves the PLC Function Module FALSE when there is no Controller error that involves the PLC Function Module Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc GetPLCError tions You can use the following instruction to clear this variable e ResetPLCError A 7 3 PLC Function Module Category Name CJB Functional Classification I O Bus Status Variable name _CJB_MaxRackNo Function Contains the largest rack number of the Expansion Racks that are detected by the Controller Data type UINT Range of values O to 3 0 Only CPU Rack Usage in user program Related instruc tions Variable name _CJB_MaxSlotNo Function Contains one higher than the largest slot number with a
104. even after you None make the above correction replace the CPU Unit Attached Information 1 Cause Details None Power was interrupted or communications were disconnected during a download or power was interrupted dur ing online editing Downloading Predownloading For other causes the timing of error occurrence during download or during download preparations is given None NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects variables Cause and correction Attached information Precautions Remarks 5 Troubleshooting Illegal User Program Execution ID 10210000 hex The user program execution IDs set in the user program and in the CPU Unit do not match PLC Function Module Level Major fault Recovery Cycle the power supply or reset the Controller Detection timing At user program download power ON or Controller reset None Source details Log category System The user program execution IDs set in the user program and in the CPU Unit do not match A user program execution ID is set in the CPU Unit but not in the user pro gram None None Set the same user program execution user program execution ID is set in ID in the user program and CPU Unit the use
105. external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration A 36 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W O0D204 Transistor Output Unit 8 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Leakage Current Residual Voltage ON Response Time OFF Response Time Load Short circuit Protection Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Supply Weight Circuit Configuration External connection and terminal device variable diagram 8 point Transistor Output Unit with Terminal Block Sourcing Outputs CJ1W OD204 24 VDC 20 4 to 26 4 VDC 0 5 A point 4 0 A Unit 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 102 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage cur rent of 10 mA max 8 8 points common 1 circuit 100 mA max None 20 4 to 26 4 VDC 40 mA min 120 g max ee ee ee Signal name COM V amp Jxx_Ch1_Outoo Short circuit protection to Ixx_Ch
106. file that must be in non volatile memory is missing or corrupted PLC Function Module Source details None Detection At power ON or timing Controller reset Level Major fault Recovery Cycle the power Log category System supply or reset the Controller The Controller power supply was Clear all of memory and then down Do not turn OFF the power supply turned OFF while the BUSY indicator load the project from the Sysmac Stu while the BUSY indicator is lit was lit dio Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable The power supply to the Controller was interrupted momentarily while the BUSY indicator was lit If this error remains even after making None the above corrections replace the CPU Unit The CPU Unit has failed None None 5 21 ch N e ea D N y e oO 5 suonduos q JON p Z S 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 22 Main Memory Check Error 10080000 hex An error was detected in the memory check of the main memory in the CPU Unit PLC Function Modu
107. for EtherCAT is connected to slaves Communications This section describes the event codes error confirmation methods and corrections for errors that can occur for EtherCAT communications It also describes how to replace slaves Section 9 Troubleshooting The appendices describe the relation of EtherCAT communications to overall CPU Appendices Unit status packet monitoring functions and multi vendor application NJ series CPU Unit Hardware User s Manual W500 5 Manual Configuration NJ series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 Section Section 1 Introduction Section 2 Installing Ethernet Networks Section 3 System defined Variables Related to the Built in EtherNet IP Port Section 4 Determining IP Addresses Section 5 Sysmac Studio Settings for the Built in EtherNet IP Port Section 6 Testing Communications Section 7 Tag Data Link Functions Section 8 Message Communications Section 9 Socket Service Section 10 FTP Server Section 11 Automatic Clock Adjustment Section 12 SNMP Agent Section 13 Communications Performance and Communications Load Section 14 Troubleshooting Appendices Description This section provides an overview and the specifications of the built in EtherNet IP port on an Nu series Controller It introduces EtherNet IP communications and describes the system configuration and operating procedures This section describes the Eth
108. for the Input Units and the Output Units e Input Units Rated input voltage x Input current x Number of input points e Output Units Residual voltage x Maximum load current x Number of output points Note For a CJ series Basic I O Unit use a residual voltage of 0 1 V in the calculation NJ series CPU Unit Hardware User s Manual W500 3 19 3 Configuration Units Calculation Examples These examples show how to calculate the power consumption W for the following system CPU Rack Power Supply Unit NJ501 1500 CJ1W MAD42 x 2 CPU Unit Special I O Units CJ1W ID261 x 2 CJ1W OD261 x 2 Basic I O Units Units Model Suen 5 VDC Other CPU Unit NJ501 1500 1 190A A Input Units CJ1W ID261 2 Units 0 09 a Rated input voltage 24 V Input current 4 1 mA Number of input points 64 Output Unit CJiW OD261 2 Units 0 17 A Residual voltage 0 1 V jeowropest aume 07A Maximum load current 6 4 A Unit Units The maximum load current of an Output Unit is the limit for the entire Unit Total Power Consumption of the Controller W_Gross W_Gross 1 9 0 09 x 2 0 17 x 2 0 58 x 2 A x 5 V 0 7 25 6 W Basic I O Unit Power Consumption W_IO_ONOFF W_IO_ONOFF 24 V x 0 0041 A x 64 points x 2 Units 0 1 V x 6 4 A x 2 Units 13 9 W Average Power Consumption W W W_Gross W_IO_ONOFF 39 5 W 3 20 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 4 CJ series Basic I O Un
109. have harmful effects on other devices or equipment Grounding requirements sometimes depend on the situation based on experimentation It is impor tant to sufficiently check the particular circumstances before grounding i Grounding Methods and Precautions gt on O e 2 y D 5 D 5 m 4 D e 5 Principles of One point Grounding For devices to operate properly the reference potential between the devices must be stabilized Use one point grounding so that noise current does not flow to ground lines between the devices Whenever possible use an independent ground with the ground pole separated by a minimum of 10 m from any other ground pole e Ground to 100 Q or less and if possible use a separate ground from those of other devices Refer to figure a in the diagram below e f using an independent ground is not possible then use a common ground as shown in figure b Connect to the ground pole of the other device e Never connect to the same ground as a device that draws a large amount of power such as a motor or inverter Ground the devices separately to avoid mutually adverse influences e To prevent electrical shock do not connect to ground poles or steel frames to which multiple devices are connected e Use a ground pole as close to the Controller as possible and keep the ground line as short as pos sible Other device Bulpunoly 9 G y Controller Controller Controll
110. i e The input power polarity can be connected in either direction e Be sure to wire both pins 23 and 24 COMO and set the same polarity for both pins e Be sure to wire both pins 3 and 4 COM1 and set the same polarity for both pins The ON response time will be 15 us maximum and OFF response time will be 90 us maximum even if the response times are set to O ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID261 DC Input Unit 24 VDC 64 Points 64 point DC Input Unit with Fujitsu Connector Name Model Rated Input Voltage Allowable Input Volt age Range Input Impedance Input Current ON Voltage ON Cur rent OFF Voltage OFF Current A 12 CJ1W ID261 24 VDC 20 4 to 26 4 VDC 5 6 kQ 4 1 mA typical at 24 VDC 19 0 VDC min 3 mA min 5 VDC max 1 mA max NJ series CPU Unit Hardware User s Manual W500 Appendices ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of
111. install a replacement Battery within two years of the production date shown on the Battery label Production Date OMRON CJ1W BATO1 08 06 Manufactured in June 2008 NJ series CPU Unit Hardware User s Manual W500 6 5 6 Inspection and Maintenance i Replacement Procedure Use the following procedure to replace the battery when the previous battery has become completely discharged Precautions for Safe Use We recommend replacing the battery with the power OFF to prevent the CPU Unit s sensitive internal components from being damaged by static electricity The battery can be replaced with out turning OFF the power supply To do so always touch a grounded piece of metal to discharge static electricity from your body before starting the procedure After replacing the Battery connect the Sysmac Studio and clear the Low Battery Voltage event 1 Turn OFF the power supply to the Controller If the CPU Unit has not been ON turn it ON for at least five minutes and then turn it OFF EN Additional Information If power is not turned ON for at least five minutes before replacing the battery the capacitor that backs up memory when the battery is removed will not be fully charged and memory may be lost before the new battery is inserted 2 Open the compartment on the upper left of the CPU Unit and carefully draw out the battery Precautions for Safe Use e Before you replace the Battery you must first supply power to the
112. is in normal operation FALSE Other than the above Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_TDLinkAllRunSta Meaning All Tag Data Link Communications Status Global local Global Function TRUE Tag data links are communicating in all connections as the originator FALSE An error occurred in at least one connection Data type BOOL Range of values TRUE or FALSE R W access R sd Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_RegTargetSta 255 Meaning Registered Target Node Information Global local Global Function This variable gives a list of nodes for which built in EtherNet IP connections are registered This variable is valid only when the built in EtherNet IP port is the originator Array x is TRUE The connection to the node with a target node ID of x is registered Array x is FALSE The connection to the node with a target node ID of x is not registered R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_EstbTargetSta 255 Meaning Normal Target Node Information Global local Global Function This variable gives a list of nodes that have normally established EtherNet IP connections Array x is TRUE The connection to the node with a target node ID of x was established normally Array
113. lit Other than the above 3 4 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Indicator Color Status Meaning SD PWR Green Lit Power is being supplied to the SD Memory Card and the SD Memory Card can be used Flashing Not lit The power supply for the SD Memory Card is stopped an SD Memory Card is not mounted or the file format of the mounted SD Memory Card is not supported SD BUSY Yellow SD Memory Card access in progress Not lit SD Memory Card access not in progress Precautions for Safe Use e Do not turn OFF the power supply to the Controller while the BUSY indicator flashes The CPU Unit user program and settings are backed up in the built in non volatile memory The data will not be backed up if the power supply is turned OFF The next time that the Controller is started a Controller error in the major fault level will occur and operation will stop Do not turn OFF the power supply or remove the SD Memory Card while card access is in process i e while the SD BUSY indicator flashes Data may become corrupted and the Controller may not operate correctly if it uses corrupted data To remove an SD Memory Card from the CPU Unit when power is supplied to the CPU Unit press the SD Memory Card power supply switch and wait for the SD PWR indicator to turn OFF before you remove the SC Mem ory Card You can check the operating status of the CPU Unit with the PWR RUN and ERROR indicators on the fr
114. memory allocation methods and data type conversion information Manual Configuration f NJ series CPU Unit Motion Control User s Manual Cat No W507 Section Section 1 Introduction to the Motion Control Function Module Section 2 Motion Control Configuration and Principles Section 3 Configuring Axes and Axes Groups Section 4 Checking Wiring from the Sysmac Studio Section 5 Motion Control Parameters Section 6 Motion Control Programming Section 7 Manual Operation Section 8 Homing Section 9 Motion Control Functions Section 10 Sample Programming Section 11 Troubleshooting Appendices Description This section describes the features system configuration and application flow for the Motion Control Function Module This section outlines the internal structure of the CPU Unit and describes the config uration and principles of the MC Function Module This section describes the concept of axes and axes groups the settings for axes that are required for the MC Test Run operations to function on the Sysmac Studio and the instructions for creating and configuring axes and axes groups using the Sys mac Studio This section describes the MC Test Run operations of the Sysmac Studio You can use the MC Test Run operations to monitor sensor signals check Servomotor wiring and more all without any programming This section provides information on the axis parameters and axes group parameters that are
115. of the built in EtherNet IP port and built in EtherCAT port indicators Indicator status is given only for errors in the EtherCAT Master Function Module and the EtherNet IP Function Module System defined Variable Data type Name variables Lists the variable names data types and meanings for system defined variables that provide direct error notification that are directly affected by the error or that contain settings that cause the error Cause and cor Assumed cause Correction Prevention rection Lists the possible causes corrections and preventive measures for the error Attached This is the attached information that is displayed by the Sysmac Studio or an NS series PT information Precautions Provides precautions restrictions and supplemental information Remarks 1 One of the following 2 3 4 Major fault Major fault level Partial fault Partial fault level Minor fault Minor fault level Observation Information One of the following Automatic recovery Normal status is restored automatically when the cause of the error is removed Error reset Normal status is restored when the error is reset after the cause of the error is removed Cycle the power supply Normal status is restored when the power supply to the Controller is turned OFF and then back ON after the cause of the error is removed Controller reset Normal status is restored when the Controller is reset after the cause of the error is removed De
116. or the Power Supply Unit is faulty CPU Unit Reset The CPU Unit stopped operation because of a hardware error Other than hardware failures this error also occurs at the following times e The power supply to an Expansion Rack is OFF e The I O Connecting Cable is incorrectly installed e The IN and OUT connectors are reversed Q1 I k O teh Oo gt mp 9 9 gt m oO e The connectors are not mated properly e There is more than one I O Control Unit on the CPU Rack or there is an I O Control Unit on an Expansion Rack Incorrect Power Supply Unit Connected There is a CJ series Power Supply Unit connected to the CPU Rack The operation of the Controller is stopped CPU Unit Watchdog Timer Error This error occurs in the CPU Unit This error occurs when the watchdog timer times out because of a hardware failure or when temporary data corruption causes the CPU Unit to hang HUN Ndd Ou U S1013 feye4 Z 1 S i Checking for Fatal Errors You can identify fatal errors based on the status of the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit as well as by the ability to connect communications to the Sysmac Studio Indicator Communications CPU Unit operating PWR green RUN green ERROR red with Sysmac Studio status Not lit Not lit Not lit Not possible Power Supply Error Lit Not lit Not lit CPU Unit Reset Lit Flashing 3 s interva
117. overwrite is not correct Or a read operation failed FALSE Normal Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_TDLinkCfgErr Meaning Tag Data Link Setting Error Global local Global Function TRUE The tag data link settings are incorrect Or a read operation failed FALSE Normal Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_TDLinkOpnErr Meaning Tag Data Link Connection Failed Global local Global Function TRUE The connection was not established because the remote node information in the tag data link parameters was different from the actual node information Note This variable does not change to TRUE if there is no remote node when the power is turned ON FALSE Other than the above Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_TDLinkErr Meaning Tag Data Link Communications Error Global local Global Function TRUE A timeout occurred in a tag data link connection FALSE Other than the above Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions
118. parameters are changed l Poi BOOL TRUE or page A 139 It is also possible for the user to indicate a FALSE change in serial port settings by turning ON the corresponding flag through the execution of an instruction or a user operation NJ series CPU Unit Hardware User s Manual W500 A 6 4 Appendices Motion Control Function Module Category Name _MC Functional Classification Motion Control Functions Variable name Shows the status of errors that are detected in the Motion Control Function Module Motion Control Function Module Error Status _MC_ErrSta You can use this variable directly in the user program Refer to information on the meanings of the error Status bits at the end of this appendix for details Shows the status of errors that are detected in common processing for motion control Common Error Status _MC_ComeErrSta You can use this variable directly in the user program Refer to information on the meanings of the error Status bits at the end of this appendix for details _MC_AX_ErrSta Shows the error status for each axis The sta tus of up to 64 axes is shown You can use this variable directly in the user program Refer to information on the mean ings of the error status bits at the end of this appendix for details Axis Error Status _MC_GRP_ErrSta Axes Group Error Status Shows the error status for each axes group The error status for up to 32 axes groups is sho
119. pay careful attention to the polarity of the external power supply The load may operate incorrectly Be sure to wire both terminals B20 and B10 V of if polarity is reversed CN1 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if polarity is reversed 1 Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher 2 The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays A 46 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W MD263 DC Input Transistor Output Unit 24 VDC 32 Inputs 32 Outputs Name 32 point DC Input 32 point Transistor Output Unit with MIL Connectors Sinking Outputs Model CJ1W MD263 Output section CN1 Input section CN2 Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time No of Circuits Fuse External Power Supply Insulation Resis tance Dielectric Strength Internal Current Consumption Wei
120. pin name Jxx_Ch1_Out00 Jxx_Ch1_Out01 E Jxx_Ch1_Out03 Jxx_Ch1_Out05 Jxx_Ch1_Out07 Jxx_Ch1_Out09 Jxx_Ch1_Out11 Jxx_Ch1_Out13 Jxx_Ch1_Out15 Jxx_Ch1_Out10 Jxx_Ch1_Out12 qe Jxx_Ch1_Out14 e When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 26 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W 0OD231 Transistor Output Unit 32 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consump tion Fuse External Power Supply Weight Accessories Circuit Configuration NJ series CPU Unit Hardware User s Manual W500 32 point Transistor Output Unit with Fujitsu Connector Sinking Outputs CJ1W OD231 12 to 24 VDC 10 2 to 26 4 VDC 0 5 A point 2 0 A common 4 0 A Unit 4 0 A point 10 ms max 0 1 mA max 1 5 V max 0 1 ms max 0 8 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max
121. points in the connected CJ series Basic I O Units exceeds 2 560 page 5 29 The End Cover is not con nected to right end of the CPU Rack or an Expansion Rack The End Cover is not con nected properly page 5 30 More than 10 Units are con nected to one Rack More than three Expansion Racks are connected More than two Interrupt Input Units are mounted An Interrupt Input Unit was mounted to a unsupported slot or to an Expansion Rack page 5 30 The same unit number is set for more than one Special I O Unit or more than one CPU Bus Unit The same unit number is assigned to a Special I O Unit that uses more than one unit number and another Special I O Unit 5 15 n N e ea D N y e oO 5 SIGel JOUR c G 5 Troubleshooting p Level O 34010000 hex I O Setting Check Error There is an incon sistency between a Unit model in the Unit Configuration in the CPU Unit and the Unit model that is mounted in the Controller 64010000 hex An error occurred in data exchange between the CPU Unit and a Special Unit Impossible to Access Spe cial Unit 80010000 hex Illegal Packet Discarded An illegal packet was received during message communi cations The illegal packet was dis carded e A Unit model in the Unit Config page 5 32 uration in the CPU Unit is differ ent from the Unit model that is mounted in the Controller An error occurred in th
122. power ON or Motion Control Function Module timing Controller reset EtherCAT Master Function Module EtherNet IP Function Module Level Major fault Recovery Cycle the power Log category System supply or reset the Controller The user program or Controller Con Clear all of memory and then down Do not turn OFF the power supply to figurations and Setup are not correct load the project from the Sysmac Stu the Controller or disconnect commu because the power supply to the Con dio If attached information is nications with the Sysmac Studio dur troller was interrupted or communica registered cycle the power supply to ing a download of the user program or tions with the Sysmac Studio were the Controller and then implement the the Controller Configurations and disconnected during a download of above correction Setup the user program or the Controller Configurations and Setup The user program or Controller Con Do not interrupt the power supply to figurations and Setup are not correct the Controller during online editing because the power supply to the Con troller was interrupted during online editing The user program or Controller Con Do not interrupt the power supply to figurations and Setup are not correct the Controller during a Clear All Mem because the power supply to the Con ory operation troller was interrupted during a Clear All Memory operation Non volatile memory failed If the error persists
123. terminal device variable diagram 16 point Interrupt Input Unit with Terminal Block CJ1W INTO1 24 VDC 20 4 to 26 4 VDC 3 3 KQ 7 mA typical at 24 VDC 14 4 VDC min 3 mA min 5 VDC max 1 mA max 0 05 ms max 0 5 ms max 16 16 points common 1 circuit 100 16 points common simultaneously ON 24 VDC 20 MQ between external terminals and GR terminal at 100 VDC 1 000 VAC between external terminals and GR terminal for 1 minute at a leakage current of 10 mA e Up to two Interrupt Input Units can be mounted to the CPU Rack They must max 80 mA max 110 g max None oignal a tO ta name i i 3 3 kQ Jxx_Ch1_In00 n a p gt ww to i aol eee l ro i Jxx_Ch1_In15 oto AY Ag i S lt ie E I rm l l COM i Input indicator COM be connected as one of the five Units immediately next to the CPU Unit If an Interrupt Input Unit is connected in any other position an Incorrect Unit Expan sion Rack Connection error will occur e Set the pulse width of signals input to the Interrupt Input Unit so they satisfy Internal circuits Temperature characteristics for simultaneously ON points i Input voltage 26 4 VDC Number of simultaneously ON points Ambient Temperature Signal name Signal name Connec tor pin Jxx_Ch1_In00 Jxx_Ch1_In02 A1 Jxx_Ch1_ln01 Jxx_Ch1_In03 Jxx_Ch1_1In04 stot 3 J Ch1_In08 _Jxx_Ch1_In10 Jxx
124. the Output Unit out due to overcurrent e g from a load short circuit 4 Faulty circuits in the Output Unit Replace the Output Unit 5 Faulty CPU Unit Replace the CPU Unit 6 Load short circuit protection has oper Check the load ated You can confirm this on an indica Check the output wiring tor 9 The output operation Faulty LEDs or LED circuits Replace the Unit indicators do not light even though operation is normal 10 The ERR indicator load The load is short circuited externally or Refer to A 4 7 Load Short circuit short circuit alarm is lit disconnected Protection and Line Disconnec and the output is OFF tion Detection for CJ1W OD202 NJ series CPU Unit Hardware User s Manual W500 5 45 n N e ea D N y e oO 5 HUN Ndd ey U ION ay eUL SIOZ Buyooys ajqnos S Z G 5 Troubleshooting 5 46 NJ series CPU Unit Hardware User s Manual W500 Inspection and Maintenance SSS This section describes the required inspections and maintenance It also describes the service lives and replacement procedures for the Battery and Power Supply Units 6 1 Periodic Maintenance and Inspection 0000 eee eens 6 2 6 1 1 Penodi INSPEC 22 om 2 Gated ahi Gok A eed Sek AS eed Rented 2 6 2 6 1 2 Unit Replacement Precautions 0 0 cee eee 6 3 6 2 Replacing the Battery ccc es 6 4 6 2 1 Battery Replacement ais eo ns Saws Yoh Pooh Ye aw
125. the output terminals is short circuited output components and the printed cir cuit boards may be damaged To guard against this incorporate a fuse in the external circuit Use a fuse with a capacity of about twice the rated output Transistor Output Residual Voltage A TTL circuit cannot be connected directly to a transistor output because of the transistor s residual voltage It is necessary to connect a pull up resistor and a CMOS IC between the two Output Surge Current When connecting a transistor or triac output to an output device having a high surge current such as an incandescent lamp steps must be taken to avoid damage to the transistor or triac Use either of the following methods to reduce the surge current 7 a Q Method 1 NJ series Controller Add a resistor that draws about 1 3 of the dark current consumed by the bulb Method 2 NJ series Controller Add a control resistor Od 1y919443 Ul yINg ey BuIA Z v v 4 4 7 Wiring the Built in EtherCAT Port For information on wiring the built in EtherCAT port refer to the NJ series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 NJ series CPU Unit Hardware User s Manual W500 4 41 4 Installation and Wiring 4 4 8 Wiring B7A Interface Units i Terminal Arrangement 1 Port 1 power supply V1 Connect to the terminal of the B7A Link Terminal to n Connector with be connected to port 1 only when usin
126. the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions NJ series CPU Unit Hardware User s Manual W500 19 Read and Understand this Manual 20 NJ series CPU Unit Hardware User s Manual W500 Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of an NJ series Controller The safety precautions that are provided are extremely important to safety Always read a
127. to 0 and counting is continued Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio TRUE if the task period was exceeded FALSE if task execution was completed within the task period Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio Contains the number of times that the period was exceeded If the present value exceeds the maximum value of the data type the present value returns to 0 and the count is continued If 4294967295 is exceeded the value returns to 0 and counting is continued Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 Appendices BOOL TRUE or page A 127 FALSE TIME Depends on page A 128 data type TIME Depends on page A 128 data type TIME Depends on page A 128 data type UDINT Depends on page A 128 data type BOOL TRUE or page A 129 FALSE UDINT Depends on page A 129 data type A 107 P w lt m mr D 3 a D h 5 D a S o D o A106829 ON 19 01 U0D SOUOS PN EJBAC OU 104 SB QEUeA PeUIJep LUeISAS 1 9 7 Appendices Functional Classification Errors _ErrSta Controller Error TRUE if there is a
128. up required data at power interruptions e Use only NJ series Power Supply Units on NJ series CPU Racks and Expansion Racks Oper ation is not possible if you use a CJ series Power Supply Unit with an NJ series CPU Unit or an NJ series Power Supply Unit with a CJ series CPU Unit Item Specifications Power Supply Unit NJ PA3001 NJ PD3001 Supply voltage 100 to 240 VAC wide range 50 60 Hz 24 VDC Operating voltage 85 to 264 VAC 47 to 63 Hz 19 2 to 28 8 VDC and frequency ranges Power consumption 120 VA max 60 W max Inrush current At 100 VAC At 24 VDC 20 A 8 ms max for cold start at room tempera 30 A 20 ms max for cold start at room tempera ture ture At 200 VAC 40 A 8 ms max for cold start at room tempera ture Output capacity 2 5 VDC 6 0 A including supply to CPU Unit using CPU Rack 5 VDC 6 0 A using Expansion Rack 24 VDC 1 0A Total 30 W max Output terminal ser Not provided vice supply RUN output 3 Contact configuration SPST NO Switch capacity 250 VAC 2 A resistive load 120 VAC 0 5 A inductive load 24 VDC 2A resistive load Replacement notifi Not provided cation function Insulation resis 20 MQ min 20 MQ min tance 4 at 500 VDC between AC external and GR ter at 500 VDC between DC external and GR ter minals minals Dielectric 2 300 VAC 50 60 Hz for 1 min between AC exter 1 000 VAC 50 60 Hz for 1 min between DC strength 4 5 nal and GR terminals external and GR t
129. used the B7A Interface Unit and B7A Link Terminal are supplied by the same external power supply When separate power supplies are used the B7A Interface Unit and B7A Link Terminal are supplied by separate external power supplies 3 26 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 5 5 Common Specifications Item Applicable Controllers Unit classification Transmission delay Transmission error input bit status processing Settings Indicators Front panel connection Current consumption Weight Specifications NJ Series CJ series Basic I O Unit Standard 19 2 ms typical or high speed 3 ms typical switchable Switchable by using the setting switch on the front panel Settings are read when power is turned ON or Unit is restarted Factory setting Standard 19 2 ms typical Note A transmission error will occur if B7A Link Terminals with different transmis sion delay times are connected to each other HOLD The bit status from immediately before the transmission error is held Front panel Setting switch Standard 19 2 ms typical or high speed 3 ms typical switchable 5 LED indicators RUN B7A operating status ERR1 port 1 communications error ERR2 port 2 communications error ERR3 port 3 communications error ERR4 port 4 communications error Connector with clamps 5 V DC 70 mA max Supplied from Power Supply Unit 80 g max 3 5 6 B7A Interface Port I O Types Th
130. used for motion control This section provides the specifications of a motion control program and the operat ing procedures that are required up through actual program development This section describes manual operation when the MC Function Module is used together with an OMRON G5 series Servo Drive This section describes homing This section describes the motion control functions that are used when connected to OMRON G5 series Servo Drives with built in EtherCAT communications This section describes basic application methods for homing error monitoring and other functions and provides programming samples for absolute positioning cam operation and other axis operations This section describes the items to check when problems occur in the MC Function Module It includes error diagnosis and countermeasures for error indications and error diagnosis and countermeasures for operating conditions The appendices describe settings and connection methods for OMRON G5 series Servo Drive objects i NJ series Instructions Reference Manual Cat No W502 Section Section 1 Instruction Set Section 2 Instruction Descriptions Appendices Description This section provides a table of the instructions that are described in this manual This section describes instruction specifications in detail The appendices provide a table of error codes and other supplemental information to use instructions NJ series CPU Unit Hardware
131. value is 4294967295 Count incremented by 1 each time the power supply is interrupted after the first time that the power was turned ON To reset this value overwrite the current value with O The value is not updated after it reaches 4294967295 This variable is not initialized at startup _RetainFail Retention TRUE at the following time failure of retention BOOL TRUE or page A 132 Failure Flag during power interruptions FALSE e When an error is detected in the battery backup memory check at startup FALSE at the following times no failure of retention during power interruptions e When no error is detected in the battery backup memory check at startup e When the user program is downloaded e When the Clear All Memory operation is performed Note When the encoder home offset data is not retained the status is given in the error status of the axis variable and not in this flag Functional Classification Programming values P_On Always TRUE This flag is always TRUE BOOL TRUE page A 132 Flag P_Off Always FALSE This flag is always FALSE BOOL FALSE page A 132 Flag P_CY Carry Flag This flag is updated by some instructions BOOL TRUE or page A 132 FALSE P_First_RunMode First RUN Period TRUE for one task period when PROGRAM BOOL TRUE or page A 133 Flag mode changes to RUN mode FALSE Use this flag to perform initial processing when the CPU Unit begins operation P_PRGER Instruction Error This flag changes to
132. 000 hex Meaning The power supply to the Controller was interrupted during access to the SD Memory Card Source PLC Function Module Source details None Detection At power ON or timing Controller reset Effects User program Continues Operation Operation is controlled by the user program when the file is ee Ta variables _Card1PowerFail SD Memory Card Access Power Interruption Flag Cause and Assumed cause Correction Prevention Correction The Controller power supply was Check that the correct file is on the Do not turn OFF the power supply turned OFF while the SD BUSY indi SD Memory Card or that the device while the SD BUSY indicator is lit cator was lit operates correctly If the correct file is not on the SD Memory Card or if the device does not operate correctly download the correct file to the SD Memory Card Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable The power supply to the Controller was interrupted momentarily while the SD BUSY indicator was lit Cycle the power supply to the Con troller or reset the Controller and con firm that the system operates correctly When you have finished the corrections set the SD Memory Card Access Power Interruption Flag _Card1PowerFail to FALSE Attached None information Precautions When the measure is completed change the SD Memory Card
133. 03 5 Jxx_Ch1_In04 Jxx_Ch1_In05 5 Jxx_Ch1_In06 a Jxx_Ch1_In07 i External connection and ter B3 O i i i 5 Jxx_Ch1_In08 A4 24 VDC minal device variable diagram Jxx_Ch1_In09 1 Jxx_Ch1_ln10 B5 Jxx_Ch1_In11 5 l mxx Ch1_In12 AG i B6 Jxx_Ch1_In13 5 Jxx_Ch1_ln14 A7 B7 Jxx_Ch1_ln15 5 i COM i A8 COM e Polarity of the input power supply can be connected in either direction 1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response time are set to 0 ms due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 7 Appendices CJ1W ID212 DC Input Unit 24 VDC 16 Points Name 16 point DC Input Unit with Terminal Block Model CJ1W ID212 Rated Input Voltage 24 VDC Allowable Input Voltage Range 20 4 to 26 4 VDC Input Impedance 3 3 KQ Input Current 7 mA typical at 24 VDC ON Voltage ON Current 14 4 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 16 16 points common 1 circuit Number of Simultaneously ON 100 simultaneously ON at 24 VDC P
134. 0Base TX S gt STP shielded twisted pair cable of Ethernet category 5 or ati Transmission media l Built in higher Ether 100 m max distance between hub and node Net IP port Number of cascade connec There are no restrictions if a switching hub is used tions ok I N 2 Oo D O h O D O T CIP service Tag data links cyclic communications Number of con 32 nections Permissible 1 000 pps 2 including heartbeat communica tions band Number of tag 32 sets Communications protocol Special protocol for EtherCAT Supported services CoE PDO communications and SDO communications Synchronized communica DC distributed clock tions Physical layer 100Base TX Modulation Baseband EtherCAT p port Duplex mode Auto Topology Line daisy chain and branching Use a shielded twisted pair cable double shielding with alu Transmission media minum tape and braiding of Ethernet category 5 100Base TX or higher Transmission distance Distance between nodes 100 m max Maximum number of slaves 192 1 Timers counters index registers data registers and Task Flags cannot be specified 2 Means packets per second i e the number of communications packets that can be sent or received in one second NJ series CPU Unit Hardware User s Manual W500 1 7 1 Introduction 1 3 Overall Operating Procedure for the NJ series Controller This section gives the overall operating procedure of th
135. 0G8 IN16 2 Units Y XW2Z O00K XW2D 40G6 A 66 None XW2Z IK XW2D 40G6 RM 2 None ANZN AW2ZITIN Yes Yes Yes None gt N w Ss O O D i O 5 T O WO D o T O Cc 5 7 We EEK ANZN xW22 ECE None None None XWe2Z LIUILIN XW2E 20G5 IN16 2 Units es SJCUILOL Aejay O I pue SUP UOISISAUND YOO G eula JOJOSUUND Bunoeuu0y v c V NJ series CPU Unit Hardware User s Manual W500 A 57 Appendices z nnec I O capac Number Conner Wum Der Connecting Connector Terminal Block Common ee ir Unit of con Polarity tion pat of tion dia ity Cable Conversion Unit terminal nectors tern branches gram CJ1w 64inputs 2 Fujitsu NPN PNP XW2Z O000B Xw2D 40G6 A 68 1ID261 connectors NZ TTE xW2z 00 XW2Z OO00D XW2B 20G5 2 Units XW2Z OOOD XW2B 20G4 2 Units rz XW2z OO00D XW2C 20G6 1016 2 Units A 68 XW2Z OOLID XW2C 20G5 IN16 2 Units ese XW2Z OOLD XW2E 20G5 IN16 2 Units si XW2Z OOOD XW2F 20G7 IN16 2 Units Yes a Xw2z 00 ID XW2N 20G8 IN16 2 Units Yes
136. 1 _Out07 SOV e When an overcurrent is detected the ERR indicator will light At the same time the corre sponding bit two points per bit in the Basic I O Unit Information Area system defined vari able A050 to A069 will change to TRUE Signal Connec Signal name tor pin name Jxx_Ch1_Out00 AO Jxx_Ch1_Out01 Jxx_Ch1_Outo2 BO A1 Jxx_Ch1_Out03 Jxx_Ch1_Out04 B1 A2 Jxx_Ch1_Out05 2x Ch1_Out06 T B2 Eroe XX u NC B3 L NC B4 NC B5 NC B6 0 vV B7 A8 COM V B8 24 VDC e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration NJ series CPU Unit Hardware User s Manual W500 A 37 a N w Q O oO gt oO _ U fet 2 O O Cc gt SHUN O I WISeG c c V Appendices CJ1W OD212 Transistor Output Unit 16 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current ON Response Time OFF Response Time Load Short circuit Protection Insulation Res
137. 16 0000 to page A 139 16 00F0 ARRAY 16 0000 to page A 140 0 63 16 00F0 OF WORD ARRAY 16 0000 to page A 140 0 31 16 00F0 OF WORD _SCOMMO page A 140 N_REF _SGROUP_ page A 140 REF _SAXIS_ page A 141 REF A 113 a w lt m mr D 3 a D 5 D a S ey D o A106929 ainpoy uooUN o4jJUOD UonoN 7 9 V OW ewen Appendices A 6 5 EtherCAT Master Function Module Category Name _EC Functional Classification EtherCAT Communications Errors values Built in EtherCAT Error _EC_ErrSta _EC_PortErr _EC_MstrErr _EC_SlavErr _EC_SlavErrTbl _EC_MacAdrErr _EC_LanHweErr _EC_LinkOffErr _EC_NetCfgErr _EC_NetCfgCmpErr _EC_NetTopologyErr EC_PDCommeErr _EC_PDTimeoutErr A 114 Communications Port Error Master Error Slave Error Slave Error Table Communications Controller Error Network Configuration Information Error Network Configuration Verification Error Network Configuration Error Process Data Communications Error Process Data Reception Timeout This system defined variable provides the col lective status of errors in the EtherCAT Master Function Module Refer to information on the meanings of the error Status bits at the end of this appendix for details This system defined variable provides the col lective status of errors in the communications ports for the EtherCAT master Refer to information on the meanings of the er
138. 2 3 3 1 Models and Specifications 0 00 eee 3 12 3 3 2 Components and Functions 0 0 00 eee 3 14 3 3 3 Selecting a Power Supply Unit 0 0 0 ce ees 3 16 CJ series Basic I O UnitS 0 0 ee 3 21 3 4 1 Models and Specifications 0 0 0 eens 3 21 3 4 2 Part Names and Functions oak were ater AC aan aha aaa Se De ee 3 22 B7A Intetace PONS raene hak Bee eee Pelee er ee 3 25 3 5 1 VOT OW resco s ote ate eee at oe ere ek ts ae eee et earch eo he a ne eee 3 25 3 5 2 System Configuration csr 2ue tease ete tece ewe LES 4 Bee sem heee h 3 25 3 5 3 Model see thf BN e a E oh eS aca aa ales 3 25 3 5 4 B7A Communications Specifications 0 000 cee ees 3 26 3 0 5 COMMON SPEGCIICAIONS arrrasses acca ee hae ote eae ae ee aa E aS 3 27 3 5 6 B7A Interface Port I O Types 2 0 0 ee es 3 27 3 5 7 PArIS ANG INAMCS riire ean had eea Bash are SA oe a aoe a taal abe 3 28 3 5 8 Transmission Error Processing 0 0c cee eee eee eee 3 30 CJ series I O Control Units and I O Interface Units 3 31 3 6 1 Models and Specifications 000 eee eee 3 31 3 6 2 Component and Functions 0 0 ccc eee 3 31 SVSiMdC SIUdIO i er otek odd edanbute weet es eee eeu eee wsewet 3 32 3 7 1 Model INUMDEIS lt sc2 5 024546 eo nit Ae heed ioe ones Sika eee 3 32 32 CONHECO ssr a teree tee se awa de eee howe e E ecu sae aan aa eee ee 3 33 NJ series CPU Unit Hardware
139. 2 Units None XW2Z DO00K xwed 40G6 A 85 None XW2Z OO0OK XW2B 40G5 be None XW2Z7 OOOK XW2B 40G4 m XW2Z OO00N XW2D 20G6 2 Units z SJCUILUOL Aejay O I pue SUP UOISISAUND YOO G eui JOJOSUUND Bunoeuu0y v c V NJ series CPU Unit Hardware User s Manual W500 A 61 Appendices Connections to I O Relay Terminals Number of Connection Number of Unit I O capacity Polarity connectors pattern branches CJ1W ID231 32 inputs 1 Fujitsu con NPN pene CJ1W ID232 32 inputs MIL con NPN eee pe e CJ1W ID233 32 inputs 1MiLcon NPN ae pe e ee CJ1W ID261 64 inputs 2 Fujitsu con NPN nectors CJ1W ID262 64 inputs 2 MIL con NPN nectors CJ1W OD231 1 Fujitsu con nector 7 E A 62 1 MIL con nector 1 MIL con nector 1 MIL con nector NPN agen G79 I0 0 D1 A 91 G79 00 0 D1 A 90 G79 00 0 D1 A 87 G79 00 0 D1 A 92 G79 00 0 D1 A 89 G79 00 0 D1 A 88 G79 00 0 D1 A 90 G79 00 0 D1 A 88 G79 00 0 D1 A 87 G79 00 0 D1 A 92 G79 00 0 D1 A 89 G79 00 0 D1 A 88 NJ series CPU Unit Hardware User s Manual W500 Appendices Connection i i
140. 295 is exceeded the value returns to 0 and counting is continued Note You cannot use these system defined variables in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type UDINT Range of values Depends on data type Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus A 128 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _ TaskName_Exceeded Meaning Task Exceeded Flag Global local Global Function TRUE if the task period was exceeded FALSE if task execution was completed within the task period Note You cannot use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus Variable name _ TaskName_ExceedCount Meaning Task Period Exceeded Count Global local Global Function Contains the number of times that the period was exceeded If the present value exceeds the maximum value of the data type the present value returns to O and the count is continued If 4294967295 is exceeded the value returns to 0 and counting is continued Note You cannot
141. 5 levels for functions or function blocks NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Level Illegal User Pro gram Con troller Configura 10250000 hex 10230000 hex 40160000 hex 10260000 hex 90010000 hex 90020000 hex 90080000 hex 90090000 hex 900A0000 hex 900B0000 hex 90110000 hex 90120000 hex 90130000 hex 90140000 hex 90150000 hex 90160000 hex 90180000 hex 90190000 hex tions and Setup Event Log Restoration Error Safe Mode Trace Setting Transfer Fail ure Clock Changed Time Zone Changed Variable Changed to TRUE with Forced Refreshing Variable Changed to FALSE with Forced Refreshing All Forced Refreshing Cleared e Power was interrupted while writing the user program or Controller Configurations and Setup to non volatile memory Non volatile memory is deterio rating or has failed The user program or Controller Con figurations and Setup is corrupted Hy E DEREN e y page 5 37 while transferring the trace settings The clock time was _ The clock time was changed y page 5 37 changed The time zone was _ e The time zone was changed V page 5 38 changed Changing a variable e Changing a variable to TRUE V page 5 38 to TRUE with forced with forced refreshing was ALT n refreshing was specified by the user BERNS e Restoring the event log failed A low battery voltage p
142. 500 4 Installation and Wiring 4 3 Mounting Units l Precautions for Correct Use e Follow the instructions in this manual to correctly perform installation e Do not operate or store the Controller in the following locations Doing so may cause operation to stop or incorrect operation e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifica tions e Locations subject to condensation as the result of severe changes in temperature e Locations subject to corrosive or flammable gases e Locations subject to dirt dust salt and metal powder e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration e Take appropriate and sufficient countermeasures when installing systems in the following loca tions e Locations subject to strong high frequency noise e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power supplies gt do oO 5 5 Cc D 4 3 1 Installation in a Control Panel i Installation in Cabinets or Control Panels When the Controller is being installed in a cabinet or control panel be sure to provide proper ambient conditions as well as access for operation and maintenance JQUBd ONJUOD amp Ul UOHE eISU E 7
143. 6 z gt Damon Jxx_Ch1_Out05 Jxx_Ch1_Out13 E Jxx_Ch4_Out12 10 12 Jxx_Ch4_Out04 gt incon oats e momoe TS xx _Out XX_ _Out Jxx_Ch4_Out11 Jxx_Ch4_Out03 Donan mon ons D o Sinem Jxx_Ch1_Out07 Jxx_Ch1_Out15 Jxx_Ch4_Out10 Jxx_Ch4_Out02 2 sh a 0 Jxx_Ch4_Out09 Jxx_Ch4_Out01 O xx u 18 xx u O COMO V Jxx_Ch4_Out08 Jxx_Ch4_Out00 22 Topoon ou y Jxx_Ch2_Out00 COM2 V xx Out xx Out Ov ov 16 D Jxx_Ch2_Outo3 a Jxx_Ch3_Out14 Jxx_Ch3_Out06 O O Jxx_Ch2_Outo4 A Jxx_Ch2_Out05 y Jxx_Ch3_Out04 O ozons TE e ere Jxx_Ch2_Out07 gg Lens Outo2 O a E oA ee COM1 V O Jxx_Ch3_Out08 4 Jxx_Ch3_Out00 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 21 and 22 COMO V of CN1 Be sure to wire both terminals 1 and 2 COM1 V of CN1 Be sure to wire both terminals 23 and 24 0 V of CN1 Be sure to wire both terminals 3 and 4 0 V of CN1 NJ series CPU Unit Hardware User s Manual W500 When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 21 and 22 COM2 V of CN2 Be sure to wire both terminals 1 and 2 COMS V of CN2 Be sure to wire both terminals 23 and 24 0 V of CN2 Be sure to wire both terminals 3 and 4 0 V of CN2 A 41 a
144. 64 inputs 4 ports Transmission points CJ1W B7A04 64 outputs 4 ports CJ1W B7A22_ 32 inputs 2 ports 32 outputs 2 ports External power 12 to 24 V DC allowable voltage range 10 8 to 26 4 V supply voltage External supply CJ1W B7A14 40 mA min CJ1W B7A04 150 mA min current 2 CJ1W B7A22 80 mA min Minimum input High speed 16 ms time 3 Standard 2 4ms Transmission High speed Power supply on one side 10 m max common power supply 4 50 m max with shielded cable Power supply on both sides 10m max separate power supplies gt 100 m max with shielded cable distance Standard Power supply on one side 100 m max common power supply 4 Cables 9 3 4 35 separate power supplies VCTF 0 75 mm2 3 conductors power supply on one side common power supply 4 VCTF 0 75 mm2 2 conductors power supply on both sides separate power supplies 9 Shielded cable 0 75 mm2 3 conductors power supply on one side common power supply 4 Shielded cable 0 75 mm2 2 conductors power supply on both sides separate power supplies gt We recommend OMRON S8L _ series Power Supply Units for the external power supplies The capacity of the external supply current does not include the capacity required by the B7A Link Terminal The minimum input time is the minimum time required by the B7A Interface Unit to read the input signals from the CPU Unit When a common power supply is
145. 8 Ce i jes B12 A12 L 9 oO COM2 Tag Bg LCOMS ou D Jxx_Ch2_Out08 A11 Jxx_Ch1_Out08 l C e ROA ja Cha inis S N 7 i N 0 o A10 B10 Oo Oo 1 1 nen 0 0 ioe e s XX Ch1_In09 a41 B11 LYXKCh2_In09 B9 A9 Jxx_Chi_Ini0 Jxx_Ch2_In10 Jxx_Ch2_Out07 Jxx_Ch1_Out07 c oS nee E O F ee B8 A8 D Jxx_Ch1_In11 Jxx_Ch2_In11 Jxx_Ch2_Out06 gy a7 9 x Ch1_Outo6 Po OS le ele O External connec Jxx_Ch2_Outos Jxx_Ch1_Out05 OF e o CTT IN A14 B14 Pane Int Soe F i B6 A6 Z D e s o CMI nis fa p15 2 Ch2n13 lt gt tion and terminal Jxx_Ch2_Out04 Jxx_Ch1_Out04 e B5 A5 D Jxx_Ch1_Ini4 Jxx_Ch2_Ini4 Jxx_Ch2_Outo3 Jxx_Ch1_Outo3 o A16 B16 gt gt device variable ihe B4 Ag eee D Jx Ch1_In15 Jyx_Ch2_In15_ Jxx_Ch2_Outo2 Jxx_Ch1_Outo2 o o A17 B17 9 o diagram mutta B3 A3 2n D ry COM2 COM3 Jxx_Ch2_Out01 B2 A2 Jxx_Ch1_Out01 D 4 E A18 B18 g N N D Jxx_Ch2_Out00 B1 A1 Jxx_Ch1_Out00 l A19 B19 D NC A20 B20 NC Be sure to wire both terminals A19 and A9 COMO 0 V of CN1 Be sure to wire both terminals B19 and B9 COM1 0 V of CN1 Be sure to wire both terminals A20 and A10 V of CN1 e Be sure to wire both pins A9 and A18 COM2 of CN2 and set the same polarity for both pins e Be sure to wire both pins B9 and B18 COMS3 of CN2 and set the same polarity for both pins e When wiring
146. 8 Appendices A t SDECINCIUONS viirin a a a a e one tebe a o aai aE A 3 A 1 1 General SPECIICAONS isisa nn a duidnonel a E E A 3 A 2 Specifications of Basic VO Units nannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nenna A 4 A 2 1 Overview Ole WAITS ec Feet shat Seti erates Ge tae Fees cette a os pchetderv sao ete tarnat a gata eee A 4 A 2 2 Basie OWS ree a a a a a aa a a a reaa A 6 A 2 3 Precautions on Contact Output Units 2 0 0 0 cecccccsececeeeeeeseeeeeseeeeeseeeeeseeeeeeseesesseeesseeeeeseeeees A 53 A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals A 55 Bie DUMCNSIONS AE E E EE OE OE E EEE E O AE E EEE EE EE AE ENS TIE O E E EEE A 93 A 3 1 ISS STS Se a T a US E Se A E E ahd cece tent actin tard anise eat EE EA E E SA A 93 A 3 2 NJ series Power Supply Units cc22A 2 oe ee es es ae A 94 A 3 3 CJ Series Basic O a S een ee ee iiini A 95 A 3 4 B PAM aC SIAM ea ha tec hetenh aa shane aoe amece waa ewe ce wre ae een A 98 A 3 5 CJ series I O Control Unit and I O Interface Unit eee eccececeeceeeeceseseenecesaeeeeeseesneaees A 98 A 3 6 SDS MEMORY Gal ssas a E ERE N A 98 A 4 Load Short circuit Protection and Line Disconnection Detection for GCJ series Basic I O Units iisiccicescersieiidetcuwdricnwetccsttccwaddnbinandvecncdduwabuseswaczeedaivavedddsawbewdve A 99 A 4 1 Load Short circuit Protection and Line Disconnection Detection for CU1W OD202 A 99
147. 8 0 8 ms max max the Unit Information settings 16 16 points common 1 circuit Time 12 to 24 VDC 20 mA min No of Circuits 16 16 points common 1 circuit Number of Simul 75 at 24 VDC 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response taneously ON Points 20 MQ between the external terminals and the GR terminal at 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 5 VDC 130 mA max 90 g max None on ie name Allocated Allocated Signal NAME cece naiiai CIO word CIO word i 33 kQ i Jxx_Ch1_Inoo 4 Jxx_Ch1_Out00 Wd m 1 to 5 oO to Wd m Jxx_Chi_In07 oto 9 Jxx_Ch1_Out07 2 vt COM1 6 hav Internal circuits Internal circuits Jxx_Ch1_Inog O 9 ee asa DA m i to Jxx_Ch1_Out15 Jxx_Ch1_In15 6 Number of Simultaneously ON Points vs Ambient Temperature Characteristic 16 points at 33 C 16 points at 45 C wn Cc So ue Input voltage 24 VDC 16 14 Input voltage 26 4 VDC gt E 12 2 10 12 points at 55 C S 8 5 9 points at 55 C E 6 aa 2 2 o E 0 20 40 60 C zZ Ambient Temperature NJ series CPU Unit Hardware User s Manual W500 Appendices on
148. 9 0 VDC min 3 mA min 5 VDC max 1 mA max 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 32 16 points common 2 circuits 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 90 mA max 70 g max None Number of Simultaneously ON Points vs Ambient Temperature Characteristic Allocated Signal CIO word name Input voltage 24 VDC Input voltage 26 4 VDC 12 points common at 55 C Jxx_Ch1_In00 Wd m to i Jxx_Ch1_ln15 Connector row A COMO COMO lt 10 points common at 55 C Input indicator Y x 5 6 KQ Number of simultaneously ON points ye Oo Internal circuits Jxx_Ch2_In00 to E Ambient Temperature m 1 Jxx_Ch2_In15 Connector row B COMI NJ series CPU Unit Hardware User s Manual W500 External connection and terminal device variable diagram Appendices dono mame fers name co word
149. A 64 NJ series CPU Unit Hardware User s Manual W500 Appendices i Connector Terminal Block Conversion Unit Connection Diagrams The applicable terminals on the Connector Terminal Block Conversion Unit and external connection diagrams are provided below for Basic I O Unit connections to Connector Terminal Block Conversion Units Inputs Programma CJ1W 1ID231 ble Control ler I O Unit Connector XW2D 40G6 Use XW2D 40G6 RF Block Con version Unit Connecting XW2Z ULILIB Cables Wd m Wd m 1 Connection diagram lt g O a E eee eee lt g O Note 1 The polarity for input power supply connections indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons for rows A and B 2 Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 Programma CJ1W ID231 ble Controller 1O Unit Connector Ter XW2C 20G6 1016 two Units minal Block Conversion Unit Connecting Cables XWe2Z LILILID Short bar E Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor PNP Connection Blue Black diagram Brown White 2 wire sensor e g limit switch Black White Brown Red Blue Black 3 wire sensor with NPN output
150. ALSE Normal _EIP_IPAdrCfgErr TCP IP Basic TRUE BOOL TRUE or page A 150 Setting Error e There is an illegal IP address setting FALSE e A read operation failed e The IP address obtained from the BOOTP server is inconsistent e The DNS settings are not correct FALSE Normal _EIP_IPAdrDupErr IP Address Dupli TRUE The same IP address is assigned to BOOL TRUE or page A 150 cation Error more than one node FALSE FALSE Other than the above _EIP_BootpErr BOOTP Server TRUE There was a failure to connect to the BOOL TRUE or page A 150 Error BOOTP server timeout FALSE FALSE The BOOTP is not enabled or BOOTP is enabled and an IP address was normally obtained from the BOOTP server NJ series CPU Unit Hardware User s Manual W500 A 119 KioBayey ejnpoyy uoNouns diAeNJeuly 9 9 V dlg swen Appendices values _EIP_IPRTbIErr TCP IP TRUE There is an error in one of the follow BOOL TRUE or page A 150 Advanced ing settings Or a read operation failed FALSE Setting Error e IP router table settings e Hosts settings FALSE Normal _EIP_IdentityErr Identity Error TRUE The identity information which you BOOL TRUE or page A 151 cannot overwrite is not correct Or a read FALSE operation failed FALSE Normal enabled and the connection was successful _EIP_TDLinkCfgErr Tag Data Link TRUE The tag data link settings are incor BOOL TRUE or page A 151 Setting Error rect Or a read operation failed FALSE
151. Access Power Interruption Flag to FALSE Remarks NJ series CPU Unit Hardware User s Manual W500 5 27 n N e ea D N y e oO 5 suonduos q 10113 p Z S 5 Troubleshooting i Errors Related to Unit Configuration Event name I O Bus Check Error 04010000 hex Meaning An error occurred in a bus line transmission between the CPU Unit and the Units in the rack slots Or detection of all Special I O Units and CPU Bus Units was not completed when the power supply to the Controller was turned ON Source PLC Function Module Source details I O bus master Detection Continuously timing Error attributes Major fault Cycle the power Log category System supply Effects System defined Cause and Prevention pence Teh The I O Connecting Cable is discon Make sure that the I O cable connec Make sure the cable is mated prop nected or wires inside it are broken tor is mated properly and then recon erly during operation Check for vibra nect the connector If the I O cable is tion and shock broken replace it Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the Units with air vicinity of the control panel Use the control panel only when it is closed The connector contact is faulty due to If foreign material is stuck to the con Make sure that the operating environ foreign material in the connector nector take off the connect
152. Bae Pa ee 6 4 6 2 2 Operation without a Battery 0 0 ee ees 6 8 NJ series CPU Unit Hardware User s Manual W500 6 1 6 Inspection and Maintenance 6 1 Periodic Maintenance and Inspection Daily or periodic inspections are required in order to maintain the Controller s functions in peak operat ing condition 6 1 1 Periodic Inspection Although the major components in NJ series Controllers have an extremely long life time they can deteriorate under improper environmental conditions Periodic inspections are thus required to ensure that the required conditions are being kept Inspection is recommended at least once every six months to a year but more frequent inspections will be necessary in adverse environments Take immediate steps to correct the situation if any of the conditions in the following table are not met i Periodic Inspection Points 1 Source Power Supply 2 I O Power Supply 3 Ambient environ ment 6 2 Check for voltage fluctua The voltage must be within Use a voltage tester to check the tions at the power supply ter the allowable voltage fluctua power supply at the terminals Take minals tion range necessary steps to bring voltage 85 to 264 VAC 10 15 fluctuations within limits Check for voltage fluctua Voltages must be within Use a voltage tester to check the tions at the I O terminals specifications for each Unit I O power supply at the terminals Take neces
153. CG SIWE atic ath aleni coat sntaec seater neasesetscneats A 114 A 142 SEC SlavE TD iesene iaie aini A 114 A 142 EC SIAVINITE sire en lems A 115 A 144 EIP BOOPEM verisin A 119 A 150 EIP OIDE aos a ae ei a A 119 A 149 SBIPMDINSSIVENE sirra Aara A 120 A 152 SIP ES A aa aaa ae E A 118 A 148 _ElP_EstbTargetSta 255 cceceeessseeeeees A 123 A 153 AEIR EMOIQE M ae Ea A 119 A 150 EIP Et OnlineSta iaar A 123 A 152 JHP Identity E aurupea A 120 A 151 NJ series CPU Unit Hardware User s Manual W500 Index eR I PACICIGE NG yanampa A 119 A 150 _EIP_IPAdrDupErr ia casaccccatancacaccatesiqacgaatsesant A 119 A 150 J BIPIPR DIER cscri A 120 A 150 _ElP_LanHwETrT dcccsccnteesicdcctiescientcetevereasaiese A 119 A 149 EIP MacAGrEih oaar A 119 A 149 _EIP_MultiSwONE rr cee eeeceeeeeee eens A 120 A 152 _EIP_NTPResult wicca A 124 A 154 A 155 _EIP_NTPResult ExecNormal ccccccceeseeeeeeees A 124 _EIP_NTPResult ExecTime cccccseeeeeeeeseeeees A 124 JEIP NTP SIVE i en e cess A 120 A 152 EIPS eS le eC a A 118 A 148 _EIP_RegTargetSta 255 ccceeeeeesseeeeees A 123 A 153 SII VAG AQHE IN actsiaaascancetcigatcn een tescen cee tureceuns A 120 A 151 _EIP_TargetNodeE rr ccceceesseeeeceeseeeeneenereeeneees A 154 _EIP_TargetNodeErr 255 cceecseecceseseeeseeeeessees A 124 _EIP_TargetPLCErr 255 oo ceeeeeeeeeeeeeees A 124 A 154 _EIP_TargetPLCModeSta 255
154. CJ series Basic I O Units A 4 1 Load Short circuit Protection and Line Disconnection Detection for CJ1W OD202 This section describes the load short circuit protection and line disconnection detection of the CJ1W OD202 Output Units As shown below normally when the output bit OUT turns ON the transistor will turn ON and then out put current lout will flow Figure 1 Normal Operation ON Output bit OUT OFF Output current Alarm output ERR indicator Short circuit detection current ON lout S eee ee Disconnection detection current SEF j Junction temperature of transistor ON Thermal shutdown temperature ERR Reset temperature OFF lf the output current lout exceeds the detection current llim when an overload or short circuit occurs the output current lout will be limited as shown in figure below When the junction temperature Tj of the output transistor reaches the thermal shutdown temperature Tstd the output will turn OFF to pro tect the transistor from being damaged and the alarm output bit will turn ON to light the ERR indicator When the junction temperature Tj of the transistor drops down to the reset temperature Tr the ERR indicator will be automatically reset and the output current will start flowing gt rr Oo beh Q ep gt oO n 2 O c u O mr O fe gt Q E gt z oO gt gt O Oo g mr O e
155. CJ series Unit on each of the Racks that are detected by the Controller Data type ARRAY 0 3 OF UINT Range of values 0 to 10 0 No CJ series Unit mounted R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 135 y N U oO D O 2 O c O 5 o O 5 a Q v w lt Oo mr D z Q h 5 D Q S o D o AsoBeyeg ejnpoyy uonouny O1d Z V gro WeN Appendices Functional Classification I O Bus Errors Variable name _CJB_ErrSta Meaning I O Bus Error Status Global local Global Function Gives the I O bus error status Note Do not use this variable in the user program There may be a delay in updating it and concurrency prob lems may occur Use this variable only to access status through communications from an external device Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0 Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetCJBError You can use the following instruction to clear this variable e ResetCJBError Variable name _CJB_MstrErrSta Meaning I O Bus Master Error Status Global local Global Function Gives the I O bus master error status Note Do n
156. Check Error An error occurred in a bus line transmis sion between the CPU Unit and the Units in the rack slots Or detection 04010000 hex of all Special I O Units and CPU Bus Units was not com pleted when the power supply to the Controller was turned ON 24010000 hex Unsupported An unsupported CJ series Unit or Power Supply Unit is mounted Unit Detected The total number of I O points in the connected CJ series Units exceeds the maxi mum specified value of the CPU Unit The End Cover is not connected to right end of the CPU Rack or an Expansion Rack 24020000 hex Too Many I O Points End Cover Missing 24030000 hex The number of Units or Expansion Racks exceeds the maximum value specified for the CPU Unit Or an Interrupt Input Unit was mounted to a unsupported slot or to an Expansion Rack The same unit num ber is set for more than one Special I O Unit or more than one CPU Bus Unit 24040000 hex Incorrect Unit Expan sion Rack Connection 24050000 hex Duplicate Unit Number NJ series CPU Unit Hardware User s Manual W500 e The I O Connecting Cable is disconnected or wires inside it are broken Conductive material has gotten inside The connector contact is faulty due to foreign material in the connector Noise A Unit has failed ni i An unsupported CJ series Unit page 5 29 or Power Supply Unit was detected The total number of I O
157. Circuits 64 16 points common 4 circuits Number of Simulta 50 16 points common simultaneously ON at 24 VDC Refer to the following illustrations neously ON Points Insulation Resis 20 MQ between external terminals and the GR terminal 100 VDC tance Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current 90 mA max Consumption Weight 110 g max Accessories None Allocated Number of Simultaneously ON Points vs CIO word vigna 7 Ambient Temperature Characteristic 2 64 points at nese Bani A Wd Pin S 70 25 C 64 points at 35 C 64 points at 47 C Connector m Jxx_Cht_In15 Z ohni Input voltage ome COMO o 20 4 VDC COMO 50 Wd Jxx Ch2 In00 3 12 points common p p coe met che In15 D i S e iii a Circuit Configura ae COMI i P Input indicator E 2 ae Input voltage 8 points common pa tion COMI B 20 26 4 VDC Nef atss c D O Wd oe 5 10 8 points common Connector M 2 Uxx_Ch3_In15 2 ioe ae points max 2 row A COM2 aul 3 at 55
158. Controlled System Outputs from Units such as DC Output Units may malfunction momentarily when the power to the Controller is turned ON This may cause problems in the system if the Controller power supply is turned ON after the controlled system s power supply To prevent possible malfunctions add an external circuit that prevents the power supply to the controlled system from going ON before the power supply to the Controller itself Precautions for Safe Use It takes approximately 10 to 20 s to enter RUN mode after the power supply is turned ON During that time outputs will be OFF or the values will be according to settings in the Units or slaves Also external communications cannot be performed Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not operate incor rectly Output Unit Failure It is possible for an output to remain ON due to a malfunction in the internal circuitry of the Output Unit such as a relay or transistor malfunction Be sure to add any circuits necessary outside of the Controller to ensure the safety of the system in the event that an output fails to go OFF i Power Supply Wiring and Emergency Stop Circuit The following emergency stop circuit controls the power supply to the controlled system so that power is supplied to the controlled system only when the Controller is operating and the RUN output is ON An external relay CR1 is connected t
159. Controller error WORD 16 0000 to page A 129 16 COFO Status FALSE if there is no Controller error Note Do not use this variable in the user pro gram There may be a delay in updating it and concurrency problems in relation to the error status of the function mod ule Use this variable only to access status through communications from an external device Refer to information on the meanings of the error status bits at the end of this appendix for details _AlarmFlag User defined The bit corresponding to the event level is WORD 16 0000 to page A 130 Error Status TRUE while there is a user defined error Bits 16 00FF 00 to 07 correspond to user fault levels 1 to 8 This variable contains 0000 hex when there is no user defined error Functional Classification SD Memory Card _Card1Ready SD Memory Card TRUE when the SD Memory Card is recog BOOL TRUE or page A 130 Ready Flag nized FALSE FALSE when the SD Memory Card is not rec ognized TRUE The Card can be used FALSE The Card cannot be used _Card1Protect SD Memory Card TRUE when the SD Memory Card is write BOOL TRUE or page A 130 Write protected with the LOCK switch FALSE Protected Flag TRUE Write protected FALSE Not write protected _Card1Err SD Memory Card TRUE when an unusable SD Memory Card is BOOL TRUE or page A 130 Error Flag inserted or a format error occurs FALSE TRUE There is an error FALSE There is no error _Card1Access SD Memory Card
160. Controller for at least 5 min utes and then you must complete this procedure within five minutes at 25 C after turning OFF the power to the CPU Unit to ensure memory backup e Never short circuit the battery terminals never charge the battery never disassemble the bat tery and never heat or incinerate the battery Doing any of these may cause the battery to leak heat ignite or rupture Also never use a battery that has been dropped on the floor or otherwise subject to shock It may leak e UL standards require that batteries be replaced by experienced technicians Always place an experienced technician in charge or battery replacement e Turn ON the power after replacing the battery for a CPU Unit that has been unused for a long time Leaving the CPU Unit unused again without turning ON the power even once after the battery is replaced may result in a shorter battery life 6 6 NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance EN Additional Information The Low Battery Voltage event is cleared automatically the next time the Controller is turned ON after replacing the Battery P N JJ p b fe O gt Co F gt D U e5 p p lt jJusweoR dey AJeneg L Z 9 NJ series CPU Unit Hardware User s Manual W500 6 7 6 Inspection and Maintenance 6 2 2 Operation without a Battery If a Battery is not connected or the Battery voltage is too low the following operation occur
161. Controllers comply with EC Directives To ensure that the machine or device in which the NJ series Controller is used complies with EC Directives the Controller must be installed as fol lows e The NJ series Controller must be installed within a control panel e You must use reinforced insulation or double insulation for the DC power supplies connected to DC Power Supply Units and I O Units e NJ series Controllers that comply with EC Directives also conform to the Common Emission Stan dard EN 61000 6 4 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wir ing and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives NJ series CPU Unit Hardware User s Manual W500 35 Regulations and Standards Conformance to Shipbuilding Standards The NJ series Controllers comply with the following shipbuilding standards Applicability to the ship building standards is based on certain usage conditions It may not be possible to use the product in some locations Contact your OMRON representative before attempting to use a Controller on a ship i Usage Conditions for NK and LR Shipbuilding Standards e The NJ series Controller must be installed within a control panel e Gaps in the door to the control panel must be completely filled or covered with gaskets or other mater
162. E Normal Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_NTPSrvErr Meaning NTP Server Connection Error Global local Global Function TRUE The NTP client failed to connect to the server timeout FALSE NTP is not set or the connection was successful Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_DNSSrvErr Meaning DNS Server Connection Error Global local Global Function TRUE The DNS client failed to connect to the server timeout FALSE DNS is not enabled Or DNS is enabled and the connection was successful Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Functional Classification EtherNet IP Communications Status Variable name _EIP_EtnOnlineSta Function TRUE The built in EtherNet IP port s communications can be used The link is ON and IP address is defined Also there are no errors FALSE The built in EtherNet IP port s communications is disabled due to an error in initial processing or restart processing Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions A 152 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EIP_TDLinkRunSta Meaning Tag Data Link Communications Status Global local Global Function TRUE At least one connection
163. E Blue Black 3 wire sensor with NPN output photoelectric sensor NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch elplolelololejololejololojeloje 24 VDC Hoy Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the terminal terminal for NPN Connect the A10 B10 terminal and the Connect the A9 B9 terminal and the terminal terminal for PNP Use the enclosed short bar Use the enclosed short bar 2 The COM terminals are wired inside the 2 The COM terminals are wired inside the Connector Terminal Block Conversion Connector Terminal Block Conversion Unit Unit SJCUILUOL Aejay O I pue SUP UOISISAUND YOO G eui JOJOSUUND Bunoeuuoy v c V NJ series CPU Unit Hardware User s Manual W500 A 79 Appendices Programma CJ1W MD232 ble Control ler I O Unit Connector XW2D 20G6 Terminal Block Con version Unit Connecting XW2Z _ILILIX Cables Wd m CN1 OUT EF 7 rl Se ot eat Seat mori et t dE Connection diagram Wd m 1 CN2 OUT Note 1 The polarity for input power supply connections A 80 2 indicated with dotted lines can be con nected in either direction The COM terminals and OV terminals are inter nally connected inside the Controller but they must all be wired Programma CJ1W MD233 ble Control ler I O Unit Connector XW2D 20G6 Terminal Block Con v
164. EtherCAT Message Error ccecesseeeeees A 115 A 144 EtherCAT network configuration 00 1 4 2 2 2 4 event CODES erties Spe a terest 5 13 5 15 5 16 EVENTIOVEIS sae gh a TEAN Tai 5 4 Event Log Restoration Error cccsscccssseeeeeeeseseeees 5 37 event OOS oraora E a R 4 5 event names i cist ee oe ae eee ates 5 13 5 15 5 16 _TaskName_ExceedCount saene A 107 A 129 _TaskName_Exceeded ccceccecceeeeeeeseeees A 107 A 129 _TaskName_ExecCount cccceceecseeeeeeeeeees A 107 A 128 EXPANSION RACKS es sire arise tateteen eee 2 9 F fail safe circuits vagsosdcc cnn dsiceat saousesn sound cede eee seseneeee ai eieces 4 6 fatal OVTONS aneen tect sel do ceul a eons Ales 5 3 FINS TCP Connection Status eee A 110 A 133 Index 3 Index JFINSTCPCOnnSla soron e a A 110 A 133 First RUN Period Flag esseeeseeseeeeeees A 109 A 133 FUJITSU connectors odad n 3 23 4 34 G GRA terminal sere A e EEEE 3 14 4 29 Jondin g zrna a N a 4 29 4 57 I VO Bus Check Error 2c cc cscccesarcssecssacoresansanigeeauaieusceans 5 28 VO B s Error Status iaeiei in A 111 A 136 I O Bus Master Error Status c eee A 111 A 136 I O Bus Unit Error Status 0 eee ees A 111 A 136 VO Connecting Cables cccccsseecceeseeeeeeeeeees 2 11 4 19 I O Relay Terminals COMMECHING wast tonicscts iver cevete dame caceneteceies sie sanetes 4 37 A 55 CONNECTION patternS
165. Expansion Racks that are detected by the 0 Only CPU Controller Rack _CJB_MaxSlotNo Largest Slot Contains one higher than the largest slot ARRAY O to 10 page A 135 Number number with a CJ series Unit on each of the 0 3 0 No CJ Racks that are detected by the Controller OF UINT series Unit mounted Functional Classification I O Bus Errors values _CJB_ErrSta I O Bus Error Gives the I O bus error status 16 0000 to page A 136 Status l 16 COFO Note Do not use this variable in the user pro gram There may be a delay in updating it Use this variable only to access sta tus through communications from an external device Refer to information on the meanings of the error status bits at the end of this appendix for details _CJB_MstrErrSta I O Bus Master Gives the I O bus master error status 16 0000 to page A 136 Error Status 16 00F0 Note Do not use this variable in the user pro gram There may be a delay in updating it Use this variable only to access sta tus through communications from an a w lt m mr D 3 Q T 5 D a S D z N external device Refer to information on the meanings of the error status bits at the end of this appendix for details _CJB_UnitErrSta I O Bus Unit Error Gives the error status of the I O Bus Unit 16 0000 to page A 136 Status l l 16 80F0 Note Do not use this variable in the user pro gram There may be a delay in updating it Use this variabl
166. F Controller OFF current RIN Controller input impedance 4 Precautions on Sensor Surge Current An incorrect input may occur if a sensor is turned ON after the Controller has started up to the point where inputs are possible Determine the time required for sensor operation to sta bilize after the sensor is turned ON and take appropriate measures such as inserting a timer delay into the user program after turning ON the sensor Programming Example In this example the sensor s power supply voltage is used as the input to Jxx_Ch1_I n00 A 100 ms timer delay the time required for an OMRON Proximity Sensor to stabilize is created in the user program After the timer times out input a changes to TRUE and then input Jxx_Ch1_In01 causes output Jxx_Ch1_Out00 to change to TRUE after input a changes to TRUE Variable Data type Initial value Comment SensorVcc BOOL FALSE lOBus rack 0 slot 0 Ch1_In Ch1_In00 Sensor power supply volt age Sensorlin BOOL FALSE l OBus rack 0 slot 0 Ch1_In Ch1_In01 Input from sensor SensorOK BOOL FALSE Sensor stable operation flag InData BOOL FALSE Sensor input data valid flag egPowerDelay Pa a eoo pa Sensor input delay timer egPowerDelay SensorOK SensorVcc T 100ms InData SensorOK Sensorln 4 40 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Output Wiring Precautions Output Short circuit Protection If a load connected to
167. F or the values will be according to settings in the Units or slaves Also external communications cannot be performed Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not operate incor rectly g Operation until Operation Ready Status The CPU Unit will enter operation ready status after the following time elapses once power supply to the Power Supply Unit starts The RUN indicator will flash at a 1 s interval until operation ready status is entered During that time the Controller will be in startup status CPU Unit Startup Time at Power ON It takes approximately 10 to 20 seconds for the CPU Unit to start up The startup time depends on the slave Unit configuration user program SD Memory Card usage SD Memory Card self diag nosis usage lt etc 1 Some EtherCAT slaves can set a maximum standby time of 30 to 200 s For the CPU Unit however operation ready status exists as soon as the EtherCAT Master Function Module is functioning regardless of the standby time of the EtherCAT Slaves For the EtherCAT Master Function Module slaves that do not start within the maximum waiting time are treated as having an error 2 This function performs self diagnosis on the inserted SD Memory Card This is executed if the SD Memory Card self diagnosis setting is set to enable execution of self diagnosis in the Operation Settings in the Controller Configurations and Setup
168. FO R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc GetMCError tions e ResetMCError NJ series CPU Unit Hardware User s Manual W500 A 139 y N 2 So O S O 9 e 3 o e 5 a Q D lt P mr D Q D h 5 D Q S D o D o KioBayey ajnpoyy uonouny jo4jUOD UOHOW p Z V OW eweNn Appendices Variable name _MC_AX_ErrSta Meaning Axis Error Status Global local Global Function Shows the error status for each axis The status of up to 64 axes is given You can use this variable directly in the user program Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Usage in user program Possible Related instruc GetMCError tions e ResetMCError e MC_Reset Variable name _MC_GRP_ErrSta Function Shows the error status for each axes group The error status for up to 32 axes groups is shown You can use this variable directly in the user program Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type ARRAY 0 31 OF WORD Range of values 16 0000 to 16 00F0 R W access R Retained Not retained Network Publish Published Usage in user program Possible Related instruc GetMCError tions e ResetMCError e MC_GroupReset Variable name _MC_COM Meaning Common Variable Global local Global Function Shows t
169. Function Module Error Status e _CJB_ErrSta O Bus Error Status e _CJB_MstrErrSta O Bus Master Error Status _CJB_UnitErrSta l O Bus Unit Error Status _MC_ErrSta Motion Control Function Module Error Status _MC_ComErrSta MC Common Error Status _MC_AX_ErrSta Axis Error Status e _MC_GRAP_ErrSta Axes Group Error Status e EC_ErrSta Built in EtherCAT Error e _EC_PortErr Communications Port Error _EC_MstrErr Master Error _EC_SlavErr Slave Error _EC_SlavErrTbl Slave Error Table _EIP_ErrSta Built in EtherNet IP Error e _E P_PortErr Communications Port Error e _EIP_CipErr CIP Communications Error e _EIP_TcpAppErr TCP Application Communications Error a w lt m mr D 3 Q T 5 D a S D z D o The meaning of the bits are shown in the following table However do not use the following variables in the user program _ErrSta Controller Error Status _CJB_ErrSta I O Bus Error Status _CJUJB_MstrErrSta I O Bus Master Error Status and _CJB_UnitErrSta O Bus Master Unit Status There may be a delay in updating them and concur rency problems in relation to the error status of the function module Use these variables only to access status through communications from an external device syg snye1s 10113 Jo shuluesy 9 V Bit Meaning 15 Master detected error This bit indicates whether the master detected a Controller error in the Unit slave for the error status of the Contro
170. H Blue Black 2 3 wire sensor with a ro S proximity sensor gt E O 2 5 Blue Black o PREZAL Brown White 5 airy 2 wire sensor Q e g limit my a io EA 24 VDC D Or 2 W O O 2 Note 1 The polarity for input power supply connections Note 1 Connect the A9 B9 terminal and the terminal for indicated with dotted lines can be con NPN S nected in either direction provided that the same Connect the A9 B9 terminal and the terminal for 5 polarity is used for the commons PNP c gt 2 Both COMO and COM1 have two pins each They Use the enclosed short bar p are internally connected inside the Controller but 2 The COM terminals are wired inside the Connec they must all be wired tor Terminal Block Conversion Unit 5 D o lt D 3 mD top NJ series CPU Unit Hardware User s Manual W500 A 67 Appendices Programma ble Control ler I O Unit Connector Terminal Block Con version Unit Connecting Cables Connection diagram CJ1W ID261 XW2D 40G6 XW2D 40G6 RF XW2Z LULIB Wd m Wd m 2 N N Peon aeanann VDC er i en a a Se Note 1 The polarity for input power supply connections indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons for rows A and B 2 COMO COM1 COM2 and COM3 have two pins each They are internally connected inside the Controller but th
171. Hardware User s Manual W500 4 21 4 Installation and Wiring i Dimensions Power Supply Unit Model NJ PA3001 NJ PD3001 Unit width mm 70 70 CPU Unit Model Unit width mm NJ501 1300 90 NJ501 1400 NJ501 1500 End Cover Model Unit width mm CJ1W TER0O1 14 7 Other Units come into two widths 20 mm and 31 mm 20 mm wide Units I O Control Unit 20 32 point Basic I O Units B7A Interface Units CJ1W B7A22 CJ1W B7A14 CJ1W B7A04 4 22 NJ series CPU Unit Hardware User s Manual W500 31 mm wide Units Name I O Interface Unit 8 point and 16 point Basic I O Units 32 point Basic I O Units 64 point Basic I O Units Interrupt Input Unit Quick response Input Unit Analog I O Units Process I O Units Temperature Control Units High speed Counter Unit ID Sensor Units Controller Link Unit Serial Communications Units EtherNet IP Unit DeviceNet Unit CompoNet Master Unit PROFINET IO Unit PROFIBUS DP Master Unit PROFIBUS DP Slave Unit CJ1W 11101 31 CJ1W ID201 CJ1W 1D211 212 CJ1W IA111 201 CJ1W OD20L 1 CJ1IW 0D211 212 213 CJ1W 0C201 211 CJ1W OA201 CJ1W MD231 232 233 CJ1W ID261 CJ1W OD261 CJ1W MD261 CJ1W ID262 CJ1W 0OD262 263 CJ1W MD263 563 CJ1W INTO1 CJ1W IDP0O1 CJ1W ADLILILI V1 CJ1W AD042 CJ1W DAL ILI CJ1W DA042V CJ1W MAD42 CJ1W AD04U CJ1W PH41U CJ1W PDC15 CJ1W V680C12 CJ1W PRM21 CJ1W PRT21 NJ series CPU Unit Hardware User s
172. INGOFECt Model wom ae ee 5 3 Power Supply Units cccceceeeeeseeeeeeeeeees 2 6 2 10 3 12 SEIS CUNO cesauedechsamienionienaateadiened Gane coniacomagionre 3 16 power supply Wiring ccceeeccceeeeeeeeeeeeeeeseesaeeeeesaeeeesaees 4 7 POWEIONCOUNE sist aa A 109 A 132 _PowerOnHour 2 cece eecceccecceeceeeeeceeeeeeeeeneans A 109 A 131 P2PRGER ieasciaten ceca eae cease A 109 A 133 precautions OUUU O pemrcemrert nr a caret weeeee tre mar fe yrrors 4 41 Process Data Communicating Slave Table A 117 A 146 Process Data Communications Error A 114 A 143 Process Data Communications Status A 117 A 146 Process Data Reception Timeout cccceeee A 114 Process Data Reception Timeout Error 0 A 143 Process Data Transmission Error 0 A 115 A 143 PVVFSINGIG ALON iae annccstanteeiemaenteete 3 14 Q Quick response Input Unit 00 0 eeeeeesseeeees 2 13 A 19 QUICK rESPONSE INPUTS ccceeeeeseeeceeeeeeeeteeeeesseeeenes 3 24 R race Parameter Error Flag c ccccceseeeeeeeeeeeeeeeeeeeees A 110 Real Time Clock Failed ccccccseeeceeeseeeeeeeeesaeeees 5 23 Real Time Clock Stopped ccccccccsseeeeeeeeeeeeeeesanees 5 22 Registered Slave Table c ccsssseeeeeseeeees A 117 A 145 Registered Target Node Information A 123 A 153 replacement procedure ccscseccceseeeceeeeeseeseeseeeeeseees 6 6 RC TAIN
173. Jxx_Ch1_In02 A us Jxx_Ch1_In03 5 D Jxx_Ch1_In04 ao j Jxx_Ch1_In05 5 O Jxx_Ch1_In06 nung Wenn eae l l O O Jxx_Ch1_In07 External connection and terminal gt D device variable diagram x Chi_n08 a Jxx_Ch1_In09 O O Jxx_Chi_IniO A O1 Jxx_Ch1_In11 O O Jxx_Ch1_ln12 A O O1 fas wo N Q O Jxx_Ch1_In13 O O Jxx_Ch1_In14 A7 Rp mn OQ O Jxx_Ch1_1n15 COM B7 1 Can be set to 0 ms 0 5 ms 1 ms 2 ms 4 ms 8 ms 16 ms or 32ms in the Unit Information settings When the response times have been set to 0 ms the ON response time will be 10 ms maximum and the OFF response time will be 40 ms maximum due to internal element delays 2 Use an input voltage of 90 VAC or higher when connecting 2 wire sensors 3 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 17 Appendices CJ1W INTO1 Interrupt Input Unit 16 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance Input Current ON Voltage ON Current OFF Voltage OFF Current ON Response Time OFF Response Time Number of Circuits Number of Simultaneously ON Points Insulation Resistance Dielectric Strength Internal Current Consumption Weight Accessories Circuit Configuration External connection and
174. Manual W500 4 Installation and Wiring Unit width mm 4 23 gt do oO 5 5 Cc 5 D SUOISUBWIG pue vureieoddy pelquiessy G r 4 Installation and Wiring Design Example for Width W Power Supply Unit CPU Unit Configuration Units 2 ee CC Ww Power Supply Unit NJ PA3001 70 mm CPU Unit NJ501 1500 90 mm Basic I O Units CJ1W ID231 20 mm x 2 Special I O Units CJ1W AD081 V1 31 mm x 4 CPU Bus Unit CJ1W EIP21 31 mm x 1 W 70 90 20 x 2 31 x 4 31 x 1 14 7 End Cover 369 7 mm Refer to Rack Current Consumption and Width Display on page 3 18 for the procedure to check the width of each Rack from the Sysmac Studio Installation Dimensions DIN Track A PFP 100N2 16 mm PFP 100N 7 3 mMm PFP 50N 7 3 mm Unit mm Installation Height With a height of 90 0 mm the CPU Unit is the highest component in an NJ series CPU Rack It is also higher than any Units on an Expansion Rack When a cable is connected such as a connecting cable to Support Software however even greater height is required Allow sufficient depth in the control panel containing the Controller Approx 100 to 150 mm 4 24 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 Wiring N WARNING slave If a volta
175. NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 4 30 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 3 Wiring CJ series Basic I O Units with Terminal Blocks g Precautions for Wiring I O Units I O Unit Specifications Double check the specifications for the I O Units Be particularly careful of the following to prevent failure damage and fires e Make sure that voltages of the external power supplies are within the ratings of the I O Units e Make sure that load currents are within the ratings of the Output Units e Make sure that power supply terminals with polarity are connected correctly Electric Wires ja e The following wire gauges are recommended Terminal Block Connector Wire Size 2 18 terminal AWG 22 to 18 0 32 to 0 82 mm2 e The current capacity of electric wire depends on factors such as the ambient temperature and insulation thickness as well as the gauge of the conductor Crimp Terminals The terminals on the I O Unit are M3 self raising terminals with screws l Precautions for Correct Use e Use crimp terminals for wiring e Do not connect bare stranded wires directly to terminals e Tighten the terminal block screws to the torque of 0 5 N m e Use crimp terminals M3 having the dimensions shown below 6 2 mm max DH 6 2 mm max O gt ie m 2 ep D 23 D 02 JJ ped o O O C pen 02
176. NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Precautions for Correct Use e When using an I O Connecting Cable with a locking connector be sure that the connector is firmly locked in place before using it e Always turn OFF the power supply to the Controller before connecting a cable e An I O bus check error will occur and the Controller will stop if an I O Connecting Cable s con nector is disconnected from the Rack Be sure that the connectors are secure e A 63 mm hole will be required if the I O Connecting Cable must pass through a hole when con necting an Expansion Rack e Do not bend the I O Connecting cable past its natural bending radius or pull in it with excessive force e The cables can withstand a pulling force up to 49 N 11 Ibs e The minimum bending radius is shown in the following diagram Ue R 69 mm min gt do oO 5 5 Cc D Cable outer diameter 8 6 mm e Always attach the cover to the output connector left side on the last I O Interface Unit on the last Expansion Rack to protect it from dust CJ1W 11101 I O Interface Unit SUOISUBWIG pue soUBIeEeddY p jqw ssy G r Output connector cover 4 3 5 Assembled Appearance and Dimensions The Nu series Units including the Power Supply Unit the CPU Unit and I O Units are connected to each other An End Cover is connected to the right end NJ series CPU Unit
177. NSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR NJ series CPU Unit Hardware User s Manual W500 17 Read and Understand this Manual Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the product
178. Not retained Network Publish Published Usage in user program e SerialSetUp tions Auxiliary Words Port on Serial Communications Unit with unit number 0 A620 Area Mees Ports on Serial Communications Unit with unit numbers 1 to 15 A621 to A635 TEn Port on Serial Communications Unit with unit number 0 A620 01 to A620 02 E Ports on Serial Communications Unit with unit numbers 1 to 15 A621 01 to A635 02 A 7 4 Motion Control Function Module Category Name MC Functional Classification Motion Control Functions Variable name _MC_ErrSta Meaning Motion Control Function Module Error Status Global local Global Function Shows the status of errors that are detected in the Motion Control Function Module You can use this variable directly in the user program Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 40F0 R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc GetMCError tions e ResetMCError e MC_Reset e MC_GroupReset Variable name _MC_ComeErrSta Meaning Common Error Status Global local Global Function Shows the status of errors that are detected in common processing for motion control You can use this variable directly in the user program Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00
179. OD234 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 1016 2 Units Terminal Terminal Block Con Block Con version Unit version Unit Connecting XW2Z LILILIK Connecting XW2Z _ILILIN Cables Cables Wdm Wd m 1 al elt iB oases ue Bere 14 To abe er fo Solenoid valve et lea f eoe 12 aa er fo o ear aol es eat 1 C i 08 Poe Connection o l eoram ola E d at Keo SP rol Sal Ot mero te wl le gt D a5 i 05 Pet Sale te laS 03 Ol allo lve Olas P EROS 01 12 Solenoid valve etc o te o Note The V terminals and COM terminals are internally Note 1 Connect the A9 B9 terminal and the terminal A inside the Controller but they must all be Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit sjeu Aejay O I pue syun UOISIBAUOD yoojg euiwaL Iopauuon Hunoauuog y zZ y kai suyun O I DISeg JO suonesijioads z Yy NJ series CPU Unit Hardware User s Manual W500 A 73 Appendices Programma CJ1W OD261 Programma CJ1W OD261 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 1016 2 Units Terminal XW2D 40C6 Terminal Block Con Block Con version Unit version Unit Connecting XW2Z LILILIB Connecting XW2Z LILILIL C
180. OM2 a Jxx_Ch4_In00 Wd mia 1000pF Wd m 3 to i Jxx_Ch4_ln15 COM3 Number of simultaneously ON points Number of Simultaneously ON Points vs Ambient Temperature Characteristic an 64 points at 25 C 64 points at 35 C 64 points at 47 C o a ae STNI e FH oon Ne 12 points common total 45 points at 55 C 30 Input voltage 8 points common 26 4 VDC Ne atssrc 8 points common total 26 points max at 55 C 0 10 20 30 40 50 60 C Ambient Temperature NJ series CPU Unit Hardware User s Manual W500 Appendices Allocated Signal Connec Signal Allocated Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word CIO word name torpin name CIO word ak 24 VDC Jxx_Ch1_In00 Jxx_Ch1_In08 oo 40 39 o E fh gt TER o2x Ch1_In01 Jxx_Ch1_In09 o o b i I i COM3 eo ov Ch1_Ind2 Jxx_Ch1_In10 5 oe o o 2 Ch4_In15 ZAAGA ane Jxx_Ch1_In03 Jxx_Ch1_In11 E e o o l o o a g Ch4_int4 dxx_Ch4_In06 o Jxx_Ch1_In04 Jxx_Ch1_In12 7 oe eo o o o o een n
181. ON ODN at ON ssnin aE Det de i de edwuctl EE E 4 2 4 1 2 POWECr OFF ODCrAt OR ass tect cie ele ote ae pe ei ald eee eh tat eee eet ate ena 4 3 4 1 3 Resetting the Controller from the Sysmac Studio cccccceseeeeeceseeeeeeceeeeeeeseeeeeeeeeeeeeesaneeeeeeas 4 5 Pall S ale CWC CUS aac Soe cree tegiew sa venanauewcenldecenencctneuccusdikecnedswtsustesnscubctwnnntdocuneeuadawessastodusnceasusseuse 4 6 4 2 1 Order of Powering Up the Controller and Controlled SysStem c ccsccccceseeeeeeceeeeeeeeseseeeeeeaees 4 7 NIOUIITENNG UNS sor E ebeavueed acu ctws teens E ewe aa a 4 9 4 3 1 Installationcdn a Control Panel mepi isinsi ienn nites ees os dani a oatcavinaes Dade 4 9 4 3 2 Connecting Controller Components cccccsseeeeeceeeeeeeecaeeeeeeecsseeeeeseueeeeseeaueeeessueeeesessaeeeeeeas 4 14 4 3 3 DING TYACICIN STAN ATION easa tinct a ore aires utes vlevaa E eyes 4 16 4 3 4 Connecting CJ serieS Expansion Racks ccccccssseeeecceseeeeceeaeecececeaseeeceeeeeeeeseaeeeessanseeeeens 4 19 4 3 5 Assembled Appearance and DIMENSIONS ccccccseecceceeceeseecceseueeeseueeeseuseeseuseessuseessaeeesens 4 21 MV MENU G asinina a a ject a a ian dosen iw ede a aa e a a aaa ie as 4 25 4 4 1 POWER SUPDIY WINNO si faces ote clon eea AEE E a E teers eetoac 4 25 4 4 2 Wiring the Built in EtherCAT Port cccccccccsssseeeecseeeeeeseaeeeeeecseaeeeeeseseeesaaeaseeeesaeeesesanseeeeseas 4 30 4 4 3 Wiring CJ series Basic I
182. OnlineSta Online TRUE The built in EtherNet IP port s com BOOL TRUE or page A 152 munications can be used The link is ON FALSE and IP address is defined Also there are no errors FALSE The built in EtherNet IP port s com munications is disabled due to an error in initial processing or restart processing _EIP_TDLinkRunSta Tag Data Link TRUE At least one connection is in normal BOOL TRUE or page A 153 Communications operation FALSE Status FALSE Other than the above Status FALSE An error occurred in at least one connection _EIP_RegTargetSta 255 Registered This variable gives a list of nodes for which ARRAY TRUE or page A 153 Target Node built in EtherNet IP connections are regis 0 255 OF FALSE Information tered BOOL This variable is valid only when the built in EtherNet IP port is the originator Array x is TRUE The connection to the node with a target node ID of x is regis tered Array x is FALSE The connection to the node with a target node ID of x is not regis tered _EIP_EstbTargetSta 255 Normal Target This variable gives a list of nodes that have ARRAY TRUE or page A 153 Node normally established built in EtherNet IP 0 255 OF FALSE Information connections BOOL Array x is TRUE The connection to the node with a target node ID of x was estab lished normally Array x is FALSE The connection to the _EIP_TDLinkAllRunSta All Tag Data Link TRUE Tag data links are communicating in
183. Option Code i Checking for Non fatal Errors Use the following methods to check for non fatal errors Checking method What you can check Checking the indicators You can use the indicators to confirm the Controller error level the error status of the EtherCAT Master Function Module and the error status of the Ether Net IP Function Module Checking with the trouble You can check for current Controller errors a log of past Controller errors error shooting function of Sysmac sources error causes and corrections Studio Checking with the Trouble You can check for current Controller errors a log of past Controller errors error shooter of an NS series PT sources error causes and corrections Checking with instructions that You can check the highest level status and highest level event code in the cur read function module error sta rent Controller errors tus Checking with system defined You can check the current Controller error status for each function module variables This section describes the above checking methods i Checking the Indicators Checking the Level of a Controller Error You can use the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit to determine the event level for an error The following table shows the relationship between the Controller s indicators and the event level Indicator Event level PWR green RUN green ERROR red Lit Ty 1 s in
184. PU Unit Hardware User s Manual W500 Circuit Configuration External connection and ter minal device variable dia gram Appendices Signal Allocated Bees ease eae eee eres name CIO werd O V 3 J pp T Jxx_Ch1_Out00 i i l to Wd m Jxx_Ch1_Out15 gt COMO COMO Internal circuits aa eee lt o Jxx_Ch2_Out00 to Wd m 1 Jxx_Ch2_Out15 E COMI COMI Allocated Signal CIO word name Connec Signal tor pin name Allocated CIO word 24 VDC V V p comh Font Jxx_Ch2_Out15 Jxx_Ch2_Out07 Jxx_Ch2_Out14 Jxx_Ch2_Out06 Jxx_Ch2_Out13 Jxx_Ch2_Out05 Jxx_Ch2_Out12 Jxx_Ch2_Out04 Jxx_Ch2_Out11 13 Jxx_Ch2_Out03 Jxx_Ch2_Out10 Jxx_Ch2_Out02 Jxx_Ch2_Out09 Jxx_Ch2_Out01 g azh Jxx_Ch2_Out00 es a _Ou 112 COMO COMO Jxx_Ch1_Out15 Jxx_Ch1_Out07 pa eni outs Fasas Jxx_Ch1_Out14 Jxx_Ch1_Out06 oO ee Jxx_Ch1_Out13 Jxx_Ch1_Out05 29 30 D Jxx_Ch1_Out12 31132 Jxx_Ch1_Out04 Jxx_Ch1_Out11 33 Jxx_Ch1_Out03 O 3334 D Jxx_Ch1_Out10 Jxx_Ch1_Out02 D Jxx_Ch1_Out09 Jxx_Ch1_Out01 24 VDC D Jxx_Ch1_Out08 Jxx_Ch1_Out00 s Wd m 1 Wd m 1 eo OOOOCOOOO N Po JN N N pe O N we oe N ao oO Wdm Wdm EJ OPOE When wiring pay careful attention to the polarity of the external power suppl
185. PU Unit was interrupted during access to the SD Memory Card TRUE Power was interrupted during SD Memory Card access FALSE Normal Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Functional Classification Power Supply Variable name _PowerOnHour Meaning Total Power ON Time Global local Global Function Contains the total time that the power has been ON Contains the total time that the CPU Unit has been ON in 1 hour increments To reset this value overwrite the current value with 0 The value is not updated after it reaches 4294967295 This variable is not initialized at startup Data type UDINT 0 to 4294967295 Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 131 y N U oO D O 2 O c O 5 o O 5 2 Q v w lt Oo mr D z Q h 5 D Q S o D o A106989 ON 1 01 U0V S 14 S FN E12A0 BU JO S jJqeHLA p uy p WS S Z Y Appendices Variable name _PowerOnCount Meaning Power Interruption Count Global local Global Function Contains the number of times that the power supply has been interrupted The value is incremented by 1 each time the power supply is interrupted after the first time that the power was turned ON To reset this value overwrite the current value with 0 The value is not updated after it reaches 4294967295 This variable is not initialize
186. Possible A non fatal error occurred Refer to 5 2 2 Trou bleshooting Flowchart for Non fatal Errors NJ series CPU Unit Hardware User s Manual W500 5 11 ck N oO Ss D Oo S e Oo 5 Buneiado S HUN NdI 24 4 88S 0 Buoy L Z S 5 Troubleshooting 5 2 2 Troubleshooting Flowchart for Non fatal Errors For a non fatal error use the Sysmac Studio or an NS series PT to troubleshoot the error with the fol lowing flowchart You can use the indicators to check the following e Level e Whether the error is in the EtherNet IP Function Module or the EtherCAT Master Function Module e If the source of the error is the EtherNet IP Function Module or the EtherCAT Master Function Mod ule whether you can restore normal status yourself Non fatal error in CPU Unit To immediately check the specific error To check error status with the indicators Lit Flashing ERROR indicator red Not lit Partial fault level or minor fault level Check all of the following branches that correspond to the status of the EtherNet IP NET ERR and EtherCAT NET ERR indicators EtherNet IP NET ERR indicator is lit or flashing Both indicators are not lit EtherCAT NET ERR indicator is lit or flashing EtherCAT NET ERR Flashing indicator red EtherNet IP NET ERR indicator red Error in the Error in the Error in the Sate Major fault Observa Error in the EtherNet IP Function
187. Replace the external load or add not lit age prevents resetting a dummy resistor 5 44 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting No Abnormal condition Correction 6 A specific output does not turn OFF and the operation indicator is lit 1 The output bit is used in more than one Correct the user program so that Out instruction in the user program only one Out instruction controls the output bit 2 Faulty output circuits Replace the Output Unit 7 The output turns ON 1 The load power supply voltage is low Maintain the load power supply and OFF irregularly or unstable voltage within the rating 2 The output bit is used in more than one Correct the user program so that Out instruction in the user program only one Out instruction controls the output bit 3 Malfunction caused by noise Implement noise countermea sures e Attach a surge suppressor e Install an isolation transformer e Use a shielded cable between the Output Unit and the load 4 Loose terminal block Tighten the screws 5 Faulty contact on the terminal block or Replace the terminal block or connectors connector 8 Abnormal operation 1 Loose screws on the common terminal Tighten the screws aaa for the output 2 Faulty contact on the terminal block or Replace the terminal block or points for the same connectors connector common 8 or 16 points 3 The fuse in the Output Unit has burned Replace
188. Signal Allocated CIO word name tor pin name CIO word 24 VDC V V zm l Jxx_Ch2_Out15 no Jxx_Ch2_Out07 Jxx_Ch2_Out14 7 8 Jxx_Ch2_Out06 Jxx_Ch2_Out13 o fojon ouc Jxx_Ch2_Out12 Jxx_Ch2_Out04 Jxx_Ch2_Outtt For Jxx_Ch2_Out10 Jxx_Ch2_Out02 h2 1 Jxx_Ch2_Out09 17 Jxx_Ch2_Out0 D Jxx_Ch2_Out08 47 Jxx_Ch2_Out00 OOO Wd m 1 Wd m 1 OOO0OOO OOOO COMO Jxx_Ch1_Out15 COMO Jxx_Ch1_Out07 D Jxx_Ch1_Out14 Jxx_Ch1_Out06 Jxx_Ch1_Out13 L E ME Jxx_Ch1_Out05 Jxx_Ch1_Out12 Wdm Jxx_Ch1_Out11 Jxx_Ch1_Out04 Jxx_Ch1_Out03 Wdm WOlWIWINMINM NM NM M amp 8 2 8 8 8 8 8 WOW wWwl dsM M M P 8 2 68 8 18 8 28 Jxx_Ch1_Out09 37 Jxx_Ch1_Out01 37 38 OOOOO0OOO L L D Jxx_Ch1_Out10 Jxx_Ch1_Out02 L Jxx_Ch1_Out08 39 Jxx_Ch1_Out00 39 40 e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO Be sure to wire both terminals 3 and 4 COM1 Be sure to wire both terminals 21 and 22 V Be sure to wire both terminals 1 and 2 V A 30 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W 0OD261 Transistor Output Unit 64 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Res
189. Sta _EIP_PortErr A 118 Built in EtherNet IP Error Communications Port Error EtherNet IP port It represents the following error flags e _E P_PortErr Communications Port Error e _E P_CipErr CIP Communications Error e _ElP_TcpAppErr TCP Application Commu nications Error Note Refer to information on the meanings of the error status bits at the end of this appendix for details This is the error status variable for the com WORD 16 0000 to page A 148 munications port 16 00F0 It represents the following error flags e _EIP_MacAdrErr MAC Address Error _EIP_LanHweErr Communications Control ler Error _EIP_EtnCfgErr Basic Ethernet Setting Error _EIP_IPAdrCfgErr TCP IP Basic Setting Error _EIP_IPAdrDupErr IP Address Duplication Error _EIP_BootpErr BOOTP Server Error _EIP_IPRTblErr TCP IP Advanced Setting Error Note If a Link OFF or Built in EtherNet IP Processing Error occurs it is recorded in the event log and then the corre sponding bit turns ON Refer to infor mation on the meanings of the error status bits at the end of this appendix for details NJ series CPU Unit Hardware User s Manual W500 Appendices values _EIP_CipErr CIP Communica This is the error status variable for CIP com WORD 16 0000 to page A 149 16 00F0 tions Error munications It represents the following error flags e _E lP_lIdentityErr ldentity Error e EIP_TDLinkCfgErr Tag Data Link Se
190. TRUE if the corre sponding slave has entered the network _EC_MBXSlavTbl Message Com This table indicates the slaves that can per ARRAY TRUE or page A 145 munications form message communications Slaves are 1 192 FALSE Enabled Slave given in the table in the order of slave node OF BOOL Table addresses The element for a slave is TRUE if message communications are enabled for it pre opera tional safe operation or operational state Note Use this variable to confirm that mes sage communications are possible for the relevant slave before you execute message communications with an EtherCAT slave _EC_PDSlavTbl Process Data This table indicates the slaves that are per ARRAY TRUE or page A 146 Communicating forming process data communications Slaves 1 192 FALSE Slave Table are given in the table in the order of slave OF BOOL node addresses The element for a slave is TRUE if process data of the corresponding slave is enabled operational for both slave inputs and out puts Note Use this variable to confirm that the data for the relevant slave is valid before controlling an EtherCAT slave a w lt m mr D 3 Q 5 D a S D z D o _EC_PktMonStop Packet TRUE when packet monitoring is stopped BOOL TRUE or page A 147 Monitoring FALSE Stopped _EC_LinkStatus Link Status TRUE if the communications controller link BOOL TRUE or page A 147 status is Link ON FALSE _EC_PktSaving Saving Packet
191. Terminal Block Conversion Units or VO Relay Terminals rererua an tion ee ara he oa ee ee ee 4 37 4 4 6 Connecting I O Devices 0 eens 4 38 4 4 7 Wiring the Built in EtherCAT Port nananana cee ees 4 41 4 4 8 Wiring B7A Interface Units 0 0 cc ee 4 42 4 5 Control Panel Installation 00 cece es 4 49 4 5 1 TOMPENG sc 404 etd ys tee a eerie a ecards Pace ae aS 4 49 4 5 2 FUMIO oe suea iaa adic he aie Mahe a shew ech uw a D E ee See Ra ate amp Sylar e as BE 4 51 4 5 3 Vibration and Shock 0 0 cee eee eens 4 51 4 5 4 Atmosphere naana hee ee bees ee ee eek ihe ete hoes 4 51 4 5 5 Electrical Environment tif 5 ded face ied wot tts hie ek Ae Wikre HS Bod Bre 4 52 450 GhOUNCING essart oot eee uae ara eta Ga beeen N eee ees 4 57 NJ series CPU Unit Hardware User s Manual W500 4 1 4 Installation and Wiring 4 1 Processing at Power ON and Power OFF N WARNING Do not touch the terminal section while power is ON Electrical shock may occur Q e Do not disassemble any of the Units Particularly the Power Supply Units contain parts with high voltages when power is ON or immediately after power is turned OFF Electrical shock may occur There are also sharp internal parts that may cause injury 4 1 1 Power ON Operation Precautions for Safe Use It takes approximately 10 to 20 s to enter RUN mode after the power supply is turned ON During that time outputs will be OF
192. The Controller is tested for conformity with the sine wave vibration test method IEC 60068 2 6 and the shock test method IEC 60068 2 27 of the Environmental Testing for Electrotechnical Products It is designed so that malfunctioning will not occur within the specifications for vibration and shock If how ever the Controller is to be used in a location in which it will be directly subjected to regular vibration or shock then implement the following countermeasures e Either separate the control panel from the source of the vibration or shock or secure the Controller and the panel with rubber padding to prevent vibration e Make the building or the floor vibration resistant e To prevent shock during operation to devices in the panel such as electromagnetic contactors secure either the source of the shock or the Controller with rubber padding D oO O fe 5 mp a y D D 5 m mp A D c O 5 A pIwNH Z S y 4 5 4 Atmosphere Using the Controller in any of the following locations can cause defective contact with connectors and corrosion of components Implement countermeasures such as purging the air as required e In locations exposed to dust dirt salt metal powder soot or organic solvents use a panel with an airtight structure Be careful of temperature increases inside the panel e In locations exposed to corrosive gas purge the air inside the panel to clear the gas and then pres surize the insid
193. The signal names of the terminals are the device variable names The device variable names are the names that use Jxx as the device name SHUN JO MAIAIAAQ Z Y NJ series CPU Unit Hardware User s Manual W500 A 5 Appendices A 2 2 Basic I O Units i Basic Input Units with Terminal Blocks CJ1W ID201 DC Input Unit 12 to 24 VDC 8 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance Input Current ON Voltage ON Current OFF Voltage OFF Current ON Response Time OFF Response Time Number of Circuits Number of Simultaneously ON Points Insulation Resistance Dielectric Strength Internal Current Consumption Weight Circuit Configuration External connection and terminal device variable diagram 4 due to internal element delays 2 printed on the Units A 6 8 point DC Input Unit with Terminal Block CJ1W 1D201 12 to 24 VDC 10 2 to 26 4 VDC 2 4 KQ 10 mA typical at 24 VDC 8 8 VDC min 3 mA min 3 VDC max 1 mA max 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 8 independent circuits 100 simultaneously ON 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max
194. Timeout Error Global local Global Function TRUE if a timeout occurs while receiving process data Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_PDSendErr Meaning Process Data Transmission Error Global local Global Function TRUE if there is a process data transmission error cannot send within the process data communications period or transmission jitter is over the limit Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError NJ series CPU Unit Hardware User s Manual W500 A 143 y N U oO D O 2 O c O 5 o O 5 a Q v w lt Oo mr D z Q h 5 D Q S o D o Miobeyed ainpoy uojouny Jajsey LWOJEUIR S 2 V 9J WEN Appendices Variable name _EC_SlavAdrDupErr Meaning Slave Node Address Duplicated Error Global local Global Function TRUE if the same node address is set for more than one slave Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_ SlavtInitErr Meaning Slave Initialization Error Global local Global Function TRUE if there is an error in an initia
195. To Cc zj Power Supply I O Interface Unit 2 End Cover Unit Configuration Units 10 max included with I O Interface Unit 2 Connect the I O Interface Unit directly to the Power Supply Unit EN Additional Information There is no Backplane for the NJ series The Controller is constructed by connecting Units together using the connectors on the sides Precautions for Correct Use T p N O O J D e J Q O m 2 D O 3 O O D DS e2 e Always turn OFF the power supply before connecting Units to each other e Always turn OFF the power supply to the entire system before replacing a Unit e A maximum of 10 Units can be connected in any one CPU Rack or Expansion Rack If you connect more than that number an Incorrect Unit Expansion Rack Connection error a major fault level Controller error will occur and the NJ series CPU Unit will not operate NJ series CPU Unit Hardware User s Manual W500 4 15 4 Installation and Wiring 4 3 3 DIN Track Installation Use the following procedure to install an NJ series Controller on DIN Track 1 Release the pins on the backs of the NJ series Units DIN Track 4 J mounting pins 2 Fit the back of the Controller onto the DIN Track by inserting the top of the track and then press ing in at the bottom of the Controller as shown below DIN Track gt DIN Track f mounting pins 4 16 NJ series CPU Unit Hardwa
196. UT h WOOO OOOO eeen us ks 00 Connection diagram 2 69 e a a 6 2 A o amp o 8 es a2 es es aa o ee at BQW PP O OOPD AMAA i Appendices Note The V terminals and COM terminals are Note 1 The polarity for input power supply con internally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 N nections indicated with dotted lines can be connected in either direction Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired A 83 sjeu Aejay O I pue syun UOISIBAUOD YOO JeUILWI 10 08UUOD Hunoauuop p z y kai suyun O I DISeg JO suonesijioads z Yy Appendices Programmable Con CJ1W MD263 troller I O Unit Connector Terminal XW2C 20G6 1016 2 Units Block Conversion Unit Connecting Cables XWe2Z LILILIN Wd m Wd m 1 Solenoid valve etc Connection diagram Short bar el lelelelelejelelelel elejelelelpjejo Wd m 2 Wd m 3 B10 iE E Black White f Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor gt PNP Blue Black Brown White 2 wire sensor e g limit switch J in Black White Brown Red le Blue Black 3 wire sensor with NPN output photoelectric sensor or proximity sensor NPN Blue Black Brown White
197. Unit using unit numbers O to 95 set with the rotary switches on the front panel of the Unit Identified by the CPU Unit using unit number O to F set with the rotary switch on the front panel of the Unit Number of mountable Units Up to 40 Basic I O Units can be mounted Up to 40 Special I O Units can be mounted Depending on the model 1 to 4 unit numbers are used for one Unit Up to 16 CPU Bus Units can be mounted NJ series CPU Unit Hardware User s Manual W500 2 System Configuration CJ series Configuration Units CJ series Basic I O Units Input Units Number Current con Response time Name Specifications ma of bits a A Weight N I oooh U D 2 T w lt m mp D 3 O e 5 G D i e 5 DC Input Terminal block CJ1W ID201 16 2 20 us bie Ti 0 08 110 g max Units 12 to 24 VDC 8 max inputs Terminal block CJ1W ID211 16 20 us i li 110 g max 24 VDC 16 inputs max CJ1W ID212 16 15 us 90 us 110 g max max max Fujitsu connector CJ1W ID231 3 20 us FN 70 g max 24 VDC 32 inputs max MIL connector CJ1W ID232 3 20 us bie e 70 g max 24 VDC 32 inputs max CJ1W 1ID233 3 32 15 us 90 us 70 g max max max Fujitsu connector CJ1W ID261 3 64 ie fs ee Hes 110 g max 24 VDC 64 inputs MIL connector on be li an ie 110 g max 24 VDC 64 inputs AC Input Terminal block ikea 16 2 10 us 40 us 130 g max Units 200 to 240 VAC max max 8 inputs Termin
198. Units An I O Control Unit and I O Interface Units are used to connect Expansion Racks to the NJ series CPU Rack to expand the system 3 6 1 Models and Specifications I O Control Unit Model Specifications CJ1W 1C101 The I O Control Unit is required to connect a CJ series Expansion Rack to an NJ series CPU Rack The I O Control Unit must be connected immediately to the right of the CPU Unit Con nect to the I O Interface Unit CJ1W 1I101 on the first Expansion Rack with a CS CuU series I O Connecting Cable O Interface Unit Model Specifications CJ1W 11101 One Interface Unit is required for each CJ series Expansion Rack One End Cover is provided with each Unit 3 6 2 Component and Functions CJ1W IC101 CJ1W 11101 I O Control Unit I O Interface Unit Output connector for l Input connector for I O Connecting Cable Output connector for I O Connecting Cable I O Connecting Cable l Precautions for Correct Use Attach the enclosed cover to the I O Connecting Cable connector on the I O Interface Unit when it is not being used to protect it from dust NJ series CPU Unit Hardware User s Manual W500 3 31 p o oO yy O O e gt mp 2 Cc gt gt Q O 5 mr h fet O g C gt SUOITEOIJID9dS pue sjapoy 9 E 3 Configuration Units 3 7 Sysmac Studio SSS The Sysmac Studio is a Support Software package that pr
199. Use The above charts show the life characteristics for the individual relays Do not exceed the speci fications of the Relay Output Units If a switching capacity exceeding the specifications is used the reliability and life expectancy of other parts will be reduced and the Unit may malfunction i Inductive Load The life of the Relay varies with the load inductance If any inductive load is connected to the Con tact Output Unit use an arc killer with the Contact Output Unit See next page Be sure to connect a diode in parallel with every DC inductive load that is connected to the Contact Output Unit i Contact Protection Circuit Arc killers are used with the Contact Output Unit in order to prolong the life of each Relay mounted to the Contact Output Unit prevent noise and reduce the generation of carbide and nitrate deposits However if arc killers are used incorrectly they can reduce relay life Using an arc killer can also cause a delay in the resetting time shut off time Arc killer circuit examples are listed in the follow ing table T iY oo U ony D O fa Cc O gt 02 O m O O mj p ped O O Cc p Ee Cc C ps 02 NJ series CPU Unit Hardware User s Manual W500 A 53 Appendices Circuit CR If the load is a relay or solenoid there The capacitance of the capacitor should be method z is a delay in the resetting time approx 1 to 0 5 uF per contact current of 1 A and
200. User s Manual W500 Manual Configuration NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 Section Description Section 1 This section provides an overview of EtherCAT communications describes the sys Introduction tem configuration and specifications and provides operating procedures Section 2 This section provides the part names and describes the slave settings and Sysmac Part Names and Slave Settings device functions Section 3 This section describes the different types of EtherCAT communications EtherCAT EtherCAT Communications settings and state transitions Section 4 This section describes how to connect and wire an EtherCAT network EtherCAT Network Wiring Section 5 This section describes how to set the network configuration information and how to Setting Up EtherCAT Communica check EtherCAT communications from the Sysmac Studio tions with the Sysmac Studio Section 6 This section describes the timing of communications response times and special Process Data Communications and instructions for process data communications and SDO communications It also pro SDO Communications vides sample programming Section 7 This section describes the system defined variables that are related to the built in System defined Variables That Are EtherCAT port Related to the Built in EtherCAT Port Section 8 This section provides a series of example operations for when an NJ series CPU Unit Example of Operations
201. Variable name _EIP_TagAdrErr Meaning Tag Name Resolution Error Global local Global Function TRUE Tag resolution failed i e the address could not be identified from the tag name The following causes are possible e The size of the network published variable does not agree with the tag setting e The I O direction that is set in the tag data link settings does not agree with the I O direction of the vari able in the CPU Unit e There is no network published variable in the CPU Unit that corresponds to the tag setting FALSE Other than the above Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 151 T N 2 Oo D O O 9 e 3 o e 3 a Q D lt P mr D z Q D h 5 D Q S D o D o AioBayeg ajnpoyy uoljouny diAeNJeuly 9 Z V dlg swen Appendices Variable name _EIP_MultiSwONErr Meaning Multiple Switches ON Error Global local Global Function TRUE More than one data link start stop switch changed to TRUE at the same time FALSE Other than the above Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_TcpAppCfgErr Meaning TCP IP Setting Error Global local Global Function TRUE At least one of the set values for a TCP IP application FTP NTP SNMP is incorrect Or a read operation failed FALS
202. W500 A 13 Appendices CJ1W ID262 DC Input Unit 24 VDC 64 Points Name Model Rated Input Voltage Allowable Input Volt age Range Input Impedance Input Current ON Voltage ON Cur rent OFF Voltage OFF Current ON Response Time OFF Response Time Number of Circuits Number of Simulta neously ON Points Insulation Resis tance Dielectric Strength Internal Current Consumption Weight Accessories Circuit Configura tion A 14 64 point DC Input Unit with MIL Connector CJ1W ID262 24 VDC 20 4 to 26 4 VDC 5 6 kQ 4 1 mA typical at 24 VDC 19 0 VDC min 3 mA min 5 VDC max 1 mA max 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 64 16 points common 4 circuits 50 8 points common simultaneously ON at 24 VDC Refer to the following illustrations 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 90 mA max 110 g max None Allocated Signal ClO word name Jxx_Ch1_In00 to i Jxx_Ch1_In15 6 COMO wam COMO Jxx_Ch2_ln00 t i O i Jxx_Ch2_In15 Input indicator 3 comig P COM1 Wd m 1 a D re Jxx_Ch3_In00 to Jxx_Ch3_In15 COM2 C
203. W500 A 95 Appendices A 96 i 32 point Units 24 VDC Input Transistor Output Units Units with Fujitsu compatible Connector 24 pin x 2 2 7 i Ono 02 NON WIW ARA aan AROA NaN 90 KO ip N lt 112 5 Unit mm 83 6 65 NJ series CPU Unit Hardware User s Manual W500 Appendices 64 point Units Input Units Output Units 24 VDC Input Transistor Output Units TTL I O Units Units with Fujitsu compatible Connector 40 pin x 2 Unit mm 112 5 P do g 3 D o e D SIIUN O I oaiseg s n s fo E Y NJ series CPU Unit Hardware User s Manual W500 A 97 Appendices A 3 4 B7A Interface Unit i CJ1W B7AL _ Unit mm A 3 5 CJ series I O Control Unit and I O Interface Unit CJ1W 1C101 CJ1W I1101 Unit mm I O Control Unit I O Interface Unit A 3 6 SD Memory Card Unit mm 3240 1 gt lt _ _ 24401 2 1 0 15 A 98 NJ series CPU Unit Hardware User s Manual W500 Appendices A 4 Load Short circuit Protection and Line Disconnection Detection for
204. _Ch1_In12 z Jxx_Ch1_In05 Jxx_Ch1_In07 Jxx_Ch1_In09 Jxx_Ch1_In11 Jxx_Ch1_In13 Jxx_Ch1_In14 COM Jxx_Ch1_Ini5 the following conditions OFF i 0 5 msmin ON 0 05 ms min pe 24 VDC e The polarity can be connected in either direction Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Interrupt Input Units can be used as normal Basic I O Units They cannot be used to start I O interrupt tasks A 18 NJ series CPU Unit Hardware User s Manual W500 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W IDP01 Quick response Input Unit 16 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance Input Current ON Voltage ON Current OFF Voltage OFF Current ON Response Time OFF Response Time Number of Circuits Number of Simultaneously ON Points Insulation Resistance Dielectric Strength Internal Current Consumption Weight Accessories Circuit Configuration External connection and ter minal device variable diagram 16 point Quick response Input Unit with Terminal Block CJ1W IDP0O1 24 VDC 20 4 to 26 4 VDC 3 3 KQ 7 mA typical at 24 VDC 14 4 VDC min 3 mA min 5 VDC max 1 mA max 0 05 ms max 0 5 ms max 16 16 points common 1 circuit
205. a relay or solenoid there is a delay in the resetting time If the supply voltage is 24 or 48 V insert the surge protector in parallel with the load If the supply voltage is 100 to 200 V insert the surge protector between the contacts The diode connected in parallel with the load changes energy accu mulated by the coil into a current which then flows into the coil so that the current will be converted into Joule heat by the resistance of the inductive load This delay in the resetting time caused by this method is longer than that caused by the CR method Required element The capacitance of the capacitor should be approx 1 to 0 5 uF per contact current of 1 A and resis tance of the resistor should be approx 0 5 to 1 Q per contact volt age of 1 V These values however vary with the load and the charac teristics of the relay Decide these values from experiments and take into consideration that the capaci tance suppresses spark discharge when the contacts are separated and the resistance limits the current that flows into the load when the circuit is closed again The dielectric strength of the capacitor must be 200 to 300 V If the circuit is an AC circuit use a capacitor with no polarity The reversed dielectric strength value of the diode must be at least 10 times as large as the circuit volt age value The forward current of the diode must be the same as or larger than the load current The reve
206. ables to monitor for errors in communications with the slaves that are controlled by the motion control function module Motion control instructions are not executed nor mally if an error occur in slave communications e Before you start an MC Test Run make sure that the operation parameters are set correctly e Do not download motion control settings during an MC Test Run i EtherCAT Communications e Do not disconnect the EtherCAT slave cables during operation The outputs will become unstable e Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the Controller and a Servo Drive i Battery Replacement e Be sure to install a replacement Battery within two years of the production date shown on the Battery label e Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long time Leaving the CPU Unit unused again without turning ON the power even once after the Battery is replaced may result in a shorter Battery life e When you replace the Battery use the CJ1W BAT01 Battery Set NJ series CPU Unit Hardware User s Manual W500 33 Precautions for Correct Use i SD Memory Cards e Insert the SD Memory Card all the way e Do not turn OFF the power supply to the Controller during SD Memory Card access The files may be corrupted lf there is a corrupted file in the SD Memory Card the file is automatically deleted by the restoration function when the pow
207. ables xw2z O0OOBU Cables P E A10 BIY o CN1 LEN2 ata Te Short a Wd m 2 eal ou tO i a ie ilies plead Solenoid valve et AIC re 3 ejf aes Sie OHO fo Dle Cloer Connection el eE Connection diagram me diagram 08 1e EMICO i f ro Hat fea SP Io Oole i BAJO d L De al E po id TETE fi O Ce KACI sed Of fof 02 Te Doe erto 01 Solenoid valve et i 00 IS O ked Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar Note The V terminals and COM terminals are internally connected inside the Controller but they must all be wired 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W OD262 ble Control ler I O Unit Connector XW2D 40G6 Terminal Block Con version Unit Connecting XW2Z LILILIK Cables gt N Op Wdm 3 Wd m 2 O O D re a ro w jal o O O Cc Connection 5 diagram D Wd m 1 Wd m 3 Note The COM V terminals and OV terminals are internally connected inside the Controller but they must all be wired i gt O J D O Er O D e pr O T D x 3 Ww e x O lt D a O C p de pe ok a O JI
208. ace Unit Current consump Model Specifications tion Weight 5 VDC 24 VDC CJ1W 11101 One Interface Unit is required for each CJU series Expan 0 13A 130 g sion Rack One End Cover is provided with each Unit max Includes the weight of the End Cover 2 10 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration End Cover Weight Current con Specifications sumption 5 VDC 24VDC CJ1W TER0O1 The End Cover must be connected to the right end of the Included with the CPU Unit or CJ series Expansion Rack An End Cover Missing error Expansion Unit a Controller error in the major fault level will occur if the End Cover is not connected to the right end of the Rack One End Cover is provided with the CPU Unit and with an N iR w o O N lt P 4 3 O O gt Q c D I O Interface Unit gt CS CJ series I O Connecting Cables Model Specifications Cable length CS1W CN313 An I O Connecting Cable connects an I O Control Unit CJ1W IC101 to an 0 3 m I O Interface Unit CJ1W 1I101 or connects an I O Interface Unit to 07m CS1W CN713 l N another I O Interface Unit CS1W CN223 2m no O CS1W CN323 3m CS1W CN523 5m S CS1W CN133 10m CS1W CN133B2 12m O G a L l a CJ series Configuration Units J Maximum Number of Units A maximum of 10 Units can be connected to the CPU Rack for an NJ series CPU Unit or to an Expansion Rac
209. al W500 4 Installation and Wiring EN Additional Information To remove the signal lines from the connector press down on the orange tab while pulling out the signal line as shown in the following diagram Small flat blade screwdriver 7 a Q l Precautions for Correct Use To remove the connector from the Unit fully unscrew the set screws from both sides of the con nector and then remove the connector Forcibly pulling the connector while the set screws are still attached may damage the connector syun eoepajuU WZg BUMM 8 v v NJ series CPU Unit Hardware User s Manual W500 4 45 4 Installation and Wiring i Connection Diagrams Precautions for Correct Use e Confirm that terminals are connected correctly If connections are incorrect the internal com ponents of the B7A Interface Unit and B7A Link Terminal may be damaged e Route the signal lines in separate ducts both inside and outside the control panel to isolate them from power lines e Connect cables at a distance that is within the range given in the specifications e Always turn OFF the power to the CPU Unit and all other Units before connecting the commu nications cables e Always lay communications cables within ducts Standard Mode e Power Supply on One Side Common Power Supply B7A Interface Unit WHWWWWWIWIS WWW WWWLO Transmission distance 100 m max B7A Link Terminal CIPAIS CIONAIS
210. al Current Con sumption Fuse External Power Supply Weight Circuit Configuration NJ series CPU Unit Hardware User s Manual W500 64 point Transistor Output Unit with MIL Connectors Sinking Outputs CJ1W OD263 12 to 24 VDC 10 2 to 26 4 VDC 0 3 A point 1 6 A common 6 4 A Unit 3 0 A point 10 ms max 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 64 16 points common 4 circuits 170 mA max None 12 to 24 VDC 50 mA min 110 g max Signal Allocated name CIO word pe T Jxx_Cht_Outoo Jxx_Ch1_Out15 mn i A i i l y A i e E gt COMO EE SCONO CNI M ee con ce 5 V 7 Jxx_Ch2_Out00 Wd m 1 Jxx_Ch2_Outt 5 COM1 COM1 O V a Jxx_Ch3_Out00 a to Wd m 2 Jxx_Ch3_Out15 i aa i i COM2 i as COM2 CN2 ee ee V Jxx_Ch4_Out00 i 0 fo Jxx_Ch4_Out15 4 i Internal circuits Wd m 3 A 33 a N w So D O O D O 5 O O WO D o O O C 5 7 SHUN O I WSS c c V Appendices Allocated CIO word Signal name Jxx_Ch1_Out00 ao CN1 Connec tor pin 3 o Signal name Jxx_Ch1_Out08 Jxx_Ch1_Out09 7 L Al
211. al block CJ1W IA111 10 us 40 us 130 g max 100 to 120 VAC max max 16 inputs Interrupt Terminal block e 4 5 GR E ms p ms 110 g max Input Unit 24 VDC 16 inputs Quick Terminal block a a ms 0 5 ms 110 g max response 24 VDC 16 inputs max max Input Unit B7A Inter 64 inputs CJ1W B7A14 80 g max face Units 1 This is the input response time when no filter i e 0 ms is set There is no filter setting for the CJ1W INTO1 IDP0O1 The time is always 0 ms 2 Although 16 I O bits are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration 3 The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4 Wiring CJU series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conver sion Units or I O Relay Terminals 4 An Interrupt Input Unit can be connected only in a CPU Rack These Units must be mounted to slots O to 4 on the CPU Rack An Incorrect Unit Expansion Rack Connection error major fault level Controller error will occur if an Interrupt Input Unit is connected in other slots on the CPU Rack or to any slots on an Expansion Rack Up to two Interrupt Input Units can be connected 5 Interrupt Input Units can be used as normal Basic I O Units They cannot be used to start I
212. allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration A 22 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W 0D201 Transistor Output Unit 8 Points Name 8 point Transistor Output Unit with Terminal Block Sinking Outputs Model CJ1W OD201 Rated Voltage 12 to 24 VDC Operating Load Voltage Range 10 2 to 26 4 VDC Maximum Load Current 2 0 A point 8 0 A Unit Maximum Inrush Current 10 A point 10 ms max Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 0 5 ms max OFF Response Time 1 0 ms max Insulation Resistance 20 MQ between the external terminals and the GR terminal 100 VDC Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Number of Circuits 8 4 points common 2 circuits Internal Current Consumption 90 mA max Fuse 6 3 A 1 common 2 used The fuse cannot be replaced by the user External Power Supply 12 to 24 VDC 10 mA min Weight 110 g max BE to T et gt Jxx_Ch1_Out03 i Q D z 3 O sun O I DISeg jo suoneaoads Z Y Circuit Configuration gt COMO Internal circuits Jxx_Ch1_Out04 t to E Jxx_Ch1_Out07 COM1 lt Fuse gt lesa Meesavedevamumeeee AT Ne COMI No No Signal Connec Signal OJ name tor pin name 7 2 Jxx_Ch1_Out00 O Cry Jxx_Ch1_Outo1 D e J
213. ally released when the Tj equals to Tr Therefore unless the cause of short circuit is removed ON OFF operations will be repeated in the output Leaving short circuits for any length of time will cause internal temperature rise deterioration of elements discoloration of the case or PCBs etc Therefore observe the following restrictions Restrictions If a short circuit occurs in an external load immediately turn OFF the corresponding output and remove the cause The CJU1W OD202 turns ON an alarm output bit that corresponds to the external load output number There is an alarm output bit for every two outputs When an alarm output bit turns ON use a self holding bit for the alarm in the user program and turn OFF the corresponding output The Alarm Output Bits are allocated in the Basic I O Unit Information Area system defined variable Two output bits are assigned for each slot and rack in which a Unit is mounted _CJB_lOUnitInfo rack_number slot_number serial_number_in_Unit For example when the CJ1W OD202 is mounted in slot O of rack 0 _CJB_ OUnitInfo 0 0 0 changes to TRUE if output Ch7Out0O changes to TRUE When the CJU1W OD202 is mounted in slot 1 of rack 0 _CJUB_lOUnitIinfo 0 1 3 changes to TRUE if output Ch7Out7 changed to TRUE A 100 NJ series CPU Unit Hardware User s Manual W500 Appendices Programming Example In this example CJU1W OD202 is mounted in slot 0 of rack 0 This example shows how to change out
214. an Ethernet cable 10 Built in EtherNet IP port operation Shows the operation status of the built in EtherNet IP indicators Refer to Built in EtherNet IP Port Port 1 Indicators on page 3 6 12 ID information label Shows the ID information of the CPU Unit N 13 Built in EtherCAT port port 2 Connects the built in EtherCAT with an Ethernet cable S 14 Built in EtherCAT port operation indi Shows the operation status of the built in EtherCAT 3 cators Refer to Built in EtherCAT Port Port 2 Indicators on page 3 7 2 15 DIN Track mounting pins Secures the Unit to a DIN Track o oX To use Safe Mode set the DIP switch as shown below and then turn ON the power supply to the Controller 3 O 5 a ON lt lt 1 P Turn OFF 3 4 Turn ON Use the Safe Mode when it is difficult to connect the Sysmac Studio For information on Safe Mode refer to the NJ series Troubleshooting Manual Cat No W503 NJ series CPU Unit Hardware User s Manual W500 3 3 3 Configuration Units i CPU Unit Operation Status Indicators A Z A OPEN OPEN Va RUN omRON ERROR NJ501 1500 BUSY SD PWR SD BUSY You can check the CPU Unit status with the indicators at the top of the front panel of the CPU Unit The following table describes these indicators Indicator Color Meaning RUN Green Lit The CPU Unit is in normal operation in RUN mode The user program is in execution Flashing 3 s An Incorrect Power Supply Uni
215. and tocol selections tions CompoWay F Modbus NT Link tions Units serial communica and Host Link tions devices Field networks High speed high EtherCAT EtherCAT protocol Built in EtherCAT precision communi port cations with Servo Drives and general purpose slaves High speed multi DeviceNet DeviceNet protocol DeviceNet Master point multi node Unit connection with dif ferent types of slaves With NJ series Controllers you can use FINS message communications Host Link communications and NT Link commu nications These functions however cannot access all areas in the NJ series CPU Unit If you require this functionality e g to connect to existing systems consult with your OMRON representative 2 20 NJ series CPU Unit Hardware User s Manual W500 Configuration Units This section describes the configuration devices in the CJ series Unit configuration 3 1 3 2 3 3 3 4 3 5 3 6 3 7 CP UNIS 2c es 6 eed te a wha laa ain he Baad Bra en eee 3 2 3 1 1 Models and Specifications 0 ce tees 3 2 3 1 2 Components and Functions aaa aaaea eee 3 2 SD Memory Cards cinen ethan enter eee caearnak Ven a E eae 3 9 3 2 1 Models and Specifications 0 000 ee eee nes 3 9 3 2 2 FID OSC rodana gale ens oes ae gt Aa ets ae ah kee ee ee i ey eas 3 9 3 2 3 Installing and Removing 00 eee eee 3 9 Power SuUppIV URNS sc 56 ii here iit awnatbeeu Meat ead ewe 3 1
216. and unit configuration Section 3 Configuration Designing I O and Refresh periods for external devices Units Processing e Program contents z NO J Step 1 2 Teer CONNJUrANON 4 2 3 Task Settings in NJ 8 Designing Tasks Relationship between tasks and programs series CPU Unit Software 2 D g LA D D Step 1 3 Designing Pro grams POU Program Programs Section 6 Programming in Organization Unit Functions and function blocks NJ series CPU Unit Soft Design Determining the algorithm languages ware Users Manual Cat No W501 Variable Design Defining variables that you can use in more than one POU and 6 3 Variables in NJ series variables that you use in only specific POUs CPU Unit Software User s Defining the variables names for the device variables that you use Manual Cat No W501 to access slaves and Units Defining the attributes of variables such as the Name and Retain attributes Designing the data types of variables Step 2 Software Setups and Programming Step Description Sysmac Studio Oper Reference ations Project Creation 1 Create a project in the Sysmac Studio New Project Button Sysmac Studio Version 1 2 Insert a Controller Insert Controller m Manual Cat No NJ series CPU Unit Hardware User s Manual W500 1 9 1 Introduction The following Controller Configurations and Setup and the Programming and Task Settings can be performed in either order Step 2 1 Slave and Unit Configur
217. anual NJ series CPU Unit Hardware User s Manual W500 Model numbers Application Using the built in EtherCAT port on an NJ series CPU Unit Using the built in Ether Net IP port on an NJ series CPU Unit Learning about the errors that may be detected in an NJ series Controller Learning about the operat ing procedures and func tions of the Sysmac Studio Learning how to configure networks data links rout ing tables Communica tions Unit settings etc Learning to create screen data for NS series Pro grammable Terminals Creating data transfer pro tocols for general purpose devices connected to CJ series Serial Communica tions Units Related Manuals Description Information on the built in EtherCAT port is pro vided This manual provides an introduction and provides information on the configuration fea tures and setup Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 Information on the built in EtherNet IP port is provided Information is provided on the basic setup tag data links and other features Use this manual together with the NJU series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 Concepts on managing errors that may be detected in an NJ series Controller and informa tion on individual errors are desc
218. ariables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 20 Non volatile Memory Life Exceeded 000E0000 hex The specified number of deletions for non volatile memory was exceeded Or the number of bad blocks in memory exceeded the specified value PLC Function Module None Detection Continuously timing Major fault Cycle the power Log category System supply Operation Operation AI outputs are stopped None Source details None Non volatile Memory Restored or Formatted 10010000 hex An error was detected in the non volatile memory check and file system recovery or formatting was executed Previous files may have been deleted PLC Function Module Source details None Detection At power ON or timing Controller reset Cycle the power Level Log category System supply or reset Major fault Recovery the Controller The Controller power supply was Compare the project with the project Do not turn OFF the power supply turned OFF while the BUSY indicator on the Sysmac Studio If they match while the BUSY indicator is lit was lit cycle the power supply to the Control ler or reset the Controller to see if that clears the error If the error is cleared check that the device operates cor rectly If the comparison s
219. asic Input Unit Input Response Times Global local Global Function Contains the response times of the Basic I O Units Data type ARRAY 0 3 0 9 OF UINT Range of values O to 320 Usage in user program Related instruc tions A 136 NJ series CPU Unit Hardware User s Manual W500 Appendices Functional Classification Auxiliary Area Bits for CJ series Units Variable name _CJB_lOUnitInfo Meaning Basic I O Unit Information Global local Global Function Shows the status of the Basic I O Unit alarm output load short circuit protection TRUE Load short circuit FALSE No load short circuit Data type ARRAY 0 3 0 9 0 7 OF BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Auxiliary A50 to A69 Area A50 00 to A69 15 addresses Variable name _CJB_CBUOOInitSta to _CJB_CBU15initSta Function The corresponding variable is TRUE during initialization of the CPU Bus Unit The corresponding variable changes to FALSE when the initialization is completed The numbers in the variables indicate the unit numbers of the applicable Units Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc ResetUnit tions Auxiliary A302 Area A302 00 to A302 15 addresses Variable name _CJB_SlOooInitSta to _CJB_SlOg95InitSta Meaning Special I O Unit Initializing Flags Global local Global Function The corresponding variable is TRUE during initialization of t
220. at groups together axes within the Motion Control Function Mod ule A system defined variable that is defined as a structure and provides status infor mation and some of the axes parameters for an individual axes group An Axes Group Variable is used to specify an axes group for motion control instruc tions and to monitor the command interpolation velocity error information and other information for the axes group A functional unit within the Motion Control Function Module An axis is assigned to the drive mechanism in an external Servo Drive or the sensing mechanism in an external Encoder Input Slave Unit A system defined variable that is defined as a structure and provides status infor mation and some of the axis parameters for an individual axis An Axis Variable is used to specify an axis for motion control instructions and to monitor the command position error information and other information for the axis Any of the data types that are defined by IEC 61131 3 They include Boolean bit string integer real duration date time of day date and time and text string data types Basic data type is used as opposed to derivative data types which are defined by the user A variable that represents the cam data as a structure array A cam data variable is an array structure that consists of phases and displace ments Any of the CJ series Units that can be used with an NJ series Controller One of the attributes of a var
221. ate rea tian ret E E 5 2 5 1 1 Overview of INU S6nes Stalls orse Torran ecinits tellin ediciones ieee ene 5 2 5 1 2 Falals Errors Im tne CR A ican that det tas anche each setae eile caret te oneal eed N 5 3 5 1 3 INO fatal eror IoC Fi te cetcct icrsosccsSuscaextoccsenictaianeosasauhadaoagnepeseusatastatesadeataeeacersautacnsecusnegnas 5 4 5 2 TFOUDICSNOOUMG icersccceeiatennactencede wee a e E dea emeweeeet 5 11 5 2 1 Checking to See If the CPU Unit Is Operating cccccccccccsseeeeeeeseeseeeeseeeeeeeseseeeesuaeeeesseaaaes 5 11 5 2 2 Troubleshooting Flowchart for Non fatal Errors 0 cccccececeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeasaaaaeeeeeeeeaaaeees 5 12 5 2 3 EOF WA OIC neia E A ene avneutuanceeacds 5 12 5 2 4 Emor DESEMDIIONS om R a bed Gouatvee areia S O 5 18 5 2 5 Troubleshooting Errors That Are Not in the CPU Unit sessesssssssesesnnnnseensrenrrnsnssrrnrnrrrenrnnrrrrenn 5 43 Section 6 Inspection and Maintenance 6 1 Periodic Maintenance and Inspection cccccceeceeeseeseeeneeenseeeeseenecenseenseoenseeaseeaseaseneesseeess 6 2 6 1 1 POnOGIO INS DCCUON ser essiatcc tonne teisce diet a a a 6 2 6 1 2 Unit Replacement Precautions csc tea tiee Seiceancoeanivoatye aussvauussadeeracte sone cranserod useenss sane cuantecaveteecs erated 6 3 6 2 Replacing the Batten y scccsesc ote ai a a aa 6 4 6 2 1 Battery ReplacemMmeEnM Snares A A AO AEA 6 4 6 2 2 Operation Wwithouta Battery ines ar eer ee dice os a E E cesaa cota 6
222. ations 1 Creating the Slave Creating the slave configuration and Unit EtherCAT Slave Setting 3 2 Creating the EtherCAT and Unit Configura configuration either offline or online For Editor Slave Configuration and 3 3 tions online configuration make the online con Unit Editor Creating the Unit Configura nection that is described in step 5 tion in NJ series CPU Unit Software User s Manual Cat No W501 2 Assigning Device Registering device variables in variable 3 4 I O Ports and Device Variables to I O Ports tables Variable names are user defined or Variables in NJ series CPU automatically created Unit Software User s Manual Cat No W501 The following step is for motion control 3 Creating the Axes Creating the axes and setting them as real Configurations and 3 5 Creating the Axes and and Assigning Them _ axes or virtual axes Creating axes groups Setup Motion Con Assigning Them to the to the Servo to perform interpolated axes control trol Setup Servo Drives Encoder Input Drive Encoder Input Slaves in NJ series CPU Slaves Unit Software User s Manual Cat No W501 1 10 NJ series CPU Unit Hardware User s Manual W500 Step 2 2 Controller Setup Setting the following parameters from the Sysmac Studio Setting the initial values for the PLC Function Module Initial settings for Special Units To use motion control Setting the initial settings for the Motion Control F
223. attery in the NJ series CPU Unit must be replaced periodically as preventative maintenance The Battery is a backup power supply for the CPU Unit s internal clock and the variables that are retained during power interruptions This section describes how to replace the Battery 6 2 1 Battery Replacement i Purpose of the Battery The Battery maintains the CPU Unit internal clock and the variables retained during power interruptions while the main power supply is OFF If the Battery is not installed or Battery voltage drops too low the internal clock will stop and the variables that are retained for power interruptions will be lost when the main power supply goes OFF i Battery Service Life and Replacement Period The minimum lifetime is the memory backup time at an ambient temperature of 55 C The typical lifetime is the memory backup time at an ambient temperature of 25 C Memory Backup Time 5yr 4 yr 3 yr 2 yr 1 yr Ambient temperature 25 C 40 C 55 C This graphic is for reference only 6 4 NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance i Low Battery Indicators If the Controller Setup has been set to detect a low battery error the ERROR indicator on the front of the CPU Unit will flash when the battery is nearly discharged F Troubles hooting Entry Time Level SourcelSource Details Event Name 0004 1 1 1970 9 03 41 AM PLC Low Battery Voltage
224. aulty e f a CPU watchdog timer error or CPU reset occurs e If a major fault level Controller error occurs e While the CPU Unit is on standby until RUN mode is entered after the power is turned ON External safety measures must be provided to ensure safe operation of the system even if the outputs turn OFF If external power supplies for slaves or other devices are overloaded or short circuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Provide external safety measures in controls with mon itoring of external power supply voltage as required so that the system oper ates safely in such a case NJ series CPU Unit Hardware User s Manual W500 23 Safety Precautions 24 WARNING Fail safe Measures Unintended outputs may occur when an error occurs in variable memory or in memory used for CJ series Units As a countermeasure for such prob lems external safety measures must be provided to ensure safe operation of the system Provide measures in the communications system and user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or remote I O communications If there is interference in remote I O communications or if a major fault level error occurs Output status will depend on the products that are used Confirm the operation that will occur when there is interference in communi cations or a major fault
225. ax 32 16 points common 2 circuits 5 VDC 150 mA max 20 4 to 26 4 VDC 70 mA min 80 g max None alae name Allocated D See fe ee rt re alee ee roe 3 COMO 4V CIO word 5 COMO V 1 1 ere l U Ch1 Out00 ve b JXX Ch1_Out15 OV i namie oa COM1 V COM1 V 4 aie Ch2_Outoo ee Ch2_Out15 r 4 rJ ol 5 oO oO c Wd m 1 l ERR indicator i l l e When an overcurrent is detected the ERR indicator will light At the same time the corresponding bit two points per bit in the Basic I O Unit Information Area system defined variable A050 to A069 will change to TRUE A 39 P N w So D O O D mg O 5 O O WO D o O O C 5 7 SHUN O I WSS c c V Appendices External connection and termi nal device variable diagram Allocated CIO word Allocated CIO word Connec tor pin Signal name Signal name 24 voc e COM1 V OV Jxx_Ch2_Out15 Jxx_Ch2_Out14 Jxx_Ch2_Out13 Jxx_Ch2_Out12 Jxx_Ch2_Out11 Jxx_Ch2_Out10 Jxx_Ch2_Out09 H78 Jxx_Ch2_Out01 Dx Che Outs 19120 Jxx_Ch2_Out00 COMO V 21 22 COMO V OV OV Jxx_Chi_Out15 Jxx_Ch1_Out07 Jxx_Chi_Out14 Jxx_Ch1_Out06 l Jxx_Ch1_Out13 Jxx_Ch1_Out05 4 Jxx_Ch1i_Out12 Jxx_Ch1i_Out04 4 9 o COM1 V OV l Jxx_Ch2_Out07 i Jxx_Ch2_Out06 i Jxx_Ch2_Out05 i Jxx_Ch2_Out04 Jxx_Ch2_Out03 Jxx_Ch2_Out02 N
226. ayed 3 Production information fx Model information Lot number 501 1500 af 31810 Hardware Production information SYSTEM 1 00 00 22519 Model information Lot number BOOT 20110627 TOPFE B 3 0 Rack 0 Slot 1 Unit 0 C 1W V680C12 Ver 1 2 16 10V TOPAW 0 73 Runtime 155 Rack 0 Slot 1 Unit 0 CIIW V680C12 Ver 1 2 167 10V Unit revision 1 PCE revision 100 Software revision 17 0 Output file Simple Display Detailed Display In this example Ver 1 0 is displayed next to the unit model The following items are displayed CPU Unit CJ series Units Unit model Unit model Unit version Unit version Lot number Lot number Rack number slot number and unit number EtherCAT Slaves 1 Double click EtherCAT under Configurations and Setup in the Multiview Explorer Or right click EtherCAT under Configurations and Setup and select Edit from the menu The EtherCAT Configuration Tab Page is displayed for the Controller Configurations and Setup layer 2 Right click the master in the EtherCAT Configurations Editing Pane and select Display Produc tion Information The Production Information Dialog Box is displayed l3 Production Information fx Type information Serial number Node9 RSSD KNO1L ECT Rev 2 1 OMRON Corporation Oxo0000000 The following items are displayed Node address Type information Serial number If the model number cannot be determined Such as when there is no
227. be adversely affected by resetting nodes before you transfer the settings e f EtherNet IP tag data links cyclic communications are used with a repeating hub the communica tions load on the network will increase This will increase collisions and may prevent stable communi cations Do not use repeating hubs on networks where tag data links are used Use an Ethernet switch instead EtherCAT Communications e Make sure that the communications distance number of nodes connected and method of connection for EtherCAT are within specifications Do not connect EtherCAT communications to EtherNet IP a standard in house LAN or other net works An overload may cause the network to fail or malfunction e Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the master and slaves If you disable the revision check in the network settings use the Sysmac Studio to check the slave revision settings in the master and the actual slave revisions and then make sure that functionality is compatible in the slave manuals or other references You can check the actual slave revisions from the Sysmac Studio or on slave nameplates e After you transfer the user program the CPU Unit is restarted Communications with the EtherCAT slaves are cut off for up to 45 seconds During that period the slave outputs behave according to the slave settings Before you transfer the user program confirm that the system will not be
228. ble may be exceeded by up to twice the given value An inrush current of approximately 4 A may occur and continue for 1 s when the power is turned ON When selecting fuses breakers and external DC power supply devices for external circuits allow sufficient margin in shut off performance Internal components in the Power Supply Unit will deteriorate or be damaged if the Power Supply Unit is used for an extended period of time exceeding the power supply output capacity or if the outputs are shorted Supported only when mounted to CPU Rack The tests can also be performed with the LG terminal and GR terminal connected to each other Change the applied voltage gradually using the adjuster on the Tester If the full dielectric strength voltage is applied or turned OFF using the switch on the Tester the generated impulse voltage may damage the Power Supply Unit NJ series CPU Unit Hardware User s Manual W500 3 13 g do u e wn So lt Cc 5 D suoeoloadS pue SjapoN L 3 Configuration Units 3 3 2 Components and Functions NJ PA3001 PA3001 POWER Indicator PWR LED i AC input i i Hols Connector ae ita GR oo Hee RUN output H e Tel ki NJ PD3001 PD3001 POWER Indicator PWR LED DC input N DC input I F Connector e J a HE RUN output 2 lll i AC Input Supply 100 to 240 VAC allo
229. cation Communications Error A 119 A 149 TCP IP Advanced Setting Error 00 A 120 A 150 TCP IP Basic Setting Error cceeeeeee A 119 A 150 TCP IP Setting Error scccconcseuncnetesrsedeerneisiarwtens A 120 A 152 Teo Many VO POMS crc ne trenctode ease 5 29 Total Power ON Time cccceccecseeceeeeeseeeeeeees A 109 A 131 Tace BUSY Flag ecaa A 110 A 134 Trace Completed Flag ccceseseeeeeeeeeeeees A 110 A 134 Trace Parameter Error Flag cccseccessseeeeeseeeeeeeees A 135 Trace Trigger Monitor Flag cccseseeeeeeeees A 110 A 134 transmission delay switch cccccceeeceeeeseeeeeeeeeeeeeeees 3 29 TFOUIDISSNOOUIG sener GosiueGaveaatgnonvachcuueede bance 5 11 U WTI CONMOCION vonoi con ccteniec ne ueentdivnncdsececoniade es 3 3 Unit current consumption calculating aate ernest ct ete eet teehee 3 16 ils ESETE IEE ARETE EEEE TE AE ET tees 2 6 2 10 Unsupported Unit Detected nnannnannennnnnnnnnnnenenennnne 5 29 User Program Controller Configurations and Setup Transfer ol CO dane ere omar a tar reer ene ere 5 34 User defined Error Status ccceeeeeeeeeee ees A 108 A 130 W WIGS ercsi e eae tact eaet eee ae 2 6 2 10 2 13 WAO AUCIS csser ses ar EES 4 11 4 12 write protection key s ssssssssssrsessrresrrrenrrreerreesrrresnneee 3 9 Index 6 NJ series CPU Unit Hardware User s Manual W500 Authorized Distributor
230. connected to a DeviceNet Unit A serial communications network is con nected to a Serial Communications Unit Host computer NJ series Controller Li cH H ple Fi OP LTPP ETI TF CN P SSSL LT T wy TR h I oak _ D ma N D D N O te 5 r 2 T EtherNet IP EtherNet IP Built in EtherNet IP port NJ series Controller Example Serial Communications Unit Power Supply Unit CPU Unit General purpose device A A with serial communications 4 Serial m suoneIn yuon was S y 0 uononpoul Z L 4 Example DeviceNet Unit Support Software You can use the following Support Software to set up monitor and debug an NJ series Controller Sysmac Studio The Sysmac Studio is the main Support Software that you use for an NJ series Controller On it you can set up the Controller configurations parameters and programs and you can debug and simu late operation Other Support Software The following Support Software is also included in the Sysmac Studio Software Package Standard Edition Configuration software Application The Sysmac Studio is used for sequence control motion control and all other operations except those described below The Network Configurator is used for tag data links on the built in EtherNet IP port Sysmac Studio Network Configurator The CX Integrator is used for remote I O communications wi
231. ct Example 81 6 to 89 mm SS 30 mm S cn 30mm Duct H Precautions for Correct Use M Mounting Tighten terminal block screws and cable screws to the following torques Terminal Screws M4 12Nm M3 0 5 N m Cable Connector Screws M2 6 0 2 N m Routing Wiring Ducts Install the wiring ducts at least 20 mm between the tops of the Racks and any other objects e g ceiling wiring ducts structural supports devices etc to provide enough space for air circulation and replacement of Units NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Input duct Output duct Power duct 5 200 mm min A Z 2 D 5 oe 5 l L __ A 2 mess p 2 Z 5 CPU Rack 5 Z Breakers Z 7 fuses A P 2 2 2 5 AA La 5 l T A A fae A 2 E 2 P 7 A a Expansion Rack 2 Z O 2 5 2 p 5 Zz 2 A Z 5 Power Z To Ac p equipment 2 s ll gt I such as 2 2 p er p transformers Z i A and magnetic 2 2 relays A A A A P A Ay 2 A 5 5 2 nn eee ll Z 5 A A l A J A d A 5 O Te p 2 5 A d A o 5 2 D Fuses relays timers etc 2 P D f 2 A NOT heat generating equip 2 g O ment power equipment etc Terminal blocks Terminal blocks for 2 for Controller power equipment O O aj D Oo NJ series CPU Unit Hardware User s Manual W500 4 13 4 14 4
232. cted by the EtherCAT master Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O Usage in user program Possible Related instruc Get EtherCAT Error Status tions e GetECError Reset EtherCAT Controller Error e ResetECError NJ series CPU Unit Hardware User s Manual W500 A 141 y N U oO D O 2 O c O 5 o O 5 a Q v w lt Oo mr D z Q h 5 D Q S o D o A106929 ainpoy uojoun4 ISEN 1Y0104 S 2 V 94 swen Appendices Variable name _EC_SlavErr Function This system defined variable provides the collective status of all the error status for EtherCAT slaves Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O Usage in user program Possible Related instruc Get EtherCAT Error Status tions e GetECError Reset EtherCAT Controller Error e ResetECError Variable name _EC_SlavErrTbl Meaning Slave Error Table Global local Global Function This system defined variable gives the error status for each EtherCAT slave The error status is given for each slave in the actual system configuration This variable array indicates slaves in which there are errors Status is provided for each EtherCAT slave node address 1 to 192 Refer to A 6 7 Meanings of Error Status Bits for the meanings of
233. ctor 32 outputs 1 MIL con NPN nector XW2Z OOON XW2B 20G5 2 Units oe XW2Z OOON XW2B 20G4 2 Units es 1 The inputs are NPN For PNP inputs reverse the polarity of the external power supply connections to the power supply terminals on the Connector Terminal Block Conversion Unit 2 Bleeder resistance 5 6 kQ is built in XW2Z OOO0N XW2B 20G4 2 Units m XW2Z OOON XW2C 20G6 1016 2 Units A 84 XW2Z LILILIN Xw2C 20G5 IN16 2 Units Yes XWe2Z LILILIN XW2E 20G5 IN16 2 Units its Yes Yes Yes Yes XWeZ LILILIN XW2F 20G7 IN16 2 Units Yes 2 Yeso oo XW2Z ULUN XW2N 20G8 IN16 2 Units None XW2Z OO00K XW2D 40G6 A 83 None XwW2Zz O000K_ XW2B 40G5 a None XW2Z7 OO0K XW2B 40G4 m XW2z OO00L XW2B 20G5 2 Units ie 5 XW2Zz O00L XW2D 20G6 2 Units m XW2Zz DO00oL XW2B 20G4 2 Units None XW2Z DO00K XW2D 40G6 A 85 None XW2Z OOOK ywep 40G6 RM 2 XW2z OO00L XW2C 20G6 1016 2 Units A 84 a N wn 2 O fet Oo gt Oo _ U fet A O O Cc gt None XW2Zz O00K XW2B 40G5 None XW2Z O00K XW2B 40G4 tn XW2Z OO00L XW2F 20G7 OUT16 2 Units XW2Z OOON XW2D 20G6 2 Units m XW2Z OO00N XW2B 20G5 2 Units ER XW2Z OOON XW2B 20G4
234. d m 2 O parea x Black White F iraa Brown Red o Blue Black Mii Ww 3 wire sensor with PNP output o i photoelectric sensor O or proximity sensor PNP O Connection Connection f gt c diagram diagram rms Blue Black al Brown White a 2 wire sensor fo e g limit switch ley Wd m 1 Black White Wd m 3 alin iin oss H Blue Black 3 wire sensor with a NPN output f photoelectric NPN Ol or proximity sensor le a Blue Black rol Brown White Tel 2 wire sensor e g limit switch Appendices 24 VDC T Note 1 The polarity for input power supply connections Note 1 Connect the A9 B9 terminal and the terminal for indicated with dotted lines can be con nected in either direction provided that the same polarity is used for the commons COMO COM1 COM2 and COM3 have two pins each They are internally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit A 69 gt P iN O O 5 5 iq O 5 Co O O 5 5 iq O pr O T D x 3 5 D w O o O O 5 lt D o O 5 Cc gt p T D m aQ O J D lt D 3 5 Y D Appen
235. d Work Cleared to zeros Cleared to zeros Areas CJ series Unit memory Values before Unstable Retained areas Holding DM and EM power Interruption will be retained Areas These are cleared to zero if there are no initial settings 6 8 NJ series CPU Unit Hardware User s Manual W500 Appendices A 1 A 2 A 3 A 4 A 7 SDECHICALIONS origa aa eA ead ieee hae ee els wo A A Specifications of Basic I O Units 00 ces A 2 1 Overview of UnitS 0 0 0 eee es A22 Basic VOUS 2 322 cetehe hel a ee Peed he eos See A 2 3 Precautions on Contact Output Units 0 ee A 2 4 Connecting Connector Terminal Block Conversion Units and VO Relay Tenminals aier ea e a ee a cate Dts elt tee Sate de DiMmM NSiI NS as aeaa a eos tnt ee eva ee ard tassel wn eh Sue as ree Sa eae tee A 3 1 NdJ sernes GPU UNIS ereraa naa heed eb eh a eee eet eon A 3 2 NJ series Power Supply Units 20 0 0 ees A 3 3 CJU series Basic I O UnitS 0 0 0 0 eee eee eee A 3 4 BA Interface Unit ceca bast ac ark Gace Betas an haute iuatidi ee desea bret whe and eee b A 3 5 CJ series I O Control Unit and I O Interface Unit A 3 6 SD Memory Card A252 2 33 2 csdd eke dd Bae dass Bhs SOR SU Ghee Load Short circuit Protection and Line Disconnection Detection for CJU series Basic I O Units 0 00 ce es A 4 1 Load Short circuit Protection and Line Disconnection D
236. d according to the installation environment temperature humidity vibration shock corrosive gases overcurrent noise etc 4 5 1 Temperature Panels have been reduced in size due to space saving and miniaturization in devices and systems and the temperature inside the panel may be at least 10 to 15 C higher than outside the panel Implement the following measures against overheating at the installation site and in the panel and allow a suffi cient margin for the temperature i High Temperatures Use the following cooling methods as required taking into account the ambient temperature and the amount of heating inside the panel D oO O fe 5 mp a y D D 5 m mp A D c O 5 Natural Cooling Natural cooling relies on natural ventilation through slits in the panel rather than using cooling devices such as fans or coolers When using this method observe the following points e Do not install the Controller at the top of the panel where hot air tends to stagnate e To provide ventilation space above and below the Controller leave sufficient distance from other devices wiring ducts etc e Do not mount the Units in the wrong direction e g vertically or upside down Doing so may cause abnormal heating in the Controller e Do not install heat generating equipment such as heaters transformers and devices with high resistance directly above the panel e Do not install the Controller in a locati
237. d at startup Data type UDINT 0 to 4294967295 Usage in user program Related instruc tions Variable name _RetainFail Meaning Retention Failure Flag Global local Global Function TRUE at the following times failure of retention during power interruptions e When an error is detected in the battery backup memory check at startup FALSE at the following times no failure of retention during power interruptions e When no error is detected in the battery backup memory check at startup e When the user program is downloaded e When the Clear All Memory operation is performed Note When the encoder home offset data is not retained the status is given in the error status of the axis vari able and not in this flag Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Functional Classification Programming Variable name P_On Meaning Always TRUE Flag Global local Global Function This flag is always TRUE Data type BOOL Range of values TRUE Usage in user program Related instruc tions Variable name P_Off Meaning Always FALSE Flag Global local Global Function This flag is always FALSE Data type BOOL Range of values FALSE Usage in user program Related instruc tions Variable name P_CY Meaning Carry Flag Global local Local Function This flag is updated by some instructions Data type BOOL Range of values TRUE or FALSE Usage in user program Relate
238. d instruc tions A 132 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name P_First_RunMode Meaning First RUN Period Flag Global local Local Function TRUE for one task period when PROGRAM mode changes to RUN mode Use this flag to perform initial processing when the CPU Unit begins operation Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name P_PRGER Meaning Instruction Error Flag Global local Local Function This flag changes to and remains TRUE when an instruction error occurs It remains TRUE until changed to FALSE from the user program Data type BOOL Range of values TRUE or FALSE R W access Not retained Network Publish Not published Usage in user program Related instruc tions Functional Classification Communications Variable name _Port_numUsingPort Meaning Number of Used Ports Global local Global Function Gives the number of internal logical ports that are currently used You can use this variable when you debug the user program Data type USINT Range of values 0 to 32 Usage in user program Possible Related instruc Communications instructions ExecPMCR SerialSend SerialRcv Send tions Rev and SendCma Variable name _Port_isAvailable Meaning Network Communications Instruction Enabled Flag Global local Global Function Indicates whether there is an available internal logical port TRUE when an int
239. d or short cir cuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Provide external safety measures in control with monitor ing of external power supply voltage as required so that the system operates safely in such a case Unintended outputs may be performed when an error occurs in variable memory or memory for CJ series Units As a countermeasure for such problems exter nal safety measures must be provided to ensure safe operation of the system Provide measures in the communications system and in the user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or remote I O communications If a communications interference occurs for remote I O or if a major fault level error occurs Output status will be determined by the specifications of the exter nal output device Confirm the operating specifications for communications errors and major fault level errors and implement suitable safety measures Set the slave settings correctly for all EtherCAT slaves You must implement fail safe circuits to provide sufficient protection in the event that abnormal signals occur as the result of broken signal lines or momentary power interruptions Not doing so may result in serious accidents due to incor rect operation NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 2 1 Order of Powering Up the Controller and
240. d the terminal mi connected inside the Controller but they must all be ConnectinaA1 0 810 terminal and ies termiral S Cc MCG Use the enclosed short bar 2 The COM terminals are wired inside the Connec 2 tor Terminal Block Conversion Unit O D D lt D 3 D D NJ series CPU Unit Hardware User s Manual W500 A 77 Appendices Inputs and Outputs Programma CJ1W MD231 ble Control ler I O Unit Connector XW2D 20G6 Terminal Block Con version Unit Connecting XW2Z LILILIA Cables Wd m CN1 OUT Po Foje E aa P el 24 VDC as i eer ater koler lE Connection diagram Note 1 The polarity for input power supply connections indicated with dotted lines can be con nected in either direction 2 The COM terminals are internally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 Appendices Programmable Con CJ1W MD231 troller I O Unit Connector Terminal XW2C 20G6 1016 Block Conversion Unit Connecting Cables XWe2Z LILILIA CN2 Wd m 1 O B10 Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor gt PNP Blue Black Brown White Connection diagram 2 wire sensor e g limit switch lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt a Black White Brown Red
241. d without turning OFF the power supply To do so always touch a grounded piece of metal to discharge static electricity from your body before you start the procedure After you replace the Battery connect the Sysmac Studio and clear the Low Battery Voltage error e Make sure that the required data including the user program configurations settings variables and memory used for CJ series Units is transferred to a CPU Unit that was replaced and to externally connected devices before restarting operation Be sure to include the routing tables network parameters and other CPU Bus Unit data which are stored in the CPU Unit i Disposal e Dispose of the product and Batteries according to local ordinances as they apply 1 G9 ERRE e The following information must be displayed for all products that contain primary lithium batteries with a perchlorate content of 6 ppb or higher when shipped to or transported through the State of Califor nia USA Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate e The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher Place the above information on the individual boxes and shipping boxes when shipping finished products that contain a CPU Unit to the State of California USA NJ series CPU Unit Hardware User s Manual W500 31 Precautions for Correct Use Precautions for Correct Use 32 i Storage Mountin
242. devices regardless of the operation of the Controller i Power Supply Design Do not exceed the rated supply capacity of the Power Supply Units in the NJ series Controller The rated supply capacities are given in the NJ series CPU Unit Hardware User s Manual Cat No W500 If the capacity is exceeded operation may stop malfunctions may occur or data may not be backed up normally for power interruptions Use NJ series Power Supply Units for both the NJ series CPU Rack and Expansion Racks Operation is not possible if a CJ series Power Supply Unit is used with an NJ series CPU Unit or an NJ series Power Supply Unit is used with a CU series CPU Unit NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum rat ings e Surge current occurs when the power supply is turned ON When selecting fuses or breakers for external circuits consider the above precaution and allow sufficient margin in shut off performance Refer to the relevant manuals for surge current specifications Refer to the NJ series CPU Unit Hard ware User s Manual Cat No W500 for surge current specifications If the full dielectric strength voltage is applied or turned OFF using the switch on the tester the gener ated impulse voltage may damage the Power Supply Unit Use the adjustment on the tester to gradu ally increase and decrease the voltage e Ap
243. dices Outputs Programma CJiW OD231 ble Control ler I O Unit Connector XW2D 40G6 Terminal XW2D 40C6 Block Con version Unit Connecting XW2Z LIUILIB Cables XW2Z O BU Connection diagram Note The V terminals and COM terminals are internally connected inside the Controller but they must all be wired A 70 Programma ble Control ler I O Unit Connector Terminal Block Con version Unit Connecting Cables Connection diagram CJ1W 0OD231 XW2C 20G6 1016 2 Units XW2Z LIULIL Wd m Wd m 1 Solenoid valve etc 09 08 07 06 05 04 03 02 01 00 Note 1 Connect the A9 B9 terminal and the terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Programma ble Control ler I O Unit Connector Terminal Block Con version Unit Connecting Cables Connection diagram Note The COM V terminals and OV terminals are inter nally connected inside the Controller but they must CJ1W OD232 XW2D 40G6 XWe2Z LILILIK all be wired NJ series CPU Unit Hardware User s Manual W500 Programma ble Control ler I O Unit Connector Terminal Block Con version Unit Connecting Cables Connection diagram Appendices CJ1W OD232 XW2C 20G6 1016 2 Units
244. e BZA Interface Units are CJ series Basic I O Units The B7A Interface Ports use the following I O types Access is performed from the user program using variables For information on how to allocate variables refer to the NJ series CPU Unit Software User s Manual Cat No W501 I O type CJ1W B7A14 CJ1W B7A04 CJ1W B7A22 Port number 64 point Input Unit Sree Eea 64 point I O Unit AJOIN NJ series CPU Unit Hardware User s Manual W500 3 27 Ol uJ N gt mr fet O g u e mp SUOI COIJIO9dS UOWWOD 9 9 3 Configuration Units 3 5 7 Parts and Names Indicators Transmission delay switch Connection terminals Screwless connectors i Indicators CJ1W B7A14 RUN B7A operat Green ing status ERR1 Port 1 transmis sion error ERR2 Port 2 transmis sion error 3 28 Not lit Not lit Not lit Condition The B7A Unit is operating The B7A Unit is stopped A transmission error has occurred at port 1 of the B7A Unit The Unit is operating normally A transmission error has occurred at port 2 of the B7A Unit The Unit is operating normally NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units ERR3 Port 3 C transmission error has occurred at transmis i 3 of the B7A Unit sion error Notit lit The Unit is operating normally ERR4 Port 4 transmission error has occur
245. e NJ series Controllers and then describes it in more detail 1 3 1 Overall Procedure The overall procedure to use an NJ series Controller is given below Step 1 Software Design Design the overall system configuration task configuration programs and vari ables Step 1 1 Designing I O and Processing Step 1 2 Designing Tasks Step 1 3 Designing Programs Step 2 Software Setups and Programming Create the system configurations that you designed in step 1 on the Support Soft ware and assign the variables Create the tasks and programs and debug them e g with simulations Step 2 1 Slave and Unit Configurations Step 2 2 Controller Setup Step 2 3 Programming Step 2 4 Offline Debugging Step 3 Mounting and Setting Hardware Mount the Units and make the required hardware settings Step 4 Wiring Connect the network cables and wire the I O Step 5 Confirming Operation and Starting Actual System Operation Connect the Support Software to the physical system and download the project Check operation on the physical system and then start actual system operation 1 8 NJ series CPU Unit Hardware User s Manual W500 1 Introduction 1 3 2 Procedure Details Step 1 Software Design 19 01 U04 SOLI8S fN OU 10 aiINPVI01g Huljes9do je4BAO E L Task periods User s Manual Cat No Slave and Unit refresh times W501 Exclusive control methods for variables between tasks Step 1 1 e External I O devices
246. e Special y page 5 33 Unit The Unit connection is faulty Noise A Unit has failed Lyd a fl Errors Related to Controller Operation p Level 10200000 hex User Pro gram Con troller Configura tions and Setup Trans fer Error The user program or Controller Con figurations and Setup were not transferred cor rectly 10210000 hex Illegal User Program Execution ID The user program execution IDs set in the user program and in the CPU Unit do not match 10240000 hex Illegal User Program The user program is not correct 5 16 e The user program or Controller page 5 34 Configurations and Setup are not correct because the power supply to the Controller was interrupted or communications with the Sysmac Studio were disconnected during a down load of the user program or the Controller Configurations and Setup The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during online edit ing The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during a Clear All Memory operation Non volatile memory failed The user program execution y page 5 35 IDs set in the user program and in the CPU Unit do not match A user program execution ID is set in the CPU Unit but not in the user program There are more than 8 nesting EL page 5 3
247. e Sysmac Studio For the Sysmac Studio synchronization is used to both upload and download data Here synchronize means to automatically compare the data for the Sysmac Studio on the computer with the data in the physical Controller and transfer the data in the direction that is specified by the user NJ series CPU Unit Hardware User s Manual W500 9 Manual Structure 10 NJ series CPU Unit Hardware User s Manual W500 Sections in this Manual Sections in this Manual Introduction System Configuration Configuration Units Installation and Wiring Troubleshooting Inspection and Maintenance Appendices NJ series CPU Unit Hardware User s Manual W500 11 Sections in this Manual 12 NJ series CPU Unit Hardware User s Manual W500 CONTENTS CONTENTS Se roduc UO cass rates certs cs sts ed ncaa ie etna etic eee ves boned cuteah ea acetueaetonceauenene eee ba aE 1 Relevan Manuals sisirain eaaa a a a a a a a a a 2 Mantial COnfiGuratiOn sssisssssia aa aa aa 3 Manual SUCTUS aaa aS 8 SECTIONS in THIS Man al sisrsi sase e a aat 11 Read and Understand this Manual cccceccsseeeceecnsenseneensensensensensensensenseasensens 17 Safety Precautions steeieececdenewowsedetiversen sous weedaducietesinuwse a iai 21 PLECAUTIONS for Safe US oi iciiaes cuca ecacewabdcetan tas uuedsasisosseusubecsdedwetvaleaswawenseusisuaielduevcedd 26 Precautions TOF Correct U Se iincciccac testa cedcte
248. e Unit 2 Insert the SD Memory Card with the label facing to the left Insert the SD Memory Card with the label facing the triangle on the CPU Unit Model number label 3 Push the SD Memory Card securely into the compartment a ha ar gt NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Removing the SD Memory Card 1 Press the SD Memory Card power supply switch SD PWR SD Memory Card LAN power supply switch G a7 7 N wn g D 3 e lt O D 2 O 2 Press the SD Memory Card after the SD BUSY indicator is no longer lit The SD Memory Card will be ejected from the compartment a ae gt Bulaowey pue Huljjeisu Z 3 Pull out the SD Memory Card 4 Close the Memory Card cover when an SD Memory Card is not being used NJ series CPU Unit Hardware User s Manual W500 3 11 3 Configuration Units 3 3 Power Supply Units 3 3 1 Models and Specifications i NJ series Power Supply Units Use an NU series Power Supply Unit to supply power to an NJ series CPU Rack or Expansion Rack i Precautions for Correct Use e Do not use the Power Supply Units in the system beyond the rated supply capacity range given in the following specifications Doing so may result in operation stopping incorrect oper ation or failure to correctly back
249. e User s Manual W500 Functional Classification Tasks _ TaskName__ Active _TaskName__ LastExecTime _TaskName __ MaxExecTime _TaskName __ MinExecTime _ TaskName__ ExecCount _ TaskName_ Exceeded _ TaskName__ ExceedCount Task Active Flag Last Task Execution Time Maximum Task Execution Time Minimum Task Execution Time Task Execution Count Task Exceeded Flag Task Period Exceeded Count TRUE during task execution FALSE when task execution is not in progress Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio Contains the task execution time the last time the task was executed unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio Contains the maximum value of the task exe cution time unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio Contains the minimum value of the task exe cution time unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data trac ing from the Sysmac Studio Contains the number of executions of the task If 4294967295 is exceeded the value returns
250. e User s Manual W500 3 Configuration Units 3 2 SD Memory Cards 3 2 1 Models and Specifications SD Memory Cards and SDHC Memory Cards are supported but use the following OMRON SD Mem ory Card OMRON is not responsible for the operation performance or write life of any other memory card Model Card type Capacity Format ete Weight HMC SD291 SD Card FAT16 100 000 2 g max EN Additional Information Write Protection Key You will not be able to write to the SD Memory Card if the key is set to the LOCK position Use this setting to prevent overwriting FOR INDUSTRIAL 3 2 2 Purpose You can use the SD Memory Card for the following applications e Read and write files in the SD Memory Card with instructions e Read and write files in the SD Memory Card from an FTP client on EtherNet IP 3 2 3 Installing and Removing fl Before Using an SD Memory Card e Observe the following precautions while the SD Memory Card is being accessed The SD Memory Card may become unusable if these precautions are not followed e Make sure that the SD BUSY indicator is OFF i e the SD Memory Card is not being accessed before you turn OFF the power supply to the Controller The SD BUSY indicator is lit when the SD Memory Card is accessed from user the programming or from a computer through FTP e Never remove the SD Memory Card while the CPU is accessing the SD Memory Card Press the SD Memory Card power supply switch and wait for t
251. e not being saved Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc Saving Packet Data File tions e EC_SaveMon y N U oO D O Q O fet c O 5 o O 5 2 Q v w lt m mr D 7 Q h 5 D Q S 9 o D o Variable name _EC_InDatalnvalid Meaning Input Data Invalid Global local Global Function TRUE when process data communications are not normal and the input data is not valid Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions Note All system defined variables that are related to the status of EtherCAT communications give the current status A106929 ainpoy uonouny I9SeN 1Y0104I S 2 V 9J WEN NJ series CPU Unit Hardware User s Manual W500 A 147 Appendices A 7 6 EtherNet IP Function Module Category Name _EIP Functional Classification EtherNet IP Communications Errors Variable name _EIP_ErrSta Meaning Built in EtherNet IP Error Global local Global Function This is the error status variable for the built in EtherNet IP port It represents the following error flags e _E P_PortErr Communications Port Error e _E P_CipErr CIP Communications Error e _EIP_TcpAppErr TCP Application Communications Error Note Refer to A 6 7 Meaning
252. e of the panel to prevent gas from entering from outside e In locations where flammable gas is present either use an explosion protected construction or do not use the Controller NJ series CPU Unit Hardware User s Manual W500 4 51 4 Installation and Wiring 4 5 5 Electrical Environment When installing or wiring devices make sure that there will be no danger to people and that noise will not interfere with electrical signals i Controller Installation Location Install the Controller as far away as possible from high voltage 600 V or higher and power devices to ensure safe operation and maintenance Example of Recommended Equipment Arrangement o to el ee ok i Control panel Control panel High voltage power panel Example of Poor Equipment Arrangement eee NG Controller Control panel Control panel High voltage power panel Examples of Equipment Arrangement in Panel with High voltage Devices i Arrangement of Controller and Units Observe the following points e Place a Unit that does not generate much noise next to the CPU Unit such as an Input Unit or Com munications Unit e The coils and contacts in electromagnetic contactors and relays in an external circuit are sources of noise Do not install them close to the Controller Locate them at least 100 mm away from the Con troller 2 wn gt c gt 5 S dp 5 z O O Oo oO DC I O device AC I O device
253. e only to access sta tus through communications from an external device Refer to information on the meanings of the error status bits at the end of this appendix for details _CJB_InRespTm Basic Input Unit Contains the response times of the Basic 0 to 320 page A 136 Input Response Input Units Times AsoBeyeg ejnpoyy uonouny O1d 9 V gro WeN NJ series CPU Unit Hardware User s Manual W500 A 111 Appendices Functional Classification Auxiliary Area Bits for CJ series Units values Variable name _CJB_lOUnitInfo _CJB_CBUOoOInitSta to _CJB_CBU15InitSta _CJB_SlOooInitSta to _CJB_SlOg95InitSta _CJB_CBUOORestart to _CJB_CBU15Restart _CJB_S lO0O0Restart to _CJB_S lO95Restart _CJB_SCUOO0P1ChgSta to _CJB_SCUO00P2ChgSta _CJB_SCU15P1ChgSta to _CJB_SCU15P2ChgSta A 112 Basic I O Unit Information CPU Bus Unit Ini tializing Flags Special I O Unit Initializing Flags CPU Bus Unit Restart Bits Special I O Unit Restart Bits Serial Communi cations Unit 0 Port 1 2 Settings Changing Flags Serial Communi cations Units 1 to 15 Port 1 2 Set tings Changing Flags Shows the status of the Basic I O Unit alarm TRUE or page A 137 output load short circuit protection FALSE TRUE Load short circuit FALSE No load short circuit The corresponding variable is TRUE during BOOL TRUE or page A 137 initialization of the CPU Bus Unit FALSE The corresponding variable cha
254. e power Log category System supply All outputs are stopped A connection to the Sysmac Stu dio may not be possible a Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the CPU Unit with air vicinity of the control panel Also make sure that the operating environ ment is free of dirt and dust Close the control panel Source details If the error occurs even after making Implement noise countermeasures the above correction check the FG and power supply lines and other noise entry paths and implement noise countermeasures as required Noise e There is data corruption in bus sig nals e There is malfunctioning in bus inter face circuits The CPU Unit has failed e The internal bus is disconnected If this error persists even after you None make the above two corrections replace the CPU Unit Attached information 1 Controller information When this error occurs the CPU Unit stops and the error is recorded in the event log If cycling the power to the Con troller clears the error you will be able to see whether this error occurred by checking the event log However a restart is sometimes not possible depending on the error location 5 19 ch N e ea D N y e oO 5 suonduos q 10113 p Z S 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined v
255. eaning Special I O Unit Restart Bits Global local Global Function The Special I O Unit is restarted when the corresponding variable changes to TRUE It is changed to FALSE by the system after the CPU Bus Unit is restarted The numbers in the variables indicate the unit numbers of the applicable Units If you change the Restart Flag to TRUE with an instruction the restart process begins from refresh processing in the next task period Data type BOOL Range of values TRUE or FALSE R W access Not retained Network Publish Published Usage in user program Related instruc ResetUnit tions Auxiliary A502 to A507 Area A502 00 to A507 15 addresses A 138 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _CJB_SCUO0OP1ChgSta _CJB_SCUO0OP2ChgSta to _CJB_SCU15P1ChgSta _CJB_SCU15P2ChgSta Meaning Serial Communications Unit 0 Port 1 2 Settings Global local Global Changing Flags Serial Communications Units 1 to 15 Port 1 2 Settings Changing Flags Function TRUE when the parameters of the specified port are being changed TRUE when the Change Serial Communica tions Parameter SerialSetup instruction is being executed FALSE after the parameters are changed It is also possible for the user to indicate a change in serial port settings by turning ON the corresponding flag through the execution of an instruction or a user operation Data type BOOL Range of values TRUE or FALSE R W access
256. ecautions Remarks 5 32 Level Major fault Recovery Cycle the power supply or reset the Controller I O Setting Check Error 34010000 hex There is an inconsistency between a Unit model in the Unit Configuration in the CPU Unit and the Unit model that is mounted in the Controller PLC Function Module Detection timing I O bus master Source details At power ON Controller reset or Unit Configura tion and Setup transfer Log category System Variable Data type Name None ee Assumed cause Correction Prevention A Unit model in the Unit Configuration in the CPU Unit is different from the Correct the Unit Configuration in the CPU Unit or the physical Unit configu ration so that there are no inconsis tencies Make sure that the Unit Configuration in the CPU Unit and the physical Unit configuration are consistent Unit model that is mounted in the Controller Attached information 1 The lowest slot number where an error was detected on the CPU Rack 0 to 9 When the CPU Rack is normal 10 Attached information 2 The lowest slot number where an error was detected on Expansion Rack 1 0 to 9 When Expansion Rack 1 is normal 10 Attached information 3 The lowest slot number where an error was detected on Expansion Rack 2 0 to 9 When Expansion Rack 2 is normal 10 Attached information 4 The lowest slot number where an error was detected on Expansion Rack 3 0 to 9 When Expansion Rack 3 is n
257. ecial Unit Setup structure 44 Description An error for which part of the control operations for one of the function modules in the NJ series Controller stop An NJ series CPU Unit continues operation even after a minor fault level Controller error occurs One of the function modules The MC Function Module performs motion control based on commands from the motion control instructions that are executed in the user program A function block instruction that executes motion control The Motion Control Function Module supports instructions that are based on func tion blocks for PLCopen motion control as well as instructions developed specifi cally for the Motion Control Function Module One of the attributes of a variable This attribute allows you to use CIP message communications or tag data links to read write variables from another Controller or from a host computer One of the event levels for Controller events or user defined events These are minor errors that do not affect control operations but appear in the event log to notify the user of specific information An error for which all of the control operations for one of the function modules in the NJ series Controller stop An NJ series CPU Unit continues operation even after a partial fault level Controller error An abbreviation for process data communications Data is exchanged between the master and slaves on a process data communications cycle The process data co
258. ection At power ON or timing Controller reset Major fault Cycle the power Log category System supply More than 10 Units are connected to Reduce the number of Units con Check the maximum number of con one Rack nected to the Rack to 10 or fewer nections allowed and design a config More than three Expansion Racks are Reduce the number of Expansion uration that fits within those ranges connected Racks to three or fewer More than two Interrupt Input Units Reduce the number of Interrupt Input are mounted Units to two or fewer An Interrupt Input Unit was mounted to a unsupported slot or to an Expan Mount the Interrupt Input Units to slots 0 to 4 on the CPU Rack i e as sion Rack one of the five Units to the right of the CPU Unit None None NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects variables Cause and correction Attached information Precautions Remarks 5 Troubleshooting Duplicate Unit Number 24050000 hex The same unit number is set for more than one Special I O Unit or more than one CPU Bus Unit PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Major fault Cycle the power Log category System supply a Ca The same unit number is set for more than one Special I O Unit or more than one CPU Bus Unit The same unit number is assigned to a Special I O Unit
259. ection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 25 lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt SHU O I WISeG c c V Appendices CJ1W 0OD213 Transistor Output Unit 16 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Supply Weight Circuit Configuration External connection and terminal device variable diagram 16 point Transistor Output Unit with Terminal Block Sinking Outputs CJ1W 0D213 24 VDC 20 4 to 26 4 VDC 0 5 A point 5 0 A Unit 4 0 A point 10 ms max 0 1 mA max 1 5 V max 15 us max 80 us max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 16 16 points common 1 circuit 5 VDC 150 mA max None 20 4 to 26 4 VDC 55 mA min 110 g max Signal Jxx_Ch1_Out00 to I I i i l 2 I EE l Jxx_Ch1_Out15 i O bw EINES oO 1 i E TOE TERN i i Output indicator i we i i a tg hr ee ee ee a Signal Connec Signal name tor
260. ectly to terminals e Tighten the terminal block screws to the torque of 1 2 N m e Use round type crimp terminals M4 having the dimensions shown below e Crimp Terminals for AC Power Supplies rome O 20 mm max M4 self raising terminals DN Torque to 1 2 N m 7 a Q Precautions for Safe Use e Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable counter measures especially during wiring work e Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur Bulan lddnS 1 MO0d L Y Y DC Power Supplies NJ PD3001 Power Supply Unit i Lf eo O S 2 COCO Si Hells Paer DC power supply FON a el Telas Te r Tm Serew terminals M4 head with laii Til sett raising pressure plate DC Power Source Supply 24 VDC Keep voltage fluctuations within the specified range Model Allowable voltage fluctuation range NJ PD3001 19 2 to 28 8 VDC 24 VDC 20 NJ series CPU Unit Hardware User s Manual W500 4 27 4 Installation and Wiring Power Supply Capacity The maximum power consumption is 50 W NJ PD3001 per Rack When you select the power supply consider that surge current will flow when the power is
261. ed Mount an I O Control Unit immediately to the right of the CPU Unit and mount the I O Interface Unit immediately to the right of the Power Supply Unit on the Expansion Rack Mounting them in other loca tions may cause malfunctions 10 Units max N I v D o T w lt m mr D 3 O e 5 G D i e 5 NJ NJ series saes CPU Rack Power CPU Supply Unit Unit M I O Control Unit N CS CJ series I O Connecting Cable O 30 cm 70 cm 2m 3m 5m 10m 12m End Cover ae N D CS CJ series I O Connecting Cables D Total cable NJ Cabl Lenath c i i CJ series vabe ENGIN _ engi Sale CS1W CN313 0 3 m 12m Power Expansion Rack O Supply CS1W CN713 0 7m Unit CS1W CN223 2 m CS1W CN323 3m E aE ee sues x CS1W CN523 5m J I O Interface Unit O 3 maximum CS Cu series I O Connecting Cable CS1W CN133 10m 5 30 cm 70cm 2m 3m 5m 10m 12m I O Interface Unit CS1W CN133B2 12 m CJ series Expansion Rack 10 Units max Use an NJ series Power Supply Unit as the power supply for an Expansion Rack in an NJ series Sys tem A CJ series Power Supply Unit cannot be used to supply power on an NJ system Expansion Rack NJ series CPU Unit Hardware User s Manual W500 2 9 2 System Configuration Maximum Number of Expansion Racks Expansion pattern Maximum number of Racks Remarks NJ series CPU Rack plus 3 Racks The total len
262. eds the power OFF detection time as shown below The processing after power interruption confirmation described below is performed and then the system i e CPU Unit stops Power supply type Time required for a power interruption AC power supply 50 5 ms or longer DC power supply 25 5 ms or longer Power interruption Power interruption System stops Voltage drop detected confirmed CPU Unit stops AC 85 V max Y Y V DC 19 2 V max Executing user program Processing after power interruption is confirmed System reset Power interruption Power interruption detection time detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2 to 5 ms Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms As shown in the following figure the system i e CPU Unit will stop even if the voltage recovers after the power interruption detection time Power interruption Power interruption System stops detected confirmed Voltage recovery CPU Unit stops Y disabled V Y AC 85 V max Executing user program Processing after power interruption is confirmed System reset rs Power interruption Power interruption detection time detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2 to 5 ms Voltage drop Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms Power interruption detection time The time from when the input power supply voltage drops until a power interruption is detected The power int
263. eeeeeeeeeees A 111 A 135 Largest Slot Number csseeseeeeeeeeeees A 111 A 135 Last Task Execution Time cccccceceeseeeeee ees A 107 A 128 _TaskName_LastExecTime n se A 107 A 128 LG 210 01 rs eto eet nae E 3 14 4 29 line disconnection detection cccceeeeeeeeeeeeeeeeeeeeaees A 99 LIN KCO RE BOR risien eeren E E A 114 A 142 INK StAlUS woisvick Goce served eens ide rSiica cou vate hed Siva de A 117 A 147 LINK ACT indicator ccccceeccecceceeceeeeeseeeeeeeseeneess 3 6 3 7 load short circuit protection cccccccsseeeeeeeeeeeeeeeeeees A 99 OLNUD S aac set sires cate acre canine a A 3 8 Low Battery Voltage 0 2 0 ceeceeceeseeeeeeeneeeeeeatsereneeaneees 5 23 Index 4 M MAC Address Error A 114 A 119 A 142 A 149 MAG QdCIESSES itt ies ss Seah eee 3 8 Main Memory Check Error ceeceeceeeeeeeeeeeeeeeeeees 5 22 Master Error atevoxasct ate pcetoeei cue att A 114 A 141 _TaskName_MaxExecTime ninne A 107 A 128 Maximum Task Execution Time n A 107 A 128 IMG SAXKIG4 ccsstcxsavnctessanvencsiosaaszasgiasaincsentedea ts A 113 A 141 IMO AX EManat A 113 A 140 EMIG GOM encrena ena A 113 A 140 JMG COmEWolta ao iae A 113 A 139 MOEI Slain a ei A 113 A 139 2MG GRP S82 ea AR A 113 A 140 MG GRP Ets tae mccccsscrsenccscnccazttcssoresaeesnu A 113 A 140 Message Communications Enabled Slave Table A 145 MIL connectors si sscssacehiczeies
264. eeeeeeeeesaeaeeeeeseneeeenaas A 134 A 7 3 PLC Function Module Category Name _CUB ccccccssseeeeeceeeeeeeeceeeeeeeaeeeeeesanaeeeessaneeeeeaas A 135 A 7 4 Motion Control Function Module Category Name _MC ccscescccceseeeeeeeseeeeeeeeneeeeeeesaaees A 139 A 7 5 EtherCAT Master Function Module Category Name _EC cccceeeeeeeeeeeeneeeeeeeeeeeaeneeeeeeees A 141 A 7 6 EtherNet IP Function Module Category Name _EIP cc cceceeeeeeneeeeeeeeeeeeeeeeeeeeeesaeeeeeeeeees A 148 NJ series CPU Unit Hardware User s Manual W500 Read and Understand this Manual Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CO
265. eeeens A 107 A 127 AVON LAG ea ass eae atiiees A 108 A 130 All Tag Data Link Communications Status A 123 A 153 Always FALSE Flag wastes A 109 A 132 Always TRUE Flag arriareiane A 109 A 132 assumed CAUSES oo eee eceeceeceeseeeeeeeeeeeeueeuens 5 13 5 15 5 16 Axes Group Error Status ccccceeeeesseeeees A 113 A 140 Axes Group Variables ccccccceseeeeeeeeeeees A 113 A 140 AXIS Error Status acoccaicsecastessacsbenchsitedieveslicaases A 113 A 140 PXIS WANA DIGS scissors cos ecclesia cece A 113 A 141 B B7A communications specifications cccccseeeeeeee 3 26 B A interlace POMS osnan ea a a E 3 25 B7A I terfac UNIS sorekhiraei r r en 3 25 WINO sapinii aa E 4 42 Basic Ethernet Setting Error sessen A 119 A 150 Basic I O Unit Information sasir 3 30 A 35 A 37 A 38 A 39 A 100 A 103 A 112 A 137 Basic I O Units SPECHICAUONS raer ccceteea teach A 4 Basic Input Unit Input Response Times A 111 A 136 basic system Configuration cccccceeeeeeeeeeeeeeeees 1 4 2 2 Dattery CONMMECION ssn ctucss evant cadseepesshs ten tietes Qeraceddteeadind 3 3 battery replacement procedure cccccseeeeeeeeeeeeeeeeees 6 6 battery service life and replacement period 6 4 Battery Sek sesno N 2 7 6 3 6 5 Battery backup Memory Check Error 0000008 5 24 BOOTP Server Error cc cccceseesseceeseeeeeeeeeeaes A 119 A 150 Built in EtherCAT Er
266. efined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting SD Memory Card Invalid Type 000F0000 hex The current SD Memory Card is not supported Detection timing Source details None PLC Function Module At power ON at Controller reset or when SD Memory Card is inserted User program Continues Operation SD PWR indicator is not lit Power supply to SD Memory Card is stopped _Card1Ready BOOL SD Memory Card Ready Flag An SD Memory Card that is not sup Replace the SD Memory Card with an Use an SD SDHC card with a capac SD SDHC card with a capacity of 32 ity of 32 GB or less for the SD Mem ory Card ported was inserted into the CPU Unit GB or less None None SD Memory Card Life Exceeded 00100000 hex The specified number of deletions for the SD Memory Card was exceeded Or the number of bad blocks exceeded the specified value At power ON at Controller reset or periodically Source details None Detection PLC Function Module timing The service life of the SD Memory Regularly replace the SD Memory Memory Card Or replace the SD Card Memory Card Back up necessary files in the SD Card was exceeded None The
267. emarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 36 Illegal User Program Controller Configurations and Setup 10250000 hex The user program or Controller Configurations and Setup is corrupted PLC Function Module Source details None Level Major fault Recovery Cycle the power supply or reset the Controller Power was interrupted while writing Download the user program or Con Do not turn OFF the power supply the user program or Controller Con troller Configurations and Setup while the BUSY indicator is lit again Or clear all of memory If this Detection timing At download power ON or Controller reset Log category System figurations and Setup to non volatile memory None error persists replace the CPU Unit Non volatile memory is deteriorating None or has failed None Safe Mode 40160000 hex Source details None Detection At power ON or timing Controller reset Cycle the power The Controller started in Safe Mode PLC Function Module Level Log category System supply or reset the Controller Major fault Recovery Variable Data type Name None es Assumed cause Correction Prevention The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit If the Controller starts in Safe Mode the user program i
268. en an error occurs in the NJ series Controller This section also describes the hardware errors that are related to the PLC Function Module and corrections for those errors 5 2 1 Checking to See If the CPU Unit Is Operating When an error occurs in the NJ series Controller use the following flowchart to determine whether the error is a fatal error or a non fatal error Whenever possible set the Sysmac Studio s communications connection in the flowchart to a direct USB connection If you use Ethernet there are many reasons that prevent a communications connec tion for the Sysmac Studio so time is required to determine if a fatal or non fatal error has occurred Ifa communications connection from the Sysmac Studio is not possible perform the troubleshooting proce dure that is provided in the NJ series Troubleshooting Manual Cat No W503 before you assume that the error is a fatal error A fatal error occurred in the CPU Unit Refer to the NJU series Troubleshoot ing Manual Cat No W503 for the correction Not lit Power Supply Error PWR indicator green Lit Not possible Communications connection from Sysmac CPU Unit Reset Studio Not lit ERROR indicator red Possible Flashing i RUN indicator green Incorrect Power Supply Unit Connected Not lit Communications Not possible CPU Unit Watchdog Timer Error onnection from Sysmac Studio
269. eneral Communications e When you use data link communications check the error information given in the status flags to make sure that no error has occurred in the source device Write the user program to use the received data only if there is no error If there is an error in the source device the data for the data link may contain incorrect values e Unexpected operation may result if inappropriate data link tables are set Even if appropriate data link tables have been set confirm that the controlled system will not be adversely affected before you transfer the data link tables The data links start automatically after the data link tables are trans ferred e All CPU Bus Units are restarted when routing tables are transferred from Support Software to the CPU Unit Restarting these Units is required to read and enable the new routing tables Confirm that the system will not be adversely affected by restarting before you transfer the routing tables e Tag data links will stop between related nodes while tag data link parameters are transferred during Controller operation Confirm that the system will not be adversely affected before you transfer the tag data link parameters i EtherNet IP Communications e All related EtherNet IP nodes are reset when you transfer settings for the built in EtherNet IP port including IP addresses and tag data links settings This is performed to read and enable the set tings Confirm that the system will not
270. ent supplied is 3 A per common They are also isolated from the Out put Unit and I O Relay Terminal OO to 15 are the out put numbers for the Output Unit and the I O Relay Terminal A 88 G70D SOC08 Power supply G70D SOC08 Q O O Sz Q N e 2999999 00000A Output Unit TOP VIEW Note 1 All outputs are independent They are also isolated from the Output Unit and I O Relay Terminal 00 to 07 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal NJ series CPU Unit Hardware User s Manual W500 Appendices G70R Relay Terminals G70R SOC08 07 06 05 04 03 02 01 POOOOOOOE l O OO OOOOE Output Unit TOP VIEW Note 1 All outputs are independent They are also isolated from the Output Unit and I O Relay Terminal OO and 07 are the output numbers for the Output Unit and the I O Relay Terminal 2 Use the G6D 4 SB short bar to short to the common terminal gt iY KK O O m D O zr m Q O O m D O pr O T D 3 v W O O x O O m lt D o O m C r 02 pe m Q O J OF pe lt D 3 v 02 NJ series CPU Unit Hardware User s Manual W500 A 89 Appendices G7TC I O Relay Terminals G7TC 0C16 OC08 Power supply i o o
271. epending on the connector the following methods are used to connect these Units to external I O devices e Use an OMRON Connecting Cable equipped with a special connector to connect to a Terminal Block or Relay Terminal e Use a special connector and make your own cable Precautions for Safe Use e Do not apply voltages that exceeds the input voltages for Input Units or the maximum ratings of Output Units e When the power supply has positive and negative terminals be sure to wire them correctly e Use reinforced insulation or double insulation on the DC power supply connected to DC I O Units when required by EC Directives low voltage e When connecting the connector to the I O Unit tighten the connector screws to a torque of 0 2 N m e Turn ON the power after checking the connector s wiring e Do not pull the cable Doing so will damage the cable Bending the cable too sharply can damage or break wiring in the cable 7 a Q EN Additional Information CJ series Basic I O Units with 32 or 64 points and Fujitsu connectors have the same connector pin allocations as the C200H High density I O Units and CS series I O Units with connectors to make them compatible Connecting to a Connector Terminal Block Conversion Unit or I O Relay Terminal For details on using OMRON Connecting Cables equipped with special connectors to connect Basic I O Units with connectors to OMRON Connector Terminal Block Conversion Units o
272. er Other Other device device Ground of 100 Q or less a Independent grounds b Common ground c Common ground Best Acceptable Incorrect Grounding Methods NJ series CPU Unit Hardware User s Manual W500 4 57 4 Installation and Wiring Precautions when Grounding e If the same ground is used for both the signal lines and the enclosure isolate the channel base a grounded metal plate inside a control panel with an insulating material The NJ series Controllers are designed to be mounted so that they are isolated Separated from the mounting surface to protect them from the effects of noise in the installation environment e g the control panel Independent ground Insulating material Channel base Example Insulating and Grounding an Enclosure e To prevent influence from leakage current from other electrical devices electrically isolate the panel in which the Controller is housed from other devices e If high frequency equipment is present then ground not only the high frequency equipment but also the panel itself in which the Controller is housed e As shown in the following diagram when using shielded cable for I O wiring connect the shield near the Controller to the enclosure ground terminal Follow the instructions in the Communica tions Unit manual for preparing shielded communications cable Controller Output Shielded Cable Ground Controller Ground Terminals The C
273. er I O words allo k Unit Specifications cated to Unit Connectable B7A Link Terminals CJ1W B7A14 64 inputs 4 input words Inputs Four 16 point Input Terminals two 32 point Input Terminals four B7A ports or two 16 point Input Terminals and one 32 point Input Terminal CJ1W B7A04 64 outputs 4 output words Outputs Four 16 point Output Terminals or two 32 point Output four B7A ports Terminals CJ1W B7A22 32 inputs 32 outputs 2 input words and 2 Inputs Two 16 point Input Terminals or one 32 point Input Terminal four B7A ports output words Outputs Two 16 point Output Terminals or one 32 point Output Terminal or Two Mixed I O Terminals 16 inputs 16 outputs A 10 point B7A Link Terminal cannot be connected to a B7A Interface Unit B7A Interface Units can be connected together EN Additional Information Wireless transmissions are possible if B7AP Power Couplers are used on a B7A transmission path reducing the wiring required for moving objects and rotating objects NJ series CPU Unit Hardware User s Manual W500 3 25 Ol WO N gt O g u oO mp M Q S E 3 Configuration Units 3 5 4 B7A Communications Specifications Item Specifications Transmission One way time sharing multiplex transmissions method Transmission delay High speed 3 ms typical 5 ms max delay on communications Standard 19 2 ms typical 31 ms max transmission path CJ1W B7A14
274. er supply is turned ON 34 NJ series CPU Unit Hardware User s Manual W500 Regulations and Standards Regulations and Standards Conformance to EC Directives Applicable Directives e EMC Directives e Low Voltage Directive i Concepts EMC Directive OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 and EN 61000 6 2 EMI Electromagnetic Interference EN 61131 2 and EN 61000 6 4 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 VAC and 75 to 1 500 VDC meet the required safety standards The applicable directive is EN 61131 2 Conformance to EC Directives The NuJ series
275. ere is a software error The CPU Unit has failed The battery voltage is low The battery connector has come loose The Battery is missing The CPU Unit clock has failed The battery voltage is low The battery connector has come loose The Battery is missing The battery voltage is low The battery connector has come loose The Battery is missing 5 Troubleshooting Level Maj Prt min obs mro 00ans PELL e L n H o Mi i TTF k Td ATLL n ERNER e EL n TLD o 5 13 a N e ca D o Oo oO 5 SIGel JOUR c G 5 Troubleshooting p Level O 000C0000 hex OOOFOO000 hex 00100000 hex 10030000 hex 10040000 hex 10060000 hex 10070000 hex 5 14 CPU Unit Overheat SD Memory Card Invalid Type SD Memory Card Life Exceeded SD Memory Card Invalid Format SD Memory Card Restored or Formatted SD Memory Card Data Corrupted SD Memory Card Access Power OFF Error The temperature inside the CPU Unit exceeded the spec ified value The current SD Memory Card is not supported The specified num ber of deletions for the SD Memory Card was exceeded Or the number of bad blocks exceeded the specified value The file format of the SD Memory Card is not FAT16 or FAT32 An error was detected during the file system check and the file system was restored Files may have been deleted A file that mu
276. eries CPU Unit Hardware User s Manual W500 A 3 Appendices A 2 Specifications of Basic I O Units A 2 1 Overview of Units l Basic I O Units Basic Input Units Basic Input DC Input Units Terminal block 12 to 24 VDC CJ1W ID201 A 6 Units Terminal block 24 VDC 16 inputs CJ1W ID211 A 7 CJ1W ID212 ID212 A 8 Fujitsu connector 24 VDC 32 inputs amore ID231 A 9 MIL connector 24 VDC 32 inputs CJ1W ID232 A 10 CJ1W 1ID233 A 11 Fujitsu connector 24 VDC 64 inputs CJ1W 1ID261 A 12 MIL connector 24 VDC 64 inputs CJ1W ID262 A 14 Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration Basic Output Units put Units 8 independent contacts tor Out outputs Terminal block 24 VDC 2 A load short cir 8 outputs CJ1W OD202 A 35 Sourc ing out cuit protection line disconnection detection puts Terminal block 24 VDC 0 5 A load short cir 8 outputs CJ1W 0OD204 A 37 cuit protection Terminal block 24 VDC 0 5 A load short cir 16 outputs CJ1W OD212 A 38 cuit protection MIL connector 24 VDC 0 5 A load short cir 32 outputs CJ1W OD232 A 39 cuit protection MIL connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD262 A 4 A 4 NJ series CPU Unit Hardware User s Manual W500 Appendices Although 16 I O bits 1 word are allocated only 8 of these can be used for
277. erminal for 1 minute at a leakage current of 10 mA max 90 mA 5 VDC max 48 mA 24 VDC max 6 mA x No of ON points 140 g max Signal name Jxx_Ch1_Out00 eee ere eee l i H i E IELA A Jxx_Ch1_Out00 Internal circuits V Output indicator Connec tor pin Signal name Signal name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Jxx_Ch1_Out03 Jxx_Ch1_Out04 Jxx_Ch1_Out05 Jxx_Ch1_Out06 Jxx_Ch1_Out07 250 VAC 24 VDC max 2A 2A The input power supply polarity can be connected in either direction Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration A 20 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W O0OC211 Contact Output Unit 16 Points Name 16 point Contact Output Unit with Terminal Block Model CJ1W 0C211 Max Switching Capacity 2 A250 VAC cosd 1 2 A 250 VAC cos 0 4 2 A 24 VDC 8 A Unit Min Switching Capacity 1 mA 5 VDC Relays NY 24W K IE Fujitsu Takamizawa Components Ltd Cannot be replaced Electrical 150 000 operations 24 VDC resistive load 100 000 operations 240 VAC cos 0 4 inductive load Service Life of Relay Mechanical 20 000 000 opera
278. erminals Leakage current 10 mA max Leakage current 10 mA max Noise immunity 2 kV on power supply line Conforms to IEC61000 4 4 3 12 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Item Specifications Vibration resistance 5 to 8 4 Hz 3 5 mm amplitude 8 4 to 150 Hz acceleration 9 8 m s in X Y and Z directions for 100 minutes Time coefficient 10 minutes x coefficient factor 10 total time 100 min according to JIS C60068 2 6 Shock resistance 147 m s 3 times each in X Y and Z directions Relay Output Unit 100 m s2 according to JIS C60068 2 27 Ambient operating O to 55 C temperature Ambient operating 10 to 90 with no condensation humidity Atmosphere Must be free from corrosive gases Ambient storage tem 20 to 75 C perature 2 3 4 5 The AC and DC values above are given for a cold start and the AC values are at room temperature The AC inrush con trol circuit uses a thermistor element with a low temperature current control characteristic If the ambient temperature is high or the Controller is hot started the thermistor will not be sufficiently cool and the inrush current given in the table may be exceeded by up to twice the given value The DC inrush control circuit uses a capacitor charging delay circuit If the power is OFF for only a short time for a hot start the capacitor will not sufficiently discharge and the inrush current given in the ta
279. ernal logical port is available Otherwise FALSE Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Communications instructions ExecPMCR SerialSend SerialRcv Send tions Rev and SendCmd Variable name _FINSTCPConnSta Meaning FINS TCP Connection Status Global local Global Function Gives the FINS TCP connection status Data type WORD Range of values 16 0000 to 16 FFFF Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 133 y N U oO D O Q O c O 5 D O 5 2 Q v w lt m mr D F Q D 5 D Q S a o D o Asoberey ON J9 041U0D SOUOS PN 2JGAOC BU JO SE QeUeA PEUIJep WaISAS Z Y Appendices A 7 2 PLC Function Module Category Name PLC Functional Classification Debugging Variable name _PLC_TraceSta 0 3 IsStart Meaning Trace Busy Flag Global local Global Function TRUE when a trace starts Note You cannot use these system defined variables in the user program It is used only to monitor the status of data tracing from the Sysmac Studio Data type Structure _sTRACE_STA Members BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc TraceTrig tions e TraceSamp You can access this variable from the user program only with the following instruction e GetTraceStatus Variable name _PLC_TraceSta 0 3 lsCompl
280. ernet network configuration devices network installa tion and cable connection methods This section describes the system defined variables that are related to the built in EtherNet IP port This section describes how to set IP addresses for built in EtherNet IP ports This section describes the settings that are required for EtherNet IP communications This section describes how to perform communications test with EtherNet IP nodes to confirm that the built in EtherNet IP port is set correctly This section introduces tag data link communications and describes the settings that are required to use tag data links This section describes how to use CIP message communications for devices on the EtherNet IP network e g to read and write data This section describes how to use socket communications to send and receive data with TCP UDP This section describes how to use the FTP server to download and upload files in the SD Memory Card to and from FTP clients This section describes how to automatically get clock information from an NTP server to update the clock information in the CPU Unit This section describes how to use the SNMP to manage the built in EtherNet IP port as an SNMP agent This section describes tag data links communications adjustment of the communica tions load and communications time This section describes how to use event codes and network status to confirm errors and corrections for them The append
281. errup tion is detected by the Power Supply Unit Power interruption detection delay time The standby time from when the Power Supply Unit detects the power interruption until the CPU Unit starts processing after the power interruption is confirmed Power OFF detection time The time from when the power supply voltage drops until the CPU Unit starts processing after the power interruption is confirmed The CPU Unit continues to operate normally until the power interruption is confirmed 4 4 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Momentary Power Interruption with Continued Operation Execution of the user program will continue if a momentary power interruption is less than the following times Power supply type Momentary power interruption time with continued operation AC power supply 30 5 ms max DC power supply 22 5 ms max Momentary power interruption time from voltage drop until recovery Power interruption Voltage drop eeced Voltage recovery AC 85 V max DC 19 2 V max The CPU Unit will not interrupt Executing user program execution of user program L E Power interruption detection time Power interruption detection delay time AC 10 to 25 ms 20 5 ms fixed DC 2 to 5 ms E E Power OFF detection time AC 30 5 to 45 5 ms DC 22 5 to 25 5 ms i Processing after Power Interruption Is Confirmed After a power interruption is confirmed the CPU Unit perform
282. ersion Unit Connecting XW2Z L_ILILIX Cables Wdm CN1 OUT JAI e Toe et eet eet Foret eet Has Connection diagram a S Ke N J Note 1 The polarity for input power supply connections 2 indicated with dotted lines _____ can be con nected in either direction The V terminals and COM terminals are inter nally connected inside the Controller but they must all be wired NJ series CPU Unit Hardware User s Manual W500 Appendices Programmable Con CJ1W MD261 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit xw2D 40G6RF Connecting Cables XWe2Z LILILIB Wd m 2 N oJ O HEE D Ko Connection diagram l 24 VDC E COOC AACOCCC CLCC COOCOO AMO See ee i Note The V terminals and COM terminals are Note 1 The polarity for input power supply con internally connected inside the Controller nections indicated with dotted lines but they must all be wired can be connected in either direction provided that the same polarity is used for the commons for rows A and B Both COMO and COM1 have two pins each They are internally connected inside the Controller but they must all be wired N sjeu Aejay O I pue syun UOISIBAUOD yoojg euiwaL Iopauuon Hunoauuop y z y lien SUUN O I DISeg JO suonesijioads z Yy NJ series CPU Unit Hardware User s Manual W500 A 81 Appendices Programmable Con trol
283. ervo Drive are used by the MC Function Module as the positive limit input negative limit input and home proximity input Make sure that the signal widths for all of these input signals are longer than the control period of the MC Function Module If the input signal widths are shorter than the control period the MC Function Module may not be able to detect the input signals resulting in incorrect operation 7 Battery Replacement The Battery may leak rupture heat or ignite Never short circuit charge disassemble heat or incin erate the Battery or subject it to strong shock Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive shock Batteries that have been subjected to shock may leak if they are used UL standards require that only an experienced engineer replace the Battery Make sure that an expe rienced engineer is in charge of Battery replacement Apply power for at least five minutes before changing the Battery Install a new Battery within five minutes at 25 C of turning OFF the power supply If power is not supplied for at least 5 minutes the saved data may be lost NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use i Unit Replacement e We recommend replacing the Battery with the power turned OFF to prevent the CPU Unit s sensitive internal components from being damaged by static electricity and to prevent malfunctions The Bat tery can be replace
284. es which slaves are connected to the network Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if the corresponding slave has entered the network Data type Array 1 192 OF BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EC_MBXSlavTbl Meaning Message Communications Enabled Slave Table Global local Global Function This table indicates the slaves that can perform message communications Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if message communications are enabled for it pre operational safe operation or operational state Note Use this variable to confirm that message communications are possible for the relevant slave before you execute message communications with an EtherCAT slave Data type Array 1 192 OF BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Disconnect EtherCAT Slave tions e EC_DisconnectSlave Connect EtherCAT Slave e EC_ConnectSlave NJ series CPU Unit Hardware User s Manual W500 A 145 y N U oO D O 2 O c O 5 o O 5 2 Q v w lt Oo mr D z Q h 5 D Q S o D o A106929 ainpoy uojoun4 Jaysey LWOJEUI S 2 V 94 swen Appendices Variable name _EC_PDSlavTbl Meaning Process Data Communicating Slave Table Global local Global Function T
285. ete Meaning Trace Completed Flag Global local Global Function TRUE when a trace is completed Note You cannot use this system defined variable in the user program It is used only to monitor the status of data tracing from the Sysmac Studio Data type Structure sTRACE_STA Members BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc TraceTrig tions e TraceSamp You can access this variable from the user program only with the following instruction e GetTraceStatus Variable name _PLC_TraceSta 0 3 ls Trigger Meaning Trace Trigger Monitor Flag Global local Global Function TRUE when the trigger condition is met FALSE when the next trace starts Note You cannot use these system defined variables in the user program It is used only to monitor the status of data tracing from the Sysmac Studio Data type Structure _sTRACE_STA Members BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc TraceTrig tions e TraceSamp You can access this variable from the user program only with the following instruction e GetTraceStatus A 134 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _PLC_TraceSta 0 3 ParamErr Meaning Trace Parameter Error Flag Global local Global Function TRUE when a trace starts but there is an error in the trace settings FALSE when the settings are normal Note You cannot use these system
286. etection for CJIW OD202 stccs ec tis deg wn eda eee eae ea ae dae BR es A 4 2 Load Short circuit Protection for CJ1W OD204 0OD212 OD232 MD232 EMC Directive Measures for Relay Outputs 00000ee System defined Variables 0 00 cece ees A 6 1 System defined Variables for the Overall NJ series Controller NO CIEGO mak oo su alete ea od be Bei de OH ee ee bk A 6 2 PLC Function Module Category Name _PLC 05 A 6 3 PLC Function Module Category Name _CJUJB 0005 A 6 4 Motion Control Function Module Category Name _MC A 6 5 EtherCAT Master Function Module Category Name EC A 6 6 _ EtherNet IP Function Module Category Name _EIP A 6 7 Meanings of Error Status Bits 0 0 cee Specifications for Individual System defined Variables A 7 1 System defined Variables for the Overall NJ series Controller INO CAle COI ardet nka ot Ste ia ht Pee ew ee oe a tee eon ee Sate tae A 7 2 PLC Function Module Category Name _PLC 05 NJ series CPU Unit Hardware User s Manual W500 A 1 Appendices A 2 A 7 3 A 7 4 A 7 5 A 7 6 PLC Function Module Category Name CJB 000005 A 135 Motion Control Function Module Category Name MC A 139 EtherCAT Master Function Module Category Name _EC A 141 EtherNet IP Function Module Category Name _EIP
287. external I O These Units are also treated as 16 point I O Units in the Unit configuration Basic Mixed I O Units Basic I O 24 VDC Sinking Fujitsu connector 16 inputs CJ1W MD231 A 42 Units Inputs Transis output Inputs 24 VDC 16 outputs a a Outputs 12 to 24 VDC 0 5A MIL connector CJ1W MD233 A 44 Inputs 24 VDC Outputs 12 to 24 VDC 0 5 A Fujitsu connector 32 inputs CJ1W MD261 A 45 Inputs 24 VDC 32 outputs Outputs 12 to 24 VDC 0 3 A a MIL connector CJ1W MD263 A 47 Inputs 24 VDC Outputs 12 to 24 VDC 0 3 A iene Sourcing MIL connector 16 inputs CJ1W MD232 A 49 output Input 24 VDC 16 outputs Outputs 24 VDC 0 5 A load short cir cuit protection TTL I O Units Inputs 5 VDC 32 inputs CJ1W MD563 A 51 Outputs 5 VDC 35 mA 32 outputs gt NO V xe D O O te O gt O Ww O O ro Cc gt me Precautions for Contact Output Units A 53 Load short circuit protection and line disconnection detection for CJ1W OD202 A 99 Load short circuit protection for CJ1W OD204 0D212 0D232 MD232 A 102 Reading External Connection and Terminal Device Variable Diagrams e I O terminals in the external connection and terminal device variable diagrams are shown as viewed from the front panel of the Unit e Terminal numbers AO to A9 and BO to B9 are used in this manual but they are not printed on all Units e AO to A20 and BO to B20 are printed on the Units e
288. ey must all be wired A 68 Programma ble Control ler I O Unit Connector Terminal Block Con version Unit Connecting Cables Connection diagram CJ1W ID261 XW2C 20G6 1016 2 Units XWeZ LILILID Wd m and m 1 Wd m 2 and m 3 Short bar E Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor gt PNP Blue Black Brown White 2 wire sensor e g limit switch Black White Brown Red Blue Black 3 wire sensor with NPN output photoelectric sensor gt NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch gleplellelllelellllloljslo 24 VDC lel lelelelelellelejellple ell plejo Note 1 Connect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Programma CJ1W ID262 Programma CJ1W ID262 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 1016 2 Units Terminal XW2D 40G6 RM Terminal Block Con Block Con version Unit version Unit Connecting XW2Z LILILIK Connecting XW2Z _ILILIN Cables Cables Wd m and m 1 LCN2 Wd m 2 and m 3 fe ON2 A K gt i i f O W
289. g and Wiring e Do not operate or store the Controller in the following locations Operation may stop or malfunctions may occur e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifications e Locations subject to condensation as the result of severe changes in temperature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration Take appropriate and sufficient countermeasures when installing the Controller in the following loca tions e Locations subject to strong high frequency noise e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power lines Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Install the Controller away from sources of heat and ensure proper ventilation Not doing so may result in malfunction in operation stopping or in burning An I O bus check error will occur and the Controller will stop if an I O Connecting Cable s connector is disconnected from the Rack Be sure that the connectors are secure Do not allow foreign matter to enter the openings in the Unit Doing so ma
290. g a common clamps power supply Port 1 signal SIG1 Connect to the SIG terminal of the B7A Link Terminal to be connected to port 1 oe Port 1 ground G1 Connect to the terminal of the B7A Link Terminal to G1 be connected to port 1 1 aT Port 2 power supply V2 Connect to the terminal of the B7A Link Terminal to 1 2 Lir G2 Ol be connected to port 2 only when using a common n i ee power supply i aes Port 2 signal SIG2 Connect to the SIG terminal of the B7A Link Terminal ie Gs to be connected to port 2 O 1 G4 Port 2 ground G2 Connect to the terminal of the B7A Link Terminal to 7 lt be connected to port 2 O 2 Port 3 power supply V3 Connect to the terminal of the B7A Link Terminal to n be connected to port 3 only when using a common power supply Port 3 signal SIGS Connect to the SIG terminal of the B7A Link Terminal to be connected to port 3 n 3 Port 3 ground G3 Connect to the terminal of the B7A Link Terminal to be connected to port 3 Port 4 power supply V4 Connect to the terminal of the B7A Link Terminal to be connected to port 4 only when using a common power supply Port 4 signal SIG4 Connect to the SIG terminal of the B7A Link Terminal to be connected to port 4 Port
291. ge or current that is outside the specified range is input the Unit e Do not input a voltage or current that exceeds the specified range into a Unit or or slave may fail or a fire may occur Q N CAUTION e Tighten terminal block screws and cable screws to the torques specified in this manual or in the reference manuals Loose screws can cause fire or malfunc tion e Do not touch devices while power is supplied or immediately after the power supply is turned OFF You may be burnt 7 a Q 4 4 1 Power Supply Wiring i AC Power Supply Units NJ PA3001 Power Supply Unit Bulan Aiddns 1 MO0d p 7 M4 self raising screw terminals PA3001 AC power supply Isolation AC power supply transformer 100to240V o RUN output L_a Power supply The RUN output is ON when the CPU Unit is in RUN mode and OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs EN Additional Information The RUN output function is enabled only when mounted to a CPU Rack NJ series CPU Unit Hardware User s Manual W500 4 25 4 4 26 Installation and Wiring AC Power Source e Supply 100 to 240 VAC e Keep voltage fluctuations within the specified range Supply voltage Allowable voltage fluctuations 100 to 240 VAC 85 to 264 VAC e f one power supply phase of the equipment is grounded connect the grounded phase side to the L2 N terminal
292. gfaof OO VDC When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO of CN1 e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed e Be sure to wire both terminals 23 and 24 COM2 of CN2 e Be sure to wire both terminals 3 and 4 COMS of CN2 e Be sure to wire both terminals 21 and 22 V of CN2 e Be sure to wire both terminals 1 and 2 V of CN2 Be sure to wire both terminals 3 and 4 COM1 of CN1 Be sure to wire both terminals 21 and 22 V of CN1 Be sure to wire both terminals 1 and 2 V of CN1 A 34 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W OD202 Transistor Output Unit 8 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Leakage Current Residual Voltage ON Response Time OFF Response Time Load Short circuit Protection Line Disconnection Detection Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Supply Weight Circuit Configuration NJ series CPU Unit Hardware User s Manual W500 8 point Transistor Output Unit with Terminal Block Sourcing Outputs CJ1W OD202 24 VDC 20 4 to 26 4 VDC 2 A point 8 A Unit 0 1 mA
293. ght Accessories Circuit Configura tion 10 2 to 26 4 VDC Operating Input Voltage 20 4 to 26 4 VDC 0 3 A point 1 6 A common 3 2 A Unit 5 6 kQ Input Impedance 3 0 A point 10 ms max Input Current 4 1 mA typical at 24 VDC EEE OFF Voltage OFF Current 5 VDC max 1 mA max 0 5 ms max 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information set ON Response Time 1 0 ms max tings 32 16 points common 2 circuits 8 0 ms max Can be set to between 0 OFF Response Time and 32 ms in the Unit Information set tings 12 to 24 VDC 30 mA min No of Circuits 32 16 points common 2 circuits Number of Simulta 75 24 points at 24 VDC neously ON Points 20 MQ between the external terminals and the GR terminal at 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 5 VDC 140 mA max 110 g max None CN1 OUT CN2 IN Signal Allocated Allocated Signal A a E E EErEE EE E a edee Eaa a EE e name CIO word CIO word name Pee e e Jxx_Ch1_In00 _________ amp Jxx_Ch1_Outoo WE mia to i to Wd m Jxx_Ch1_ln15 o Jxx_Ch1_Out15 n iS i M2 8 7 GOMO oe 7 S __ Indicator switch Output 5 COMO b 5 E indicator Indicator Input indicator c E switch o y 5 IE Q V l Jxx_Ch2_In00 Wd m 3 to Jxx_Ch2_In15 _________4 Jxx_Ch2_Outoo to Wd m
294. gnal line NJ series CPU Unit Hardware User s Manual W500 4 43 4 Installation and Wiring Recommended Crimp Terminals for Cables Model Manufacturer Al series Al0 75 8GY PHOENIX CONTACT Product code 3200519 H0 75 14 Nihon Weidmuller Co Ltd Product code 046290 TE 0 75 NICHIFU Co Ltd H Precautions for Correct Use Always use the specified crimp tool to attach the crimp terminals If a crimp tool is not used the cable will not be crimped properly which may cause the cable to become detached from the ter minal The following crimp tools are available Model Manufacturer UD6 Product code 1204436 PHOENIX CONTACT or ZA3 Series Crimper PZ1 5 Nihon Weidmuller Co Ltd Product code 900599 NH77 NICHIFU Co Ltd 2 Insulate the stripped end of each signal line with vinyl tape or heat shrink tubing 3 Connecting Cables Use the following procedure to connect cables to the connection terminals Orient the connector properly and then insert the signal lines fully into the back of each terminal hole in the connector as shown in the following diagram The signal lines are secured in this way without requiring the use of a tool If crimp terminals are not used on the signal lines use a small flat blade screwdriver to press down on the orange tab to insert the signal lines e Power Supply on One Side Common Power Supply V1 SIG1 SIG1 j 4 44 NJ series CPU Unit Hardware User s Manu
295. gth of I O Connecting Cable CJ series Expansion Racks between the CPU Rack and an Expansion Rack and between all Expansion Racks must be no more than 12 m Units Units for CJ series Expansion Racks Rack Configuration Remarks NJ series CJ series Power Supply Unit One required for each Expansion Rack Expansion I O Interface Unit one End Cover Racks included CJ series Basic I O Units A total of up to 10 Units can be connected to the CPU Rack and to each of the Expansion Racks A Controller error in the major fault level will occur if 11 or more CJ series CPU Bus Units Units are connected CJ series Special I O Units End Cover Must be connected to the right end of the Expansion Rack One End Cover is provided with the I O Interface Unit A Controller error in the major fault level will occur if the End Cover is not connected to the right end CS CuJ series I O Connecting Cable Required to connect the I O Interface Unit to the I O Control Unit or previous I O Interface Unit A CJ series I O Control Unit is required on the NJ series CPU Rack NJ series Power Supply Units Power supply Output cuneni Output CPU Model i Weight voltage 5VDC 24VDC capacity Rack NJ PA3001 100 to 240 VAC 6 0A 1 0A 30 W Yes Yes Yes 470g max max Note Use an NJ series Power Supply Unit as the power supply for an NJ series Expansion Rack A CJ series Power Supply Unit cannot be used for an NJ series Expansion Rack I O Interf
296. h ms i oO N o Q co Q O O Q O O O N o gt Sz QO QOOVMVAAAAVMOOQ OO l 0 0 0 0000000000000 Re ay side l Output Unit Note 1 All outputs are independent They are also isolated from the Output Unit and I O Relay Terminal OO to 15 are the output numbers for the Output Unit and the I O Relay Terminal 2 The G7TC OC08 has only 8 outputs and therefore does not have 8 to 15 and C8 to C15 3 Use the G78 04 short bar to short to the common terminal TOP VIEW A 90 NJ series CPU Unit Hardware User s Manual W500 Appendices G7TC I O Relay Terminals G7TC OC16 1 Power supply J elay side Output Unit Note 1 All outputs are independent They are also isolated from the Output Unit and I O Relay Terminal OO to 15 are the output numbers for the Output Unit and the I O Relay Terminal POOOVOOOOOCOOOHOOOOE i OOODOOOOOOOOOOOOE S TOP VIEW 2 Use the G78 04 short bar to short to the common terminal NJ series CPU Unit Hardware User s Manual W500 A 91 sjeu Aejay O I pue syun UOISIBAUOD YOO JeUILWI 10 08UUOD BunosUuUOy 4 Z V bea SUUN O I DISeg JO suonesijioads z Yy Appendices G70A ZOC16 Relay Terminal Socket G70A ZOC16 3 G2R 1 S 16 Units 63 53 g g 23 r T D 84 64 D D C4 Relay side Output Unit Note 1 The above diagram is an example with the
297. h 1 m height 7 3 mm Track length 1 m height 16 mm PFP M Stopper to prevent Units from moving on the track on Two each are provided with the CPU Unit and with an I O Interface Unit Connecting cable for peripheral USB USB 2 0 or 1 1 cable A connector B connec port to connect the Sysmac Studio able USB cable tor 5 0 m max Battery Set For CJ2 CPU Unit Sysmac Studio SYSMAC SELILIL The Sysmac Studio is a Support Software pack Standard Edition age that provides an integrated development envi ronment to design program debug and maintain SYSMAC Nu series Controllers The following Support Software is included e Sysmac Studio e NX Server e Network Configurator e CX Integrator e CX Configurator FDT e CX Protocol e CX Designer NJ series CPU Unit Hardware User s Manual W500 2 7 N I ook U D a w lt m mp D 3 O O 5 G c 9 ot O 5 uoleINBYUOD pun s n s f9 Z L Z 2 System Configuration 2 8 Recommended Communications Cables for EtherCAT and EtherNet IP For EtherCAT use a shielded twisted pair cable double shielding with aluminum tape and braiding of Ethernet category 5 100Base TX or higher and use straight wiring For EtherNet IP use an STP shielded twisted pair cable of Ethernet category 5 or higher You can use either a straight or cross cable Product Manalac rable Model turer length Products for Size and Cables with Connec OMRON XS5W T421 AMD K Et
298. h COM2 60 C g Wd om Ambient Temperature to i Connector m 3 Jxx_Ch4_In15 9 row B COM3 77 Q CN D k O All d S l C l All d 2 ocate igna onnec igna ocate Allocated Signal Connec Signal Allocated CIO word name tor pin name CIO word CIO word name tor pin name CIO word O NE NC see 25 Jxx_Ch3_In00 Jxx_Ch4_In00 aoe ee I I NC NC 5 6 Jxx_Ch3_In01 Jxx_Ch4_In01 a 6s FA 1 I COMI COMO ioo Jxx_Ch3_In02 Jxx_Ch4_In02 5 os a O O N ees Jxx_Ch3_In03 Jxx_Ch4_In03 ce pf L g Dene nts Jxx_Ch1_In15 E i T eine ae el Oo a _ UXX_ In XX_ In Jxx_Ch2_In14 Jxx_Ch1_Int4 z 24 o oO F Jy 3 o Oo 1 VDC _Jxx_Ch3_In05 Jxx_Ch4_In05 VDC o o O O o o n ai R i Jxx_Ch3_In06 Jxx_Ch4_In06 l eo o 0 O i Jxx_Ch2_In12 Jxx_Ch1_In12 l dai ii i o oO tS o Jxx_Ch3_In07 Jxx_Ch4_In07 SO l gt Jxx_Ch2_In11 Jxx_Ch1_In11 i 1 0 o B TERN COM2 COM3 ENE N Jxx_Ch2_In10 Jxx_Ch1_In10 N o o Jxx_Ch3_In08 Jxx_Ch4_In08 __ Jxx_Ch2_Inog Jxx_Ch1_In09 TORO o OF WD 1 o o ane Jxx_Ch3_Ino9 Jxx_Ch4_Inog To on External connection Jxx_Ch2_In08 Jyx_Cht_In08 O TA a T P chs _Int0 Jx Ch410 4 O and terminal device O OO rable diadram 0 o y be 2chi Ix chani o O vangp e cagna ga ra Jxx_Ch3_In12 Jxx_Ch4_In12 z s eo oo ao ole J Jxx_Ch2_In06 Jxx_Ch1_In06 Jxx_Ch3 In13 Jxx_Ch4_I
299. he SD BUSY indicator to go OFF before removing the SD Memory Card e Never insert the SD Memory Card facing the wrong way If the SD Memory Card is inserted forcibly it may become unusable e To format the SD Memory Card e g to delete all of the data insert the SD Memory Card in the CPU Unit and perform the operation from the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 3 9 N wn g D 3 e lt O D 2 O suoneooadS pue SjapoN L Z 3 Configuration Units 3 10 e The SD Memory Card uses flash memory and so its service life is limited When the end of the SD Memory Card s service life approaches the ability to write data is lost and data is sometimes not retained after writing The service life depends on the size of the data that is written and on the ambi ent temperature For the unlikely event that data is lost it is recommended to periodically back up data e The service life may be extremely short if a non OMRON SD Memory Card is used Also operation may be affected due to deterioration in writing performance e If you use an OMRON SD Memory Card the end of the life of the SD Memory Card can be detected in the following ways Use the _Card1Deteriorated SD Memory Card Life Warning Flag system defined variable or an SD Memory Card Life Exceeded event in the event log i Installing the SD Memory Card 1 Pull the left side of the SD Memory Card cover forward and remove from th
300. he Special I O Unit y N U oO D O 2 O c O 5 o O 5 a Q v w lt Oo mr D z Q h 5 D Q S o D o The corresponding variable changes to FALSE when the initialization is completed The numbers in the variables indicate the unit numbers of the applicable Units Data type BOOL Range of values TRUE or FALSE R W access R Retained Not retained Network Publish Published Usage in user program Related instruc ResetUnit tions Auxiliary A330 to A335 Area A330 00 to A335 15 addresses AsoBeyeg ejnpoyy uonouny O1d Z V gro swen NJ series CPU Unit Hardware User s Manual W500 A 137 Appendices Variable name _CJB_CBUOORestart to _CJB_CBU15Restart Meaning CPU Bus Unit Restart Bits Global local Global Function The CPU Bus Unit is restarted when the corresponding variable changes to TRUE It is changed to FALSE by the system after the CPU Bus Unit is restarted The numbers in the variables indicate the unit numbers of the applicable Units If you change the Restart Flag to TRUE with an instruction the restart process begins from refresh processing in the next task period Data type BOOL Range of values TRUE or FALSE R W access Not retained Network Publish Published Usage in user program Related instruc ResetUnit tions Auxiliary A501 Area A501 00 to A501 15 addresses Variable name _CJB_SlO0ORestart to _CJB_SlO95Restart M
301. he back until they lock into place O O OP Special info rmation A Precautions for Correct Use The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O sjusuodwod Ja O1JU0D Buyoeuu0g p Units and CPU Bus Units must be completely locked until they click into place after connecting Icons indicate the adjacent Unit connectors precautions additional information or reference information amp 05 M a n u al n am e NJ series CPU Unit Hardware User s Manual W500 This illustration is provided only as a sample It may not literally appear in this manual Special Information Special information in this manual is classified as follows Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance EN Additional Information Additional information to read as required This information is provided to increase understanding or make operation easier Note References are provided to more detailed or related information 8 NJ series CPU Unit Hardware User s Manual W500 Manual Structure Precaution on Terminology In this manual download refers to transferring data from the Sysmac Studio to the physical Controller and upload refers to transferring data from the physical Controller to th
302. he status that is common to the Motion Control Function Module Refer to the NJ series Motion Control Instructions Reference Manual Cat No W508 for details on structure members Data type _SCOMMON_REF Range of values Usage in user program Related instruc tions Variable name _MC_GRP 32 Meaning Axes Group Variables Global local Global Function Used to specify axes groups and shows multi axes coordinated control status and multi axes coordinated control settings for motion control instructions When you create an axes group on the System Studio a user defined axes group variable with a different name is created Normally you use an Axes Group Variable with a different name Refer to the NJ series Motion Control Instructions Reference Manual Cat No W508 for details on structure members Data type _SGROUP_REF Range of values Usage in user program Related instruc tions A 140 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _MC_AX 64 Meaning Axis Variables Global local Global Function Used to specify axes and shows single axis control status and single axis control settings for motion control instructions When you create an axis on the System Studio a user defined axis variable with a different name is created Normally you use an Axis Variable with a different name Refer to the NJ series Motion Control Instructions Reference Manual Cat No W508 for de
303. he time that was obtained from the NTP server is stored when the time is obtained normally The time is not stored if it is not obtained from the NTP server normally Note Do not use this variable in the user program There may be a delay in updating it Use this variable only to access status through communica tions from an external device TRUE Indicates an NTP normal end FALSE Indicates that NTP operation ended in an error or has not been executed even once Note Do not use this variable in the user program There may be a delay in updating it Use this variable only to access status through communica tions from an external device NJ series CPU Unit Hardware User s Manual W500 values ARRAY TRUE or page A 154 0 255 OF FALSE BOOL ARRAY TRUE or page A 154 0 255 OF FALSE BOOL _SNTP_ page A 154 RESULT DATE_ Depends page A 154 AND_ on data TIME type TRUE or page A 155 FALSE Appendices Functional Classification EtherNet IP Communications Switches values _EIP_TDLinkStartCmd Tag Data Link This is the start switch for data links BOOL TRUE or page A 155 Communications FALSE Start Switch _EIP_TDLinkStopCmd Tag Data Link This is the stop switch for data links BOOL TRUE or page A 155 Communications FALSE Stop Switch A 6 7 Meanings of Error Status Bits The meanings of the individual bits in the following error status are the same e _ErrSta Controller Error Status e _PLC_ErrSta PLC
304. herCAT number of tors on Both Ends Corporation pairs RJ45 RJ145 AWG22 x 2P XS5W T421 BMD K XS5W T421 CMD K Cables with Connec XS5W T421 DMC K tors on Both Ends Corporation RJ45 RJ145 XSS5W T421 GMC K XS5W T421 JMC K Products for Size and Tonichi Kyosan Cable Ltd NETSTAR C5E SAB 0 5 x 4P EIneroALor number 0 Kuramo Electric Co KETH SB EtherNet IP pairs AWG24 x 4P SWCC Showa Cable Sys FAE 5004 tems Co Panduit Corporation MPS588 Size and Kuramo Electric Co KETH PSB OMR 2 ere RJ45 Assembly Con OMRON Corporation XS6G T421 1 2 pairs nectors AWG22 x 2P Products for Size and F LINK E 0 5mm x 4P EtherNet IP_ number of Panduit Corporation MPS588 pairs 0 5 mm x 4P 1 Cables are available in the following lengths 0 3 0 5 1 2 3 5 10 and 15 m Refer to the XS5 XS6 Industrial Ethernet Connectors Catalog Cat No G019 2 We recommend that you use combinations of the above Cables and Connectors Note When making cables connect the shield to the connectors at both ends for EtherCAT but connect the shield to the connector at only one end for EtherNet IP NJ series CPU Unit Hardware User s Manual W500 2 System Configuration i Expansion Racks CJ series Expansion Racks can be connected to the CPU Rack to expand the number of Units in the System beyond the CPU Rack Up to 10 I O Units can be mounted to each Expansion Rack and a total of 3 Expansion Racks can be connect
305. his is a table that indicates the slaves that are performing process data communications Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if process data of the corresponding slave is enabled operational for both slave inputs and outputs Note Use this variable to confirm that the data for the relevant slave is valid before controlling an EtherCAT slave Data type Array 1 192 OF BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Disconnect EtherCAT Slave tions e EC_DisconnectSlave Connect EtherCAT Slave e EC _ConnectSlave Variable name _EC_DisconnSlavTbl Meaning Disconnected Slave Table Global local Global Function Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if the corresponding slave was disconnected Data type Array 1 192 OF BOOL Range of values TRUE or FALSE R W access R Retained Not retained Network Publish Published Usage in user program Possible Related instruc Disconnect EtherCAT Slave tions e EC_DisconnectSlave Connect EtherCAT Slave e EC_ConnectSlave Variable name _EC_DisableSlavTbl Meaning Disabled Slave Table Global local Global Function Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if the corresponding slave is disabled Data type Array 1 192 OF BOOL Range of values TRUE or FALSE U
306. his variable only to access status through communications from an external device Data type BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc You can read the contents of this variable with the GetNTPStatus instruc tions tion Functional Classification EtherNet IP Communications Switches Variable name _EIP_TDLinkStartCmd Meaning Tag Data Link Communications Start Switch Global local Global Function This is the start switch for data links Data type BOOL Range of values TRUE or FALSE R W access Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_TDLinkStopCmd Meaning Tag Data Link Communications Stop Switch Global local Global Function This is the stop switch for data links P N U oO D O 2 O c O 5 o O 5 2 Q v w lt Oo mr D z Q h 5 D Q S o D o Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions AsoBayeg ajnpoyy uolouny dIA9N19443 9 Z V dlg swen NJ series CPU Unit Hardware User s Manual W500 A 155 Appendices A 156 NJ series CPU Unit Hardware User s Manual W500 Index NJ series CPU Unit Hardware User s Manual W500 Index 1 Index Index A abnormal conditions ee ecceececceseeseeeeeeeeeeeees 5 43 5 44 _TaskName_Active ccccccccccceseeseeeeeeesees
307. hows a mismatch if the error is not cleared or if the device does not operate correctly clear all of memory and then down load the project from the Sysmac Stu dio again If cycling the power supply to the Controller or resetting the Con troller does not clear the error the memory is corrupted Replace the CPU Unit Unexpected operation may occur and can be very dangerous if the power to the Controller is cycled or the Control ler is reset before you download the project again The power supply to the Controller was interrupted momentarily while the BUSY indicator was lit Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable Attached information 1 Recovered content 00000000 hex File system recovery successful 00000001 hex Format ted Make sure that the projects match and that the device operates correctly or transfer the project again If you cycle the power to the Controller or reset the Controller before you do this unexpected operation may occur and can be very dangerous NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Non volatile Memory Data Corrupted 10020000 hex A
308. iable If you specify the Constant attribute for a variable the value of the variable cannot be written by any instructions ST operators or CIP message communications The range of devices that are directly controlled by the CPU Unit In the NJ series System the Controller includes the CPU Rack Expansion Racks and EtherCAT slaves including general purpose slaves and Servo Drives Errors that are defined by the NJ series System Controller error is a collective term for major fault level partial fault level minor fault level and observation Controller events One of the events in the NJ series System Controller events are errors and infor mation that are defined by the system for user notification A Controller event occurs when the system detects a factor that is defined as a Controller event Information that is defined by the NJ series System that is not an error It repre sents an information Controller event A data type that is defined by the user Structures unions and enumerations are derivative data types A variable that is used to access a specific device through an I O port To transfer data from the Sysmac Studio to the Controller with the synchronization operation of the Sysmac Studio One of the attributes of a variable This attribute makes a BOOL variable pass TRUE to a function block when the vari able changes from FALSE to TRUE or when it changes from TRUE to FALSE NJ series CPU Unit Hardware User
309. ial e The following noise filter must be connected to the power supply line Noise Filter Manufacturer Model Cosel Co Ltd TAH 06 683 Trademarks e Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products e Windows Windows 98 Windows XP Windows Vista and Windows 7 are registered trademarks of Microsoft Corporation in the USA and other countries e EtherCAT is a registered trademark of Beckhoff Automation GmbH for their patented technology e The SD logo is a trademark of SD 3C LLC SS P Other company names and product names in this document are the trademarks or registered trade marks of their respective companies Software Licenses and Copyrights This product incorporates certain third party software The license and copyright information associ ated with this software is available at http www fa omron co jp nj_info_e 36 NJ series CPU Unit Hardware User s Manual W500 Unit Versions Unit Versions Unit Versions A unit version has been introduced to manage CPU Units in the NJ Series according to differences in functionality accompanying Unit upgrades i Notation of Unit Versions on Products The unit version is given on the ID information label of the products for which unit versions are man aged as shown below Example for NJ series NJ501 LILILIL CPU Unit ID information label Unit mode
310. icertesatieds Setocuncus cei ccerewatenuecueieekeel acedaasGe 32 Regulations and Standards veces icici ccecceccetewetens nonnina naa aiaa 35 UNI VESINS irc ate a rca cae ccd ada ous el cceteb ed ons uenendttabteub eves aveteduaresteubiwantcdeeawine 37 Related Manuals vossa aaa aaa a a a aaa aa 40 TORMINOIOG Y vaia a aaa aaa aeaa E a aaa 42 PROVISION HISTON duenarena da eaaa aaa 46 Section 1 Introduction 1 1 The NJ series Controllers c cccccsecsecseseeseneeneeceeensenseneeeeueeensenseeeseeuenseasenseuseeeeensnaeeneeesenes 1 2 1 1 1 FOUE o a a E 1 2 1 1 2 Introduction to the System COnfiQurations ccccseececeecseeeeeceeceeeeceeeeseeeeesaeeeeessaeeeeeeaaeeeeessaess 1 4 T2 SPCCITICALIONNS ick see ce a tebeicecece iste a ee cadet a E adedetvarecens 1 6 1 3 Overall Operating Procedure for the NJ series Controller cccceessseseeseeeesseeeaseeeeeneees 1 8 1 3 1 Overall PY OCC GUC arein asec ra scene a wocecau tne tics Sewanee a N 1 8 1 3 2 Procedure Detalls aiacaa duit scaccataussorkossansaenk ooteesacaneneatuatedsacatasnecaneicaneate cea hosusaarmsancesaeeatadeeacacmonmenncans 1 9 Section 2 System Configuration 2 1 Basi System COmlouratlOnsccices itches sleet aaa aa aaa a aa aan baana 2 2 2 1 1 EtherCAT Network Configuration cc cccccccseseeceeseeeeecaeeeceeecseueeeeeseeeeeeseecsesessaeeeessuaneeesssanees 2 4 2 1 2 CJ series Unit Configuration ccccccccccccsseeceescsseecescceeeececaseeeeescaseeeeseseeeee
311. ices provide a functional comparison of EtherNet IP between NJ series CPU Units and other series and describe EDS file management Windows firewall settings for connections from computers and details on memory used for CJU series Units NJ series Motion Control Instructions Reference Manual Cat No W508 Section Section 1 Introduction to Motion Control Instructions Section 2 Variables and Instructions Section 3 Axis Command Instructions Section 4 Axes Group Instructions Section 5 Common Command Instructions Appendices Description This section gives an introduction to motion control instructions supported by NJ series CPU Units This section describes the variables and instructions for the Motion Control Function Module This section describes the instructions that are used to perform single axis control for the MC Function Module This section describes the instructions to perform multi axes coordinated control for the MC Function Module This section describes the instructions that are used for both axes and axes groups The appendices describe the error codes that are generated by the instructions NJ series CPU Unit Hardware User s Manual W500 Manual Configuration i NJ series Troubleshooting Manual Cat No W503 Section Section 1 Overview of Errors Section 2 Error Troubleshooting Methods Section 3 Error Tables Description This section describes the errors that can occur on
312. ick response Inputs When you want to receive pulses that are shorter than the task period use the CJ1W IDP0O1 Quick response Input Unit The quick response inputs can receive pulses with a pulse width ON time of 0 05 ms for the CJ1W IDPO1 Quick response Input Unit Quick response Input Unit or High density Input Unit CJ1W IDP01 0 05 ms Inputs that are input to internal memory are cleared when the inputs are refreshed 3 24 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 5 B7A Interface Ports 3 5 1 Overview The BZA is a 1 1 transmission path that does not require a master A total of 16 signals are transmitted using a two conductor or three conductor VCTF cable maximum length 500 m The CJ1W B7AL IL B7A Interface Unit is a CJ series Basic I O Unit that exchanges up to 64 points of I O data mainly with B7A Link Terminals using a B7A transmission path The B7A Interface Unit and B7A Link Terminal can be used in the same way as a standard Basic I O Unit and I O Terminal without any need to worry about communications This characteristic reduces the wiring when using more than one relatively remote sensor or actuator 3 5 2 System Configuration CJ1W B7AI B7A Interface Unit NJ series GP Uit Three conductor VCTF connecting cable x 4 12 to 24 V DC power supply WE when using a common power supply B7A Link Terminals Wit 3 5 3 Models B7A Interface
313. idual Voltage ON Response Time OFF Response Time Insulation Resis tance Dielectric Strength Number of Cir cuits Internal Current Consumption Fuse External Power Supply Weight Accessories Circuit Configura tion 64 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs CJ1W OD261 12 to 24 VDC 10 2 to 26 4 VDC 0 3 A point 1 6 A common 6 4 A Unit 3 0 A point 10 ms max 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 64 16 points common 4 circuits 5 VDC 170 mA max None 10 2 to 26 4 VDC 50 mA min 110 g max None i Allocated re nents eae eee ene CIO word V ek ef ach Ou Win Comenda i o A x Jxx_Ch1_Out15 row A C ec 5 COMO i I ree AE q COMO CN1 Sarees AonnecIor ie SW 7 w wam OWD 2 F Jxx_Ch2_Out15 g COM1 Output indicator Q COM1 7 2 O V onnector Sales Ln i row A Jxx_Ch3_Out00 ve a ito we m 2 4 A i Jxx_Ch3_Out15 O COM2 Connector a f i 8 com owB CN2 O V i h4 t sie _Out00 Wd m 3 Jxx_Ch4_Out15 i COM3 COM3 NJ series CPU Unit Hardware User s Manual W500 A 31 a N w Q O
314. iguration Units CJ series Basic I O Units Special I O Units and CPU Bus Units I O Control Unit An I O Control Unit is required to connect an Expansion Rack e End Cover Some CuU series Configuration Units cannot be used with an NJ series CPU Unit Refer to CJU series Configuration Units on page 2 11 for information on the models you can use with an NJ series CPU Unit Expansion Racks You can connect an Expansion Rack to an NJ series CPU Rack or to another Expansion Rack A CPU Unit cannot be mounted to an Expansion Rack The rest of the configuration is the same as for an NJ series CPU Rack 2 2 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration CJ series Configuration Units CJ series Unit Configuration Basic I O Units Special CPU Rack I O Control Unit 1 0 Units and CPU Bus Units NJ series Power Supply Unit NJ series CPU Unit ory Card End Cover S N I u 2 O w lt D 3 O e Q c teh Oo Expansion Rack NJ series Power Supply Unit CJ series Configuration Units Basic I O Units Special W O Interface Unit 1 0 Units and CPU Bus Units End Cover EtherCAT Network Configuration nee Bf if E TE icc OU Games T J Eag a A EtherCAT slaves NJ series CPU Unit Hardware User s Manual W500 2 3 2 System Configurat
315. in the Sysmac Studio 4 2 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring EN Additional Information The following operations are performed inside the CPU Unit when the power is turned ON e Checking the retention status of values for variables that have power OFF Retain attribute and values for CJ series Unit memory in the DM EM and Holding Areas The _ RetainFail Power OFF Retention Failure Flag system defined variable will be TRUE if a failure to retain values was detected when the power was turned OFF i e if an error occurs in the backup memory check e Power ON and Power OFF Record A record of turning the power ON and OFF remains in the event log e Operation for Incorrect Power Supply Unit An Incorrect Power Supply Unit Connected error will occur and operation will stop if a CJ series Power Supply Unit is mounted in the CPU Rack The RUN indicator will flash at a 3 s interval and the ERROR indicator will light The CPU Unit will not operate i Operating Mode at Startup The system will immediately enter RUN mode if RUN mode default is set as the startup operating mode The system will immediately enter PROGRAM mode if PROGRAM mode is set as the startup gt I u fo O D i AA 5 D mp u O O D a u O O TI TI IN operating mode 7 e RUN Mode Set as Startup Mode e PROGRAM Mode Set as Startup Mode O O Power Power a s
316. inator The array elements are valid only when the corresponding Normal Target Node Information is TRUE The immedi ately preceding value is retained if this vari able is FALSE Array x is TRUE A fatal or non fatal error occurred in the target Controller with a tar get node ID of x Array x is FALSE Other than the above This variable indicates that the connection for the Registered Target Node Information was not established or that an error occurred in the target Controller The array elements are valid only when the Regis tered Target Node Information is TRUE Array x is TRUE A connection was not nor mally established with the target node for a target node ID of x the Registered Target Node Information is TRUE and the Normal Target Node Information is FALSE or a connection was established with the target node but an error occurred in the target Controller Array x is FALSE The target node is not registered for a target node ID of x the Registered Target Node Information is FALSE or a connection was normally established with the target node the Regis tered Target Node Information is TRUE and the Normal Target Node Information is TRUE An error occurred in the target Controller the Target PLC Error Information is TRUE Use the GetNTPStatus instruction to read the NTP operation information from the user program Direct access is not possible Gives the last time that NTP processing ended normally T
317. ink was not established e The cable is not connected e The power supply is OFF or the CPU Unit was reset lo a 3 6 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Built in EtherCAT Port Port 2 Indicators NET RUN PORT1 EtherNet IP REGED LINK ACT ET RUN w PORT k EtherCAl Hi 5 INK ACT y Cc OPEN SWSETTING a EtherNet iP S Y d _ EtherCAT FA Indicator Color e Description NET RUN Green ee rinia communications are in progress e Inputs and outputs for I O data are in operation a EtherCAT communications are being established This indicator shows either of the following conditions e Only message communications are in operation e Only message communications and I O data inputs are in oper ation Not lit EtherCAT communications are stopped e The power supply is OFF or the CPU Unit was reset e A MAC address error communications Controller error or other error occurred NET ERR A hardware error or unrecoverable error occurred such as for exception processing SUOIOUN pue syusuodwop Z Flashing Flashing A recoverable error occurred There are no errors LINK ACT Yellow Gto JA link was established Flashing Data communications are in progress after establishing link P Flashes every time data is sent or received Notit lit The link was not established DIP Switch Use the CPU Unit with all the DIP switch pins turned OFF EN Add
318. instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus Variable name _ TaskName_MaxExecTime Meaning Maximum Task Execution Time Global local Global Function Contains the maximum value of the task execution time unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type TIME Range of values Depends on data type Usage in user program Not supported Related instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus Variable name _ TaskName_MinExecTime Meaning Minimum Task Execution Time Global local Global Function Contains the minimum value of the task execution time unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type TIME Range of values Depends on data type R W access Rs Retained Not retained Network Publish Not published Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus Variable name _ TaskName_ExecCount Meaning Task Execution Count Global local Global Function Contains the number of executions of the task If 4294967
319. internal circuits are cleared when inputs are refreshed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units A 19 gt N V xe D O O te O gt O Ww O O ro Cc gt me SHU O I WISeG c c V Appendices i Basic Output Units CJ1W OC201 Contact Output Unit Independent Relays 8 Points Name Model Max Switching Capacity Min Switching Capacity Relays Service Life of Relay ON Response Time OFF Response Time Number of Circuits Insulation Resistance Dielectric Strength Internal Current Consump tion Weight Circuit Configuration External connection and terminal device variable diagram 8 point Contact Output Unit with Terminal Block Independent Relays CJ1W OC201 2 A 250 VAC cos 1 2 A 250 VAC coso 0 4 2 A 24 VDC 16 A Unit 1 mA 5 VDC NY 24W K IE Fujitsu Takamizawa Components Ltd Cannot be replaced Electrical 150 000 operations 24 VDC resistive load 100 000 operations 240 VAC cos 0 4 inductive load Mechanical 20 000 000 operations Service life will vary depending on the connected load Refer to page A 53 for information on service life according to the load 15 ms max 15 ms max 8 independent contacts 20 MQ between external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR t
320. ion 2 1 1 EtherCAT Network Configuration The EtherCAT network configuration consists of an NJ series CPU Unit an NJU series Power Supply Unit a CJ series End Cover and the EtherCAT slaves You use the built in EtherCAT master port on the NJ series CPU Unit to connect EtherCAT slaves For information on the system configuration of an EtherCAT network refer to the NJU series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 EtherCAT Network Configuration CPU Rack NJ series Power Supply Unit NJ series CPU Unit End Cover SD Memory Card a z i f Ei PR RETR aa erie pI deS E AE elo a Tz GRRE E Srp EH 5 alo PEE DENS NT ie p X EtherCAT slaves 2 4 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration 2 1 2 CJ series Unit Configuration The CJ series Unit configuration consists of the CJ series Units that are connected It includes the CJ series Units on the CPU Rack and Expansion Racks i CPU Rack The CPU Rack consists of an NJ series CPU Unit an NJ series Power Supply Unit CJ series Configuration Units and a CJ series End Cover Up to 10 Configuration Units can be connected N I U D o T w lt m mr D 3 O e 5 G D i e 5 l I O Control Unit End Cover NJ series Power NJ series CJ series Configurat
321. ion e Be sure to wire both pins 23 and 24 COM2 of CN2 and set the same polarity for both pins e Be sure to wire both pins 3 and 4 COM3 of CN2 and set the same polarity for both pins The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt Note Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher SHUN O I WISP c c V NJ series CPU Unit Hardware User s Manual W500 A 15 Appendices CJ1W IA201 AC Input Unit 200 VAC 8 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance 8 point AC Input Unit with Terminal Block CJ1W IA201 200 to 240 VAC 50 60 Hz 170 to 264 VAC 21 KQ 50 Hz 18 KQ 60 Hz 9 mA typical at 200 VAC 50 Hz 11 mA typical at 200 VAC 60 Hz 120 VAC min 4 mA min 40 VAC max 2 mA max Input Current ON Voltage ON Current OFF Voltage OFF Current ON Response Time 18 0 ms max Default setting in Unit Information 8 ms OFF Res
322. ion control settings and pro gramming concepts Learning about the specifi cations of the instruction set that is provided by OMRON Learning about the specifi cations of the motion con trol instructions that are provided by OMRON Learning how to use CJ series Units with an NJ series CPU Unit Description An introduction to the entire NJ series system is provided along with the following information on a Controller built with an NJ501 CPU Unit e Features and system configuration e Introduction e Part names and functions e General specifications e Installation and wiring e Maintenance and inspection Use this manual together with the NJ series CPU Unit Software User s Manual Cat No W501 The following information is provided on a Con troller built with an NJ501 CPU Unit e CPU Unit operation e CPU Unit features e Initial settings e Programming based on IEC 61131 3 lan guage specifications Use this manual together with the NJU series CPU Unit Hardware User s Manual Cat No W500 The settings and operation of the CPU Unit and programming concepts for motion control are described Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJU series CPU Unit Soft ware User s Manual Cat No W501 The instructions in the instruction set IEC 61131 3 specifications are described When programming use this manual together with the NJ series CPU Uni
323. ion Units Supply Unit CPU Unit uoleINBYUOD pun s n s f9 Z L Z Configuration Units 10 max SD Memory Card The I O Control Unit is required only to connect an Expansion Rack It must be connected immediately to the right of the CPU Unit Even though the NU series Controllers do not have Backplanes the term slot is still used to refer to the location of Units Slot numbers are assigned in order to Units from left to right on the CPU Rack slot 0 slot 1 slot 2 etc Name Configuration Remarks NJ series Units NJ series CPU Units One End One required for every CPU Rack Cover is provided with each Unit NJ series Power Supply Unit SD Memory Card Install as required CJ series Units I O Control Unit Required to connect an Expansion Rack Must be con nected immediately to the right of the CPU Unit End Cover Must be connected to the right end of the CPU Rack One End Cover is provided with the CPU Unit A Controller error in the major fault level will occur if the End Cover is not connected to the right end CJ series Basic I O Units A total of up to 10 Units can be connected to the CPU CJ series Special I O Units Rack and to each of the Expansion Racks A Controller error in the major fault level will occur if 11 or more Units CJ series CPU Bus Units are connected NJ series CPU Unit Hardware User s Manual W500 2 5 2 System Configuration 2 6
324. is 9 10 Jxx_Ch4_In05 s e _ Jxx_Ch1_ln05 Jxx_Ch1_In13 Z Jxx_Ch4_In12 Jxx_Ch4_Ino4 o o O O 02n 5 Oo 9 E Jxx_Ch1_In06 Jxx_Ch1_In14 kej Jxx_Ch4_In11 Jxx_Ch4_In03 kej eo o O oO e g O08 Jxx_Ch1_In07 Jxx_Ch1_In15 Jxx_Ch4_In10 Jxx_Ch4_In02 COMO COMO Jxx_Ch4_Ino9 Jxx_Ch4_In01 o o 17 18 o O Jxx_Ch4_In08 Jxx_Ch4_Inoo o 5 6 Jxx_Ch2_In00 Jxx_Ch2_In08 gt o NC 21 29 NC External connection 21 22 ternal connectio 5 ux Ch2_n01 Jxx_Ch2_In09 5G Com2 9 24 comz and terminal device o 3 Jxx_Ch2_In02 Jxx_Ch2_In10 Jxx_Ch3_Ini5 Jxx_Ch3_In07 O O O O O O O O variable diagram a a Jxx_Ch2_In03 Jxx_Ch2_In11 Jxx_Ch3_Ini4 Jxx_Ch3_In06 O Oo O O o O a a A H 5 o O Jxx_Ch2_In04 Jxx_Ch2_In12 o O Ai a Jxx_Ch3_In13 Jxx_Ch3_In05 oo a 2 o o 2x Ch2_In05 Jxx_Ch2_In13 o O o ee ada a E a Kej o O Jxx_Ch2_In06 Jxx_Ch2_In14 o O Jxx_Ch3_In11 Jxx_Ch3_In03 a Jxx_Ch2_In07 Jxx_Ch2_In15 Jxx_Ch3_In10 Jxx_Ch3_Ino2 O O O O 24 O O O Jxx_Ch3_Ino9 Jxx_Ch3_In01 VDC 5 xx_Ch3_In xx_Ch3_In 5 r i Jxx_Ch3_In08 Jxx_Ch3_In00 i O Oo O b li e The input power polarity can be connected in either direction e Be sure to wire both pins 23 and 24 COMO of CN1 and set the same polarity for both pins e Be sure to wire both pins 3 and 4 COM1 of CN1 and set the same polarity for both pins e The input power polarity can be connected in either direct
325. is system defined variable in the user program It is used only to monitor the status of data trac ing from the Sysmac Studio IsTrigger Trace Trigger TRUE when the trigger condition is met Monitor Flag FALSE when the next trace starts Note You cannot use this system defined variable in the user program It is used only to monitor the status of data trac ing from the Sysmac Studio ParamErr Trace TRUE when a trace starts but there is an Parameter Error error in the trace settings Flag FALSE when the settings are normal Note You cannot use this system defined variable in the user program It is used only to monitor the status of data trac ing from the Sysmac Studio Functional Classification Errors values BOOL TRUE or page A 134 FALSE BOOL TRUE or page A 134 FALSE BOOL TRUE or page A 135 FALSE _PLC_ErrSta PLC Function TRUE when there is a Controller error that WORD 16 0000 to page A 135 Module Error Sta involves the PLC Function Module 16 00F0 tus FALSE when there is no Controller error that involves the PLC Function Module Refer to information on the meanings of the error Status bits at the end of this appendix for details A 110 NJ series CPU Unit Hardware User s Manual W500 Appendices A 6 3 PLC Function Module Category Name CJB Functional Classification I O Bus Status values _CJB_MaxRackNo Largest Rack Contains the largest rack number of the 0 to 3 page A 135 Number
326. istance Dielectric Strength Number of Circuits Internal Current Consumption External Power Supply Weight Circuit Configuration External connection and terminal device variable diagram 16 point Transistor Output Unit with Terminal Block Sourcing Outputs CJ1W OD212 24 VDC 20 4 to 26 4 VDC 0 5 A point 5 0 A Unit 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max Detection current 0 7 to 2 5 A Automatic restart after error clearance Refer to page A 102 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 16 16 points common 1 circuit 5 VDC 100 mA max 20 4 to 26 4 VDC 40 mA min 120 g max Signal name COM V i ie ee l Jxx_ h1_Out00 1 Oo 9 Jxx_Ch1_Out15 Short circuit Internal circuits ERR indicator Output indicator l i i i i e When an overcurrent is detected the ERR indicator will light At the same time the corre sponding bit two points per bit in the Basic I O Unit Information Area system defined vari able A050 to A069 will change to TRUE Signal Connector Signal name pin name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1 Out02 qc xx_Ch1_Out03 Jxx_Ch1_Out04 cq xx_Ch1_Out0 Sz Jxx_Ch1_Out06 am xx_Ch1_Out0 N Jxx_Ch1_Out08 xx_Ch1_Out09 Jxx_Ch1_Out10 am xx_Ch1_Out11 Jxx_Ch1_Out12 pan
327. it 3 None of the inputs turn Faulty input circuits Replace the Input Unit OFF 4 A specific input does not 1 Faulty input device Replace the input device turn ON 2 Input wiring is broken Check the input wiring 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector 5 The external input ON time is too short Adjust the input device or correct or the input response time is too long the setting of the input response time 6 Faulty input circuits Replace the Input Unit 7 An input bit is used in an Out instruc Correct the user program tion in the user program 5 A specific input does not 1 Faulty input circuits Replace the Input Unit turn OFF 2 An input bit is used in an Out instruc Correct the user program tion in the user program n N e ea D N y e oO 5 3 The leakage current or residual volt Replace the external load or add age is too large a dummy resistor 4 More than one power supply is used Check the external circuits and unwanted current paths exist 6 The input bits turns ON 1 The external input power supply volt Maintain the external input power and OFF irregularly age is low or unstable supply voltage within the rating 2 Malfunction caused by noise Implement noise countermea sures HUN Ndd ey U ION ay eUL SIOZ Buyooys ajqnos S Z G e At
328. it voltages Varistor The varistor method prevents the method imposition of high voltage between the 8 contacts by using the constant voltage characteristic of the varistor There is 5 delay in the resetting time If the supply voltage is 24 or 48 V insert the varistor in parallel with the load If the supply voltage is 100 to 200 V insert the varistor between the contacts Precautions for Correct Use Do not connect a capacitor as an arc killer in parallel with an inductive load as shown in the diagram on the right This arc killer is very effective for pre L venting spark discharge at the moment when the circuit is opened How 8 ever at the moment the contacts are closed the contacts may be welded L power Q due to the current charged in the capacitor supply O DC inductive loads can be more difficult to switch than resistive loads If appropriate arc killers are used however DC inductive loads will be as easy to switch as resistive loads A 54 NJ series CPU Unit Hardware User s Manual W500 Characteristic Required element Appendices A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals Patterns for Combining Connector Terminal Block Conversion Units and I O Relay Terminals The following patterns can be used to connect Basic I O Units with Connectors to OMRON Connector Terminal Block Conversion Units and I O Relay Terminals using OMRON Connecting Cables
329. itional Information The DIP switch is not used to write protect the user program of the NJ series Controller Set write protection in the Startup Write Protection Settings in the CPU Unit Protection Settings from the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 3 7 3 Configuration Units i Battery The following Battery is built in as a standard feature CJ1W BAT01 Effective life i e maximum life expectancy 5 years The following values are retained during power interrup tions e Values of variables with a Retain attribute e Words for CJ series Units in the Holding DM and EM Areas e Clock information e Some system defined variables e Event logs i ID Information Label You can check the ID information of the CPU Unit status with the ID information label on the right side of the CPU Unit t y PORT2 MAC ADDRESS PEREEPEEROLEOLLUELELE LE F BEB BRB RBBB RRR RRR eeeeeee Lot No DOMYYL xxxx A Number Name Function 1 Unit model Shows the model of the CPU Unit Unit version Shows the unit version of the CPU Unit Lot number and Shows the lot number and the serial number of the CPU Unit serial number DDMYY Lot number L For use by OMRON xxxx Serial number M is 1 to 9 for January to September X for October Y for November and Z for December 4 MAC addresses Shows the MAC addresses of the built in ports on the CPU Unit 3 8 NJ series CPU Unit Hardwar
330. its 3 4 1 Models and Specifications Basic Input Units Type of Unit Namee O Specifications Model Page Basic Input DC Input Units Terminal block 12 to 24 VDC CJ1W ID201 A 6 cps Terminal block 24 VDC 16inputs CJ1W ID211 A 7 CJ1W ID212 A 8 Fujitsu connector 24 VDC 32 inputs CJ1W ID231 A 9 MIL connector 24 VDC 32 inputs A 10 Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration P O 7 N D D N u D o O O Cc Z SUOI EOIJID9dS pue SjapoN L py Basic Output Units put Units 8 independent contacts pas Kai Terminal block 24 VDC 2 A load short cir 8 outputs CJ1W OD202 A 35 Sourc ing out cuit protection line disconnection detection puts Terminal block 24 VDC 0 5 A load short 8 outputs CJ1W OD204 A 37 circuit protection Terminal block 24 VDC 0 5 A load short 16 outputs CJ1W OD212 A 38 circuit protection MIL connector 24 VDC 0 5 A load short 32 outputs CJ1W OD232 A 39 circuit protection MIL connector 12 to 24 VDC 0 3 A 64 outputs CJ1W OD262 A 40 Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration NJ series CPU Unit Hardware User s Manual W500 3 21 3 Configuration Units Basic Mixed I O U
331. ity and RAS functions that you expect of a PLC i Software Features Integrated Sequence Control and Motion Control An NJ series CPU Unit can perform both sequence control and motion control You can simulta neously achieve both sequence control and multi axes synchronized control Sequence control motion control and I O refreshing are all executed in the same control period The same control period is also used for the process data communications cycle for EtherCAT This enables precise sequence and motion control in a fixed period with very little deviation soinjeo4 L 4 Multitasking You assign I O refreshing and programs to tasks and then specify execution conditions and execu tion order for them to flexibly combine controls that suit the application Programming Languages Based on the IEC 61131 3 International Standard The NJ series Controllers support language specifications that are based on IEC 61131 3 To these OMRON has added our own improvements Motion control instructions that are based on PLCopen standards and an instruction set POUs that follows IEC rules are provided Programming with Variables to Eliminate Worrying about the Memory Map You access all data through variables in the same way as for the advanced programming languages that are used on computers Memory in the CPU Unit is automatically assigned to the variables that you create so that you do not have to remember the physical addresses
332. k There are no restrictions in the number of each model of Unit based on location Note If you connect more than the maximum number of Units to a CPU Rack or Expansion Rack an Incorrect Unit Expansion Rack Connection error a major fault level Controller error will occur and the CPU Unit will not operate NJ series CPU Unit Hardware User s Manual W500 2 11 2 System Configuration 2 12 Models of Configuration Units The Configuration Units with which the NJ series CPU Unit can exchange data are classified into three groups The number of Units that can be mounted depends on the type of Unit Units Basic I O Units Special I O Units CPU Bus Units Basic I O Units are used for discrete inputs and outputs Special I O Units are more advanced than Basic I O Units They support functions other than dis crete inputs and outputs Examples Analog I O Units and High speed Counter Units Special I O Units have a smaller area for exchanging data with the CPU Unit than CPU Bus Units including Network Communications Units CPU Bus Units are advanced Units that exchange data with the CPU Unit via the CPU bus Examples Network Communications Units and Serial Com munications Units CPU Bus Units have a larger area for exchang ing data with the CPU Unit than Special I O Units Description Unit identifica j tion method Identified by the CPU Unit accord ing to mounting position Identified by the CPU
333. k instructions and ST statements A constant expression that is used in a user program A variable that can be accessed only from inside the POU in which it is defined Local variable is used as opposed to global variable Local variables include internal variables input variables output variables in out variables and external variables The memory inside the CPU Unit that is used by the CPU Unit to execute the OS and user program An error for which all NJ series Controller control operations stop The CPU Unit immediately stops user program execution and turns OFF the loads for all slaves and Units including remote I O A function to check motor operation and wiring from the Sysmac Studio One type of I O memory in an NJ series CPU Unit It contains addresses that can be directly specified by the user It can be accessed only with variables with an AT attribute This memory is used to access CJ series Units and CJ series networks NJ series CPU Unit Hardware User s Manual W500 43 Terminology Term minor fault level Controller error Motion Control Function Module motion control instruction Network Publish observation partial fault level Controller error PDO communications periodic task PLC Function Module POU primary periodic task process data communications program Range Specification Retain SDO communications Servo Drive encoder input slave slave and Unit configurations Sp
334. l Unit version i NJ501 1500 1 Ver 1 0C PORT1 MAC ADDRESS sO00000000000 PORT2 oS ADDRESS Benes a Lot number and serial number MAC address The following information is provided on the ID information label Item Description Unit model Gives the model of the Unit Unit version Gives the unit version of the Unit Lot number and Gives the lot number and serial number of the Unit serial number DDMYY Lot number LJ For use by OMRON xxxx Serial number M gives the month 1 to 9 January to September X October Y November Z December MAC address Gives the MAC address of the built in port on the Unit i Confirming Unit Versions with Sysmac Studio You can use the Unit Production Information on the Sysmac Studio to check the unit version of the CPU Unit CJ series Special I O Units CJ series CPU Bus Units and EtherCAT slaves The unit versions of CJ series Basic I O Units cannot be checked from the Sysmac Studio CPU Unit and CJ series Units 1 Double click CPU Expansion Racks under Configurations and Setup in the Multiview Explorer Or right click CPU Expansion Racks under Configurations and Setup and select Edit from the menu The Unit Editor is displayed for the Controller Configurations and Setup layer NJ series CPU Unit Hardware User s Manual W500 37 Unit Versions 2 Right click any open space in the Unit Editor and select Production Information The Production Information Dialog Box is displ
335. l not be adversely affected before you disconnect a slave lf you disconnect the cable from an EtherCAT slave to disconnect it from the network any current communications frames may be lost If frames are lost slave I O data is not communicated and the intended operation is sometimes not achieved Perform the following processing for a slave that needs to be replaced Program the _EC_I nDatalInvalid Input Data Disable system defined variable as an interlock con dition Set the Impermissible Number of Continuous Timeouts setting in the EtherCAT master to at least 2 Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details Bf Motion Control Confirm the axis number carefully before you perform an MC Test Run The motor is stopped if communications are interrupted between the Sysmac Studio and the CPU Unit during an MC Test Run Connect the communications cable between the computer and CPU Unit securely and confirm that the system will not be adversely affected before you perform an MC Test Run Always execute the Save Cam Table instruction if you change any of the cam data from the user pro gram in the CPU Unit or from the Sysmac Studio If the cam data is not saved the previous condition will be restored when the power is turned ON again possibly causing unexpected machine operation The positive drive prohibit input POT negative drive prohibit input NOT and home proximity input DEC of the S
336. l terminals and the GR terminal at 100 VDC OFF Response Time 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 5 VDC 130 mA max 90 g max None CN1 OUT CN2 IN Allocated Allocated Signal name CIO word CIO word fi ed healees aka Jxx_Ch1_In00 2 3 Wd m 1 to t a TRT i 5 Jxx_Ch1_Out00 Connect i allt AV ZK i 7 to wa m Connect or row A dx Chinor o S T E Jxx_Ch1_Out07 or row A COMI a 8 COMO Input indicator I y 3 E sy 33kQ a 5 9 Jxx_Ch1_In08 0O w E i i ne ane ee MR o Jxx_Ch1_Out08 C Wd m 1 to i L i 7 i Connect onnect Ol al Hg i to wo MF or tow B or row B da Chinio S To t al 2 Jxx_Ch1_Outt5 com l T Number of Simultaneously ON Points vs Ambient Temperature Characteristic 16 points at 33 C 16 points at 45 C 4 Input voltage 24 VDC 16 Input voltage 26 4 VDC 12 points at 55 C 9 points at 55 C Number of simultaneously ON points 3 0 20 40 Ambient Temperature 60 C NJ series CPU Unit Hardware User s Manual W500 Appendices on W
337. lOo0InitSta to CJB SlO95InitSta A 112 A 137 _CJB_SlO00Restart to CJB_ SlO95Restart ce eeeees eens A 112 A 138 Or se Bal ial poy gt eee ee aS A 111 A 136 CJ series Basic I O UnitS a ir 2 12 3 21 IST aspectes detelesact r tepid eeeeed eee ttacetted 2 13 wiring models with connectors ceeeeeeeeeeeeeeeees 4 33 wiring models with terminal blocks c 4 31 CJ series Configuration Units cceeeeeeees 2 11 2 13 CJU series CPU Bus Units 00 0 cee ceeceseeeseeeeeeeeeees 2 12 NSU ese ctee dts ee ese tees a eee caesar eeor ees 2 17 CJ series I O Control Unit ee eeeeeeeeee ees 2 7 3 31 CJ series I O Interface Unit ee eeeee scene 2 10 3 31 CJ series Special I O Units ccc eccssseeeeeeeeeeeeeeeeeees 2 12 NS spate aches cnet teem seen A EE E E E eawecenaten 2 16 CJ series Unit Configuration cccccsseeeeessseeeees 2 2 2 5 CJ series Unit configuration ccccceseeeeeeeeeeeeeeeeeaeeees 1 4 Common Error Status aaan A 113 A 139 Common Variable ccccceccecceeseeceeseeeeeeeenees A 113 A 140 Communications Controller Error cccccceceeeseeeeeeeeeeees Spit Aten atte ices es cet Dee eee A 114 A 119 A 142 A 149 Communications Error Slave Table A 115 A 145 Communications Port Error A 114 A 118 A 141 A 148 connector types sisacesscscitescecyiasdsinniientecaaioas 3 23 4 33 4 34 Connector Terminal Block Conversion Units
338. lag turn ON Indicators When transmission errors occur at B7A interface input ports the ERR1 to ERR4 indicators on the front panel will turn ON according to the port where the error occurred Port where error LED error indicators Transmission Error Notification Variables The following bits in the Basic I O Unit Information system defined variables that are allocated to the I O ports of the Units will change to TRUE when a transmission error occurs Example Rack 0 Slot 0 B7A interface port CJ1W B7A22 Port 3 oe S _CJB_lOUnitInfo 0 0 0 Port 4 _CJBlOUnitInfof0 0 3 J _CJB_lOUnitInfo 0 O 1 Example Rack 0 Slot 1 B7A interface port CJ1W B7A22 Port 3 _CJB1OUnitInfof0 1 2 f _CJB_lOUnitInfo 0 O 0 Port 4 _CJBlOUnitInfof0 1 3 fe _CJB_lOUnitInfo 0 O 1 Transmission Error Input Status Processing lf a transmission error occurs at an input port the status of the input bit in the CPU Unit variable from immediately before the transmission error is held When transmission returns to normal the signals that have been normally received will be input to the input bit i B7A Interface Output Ports The BZA Interface Unit does not detect transmission errors at output ports Detect output port transmis sion errors at the B7A Link Terminal that is connected to the B7A Interface Unit NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 6 CJ series I O Control Units and I O Interface
339. larly replace the Battery The battery connector has come Reconnect the connector and make Check for vibration and shock loose sure it is mated correctly The Battery is missing Install a Battery Install a Battery Attached None information Precautions After you implement the above countermeasures set the correct data for the variables with a Retain attribute and Remarks memory for CJ series Units in the DM EM and Holding Areas Event name CPU Unit Overheat 000C0000 hex Meaning The temperature inside the CPU Unit exceeded the specified value Source PLC Function Module Source details Continuously timing Error attributes eee Oeon a sr Log category System Effects Not affected Soen The ambient operating temperature is Make sure that the ambient operating Make sure that the ambient tempera too high temperature stays between 0 and ture stays between 0 and 55 C 55 C e f the dustproof label is still on top of the Unit remove it before you use the Unit Provide enough space for good air flow Do not install the Controller above equipment that generates a large amount of heat such as heaters transformers or high capacity resis tors If the ambient temperature exceeds 55 C install a cooling fan or air con ditioner Attached None information Precautions None Remarks 5 24 NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects System d
340. le None Detection Continuously timing Major fault Cycle the power Log category System supply Operation Operation AI outputs are stopped C E E Conductive material has gotten If there is conductive material nearby Do not do any metal working in the inside blow out the CPU Unit with air vicinity of the control panel Use the control panel only when it is closed Source details If the error did not result from the above causes cycle the power to the Controller and see if that clears the error If the error occurs frequently check the FG and power supply lines to see if noise is entering on them Imple ment noise countermeasures as required Noise Implement noise countermeasures e Data corruption in memory e Microcomputer malfunctioning e Memory write circuit malfunctioning If the error did not result from the None above causes and cycling the power to the Controller or resetting the Con troller does not clear the error replace the CPU Unit There is a software error e Data corruption was caused by cos mic rays or radiation The CPU Unit has failed e Memory element failure e Memory peripheral circuit failure Perform regular inspections Attached information 1 Controller information None Real Time Clock Stopped 00070000 hex The oscillation of the real time clock stopped The real time clock is set to an illegal time PLC Function Module None Detection At power ON or timi
341. ler I O Unit Connector Terminal Block Conversion Unit Connecting Cables Connection diagram A 82 CJ1W MD261 XW2C 20G6 1016 2 Units XW2C 20G6 1016 2 Units XW2Z LLLIL XW2Z LILILID Wdm OUT Wd m 1 12 to 24 VDC terminal Connect the A10 B10 terminal and the terminal Use the enclosed short bar 2 The COM terminals are wired inside the Connector Terminal Block Conversion Unit Wd m 2 IN Wd m 3 Short bar Black White Brown Red Blue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor gt PNP Blue Black Brown White 2 wire sensor e g limit switch Black White Brown Red NPN output photoelectric sensor or proximity sensor NPN Blue Black Brown White 2 wire sensor e g limit switch elplejolelblelloolelleloellejsjo 24 VDC lel lelelelelejejelolejeleje Z Note 1 Connect the A9 B9 terminal and the Note 1 Connect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connector Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Programmable Con CJ1W MD263 troller I O Unit Connector Terminal XW2D 40G6 Block Conversion Unit x w2D 40G6 RM Connecting Cables XWeZ LILILIK O
342. level error and implement safety measures Correctly set all of the EtherCAT slaves The NJ series Controller continues normal operation for a certain period of time when a momentary power interruption occurs This means that the NJ series Controller may receive incorrect signals from external devices that are also affected by the power interruption Accordingly take suitable actions such as external fail safe measures and interlock conditions to monitor the power supply voltage of the external device as required You must take fail safe measures to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes Not doing so may result in serious acci dents due to incorrect operation eS Oooo Voltage and Current Inputs Make sure that the voltages and currents that are input to the Units and slaves are within the specified ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire Downloading Always confirm safety at the destination before you transfer a user program configuration data setup data device variables or values in memory used for CJ series Units from the Sysmac Studio The devices or machines may perform unexpected operation regardless of the operating mode of the CPU Unit NJ series CPU Unit Hardware User s Manual W500 Safety Precautions A Caution
343. lization command addressed to a slave Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_SlavAppErr Meaning Slave Application Error Global local Global Function TRUE if there is an error in the slave s application status register Data type BOOL Range of values TRUE or FALSE R W access R Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_MsgErr Meaning EtherCAT Message Error Global local Global Function TRUE when a message is sent to a slave that does not support messages or when there is an error in the format of the response to a message that was sent to a slave Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc CoE messages Read CoE SDO tions e EC_CoESDORead CoE messages Write CoE SDO e EC_CoESDOWrite Variable name _EC_SlavEmergErr Meaning Emergency Message Detected Global local Global Function TRUE if the master detects an emergency message that was sent by a slave Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError A 144 NJ series CPU Uni
344. ller error TRUE The master detected a Controller error FALSE The master has not detected a Controller error Valid for CUB_U_ErrSta and _EC_SIivErrTbl 14 Collective slave error status This bit indicates if a Controller error was detected for levels e g a Unit slave axis or axes group that are lower than the event source i e for a function module TRUE A Controller error has occurred at a lower level FALSE A Controller error has not occurred at a lower level Valid for CJUB_ErrSta MC_ErrSta and _EC_ErrSta 8to 13 Not used NJ series CPU Unit Hardware User s Manual W500 A 125 Appendices Bit Meaning 7 This bit indicates whether a major fault level Controller error has occurred TRUE A major fault level Controller error has occurred FALSE A major fault level Controller error has not occurred 6 This bit indicates whether a partial fault level Controller error has occurred TRUE A partial fault level Controller error has occurred FALSE A partial fault level Controller error has not occurred 5 This bit indicates whether a minor fault level Controller error has occurred TRUE A minor fault level Controller error has occurred FALSE A minor fault level Controller error has not occurred 4 This bit indicates whether an observation level Controller error has occurred TRUE An observation level Controller error has occurred FALSE An observation level Controller error has not occurred 0to3 Not used
345. located CIO word Allocated CIO word 12 to 24 Signal name CN2 Connec tor pin Signal name V Allocated CIO word L Jxx_Ch1_Out01 3 DEE COM3 3 Jxx_Ch1_Out02 Jxx_Ch1_Out10 36 35 L D HR Jxx_Ch4_Out07 D Bano om Creer ol eeeeone Jxx_Ch1_Out04 Jxx_Ch1_Out12 sex cha out 30 34 L 4 D Jxx_Ch4_Out13 Ca hol Jxx_Ch4_Out05 D as D 30129 O D Jxx_Ch4_Out1 Jxx_Ch4_Out04 D E Taon ous p or omn z Jxx_Ch4_Out03 Garena Faolan l Romon e ma E Jxx_Ch1_Out07 xx_Ch1_Ou Jxx_Ch4_Out10 PERE Pees Cis eae D Jxx_Ch4_Out09 17 18 Jxx_Ch4_Out01 D V V Jxx_Ch4_Outo8 Jxx_Ch4_Outoo D Jxx_Ch2_Out00 Jxx_Ch2_Out08 L 4V V Jxx_Ch2_Out01 Jxx_Ch2_Out09 COM2 COM2 17 Jxx_Ch2_Outo2 Jxx_Ch2_Outt0 Jxx_Ch3_Out15 Jxx_Ch3_Out07 Once fiefia aon OO Fasal Jxx_Ch2_Out03 Jxx_Ch2_Outt1 Jxx_Ch3_Out14 Jxx_Ch3_Out06 External connection and D 27128 5 m Jxx_Ch2_Out04 Jxx_Ch2_Out12 Jxx_Ch3_Out13 xx on3_outos X terminal device variable 11 C n D O 4 oy Jxx_Ch2_Out05 Jxx_Ch2_Out13 D Jxx_Ch3_Out12 Jxx_Ch3_Outo4 diagram 10 D D z D Jxx_Ch2_Out06 8 7 Jxx_Ch2_Out14 D Jxx_Ch3_Out11 va cna ouo lt ke O D Jxx_Ch2_Out07 ag Jxx_Ch2_Outt5 D Jxx_Ch3_Out10 Da cna ouo lt COM1 COM1 12 Jxx_Ch3_Out09 occns ouor lt e A tO 37 38 O iie 12 to VD C D Jxx_Ch3_Out08 40 Jxx_Ch3_Out00 D ee OM fo
346. ls Lit Incorrect Power Sup ply Unit Connected Lit Not lit Lit CPU Unit Watchdog Timer Error Power Supply Errors and Incorrect Power Supply Unit Connected errors can be differentiated with the indicators There is no need to check communications with the Sysmac Studio NJ series CPU Unit Hardware User s Manual W500 5 3 5 Troubleshooting 5 1 3 Non fatal error in CPU Unit f Event Levels Non fatal errors that occur are managed as Controller events in the NJ series Controller Controller events are classified into levels according to the degree of the effect that the events have on control When an event occurs the Sysmac Studio or PT will display the level Refer to the NJ series Trouble shooting Manual Cat No W503 for details on Controller events Major Fault Level These errors prevent control operations for the entire Controller If a major fault level error is detected user program execution is stopped immediately and the loads for all slaves including remote I O are turned OFF With EtherCAT slaves and some CuJ series Special Units you can set the slave settings or Unit settings to select whether outputs will go OFF or retain their previous status You cannot reset major fault level errors from the user program the Sysmac Studio or an NS series PT To recover from a major fault level error remove the cause of the error and either cycle the power supply to the Controller or reset the Controller from the Sysmac Studio
347. mal user program operation may not be possible iil None ns Cause and Assumed cause Prevention conectan The Controller power supply was Check that the correct file is on the Do not turn OFF the power supply turned OFF while the SD BUSY indi SD Memory Card or that the device while the SD BUSY indicator is lit cator was lit operates correctly If the correct file is not on the SD Memory Card or if the device does not operate correctly download the correct file to the SD Memory Card Cycle the power sup ply to the Controller or reset the Con troller and confirm that the system The power supply to the Controller Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable was interrupted momentarily while the SD BUSY indicator was lit The SD Memory Card was removed operates correctly Do not remove the SD Memory Card while the SD PWR indicator was lit while the SD PWR indicator is lit The SD Memory Card is damaged If this error occurs even though the None above problem does not exist replace the SD Memory Card and download the correct files to it Attached None information Precautions The error is detected at power ON or at a Controller reset only when SD Memory Card diagnosis at startup is enabled Remarks 5 26 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name SD Memory Card Da
348. max 1 5 V max 0 5 ms max 1 0 ms max Detection current 6 A min Automatic restart after error clearance Refer to page A 99 Detection current 200 mA Refer to page A 99 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 8 4 points common 2 circuits 110 mA max None 24 VDC 50 mA min 120 g max eee erento sist Wea ees ee es Sea ee ee Signal name eee 4 COMO V a JXX_ pm _Out00 a ee Chi _Out03 OV Short circuit protection I i OCOM1 V Internal circuits Jc i Oe I z oO i Jxx_Ch1_Out04 So 4 10 aQ Jxx_Ch1_Out07 2 OV e When an overcurrent or line disconnection is detected the ERR indicator will light At the same time the corresponding bit two points per bit in the Basic I O Unit Information Area system defined variable A050 to A069 will change to TRUE A 35 lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt SHUN O I WISP c c V Appendices Signal Connec Signal name tor pin name External connection and terminal device variable diagram E APA _Out06 OV e When wiring pay careful attention to the polarity of the external power supply The load may operate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the
349. me polarity for both pins Be sure to wire both terminals 1 and 2 V of CN1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to O ms due to internal element delays CJ1W MD261 DC Input Transistor Output Unit 24 VDC 32 Inputs 32 Outputs Name 32 point DC Input 32 point Transistor Output Unit with Fujitsu Connectors Sinking Outputs Model CJ1W MD261 Output section CN1 Input section CN2 Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load 10 2 to 26 4 VDC Operatina nout Voltade 20 4 to 26 4 VDC Voltage Range p aili g Maximum Load 0 3 A point 1 6 A common 3 2 A Unit 5 6 KQ Input Impedance Current AEn Inrush 3 0 A point 10 ms max Input Current 4 1 mA typical at 24 VDC gt N V xe D O O te O gt O Ww O O ro Cc gt e Leakage Current 0 1 mA max ON Voltage ON Current 19 0 VDC min 3 mA min 1 4 Residual Voltage 1 5 V max OFF Voltage OFF Current 5 VDC max 1 mA max N s ON Response 0 5 ms max 8 0 ms max Can be set to between P Time 0 and 32 ms in the Unit Information a ON Response Time 9 O OFF Response 1 0 ms max settings Time n 8 0 ms max Can be set to between OFF Response Time 0 and 32 ms in the Unit Information settings 12 to 24 VDC 30 mA min No of Circuits 32 16 points common 2 circuits External Power i No of Circuits 32 16 poin
350. me polarity for both pins e Be sure to wire both pins A10 and B10 V of CN1 The ON response time will be 20 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt SHUN O I WISeG c c V NJ series CPU Unit Hardware User s Manual W500 A 43 Appendices CJ1W MD233 DC Input Transistor Output Unit 24 VDC 16 Inputs 16 Outputs Name Model Output section CN1 Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time No of Circuits Fuse External Power Supply Insulation Resistance Dielectric Strength Internal Current Consump tion Weight Accessories Circuit Configuration A 44 16 point DC Input 16 point Transistor Output Unit with MIL Connectors Sinking Outputs CJ1W MD233 Input section CN2 12 to 24 VDC Rated Input Volt 24 VDC age 10 2 to 26 4 VDC Operating Input 20 4 to 26 4 VDC Voltage 0 5 A point 2 0 A Unit Input Impedance 3 3 kQ 4 0 A point 10 ms max Input Current 7 mA typical at 24 VDC 0 1 mA max ON Voltage ON 14 4 VDC min 3 mA min Current 1 5 V max OFF Voltage OFF 5 VDC max 1 mA max Current ON Response 8 0 ms max Can be set to between 0 and 32 ms in Time 0 8 ms max
351. mmunications cycle is the same as the task period of the primary periodic task A tasks for which user program execution and I O refreshing are performed each period One of the function modules This function module executes the user program sends commands to the Motion Control Function Module and provides an interface to the USB and SD Memory Card An acronym for program organization unit A POU is a unit in a program execution model that is defined in IEC 61131 3 A POU contains an algorithm and a local variable table and forms the basic unit used to build a user program There are three types of POUs programs functions and function blocks The task with the highest priority One type of EtherCAT communications in which process data objects PDOs are used to exchange information cyclically and in realtime Process data communica tions are also called PDO communications Along with functions and function blocks one of the three types of POUs Programs are assigned to tasks to execute them One of the variable specifications You can specify a range for a variable in advance The variable can take only values that are in the specified range One of the attributes of a variable The values of variables with a Retain attribute are held at the following times Variables without a Retain attribute are set to their initial values e When power is turned ON after a power interruption When the CPU Unit changes to RUN mode e When y
352. n At power ON or timing Controller reset Major fault Cycle the power Log category System supply Operation Operation All outputs are stopped An unsupported CJ series Unit or Remove the unsupported CJ series Use a Unit that is supported by this CPU Unit or Power Supply Unit and CPU Unit replace it with a supported one Power Supply Unit was detected Attached information 1 Rack number where error was detected 0 to 3 Attached information 2 Slot number where error was detected O to 9 Attached information 3 Profile code that gives the Unit type This error will not occur for unsupported Power Supply Units that are mounted on Expansion Rack Make sure that the Power Supply Units connected to the Expansion Racks are supported before using them Too Many I O Points 24020000 hex The total number of I O points in the connected CJ series Units exceeds the maximum specified value of the CPU Unit PLC Function Module Source details I O bus master Detection At power ON or timing Controller reset Major fault Cycle the power Log category System supply User program User program Stops Operation Operation AI outputs are stopped q a Set the total number of I O points in the CJ series Basic I O Units to 2 560 Set the total number of I O points in the CJU series Basic I O Units to 2 560 or less The total number of I O points in the connected CJ series Basic I O Units exceeds 2 560 Attached information 1
353. n event level of partial fault or higher in which outputs are disabled will go to Oper ational state and the outputs will be enabled Before you reset all errors confirm that no Controller errors with an event level of partial fault have occurred for the EtherCAT Master Function Module e Always confirm safety at the connected equipment before you reset Controller errors for a CJ series Special Unit When a Controller error is reset the Unit where the Controller error with an event level of observation or higher will be restarted Before you reset all errors confirm that no Controller errors with an event level of observation or higher have occurred for the CJU series Special Unit Observation level events do not appear on the Controller Error Tab Page so it is possible that you may restart the CJU series Special Unit without intending to do so You can check the status of the _CJUB_UnitErrSta 0 0 to _CJB_UnitErrSta 3 9 error status variables on a Watch Tab Page to see if an observation level Controller error has occurred i Battery Backup e The user program and initial values for the variables are stored in non volatile memory in the CPU Unit The present values of variables with the Retain attribute and the values of the Holding DM and EM Areas in the memory used for CJ series Units are backed up by a Battery If the Battery is not connected or the Battery is exhausted the CPU Unit detects a Battery backup Memory Check Error lf that er
354. n12 O oO Jxx_Ch1_ln05 O Jxx_Ch1_In04 O oO Jxx_Ch1_In11 O oO Jxx_Ch1_In10 O O Jxx_Ch1_In03 O O Jxx_Ch1_In02 O oO Jxx_Ch1_In09 O oO Jxx_Ch1_In08 O O Jxx_Ch1_ln01 Jxx_Ch1_In00 O O Wd m 2 Be sure to wire both pins 23 and 24 COM2 of CN2 and set the same polarity for both pins and set the same polarity for both pins Be sure to wire both pins 3 and 4 COM3 of CN2 When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if polarity is reversed e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher 2 The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays A 48 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W MD232 DC Input Transistor Output Unit 24 VDC 16 inputs 16 Outputs 16 point DC Input 16 point Transistor Output Unit with MIL Connectors Sourcing Outputs CJ1W MD232 Name Model Output section CN1 Input
355. n13 D O 50 xx_Ch3_In xx_Ch4_In 5 oe Jxx_Ch2_In05 Jxx_Ch1_In05 O oO too Jxx_Ch3_In14 Jxx_Ch4_In14 ae Jxx_Ch2_In04 Jxx_Ch1_In04 ___ O Jxx_Ch3_In15 Jxx_Ch4_In15 Jxx_Ch2_In03 Jxx_Ch1_In03 O Q O Oo O COM2 COM3 Jxx_Ch2_In02 Jxx_Ch1_In02 o o NC NC Jxx_Ch2_In01 Jxx_Ch1_In01 O o NC NC Jxx_Ch2_In00 Jxx_Ch1_Inoo A20 B20 e The input power polarity can be connected in either e The input power polarity can be connected in either direction direction e Be sure to wire both pins A9 and A18 COMO of e Be sure to wire both pins A9 and A18 COM2 of CN1 and set the same polarity for both pins CN2 and set the same polarity for both pins e Be sure to wire both pins B9 and B18 COM1 of e Be sure to wire both pins B9 and B18 COM3 of CN1 and set the same polarity for both pins CN2 and set the same polarity for both pins The ON response time will be 120 us maximum and OFF response time will be 400 us maximum even if the response times are set to 0 ms due to internal element delays Note Observe the following restrictions when connecting to a 2 wire sensor e Make sure the input power supply voltage is larger than the ON voltage 19 V plus the residual voltage of the sen sor approx 3 V e Use a sensor with a minimum load current of 3 mA min e Connect bleeder resistance if you connect a sensor with a minimum load current of 5 mA or higher NJ series CPU Unit Hardware User s Manual
356. nd gives the NJ series Controller specifications This section describes the system configuration used for NJ series Controllers This section describes the parts and functions of the configuration devices in the NJ series Controller configuration including the CPU Unit and Configuration Units This section describes where and how to install the CPU Unit and Configuration Units and how to wire them This section describes the event codes error confirmation methods and corrections for errors that can occur This section describes the contents of periodic inspections the service life of the Bat tery and Power Supply Units and replacement methods for the Battery and Power Supply Units The appendices provide the specifications of the Basic I O Units Unit dimensions load short circuit protection detection line disconnection detection and measures for EMC Directives NJ series CPU Unit Software User s Manual Cat No W501 Nu series CPU Unit Software User s Manual Cat No W501 Section Section 1 Introduction Section 2 CPU Unit Operation Section 3 I O Ports Slave Configuration and Unit Configuration Section 4 Controller Setup Section 5 Designing Tasks Section 6 Programming Section 7 Simulation Transferring Projects to the Physical CPU Unit and Opera tion Section 8 CPU Unit Status Section 9 CPU Unit Functions Section 10 Communications Setup Section 11 Example of Actual Applicati
357. nd heed the information provided in all safety precautions The following notation is used Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage GD precautions for Safe Use Indicates precautions on what to do and what not to do to ensure safe usage of the product la Precautions for Correct Use Indicates precautions on what to do and what not to do to ensure proper operation and performance NJ series CPU Unit Hardware User s Manual W500 21 Safety Precautions Symbols 22 The circle and slash symbol indicates operations that you must not do The specific operation is shown in the circle and explained in text This example indicates prohibiting disassembly The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a precaution for electric shock The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a general precaution The filled circle symbol indicates operations that you must do The specific operation is shown in the circle and explained in text This example shows a general precauti
358. nfiguration 0 0 ee 2 5 2 2 Connecting to the Sysmac Studio cece eee 2 18 2 3 Network Configuration 00 es 2 19 NJ series CPU Unit Hardware User s Manual W500 2 1 2 System Configuration 2 1 Basic System Configuration i System Configuration An NJ series Controller supports the following two types of configurations 1 Basic Configurations The basic configurations include the CPU Unit and the Configuration Units that are controlled directly by the CPU Unit There are two basic configurations e EtherCAT network configuration e CJ series Unit configuration 2 Other Network Configurations These are the configurations of the systems that are connected to the CPU Unit s built in Ether Net IP port and Communications Units EtherCAT Network Configuration With an NJ series CPU Unit you can use an EtherCAT network as a basic system With the EtherCAT network system of the NJ series CPU Unit the period for sequence processing and motion processing in the CPU Unit is the same as the EtherCAT communications period This enables high precision sequence control and motion control with a constant period and little fluctuation For information on EtherCAT refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 CJ series Unit Configuration CPU Rack The CPU Rack consists of the following items e NJ series CPU Unit e NJ series Power Supply Unit e CJ series Conf
359. nfor mation is TRUE and the Normal Target Node Information is TRUE An error occurred in the target Controller the Target PLC Error Information is TRUE Data type ARRAY 0 255 OF BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_NTPResult ExecTime Meaning NTP Last Operation Time Global local Global Function Gives the last time that NTP processing ended normally The time that was obtained from the NTP server is stored when the time is obtained normally The time is not stored if it is not obtained from the NTP server normally Note Do not use this variable in the user program There may be a delay in updating it Use this variable only to access status through communications from an external device Data type Structure _sNTP_RESULT Range of values Depends on data type Members DATE_AND_TIME Usage in user program Not possible Related instruc You can read the contents of this variable with the GetNTPStatus instruc tions tion A 154 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EIP_NTPResult ExecNormal Meaning NTP Operation Result Global local Global Function This variable shows if the NTP operation ended normally TRUE Indicates an NTP normal end FALSE Indicates that NTP operation ended in an error or has not been executed even once Note Do not use this variable in the user program There may be a delay in updating it Use t
360. ng Controller reset Level Minor fault Recovery Cycle the power Log category System supply User program Continues Operation The System Time is not defined The clock information recorded by CJ series Units is also not defined The battery voltage is low Replace the Battery Then adjust the Regularly replace the Battery real time clock time The battery connector has come Reconnect the connector and make Check for vibration and shock sure it is mated correctly Then adjust the real time clock time The Battery is missing Install a Battery Then adjust the real Install a Battery time clock time None Source details loose This error is checked only when the power is turned ON NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 Troubleshooting Real Time Clock Failed 00080000 hex The real time clock in the CPU Unit failed PLC Function Module Source details None Detection At power ON or timing Controller reset Level Minor fault Recovery Cycle the power Log category System supply User program Continues Operation The System Time is not defined The clock information recorded by CJ serie
361. ng errors 1 Relation between voltage when the Controller is ON and the sensor residual voltage VON lt VCC VR 2 Relation between voltage when the Controller is ON and sensor control output load current S8DIA9Q O BundeUUOyD 9 y y IOUT min lt ION lt IOUT max ION Vcc VR 1 5 Controller internal residual voltage RIN When ION is smaller than IOUT min connect a bleeder resistor R The bleeder resistor con stant can be calculated as follows R lt Vcc VR IOUT min ION Power W Vcc VR 2 R x 4 allowable margin Vcc ON voltage to Input Unit VR Sensor output residual current ION Input Unit ON current IOUT Sensor control current load current RIN Input Unit input impedance NJ series CPU Unit Hardware User s Manual W500 4 39 4 Installation and Wiring 3 Relation between current when the Controller is OFF and sensor leakage current IOFF lleak Connect a bleeder resistor if lleak is greater than IOFF Use the following equation to calculate the bleeder resistance constant R lt RIN x VOFF lleak x RIN VOFF Power W Vcc VR 2 R x 4 allowable margin DC Input Unit Two wire sensor VCC Power voltage VON Controller ON voltage VR Sensor output residual current l IOUT VOFF Controller OFF voltage sensor control current load current lleak Sensor leakage current ION Controller ON current R Bleeder resistance lOF
362. ng temperature at the control panel where an NJU series Controller is mounted must be no higher than 55 C This section describes how to calculate the power consumption of a CPU Rack or Expansion Rack for use in the thermal design of the control panel Calculating Power Consumption Use the following equation to calculate the average power consumption W of an NJ series CPU Rack W W_Gross W_IO_ONOFF Basic I O Unit power consumption Power supplied to Basic I O Units from Units other than the Power Supply Unit y do UO oO U p lt Cc 5 a Total power consumption of the Controller Power supplied to the Controller from the Power Supply Unit and loss in Power Supply Unit Total Power Consumption of the Controller W_Gross The Controller power consumption is calculated based on the total power consumption of the Units that are mounted in the CPU Unit and the power conversion rate of the Power Supply Unit W_Gross W_unit n e W_unit Total power consumption of Units mounted to the CPU Rack For details on the current consump tion and voltage of individual Units refer to CU series Configuration Units on page 2 11 n Power Supply Unit power conversion rate The rate is 70 for the NJ Series so use 0 7 in the calculation yun Ajddns semog Hulosjes g g e Basic I O Unit Power Consumption W_IO_ONOFF The Basic I O Unit power consumption is the total consumption
363. nges to FALSE when the initialization is completed The numbers in the variables indicate the unit numbers of the applicable Units The corresponding variable is TRUE during BOOL TRUE or page A 137 initialization of the Special I O Unit FALSE The corresponding variable changes to FALSE when the initialization is completed The numbers in the variables indicate the unit numbers of the applicable Units The CPU Bus Unit is restarted when the cor BOOL TRUE or page A 138 responding variable changes to TRUE It is FALSE changed to FALSE by the system after the CPU Bus Unit is restarted The numbers in the variables indicate the unit numbers of the applicable Units If you change the Restart Flag to TRUE with an instruction the restart process begins from refresh processing in the next task period The Special I O Unit is restarted when the BOOL TRUE or page A 138 corresponding variable changes to TRUE It FALSE is changed to FALSE by the system after the Special I O Unit is restarted The numbers in the variables indicate the unit numbers of the applicable Units If you change the Restart Flag to TRUE with an instruction the restart process begins from refresh processing in the next task period TRUE when the parameters of the specified BOOL TRUE or page A 139 port are being changed TRUE when the FALSE Change Serial Communications Parameter SerialSetup instruction is being executed FALSE after the
364. nit Hardware User s Manual W500 Precautions for Correct Use j Error Processing e In applications that use the results of instructions that read the error status consider the affect on the system when errors are detected and program error processing accordingly For example even the detection of a minor error such as Battery replacement during operation can affect the system depending on how the user program is written i Unit Replacement e If you replace a CPU Bus Unit or Special I O Unit refer to operation manual for the Unit for informa tion on the data required for individual Units and redo the necessary settings e The absolute encoder home offset is backed up with a Battery in the CPU Unit When you change the combination of the CPU Unit and Servomotor e g when you add or replace a Servomotor define home again To restore the information without changing the CPU Unit Servomotor combination remove the abso lute encoder home offset from the data to restore i Task Settings e If a Task Period Exceeded error occurs shorten the programs to fit in the task period or increase the setting of the task period i Motion Control e Use the system defined variable in the user program to confirm that EtherCAT communications are established before you attempt to execute motion control instructions Motion control instructions are not executed normally if EtherCAT communications are not established e Use the system defined vari
365. nits Type of Sou Mae Mixed I O 24 VDC Units Inputs Transis tor Output Units Sinking Fujitsu connector output Inputs 24 VDC Outputs 12 to 24 VDC 0 5 A MIL connector 16 inputs CJ1W MD231 A 42 16 outputs Inputs 24 VDC CJ1W MD233 A 44 Outputs 12 to 24 VDC 0 5 A ol Fujitsu connector 32 inputs CJ1W MD261 A 45 Inputs 24 VDC 32 outputs Outputs 12 to 24 VDC 0 3 A 7 MIL connector A 47 Inputs 24 VDC Outputs 12 to 24 VDC 0 3 A CJ1W MD232 A 49 Sourcing MIL connector 16 inputs output Input 24 VDC 16 outputs Outputs 24 VDC 0 5 A load short cir cuit protection TTL I O Units Inputs 5 VDC 32 inputs CJ1W MD563 A 51 Outputs 5 VDC 35 mA 32 outputs Precautions for Contact Output Units A 53 Load short circuit protection and line disconnection detection for CJ1W OD202 A 99 Load short circuit protection for CJ1W OD204 0D212 0D232 MD232 A 102 3 4 2 Part Names and Functions Eight sixteen point Units 18 pin Terminal Blocks Model number label 01234567 8 9 10 11 12 13 14 15 I O indicators 5 onnector Connect to the connector on the next Unit ERR 0 1234567 8 9 1011 1213 14 15 Note The CJ1W OD202 CJ1W OD204 and CJ1W OD212 also have an ERR indicator for the load short circuit alarm 3 22 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Thirty two point Units with 40 pin Fujitsu Connector or MIL Connector Model number
366. nnector row A 25 lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt 20 Circuit Configuration Internal circuits Number of simultaneously ON points Jxx_Ch2_In00 to i m 1 Jxx_Ch2_In15 Ambient Temperature Connector row B COM1 Signal Connec Signal Allocated name torpin name Allocated CIO word CIO word on e o a ExX_Ch1_In00 A1 Bt Jxx_Ch2_In00 gt 4 4 aon pes Jxx_Ch1_In01 A2 B2 Jxx_Ch2_ln01 o lt io Jxx_Ch1_ln02 A3 B3 Jxx_Ch2_In02 5 o Jxx_Ch1_In03 Jxx_Ch2_ In03 i eo Oo A4 B4 O Oo a pe e Wd m Jxx_Ch1_1In04 Jxx_Ch2_In04 T Wd m 1 2 SHUN O I WISeG c c V 124 e o O A5 B5 O e l 5 o Jxx_Ch1_In05 A6 BG Jxx_Ch2_In05 r 4 vDC l a 6 Jxx_Ch1_In06 A7 B7 Jxx_Ch2_ In06 o G bo Jxx_Ch1_ln07 A8 B8 Jxx_Ch2_ In07 5 COMO COM1 a A9 B9 o Jxx_Ch1_In08 Jxx_Ch2_ In08 5 External connection and o o A10 B10 o J Ch1_In09 J Ch2_In09 0 eee at Bi eo terminal device variable ean jn bag diagram i PENRE mete PrN Wd m mp ApS BOERE o o Al4 B14 gt __ __ ___ io o Jxx_Ch1_ln13 A15 B15 Jxx_Ch2_ln13 o o io 8 Jxx_Ch1_ln14 A16 B16 Jxx_Ch2_ln14 gt o4 o o Jxx_Ch1_In15 A17 B17 Jxx_Ch2_In15 o o COMO A18 B18 COM1 ig A19 B19 we iik A20 B20 ii O Wd m 1
367. ns the CPU Unit s internal clock data Data type DATE_AND_TIME Range of values DT 1970 01 01 00 00 00 to DT 2106 02 06 23 59 59 Usage in user program Related instruc Clock instructions tions Functional Classification Tasks A106929 ON 1 01 U0V S 14 S FN E12A0 BU JO SE IQeUeA p uy p WIS S Z Y Variable name _ TaskName_Active Meaning Task Active Flag Global local Global Function TRUE during task execution FALSE when task execution is not in progress Note You cannot use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type BOOL Range of values TRUE or FALSE Usage in user program Not possible Related instruc ActEventTask tions You can access this variable from the user program only with the following instruction e Task_IsActive NJ series CPU Unit Hardware User s Manual W500 A 127 Appendices Variable name _ TaskName_LastExecTime Meaning Last Task Execution Time Global local Global Function Contains the task execution time the last time the task was executed unit 0 1 us Note You cannot use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type TIME Range of values Depends on data type R W access Rs Retained Not retained Network Publish Not published Usage in user program Not possible Related
368. ntroller Event Log Tab Page on the NS series PT s Troubleshooter to check the time of occurrence level source event name event code details and attached information 1 to 4 for past errors Refer to the NS series Programmable Terminals Programming Manual Cat No V073 for details on the NS series PT s Troubleshooter i Checking with Instructions That Read Function Module Error Status Instructions are provided that allow you to read the error status of each function module from the user program These instructions get the status and the event code of the error with the highest level Applicable function module Instruction PLC Function Module GetPLCError Motion Control Function Module GetMCError EtherCAT Function Module GetECError EtherNet IP Function Module GetEIPError For details on the instructions that get error status refer to the NU series Instructions Reference Manual Cat No W502 i Checking with System defined Variables You can check the error status variables in the system defined variables to determine the status of errors in a Controller You can read the error status variables from an external device by using commu nications Refer to NJ series CPU Unit Software User s Manual Cat No W501 for the system defined variables NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting 5 2 Troubleshooting This section provides basic error identification and troubleshooting flowcharts Use them wh
369. nual W500 5 Troubleshooting Event name Operation Stopped 90140000 hex Meaning Operation was stopped Source details None Detection When changing timing to PROGRAM mode Effects User program stops correction A command to stop operation was received Source PLC Function Module Attached None information QI Precautions None N Remarks zl f e D Event name Reset Executed 90150000 hex g Meaning A reset was executed A To Source PLC Function Module Source details None Detection Commands from timing user Effects User program Operation Operation is started after a reset is executed j O1 ames es ee x ISK Attached None D information Q E Precautions None g Remarks D Event name User Program Execution ID Write 90160000 hex Meaning The user program execution ID was set or changed in the CPU Unit Source PLC Function Module Source details When download timing ing Effects Not affected System defined Data type Name ree Cause and Correction Prevention Soe to A user with Administrator rights changed the user program execution ID that is set in the CPU Unit Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 41 5 Troubleshooting Event name All Controller Errors Cleared 90180000 hex Meaning All current errors were cleared Source PLC Function Module Source details None Detection Commands from timing user
370. o W501 ration from the mounted Units in step 2 1 Note Use the Synchronize Menu of the Sysmac Studio to download the project 2 Cycle the power supply NJ series CPU Unit Hardware User s Manual W500 1 13 1 Introduction 2 Operation Check on Controller 3 Actual Controller Operation Example Check the wiring by perform ing forced refreshing with user speci fied values from the I O Map or Ladder Editor Example for motion control Use the MC Test Run operations in PROGRAM mode to check wiring motor rotation directions for jogging travel distances for relative positioning e g for elec tronic gear settings and homing oper ation Perform manual operation in RUN mode Debug the actual control system Perform automatic operation in RUN mode Section 7 Simulation Trans ferring Projects to the Physi cal CPU Unit and Operation in NJ series CPU Unit Soft ware User s Manual Cat No W501 Section 7 Simulation Trans ferring Projects to the Physi cal CPU Unit and Operation in NJ series CPU Unit Soft ware User s Manual Cat No W501 NJ series CPU Unit Hardware User s Manual W500 System Configuration SSS This section describes the basic system configuration and devices used for NJ series Controllers 2 1 Basic System Configuration 000 c eee es 2 2 2 1 1 EtherCAT Network Configuration 0 0 00 eee 2 4 2 1 2 CuJ series Unit Co
371. o N eee ee eee on 3 25 3 5 2 SV SLIM COMM GCA ON sei a a orca teal Save a E e Es 3 25 3 5 3 MOdEIS as es sere tena a a terse cata a a attaciad eeaneecteg eae 3 25 3 5 4 B7A COMMUNICATIONS SPECIFICATIONS cccccseseeeeeeceeeeeeceeeeeeeeceueeeeeauaeeeeecsaeseeessaaeeeeesaaeeeeesaaes 3 26 3 5 5 Common Specification S xis2 vesasclet i Ai Meeecegitei an geeaeee ee oecen TE 3 27 3 5 6 B7A Interface Port I O TYD S ccccccssssececceseeeeeceesseeeceusueeeeceaseeeeesaseeeseuaueeeessaeeeeeseageeessesaaaes 3 27 3 5 7 P ts and Namo Saaros en a taeceedrccmenaudaaiunananiaccesnct uaimancadudesbu iin Oudsaetandibassaine es tonlentiaiatids 3 28 3 5 8 Transmission Error Processing caitncarscsatteinascaniceicaiatocetetanasanienaanthedvensesdasatesanesicatacieavanecedspenceaagenss 3 30 CJ series I O Control Units and I O Interface UNnits cccseeeeeeseeeeeeeeeeeeeeeeeeaeeeseeeneeeeens 3 31 3 6 1 Models and Specifications cccccssseceeeceseeeceeseeeececaueeeeeeceuseeeeeeeueeeeseuaueeeeseaueeeessaneensesaesseeees 3 31 3 6 2 COMPONENT and FUNCIONS marrensrn sesso dec h esate Rev ccances totes Au teenies ved sists Mista tear ae 3 31 SVSINAC StU sesoun aE a EE EE EE AS aA 3 32 3 7 1 alero ENIU an ole Eo EA E E A E E E I E EEE S E E E T 3 32 3 7 2 COMME CO erer sr I EE E aagsas 3 33 Installation and Wiring Processing at Power ON and Power OFF c scscccseseeeeeneeeeeeeeeeeeseeeenseeeeeseeeenseeeoeneeseeeneeneas 4 2 4 1 1 Power
372. o the RUN output from the Power Supply Unit as shown in the fol lowing diagram A RUN output is provided only on the NJ PA3001 PD3001 Power Supply Unit Electrical Diagram MCB1 oo 2 Power supply O 6 MCB2 3 o TOR o lo TE Controlled system Om eee LOOT ____ Transformer 0 or noise filter 00000000000 ars Twisted pair wires i 00000000C 26 tage a ae regulator G IController RUN DC output input output T O O bo So J Ri Surge suppressor NJ series CPU Unit Hardware User s Manual W500 4 7 D N TI A T A g Q c Wal1sAS pal OsJUOD pue J9 04JU0D 34 dN BuUeMmod JO 1 P1O Z Y 4 Installation and Wiring i Interlock Circuits When the Controller controls an operation such as the clockwise and counterclockwise operation of a motor provide an external interlock such as the one shown in the following example to prevent both the forward and reverse outputs from turning ON at the same time if required by the application Interlock circuit ec a O ee Sey MC2 ALME Motor clockwise NJ series Controller 1 MC1 SNAUE ic Motor counterclockwise s a e a This circuit prevents outputs MC1 and MC2 from both being ON at the same time even if both Controller outputs ON_MC1 and ON_MC2 are ON due to a malfunction NJ series CPU Unit Hardware User s Manual W
373. oints Refer to the following illustration Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 Dielectric Strength mA max Internal Current Consumption 130 mA max Weight 110 g max Temperature characteristics 16 points for simultaneously ON points at 45 C name i 3 3 kQ Jxx_Ch1_In00O to i Jxx_Ch1_ln15 1000 pF Circuit Configuration Internal circuits No of simultaneously ON points COM SONi i E E E TER Ambient temperature Signal Connector Signal name pin 2 name ox Ch1_In00 2 wp Jxx_Ch1_In01 GUxx_Ch1_Ind2 B Jxx_Ch1 In03 nx Ch1_In04 AQ Jxx_Ch1 In05 Jxx_Ch1_In06 mE a Jxx_Ch1_In07 Jxx_Ch1_In09 m even Jxx_Ch1_In10 ga eerie Jxx_Ch1_In11 an Jxx_Ch1_In13 L o nxx Ch1_In14 A7 l Jxx_Ch1_In15 COM ot pa e Polarity of the input power supply can be connected in either direction External connection and termi nal device variable diagram 1 The ON response time will be 15 us maximum and OFF response time will be 90 us maximum even if the response time are set to O ms due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Unit
374. oltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Supply Weight Circuit Configuration External connection and terminal device variable diagram 16 point Transistor Output Unit with Terminal Block Sinking Outputs CJ1W OD211 12 to 24 VDC 10 2 to 26 4 VDC 0 5 A point 5 0 A Unit 4 0 A point 10 ms max 0 1 mA max 1 5 V max 0 1 ms max 0 8 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 16 16 points common 1 circuit 5 VDC 100 mA max None 10 2 to 26 4 VDC 20 mA min 110 g max ee ee ee ee ee a aa ee a ee 7 Signal i l name Output indicator Le ey E ae O Jxx_Ch1_Out00 D i to Jxx_Ch1_Out15 Oooo ee See pax eres COM Signal Connec Signal name tor pin name Jxx_Ch1_Out00 Bo Jxx_Ch1_Out01 a Jxx_Ch1_Out03 Jxx_Ch1_Out05 Jxx_Ch1_Out07 Jxx_Ch1_Out09 Jxx_Ch1_Out11 Jxx_Ch1_Out02 Jxx_Ch1_Out04 Jxx_Ch1_Out0 Jxx_Ch1_Out0 Jxx_Ch1_Out10 Jxx_Ch1_Out12 O Jxx_Ch1_Out14 12 to 24 VDC e When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external conn
375. on Pro cedures Section 12 Troubleshooting Appendices NJ series CPU Unit Hardware User s Manual W500 Description This section provides an introduction to the NJ series Controllers and their features and gives the NJ series Controller specifications This section describes the variables and control systems of the CPU Unit and CPU Unit status This section describes how to use I O ports how to create the slave configuration and unit configuration and how to assign functions This section describes the initial settings of the function modules This section describes the task system and types of tasks This section describes programming including the programming languages and the variables and instructions that are used in programming This section describes simulation of Controller operation and how to use the results of simulation This section describes CPU Unit status This section describes the functionality provided by the CPU Unit This section describes how to go online with the CPU Unit and how to connect to other devices This section describes the procedures that are used to actually operate an NJ series Controller This section describes the event codes error confirmation methods and corrections for errors that can occur The appendices provide the CPU Unit specifications task execution times system defined variable lists data attribute lists CU series Unit memory information CJ series Unit
376. on exposed to direct sunlight oinyesodwae L G Natural Cooling Forced Ventilation by Fan at Top of Panel Fan Controller E Aa fl 7 Forced Ventilation Method NJ series CPU Unit Hardware User s Manual W500 4 49 4 Installation and Wiring Forced Air Circulation by Fan in Closed Panel ONN an Controller 1 Controller Forced Air Circulation Room Cooling Cooling the Entire Room Where the Control Panel Is Located Cooler Control panel Room Cooling i Low Temperatures The Controller may not start normally if the temperature is below 0 C when the power is turned ON Maintain an air temperature of at least approximately 5 C inside the panel by implementing measures such as installing a low capacity space heater in the panel Alternatively leave the Controller power ON to keep the Controller warm 4 50 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 5 2 Humidity Rapid temperature changes can cause condensation to occur resulting in malfunctioning due to short circuiting When there is a possibility of this occurring take measures against condensation such as leaving the Controller power ON at night or installing a heater in the control panel to keep it warmer Control panel Moisture absorber gt Controller Poweron gt SS SS NSS teat Examples of Measures against Condensation 4 5 3 Vibration and Shock
377. on for something that you must do NJ series CPU Unit Hardware User s Manual W500 Safety Precautions WARNING During Power Supply Do not touch any of the terminals or terminal blocks while the power is being supplied Doing so may result in electric shock Do not attempt to take any Unit apart In particular high voltage parts are present in the Power Supply Unit while power is supplied or immediately after power is turned OFF Touching any of these parts may result in electric shock There are sharp parts inside the Unit that may cause injury Ol gt Fail safe Measures Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit other Units or slaves or due to other external factors affecting operation Not doing so may result in serious accidents due to incorrect operation Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits The Controller outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermea sure for such problems external safety measures must be provided to ensure safe operation of the system The CPU Unit will turn OFF all outputs from Basic Output Units in the follow ing cases e f an error occurs in the power supply e f the power supply connection becomes f
378. on module where the error occurred stops Refer to 5 7 Operation after an Error for information on error status Built in EtherNet IP Port Port 1 Indicators ET RUN PORT EtherNet II TERR INK IACT ee B NET RUN PORT2 EtherCAT METER L LINK ACT OPEN SW SETTING R EtherNet IP Y Etherca T a Sa Indicator Color Contents NET RUN Green m a Normal startup status Flashing Ethernet communications are in progress e Tag data link connection establishment in progress e IP address acquisition with BOOTP in progress Not lit You cannot perform Ethernet communications e The power supply is OFF or the CPU Unit was reset e A MAC address error or communications Controller error occurred An error for which the user cannot recover operation occurred e A MAC address error or communications Controller error occurred Flashing An error for which the user can recover operation occurred e An error occurred in TCP IP communications or CIP communi cations e FTP server setting error NTP server setting error etc e Tag data link setting error tag data link verification error etc NET ERR Not lit There are no Ethernet communications errors e The power supply is OFF or the CPU Unit was reset LINK ACT Yellow Lit The link was established Flashing The link is established and data communications are in progress Not lit A l
379. on the Power Supply Unit i Wiring Follow the instructions in this manual to correctly perform wiring Double check all wiring and switch settings before turning ON the power supply Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Do not pull on the cables or bend the cables beyond their natural limit Do not place heavy objects on top of the cables or other wiring lines Doing so may break the cables Mount terminal blocks and connectors only after checking the mounting location carefully Be sure that the terminal blocks expansion cables and other items with locking devices are properly locked into place Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur Before you connect a computer to the CPU Unit disconnect the power supply plug of the computer from the AC outlet Also if the computer has an FG terminal make the connections so that the FG terminal has the same electrical potential as the FG GR terminal on the Power Supply Unit A differ ence in electric potential between the computer and Controller may cause failure or malfunction If the external power supply to an Output Unit or slave has polarity connect it with the correct polarity If the polarity is reversed current may flow in the reverse direction and damage the connected
380. onnect the Sysmac Studio online to the Controller to check current Controller errors and the log of past Controller errors Current Errors Open the Sysmac Studio s Controller Error Tab Page to check the current error s level source source details event name event code cause and correction Errors are not displayed for observa tions Log of Past Errors Open the Sysmac Studio s Controller Log Tab Page to check the time of occurrence level source source details event name event code details attached information 1 to 4 and corrections for past errors Refer to the NJU Series Sysmac Studio Version 1 Operation Manual Cat No W504 for details on troubleshooting with the Sysmac Studio i Checking with the Troubleshooter of an NS series PT If you can connect communications between an NS series PT and the Controller when an error occurs you can check for current Controller errors and the log of past Controller errors Current Errors Open the Controller Error Tab Page on the NS series PT s Troubleshooter to check the current errors event name event code level source source details details and attached information 1 to 4 Observations are not displayed as errors NJ series CPU Unit Hardware User s Manual W500 5 9 Q1 I k O teh Oo gt mp 9 9 gt m oO HUN NdO Ul 10149 eYEJ UON 1 S 5 Troubleshooting Log of Past Errors Open the Co
381. ont panels of the Power Supply Unit and CPU Unit You can check the operating status of the CPU Unit from the status of front panel indicators the status of user program execution and the ability to connect communications from the Sysmac Studio or NS series PTs during startup during normal operation and when errors occur Communications with Sysmac Stu dio or NS series tion status RUN green ERROR red PT green Startup Lit Flashing Not lit Stopped Not possible 1 s intervals Normal opera RUN mode Not lit Continues Possible tion PROGRAM mode Not lit Not lit Stopped Power Supply Not lit Not lit Not lit Stopped Not possible Error Fatal error in Incorrect Power Flashing Lit Stopped 3 s intervals Lit CPU Unit Supply Unit Con nected CPU Unit User pro gram execu CPU Unit operating status CPU Unit Watch dog Timer Error Flashi 3 nications can be onia Partial fault 2 o eee Continues connected from an on fatal error NS series PT if Eth in CPU Unit Flashing Continues erNet IP is operat 1 s intervals ing normally 1 Refer to 5 1 2 Fatal Errors in the CPU Unit for information on individual errors Lit Lit it NJ series CPU Unit Hardware User s Manual W500 3 5 W k O z Cc Cc 5 T suo ouny pue syueauodwop Z 3 Configuration Units 2 Refer to 5 1 3 Non fatal error in CPU Unit for information on individual errors 3 The functi
382. ontrollable Servo Drives Communications Recommended unit version Version 2 1 or later OMRON GxX series GX EC0211 EC0241 EtherCAT Remote Controllable encoder input terminals I O Terminals Recommended unit version Version 1 1 or later Control method Control commands using EtherCAT communications Position control Cyclic Synchronous Position Control Mode Control modes Velocity control Cyclic Synchronous Velocity Control Mode Torque control Cyclic Synchronous Torque Control Mode trolled axes Number of single axis control 16 axes max 32 axes max 64 axes max controlled 4 axes max per axes Linear interpolation control P axes group Circular interpolation control 2 axes per axes group Number of axes groups 32 axes groups max i 65 535 points max per cam table Number of cam data points Cams 1 048 560 points max for all cam tables Number of cam tables 640 tables max NJ series CPU Unit Hardware User s Manual W500 Communi cations 1 Introduction Item NJ501 1300 NJ501 1400 NJ501 1500 Supported services Sysmac Studio connection rele Physical layer USB 2 0 compliant B type connector USB port y y l p yP Communications protocol TCP IP UDP IP and BOOTP client Sysmac Studio connection tag data link CIP message com Supported services munications socket service FTP server automatic clock adjustment NTP client SNMP agent and DNS client 10Base T or 100Base TX CSMA CD 100 Mbps 10
383. ontroller has the following two ground terminals Protective ground terminal Always connected to the Controller chassis to prevent electrical shock Functional ground terminal Connected to a neutral point in the noise filter to provide a ground when power supply noise causes malfunctioning When the functional ground terminal is correctly grounded it is generally effective in suppressing power supply common noise Occasionally however grounding this terminal will result in picking up more noise so be careful when using it AC side Controller side Controller Ground Terminals Grounding for AC Power Supply Units When wiring to an AC Power Supply Unit if one power supply phase of the equipment is grounded always connect the grounded phase to the L2 N terminal ud 4 58 NJ series CPU Unit Hardware User s Manual W500 Troubleshooting This section describes the confirmation methods and corrections for errors that occur in the NJ series Controller and describes hardware related errors that can occur in the PLC Function Module 5 1 Operation after an Error ico2i0 2 teed bee aa Oe eee 5 2 5 1 1 Overview of NU series Status 0 0 ces 5 2 5 1 2 Fatal Errors inthe CPU Unit 0 0 0 0 cc ee 5 3 5 1 3 Non fatal error in CPU Unit 0 0 0 naana aa 5 4 5 2 TTOUDIESNOOHNG ioc xebavecen ce ye bow ewe eae eae eee 5 11 5 2 1 Checking to See If the CPU Unit Is Operating 05
384. operation before operation ready Status cccccseseeeesseeeeeeees 4 2 output wiring DIS CAUTIONS arretea a e A 4 41 P Packet Monitoring Stopped eceeeeee A 117 A 147 PEON dop E A 109 periodic INSPECTION sssssssssssesrrrerrrrerrrrsrrresrrreerrrerrren 6 2 Peripheral USB port cccccseeeeeeceeeeeeeeceeseeeeeeesseesenes 3 3 P_First_RunMode ou cece eeceeceeeeeeeseeee seen A 109 A 133 NJ series CPU Unit Hardware User s Manual W500 PLC Function Module Error Status A 110 A 135 ec Oe ENSIA eee ee ee A 110 A 135 PLC WaceStal03 coinn A 134 A 135 _PLC_TraceSta 0 3 IsComplete cccccceeeeeeees A 110 _PLC_TraceSta 0 3 lsStart rancia A 110 _PLC_TraceSta 0 3 ISTrigQer ccceeeseeeeeeeeeeees A 110 _PLC_TraceSta 0 3 ParamE rr ccccceeeeeeeeeeeees A 110 POM eera e taut nteaneecueee A 109 A 132 POM E E tein esters Gal aces E ces A 109 A 132 Port_isAvailable aaneen A 110 A 133 Pon AUMUSINGPOND acivinas are A 110 A 133 power consumption CONC UAC oss a E cet 3 19 Power Interruption Count ccseeeeeeeseeeees A 109 A 132 power OFF detection time ccccssseeececeeeeeeeseneeeeeeees 4 4 power OFF operation cccccseeseeeeeeeeeeeeeeeeeeeeseaeeeeeeees 4 3 Power OFF Retention Failure Flag cccseeeeeeeees 4 3 power supply WINING eaan a oceans eae ieee 4 25 Power Supply Unit
385. operation Unit or slave operation EtherCAT slave The slave is placed in the Safe Depends on the slave settings Operational state CJ series Basic I O Unit Refreshing is stopped e All outputs are turned OFF e All inputs are turned OFF HUN NdO Ul 10149 eYEJ UON E 1 S CJ series Special Unit Refreshing is stopped Depends on the Unit operating specifications the ERH indicator lights Servo Drive Updating the command values is All axes stop immediately stopped Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive opera tion depends on the setting of object 605E hex Fault Reaction Option Code e The following table gives the operation for all other errors NJ series CPU Unit Hardware User s Manual W500 5 7 5 Troubleshooting Unit CPU Unit operation Unit or slave operation EtherCAT slave The slave is placed in the Safe Depends on the slave settings Operational state CJ series Basic I O Unit e All outputs are turned OFF e All outputs are turned OFF e Input refreshing continues e External inputs are refreshed CJ series Special Unit Refreshing continues Depends on the Unit operating specifications Servo Drive Updating the command values is All axes stop immediately stopped Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive opera tion depends on the setting of object 605E hex Fault Reaction
386. or and ment is free of dirt and dust remove the foreign material Noise If the error did not result from the Implement noise countermeasures e There is data corruption in bus sig 200ve causes cycle the power to the nals Controller and see if that clears the e There is malfunctioning in bus inter Sor U ie emeroccls Meduenly ee check the FG power supply lines I O face circuits Connecting Cables and other noise entry paths and implement noise countermeasures as required A Unit has failed If the error did not result from the Perform regular inspections CPU Unit above causes and cycling the power Special I O Unit to the Controller or resetting the Con troller does not clear the error e CPU Bus Unit replace the attached Unit or the CPU e I O Connecting Cable Unit Attached None information Precautions None Remarks 5 28 NJ series CPU Unit Hardware User s Manual W500 Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Unsupported Unit Detected 24010000 hex An unsupported CJ series Unit or Power Supply Unit is mounted PLC Function Module Source details I O bus master Detectio
387. or reference during operation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent e Personnel in charge of introducing FA systems e Personnel in charge of designing FA systems e Personnel in charge of installing and maintaining FA systems e Personnel in charge of managing FA systems and facilities For programming this manual is intended for personnel who understand the programming language specifications in international standard IEC 61131 3 or Japanese standard JIS B3503 Applicable Products This manual covers the following products e NJ series CPU Units e NJ501 1300 e NJ501 1400 e NJ501 1500 NJ series CPU Unit Hardware User s Manual W500 1 Relevant Manuals Relevant Manuals There are three manuals that provide basic information on the NJ series CPU Units the NJ series CPU Unit Hardware User s Manual the NJ series CPU Unit Software User s Manual this manual and the NJ series Instructions Reference Manual Most operations are performed from the Sysmac Studio Automation Software Refer to the Sysmac Stu dio Version 1 Operation Manual Cat No W504 for information on the Sysmac Studio Other manuals are necessary for specific system configurations and applications Read all of the manuals that are relevant to your system configuration and application to make the most of the NJ series
388. ore Global Variable Table Sysmac Studio Version 1 ables T ale a g a variable Editor Operation Manual Cat No A owl yelaeey Local Variable Table W504 e Registering the local variable table for Editor 6 3 Variables in NJ series each program CPU Unit Software User s e Registering the local variable table for Manual Cat No W501 each function block and function 2 Writing Algorithms Writing the algorithms for the POUs pro Programming Editor Section 6 Programming in for POUs grams function blocks and functions in NJ series CPU Unit Soft the required languages ware User s Manual Cat No W501 NJ series Instructions Ref erence Manual Cat No W502 and NJ series Motion Control Instructions Reference Manual Cat No W508 3 Setting the Tasks Making task settings Configurations and 4 2 3 Task Settings in NJ Setup Task Settings series CPU Unit Software User s Manual Cat No W501 Step 2 4 Checking the algorithms and task execu Section 7 Simulation Trans Offline Debugging tion times on the Simulator virtual control ferring Projects to the Physi ler cal CPU Unit and Operation in NJ series CPU Unit Soft ware User s Manual Cat No W501 Step 3 Mounting and Setting Hardware 1 Mounting e Connecting adjacent Units 4 3 Mounting Units e Mounting to DIN Track 2 Setting Hardware Setting the node addresses of the EtherCAT slaves Operation manuals for the e Setting unit numbers on the r
389. ormal 10 None NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Impossible to Access Special Unit 64010000 hex Meaning An error occurred in data exchange between the CPU Unit and a Special Unit Source PLC Function Module Source details CJ series Unit Detection Continuously timing Level Minor fault Recovery Reset error cycle Log category System power supply or reset Controller Error attributes System defined Data type Name Cause and Prevention Pee eN An error occurred in the Special Unit Refer to the relevant manual to trou Refer to the Unit manual and use the bleshoot the error Unit correctly The Unit connection is faulty Connect the Unit so that the connec Make sure that the Units are con tors mate correctly and slide the yel nected correctly Check for vibration T low sliders on the top and on the and shock w bottom toward the back to lock them O into place 3 Noise If the error did not result from the Implement noise countermeasures Z e There is data corruption in bus sig 220ve causes cycle the power to the nals Controller and see if that clears the error If the error occurs frequently check the FG and power supply lines to see if noise is entering on them Implement noise countermeasures as required A Unit has failed If the error did not result from the Perform regular inspections above causes and cycling the power ae to the Controller or rese
390. ot retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_NetCfgCmpErr Meaning Network Configuration Verification Error Global local Global Function TRUE if the network configuration information does not match the actual network configuration Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_NetTopologyErr Meaning Network Configuration Error Global local Global Function TRUE if there is a network configuration error too many devices connected or ring connection Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_PDCommErr Meaning Process Data Communications Error Global local Global Function TRUE if there is an unexpected slave disconnection or connection or if a slave WDT error is detected during pro cess data communications Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_PDTimeoutErr Meaning Process Data Reception
391. ot use this variable in the user program There may be a delay in updating it and concurrency prob lems may occur Use these variables only to access status through communications from an external device Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0 Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetCJBError You can use the following instruction to clear this variable e ResetCJBError Variable name _CJB_UnitErrSta Meaning I O Bus Unit Error Status Global local Global Function Gives the error status of the I O Bus Unit Note Do not use this variable in the user program There may be a delay in updating it and concurrency prob lems may occur Use this variable only to access status through communications from an external device Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type ARRAY 0 3 0 9 OF WORD Range of values 16 0000 to 16 80F0 R W access R ss Retained Not retained Network Publish Published Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetCJBError You can clear this variable with the following instruction e ResetCJBError Variable name _CJB_InRespTm Meaning B
392. otary switches on the front of the Spe EtherCAT slaves and Spe cial Units cial Units 1 12 NJ series CPU Unit Hardware User s Manual W500 1 Introduction INp JOld Huljes9do je4BAO E L oj gt D a gt Step 4 Wiring O 1 Connecting e Connecting the built in EtherCAT port 4 4 Wiring S Ethernet Cable e Connecting the built in EtherNet IP port D 2 Wiring I O e Wiring I O to EtherCAT slaves 4 4 Wiring e Wiring Basic I O Units and Special Units e Checking wiring 6 4 2 Performing Online Debugging in Sysmac Stu Runs the Sysmac W504 Studio dio Version 1 Operation i Manual Cat No W504 D x 3 Connecting the Connecting USB Cable Sysmac Studio Version 1 2 Computer That e Connecting the built in EtherNet IP port Operation Manual Cat No a cq o D D Step 5 Confirming Operation and Starting Actual System Operation Step Description Sysmac Studio Reference Operations 1 Online Connec 1 Make the settings for communications Controller Commu Section 7 Simulation Trans tion to Controller with the Controller connect online and nications Setup ferring Projects to the Physi and Project Down CONT DAN Me USErprogrami S OnToNeT Controller Synchro Cal CPU Unit and Operation load Configurations and Controller Setup aion in NJ series CPU Unit Soft Perform this step before you create ware User s Manual Cat the slave configuration or Unit configu N
393. ou specify to not initialize the values when the user program is trans ferred One type of EtherCAT communications in which service data objects SDOs are used to transmit information whenever required Any of the EtherCAT slaves that is assigned to an axis In the NJ series System it would be a Servo Drive or Encoder Input Slave Unit A generic term for the EtherCAT configuration and Unit configuration A generic term for the settings for a Special Unit including the settings in allocated DM Area words One of the derivative data types It consists of multiple data types placed together into a layered structure NJ series CPU Unit Hardware User s Manual W500 Term synchronization Sysmac Studio system common processing system service system defined variable task task period union Unit configuration upload user program user defined event user defined variable variable variable memory NJ series CPU Unit Hardware User s Manual W500 Terminology Description A function that automatically compares the information in the NJ series Controller with the information in the Sysmac Studio displays any differences and locations in a hierarchical form and can be used to synchronize the information A computer software application for setting programming debugging and trouble shooting NJ series Controllers It also provides operations for motion control and a Simulator System processing that is pe
394. ource or protect the Control ler NJ series CPU Unit Hardware User s Manual W500 6 Inspection and Maintenance 4 Installation and wiring Check that each Unit is con No looseness Press the connectors together nected and locked to the completely and lock them with the next Unit securely sliders Check that cable connectors No looseness Correct any improperly installed are fully inserted and locked connectors Check for loose screws in No looseness Tighten loose screws with a Phil external wiring lips head screwdriver Check crimp connectors in Adequate spacing between Check visually and adjust if neces external wiring connectors sary Check for damaged external No visible damage Check visually and replace cables wiring cables if necessary 5 User serviceable Check whether the battery Service life expectancy is 5 Replace the battery when its ser parts has reached its service life years at 25 C vice life has passed even if a bat CJ1W BATO1 From 0 75 to 5 years tery error has not occurred depending on model and Battery life depends upon the ambient temperature model and ambient conditions Bf Tools Required for Inspections Required Tools e Slotted and Phillips head screwdrivers e Voltage tester or digital voltmeter e Industrial alcohol and clean cotton cloth Tools Required Occasionally e Oscilloscope e Thermometer and hygrometer humidity meter 6 1 2 Unit Replacement P
395. ovides an integrated development environ ment to design program debug and maintain SYSMAC NuJ series Controllers 3 7 1 Model Numbers The model numbers of the Sysmac Studio Standard Edition are given in the following table The model numbers are different for the media and licenses Product Configuration software ae aa heels Model Sysmac Studio Stan Sysmac Studio SYSMAC SE200D dard Edition The following Support Software is also included Licenses 1 SYSMAC SE201L e NX Server e Network Configurator SYSMAC SE203L e CX Integrator CX Configurator FDT D SED10L CX Protocol CX Designer 3 32 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units 3 7 2 Connection With an NJ series CPU Unit you can connect the Sysmac Studio online in the following ways i Configuration Connecting by USB e Direct Connection e Connection to CPU Unit on EtherNet IP with USB En p a i PP Or amp ase O SEEPS ews io Sysmac Studio Sysmac Studio I oS SP OSS SSeS The connection device does not Directly specify the IP address of the remote device or select the need to be specified remote device from the node list Connection with EtherNet IP e 1 1 Connection e 1 N Connection Sysmac Studio Sysmac Studio Y 8 a LL IIZ POO L SLLLS ESB i AN
396. p tion Timeout _EC_PDSendErr Process Data Trans mission Error _EC_SlavAdrDupErr Slave Node Address Duplicated Error _EC_ SlaviInitErr Slave Initialization Error _EC_SlavAppErr Slave Application Error _EC_CommeE rrTbl Communications Error Slave Table _EC_MsgErr EtherCAT Message Observation Error _EC_SlavEmergErr Emergency Message Detected _EC_SlavErr Slave _EC_SlavErrTbl Slave Error Table Defined by Error the slave Note The values of all system defined variables that are related to errors in EtherCAT communications do not change until the cause of the error is removed and then the error in the Controller is reset with the trouble shooting functions of the Sysmac Studio or the ResetECError instruction A 116 NJ series CPU Unit Hardware User s Manual W500 Appendices Functional Classification EtherCAT Communications Status values _EC_RegSlavTbl Registered Slave This table indicates the slaves that are regis ARRAY TRUE or page A 145 Table tered in the network configuration information 1 192 FALSE Slaves are given in the table in the order of OF BOOL slave node addresses The element for a slave is TRUE if the corresponding slave is registered _EC_EntrySlavTbl Network This table indicates which slaves are con ARRAY TRUE or page A 145 Connected Slave nected to the network Slaves are given in the 1 192 FALSE Table table in the order of slave node addresses OF BOOL The element for a slave is
397. pends on cause The recovery method depends on the cause of the error One of the following System System event log Access Access event log One of the following Continues Execution of the user program will continue Stops Execution of the user program stops Starts Execution of the user program starts 5 18 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting j Errors for Self Diagnosis Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks NJ series CPU Unit Hardware User s Manual W500 DIP Switch Setting Error 00090000 hex An error was detected in the DIP switch setting PLC Function Module Source details None Detection At power ON or timing Controller reset Major fault Cycle the power Log category System supply There is an error in the DIP switch Turn OFF all pins on the DIP switch Make sure that the DIP switch set setting tings are correct Attached information 1 DIP switch readout value 00000000 hex to 0000000F hex None Internal NJ series Bus Check Error 000D0000 hex A fatal error was detected on the internal bus PLC Function Module None Detection Continuously timing Level Major fault Recovery Cycle th
398. ply the voltage between the Power Supply Unit s L1 or L2 terminal and the GR terminal when test ing insulation and dielectric strength You do not have to disconnect the LG and GR terminals to per form these tests e Do not supply AC power from an inverter or other device with a square wave output Internal temper ature rise may result in smoking or burning Always input a sinusoidal wave with the frequency that is given in the NU series CPU Unit Hardware User s Manual Cat No W500 Install external breakers and take other safety measures against short circuiting in external wiring i Turning ON the Power Supply e It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON During that time outputs will be OFF or will be the values specified in the Unit or slave settings and external communications cannot be performed Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not operate incorrectly Configure the external circuits so that the power supply to the control system turns ON only after the power supply to the Controller has turned ON If the power supply to the Controller is turned ON after the control power supply temporary errors may result in incorrect control system signals because the output terminals on Output Units may momentarily turn ON when power supply is turned ON to the Controller i Actual Operation e Check the user program
399. ponse Time 48 0 ms max Default setting in Unit Information 8 ms Number of Circuits 8 8 points common 1 circuit Number of Simultaneously ON Points 100 8 points common simultaneously ON 20 MQ between external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage Insulation Resistance Diclectle strength current of 10 mA max Internal Current Consumption 80 mA max Weight 130 g max Accessories None PEN Jxx_Ch1_In00 Circuit Configuration Gad a to Jxx_Ch1_In07 0 15 uF COM Connec Signal tor pin 2 name NC Jxx_Ch1_In00 O NC Jxx_Ch1_ n01 B1 O NC Jxx_Ch1_ln02 B2 O O NC Jxx_Ch1_ln03 is CA 20010 240 vac i A to Terminal Connections NC Jxx_Ch1_In04 B4 NC Jxx_Ch1_ln05 B5 NC Jxx_Ch1_ln06 Jxx_Ch1_In07 ino NC A8 COM 1 Can be set to 0 ms 0 5 ms 1 ms 2 ms 4 ms 8 ms 16 ms or 32ms in the Unit Information settings When the response times have been set to 0 ms the ON response time will be 10 ms maximum and the OFF response time will be 40 ms maximum due to internal element delays 2 Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration
400. power supply to an Output Unit has polarity connect it with the correct polarity If the polarity is reversed current may flow in the reverse direction and damage the connected devices regardless of the operation of the Controller NJ series CPU Unit Hardware User s Manual W500 4 35 7 a Q S40 9 UUOQ YUM SHUN O I 9seg s n s FO BULIM v v 4 Installation and Wiring 4 Assemble the connector purchased separately Connector cover i Small screws 3 a gt Connector lock screws a 10 11 12 13 14 15 3 Connector E Basic I O Unit 8 Basic I O Unit Connector 6 Remove the label or other covering after wiring has been completed to allow air circulation needed for cooling After wiring Gannecioiioekccrewe Tes acsser Remove label after wiring Tighten the connector lock screws to a torque of 0 2 N m 4 36 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals OMRON Connecting Cable can be used to connect Basic I O Units with Connectors to OMRON Con nector Terminal Block Conversion Units or to OMRON I O Relay Terminals For details refer to A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals Connection Examples Connector Terminal Block Conversion Unit I O Relay Terminals Basic I O Unit Basic I O Unit Connecting Cable Connecting Cable Connecto
401. prevent all of the venta portion of not affect control events are not errors but infor Event level Controller errors that prevent con control in a func control in one of Definition trol operations tion module the function mation provided for the entire other than PLC modules to the user in the Controller Function Mod event log ule e I O Bus Check Motion Con e Positive Limit Packet Dis e Power ON Error PLC trol Period Input Detected carded Due to e Power Inter on Function Mod Exceeded Motion Con Full Receive rupted Event examples Only a ule Motion Con trol Function Buffer Ether Memory All few examples are pro trol Function Module Net IP Func Clear o vided here Module Analog Input tion Module c Refer to the NJ series Communica Disconnection D Troubleshooting Manual tions Control Detected CJ Cat No W503 for a ler Error series Unit S complete list of errors EtherCAT Low Battery u Master Func Voltage PLC 9 tion Module Function Mod ule PWR Lit Lit Lit Lit Lit green hs ngi RUN Lit Lit Lit Lit cators green Flashes at 1 s Flashes at 1 s Not lit Not lit intervals intervals Ql en or O gt nh pe mme D x x O O U C C pane NJ series CPU Unit Hardware User s Manual W500 5 5 5 Troubleshooting Event level Item RUN out put on Power Supply Unit User pro gram exe cution status Operation
402. put Jxx_Ch0O_Out00 to FALSE immediately if the Alarm Out put Bit _CUB_ OUnitInfo 0 0 0 changes to TRUE and how to keep the output FALSE until the cause is removed and the bit is reset with RstOD202 To prevent the Alarm Output Bit from changing to TRUE momentarily when the inductive load turns ON the alarm output is not changed to TRUE for 200 ms after input En_OD202 changes to TRUE value OutData BOOL FALSE o f Ouputoana NG BOOL FALSE TON_OC202 timer output ResetOD202 BOOL FALSE La Reset switch AlarmOut BOOL sd FALSE pT rrr flag JO1_Ch1_Out00 BOOL lOBus rack 0 slot 0 Ch1_Out Ch1 OC202 output px RRS ET _CJB_lOUnitInfo ARRAY 0 3 0 9 Basic I O Unit information 0 7 OF BOOL array TON_OD202 _CJB_lOUnitInfo 0 0 0 En_OD202 TON Tup_TON_OD202 In Q ElapTime T 200ms PreTime ElapTime Tup_TON_OD202 RstOD202 gt rr Oo beh Q ep gt oO n 2 O c u O mr O fe gt Q E gt z oO gt gt O Oo g mr O e gt h O oO ya U teh 2 O O Cc gt En_Alm En OD202 En Alm Jxx_Ch0O_Out00 ZOZCO MIPO 10 U0 9E 9q UOXOUUODSIG OUI PUL UOND9 Old JINDID IOYS Peo L v Y NJ series CPU Unit Hardware User s Manual W500 A 101 Appendices A 4 2 Load Short circuit Protection for CJ1W 0OD204 0D212 0D232 MD232 As shown below normally when the output bit turns ON
403. r I O Relay Terminals refer to A 2 4 Connecting Connector Terminal Block Conversion Units and I O Relay Terminals SJOJOBUUOD YUM SHUN O I Wseg s n s FO BULIM v v NJ series CPU Unit Hardware User s Manual W500 4 33 4 Installation and Wiring i Using User made Cables with Connector Available Connectors Use the following connectors when assembling a connector and cable CJ series 32 and 64 point Basic I O Units with Fujitsu Connectors Applicable Units CJ1W 1ID261 Input Unit 24 VDC 64 inputs CJ1W O0D231 Transistor Output Unit with Sinking Outputs 32 outputs CJ1iW OD261 Transistor Output Unit with Sinking Outputs 64 outputs CJ1W MD261 24 VDC Input Transistor Output Units 32 Inputs 32 Outputs CJ1W MD231 24 VDC Input Transistor Output Units 16 Inputs 16 Outputs 24 Applicable Cable side Connectors Pins OMRON set Fujitsu parts 40 C500 CE404 Socket FCON 361J040 AU Connector cover FCN 360C040 J2 24 C500 CE241 Socket FCON 361J024 AU Connector cover FON 360C024 J2 Crimped 40 C500 CE405 Socket FON 363J040 Connector cover FON 360C040 J2 Contacts FCON 363J AU 24 C500 CE242 Socket FCON 363J024 Connector cover FCN 360C024 J2 Contacts FCON 363J AU C500 CE403 FCN 367J040 AU F C500 CE243 FCN 367J024 AU F CJ series 32 and 64 point Basic I O Units with MIL Connectors Applicable Units Connection Solder type Pressure welded Model Specifications Pins CJ1W 1ID232 Input Uni
404. r Terminal Block Conversion Unit I O Relay Terminal 7 a Q 40 or 60 terminals L seule ej y O I 10 sun UOISIBAUOD yoojg euiwaL Ioppauuo 0 Bunoauuog S y y NJ series CPU Unit Hardware User s Manual W500 4 37 4 Installation and Wiring 4 4 6 Connecting I O Devices i Input Devices Use the following information for reference when selecting or connecting input devices DC Input Units The following types of DC input devices can be connected Contact output i x a N pG Input Unit o 7 t COM i Q N DC Input Unit 4 l Sensor y Power EONI Supply Current regulator Sensor Kaia DC t Unit Suppl nput Uni ppy O IN Output a ha COMO FOV 4 38 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring AC Input Units Contact output J AC Input Unit O Q CoM AC Input Unit Precautions for Safe Use When using a reed switch as the input contact for an AC Input Unit use a switch with an allow able current of 1 A or greater If reed switches with smaller allowable currents are used the con tacts may fuse due to surge currents 7 a Q Precautions when Connecting a Two wire DC Sensor When using a two wire sensor with a 24 VDC input device check that the following conditions have been met Failure to meet these conditions may result in operati
405. r program and in the CPU Keep a record of the user program Unit execution IDs set in the user program and in the CPU Unit They are not dis played Correct the settings so that the same If user program execution ID is not set in the user program clear the user program execution ID set in the CPU Unit by clearing all memory in the CPU Unit Illegal User Program 10240000 hex The user program is not correct PLC Function Module Level Major fault Recovery Cycle the power supply or reset the Controller At download power ON or Controller reset Detection timing Source details None Log category System There are more than 8 nesting levels for functions or function blocks None None NJ series CPU Unit Hardware User s Manual W500 Write the user program so that there is never more than 8 nesting levels for functions or function blocks Use the program check on the Sysmac Studio to confirm that there are not more than 8 nesting levels Find the location in the user program with more than 8 nesting levels for functions or function blocks and reduce the number of nesting levels to 8 or fewer The download the user program again 5 35 T N e ea D o Oo oO 5 suonduos q 1013 p Z S 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions R
406. ram e A user with Administrator rights y page 5 41 execution ID was changed the user program exe set or changed in cution ID that is set in the CPU the CPU Unit Unit All current errors e All current errors were changed page 5 42 were cleared by the user Clearing a forced refreshing value was specified e Clearing a forced refreshing value was specified by the user page 5 42 NJ series CPU Unit Hardware User s Manual W500 5 17 T N e ea D o Oo oO 5 SIGel JOUR c G 5 Troubleshooting 5 2 4 Error Descriptions This section describes the information that is given for individual errors i Controller Error Descriptions The items that are used to describe individual errors events are described in the following copy of an error table Event name Gives the name of the error Gives the code of the error Meaning Gives a short description of the error Source Gives the source of the error Source details Gives details on Detection Tells when the Error attributes Tells the level of Recovery Gives the recov Log category Effects User program Tells what will hap Operation the source of the timing error is detected error Tells which log influence on con ery method 2 the error is saved trol 1 in 3 Provides special information on the operation that results pen to execution of from the error the user pro gram 4 Indicators Gives the status
407. rced refreshing values a E Changing a variable to TRUE with forced refreshing was specified by the user Name None None Variable Changed to FALSE with Forced Refreshing 90090000 hex Changing a variable to FALSE with forced refreshing was specified PLC Function Module Source details None Detection Commands from timing user Operation is performed according to the forced refreshing values Variable Data type Name Assumed cause Correction Prevention Changing a variable to FALSE with forced refreshing was specified by the user None None NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name All Forced Refreshing Cleared 900A0000 hex Meaning Clearing all forced refreshing values was specified Source PLC Function Module Source details None Detection Commands from timing user Effects User program Continues Operation Forced refreshing values are all cleared and operation is performed according to the user program Gine None Boo O O Cause and Assumed cause Correction Prevention Social Clearing all forced refreshing values was specified by the user Attached None information QI Precautions None N Remarks zl O f ea D Event name Memory All Cleared 900B0000 hex o Meaning All memory was cleared Q To Source PLC Function Module Source details None Detection Commands from timing user j O1 eat CC x ISK coriecien A user with Administra
408. re User s Manual W500 4 Installation and Wiring 4 Install a DIN Track End Plate on each end of the Controller To install an End Plate hook the bot tom on the bottom of the track rotate the Plate to hook the top of the Plate on the top of the track and then tighten the screw to lock the Plate in place r No I Og re am D 0oo am D o gt Pa _ Cc gt D End Plates EN Additional Information To remove Units perform the steps above in reverse order Precautions for Safe Use Always turn OFF the power supply to the Controller before attempting any of the following e Mounting or removing I O Units or CPU Units e Assembling the Units e Setting DIP switches or rotary switches e Connecting cables or wiring the system e Connecting or disconnecting the connectors The Power Supply Unit continues to supply power to the Controller for up to several seconds after the power supply is turned OFF The PWR indicator remains lit as long as power is sup plied Make sure that the PWR indicator is not lit before you perform any of the above operations gt oo z Z zl fa O 3 2 par D O m NJ series CPU Unit Hardware User s Manual W500 4 17 4 Installation and Wiring i DIN Track and Accessories Use the DIN Track and DIN Track End Plates shown below Secure each DIN Track inside a control panel with a
409. recautions Check the following after replacing any faulty Unit e Do not replace a Unit until the power is turned OFF e Check the new Unit to make sure that there are no errors e If you return a faulty Unit for repair describe the problem in as much detail as possible enclose this description with the Unit and return the Unit to your OMRON representative e For poor contact take a clean cotton cloth soak the cloth in industrial alcohol and carefully wipe the contacts clean Be sure to remove any lint prior to remounting the Unit l Precautions for Correct Use e If you replaced the CPU Unit transfer the user program and the variables with a Retain attribute i e variables retained during power interruptions that are required at startup before you start operation Unexpected accidents may occur depending on the relation between the user program and the status of variables retained during power interruptions e Routing tables network parameters and CPU Bus Unit system settings are stored in the CPU Unit Be sure to reload this data if you replace the CPU Unit e Refer to the CPU Bus Unit and Special I O Unit operation manuals for details on the data required by each Unit NJ series CPU Unit Hardware User s Manual W500 6 3 ch k u O 2 D 5 D 5 D 5 O D D 5 2 5 D D O y O 5 SUOIINeDaJg JUQWIBDBI GEeY HUN Z L 9 6 Inspection and Maintenance 6 2 Replacing the Battery The B
410. red at transmis i 4 of the B7A Unit sion error Notit lit The Unit is operating normally CJ1W B7A04 RUN B7A operat Green The B7A Unit is operating Ing status Not lit The B7A Unit is stopped CJ1W B7A22 RUN B7A operat Green The B7A Unit is operating Ing status Not lit The B7A Unit is stopped ERR1 Port 3 ey transmission error has occurred at transmis ie 3 of the B7A Unit sion error Notit lit The Unit is operating normally ERR2 Port 4 yy transmission error has occurred at transmis ae 4 of the B7A Unit sion error Notit lit The Unit is operating normally i Transmission Delay Switch 3 ms EO 19 ms Name Factory setting Transmission delay switch The same baud rate is set for all ports using Standard this one switch Right Standard 19 2 ms typical Left High speed 3 ms typical Note The switch setting is read when the power supply is turned ON If the switch setting is changed after turning ON the power supply the new setting is not used NJ series CPU Unit Hardware User s Manual W500 3 29 Ol u N gt 3 na teh O g y oO mp SOWeEN pue Swed G S 3 Configuration Units 3 5 8 Transmission Error Processing 3 30 B7A Interface Input Ports The B7A Interface Unit detects transmission errors at the input ports When a transmission error is detected at an input port the corresponding indicator and Transmission Error F
411. required by the CPU Unit itself as well as the I O Control Unit if one or more Expansion Racks is connected 2 Be sure to include the power required by the I O Interface Unit when calculating current power consump tion in an Expansion Rack Output current Output Model amp z Y SDE CPU SVDC Expan oavpc capacity Rack sion Rack Including supply to the CPU Unit Example Calculations Example 1 In this example the following Units are mounted to a CPU Rack with an NJ PA3001 Power Supply Unit Voltage grou Unit Quantity A CPU Unit NJ501 1500 1 90 A I O Control Unit CJ1W IC101 0 02 A 3 16 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Voltage grou Unit Quantity EAS SS a 24 V Current consump Calculation 1 9A 0 02A 0 08Ax2 0 048 Ax 2 tion 0 09Ax2 0 09Ax2 0 12A 0 28A Power consump e y o 0 096 A x 24 V 2 3 W tion 142W 230W 165W 580 Example 2 In this example the following Units are mounted to a CJ series Expansion Rack with an NJ PA3001 Power Supply Unit Voltage grou Unit Quantity ceases 24 V I O Interface Unit CJ1W I1101 oo 0 13A Input Unit CJ1W ID211 2 0 08 A Output Unit CJ1W OD231 8 014A Current consump Calculation 0 13 A 0 08 A x 2 0 14 tion Ax8 Pen anon Power consump Calculation 1 41Ax5V 7 1 W i Rest WOW g rf u fo wn Ke p lt Cc 5 D yun Ajddns semog BuloajeS g g e NJ serie
412. res in external circuits including the following items to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit other Units or slaves or due to other external factors affecting operation Not doing so may result in serious accidents due to incorrect operation e Emergency stop circuits interlock circuits limit circuits and similar safety mea sures must be provided in external control circuits The Controller outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermeasure for such problems external safety measures must be provided to ensure safe operation of the system The CPU Unit will turn OFF the outputs from all Units in the following cases The outputs from the slaves will operate according to the specifications of the individ ual slaves e f a power supply error occurs When an Incorrect Power Supply Unit Connected error occurs When a CPU watchdog timer error or CPU reset occurs When a Controller error in the major fault level occurs While the CPU Unit is startup status until RUN mode is entered after the power is turned ON When restarting the EtherCAT Master Function Module or Motion Control Function Module Provide external safety measures so that the system operates safely if all out puts turn OFF when any of the above conditions occurs If external power supplies for slaves or other devices are overloade
413. revented retention of memory during a power interruption The Controller started in Safe Mode The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit The power supply was interrupted The power supply was inter rupted while transferring the trace settings specified Changing a variable to FALSE with forced refreshing was specified e Changing a variable to FALSE with forced refreshing was specified by the user Clearing all forced refreshing values was specified e Clearing all forced refreshing values was specified by the user Memory All All memory was e A user with Administrator rights y page 5 39 Cleared cleared cleared all of the memory 900C0000 hex Event Log The event log was e The event log was cleared by y page 5 39 Cleared cleared the user Power The power supply e The power supply was turned V page 5 40 Turned ON was turned ON ON Power Inter The power supply e The power supply was inter V page 5 40 rupted was interrupted rupted Operation Operation was e A command to start operation V page 5 40 Started started was received Operation Operation was e A command to stop operation y page 5 41 Stopped stopped was received Reset Exe A reset was exe e A reset command was y page 5 41 cuted cuted received User Pro gram Execu tion ID Write All Controller Errors Cleared Forced Refreshing Cleared The user prog
414. rformed by the CPU Unit to perform I O refreshing and the user program execution within a task Exclusive control of variables between tasks data trace processing and other processing is performed Processing that is performed by the CPU Unit in unused time between task pro cessing The system service includes communications processing SD Memory Card access processing self diagnosis processing and other processing A variable for which all attributes are defined by the system and cannot be changed by the user An attribute that defines when a program is executed The interval at which the primary periodic task or a periodic task is executed One of the derivative data types It allows you to handle the same data as different data types The configuration information for the Units that are set on the Sysmac Studio This information tells what Unit models are connected to the CPU Unit and where they are connected To transfer data from the Controller to the Sysmac Studio with the synchronization operation of the Sysmac Studio All of the programs in one project One of the events in the NJ series System These events are defined by the user User defined events is a generic term for user defined errors and user defined information A variable for which all of the attributes are defined by the user and can be changed by the user A representation of data such as a numeric value or character string that is used in a user program
415. ribed Use this manual together with the NJU series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 Describes the operating procedures of the Sys mac Studio Describes operating procedures for the CX Inte grator Describes operating procedures for the CX Designer Describes operating procedures for the CX Pro tocol 41 Terminology Terminology Term absolute encoder home offset array specification AT axes group Axes Group Variable axis Axis Variable basic data type cam data variable CJ series CPU Unit Constant Controller Controller error Controller event Controller information derivative data type device variable download edge 42 Description This data is used to restore in the CPU Unit the actual position of a Servo Drive with an absolute encoder The offset is the difference between the command position after homing and the absolute data that is read from the absolute encoder One of the variable specifications An array variable contains multiple elements of the same data type The elements in the array are specified by serial numbers called subscripts that start from the beginning of the array One of the attributes of a variable This attribute allows the user to specify what is assigned to a variable An I O port or an address in memory used for CJU series Units can be specified A functional unit th
416. rminals Connection examples and internal connection diagrams for I O Relay Terminals connected to Basic I O Units are shown below Inputs G7TC I O Relay Terminals G7TC ID16 G7TC IA16 G7TC G7TC ___ 151 m is m DD D G AR Orre N Pa _ 2 rt R KORE O RH a ORT TE i Re OR amp O Ho ms e RM e a 11 4 C17 11 P3 ms Onw wm Dan OF aT OT oel Orr E OF S Ce eS ie OF OO O HO ORT Ta KA Re 0 AO A C X S TE 06 6 C _ 6 h RH o O CM R sa 8 9 wm OS TOTES oe oe i Orr G RH a GS 3 ate eee 02 amp C2 o HO a a C pRa 70 3 o RH T O27 SaD ene RM i HOR MO Out P3 0 ae Co Relay side Relay side Input Unit Input Unit TOP VIEW TOP VIEW Note 1 Inputs to the Input Units and I O Relay Terminals use Note 1 Inputs to the Input Units and I O Relay Terminals use isolated contacts OO to 15 are the input bit num isolated contacts OO to 15 are the input bit numbers bers for the Input Unit and the I O Relay Terminal for the Input Unit and the I O Relay Terminal 2 Use the G78 04 short bar to short to the common ter 2 Use the G78 04 short bar to short to the common termi minal nal A 86 NJ series CPU Unit Hardware User s Manual W500 Outputs G70D V Relay Terminals G70D VSOC16 G70D VSOC16 _ h A oe N
417. ror Status bits at the end of this appendix for details This system defined variable provides the col lective status of EtherCAT master errors and slave errors detected by the EtherCAT master Refer to information on the meanings of the error Status bits at the end of this appendix for details This system defined variable provides the col lective status of all the error status for Ether CAT slaves Refer to information on the meanings of the error Status bits at the end of this appendix for details This system defined variable gives the error status for each EtherCAT slave The error sta tus is given for each slave in the actual system configuration This variable array indicates slaves in which there are errors Status is pro vided for each EtherCAT slave node address 1 to 192 Refer to information on the mean ings of the error status bits at the end of this appendix for details TRUE if there is illegal network configuration information TRUE if the network configuration information does not match the actual network configura tion TRUE if there is a network configuration error too many devices connected or ring connec tion TRUE if there is an unexpected slave discon nection or connection or if a slave WDT error is detected during process data communica tions TRUE if a timeout occurs while receiving pro cess data NJ series CPU Unit Hardware User s Manual W500 WORD 16 0000 to
418. ror accses A 114 A 141 DUIITFIN EtherCAT DOLT serros 3 3 Built in EtherNet IP Error naassen A 118 A 148 built in EtherNet IP port ccccsssseececssseeeeesseeeeseeees 3 3 BUSY INGICAIOR sesaat e 3 4 C iMGANO ACCESS ao A eicace cela aeemaiees A 108 A 131 _Card1Deteriorated 0 0 eeeeee eee es 3 10 A 108 A 131 SIG GION ananena ceteteonssancantans aeeeea sed A 108 A 130 Card1 PowerFall cccccccceeseeseeeeeeseeeneeeeeees A 108 A 131 Be 210d ad 0 gt 6 RSP eT ee ee ee a A 108 A 130 Card 1 Ready ccccccsccecccssseeeeceessseeeseneseees A 108 A 130 Cany Flag xc 2ike an erect es aeca ee A 109 A 132 CAUSES piston ichsastvratnarndinsalasaetoss tsntestviaduniaatesecensans 5 43 5 44 CIP Communications Error asasen A 119 A 149 _CJB_CBUOOInitSta to CJB CBU15InitSta innesi A 112 A 137 _CJB_CBU00Restart to CJB_CBU15Restart eee A 112 A 138 Index 2 OIB el wl doe tc ee ee eR A 111 A 136 _CJB_INReSp TM snkiawks enka ei A 111 A 136 AC IB TOUNINO eria 3 30 A 35 A 37 A 38 A 39 A 100 A 103 A 112 A 137 CJB_MaxRackNo soucs na A 111 A 135 GIB MaxSlotNO snn hes A 111 A 135 ZOJB MSVENSIa creon A 111 A 136 _CJB_SCU00P1ChgSta to CJB_SCUOOP2ChoSia eee ceeeeeee neces A 112 _CJB_SCUOOP1ChgSta _CJB_SCUO0OP2ChgSta to _CJB_SCU15P1ChgSta _CJB_SCU15P2Chg Sta ceeeeeccessseeeeeeaneeees A 139 _CJB_SCU15P1ChgSta to CJB_ SCU15P2ChgSta ee eceeeeeeee eens A 112 _CJB_S
419. ror is detected variables with a Retain attribute are set to their initial values and the Holding DM and EM Areas in memory used for CJ series Units are cleared to all zeros Perform thorough verifications and provide sufficient measures to ensure that the devices perform safe operation for the initial values of the variables with Retain attributes and the resulting operation Debugging e Forced refreshing ignores the results of user program execution and refreshes I O with the specified values If forced refreshing is used for inputs for which I O refreshing is not supported the inputs will first take the specified values but they will then be overwritten by the user program This operation differs from the force set reset functionality of the CJ series PLCs NJ series CPU Unit Hardware User s Manual W500 Precautions for Safe Use e You cannot upload or download information for forced refreshing with the Sysmac Studio After downloading data that contains forced refreshing change to RUN mode and then use the Sys mac Studio to perform the operation for forced refreshing Depending on the difference in the forced status the control system may operate unexpectedly e Do not specify the same address for the AT specification for more than one variable Doing so would allow the same entity to be accessed with different variable names which would make the user program more difficult to understand and possibly cause programming mistakes i G
420. ror was detected in the DIP switch setting A fatal error was detected on the internal bus The specified num ber of deletions for non volatile mem ory was exceeded Or the number of bad blocks in mem ory exceeded the specified value An error was detected in the non volatile memory check and file sys tem recovery or for matting was executed Previous files may have been deleted A file that must be in non volatile memory is missing or corrupted An error was detected in the memory check of the main memory in the CPU Unit The oscillation of the real time clock stopped The real time clock is set to an illegal time The real time clock in the CPU Unit failed The voltage of the Battery has dropped An error was detected in the memory check of the battery backup memory in the CPU Unit e There is an error in the DIP switch setting Conductive material has gotten inside Noise The CPU Unit has failed Non volatile memory life expired The Controller power supply was turned OFF while the BUSY indicator was lit The power supply to the Con troller was interrupted momen tarily while the BUSY indicator was lit The Controller power supply was turned OFF while the BUSY indicator was lit The power supply to the Con troller was interrupted momen tarily while the BUSY indicator was lit The CPU Unit has failed Conductive material has gotten inside Noise Th
421. rs 1 Fujitsu connector 1 Fujitsu connector 1 MIL con nector 1 MIL con nector 1 MIL con nector 1 MIL con nector 1 Fujitsu connector 1 Fujitsu connector Polarity NPN PNP NPN NPN PNP PNP NPN PNP a E CTET NPN NPN PNP NPN Connec tion pat tern Number of branches None None None None None None None Cable r Connec Connecting Connector Terminal Block Common tion dia Conversion Unit terminal gram XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z XW2Z JA XW2D 20G6 A 78 A XW2B 20G5 a A XW2B 20G4 A XW2C 20G6 1016 A 79 JA XW2C 20G5 IN16 JA XW2E 20G5 IN16 a JA XW2F 20G7 IN16 es JA XW2N 20G8 IN16 JA XW2D 20G6 A 78 A XW2B 20G5 A XW2B 20G4 m A XW2C 20G6 1016 A 79 A XW2F 20G7 OUT16 x XW2D 20G6 A 80 xX XW2B 20G5 si x XW2B 20G4 m x XW2D 20G6 A 80 xX XW2B 20G5 x XW2B 20G4 x XW2D 20G6 A 80 x XW2B 20G5 a Xx XW2B 20G4 Na x XW2D 20G6 A 80 x XW2B 20G5 IX XW2B 20G4
422. rsed dielectric strength value of the diode may be two to three times larger than the supply voltage if the surge protector is applied to electronic circuits with low circuit voltages NJ series CPU Unit Hardware User s Manual W500 Appendices Circuit Characteristic Required element Varistor method Yes Yes The varistor method prevents the imposition of high voltage between the contacts by using the constant l voltage characteristic of the varis tor There is a delay in the resetting time i If the supply voltage is 24 or 48 V insert the varistor in parallel with the load If the supply voltage is 100 to 200 V insert the varistor between the contacts When switching a load with a high inrush current such as an incandescent lamp suppress the inrush current as shown below Inductive load Countermeasure 1 Countermeasure 2 OUT F O OUT R ae COM COM Providing a dark current of Providing a limiting resistor approx one third of the rated value through an incandescent lamp a ol m O J D O lt D D 1 A e J D fe lt O mp xe mp 7 NJ series CPU Unit Hardware User s Manual W500 A 105 Appendices A 6 System defined Variables System defined variables are assigned specific functions by the system They are registered in the glo bal variable table or the local variable table for each POU in advance
423. s A 8 NJ series CPU Unit Hardware User s Manual W500 Appendices CJ1W ID231 DC Input Unit 24 VDC 32 Points Name 32 point DC Input Unit with Fujitsu Connector Model CJ1W ID231 Rated Input Voltage 24 VDC Allowable Input Voltage 20 4 to 26 4 VDC Range Input Impedance 5 6 kQ Input Current 4 1 mA typical at 24 VDC ON Voltage ON Current 19 0 VDC min 3 mA min OFF Voltage OFF Current 5 VDC max 1 mA max ON Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings OFF Response Time 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings Number of Circuits 32 16 points common 2 circuits Number of Simultaneously 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration ON Points Insulation Resistance 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA Dielectric Strength max Internal Current Consump 90 mA max tion Weight 70 g max Accessories None Number of Simultaneously ON Points vs Ambient Temperature Characteristic ae 32 points at 40 C 32 points at 48 C Input voltage 24 VDC 30 Allocated Signal CIO word name Jxx_Ch1_In00 Wd m to Jxx_Ch1_In15 Como como Input voltage 26 4 VDC 12 points common at 55 C 10 points common at 55 C Co
424. s e A battery voltage drop battery backed up memory check error and clock oscillation stopping are detected e The system defined variable _ RetainFail Power Retention Failure Flag will be TRUE CPU Unit Battery free operation No Battery e Values of variables with a Retain attribute will not be 0 retained e Time data will be incorrect Retaining or Not Retaining Data in the CPU Unit Data in the CPU Unit will be retained or not retained as described in the following table according to whether there is a Battery Power turned ON Type of data Battery No Battery User program Values before power interruption will be l l retained by the built in non volatile Controller Configurations and Setup memory Values before Values before power interruption power interruption will be retained will not be retained Clock data legal value No Retain attribute Initial values Initial values Values before Initial values Retain attribute power interruption will be retained Non retained areas CIO and Work Initial values Initial values Areas Event log Values of 7 F variables AT allo Words allocated to Spe Values before Initial values cated l cial Units and device power interruption memory Retained variables for Special will be retained y areas DM specifica Area Units tion Words that are not allo cated to Special Units Retained areas Holding and EM Areas Non retained areas CIO an
425. s nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof 18 NJ series CPU Unit Hardware User s Manual W500 Read and Understand this Manual Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons lt is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of
426. s CPU Unit Hardware User s Manual W500 Installation and Wiring E This section describes how to install and wire the CPU Unit and Configuration Units 4 1 Processing at Power ON and Power OFF aaaaannnnannannnnsnsnnne 4 2 4 1 1 Power ON Operation 2 43 e 4ee 2 24a Win Bee ewe r be A ee we 4 2 4 1 2 Power OFF Operation 0 0 0 ccc teens 4 3 4 1 3 Resetting the Controller from the Sysmac Studio 0055 4 5 4 2 Fall Sate CIrCUNS ies echoes tere eee wee nr os eee eee eae 4 6 4 2 1 Order of Powering Up the Controller and Controlled System 4 7 A 3 MOUNTING UNITS ede it cle eet ohare ot eee eh ee beatles 4 9 4 3 1 Installation ina Control Panel 0 2 0 0 ees 4 9 4 3 2 Connecting Controller Components 0 0000 cece eee eee 4 14 4 3 3 DIN Track Installation and bo Seok Be wh eh Aleks Co ahs are YD 4 16 4 3 4 Connecting CJ series Expansion Racks 0 000 e eee eee 4 19 4 3 5 Assembled Appearance and Dimensions 00 00 eee eees 4 21 AA WIDI che eee ee ek ee ewe ae et wee ees 4 25 4 4 1 Power Supply WINING x oes Sc cch sa a Be ela ead oe Bh ceed eye Sane Mata he ee 4 25 4 4 2 Wiring the Built in EtherCAT Port 0 0 00 ees 4 30 4 4 3 Wiring CJ series Basic I O Units with Terminal Blocks 4 31 4 4 4 Wiring CJ series Basic I O Units with Connectors 005 4 33 4 4 5 Connecting to Connector
427. s CPU Unit Hardware User s Manual W500 3 17 3 Configuration Units 3 18 EN Additional Information Rack Current Consumption and Width Display The width current consumption and power consumption for each Rack are displayed on the right side of the CPU Expansion Racks Tab Page in the Controller Configurations and Setup of the Sysmac Studio Click to display the information for the Rack Configurations and Setup Item name Value 305 k Model name CJ1W V680C12 Width 250 mm Product name ID Sensor Unit Current consumption Specifications V680 series 2 antenna type 5V system 2390 mA i Displaying size and current consumption 24V system 260 mA 1 2 ee i C Assigned unit numbers 2 Settings Special Unit Settings Edit Special Unit Settings If the capacity of a Power Supply Unit is exceeded the display will turn red Configurations and Setup Item name Value J06 gt Displaying size and current consumption Model name CJ1iW V680C12 Width 250 mm Product name ID Sensor Unit Current consumption Specifications V680 series 2 antenna type 5V system 2390 mA Rack No 1 24V system 260 mA Slot No 3 Power consumption 18 19 W Unit No C Assigned unit numbers 2 Settings Spe Na EI Edit Special Unit Settings NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units Calculating Power Consumption The ambient operati
428. s Manual W500 Term enumeration enumerator EtherCAT Master Function Module EtherNet IP Function Module event log Event Setup FB forced refreshing FUN function function block function module general purpose slave global variable I O map settings I O port I O refreshing information Initial Value inline ST instruction literal local variable main memory major fault level Controller error MC Test Run memory used for CJ series units Terminology Description One of the derivative data types This data type takes one item from a prepared name list of enumerators as its value One of the values that an enumeration can take expressed as a character string The value of an enumeration is one of the enumerators One of the function modules This function module controls the EtherCAT slaves as the EtherCAT master One of the function modules This function module controls the built in EtherNet IP port A function that recognizes and records errors and other events Settings that define user defined errors and user defined information An acronym for function block Forcing the refreshing of an input from an external device or an output to an exter nal device e g when the user debugs a program Addresses that are subject to forced refreshing can still be overwritten from the user program An abbreviation for function A POU that is used to create an object that determines a unique outpu
429. s Units 1 to 15 Port 1 2 Settings Changing Flags ssssssneeneneneeeennnrnnrneeernnnnee A 112 A 139 service life expectancy ccccccssseeececeeeeeeceesseeeeeseees A 53 Slave Application Error ccccccssseeeeeeeeees A 115 A 144 DIAVE ENON oara eaa a e A A 114 A 142 Slave Error Table acccccedesieereecenrvaccvcnateencenfectes A 114 A 142 Slave Initialization Error ccce A 115 A 144 Slave Node Address Duplicated Error A 115 A 144 SIde Re ae Renny Ror ey toe Se EEN Ree Sere oo REPS ene Pe MONE mn YR 3 3 4 14 SIO Ce tet E A E A A end apenas eee 2 5 Special I O Unit Initializing Flags A 112 A 137 Special I O Unit Restart Bits ee A 112 A 138 SHeCIICAlIONS es ae ene eee 1 6 A 3 SLANG speteesece ai cteeaen hoor ateer acta seien cuca Gute eteunousaenae eee 3 4 SUPPO SOMWANCY maanen REE 1 5 Sysmac Studio ccccccceeceeceseeeeececeseeeeeesseeeesenseeeeees 3 32 System TIME svisan a A 106 A 127 system defined variables Auxiliary Area bits for CJ series Units A 112 A 137 CLOCK auch hte e a wecaneodenme aeaens A 106 A 127 COMMUNICAIIONS sessions A 110 A 133 GEDUGGING ciwieievt tenemetsun tum nerimeteierueatagatees A 110 A 134 SNOS Amaer nae A 108 A 110 A 129 A 135 EtherCAT communications errors A 114 A 141 EtherCAT communications status A 117 A 145 EtherNet IP communications errors A 118 A 148 EtherNet IP communications status
430. s Units is also not defined None None Low Battery Voltage 000B0000 hex The voltage of the Battery has dropped PLC Function Module Source details Continuously timing The battery connector has come Reconnect the connector and make Check for vibration and shock loose sure it is mated correctly The Battery is missing Install a Battery Install a Battery None You may loose the user data the next time that the power supply is interrupted NJ series CPU Unit Hardware User s Manual W500 5 23 n N e ea D N y e oO 5 suonduos q 10113 p Z S 5 Troubleshooting Event name Battery backup Memory Check Error 10090000 hex Meaning An error was detected in the memory check of the battery backup memory in the CPU Unit Source PLC Function Module or Motion Con Source details PLC Function Detection At power ON or trol Function Module Module None timing Controller reset Motion Control Function Mod ule MC Common Error attributes Minor fault Error reset reset Error reset Log category System Effects User program Continues Operation The variables with a Retain attribute and memory for CJ series Units in the DM EM and Holding Areas were cor rupted Normal user program execution or normal Unit operation may not be possible System defined Variable Datatype Datatype Name variables a BOOL Power OFF Retention Failure Flag Coia The battery voltage is low Replace the Battery Regu
431. s max 0 1 mA max 1 5 V max 0 5 ms max 1 0 ms max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 64 16 points common 4 circuits 170 mA max 5 VDC None 10 2 to 26 4 VDC 50 mA min 110 g max None NJ series CPU Unit Hardware User s Manual W500 Circuit Configura tion External connec tion and terminal device variable dia gram Appendices Signal Allocated name CIO word o COMO L COMO Wit r O Jxx_Ch1_Out00 T i i to m L oJxx_Ch1_Out15 o0 V y Output indicator COM1 CN1 OUT i o COM1 Indicator switch wa Jxx Ch2 Outoo o to Wd m 1 Jxx_Ch2_Out15 OV Q 1 0 COM2 a ae a eses Sees 1 p Pol ee o COM2 iwi React A m Jxx_Ch3_Out00o to Wd m 2 eo Jxx_Ch3 Out15 o0V CN2 OUT Oo COM3 COM3 Jxx_Ch4_Out00 to Wd m 3 Jxx_Ch4_Out15 0V CN1 CN2 Allocated Signal Connec Signal Allocated Allocated Signal Connector Signal Allocated CIO word name tor pin name CIO word CIO word name pin name CIO word O Jxx_Ch1_Out00 Jxx_Ch1_Out08 O Chi_O Cc O 0 O Jxx_Ch1_Out01 eer a O h1_Out09 O Ai Ch1 O Ch1_O Jxx_Ch4_Out15 Jxx_Ch4_Out07 Gast all arae O ea epee O XX_ _ Out xx _Out Jxx_Ch4_Out14 Jxx_Ch4_Out0
432. s much as possible avoid routing multiple power supply lines through the same duct If it cannot be avoided then construct a partition between them in the duct and ground the partition Partition G Y Z G Signal Signal Signal Y cables cables B cables Power G Z Z Zz A C supply 7 cables a b Signal cables Hy Z Z ZY G G ZY G Power supply cables Z Ze MY D o O e 5 mp 2 y 9 5 D 5 o mp D D e 5 c d Partitioning Methods for Signal and Power Supply Cables e To avoid overheating the conduits when using conduits for wiring do not place wires for a single circuit in separate conduits Power supply yu wuoAu4 JBOM O98 4 G S p Correct Correct Parallel Wiring Single Phase NJ series CPU Unit Hardware User s Manual W500 4 55 4 Installation and Wiring e Power cables and signal cables adversely affect each other Do not wire them in parallel e Noise induction may occur if the Controller is installed in a panel that includes high voltage devices Whenever possible wire and install them separately Refer to Controller Installation Location on page 4 52 e Either install the Controller a minimum of 200 mm away from high voltage lines or power lines or place the high voltage lines or power lines in metal tubing and completely ground the metal tubing to 100 Q or less High voltage power panel Po
433. s not executed even if the startup mode is set to RUN mode None NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Event name Event Log Restoration Error 10230000 hex Meaning Restoring the event log failed Source PLC Function Module Source details None Detection At power ON or timing Controller reset Effects Not affected However the past event log cannot be checked eh A low battery voltage prevented reten Replace the Battery Replace the Battery periodically tion of memory during a power inter ruption Attached Attached Information 1 Error Details K LI ch information 0 Failure to restore all categories of logs 1 Failure to restore system event log 7 2 Failure to restore access event log 100 Failure to restore user defined event log a o Precautions None 3 Remarks D gt O s4 Event name Trace Setting Transfer Failure 10260000 hex B Meaning The power supply was interrupted while transferring the trace settings Source PLC Function Module Source details None Detection At power ON or timing Controller reset Error attributes Level Observation Recovery Cycle the power Log category System supply or reset the Controller A ay a enone SE A O SAEN The power supply was interrupted Transfer the trace settings again Do not interrupt the power supply S while transferring the trace settings while transferring the trace settings Attached None information Precautions
434. s of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O Usage in user program Possible Related instruc You can access this variable from the user program with the following tions instruction e GetEIPError Variable name _EIP_PortErr Meaning Communications Port Error Global local Global Function This is the error status variable for the communications port It represents the following error flags e _EIP_MacAdrErr MAC Address Error e _E P_LanHwErr Communications Controller Error e E lP_EtnCfgErr Basic Ethernet Setting Error e _E P_IPAdrCfgErr TCP IP Basic Setting Error e _E P_IPAdrDupErr IP Address Duplication Error e _ElP_BootpErr BOOTP Server Error e E P_IPRTblErr TCP IP Advanced Setting Error Note Ifa link OFF or Built in EtherNet IP Processing Error occurs it is recorded in the event log and then corre sponding bit turns ON Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O Usage in user program Possible Related instruc You can access this variable from the user program with the following tions instruction e GetEIPError A 148 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EIP_CipErr Meaning CIP Communications Error Global local Global Function This is the error status variable for CIP communications
435. s the following processing and then stops Item Description I O refresh Load outputs are turned OFF Tag data links stop SD Memory Card Any writing is interrupted files are closed and the Card is access in progress unmounted Transferring user pro Interrupted As a result an error will occur the next time that the Processing gram including online power is turned ON The Controller will not operate editing User program execu User program execution is aborted even during execution of an tion instruction The time that a power interruption occurs and the cause primary Saving event log power interruption of Power Supply Unit of the interruption are recorded 4 1 3 Resetting the Controller from the Sysmac Studio You can reset the CPU Unit from the Sysmac Studio A reset from the Sysmac Studio performs the same operation as cycling the power supply of the Power Supply Unit Resetting is possible however only when the CPU Unit is in PROGRAM mode Confirm the following status before resetting the CPU Unit e Check the status of output loads e Make sure that SD Memory Card access is not in progress NJ series CPU Unit Hardware User s Manual W500 4 5 A I u fo O D i AA 5 D mp u O O D a u O O TI TI oIpn S oewsAsS y wouy 19 01 U0 Ou Huiesey E L p 4 4 Installation and Wiring 2 Fail safe Circuits 4 6 N WARNING Provide safety measu
436. sage in user program Related instruc tions Variable name _EC_PDActive Meaning Process Data Communications Status Global local Global Function TRUE when process data communications are performed with all slaves Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc Disconnect EtherCAT Slave tions e EC_DisconnectSlave Connect EtherCAT Slave e EC_ConnectSlave A 146 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EC_PktMonStop Meaning Packet Monitoring Stopped Global local Global Function TRUE when packet monitoring is stopped Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc Stop Packet Monitor tions e EC_StopMon Start Packet Monitor e EC_StartMon Variable name _EC_LinkStatus Meaning Link Status Global local Global Function TRUE if the communications controller link status is Link ON Data type BOOL Range of values TRUE or FALSE R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EC_PktSaving Meaning Saving Packet Data File Global local Global Function Shows whether a packet data file is being saved TRUE Packet data file being saved FALSE Packet data fil
437. sary steps to bring volt age fluctuations within limits Check the ambient tempera 0 to 55 C Use a thermometer to check the ture Inside the control panel temperature and ensure that the if the Controller is in a control ambient temperature remains panel within the allowed range of 0 to 55 C Relative humidity must be Use a hygrometer to check the 10 to 90 with no conden humidity and ensure that the ambi sation ent humidity remains between 10 and 90 Make sure that conden sation does not occur due to rapid changes in temperature Check the ambient humidity Inside the control panel if the Controller is in a control panel Check that the Controller is Not in direct sunlight Protect the Controller if necessary not in direct sunlight No accumulation Clean and protect the Controller if necessary Check for accumulation of dirt dust salt metal powder etc Check for water oil or chem No spray Clean and protect the Controller if ical sprays hitting the Con necessary troller Check for corrosive or flam mable gases in the area of the Controller No corrosive or flammable Check by smell or use a Sensor gases Check the level of vibration Vibration and shock must be Install cushioning or shock absorb or shock within specifications ing equipment if necessary Check for noise sources near No significant noise sources Either separate the Controller and the Controller noise s
438. sceeessesseeeesenecaeees 2 5 2 2 Connecting to the Sysmac Studio csscccssssseeecsessseeeensseeecensseeeneaseeeeeeasseseeeaseeseoeasesenes 2 18 223 INGTWOrK CONTIQUIATION sii eieaa aa dade ect diedatawels a a aaa Eaa 2 19 NJ series CPU Unit Hardware User s Manual W500 13 CONTENTS Section 3 Section 4 14 3 1 3 2 3 3 3 5 3 6 3 7 4 1 4 2 4 3 Configuration Units CP IES aroe A A EE E E 3 2 3 1 1 Modelsand SPSCIIGAIONS eresi a a ra a 3 2 3 1 2 Component and FUNCIONS s srera Ro A acide oh teeter E A 3 2 SD Memor C Al S ctis a a a sen dtaeeaete 3 9 3 2 1 Models and Specification S accens a a A AN 3 9 3 2 2 FD OSC ninne A a E nim eaaaesee ane 3 9 3 2 3 Installing ANG REMOVING ssri erento a ceexcpei caus EE E E cise E hae eeesntaeaacaede 3 9 POWEr SUD DIY UNITS ssc scecctriceteded ea a a a a aa aaa aa a a a a eccunatest 3 12 3 3 1 Models and Specifications ccccccsssccecceesseececessececeuesceecceeeceeseeuseeeceeaueeeessaseeessseeesessasseeees 3 12 3 3 2 Components and FUNCIONS sirini a a a Re Les 3 14 3 3 3 oelec ng a POWER SUDDIY UNIT csee E E a 3 16 CJ series Basi VO UDS siiis aaea a a a aa G a aa aa aa a 3 21 3 4 1 Models and Specifications cccccsssecceeceeeeeeeeceesececaueeeeeecaaeueeeeseueeeecauaueeeessaeeeessaeeeesesaaseeeees 3 21 3 4 2 Part Names and FUNCTIONS anann a a a Aa AN a 3 22 BZA Interlace POMS utses a aE Ta Laa 3 25 3 5 1 OVVIO We ee ne re eee a a
439. section CN2 24 VDC Rated Input Volt 24 VDC age 20 4 to 26 4 VDC Operating Input 20 4 to 26 4 VDC Voltage 0 5 A point 2 0 A Unit Input Impedance 3 3 KQ input Current 7 mA typical at 24 VDC 1 5 V max ON Voltage ON 14 4 VDC min 3 mA min Current 0 5 ms max OFF Voltage OFF 5 VDC max 1 mA max Current 1 0 ms max ON Response 8 0 ms max Can be set to between 0 and 32 ms Time in the Unit Information settings Detection current 0 7 to 2 5 A 8 0 ms max Can be set to between 0 and 32 ms Load Short circuit Pro min in the Unit Information settings tection Automatic restart after error clear ance Refer to page A 102 16 16 points common 1 circuit No of Circuits 16 16 points common 1 circuit 20 4 to 26 4 VDC 40 mA min Number of Simul 75 at 24 VDC taneously ON Points Rated Voltage Operating Load Voltage Range Maximum Load Current Leakage Current Residual Voltage ON Response Time OFF Response Time OFF Response Time No of Circuits External Power Supply Insulation Resistance Dielectric Strength Internal Current Con 20 MQ between the external terminals and the GR terminal at 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 5 VDC 130 mA max gt N V xe D O O te O gt O Ww O O O C gt me sumption
440. seeseeseeseeseseeesseeeenes 5 31 E EC COMNEN TO eei eee A 115 A 145 _EC_DisableSlavTbl cscscecerseerrenn A 117 A 146 _EC_DisconnSlavT bl rerien A 117 A 146 _EC_EntrySlavTbl ccccecceeeceeeeeeeeeeeees A 117 A 145 EC EMS Fc ee ee a Ee A 114 A 141 EC_InDatalnvalid oo eeceeseeseeeeeeeeeees A 117 A 147 JEG LANHWE esras co eet hatte A 114 A 142 EC WIRK OME cvesscossnecessssecssezseceedaastexeiccedates A 114 A 142 JEG LnkStatUS acta ete A 117 A 147 SEG IMGCGACIE I ozisszozetas Secs easiest diets A 114 A 142 SEC MBXSIaVT bl scree tote ea A 117 A 145 we VIS OUI rarioa A 115 A 144 EG IMISINET aac Sela eee eee aa ae ana A 114 A 141 EC_NetCfgCOmpE rr cccccsseeeeeeeeeeeeees A 114 A 143 HEC INGICIORN aoran ani a A 114 A 143 _EC_NetTopologyErr ccccccssseeeeeeeeeeeees A 114 A 143 JEG PDACIVE eaa dE A 117 A 146 EC PDCOMME M arinaren ce tocceptanies A 114 A 143 HEC PDSEndEM arree eaa ra E A 115 A 143 ECG PDSIAVTDI ccc ctssxcccseressnccstececseectcashdnensccs A 117 A 146 EG PDTIMGOULED meire A 114 A 143 FEC PKIMONSTOD etsccuz cee snoren necega A 117 A 147 HEC PRISAVING etc tcth cat Penton Rese ees tieas A 117 A 147 SEG POE Wh orenen nna A 114 A 141 JEG Re gSlav Pll ainiin ace A 117 A 145 JEG SlavAG DUD EU scceisewcsicss ese st seseRaccen geen A 115 A 144 HER SIAVAD DEM erer a E it as A 115 A 144 EC SlavEmergE rr cccccccssssseeeeeeeeeees A 115 A 144 E
441. ser s Manual W500 27 Precautions for Safe Use 28 The Power Supply Unit may continue to supply power to the rest of the Controller for a few seconds after the power supply turns OFF The PWR indicator is lit during this time Confirm that the PWR indicator is not lit before you perform any of the above Operation e Confirm that no adverse effect will occur in the system before you attempt any of the following e Changing the operating mode of the CPU Unit including changing the setting of the Operating Mode at Startup e Changing the user program or settings e Changing set values or present values e Forced refreshing e Always sufficiently check the safety at the connected devices before you change the settings of an EtherCAT slave or Special Unit e If two different function modules are used together such as when you use CJ series Basic Output Units and EtherCAT slave outputs take suitable measures in the user program and external controls to ensure that safety is maintained in the controlled system if one of the function modules stops The relevant outputs will stop if a partial fault level error occurs in one of the function modules e Always confirm safety at the connected equipment before you reset Controller errors with an event level of partial fault or higher for the EtherCAT Master Function Module When the error is reset all slaves that were in any state other than Operational state due to a Con troller error with a
442. st be in the SD Memory Card is missing or corrupted The power supply to the Controller was interrupted during access to the SD Memory Card e The ambient operating temper ature is too high ae o An SD Memory Card that is not page 5 25 supported was inserted into the CPU Unit The service life of the SD Mem ory Card was exceeded page 5 25 The file format of the SD Mem ory Card inserted in the CPU Unit is not FAT16 or FAT32 page 5 26 The Controller power supply was turned OFF while the SD BUSY indicator was lit The power supply to the Con troller was interrupted momen tarily while the SD BUSY indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card is dam aged page 5 26 HI i L i The Controller power supply was turned OFF while the SD BUSY indicator was lit The power supply to the Con troller was interrupted momen tarily while the SD BUSY indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card is dam aged The Controller power supply was turned OFF while the SD BUSY indicator was lit The power supply to the Con troller was interrupted momen tarily while the SD BUSY indicator was lit NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting j Errors Related to Unit Configuration vent code ssumed cause efrerence Maj Prt Min Obs Info I O Bus
443. t 24 VDC 32 inputs 40 CJ1W ID262 Input Unit 24 VDC 64 inputs CJ1W OD232 Transistor Output Unit with sourcing outputs 32 outputs CJ1W OD262 Transistor Output Unit with sourcing outputs 64 outputs CJ1iW 0D233 Transistor Output Unit with sinking outputs 32 outputs Applicable Cable side Connectors Connection Pressure welded OMRON set DDK parts FRC5 A040 3TOS XG4M 2030 T FRC5 A020 3TOS NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Wire Size We recommend using cable with wire gauges of AWG 24 or AWG 28 0 2 mm to 0 08 mm2 Use cable with external wire diameters of 1 61 mm max Wiring Procedure The following wiring procedure is an example for Fujitsu connectors 1 Check that each Unit is installed securely H Precautions for Correct Use Do not force the cables 2 Cover the Unit while wiring to prevent wire clippings from entering the Unit If there is a dustproof label on the top of the Unit do not remote it before you wire the Unit Remove the label or other covering after wiring has been completed to allow air circulation needed for cooling Before wiring After wiring Remove label after wiring 3 When solder type connectors are being used be sure not to accidentally short adjacent termi nals Cover the solder joint with heat shrink tubing m Solder type connector Heat shrink tubing Wire 0 2 to 0 13 mm Precautions for Safe Use If the external
444. t Connected error occurred A CJ intervals series Power Supply Unit is connected in the CPU Rack The CPU Unit will not operate and the ERROR indicator will light Flashing 1 s The CPU Unit is starting entering RUN mode or PROGRAM intervals mode at startup Not lit Operation is stopped in PROGRAM mode when a CPU Unit reset is in progress or when any of the following errors occurs e Controller error in the major fault level e CPU error WDT error ERROR Lit Self diagnosis found one of the following errors e Controller error in the major fault level e CPU error WDT error The CPU Unit operation will stop and all outputs will turn OFF Flashing 1 s Self diagnosis found one of the following errors intervals e Controller error in the partial fault level an error in which all control of a Function Module is disabled e Controller error in the minor fault level an error in which partial control of a Function Module is disabled CPU Unit operation will continue for either of these errors Operation will stop for the Function Module in which a Controller error in the partial fault level occurred Operation will continue for the Function Module in which a Con troller error in the minor fault level occurred Not lit The CPU Unit is in normal operation a CPU reset is in progress or monitored information occurred CPU Unit operation will con tinue BUSY Yellow Flashing Built in non volatile memory access in progress Not
445. t Hardware User s Manual Cat No W500 and NJU series CPU Unit Soft ware User s Manual Cat No W501 The motion control instructions are described When programming use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Software User s Manual Cat No W501 and NJ series CPU Unit Motion Control User s Man ual Cat No W507 The methods and precautions for using CJ series Units with an NJ501 CPU Unit are described including access methods and pro gramming interfaces Manuals are available for the following Units Analog I O Units Insulated type Analog I O Units Temperature Control Units ID Sensor Units High speed Counter Units Serial Com munications Units and DeviceNet Units Use these manuals together with the NJU series CPU Unit Hardware User s Manual Cat No W500 and NJU series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit Hardware User s Manual W500 Manual name NJ series CPU Unit Built in EtherCAT Port User s Manual NJ501 UOUULI NJ501 UULIL I NJ501 UULILI SYSMAC SE2UULI W505 NJ series CPU Unit Built in EtherNet IP Port User s Manual W506 NJ series Troubleshoot W503 ing Manual Sysmac Studio Version 1 W504 Operation Manual CX Integrator W464 CS CJ CP NSJ series Network Configuration Tool Operation Manual CX Designer User s Manual V099 CX Protocol Operation W344 M
446. t Hardware User s Manual W500 Appendices Variable name _EC_CommeErrTbl Meaning Communications Error Slave Table Global local Global Function Slaves are given in the table in the order of slave node addresses The corresponding slave element is TRUE if the master detected an error for the slave Data type Array 1 192 OF BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Note The values of all system defined variables that are related to errors in EtherCAT communications do not change until the cause of the error is removed and then the error in the Controller is reset with the troubleshooting functions of the Sys mac Studio or the ResetECError instruction Functional Classification EtherCAT Communications Status Variable name _EC_RegSlavTbl Meaning Registered Slave Table Global local Global Function This table indicates the slaves that are registered in the network configuration information Slaves are given in the table in the order of slave node addresses The element for a slave is TRUE if the corresponding slave is registered Data type Array 1 192 OF BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EC_EntrySlavTbl Meaning Network Connected Slave Table Global local Global Function This table indicat
447. t current Power suppl Output Rep acemen Expansion Model PPly 5 VDC CPU 5 VDC pi notification CPU Rack p voltage Expansion 24 VDC capacity F Racks Rack function Rack Including supply to the CPU Unit Refer to CPU Rack on page 2 5 Expansion Racks on page 2 9 and CJ series Configuration Units on page 2 11 for Unit current consumptions Refer to Rack Current Consumption and Width Display on page 3 18 for the procedure to check the current and power consumptions for each Rack from the Sys mac Studio Calculating Unit Current Consumption The amount of current power that can be supplied to the Units mounted in a Rack is limited by the capacity of the Rack s Power Supply Unit Refer to the following tables when designing your system so that the total current consumption of the mounted Units does not exceed the maximum current for each voltage group and the total power consumption does not exceed the maximum power supplied by the Power Supply Unit Refer to CPU Rack on page 2 5 Expansion Racks on page 2 9 and CJ series Configuration Units on page 2 11 for the current consumptions of the Units to use in the Unit current consumption calculations Maximum Current and Power Supplied by Power Supply Units The following table shows the maximum currents and power that can be supplied by Power Supply Units in CPU Racks and Expansion Racks Note 1 When calculating current oower consumption in a CPU Rack be sure to include the power
448. t for the same input such as for data processing A POU that is used to create an object that can have a different output for the same input such as for a timer or counter One of the functional units of the software configuration of the CPU Unit Any of the EtherCAT slaves that cannot be assigned to an axis A variable that can be read or written from all POUs programs functions and func tion blocks Settings that assign variables to I O ports Assignment information between I O ports and variables A logical interface that is used by the CPU Unit to exchange data with an external device slave or Unit Cyclic data exchange with external devices that is performed with predetermined memory addresses One of the event levels for Controller events or user defined events These are not errors but appear in the event log to notify the user of specific information One of the attributes of a variable The variable is set to the initial value in the fol lowing situations e When power is turned ON When the CPU Unit changes to RUN mode When you specify to initialize the values when the user program is transferred e When a major fault level Controller error occurs ST programming that is included within a ladder diagram program The smallest unit of the processing elements that are provided by OMRON for use in POU algorithms There are ladder diagram instructions program inputs and out puts function instructions function bloc
449. t least three screws e DIN Track Model numbers PFP 50N 50 cm PFP 100N 100 cm PFP 100N2 100 cm Secure the DIN Track to the control panel using M4 screws separated by 210 mm 6 holes or less and using at least 3 screws The tightening torque is 1 2 N m PFP 100N2 DIN Track 16 Twenty eight 25 x 4 5 oblong holes Ine 3040 3 27 24 29 2 4 as 7 30 15 35 0 3 27 0 15 le PFP 50N dimensions are given in parentheses e PFP M DIN Track End Plates 2 required 4 18 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 3 4 Connecting CJ series Expansion Racks CS CJ series I O Connecting Cables are used to connect the NJ series CPU Rack and CuJ series Expansion Racks CS CJ series I O Connecting Cables Lai e These connectors are equipped with easy lock connectors e Use them to connect the CPU Rack to an Expansion Rack or to connect two Expansion Racks Model number Cable length CS1W CN313 0 3m CS1W CN713 0 7m CS1W CN223 2m CS1W CN323 3m CS1W CN523 5m CS1W CN133 10m CS1W CN133B2 12m e The CS CJ series I O Connecting Cables are used to connect the I O Control Unit on the NJ series CPU Rack to the I O Interface Unit on a CJ series Expansion Rack or to connect the I O Interface Units on two CJ series Expansion Racks e Install the Racks and select I O Connecting Cables so that the total length of all I O Connecting Cables does not e
450. t to refer to the NJ series CPU Unit Soft a ware User s Manual Cat No W501 S Host personal computer HMI Information system network LI a gt EtherNet IP NJ series EtherNet IP Unit port CPU Unit LT in Controller layer network THE Built in EtherNet IP port EtherNet IP NJ series Built in EtherNet IP port Nu series f Builtin EtherNeviP port CPU Unit _ Robot K LTA 7 lima CPU Unit o O p __TI ro JUE JU UE o ry ad a te B oe es Built in EtherCAT port Serial Communications Units EtherCAT DeviceNet Master Unit PF OC oe Servo Drives EtherCAT slaves RS 232C Networks between Controller and RS 422A 485 Serial communications devices Field networks General purpose CompoNet or OMRON CompoNet DeviceNet DeviceNet slaves Information net Message CIP EtherNet IP CIP message communications Built in EtherNet IP works communications FTP server port with host computer Socket service NTP client Networks between Tag data links EtherNet IP Tag data link communications Controllers between Control CIP message communications lers Socket service FINS message communications NJ series CPU Unit Hardware User s Manual W500 2 19 2 System Configuration Networks between Wide range of pro Serial Communica Protocol Macro No protocol Serial Communica Controllers
451. ta Corrupted 10060000 hex Meaning A file that must be in the SD Memory Card is missing or corrupted Source PLC Function Module Source details None Detection At power ON or timing Controller reset Effects a program Continues Operation SD PWR indicator is not lit You can format the SD Mem ory Card from the Sysmac Studio Normal user program operation may not be possible System defined Variable Datatype Datatype Name variables e Ready BOOL SD Memory Card Ready Flag eean The Controller power supply was Format the SD Memory Card and Do not turn OFF the power supply turned OFF while the SD BUSY indi download the correct file while the SD BUSY indicator is lit cator was lit The power supply to the Controller Take appropriate measures to ensure was interrupted momentarily while the that the specified power with the rated SD BUSY indicator was lit voltage and frequency is supplied in places where the power supply is unstable The SD Memory Card was removed Do not remove the SD Memory Card while the SD PWR indicator was lit while the SD PWR indicator is lit The SD Memory Card is damaged If the error cannot be cleared with the None above corrections replace the SD Memory Card with one that operates normally Attached None information Precautions The error is detected at power ON or at a Controller reset only when SD Memory Card diagnosis at startup is enabled Remarks Event name SD Memory Card Access Power OFF Error 10070
452. tach a surge suppressor e Install an isolation transformer e Use a shielded cable between the Input Unit and the load e Check the setting of the input response time 3 Loose terminal block Tighten the screws 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector NJ series CPU Unit Hardware User s Manual W500 5 43 5 Troubleshooting No Abnormal condition Correction 7 Abnormal operation 1 Loose screws on the common termi Tighten the screws occurs for the input nal points for the same com 2 Faulty contact on the terminal block or Replace the terminal block or mon 8 or 16 points connectors connector 3 Faulty circuits in the Input Unit Replace the Input Unit 4 Faulty CPU Unit Replace the CPU Unit 8 The input operation indi Faulty LEDs or LED circuits Replace the Input Unit cators do not light even though operation is nor mal Output Units No Abnormal condition Correction 1 None of the outputs turn 1 The load power is not supplied Supply power ON 2 The load power supply voltage is low Maintain the power supply volt age within the rating 3 Loose screws on the terminal block Tighten the screws 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector 5 The fuse in the Output Unit has burned Replace the Unit out due to overcurrent e g from a load short circuit You can confirm the f
453. tails on structure members Data type _SAXIS_REF Range of values R W access R sd Retained Not retained Network Publish Published Usage in user program Related instruc tions A 7 5 EtherCAT Master Function Module Category Name EC Functional Classification EtherCAT Communications Errors Variable name _EC_ErrSta Meaning Built in EtherCAT Error Global local Global Function This system defined variable provides the collective status of errors in the EtherCAT Master Function Module Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0O Usage in user program Possible Related instruc Get EtherCAT Error Status tions e GetECError Reset EtherCAT Controller Error e ResetECError Variable name _EC_PortErr Meaning Communications Port Error Global local Global Function This system defined variable provides the collective status of errors in the communications ports for the EtherCAT master Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 00F0 Usage in user program Possible Related instruc Get EtherCAT Error Status tions e GetECError Reset EtherCAT Controller Error e ResetECError Variable name _EC_MstrErr Function This system defined variable provides the collective status of EtherCAT master errors and slave errors dete
454. tallation and Wiring i EtherCAT Slave Device Connection Examples This section describes how to use EtherCAT communication cables to connect the built in EtherCAT port to slave devices Connect the built in EtherCAT port to the ECAT IN connector on the slave device Connect the ECAT OUT connector to the ECAT IN connector on the next slave device Do not connect the ECAT OUT con nector on the last slave device The following figure shows a connection example for the EtherCAT communications cables between the built in EtherCAT port and OMNUC G5 series Servo Drives Power Supply Unit CPU Unit omron RUN EtherCAT ERR VAIN UAOUT AC SERVO l Precautions for Correct Use e Always turn OFF the power supply to the CPU Unit and Servo Drives before you connect or remove the EtherCAT communications cables e Use a cable length between nodes L1 L2 Ln of 100 m max e Do not use an Ethernet hub to relay the network EtherCAT communications may not operate correctly if you use an Ethernet hub 4 48 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 5 Control Panel Installation To ensure system reliability and safety the system must be designed and configure
455. tatus logical OR of fatal and non fatal errors of the target node Controllers that are connected with the built in EtherNet IP ports as the originator The array elements are valid only when the corresponding Normal Target Node Information is TRUE The immediately preceding value is retained if this variable is FALSE Array x is TRUE A fatal or non fatal error occurred in the target Controller with a target node ID of x Array x is FALSE Other than the above R W access R ss Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _ElP_TargetNodeErr Meaning Target Node Error Information Global local Global Function This variable indicates that the connection for the Registered Target Node Information was not established or that an error occurred in the target Controller The array elements are valid only when the Registered Target Node Information is TRUE Array x is TRUE A connection was not normally established with the target node for a target node ID of x the Registered Target Node Information is TRUE and the Normal Target Node Information is FALSE or a connection was established with the target node but an error occurred in the target Controller Array x is FALSE The target node is not registered for a target node ID of x the Registered Target Node Informa tion is FALSE or a connection was normally established with the target node the Registered Target Node I
456. tecewi ides ahemiteeeieelaceee 3 23 4 34 _TaskName_MInExecTime nasaan A 107 A 128 Minimum Task Execution Time aaaeeeaa A 107 A 128 Motion Control Function Module Error Status A 113 A 139 Multiple Switches ON Error 00cc00 A 120 A 152 N NET ERR INGICAOl ee e netic taee cesses 3 6 3 7 NET RUN indicator cc ccecccceeceeceseeseeeeeeeneeeeeens 3 6 3 7 Network Communications Instruction Enabled Flag A 110 A 133 network configuration ccseeeeeeceeeeeeeeeeeeeeeeanees 1 5 2 19 Network Configuration Error ssssseeeeseseeeeeenn A 114 A 143 Network Configuration Information Error A 114 A 143 Network Configuration Verification Error A 114 A 143 Network Connected Slave Table 00 A 117 A 145 NON falall errors visio sei a a 5 4 Non volatile Memory Data Corrupted 0000e 5 21 Non volatile Memory Life Exceeded cccsseeeeees 5 20 Non volatile Memory Restored or Formatted 5 20 Normal Target Node Information A 123 A 153 NTP Last Operation Time ccccssseeeeeees A 124 A 154 NTP Operation Information ccccsseeeeeceseeeeeeeeenees A 124 NTP Operation Result ssceccssseeeeeees A 124 A 155 NTP Server Connection Error cccceeeeee A 120 A 152 Number of Used Ports cccccecceeeeeeseeeeeeeees A 110 A 133 O ODINO seen ena ne eC ewe Ae Pe ee A 123 A 152
457. tervals Partial fault level Minor fault level it it Not it Observation 5 8 NJ series CPU Unit Hardware User s Manual W500 5 Troubleshooting Checking Errors in the EtherCAT Master Function Module and EtherNet IP Function Module For the EtherCAT Master Function Module and EtherNet IP Function Module use the EtherCAT and EtherNet IP NET ERR indicators to determine whether a minor fault level error or higher level error has occurred The indicator lets you check the status given in the following table Indicator Indicated status EtherCAT NET ERR EtherCAT Master Function Module Status e Lit An error for which normal status cannot be recovered through user actions i e errors for which you must replace the CPU Unit or contact your OMRON representative has occurred e Flashing An error for which normal status can be recovered through user actions has occurred e Not lit There is no minor fault level or higher level error EtherNet IP NET ERR EtherNet IP Function Module Status e Lit An error for which normal status cannot be recovered through user actions i e errors for which you must replace the CPU Unit or contact your OMRON representative has occurred e Flashing An error for which normal status can be recovered through user actions has occurred e Not lit There is no minor fault level or higher level error i Checking with the Troubleshooting Function of Sysmac Studio When an error occurs you can c
458. th a DeviceNet CX Integrator Unit The CX Protocol is used for protocol macros with Serial Communications CX Protocol l Units CX Designer The CX Designer is used to create screens for NS series PTs NJ series CPU Unit Hardware User s Manual W500 1 5 1 Introduction 1 2 Specifications This section gives the main specifications of the NJ series Controllers Item NJ501 1300 NJ501 1400 NJ501 1500 20 MB execution objects and variable tables including vari Program capacity able names Variables with Retain 2 MB attribute Does not include Memory Holding DM and EM Area capacity memory for CJ series Units Program ming Unit con for vari Variables without Retain 4 MB ables attribute Does not include CIO and Work Area memory for CJ series Units Memory for CIO Area 6 144 words CIO 0 to CIO 6148 e 512 words WO to W511 Units Can be speci Holding Area 1 536 words HO to H1535 fied with 32 768 words DO to D32767 aula lly 32 768 words x 25 banks EO_00000 to E18_ 32767 cations for vari ables 1 Maximum per CPU Rack or Expansion Rack 10 Units Maximum number of connectable Units Entire Controller 40 Units Number of Expansion Racks 3 max figuration o capacity 2 560 points max plus EtherCAT slave I O capacity Motion control 1 6 Power Supply Unit for CPU Rack and NJ PLJ3001 Expansion Racks OMRON G5 series Servo Drives with Built in EtherCAT C
459. th the Sysmac Studio This section describes the Support Software that is provided with the Sysmac Studio This section describes the error messages that are displayed when you check a pro gram on the Sysmac Studio and how to correct those errors The appendices describe the following Driver Installation for Direct USB Cable Connection Specifying One of Multiple Ethernet Interface Cards Online Help Simulation Instructions Manual Structure Manual Structure Page Structure The following page structure is used in this manual 4 Installation and Wiring Level 1 heading Level 2 heading Level 2 heading 4 3 Mounting Units Level 3 heading Gives the current Level 3 heading 4 3 1 Connecting Controller Components headings The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller A step in a proced u re 1 Join the Units so that the connectors fit exactly Hook Hook holes Indicates a procedure lt P S Connector TT _ Lh eg Lee Bi UEP Page tab Gives the number of the main section sun Buyunow e v 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward t
460. that uses more than one unit number and another Special I O Unit Check that the same unit number is not used for more than one Special I O Unit or CPU Bus Unit by checking the rotary switches If the same unit number is used more than once for Operation All outputs are stopped Make sure that the same unit number is not used for more than one Special I O Unit Also make sure that the same unit number is not used for more than one CPU Bus Unit the same Unit configuration change the unit number Check whether a Special I O Unit or CPU Bus Unit that uses more than one unit number is included in the configuration If there is check to see if one of the unit numbers assigned to it is used by another Special I O Unit or CPU Bus Unit If it is change the unit number Attached information 1 Rack number where error was detected 0 to 3 Attached information 2 Slot number where error was detected O to 9 Attached information 3 Special I O Unit Duplicated unit number 20 hex CPU But Unit Duplicated unit number 10 hex Check the model of the Special I O Unit Some Special I O Units use up to four unit numbers NJ series CPU Unit Hardware User s Manual W500 5 31 a N e ea D o Oo oO 5 suonduos q 10113 p 2 S 5 Troubleshooting Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Pr
461. the error status bits Data type Array 1 192 OF WORD Range of values 16 0000 to 16 00F0 Usage in user program Possible Related instruc Get EtherCAT Error Status tions e GetECError Reset EtherCAT Controller Error e ResetECError Variable name _EC_MacAdrErr Meaning MAC Address Error Global local Global Function TRUE if there is an illegal MAC address Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_LanHweErr Meaning Communications Controller Error Global local Global Function TRUE if there is a communications controller hardware error Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError Variable name _EC_LinkOffErr Meaning Link OFF Error Global local Global Function TRUE if the communications controller link is not established Data type BOOL Range of values TRUE or FALSE Usage in user program Possible Related instruc Reset EtherCAT Controller Error tions e ResetECError A 142 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EC_NetCfgErr Meaning Network Configuration Information Error Global local Global Function TRUE if there is illegal network configuration information Data type BOOL Range of values TRUE or FALSE R W access Rs Retained N
462. tion A Weight cated Units 5 vDC 24 VDC CPU Bus Serial Commu Two RS 232C ports CJ1W SCU22 0 to F 25 words 16 Units 0 28 1 160 g max Units nications Units High speed models Two RS 422A 485 ports CJ1W SCU32 0 40 120 g max High speed models One RS 232C port and CJ1W SCU42 0 361 140 g max one RS 422A 485 port High speed models DeviceNet Unit DeviceNet remote 1 O CJ1W DRM21 0 to F 25 words 16 Units 0 29 2 048 points User specified allocations are possible without the CX Integrator 1 Increases by 0 15 A Unit when an NT ALOO1 RS 232C RS 422A Link Adapter is used Increases by 0 04 A Unit when a CJ1W CIF11 RS 422A Converter is used 2 Includes the weight of accessory connectors N I ook U D o T w lt m mp D 3 O e 5 G D i e 5 118 g max 2 uoleINHYUOD pun s n s f9 Z L Z NJ series CPU Unit Hardware User s Manual W500 2 17 2 System Configuration 2 2 Connecting to the Sysmac Studio Connect the NJ series CPU Unit and the Sysmac Studio through USB or EtherNet IP Refer to 3 7 2 Connection for information on how to make the connection between the NJ series CPU Unit and the Sysmac Studio 2 18 NJ series CPU Unit Hardware User s Manual W500 2 System Configuration 2 3 Network Configuration D e oo e You can make networks in the following layers with an NJ series Controller g For details on communications networks that you can connec
463. tion Function module PLC Function Module Operation stops e Operation continues All axes stop The The affected axis axes Axis operation contin stop method group stops The stop ues depends on the method depends on e The motion control Motion Control Func error the settings instructions that are tion Module The motion control not related to axis instructions that are operation are not exe related to axis opera cuted tion are not executed EtherCAT communi EtherCAT communica EtherCAT communica EtherCAT Master Func cations stop tions stop or continue tions continue tion Module depending on the fail soft operation settings EtherNet IP commu Part of the EtherNet IP EtherNet IP communica nications stop The communications stop It tions continue Sysmac Studio and is possible to connect EtherNet IP Function NS series PT cannot communications when Module connect communica the Sysmac Studio or tions NS series PT communi cations connection is not the cause of the error ol I ol O teh Oo gt mp 9 9 gt m oO I O Operation for a Major Fault Level Controller Error e The following table gives the operation for the following errors e Unsupported Unit Detected e I O Bus Check Error e End Cover Missing e Incorrect Unit Expansion Rack Connection e Duplicate Unit Number e Too Many I O Points e O Setting Check Error Unit CPU Unit
464. tions Service life will vary depending on the connected load Refer to page A 53 for information on service life according to the load ON Response Time 15 ms max OFF Response Time 15 ms max Number of Circuits 16 points common 1 circuit Insulation Resistance 20 MQ between external terminals and the GR terminal 500 VDC 2 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA Dielectric Strength max Internal Current Con 110 mA 5 VDC max sumption 96 mA 24 VDC max 6 mA x No of ON points Weight 170 g max Signal ae ae eee nes er a ae a ee ee ee ee areas Jxx_Ch1_Out00 a i to l i Jxx_Ch1_Out15 i i Circuit Configuration COM COM lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt Internal circuits V Output indicator Signal Connec Signal name tor pin name Jxx_Ch1_Out00 Jxx_Ch1_Out02 Jxx_Ch1_Out04 Jxx_Ch1_Out06 Jxx_Ch1_Outo8 Aa Jxx_Ch1_Out10 SHUN O I WISP c c V External connection and terminal device variable diagram ae gt oO N am O Jxx_Ch1_Out12 p Jxx_Ch1_Out14 2A 250 VAC COM A8 2A 24VDC max Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units NJ series CPU Unit Hardware User s Manual W500 A 21 Appendices CJ1W 0A201 Triac Output Unit 8 Points
465. tor rights s 3 cleared all of the memory g Attached None 3 information 2 O Precautions None D Remarks Event name Event Log Cleared 900C0000 hex Meaning The event log was cleared Source PLC Function Module Source details None Detection Commands from timing user Effects Not affected user Attached Attached information 1 Cleared items information 0 All log categories were cleared 1 The system event log was cleared 2 The access event log was cleared 100 The user defined event log was cleared Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 39 5 Troubleshooting Event name Power Turned ON 90110000 hex Meaning The power supply was turned ON Source PLC Function Module Source details At power ON timing Effects User program Operation Operation starts Attached None information Precautions None Remarks Event name Power Interrupted 90120000 hex Meaning The power supply was interrupted Source PLC Function Module Source details None Detection At power inter timing ruption Effects All operation stops Attached None information Precautions None Remarks Event name Operation Started 90130000 hex Meaning Operation was started timing to RUN mode Effects User program execution starts aia a e correction A command to start operation was received Attached None information Precautions None Remarks 5 40 NJ series CPU Unit Hardware User s Ma
466. ts common 2 circuits Fuse None Supply Number of Simultaneously 75 24 points at 24 VDC ON Points Insulation Resis 20 MQ between the external terminals and the GR terminal at 100 VDC tance Dielectric Strength 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max Internal Current 5 VDC 140 mA max Consumption Weight 110 g max Accessories None NJ series CPU Unit Hardware User s Manual W500 A 45 Appendices cn Signal Allocated Allocated Signal CIO word Cio werd name oe Cc r i Wd Jxx_Ch1_In00 i a P i m 2 to 2 I Jxx_Ch1_Outoo Connect Jxx_Ch1_In15 o to Wd m Connect or row A So Jxx_Ch1_Out15 or row A COM2 i 2 m COMO COM2 lt lt Indicator switch 2 i gt 2 COMO Input indicator T lt Indicator gt t c E switch i 56kQ g S QO V Jxx_Ch2_Inoo A c L i Wd LL i c i 3 to i a a Connect Connect m Jxx_Ch2_In15 gt o or row B arrow B 8 8 2 E COM3 D Circuit Configura a tion Number of Simultaneously ON Points vs Ambient Temperature Characteristic 32 points at 38 C 32 points at 44 C 35 P 7 Input voltage Ea 24 VDC S sof Input voltage a 25 26 4 VDC g 12 points Q common e k at 55 C E
467. tting Error e _E P_TDLinkOpnErr Tag Data Link Con nection Failed e _E IP_TDLinkErr Tag Data Link Communi cations Error e _ElIP_TagAdrErr Tag Name Resolution Error e EIP_MultiSwONErr Multiple Switches ON Error Note If a Tag Resolution Error occurs it is recorded in the event log and this vari able changes to TRUE Refer to infor mation on the meanings of the error status bits at the end of this appendix for details _EIP_TcpAppErr TCP This is the error status variable for TCP appli WORD 16 0000 to page A 149 Application Com cation communications 16 00F0 munications Error it represents the following error flags e EIP_TopAppCfgErr TCP IP Setting Error e EIP_NTPSrvErr NTP Server Connection Error e EIP_DNSSrvErr DNS Server Connection Error P w lt m mr D 3 a D h 5 D a S o D o Note Refer to information on the meanings of the error status bits at the end of this appendix for details _EIP_MacAdrErr MAC Address Indicates that an error occurred when the BOOL TRUE or page A 149 Error MAC address was read at startup FALSE TRUE Error FALSE Normal _EIP_LanHweErr Communications TRUE The communications controller failed BOOL TRUE or page A 149 Controller Error FALSE Normal FALSE _EIP_EtnCfgErr Basic Ethernet TRUE The Ethernet communications speed BOOL TRUE or page A 150 Setting Error setting Speed Duplex is incorrect Or a read FALSE operation failed F
468. tting the Con A troller does not clear the error m replace the Special Unit 3 Attached Attached information 1 Special I O Unit Error unit number 20 hex D information CPU But Unit Error unit number 10 hex 2 O Attached information 2 Controller information S Precautions None i Remarks Event name Illegal Packet Discarded 80010000 hex Meaning An illegal packet was received during message communications The illegal packet was discarded Source PLC Function Module Source details I O bus master Continuously timing Error attributes aes ona cn Stelle e ern Noise Cycle the power to the Controller and Implement noise countermeasures e There is data corruption in bus sig see if this clears the error If the error nals occurs frequently check the FG and power supply lines to see if noise is entering on them Implement noise countermeasures as required Attached None information Precautions None Remarks NJ series CPU Unit Hardware User s Manual W500 5 33 5 Troubleshooting Errors Related to Controller Operation Event name Meaning Source Error attributes Effects System defined variables Cause and correction Attached information Precautions Remarks 5 34 User Program Controller Configurations and Setup Trans 10200000 hex fer Error The user program or Controller Configurations and Setup were not transferred correctly PLC Function Module Source details None Detection At
469. turned ON Refer to 3 3 1 Models and Specifications for information on surge current specifications RUN Output This output is ON when the CPU Unit is operating it is OFF when the CPU Unit is in PROGRAM mode or a Controller error in the major fault level occurs The RUN output can be used to control external systems such as in an emergency stop circuit that turns OFF the power supply to external systems when the CPU Unit is not operating Refer to 4 2 Fail safe Circuits for more information Item NJ PA3001 Contact form SPST NO Maximum switching 240 VAC 2 A for resistive loads capacity 120 VAC 0 5 A for inductive loads 24 VDC 2 A for resistive loads Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws ll Precautions for Correct Use e Use crimp terminals for wiring e Do not connect bare stranded wires directly to terminals e Tighten the terminal block screws to the torque of 1 2 N m e Use crimp terminals M4 having the dimensions shown below Crimp Terminals for DC Power Supplies 7 mm max DH 7 mm vm OG Precautions for Safe Use e Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable counter measures especially during wiring work e Always remove any dustproof labels that are on the top of the Units when they are shipped before yo
470. u turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur 4 28 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring F Grounding o M iee AC100 240V LG Noise filter neutral terminal E IE pi cane this terminal to less than 100 Q to improve noise resistance and prevent electric shock Tei eaa A GR Ground terminal Ie S I a this terminal to less than 100 Q to prevent electric shock Tels Tel i T 7 a Q e To help prevent electrical shock ground the ground terminal GR with a ground resistance of less than 100 Q using a 14 gauge wire minimum cross sectional area of 2 mm2 e The line ground terminal LG is a noise filtered neutral terminal If noise is a significant source of errors or electrical shocks are a problem connect the line ground terminal to the ground terminal and ground both with a ground resistance of less than 100 Q e f the LG and GR terminals are connected ground to a resistance of 100 Q or less to prevent electric shock e The ground wire should not be more than 20 m long e The NJ CJ series Controllers are designed to be mounted so that they are isolated separated from the mounting surface to protect them from the effects of noise in the installation environment e g the control panel e Do not share the Controllers ground with other equipment or ground the Controller to the metal struc t
471. ue Black 3 wire sensor with PNP output photoelectric sensor or proximity sensor gt PNP Blue Black Brown White 2 wire sensor e g limit switch Black White Brown Red pP Blue Black 3 wire sensor with NPN output photoelectric sensor gt NPN or proximity sensor Blue Black Brown White 2 wire sensor e g limit switch oleplell leloloellllejojo Note 1 Connect the A9 B9 terminal and the terminal for NPN Connect the A9 B9 terminal and the terminal for PNP Use the enclosed short bar 2 The COM terminals are wired inside the Connec tor Terminal Block Conversion Unit NJ series CPU Unit Hardware User s Manual W500 Appendices Programma CJ1W ID233 Programma CJ1W ID233 ble Control ble Control ler I O Unit ler I O Unit Connector XW2D 40G6 Connector XW2C 20G6 I016 2 Units Terminal XW2D 40G6 RM Terminal Block Con Block Con version Unit version Unit Connecting XW2Z LILILIK Connecting XW2Z _ILILIN Cables Cables Wdm Wd m 1 Short Ol B10 A9 H ro g o Q IS G HHH Black White O iras Brown Red Oo Blue Black Q wire sensor wi u Ol T output D photoelectric sensor n proximity sensor PNP 2 Connection Connection TO 2 diagram diagram ra Blue Black fed Brown White oO 2 wire sensor Ol e g limit switch 2 l gt 5 Black White NO air Brown Red keg O
472. uilt in EtherCAT master port on the CPU Unit to connect to general purpose termi nals for analog and digital I O and to Servo Drives and encoder input slaves An EtherCAT network configuration enables precise sequence and motion control in a fixed cycle with very little deviation CJ series Unit Configuration In addition to the EtherCAT network you can mount CJ series Basic I O Units and Special Units CJ series Units can be mounted both to the CPU Rack where the CPU Unit is mounted and to Expan sion Racks Support Software The Support Software is connected to the peripheral USB port on the CPU Unit with a commercially available USB cable You can also connect it to the built in EtherNet IP port on the CPU Unit with Ethernet cable Support Software C CJ series Unit r Configuration Supply Ti CPU Unit NJ series Controller CJ series Units mm E CPU Rack EtherNet IP T R E n Ee e E ee EtherCAT Network Be es a a a L a Configuration Built in EtherNet IP port EtherCAT 7 Gs Bd Jea JEA ea CC e C C Power l Built in EtherCAT port NJ series CPU Unit Hardware User s Manual W500 1 Introduction Network Configurations e Host computers HMIs and other NJ series Controllers are connected to the built in EtherNet IP port on the CPU Unit e A DeviceNet network is
473. unction Module Setting the initial values for the Ether CAT Function Module Setting the initial values for the Ether Net IP Function Module NJ series CPU Unit Hardware User s Manual W500 Configurations and Setup Controller Setup Operation Settings Configurations and Setup CPU Expan sion Racks Configurations and Setup Motion Con trol Setup Configurations and Setup EtherCAT Configurations and Setup Controller Setup Built in Ether Net IP Port Settings 1 Introduction Section 4 Controller Setup in NJ series CPU Unit Soft ware User s Manual Cat No W501 4 2 Initial Settings for the PLC Function Module in NJ series CPU Unit Software User s Manual Cat No W501 4 3 Initial Settings for Spe cial Units in NJ series CPU Unit Software User s Manual Cat No W501 4 4 Initial Settings for the Motion Control Function Module in NJ series CPU Unit Software User s Manual Cat No W501 4 5 Initial Settings for the EtherCAT Master Function Module in NJ series CPU Unit Software User s Manual Cat No W501 4 6 Initial Settings for the EtherNet IP Function Mod ule in NJ series CPU Unit Software User s Manual Cat No W501 19 01 U04 S H S fN 4 10 INp JOld Huljes9do je4BAO E L I p N U Q O D Q Cc D J O as o 1 Introduction Step 2 3 Programming 1 Registering Vari Registering the variables used by m
474. unications EtherCAT is an advanced industrial network system that achieves faster more efficient communications It is based on Ethernet Each node achieves a short fixed communications cycle time by transmitting Ethernet frames at high speed The standard feature EtherCAT control network allows you to connect all of the devices required for machine control e g I O systems Servo Drives Inverters and machine vision to the same network CJ series Units In addition to EtherCAT network slaves you can also mount CJ series Basic I O Units and Special Units on the I O bus NJ series CPU Unit Hardware User s Manual W500 1 Introduction Standard feature EtherNet IP Communications Port All CPU Units provide an EtherNet IP port for EtherNet IP communications EtherNet IP is a multi vendor industrial network that uses Ethernet You can use it for networks between Controllers or as a field network The use of standard Ethernet technology allows you to connect to many different types of general purpose Ethernet devices k I pees _ gt D ra h D D N O te 5 o T Standard feature USB Port You can connect the computer that runs the Support Software directly to the CPU Unit Standard feature SD Memory Card Slot You can access an SD Memory Card that is mounted in the CPU Unit from the user program Highly Reliable Hardware The NJ series Controllers provide the hardware reliabil
475. uoleINBYUOD pun s n s f9 Z L Z 2 System Configuration CJ series Special I O Units Specifications I Special I O Analog Input Units Unit with Uni versal Inputs 4 inputs fully univer sal Analog Input 8 inputs 4 to 20 mA 1 to 5 V etc 4 inputs 4 to 20 mA 1 to 5 V etc 4 inputs 4 to 20 mA 1 to 5 V etc Units Analog Out put Units 4 outputs 1 to 5 V 4 to 20 mA etc 2 outputs 1 to 5 V 4 to 20 mA etc 8 outputs 1 to 5 V 0 to 10 V etc 8 outputs 4 to 20 mA 4 outputs 1 to 5 V 0 to 10 V etc 4 inputs 1 to 5 V 4 to 20 mA etc 2 outputs 1 to 5 V 4 to 20 mA etc Analog I O Unit Analog Input Unit with Uni versal Inputs 4 inputs fully univer sal Resolution 1 256 000 1 64 000 1 16 000 Analog Cur rent Input Unit DC voltage or DC cur rent 2 inputs Temperature Control Units 2 control loops ther mocouple inputs NPN outputs heater burn out detection 2 control loops ther mocouple inputs PNP outputs heater burn out detection 2 control loops tem perature resistance thermometer inputs NPN outputs heater burnout detection 2 control loops tem perature resistance thermometer inputs PNP outputs heater burnout detection ID Sensor Units V680 series single head type V680 series two head type Number of counter channels 2 Maximum High speed Counter Unit input frequency 500 kHz
476. ure of a building Doing so may worsen operation Whenever possible use an independent ground with the ground pole separated by a minimum of 10 m from any other ground pole e Ground to 100 Q or less and if possible use a separate ground from those of other devices Refer to figure a in the diagram below e If using an independent ground is not possible then use a common ground as shown in figure b Connect to the ground pole of the other device device Bulan lddNnS 1 MO0d L Y Y Controller Controller Controller Ground of 100 Q or less a Independent grounds b Common ground c Common ground Best Acceptable Incorrect Grounding Methods Crimp Terminals The terminals on the Power Supply Unit are M4 self raising terminals with screws l Precautions for Correct Use e Use crimp terminals for wiring e Do not connect bare stranded wires directly to terminals e Tighten the terminal block screws to the torque of 1 2 N m e Use crimp terminals M4 having the dimensions shown below NJ series CPU Unit Hardware User s Manual W500 4 29 4 Installation and Wiring Crimp Terminals for DC Power Supply 7mm max H 7 mm max OA When wiring an AC Power Supply Unit if one power supply phase of the equipment is grounded always connect the grounded phase to the L2 N terminal 4 4 2 Wiring the Built in EtherCAT Port For information on wiring the built in EtherCAT port refer to the
477. urge suppressor near the inductive load in an AC circuit and connect a diode near the induc tive load in a DC circuit Controller it Inductive DC Input Inductive Inductive load Unit load load Connect a diode in a DC circuit i Connect a surge suppressor in an AC circuit Connect a diode in a DC circuit PUTO nal Melee COUNTEMEASUTEE Output Signal Noise Countermeasures e Never bundle output signal lines with high voltage or power lines and do not route them in close proximity or parallel to such lines If output signal lines must be routed in close proximity to such lines place them in separate ducts or conduits and be sure to ground the ducts or conduits I O cables SEE PRIX I O cables Power lines I O cabl P li Power lines Pree e e cables ower lines o RNO SESE OOOO D OOOOOOOO Suspended ducts Floor ducts Conduit I O Cable Arrangement e If the signal lines and power lines cannot be routed in separate ducts use shielded cable Connect the shield to the ground terminal at the Controller and leave it unconnected at the input device NJ series CPU Unit Hardware User s Manual W500 4 53 4 4 54 Installation and Wiring e Wire the lines so that common impedance does not occur Such wiring will increase the number of wires SO use Common return circuits Use thick wires with sufficient allowance for the return circuits and bundle them with lines of the same signal level e For long I O lines wire the input and o
478. urrent consump Name Specifications bits allo tion A Weight cated 5 VDC 24VDC 24 VDC_ Sinking Fujitsu connector CJ1W MD231 32 0 13 90 g max Input Inputs baa 24 VDC 16 inputs EU Outputs 12 to eee 24 VDC 0 5 A 16 outputs Fujitsu connector CJ1W MD261 64 0 14 110 g max Inputs 24 VDC 32 inputs Outputs 12 to 24 VDC 0 3 A 32 outputs MIL connector CJ1W MD233 32 0 13 90 g max Inputs 24 VDC 16 inputs Outputs 12 to 24 VDC 0 5 A 16 outputs MIL connector CJ1W MD263 64 0 14 110 g max Inputs 24 VDC 32 inputs Outputs 12 to 24 VDC 0 3 A 32 outputs Sourcing MIL connector CJ1W MD232 32 0 13 80 g max Inputs 24 VDC 16 inputs Outputs 24 VDC 0 5 A 16 outputs Load short circuit protection TTL I O Units MIL connector CJ1W MD563 64 0 19 110 g max Inputs TTL 5 VDC 32 inputs Outputs TTL 5 VDC 35 mA 32 outputs B7A Interface Units 32 inputs 32 outputs CJU1W B7A22 64 007 J 80 g max The cable side connector is not provided with Units equipped with cables Purchase the connector separately Refer to 4 4 4 Wiring CJ series Basic I O Units with Connectors or use an OMRON Connector Terminal Block Conversion Unit or I O Relay Terminal Refer to 4 4 5 Connecting to Connector Terminal Block Conversion Units or I O Relay Terminals NJ series CPU Unit Hardware User s Manual W500 2 15 N I oooh U D 2 T w lt m mp D 3 O oO 5 G D i O 5
479. use status on a fuse indicator for some Out put Units 6 Faulty contact on Unit connector Replace the Output Unit 7 Faulty output circuits Replace the Output Unit 8 Load short circuit protection has oper Check the load ated You can confirm this on an indica Check the output wiring tor 2 None of the outputs turn Faulty output circuits Replace the Output Unit OFF 3 A specific output does 1 The output ON time is too short in the Correct the user program to not turn ON and the user program make a longer output ON time operation indicator does 5 The output bit is used in more than one Correct the user program so that not light Out instruction in the user program only one Out instruction controls the output bit 3 Faulty output circuits Replace the Output Unit 4 A specific output does 1 Faulty output device Replace the device not turn ON but the 2 Output wiring is broken Check the output wiring operation indicator is lit 3 Loose screws on the terminal block Tighten the screw 4 Faulty contact on the terminal block or Replace the terminal block or connectors connector 5 The relay is faulty for a Relay Output Replace the Output Unit Unit 6 Faulty output circuits Replace the Output Unit 5 A specific output does 1 The output relay is faulty for a Relay Replace the Output Unit not turn OFF but the Output Unit operation indicator is 2 The leakage current or residual volt
480. use this system defined variable in the user program It is used only to access task status for data tracing from the Sysmac Studio Data type UDINT Range of values Depends on data type Usage in user program Not possible Related instruc You can access this variable from the user program only with the following tions instruction e GetMyTaskStatus Functional Classification Errors Variable name _ErrSta Meaning Controller Error Status Global local Global Function TRUE if there is a Controller error FALSE if there is no Controller error Note Do not use this variable in the user program There may be a delay in updating it and concurrency prob lems in relation to the status of the function module Use this variable only to access status through com munications from an external device Refer to A 6 7 Meanings of Error Status Bits for the meanings of the error status bits Data type WORD Range of values 16 0000 to 16 COFO R W access Rs Retained Not retained Network Publish Published Usage in user program Not possible Related instruc ResetPLCError tions e ResetCJBError e ResetECError e ResetMCError e MC_Reset e MC_GroupReset You can access this variable from the user program only with the following instructions e GetPLCError e GetCJBError e GetECError e GetMCError e GetEIPError NJ series CPU Unit Hardware User s Manual W500 A 129 y N U oO D O Q O c O 5 D O
481. ust be mounted in an upright position to provide proper cooling e Do not install a Rack in any of the following positions 4 10 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Mounting with the DIN Track on the Bottom Mounting with the DIN Track on the Top DIN Track DIN Track Mounting with the DIN Track Installed Vertically Mounting with the Rack Upside down g L Control Panel Installation Dimensions An NJ series Controller must be mounted inside a control panel on DIN Track Normally the CPU Rack is installed on top and the Expansion Racks under it DIN Track e Consider the width of wiring ducts wiring ventilation and Unit replacement when determining the space between Racks EN Additional Information A Controller must be mounted on DIN Track It cannot be mounted with screws e Wiring Ducts Whenever possible route I O wiring through wiring ducts or raceways Install mounting bracket so that it is easy to fish wire from the I O Units through the duct It is handy to have the duct at the same height as the Racks NJ series CPU Unit Hardware User s Manual W500 4 11 gt do Oo 5 5 Cc o JOUR ONJUOD amp Ul UONE eISU E 7 4 Installation and Wiring 4 12 L 20 mm min DIN Track CC 20mm min Wiring Du
482. ut Leaving short circuits for any length of time will cause internal temperature rise deterioration of elements discoloration of the case or PCBs etc Therefore observe the following restrictions A 102 NJ series CPU Unit Hardware User s Manual W500 Appendices Restrictions lf a short circuit occurs in an external load immediately turn OFF the corresponding output and remove the cause An alarm output bit that corresponds to the external load output number is turned ON There is an alarm output bit for every common When an alarm output bit turns ON use a self holding bit for the alarm in the user program and turn OFF the corresponding output The Alarm Output Bits are allocated in the Basic I O Unit Information Area system defined variable Sixteen output bits are assigned for each slot and rack in which a Unit is mounted _CJB_lOUnitInfo rack_number slot_number serial_number_in_Unit For example when the CJ1W OD212 is mounted in slot O of rack 0 _CJB_lOUnitInfo 0 0 0 changes to TRUE if output Ch10ut2 changes to TRUE When the CJU1W OD232 is mounted in slot 1 of rack 2 _CJUB_lOUnitinfo 2 1 1 changes to TRUE if output Ch2Out8 amp changes to TRUE re O fet Q ep gt Oo re 2 c u Oo mr O e gt Q E gt z oO gt gt O oO gt J mp O y e _ fe oO D U teh is O O C gt
483. utput signal lines separately e Use twisted pair wires for pilot lamps and particularly lamps with filaments e Use countermeasures such as CR surge absorbers and diodes for input device and output load device noise sources as required i External Wiring Wiring and noise countermeasures in particular are based on experience and it is necessary to closely manage wiring based on experience and information in the manuals Wiring Routes Each of the following combinations includes different signal types properties or levels They will cause the signal to noise ratio to drop due to factors such as electrical induction As a general rule when wiring either use separate cables or separate wiring routes for these items Future mainte nance operations and changes to the system will also be made easier by carefully organizing the wiring from the start e Power lines and signal lines e Input signals and output signals e Analog signals and digital signals e High level signals and low level signals e Communications lines and power lines e DC signals and AC signals e High frequency devices such as Inverters and signal lines communications NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring Wiring Methods Observe the following points when wiring power supply and signal cables e When routing signal cables with differing characteristics through the same duct always keep them separated e A
484. ver is inconsistent e The DNS settings are not correct FALSE Normal Data type BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_IPAdrDupErr Meaning IP Address Duplication Error Global local Global Function TRUE The same IP address is assigned to more than one node FALSE Other than the above Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_BootpErr Meaning BOOTP Server Error Global local Global Function TRUE There was a failure to connect to the BOOTP server timeout FALSE The BOOTP is not enabled or BOOTP is enabled and an IP address was normally obtained from the BOOTP server Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions Variable name _EIP_IPRTbIErr Meaning TCP IP Advanced Setting Error Global local Global Function TRUE There is an error in one of the following settings Or a read operation failed e IP router table settings e Hosts settings FALSE Normal Data type BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions A 150 NJ series CPU Unit Hardware User s Manual W500 Appendices Variable name _EIP_IdentityErr Meaning Identity Error Global local Global Function TRUE The identity information which you cannot
485. wable 85 to 264 VAC The NJ PA3001 has a wide input range so it does not have voltage switching terminals i DC Input Supply 24 VDC allowable 19 2 to 28 8 VDC La Ground to a resistance of 100 Q or less to increase noise resistance and avoid electric shock GR Ground to a resistance of 100 Q or less to avoid electric shock 3 14 NJ series CPU Unit Hardware User s Manual W500 3 Configuration Units RUN Output NJ PA3001 PD3001 The internal contacts for the RUN output turn ON when the CPU Unit is in RUN status The following operation occurs Status Operation In operation RUN mode ON The CPU Unit is starting until entering the operating OFF status that is specified in the Startup Mode setting Operation stopped PROGRAM mode Controller error in the major fault level occurred p do u e wn So lt Cc 5 T The Power Supply Unit must be on the CPU Rack to use this output SUOIOUN pue S JU9UOdWOY Z E NJ series CPU Unit Hardware User s Manual W500 3 15 3 Configuration Units 3 3 3 Selecting a Power Supply Unit First select the Power Supply Unit according to whether it can be used on the CPU Rack the power supply voltage and the need for a RUN output Then check the following table to make sure that the current consumption and power consumption requirements of each Rack are met Outpu
486. wer line Metal tubing Power line Controller Controller Ground of 100 Q or less Example Separating Controller from Power Lines Other Precautions e Basic I O Units have both plus and minus commons so pay attention to the polarity when wiring e Optical fiber cable looks like ordinary communications cable or power cable but internally it con sists of fibers tension members other protective materials It must be handled with care In partic ular optical fiber cable must be installed according to prescribed methods and standards Do not subject optical fiber cable to severe tensile shock excessive bending twisting or excessive con striction For details on wiring optical fiber cables refer to the following manuals e SYSMAC H PCF Optical Fiber Cables Installation Guide Cat No W156 e SYSMAC Optical Ring Controller Link Units Operation Manual Cat No W370 4 56 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring 4 5 6 Grounding Grounding has the following two purposes e Protective Grounding Protective grounding is done to ensure safety It is intended to prevent electrical shock by grounding the electrical potential that is generated by factors such as leakage induction or failure e Functional Grounding Functional grounding is done to protect device and system functions including prevention of noise from external sources or prevention of noise from devices or equipment that could
487. wn You can use this variable directly in the user program Refer to information on the mean ings of the error status bits at the end of this appendix for details Shows the status that is common to the Motion Control Function Module Common Variable _MC_COM Refer to the NJ series Motion Control Instruc tions Reference Manual Cat No W508 for details on structure members _MC_GRPJ 82 Axes Group Vari ables axes coordinated control status and multi axes coordinated control settings for motion control instructions Normally you use an Axes Group Variable with a different name When you create an axes group on the Sys tem Studio a user defined axes group vari able with a different name is created Refer to the NJ series Motion Control Instruc tions Reference Manual Cat No W508 for details on structure members _MC_AX 64 Axis Variables Used to specify axes and shows single axis control status and single axis control settings for motion control instructions When you create an axis on the System Stu dio a user defined axis variable with a differ ent name is created Normally you use an Axis Variable with a dif ferent name Refer to the NJ series Motion Control Instruc tions Reference Manual Cat No W508 for details on structure members NJ series CPU Unit Hardware User s Manual W500 Used to specify axes groups and shows multi values 16 0000 to page A 139 16 40F0
488. x is FALSE The connection to the node with a target node ID of x was not established or an error occurred Data type ARRAY 0 255 OF BOOL Range of values TRUE or FALSE R W access Rs Retained Not retained Network Publish Published Usage in user program Related instruc tions Variable name _EIP_TargetPLCModeSta 255 Meaning Target PLC Operating Mode Global local Global Function This variable shows the operating status of the target node Controllers that are connected with the built in Ether Net IP port as the originator The array elements are valid only when the corresponding Normal Target Node Information is TRUE If the corresponding Normal Target Node Information is FALSE the Target Node Controller Operating Information indicates the previous operating status Array x is TRUE This is the operating state of the target Controller with a node address of x Array x is FALSE Other than the above Data type ARRAY 0 255 OF BOOL Range of values TRUE or FALSE Usage in user program Related instruc tions NJ series CPU Unit Hardware User s Manual W500 A 153 T N 2 Oo D O O 9 e 3 o e 3 a Q D lt P mr D z Q D h 5 D Q S D o D o AioBayeg ajnpoyy uoljouny diAeNJeuly 9 Z V dlg swen Appendices Variable name _EIP_TargetPLCErr 255 Meaning Target PLC Error Information Global local Global Function This variable shows the error s
489. xceed 12 m e The following diagram shows where each I O Connecting Cable must be connected on each Rack The Rack will not operate if the cables aren t connected properly NJ series NJ series Power Supply Unit CPU aN it cin I O Connecting Cable ZL Control Unit n ac I O Interface Unit ft NJ series Hl Power Supply Unit ee CJ series Expansion Rack Total cable OC ting Cabl length I O Interface Unit eee er 12 m max eee _ l NJ series ai Power Supply Unit he CJ series Expansion Rack I O Interface Unit I O Connecting Cable NJ series i Power Supply Unit CJ series Expansion Rack I eH NJ series CPU Unit Hardware User s Manual W500 4 19 gt do oO 5 5 Cc D Syoey uoisuedxy s ll s f9 Nuiosuuop v y 4 4 20 Installation and Wiring I O Control Unit CPU Rack Easy lock connector I O Connecting Cable Expansion Rack o Interface Unit Easy lock connector Hip W o Expansion Rack EJ ks f e The top and bottom of the connector are different Be sure the connector is facing the correct direction before connecting it Connecting the Easy lock Connectors Insert the connector until it locks in place The Controller will not operate properly if the connector is not inserted completely To remove the connector press the tabs and pull on the connector Y CC
490. xx_Ch1_Out02 L A1 Jxx_Ch1_Outo3 Z NC 12 to 24 VDC A2 go NC COMO PV B3 NC External connection and termi A4 NC nal device variable diagram Jxx Ch1 Outo4 qe _ AS Jxx_Ch1_Out05 as eon ous D Jxx_Ch1_Out06 D Oey momou P 12 to 24 VD NC j i e When wiring pay careful attention to the polarity of the external power supply The load may oper ate incorrectly if the polarity is reversed Terminal numbers AO to A8 and BO to B8 are used in the external connection and terminal device variable diagrams They are not printed on the Units Note Although 16 I O bits 1 word are allocated only 8 of these can be used for external I O These Units are also treated as 16 point I O Units in the Unit configuration NJ series CPU Unit Hardware User s Manual W500 A 23 Appendices CJ1W OD203 Transistor Output Unit 8 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits Internal Current Consumption Fuse External Power Supply Weight Circuit Configuration External connection and terminal device variable diagram 8 point Transistor Output Unit with Terminal Block Sinking Outputs CJ1W OD203 12 to 24 VDC 10 2 to 26 4 VDC 0 5 A point 4 0 A Unit 4 0 A point 10 ms max 0 1 MA max 1 5 V max 0 1 ms max 0 8 ms max
491. y The load may operate incorrectly if the polarity is reversed Be sure to wire both terminals 23 and 24 COMO Be sure to wire both terminals 3 and 4 COM1 Be sure to wire both terminals 21 and 22 V Be sure to wire both terminals 1 and 2 V CJ1W OD234 Transistor Output Unit 32 Points Name Model Rated Voltage Operating Load Voltage Range Maximum Load Current Maximum Inrush Current Leakage Current Residual Voltage ON Response Time OFF Response Time Insulation Resistance Dielectric Strength Number of Circuits NJ series CPU Unit Hardware User s Manual W500 32 point Transistor Output Unit with MIL Connector Sinking Outputs CJ1W OD234 24 VDC 20 4 to 26 4 VDC 0 5 A point 2 A common 4 A Unit 4 0 A point 10 ms max 0 1 mA max 1 5 V max 15 us max 80 us max 20 MQ between the external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 32 16 points common 2 circuits A 29 lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt SHUN O I WISeG c c V Appendices 220 mA max None 20 4 to 26 4 VDC 110 mA min 70 g max Signal name Allocated prim eS a CIO word Jxx_Ch1_Out00 to Wd m O Jxx_Ch1_Out15 LLA Internal circuits V gt Jxx_Ch2_Out00 to Wd m 1 5 COM1 O COM1 Allocated Signal Connec
492. y result in Unit burning electric shock or failure Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable countermeasures especially during wiring work For EtherCAT and EtherNet IP use the connection methods and cables that are specified in the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 and the NJ series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 Otherwise communications may be faulty Use the rated power supply voltage for the Power Supply Units Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable Make sure that the current capacity of the wire is sufficient Otherwise excessive heat may be gener ated When cross wiring terminals the total current for all the terminals will flow in the wire When wiring cross overs make sure that the current capacity of each of the wires is not exceeded Do not touch the terminals on the Power Supply Unit immediately after turning OFF the power supply Residual voltage may cause electrical shock lf you use reed switches for the input contacts for AC Input Units use switches with a current capacity of 1 A or greater If the capacity of the reed switches is too low surge current may fuse the contacts NJ series CPU U
493. yg Terminal block Example of Arrangement in Panel 4 52 NJ series CPU Unit Hardware User s Manual W500 4 Installation and Wiring i Wire Layout for the Power Supply System Observe the following points when wiring the power supply system e Separate the Controller power supply from the I O device power supply and install a noise filter near the Controller power supply feed section e Use an isolating transformer to significantly reduce noise between the Controller and the ground Install the isolating transformer between the Controller power supply and the noise filter and do not ground the secondary coil of the transformer A e Keep the wiring between the transformer and the Controller as short as possible twist the wires well pi and keep the wiring separate from high voltage and power lines g 3 6 amp y gt s s Power circuits a ZA v 6 D Power supply for general operations circuits Power supply for Controller input circuits Power supply for Controller output circuits Power supply for Controller Noise 3 filter ai Outlet for peripheral devices Power Supply System Diagram i p O1 m D O m O 2 m m lt O 3 D j Wiring External I O Signal Lines Observe the following points when wiring external I O signal lines e To absorb reverse electromotive force when an inductive load is connected to an output signal con nect a s
494. you connect a sensor with a minimum load current of 5 mA or higher CJ1W ID233 DC Input Unit 24 VDC 32 Points Name Model Rated Input Voltage Allowable Input Voltage Range Input Impedance Input Current ON Voltage ON Current OFF Voltage OFF Current ON Response Time OFF Response Time Number of Circuits Number of Simulta neously ON Points Insulation Resistance Dielectric Strength Internal Current Con sumption Weight Accessories 32 point DC Input Unit with CJ1W 1ID233 24 VDC 20 4 to 26 4 VDC 5 6 kQ 4 1 mA typical at 24 VDC 19 0 VDC min 3 mA min 5 VDC max 1 mA max MIL Connector 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 8 0 ms max Can be set to between 0 and 32 ms in the Unit Information settings 32 16 points common 2 circuits 75 12 points common simultaneously ON at 24 VDC Refer to the following illustration 20 MQ between external terminals and the GR terminal 100 VDC 1 000 VAC between the external terminals and the GR terminal for 1 minute at a leakage current of 10 mA max 200 mA max 70 g max None NJ series CPU Unit Hardware User s Manual W500 A 11 lt a N wn Q O oO gt oO _ U fet 2 O O Cc gt sun O I WISeG c c V Appendices Circuit Configuration Allocated Signal CIO word name Jxx_Ch1_In00 6 Wd m to Jxx_Ch1_In15

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