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        Manual - Amalgamated Instrument Co Pty Ltd
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1.          LM335          LM335 Temperature sensor                               Page 9 of 30         across terminals 7 and 9    1009 and 10000  RTDs  3 Wire Configuration    LM335 Temperature  Transducer    PM42COMA 1 6 0    3 2 Hardware Configuration    Selecting the temperature probe type    Dismantle the instrument as described in chapter 7 titled    Input Output Configuration     Insert the links  into the appropriate location on the pin header  to suit the input or range required     100 OHM RTD  PT100   or 100 OHM THERMISTOR    1000 OHM RTD or UUB25J1 THERMISTOR LM335 SEMICONDUCTOR   PT1000  SELECTED SELECTED SENSOR SELECTED  1000R 100R 335 1000R 100R 335 1000R 100R 335   LK1 LK2 LK3 LK1 LK2 LK3 LK1 LK2 LK3    PS4CONC    1000R_100R 335    LK1 LK2 LK3       Main Circuit Board    Page 10 of 30 PM42COMA 1 6 0    4 Explanation of Functions       The PM4 2CO setup and calibration functions are    configured through a push button sequence  Two levels of    access are provided for setting up and calibrating      FuRE mode  simple push button sequence  allows  access to commonly setup functions such as alarm setpoints     CAL mode  power up sequence plus push button    Front view of instrument    SETUP  PUSHBUTTONS    Flay              sequence  allows access to all functions including calibration    parameters     The push buttons located at the front of the instrument are used to alter settings  Once CAL or  FUME mode has been entered you can step through the functions  by pr
2.          Outer TBPS Cells    Electrodes     or Cell of  yellow or  white wire    Centre  Electrodes    or Cell In  blue wire          my    Cells In and Out  blue  amp  yellow   or white  wires  may be connected  either way around  with TBPS types    Page 8 of 30 PM42COMA 1 6 0    Cell Wiring  Connect the cell as shown below     718 91011121314 PM4 rear  C terminals                                           Temperature Probes    C    ELL OUT    CELL IN CELL 2  CELL OUT  CELL IN CELL 1    TEMPERATURE  PROBE    Note  only one temperature probe input  is provided  The temperature probe may  be inbuilt in one of the cells or can be   a separate temperature probe     The PM4 2CO will accept 2 or 3 wire RTD  1004 or 10009   LM335  100Q thermistor or UU25J1    thermistor type temperature sensors  Wiring for these sensors    is as shown below  Ensure that the links for    the temperature probe type are set  see    Hardware Configuration    section which follows  and that the    E    t YPE function is set to the appropriate type     1009 and 10000 RTDs  2 Wire configuration or  1000 thermistor or       nn          100  and 10000 RTDs  2 Wire Configuration   1000 thermistor  or UUB25J1 thermistor  Note  If using the UUB25J1 a  220 resistor must be placed       UUB25u1 thermistor   Note  If using the VUB25J1                            a 220  resistor must be Y  Link 7  amp  8  placed across terminals 7 8 9 4 2200 P  UUB25J1             100Q and 10002 RTDs  3 Wire configuration          
3.    8 RTD 3 WIRE  9 RTD    10 CONDUCTIVITY IN  11 CELL1 OUT  12 GND  13 CONDUCTIVITY IN  14 CELL2 OUT  MODEL No  SERIAL No     PM4 2C0 240 5E A             Instrument Data Label  example     Page 7 of 30       CONDUCTIVITY  J PROBE 2 INPUT      CONDUCTIVITY  J PROBE 1 INPUT      TEMPERATURE  PROBE INPUT    PM42COMA 1 6 0    3 1 Probe Connections  Conductivity Resistivity Cells    The conductivity resistivity cell is connected to pins 10  amp  11  cell 1  and 13  amp  14  cell 2  at the rear of  the instrument  Pins 10  amp  13 are the input connections i e  the current input from the cell  Pins 11 and 14 are  the output connections  If using a centre core type cell the centre core wire should be connected to Pin 10   Ensure that the Pr bE CASE  amp  PFhbe CMSe function has been correctly set for probe type     For example AIC conductivity resistivity cells with temperature compensation sensors are all wired  with Red  Black  Blue and Yellow  or White on older models  inner core cable  See the note below for details  of TBPS cells without temperature compensation sensors  The wiring connections are as below                                                                                   Cell wiring colour codes  AIC Cells SDI Cells  Cell in Blue Black  Cell out Yellow  or White  White  Temperature   Red Red  Temperature   Black Green  Shield n a Clear  TBTH Cell    GO OO  necio layout   Wires       for TBTH cell    Red  A ssent aaena narena Black  TBLR Blue    Yellow or White 
4.    O EIR a     gt     above    Channel 2 probe constant   Bea and sets the channel 2 probe cell constant   K number  values of 8 8 1  8 895 85  62 5  18 2 0 5 5   8  58 or 100 may  be selected           3    3    GFF  orH  on    Hydrogen ion compensation   displays and sets the hydrogen ion compensation  feature to either be on or off  See    Calibration Resistivity  amp  Temperature    section  for details  When measuring high purity water solutions compensation needs to  be made for hydrogen ions as well as temperature  When set to H  G7 the  instrument compensates for the H  and OH solvent ions that have an effect on  water conductivity resistivity  When set to H  G7 the instrument compensates for  the H  and OH    solvent ions which become prevalent at low conductivity  These  ions have an effect on water conductivity resistivity due to having different  temperature compensation curves to water  This setting is common to both input  channels        Im  zD  mr    E  as    n a    Null calibration   null calibration allows the channel 1 probe to be referenced to  the instruments display value at zero conductivity  See    Calibration    Conductivity Resistivity 8 Temperature     chapter for details              Par rm  aruy  go    TFT     Pu       n a       Channel 1 calibration points   displays and sets channel 1 calibration points  See     Calibration Resistivity  amp  Temperature    chapter for full details of setting up    CAL    when used after CAL MULL sets the calibra
5.    seen only in bargraph display instruments   display   Displays and sets the bar graph high value i e  the value on the 7 segment  value   display at which the bargraph will reach its maximum indication  all LED s   illuminated   May be independently set anywhere within the display range of the  instrument    bAr bAr  Bar graph display operation mode   seen only in bargraph display instruments    ESPE S5 dokt    Allows selection of bargraph operation mode choices are   d dot  bRr   conventional solid bargraph display i e  all LED   s illuminated when at full  C bAr scale    When scaling the display use the bRr   and bAr   functions e g  bAr     8  and bAr      88 will give a bargraph with no segments lit at a 7 segment  display reading of  amp  and all segments lit with a 7 segment display reading of  mn  Cosh           S dat   single dot display  A single segment will be lit to indicate the input  readings position on the scale   When scaling the display use the bRr   and bAr   functions e g  bAr     8  and bA        88 will give a bargraph with the bottom segment lit at a 7  segment display reading of E and the top segment lit with a 7 segment display  reading of    8a   Note  this could also be set up as a centre zero single dot display by entering a  negative value and positive value  e g  bAr       G0 bAr 7    08   d dot   double dot display  Two segments will be lit to indicate the input  reading position on the scale  The reading should be taken from the middle of  t
6.  PM42COMA 1 6 0    6 4 Temperature Calibration Null    Note  the temperature sensor type should be selected  using the    amp  EYPE function  and  appropriate links set  prior to calibration     The temperature null calibration function  9   Fugit  allows the temperature input to be nulled or  zeroed  This procedure only needs to be executed upon initial calibration or if the temperature probe is  changed  Ensure that correct temperature probe has been selected under the    E EYPE function and that  appropriate hardware links have been set for the probe type  see the    Input output configuration    chapter    Step through the functions until SE Mist L is reached  Place shorting wires across the temperature input pins   pins 7  8 and 9   Press both BY and M together  a temperature will be displayed  Press GJ  the message    E  Fugit End should be displayed  If any other message is seen refer to the    Error Messages    appendix     6 5 Temperature Calibration    The temperature calibration is a single point calibration  Place the temperature sensor in an  accurately known temperature environment and allow to stabilise  To enter the temperature calibration  mode enter CAL mode  see    Explanation of functions    chapter  and step through the functions by pressing  the G  button until the display shows CAL PC  Press the and M simultaneously the display will show CAL  o   followed by the live temperature reading  Press the  4 button  the display will now show      followed by a 
7.  condition is present  The alarm  condition must be present continuously for the trip time period before the alarm  will trip  This function is useful for preventing an alarm trip due to short non  critical deviations from setpoint  The trip time is selectable over  amp  to 6  seconds   Rxre Gto 50   Alarm reset time   displays and sets the alarm relay reset time  With the alarm  seconds   condition is removed the alarm relay will stay in its alarm condition for the time  selected as the reset time  The reset time is selectable over E to  amp  amp  seconds   Axn oor    Axnm ao   Alarm x normally open or normally closed   displays and sets the setpoint alarm  Axn e or relay action to normally open  de energised  or normally closed  energised    Axn e   when no alarm condition is present  A normally closed alarm is often used to  provide a power failure alarm indication   br Get Gto   5 Display brightness   displays and sets the digital display brightness  The display          brightness is selectable from Bto   5  where       lowest intensity and   5    highest intensity  This function is useful for improving the display readability in  dark areas or to reduce the power consumption of the instrument              The functions which follow are accessible via  RL mode only           Page 13 of 30 PM42COMA 1 6 0                                  Function Range Description   FEES Any Recorder retransmission output low value   refer to the separate    PM4 Panel  display   Meter Opti
8.  conductivity level can be found from the formula     1  conductivity   cm       Resistance  Ohms    K factor x    e g  for a K 0 1 cell in a 2000 uS cm solution the resistance is 50 Ohms  see below  which is not  acceptable  Changing to a K 1 cell would result in an acceptable resistance of 500 Ohms     Resistance  0 1x oo A  50 Ohms    2000x10   Page 29 of 30 PM42COMA 1 6 0    10 Guarantee and Service    The product supplied with this manual is guaranteed against faulty workmanship for a period of 2  years from the date of dispatch     Our obligation assumed under this guarantee is limited to the replacement of parts which  by our  examination  are proved to be defective and have not been misused  carelessly handled  defaced or  damaged due to incorrect installation  This guarantee is VOID where the unit has been opened  tampered  with or if repairs have been made or attempted by anyone except an authorised representative of the  manufacturing company     Products for attention under guarantee  unless otherwise agreed  must be returned to the  manufacturer freight paid and  if accepted for free repair  will be returned to the customers address in  Australia free of charge     When returning the product for service or repair a full description of the fault and the mode of  operation used when the product failed must be given     In any event the manufacturer has no other obligation or liability beyond replacement or repair of  this product     Modifications may be made to an
9.  scaling value    Press and release  A until  the FUNE Endmessage  is seen and the display  returns to normal measurement    PM42COMA 1 6 0    Equivalent resistance values   The following table shows equivalent resistances for various conductivity  levels and cell constants  If errors are encountered in the display value or if difficulties are encountered in  calibration then an appropriate value resistor can be used in place of the cell to perform basic checks on the  PM4 operation                                                                                   Cell resistance for calibration and cell simulation   Cell K mS cm uS cm uS m Substitute   Factor    milliSiemens cm     microSiemens cm     microSiemens m  Resistance   K 10 0   100 100 000 10 000 000 1009  1000    K 10 0   10 10 000 1 000 000 1 0000  1kQ    K 10 0   1 1 000 100 000 10 0002  10kQ    K 1 0 10 10 000 1 000 000 1002  1000    K 1 0 1 1 000 100 000 1 0000  1kQ    K 1 0 0 1 100 10 000 10 000Q  10kQ    K 1 0 0 01 10 1 000 100 000Q  100kQ    K 0 1 1 1 000 100 000 1000   K 0 1 0 1 100 10 000 1 0000  1kQ    K 0 1 0 01 10 1 000 10 0002  10kQ    K 0  1 0 01 1 100 100 000Q  100kQ   6 3 Low conductivity high resistivity calibration    Low conductivity high resistivity calibration difficulties often occur due to the fact that once a sample is  exposed to air the conductivity will rise rapidly due to the absorption of carbon dioxide  Also the installation  conditions such as pipe diameter and material can affect th
10.  the calibration is cleared  If  any other message is seen refer to the  Error Messages  appendix     Page 25 of 30 PM42COMA 1 6 0    6 8 ppm Calibration    No special calibration funcitons are provided for ppm calibration  If a channel is required to show  ppm values then select conductivity as the display type and either enter the known ppm for the sample or  multiply the known conductivity value by the ppm factor for the solution being measured  ppm factor  examples in table below   For example if sea water is being measured in ppm then at the CAL   SEt 1  function use the known conductivity of the sea water multiplied by 0 56 e g  if the know value of the sea water    is 30 000 uS cm then enter 16800 as the SEL    value     The null calibration and uncalibration procedure are the same as previously described for  conductivity                 Standard solution Use Suggested PPAFACE value  NaCl Salt water  amp  dairy products 0 560  442 General fresh water e g  rivers  0 860     40  sodium sulphate  lakes and reverse osmosis water  40  sodium bicarbonate   20  sodium chloride    KCL Can be used in applications where  0 580  in place of a NaCl standard is used  but is normally used as a  conductivity rather than ppm  standard   CaCO3 Boiler and cooling tower water 0 480                                  Returning to the normal measure mode    When the calibration procedure has been completed  it is advisable to return the instrument to the  normal mode  where calibration func
11.  value  Now press the Y or bd button to set the correct temperature value then press the  A button  the display  will read EAL    End indicating that the calibration is complete  If any other message is seen refer to the  Error Messages  appendix     6  6 Conductivity or Resistivity Uncalibration    This function sets the instrument calibration back to the factory calibrated value  Uncalibrate is useful as a  temporary measure when the probe is replaced and on the spot recalibration is difficult or when a calibrating error  exists due to incorrect calibration  To enter the uncalibrate mode follow the procedure described above and step  through the functions by pressing the  A  button until the display shows UE AL Eh i  or UCAL Ch2   Press the  2 and   pushbuttons simultaneously the display will show UE AL End indicating that the calibration is cleared   If any other message is seen refer to the    Error Messages    appendix     6  7 Temperature Uncalibration    This function sets the instrument calibration back to that of an ideal temperature sensor  Uncalibrate is  useful as a temporary measure when the probe is replaced and on the spot recalibration is difficult or when a  calibrating error exists due to incorrect calibration  To enter the uncalibrate mode follow the procedure described  above and step through the functions by pressing the  3 button until the display shows HEAL PL  Press the Y  and M pushbuttons simultaneously the display will show YE AL End indicating that
12.  zero  If any other message is seen refer to the    Error Messages     appendix     6 2 Conductivity Resistivity Calibration    After performing the null calibration as previously described place the required probe in a solution of  known conductivity or resistivity  for resistivity calibration ensure that the calibration solution resistivity is  not above 1MQ   Allow time for the instrument reading to stabilise  Follow the procedure below    1  Enter the  AL mode and step through the instructions until Eh   ERL   appears  or The CAL   if  calibrating channel 2 input     2  Press B and M together  the display will show a value with Eh    CAL    or Eh2 CAL 2  flashing  every few seconds    3  Press and release    the display will show a value with Eh    SCL    orEh2 SEL 1  flashing every  few seconds    4  Adjust the value displayed to the known solution value using the   and M pushbuttons    5  Press and release  G   the display will show CAL   End followed by Eh   ERL2 orEhe CALL   If  any other message is seen  see    Error Messages    appendix  then the calibration will need to be  repeated  If required a second point  Eh   ERL E  or Che CAL E   may now be taken to compensate  for head resistance  if this is required move on to step 6  if this is not required simply press and release  B until the FUNE End message is seen    6  Clean the probe in pure water then insert into a second solution of known conductivity resistivity   Note  the second solution must have at least 50
13. 0uS cm difference  or 10x difference for resistivity  in  value from the first solution  see note below if it is not possible to have a 500uS cm difference  or 10x  difference for resistivity  in the process you are using     Page 22 of 30 PM42COMA 1 6 0    7  Repeat steps 2 to 5 for the second calibration point values    Note  lfthe range you are using does not allow for a 500uS cm difference  or 10x difference for  resistivity  between EARL   and CAL e then you should use the Null Calibration and EARL    only  The  solution used for CAL   should be as close as possible to the highest figure you will be using     SCL1    Display Value    SCL2    CAL1       NULL    Input    Example   Channel 1 conductivity null and single point calibration    Clean and dry the cell  and place it in air then enter  CAL mode see page 10    and release  A until the  nue function is reached    Press A and M  simultaneously a  live   display will now be seen    If the  live  display is stable  press the  A button  The  message SEt   will be seen    Press  3   the message  FULL End should now  be seen       Page 23 of 30    The message Eh i CAL   will  be seen  Place the cell into  a solution of known conductivity  then press   and hd  simultaneously     A    live    display will now be seen   If the  live  display is stable  press the  A button  The  message Eh    SEL   will be seen    Use the   or MW button to  enter the required value  for the input then press   and release  A to accept the  new
14. 5 0 1  0 05 05  18 5  40  2 8     roe CASE Probe 1 cell constant 5 8  18  20 SGor  80 D  i  r 5 9 10 505 05  18 5  40  2 8   Prb CASE Probe 2 cell constant 5 8  18  20  SBor  80 D  i  H GFE H GR   Hydrogen ion compensation H GFForH  on H OFF  Choo ULE gell Conan nall See calibration chapter n a  calibration  Chi ERL A Slope calibration cell 1 See calibration chapter n a  Eh   ERE PeBISIANGE See calibration chapter n a       compensation cell 1                   Page 20 of 30    PM42COMA 1 6 0                                                                                                                      eee       Default Record your  Initial display Meaning of display Next display setting settings  The AULL Cell 2 conductivity null See calibration chapter n a  calibration  Che CAL i Slope calibration cell 2 See calibration chapter n a  Resistance eer  r b  Che CRL compensation cell 2 See calibration chapter n a  oc MULL Temperature null Calibration See calibration chapter n a  CALC Calibrate temperature probe See calibration chapter n a  cond un k   Conductivity measuring units   wS cA uS A AS cAOr ASA u5 cA  UCAL Eh      Uncalibrate conductivity cell 1 See calibration chapter n a  UCAL Ehe   Uncalibrate conductivity cell 2 See calibration chapter n a  UCAL    E Uncalibrate temp  probe See calibration chapter  SEE d  SP Set default display FEStoreand cond  P buk  2 button function NONE  H   Lo or WH Lo AONE    ALA 2 Ai 3etctof 1 37  PRE Setpoint acces  if sufficient relay
15. 5mm x 92mm  1mm  amp   Omm   Plug in screw terminals  max 1 5mm wire    400 gms Basic model  450 gms with option card    Page 28 of 30 PM42COMA 1 6 0    9 Error Messages    PM4 Conductivity meter error messages  FULL EFF    null error   Reading too high when trying to null  Possible causes are wet or dirty cell or faulty cable   Of NULL EFF    temperature null error   Over range reading from probe  Possible causes are incorrect link setting  incorrect probe type  selected and faulty probe wire   OF FSE EFF    temperature offset error   The offset required to null the temperature probe was too great  Check probe connections and link  settings   or MORE    no temperature probe type selected     Indicates that no temperature probe type has been selected  If a temperature probe is to be used select  one at the      EYPE function    oC SPAM EFF    temperature span error    The temperature for calibration was outside the range allowed i e  outside the  10  C to 200  C range   Check that correct temperature probe is selected and that correct links are selected     Of 9A N EFF    temperature gain error    The temperature gain was more than 10  away from expected gain  Check probe selection and  connection is correct  check for faulty probe    CARL CEFF    calibration point 1 error    The conductivity or resistivity input is too high  check for correct cell constant selection  check cell for  short circuit    CAL i SPAN EFF    calibration point 1 span error    The EARL   conductivity 
16. 7  Specifications          co AAA ER A 28  Error Messages      io A ee eee ee ee 29  Guarantee and Service       2    eee                      30    2C06 06D09 Page 2 of 30 PM42COMA 1 6 0    1 Introduction    This manual contains information for the installation and operation of the PM4 2CO dual input  conductivity resistivity monitor  The PM4 is a general purpose auto ranging monitor which may be  configured to accept inputs from a range of conductivity resistivity cells with cell constants ranging from  K 0 01 to K 100  Ranges and typical cell factors are shown in the table below                                                        Cell Range Guide  Celt uS cm uS m mS cm mS m  Factor  K 0 01 0 125   25  C 0  12 500   25  C   0 0 125  25  C   0 12 5  25  C  K 0 1 0   1 250 O 25  C 0   125 000   25  C  0  1 25   25  C 0 125   25  C  K 1 0 10   12 500   25  C   0 01 12 5 25  C   1  1 250   25  C  K 2 0 20   25 000   25  C   0 02 250 25C   2  2 500   25  C  K 10 0 100   125 000   25  C   0 1   125   25  C 10   12 500   25  C  K 20 0 200   250 000   25  C   0 2  250   25  C   20  25 000 O 25  C          An input is also provided for a temperature sensor for automatic temperature compensation  The  PM4 can accept 1000 RTD  10000 RTD  LM335 or 100Q thermistor type temperature sensors   The  temperature sensor input or default temperature setting is common to both input channels     The default display can be set to either resistivity or conductivity  the display will toggle betw
17. AMALGAMATED INSTRUMENT CO PTY LTD    PM4 2CO    Dual Input  Conductivity Resistivity  Process Monitor Controller  Operation and Instruction Manual    Unit 5  28 Leighton Place Hornsby Telephone   61 2 9476 2244    NSW 2077 AUSTRALIA    Facsimile   61 2 9476 2902    ACN  001 589 439    e mail  sales aicpl com au  Internet  www aicpl com au    Table of Contents    Introduction    66 6 RA E A A A A 3  INPUIS SOUIDUIS   gt  22 par AA ee hee eRe eS Me Eee 4  Mechanical Installation      2    1  ee                   5  Cell Installation a eG AR A a 6  Electrical Installation                  lt  lt                            7  Probe Connections               8  Hardware Configuration     2nce eo eae oe ke eee da se 10  Explanation of Functions        1    66 eee                    11  Function Table For Fully Optioned Instrument                  20  Calibration   Conductivity Resistivity  amp  Temperature              22  Conductivity Resistivity Calibration Null                           22  Conductivity Resistivity Calibration                     o             22  Low conductivity high resistivity calibration                      24  Temperature Calibration Null                               25  Temperature Calibration      oaoa a a a 20  a a 25  Conductivity or Resistivity Uncalibration                        25  Temperature Uncalibration       6 aoa oa aa a a a 25  ppm Calibration  s s e oe e ri Be Eee ee eee we 26  Input Output Configuration       sosoo                      2
18. DEC  or 2A  HEX  addresses  unit 10              Page 15 of 30 PM42COMA 1 6 0                                           Function   Range Description   d3 GP b   ne    Digital output operating mode   seen only with digital output option  Refer to the  bn  separate    PM4 Panel Meter Optional Output Addendum    booklet supplied when  b SEt   this option is fitted   or bed   Select from b   ne   signed binary output  b   n   unsigned binary output  b SEL     scaled binary output  bed   BCD output    d3 0P Fi aor   Output polarity   seen only with digital output option  Refer to the separate    PM4   AH  Panel Meter Optional Output Addendum    booklet supplied when this option is  fitted   Select either R  a   active low output or AH    active high output    bed D to BCD   start display position   seen only with digital output option  Refer to the   Skrt number   separate    PM4 Panel Meter Optional Output Addendum    booklet supplied when  of this option is fitted   display   This function affects BCD mode only and determines the number of digits to skip  digits when outputting from the display  Select from 0 to number of display digits minus  minus 4   4  e g  for a 6 digit display you may select 0 to 2  if 2 is selected then the four left   most digits will be output    d 3  Any Scaled digital output low reading   seen only with digital output option  Refer to  display  the separate    PM4 Panel Meter Optional Output Addendum    booklet supplied  value when this option is fitt
19. PM42COMA 1 6 0    Example  Entering FRE mode to change alarm 1 high function A iH   from GFF to   50    Press  amp  release B Press     release Press  amp  release   gt  EUNE  gt   gt R IH    gt   OFF   gt   A   Bui ume ye  U B on       mm Press  amp  release Press  amp  release mmr  ta  FUNC  End    Example  Entering CAL mode to change decimal point dE Ft function from  amp  to 8 8    Switch off Press  amp  hold Switch on r A       gt   gt     gt   instrument instrument     Hold B until    gt  LIL Release    Press  amp  release  A rw Press  amp  release     Press  amp  release   gt  case   p d pa E  gt   gt   then press PU   MT B until L B until          mm Press  amp  release Press  amp  release mmr     ac aaa FUNE  gt   End    The alarm  brightness  retransmission and bargraph functions below are accessible via FUNE mode     Note that    x    in the alarm functions is used to indicate any alarm number e g  if 3 setpoint alarm relays are  fitted then A   Lo Re to and A3 L a will all seen as functions on the display     Each alarm may be set to follow channel 1  channel 2  percent rejection or temperature  see Ax function for  details           Function Range Description    Axto Any Alarm low setpoint   displays and sets the low setpoint value for the designated  display   alarm relay  The low alarm setpoint may be disabled by pressing the B and hd  value pushbuttons simultaneously  When the alarm is disabled the display will indicate  GFF   Use  amp  or M to adjust the setp
20. al Installation Acceptable  Acceptable  NOT acceptable Acceptable Acceptable    but not ideal    method slightly recessed caution avoid for horizontal for clean water for clean water  air pocket installation with no sediment with no sediment    TBTH and TBTHHT cells are suitable for installation into  metallic and non metallic pipework  The cell measurement is made    on the inside of the cell body ensuring it is virtually unaffected by    the surrounding sample or volume     The cell may be mounted in a horizontal or vertical  position and is usually installed into a modified    T    fitting  The cell  will provide a reliable and stable reading as long as there is a flow    through the cell                                   0           8                      Figure 2 Modified    T    fitting    Ideally the cell should be installed into an elbow elbow installation    installation with the flow entering the cell at the base opening and  exiting from the holes around the perimeter  see figure 2   This  method will provide a fast response  Alternatively the cell may be  installed across the flow as shown in figure 3  note this is not  recommended for K 10 cells  This will provide a stable and  accurate measurement  but the response time will be slower  In  most applications this will not present a problem  TBTH and  TBTHHT cells are also suitable for installation into sample flow  lines  These are usually installed in a flow bypass or a sample to  waste arrangement  Sample line 
21. ds before reset pH da  FAxn oorAxn e   Alarm x action N O or N C Axn o0r Axn c Axn a O  br SE Display brightness Gto   5 i  cr EC  First analog output low limit Value in memory Ga  rEC    First analog output high limit Value in memory  0060  bAr  Bar graph low reading Value in memory pH   bAr   Bar graph high reading Value in memory HH  The functions below are accessible only via CA   mode   bAr t YPE Bar graph operation mode bAr  5 dot  d dot or E bAr bAr  Che Channel 2 on or off on or GFF an  drnd Display rounding   to5000 i  Chi dCPe Decimal point seting O  O  1  0 02 etc  o  for channel 1  Ch2 dEPE Decimal point setting 9  D  1  0 02 etc  o  for channel 2  Fler Digital filter range 0 to 8 Gto  amp   8 most filtering  2  305  600  i200  2400   B00   bAud Baud rate Q600  19 20r 38 4 9600  Prey Parity select NONE  EUEN or Odd AGE  Output d    SP  Coant POLL  A boS or  sii continuous or controlled A buS fane  Addr Address Value in memory  d9 0P Digital output type b a b na  b S5SCLOor bed b ng  d9 0P Digital output polarity A  aor AH  Po  bed Sere BCD Mode   start display Value in memory pH   Digital output low reading  d 3   signed binary mode  Value in memory Gg    Digital output low reading    d 3  signed binary mode  Value in memory  050  NONE   05   005  or       b  E tYPE Temperature probe type L335  amp   DD or25d   1335  dEF  E Default temperature Gtoe50o es  SOL SLPE Solution temperature slope  6 00t0o 0 00  2 00  Sat eL Solution temperature 5 5 to  50 0 25 3  pr EA 
22. e it will cause errors in the measurement  If oil  grease or any insulating  material is allowed to build up on the electrode surface measurement errors will also occur                 J                               TBPS cells are suitable for installation into non metallic  pipework  Ideally the cell should be installed from the side of the  fitting as shown in figure 1  This method is less likely to be subjected  to trapped air  The    T    fitting should be modified to allow the face of  the cell to be flush with the inside of the fitting or pipe wall  It is  acceptable for the cell to be slightly recessed when the cell is  installed from the side of the fitting     Alternatively a      BSP hole may be drilled threaded into  the side of a fitting such as an existing elbow or    T    fitting     Itis acceptable to install the cell from the top or bottom of  the pipe or fitting provided care is taken to prevent air pockets or    In applications where the pipe diameter is less than 50mm  the reduced sample volume around the cell electrodes may affect    a E the accuracy of the reading  In these applications in line calibration    correction is recommended  For installation into the side wall of a  tank  vessel etc  the information above applies     Figure 1  Ideal  Installation  method     build up of sediment   eau  PE  Modified    t    fitting Modified    t fitting  for in line flow elbow installation   horizontal or vertical   horizontal or vertical                    Ide
23. e reading i e  if the cell is calibrated outside its  normal installation position the calibration may inaccurate once the cell is installed due to the effect on  conductivity paths in the pipe  Ideally calibration should take place with the cell in its normal measuring  position and a calibration reference cell  amp  display mounted close to this cell but not so close as to electrically  interfere  If this is not possible and the cell has to be removed for calibration then the best way to avoid  contamination is to put flowing product solution into the bottom of a container and allow it to flow over the  side  The cell is then placed in the solution as shown in the diagram below         If possible cover top of beaker  to reduce air contact  Flow to waste       Product  solution       Note that when a resistivity display is being used and calibration using high resitivity solutions is  required the PM4 2CO should be set to display conductivity rather than resistivity using the SE amp  d SP  function  The calibration should then take place as a conductivity calibration and when calibrated the display  set back to read resistivity  This procedure is necessary since the resitivity null calibration value is too close  to high resitivity solution values to give an accurate calibration slope     The conversion formula is  Conductivity    1 resistivity  x K factor  e g  for 16MQ resistance and a K 0 1 cell   Conductivity    1 16000000  x 0 1   0 006 uS cm or 6 uS m    Page 24 of 30
24. ed    Accepts any valid display value  Determines the low startpoint for the b 5EL  mode and has no affect on other modes    d 37 Any Scaled digital output low reading   seen only with digital output option  Refer to  display  the separate    PM4 Panel Meter Optional Output Addendum    booklet supplied  value when this option is fitted  Accepts any valid display value  Determines the high   startpoint for the 6 S amp 2 mode and has no affect on other modes    OCEYPE   AGRE    Temperature probe type   displays and sets the temperature probe type used     55  Selections available are RGRE  no temperature probe    88  1000 RTD      G amp G   855     10002 RTD     335 LM335    amp  188  1000 thermistor  or 25 4    UUB25J1 type    335    thermistor   Hardware links must also be set to suit the probe type used  See the  t  3G      Hardware Configuration    and    Electrical Installation    chapters  Temperature  or compensation is common to both input channels    e  the temperature sensor  25 4      input will be applied to both channel 1 and channel 2 for temperature  compensation   dEF OE ct Default temperature   displays and sets the default temperature for manual       mc          co       compensation when    E    YPE is set to NORE  Range is 0 0 to 200 0  C  This is  the temperature value which will be used for compensation if no temperature  sensor is used  The value is common to both input channels           Page 16 of 30 PM42COMA 1 6 0                Function    Descriptio
25. een  channel 1  channel 2  percent rejection and temperature indication by pressing either the ZY or M button  The  default display is channel 1  the instrument will revert to this display after switch on and will automatically  revert to channel 1 after approx  1 minute if the display has been toggled to a different value  When a display  other than channel 1 is viewed a message will flash approximately every 8 seconds to indicate what value is  being displayed e g  Eh 2 will flash prior to channel 2 reading  Pe r Js prior to percent rejection and       prior  to the temperature  The conductivity display units can be set to show either milliSiemens per metre   milliSiemens per centimetre  microSiemens per metre or microSiemens per centimetre  The resistivity  display is in MQ  The percent rejection display is calculated from the following formula       Rejection   oes 0s  x 100    oes     Where  C2  channel 2 input  is inlet  feed  conductivity in uS cm  C1  channel 1 input  is outlet  product  conductivity in uS cm  0 65 converts inlet conductivity to TDS  total dissolved solids   0 5 converts outlet conductivity to TDS    Calibration  setpoint and other set up functions are easily achieved by push buttons  located at the  rear panel or front panel depending on model   A standard inbuilt relay provides an alarm control function   additional relays  retransmission and DC output voltage may also be provided     Unless otherwise specified at the time of order  your PM4 has bee
26. es of  electrical noise such as motors  generators  fluorescent lights  high voltage cables bus bars etc  An IP65  access cover which may be installed on the panel and surrounds is available as an option to be used when  mounting the instrument in damp dusty positions  A wall mount case is available  as an option  for situations  in which panel mounting is either not available or not appropriate  A portable carry case is also available  as  an option  for panel mount instruments     Prepare a panel cut out of 45mm x 92mm  1 mm   0 mm  see diagram below   Insert the instrument  into the cut out from the front of the panel  Then  from the rear of the instrument  fit the two mounting brackets  into the recess provided  see diagram below   Whilst holding the bracket in place  tighten the securing  screws being careful not to over tighten  as this may damage the instrument    Hint  use the elastic band provided to hold the mounting bracket in place whilst tightening securing screws     Vertical mounting   bar graph displays   Horizontal mounting 45mm     A 92mm              gt       i PANEL  ae  45mm PANEL CUT OUT     ANE 92m  OUT  9 5mm  Mounting bracket max   2 off  Ss l jam  10mm       Page 5 of 30 PM42COMA 1 6 0    2 1 Cell Installation    When installing conductivity cells it is important to locate the cell in a position where the pipe is  always completely full  The cell electrodes must be in complete contact with the water sample  If air is  trapped around the cell electrod
27. essing and releasing the  A push  button  until the required function is reached  Changes to functions are made by pressing the   or M push  button  in some cases both simultaneously  when the required function is reached     Entering CA   Mode       1  Remove power from  the instrument  Hold in the  A  button and reapply power   The display will briefly indicate  CAL as part of the   wake up messages  when  the EARL message is seen  you can release the  button  Move to step 2 below        2  When the  wake up   messages have finished  and the display has settled  down to its normal reading  press  then release the    3 button   Move to step 3 below     3  Within 2 seconds of  releasing the  3 button  press  then release  the   and Y buttons  together  The display will  now indicate Fung followed  by the first function           Note  If step 1 above has been completed then the  instrument will remain in this CA   mode state until  power is removed  i e  there is no need to repeat step 1  when accessing function unless power has been removed     Page 11 of 30       Entering FUNE Mode       No special power up procedure  is required to enter FUNE mode     Le YL     1  When the  wake up   messages have finished  and the display has settled  down to its normal reading  press  then release the    3 button     2  Within 2 seconds of  releasing the  3 button  press  then release  the   and Y buttons  together  The display will  now indicate Fung followed  by the first function     
28. g retansmission mode   seen only when the analog retransmission option is  che  fitted     Pe rd   The analog retransmission option may be set to operate from either the channel  or PE 1  channel 2  percent rejection or temperature values  Note  only the mode  selected at the 5Ek BPE  function or the temperature can be selected  Select  ch   for channel 1  eh e for channel 2  Pe r J for percent rejection or PE for  temperature  Set the FEC   and FEET functions to suit the output mode  selected  Note  if set for conductivity  resistivity then the output will go to full  scale  20mA  1V or 10V  if the display goes to overrange     ar   displayed   If set  for temperature retransmission an overrange display will cause the analog output  to revert to the default temperature set at the   EF   F function i e  if required the  default temperature can be set to a value which will give required analog output if  an overrange  e g  open circuit  occurs     bAr ch     Bargraph display mode   seen only in bargraph instruments     che  The bargraph display may be set to operate from either the channel 1  channel 2   Per percent rejection or temperature reading  Select eh   for channel 1  ch e for  or E   channel 2  Pe rus for percent rejection or    E for temperature  This feature allows  one display on the seven segment display and a separate display on the  bargraph e g  channel 1 on the seven segment display and   rejection on the  bargraph     d3 5P ch    Digital output mode   seen on
29. he two segments   When scaling the display use the bRr   and bAr   functions e g  bAr     8  and bRr      88 will give a bargraph with the bottom two segments lit at a 7  segment display reading of  amp  and the top two segments lit with a 7 segment  display reading of    88   Note  this could also be set up as a centre zero single dot display by entering a  negative value and positive value  e g  bAr       GG  bAre    80      bRr   centre bar display  The display will be a solid bargraph but will have its  zero point in the middle of the display  If the seven segment display value is  positive the bargraph will rise  If the seven segment display value is negative  then the bargraph will fall              Page 14 of 30 PM42COMA 1 6 0                                                 Function   Range   Description   bAr bAr  When scaling the display use the bAr   and bRr    functions e g  bAr     8 and   EYPE S dot    bAr    188 will give a bargraph with all the bottom half segments lit at a 7   continued   d doat    segment display reading of     88 and all the top segments lit with a 7 segment     bRr   display reading of    a8    Che anor   Channel 2 on or off   this function should be set to an if both input channels are  GFF required or set to GFF if only channel 1 is required    drnd D to Display rounding   displays and sets the display rounding value  This value may   O00   be setto B  5888 displayed units  Display rounding is useful for reducing the   units instrument re
30. ly when digital retransmission used  Refer to the  che  separate    PM4 Panel Meter Optional Output Addendum    booklet supplied when  Pe ru   this option is fitted    or E   The digital retransmission may be set to operate from either the channel 1   channel 2  percent rejection or temperature reading  Select eh   for channel 1   eche for channel 2  Pe r us for percent rejection or 9   for temperature    As with the Rx function the retransmission will operate on the selected mode  even if the display is not in that mode                                      Returning to the normal measure Mode    Important  When the calibration is complete  it is advisable to return the instrument to the normal  mode  where calibration functions cannot be tampered with   To return to the normal mode   turn off the  instrument power   wait a few seconds and then restore power     Page 19 of 30 PM42COMA 1 6 0       5 Function Table For Fully Optioned Instrument                                                                                                                               a a       Default Record your  Initial display Meaning of display Next display setting settings  Axla Alarm x low setpoint value Setpoint value or GFF OFF age  Ax Alarm x high setpoint value Setpoint value or GFF OFF D    Hysteresis value JA See following  AxHY Alarm x hysteresis in measured units ia fable  a No of seconds See following  EE plan p IME before relay trips E table  Axre Alarm x reset time No of secon
31. measurement usually provides a  slower response  but has the advantage of allowing the cell to be  removed without disturbing the process     Page 6 of 30     horizontal or vertical                             Figure 3      gt  PI Modified T fitting  for in line flow      horizontal or vertical          yy TBTH cells only  not  suitable for TBLR cells                    PM42COMA 1 6 0    3 Electrical Installation    The PM4 Panel Meter is designed for continuous operation and no power switch is fitted to the unit     Itis recommended that an external switch and fuse be provided to allow the unit to be removed for servicing     The terminal blocks allow for wires of up to 2 5mm    to be fitted  Connect the wires to the appropriate  terminals as indicated below  Refer to other details provided in this manual to confirm proper selection of  voltage  polarity and input type before applying power to the instrument  When power is applied to the  instrument an initial display of 8888  followed by other status displays indicates that the instrument is    functioning           MAINS EARTH  AC NEUTRAL  DC      AC ACTIVE                                                                         11112113                                         DC      COM N O  RELAY 1                                                              3 WIRE  Instrument Rear Panel  1 MAINS EARTH OPTIONAL OUTPUTS  2 240VAC NEUTRAL  3 240VAC ACTIVE A OUTPUT V I  4 B_ OUTPUT V I    5 RELAY1 COM  6  RELAY1 N O  7 RTD 
32. n       ro  LS    SLPE    Solution slope   displays and sets the solution slope  variable from  65 55 to  5 588  The solution slope gives the temperature coefficient of the solution  measured as a   per   C  this figure is needed since each individual solution s  conductivity resistivity will vary differently with temperature   A typical value is 2   per   C   Enter the solution value  if known  if the solution slope is not known then it can  be obtained as follows     1  Set the slope setting to 0 00  per   C   2  Place the cell into a sample of the process solution  Measure the  temperature of the solution or alter the temperature to a desired level  this  temperature is shown as T1 inthe formula below  Allow the reading to stabilise  and note the reading    3  Bring the solution up to a higher temperature and allow the reading to  stabilise  again note the reading    4  Use the formula below to calculate the solution slope        i  Conductivity or Resistivity at T1 4 fe   7  x 100  Conductivity or Resistivity atT2    Slope       5  Enter the result as the solution slope        C3    og      i  c  o    Solution temperature   displays and sets the solution temperature  77  to be used  with the solution slope function above        Wa    000n  00         a WV aa WA a EI EI   3 ED   an    Do    Channel 1 probe constant   displays and sets the channel 1 probe cell constant   K number    Values of     6 6 0 05 00  18 5   8 2 8 5 0   8  58 or  DE may be selected        Prb  CASE 
33. n factory set to a standard  configuration  Like all other PM4 series instruments the configuration and calibration are easily changed by  the user  Initial changes may require dismantling the instrument to alter PCB links  other changes are made  by push button functions     Full electrical isolation between power supply  conductivity resistivity cell and retransmission  output is provided by the PM4  thereby eliminating grounding and common voltage problems  This isolation  feature makes the PM4 ideal for interfacing to computers  PLCs and other data acquisition devices     The versatile PM4 has various front panel options  therefore in some cases the pushbuttons may be  located on the front panel as well as the standard rear panel configuration     Page 3 of 30 PM42COMA 1 6 0    1     1    Inputs  amp  outputs    Input    One or two   conductivity cells        and one   temperature sensor    Process units    Alarm annunciator LEDs   5 digit LED display only     E 7  m    Conductivity mS cm    6 digit model    Page 4 of 30          Setup pushbuttons    allt    AMALGAMATED INSTRUMENT CO    100    Bargraph plus  5 digit model    Output   1 x setpoint relay  Optional outputs   Up to six extra        setpoint relays   Analog output   single or dual   Serial comms   RS232 or RS485   BCD binary retransmission    75    50    25    0        PM42COMA 1 6 0    2 Mechanical Installation    If a choice of mounting sites is available then choose a site as far away as possible from sourc
34. nd will reset when the display value falls below the setpoint  this can  result in repeated on off switching of the relay at around the setpoint value  The  hysteresis setting operates as follows   In the high alarm mode  once Deney vaie  the alarm is activated the input    must fall below the setpoint  value minus the hysteresis      gt  gt  70a  value to reset the alarm  A A A eet Oe TA el   e g  if A tH  is to 58 8 and minus Relay  A IHY is setto 3 8 then the        lis e  setpoint output relay will or above E  activate once the display value below this  goes above 58 8 and will value  reset when the display value  goes below 47 8  gt    50 0 minus 3 0   Alarm high operation with hysteresis Time  In the low alarm mode  once     Play Value  the alarm is activated the input A  must rise above the setpoint  value plus the hysteresis id  value to reset the alarm  ce  b h  e g  if R ito is to 28 8 and Ebo ee ia  A IHY is setto 15 0 then  te   atthis value  i plus or below  the alarm output relay will AxHy o E ONE  activate when the display E E eo E MO  value falls below 28 8 and  we mena Glspiay Alarm low operation with hysteresis Time  value goes above 33 5   20 0 plus 10 0    The hysteresis units are expressed in displayed engineering units   RAXee  amp  to 50   Alarm trip time   displays and sets the alarm trip time and is common for both  seconds alarm high and low setpoint values  The trip time is the delay time before the  alarm relay will activate  or trip  when an alarm
35. ns    Weight     1 or 2 Conductivity Resistivity cells   K 0 01  0 05  0 1  0 5  1 0  2 0  5 0  10  20  50 or 100     100Q RTD  10002 RTD  LM335   100Q thermistor UUB25J1 thermistor or manual temperature setting    0 00 to 9999 uS cm  or equivalent in mS cm  mS m or uS m   0 00 to 18MQ and  40 to 120  C    Better than 1  of full scale   Each channel is sampled every 2 seconds  20 000 count Dual Slope integrating  MC68HC11 CMOS   LED  10 to 60  C  LCD  10 to 50  C   5 to 95  non condensing    5 digit 14 2mm   status LEDs   4 way keypad    6 digit 14 2mm   4 way keypad   LED Bar Graph 20 segment bar   4 digit 7 6mm plus 3 way keypad  LED Bar Graph 20 segment bar   5 digit 7 6mm   relay status LEDs    AC 240V  110V or 24V 50 60Hz or DC isolated wide range 12 to 48V   Special supply types 32VAC  48VAC 50 60Hz or DC isolated 50 to 110V  also available  Note  supply type is factory configured     AC supply 4 VA max   DC supply  consult supplier  depends on display type  amp  options     1 x relay  Form  A rated 5A resistive  Programmable N O  or N C     One or three extra relays  same specs as Relay 1    4 to 20mA  0 to 1V or O to 10V link selectable  4 to 20mA output can drive into 1kQ load maximum     RS232 or RS485  selectable for ASCII or Modbus RTU   Binary or BCD retransmission 16 bits  PNP or NPN factory configured      12VDC  24VDC  standard or link selectable  5VDC  10VDC   20mA maximum current output     DIN 48mm x 96mm x 10mm   44mm x 91mm x 120mm behind face of panel  4
36. oSiemens per metre  Select 45 e to display in milliSiemens per centimetre  Select AS  A to display in milliSiemens per centimetre  UCAL n a Channel 1 uncalibration   used to set the channel 1 conductivity or resistivity  Chi calibration back to the factory calibration values  This function should only be  used when calibration problems exist  and it is necessary to clear the calibration  memory   UCAL n a Channel 2 uncalibration   used to set the channel 2 conductivity or resistivity  Che calibration back to the factory calibration values  This function should only be  used when calibration problems exist  and it is necessary to clear the calibration  memory   uUCAL OC na Temperature probe uncalibration   used to set the temperature probe calibration  back to the factory calibration values  This function should only be used when  calibration problems exist  and it is necessary to clear the calibration memory   SEt cand   Set default display   the default display can be set to either pS and   cdi SP or or resistivity  F St   Select the default display required via the   or M buttons   FESE  P buk none    button function   displays and sets the operation of the front panel  2 push  H  button   Leor The functions available are   Hi Lo NGNE   no function  pressing the GQ button has no effect   H     peak memory  display will show the highest reading in memory from the  time the instrument was last switched on  The function will time out after 20  seconds and return to normal meas
37. oint value if required  The alarm will activate  when the displayed value is lower than the setpoint value  Each relay may be  configured with both a low and high setpoint if required  if so the relay will be  activated when the display reading moves outside the band set between low and  high setpoints     AH   Any Alarm high setpoint   displays and sets the high setpoint value for the designated  display   alarm relay  The high alarm setpoint may be disabled by pressing the ZY and MW  value pushbuttons simultaneously  When the alarm is disabled the display will indicate  GFF  Use A or M to adjust the setpoint value if required  The alarm will activate  when the displayed value is higher than the setpoint value  Each relay may be  configured with both a low and high setpoint if required  if so the relay will be  activated when the display reading moves outside the band set between low and  high setpoints                                   Page 12 of 30 PM42COMA 1 6 0                                                Function   Range   Description  AXHY Gto Alarm hysteresis  deadband    displays and sets the alarm hysteresis limit and is  9999   common for both high and low setpoint values  The hysteresis value may be  units used to prevent too frequent operation of the setpoint relay when the measured  value stays close to the setpoint  Without a hysteresis setting  RxHY set to zero   the alarm will activate when the display value goes above the alarm setpoint  for  high alarm  a
38. onal Output Addendum    booklet supplied when this option is fitted   value Displays and sets the analog retransmission  4 to 20mA  0 1V or 0 10V  output   low value  4mA or OV  in displayed engineering units  e g  if a 4mA output is  required for a display value of O then FEE   should be set to G    The retransmission output can be set to follow channel 1  channel 2  percent  rejection or temperature  see  EE function for details    FEE    Any Recorder retransmission output high value   refer to the separate    PM4 Panel  display   Meter Optional Output Addendum    booklet supplied when this option is fitted   value Displays and sets the analog retransmission  4 to 20mA  0 1V or 0 10V  output   high value  20mA  1V or 10V  in displayed engineering units  e g  if a 20mA  output is required for a display value of 1000 then FE       should be setto    208   bRr   Any Bar graph display low value   seen only in bargraph display instruments   display   Displays and sets the bar graph low value i e  the value on the 7 segment display  value at which the bargraph will start to rise  This may be independently set anywhere  within the display range of the instrument   Note  The bAr   and bAr   settings are referenced from the 7 segment display  readings  not the bargraph scale values  The bargraph scale may scaled  differently to the 7 segment display or may be set to display a different channel     rejection or temperature  see the bRr function    bArT Any Bargraph display high value
39. resistivity must be at least 5  away from the null value  Try calibration again  with a higher conductivity or lower resistivity solution  ensure than null calibration was correctly carried  out    CAL 9A N EFF    calibration gain error    The gain value after calibration was more than 10 times higher or lower than expected  Possible  causes are incorrect calibration procedure  incorrect cell constant selection or faulty cell    CALZ EFF    calibration point 2 error     See CAL 1 EFF   CALE SPAM EFF    calibration point 2 span error    The second calibration point must be at least 5 times greater than the CA   t point and at least  500uS cm or 10x less for resistivity  Increase the conductivity resistivity of the solution to at least  500uS cm or decrease the resistivity by at least 10x and try again or recalibrate FAL   ata lower value     CALE 9A N EFF    calibration point 2 gain error   See CAL SAI EFF  CALZ FeSt EFF    calibration point 2 resistance error     Indicates that the calibration resistance constant has been calculated at either a negative value ora  value greater than 20Q  i e  excessive lead resistance   Check cell connections and E AL e calibration  procedure     Note  It is essential in conductivity measurement that the resistance across the cell is always greater  than 800  If the resistance is less than this then it may be necessary to use a cell with a higher cell  constant e g  it may be necessary to change from K 0 1 to K 1  The resistance at any given 
40. s fitted    Select parity check to either nanE  EYER or odd    G P ut d SP    Set RS232 485 interface mode   only seen if serial communications option fitted   Eant   Refer to the separate    PM4 Panel Meter Optional Output Addendum    booklet  or supplied when this option is fitted    POLL Select d  SP  Cont POLL  A buS orA buS  Allows user to select the RS232 485 interface operation as follows    d   SP Sends image data from the display without conversion to ASCII   Eant Sends ASCII form of display data every time display is updated   GLtL Controlled by computer or PLC as host  Host sends command via  RS232 485 and instrument responds as requested   R bw5   is a special communications mode used with Windows  compatible optional PC download software  Refer to the user manual  supplied with this optional software   A buS   Modbus RTU protocol   Addr Sto 3    Set unit address for polled  POLL  mode  0 to 31    only seen if serial          communications option fitted  Refer to the separate    PM4 Panel Meter Optional  Output Addendum    booklet supplied when this option is fitted     Allows several units to operate on the same RS485 interface reporting on  different areas etc  The host computer or PLC may poll each unit in turn  supplying the appropriate address    The unit address ranges from 0 to 31  DEC  but is offset by 32  DEC  to avoid  clashing with ASCII special function characters  such as  lt STX gt  and  lt CR gt     Therefore 32  DEC  or 20  HEX  is address 0  42  
41. s fitted ii  Ax Alarm mode for alarms 1  2 etc  ch 1 ch  Pe rd or  E chi aioe as  rec First analog retransmission ab tence Pard o ee a i  mode  bAr Bargraph display mode ch i ch  Pe   dor Sf chi  Digital output a  d53 5P re bio oda ch 1 eche  Pe ru or SE chi  Functions shown shaded on this table will be displayed only when those options are fitted   Settings for relays   record settings here  A1 A2 A3 A4  Axl o  RH  AXHY  Rxtt  AXre       RAxn o0rAxn c       Ax                      Page 21 of 30    PM42COMA 1 6 0                6 Calibration   Conductivity Resistivity a Temperature    The PM4 2CO has provision for calibration slope and head resistance compensation  conductivity resistivity calibration  A null calibration feature  see TAL MLL  allows the probe to be  referenced to the instrument at a zero conductivity level  A null calibration should be undertaken before a  single or two point calibration to ensure that the probe and instrument are matched  Before calibrating the  instrument it is also important to ensure that the correct cell constant has been chosen  see PF bE CASE  and Prb Cnt   Eh ICAL    orE  hetAt   forchannel 2  together withthe Eh    MULE  or The RULL   function sets the calibration slope  the Eh i CAL E  or Ehe CAL E  reading is used to compensate for head  resistance     When using a temperature probe temperature calibration is carried out within the     Fist Lt and  EAL PE functions  ensure that the correct temperature probe type has been selected  
42. see    E EYPE  and  that the appropriate links have been set  see the  Electrical Installation  chapter      Calibration Functions    To enter the calibration mode the instrument must be powered up and functions entered via  AL mode as  illustrated on the first page of chapter 4    Explanation of functions        6 1 Conductivity Resistivity Calibration Null    Null calibration allows the conductivity resistivity cell to be referenced to the meter  The instrument  should be nulled before calibration  To null the instrument the following procedure should be followed     1  If a temperauture compensation sensor is used check that the temperature reading is correct and  calibrate the temperature reading if necessary  see    Temperature Calibration Null    and    Temperature  Calibration    sections in this chapter  Also check that the 5G SL PE function is correctly set  If no  temperature sensor is being used check that the SG    E function is set to the required default  temperature    2  Clean the cell to be nulled in pure water  dry the cell and place in air  Allow time for the reading to  stabilise    3  Enter the calibration mode and setup mode then step through the functions until Eh    FUL  or  Che NULL  is displayed    4  Press BM and M together  the display will show a reading  this reading will be taken as zero upon  completion     5  Press la  the display will show Fut t End  When the instrument returns to normal measure mode  the reading from the probe in air will be
43. solution without loss of accuracy in applications where it is  undesirable to display to a fine tolerance  e g  if set to 10 the instruments will  display in multiples of 10    En 5  Channel 1 decimal point selection   displays and sets the decimal point for  CPE G  4  channel 1 display  Use the Z or M pushbuttons to set the decimal point position     amp  G2 or The display will indicate as follows   amp   no decimal point   B     1 decimal point   6 883   place   G G2  2 decimal point places  or 8 883  3 decimal point places     Che 5  Channel 2 decimal point selection   displays and sets the decimal point for   dEPE G  i  channel 2 display  Other details are as per the Eh   dEPE function   8 88 or  5 003   Fler Gto8   Digital filter   displays and sets the digital filter value  Digital filtering is used for   reducing susceptibility to short term interference  The digital filter range is  selectable from Eto 8  where G  none and  amp    most filtering  A typical value for  the digital filter would be 3    bRud DD to   Set baud rate   only seen if serial communications option fitted  Refer to the   38 54 separate    PM4 Panel Meter Optional Output Addendum    booklet supplied when  this option is fitted   Select from 388 6833  236 2433 4600 9500    9 2  19200  or 38 4   38400    Prey nonE    Set parity   only seen if serial communications option fitted  Refer to the separate  EWUER      PM4 Panel Meter Optional Output Addendum    booklet supplied when this option  or add   i
44. tion slope  CAL e  compensates the calibration curve for head resistance           Page 17 of 30 PM42COMA 1 6 0                                                       Function   Range   Description  Erie n a Null calibration   null calibration allows the channel 2 probe to be referenced to  PUL the instruments display value at zero conductivity  See    Calibration    Conductivity Resistivity  amp  Temperature     chapter for details   Che n a Channel 2 calibration points   displays and sets channel 2 calibration points  See  CRL       Calibration Resistivity  amp  Temperature    chapter for full details of setting up   Che CAL i when used after TAL FULL sets the calibration slope  CAL 2  CALE compensates the calibration curve for head resistance   or nuLL   n a Temperature probe null   Null calibration allows the temperature probe to be  referenced to the instruments display value with zero input  See    Calibration    Conductivity Resistivity 8 Temperature    chapter for details   ERLOL n a Temperature probe calibration   used to calibrate the temperature probe  Ensure  that correct temperature probe has been selected under the    E EYPE function   See    Calibration   Conductivity Resistivity 8 Temperature    chapter for details   cond w5 en    Conductivity measuring units   seen only if SEt d  SP set to cand   uwt Un  Used to set the measuring units for conductivity measurement   e Select wS e A to display in microSiemens per centimetre   ASA Select 15  A to display in micr
45. tions cannot be tampered with   To return to the normal mode turn off  power to the instrument  wait a few seconds and then restore power     Page 26 of 30 PM42COMA 1 6 0    7 Input Output Configuration    If you need to alter the input or output configuration proceed as follows     1  Remove the plug in terminals from  the rear of the instrument       2  Remove 4 x self tapping screws from back  cover  remove back cover by pulling it away  from the instrument    P       3  Using a screwdriver  loosen the  earth screw which passes through  the PCB then slide out the board or  boards           f    Remove earth screw  which passes through the  case then slide out  the printed circuit board    4  Configure the PCB links as required  see appropriate chapter  5  Slide PCB back into the case   6  Re tighten the earth screw which passes through the PCB   7  Refit back cover and fix with the self tapping screws    8  Plug the terminal strips back into the rear of the instrument    Page 27 of 30 PM42COMA 1 6 0    8 Specifications    Technical Specifications  Input     Temperature Input   Measuring Range     Accuracy    Sample Rate    A D Converter   Microprocessor   Ambient Temperature   Humidity    Display     Power Supply     Power Consumption     Output  standard    Relay Action    Output Options   Extra Relays    Analog Retransmission     Serial Communications   Digital output   Regulated DC supply     Physical Characteristics  Bezel Size    Case Size    Panel Cut Out   Connectio
46. urement   La   valley memory  display will show the lowest reading in memory from the  time the instrument was last switched on  The function will time out after 20  seconds and return to normal measurement   H Lo  display will toggle between the highest and the lowest reading in  memory each time the G button is pressed  The function will time out after 20  seconds and return to normal measurement   SPRE RI Setpoint access   sets the access to the alarm relays set points  The following  A    2   choices are available   pl ES R 1   Allows setpoint access to alarm 1 only           Ft i 2   Allows access to alarms 1 and 2 only    A 1 3   Allows access to alarms 1  2 and 3 only etc  up to the maximum  number of relays fitted  For this function to operate the remote input F    A  function must be set to 5P RE           Page 18 of 30 PM42COMA 1 6 0                   Function   Range   Description    Ax eh     Alarm mode   the alarms setpoints may be set to operate from either the channel  che  1  channel 2  percent rejection or temperature reading  Select eh   for channel  Peru   1  eche for channel 2  Pe r us for percent rejection or PE for temperature     or 2     The alarm will still operate on the selected mode even if the display is not in that  mode  e g  if A tis set to PE and the display is showing a conductivity reading  then the alarm 1 will still operate if the sensed temperature goes above the alarm  1 high setpoint or below the alarm 1 low setpoint     rec ch    Analo
47. y existing or future models of the unit as it may deem necessary  without incurring any obligation to incorporate such modifications in units previously sold or to which this  guarantee may relate     This document is the property of  the instrument manufacturer  and may not be reproduced in whole or part without the  written consent of the manufacturer     This product is designed and manufactured in Australia        Page 30 of 30 PM42COMA 1 6 0    
    
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