User Manual
Contents
1. CHEMISTRY W amp W ANALYZER MODES Charge Discharge C1 C2 C3 C4 Auto Condition es v _ MVV Vv Ni MH J xxx v Li lon J V x x x J x Lead Acid J V x x x x J Use X Not Suggested 2 E02 Indicates that the battery is out of acceptable voltage range for that battery either too high or too low If the battery is new or has not been used for a couple of months an E02 may occur during the charge or cycles modes In that situation it is recommended to put the battery in the Analyzer in the CHARGE mode This may have to be repeated two or three times Once you have com pleted a Charge mode it is recommended to condition the battery by placing it in the Analyzer in the cycle three mode If the battery has been used on a regular basis and the E02 is displayed then the battery in all probability has a shorted cell or cells within it It is recommended that you repeat the Cycle 3 mode one more time to ensure that you are not discarding a good battery Should the E02 appear again then discard the battery or return it to the manufacturer if it is still under warranty 3 If the display continues to show READY after the battery has been placed in the Analyzer Cup either A The battery has been placed in the Analyzer such that the contacts of the battery are not making contact with the contacts of the Analyzer In this case simply reverse the battery and place in the Adapter Cup according to the Battery Specifica2. ANALYZER la Illa amp Vla for proper installation of the battery into the Analyzer Install the battery into the Adapter cup The display associated with that adapter cup will display a flashing CHARGE While the display is flashing press the FUNCTION PUSH BUTTON twice You will see DISCHARGE then CYCLE 1 KUITA gt CHARGE lt 1 ATL LIS AFTER 5 SECONDS After 5 seconds the display will stop c flashing and will show CHARGE and A directly below CYCLE 1 The Analyzer is now in the Charge state of Cycle 1 ET cuarce After the battery has been charged CYCLE 4 DISCHARGE and CYCLE 1 as well as the MILLIAMP HOURS appears on the display AFTER BATT HAS BEEN CHARGED D Lt c Fi A MILLIAMP HOURS R DISCHARGE E CYCLE 1 usas W amp W Manufacturing Co ANALYZER la Illa amp VTa USER S MANUAL 7 ANALYZE MODE Continuation At this time the Analyzer will start discharging the battery and dis playing the capacity of the battery that has been withdrawn from the battery in MILLIAMP HOURS It should be noted that as the Analyzer continues to discharge the battery the number displayed increases This will continue until the battery has been discharged to 1 volt cell At this time the Analyzer will go into the recharge portion of Cycle 1 and the display will replace the word DISCHARGE with RECHARGE RECHARGE MOArPIOMA After
3. following sequence will be displayed DISCHARGE CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 SM S CHARGE lt ALAS usas W amp W Manufacturing Co ANALYZER la Illa amp V Ta USER 8 CONDITION MODE Continuation After 5 seconds the display will stop flashing and will show CHARGE and depending on which CYCLE you choose 2 3 or 4 will appear directly below the CHARGE indication The Analyzer is now in the Charge state After the battery has been charged the Analyzer will go into the Discharge state The display will also show DISCHARGE and the CYCLE number you have selected The MILLIAMP HOURS appears on the display as well At this time the Analyzer will start dis charging the battery and displaying the capacity of the battery that has been withdrawn from the battery in MILLIAMP HOURS It should be noted that as the Analyzer continues to dis charge the battery the number displayed in creases This will continue until the battery has been discharged to 1 volt cell At this time the Analyzer will go into the Recharge portion of the Cycle and the display will show CHARGE instead of DISCHARGE All other readings will be as they were prior to RECHARGE Once the battery is recharged the Analyzer will repeat the Cycle mode until it has completed the number of Cycles that were originally entered MADE IN USA BY W amp W Manufacturing Co S MANUAL AFTER 5 SECONDS mQoz gt ro CHAR
4. ANALYZER la Illa amp Via USER S MANUAL BATTERY ANALYZERS amp CONDITIONERS usaey W amp W Manufacturing Co ANALYZER Ta Ifa amp V la USER S MANUAL TABLE OF CONTENTS Page 1 Specifications O _ 2 2 Identifying parts of your Analyzers __________ 3 3 Getting Started r 4 Switching on the Analyzer la Illa amp Vla 4 Operating Instructions 5 5 Charge Mode 6 6 Discharge Mode 7 7 Analyze Mode 8 8 Training Cycles Modes 10 9 Auto Mode 18 10 Conditioning Mode dS usas W amp W Manufacturing Co PAGE 1 ANALYZER la Illa amp VTa USER S MANUAL 1 SPECIFICATIONS BATTERY CHEMISTRIES Nickel Cadmium Nickel Metal Hydride Lead Acid and Lithium lon chemistries METHOD OF END OF CHARGE DETECTION Negative Delta V Time dt dT and temperature can be used in conjunction with each other to insure proper charge termination BATTERY RANGE NiCd and NiMH 1 to 12 cells Lead Acid 9 999 amph max 1 to 7 cells Lithium lon certain chemistries 1 to 4 cells CHARGE RATES AVAILABLE All are cup or adapter selected 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 and 1500 mA DISCHARGE RATES AVAILABLE All are cup or adapter selected 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 and 1500 mA MAXIMUM CAPACITY DISPLAYED 9 999 mAh INPUT VOLTAGE 100 VAC to 240 VAC 50 to 60 Hz Single phase Auto Rangin
5. GE CYCLE AFTER BATT HAS BEEN CHARGED DISCHARGE CYCLE 4 MOALPIANAWN O AFTER BATT HAS BEEN DISCHARGED Peat LOL RECHARGE CYCLE moz gt romz AFTER BATTERY HAS BEEN RECHARGED DISCHARGE CYCLE 3 MOAPIAN O ANALYZER la Ila amp V Ta USER S MANUAL 8 TRAINING CYCLES MODE Continuation AFTER 5 SECONDS At this time the display will show a flashing READY the last mAh reading and the number of Cycles completed The Analyzer will now be in the trickle charge state When the battery is removed from the cup the display will read READY lt O gt mMm A MADE IN usas W amp W Manufacturing Co ANALYZER la Illa amp VIa USER S MANUAL 9 AUTO MODE This function is intended for life testing for qualifying new vendors of cells and batteries The Cycle function is repeated until it is stopped manually After each Cycle is completed the display will show the capacity of the battery for that Cycle This function is very useful when used in conjunction with our optional Computer Interface to form a Database to maintain a history of the evaluations REFER TO THE BATTERY SPECIFICATION SHEET FOR ANALYZER la Illa amp Vla for proper installation of the battery into the Analyzer Install the battery into the Adapter cup The display associated with that adapter cup will display a flashing CHARGE While the display is flashing press the FUNCTION PUSH BUTTON si
6. e ON OFF switch in the OFF position figure 1 B Insert the DC POWER PLUG into the Analyzer as shown in figure 1 C Insert the A C Power cord into the switching power supply See figure 1 D Plug the other end of the A C power cord into A C outlet as shown in figure 1 ANALYZER REAR SIDE ON OFF SWITCH DC POWER PLUG SWITCHING POWER SUPPLY A C POWER CORD A C WALL OUTLET o Sa t gt b Figure 1 Switching on the Analyzer la Illa or Vla Switch on the Analyzer with the ON OFF switch located on the rear of the Analyzer See figure 1 The Analyzer will perform a self test During the self test the displays will show each element of the displays At the end of the self test each display will in dicate READY usar W amp W Manufacturing Co ANALYZER la Ia amp Va USER S MANUAL 4 OPERATION INSTRUCTIONS IMPORTANT READ BEFORE CONTINUING 1 In order to erase and prevent the memory effect of Ni Cd battery packs W amp W Analyzer Conditioner has 8 different modes of operation All these operation modes are not necessarily for other battery pack chemistries like Ni MH Li lon and Lead Acid Therefore we suggest using the W amp W Analyzer operation modes according to the following table Important None of the W amp W Operation Modes will harm any battery pack W amp W Operation Modes and Batteries Chemistries
7. g Input Connector 3 position Male IEC 320 Inlet SIZE 1 Station unit LxHxW 6 3 Station unit LxHxW 1 6 Station unit LxHxW 2 WEIGHT 1 Station unit 3 Ibs 1 2 3 Station unit 5 Ibs 2 0 6 Station unit 10 Ibs 4 x 3 5 x 8 153 x 89 x 203mm 1 5 x 3 5 x 8 292 x 89 x 203mm 3 x 3 5 x 8 584 x 89 x 203mm kg 5 kg 1 kg AGENCY APPROVALS UL CSA CE TUV All Specifications are subject to change without notice usas W amp W Manufacturing Co ANALYZER la Illa amp VIa USER S MANUAL 2 IDENTIFYING PARTS OF YOUR ANALYZER BEZEL NN ADAPTER CUP B CONNECTOR CABLE DISPLAY LCD m FUNCTION PUSH BUTTON MODE INDICATOR HEAT SINK OFF ON SWITCH n POWER JACK m REAR OF ANALYZER la OR llla SERIAL PORT CONNECTOR DB 9 Female REAR OF ANALYZER Vla FUSE HOLDER usas W amp W Manufacturing Co ANALYZER la Ia amp V la USER S MANUAL 3 GETTING STARTED Carefully unpack the Analyzer la Illa or Vla You will have the following accessories AN la AN Illa AN Vla A C Power Cord I 2 Switching Power Supply 1 1 2 User s Manual 1 1 1 Warranty Card 1 1 1 Adapter Cup Instructions 1 3 6 A Place th
8. hether it is functioning properly Refer to the Battery Specification Sheet for proper installation of the battery into the Analyzer Install the battery into the Adapter cup The display associated with that Adapter cup will now display a flashing CHARGE While the display is flashing press the FUNCTION PUSH BUTTON once You will see a flashing DISCHARGE Sa oe E After about five seconds the display will stop flashing and will show MILLIAMPS and DISCHARGE MILLIAMP HOURS Discharging Period DISCHARGE At this time the Analyzer will start discharging the battery displaying the capacity of the battery that has been withdrawn from the battery in mAh It should be noted that as the Analyzer continues to discharge the battery the number displayed increases This continues until the battery has been discharged to 1v cell At this point the display will show a flashing READY the capacity of the battery in mAh and DISCHARGE The battery is now totally discharged When the battery is removed from the Analyzer after it has been Discharged the display will read READY usas W amp W Manufacturing Co ANALYZER la Illa amp Va USER S MANUAL 7 ANALYZE MODE CYCLE 1 CYCLE 1 Charge Discharge Recharge is used to evaluate the state of the battery and gives you the actual capacity of the battery in mAh REFER TO THE BATTERY SPECIFICATION SHEET FOR
9. ing press the Function Button seven times for Condition Each time the function button is depressed the following sequence will be displayed DISCHARGE CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 AUTO AND CONDITIONING NEEL CHARGE lt AAV LINS My Z CONDITION z UI usas W amp W Manufacturing Co ANALYZER la Illa amp VlIa USER S MANUAL 9 CONDITION MODE Continuation After 5 seconds the display will stop flashing CONDITION and DISCHARGE will appear on the left below CONDITION The Analyzer is now discharging and the display will show the capacity of the battery that has been withdrawn from the battery in mAh It should be noted that as the Analyzer continues to discharge the battery the number displayed increases This continues until the battery has been discharged to 0 5 v cell usas W amp W Manufacturing Co i A lB MANUFACTURINGICO W amp W Manufacturing Co 800 SOUTH BROADWAY HICKSVILLE NEW YORK 11801 IN USA amp CANADA 800 221 0732 IN NY STATE 516 942 0011 FAX 516 942 1944 E MAIL email ww manufacturing com Web Site http www ww manufacturing com Copyright Rev 3 8 02
10. the battery is Recharged the display will show a flashing READY along with CYCLE 1 and the capacity of the battery in i e MILLIAMP HOURS One should refer to the BATTERY SPECIFICATION SHEET FOR I Lt THE ANALYZER la Illa amp Vla to see whether 0 the battery meets minimum capacity levels Typically the battery should be within 80 of the rated capacity after one year When the battery is removed from the Analyzer after CYCLE 1 has been completed the display will read READY PREADY lt CYCLE 1 lt O gt Pm A usas W amp W Manufacturing Co ANALYZER la Illa amp Va USER S MANUAL 8 TRAINING CYCLES MODE CYCLE 2 CYCLE 3 and CYCLE 4 are just multiples of CYCLE 1 and are intended to exercise CONDITION the battery eliminating the Memory effect or Voltage Depression along with making the battery more efficient At the end of each DISCHARGE portion of each CYCLE a new reading will appear in the display giving the capacity for that particular CYCLE in mAh REFER TO THE BATTERY SPECIFICATION SHEET FOR ANALYZ ER la Illa amp Vla for proper installation of the battery into the Analyzer Install the battery into the Adapter cup The display associated with that adapter cup will display a flashing CHARGE While the display is flashing press the FUNCTION BUTTON three times for CYCLE 2 four times for CYCLE 3 five times for CYCLE 4 Each time the FUNCTION BUTTON is depressed the
11. tion Sheet or B If the battery has been correctly positioned in the cup then the battery is open and should be properly disposed of usas W amp W Manufacturing Co ANALYZER la Illa amp VIa USER S MANUAL 5 CHARGE MODE WILL FULLY CHARGE THE BATTERY REFER TO THE ADAPTER CUP BATTERY SPECIFICATION SHEET FOR ANALYZER la Illa amp Via FOR PROPER INSTALLATION OF THE BATTERY INTO THE ANALYZER Install the battery in the Adapter cup The display associated with that Adapter cup will now display a flashing CHARGE after 5 seconds the flashing CHARGE stop flashing after about CHARGE lt 5 seconds CHARGE CAAS gt Once the battery is fully charged the display will show a flashing READY along with a flashing CHARGE indication CHARGE TTT tbs The battery may be left in the Analyzer after it has been fully charged In this situation the battery will be in the trickle charge state until the battery is removed from the Analyzer When the battery is removed from the Analyzer after it has been charged the display will then read READY READY usas W amp W Manufacturing Co ANALYZER la Illa amp V la USER S MANUAL 6 DISCHARGE MODE DISCHARGE THE BATTERY TO 1V CELL AND LEAVE IT IN THE DISCHARGED STATE During the discharge mode of operation the display will show the capacity of the battery in mAh This function is very important when evaluating a BATTERY CHARGER to see w
12. x times Each time the FUNCTION PUSH BUTTON is depressed the display will read DISCHARGE then CYCLE 1 then CYCLE 2 then CYCLE 3 then CYCLE 4 and AUTO N Vit 1 S CHARGE lt CUTIA usas W amp W Manufacturing Co ANALYZER la Illa amp Va USER S MANUAL 9 AUTO MODE Continuation The following sequence will occur Charge Discharge Recharge The Analyzer will now repeat this procedure until the battery is removed from the Analyzer During this process the Analyzer will display the capacity of the battery after each Discharge phase To determine how many Cycles have been performed simply depress the FUNCTION PUSHBUTTON located below the display The number of Cycles that has been completed will be displayed Release the FUNCTION PUSH BUTTON and the Analyzer will resume the AUTO function state When the battery is removed from the Analyzer the display will read READY usas W amp W Manufacturing Co ANALYZER la Illa amp VIa USER S MANUAL 9 CONDITION MODE Condition Mode is meant to be used with Ni Cd batteries only It is used to condition new batteries long time stored batteries or deeply discharged batteries Refer to the battery specification sheet for Analyzer la Illa or Vla for proper installation of the battery in the Analyzer Install the battery into the Adapter Cup The display associated with the Adapter Cup will display a flashing CHARGE While the dis play is flash
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