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        708695-0 T4BE-K 14 SEER HP SS ii..indd
         Contents
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3.                ed                                                                                                                                E  eme reaeran                     1           Liquid Temperature  F        Liquid Pressure  psig     Refrigerant Charging Charts for Cooling Mode of Operation    14 SEER Split System Cooling Charts    3 5 Ton Heat Pump TXV Cooling Charging Chart              1       1        L                E    Remove refrigerant when above cuve                                                          ee             ord   4     2     1                                                                                                          Ei E                                                                                                                                                    E       70 75 80 85 90 95 100 105 110 115 120 125 130    Liquid Temperature  F     4        Heat Pump        Cooling Charging C hart       75 80 85 90 95 100 105 110 115 120 125 130    Liquid Temperature  F        Refrigerant Charging Charts for Cooling Mode of Operation  14 SEER Split System Cooling Charts    5 Ton Heat Pump TXV Cooling Charging Chart                                                                      ts  EGT Jo Ege  JEN                                i s E d       70 75 80 85 90 95 100 105 110 115 120 125 130  Liquid Temperature  F        N  co         LO  T            CO                                 Wm            e         T  t            y
4.      2  Wz   coy           I               IY     i  Heat Pump OD    Section    Typical Heat Pump with Standard Air Handler          A typical installation with a heat pump thermostat  air handler  and heat pump with      outdoor  thermostat              Thermostat    G RW2C EO Y  QUO QU OO                               Green G        Y N 1 E   e          Red   IY Y   2 7  R  White                 Wa    Grey                                    Air Handler Heat Pump OD  Section    Typical Heat Pump with  Outdoor Thermostat and Air Handler          Functional Checkout         N CAUTION     If equipped with a compressor  crankcase heater  wait 24 hours prior  to performing a function checkout to  allow for heating of the compressor  crankcase  Failure to comply may  result in damage and could cause  premature failure of the system           Indoor Blower     Set the thermostat function  switch to COOLING and the fan switch to ON   Verify that the indoor blower is operating and  that airflow is not restricted  Set the fan switch  back to AUTO     Blower Time Delay Relay  Select Models   A  time delay relay may be provided with the unit and  must be installed in the indoor section  The relay  will keep the indoor blower running an additional  40 seconds for increased cooling efficiency after  the outdoor unit shuts off  The relay has four  terminals and one mounting hole     Connect terminal    1    to load side of blower relay   Connect terminal     2    to terminal    R    of T s
5.  Check compressor motor winding resistance    Yellow  ALERT  Welded Contactor   Compressor contactor has failed closed  Flash Code 8 Compressor always runs   Thermostat demand signal not connected to module    Yellow  ALERT  Low Voltage   Control circuit transformer is overloaded  Flash Code 9 Control circuit  lt  17VAC   Low line voltage  contact utility if voltage at disconnect is low     Check wiring connections         Flash Code number corresponds to a number of LED flashes  followed by a pause and then repeated     TRIP and ALERT LEDs flashing at same time means control circuit voltage is too low for operation     Table 1  Interpreting the Diagnostic LEDS       Miswired Module Indication Recommended Troubleshooting Action    Green LED is not on   module does not power up    Determine if both R and C module terminals are  connected  Verify voltage is present at module   s R and    C terminals  Review 24VAC Power Wiring  page 4  for  R and C wiring     Green LED intermittent   module powers up only  when compressor runs    TRIP LED is on but system  and compressor check OK    Determine if R and Y terminals are wired in reverse   Verify module   s R and C terminals have a constant  source  Review 24VAC Power Wiring  page 4  for R  and C wiring     Verify Y terminal is connected to 24VAC at contactor  coil  Verify voltage at contactor coil falls below 0 5VAC    when off  Verify 24 VAC is present across Y and C when  thermostat demand signal is present  If not  R and C are  
6.  Green   indicates voltage is present  at the power connection of the module     ALERT LED  Yellow   communicates an  abnormal system condition through a unique  flash code  The ALERT LED will flash a number  of times consecutively  pause and then repeat  the process  The number of consecutive  flashes  defined as the Flash Code  correlates  to a particular abnormal condition  Detailed  descriptions of specific ALERT Flash Codes are  shown in Table 1 of this manual        TRIP LED  Red   indicates there is a demand  signal from the thermostat but no current to the  compressor is detected by the module  The TRIP  LED typically indicates the compressor protector  is open or may indicate missing supply power  to the compressor     The scroll compressor   s run  R   common  C   and start  S  wires are routed through the holes  in the Comfort Alert    module marked                    and    S     24 VAC Power Wiring     The Comfort Alert     module requires a constant nominal 24 VAC  power supply  The wiring to the module   s R and  C terminals must be directly from the indoor unit  or thermostat     The Comfort Alert    module requires a thermostat  demand signal to operate properly     NOTE  After the thermostat demand signal is  connected  verify that 24 VAC across Y and C  when demand is present     TROUBLESHOOTING   Interpreting The Diagnostic LEDs   When  an abnormal system condition occurs  the  Comfort Alert    module displays the appropriate  ALERT and or TRIP LED will fl
7.  e                                t       ga               yosiq   pinbr    ons               NY oO  St                                          yosiq   pinbr3    3 93    qunivaadwWal HOOQ1nO     r  e          KE   66                                CN                       yosiq   pinbr    ons            y   NIN               N                    t            yosiq   pinbiq    8                          ong           pinbiq                                          ive     44             ons          LO       co           Lo                          ons                 4 53d                         YHOOGLNO    syeys              uiejs  S 114  433               0       oO                                 Pest            or         yosiq   pinbr3    LO  co                 559 4     ong                         ong                                  o                        SS9Jd     yosiq   pinbiq                                  epojy                    syeys                                          22       23       INSTALLER  PLEASE LEAVE  THESE INSTALLATION    INSTRUCTIONS WITH THE  HOMEOWNER           7086950                      7086950    Specifications and illustrations subject to change  without notice and without incurring obligations     Printed in U S A   02 07     
8. Outdoor Heat Pump    User   s Information lInstallation Instructions       14 SEER R 410A High Efficiency Split System    These units have been designed and tested for capacity and efficiency in accordance with       1   Standards  Split System Heat Pump units are designed for use with a wide variety of fossil fuel  furnaces  electric furnaces  air handlers  and evaporator coil combinations     These instructions are primarily intended to assist qualified individuals experienced in the proper  installation of heating and or air conditioning appliances  Some local codes require licensed instal   lation service personnel for this type of equipment  Read all instructions carefully before starting  the installation     USER   S INFORMATION  IMPORTANT    Read this owner information to become familiar with the capabilities and use of your appliance   Keep this with literature on other appliances where you have easy access to it in the future  If a  problem occurs  check the instructions and follow recommendations given  If these suggestions  don   t eliminate your problem  call your servicing contractor        Heat Pump Principle of Operation                         WINTER HEATING SUMMER COOLING   1  Outdoor air enters heat pump  1  Indoor air enters the air handler section   Cold  heat transfer section  outdoor coil  2  Cold  heat transfer section  indoor coil   extracts heat from outdoor air as refrigerant extracts heat from indoor air as refrigerant  evaporates from a liquid to 
9. a 5 minute short cycling delay before the  outdoor unit will energize     Short Cycle Protection     With the system  operating in COOLING mode  note the setpoint  temperature setting of the thermostat  and  gradually raise the setpoint temperature until  the outdoor unit and indoor blower de energize   Immediately lower the setpoint temperature of  the thermostat to its original setting and verify  that the indoor blower is energized and that the  outdoor unit remains de energized  Verify that   after approximately 5 minutes  the outdoor unit  energizes and that the temperature of the air  supplied to the facility is cooler than ambient  temperature     Comfort Alert    Diagnostics  Select Models       The Comfort Alert    diagnostics module  facilitates troubleshooting heat pump and air  conditioning system failures  This Comfort  Alert    module is designed only for single phase  systems with scroll compressors that have  internal overload protection  By monitoring and  analyzing data from the compressor and the  thermostat demand  the module can detect the  cause of electrical and system related failures  without any sensors  A flashing LED indicator  communicates the ALERT code and guides the  service technician more quickly and accurately  to the root cause of a problem     NOTE  This module does not provide safety  protection  The Comfort Alert    module is a  monitoring device and cannot control or shut  down other devices     LED Description  See Figure 2   POWERLED 
10. a gas  evaporates from a liquid to a cold gas    3  Refrigerant  compressed to a hot gas by 3  Refrigerant  drawn to heat pump and  heat pump  carries the heat    the hot heat  compressed to a hot gas by heat pump   transfer section  indoor coil   carries the heat outdoors    4  Hot  heat transfer section  indoor coil  4  Hot  heat transfer section  outdoor coil   releases the heat to indoor air as refrigerant releases the heat as refrigerant condenses  condenses from a gas to a liquid  from a gas to a liquid    5  Air handler circulates the heat throughout 5  Heat pump  outdoor fan  discharges the  the home  heat to outside air    6  Refrigerant returns to outdoor coil and 6  Refrigerant returns to indoor coil and  evaporates once again to absorb more evaporates once again to absorb more    heat  heat        OPERATING INSTRUCTIONS    TO OPERATE YOUR HEAT PUMP  FOR COOLING        i     Set the thermostat system switch to COOL  and the thermostat fan switch to AUTO    See Figure 1     Set the thermostat temperature to the  desired temperature level using the tem   perature selector  Please refer to the sepa   rate detailed thermostat           manual for  complete instructions regarding thermostat  programming  The outdoor unit and indoor  blower will both cycle on and off to maintain  the indoor temperature at the desired cool   ing level     NOTE  If the thermostat temperature level  is re adjusted  or the thermostat system  switch is repositioned  the outdoor unit  may not 
11. ance with the  manufacturers installation instructions     ELECTRICAL CONNECTIONS        N WARNING     Turn off all electrical power at the main  circuit box before wiring electrical  power to the outdoor unit  Failure to  comply may cause severe personnel  injury or death              Wiring Diagram Schematic     A wiring  diagram schematic is located on the inside cover  of the electrical box of the outdoor unit  The  installer should become familiar with the wiring  diagram schematic before making any electrical  connections to the outdoor unit     Outdoor Unit Connections     The outdoor  unit requires both power and control circuit  electrical connections  Refer to the unit wiring  diagram schematic for identification and location  of outdoor unit field wiring interfaces     Control Circuit Wiring     The outdoor unit is  designedto operate from a 24 VAC Class II control  circuit  Control circuit wiring must comply with  the current provisions of the  National Electrical  Code   ANSI NFPA 70  and with applicable local  codes having jurisdiction     Thermostat connections should be made in  accordance with the instructions supplied with  thethermostat  and withthe instructions supplied  with the indoor equipment  A typical residential  installation with a heat pump thermostat and air  handler are shown below     Electrical Power Wiring     Electrical power  wiring must comply with the current provisions  of the  National Electrical Code   ANSI NFPA  70  and with applicabl
12. ash a number of    times consecutively  pause and then repeat the  process  To identify a Flash Code number  count  the number of consecutive flashes     Every time the module powers up  the last  ALERT Flash Code that occurred prior to shut  down is displayed for one minute  The module  will continue to display the LED until the condition  returns to normal or if 24 VAC power is removed  from the module     Cooling     Gradually lower the thermostat  temperature setpoint below the actual room  temperature and observe that the outdoor unit  and indoor blower energize  Feel the air being  circulated by the indoor blower and verify that  it is cooler than ambient temperature  Listen  for any unusual noises  If present  locate and  determine the source of the noise and correct  as necessary     Heating     Lower the thermostat setpoint  temperature to the lowest obtainable setting and  set the thermostat function switch to HEATING   The indoor blower and outdoor unit should stop  running  After a minimum offive minutes  increase  the setpoint temperature of the thermostat to the  maximum setting  Verify that the outdoor unit and  indoor blower have energized  Feel the air being  circulated by the indoor blower and verify that  it is warmer than ambient temperature  Listen       Figure 2  Comfort Alert    Diagnostics  Module    11       Status LED Status LED Description Status LED Troubleshooting Information  Green    POWER    Module has power Supply voltage is present at module 
13. d result in equipment damage   personal injury  or death              NOTE  The following Refrigerant Charging  Charts are applicable to listed assemblies of  equipment and at listed airflows for the indoor  coil  Assemblies of indoor coils and outdoor units  not listed are not recommended     14 SEER SPLIT SYSTEM HEAT PUMP ORIFICE USAGE    Restrictor Bore Size  in      Model  Number  T4BE       System Charge  R 410A  02      NOTE  Indoor refrigerant metering device is TXV for all models     14       Liquid Pressure  psig     Refrigerant Charging Charts for Cooling Mode of Operation  14 SEER Split System Cooling Charts    1 5 Ton Heat Pump TXV Cooling Charging Chart             E    Remove refrigerant when abovecuve     LA                                                                                                         og etg                                                                       SEN                                                                                                                                           oe       Liquid Temperature  F     2 Ton Heat Pump TXV Cooling Charging Chart       70 75 80 85 90 95 100 105 110 115 120 125 130  Liquid Temperature  F        Liquid Pressure  psig     Refrigerant Charging Charts for Cooling Mode of Operation  14 SEER Split System Cooling Charts    2 5 Ton Heat Pump TXV Cooling Charging Chart       Liquid Temperature  F     3 Ton Heat Pump TXV Cooling Charging Chart                                         
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15. e local codes having  jurisdiction  Use of rain tight conduit is  recommended  Electrical conductors shall have  minimum circuit ampacity in compliance with the  outdoor unit rating label  The facility shall employ  electrical circuit protection at a current rating no  greater than that indicated on the outdoor unit  rating label  Refer to the unit wiring diagram for  connection details     Minimum Circuit Ampacity     Electrical wiring  to the equipment must be compatible and in  compliance with the minimum circuit ampacity  listed on the outdoor unit data label     COPPER WIRE SIZE     AWG   1  Voltage Drop     Supply Wire Length Feet    Wire Size based on N E C  for 60  type copper con   ductors        Maximum Fuse Circuit Breaker Size     Circuit  protection for the outdoor unit mustbe compatible  with the maximum fuse circuit breaker size listed  on the outdoor unit data label     Disconnect Switch     An electrically compatible  disconnect switch must be within line of sight of  the outdoor unit  This switch shall be capable of  electrically de energizing the outdoor unit     Optional Equipment     Optional equipment  requiring connection to the power or control  circuits must be wired in strict accordance with  current provisions of the    National Electrical  Code     ANSI NFPA 70   with applicable local  codes having jurisdiction  and the installation  instructions provided with the equipment   Optional Equipment  e g   liquid line solenoid  valves  hard start kits  
16. erminal  strip  This will initiate defrost test in 5  10 or  15 seconds  This is determined by 30  60  or 90 minutes defrost pin settings   Factory  setting will be 30 minutes     4  When the reversing valve shifts to the  defrost mode  quickly remove jumper from                        If the jumper is not removed  within a 5 second period  the defrost test  will terminate  Unit will continue to stay in  defrost mode Until     A  Board recognizes that defrost  sensor has reached 68   and  opened or        T2  DFT jumper is removed or   C  10 minutes have elapsed  board  override     Ifthe above steps will notinitiate a defrost  replace  the defrost board     Anti Short Cycle Timer Test  The5 minute time delay feature can be bypassed    or shortened to 1 second by jumping the    Test     to          terminal     Note  If jumper is left on the  Test  to    common     pins permanently  the defrost cycle will become  inoperable     Optional Equipment     A functional checkout  should be performed in accordance with  the checkout procedures supplied with the  equipment     Adjustment of Refrigerant Charge      N CAUTION     Split system heat pump equipment  contains liquid and gaseous refrigerant  under pressure  Adjustment of  refrigerant charge should only be  attempted by qualified  trained  personnel thoroughly familiar with the  equipment  Under no circumstances  should the homeowner attempt to  install and or service this equipment   Failure to comply with this warning  coul
17. ess of the  thermostat temperature selector s  setting     TO OPERATE THE INDOOR  BLOWER CONTINUOUSLY        Setthe thermostat fan switch to ON  See Figure  1   The indoor blower will start immediately  and  will run continually until the fan switch is reset  to AUTO     The continuous indoor blower operation can be  obtained with the thermostat system switch set  in any position  including OFF     The continuous indoor blower operation is  typically used to circulate the indoor air to    equalize a temperature unbalance due to a sun  load  cooking  or fireplace operation     TO MAINTAIN YOUR HEAT PUMP            N CAUTION     Be certain the electrical power to  the outdoor unit and the furnace air  handler is disconnected before  doing the following recommended  maintenance                 Regularly     a  Clean or replace the indoor air filter at the  start of each heating and cooling season   and when an accumulation of dust and dirt  is visible on the air filter  Inspect the filter  monthly     b  Remove any leaves and grass clippings from  the coil in the outdoor unit  being careful  not to damage the aluminum fins     c  Check for any obstruction such as twigs   Sticks  etc      N CAUTION     Do not over oil  or oil motors not  factory equipped with oil tubes  The  compressor is hermetically  sealed   and does not require lubrication              2  Before Calling a Service Technician  Be  Certain     a  Theunitthermostatis properly set     see   To Operate Your Heat Pu
18. fety glasses  work gloves  fire extinguisher   etc   must be used when performing brazing  operations         N WARNING     Ensure all electrical power to the unit  is off prior to installing or servicing  the equipment  Failure to do so may  cause personal injury or death           SITE PREPARATION    Unpacking Equipment     Remove the  cardboard carton and User   s Manual from the  equipment  Take care to not damage tubing  connections when removing from the carton     Inspect for Damage     Inspect the equipment  for damage prior to installing the equipment at  the job site  Ensure coil fins are straight and  if  necessary  comb fins to remove flattened and  bent fins     Preferred Location of the Outdoor Unit at the  Job Site     Conduct a survey of the job site to  determine the optimum location for mounting  the outdoor unit  Overhead obstructions   poorly ventilated areas  and areas subject to  accumulation of debris should be avoided  The    5       outdoor unit must be installed in such a manner  that airflow through the coil is not obstructed and  that the unit can be serviced     Facility Prerequisites     Electrical power  supplied must be adequate for proper operation  of the equipment  The system must be wired and  provided with circuit protection in accordance  with local building codes and the National  Electrical Code     INSTALLING THE OUTDOOR UNIT    Slab Mount    The site selected for a slab mount  installation requires a stable foundation and one  not sub
19. h Code 4   Lowline voltage  contact utility if voltage at disconnect is low   e Check wiring connections    Excessive liquid refrigerant in compressor    Compressor bearings are seized    Measure compressor oil level    Yellow  ALERT  Open Circuit   Outdoor unit power disconnect is open  Flash Code 5   Compressor circuit breaker or fuse s  is open  3  Compressor contactor has failed open  Check compressor contactor wiring and connectors  Check for compressor contactor failure  burned  pitted or  open   Check wiring and connectors between supply and  compressor  Check for low pilot voltage at compressor contactor coil      High pressure switch is open and requires manual reset    Open circuit in compressor supply wiring or connections    Unusually long compressor protector reset time due to  extreme ambient temperature    Compressor windings are damaged  e Check compressor motor winding resistance    Yellow    ALERT    Open Start Circuit   Run capacitor has failed  Flash Code 6 Current only in run circuit   Open circuit in compressor start wiring or connections    Check wiring and connectors between supply and the  compressor  S  terminal    Compressor start winding is damaged  e Check compressor motor winding resistance    Yellow    ALERT    Open Run Circuit   Open circuit in compressor run wiring or connections  Flash Code 7 Current only in start circuit   Check wiring and connectors between supply and the  compressor          terminal    Compressor run winding is damaged  e
20. h current  provisions of the    National Electrical Code      ANSI NFPA 70  and with applicable local  codes having jurisdiction  The minimum size of  electrical conductors and circuit protection must  be in compliance with information listed on the  outdoor unit data label     NOTICE     Certain models have external panels fabricated  from apremium grade of stainless steel designed  to inhibit corrosion  For such units  if the unit is  located    a coastal region or other area subjected  to high concentrations of salt  then the unit should  be hosed off after storms and monthly otherwise  to maintain its new appearance     SAFETY CONSIDERATIONS    Pressures within the System     Split  system heat pump equipment contains liquid  and gaseous refrigerant under pressure   Installation and servicing of this equipment  should be accomplished by qualified  trained  personnel thoroughly familiar with this type of  equipment  Under no circumstances should the  Homeowner attempt to install and or service  the equipment     Labels  Tags  Precautions     When working  with this equipment  follow all precautions in the  literature  on tags  and on labels provided with  the equipment  Read and thoroughly understand  the instructions provided with the equipment prior  to performing the installation and operational  checkout of the equipment     Brazing Operations     Installation of equipment  may require brazing operations  Safety codes  must be complied with  Safety equipment  e g    sa
21. in a manner that minimizes the  length of tubing and the number of bends in the  tubing  Refrigerant tubing should be supported  in a manner that the tubing will not vibrate or  abrade during system operation  Tubing should  be kept clean of foreign debris during installation  and installation of a liquid line filter drier is  recommended if cleanliness or adequacy of  system evacuation is unknown or compromised   Every effort should be made by the installer  to ensure that the field installed  refrigerant  containing components of the system have been  installed in accordance with these instructions  and sound installation practices so as to insure  reliable system operation and longevity     The maximum recommended interconnecting  refrigerant line length is 75 feet  and the  vertical elevation difference between the indoor  and outdoor sections should not exceed 20  feet  Consult long line application guide for  installations in excess of these limits     Filter Dryer Installation        filter dryer is  provided with the unitand mustbe installed in the  liquid line of the system  Ifthe installation replaces  a system with a filter dryer already presentin the  liquid line  the filter dryer must be replaced with  the one supplied with the unit  The filter dryer  must be installed in strict accordance with the  manufacturers installation instructions     Optional Equipment     Optional equipment   e g   liquid line solenoid valves  etc   should  be installed in strict accord
22. ject to erosion  The slab should be level  and anchored  if necessary  prior to placing the  equipment on the slab     Cantilever Mount     The cantilever mount  should be designed with adequate safety factor  to support the weight of the equipment  and for  loads subjected to the mount during operation   Installed equipment should be adequately  secured to the cantilever mount and levelled  prior to operation of the equipment     Roof Mount     The method of mounting should  be designed so as notto overload roof structures  nor transmit noise to the interior of the structure   Refrigerant and electrical line should be routed  through suitably waterproofed openings to  prevent water leaking into the structure     INSTALLING THE INDOOR UNIT    The indoor section should be installed before  proceeding with routing of refrigerant piping   Consultthe Installation Instructions of the indoor  unit  i e   air handler  furnace  etc   for details  regarding installation     CONNECTING REFRIGERANT  TUBING BETWEEN THE INDOOR  AND OUTDOOR UNIT        N CAUTION     This systemutilizes R 410A refrigerant  with POE oil  When servicing  cover  or seal openings to minimize the  exposure of the refrigerant system  to air to prevent accumulation of  moisture and other contaminants           General     Once outdoor and indoor unit  placementhas been determined  route refrigerant  tubing between the equipment in accordance with  sound installation practices  Refrigerant tubing  should be routed 
23. low suction pressure  cutout switch kit  high pressure cutout switch kit   refrigerant compressor crankcase heater  etc    should be installed in strict accordance with the  manufacturers installation instructions     STARTUP AND CHECKOUT        N WARNING     Ensure electrical power to the unit is  off prior to performing the following  steps  Failure to do so may cause  personal injury or death           Air Filters     Ensure air filters are clean and in  place prior to operating the equipment     Thermostat     Setthe room thermostat function  switch to OFF  fan switch to AUTO  and adjust the  temperature setpoint to its highest setting     Prior to applying electrical power to the outdoor  unit  ensure that the unit has been properly and  securely grounded  and that power supply  connections have been made at both the facility  power interface and outdoor unit     Outdoor Unit     Ensure the outdoor coil and  top of the unit are free from obstructions and  debris  and all equipment access control panels  are in place     Using extreme caution  apply power to the unit  and inspect the wiring for evidence of open   shorted  and or improperly wired circuits               1   Green    Red      Brown                             2 Stage  Heater  Kits    Air Handler          Thermostat    G RW2C E O Y  OO  0 0 04 0                                        NOTE  Jumper  betweenW2 andE is  required when no OD  T Stat is used                    G       M  2 11  Ag  E Gay      gt     
24. mp for Cooling   and  To Operate Your Heat Pump for  Heating        b  The unit disconnect fuses are in good  condition  and the electrical power to the  unit is turned on     Read Your Warranty  Please read the separate warranty document    completely  It contains valuable information  about your system        GENERAL INFORMATION    Read the following instructions completely before  performing the installation         N CAUTION     This unit uses refrigerant R 410A  DO  NOT under any circumstances use  any other refrigerant besides R 410A  in this unit  Use of another refrigerant  will damage this unit           Outdoor Unit Section     Each outdoor unit  is shipped with a refrigerant charge adequate  to operate the outdoor section with an indoor  matching coil or air handler  Units with braze  connections include the proper amount of  refrigerant for an additional 15 ft  of refrigerant  lines the same size as the valve fittings     NOTE  DO NOT USE ANY PORTION OF  THE CHARGE FOR PURGING OR LEAK  TESTING     Matching coils and air handlers may be shipped  with a small holding charge to pressurize them to  keep out contaminants  To release the pressure   read the indoor section installation instructions  carefully     Liquid and Suction Lines     Fully annealed   refrigerant grade copper tubing should be used  when installing the system  Refrigerant suction  line tubing should be fully insulated     Field Connections for Electrical Power  Supply     All wiring must comply wit
25. reverse wired     TRIP LED and ALERT LED  flashing together   ALERT Flash Code 3   Compressor Short Cycling   displayed incorrectly off   ALERT Flash Code 5  6 or 7   Open Circuit  Open Start Circuit  or Open Run Circuit  displayed  incorrectly    ALERT Flash Code 6  Open    Verify R and C terminals are supplied with 19 28VAC     Verify Y terminal is connected to 24VAC at contactor coil   Verify voltage at contactor coil falls below 0 5VAC when    Check that compressor run and start wires are through  module   s current sensing holes  Verify Y terminal is  connected to 24VAC at contactor coil  Verify voltage at  contactor coil falls below 0 5VAC when off     Check that compressor run and start wires are routed    Start Circuit  displayed for Code 7 through the correct module sensing holes      Open Run Circuit  or vice versa    ALERT Flash Code 8   Welded Contactor   displayed incorrectly    Determine if module   s Y terminal is connected  Verify Y  terminal is connected to 24VAC at contactor coil  Verify  24VAC is present across Y and C when thermostat demand    signal is present  If not  R and C are reverse wired  V erify  voltage at contactor coil falls below 0 5VAC when off   Review Thermostat Demand Wiring  page 4  for Y and C    wiring        Table 2  Module Wiring Troubleshooting    for any unusual noises  If present  locate and  determine the source of the noise and correct  as necessary     OUTDOOR THERMOSTAT  if supplied     The outdoor thermostat prevents the elect
26. ric resistance  heat in place of the heat pump will result  in an increase in electric utility costs     Defrost     During cold weather heating operation   the outdoor unit will develop a coating    TEMPERATURE                 SYSTEM SWITCH       Figure 1  Typical Thermostat       of snow and ice on the heat transfer coil   This is normal  and the unit will periodically  defrost itself  During the defrost cycle  the  outdoor fan will stop  and the compressor  will continue to run and heatthe outdoor coil   causing the snow and ice to melt  After the  snow and ice have melted  some steam may  rise from the outdoor unit as the warm coil  causes some melted frost to evaporate     TO OPERATE YOUR HEAT PUMP  FOR AUTOMATIC COOLING AND  HEATING        1  Setthe thermostat system switch to AUTO  andthe thermostat fan switch to AUTO   See  Figure 1     Note  Thermostats will vary  Some models  will not include the AUTO mode  and others  will have the AUTO in place ofthe HEAT and  COOL  and some will include all three     2  Set the thermostat temperature to the  desired heating and cooling temperature  level s   The outdoor unit and the indoor  blower will then cycle on and off in either  the heating or cooling mode of operation  as required to automatically maintain the  indoor temperature within the desired  limits     TO SHUT OFF YOUR HEAT PUMP        Set the thermostat system switch to OFF and  the thermostat fan switch to AUTO   See Figure  1 The system will not operate  regardl
27. rical  auxiliary heat  if used  from operating above a  desired set point  Selection of the set point is  determined from the building design heat load     The thermostat is adjustable from 45  F to O  F   The factory temperature setting is at 40  F     Defrost Cycle Timer     The defrost cycle timer  controls the time interval of the hot gas defrost  after the defrost sensor closes  It is located  in the lower left corner of the defrost control  board  Three interval settings are available  30  minutes  60 minutes  and 90 minutes  Time setting  selection is dependent on the climate where the  unit is being installed     Example 1  Dry climate of Southern  Arizona  A 90 minute setting is  recommended     Example 2  Moist climate of Seattle   Washington  A 30 minute setting is  recommended     To set the cycle timer  place the timing pin on  the defrost control board to the desired time  interval post     Note  All units are shipped from the factory with  the default time setting of 30 minutes  Maximum  heating performance can be achieved by setting  the time to 90 minutes     Defrost Test Procedure  1  Terminals    R       C    must have 18 30v present    between them in order for time delay and  defrost sequences to be initiated        13    2  With compressor running in heat mode   first jump the  T2   DFT  test pins  This  will indicate to board that defrost T stat is  closed  Defrost T stat closes at 32   opens  at 68       3  Next jump the    Test    pin to          on t
28. start immediately  The outdoor unit  contains a protective timer circuit which  holds the unit off for approximately five  minutes following a previous operation   or the interruption of the main electrical    power     TO OPERATE YOUR HEAT PUMP  FOR HEATING        1     Set the thermostat system switch to HEAT  and the thermostat fan switch to AUTO    See Figure 1     THERMOMETER    FAN SWITCH    2  Set the thermostat temperature to the    desired temperature level using the  temperature selector  Please refer to  the separate detailed thermostat user s  manual for complete instructions regarding  thermostat programming  The outdoor unit  and indoor blower will both cycle on and  off to maintain the indoor temperature at  the desired heating level     NOTE  If the thermostat temperature level  is re adjusted  or the thermostat system  switch is repositioned  the outdoor unit  may not start immediately  The outdoor unit  contains a protective timer circuit which  holds the unit off for approximately five  minutes following a previous operation   or the interruption of the main electrical  power     Emergency Heat     The thermostat includes a system switch  position termed EM  HT  This is a back up  heating mode to be used only if there is  a suspected problem with the outdoor  unit  With the system switch set to EM   HT  the outdoor unit will be locked off   and supplemental heat  typically electric  resistance heating  willbe used as asource  of heat  Sustained use of elect
29. tat   Connect terminal    3    to common terminal at  blower relay or transformer  Connect terminal     4    to terminal    G    on T   stat     Low Pressure Switch  Select Models      A  low pressure switch is factory installed in select  models only  If provided  this switch is located in  the suction line internal to the outdoor unit  The  switch is designed to protect the compressor  from a loss of charge  Under normal conditions   the switch is closed  If the suction pressure falls  below 5 psig  then the switch will open and de   energize the outdoor unit  The switch will close  again once the suction pressure increases above  20 psig  Please note that the switch interrupts  the thermostat inputs to the unit  Thus  when the  switch opens and then closes  there will be    5  minute short cycling delay before the outdoor  unit will energize     High Pressure Switch     A high pressure  switch is factory installed and located in the  compressor discharge line internal to the outdoor  unit  The switch is designed to de energize the  system when very high pressures occur during  abnormal conditions  Under normal conditions     10    the switch is closed  If the discharge pressure  rises above 575 psig  then the switch will open  and de energize the outdoor unit  The switch  will close again once the discharge pressure  decreases to 460 psig  Please note thatthe switch  interrupts the thermostat inputs to the unit  Thus   when the switch opens and then closes  there  will be 
30. terminals    Red    TRIP    Thermostat demand signal   Compressor protector is open  Y is present  but the   Outdoor unit power disconnect is open  compressor is not   Compressor circuit breaker or fuse s  is open  running   Broken wire or connector is not making contact    Low pressure switch open if present in system    Compressor contactor has failed open    Yellow  ALERT  Long Run Time   Low refrigerant charge  Flash Code 1 Compressor 15   Evaporator blower is not running  running extremely   Evaporator coil is frozen  long run cycles   Faulty metering device    Condenser coil is dirty    Liquid line restriction  filter drier blocked if present in system     Thermostat is malfunctioning    Comfort Alert Failure             1 O0         gt                  Yellow    ALERT    System Pressure Trip   High head pressure  Flash Code 2 Discharge or suction   Condenser coil poor air circulation  dirty  blocked  damaged   pressure out of limits or   Condenser fan is not running  compressor overloaded     Return air duct has substantial leakage    If low pressure switch present in system  check Flash  Code 1 information    Yellow  ALERT  Short Cycling 1  Thermostat demand signal is intermittent  Flash Code 3 Compressor is running 2  Time delay relay or control board defective  only briefly 3  If high pressure switch present go to Flash Code 2 information  4  If low pressure switch present go to Flash Code 1 information    Yellow  ALERT  Locked Rotor   Run capacitor has failed  Flas
    
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