SURFTESTSJ-400Series
Contents
1. Graphs Bearing Area Curve BAC Amplitude distribution Curve ADC Data compensation Tilt compensation R surface compensation Compensation oft Filters 2CR PC75 Gaussian filter Cutoff length Ac 0 08 0 25 0 8 2 5 8 mm 0 003 0 01 0 03 0 1 0 3 Sampling length 0 08 0 25 0 8 2 5 8mm 0 003 0 01 0 03 0 1 0 3 Number of sampling lengths xn xl x3 x5 Arbitrary length 0 5 to 25 4 mm 0 5 to 50 8 mm Customize Display Roughness parameter selectable Ruler function Displays the coordinate difference of any two points D A T function Helps to adjust leveling during skidless measurement Real sampling function Enables the stylus displacement to be input while the drive unit is stopped Statistical processing Maximum value Minimum value Mean value Standard deviation s Pass ratio Histogram Tolerance judgment Upper and lower limit values for three parameters can be specified Display unit Measurement conditions saving 5 cases max Display unit Waveform profile BAC1 BAC2 ADC Calculation result Statistics result Frequency table Printing function Measurement condition Memorandum Hard copy of a screen Diplay languages Japanese English German French Italian Spanish a Conal Accessory Storage recall of measurement condition 20 cases max and measurement data 999 cases max External input output RS 232C input output SPC output Two way power supply b2. 7 6 4 Corner bold typee Double length for deep hole 12AAE897 2um 12AAE913 5um X Tip radius Bottom surface type 12AAE899 2m 12AAE915 5m X Tip radius 4 Used for calibration a standard step gauge 178 611 optional is also required Optional accessories Stand Tables XY leveling tables The tester includes X and Y axis micrometer heads This makes axis alignment much easier because the tilt adjustment center is the same as the rotation center of the table d 178 042 1 178 043 1 178 042 141 lt e Movement is in X and Y axis only Precision vise gt e Fits on the stand Ea 178 049 Application Order No 178 042 1 with digital heads 1 Table dimensions 130 x 100 mm e T slot dimensions Order No 178 019 stile load os 15 kg J Clamping method Sliding jaws ncination adjustment angle Hi t Jaw opening 36 mm Swiveling angle ee Jaw width 44 mm X Y axis travel range somm ASMA 12 5mm E m Jaw deoth 16mm Resolution 0 001 mm 0 01 mm 0 001 mm Height 38 mm Dimensions WxDxH 262 x 233 x 83mm 220 x 189 x 83 mm 262 x 233 x 55 mm Unit mm Mass 6 3 kg 6 kg 5 kg Manual column stand for SJ 400 Series Can be adjusted to match the height of the item to be measured 178 039 Vertical adjustment range 250mm Dimensions 400x250x556mm Mass 20kg fi leveling tab
3. HS Printed in Japan
4. The unit can be switched to inch Dimensions SJ 401 Unit mm 63 90 207 5 234 307 15 The dimensions in parentheses indicate those for SJ 402 Example of mounting on manual column stand Code No 178 039 For details see page 10 Unit mm ee eel 25 50 TY T slot dimensions Co ry 7 mi G 175 201 5 40E 120 Ls Measuring range 400 250 The dimensions in parentheses indicate those for J 402 Option Detectors Styli Detectors Unit mm Skidless 11 5 10 60 14 a Code No Measuring force 178 396 2 0 75 mN H 178 397 2 4mN Skidless nosepiece Detector 178 396 0 75 mN 12AAB355 178 3972 4 mN Skidd
5. 3x Color coding 144 7 12AAE938 21m 2 12AAC740 2um 12AAC741 137 7 12AAE940 5um 12AAB413 5m 12AAB414 A T 12AAB425 10um 12AAB426 06 0 6 _ Tipradius Tipradi lt Ta eraa g1 2 2 m 3 206 3 Detail A 3 a 6 For downward facing measurement only Clr ong M E t t 8 Used for calibration a standard step gauge No 178 611 option is also required Styli Unit mm Deep groove type 10mm 12AAC735 2um 12AAB409 51m 12AAB421 10um _ Tip radius Detail A nN Color coding S Ma Nosepiece Deep groove 10 12AAB349 R 3 8 1 4 1 8 DEN Stylus tip positi n Remarks Depth Less than 10 Width More than 9 5 Narrow groove 12AAB350 Remarks a Stylus tip a Depth Less than 10 Width More than 3 Extra deep groove 20mm 12AAC736 2um 12AAB408 5um 12AAB420 10m _ Tip radius Detail A Nosepiece Deep groove 20 12AAB348 Remarks Groove depth Less than 20 Groove width More than 9 5 Extra deep groove 30mm 12AAC737 2um 12AAB407 51m 12AAB419 10m _ Tip radius Detail A Gear face type 12AAB339 2um 12AAB410 5um 12AAB422 10um _ Tip radius Detail R surface 12AAB351 7 2 3 5 Stylus tip position Remarks fysurface More than R1 5 Msurface More than R3 Seesaw groove 12AA
6. 958 4 178 940 4 Order No mm 178 956 4K 178 946 4K 178 958 4K 178 940 4K inch mm 178 957 4 178 947 4 178 959 4 178 945 4 Measuring X axis 25 4 mm 1 50 8 mm 2 range Z1 axis detector unit 800 um 80 um 8 um 32000 pinch 3200 yinch 320 Linch Up to 2 400 um with an optional stylus Detecting scheme Differential inductance Bee alton 0 01 ym 800 um range 0 001 um 80 um range 0 0001 um 8 um range 0 4 winch 32000 yinch 0 04 winch 3200 pinch 0 004 pinch 320 pinch Detector Stylus tip 60 R2 um 80 yin 90 R5 um 200 yin 60 R2 um 80 yin 90 R5 um 200 yin Measuring force 0 75 mN 4 mN 0 75 mN 4 mN Radius of skid curvature R40 mm R1 57 Measuring method Skidded measurement skidless measurement Measuring speed 0 05 0 1 0 5 1 0 mm s 0 002 0 004 0 02 0 04 inch s Drive unit X axis Drive speed 0 5 1 2 0 mm s 0 02 0 04 0 08 inch s Straightness 0 3 um 25 mm 12 pinch 1 inch 0 5 um 50 mm 2 pinch tinch Height tilt adjustment Height adjustment 10 mm 0 39 unit Tilt adjustment else Conformable standards JIS1982 JIS1994 JIS2001 1SO01997 ANSI VDA Ra Ry Rz Rg Pc R3z mr Rt Rp Rv Sm S Oc Rk Rok Rvk Mr1 Mr2 A1 A2 Lo Ppi R AR Rx Aa Aq Ku HSC mrd Sk Vo W AW Wt Wte Rz1max ISO Rmax VDA ANSI Primary Profile Roughness profile Filtered waviness curve Roughness motit Waviness motif DIN4776 curve Parameters Assessed profiles
7. B352 Color coding Color coding A Nosepiece Corner surjace 12AAB353 1 4 4 i 4 1A R2 2 3 Rolling circle waviness type 12AAB338 21 588 1 Tip angle 60 2 For downward facing measurement only Note Customized special interchageable styli are available on request Please contact any Mitutoyo office for more information Os 215 7 231 19 7 Ball 1 588 Knife edge type 12AAC738 2m 12AAB411 Sum 12AAB423 10m _ Tip radius Nosepiece Knife edge type 12AAB354 Eccentric type Parts No 12AAC739 12AAB412 12AAB424 X Tip radiu 2um Sum 10um S Detail A Deep groove type 20mm 12AAE893 2um 12AAE909 5um X Tip radius Deep groove type 40mm 12AAE895 2um 12AAE911 5pm X Tip radius Deep groove type 30mm Double length for deep hole 43 8 42 6 12AAE894 2um 12AAE910 5m X Tip radius 36 5 35 5 2 Gear face type Double length for deep hole 12AAE896 2m M Q 12AAE912 5um X Tip radius Rolling circle waviness typee Double length for deep hole 12AAE886 250pm ol
8. Catalog No E15005 Compact roughness tester makes highly accurate skidless measurements to the latest international standards Mitutoyo Revolutionary Portable Surface Roughness Tester Long awaited performance and functionality are here compact design skidless and high accuracy roughness measurements multi functionality and ease of operation A wide range high resolution detector and an ultra straight drive unit provide class leading accuracy Detector Measuring range 800 um on 800 um range Resolution 0 0001 um on 8 um range Drive unit Straightness traverse length SJ 401 0 3 um 25 mm SJ 402 0 5 um 50 mm Measurement evaluation of stepped features and straightness Ultra fine steps straightness and waviness are easily measured by switching to skidless measurement mode The ruler function enables simpler surface feature evaluation on the LCD monitor Cylinder surface roughness measurements with a hand held teste The skidless measurement and R surface compensation functions make it possible to evaluate cylinder surface roughness Mitutoyo S ae The SJ 400 series can evaluate 38 kinds of roughness parameters conforming to the latest ISO VDA and ANSI standards as well as to JIS standards 2001 1994 1982 The drive mechanism on the SJ 400 series can be controlled simply by manipulating icons on the LCD monitor You can start measurement from any position you choose JTs1994
9. GAUSS Ac 0 8mm 5 RANGE 800 a Ra 7 Ry 12 9um a Pe Ce ee Calculation Result screen Measured Profile screen Condition See Leese ste 2001 09 10 2 86um Advanced data processing with extended analysis Option The SJ 400 series allows data processing identical to that in the high end class These data analysis and report creation capabilities are achieved using the surface roughness contour analysis software FORMTRACEPAK 3 Your choice of skidless or skidded measurement The Surftest SJ 400 series can switch between skidless or skidded measurement Patent registered in Japan Patent pending in Germany Skidless measurement can measure finely contoured features and has an R surface compensation function for measuring around the circumference of cylinders Skidless measurement Skidless measurement is where surface features are measured relative to the drive unit reference surface This measures waviness and finely stepped features accrately in addition to surface roughnness but range is limited to the stylus travel available The SJ 400 series supports a variety of surface feature measurements simply by replacing the stylus Detector B 9 Stylus 3 Fulcrum zi of Stylus Measuring example of stepped Measured profile features Skidless evn ee ES Ruler function simplifies surface feature evaluation This function determines Ruler function key the coordinate difference rok b
10. atistical data Memory 128 MB 12AAA841 LCD protective sheet For touch panel protection 10 sheet set 12AAA896 Unit mm Mitutoyo Used to calibrate detector sensitivity 178 611 Step nominal values 2um 10um Printer paper for SJ series Five rolls 25m Standard paper 270732 Durable paper 12AAA876 250 S gt Unit mm Contour Roughness analysis software FORMTRACEPAK More advanced analysis can be performed by loading SJ 400 series measurement data to software program FORMTRACEPAK via a memory card option for office processing S a ar a ee ae PP ee Simplified communication program for SURFTEST SJ 400 series The Surttest SJ 400 series has an RS 232C interface enabling data to be transferred to a spreadsheet or other software We also provide a program that lets you create inspection record tables using a Microsoft Excel macro This program can be downloaded for free from the Mitutoyo website http www mitutoyo co jp eOS Windows EEE SOF Windows XP Microsoft Excel 2000 Windows Vista Microsoft Excel 2002 Windows 7 Microsoft Excel 2003 E a I a a L a C C I a a a a aa ate amp eee 1 eee i a ae grrr FEE Q Microsoft Excel 2007 Windows OS and Microsoft Excel are products of Microsoft Corporation i e RS 232C cable for SJ 400 series 12AAA882 Note All information regarding our products a
11. attery rechargeable Ni MH battery and AC adapter Power supply Charging time about 15 hours may vary due to ambient temperature Endurance about 600 measurements without printing differs slightly due to use conditions environment Diplay unit 307x165x94 mm 12 x6 5 x3 7 Size Height adjustment unit 131x63x99 mm 5 16 x2 48 x3 9 Drive unit 128x36x47 mm 5 04 x1 42 x1 85 155x36x47 mm 6 08 x1 42 x1 85 Diplay unit 1 2 kg Mass Height adjustment unit 0 4 kg Drive unit 0 6 kg 0 7 kg Detector Stylus Roughness specimen 12AAA35 7 Carrying case 12BAA689 Touch pen Standard accessories 12BAA690 Touch panel protection sheet 270732 Printing paper Flat blade screwdriver Hexagonal wrench AC adapter Power cord User s manual Quick reference manual Warrant 1 Specification for Korea 2 Either No 178 396 or No 178 397 is supplied as a standard accessory depending on the Order No of the main unit for SJ 400 Series 3 The standard stylus No 12AAC731 or No 12AAB403 which is compatible with the detector supplied is a standard accessory Note 1 See pages 8 9 for details about stylus detector nosepiece 2 To denote your AC line voltage add the following suffixes e g 178 956 4A A for 120 V D for 220 V E for 240 V DC for 220 V for China 4 K for 220 V for Korea Factory default unit System of units Factory default unit Remarks mm mm The unit is mm only m M cu to O mm inch mm
12. e of uses such as a simplified vibration meter or a displacement gage incorporated in another system Actual profile GO NG indication Condition JISIM GALES OL Zam et RANGE O00 Upper and lower tolerance limits can be set for up to 3 roughness parameters A GO NG indication is displayed atter a measurement Ae 2001 09 11 calculation Results screen with GO NG judgment result Recalculatin Previously measured data can be recalculated for use in other evaluations by changing the current standard assessed profile and roughness parameters Arbitrary length measurement This function allows a sampling length to be arbitrarily set in 0 1mm increments SJ 401 0 1mm to 25 4mm SJ 402 0 1mm to 50 8mm It also allows the SJ 400 series to make both Narrow and wide range measurements Customizing The SJ 400 series can be set up to calculate and display only a subset of the roughness parameters available Parameters can be added later for recalculation if required fe lect parameter Customized screen The unit is easily transported in a dedicated carrying case which includes holders for the accessories as well as the tester itself Standard accessory Specifications Model No SJ 401 SJ 402 Type of detector 0 75 mN 4mN 0 75 mN 4mN mm inch 178 956 4 178 946 4 178
13. ed Standard accessories 1 Skidless nosepiece 12AAB355 2 Skidless nosepiece 12AAB355 Skidded nosepiece 12AAB344 3 Standard stylus 12AAC731 4 Standard stylus 12AAB403 12AAB344 Styli Unit mm Standard type Double length for deep hole 12AAE898 2m 12AAE882 1 um AS a 12AAC731 2 ym 12AAB403 5 um R 12AAB415 10 um coding 12AAE883 250 um 0 9 X Tip radius Detail A mleokol Nosepiece 7 Standard type Cylinder type Parts No 12AAB344 35 Parts No 12AAB345 33 Remarks 2 20 AN i us tip position Small hole type Hi For small hole Double length for deep hole F 25 12AAC732 2um 12AAE892 2um 12AAB404 5m ies 5um 12AAB416 10um X Tip radius _ Tip radius 7 0 6 94 4 0 6 87 7 Nosepiece Bie 30 a Z i Small hois type a 4 ge Parts No 12AAB346 Poia E a Remarks sjel a x Hole diameter More than g4 Hag a Hole depth Less than 15 Ultra small hole type For small hole 12AAC733 2um 12AAE884 12AAB405 5um 1 6mm 93 8 12AAB417 10um 87 7 _ Tipradius 41 Nosepiece Ball 91 6 Ultra small hole type Parts No 12AAB347 Remarks ol Spt Hole diameter More than 2 3 Hole depth Less than 6 5 Je Sin poten Extra small hole o 44 2 For Ultra small hole 12AAC734 2um 5 EN 12AAJ662 Ball 0 5 12AAB406 5m 20 3 12AAB418 1 Oum 90 s 20 5mm m z Tipradius Detail A ae A 5 5 1 Detail A For deep hole For small slotted hole ox Color coding 947
14. etween two arbitrary points so feature characteristics such as step height and width etc can be measured A n i Ruler Analysis Ruler key screen Coordinate difference Skidded measurement In skidded measurements surface features are measured with reterence to a skid following close behind the stylus This cannot measure waviness and stepped features exactly but measuring range is greater because the skid tracks the workpiece surface contour Detector Fulcrum point of Skid Skid a z Stylus Sor point of Stylus Measuring example of stepped Measured profile features Skidded p i r i SSS I TARMAN cer Interchangeable attachments for high versatility Attachments such as the stylus and nosepiece can be changed to suit different types of measurement See pages 8 and 9 Nosepiece Detector Powertul Support for Leveling The height tilt adjustment unit comes as standard for leveling the drive unit prior to making skidless measurements and supported by guidance from the unique D A T function makes it easy to achieve highly accurate alignment The D A T Function Patent registered in Japan Patent pending in German Height tilt adjustment unit Height adjustment DAT Measurement 1 37 i Tilt adjustment AE MoD uate tel OL 3 78 um TURN Turn tilt adjustment knob by 1 37 turns counter clockwise to level Witt d Preliminary DAT
15. iti MU Statistical be performed on multiple i se measurements for one SS aa roughness parameter m ia WI Histograms can be displayed m and printed in addition to Lii J2 statistical results mean standard deviation maximum minimum SEP ae value and acceptance ratio tan Ch FR Histograms Auto Calibration The SJ 400 series is equipped with Ra calibration and step calibration methods for detector calibration gain adjustment In both calibration methods only the calibrated value of the precision specimen needs to be entered No other operations are required to calibrate the tester Storing recalling measured data and conditions The measurement conditions and data can be stored in the control unit or memory card optional and recalled as required Batch printout of data after on site measurement Improves measuring efficiency Calibration screen Storage capacity Measurement Control unit 5 conditions conditions Memory card 20 conditions Measurement data Memory card 999 or more items of data Key masking Locks out input trom the touch panel keys This eliminates the possibility of the operator am 35 PAGELA 0 11 accidentally changing the a Ra D 13nn calibration or measurement JE Ry conditions me Invalidated g Real sampling This function samples stylus displacement for a specified time without engaging detector traverse This function has a wide rang
16. les 178 048 Measuring data output Leveling table for D A T function Patent pending in Japan U S A German Can be used together with the XY Inclination adjustment angle 1 5 Table dimensions 130x100mm Maximum load 15kg Cylinder attachment A block that can be positioned on top of cylindrical objects to aA measurements 12AAB358 Diameter 215 60 mm Drive unit is not included Input Tool Calculation results input unit Surftest SJ 400 series calculation results can be loaded directly into commercial spreadsheet software via this unit simply by connecting it to the USB connector on a computer or a PS 2 type keyboard connector See Catalog Nos F4250 264 E4391 for details For USB keyboards IT 012U 264 012 10 USB ITN D 06ADV380D Digimatic mini processor DP 1VR Provides an extensive range of statistical analyses 264 504 To denote your AC line voltage add the following suffixes e g 264 504 5A 5A for 120V 5D for 230V 5E for 230V for UK 5DC for 220V for China 5K for 220V for Korea 5F for 230V for Oceania The following Digimatic output cable option is required for connecting with SJ 400 series Digimatic output cable For PS 2 keyboards e1m 936937 IT 005D 264 005 2m 965014 Digimatic output cable option is required separately Others Memory card Reference step specimen Stores recalls measuring conditions 20 max measured data and st
17. nd in particular the illustrations drawings dimensional and performance data contained in this pamphlet as well as other technical data are to be regarded as approximate average values We therefore reserve the right to make changes to the corresponding designs dimensions and weights The stated standards similar technical regulations descriptions and illustrations of the products were valid at the time of printing Only quotations submitted by ourselves may be regarded as definitive Our products are classified as regulated items under Japanese Foreign Exchange and Foreign Trade Law Please consult us in advance if you wish to export our products to any other country If the purchased product is exported even though it is not a regulated item Catch All controls item the customer service available for that product may be affected If you have any questions please consult your local Mitutoyo sales office Export permission by the Japanese government may be required for exporting our products according to the Foreign aN and Foreign Trade Law Please consult our sales office near you before you export our products or you offer technical information to a nonresident Coordinate Measuring Machines Small Tool Instruments and Data Management Mitutoyo Corporation 20 1 Sakado 1 Chome Takatsu ku Kawasaki shi Kanagawa 213 8533 Japan T 81 0 44 813 8230 F 81 0 44 813 8231 htto Avww mitutoyo co p Mitutoyo 116 1103 1 CH
18. screen Turn tilt adjustment knob easurement J adjustmentamount by specified amount Final measurement itout Preliminary Intuitive adjustment Confirmation measurement using the tilt adjustment knoby measurement OK t Repeat NG DAT screen guides the user when leveling D A T Function for the optional leveling table Patent registered in Japan Patent pending in German Adjustments can be performed via the leveling table even when using the manual column stand The adjustment operation is intuitive with the movement distance displayed on the screen Mitutoyo Digimatic micrometer head Adjust the micrometer head by 0 928 mm to level Leveling table D A T optional _ fat ean ZAD DAT screen guides the user when leveling More Measuring Functions Than Expected From a Compact Tester Measuring curved surface roughness skidless measurement Usually a spherical or cylindrical surface R surface cannot be evaluated but by removing the radius with a filter R surtace data is processed as if taken from a flat surface Built in thermal printer A high quality high speed thermal printer prints out measured results It can also print a BAC curve or an ADC curve as well as calculated results and assessed profiles These results and profiles are printed out in landscape format just as they appear on the LCD in easy to understand form Statistics Statistical processing can nak
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SURFTESTSJ 400Series