TCW 3000 User presentation
Contents
1. ni Le CD m Le 3 Fa D tU c Fu a Mean imum Minimum Position of warmest thermocouple D Di ET FE GO EE WHO EPI Test 32 C Figure 6 Stable running at 32 continuous energy supply Thermocouple 1 Thermocouple 2 hermooeouple 3 Thermocouple 4 hermooeouple 5 Thermocouple 6 hermooeouple 7 Thermocouple 8 Thermocouple 4 Thermocouple 10 Thermocouple 11 Thermocouple 12 Thermocouple 13 Thermocouple 14 Thermocouple 15 Ambient 1 Ambient Temperature 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Time Hours Dometic PIJ Laboratory Code 01 Stable running My Temperature control settings Di Mean thermocouple temperatures in vaccine storage compartment L ES 43 5 4 D 4 4 3 8 BG 10 AL NENNEN 7 DU Maximum Minimum Position of warmest thermocoupl Position of coldest thermocouple Compressor duty cycles and energy consumpti aa Mean on time mins Lo BB O OS 107 0 aD Dometic lectricity consumption per 24h kWh PIJ HALTEN Fe n BEE BE EEE EB EEE M E D I ea L BE EH NH HON OE NBN E VE T ENER NN WHO EPI Test 32 C Figure 7 Stable running at 32 C intermittent ener gy supply 35 Thermocouple 1 3 Thermocouple 22. 4 1 1 Ed bad d I Eu C3 a Pasilion of warmest thermocouple 5 Position of coldest thermocouple bI Dometic Plu _E 5 E E 5 5 5 5 5 0 u _ 5 EEE 5 5 5 5 5 0 SY EEE 5 5 5 5 5 u 0 2 WHO EPI Test 43 C Figure 5 Day night test 43 and 25 C continuous energy supply 30 p d 25 F 3 20 Er 15 10 b 7 1 2 3 4 5 Time Days Dometic PIJ Thermocouple 1 Thermocouple 2 Thermocouple 3 Thermocouple 4 Thermocouple 5 Thermocouple 6 Thermocouple 7 Thermocouple 8 Thermocouple 4 Thermocouple 10 Thermocouple 11 Thermocouple 12 Thermocouple 13 Thermocouple 14 Thermocouple 15 Ambient 1 Ambient 2 M Dometic PIJ WHO EPI Test 43 C COMMENTS AND CONCLUSIONS For the purposes of this report the performance of the refrigerator was evaluated against Section 1 to 5 of WHO EPI Equipment performance specifications and test procedures E3 Refrigerators and freezers E3 Proc 4 dated the1 January 1998 for compliance with relevant sections of specification reference E3 RF 3 Icelined refrigerator compression dated 1 January 1998 Cool down at 43 C The appliance took 115 6 hours to stabilize No recommendations are specified for this test Stable running at 43 C continuous energy supply The specification requires that the internal temperatures of t
3. The cabinet temperature may vary depending upon various factors such as e The ambient temperature air circulation around the unit e Amount of vaccines preserved to the unit M Dometic Frequent openings of the lid PIJ Change over from Refrigerator to Freezer mode Take out the stored vaccines which are not to be preserved at freezer temperature from the ILR and preserve them in alternative storage USE AS FREEZER Install and prepare the TCW 3000 as detailed under INSTALLATION and PREPARATION Shift the ON OFF switch to position wt The green light in the switch lights up indicating availability of power supply and the unit start functioning Insert a screw driver a pencil or similar instrument in the upper opening on the control panel and push until the yellow LED lights up to indicate that the TCW 3000 is in Freezer mode Dometic PIJ sat M E D Lt amp A I a YET EM oa E USE AS FREEZER IMPORTANT When the TCW 3000 is functioning as FREEZER temperature The freezer is now regulated by freezer thermostat which is and which is not adjustable Factory pre set 18 to 24 C M Dometic PIJ RL SYSTEMS USE AS FREEZER Water in the icepacks will be frozen within 1 3 days depending upon different conditions When all the water in the icepacks is frozen and the TCW 3000 is maintaining a constant temperature of at least 15 C for several hours transf
4. The condenser at the back side of the unit must also be cleaned on the same manner IMPORTANT Dust and Ice are strong insulators keep the unit always free from this items to get a proper performance of the TCW3000 Dometic PIJ TROUBLE SHOOTING IMPORTANT NOTICE When a TCW3000 is found not working at all or not working properly assure that the vaccine temperature is within the recommended limits Do not open the lid unless it is very essential Observe the temperature from time to time and if you feel that the temperature may exceed the higher limit before the unit is repaired transfer the vaccines to other working refrigerators freezers or cold boxes For any abnormal sound smoke smell etc In the TCW3000 disconnect the plug from the wall socket and notify refrigerator technician M Dometic PIJ SYSTEMS THE TCW3000 IS NOT WORKING Observe the green indicator lamp on the green main switch at the front panel If the green lamp doesent light Check if the wall socket switch is ON Check if the voltage stabilizer if any is working or not Check if power supply is available at the wall socket This can be tested by connecting an electric lamp or other appliances to the socket The lamp should light up or the appliances should work if voltage is available at the socket s f not available There may be some defect in the power supply circuit blow off fuse loose connections faulty swit
5. the TCW1990 Rotomolded unit like TCW3000 Two independent cabinets Refrigerator Freezer TWo separat lids Refrigerator ice lined FI HESS inni M Dometic PIJ
6. vaccines DIP BCG TT in the baskets in an ILR functioning as Refrigerator For storing vaccines e Keep the packets containing the vaccines in neat rows Different vaccines should be kept separately to facilitate easy indetification e Keep about 2 cm space between rows for circulation of air Keep a separate thermometer among the vaccines to ascertain the actual vaccine temperature Dometic PIJ USE AS A REFRIGERATOR Install and prepare the TCW 3000 as detailed under INSTALLATION and PREPARATION Shift the ON OFF switch to position wt The green light in the switch lights up indicating availability of power supply and the unit start functioning Insert a screw driver a pencil or similar instrument in the lower opening on the control panel and push until the green LED lights up to indicate that the TCW 3000 is in Refrigerator mode Dometic PIJ _ 5 5 E 5 5 5 Eu 5 5 un BEREREEEEE EES JAJA FI A USE AS A REFRIGERATOR Close the lid and allow the unit to run The temperature inside the cabinet is indicated on the front thermometer Observe the temperature from time to time Initially the temperature inside the TCW 3000 will be observed to be similar to or lightly below the room temperature It will decrease slowly and remain steady within a small range after a day or two The refrigerator control thermostat for adjustment of the TCW 3000 to the recommended tempe
7. E Daily Take temperature readings from the thermometers and note down the temperature and the time of reading e Keep the temperature records systematically It is suggested that minimum 2 readings should be taken in the morning and the afternoon preferably at the same hours of each day f the temperature is observed to be below or above the required range adjust the thermostat by steps allow the TCW3000 to run for about one hour under observation s f required adjust the thermostat further until the required temperature range is obtained M Dometic PIJ systems Se Fr PERIODIQUE MAINTENANCE Weekly Examine the icepack compartment and check frost formation If necessary defrost as explained earlier elf it is observed that defrosting is required to be done each week Examine the gasket on the lid Any gap between the cabinet and gasket will allow outside air to enter and will start frost formation In such cases the hinges should be adjusted or the gaskets should be changed Restrict and reduce frequency of opening the TCW3000 Open only when absolutely necessary M Dometic PIJ PERIODIQUE MAINTENANCE Monthly e Clean the compressor compartment and the condenser at the back side Switch off the unit and and unplug the wall socket Unscrew the grid from the compressor compartment With a soft brush or vacuum cleaner make the compartment and his components free from dust
8. E M S PREPARATION M Dometic PIJ Inner liner with Ice pack holder 1 Dometic PIJ PREPARATION bI Dometic PIJ PREPARATION Dometic 5 wire baskets 2 on bottom 3 on top _E 5 5 5 5 5 5 5 2 0 SEE 8 5 2 0 2222 _E 5 5 5 5 2 5 Eee IMPORTANT Before using the unit read the operating instructions carefully Make ONE person responsible for loading unloading maintenance and temperature recording The unit must be installed in a cool dry and well ventilated place Avoid installation under a ceiling fan Keep the ventilation openings of the This user compressor cover always free from any s obstructions Make sure that a minimum recommendation distance is provided between the refrigerator and any wall or other device located next to it sticker can be fixed Use a voltage stabilizer On top of the lid Check the temperature at least every morning and evening Note the expiry date of all vaccines Clean the unit frequently from any dust condenser and compressor compartment Remove ice formation on the evaporator Keep the lid locked Dometic PIJ STORAGE OF VACCINES IN THE ILR CAUTION opecial care should be taken to preserve the vaccines that get damaged by freezing Never store them in an ILR functioning as Freezer or touching the side surfaces in the cabinet of an ILR functioning as Refrigerator It is advisable to preserve such
9. M E D C A L a Tae Il G M S TCW 3000 Ice liner refrigerator or freezer 1 05 strong as lt s 0 d p Dometic PIJ DC A L a YT EE T E M S a dul 2 OVER VIEW inner liner cancanmenf icepack compariment cabinet frame storage basket flower drainage plug control panel flockable 5 t Y I o 3 i fr Gp l E SE T 8 25 E i io Pe Dometic PIJ INSTALLATION The unit must be set up in a dry well ventilated place Avoid direct sunlight or locating it close to a heat source The place must be protected against bearing rain and dust Ensure that the unit is steady and perfectly levelled and does not touch any of the units next to it eA good air circulation especially around the compressor is essential for trouble free operation Keep the ventilation openings of the compressor cover always free from any obstructions Make sure that a minimum distance is provided between the TCW3000 and any wall or other device located next to it Dometic PIJ INSTALLATION Two spacers are included with the T CW3000 These must be attached to the rear of the unit as shown in the figure before positioning the unit against the wall Do not locate the unit below a ceiling fan or right next to air conditioning equipment To ensure proper function the device must be standing horizontally Use a water level to check a
10. Steel tubes foamed in Under the unit No No or Technical specification for TCW 3000 Ice liner Refrigerator or Freezer Outer body material polyethylene rotomolded Inner body material polyethylene rotomolded Outer dimensions L x D x H 1280 x 780 x 900 Inner dimensions Lx Dx H 1060 x 560 x 350 620 x 450 x 250 Manufacturers gross volume 278 litres Manufacturers net volume 180 litres Vaccine storage capacity 126 5 litres Ice lining with Ice packs of 0 6 I 36 Hold overt time at 43 C and 32 C 22 and 61 hours Designed for hot zone appliances at 43 C with high humidity Meets WHO UNICEF Standards E3 RF 3 PIS code E3 107 M Container and Lid rust resistant rotomolded polyethylene nsulation of 100 mm polyurethane foam CFC free Double silicon lid gasket Double hinges on each side Danfoss Compressor FR11G Refrigerant R134a 142 gr On Off switch with LED light Refrigeration or Freezer mode possibility with LED lights Electronic thermostat for refrigerator Mechanical thermostat for freezer Recommendations for users on the lid Evaporator copper tubes Condenser horizontal painted steel pipes outside Air circulation distance holders outside Special internal design for good air circulation around vaccines Fixed outer drainage plug Lockable lid with lock in the catch 5 wire baskets 2 on bottom 3 on top External readable capillary tube thermometer Integrated special pla
11. Thermocouple 3 Thermocouple 4 25 u Thermocouple 5 EE oiii 5 Thermocouple 7 Thermocouple 8 Thermocouple 4 zi Be ee Thermocouple 1 1 E Thermocouple 12 Thermocouple 13 Thermocouple 14 Thermocouple 15 Ambient 1 Ambient 2 LU 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 220 340 360 380 400 420 440 460 480 Time Hours e M Dometic PIJ Temperature C Dometic PIJ 90 100 Time Hours 110 140 150 160 170 hemnocouple 1 Thermocouple 2 hemnocouple 3 hemnocouple 4 Thermocouple 5 hemnocouple 6 Themnocouple 7 hemnocouple 8 Themnocouple 9 Thermocouple 10 Thermocouple 11 Thernocouple 12 Be Themnocouple 13 Thernocouple 14 hemnocouple 15 Ambient 1 Laboratory Code Comments Internal temperature of freezer returns to 25 C within the 24 hour freezing cycle Figure 9 Icepack freezing at 32 C continuous ener gy supply Thermocouple 1 Thermocouple 2 Thermocouple 3 cepack 1 cepack 2 cepack 3 cepack 4 Temperature 1 T cepack 5 i 14484416 17 18 19 20 A 22 23 24 25 26 21 leepack 6 CUENCUYCCUT m Ambient 1 es Thre LI Time Hour
12. ce equipped with HST compressor Accessories supplied with external thermometer and lockable lid 5 vaccine storage baskets 2004 PRICES EXW Shipping volume gross weight Quantity 39 40 99 100 1 05 m 125 kg Price per unit 1855 1762 1675 M E D H EA L S XY E T E M Thank you for your Attention Dometic PIJ 1 oo aA C m E Gh Gompressor Fan ON OFF Switch switch Refrigerator Freezer Relais Thermastat Freezer fix Thermostat Refrigerator adjustable LED Refrigerator green LED Freezer yellow Also available for Cold Chain under the following Models TCW 3000 G with Gold electronic as Refrigerator 230V 50 60 Hz or 110 60Hz FCW 3000 G with Gold electronic as Frezzer 230V 50 60 Hz or 110 60Hz TCW 3000 DC with elect Thermostat as Refrigerator 12 to 24V DC Solar Also available for Blood safety under the following Models MB 3000 G with Gold electronic as Refrigerator 230V 50 60 Hz or 110 60Hz MB 3000 E with Eliwell electronic as Frezzer 230V 50 60 Hz or 110 60Hz MB 3000 DC with Eliwell electronic as Refrigerator 12V to 24V DC Solar Dometic PIJ To monitor the temperatures via Dometic Medical Control Center DMCC cabeling Ethernet and Internet Dometic PIJ HD M E DI EA L HR BREMEN amp v T E M asset TCW 2000 New unit to replace
13. ch or socket etc which should be rectified through competent Electrical Maintenance Technicians Check that the plug is inserted properly into the socket Check the plug for loose connections Even after all this actions the green lamp is not lighting Notify Refrigerator Technician M Dometic PIJ TROUBLE SHOOTING THE TCW3000 IS NOT WORKING Observe the green indicator lamp on the green main switch at the front panel If the green lamp lights Observe if the compressor cooling fan is working If so but the compressor is not running Notify Refrigerator Technician s f the fan is not working check the thermostat setting and adjust to a higher position and observe if the fan and the compressor are working now s f working Allow the unit to run and adjust thermostat to obtain the recommended temperature e f not working Notify Refrigerator Technician Dometic PIJ vu M E IGI U Gd L TROUBLE SHOOTING THE COMPRESSOR IS WORKING BUT THE CABINET TEMPERATURE IS HIGHER THAN NORMAL The cabinet temperature may go higher than normal but should come down after some time when New vaccines are stored The lid is opened frequently or kept open for longer duration e Unfrozen ice packs are put in for freezing Check if the recommended space is left at the back side for good air circulation Check if there is too much ice formation on the evaporator tubes more than 5 mm If so defrost t
14. e the white cabinet frame and take the frozen icepacks holders out Keep them wrapped together with a thick blanket or similar insulating material This will keep the coldness of icepacks during defrosting the unit o speed up the defrosting process gently remove the complete inner liner by holding it on its two opposite sides and lifting it uniformly Open the drainage plug at the bottom front side of the cabinet Keep a suitable container under the drain hose to collect the defrost water After each power cut and defrosting don t forget to evacuate the defrost water inside the cabinet by removing the drainage plug Dometic PIJ Clean all parts inside and outside the cabinet the lid and the gaskets with warm water and mild detergent Allow the cleaned parts to dry completely Reset the drainage plug at its position at the bottom e Put back carefully the inner liner into its positon M Dometic PIJ Take the ice pack holder one by one wipe their outside with a clean dry cloth and put them back carefully into their positions Examine the icepacks for any leackage before putting them back around the evaporator Replace the white cabinet frame Close the lid Connet the power supply plug to the wall socket and switch on the unit Allow it to run and observe the cabinet temperature on the front thermometer Dometic PIJ systems u Fr PERIODIQUE MAINTENANC
15. er the vaccines to be preserved in frozen condition to the TCW 3000 After storing the vaccines keep the lid properly closed and locked Change over from Freezer to Refrigerator mode Take out the vaccines and preserve them in alternative storage Defrost and clean the TCW 3000 M Dometic PIJ DEFROSTING and CLEANING The moisture in the air which enters the cabinet due to lid opening and also may be due to defective gasket or lid alignment is attracted by the cold surfaces inside So formation of frost and ice occurs on the walls around the icepacks inside ILR compartment When the frost layer is 6 12 mm thick it Is time for defrosting IMPORTANT Before defrosting the TCW 3000 the vaccines preserved in it will have to be removed and stored temporarily in another working refrigerator or freezer If a second refrigerator or freezer is not available the vaccines will have to be preserved in Cold Box or Vaccine carrier properly lining the same with frozen ice packs such that the vaccine temperature remains within the recommended storage temperature during the defrosting Dometic PIJ EE 5 5 5 5 5 5 _5E 5 E 5 5 u 5 5 5 u Su E 5 Eu 5 5 5 5 5 u m S YET E M DEFROSTING and CLEANING e Switch off the power supply and unplug the power supply cord from the wall socket Prepare the temporary storage and transfer the vaccines and preserve them properly with care Remov
16. he unit Check if the compressor has switched off by thermostat before required temperature is attained If so adjust thermostat setting Dometic PIJ TROUBLE SHOOTING THE COMPRESSOR IS WORKING BUT THE CABINET TEMPERATURE IS HIGHER THAN NORMAL Check if the compressor is running permanently but no cooling is attained this may be due to leakage of refrigerant or defect in the unit Notify Refrigerator Technician Check if the compressor tries to start but switch off early by the over load protector This may be either due to low voltage or defect in the compressor or starting relay Switch off the unit for 30 minutes and try again If the defect continuing Notify Refrigerator Technician Dometic PIJ _E 5 5 5 5 5 5 5 5 EE BHB M E D i CA L SOA TROUBLE SHOOTING CABINET TEMPERATURE IS LOWER THAN NORMAL OR BELOW 0 C WHEN FUNCTIONING AS REFRIGERATOR Turn the thermostat knob anti clockwise to a lower setting and observe if the compressor switchs off by thermostat If the same does not switch off at the lowest setting the thermostat is may be defective and may have to replaced Notify Refrigerator Technician n such cases until the repair is done the vaccines should be preserved as follows e Take out the frozen icepacks Put in fresh non frozen icepacks Put some not frozen icepacks on and around the vaccines also e Run the unit under surveillance and switch off w
17. he vaccine load must remain in the range of 0 and 8T All internal temperatures we re all between the specified range of 00 and 8 C No temperatures fell below OG in any part o f the refrigerator at any time Stable running at 43 C intermittent energy supply The specification requires that the internal temperatures of the vaccine load must remain in the range of 0T to 8C The maximum temperature reco rded was 9 6 C which exceeds the specification requirement No temperature was below OC in any part of the refrigerator at any time Holdover time at 43 C intermittent energy supply No standard is set but the specification recommends a target time of more than 20 hours in a continuous external temperature of 43T The hold over time was 22 0 hours which exceeds the specification requirements No temperatures were below OC in any part of the refrigerator at any time Day night test 43 C 25 C continuous energy supply The specification requires that the internal temperatures of the vaccine load must remain in the range of 01 and 8 C while the ambient temperatur e simulates a day 43 C and night 25 cycle The internal temperatures were all within the specification range of O and 8T No temperatures were below OC in any part of the r efrigerator at any time bI Dometic PIJ Laboratory Code Mean thermocouple temperatures in vaccine storage compartment T o gt offer cof ra LOU
18. hen the lowest recommended temperature is attained and switch on again when the highest recommended temperature is reached and keep it running until the lowest temperature is reached again Repeat this procedure until AD Dometic the thermostat is replaced TROUBLE SHOOTING ABNORMAL NOISE In case of any abnormal noise coming out from the TCW3000 try to locate the source of the noise Generally it may come from the compressor compartment In such cases Unplug the unit from the wall socket and remove the protection grid from the compressor compatment e Examine if the mounting brackets from the compressor are in place and Secure Check if the fixing screws from the compressor fan are tight Check if any pipe or component has changed there position or touching others If so rectify carefully Check if the TCW3000 is leveled and firm installed on its base If not rectify Even after all this actions the noise is still present or it is coming from inside the compressor Notify Refrigerator Technician M Dometic PIJ SHUTTING DOWN If the TCW3000 has to be shut down for a long period or transportation Unplug the unit from the wall socket Allow to defrost and melt the ice from the icepacks Remove the water from the inner cabinet completely Clean and dry out the inner cabinet leave the lid a little gap of 2cm open to avoid unpleasent smell For transportation close the lid and roll the powe
19. mbient 1 Ambient Temperature C 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Time Hours Dometic PIJ Mean on time mins sec Electricity consumption per 24h kWh bI Dometic PIJ EEE B E EH BH HB EH NE AT EEE E HN NBN NS M E D H A tL BEE BEN BE sve T E N B NN WHO EPI Test 43 C Figure 3 Stable running at 43 Intermittent ener gy supply 45 Thermocouple 1 hermoeoouple 2 Thermocouple 3 Thermocouple 4 hermooeouple 5 Thermocouple 6 hermocouple Thermocouple 8 hermoeouple 4 Thermocouple 10 Thermocouple 11 Thermocouple 12 Thermocouple 13 Thermocouple 14 Thermocouple 15 Ambient 1 Ambient 2 Temperature 7 0 22 44 66 88 110 132 154 176 198 220 242 264 286 308 330 352 3 4 396 418 440 462 Time Hours Dometic PIJ Temperature C Dometic PIJ 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 Time Hours Thermocouple 1 Thermocouple 2 Thermocouple 3 Thermocouple 4 Thermocouple 5 Thermocouple 6 Thermocouple 7 Thermocouple 8 Thermocouple 7 Thermocouple 10 Thermocouple 11 Thermocouple 12 Thermocouple 13 Thermocouple 14 Thermocouple 15 Ambient 1 Ambient 2 gR DA I iai
20. nd correct if necessary The ILR is equipped with 4 bearing rolls Once the unit is in its final position the 2 feet next to the front rolls must be unscrewed to immobilise it and stop it rolling away Screw the feet with the provided key until the rolls do not touch the floor anymore Dometic PIJ Distance holder Integrated special plastic bearing rolls 4 adjustable stoppers Dometic POWER SUPPLY ELECTRICAL CONNECTION Before connecting the unit check whether the details on the data plate on the back of D Dometic the unit correspond to local values Voltage 220 240 V AC 50 Hz 200 W Refrigerant R134a 142g Insulation gaz C5H10 A suitable 3 pin plug must be attached to one T the connection cable The leads of the east cable are marked as follows Model TCW 3000 i i Prod Nr 991 2360 01 Green yellow Earth SerNr Blue Neutral Brown Phase Before connecting the unit and switching on for the first time allow it to stand still for 30 minutes Dometic PIJ To prevent problems with other electrical equipment causing this unit to malfunction it should be connected to a separate circuit Avoid multiple socket Make sure that the plug is easy accessible so that if needed it can be easy disconnected without having to move other equipment or furniture The TCW3000 is equipped with a compressor which requires low starting current and can also operate within a ra
21. nge of voltage variations E g If the normal operating voltage is 230 volts 50 Hz AC It can start even when the supply voltage occasionally go as low as 150 volts or as high as 280 volts Although the ILR is capable of operating within a wide range of voltage variations for extra safety one separate Automatic Voltage Stabilizer should be used with it M Dometic PIJ cabinet icepack Open the lid and remove the Remove the icepack holder cabinet frame from the icepack compartment Fill the provided 36 icepacks QD Dometic with cold and clean water Dometic PIJ Insert the icepacks into the icepack holder 6 icepacks per holder and fix them with the 2 fixing parts foam Carefully introduce the filled icepack holder the ice pack turned to the outside of the cabinet into the lining compartment between the inner and outer cabinet Watch out to introduce the holders in the correct way and not to damage the evaporator tubes M Dometic PIJ H 5 5 5 5 5 5 5 5 u PREPARATION Dometic PIJ To ensure the best transport of the cold Rng from the evaporator into the icepacks latch the icepacks holders must be pressed firmly against the evaporator tubes and fixed with the provided latches evaporator tube After all 6 icepack holders are inserted replace the cabinet frame and put the baskets in place Dometic PIJ MED CAL 9 Y amp V E
22. on 14 5 18 L 3580 Gasket silikon 14548 L 3460 Distance holder M6 17x60 Hinge protection top Hinge protection Hinge outside Hinge inside Catch left Catch right Thermometer Clip 4 8 Foot adjustable Bearing roll Drainage plug Key for lock Basket top Basket below Cover inner liner Inner liner aluminium Fastening clip Clamp Icepack holder Moldat foam top lepak holder Maldet foam below Screw sealing cap lcepack 0 6 L Spanner 28 12 i u 5 5 S 5 5 5 5 5 5 _ JAER Position Dometic PIJ E991 2360 01 292 2008 00 296 9804 20 292 8061 19 292 8109 04 292 2404 95 292 2404 96 292 2367 10 292 9495 17 292 9495 18 292 9494 10 292 2007 06 292 2044 14 292 8517 13 296 3602 41 292 2044 13 296 9502 00 292 2795 51 296 3573 10 292 8569 11 292 8566 30 296 0945 03 296 3318 20 292 2609 00 292 9517 11 296 9759 51 292 9516 20 292 8566 29 296 3577 00 296 3356 20 296 3318 21 TCW 3000 Description Electronic thermostat E 70 Sensor E70 Clip 6 4 Relay Temninal End sheet Cord grip Led green Led yellow Led holder Thermostat K50 Switch Ref Freezer Subplate Control panel Main switch with green light Thermostat knob Screw cap Switch plate Evaporator Condenser Dryer 1 4 cable compartment Grommet Fan blade Fan motor Fan bracket small condenser Bracket small condenser Base plate Protection grid So Ch MAR oh IF nm Bil Com
23. pressor Fan ON OFF Switch switch Refrigerator Freezer Relais Thermostat Freezer fix Thermostat Refrigerator adjustable LED Refrigerator gren LED Freezer yellow LH 5 5 5 5 5 5 5 5 0 u Eu 5 5 5 5 u 5 u 0 u Eu 5 5 5 5 u 5 u S The refrigerator was tested in accordance with WHO EPI Equipment performance specifications and test procedures E3 Refrigerators and freezers E3 Proc 4 dated the 1st January 1998 for compliance with specification reference E3 RF 3 Icelined refrigerator compression dated 1st January 1998 M Dometic PIJ 3 6 7 3 Temperature control settings 8 5 1 T Mean off time mins Ly ae Thermocouple 1 Thermocouple 2 Therm ocouple 3 Ambient 1 Ambient 2 Temperature C Time Hours Dometic PIJ on time mins Mean of time mins 15 Percent running time 95 bI Dometic PIJ AA mots EEE E HN NBN NS 1 M E D H tL BEE BEN BE sve T E N B a WHO EPI Test 43 C Figure 2 Stable running at 43 C continuous energy supply Ihermocouple 1 _ Thermocouple 2 Thermocouple 3 Thermocouple 4 Thermocouple 5 Thermocouple 6 Thermocouple 7 Thermocouple 8 Thermocouple 7 Thermocouple 10 Thermocouple 11 Thermocouple 12 Thermocouple 13 Thermocouple 14 hermoecouple 15 A
24. r supply cord into a coil and place it carefully into the cable compartment to avoid damage Dometic PIJ sr En Spare part List TCW 3000 Dometic PIJ M Dometic Spare parts Pieces d tach es Ersatzteile ColdChain TCW 3000 Prod Nr Nr de produit Designation Bezeichnung 991 2360 01 TCW 3000 Dometic s r l 17 op der Hei L 9809 Hosingen Luxembourg phone 352 920731 1 telefax 352 920731 300 email service dometic lu 821 0049 01 page I Seite 1 821 0049 01 Dometic PIJ TCW 3000 Dometic page Seite 2 0 page Seite 4 m Dom Ss Y TCW 3000 821 0049 01 page Seite 3 TCW 3000 DH SJAA BEREREEEEEE ED JAGER 821 0049 01 Dometic PIJ 821 0049 01 Dometic PIJ TCW 3000 page Seite 5 Position E991 2360 01 Part Mr B20 S504 32 2927 8542 14 821 0048 01 294 2659 00 294 51 04 04 294 5104 03 292 2516 00 296 4018 01 296 4018 00 282 8503 30 292 8503 21 292 8506 11 282 8506 12 297 8538 15 292 8061 21 292 86543 0 296 1801 06 292 2312 26 282 9020 50 292 9427 27 282 9427 28 296 3274 00 296 3381 00 286 3407 10 282 9225 10 294 5406 13 296 3273 00 294 5406 12 292 8513 00 292 8508 01 282 2816 08 TCW 3000 Description Installation Operation and Maintenance Manual Eng Esp Fr Wiring diagram Spare part drawing Lid cpl Gasket silik
25. rature is located on the front panel This has settings from MIN to 8 MAX For refrigeration we recommend to start between position 4 and 5 Never turn the thermostat knob to MAX position when starting MN Dometic PIJ USE AS A REFRIGERATOR If it is observed that the cabinet temperature remains steady at a higher temperature than the required range turn the thermostat knob step by step to a higher setting At each step observe for several hours until the temperature remains steady If itis observed that the cabinet temperature has gone lower than the required range turn the thermostat knob anti clockwise to a lower setting Open the lid to get a warmer temperature inside the cabinet Observe for several hours until the temperature remains steady When the temperature inside is observed to be steady for several hours within the required range only then the vaccines should be transferred to the TCW 3000 Dometic PIJ USE AS REFRIGERATOR The vaccines like DPT and BCG which get damaged if frozen are advised to be kept in the upper baskets After storing the vaccines keep the lid properly closed and locked When fresh vaccines are stored in the TCW 3000 the cabinet temperature may go up initially but should fall and come to required range after few hours After each power cut and defrosting don t forget to evacuate the defrost water inside the cabinet by removing the drainage plug
26. s Dometic PIJ WHO EPI Test 32 C Compressor starting test at 32 appliance emp Hr Compressor at ambient temperature OO Comments Test ceased at 115 V 50 below nominal voltage compressor still starting 10 out of 10 times Compressor at operating temperature T Minimum voltage at which compressor will start 10 out of 10 times Comments Test ceased at 115 V 5095 below nominal voltage compressor still starting 10 out of 10 times M Dometic PIJ WHO EPI Test 32 C Stable running at 32 C continuous energy supply The specification requires that the internal temperatures of the vaccine load must remain in the range of 0 and 8T All internal temperatures we re all between the specified range of 01 and 81 No temperatures fell below OC in any part o f the refrigerator at any time Stable running at 32 C intermittent energy supply The specification requires that the internal temperatures of the vaccine load must remain in the range of 00 to 8T All internal temperatures we re all between the specified range of 01 and 81 No temperatures fell below OG in any part o f the refrigerator at any time Holdover time at 32 C intermittent energy supply No standard is set The holdover time was 61 7 hours No temperatures were below OC in any part of the refrigerator at any time Icepack freezing test at 32 C continuous energy supply No standard is
27. set The appliance froze 7 x 0 6 litre icepacks 4 2kg within 18 5hours The internal temperatures returned to 250 within the 24hour freezing period Compressor starting at 60 The specification requires ten successful starts out of ten in both hot and cold starts at a minimum of 22 below the manufacturers stated nominal voltage The compressor starting test was ceased at 115 V 5095 below nominal voltage the compressor still started 10 out of 10 times at ambient temperature This exceeds the requirements of the standard The compressor starting test was ceased at 115 V 50 below nominal voltage the compressor still started 10 out of 10 times at operating temperature This exceeds the requirements of the standard Dometic PIJ Body material Ice packs Vaccine storage capacity Capillary tube thermometer Insulation Rust resistant Lid gasket Hinges On Off switch Refrigerator mode Freezer mode Evaporator Condenser Drainage plug Rolls Mice protected Dometic PIJ IN COMPARISON WITH TCW 3000 Dometic Rotomolded polyethylene 36 x 0 6 litres 126 5 litres Yes 100 mm Yes Double silicon changable Double each side Copper tubes repairable oteel tubes repairable Front of the unit Yes Yes MK 304 Vestfrost Coated painted steel 24 x 0 6 litres 4 x 1 5 litres 108 litres No 80 mm No Singel not changable Single each side No Yes No Steel tubes foamed in
28. stic bearing rolls 00 Dometic 4 adjustable stoppers MN Dometic PIJ SPECIFICATIONS Vaccine storage capacity Manufacturers gross volume External dimensions Hx Wx D PERFORMANCE AT Icepack freezing without vaccine Holdover time during power cut Electricity consumption Without icepack freezing continuous Without icepack freezing intermittent ENERGY REQUIREMENTS Energy sources 220 240 V AC 50Hz CODE PIS E3 107 Hot Zone Appliance Inclined refrigerator or freezer compression type Model TCW 3000 COMPANY NAME AND ADDRESS Dometic SARL 17 Op Der Hei L 9809 Hosingen Luxembourg Telephone 00 352492207 311 Fax 00 352492407 31 300 E mail medical systems dometic lu REFRIGERATOR FREEZER UNITS 126 5 liters 278 278 liters 90x128x78 cm 32 degrees C 4 kg 18 5hrs hours kWh 24 hrs kWh 24 hrs Under preparation 110 130 VAC 60 Hz 220 240 VAC 50 60 Hz Minimum of 8 hours electricity needed per 24 hours at 43 C SPARES NEEDED PER 10 UNITS Compressor Danfoss 67 Starting device Relay Starting device Capacitor Electronic thermostat for refrigerator Sensor for electronic thermostat Thermostat for freezer Fan motor COMMENTS AND ACCESSORIES Price unit 296 9701 52 296 9706 39 296 9706 10 292 2008 00 296 9804 20 292 2007 06 296 9759 51 Reports Intertek Research amp testing Centre Report 62330 Issue 1 October 2004 Meets WHO UNICEF Standard E3 RF3 Applian
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