PT-500 Analog Output Series User Manual
Contents
1. A B C D A Cable Type n amp Urethane Blue with vent tube A PVC Black no vent tube sealed unit B Hytrel 31 Black with vent tube c PVC Black with vent tube D Hytrel 25 Black with vent tube B Pressure Range Specify range in desired unit of measure Max Water Depth 462 2 ft 140 9 m 300 psig C Standard Units of Measure PSI FTH2O INWC INH2O MMH20 FWC D Output L14 4 20 mA 2 wire L3 0 5V 4 wire L9 10 mW 4 wire L10 0 10V 4 wire L5 Modbus RTU 4 wire RS 485 Pressure reading only L31 Modbus RTU 4 wire RS 485 Level calculations tank volume E Overmold n EO No overmold for 1 2 NPTM fitting for conduit E37 Pigtail with overmolded cable F Process Connection P14 1 2 NPTM with removable plastic nose cone P5 1 4 NPTF P37 Welded Cage anti snag 1 piece fitting P38 1 1 2 tri clover with 3 4 diaphragm P39 Reusable Cage includes P38 fitting G Cable Length specify length of cable needed in feet H Accuracy N0 0 25 Nf 0 25 with NIST certification N2 0 1 with NIST certification Note Indicates this option is standard Note Indicates this option does not yet have CSA Approvals BINMASTER 402 4342. Group IIB and Class I Division 1 Groups C and D Class l Zone 0 Group IIB environments The small size integrated electronics wide operating temperature range and durability make the PT 500 the perfect instrument for static and dynamic pressure measurement Reading your label The PT 500 comes with a label that includes the instrument s model number part number serial number and a wiring pinout table Please ensure that the part number and pinout table on your label match your order The following electrical ratings and approvals are also listed on the label Please request the Certificate of Compliance and Declaration of Conformity for further details Electrical ratings Input 10 to 28 Volts DC Output 4 20 mA Exia Class I Division 2 Groups C D T4 Q D Class I Zone 2 Group IIB AEx nC IIB T4 Ta 40 C to 85 C C USExnLlIB T4 Ta 40 C to 85 C Maximum Working Pressure 10 000 PSI Vmax U 28VDC Imax I 110mA Pmax P 0 77W C OpF L OH Install in accordance with drawing 9002803 sheet 2 page 9 Input 10 to 28 Volts DC Output 4 20mA Exia Class I Division 1 Groups C D T4 Q D R Class I Zone 0 Group IIB AEx ia IIB T4 Ta 40 C to 85 C C USEx ia lB T4 Ta 40 C to 85 C Maxium Working Pressure 10 000 PSI Vmax U 28VDC Imax l 110mA Pmax P 0 77W C 0 042pF L 0 320pH Install in accordance with drawing 9002803 sheet 1 page 8 IMPORTANT Your 4 20 mA PT 500 MUST be insta
3. WA Ha sya kn an kud a pa 5 Zero AQ S ee Ka ban karak A KA krea kwa ku aw u kar k yu kuva en k bu Ru bve kwa kek rau VR ak ee 6 Vent Tube Drying cisn u ek kk pp a e e ke k kuh eras Wek asas ku k A kek kaka ea key pen RE 6 Repair and Rel TIS Kay iin en ka au mm e ke n tk kk ka a e GEVER va ae va e W L a os KEK 7 Chapter 4 Hazardous Location Installation and Certification 8 Intrinsically Safe Wiring Diagram uuu 8 Non Incendive Wiring Diagram s ii a ek kk ik Ca k ak kt kk e 9 NOTE Wiring and CSA Certification information in this User Manual is specific to the Analog Output Series of the PT 500 If you have a Modbus Series sensor please consult the factory at 402 434 9102 or our website at www binmaster com literature for the appropriate manual for your sensor 402 434 9102 www binmaster com info binmaster com BINMASTER Introduction Thank you for purchasing a PT 500 Analog Output series submersible pressure transmitter from BinMaster We appreciate your business Please take a few minutes to familiarize yourself with your PT 500 and this manual PT 500 submersible pressure transmitters offer reliability in harsh industrial conditions and hazardous locations The 4 20 mA model is certified intrinsically safe for hazardous areas in the US and Canada by CSA for Class I Division 2 Groups C and D Class Zone 2
4. 5 SINVASTER Zero Adjust 4 20 mA 0 5 VDC and 0 10 VDC only The zero output 4mA or 0 VDC can be adjusted by holding a magnet perpendicular to the can approximately 1 1 2 from the top or bottom of the can Holding the magnet close to the top of the can increases the output See Figure 3 1 Holding the magnet close to the bottom of the can decreases the output See Figure 3 2 If the zero output values do not change right away hold the magnet in place near the top of the can until the values change for up to two minutes If there is no change repeat the procedure near the bottom of the can If there is still no change consult the factory Unvented PT 500A transmitters do not automatically adjust to changes in barometric pressure We recom mend that PT 500A transmitters be zeroed upon receipt and after major weather events Figure 3 1 Figure 3 2 NOTE Span calibration must be done at the factory for all analog models Vent Tube Drying Condensation in the vent tube can damage the electronics in your sensor resulting in unreliable readings BinMaster offers two methods of preventing vent tube condensation a venting cap and a desiccant drying cartridge The venting cap is a PVC tube with a hydrophobic patch that allows moisture to pass out of the tube without allowing water in See Figure 3 3 The cap is sealed by an o ring and is easily installed in the field The desiccant drying cartridge with vent tube adapte
5. 9102 www binmaster com info binmaster com Electrical Pinout Table and Supply Power Table PT 500 Analog Output Series Pin Out Table 4 20 mA Voltage Red Power Signal Power Power Shield Case Gnd Case Gnd Pigtail PT 500 Analog Output Series Supply Power Table 4 20 mA 0 5 VDC 0 10 VDC mv V Power Supply 9 28 VDC 9 28 VDC 14 28 VDC 10 VDC mV V output calibrated to 10 VDC input Chapter 2 Installation and Removal Procedures and Notes Tools Needed Wrench sized appropriately for your PT 500 s process or conduit connection Thread tape or sealant compound for threaded connections Mounting Instructions Your PT 500 can be mounted in three ways via NPT process connection free hanging suspension or con duit mounted Mounting your pressure transducer is easy if you follow a few simple steps Never over tighten the sensor This can compress the diaphragm changing how it reacts to pressure In all cases tighten the sensor as little as possible to create an adequate seal On straight threads tighten only until you feel the o ring compress making sure you don t damage or extrude the o ring Always use thread tape or sealant compound on tapered threads Wrap thread tape in the opposite direction of the threads so it does not unravel as you screw the sensor into place Unraveling can cause uneven distribution and seal failure For straight threads use an o ring Always start screwing in your
6. IN SININOdINOD 40 NOLLALUSEAS ONINYVM VadV SNOdYVZVH VIYV SNOGYVZVH NON HNOZE Q NI MZAOQU 19 WWOLL Du opa QZ IN XDUJA J3lH V JAYS A TIVOISNIYLNI FINI S A lddf S N YIMOd 3119X4 4 Sy LAdLNO VHO v LI 006 L1d 9 09 Ol O QWUDI Fi all B x3V O 3NOZ TI SSV 95 NI NOILVTIVISNI a DI SANOYI NOISIAIG SS YTO NI NOLLVTIVLSNI 08Z006 Sulmoig EINHASTER 402 434 9102 www binmaster com info binmaster com iagram D iring Non Incendive W INOASNIALN F1ANDIS YI 38113AO38d3A0O9 LNad SINVSOdNOO JA NOUNLUSENS YI INJWISSILAJAV ALJ4VS JISNIJIENE HYJNI AVA SINIJNOdNOD 40 NOILNLUSENS ONINVM VIYY SNOGUVZVH VIYV SMOUUVZVA NON Hn0Z90 0 NM J0Zy0 0 19 ER N ONIMIM G1313 ul XOU bd s s JAIQN32NINON PA BE l XPWA OFIVIDOSSY G HlJll33 FUIXI FNIXI LAdLNO VWOZ LI OOS ld 9 09 OL 0F UD PI ail PL XIV O 3NOZ SSN q 9 Sano I Z NOISIAIQ SSY1J NI NOLLVTIVLSNI 04 ONIJIM 3J3AIQN39NINON 06 Bumouq 402 434 9102 www binmaster com info binmaster com EBINMASTER BINMASTER 402 434 9102 www binmaster com info binmaster com
7. PT 500 Analog Output Series User Manual 4 20 mA 0 5 VDC 0 10 VDC mV V BINMASTER Rev A1 05 15 Table of Contents IrltIOQ UC LA o n a a uuu iraki aica kar k xa k na Sul kk anada s e kun dkan kun X ku e sl r u ass dra KUK b ener Ku n k RRA n Hi Warranty and Warranty Restrictions iv Chapter 1 Specifications and Options U u u 1 DIWW WDSIQHS uuu uuu aaa dek n kaya k n xuna k R MORA Kula dia a a w w ARA a ka e e KOLA du kw ku kul k k tr Kuba OL KOKA KAK K kak kaka 1 AGE L A TOM Se u u uu l a uu Da n e e E a Da E ka E En n 2 Model Number Configuratotr krn nk kr kek kn KARA AR A HAA KAR ARK KAR A KAR A ARK HAA eenen 3 Electrical Pinout Table and Supply Power Table uu uu u 4 Chapter 2 Installation and Removal Procedures and Notes 4 Tools Needed uuu l S a S Su RS tee eur gure a ahua aa 4 Mounting Instructions uuu 4 El ctyicalinstallatiohu ii ank uuu sua aN aaah Sk ke Ka w wa Dk eee ank 5 Removal TANS EN WNC OS i III e a fk kaka kaka n kuya za aaraa kura kua neers 5 Chapter 3 Maintenance u u u uuu uu u 5 G n eral Carey u u ko Su kb Ml vs as kak bal ka kud Sus sh ke ens ou VI SED Ke bun n
8. lied warranties or merchantability or fitness for particular purpose No employee agent franchise dealer or other person is authorized to give any warranties of any nature on behalf of BinMaster 5 BinMaster shall in no event be responsible for any warranty work done without first obtaining BinMaster s written consent 6 Except as provided herein BinMaster shall have no liability loss or damage caused or alleged to be caused directly or indirectly by this equipment 7 This warranty gives the buyer specific legal rights and you may also have other rights which vary from state to state 8 For service please call 402 434 9102 iv 402 434 9102 www binmaster com info binmaster com BINMASTER Chapter 1 Specifications and Options Dimensions REMOVABLE SENSOR CAGE ASSEMBLY L a3 50 88 9mm PT 500 with Reusable Cage I 5 29 134 4mm 11 2 SANITARY FITTING 91 98 50 3mm PT 500 with Tri clover Sanitary Fitting EBINMASTER 402 434 9102 www binmaster com 2 00 50 8 7 40 187 9mm NON REMOVABLE SENSOR CAGE ASSEMBLY N 2 24 56 9mm LI PT 500 with Welded Anti snag Cage 93 50 88 9mm i 6 44 163 5mm PROTECTIVE 9 188 THRU CONE 1 01 00 25 4mm PT 500 with Removable Plastic Nose Cone info binmaster com Specifications Performance Pressure Ranges Analog Outp
9. lled according to drawing 9002803 Intrinsically Safe Wiring Diagram or Non Incendive Wiring Diagram as indicated above to meet listed approvals Faulty installation will invalidate all safety approvals and ratings BINWASTER 402 434 9102 www binmaster com info binmaster com iii Warranty and Warranty Restrictions BinMaster warrants this product against defects in material and workmanship for two 2 years according to the following terms 1 This warranty extends to the original purchaser only and commences on the date of original purchase 2 BinMaster s sole obligation under said warranty is to repair or at its option replace the defective parts The buyer shall have no other remedy All special incidental and consequential damages are excluded The buyer must deliver the product under warranty prepaid to the factory BinMaster s obligation is limited to the cost of material and labor to repair or replace and does not include transportation expenses 3 This warranty shall be voided in our sole judgment by alterations of equipment except by BinMaster or tampering with improper installation or maintenance accident or misuse or act of God This warranty expressly excludes all damage to the product resulting from careless or neglectful packaging or transportation The warranty does not extend to repairs made necessary by normal wear 4 This warranty is in lieu of all other warranties expressed or implied including any imp
10. or from the vessel Follow any and all procedures for safely isolating any media contained inside the line or vessel e Carefully clean the sensor s fitting and diaphragm of any debris see General Care and inspect for damage e Store your sensor in a dry place at a temperature between 40 F and 180 F g DANGER Removing your process connected PT 500 Pressure Transmitter while there is still pressure in the line could result in injury or death Chapter 3 Maintenance General Care Your PT 500 series pressure transmitter is very low maintenance and will need little care as long as it is installed correctly However in general you should For process connected sensors keep the transmitter and the area around it generally clean e Avoid applications for which the transmitter was not designed such as extreme temperatures contact with incompatible corrosive chemicals or other damaging environments e Inspect the threads whenever you remove the transmitter from duty or change its location Avoid touching the diaphragm Contact with the diaphragm especially with a tool could permanently shift the output and ruin accuracy e Clean the diaphragm or the diaphragm bore only with extreme care If using a tool is required make sure it does not touch the diaphragm IMPORTANT Any contact with the diaphragm can permanently damage the sensor Use extreme caution 402 434 9102 www binmaster com info binmaster com
11. r absorbs any moisture in the vent tube to keep vapor from condensing See Figure 3 4 The installation of the desiccant drying cartridge is quick and easy Common installation methods are cable tie Velcro and cable clamps 402 434 9102 www binmaster com info binmaster com BINMASTER Figure 3 3 k Pa may _ an v Figure 3 4 NOTE Desiccant crystals change from blue to pink as they become saturated Car tridge must be replaced when all crystals have saturated IMPORTANT Do NOT use desiccant cartridge in the presence of vapors or liquids con taining phosphate esters synthetic lubricants hydrocarbon solvents methanol acetone lacquer solvents or other organics e Repair and Returns Should your PT 500 series pressure transmitter require service please contact the factory We will issue you a Return Material Authorization RMA number with instructions e Phone 402 434 9102 Email info binmaster com Please have your PT 500 s part number and serial number available See Warranty and Warranty Restrictions for more information BINMASTER 402 434 9102 www binmaster com info binmaster com 10n d Certificat 10n an Installat 10n iagram mf D iring Hazardous Locat lly Safe W 1nsica AA A Intr Chapter 4 JFAOISNIYINI 311840943S V FNLIENOddNOO 1d SINVSOdIN OO 4d NOI1n111S8nS VI LNSWASSILYSAV ALSSVS DISNIJENT IVdIN AV
12. sensor by hand to avoid cross threading Thread failure can be a problem if you damage threads by over tightening them or by crossing threads For suspension mounting the PT 500 drill a 3 16 hole into a 1 2 NPTF to 1 2 NPTF hex coupler and secure it to the 1 2 NPTM coupler fitting of the PT 500 Attach a 060 diameter 316L SS cable of de sired length to the hex coupler and secure the steel cable according to your application requirements Electrical Installation e Attach the wires of your PT 500 to your control system according to the pinout table above 4 402 434 9102 www binmaster com info binmaster com BINMASTER NOTE If your PT 500 has a vent tube do not seal cover or close the vent tube with anything other than an BinMaster provided venting cap or desiccant drying cartridge See Figure 3 3 and 3 4 Unapproved seals or covers will prevent proper sensor operation Removal Instructions Removing your PT 500 from service must be done with care It s easy to create an unsafe situation or damage your sensor if you are not careful to follow these guidelines For sensors installed via NPT process connection make sure the pressure is completely removed from the line or vessel Follow any and all procedures for safely isolating any media contained inside the line or vessel Remove the sensor with an appropriately sized wrench per your process connection For suspended sensors retrieve the sens
13. uts Over Pressure Burst Pressure 1 Year Stability Accuracy Linearity Hystereses amp Repeatability Thermal Zero Shift 70 F Thermal Span Shift 70 F Environmental Operating Temperature Compensated Temperature Maximum Submersible Depth Electrical Supply Voltage at sensor Output Signal 21 C Protection Load Limitation Startup Time Current Draw Materials of Construction Wetted Materials Anti snag Cage Cable Protective Nose Cone Mechanical Pressure Connection Cable Tensile Strength Patents US Patent No 7 787 330 mV V output is calibrated to 10 VDC input 402 434 9102 www binmaster com info binmaster com 0 to 300 PSIG 4 20mA 0 5VDC 0 10VDC mV V 2X FSO 3 0X FSO 0 75 FSO 0 25 of Full Scale BFSL up to 0 1 of Full Scale 0 045 FSO C 0 025 FSO F 0 045 FSO C 0 025 FSO F 40 to 85 C 40 to 185 F 17 to 54 C 0 to 130 F 462 2 ft 140 88 m 300 psig 4 20 mA 9 28 VDC 0 5 VDC 9 28 VDC 3 30 mA max Reverse Polarity and Surge per IEC 61000 4 5 R may V 12V 0 02A 0 0420 per ft of cable 4 20 mA 100 ms 0 10 VDC 300 ms 0 5 VDC 300 ms 4 20 mA 3 30 mA 0 5 VDC 3 mA 0 10 VDC 14 28 VDC mvV V 10 VDC 0 10 VDC 3 mA 316L Stainless Steel 316L Stainless Steel Urethane PVC or Hytrel Delrin See model number configurator for complete list Up to 200 pounds EINHASTER Model Number Configurator Part Number PT 500
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