Rotator Shut-Off - Cascade Corporation
Contents
1. Indicator Light when switch is pressed Indicator Switch Solenoid Valve N J DN AC2293 eps Temporarily Disabling System The Rotator Shut Off can be disabled by performing the following steps e Tag equipment as not operational Do not operate when system is disabled or known to malfunction e Disconnect the two hose ends to the normally closed solenoid valve and connect them together with a union e Remove the system power fuse in the cable harness to disable indicator light The truck and attachment will now operate without the Rotator Shut Off feature To enable reverse the above procedure system Fuse Solenoid Valve Rotator Shut Off NOTE To reduce 15 risk of fire replace with 5A fuse only NOTE To reduce risk of fire replace with 2A fuse only mer ar parro oescmenon per arv panno DESCRIPTION 6820937 12V Rotator Shut Off 9 1 6806863 SwitchKit 6823703 24V 48V Rotator Shut Offm 10 1 6822532 Shrink Tubing lt items 1 15 E items 1 13 and 16 18 Includes items 10 13 A Includes items 5 amp 6 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade ltalia S R L Europe2. Valve I Valve AC0447 eps Install auxiliary valve hose to Part 2 NOTE UL Classified Kits require installation by qualified Install indicator light personnel only without major disturbance cutting splicing or soldering of factory installed wiring Se 5 Install cab indicator light on the truck dashboard overhead AF guard or any other easy to see location using customer P ee T gt supplied hardware OR the Velcro strip provided Clean the Pa day te Ps mounting surfaces prior to installing the Velcro ne Pa bi 6 Install the Pushbutton Switch Assembly to the ROTATE lt A i as Pon control lever Refer to Installation Instructions 6822725 on i eee included with the switch for complete installation ON procedure A XK oe CAUTION Consult the Lift Truck OEM for proper power a a source connection T Connect cable ends to the components as shown 12V Systems Connect the fused positive wire from the cable harness to a 12V switched power source and the negative wire to a ground 24V 48V Systems Connect the power wire harness to a DC to DC Converter Kit Connector Connect converter kit inputs to a 24V 48V switched power source Check the cable routing for pinch points and clearance Use wire ties as needed NOTE When installing on electric trucks voltage filter 6061953 must be installed Failure to install voltage filter can cause damage
3. an Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR ltaly Tel 39 045 89891 11 Fax 39 045 8989 160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 lpswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade om Cm TM Cascade Corporation 2012 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 05 2012 Cascade India Material Handling Private Limited No 34 Global Trade Ce
4. cal Support To Order Parts Call 1 800 227 2233 Fax 1 888 329 8207 Call 1 888 227 2233 Fax 1 888 329 0234 Internet www cascorp com Internet www cascorp com Write Cascade Corporation PO Box 20187 Portland OR 97294 Write Cascade Corporation 2501 Sheridan Ave Springfield OH 45505 Installation Perform by Qualified Personnel only 1 Disconnect the cable from the negative battery terminal or as directed by OEM truck manual 2 Locate and install the solenoid valve and spacer on the truck cowl using customer supplied 25 in 6 mm fasteners Watch for clearance when the mast is tilt all the way back The valve is being installed in the ROTATE line from the auxiliary valve to the attachment IMPORTANT The valve must be installed in the ROTATE GA0436 eps circuit 240 in 3 Connect control valve port 1 to the supply hose going to the attachment rotate drive valve 4 Connect solenoid valve port 2 to the supply hose from the anne truck auxiliary valve ROTATE line IMPORTANT Verify by visual test Installation steps 2 3 Remove cable from negative battery terminal and 4 i 4 80 In Valve mounting 122mm holes 25 in or in ae M6 thread q i Mouni AC2048 eps wi C 1 Pd Solenoid i lar a es Ei g aS Val AIL SG PB_ o ao Attachment Rotate Drive Valve Install attachment meo ae supply hose Solenoid to Port 1 y lt oad AC1013 eps Hoist Rotate i
5. cascade ce C TM i f stal lat i O n amp Rotator Shut Off Switch Activated Models User Manual 6820937 and 6823703 This manual provides installation instructions for Cascade NOTE Kits are UL Classified File AU3546 for safety in Rotator Shut Off The kit provides an added level of security to Electric Battery UL 583 and IC Engine UL 558 Indust Truck prevent unintended load movement Rotator Shut Off requires type Ee ESG Gs G LP Gs LPS LA LPS D and DS Pane One ene eee NOTE UL Classified Kits require installation by qualified rotation The kit is intended for use with all Cascade Rotating personnel only without major disturbance cutting splicing or attachments in a method similar to ANSI ITSDF B56 1 Section soldering of factory installed wiring L201 i a S Rotator Shut Off Rotator Shut Off Kits ee J Indicator Light Voltage Part No A P 12V 6820937 no eo ee a A 24 48V 6823703 J fo a SK a gt edy a ra i C g Bi aaa NO ICAL SGN E PS Lee Ge ASRS ee eal ee gt PAS Ue Irre Pa W v Mt Mil Switch eee F DN Ae Solenoid Valve j re A PONT AC2252 eps d AE 7 aA BW SER is i APR YAY Paper Roll Clamps Ny ei RRO961 eps Sl Rotators Revolving CL3818 eps sg Clamps Part No 6823802 R1 ASSIA cascade Gy ENOTI corporation UL Fiero asas pD z For Techni
6. f the safe operation of the attachment and Rotator Shut Off system The Rotator Shut Off kit helos prevent accidental rotation and requires a definitive action by the driver The attachment is allowed to rotate when the switch is activated and the green light on e Press the switch button then operate the truck ROTATE control lever to rotate the load When the green light is on the attachment will rotate normally e f the attachment will not rotate when the button is pressed set the load down turn off the truck key and troubleshoot the system Follow Jest Procedure before returning to service CAUTION The system does not prevent accidental release or movement of a load The cab indicator green light does not indicate that the load has been lowered to its optimal position or that it is OK to release a load WARNING Residual risk exists to personnel in the work area operate only in compliance to facility state and federal standards For this accessory a The Weighted Emission Sound Pressure Level LpA does not exceed 70 dB A b The Value of Whole Body Vibration does not exceed 0 5 m s 2 c The Value of Hand Arm Vibration does not exceed 2 5 m s 2 Troubleshooting service only after reading this manual and by Qualified Personnel only e Check all system fuses e Verify 12VDC at switch connector e Check switch function N O switch e Check 12VDC at solenoid when switch is pressed e Check for 12VDC at
7. ntre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 6823802 R1
8. to electrical components WARNING To reduce risk of fire replace only with the same type and ratings of fuse The fused power cable is polarity sensitive The positive wire must be connected to a positive power Source 8 Connect battery cable s to their proper terminal s Cab Indicator Light Connect Cable Ends Solenoid Valve Switch Control Handle and Knob AC2242 eps 24 48V Voltage Voltage 12V Converter Filter Baa mm Switched t Fuse 5A Fuse 2A P Switched Truck Fuse Block I I I I I I I I I I Battery Battery IC Trucks Use chassis ground Electric Trucks Use battery ground ae a a rm E EE eee AC2292 eps Test Procedure Perform by Qualified Personnel only 1 Test the installation before putting the truck in service When the truck key is turned ON the cab indicator green light should be off 2 Press the button and observe that the cab indicator green light turns on 3 With button released attempt to rotate the attachment CW and CCW The attachment should not rotate Then with button pressed verify that the attachment will rotate in CW and CCW directions Operation WARNING All operators must read this section Before operation inspect the switch indicator valve wiring and test operation daily Operators must have a thorough knowledge and understanding o
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