INS20 series 【User`s manual】
Contents
1. Power consumption 150VA or less 300VA or less Driving type Uni Polar constant current type Output current 0 8A phase Max 2 0A phase Max Resolution Basicstep 1 2 2 5 4 5 8 10 20 25 40 50 100 200 250 500 1000 division Function Auto current down Input of output current off Exciting timing output Signal input Photocoupler input Input resistance 390 Q Input signal voltage L 0 0 5V H 4 5V 1 pulse PLUSE CW CCW 2 pulse CW CCW CO Signal output Dielectric Strength Photocoupler open collector output Limited capacity 25V 10mA or less MONI HEAT No abnormality detected after the application of the below voltage among each terminal for one second in normal temperature and humidity Power input Motor leads collection terminal PE terminal Power input Motor leads collection terminal Signal I O terminal 2 0kV 60Hz 100M or more with applied DC500V megger in normal temperature and humidity ees Power input Motor leads collection terminal chassis esistance x Power input Motor leads collection terminal Signal I O terminal Operating i t o ond Re 0to 40 C No freezing Noida environment T ess than 80 No condensation Storing i t o F temperature 10 to 60 C No freezing Storing humidity Less than 80 No condensation Operating height Less than 1 000m from s2. A CD SW10th pole This reduces the motor driving current to 50 default of normal current to A CD Release A CD Effective reduce temperature rising of motor 10 10 after the motor stops and 200ms later OFF A CD switch 4 1 Each part name SW 10th pole can release the function When automatic current down release is carried out compulsive air cooling is NcAUTION p g required for a driver When automatic current down release is carried out be careful of heat generation of a motor and a driver 4 2 10 Current adjusting volume of current C ADJ Motor run current adjust 4 1 Each part name 5 4 2 11 Current adjusting volume of current down CC ADJ During current down status the motor driving current is adjustable by the volume of CC ADJ 4 1 Part name 6 INS20 010L1 Within about 40 to 80 percent of normal driving current INS20 21000 Within about 30 to 80 percent of normal driving current When making a current down current value 50 or more by INS200 210L Nc AUTION compulsive air cooling is required for a driver Be careful of heat generation of a motor and a driver 4 2 12 Motor connector MOTOR This is connected according to the motor lead color 4 2 13 Power supply connector terminal AC This connects with single phase 100V 120V 50 60Hz power supply Use AWGI8 0 75mm or bigger wire 4 2 14 Signal I O connector CN This 1s to be connected with driving pulse current
3. longer T3 0 2 usec or shorter 4 7 ov j Lf T3 TI T3 Z th is section shavs ON status of intemal photo coup ler Motor starts to rotate by rising edge of wavefom No QT33 04003A 4 Each part name and functions 4 1 Each part name Q Power display LED POWER This lights on during power on Excitation home display LED MONI This lights on when excitation home S Overheat display LED HEAT The light is switched on at the time of overheat Switching O Motor change Ist 4th pole Adaptation motor data is changed O Resolution select switch 5th 8th pole Resolution is changed O Switching of input pulse type 2P 1P 9th pole This switches the input pulse type O Switching of Auto current down function A CD 10th pole This turns on off the auto current down function Current adjust volume for current C ADJ This adjusts the current when motor run ep 6 Current adjust volume for current down CC ADJ This adjusts the current when current down Motor connector Connect in accordance with the color of motor Leads Power connector Connect power 9 Protective earth terminal PE Connect with the protective earth terminal of the machine Signal I O connector CN Various I O signals are connected No QT33 04003A 4 2 Description of function 4 2 1 Power display LED POWER This lights on during power on 4
4. off signal and various monitor signals 5 Example Of connection Controller Twisted pair wire SNC series Driver sensor input INS200 series No QT33 04003A Connector pin assignment 1 CW 6 CO 2 CW 7 MONI 3 CCW 8 HEAT 4 CCW 9 COM 5 CO Photo coupler PF series motor No fuse breaker Circuit Protector Power Protec No QT33 04003A 6 Wiring and Install condition 6 1 Wiring for motor lines and power lines When wiring surely wire the protect earth line at first Install noise filter at power input where noise sources exist near the driver This driver has fuse inside but use no fuse breaker or circuit protector of the capacity of below table for safety Driver Current model capacity INS20 010 2A INS20 210 3A 6 2 Wiring of motor line Using shield wire can depress the radiant noise in case that the unnecessary radiation causes troubles 6 3 Wiring of signal line If the following procedure is not made there may be a cause of incorrect operation Use bigger cable than AWG28 which suits with the connector Use twisted pair line or shield line D of twisted pair wiring diagram is recommended in case of twisted pair line but select and use a suitable diagram of 2 to depending on cable and environment However do not wire as to 10 No QT33 04003 A Twisted pair
5. wiring diagram Recomended w ir ing I Wir ing which has the poss ibl ity of incorrect operat ion 2 Upper Controller onm gu 2 Upper Contro ller mm I I SN ler 2 Upper Con tro ller j gu OSN I BE E ao m 2 Upper Con tro ler 5 gl I ler UT I ri e Meine n 7 OZSN 2 Upper Control ler D of shield line wiring diagram is recommended in case of shield line but select and use a suitable diagram of 2 to depending on cable and environment However do not wireas to No QT33 04003A Shield line wiring diagram Recomended w ir ing LEN re C of incorrect operat ion Wir ing wh ich has the poss ibi lity NS20 i I LETT ua onw adh MOO 19 0i june NS20 T PILLEN 19 013007 Jaddn 2 mm LT 19 ol iis NS20 hann LETT Iz 9 mm LT IT daf Ol wih I t2 MO ay at de mm LETT 19 013007 adh 12 No QT33 04003A 6 4 Applicable solder less terminal Use insulated ring tongue terminal to connect with terminals J S T V1 25 MS3 NICHIFU TGV1 25 3 Or a considerable article 6 5 Tightening torque for terminal block Tighten the terminal block with the torque
6. 2 2 Excitation home display LED MONI This lights on when the output excitation pattern is excitation home Then the signal is outputted to MONI terminal of CN Please refer 5 Example of wiring 4 2 3 Current off function CO The signal between COM and CO of CN can control the excitation or non excitation of motor Please refer 5 Example of wiring H level excitation off A photo coupler is at the ON time L level or no connection excitation on 4 2 4 Overheat display LED HEAT This lights on when the temperature of internal heat sink exceeds about 70 C Then a signal is outputted to the HEAT output of CN Please refer 5 Example of wiring 4 2 5 Overheat function When a HEAT output is outputted driver receives and operates the pulse which is being currently inputted However if a pulse input once goes out and there is no pulse input for 20msec s even if driver receves any pulses after that it will not be operated Excitation is maintained while driver is detecting HEAT signal Motor does not become free Moreover if temperature falls and HEAT is canceled after HEAT output a pulse will be received and driver will operate Sudden operation is expected for the return from HEAT Be careful Avice Motor run P luse inpu t y 2 nsec above Heat output No QT33 04003 A 4 2 6 Motor change An adaptation motor is set up by a dip switch 4 1 Each part name SW Ist 4th pole No 1 PF243 No 2 PF244
7. No 3 PF245 No 4 PF264 adaptation motor No 1 PF243 A B No 2 PF244 A B No 3 PF245 A B No 4 PF264 A B No 5 PF266 A B No 6 PF268 A B No 7 No 8 No 9 No 10 No 11 No 12 No 13 No 14 No 15 No 16 No QT33 04003 A 4 2 7 Resolution select switch Resolution select switch 4 1 Part name SW 5th 8th pole can set 16 various resolutions individually Resolution 1 25 1 4 1 1 1 2 1 2 5 1 4 1 5 1 8 1 10 1 20 1 25 1 40 1 50 1 100 1 200 1 250 1 500 1 1000 1 20 ol ADE WIN No j oleojoe ojojololioejoe JOJO JO N 1 100 o Ww o A 2 2222z2 2 ZZZ ZZ ZZZ nN o Z o ON 1 1000 1 1 to 1 200 resolution of INS20 series are equianglar resolution and 1 250 to 1 1000 resolution are follow up control resolution Equianglar resolution The resolution which equally carries out an angle change per one pulse follow up control resolution The resolution which carries out an angle change per one pulse No QT33 04003A 4 2 8 Pulse input type select switch 1P 2P SW 9th pole 2P 1P switch sets the driving pulse to 2 pulse type or 1 pulse type 2 pulse type pulse type 4 1 Each part name Please refer 3 Pulse wave about input type 4 2 9 Auto current down function
8. No QT33 04003A Ce 2 phase stepping motor Driver NanoDrive INS20 series User s manual mucom No QT33 04003A Please understand that we may make modifications to our products without notification in order to improve the capabilities and external appearance of our products mucom MYCOM INC Head office 12 S Shimobano Saga hirosawa Ukyo Kyoto Japan 616 8303 TEL 81 75 882 3601 FAX 81 75 882 6531 Home Page http www mycom japan co jp NYDEN CORP 2610 North First St B San Jose Ca 95134 USA TEL 1 408 232 7700 Home Page http www nyden com MYCOM TECHNOLOGY INC 2Fl No 333 Fuhsing N Road Taipei Taiwan R O C TEL 886 2 2719 0525 MYCOM KOREA INC Rm 301 Keum Chang Bldg 2328 1 6Ka Dangsan Dong Yeoung Dungpo ku Seoul Korea TEL 82 2 2635 6703 MYCOM THCHNOLOGY SINGAPORE PTE LTD No 1 Sims Lane 705 05 One Sims Lane Singapore 387355 TEL 65 6743 4476 Home Page http www mycommts com sg Malaysian Contact No 1E 12 07 Jalan Batu Uban Sunny Ville Penang Malaysia TEL 60 04 656 0328 No QT33 04003A Safety precautions Please read this operation manual thoroughly before starting any operation This manual will guide the customers for proper use and avoid any mis operation This manual if properly read will protect the users as well as other people from possibilities physical injuries property damage and other serious accidents Indicates a possibility of causing serio
9. ause of incorrect operation Please refer 6 3 Wiring of signal line for the detail Motor Cable Model number OMC CT 203 Cable AWG2O Both endsend 3m Shield less multi heart cable Pin Number 1 2 3 4 5 Color Blue Red White Brown Black 16 No QT33 04003A CO A U EBUREBI amp IT SEES EERE X H j
10. ea level Kae In the room without corrosive gas inflammable gas and dust P Without splashing water and oil Applicable Standard ENDS Weight 700g 600g Wichout cover Accessories User s manual This book X Applicable PF243 A B PF244 A B PF245 A B motor PF264 A B PF266 A B PF268 A B No QT33 04003A 2 Model number amp Factory default 2 1 Model number of set INS20 210 1 268A Series name Extension of set List of motor and driver combination Series name INS20 Extension of set Motor model Current Driver model A phase 243 A B PF243 A B 244A B PF244 A B 245 A B PF245 A B 264A B PF264 A B 266A B PF266 A B 268A B PF268 A B INS20 210L 1 2 2 Driver model number INS20 010 O Series name EE Wichout cover Non With cover Power source 1 ACIO0V Phase current 0 0 8A phase 2 2 0A phase m 2 3 Factory default Driver model number INS20 010L1 INS20 210L1 Phase current 0 8 A phase Max 2 0 A phase Max Current down value 0 4 A phase 1 0 A phase Auto current down function Auto current down function valid Input type 2 pulse type Resolution V I FULL No QT33 04003A 3 Pulse waveform 3 1 Input pulse type 2pulse type Timing chart u MOTOR ou np pulse type Timing chart l qw 3 2 Pulse waveform Please input the pulse signal of the below shown waveform T2 5V TI T2 0 2 usec or
11. giving up the use of the driver dispose it according to an appropriate regulation on the industrial waste Please do not remove the name plate No QT33 04003A 1 Specification of driver sss IH n nenne 1 INS20 0100 INS20 2100 Here erkenne nennen nennen nenne nennen nennen n nnn rn 1 2 Model number amp Factory default een nenne een 5 2 1 Model number of set ct ttt ehm III I hh eeen eneen 2 2 2 Driver model number tc ttt tt tee Ih hh hh nh hh hn nnn rn 2 2 3 Factory default ttt reren ennen nennen nnne nennen 2 3 Pulse velsen sarto ee ee er eer eee ee an en fae EURE hehe 3 3 1 Input pulse type st ttt tt ttt teeter HH esee nene 3 Sca Pilsen EEL RER ahd Mod iu TE 3 4 Each part name and functions rennen nennen een 4 4 1 Each part name HH rreeeeeeeeeneeeneenneneeneen nennen nenne nennen ennen eenen 4 4 2 Description of function rennen een nn 5 4 2 1 Power display LED POWER 5ste Henn nnn nnn 5 4 2 2 Excitation home display LED MONI Pin CN 7 9 nn nn 5 4 2 3 Current off function CO Pin CN 5 6 Barn Abels neleke Genee Tale artes ie Mieten a een 5 4 2 4 Overheat display LED HEAT Pin CN 8 9 sss nnn 5 EON BUNT QE IC te meten en LI I M 5 4 2 6 Motor change s ssssteeeem Henne nennen 6 4 2 7 Resolution select switch ttt ttt ernennen nennen hh hh hn 7 4 2 8 Pulse input type select switch 1P 2P SW 9th pole nenn 8 4 2 9 Auto current down function A CD SW10th pole nn
12. l block while the power is on as there are some terminals which high voltage appeared Otherwise it may cause electrical shock Do not touch or place objects such as metals or foreign substance on the board Otherwise it may cause fire or electrical shock Do not bend pull or place the power or motor lines by the extreme force Otherwise it may cause fire or electrical shock Do not make a mistake connecting the motor output terminals to protective earth or power supply Otherwise it may cause fire Do not do the driver s installation preventing ventilation Otherwise it may cause fire When the HEAT is activate stop the pulse signal Otherwise it may cause fire Only the product have a Overheat function No QT33 04003A N warn G Do not attempt any type of works such as moving the machine wiring maintenance checking while the power is on It is recommended that such works should be done only when more than ten seconds have elapsed after the power is off Otherwise it may cause electrical shock Do not touch this product with wet hands while the power is on Otherwise it may cause electrical shock Connect the protective earth terminal PE properly to it on your equipment as illustrated in this user s manual Otherwise it may cause electrical shock Use this product which installed properly in the enclosure Otherwise it may cause electrical shock or injury Do not leave the cover
13. nn 8 4 2 10 Current adjusting volume of current C ADJ s ss enn nnn 8 4 2 11 Current adjusting volume of current down CC ADJ nee nn nn nn nn 8 4 2 12 Motor connector MOTOR sss n nn nn ees 9 4 2 13 Power supply connector terminal AC t ttt tttt ttt ttt ttn ernennen nennen nnn 9 4 2 14 Signal I O connector CN tree enne nnn nnn 9 5 Example Of connection rennen nennen nennen nun 9 6 Wiring and Install conditions ttt ttt ttt rrr en vereren eenen eneen nennen nnn 10 6 1 Wiring for motor lines and power lines ssssctetet emn 10 6 2 Wiring of motor line een nennen een 10 6 3 Wiring of signal line ttt teeter terre teen nn nnn 10 6 4 Applicable solder less terminal rennen nnn 13 6 5 Tightening torque for terminal block EEE 13 eh CONC RV Ee des ve ER on tee tee INN 13 OD mensen aq dran Pa pep ire SA IE ae ONES Eau I Den ee quedas as aie rian d 14 7 1 Dimension of INS20 010LI INS20 210L s mmm eren 14 7 2 An attachment size figure and an attachment metallic ornaments nenn nennen 15 size figure option ttt ttt tttt eter etter teen eee nne nnne 15 8 Option WW al NUNCA CHORI R EUR RB 78 9 E 3 8 M EN M 8 8 0 8 B 8 87808 E 3 R27 RR ML UIN 9 2 Bch ele ete 8 NTE lets cee RN ele ee ee wie Wee wee ee 1 6 No QT33 04003A 1 Specification of driver INS20 010L 1 INS20 210 Driver model Power source INS20 010L1 INS20 210L1 Single phase 100 120V 10 50 60Hz
14. of 4 to 7 kgfcm when connecting 6 6 Install condition Install the driver in control box This unit is designed by the following condition Over voltage category Category II Material group III Pollution degree Class 2 Protection structure IP20 Protection against electric shock Class I component Fix driver on heat conductive metal plate tightly Put 3cm or more space between each driver and fix the drivers when multiple drivers are arranged Pay attention not to close the side slits of driver Put this unit vertically because this unit radiates by natural convection X see right fig Confirm that the driver environmental temperature is less than 40 C when overheat LED lights When attached metal brackets are not used but installing by screws directly use screws of the thickness of installing part plus 3 to 5 mm Because this unit uses high speed photocoupler for the part of input pulse use the shield line for signal cable Please do not connect the signal line which is not used It becomes the cause of incorrect operation Ncaution Use the driver in the condition that the heat sink temperature is under 60 C 3 No QT33 04003 A 7 Dimension 7 1 Dimension of INS20 010L 1 INS20 210L 142 g
15. off from the terminal block while the power is on Otherwise it may cause electrical shock or injury Fix this product securely onto your equipment Otherwise it may cause injury Do not touch this product while it is running or right after it is stopped Otherwise it may cause injury as its surface remains hot Depending on the setting of this product it may show an unexpected operation when recovering from overheating Please read this user s manual carefully and pay a special attention Use a DC power supply with reinforced insulation for dangerous voltage Otherwise it may cause electrical shock Only DC input type NcAUTION Do not use or store this product under a dusty environment Otherwise it may cause malfunction Do not give a big shock to this product Otherwise it may cause malfunction Do not use or store this product in a place of high or low temperature or under an environment of extremely high or low humidity Otherwise it may cause short circuit to your device or further damage Do not install this product in a place where a dew is generated Otherwise it may cause short circuit to your device or further damage MYCOM is in no way responsible for any damages or malfunctions that are caused by user s repair or modifications on this driver If the user performed these initiations and the driver does not work satisfactorily a warranty will not be provided When
16. t AM LACI ez sleek 110 Br w e Unit mm The screw head is not included 4 No QT33 04003A 7 2 Dimention for instllation and metal plate option Y e o e pe jp 86 L 19 This hole is not used S 7 gn sm 9 E 2 4 Y o 5 160 168 7 Ln m O o o B DB This hole is not used 88 ew N NA MEL Vo A ee 15 16 Lf Unit mm The screw head is not included 15 No QT33 04003A 8 Option It is available to supply the following optional cables which have covering connector at the one side CN Pulse cable Model number OP C DS9P3 Connector 9pin D sub Cable AWG28 Multi heart cable with a shield 3m Pin 1 2 3 4 5 6 7 8 9 Insulator color White Red Yellow Violet Blue Line color None Black None Black None Black None Black None Black Because the cable of which insulator color is blue and line color is black is not used please connect with the ground of the upper Connect the unused cables with the ground of the upper Otherwise it may become the c
17. us injury or worst death to the user ING ANGER caused by fire or electric shock if this warning is ignored Also indicates that the equipment has the highest degree of causing damage This shows the possibility that the user may get serious injury by fire or Z warninc electrical shock if this warning is neglected This shows the possibility that may cause slight injury or damage to this AUTION product or other equipment NpANGER Do not operate this product if it is damaged or disassembled Otherwise it may cause fire or electrical shock In any case do not attempt to repair or modify this product as it may cause fire electrical shock or serious injuries Do not use this product in a place where the air includes a corrosive gas inflammable gas or any type of explosive gas or the water or oil splashes or it is near a flammable material Otherwise it may cause fire or electrical shock Leave works such as installation wiring operation checking and maintenance to experts who have enough knowledge on this product Operation without knowledge may cause electrical shock and other serious physical or property damages Keep the power supply within the rated voltage range Otherwise it may cause fire or other damages Make sure all the connections correctly done referring to the wiring diagram shown in this user s manual Otherwise it may cause fire or other damages Do not in any circumstances touch the termina
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