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1. M EN veleum ila Dillon General Specifications ane Em EZ EB MIX24880 D and E2 EB MIX24882 D Specifications E2 MIX20884 D Specifications iii E2 EB 32DI24 D Specifications iris E2 EB 16DI24 D Specifications sise E2 16DIAC D Specifications ere a EE e ru nee ape uns E2 EB 32D024 D Specifications sise E2 EB 16DO24 D Specifications siennes EZ EB 16DORLY D Specifications siennes 1 2 10 EZ EB 32AI20M D Specifications iii 1 EZ EB 32AI10V D Specifications iii 1 2 12 EZ EB 16AI20M Specifications i 1 2 13 EZ EB 16ISO20M D SpecificationS iii 1 2 14 EZ EB 16ISOTC D Specifications siennes 12 15 EZ EB TORTD D Specification i ai Vo DE aa ee Vid a a o eR aS 1 2 16 EZ EB 16AI8AO D Specifications siennes 12 17 EZ EB 8AQ20M Specifications e eis ae ia 1 3 1 4 1 5 Sixnet Software TOOls eee ee eere exe repere eee cedewevave devote Gavi ved pax eee etuer tegat eter Fax ew tegere era petere ege eere paxtee page eeee dux Getting Started with Sixnet Hardware i USB Installation Instructions cenene aeae e e a a E a a O Eee E EES Assembly and IMStruction iiss ccsicccccssscccscssiescccessccccossitaccousscecsousiesccoessscccossies eH PER RYE eS PERR Ya GE PSRR RE es PEREYa coosasiacseusstaccoessas 2 1 2 2 2 3 NEWER Replacing the logic module as lens a tt star tata sta B sE COVET c
2. tete J mper Settings edits oo rre o oo prep oo oro So pras aeo o ara rna so bye ga Ho RS 3 1 3 2 3 3 Setting the Network JUMPEr iisiiiiisssssrreenereerereereeeeerereeeeneneeeensseeeeneeeeeenne Setting the DI COM JUMPED sisi eode pao lia ea RS485 Jumper on the E2 MIX20884 D base esses esent seen nn tese nn nest enne nisse tense enne nnn Power Wiring AlternatiVes 0 eroi ortos iaia iaia aaa 4 1 4 2 4 3 4 4 4 5 Power Requirements escort eroi I A rai Current Requirements ssssssssseesssessennsereeseereeeneesneeseeeseeneesneeneceeeseensneeneceeeseesseneeneeee POWEeFWIRINS a aaa a ii Etherbus PoE OPON issiima nsn ER EER RTRT ne Base Power and Communication Wiring Diagram uu Module Wiring Screw Terminal Assignments esee ee eere eee eee ennt tnnt nnns nnns rasan sn sns rasura sa rasa nnn 5 1 5 2 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 Screw Terminal GuideliNesS ssssrrsssrsrsccenncsnsseceecenenennenescceeccnenensseseececeeenneseseecenenenne Typical VO m TABLE A Modules EZ EB MIX24880 and MIX24882 sss eene entrent nennen TABLE B Modules 32DI24 32DO24 32AI20M S2AITOV rennes TABLE C Modules 16DI24 16DIAC 16DO24 iii TABLE D Modules 8AO20M 16A120M 16AI8AO ere TABLE hee kg pem TABLE F Modules 161SO TU i
3. osi input Switch Sinking Input Seiichi sourcing ont p D Z DC Power l DC Power DC Power Solid ma dp a IEEE di La iar emos Bei D N DIN o Fus ni etum Ll ess 1 Upper Row Lower Row Term Function Term Function 11 XO YO or AXO Channel 1 12 X1 Y1 or AX1 Channel 2 13 X2 Y2 or AX2 Channel 3 14 X3 Y3 or AX3 Channel 4 15 X4 YA or AX4 Channel 5 16 X5 Y5 or AX5 Channel 6 17 X6 Y6 or AX6 Channel 7 18 X7 Y7 or AX7 Channel 8 19 X8 Y8 or AX8 Channel 9 20 X9 Y9 or AX9 Channel 10 21 X10 Y10 or AX10 Channel 11 22 X11 Y11 or AX11 Channel 12 23 X12 Y120rAX12 Channel 13 24 X13 Y13 or AX13 Channel 14 25 X14 Y14 or AX14 Channel 15 26 X15 Y15 or AX15 Channel 16 27 X16 Y16 or AX16 Channel 17 28 X17 Y17 or AX17 Channel 18 29 X18 Y18 or AX18 Channel 19 30 X19 Y19 or AX19 Channel 20 31 X20 Y20 or AX20 Channel 21 32 X21 Y21 or AX21 Channel 22 33 X22 Y22 or AX22 Channel 23 34 X23 Y23 or AX23 Channel 24 35 X24 Y24 or AX24 Channel 25 36 X25 Y25 or AX25 Channel 26 37 X26 Y26 or AX26 Channel 27 38 X27 Y27 or AX27 Channel 28 39 X28 Y28 or AX28 Channel 29 40 X29 Y29 or AX29 Channel 30 41 X30 Y30 or AX30 Channel 31 42 X31 Y31 or AX31 Channel 32 43 CNTO AX0 Discrete in 44 CNTO AXO Discrete in module red lon www redlion net module only Red L
4. Ces produits sont des unit s d interface op rateur qui doivent tre utilis s l int rieur des panneaux de commande Ces appareils sont destin s une utilisation en Classe I Division 2 zones dangereuses applications de contr le industriel L enclos doit tre adapt l environnement lieu Un boitier IP54 minimum est n cessaire pour ATEX moins qu un degr quivalent de protection est fourni par l emplacement Lorsque dans des endroits dangereux ces produits doivent tre utilis s dans des panneaux de contr le Pas de remplacement chaud des modules dans les zones dangereuses Note All information in this document applies to EtherTRAK 2 and Etherbus I O modules except where otherwise noted Refer to www redlion net the web server within the I O module or Red Lion I O Tool Kit Windows software online help systems for detailed product specifications and configuration settings 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 General Information 1 1 Overview This manual will help you install and maintain EtherTRAK 2 1 0 modules In summary wiring for power communications and I O is connected to each module s base Then setup choices are entered using a web browser l
5. AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX Ces produits ne doivent pas tre utilis s pour remplacer le verrouillage de s curit appropri Aucun dispositif bas sur un logiciel ou tout autre dispositif l tat solide devraient jamais tre congus pour tre responsable de l entretien de l quipement cons cutifs ou la s curit du personnel En particulier Red Lion d cline toute responsabilit pour les dommages directs ou indirects r sultant de l utilisation de cet quipement dans n importe quelle application Tout courant c blage entr e et sortie I O doit tre conforme aux m thodes de c blage la Classe Division 2 et conform ment l autorit comp tente AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE A LA CONFORMIT DE CLASSE I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LORSQUE DANS DES ENDROITS DANGEREUX D BRANCHEZ LE CORDON D ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES MODULES AVERTISSEMENT RISQUE D EXPLOSION NE D BRANCHEZ PAS L QUIPEMENT MOINS QUE L ALIMENTATION AIT T COUP E OU QUE L ENVIRONNEMENT EST CONNU POUR TRE NON DANGEREUX i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module
6. In this state the module will determine if the CJC sensors are reading realistic values If one or more of the CJC sensors are reporting unrealistic temperature values then the value reported in the analog registers will be 2000 The valid temperature range is hard coded at 50 to 100 C outside the modules operating temperature with some overhead to account for ambient temperature fluctuations When the CJC sensor is in the FAULTY state the module firmware will substitute the linear average of the remaining GOOD CJC sensors on that module for the DEAD sensor The substitution will ensure the temperature reported on the associated thermocouples is still accurate even though the CJC sensor is not reporting the correct temperature QUESTIONABLE 3000 This condition determines if one or two sensors don t agree with the other sensors by comparing each CJC temperature sensor with adjacent sensors If the CJC sensor differs by 10 C or more from an adjacent CJC sensor it is considered QUESTIONABLE and the reported value will be 3000 When the sensor is in the QUESTIONABLE state the module firmware will substitute the linear average of the remaining GOOD CJC sensors on that module for the DEAD sensor The substitution will ensure the temperature reported on the associated thermocouples is still accurate even though the CJC sensor is not reporting the correct temperature INDETERMINATE 4000 When none of the CJC sensors can agree on the temperature re
7. 6 7 Slow Fast Response for All Discrete Inputs In the web server or I O Tool Kit software select fast response to use no input filtering DC input changes as fast as 1 ms will be detected Selecting the Slow response setting will tell the module to look for stable inputs for approximately 25 ms This setting will filter contact bounce which often happens while counting mechanical switch closures in noisy environments 6 8 Combination Discrete Inputs Outputs Applicable to E2 MIX24880 17 24 E2 MIX24882 17 24 E2 MIX20884 13 20 The last eight discrete I O has both input and output capabilities at the same time Output functionality for a given channel may be individually enabled in the Feature column of the Discrete Options configuration window For compatibility with I O drivers that write I O in fixed blocks all eight Y output registers are always assigned Only outputs that are enabled may be turned ON Other output values will be masked in the I O module All eight channels are always active as inputs Channels that do not have their output function enabled may be used as inputs For channels configured as outputs the input functionality may be used to detect faults in the corresponding outputs Important Note The supply voltage used to power input devices connected to the combination I O channels must match the supply voltage used to power the I O module to avoid leakage paths or damage to the I O circuitry on these module
8. Din14 Y1 Dout2 27 X14 Din15 Y2 Dout3 28 X15 Din16 Y3 Dout4 29 X16 Din17 Y4 Dout5 30 X17 Din18 Y5 Dout6 31 X18 Din19 Y6 Dout7 32 X19 Din20 Y7 Dout8 33 AXO Ain1 34 AX1 Ain2 35 AX2 Ain3 36 AX3 Ain4 37 AX4 Ain5 38 AX5 Ain6 39 AX6 Ain7 40 AX7 Ain8 41 AYO Aout1 42 AY1 Aout2 43 AY2 Aout3 44 AY3 Aout4 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 I O Functions This section describes the characteristics of the various I O functions found in this family of YO modules Each topic in this section identifies which modules in the EtherTRAK 2 I O product family include each feature 6 1 High Density Discrete Inputs Applicable to E2 MIX24880 9 24 E2 MIX24882 E2 MIX20884 5 20 E2 32DI24 Standard high density discrete inputs accept input voltages in the range of the specified power supply voltage 10 to 30 VDC 5 30 VDC on MIX20884 and are referenced to the power return to simplify field wiring These inputs are the sourcing type which means they indicate an ON condition when a positive voltage source above the threshold level is applied to them These inputs may be filtered to make them immune to short d
9. OOC 392 E2 Key Wheel Layout a Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module EtherTRAK 2 I O Module key Configuration table See above diagram for key orientation Part Number Prefixes Part Number Module w Base Key Description E2 or EB MIX24880 D 2A Combination 1 0 with one isolated input counter see Note 1 E2 or EB MIX24882 D 2c Combination 1 0 with two analog outputs see Note 1 E2 MIX20884 D 2D Combination 1 0 with 4 isolated high speed counter inputs and 4 analog outputs E2 or EB 32DI24 D 4A 32 inputs 10 30 VDC including 16 multifunction counters E2 or EB 16DI24 D 4C 16 individually isolated 10 30 VAC VDC with counters E2 16DIAC D 6H 16 individually isolated 120 VAC nominal inputs E2 or EB 32DO24 D 5B High density discrete outputs 0 5 Amp each 8 Amp total E2 or EB 16DO24 D 5D Individually isolated outputs with self resetting fuses Note 2 E2 or EB 16DORLY D 5G 14 Form A 2 Form C relay discrete outputs E2 or EB 32AI20M D 3B High density 16 bit 4 20 mA inputs with self resetting fuses E2 or EB 32AI10V D 3D Voltage inputs other ranges available as special order E
10. col System devices E Universal Serial Bus controllers 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 2 Assembly and Instruction 2 1 Panel Assembly Most Red Lion components snap onto DIN rail strips fastened to a subpanel Two red colored snaps located on the bottom of the module s base subassembly are available for quick and easy DIN rail mounting One snap allows for vertical mounting orientation the other for horizontal mounting The I O Module is approximately 5 5 high and 3 5 wide refer to the Mechanical Dimensions diagram Figure 2 1 below Arrange the enclosure layout to suit your application Like EtherTRAK 2 I O other Red Lion components can be installed in any orientation and order on your panel The Red Lion components are typically installed against one another but space may be left between modules to accommodate other DIN rail mounted components such as terminal blocks and fuse holders End clamps are recommended to restrict side to side movement Be sure to allow ample space between DIN rails for wire ducts For most EtherTRAK 2 base I O and power screw terminal sizes used on Red Lion products are M3 and can support wire sizes of 30 12AWG The recommended torque is 5 I
11. 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 6 E2 16DIAC D Specifications Environmental Specifications Hazardous locations Class 1 Div 2 Groups A B C D UL 1604 CSA C22 2 213 Does not comply with Cenelec EN50021 Zone 2 Discrete Input Channels Voltage range E2 16DIAC D 60 140 VAC Input Polarity Sourcing Input isolation 150 Volts 16 channel modules only Guaranteed ON voltage 55 VAC Guaranteed OFF voltage 35 VAC Input resistance 10 Kohms Input Protection High Impedance with overvoltage protection Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 25 ms 20 Hz max counting rate 1 2 7 E2 EB 32DO24 D Specifications Discrete Output Channels Output voltage range 10 30 VDC Max output power 0 5 Amps per channel 8A per module Max off state leakage 0 01 mA less than 10 uA Short circuit protection self reset fuses trip above 1 5 Amp Min load 1 mA Inrush current 5 Amps 100 ms surge Typical on resistance 0 3 Ohms Drop 0 3 VDC 1 Amp All channels Scan rate 1 ms 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet
12. AX6 AI Channel 7 18 AX7 AI Channel 8 19 AX8 Al Channel 9 20 AX9 Al Channel 10 21 AX10 AI Channel 11 22 AX11 AI Channel 12 23 AX12 AI Channel 13 24 AX13 Al Channel 14 25 AX14 AI Channel 15 26 AX15 AI Channel 16 27 AYO AO Channel 1 28 AY1 AO Channel 2 29 AY2 AO Channel 3 30 AY3 AO Channel 4 31 AY4 AO Channel 5 32 AY5 AO Channel 6 33 AY6 AO Channel 7 34 AY7 AO Channel 8 35 Unused 36 Unused 37 Unused 38 Unused 39 Unused 40 Unused 41 Unused 42 Unused 43 Unused 44 Unused 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 5 TABLE E Modules 10RTD RTD Wiring 100 ohm RTD Upper Row Lower Row Term Function Term Function 11 EXC 1 12 EXC 2 13 SNS 1 AXO 14 SNS 2 AX1 15 RTN 1 16 RTN 2 17 EXC 3 18 EXC 4 19 SNS 3 AX2 20 SNS 4 AX3 21 RTN 3 22 RTN 4 23 EXC 5 24 EXC 6 25 SNS 5 AX4 26 SNS 6 AX5 27 RTN 5 28 RTN 6 29 EXC 7 30 EXC 8 31 SNS 7 AX6 32 SNS 8 AX7 33 RTN 7 34 RTN 8 35 EXC 9 36 EXC 10 37 SNS 9 AX8 38 SNS 10 AX9 39 RTN 9 40 RTN 10 41 Unused 42 Unused 43 Unused 44 Unused 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511
13. Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 7 TABLE G Module 16I15020M Lower Upper Screws oCrews D Pwr it le s Externally Powered 7 5 4 20 mA Transmitter 1 s 5 2 a Q 3 2 aQ oe O 24 VDC User Power a O pore PO 2 O 3 O s O Q s o a eQ s 4Q Upper Row Lower Row Term Function Term Function 11 AXO Channel 1 12 AXO Channel 1 13 AX1 Channel 2 14 AX1 Channel 2 15 AX2 Channel 3 16 AX2 Channel 3 17 AX3 Channel 4 18 AX3 Channel 4 19 AX4 Channel 5 20 AX4 Channel 5 21 AX5 Channel 6 22 AX5 Channel 6 23 AX6 Channel 7 24 AX6 Channel 7 25 AX7 Channel 8 26 AX7 Channel 8 27 AX8 Channel 9 28 AX8 Channel 9 29 AX9 Channel 10 30 AX9 Channel 10 31 AX10 Channel 11 32 AX10 Channel 11 33 AX11 Channel 12 34 AX11 Channel 12 35 AX12 Channel 13 36 AX12 Channel 13 37 AX13 Channel 14 38 AX13 Channel 14 39 AX14 Channel 15 40 AX14 Channel 15 41 AX15 Channel 16 42 AX15 Channel 16 43 Unused 44 Unused 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Cir
14. Discrete 6 Outputs J hnper Uninterruptible Power Protection Here s an innovative idea Supply backup power from a central location to each distributed Etherbus I O module using a single Etherbus Fieldbus cable This PoE supply provided by an independent power supply will keep the module communicating and even power critical instrumentation in the event of a local power failure Apply local primary power to screw terminal 6 Power 1 to power all module functions The backup power will not attempt to operate outputs but will keep communication running so that input status remains available in the event of local power failure Use power from the power output screw terminal to keep instrumentation loops active in the event of local primary power failure 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 4 5 Base Power and Communication Wiring Diagram The diagram below details the base subassembly which is common to all products in the EtherTRAK 2 1 0 Module family The power and RS485 wiring screw terminals 1 through 10 see below base diagram are also common to most products in the family E2 MIX20884 D has a slightly different power and RS485 wiring Most EtherTRAK 2 modules Power and RS485 W
15. I O Module 1 2 8 E2 EB 16DO24 D Specifications Discrete Output Channels Output voltage range 10 30 VDC Max output power 1A Per channel 16A per module 8A at 60 C 8 channels at 24 VDC Max off state leakage 0 01 mA less than 10 uA Short circuit protection self reset fuses trip above 1 5 Amp Min load 1 mA Inrush current 5 Amps 100 ms surge Typical on resistance 0 3 Ohms Drop 0 3 VDC 1 Amp Input isolation 150 Volts 16 channel modules only All channels Scan rate 1 ms 1 2 9 E2 EB 16DORLY D Specifications Discrete Output Channels Output voltage range 10 30 VDC AC Relay Type 14 NO Form A and 2 NO NC Form C Max output power 1A Per channel 16A module 8A at 60 C 8 channels at 24 VDC AC Max off state leakage 0 01 mA less than 10 uA Short circuit protection self reset fuses trip above 1 5 Amp Min load 1 mA Inrush current 5 Amps 100 ms surge Typical on resistance 0 3 Ohms Drop 0 3 VDC 1 Amp Input isolation 150 Volts 16 channel modules only All channels Scan rate 1 ms 1 2 10 E2 EB 32A120M D Specifications Analog Input Channels Analog Input Range 4 20 mA A D resolution 16 bits 0 003 10 bits fast option Channels 1 and 2 only Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db
16. POWER 1 _ User Power Q RETURN EARTH i To Panel Redundant DC Power Input Q Pover ind d sl S OQ powee UN 10 30 VDC VT 7 v User Power RETURN Q EARTH To Panel 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 Module Wiring Screw Terminal Assignments 5 1 Screw Terminal Guidelines The screw terminals used on the E2 BASE 1 can accept 30 to 12 AWG wire The screw size is M3 and the recommended torque is 5 IN LB The screw terminals used on the E2 BASE TC 1 used in E2 16ISOTC D only can accept 30 to 16 AWG The screw size is M2 and the recommended torque is 1 5 IN LB 5 2 Typical I O Wiring The sample wiring diagram below is mostly applicable for the combination I O modules E2 EB MIX24880 D and E2 EB MIX24882 D The I O wiring for discrete and analog inputs is representative of most other I O modules Isolated I O wiring used in the E2 EB 16DI24 D E2 EB 16DIAC D and E2 EB 16D124 D are also included NOTE The upper and lower screw terminal assignments for the E2 MIX 24882 D are shown in this diagram as an example For detailed information on Screw Terminal Assignments for this and all other module types consult the tables b
17. RTU protocols Requests can be Passthru messages or I O RTU Master Transfers as defined with this module s configuration Sixnet Universal Hex This port will transmit requests in Universal Hex and Modbus and Modbus ASCII ASCII protocols Requests can be Passthru messages or I O Master Transfers as defined with this module s configuration Sixnet Slave The port will respond to Sixnet Universal protocol requests in either Hex or Binary Format Modbus RTU Slave _ The port will respond to requests in Modbus RTU protocol Modbus ASCII Slave The port will respond to Modbus ASCII requests Disabled No protocol supported Port is inactive ai Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 8 EtherTRAK 2 Status LED s 8 1 EtherTRAK 2 LEDs Every EtherTRAK 2 1 0 module has an array of LEDs on its front panel These LEDs can be useful for system diagnostics These LEDs can be observed in the following states Power 1 Power status Power 2 S Indicator LEDs mur 2e Ring Status LED Ethernet Status LEDs Serial Port Activity LEDs Plus Real lime Ring _ EtherTRAK Sd Digital Analog Status Indicator LEDs 9 E E 2 t S a 8 2 Power LED Indicati
18. Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Network Mode This jumper sets network configuration for the two or dual Ethernet ports on the base One of three modes can be set Pass thru Ethernet An unmanaged switch in the module passes Ethernet traffic Message Pass thru between the ports This option allows I O modules to be daisy chained without the need for external Ethernet switches Ring This option allows the two Ethernet ports to act as Real time Ring switch ports This mode should only be used if this module will be placed in a closed ring consisting of other similarly configured 1 0 modules and Real time Ring switches IMPORTANT When switching to and from Ring mode you must make sure the modules are not connected in a closed loop If a loop is present when ring mode is disabled it may be adversely affect the performance of your network Two Networks In this option traffic is blocked between the two Ethernet Ports so that the I O module can be connected to two independent networks Each Ethernet port has a separate MAC address and requires its own IP address Choose the desired mode and set the jumper accordingly Reassemble the module subassembly to the base subassembly The jumper is located on the base so that the replacement of a module or inadverten
19. at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 11 E2 EB 32AI10V D Specifications Analog Input Channels Analog Input Range 0 to 10 VDC A D resolution 16 bits 0 003 Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 200 Kohms DMRR differential mode 66 db at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit 1 2 12 E2 EB 16AI20M Specifications Analog Input Channels Analog Input Range 4 20 mA A D resolution 16 bits 0 003 10 bits fast option Channels 1 and 2 only Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit 1 2 13 E2 EB 161S020M D Specifications Analog Input Channels Analog Input Range 4 20 mA A D resolut
20. by default and the first 8 channels can be Sinking by jumper The number of inputs affected by this setting will vary by module type Part Number Total of Group of DI allocated Screw Terminals Module w Base Discrete Ins for Sourcing or Sinking E2 EB MIX24880 D 24 First 8 11 through 18 E2 EB MIX24882 D 24 First 8 11 through 18 E2 MIX20884 D 20 Channels 5 12 17 through 24 E2 EB 32DI24 D 32 All 32 11 through 42 All 32 inputs available for Sourcing NOTE This jumper is not applicable on other EtherTRAK 2 1 0 modules that offer individually isolated discrete inputs such as the E2 16DI24 and E2 16DIAC modules where sinking or sourcing can be wired on individual input pairs IMPORTANT Before connecting and powering up the I O Module it will be necessary to first set the DI COM jumper DI COM Jumper Location The DI COM jumper is located on the base subassembly To locate the jumper you must first remove the module subassembly from the base subassembly To do this you must first unsnap the two red colored quick lock tabs using a small flat tip screw driver Carefully pull the module from the base to reveal the DI COM jumper configuration from the web server or 1 0 Tool Kit software will not adversely affect the power wiring on the affected inputs 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www r
21. communication you should connect to and to between units It is highly recommended that you tie the signal ground to an appropriate ground if available between all RS485 units Make sure to use a good quality communication cable with three conductors twisted is preferred plus a shield To prevent ground loops the shield should be connected to chassis ground on only one end of any cable run Note If you have existing wiring that has only two conductors and a shield you can use the shield to connect the signal grounds between stations This is not optimal especially for long cable runs but should work in most situations 3i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module The RS 485 port is not isolated with the exception of the E2 EB 10RTD D and E2 MIX20884 D therefore you must use a common power ground between stations in order to connect the 485 signal grounds Some applications make use of longer distances where a common ground may not be possible When long distance connections are used it is highly recommended that you use an optical isolator between devices without a common ground to assure proper problem free operation RS485 Termination All these units have RS485 ter
22. distance Up to 0 5 miles baud rate dependent Baud Rates from 300 to 57 600 baud Protocols master and slave Sixnet and Modbus RTU ASCII Diagnostic LEDs Transmit TD and Receive RD Isolated Discrete Input Channels Channels 1 4 Voltage range 5 30 VDC Guaranteed ON voltage 3 0 VDC Guaranteed OFF voltage 1 5 VDC Guaranteed OFF current 1 mA DC Input resistance 24 VDC 2 5K Ohms Input current 24 VDC 9 6 mA Common mode and channel to channel Isolation 150 VDC Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 1 ms 400 Hz max counting rate Special fast counting rate Up to 50 KHz Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Non Isolated Discrete Input Channels Channels 5 12 Voltage range 10 30 VDC Guaranteed ON voltage 9 0 VDC Guaranteed OFF voltage 5 0 VDC Guaranteed OFF current 2 mA DC Input resistance 10K Ohms Input current 24 VDC 3 mA Input Polarity Sourcing apply power to active or sinking ground closure on 8 inputs Input Protection High Impedance with overvoltage protection Filtered ON OFF delay 25 ms 20 Hz max c
23. up to the rating of the module may be applied to each individual output 6 11 Isolated Output Relays Applicable to E2 16DORLY Isolated discrete output relays provide A Individually isolated outputs rated for 1 0 Amp per channel B Two screw terminals isolated from all other outputs and the module s internal circuitry for each channel C Any voltage up to the rating of the module may be applied to each individual output 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 12 Time Proportioned Outputs TPO Applicable to E2 MIX24880 E2 MIX24882 E2 MIX20884 D E2 32DO24 E2 16DO24 The discrete output channels in all EtherTRAK 2 I O modules are capable of functioning as time proportioned outputs Time proportioned outputs pulse ON and OFF with a duty cycle proportional to an analog value stored in a corresponding analog output register TPO outputs are a low cost way to get smooth proportional control of heaters and other process variables Typically TPO analog output registers are assigned to the output of PID or other control logic in an ISaGRAF or other control program Use the module s web interface or the I O Tool Kit software to set pulse cycling as fast as 10 ms or as slow many minutes as
24. whom ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 9 4 Adding User Documents to the Web Server You may add your own project documentation to the web server in the I O module We recommend indexing your files documents from a single web page named appl doc These web pages may be in a number of common formats such as html shtml or pdf The web server will search for this file and if found will automatically add a link to your documentation onto the main menu where it will be easily found by the user Web pages and associated files such as graphics will be stored in Flash memory in the wiring base By storing this information in the wiring base it will continue to be found along with all the configuration information if a module is replaced There is approximately 7 Megabyte available for user documentation The available size may vary when upgrades to the firmware or factory supplied web pages are updated Additional memory may be available as a special order item Your own documentation pages may be uploaded into the module s wiring base Refer to the online help files in the configuration tools for further details 9 5 Sixnet 1 0 Tool Kit Software As an alternative to configuring I
25. 2 or EB 16AI20M D 3B 16 channels 4 20 mA inputs with self resetting fuses E2 or EB 8AO20M D 3E 4 20 mA analog outputs E2 or EB 16AI8AO D SE 16 inputs and 8 outputs 4 20 mA range E2 or EB 16ISOTC D 3F 16 instrumentation inputs with J K E R T B C N S thermocouples E2 or EB 8lSOTC D 3F 8 instrumentation inputs with J K E R T B C N S thermocouples E2 or EB 16ISO20M D 3H 16 isolated analog inputs E2 or EB 10RTD D 2G RTD 100 Ohm platinum 200 to 850 C NOTES Products that may be safely interchanged with no risk of damage are similarly keyed This is generally the case with modules that are similar in function but contain a different number of 1 0 channels Keying assignments for all combinations involving 7 and 8 are reserved for OEM products ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 11 Service Information We sincerely hope that you never experience a problem with any Red Lion product If you do need service call Red Lion at 1 877 432 9908 for Technical Support A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RO Repair Order can
26. 9 Table I Module E2 MIX20884 D i sa T Equivalent n DC Input Circuits OVER 2 POWER 1 Sourcing Input Switch Sinking Input Switch Return Return e DC Power DIN Equivalent Digital Upper I DC AC Input Circuit l DC Power Screws l Isolated e 7 DIN l Jumper Jumper I 54 Le z Aer DIN J Ref sourcing or sourcing or i sinking DI sinking DI Equivalent Analog Output Circuit 4 20 MA 4 sourcing DI or 5 DO DO shown sourcing DI or 8 6 DO DO shown Equivalent Analog DC Input Circuit 4 20 mA 4 20 mA Al Loop powered Al shown 4 20 mA Al Loop powered Al shown AOUT Return Upper Row Lower Row Term Function Term Function 1 RS485 2 Power In_2 Does not power DO and AO 3 RS485 4 Power In 1 power all module functions 5 RS485 Gnd 6 Power Ground 7 Watchdog out 8 Earth Ground 9 X0 Din1 10 X0 Din1 11 X1 Din2 12 X1 Din2 13 X2 Din3 14 X2 Din3 15 X3 Din4 16 X3 Din4 17 X4 Din5 18 X5 Din6 19 X6 Din7 20 X7 Din8 21 X8 Din9 22 X9 Din10 23 X10 Din11 24 X11 Din12 25 X12 Din13 YO Dout1 26 X13
27. EA WARNINGS These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular Red Lion disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application All power input and output I O wiring must be in accordance with Class Division 2 wiring methods and in accordance with the authority having jurisdiction WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER BEFORE REPLACING OR WIRING MODULES WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS These products are operator interface units to be used within control panels These devices are intended for use in Class I Division 2 Hazardous Locations industrial control applications The enclosure shall be suitable for the location A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of protection is supplied by the location These products are to be used within control panels in hazardous locations The enclosure shall be suitable for this location Hot swapping is not for use in hazardous locations
28. F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 6 TABLE F Modules 16ISOTC Lower Upper Screws Screws To 1 QD T Panel n 2 2 P 10 30 voc E Qo ser Power o ro Bat 7 OQ To O ti an 7 RS485 a 9 Device 2 10 Q end 2 A e 2 20 Upper Row Lower Row Term Function Term Function 1 Earth 11 AXO TC 1 2 PWR GND 12 AXO TC 1 3 PWR 13 AX1 TC 2 4 PWR2 14 AX1 TC 2 5 PWR OUT 15 AX2 TC 3 6 WATCHDOG 16 AX2 TC 3 7 RS485 17 AX3 TC 4 8 RS485 18 AX3 TC 4 9 RS485 Term 19 AX4 TC 5 10 RS485 GND 20 AX4 TC 5 21 AX5 TC 6 22 AX5 TC 6 23 AX6 TC 7 24 AX6 TC 7 25 AX7 TC 8 26 AX7 TC 8 27 AX8 TC 9 28 AX8 TC 9 29 AX9 TC 10 30 AX9 TC 10 31 AX10 TC 11 32 AX10 TC 11 33 AX11 TC 12 34 AX11 TC 12 35 AX12 TC 13 36 AX12 TC 13 37 AX13 TC 14 38 AX13 TC 14 39 AX14 TC 15 40 AX14 TC 15 41 AX15 TC 16 42 AX15 TC 16 Note The screw terminals used on the E2 BASE TC 1 used in E2 16ISOTC D only can accept 30 to 16 AWG The screw size is M2 and the recommended torque is 1 5 IN LB 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs
29. N LB The exception to this is the E2 16ISOTC D I O wiring The screw terminal sizes are M2 and can support wire sizes of 30 16AWG The recommended torque is 1 5 IN LB MOUNTING HOLE UNDER MODULE 2 75 69 78 9 49 139 57 5 49 139 571 FRONT VIEW DIN RAIL 0000000000000000000009 00000000000000000000009 R0 08 R216 4 MOUNTING HOLES DIN RAIL MOUNTING CLIP 110 27 94 3 00 L76 33 Mechanical Dimensions a Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 2 2 Replacing the logic module The logic module can be removed from the base in a system that is powered on hot swap The module maybe removed and replaced with another one for troubleshooting or repair replacement purposes To remove the module first open the lock tabs on the top and bottom of the module as show in the picture below Next pull on the module from the middle as show in the picture below To replace the module reverse this process 3 ETHERNET En EU sE 2 3 Base Cover The screw terminals and communication ports may be covered by the base covered The base cover is included with every module and must be used to comply with CE To adjust the size
30. Note 2 Isolated DI channels 1 4 are only low threshold channels 6 4 Isolated Discrete Inputs Applicable to E2 MIX20884 1 4 E2 16DI24 E2 16DIAC These inputs utilize two screws per input channel so that each input is isolated from all other channels and the module s internal circuitry Except for the isolation characteristic these inputs have the same characteristics as the high density inputs including the counter functionality i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 5 Discrete Input Counter Feature Applicable to E2 MIX24880 E2 MIX24882 E2 MIX20884 E2 32DI24 E2 16D124 E2 16DIAC Counter Modes Count Up Pulse Timing and Pulse Rate To enable counters 16 registers AX8 though AX23 or 12 registers AX8 through AX19 on E2 MIX20884 using the I O Tool Kit or the module s web interface go to the Discrete Options screen and check the Enable Counters checkbox Go to the Analog Input Channels screen select a cell and a pull down menu is displayed Select the mode of operation for each counter function In all 16 bit upward counting modes the analog input register increases from 0 gt 32767 then wrap around to 32768 gt 0 If the Report all Counters as 32 Bit Values che
31. O modules with their embedded web server the Red Lion I O Tool Kit Windows software may be used The Windows software is strongly recommended in situations in which multiple devices RTUs and I O modules will be interconnected in a coordinated system The Tool Kit software coordinates and automates many aspects of project design including sharing I O tags between I O modules and the process controllers that poll them and project wide global error checking Refer to the online help within the Tool Kit for more information on using this software Install from www sixnet com ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 10 EtherTRAK 2 Module to Wiring Base Keying This section is recommended for ADVANCED USERS ONLY that are in need of utilizing an existing wiring base with a different module than as originally received Wiring bases shipped with 1 0 modules are pre configured with their alignment keys in the appropriate position for that type of I O module The EtherTRAK 2 module is secured to the base over two posts utilizing a keyed interface with retaining clips The diagram below shows different combinations of the keying device in order to accommodate different modules The purpose of the keys is to
32. The inputs are isolated to prevent ground loops and reduce inter channel noise 6 15 Voltage Range Analog Inputs Applicable to E2 32Al10V The input range on modules that have voltage range inputs is 0 to 10 0 volts The high 16 bit resolution of the inputs generally permits adequate reading resolution for lower voltage input signals 6 16 High Speed Analog Inputs Applicable to All modules with analog inputs The first two analog inputs on all modules with non isolated analog inputs may be configured as high speed analog inputs Analog input channels configured in this manner will update as fast as 1 ms but at the expense of having only 10 bits of reporting resolution Note By default analog inputs integrate their 16 bit reported results to provide outstanding noise rejection The scan time of these 16 bit inputs will vary with user configuration settings ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 17 Analog Outputs Applicable to E2 MIX24882 E2 MIX20884 E2 8AO20M E2 16AI8AO Analog outputs on all applicable I O modules in this product family have a 4 20 mA output range and may be incremented varied with a full 16 bit resolution corresponding to the value in the associated analog ou
33. aacesosncecevencedcevanccecevasecdevabicecevabced covendcecessbsuadesoubeacessbceedevasocecessbeuadesaes 50 6 12 Time Proportioned Outputs TPO ie 51 6 13 4 20 mA Analog Input Wiring iii 52 6 14 Isolated Analog lnp ts eicere cevanccecevanccacevanccecevasccedevenccecevasdae cevandcecevadcee devadcedevasccedevaccedevasccedevass 52 6 15 Voltage Range Analog INDUtS i 52 6 16 HighiSpeed Analog INPUTS iriri dns at elles mener a xeu ace 52 G17 Andog OUD E X 53 6 18 RTD INDUS iiinis NEaS 53 6 19 Thermocouple and MV Inp ts iere aaa in 53 6 20 Watchdog Output ssrin eane AEC ENEE teen tonte EAEEREN 55 6 21 Heartbeat monltOr anre re ARAO AEEA AO E EERE AREE 55 7 COMMUNICATIONS ETRR 56 7 1 Dual Ethernet Mode Configuration Alternatives iii 56 7 2 Communication Ports Overview i 57 7 2 1 HS 485 Modes of Operation sin b e i be ete E ER eon be t ede on t assise 58 8 EtherTRAK 2 Status LED C 59 8 1 EtherTRAK 2 LEDS E 59 8 2 Power LED MACION Pe eer 59 8 3 Alert LED MOCION aiana ane ans anna al net ta annee est sel ne 60 8 4 OK LEDINO IGO i H n 60 8 5 Ring LED Indicationi a
34. activity The LED s are green in color and have the following behavior OFF Completely Unlinked Disconnected ON Solid Linked either 10 100 speed Blinking Linked and activity is present 8 7 TR RD Activity Indication Depending on the option selected by the user the TD RD LEDs indicate activity The LED microcontroller will pulse stretch an indication that data has been received or transmitted The choices for the user configuration are A Any serial port default B USB port C RS485 port 8 8 Discrete LED Indication Discrete LEDs are status indicators for physical outputs or inputs based on corresponding binary tags as defined below Discrete Outputs Discrete Outputs each have a single associated LED which is green in color This LED is ON when the output is ON and off when the output is OFF Discrete Inputs Discrete Inputs have a single LED associated with each channel which are green in color and have the following behavior OFF Completely Input is OFF ON Solid Input is ON Blinking When the frequency of an input such as a counter signal is increased the LED will follow the input state up to approximately 20Hz and will stop increasing its blinking rate further This prevents the scan rate of the LED s from falling lock step with the input frequency which could result in erratic LED behavior or patterns in the blink rate This state doesn t apply to relay modules 8 9 Analog Input Status The 4 20 mA RTD therm
35. ages to configure and maintain the module and to validate changes Features include o Communications Options I O Configuration Maintenance and Monitoring Analog Calibration Advanced Tools Password Security User Documentation o o 0 O O 0 Access the web server using any PC with an Ethernet communications port and plug into an Ethernet port on the EtherTRAK 2 base Please note that security options including disabling the web server altogether may be set using the I O Tool Kit Windows software Access the web server by simply pointing your browser to the IP address of the I O module Example 10 1 0 1 Note Recommended web browsers are Internet Explorer Mozilla Firefox and Chrome When using Internet Explorer please disable native XMLHTTP by going to Tools Internet Options Advanced Note A load through the Red Lion Tool Kit must be done once or I O channels will not work 9 2 Setting the IP Address The default IP address as shipped from the factory is 10 1 0 1 Change the IP address by accessing the web server pointed to the current IP address You can also change the IP address using the I O Tool Kit software via the Ethernet port or the USB port 9 3 Audit Trail Change History View the configuration changes in the View Audit Trail window This will show a list of all configuration changes made in the web browser This information includes what configuration changes were made the new and old value when they were changed and by
36. and ask for technical support Our phone numbers are Phone 1 877 432 9908 Fax 1 518 877 8346 E mail support redlion net Our address Red Lion Controls 20 Willow Springs Circle York PA 17406 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved
37. ations RS485 distance Up to 0 5 miles baud rate dependent Baud Rates from 150 to 57 600 baud Protocols master and slave Sixnet and Modbus RTU ASCII Diagnostic LEDs Transmit TD and Receive RD Analog Input Channels RTD input range 200 850 deg C RTD overall accuracy 05 or 5 deg C A D resolution 16 bits 0 003 Temperature coefficient 50 ppm per C span and offset RTD Type 100 Ohm Platinum RTD Alpha 00385 or 00392 RTD Connections 2 or 3 wire Scan time 550 ms for all 10 channels Max lead wire resistance 100 Ohms per side balanced RTD excitation current 250uA pulsed to reduce self heating 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 16 E2 EB 16AI8AO D Specifications Analog Input Channels Analog Input Range 4 20 mA A D resolution 16 bits 0 003 10 bits fast option Channels 1 and 2 only Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit Analog Outp
38. be obtained on the Red Lion website Red Lion tracks the flow of returned material with our RO system to ensure speedy service You must include this RO number on the outside of the box so that your return can be processed immediately Be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RO form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Repairs are completed as soon as possible in two days If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Red Lion system for future reference P O st Date Purchased Purchased From 11 1 Product Support To obtain support for Red Lion products call Red Lion
39. be returned by Buyer only after permission has been obtained from Red Lion Buyer will prepay all freight charges to return any products to the repair facility designated by Red Lion This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect of any cause other than ordinary commercial or industrial applications In particular Red Lion makes no warranties whatsoever with respect to implied warranties or merchantability or fitness for any particular purpose All such warranties are hereby expressly disclaimed No oral or written information or advice given by Red Lion or Red Lion s representative shall create a warranty or in any way increase the scope of this warranty This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Red Lion s liability shall not exceed the price of the individual units which are the basis of the claim In no event shall Red Lion be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages 9i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module INSTALLATION AND HAZARDOUS AR
40. ckbox is selected Analog Options screen the long integer input register consecutive pair of analog registers increases from 0 gt 2 147 483 647 then 2 147 483 648 and back to 0 The menu selections for each of the available counter modes and their default resolutions are Pulse Accumulator Up Counter 16 bit or 32 bit upward accumulator of input pulses Run Time Run Time Sec This is the On time Timer feature that counts the time the associated input is in the ON state Output is in Seconds Run Time Min This is the On time Timer feature that counts the time the associated input is in the ON state Same as above except the output is in Minutes Pulse Rate These 16 bit registers will record the pulse timing for the following timing Timing intervals 0 1 sec 100 ms 0 2 sec 200 ms 0 5 sec 500 ms 1 second 2 seconds 5 seconds 10 seconds 30 seconds or 60 seconds PACE Time in ms between consecutive leading OFF to ON and trailing ON to OFF edges CEPIT Time in ms between consecutive leading ON to OFF and trailing OFF to ON edges Notes regarding pulse width measurements 1 Pulses longer than the maximum size allowed by the register will result in an overflow condition full scale 16 bit value equal to 65535 2 Pulses shorter than 1 ms will not be accurately detected resulting in erroneous values 3 If no edge is ever detected by an input the result will read as 0000 Timing only begins when an edge is de
41. cle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 8 Table H Module 15DORLY Upper 3CrIews re Upper Row Lower Row Term Function Term Function 11 YO Channel 1 NO 12 YO Channel 1 COM 13 Y1 Channel 2 NO 14 Y1 Channel 2 COM 15 Y2 Channel 3 NO 16 Y2 Channel 3 COM 17 Y3 Channel 4 NO 18 Y3 Channel 4 COM 19 Y4 Channel 5 NO 20 Y4 Channel 5 COM 21 Y5 Channel 6 NO 22 Y5 Channel 6 COM 23 Y6 Channel 7 NO 24 Y6 Channel 7 COM 25 Y7 Channel 8 NO 26 Y7 Channel 8 COM 27 Y8 Channel 9 NO 28 Y8 Channel 9 COM 29 Y9 Channel 10 NO 30 Y9 Channel 10 COM 31 Y10 Channel 11 NO 32 Y10 Channel 11 COM 33 Y11 Channel 12 NO 34 Y11 Channel 12 COM 35 Y12 Channel 13 NO 36 Y12 Channel 13 COM 37 Y13 Channel 14 NO 38 Y13 Channel 14 COM 39 Y14 Channel 15 NC 40 Y15 Channel 16 NC 41 Y14 Channel 15 COM 42 Y15 Channel 16 COM 43 Y14 Channel 15 NO 44 Y15 Channel 16 NO 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2
42. d output I O channels Return Screw 8 Screw 6 Power supply negative return common to all internal functions except individually isolated 1 0 channels on some modules Earth Screw 10 Screw 8 Earth ground connection Tied to metal case on Ethernet and USB connectors on the wiring base PoE Ethernet 1 Power Supply Configuration PoE 24 Power2 To Intelligence Communications De Poweri amp Inputs Discrete Outputs 8 Return L 10 Earth Ground 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 4 4 Etherbus PoE Option Etherbus I O provides the capability to utilize Power over Ethernet PoE to power the I O module and associated instrumentation directly from the Ethernet cable Etherbus PoE Power PoE power supplied to Ethernet port 1 will power the module s intelligence communication and input channels as well as supply 24 VDC power for external loads Note A jumper is required from screw 2 to screw 6 to power outputs from the PoE power source When the PoE supply is used and power provided an LED light on the 1 0 module will be lit to confirm the connection PoE Powering Analog amp Discrete Outputs From PoE 2 Splitter Da To
43. e that matches the jumper setting otherwise a conflict will arise on the affected discrete inputs The Follow the Jumper selection will tell the firmware to use the setting as it is set in the hardware jumper Otherwise this configuration setting should match what the hardware jumper is set to 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 3 3 RS485 Jumper on the E2 MIX20884 D base On the E2 MIX20884 D module has a jumper to set the RS485 termination instead of the TERM screw terminal on the other EtherTRAK 2 bases The storage position should be used when termination is not required on the RS485 port When a termination is used on the RS485 network and the EtherTRAK 2 is one of the end points the jumper should be put into the termination position See below for a diagram of the jumper and RS485 equivalent circuit Equivalent RS485 Circuit Transmitter RS485 Storage Te mine te RS485 Q T To RS485 RS485 Termination RS485 SS Device Jumper 5 GND G GND 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net V
44. eb server within the I O module may also be used for configuration calibration and maintenance of this device Refer to Section 9 of this manual for further information Red Lion I O Tool Kit The Red Lion I O Tool Kit is a configuration calibration and maintenance tool for Red Lion hardware It is the preferred method of configuring I O modules when the module will be an integral part of a Red Lion project under the control of a Red Lion RTU or process controller The Tool Kit software provides project wide error checking and design automation features that will save you time on large projects Further information can be found in the I O Tool Kit online help OPC or DDE Kepware or other commercial OPC OLE for Process Control and embedded device communication driver packages that support Sixnet or Modbus protocol generally provide access to Windows applications via OPC and or DDE Dynamic Data Exchange protocols An OPC DDE server allows any Windows OPC DDE client application to access Red Lion I O registers directly over Ethernet or serial ports There are two Kepware servers available KepServer and KepServerEx When an OPC command is received by the KepServer it sends the appropriate Modbus RTU protocol command over a serial port or Ethernet to the remote station or module The KepServerEx functions in the same manner but it sends Sixnet Universal protocol instead of Modbus RTU protocol The I O registers are referenced by the tag names assig
45. ecifications Etherbus PoE power EB only 10 Watts at 60 C for user loads De rate to 5 Watts at 75 C 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Note Not applicable to E2 MIX20884 D and E2 16DIAC D Ethernet 2 Ports specifications Ethernet Port s 10 100BaseTx auto detecting Connection RJ45 auto crossover Isolation 1500 Volts RMS 1 minute 60 Hz Message response time is less than 1 ms per message Diagnostic LED s solid indicates link blinking indicates activity Protocols supported TCP IP ARP UDP ICMP DHCP HTTP Modbus UDP TCP Slave mode Modbus UDP Master mode Sixnet UDR UDP TCP Slave mode and Sixnet UDR UDP Master mode Real time Ring 5 ms per hop recovery time Independent networks 1 or 2 with unique MAC and IP address Serial Ports RS485 port Screw terminals 485 485 GND 2 wire half duplex not isolated E2 EB 10RTD D and E2 MIX20884 D isolated to 150V RS485 networking Up to 32 full load stations RS485 distance Up to 0 5 miles baud rate dependent Baud Rates from 300 to 57 600 baud Protocols master and slave Sixnet and Modbus RTU ASCII Diagnostic LEDs Transmit TD and Receive RD Web Interface Secure Web Access with Password pr
46. edlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Determine Sinking or Sourcing Mode The default jumper setting is sourcing jumper to DC which is appropriate for most situations in which a positive voltage is applied to an input to indicate an ON condition Select Sinking jumper to DC for ON inputs corresponding to ground closures that require a positive reference as an opposing return connection See both jumper circuits below Choose the mode that fits your application and set the jumper accordingly Reassemble the module subassembly to the base subassembly aa a SE r aa Equivalent DC Input Circuits Sourcing Input Switch Sinking Input Switch Return Return DC Power DC Power Li M i Configuring the Module for Sinking and Sourcing Once the module is reinstalled and power is applied the module will automatically read the DI COM jumper setting and configure the module accordingly If you are configuring the module from the web server you can view the jumper setting from the Discrete Options configuration page Note that the parameter Source Sink mode will display the corresponding jumper setting as Sink or Source If you are configuring the module from the I O Tool Kit Windows software in the Discrete Options configuration screen in the Source Sink mode drop down menu select the mod
47. elow or the help files in either the 1 0 Tool Kit software or the module s web server 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Screw Terminals 11 44 for Specific Modules 9 44 for E2 MIX20884 The table below lists the available I O modules Click on the link right column or turn to pages 37 45 to display the associated Screw Terminal Assignment table 13353 Screw Terminal Description Assignment Table e Double density combination Link to Table A 1 0 see Note 1 ARMES EE Double density combination Link to Table A I O w 2 AOs see Note 1 i de l Ow 4HSDIs Link Table and 4AOs See Note 2 mue A MR inputs double density Link to Table B pe a se channels 10 30 Link to Table C VDC VAC i A Isolated channels 120 VAC Link to Table C nominal a RAM 32 outputs double density Link to Table B MEN GENE Isolated channels Link to Table C 16DORLY I he isolated low voltage relays Link to Table H SR mA double density fused Link to Table B inputs eae ee Inputs other ranges Link to Table B are available as special order ESRI mA high density fused Link to Table D inputs BAO20M 410 mA analog outputs Link to Table D 16AI8AO 16 16 inputs 8 outputs 4 20 mA Lin
48. ensors fail report an inaccurate temperature or valid temperature cannot be ascertained the module will fall back to the linear average of the remaining sensors the last known good value or 25 C depending on the failure state This way the thermocouple channels will always report the most accurate value possible even if one or more all the CJC temperature sensors fail The four failure states the error reported and the corresponding fallback state are defined below GOOD measured screw terminal temperature In this state there are no error conditions found All the CJC sensors Al 16 19 will report only the measured temperature DEAD 1000 In this state the module firmware has determined that one or more CJC sensors are non responsive to communication polling In this state the sensor s reported temperature value will change to 1000 When the sensor is in the DEAD state the module firmware will substitute the linear average of the remaining GOOD CJC sensors on that module for the DEAD sensor The substitution will ensure the temperature reported on the associated thermocouples is still accurate even though the CJC sensor is not working i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module FAULTY 2000
49. ersion R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 4 Power Wiring Alternatives 4 1 Power Requirements Modules may be powered from any suitable DC power source of 10 to 30 VDC Most frequently EtherTRAK 2 I O modules are powered from a 24 VDC industrial rated power supply such as the Red Lion ET PS 024 02 2 Amp or ST PS 024 05 5 Amp 4 2 Current Requirements To calculate the supply current requirements add the wattage required for the Red Lion and other units in use Next divide the total wattage by the DC power source voltage Then add any current needed for user instrumentation loops and output loads 4 3 Power Wiring There are five screw terminals associated with powering the module Signal Screw Terminal Description Most E2s E2 MIX20884 D only Power Out Screw 2 Not used 24 VDC output power on POE powered Etherbus modules only POE power internally supplies power to module intelligence communications and inputs A jumper is required from screw terminal 2 to screw 6 to power discrete outputs Power 2 Screw 4 Screws 2 Positive power input provides redundant power for the module intelligence communications and all inputs and analog outputs Please note that this screw terminal will not power discrete outputs Power 1 Screw 6 Screw 4 Positive power connection to operate all module intelligence communication and all inputs an
50. g Failure Watchdog CPU Monitor The default state of the Watchdog Output screw terminal 9 or 7 on the I O module s wiring base consult base silkscreen or Section 4 5 is ON True If an error condition in any one of the user selected parameters is detected the Watchdog will output an OFF False state The default watchdog time period is 3 seconds and may be set as high as 65 seconds to allow for telemetry equipment or application related program delays The timer period selected will apply individually to each watchdog function selected 6 21 Heartbeat monitor Applicable to All 1 0 modules The heartbeat monitor is a software selection in the Watchdog Heartbeat Monitor configuration page When the heartbeat timeout option is selected the module firmware will monitor a discrete register of choice virtual or physical for a heartbeat toggle When a heartbeat toggle has not been received on the given heartbeat register within the given Heartbeat Timeout period the module can be configured to drop outputs virtual and or physicals This can be used as a failsafe incase the Controller RTU or SCADA system writing the outputs to the EtherTRAK 2 modules fails Please see the Tool Kit or web user interface help for more information on how to configure this feature ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Ver
51. hannel 11 32 X10 or Y10 Channel 11 33 X11 or Y11 Channel 12 34 X11 or Y11 Channel 12 35 X12 or Y12 Channel 13 36 X12 or Y12 Channel 13 37 X13 or Y13 Channel 14 38 X13 or Y13 Channel 14 39 X14 or Y14 Channel 15 40 X14 or Y14 Channel 15 41 X15orY15 Channel 16 42 X15 or Y15 Channel 16 43 Unused 44 Unused 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 4 TABLE D Modules 8AO20M 16AI20M 16AISAO Analog Output and Combination Analog Input and Output modules Note Assignments are a template showing 16 analog input and 16 analog output channels Fewer channels may be present on the specific module being installed E2 EB 8A020M D E2 EB 16AI20M D E2 EB 16AIBAOM Lower Lower E Screw 420 mA Al Loop powered Al shown 6996669969996 99669999699 Equivalent Analog Input Circuit 4 20 mA Output Circuit 4 20 mA DC Upper Row Lower Row Term Function Term Function 11 AXO AI Channel 1 12 AX1 AI Channel 2 13 AX2 AI Channel 3 14 AX3 Al Channel 4 15 AX4 Al Channel 5 16 AX5 AI Channel 6 17
52. ieldbus cable into the module refer to Section 4 Power Wiring Alternatives Ethernet Port A 10 100BaseT dual Ethernet ports are found on all units Standard RJ45 connectors are provided with standard 802 11 pin outs These ports have fixed unique MAC addresses The IP addresses can be set with the Red Lion I O Tool Kit software or through a web browser Further details are available in the I O Toolkit documentation or the web browser documentation Use data quality not voice quality twisted pair cable rated category 5 with standard RJ45 connectors For best performance use shielded cable These modules have an auto crossover feature and may be connected with either straight through or cross over type cables The protocols supported are different depending on how you are using the port When the module is used in a slave mode UDP IP and TCP IP protocols maybe used When using the I O transfer feature in the module master mode only the UDP IP protocol may be utilized USB Port The USB port is intended for configuring the module only It is possible to make I O requests through the USB port in Universal native protocol This port may not be configured as a Modbus port RS485 Port This port is found on the base for all EtherTRAK 2 I O Modules It provides a RS485 2 wire half duplex only connection to other RS485 equipment Screw terminals are available for RS485 RS485 RS485 GND and RS485 Termination In order to assure proper
53. ion 16 bits 0 003 Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db at 50 60 Hz Fastest update time 200 ms Common mode input voltage Between two input terminals 60 VDC Between inputs and ground 300 volts 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 14 E2 EB 16ISOTC D Specifications Analog Input Channels Analog Input Ranges 250 mV Thermocouples supported J K E R T B L N amp S A D resolution 16 bits 0 00396 Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 200 Kohms DMRR differential mode 66 db at 50 60 Hz Fastest update time all 16 channels 200 ms Accuracy typical uncalibrated 0 5 C Common mode input voltage Between two input terminals 60VDC Between inputs and ground 300 volts 1 2 15 E2 EB 10RTD D Specification Serial Ports RS485 port Screw terminals 485 485 GND 2 wire half duplex isolated Isolations voltage 150V RS485 networking Up to 32 full load st
54. ion Controls Worldwide Headquarters 20 Willow Springs Circle York PA 17406 only The counter input is an isolated differential pair CONNECT MONITOR CONTROL T 1 717 767 6511 F 1 717 764 0839 Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 3 TABLE C Modules 16DI24 16DIAC 16DO24 16 Channel Discrete 1 0 Module screw terminal assignment Note These modules have individually isolated I O and therefore two screw terminals per channel 7 1 DE Power Suppiy Power Supply Equivalent Digital Equivalent d DC AC Input Circuit DC Output Circuit Isolated Isolated DIN lt P x a Z L DIN L Upper Row Lower Row Term Function Term Function 11 XO or YO Channel 1 12 XO or YO Channel 1 13 X1 or Y1 Channel 2 14 X1 or Y1 Channel 2 15 X2 or Y2 Channel 3 16 X2 or Y2 Channel 3 17 X3 or Y3 Channel 4 18 X3 or Y3 Channel 4 19 X4 or Y4 Channel 5 20 X4 or Y4 Channel 5 21 X5 or YS Channel 6 22 X5 or YS Channel 6 23 X6 or Y6 Channel 7 24 X6 or Y6 Channel 7 25 X7 or Y7 Channel 8 26 X7 or Y7 Channel 8 27 X8 or Y8 Channel 9 28 X8 or Y8 Channel 9 29 X9 or Y9 Channel 10 30 X9 or Y9 Channel 10 31 X10 or Y10 C
55. iring Upper Row Lower Row Term Function Term Function 1 RS485 2 Power Out not internally tied to Power In 3 RS485 4 Power In_2 Does not power DO and AO 5 RS485 Term 6 Power In 1 power all module functions 7 RS485 Gnd 8 Power Ground 9 Watchdog Output 10 Earth Ground 38485 Port es4gs To ati So Rs485 ME So TO Device 85 TERM S9 J 485 GND GND Single DC Power Input Q ewe nur Drawer e 10 30VDC Q rower 1 _ User Power RETURN G EARTH To Panel Redundant DC Power Input PWR OUT Q POWER 2 J O Power c d pm 10 30 VDC MT User Power RETURN O Q EARTH To Panel E2 MIX20884 D Power and RS485 Wiring 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lpn 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Upper Row Lower Row Term Function Term Function 1 RS485 2 Power In_2 Does not power DO and AO 3 RS485 4 Power In_1 power all module functions 5 RS485 Gnd 6 Power Ground 7 Watchdog Output 8 Earth Ground To S RS485 RS485 Device POWER 1 RETURN O power e P S 6 F 10 30 VDC
56. k to Table D range 10RTD a 10 2 3 wire inputs Link to Table E 16ISOTC 8 16 8 or 16 isolated thermocouple Link to Table F and millivolt inputs 16 161S020M 16 isolated analog inputs Link to Table G NOTES 1 24 maximum DI s are listed 8 of which can be configured as either DI or DO ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 2 Modules listed may include an optional Etherbus Power over Ethernet PoE feature EB Address definitions listed in the table below X Discrete Input Din registers AX Analog Input Ain registers Discrete Output Dout Y registers AY Analog Output Aout registers CNT Discrete Counter Input 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 1 TABLE A Modules E2 EB MIX24880 and MIX24882 Module E2 EB MIX24880 D and E2 EB MIX24882 D screw terminal assignment r Equivalent DC Input Circuits Sourcing Input Switch Sinking Input Switch Return Re
57. m the base by unlatching the red module locking tabs located on the top and bottom edges of the module Configure the network and discrete input jumpers accordingly as is detailed in Section 3 Replace the module and push in the locking tabs 5 Apply Power Apply power Observe the status OK LED on each unit Typically a solid ON indicates proper operation A blinking LED may indicate that the unit needs to be configured Section 8 provides details on the LED status lights 6 Configure Using the Web Server or I O Tool Kit Windows Software Application specific configuration choices may be made by using the web server embedded with the I O module or through the I O Tool Kit software 7 Test the Hardware Use the Test I O window in the I O Tool Kit software or the Web Server to verify proper I O operation of all Red Lion stations Refer to the I O Tool Kit or web server on line help system for further instructions 8 Configure Your I O Master to Communicate with the Red Lion station s Communication between these I O modules and your intended I O master is beyond the scope of this manual 9 If You Have Difficulty If you experience startup trouble go to the Getting Started icon in the I O Tool Kit online help for some troubleshooting tips or go to http www sixnet com If you still need assistance then please contact Red Lion at 1 877 432 9908 aj Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle Yo
58. mination components 150 ohm resistor and a 0 1 uF capacitor connected in series already inside To terminate your RS485 network on an EtherTRAK 2 I O Module just jumper the RS485 terminal 3 to the RS485 TERM terminal 5 Make sure to use the same type and size conductor as already used for your RS485 minus connection It is recommended that both end stations of your RS485 network be terminated Avoid terminating more than two stations Note The E2 MIX20884 D uses a termination jumper see the RS485 jumper topic in section 3 3 NOTE EtherTRAK 2 I O modules can act as Ethernet to RS485 converters and Passthru pass through Modbus or Sixnet messages from Ethernet to RS485 In this Passthru mode these modules do not convert protocols If a module s serial port is configured for Modbus Passthru mode then you must communicate to the gateway over Ethernet with Modbus TCP or Modbus UDP If the module s serial port is configured for Sixnet Passthru mode then you must communicate to the gateway over Ethernet with the Sixnet protocol 7 2 1 RS 485 Modes of Operation The EtherTRAK 2 1 0 Modules can be configured have the following modes of operation that can be configured with the web server or the I O Tool Kit Windows software Select the protocol that the I O module will send or respond to The choices are Sixnet Universal This port will transmit requests in Universal Binary and Modbus Binary and Modbus
59. n Le e epe V D eL se fot RR aio al a TABLE G Module 1615020M ed tube ond arie t n LC SUR n RR A ian iaia Table Module 1T6DORLY ine ea E n DR Ca rn aa Re Eis Lon NRA Table Module E2 MIX20884 D iii AO FURCTIONS T de dc sde cena ao oco Es Pesos diete andata oo non Les Pa DE Da pe d peut pa Da Sou o LE SE EN ateniese alain CONNECT MONITOR CONTROL 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 1 High Density Discrete InpUts ee ni 47 6 2 Sourcing Sinking Input Option reiner ttti eer ia arnie anali 47 6 3 LOW BOE uellel luicm ns 47 6 4 Isolated Discrete INputs H 47 6 5 Discrete Input Counter Feature ecrire oen teet in entente du eei pee ac VE rai 48 6 6 High Speed COUME S ncnenonereriint nerian teca ede i 49 6 7 Slow Fast Response for All Discrete Inputs iii 49 6 8 Combination Discrete Inputs Outputs iii 49 6 9 High Density Discrete Outputs errare eraot tenuto ie 50 6 10 Isolated Discrete OutpUuts eoe erri eset e nnnc natae anten aaa aene aaa Inu aa tane esse en aaepe nana S a asa Dna aaa ce aaa 50 6 11 Isolated Output Relays vicccccssccccevesccccevssccecesssc
60. nali 60 8 6 Ethernet Link Activity Indication usa iaia eat 61 8 7 TR RD Activity Indicationisiaeni anta ei ia 61 8 8 Discrete LED IndicatiOn 5 5 ode iaia 61 8 9 Analog eIelueue uv c 61 9 Configuring EtherTRAK 2 I O Modules iic en t ERR ERE E CR TEE iii 62 9 1 Web Server Overview E 62 9 2 Setting the IP Address cpana a Aa raaa ia anaa daaa aAa NaRa a Aaii a 62 9 3 Audit Trail Change History RTI 62 9 4 Adding User Documents to the Web Server i 63 9 5 Sinet VO Tool KIESOfEWAEG ei eter ii 63 10 EtherTRAK 2 Module to Wiring Base Keying e eese eene ee eene eene eene nen nene nen narice ze nene nen estesa nasse nu 64 11 Seivice Information 2 021 oer eara uo bo sone eaae aen s ga Ee aD o aaa veas sa BE REPE eo AS YE Nana RR ER dadap ainai iani ddao dardaia ER IBSARERERaaR RGE 66 IT Product SUP POM sis iii ail cvceaaid esent esten roce eoo eese gin ee eoa dte kac ode Read SERERE Te SER IUe RR Nue RYE duce Rede Runde 66 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Protected Technology Policy Sixnet protects your investment in Sixnet systems with long term planned technology and our unique Protected Technology P
61. ned using the Red Lion I O Tool Kit Windows software ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 4 Getting Started with Red Lion Hardware Following these steps will make installation and start up easier 1 Mount the Hardware If you purchased individual components consult section 2 of this manual or other appropriate user manual for information on installing them into an enclosure 2 Connect Power and I O Connect AC power cables from a suitable power source to the 24V DC power supply The DC power connections are then attached to the Ethertrak 2 module bases as outlined in Section 4 Make field wiring connections to the Red Lion I O modules terminal connector strip and any peripheral equipment Refer to the appropriate module and remote equipment user manuals for I O connection details 3 Install Communication Wiring to I O Modules Make the necessary Ethernet USB or RS485 communication connections to any EtherTRAK 2 I O modules Install the appropriate Ethernet USB and or RS485 cabling between the Red Lion equipment and to your master I O polling device Fabricate and install RS485 cables as needed to connect to other devices 4 Configure Network Mode and DI COM Jumpers Detach the module fro
62. ns ON Solid The OK LED will be in a steady ON state when both P1 and P2 power inputs are powered and that all configured rings have continuous ring integrity OFF Completely The OK LED will be OFF if either P1 and or P2 is not powered or if any one of the active rings for which this switch is a member of encounters a segment failure Blinking To verify communication and target switch selection you can request the module to wink 10 blinks sec its OK LED to visually identify the unit This function is controlled through the Windows configuration and maintenance software tools 8 5 Ring LED Indication The Ring LED that is illuminated if the Ethernet ring is closed complete Ethernet ring and not illuminated if a ring is not configured Other active ring conditions are as follows Blinking A blinking LED 500 ms ON 500 ms off is an indication if ring is incomplete but ring ports see an adjacent ring partner Blip An LED Blip 100 ms ON 900 ms OFF is an indication that there is a missing ring partner 2 o Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 8 6 Ethernet Link Activity Indication Each Ethernet port E1 and E2 has a single corresponding LED which is used to indicate link and
63. ocouple and millivolt analog inputs have LED s that correspond to the following configuration ON Solid This will be on solid if the read value is between 4 mA and 20 mA zero and full scale or when the RTD thermocouple burnout disabled or millivolt is detected Blinking This LED will be blinking if the value is between 1 mA and 4 mA or greater that 20 mA outside the normal operating range Please note that calibration settings may alter the exact threshold for this state Note This state does not apply to the RTD thermocouple or millivolt modules Off In 4 to 20 mA channels when the value is less than 1 mA In RTD temperature channels when Complet the RTD is not present functional or the channel is disabled In thermocouple channels the ely burnout is detected In millivolt channels no signal is detected i o Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 9 Configuring EtherTRAK 2 I O Modules 9 1 Web Server Overview EtherTRAK 2 I O modules include an embedded web server This is the primary and recommended means for configuring I O modules as stand alone independent devices ready to communicate with I O polling masters process controllers Users can use a standard web browser to access web p
64. of the holes for the wiring cot out the punch out boxes with a sharp knife Note Do not attempt to push the punch out boxes with hand Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL T 1 717 767 6511 F 1 717 764 0839 red lon 20 Willow Springs Circle York PA 17406 Version R19 2014 Red Lion Controls All Rights Reserved www redlion net EtherTRAK 2 and Etherbus Dual Ethernet I O Module 3 Jumper Settings 3 1 Setting the Network Jumper This jumper sets the network configuration for the two dual Ethernet ports Network Mode Jumper Location The Network Mode jumper is located on the wiring base assembly To locate the jumper you must first remove the 1 0 module from the wiring base To do this you must first unsnap the two red colored quick lock tabs located at each end of the module using a small flat tip screw driver Carefully pull the module from the base to reveal the Network Mode jumper NETWORK MODE PASS THRU Network Mode Jumper Location IMPORTANT Before Module to an Ethernet network it is necessary to first set the Network Mode jumper to insure that unwanted connection paths are not created connecting the I O 00000000000000 NOTE The jumper is located on the base so that the replacement of a module or inadvertent change in configuration will not adversely affect the network 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20
65. olicy We will continue to support the specified capabilities of standard Sixnet products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to your Sixnet systems and have every existing feature applications program and data file continue to work We protect your investment even further with a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features and performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment This policy may be used to trade in SixXTRAK RemoteTRAK and EtherTRAK I O modules for EtherTRAK 2 or Etherbus I O modules with equivalent I O functions Sixnet protects your long term productivity with state of the art planned technology and continued support Statement of Limited Warranty Red Lion manufacturer of Red Lion products warrants to Buyer that products except software manufactured by Red Lion will be free from defects in material and workmanship Red Lion s obligation under this warranty will be limited to repairing or replacing at Red Lion s option the defective parts within two 2 years of the data of installation or within two 2 years of the date of shipment from the point of manufacture whichever is sooner Products may
66. on Each module has 3 green Power LED s which are Power 1 Power 2 and PoE These LEDs are associated with the 3 possible power sources of the EtherTRAK 2 I O module If a power supply is connected to the associated screw terminal the corresponding LED will be ON In the case of the PoE LED the PoE option must be populated in the module and the PoE must be injected in the first Ethernet port for this LED to illuminate ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 8 3 Alert LED Indication There is a single ALERT OK which is red in color and is used to display critical errors in the module The ALERT LED has the following behavior Full OFF Everything is OK 2 ONBlips repeating Bad configuration data has been loaded to the module Try re loading the configuration 3 ON Blips repeating Hardware DI jumper does not match loaded configuration 1 OFF Blip repeating Could not open configuration file file corrupt in memory 2 OFF Blips repeating File System Fatal Error corrupt flash memory 3 OFF Blips repeating Fatal Hardware Failure 8 4 OK LED Indication There is a single OK LED which is green in color and is used to display the status of the module It has the following functio
67. ooking at the embedded web server within the module itself or the Sixnet I O Tool Kit Windows software 1 2 Specifications 1 2 1 General Specifications These general specifications apply to all EtherTRAK 2 I O modules More detailed product specifications may be found at http www sixnet com Power supply voltage 10 30 VDC Input current requirement 100 mA 24 VDC typical w no loads I O registers available for additional expansion I O 512 discrete inputs and outputs plus 256 analog inputs and output registers Unique station addresses 16 000 Sixnet or 247 Modbus Environmental Operating temperature of 40 to 75 C 40 to 85 C storage Mounting DIN rail EN50022 or direct to panel or flat panel mount Humidity 5 to 95 RH non condensing optional conformal coating Flammability UL 94V 0 materials Electrical Safety UL 508 CSA C22 2 142 EN61010 1 IEC1010 CE EMI emissions FCC part 15 ICES 003 Class A EN55022 EN6100 6 4 CE EMC immunity EN61000 6 2 EN61000 4 2 3 4 5 6 8 CE Vibration IEC60068 2 6 Shock IEC60068 2 27 Hazardous locations Class 1 Div 2 Groups A B C D CSA C22 2 213 ISA12 12 01 ATEX Zone 2 Marine and offshore tested and or verified to meet various marine and maritime standards such as ABS DNV No 2 4 and Lloyds Packaging Impact resistant Lexan polycarbonate Module and Base 5 5 L x 3 5 W x 5 1 H 14cm x 8 9cm x 13cm E2 EB 16DIAC D does not comply with ATEX Zone 2 Etherbus Sp
68. otection for multiple users 1 Simultaneous User 750K Memory for User Pages more with special order 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 2 E2 EB MIX24880 D and E2 EB MIX24882 D Specifications Discrete Input Channels Voltage range 10 30 VDC Input Polarity Sourcing apply power to active or sinking ground closure on 8 inputs Guaranteed ON voltage 9 VDC Guaranteed OFF voltage 5 0 VDC Guaranteed OFF current 2 mA DC Input resistance 10 Kohms Input current 24 VDC 3 mA Input Protection High Impedance with overvoltage protection Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 1 ms 400 Hz max counting rate Special fast counting rate Up to 50 KHz on channels 1 and 2 Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting Scan rate all channels 1 ms Discrete Output Channels Output voltage range 10 30 VDC Max output power 1A per channels 8A per module 8A at 60 C 1 channel 4A at 60 C 8 channels at 24 VDC Max off state leakage 0 01 mA less than 10 uA Short circuit protection self reset fuses trip above 1 5 Amp Min load 1 mA Inrush current 5 Amps 100 ms surge Typical on resi
69. ould like to install the unverified driver Select Continue Anyway and click finish to complete the installation Hardware Installation The software you are installing for this hardware Dual Ethernet USB Serial Device has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing STOP Installation 3 View the USB COM port number To view the COM port the USB device has been assigned to open the Windows Device Manager Expand the section for Ports COM amp LPT and locate the port labeled Dual Ethernet USB Serial Device Device Manager Elle Action View Help gt mege See Disk drives m 3 Display adapters Hy DYD CD ROM drives Gy Floppy disk controllers Bg Human Interface Devices amp Gy IDE ATA ATAPI controllers Se Keyboards i Mice and other pointing devices m Monitors gm Multifunction adapters BB Network adapters B Communications Port COM1 E CyberSerial PCI 16C650 COM2 Wf CyberSerial PCI 16C650 COM3 a ECP Printer Port LPT1 J Dual Ethernet USB Serial Device COM4 WR Processors Sound video and game controllers
70. ounting rate Fastest response 1 ms 400 Hz max counting rate Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting Non Isolated Combination Discrete Input Channels Channels 13 20 Channel Type Discrete input and discrete output combination channel software selectable Voltage range 10 30 VDC Guaranteed ON voltage 9 0 VDC Guaranteed OFF voltage 5 0 VDC Guaranteed OFF current 2 mA DC Input resistance 10K Ohms Input current 24 VDC 3 mA Input Protection High Impedance with overvoltage protection Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 1 ms 400 Hz max counting rate Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting Discrete Output Channels Output voltage range 10 30 VDC Max output power 1A per channels 8A per module 8A at 60 C 1 channel 4A at 60 C 8 channels 1A at 75 C Max off state leakage 0 01 mA less than 10 uA Short circuit protection self reset fuses trip above 1 5 Amp Min load 1 mA Inrush current 5 Amps 100 ms surge Typical on resistance 0 3 Ohms Drop 0 3 VDC 1 Amp All channels Scan rate 1 ms 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethe
71. ported the temperature on all the sensors will be 4000 This condition may occur if all the sensors are in a QUESTIONABLE state or two sensors are reporting a bogus temperature This is a multiple failure mode which must be INDETERMINATE for functional sensors DEAD or FAULTY sensors will continue to report that state When a CJC sensor is determined to be INDETERMINATE the module firmware will substitute the CJC sensor value with 25 degrees C when the module is initialized on power up or the last known good value The substitution will ensure the temperature reported on the associated thermocouples is as accurate as possible even though the CJC sensor is not reporting the correct temperature ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 20 Watchdog Output Applicable to All 1 0 modules A microprocessor in the module continuously monitors several user selected system functions Additionally an independent CPU watchdog microprocessor in the module also monitors the main CPU and can be used to indicate a failure of the main CPU The watchdog options are as selected in the web interface or I O Tool Kit software Power 1 Failure Power 2 Failure PoE Failure Not valid on all modules Ethernet Rin
72. prevent accidental insertion of an incorrect module thus preventing possible damage to a module or other equipment Should it be required to use the existing base with a different module it is possible to change the keying interface per the following instructions When changing to different modules it is recommended to remove all wiring from the base as wiring for the new module may be different than the existing module Unclip the existing module by inserting a screwdriver in the slot on the end of the retaining clip on each end of the module moving the clip outwards slightly to the unlocked position Remove the module up and off from the base by pulling upwards from the base Using a 3 16 socket or other suitable wrench loosen each of the mounting posts slightly Referring to the chart below find the proper key for the module to be inserted and then move the key wheels to the proper orientation Retighten the mounting posts securely Mount the new module making sure that the top of the module points towards the top of the base The module wiring socket is keyed as well so inadvertent upside down mounting should not be possible Press in on the retaining clips on each end of the module to lock the module in place The module assembly is now ready for wiring as per the screw terminal charts found in Section 5 in this manual Network Mode Jump The Key is determined by arrows Refer to drawing above key no 2B Other Examples
73. put Channels Voltage range 10 30 VDC Input Polarity Sourcing Guaranteed ON voltage 9 VDC Guaranteed OFF voltage 5 0 VDC Guaranteed OFF current 2 mA DC Input resistance 10 Kohms Input current 24 VDC 3 mA Input Protection High Impedance with overvoltage protection Channel 1 in high speed mode has 150V isolation terminals 43 and 44 Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 1 ms 400 Hz max counting rate Special fast counting rate Up to 50 KHz on channels 1 and 2 Chan 1 isolated terms 43 and 44 Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting Scan rate all channels 1 ms 1 2 5 E2 EB 16DI24 D Specifications Discrete Input Channels Voltage range 10 30 VDC Input Polarity Sourcing Input isolation 150 Volts 16 channel modules only Guaranteed ON voltage 9 VDC Guaranteed OFF voltage 5 0 VDC Guaranteed OFF current 2 mA DC Input resistance 10 Kohms Input current 24 VDC 3 mA Input Protection High Impedance with overvoltage protection Filtered ON OFF delay 25 ms 20 Hz max counting rate Fastest response 1 ms 400 Hz max counting rate Special fast counting rate Up to 2 KHz on channels 1 and 2 Pulse Counting Options Count up pulse timing and pulse rate 16 or 32 bit reporting Scan rate all channels 1 ms 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T
74. red lon EtherTRAK 2 and Etherbus Dual Ethernet I O Module User Manual January 2014 This manual applies to the following products All EtherTRAK 2 E2 and Etherbus EB I O modules www redlion net EtherTRAK 2 and Etherbus Dual Ethernet I O Module CHANGE HISTORY Version Date Description R13 6 30 2011 Format changes and addition of individual specifications R13 7 7 2011 Format changes R14 10 19 2011 Correction to OK and Alert LED definition R14 03 15 2012 p 24 Sinking or Sourcing input clarification R15 01 31 2013 Fixed error in 16DI24 Specification R16 04 23 2013 Change UL mark from UL1604 to ANSI ISA12 12 0 1 R18 12 20 2013 Add French UL Safety Warnings R19 01 14 2014 Changed branding from Sixnet to Red Lion added E2 MIX20884 D improved wiring diagrams clarified specifications cold junction compensation redundancy feature 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module TABLE OF CONTENTS 1 2 3 4 5 6 SY Red Lion Controls Worldwide Headquarters red lon Gene 1 1 xnl es SI
75. rk PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 5 USB Installation Instructions To use the USB please follow the instructions below 1 Run the sxusb exe install The USB driver will automatically be installed when the Tool Kit configuration utility is installed 2 Connect the Dual Ethernet module to the PC Once the USB device is connected the hardware installation wizard will appear Select No not this time and click Next On the next screen select Install the software automatically and click Next Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device O No not this time Click Next to continue Back Next 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module The computer will locate the driver and confirm that you w
76. rnet I O Module Analog Input Channels Analog Input Range 4 20 mA A D resolution 16 bits 0 00396 10 bits fast option Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit Analog Output Channels Analog output range 4 20 mA 0 20 mA 0 5 VDC D A resolution 16 bits less than 1 uA Full scale accuracy 0 02 at 20 C All ranges after calibration 4 20mA full scale accuracy 0 02 at 20 C Before calibration 0 20mA full scale accuracy 0 1 at 20 C Before calibration Span and offset temp 50 ppm per typ Max output settling time 5 ms to 05 Max Load resistance 24 V 750 Ohms Max Load resistance 10V 300 Ohms Current limiting short circuit protection 0 5VDC full scale accuracy 0 5 at 20 C Before calibration Min load resistance 0 5VDC range 20 KOhms 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 2 4 E2 EB 32DI24 D Specifications Discrete In
77. rters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 13 4 20 mA Analog Input Wiring Applicable to E2 MIX24880 E2 MIX24882 E2 MIX20884 E2 32AI20M E2 16AI20M E2 16AI8AO The analog input channels accept 4 20 mA signals from a variety of devices and are protected by self resetting current shunts to prevent shunt overheat damage One screw terminal is provided for each input signal All analog inputs return to a common ground terminal 8 or 6 depending on model Refer to illustration Base Power amp Communications Wiring Diagram in Section 4 Open Loop Detection on 4 20 mA Inputs This module can detect and report an open instrumentation loop on its analog inputs By allowing the module to report a negative value if the current falls below 4 mA low limit logic in your DCS PLC RTU or computer can signal the loss of current To enable this feature go to the web interface s Analog Input Channels configuration screen and select the corresponding Feature 1 column A dropdown menu will appear Select the Below 4 mA setting for each desired channel Click on the Help button for further information 6 14 Isolated Analog Inputs Applicable to E2 161S020M The analog input channels accept 4 20 mA signals from a variety of devices
78. s It is recommended that the same power supply be used to power the I O module and input devices connected to these special I O channels If a voltage source is applied to the eight combination I O channels that exceed the voltage supplied to the rest of the I O module unintended power paths may result 9i Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 9 High Density Discrete Outputs Applicable to E2 32DO24 High density discrete outputs provide A Individual maximum outputs rated for 1 Amp per channel 8 Amps total per module Short duration inrush current as high as 2 Amps is permissible B Sourcing switched output power at the voltage supplied to the module s supply voltage input less a nominal voltage drop in the output s power switching device C Current limiting is not provided on the outputs of this module 6 10 Isolated Discrete Outputs Applicable to E2 16DO24 Isolated discrete outputs provide A Individually isolated outputs rated for 1 0 Amp per channel at temperatures up to 60 C 0 75 Amps at higher temperatures Current limiting provided on each output B Two screw terminals isolated from all other outputs and the module s internal circuitry for each channel C Any voltage
79. sion R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 7 Communications 7 1 Dual Ethernet Mode Configuration Alternatives Use either the web server within the module or the I O Tool Kit Windows based configuration tool to configure the two Ethernet ports NOTES 1 The Dual Ethernet Mode selected in this option must match the jumper setting in the base Refer to Section 3 Jumper Settings Network Jumper Setting in this document 2 If the jumper is missing the setting in the base defaults to the Two Networks mode 3 The red alert LED on Dual Ethernet module will blink if the configuration setting mismatches the hardware jumper setting 4 The default state of this configuration option is follow the Jumper so the initial set up can be done with out the configuration of the Red Lion I O Tool Kit In the Ethernet configuration screen and choose one of these four options that is appropriate for your application refer to the Help files for additional configuration information Ethernet Passthru An unmanaged switch in the module passes Ethernet traffic between the ports This option allows I O modules to be daisy chained without the need for external switches Ring Switch This option allows the two Ethernet ports to act as Real time ring switch ports This mode should only be used if this module will be placed in a closed ring consisting of other similarl
80. stance 0 3 Ohms Drop 0 3 VDC 1 Amp Input isolation 150 Volts 16 channel modules only All channels Scan rate 1 ms Analog Input Channels Analog Input Range 4 20 mA A D resolution 16 bits 0 00396 10 bits fast option Full scale accuracy 0 02 at 20 C 16 bit mode Temperature coefficient 50 ppm per C span and offset Input impedance resistance 100 ohms Protection Self resetting short circuit protection fuses DMRR differential mode 66 db at 50 60 Hz Fastest update time of chan 880 ms all 16 bit 145 ms all 14 bit 1 ms 2 10 bit 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module Analog Output Channels applies only to E2 EB MIX24882 D Analog output range 4 20 mA D A resolution 16 bits less than 1 uA Full scale accuracy 0 02 at 20 C Span and offset temp 50 ppm per C typ Max output settling time 5 ms to 05 Load resistance 24 V 0 750 Ohms Load resistance 10V 300 Ohms Current limiting short circuit protection 1 2 3 E2 MIX20884 D Specifications Serial Ports RS485 port Screw terminals 485 485 GND 2 wire half duplex isolated Isolations voltage 150V RS485 networking Up to 32 full load stations RS485
81. t change in configuration will not adversely affect the network NOTE If the jumper is missing the jumper setting in the base defaults to the Two Networks mode because this is the least likely to cause network problems Configuring the Network Dual Ethernet Mode Using the I O Tool Kit Windows configuration software or the web server embedded into the 1 0 module access the configuration pages and select the Ethernet configuration page In the Dual Ethernet Mode drop down menu select the mode that matches the jumper setting that has been set in the wiring base Section 7 of this document has additional information on configuration NOTE The default communication mode is to follow the jumper so initial set up does not require configuration When the setting is set to something other than follow the jumper the setting must match the jumper setting otherwise there will be a conflict on the network 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 3 2 Setting the DI COM Jumper The Discrete Input Common DI COM jumper sets a select number of discrete input circuits as either Sourcing or Sinking on certain types of modules only as listed below All 32 inputs are Sourcing
82. tected 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 6 6 High Speed Counters Applicable to E2 MIX24880 E2 MIX24882 E2 MIX20884 E2 32D124 E2 16DI24 High speed counters can be enabled on the first two to four channels In the web server or I O Tool Kit software Discrete Options configuration page check Enable high speed counters on Channel 1 and or Channel 2 to enable these modes This special mode functions in the same manner as the discrete input count feature for the corresponding input except that the maximum count rate for the first and or second input is increased to 50 kHz 2kHz on the E2 EB 16DI24 D Note 1 On the E2 EB MIX 24880 D and E2 EB 32D124 D modules only the first high speed counter is connected to two isolated input screw terminals 43 and 44 and screw terminal 11 is disabled If the high speed counting option is not selected then the pulses are counted from the ordinary discrete input screw terminal in the manner typical of all other input channels This isolated channel is capable of counting up to 50kHz 3 000 000 pulses min Note 2 On the E2 EB 16D124 D module only the first two isolated high speed counters are capable of counting up to 2kHz 120 000 pulses min
83. tput AY register Note Analog outputs on the E2 MIX20884 have a software selectable range of 0 20 mA 4 20 mA and 0 10 VDC 6 18 RTD Inputs Applicable to E2 10RTD The RTD inputs are applicable on the 10 channel RTD module A 2 or 3 wire 100 Ohm platinum resistance temperature detector may be used to measure temperature 6 19 Thermocouple and mV Inputs Applicable to E2 16ISOTC The thermocouple and mV input range is 250mV Each channel may be configured as a thermocouple or mV range input via software Tool Kit and or web browser The thermocouple types supported are J K E R T B C N S Four cold junction compensation CJC temperatures are provided in the module to determine screw terminal temperatures of all 16 channels Each CJC temperature sensor is positioned underneath the screw terminals and measures the temperature of four screw terminals These temperatures can be read using Sixnet or Modbus protocol at Al 16 19 3 0017 3 0019 The first sensor Al 16 measures the screw terminal temperature of channels 1 4 Al 0 3 The second Al 17 measures the screw terminal temperature of channels 5 8 Al 4 7 The third Al 18 measures the screw terminal temperature of channels 9 12 Al 8 11 The fourth Al 19 measures the screw terminal temperature of channels 13 16 Al 12 15 With firmware version 01 24 or higher the cold junction compensation temperatures reported are redundant and provide error reporting If any of the CJC s
84. turn e DC Power D D Screws DC Power Eee sourcing DI or 30 sourcing DI or DO shown 6 DO DO shown gt Fr pe l n m 2 1 2 Qs n DIN DIN 5 el 7 sourcing or i sourcing or L Q 5 d OS n sinking DI i sinking DI Q 5 SO ol po 00 s Ds a a ceu a Q 5 a Equivalent Analog 5 Q B5 oe 2s Output Circuit i 2 15 Equivalent Analog pa 20 mA e l Input Circuit DO i n I 4 20 mA 5 DO l i i 20 mA Al 4 I 38 4 20 mA Al Loop powered 6 Loop powered AI shown Al shown gy y C O 0 0 ELA ONT Upper Row Lower Row Term Function Term Function 11 XO Din 1 12 X1 Din 2 13 X2 Din 3 14 X3 Din 4 15 X4 Din 5 16 X5 Din 6 17 X6 Din 7 18 X7 Din 8 19 X8 Din 9 20 X9 Din 10 21 X10 Din 11 22 X11 Din 12 23 X12 Din 13 24 X13 Din 14 25 X14 Din 15 26 X15 Din 16 27 X16 Din 17 YO Dout 1 28 X17 Din 18 Y1 Dout 2 29 X18 Din 19 Y2 Dout 3 30 X19 Din 20 Y3 Dout 4 31 X20 Din 21 Y4 Dout 5 32 X21 Din 22 YS Dout 6 33 X22 Din 23 Y6 Dout 7 34 X23 Din 24 Y7 Dout 8 35 AXO Ain 1 36 AX1 Ain 2 37 AX2 Ain 3 38 AX3 Ain 4 39 AXA Ain 5 40 AX5 Ain 6 41 AX6 Ain 7 42 AX7 Ain 8 43 AYO MIX24882 onl
85. uration voltage spikes or mechanical contact bounce by configuring them for Slow Response which is approximately 6 ms Discrete Input Range 10 30 VDC 6 2 Sourcing Sinking Input Option Applicable to E2 MIX24880 1 8 E2 MIX24882 E2 MIX20884 5 12 E2 32DI24 The first eight discrete inputs terminals 11 18 17 24 on MIX20884 may be configured as sourcing inputs ON when positive voltage is applied or sinking inputs switch closures to ground There is a selection jumper in the module s base that is easily accessed by unplugging the logic module and changing the DI jumper refer to DI COM Jumper Setting in section 3 of this manual and follow the directions Once sink source is properly configured for DC or DC the module s firmware performs a consistency check to verify that the hardware and software selections match When the module is configured for Follow Jumper the module s firmware will take on the state of the jumper 6 3 Low Threshold Inputs Applicable to E2 MIX24880 E2 MIX24882 E2 32DI24 E2MIX20884 5 12 The first group of eight inputs may also be modified to transition at a threshold voltage lower than the factory setting of 9 volts This is accomplished by soldering a resistor into the wiring base which is located alongside the DI COM jumper NOTE 1 This modification is recommended for advanced users only Please contact Red Lion Technical Support regarding details for this modification
86. ut Channels Analog output range 4 20 mA D A resolution 16 bits less than 1 uA Full scale accuracy 0 02 at 20 C Span and offset temp 50 ppm per typ Max output settling time 5 ms to 05 Load resistance 24 V 0 750 Ohms Load resistance 10V 300 Ohms Current limiting short circuit protection 1 2 17 E2 EB 8AO20M Specifications Analog Output Channels Analog output range 4 20 mA D A resolution 16 bits less than 1 uA Full scale accuracy 0 02 at 20 C Span and offset temp 50 ppm per C typ Max output settling time 5 ms to 05 Load resistance 24 V 0 750 Ohms Load resistance 10V 300 Ohms Current limiting short circuit protection 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 1 3 Red Lion Software Tools Red Lion supplies the mission oriented tools you need for every step of your project from the initial specification through startup to years of trouble free operation Configuration information flows between Red Lion Windows saving you time you don t have to enter data multiple times and dramatically reducing data entry errors Refer to the on line help in the Red Lion I O Tool Kit for complete details Web Server An embedded w
87. y or 44 AY1 MIX24882 only or CNTO read CNTO which is read as AX8 as AX8 MIX24880 only MIX24880 only Note The counter input is an isolated differential pair Specifically in the E2 MIX2480 and E2 MIX24882 power to I O module and power to combination discrete inputs outputs should be from the same power source See the Combination DI DO in section 6 for more information 2 Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 5 2 2 TABLE B Modules 32DI24 32DO24 32AI20M 32AI10V High density discrete and analog input module screw terminal assignment E2 EB 32DI24 D E2 EB 32DO24 D E2 EB 32A120 32AI10V D pe jg n P ii Screws e ATE i 1 u 0 0 o 0 0 NUR 12 7 dur Cona Q N 0 0 eer Z ue u m eo SOT e 5 Q O _F 2 as 3 Qt sourcing DO aQ sourcing DO EJ O_O na Pu s Q ne Q 3 OTO Que s Q ne wO 24 OT n Qm ue oss lo O m Q 29 5 Q Al shown QI i oQ el Q ed Equivalente 1 p Equivalent ma MA ALANI q Equivalent q p Equivalent Analog DC Input Circuits DC Output Circuit
88. y configured I O modules and Real time Ring switches Note closing the ring when this mode is disabled will adversely affect network communications Close the ring only after this mode is configured open the ring before disabling this mode Two Networks In this option traffic is blocked between the two Ethernet Ports so that the I O module can be connected to two independent networks Each Ethernet port will require its own IP address Follow the Jumper When this option is selected the communications mode will follow the state of the network mode hardware jumper on the base The alert LED will not blink because of a jumper mismatch in this mode ei Red Lion Controls Worldwide Headquarters CONNECT MONITOR CONTROL red lon 20 Willow Springs Circle York PA 17406 T 1 717 767 6511 F 1 717 764 0839 www redlion net Version R19 O 2014 Red Lion Controls All Rights Reserved EtherTRAK 2 and Etherbus Dual Ethernet I O Module 7 2 Communication Ports Overview The EtherTRAK 2 I O modules wiring base subassembly has the following communication ports and connectors EtherTRAK 2 Two USB Port RS485 Product Ethernet Style Port Style Ports Style Applicable to all RJ45 Type B Screw modules in the shielded shielded Terminals product family NOTE EtherTRAK 2 I O includes two Ethernet RJ45 ports Note that for modules with the Etherbus option EB use PoE ETHERNET 1 port when bringing power from the Ethernet f
89. your system dynamics require Each output may be individually configured as a TPO or ordinary discrete output In this example TPO 1 has a 10 second cycle time and the analog value is 3276 10 of full scale which is typically 32767 The output will be ON for 1 second and OFF for 9 seconds during each 10 second period TPO 2 has a 2 second cycle time and the analog value is 26214 80 of full scale The output will be ON for 1 6 seconds and OFF for 0 4 seconds during each 2 second period TPO 3 has a 2 second specified cycle time an analog value of 820 2 5 of full scale and a minimum ON OFF time of 100 ms Since the minimum cycle time is 100 ms and the calculated ON time is only 50 ms the cycle time is readjusted by a factor of 2 to maintain the time proportion The output will be ON for 100 ms and OFF for 3 9 seconds before repeating Note Non integral remainders of time are carried forward to the next cycle to maintain long term accuracy In Example TPO 8 the below minimum time is carried forward to the next time cycle When the below minimum value is calculated no ON time is set for that cycle Sample TPO f Cycle time 10 seconds Analog volue 3276 042 DFF ON Sample TPO 2 Cycle time 2 seconds Anolog value 26214 8020 Wr Sample TPO 3 ON Cycle time 2 seconds Analog value 820 2 5 Minimum ON OFF Time 100 mS DEF 2 4 amp 8 10 Time Csecomds ei Red Lion Controls Worldwide Headqua

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