Moving Coil Actuators
Contents
1. The ability to do work and verify its accuracy at the same time 2010 Cylinder CAL12 CAL36 Stroke mm 10 Stroke mm 15 25 50 Force N 1 5 Force N 12 18 Linear amp Linear Rotary A Actuators LCA25 LAL15 LAR15 Stroke mm 15 Force N 5 Stroke mm 10 Force N 8 12 Le i 6 Ie LAL55 LAR55 LAL95 LAR95 Stroke mm 50 100 150 Stroke mm 15 50 Force N 25 16 13 Force N 100 60 ie Linear Slide Actuators LCS25 LAS15 Stroke mm 10 Stroke mm 15 Force N 8 12 Force N 5 Ne 4 LAS55 LAS95 Stroke mm 50 100 150 Stroke mm 15 50 Force N 25 16 13 Force N 100 60 Grippers GRP20 GRP35 Stroke mm 10 Stroke mm 30 Force N 8 Force N 25 XY Stages LXY15 Stroke mm 15 Force N 22 LXY25 Stroke mm 25 Force N 42 Controllers amp Amplifier LAC 1 LAC 25 2 axis controller with built in amplifier LAA 5 Amplifier for 1 axis Built in Controller CAL75 Stroke mm 15 25 50 Force N 25 90 ue g LAL20 LAR20 LAR31 Stroke mm 10 15 25 Stroke mm 17 27 31 Force N 14 12 11 Force N 8 7 5 LAL300 Stroke mm 50 Force N 202 LAL500 Stroke mm 25 50 Force N 500 G R LAS20 LASW20 Stroke mm 10 15 25 Stroke mm 11 Force N 8 7 5 Force N 8 GRP50 Stroke mm 30 Force N 45 LXYM15 Stroke mm 152. 10 15 10 15 15 25 25 25 50 50 100 50 50 100 100 150 150 15 15 25 50 50 25 50 24 24 24 24 24 24 48 24 48 24 24 48 24 48 24 48 48 48 48 48 48 48 48 5 40 16 25 13 19 5 4 195 00 oO ice oO _ me gt on N O Sz N O gt a ww nn Co LAL500 025 8 gt oy nn Co NO NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Linear actuators are also available as linear slides LAS series Options amp Modifications Consult factory for availability Linear encoder resolutions Sum standard 20um standard for LCA25 1um 0 5um amp 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coi
3. CAH LOD26 03 3m standard Extra length to Max 10m Cable Chart for the LA series Actuator Single Axis Controller Dual Axis Controller Amplifier Flying lead type or Flying lead type or CAH LOD26 03 LAT 26C 0004 03 for for pigtail type pigtail type LAH LOD 03 LAT 25C 0004 03 LAH LAD26 03 LAH LSD26 03 Flying lead type or Flying lead type or CAH LAD26 03 CAH LSD26 03 for pigtail type for pigtail type LAH LAD26 03 LAH LSD26 03 LAH LAD26 03 LAH LSD26 03 LAH LSD 03 LAH LSD26 03 LAH LSD 03 LAH LSD 03 LAT 26C 0005 03 LAH RTD26 03 LAH RAD26 03 LAH RSD26 03 LAT 26C 0005 03 LAH RTD26 03 LAH RAD26 03 LAH RSD26 03 FF LAT 26C 0005 03 LAH RTD26 03 LAH RAD26 03 LAH RSD26 03 FF LAT 25C 0005 03 LAH RTD 03 LAH RAD 03 LAH RSD 03 P LAT 25C 0005 03 LAH RTD 03 LAH RAD 03 LAH RSD 03 karaoa O i OO LAT 250 0005 03 CAH RTD 03 LAH RAD 03 LAH RSD 03 axuauisen OOOO J aoo LAHLTODEOS exaro O acos uaHito26 03 fT zxuias O o acoso aoso axiiss T acos aaoo SS SS exar o ecos aao exaro O acos aaoo SSS exs anoss aoo O S erpzo a S a erpas SS S _ LAH RADZE 03 erpsoce o acoso LAH RTD2603_ LAH RAD2603_ OOOO O O bovis T o aoe ae uxves ooo o o oea aoe uxvmis O 0 o J Maces aR All cables are 3m standard optional lengths are available from 1 to 10m Superflex is available as an option Suitable for robotic applications 1 Requires LAH PT30 25 Jumper to 25 pin
4. Packaging AAA ilallaah e Screw cap check Cap rotates to engage slot Detect and report no obstructed nozzle amp cap e Labelling different kind of products which can be significant different in height e High speed on the fly labeling the label applicator SMAC actuator has to match the speed of the con veyor as the product comes through Must be adjustable e Bottle ejection Programmable force amp speed control adapt easily to different size of bottles to process e Parts feeding 50 000 cycles hour 24 7 operation e Dispensing popping pills is the machine which automates dispensing of tablets from foil and plastic con tainers Key points are speed force control stroke adjustment and noise Measuring Thickness of Thin Flexible Glass Problem Accuracy of the current air cylinder LVDT and force control system Solution The customer used the Soft Land feature of the SMAC LAL20 in conjunction with a load cell mounted on the rod of the SMAC actuator The LAL20 is controlled by a dual axis LAC25 Glass Grinding Problem The grinding process produces a 125um finish with less than a 50um variation Damage to the glass at the beginning and end of the grinding cycle is caused by inadequate force control of the air cylinder which is driving the grind wheel The force required is 2 to 4 Newtons with a 5mm stroke Solution Customer was able to land softly on the glass panel and provide a constant force using the force mode of
5. 1 968x10 inch e Verifying the depth and diameter of 50um x 50um small pockets in a drum for cigarette manufacturing Problem The previous inspection system included a vision system that measured the diameter of each hole but not the depth The depth could only be verified by manual spot checks SMAC Advantage e Precision amp contact measuring the previous system could only measure diameter but not the depth e Fully automate the verification process www smac mca com Pick amp Place Tapping Screw Driver Application image with a LAR31 series linear rotary actuator Problem e Different pick up height due to mechanical tolerances Low throughput of the machine Pick amp Place Process J e Position accuracy linear and rotary e Constant force for positioning needed w NOILISOd Softland SMAC Solution e Finding the chip surface with the Soft Land function to avoid damages on the parts High speed positioning with a direct drive system High resolution positioning up to 0 1 micron Up to 50000 counts revolution 0 007 degrees Controlled precise force Shaft run out 20um standard gt 10micron option STROKE Accurate repeatable positioning at 2 encoder counts Programmable force torque position and velocity in all axes ou T I l Pick amp Place Application Examples EE eae l a T 1000ms 2000ms Die bonding PICK UP ROTATION PLACE 3 3 5Kg f Smart Card IC
6. body with doweled mounting surface rod end configuration option wWwwuw smac mca com Moving Coil Technology Voice Coil At the heart of all SMAC actuators is the moving coil also described as a voice coil actuator The essential principle is the same as you will find in any permanent magnet loudspeaker The coil is enclosed in a magnet housing and by passing a current through the coil a magnetic field is generated The amount of force generated is governed by the equation FaNIB where F is the force generated N is the number of turns in the winding Constant is the current flowing through the winding and B is the magnetic flux Constant Therefore doubling I current doubles F Force Hardware Configuration voice coil actuator L P servo voice coil actuator ore MAS cOnNaNEN LA 1 LAC 25 controller external control I O analog Ex signal cable S Hardware with SMAC Controllers Hardware with SMAC Amplifier 6 wWwww smac mca com COIL CENTER POLE LIOA 4ag03Na IIVHS AANIVA MODEL SERIES STROKE Part Numbering System ONWMdS jlqeJ HuNnuUNnOoM zx CYLIINDER A L 3 6 Oo 2 5 LINEAR A L 30 O0 o 5 O L C A e 5 O 1 0 LINEAR ROTARY L A R 3 5 o 5 O SLIDE L A 5 5 1 oO O XY TABLE L X Y GRIPPER G R P S 6 Part Number Examples 7 LAS20 010 55 8 LAS20 linear slide 10mm stroke 24volt single coil 0 5 micron encoder 1 5
7. cable or LAH PT30 26 Jumper to 26 pin cable as supplement 2 Old type of GRP50 requires LAH GRP26 03 cable wWwww smac mca com 15 Controllers Amplifiers SMAC supplies a range of single and multi axis controllers together with stand alone amplifiers and stepper driven driver Controllers are programmed by mnemonic type command instructions via an RS 232 interface into NVRAM They require no supplementary software LAC 15 LAC 20 Single or double axis brushless controller Built in amplifier Easy expansion to multi axis Mode e Position e Velocity e Force e Step Direction 1 Port per axis RS232 up to 115200 bps CAN bus 2 0B up to 1MB s Single axis amplifier 10 Volt input 3 Amp output MIOE 3 S Expansive I O modual 8 input 8 output Opto isolated general purpose I O 16 LAC 1 Single axis controller Built in amplifier Mode e Position Velocity e Force 8 input 8 output TTL general purpose O s RS232 Interface 3 analog INPUT aN LAD 1 Smart Driver for single axis stepper input to servo output RS232 Interface Built in Controller Consult factory for available actuator LAC 25 2 axis controller Built in amplifier Mode e Position e Velocity e Force Gearing Independent or coordinated 2 axis motion 4 input 4 output Opto isolated general purpose O s 2 analog input output RS232 Interface MAAC4 7 4 axis controller brushed brushles
8. 18 www smac mca com Individual Modifications Many of our standard actuators listed on previous pages are compatible with both add on options and modifications In addition to the standard vacuum and spring option SMAC can offer the following modifications subject to approval by the factory Linear Guide Options Increased rigidity and side load tolerance can be gained by using a higher specification wide guide Additionally in force sensitive applications we can fit a low friction guide Double Coil Integrating an extra coil can enhance both force and acceleration Custom Nose Bush An extended nose bush with increased side load tolerance are available on many models We can also offer scraper and wiper seals around the shaft to protect the bearings from excessive wear in harsh environments Custom Shafts In addition to the standard male female rod ends we can also offer options such as breakaway shafts and custom shaft diameters 10pm T I R Total indicator run out under 10um is available on several linear rotary models wWwww smac mca com Rotary Increased torque gear ratio can be gained by using alternative geared motors or direct drive motors Higher rotary encoder resolutions are optional Please consult factory for availability If a longer life rotary is required then we can fit a brushless rotary motor Flying Lead Instead of the standard chassis connector we can offer a flying lead op
9. 3 North America SMAC Midwest MI Suite 175 4595 Broadmoor Ave S E Grand Rapids MI 49512 Tel 1 616 554 5672 Fax 1 616 554 5762 Email s_curtiss sbcglobal net SMAC Midwest IL Tel 1 312 446 8643 Email haidos gmail com SMAC Mexico Tel 52 0 8381 7999 Email mepg2205 prodigy net mx Europe SMAC Europe Ltd Ikon House Rutherford Way Crawley West Sussex United Kingdom RH10 9PB Tel 44 0 1293 520147 Fax 44 0 1293 539829 Email info smac mca co uk lt a SMAG 5807 Van Allen Way Carlsbad CA 92008 Tel 760 929 7575 Fax 760 929 7588 Email info smac mca com www smac mca com National amp International Offices SMAC The Netherlands Steenovenweg 5 5708 HN Helmond Postbus 172 5700 AD Helmond Tel 31 0 492 472494 Fax 31 0 492 472600 Email info smac mca nl SMAC Germany Turnstr 22c 75228 Ispringen Tel 49 0 7231 8008 760 Fax 49 0 7231 8008 744 Email info smac mca de SMAC Switzerland En Chamard 55b CH 1442 Montagny pr s Yverdon Tel 41 0 79 629 17 49 Fax 41 0 24 430 11 17 Email martin frei smac mca ch SMAC Italy Tel 39 0 338 9069289 massimiliano trabucchi smac mca it SMAC Iberia Spain and Portugal Tel 351 0 96 150 8939 Email info smac mca pt Asia SMAC Japan Shinwa Bldg 2 6 8 Hamamatsu Cho Minato Ku Tokyo Japan 105 0013 Tel 81 0 3 5733 2450 Fax 81 0 3 5733 2470 Email smacjapan smac mca co jp SMAC Taiwa
10. 39104 39104 WNWIXEN ue suop 29104 By sse Buiaoyy LXY15 moror e ea o a e e e a e e e e Cc ce gt LXYM15 015 24 48 230x242 5x55 15 uas 5 9 9 8 127 036 164074 6 6 11 LXY25 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability LXYM 15 Linear encoder resolutions 5um standard 1um 0 5um and 0 1um optional for most units Consult factory for availability Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Specifications subject to change 12 www smac mca com Multi Axis System SMAC is pleased to introduce its range of multi axis control solutions These systems are able to learn and follow a 3D contour or motion path with a high degree of speed precision accuracy and repeatability All combinations of SMAC actuators can be used linear linear rotary linear slide and XY stage axis Ideal applications are measuring and testing QC dispensing Bonding machining CNC scoring and cutting to name a few SMAC multi axis 3D systems are unique they enable total programmability of speed position and force all
11. Force N 14 27 e et e LAC 45 LAC 15 LAC 20 Single or double axis brushless controller in amp E ff LAD 1 Smart drive for 1 axis 2 www smac mca com 4 axis controller with built LAL35 LAR35 Stroke mm 25 50 100 Force N 12 10 6 J LAS35 Stroke mm 25 50 100 Force N 12 10 6 el MAAC4 7 Multi axes 4 Galil based controller The SMAC Advantages e Absolute control over force position acceleration and velocity e Direct drive actuator therefore a very high degree of accuracy amp repeatability e Integrated position measuring system with glass scale and optical reader head no wear e Very long lifetime due to oversized linear guides e Force measurement through monitoring of current e Digital and analog in output channels e Ability to switch between operations force position and velocity mode at any time e Extremely high acceleration and velocity e Unique Soft Land function Programmable Features The actuator is totally programmable for force acceleration and velocity and can operate in three different modes Force Mode Force Mode is open loop using no feed back from the encoder The actual position is still monitored but has no effect upon the output Velocity Mode Velocity Mode allows the actuating rod to be moved with a given velocity acceleration force and direction Typically used for a Soft Land routine Position Mode Posit
12. LAL300 050 85 F 2 LAL300 linear actuator 50mm stroke 48volt double coil B 5 micron encoder female rod end F M LAR55 100 75 MS MOD674 C LAR55 linear rotary actuator 100mm stroke 48 volt single coil v 5 micron encoder male thread spring mod 674 specification CAL36 015 55F3A CAL36 electric cylinder 36mm dia 15mm stroke 24volt single coil 5 micron encoder female shaft end flying lead and front mount NOTES Series will not have leading zeros e g LAL95 Stroke must include zeros e g 050 24 volt single coil 24 volt double caoil 48 volt single coil 48 volt double cail 0 5m 1 0m 5 Oum standard 0 1pm BLANK standard FEMALE MALE CUSTOM VACUUM SRPING Flying Lead Pigtail A Front Mount B Base Mount Check availability CA series only Spring must be specified as full return or counterbalance payload and orientation vertical or horizontal ww smac mca com 71 xed 8ZIS 9OUBJSUOD sse BulAoy uano xe 6 14619 M 1 O 24 012x112 CAL12 010 5 CAL36 015 5 24 036x145 1 CAL36 025 5 24 36x155 2 CAL36 050 5 24 036x230 5 CAL75 015 5 24 75x249 1 CAL75 015 7 48 75x249 CAL75 025 5 24 Q75x262 2 CAL75 025 7 48 O75x262 2 CAL75 050 5 24 O75x283 25 CAL75 050 7 48 O75x283 50 48 075x385 50 SORRROREEEE _ a e fa e s a a CAL75 050 8 NOTE SMAC requires that each CA series unit mu
13. at m Standard flying lead Number and TTL 24V Yes No Payload wet orm Sa awa Shane Relation to rod slide Remarks pe Fixed Push only Other l wWwww smac mca com 17 Installation Guideline Duty cycle SMAC requires that all units must be operated at less than 40 maximum duty cycle This does not apply to CA series and can be calculated as follows of max force applied x of cycle time it is applied duty cycle For example e 100 force x 40 of cycle time 40 duty cycle e 60 force x 50 of cycle time 30 duty cycle e 40 force x 100 of cycle time 40 duty cycle Recommendation from SMAC is that the duty cycle must not be exceeded over a one second time period NOTE Failure to observe this duty cycle recommendation may result in the actuator sustaining damage through overloading Overloading will overheat the coil and may cause deformation or an impact on the magnet housing All CA series units must be operated at less than below suggested duty cycle Continuous Force Peak force applied for duration shorter than 0 4 sec in one second interval force mode 40 of peak force continuous Force Mode The specified current may be applied continuously to generate the desired force However the recommended continuous force limit should be set in the control program In vertical operation the actuator rod will drop when power is cut off The rod in a lowered posit
14. at the same time with an exceptional degree of accuracy and repeatability SMAC multi axis systems offer a wide range of solutions with a number of highly flexible control interfaces LXY15 amp LAL95 LAL35 LAL95 amp LAS95 LXY15 amp LAS95 Multipole Actuators These actuators are equipped with several coils and magnets This allows us to increase the stroke up to 600mm and increases the acceleration up to 10G A typical application for the multipole actuator is the transport of a smaller actuator and can achieve very short cycle times with pick amp place applications Please contact our technical office for further information on multipole actuators MLAS35 250 Linear stroke mm 250 Maximum Force N 60 Force Constant N A 11 Encoder resolution um 5 www smac mca com 13 Cables Why Use Them SMAC actuators are used in numerous high speed high cycle applications and are guaranteed for millions of cycles For this reason it is imperative that the cables used to connect with our actuators are capable of similar arduous duty cycles and life span Only cables manufactured by SMAC can be guaranteed to meet the rigorous standards required during use Many years of experience has taught us that cheaper third party cables simply are not up to the task required They are in fact one the most common causes of all the technical problems experienced by our customers Cable Chart for the CA series Electric Cylind
15. chip mounting Gauging amp sorting parts Handling small and fragile components Application 0 38mm Diameter Smart Tapping for a watch manufacture by using LAR35 050 55F The diameter of the part is about 3 5mm and the hole to tap is about 0 38mm Key Features e Precise force control e Soft Land capability e Precise position control e Verify thread as the part being tapped Application Simplifying the disc drive assembly system by replacing three devices with one linear rotary actuator Problem e Difficult to keep precise height alignment at pick and place locations e The manual tuning since the end of stroke is a physical adjustment and not programmable e The rotary axis is not able to determine position or the linear movement thus neither the pitch the number of rotations nor the first thread CCW can be confirmed e The cost of the combination an electric screw driver attached with 2 pneumatic slide can run up to US 10 000 The SMAC Advantage e SMAC linear rotary electric actuator is an all in one off the shelf solution A long stroke with fast approach Soft Landing function at both linear and rotary positions Constant accurate force control while threading Monitoring the torque and pitch verification Good shallow cross or no threads as well as the precision of the thread are detected through linear position feedback e SMAC provides this at 50 less the cost of the previous method www smac mca com 21
16. eed accuracy precision amp repeatability is paramount They have been designed to replace amp fit exactly where standard pneumatic cylinders are currently used but need continuous repair replacement amp maintenance due to high cycle rates shock amp wear With the SMAC CA range these shortcomings are eradicated Linear e Stroke up to 50mm force up to 90N position encoder resolution 5um standard 1 0 5 and 0 1um option for most actuators e Programmable force position acceleration and velocity 10101010 c1 a permanent magnets moving coil CAL36 series center pole flex cable A d glass scale linear guide spline shaft D pO rod end configuration optional 4 wWwww smac mca com Linear and Linear Rotary Moving Coil Actuators Stroke up to 200mm force up to 500N position encoder resolution 5um standard 1 0 5 and 0 1m option for most actuators Programmable force position acceleration and velocity Rotary e Multi turn servo motor torque up to 1Nm Gearbox velocity up to 5000 rpm resolution up to 50 000 increments per revolution e Programmable force position acceleration and velocity rotary servo motor assembly rotary home index connector vacuum connection option vacuum tubing option moving coil magnet assembly with high strength neodymium magnets linear encoder with index rotary home sensor precision machined
17. er Single Axis Controller karieru caHLonz603 caT 2ec o00e0s S S S CS S Y CS LGB CAH SOEOG Flying lead type or CAH LOD26 03 for pigtail type Flying lead type or CAH LOD26 03 for pigtail type Standard Flying Lead Flying lead 3m standard Pigtail Pigtail 0 5m standard CAH LOD26 03 3m standard Flying lead type or LAT 26C 0004 03 for pigtail type Flying lead type or LAT 26C 0004 03 for pigtail type DB15 Extra length to Max 10m LAC 1 LAC 1 Dual Axis Controller LAT 26C 0003 03 for pigtail type flying lead type or LAT 26C 0003 03 for pigtail type flying lead type or LAT 26C0003 03 for pigtail type CAH LTD26 3 flying lead type or CAH LTD26 03 for pigtail type flying lead type or CAH LTD26 03 for pigtail type Standard LAC 15 Controller CAH PT14 26 supplement cable Pigtail LAC 15 Controller Superflex is available as an option Suitable for robotic applications 1 Requires CAH PT 14 26 cable 1Ft 3m as supplement 14 Pigtail 0 5m standard ww smac mca com Amplifier Flying lead type or CAH LAD26 03 for pigtail type Flying lead type or CAH LAD26 03 for pigtail type Flying lead type or CAH LSD26 03 for pigtail type Flying lead type or CAH LSD26 03 for pigtail type DB15 LAC 1 or LAC 15 Controller CAH LOD26 03 3m standard Extra length to DB15 LAC 1 or LAC 15 Controller
18. ion Mode will allow the actuating rod to be moved to various positions along the stroke using acceleration velocity and force It is possible to perform absolute relative and learned position moves What is a Soft Land SOFT LANDING The Soft Land is a routine which allows the actuator rod or gripper jaw to land on the surface of a component with a low programmed force This is particularly useful for handling delicate or high value components POSITION The routine consists of a controlled low force approach in velocity mode whilst the position error is constantly monitored Once contact is made the position error builds up until a pre programmed figure is reached resulting in the rod maintaining position on the surface cman Daak Biisi i of the component M force to go waiting for to press amp following hold error U O O u Start position move to Switch from Low force contact point pre position in high position to velocity Following error is triggered speed mode move to have low impact energy wWwww smac mca com 3 Electric Cylinder The CA range of multi patented electric cylinders have been designed with the most demanding amp arduous of automation tasks in mind Thats why they are ideal for high speed packaging labelling amp bottling applications pick amp place systems parts feeders amp electronic assembly machines along with many many others where the need for sp
19. ion may be damaged by other moving parts in the machine A return spring optional feature will keep the rod raised A safety lock out should be installed in the machine program to confirm the rod location before another interfering component can be moved SMAC actuators are equipped with these safety features e Limit switches indicate end of stroke e Index line home position used to monitor absolute position e Breakaway shaft optional Safety Considerations Unintentional full force may be applied continuously under the following conditions e missed target position e excessive friction e equipment malfunction i e jam If left undetected this can cause destruction of the coil in some units A servo program should perform the following checks regularly e Re home to assure target position has not shifted beyond end of stroke e Time outs to shut power down within 10 seconds of error detection e Following Error Limits software safety e Check limit switches e Check temperature sensor Mounting If the actuator is mounted vertically the shaft drops down when the actuator is powerless It is possible that other moving parts of the machine may damage the actuator at this position A return spring would hold the actuator in an upper position when it is powerless A safety function in your machine should check the actuator s current position before other components may move into the working area of the actuator
20. l acceleration Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Specifications subject to change wWwww smac mca com 9 uolNjosey uw 4O1S By UBIO M adh Auejoy wudu A 49019A 066 EE E os so a pasose me a pesons ome o 7 om v om ane aor n ne paom e aos fe w Ta oo e eas O La HT bo a LAR55 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions Sum standard 1um 0 5um amp 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum For pick and place applications LAR3OO Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of maximum force and 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of torque gear ratio Alternative geared mo
21. n 1F 110 1 Cheng Gong Road San Chong City Taipei County Taiwan Tel 886 2 2974 9732 Fax 886 2 2974 3706 Email sales smac mca com tw SMAC Malaysia Unit 132 Block A 1st Floor Lobby 7 Damansara Intan E Business Park Jalan SS22 27 47400 Petaling Jaya Selangor Tel 60 0 3772 62304 Fax 60 0 3772 60982 Mob 60 0 12207 1097 Email martin smac mca com my SMAC China Shanghai Shanghai ZIZHU Science based Industrial Park 5004 5005 Room 5th Floor 2 Bldg 555 Dongchuan Road Shanghai 200240 Tel 86 0 21 6435 1661 Fax 86 0 21 3429 0092 Mob 86 0 133 1186 5359 Email smac sh 163 com SMAC China Beijing Tel 86 0 10 84965726 Fax 86 0 10 84965726 Email emily smac china com SMAC Korea 3F 275 12 YoungHyun Dong UiJungBu si Gyunggi Do S Korea Tel 82 70 8784 9006 Fax 82 31 851 6015 Mobile 82 10 3934 9006 Email smac korea yahoo com SMAC 2010 Specifications subject to change
22. s Integrated high end amplifier Advanced math capability Circular interpolation Teach path function Additional controllers can be added to work together on systems requiring more than 4 axes www smac mca com LAC 45 4 axis controller Built in amplifier Mode e Position e Velocity e Force Gearing Independent or coordinated 4 axis motion 8 input 8 output Opto isolated general purpose I O s 6 analog input 4 analog output RS232 Interface Select Your Actuator In order to select the correct actuator for your application following parameters should be known Machine Function Mount Details Mount surface Space Available mm x y Axis side surface Actuator side surface Orientation Environment Horizontal Vertical rod down Vertical rod up Debris Dust Vapor Temperature Harsh Cleaning Chemicals Specifications Stroke mm Degree of Rotation Max Force N Continues force N Cycles sec Cycles sec Expected Cycle Life Expected Cycle Life Rod Moving part Rod Slide Rod Length Full Retract mm Tip Male Female Blank Custom Material requirement Vacuum through shaft Yes No Thread of shaft Standard M Special Features Plating Cable Spring Linear Guide Standard Black anodized Standard Superflex Full return Counter balance Standard Long life Controller or Amplifier Location Cable I O Smart Driver Built In External
23. st be operated at less than suggested duty cycle Please see page 8 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Encoder resolutions 5um standard 1um 0 5um 0 1um and 0 05um optional for most units Shaft ends Male Female Blank and Custom Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Mount Face mount standard foot mount or threaded mount CAL12 series only Specifications subject to change 8 ww smac mca com Linear Actuators HXMX1 8ZIS IN 29104 LUNWIxe N 29104 snonuijuop v Nhue suoo 9104 sse Buo 6y 4b M gt 55x70x25 55x70x25 120x58x15 65x85x20 65x115x20 65x115x20 65x115x20 135x90x35 135x90x35 135x90x35 135x90x35 135x90x35 250x110x55 250x110x55 250x110x55 250x110x55 250x110x55 250x110x55 90x70x95 147x70x95 180x70x95 147x70x95 210x85x120 300x140x200 300x140x200 LCA25 010 5 LCA25 010 7 LAL15 015 5 LAL20 010 5 LAL20 015 5 LAL20 015 6 LAL20 025 5 LAL35 025 6 LAL35 025 7 LAL35 050 5 LAL35 050 7 LAL35 100 5 LAL55 050 5 LAL55 050 7 LAL55 100 5 LAL55 100 7 LAL55 150 5 LAL55 150 7 LAL95 015 7 LAL95 015 8 LAL95 025 8 LAL95 050 7 s e ou o a s e ou ox A TIe 8 04
24. the LAL55 at both beginning and end of the stroke Glass Scoring V Cutting e Scoring Organic Light Emitting Display OLED which measures only 0 5mm thick by using CAL36 series of electric actuator Precise force control of less than 0 05N required Soft Land capability and low friction are key Glass Application Examples e Glass cutting de burring positioning e Glass scoring V Cutting for solar panels and LCDs e Chamfering and bevelling e Measuring surface profile Medical amp Bio Science Welding Scanning 22 Pull test on medical stent used in Catheters Automated screwing caps on a syringe Catheter Tube Welding Push Pull testing of Hypodermic Needles Measuring cells height in two conditions dry and saturated Measuring the amount of wear on a knee replacement plate over x amount of time Medical catheter assembly Soft contact lens moulding Key Operation Applying even and consistent pressure for EDM assembly electronic welding equipment SMAC Advantage Precise control of the contact force to avoid damaging the parts Soft landing profile uses a high speed approach to save time Precise and repeatable positioning Key Operation Moving camera micro scope lens to focus material for inspection or analyse SMAC Advantage Accurate and repeatable force control and positioning with sub micron resolution Compact size Easy set up and programming ww smac mca com The SMAC 12 Month Product G
25. them even more reliable under adverse operating conditions Actuators returned under this program are completely disassembeld inspected and rebuilt to current operating standards wherever possible tested and returned within a few days for a reasonable charge typically 35 of standard list price For 90 days from date of shipment from our factory all rebuilt actuators carry the same guarantee as provided for new actuators SMAC products have been tested and found to be fully compliant with EN 50082 2 amp EN 550117 Group 1 Class A Terms amp Conditions of Sale SMAC manufactures and sells actuators controllers and cables It has a standard warranty policy covering these products SMAC does not offer integration services These are the responsibility of SMAC distribution and their customers This means SMAC takes no responsibility for software programming mechanical designs and all other engineering involved in a project using SMAC devices SMAC may at its discretion offer technical recommendations or suggestions to help its customer the distributor on a particular application SMAC will only do this once a signed release of responsibility is received from its customer U S and world wide patents issued amp applied for SMAC improves its product line on a continuing basis Specifications and mechanical dimensions are subject to change without notice Please consult factory before proceeding with your design www smac mca com 2
26. tion The flying lead is standard for all the CA series actuators except the CAL35 series Cable Options Whenever an SMAC actuator is mounted to any 3rd party device such as a gantry or multi axis robot SMAC strongly recommends that a superflex cable is used Cable lengths with a standard of 3 meters up to a maximum of 10 meters can be offered 19 Sample Applications Switch Test Application Examples Automotive switch test Cell phone keypads membrane keypads Touch screens Valves sensors and relays PC Keyboards ATM keypads Springs door latches etc The SMAC Advantage Verify hysteresis and switch differential Accurate simulation of human motion profiles i Combined force and position measurement T i ie SPO ine TT A 1 000 000 cycles in 8 hours M AL QA reporting functions to verify 100 test Verification of Oversized undersized thread Number of threads Cross thread Thread depth No thread or dislocated thread Screw thread parameters Pitch measurement Major Diameter Pitch Diameter Shallow blocked hole Minor rameter Increase of torque gear ratio or higher rotary encoder resolutions are available Measuring Bore Gauging and Groove Inspection Airbag components Fuel Injector Plug Assembly part inside the fuel injector XYZ Mini CMM Internal and External Diameter Gauging Height Gauging Thickness Gauging Multiple Point Gauging Resolution 5um 0 0002 inch to 0 05um
27. tors are available for some units Rotary encoder resolution Consult factory for higher resolution Increase of force accuracy amp Extra long life linear guide lifetime Low friction linear guide Torque and velocity can vary based on your specific application 10 www smac mca com Specifications subject to change wuu HXMX1 82ZIS eeke eRe etet _ LCS25 010 5 LCS25 010 7 LAS15 015 5 LAS20 010 5 LAS20 015 5 gt 09 N Q Q LAS20 025 5 gt op N T re ch LAS35 025 6 LAS35 025 7 LAS35 050 5 LAS35 050 7 LAS35 100 5 LAS35 100 7 LAS55 050 5 LAS55 050 7 LAS55 100 5 LAS55 100 7 LAS55 150 5 LAS55 150 7 LAS95 015 7 LAS95 015 8 LAS95 025 8 LAS95 050 7 LAS300 050 8 PE EREEREER ERER IN 29104 snonuljuo9g By 4bio M LAS15 wi 2 ar om os aseo pass eo a JUB SUOD 39104 sse Buo NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions Return spring Increase of maximum force amp acceleration Increase of force accuracy amp lifetime Specifications subject to change S5um standard 20
28. uarantee SMAC Corporation designs and manufactures advanced electric actuators All SMAC actuators are quality products specifically designed and built for long service Therefore all actuators appearing in this catalogue are guaranteed for a period of twelve months from the original date of shipment from our factory This guarantee is limited to a one time replacement or rebuilding of any actuator which should fail to operate properly Actuators must be returned with transportation prepaid and received at our factory within the guarantee period They will be returned to the customer at the expense of SMAC No claims for labour material time damage or transportation are allowable Actuators damaged as a result of misapplication by the customer are excluded from this guarantee The guarantee does not apply to loss or damage caused by fire theft riot explosion labor dispute act of God or other causes beyond the control of SMAC SMAC shall in no event be liable for remote special or consequential damages under the SMAC guarantee or under any implied warranty The above guarantee is our manner of extending the engineering and service resources of the SMAC organization to assure our customers long and continued satisfaction The SMAC Rebuild Program Actuators no longer covered by the SMAC guarantee can be rebuilt under the SMAC rebuild program Our continued research and development program extends the life of our actuators making
29. um standard for LCS25 1um 0 5um amp 0 1um optional for most units Consult factory for availability Prevents the shaft from dropping during vertical operation when power is cut 48 volt coil and double coil options are available for some units with 24 volt single coil Extra long life linear guide Low friction linear guide www smac mca com 11 uu HXMXT ZIS uw Od eyoA sixy Jad J01 S 90J04 WNWIXEN sse Buo By 14610 M jUB JSUOD 29104 sse Buo JUB JSUOD 29104 39104 WNWIXEN 9104 snonunuop NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate We manufacture actuators to our suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions GRP20 1um standard 0 5um and 0 1um optional GRP35 amp GRP50 5um standard 1um 0 5um and 0 1m optional Increase of the maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of the force accuracy amp Extra long life linear guide lifetime Low friction linear guide XY Stages N N 39104 snonuiuop oa eyoA 39104 snonuiuop sse Buo By 46i M HXMXJ ZIS sIxy Jad 401 S 90J04 WNWIXEN JUB JSUOD
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