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GS1 Series Drives User Manual

1. DL350 DL450 PORT 1 tal Comm Port RA A 2 GND e 2 TXD 3 RXD SND i 4 SG LL 3 RXD 4 TXD DD rt 2 5 CTS 1 TXD t 1 lt lt Ar eJ aRTS 1 2cts RxD t 7 GND 6 GND RXD 1 2 vf 1 5 zS FA ISONET Step 3 Set AC Drive Parameters The following parameters need to be set as shown in order to communicate properly 3 00 3 or 4 Operation Determined by RS485 interface Keypad STOP is enabled 3 or disabled 4 4 00 5 Frequency determined by RS485 communication interface 9 00 xx Communication address 1 254 unique for each device see 9 00 9 01 1 9600 baud data transmission speed 9 02 5 MODBUS RTU mode lt 8 data bits odd parity 1 stop bit gt Note The previous list of parameter settings are the minimum required to communicate with a DirectLOGIC PLC There may be other parameters that need to be set to meet the needs of your application Step 4 Configure the DirectLOGIC CPUs The DirectLOGIC CPUs must be configured to communicate with the GS1 Series AC drives This set up includes setting up the communication port and adding instructions to your logic program The set up for all of the DirectLOGIC CPUs is very similar However there may be some subtle differences between CPUs Refer to the appropriate CPU User Manual for the specifics on your DirectLOGIC CPU Note For instructions on MODBUS Configuration for your specific CPU refer to
2. 4 END 20 NOP GS1 Series AC Drive User Manual 5 1 5 Chapter 5 GS1 MODBUS Communications TT Communicating with Third party Devices The GS1 Comm Port can accommodate an RS485 network connection The GS1 Comm Port pin out can be found to the right An RS 485 network cable can span up to 1000 meters 4000 feet The GS1 Series AC drive communication address is specified by 9 00 The third party device then controls each AC drive according to its communication address RJ 11 Serial Comm Port 6 1 MAALAA RS 485 Interface 1 17V 2 GND 3 SG 4 SG The GS1 Series AC drive can be setup to communicate on standard MODBUS networks using the following transmission modes ASCII or RTU Using the Communication Protocol parameter 9 02 you can select the desired mode data bits parity and stop bits The mode and serial parameters must be the same for all devices on a MODBUS network 5 1 6 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications Data Format ASCII Mode 10 bit character frame For 7 bit character 9 02 0 7 data bits no parity 2 stop bits Start 0 1 2 3 4 5 6 Stop Stop bit bit bit 7 bit character 10 bit character frame 9 02 01 7 data bits even parity 1 stop bit Start 0 1 2 3 4 5 6 Even Stop bit parity bit 7 bit character 10 bit character
3. Analog Gain x 100 Analog Input Reverse Motion Enable Mem Addr 0404H 41029 Range 0 Forward Motion Only Default Setting 0 1 Reverse Motion Enable 4 01 to 4 04 are used when the source of frequency command is the analog signal 0 to 10VDC 4 to 20mA or 0 to 10mA Refer to the following examples 4 30 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Analog Input Examples Use the equations below when calculating the values for the Maximum Output Frequency Analog Input Offset Analog Input Gain and the Mid point Frequency Motor Max RPM 0 04 Max Output F _ ___ l A ax Output Frequency Motor Base RPM 0 03 x Base Frequency 0 02 to calculate the Analog Gain The default Maximum Output Frequency for the GS1 drive is 60Hz If parameters 0 02 0 03 or 0 04 are changed then the Maximum Output Frequency will change Note The Maximum Output Frequency is not a parameter setting but is needed in order B Analog Offset Min Frequency Reference Max Frequency Reference x100 C Analog Gain Max Frequency Reference Min Frequency Reference x 100 Maximum Output Frequency D Mid point Freq Freq Reference Min Freq Reference 2 Min Freq Reference Note The Mid point Frequency calculation shows the frequency reference of the drive when the potentiometer or other analog device is at its mid point GS1 Series AC Dri
4. Block Transfer Parameter 5 Mem Addr 090FH 42320 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter Block Transfer Parameter 6 Mem Addr 0910H 42321 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter Ke N 1 Block Transfer Parameter 7 Mem Addr 0911H 42322 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter Block Transfer Parameter 8 Mem Addr 0912H 42323 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter Block Transfer Parameter 9 Mem Addr 0913H 42324 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter 2 2 Block Transfer Parameter 10 Mem Addr 0914H 42325 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter 448 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters RS485 Speed Reference Mem Addr 091AH 42331 Range 0 0 to 400 0 Hz Default Setting 60 0 e This parameter is used to set the Master Frequency when the AC drive is controlled by communication interface ya RUN Command Mem Addr 091BH 42332 Range 0 Stop Default Setting 0 1 Run Direction Command Mem Addr 091CH 42333 Range 0 Forward Default Setting 0 1 Reverse yi External Fault Mem Addr 091DH 42334 Range 0 No fault Default Setting 0 1 Exter
5. 15Hz D Mid point Frequency 15Hz Parameter Settings B Analog Offset 4 01 2 Negative Input Offset Polarity 4 02 25 25 Analog Input Offset 4 03 125 125 Analog Input Gain 4 04 1 Reverse Motion Enable Results Maximum Output Frequency 60Hz a 22 5 22 5Hz g Forward 082 bea Hoe eee hoe 15 Hz 60 15Hz Reverse OV gt 10V ov 5V 10V 4mA gt 20mA 4mA 12mA 20mA Potentiometer Scale GS1 Series AC Drive User Manual 4 35 Chapter 4 AC Drive Parameters Loss of ACI Signal 4 20mA Mem Addr 0405H 41030 Range 0 Decelerate to OHz Default Setting 0 1 Stop immediately and display EF 2 Continue operation by the last frequency command e This parameter determines the operation of the drive when the ACI frequency command is lost 4 36 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Preset Parameters Jog Mem Addr 0500H 41281 Range 0 0 to 400 0 Hz Default Setting 6 0 e The Jog Command is selected by a Multi Function Input Terminal 3 02 and 3 03 set to the Jog Function 9 Frequency Jog Frequency 5 00 Time Accel Decel 1 01 1 05 1 02 1 06 Jog Operation ON OFF Command 5 01 Multi Speed 1 Mem Addr 0501H 41282 ya Multi Speed 2 Mem Addr 0502H 41283 ER Multi Speed 3 Mem Addr 0503H 41284 Range for 5 01 to 5 03 0 0 to 400 0 Hz Default Setting 0 0 eThe Multi Function Input Terminals refer to
6. 2 1 0 GS1 Series AC Drive User Manual Chapter 2 Installation and Wiring Basic Wiring Diagram Note Users must connect wiring according to the circuit diagram shown below Power Source 100 120V 10 O LO 000 0 L1 T 50 60Hz 5 GS1 xxxx 2 AC Motor 1 2 L 200 240V 10 50 60Hz 5 NO H00 Use terminals L1 and L2 for single phase models T3 L3 oO Multi function output contacts Ri 120VAC 24VDC 5A S T 230VAC 2 5A xFactory default AC Drive Running Grounding resistance less than 0 10 RJ 11 Serial Comm Port Pin out Factory default Bi 1 17V 2 GND 3 SG DI2 Communication 4 SG O Port O DI3 a Analog voltage 10V 10mA Ti 0 10VDC max boo x DI4 ioe Potentiometer ALG gt 3k 5ka CM i teef Analog current CM YY 4 20mA Factory default output frequency determined by the potentiometer on the keypad O Main circuit power terminals Control circuit terminal Shielded leads WARNING Do not plug a modem or telephone into the GS1 RJ 11 Serial Comm Port or permanent damage may result Terminals 1 and 2 must not be used as a power source for your communication connection GS1 Series AC Drive User Manual 2 1 1 Chapter 2 Installation and Wiring External Wiring 1 From power supply Power Supply Please follow the specific power supply requirements shown in CHAPTER 1 2
7. SPDT relays 8 commons isolated 10A point 40A module removable terminal F4 08TRS 2 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST relays and 4 Form C SPDT relays 8 commons isolated 5A point 40A module replaceable fuses removable terminals D4 16TR 16 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 1A point 5A common removable terminals DL405 Analog Output Modules F4 04DAS 1 4 channel analog output module 16 bit resolution isolated range 4 to 20mA current sourcing F4 04DAS 2 4 channel analog output module 16 bit resolution isolated range 0 5V 0 10V F4 08DA 2 8 channel analog output module 12 bit resolution range 0 5V or 0 10V F4 16DA 2 GS15 16 channel analog output module 12 bit resolution range 0 5V or 0 10V eries AC Drive User Manual Appendix B Using GS1 AC Drives with DirectLOGIC PLCs DirectLOGIC PLC Modules for Use with GS1 AC Drives cont Terminator 1 0 DC Output Modules T1K 08TD1 8 pt 12 24 VDC current sinking output module 4 points per common 1 0A point 2 replaceable fuses T1 K FUSE 1 use with T1K 08B or T1K 08B 1 terminal base T1K 16TD1 16 pt 12 24 VDC current sinking output module 4 points per common 1 0A point 4 replaceable fuses T1K FUSE 1 use with T1K 16B or T1K 16B 1 terminal base Terminator 1 0 AC DC Output Modules 8 pt 5 30 VDC or 5 240 VAC ou
8. 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DLOS DL06 DC Input Output Module DO 08CDD1 D0 06DD1 4 pt 12 24VDC current sinking sourcing input 1 common 4 pt 12 24VDC sinking output 0 3A point 1 2A module removable terminal no fuse DLO5 DL06 DC Output Modules 10 pt 12 24 VDC current sinking output module 2 commons non isolated 5 pts per common 0 3A point 1 5A common removable terminal no fuse DO 10TD1 16 pt 12 24 VDC current sinking output module 2 commons non isolated 5 pts per common 0 3A point 1 5A common removable terminal no fuse DO 16TD1 B 2 GS1 Series AC Drive User Manual Appendix B Using GS1 AC Drives with DirectLOGIC PLCs ee DirectLOGIC PLC Modules for Use with GS1 AC Drives cont DLO5 DL06 Analog Module FO 2AD2DA 2 2 channel in 2 channel out voltage analog option card 0 5V 0 10V FO 4AD2DA 2 4 channel in 2 channel out voltage analog option card 0 5V 0 10V FO 4AD2DA 1 4 channel in 2 channel sourcing out current analog option card 4 20mA DL105 PLCs F1 130DR DLO6 CPU 20 DC in 16 DC out 110 220VAC Power Supply with 0 3A 24VDC Auxiliary Device Power Supply Inputs 20 DC inputs 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sinking 1 0A pt max 4 comm
9. 8 pt relay output 10A common 5 30VDC or 5 240VAC F2 08TRS 8 pt 12 28 VDC or 12 240 VAC output module 5 Form A SPST relays 3 Form C SPDT relays 8 isolated commons 7A point max no fuses removable terminal D2 12TR 12 pt 5 30 VDC or 5 240 VAC relay output module 12 Form A SPST relays 2 commons 1 5A point max 3 0A common 2 replaceable fuses removable terminal DL205 DC Input Output Modules D2 08CDR 4 pt 24VDC sinking sourcing input 1 common 4 pt relay output 1A pt 4A module 1 common replaceable fuse DL205 Analog Output Module F2 02DAS 1 2 channel 16 bit resolution Isolated 4 20mA sourcing 2 isolated commons Designed to operate with 24 VDC user supplied power supply F2 02DAS 2 2 channel analog output 16 bit resolution isolated range 0 5V 0 10V 2 isolated commons Designed to operate with 24 VDC user supplied power supply F2 08DA 1 8 channel analog output module 12 bit resolution range 4 20mA sink or source output configurable Designed to operate with 24 VDC user supplied power supply F2 02DA 2 2 channel analog output module 12 bit resolution ranges 0 5V 0 10V 5 to 5V 10 to 10V Designed to operate with 24 VDC user supplied power supply F2 08DA 2 8 channel analog output module 12 bit resolution ranges 0 5V 0 10V Designed to operate with 24 VDC user supplied power supply GS1 Series AC Drive User Manual B 3
10. C INSU SS F DUTY CONT ENCL TEFC cobe K eThe maximum speed for the motor is 2000 RPM eThe motor should accelerate to maximum speed in 5 seconds eThe motor should decelerate from maximum speed in 5 seconds eThe motor will require a high torque when starting eThe operation of the motor start stop etc will be controlled by external control terminals All keys on the GS1 keypad should be disabled The frequency of the AC drive will be determined by remote potentiometer that has a 0 to 10V signal The display of the AC drive should default to the motor speed RPM when running GS1 Series AC Drive User Manual 3 5 Chapter 3 Keypad Operation and Quickstart Parameter Setup In order to meet the needs of this application the parameters should be set as follows 0 00 Motor Nameplate Voltage Setting 230 Range 200V series 200 208 220 230 240 Default Setting 240 This parameter setting is determined by the motor nameplate Motor Nameplate Amps Setting 4 2 Range Drive Rated Amps x 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 This parameter setting is determined by the motor nameplate WWE Motor Base Frequency Setting 60 Range 50 60 400 Default Setting 60 This parameter setting is determined by the motor nameplate QUES Motor Base RPM Setting 1725 Range 375 to 9999 RPM Default Setting 1750 This parameter setting is determined by the motor nameplate Motor Maximum R
11. ocation for the output current present at the T1 T2 and T3 terminals US Voltage d XXX X Memory Address 2105H 48454 ocation for the DC Bus Voltage ut Voltage U XXX X Memory Address 2106H 48455 ocation for the output voltage present at the T1 T2 and T3 terminals Motor RPM Memory Address 2107H 48456 Status Scale Status Scale Status Lo Status ocation for the present estimated speed of the motor Frequency Low word Memory Address 2108H 48457 ocation for result of output frequency x 8 01 low word Frequency High word Memory Address 2109H 48458 ocation for result of output frequency x 8 01 high word ad Memory Address 210BH 48460 ocation for the amount of load on the AC drive Output Current Drive Rated Current x 100 Firmware Version Memory Address 2110H 48465 GS1 Series AC Drive User Manual 5 5 Chapter 5 GS1 MODBUS Communications ee Communicating with DirectLOGIC PLCs The following steps explain how to connect and communicate with the GS1 Series AC drives using DirectLOGIC PLCs Step 1 Choose the Appropriate CPU The GS1 Series AC drives will communicate with the following DirectLOGIC CPUs using MODBUS communications e DLOS e DLO6 e DL250 e DL260 e DL350 e DL450 Step 2 Make the Connections Fults Seriali Corn Port The GS1 Comm Port can accommodate an RS 485 RS 485 Interface network connection The GS1 Comm Port pin out PPh 1 417V can be found to the righ
12. 0 0 to 400 0 Hz Decel 1 to Decel 2 frequency transition 0 0 to 400 0 Hz Skip Frequency 1 0 0 to 400 0 Hz Skip Frequency 2 0 0 to 400 0 Hz Skip Frequency 3 0 0 to 400 0 Hz Skip Frequency Band 0 0 to 20 0 Hz DC Injection Voltage Level 0 to 30 DC Injection during Start up 0 0 to 5 0 sec DC Injection during Stopping 0 0 to 25 0 sec Start point for DC Injection Parameter can be set during RUN Mode 42 GS1 Series AC Drive User Manual 0 0 to 60 0 Hz GS1 Parameter Description Chapter 4 AC Drive Parameters IAS Range Default 2 00 Volts Hertz Settings 0 General Purpose 1 High Starting Torque 2 Fans and Pumps 3 Custom 201 Slip Compensation 0 0 to 10 0 203 Manual Torque Boost 0 to 10 2 04 Mid point Frequency 1 0 to 400 Hz 2 05 Mid point Voltage 2 0 to 255V 2 06 Min Output Frequency 1 0 to 20 0 Hz 2 07 Min Output Voltage 2 0 to 50V 2 08 PWM Carrier Frequency Source of Operation Command 03 to 10 KHz Digital Operation determined by digital keypad Operation determined by external control terminals keypad STOP is enabled Operation determined by external control terminals keypad STOP is disabled Operation determined by RS 485 interface keypad STOP is enabled Operation determined by RS 485 interface keypad STOP is disabled M
13. 1 Display fault and RAMP to stop 2 Display fault and COAST to stop 3 No fault displayed and continue operating CAES Time Out Detection Mem Addr 0904H 42309 Range 0 Disable Default Setting 0 1 Enable eThis parameter is used for ASCII mode When this parameter is set to 01 it indicates that the over time detection is enabled and the time slot between each character cannot exceed 500 ms Time Out Duration Mem Addr 0905H 42310 Range 0 1 to 60 0 seconds Default Setting 0 5 LAWA Parameter Lock Mem Addr 0907H 42312 Range 0 All parameters can be set and read Default setting 0 1 All parameters are read only VAE Restore to Default Mem Addr 0908H 42313 Range 0 to 99 Default Setting 0 e Setting 99 restores all parameters to factory defaults Block Transfer Parameter 1 Mem Addr 090BH 42316 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 Setting 9 99 disables the parameter CHE Block Transfer Parameter 2 Mem Addr 090CH 42317 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter GS1 Series AC Drive User Manual 4 47 Chapter 4 AC Drive Parameters CHER Block Transfer Parameter 3 Mem Addr 090DH 42318 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter CHER Block Transfer Parameter 4 Mem Addr 090EH 42319 Range 0 00 to 8 01 and 9 99 Default Setting 9 99 e Setting 9 99 disables the parameter CHER
14. 60Hz Calculations 1750 RPM A Max Output Frequency ORN RPM x 60Hz 602 10Hz B 60Hz 16 7 Analog Offset pad x 100 60Hz 10Hz in o C Analog Gain cous x 100 63 3 D Mid point Frequency er 10Hz 5H2 Parameter Settings 4 01 1 Positive Input Offset Polarity 4 02 16 7 16 7 Analog Input Offset 4 03 83 3 83 3 Analog Input Gain 4 04 0 Forward Motion Only Results Maximum Output 35 Frequency 60Hz 10Hz 10 Hz 60 Positive Offset OV gt 10V OHZ oy 5V 10V 4mA 20mA 4mA 12mA 20mA Potentiometer Scale GS1 Series AC Drive User Manual 4 33 Chapter 4 AC Drive Parameters Example 3 Forward and Reverse Operation In this example the potentiometer is programmed to run a motor full speed in both forward and reverse direction The frequency reference will be OHz when the potentiometer is positioned at mid point of its scale Parameter 4 04 must be set to enable reverse motion Note When calculating the values for the Analog Input using reverse motion the reverse frequency reference should be shown using a negative number Pay special attention to signs for values representing reverse motion e Minimum Frequency Reference 60Hz reverse e Maximum Frequency Reference 60Hz Calculations 1750 RPM A Max Output Frequency coer x 60Hz 60H2 ut 100 60Hz Note The negative value for the Analog Offset shows that a ne
15. Auto Voltage Regulation Over Voltage Trip Prevention Linear Accel Decel Auto Accel Linear Decel Linear Accel Auto Decel Auto Accel Decel Auto Accel Decel Stall Prevention limited by 1 01 1 02 1 05 and 1 06 Auto Adjustable Accel Decel 0 1 0 1 2 3 0 1 0 1 2 3 4 Disabled Over Torque Detection Mode 1 Enabled during constant speed operation Enabled during acceleration Over Torque Detection Level 30 to 200 Over Torque Detection Time 0 1 to 10 0 Over Current Stall Prevention o during Acceleration 20 10 200 Over Current Stall Prevention o during Operation Done Maximum Allowable Power Loss Time Base Block Time for Speed Search 0 3 to 5 0 sec 0 3 to 5 0 sec Maximum Speed o Search Current Level 3010 2002 Upper Bound of Output Frequency DA 10 O0 ONE Lower Bound of Output Frequency 0 0 to 400 0Hz Parameter can be set during RUN Mode GS1 Series AC Drive User Manual 45 Chapter 4 AC Drive Parameters oa aaaeeeaa SS Protection cont GS1 Parameter Description Range Default No Fault occurred Over current oc Over voltage ov Overheat oH Overload oL Overload 1 oL1 Overload 2 oL2 External Fault EF CPU failure 1 CF1 9 CPU failure 2 CF2 6 34 Fourth Most Recent Fault Record 10 CPU failure 3 CF3 11 Hardware Protection Failure HPF 12 Over current duri
16. B 4 Appendix B U sing GS1 AC Drives with DirectLOGIC PLCs PO _ DirectLOGIC PLC Modules for Use with GS1 AC Drives cont DL305 AC DC Output Modules D3 08TR 8 pt 5 30 VDC or 5 220 VAC output module 5A point DC or 4A point AC 8 Form A relays SPST 2 commons isolated non removable terminal 2 user replaceable fuses D3 16TR 16 pt 5 30 VDC or 5 220 VAC output module 2A point 16 Form A relays SPST 2 commons isolated removable terminal no internal fuses DL305 Analog Output Modules F3 04DAS 4 channel isolated analog output module 12 bit resolution ranges 0 to 5V 0 to 10V 5 to 5V 10 to 10V 4 to 20mA 0 to 20mA 750 to 750 VDC channel to channel isolation DL405 DC Out put Modules D4 08TD1 8 pt 12 24 VDC current sinking output module 2 commons internally connected 2A point 5A common removable terminal D4 16TD1 16 pt 5 24 VDC current sinking output module 2 commons internally connected 0 5A point 3A common removable terminal D4 32TD1 32 pt 5 24 VDC current sinking output module 4 commons isolated 0 2A point 1 6A common Requires one connector sold separately DL405 AC DC Output Modules D4 08TR 8 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 2A point 5A common removable terminal F4 08TRS 1 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST and 4 Form C
17. Chapter 2 Installation and Wiring Main Circuit Wiring L1 L2 L3 Main Circuit Terminals Description Input Power AUTOMATION AC Drive Output DIRECT A 4 Ground RESET RI RIO 10V Al Dil DI2 DI3 Did CM T1 1213 Main Circuit Wiring Specifications AC Drive Model Max Current Wire Gauge Input Output GS1 10P2 6A 1 6A GS1 10P5 9A 2 5A GS1 20P2 1 phase 4 9A 1 6A 12 16 AWG GS1 20P2 3 phase 1 9A 1 6A GS1 20P5 1 phase 6 5A 2 5A GS1 20P5 3 phase 2 7A 2 5A GS1 21P0 1 phase 9 7A 4 2A 12 14 AWG GS1 21P0 3 phase 5 14 4 2A GS1 22P0 9A 7 0A Wire type 75 C Copper only GS1 Series AC Drive User Manual 2 7 Chapter 2 Installation and Wiring Input Power Connections 3 phase Input Power Connections L1 L2 L3 D m 3 phase Input Power Three phase 200 240VAC 200V oss 10 50 60Hz 5 T GS1 Top View 1 phase Input Power Connections L1 L2 Ld 1 phase Input Power Single phase 100 120VAC 10 50 60Hz 5 Single phase 200 240VAC 10 50 60Hz 5 Only models GS1 10P2 GS1 10P5 GS1 20P2 D y 7 r G GS1 20P5 and GS1 21P0 are rated for single phase input power T GS1 Top View 2 8 GS1 Series AC Drive User Manual Chapter 2 Installation and Wiring Output Power Connections RI RIO 10V Al DII D12 DI3 D14 CM ERIARARARE RS 485 GS1 Bottom View T1 T2 T3 6
18. Chapter 4 AC Drive Parameters Select method for 2nd Accel Decel Mem Addr 0107H 40264 Range 0 Second Accel Decel from terminal Default Setting 0 1 Frequency Transition 1 08 amp 1 09 e The second set of acceleration and deceleration times 1 05 and 1 06 can be selected either with a multi function input terminal programmed to Second Accel Decel or by the values of the transition frequencies 1 08 and 1 09 Second Accel Decel Times selected with Multi Function Input Terminal Frequency Maximum Output Frequency 0 04 Accel2 Decel2 Time L I i I I 1 05 106 Decel 1 i I i I iT Multi function On Input Terminal Off 1 08 Accel 1 to Accel 2 Frequency Transition Mem Addr 0108H 40265 Range 0 0 to 400 0 Hz Default Setting 0 0 Second Accel Decel Times selected with Frequency Transition Frequency Maximum Output Frequency 0 04 Accel2 Decel2 Accel 1 to Accel 2 4 05 1 06 Frequency Transition 54 Decel 2 to Decel 1 ito o p PT ser eseskes ses Frequency Transition Accel 1 Decel 1 1 09 1 01 1 02 Time 1 09 Decel 1 to Decel 2 Frequency Transition Mem Addr 0109H 40266 Range 0 0 to 400 0 Hz Default Setting 0 0 4 14 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters EA Skip Frequency 1 Mem Addr 010AH 40267 Range 0 0 to 400 0Hz Default Setting 0 0 EAEI Skip Frequency 2 Mem Addr 010BH 40268 Range 0 0 to 400 0Hz Defaul
19. Parameter SUMMALY cots 02 case iv eae ee oe 4 2 Detailed Parameter Listings 4 9 Motor Parameters 44e eee nee he eee date tame t 4 9 Ramp Parameters s ee ss rss eraemers 4 11 Volts Hertz Parameters 5 24m sam hest 4 17 Digital Parameters 44 pouces i655 4045 4 20 Analog Parameters esse weet chou 4 29 Analog Input Examples 6c548haseus satan s 4 31 Preset Parameters 402 crea ae oe betes 2 4 37 Protection Parameters 2 20 lt sscuestovena es 4 38 Display Parameters ee eco ns 4 45 Communication Parameters 4 46 Chapter 4 AC Drive Parameters I GS1 Parameter Summary Motor Parameters GS1 Parameter Description Range Default 0 00 Motor Nameplate Voltage 200 208 220 230 240 240 0 01 Motor Nameplate Amps Drive Rated Amps X 3 to 1 0 Drive Rated Amps X 1 0 0 02 Motor Base Frequency 50 60 400 60 0 03 Motor Base RPM 375 to 9999 RPM 1750 0 04 Motor Maximum RPM Stop Methods 0 03 to 9999 RPM 0 Ramp to Stop 1 Coast to Stop 0 03 Acceleration Time 1 0 1 to 600 0 sec Deceleration Time 1 0 1 to 600 0 sec Accel S curve Oto7 Decel S curve Oto7 Acceleration Time 2 0 1 to 600 0 sec Deceleration Time 2 0 1 to 600 0 sec Select method to use 2nd Accel Decel 0 RMP2 from terminal 1 Transition Frequencies P1 08 amp P1 09 Accel 1 to Accel 2 frequency transition
20. du Code national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entra ner des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard de la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni con us ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev La soci t Automationdirect comMC nie toute garantie expresse ou implicite d aptitude l emploi en ce q
21. during decel OCd 14 Over current during steady state OCn 18 External Base Block bb 19 Auto Adjust Accel decel failure CFA 20 Software protection code co 4 44 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Display Parameters EUX User Defined Display Function Mem Addr 0800H 42049 Settings 0 1 2 3 4 5 6 9 Default Setting 0 Output Frequency Hz Motor Speed RPM Output Frequency x 8 01 Output Current A Motor Output Current Output Voltage V DC Bus Voltage V Frequency Setpoint EZIN Frequency Scale Factor Mem Addr 0801H 42050 Range 0 1 to 160 0 Default Setting 1 0 e The coefficient K determines the multiplying factor for the user defined unit e The display value is calculated as follows Display value output frequency x K e The display window is only capable of showing four digits but 8 01 can be used to create larger numbers The display window uses decimal points to signify numbers up to three digits as explained below DISPLAY NUMBER REPRESENTED 9999 999 9 9999 The absence of a decimal point indicates a four digit integer A single decimal point between the middle and the right most numbers is a true decimal point it separates ones and tenths as in 30 5 thirty and one half A single decimal point after the right most number is not a true decimal point instead it indicates that a zero follows the right most numbers For exampl
22. frame 9 02 2 7 data bits odd parity 1 stop bit Start 0 1 2 3 4 5 6 Odd Stop bit parity bit 7 bit character 10 bit character frame RTU Mode 11 bit character frame For 8 bit character 9 02 3 8 data bits no parity 2 stop bit Start 0 1 2 3 4 5 6 7 Stop Stop bit bit bit 8 bit character 11 bit character frame 9 02 4 8 data bits even parity 1 stop bit Start 0 1 2 3 4 5 6 7 Eve Stop bit parity bit 8 bit character 11 bit character frame GS1 Series AC Drive User Manual 5 1 7 Chapter 5 GS1 MODBUS Communications 9 02 5 8 data bits odd parity 1 stop bit Start 0 1 2 3 4 5 6 7 Odd Stop bit parity bit 8 bit character 11 bit character frame Communication Protocol ASCII Mode STX Start Character 3AH ADR 1 ADR 0 CMD 1 CMD 0 DATA n 1 Communication Address 8 bit address consists of 2 ASCII codes Contents of data n x 8 bit data consists of 2n ASCII codes n 25 maximum of 50 ASCII codes LRC CHK 1 LRC CHK 0 END 1 END 0 LRC check sum 8 bit check sum consists of 2 ASCII codes END characters END 1 CR ODH END 0 LF OAH RTU Mode START A silent interval of more than 10 ms ADR CMD DATA n 1 Communication Address 8 bit address Contents of data n x 8 bit data n
23. isolated commons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO06 PLCs DLO6 CPU 20 DC in 16 DC out 110 220VAC Power Supply with 0 3A 24VDC Auxiliary Device Power Supply Inputs 20 DC inputs 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sinking 1 0A pt max 4 commons non isolated 4 points per common DLO6 CPU 20 DC in 16 Relay out 110 220VAC Power Supply with 0 3A 24VDC Auxiliary Device Power Supply Inputs 20 DC inputs 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DLO6 CPU 16 AC in 20 Relay out 110 220VAC power supply with 0 3A 24VDC auxiliary device DO 06AR power supply Inputs 20 AC inputs 90 120 VAC 5 isolated commons 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DLO6 CPU 20 DC in 16 DC out 12 24VDC Power Supply Inputs 20 DC inputs 12 24 VDC DO 06DD1 D current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sinking 1 0A pt max 4 commons non isolated 4 points per common DLO6 CPU 20 DC in 16 Relay out 110 220VAC Power Supply Inputs 20 DC inputs DO 06DR D 12 24 VDC current sinking sourcing 5 isolated commons
24. loss restart Reverse inhibition Frequency limits Parameter lock reset Manual Chapter 1 Getting Started ee General Specifications cont Protective Functions Overcurrent Overvoltage Undervoltage Electronic thermal motor overload Overheating Overload Self testing Operator Interface Operator Devices 5 key 4 digit 7 segment LED 4 status LEDs potentiometer Programming Parameter values for setup and review fault codes Parameter Monitor Master Frequency Output Frequency Scaled Output Frequency Output Voltage DC Bus Voltage Output Direction Trip Event Monitor Trip History Monitor Key Functions RUN STOP DISPLAY RESET PROGRAM ENTER lt UP gt lt DOWN gt Environment Enclosure Rating Protected chassis IP20 Ambient Temperature 10 to 40 C 14 F to 104 F w o derating Storage Temperature 20 to 60 C 4 F to 140 F during short term transportation period Ambient Humidity 0 to 90 RH non condensing Vibration 9 8 m s2 1G less than 10Hz 5 88 m s2 0 6G 20 to 50 Hz Installation Location Altitude 1000m or lower above sea level keep from corrosive gas liquid and dust GS1 Series AC Drive User Manual 1 7 WIRING INSTALLATION AND In This Chapter Ambient Conditions 244 sce60scde0es boxe cows 2 2 LS MATOS ES ue 2 3 GS1 AC Drive Dimensions 2 4 GS1 Circuit Connectio
25. lt 25 CRC CHK Low CRC CHK High END A silent interval of more than 10 ms CRC check sum 16 bit check sum consists of 2 8 bit characters ADR Communication Address Valid communication addresses are in the range of 0 to 254 Communication address equals to 0 means broadcast to all AC drives AMD in this case the AMD will not reply any message to the master device For example communication to AMD with address 16 decimal ASCII mode ADR 1 ADR 0 1 0 gt 1 31H 0 30H RTU mode ADR 10H 5 1 8 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications nxn CMD Command code and DATA data characters The format of data characters depends on the command code The available command codes are described as followed Command code 03H read N words The maximum value of N is 20 For example reading continuous 2 words from starting address 2102H of AMD with address 01H ASCII mode Command Message Response Message STX Ba STX bs ADR 1 ADR 1 ADR 0 ADR 0 CMD 1 CMD 1 CMD 0 CMD 0 Number of data Count by byte Starting data address Content of starting data address 2102H Number of data Count by word Content data address 2103H LRC CHK 1 LRC CHK 0 END 1 LRC CHK 1 END 0 LRC CHK 0 END 1 END 0 RTU mode Command Message Response Message ADR 01H ADR 01 CMD 03H CMD 03 Starting
26. more information you can contact Global Engineering Documents at 15 Inverness Way East Englewood CO 80112 5776 1 800 854 7179 within the U S 303 397 7956 international www global ihs com NEMA documents that might assist with your AC drive systems are e Application Guide for AC Adjustable Speed Drive Systems e Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols I When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a WARNING This information could prevent injury loss of property or even death in extreme cases 1 2 GS1 Series AC Drive Use
27. must comply with EN50178 Live parts shall be arranged in enclosures or located behind barriers that meet at least the requirements of the Protective Type IP20 The top surface of the enclosures or barrier that is easily accessible shall meet at least the requirements of the Protective Type IP40 Users must provide this environment for GS1 Series AC Drive WARNING The AC drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC drive output terminals T1 T2 and T3 directly to the AC main circuit power supply gt gt e gt BBE iN da Automation GS1 SERIES AC DRIVE Di USER MANUAL V Please include the Manual Number and the Manual Issue both shown below when communicating with Technical Support regarding this publication Manual Number GS1 M Issue First Edition Issue Date 6 07 02 Publication History Issue Date Description of Changes First Edition 6 07 02 Original TABLE OF CONTENTS Chapter 1 Getting Started si creme 1 1 Manual Overview anise ected nee eg auerene oo eas wae 1 2 GS1 AC Drive Introduction 1 3 GS1 AC Drive Specifications 1 5 Chapter 2 Installation and Wiring 2 1 Ambient Conditions 2 2 Installation 3 4542 desde AOR he tied doe eee eked 2 3 GS1 AC Drive DIMENSIONS 4 sistema n es se 2 4 GST Circuit Con
28. performance Ethernet link between a control system and a GS1 Series AC drive It mounts on DIN rail and connects a drive to an Ethernet hub or PC The GS EDRV processes input signals from the drive formats the signals to conform with the Ethernet standard and transmits the signals to the controller The Ethernet interface also receives and translates the output signals from the controller and distributes the signals to the drive Automatic power shut down The GS1 AC drives do not have a provision for shutting down control or power to the inverter in the event of a communications time out The GS EDRV provides an on board communication watch dog relay This relay is used to disable control and or power circuits if communication on either side of the Ethernet interface is broken or timed out The time out value is configurable When the value is exceeded the state of the relay changes S ge 2 7 amp i Gm NN 19 Seeoeoo g o 00000 1 E iL Le 4 0 gt A4 GS1 Series AC Drive User Manual Appendix A Accessories aae Miscellaneous Accessories Communication Distribution Blocks GS RS485 4 GS RS485 4 GS RS485 8 4 port RS485 Communication Distribution Block GS RS485 8 8 port RS485 Communication Dis
29. register are the CRC value I Note When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data lt a pointer to the message buffer Unsigned char length lt the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc OxFFFF while length reg_crc A data for j 0 j lt 8 j if reg_cre amp Ox01 LSB bO 1 reg_crc reg_crc gt gt 1 OxA001 Jelse reg_crc reg_crc gt gt 1 return reg_crc 5 22 GS1 Series AC Drive User Manual APTER MAINTENANCE AND TROUBLESHOOTING In This Chapter Maintenance and Inspection 6 2 Troubleshooting ss oo hoe eae 94 eG ER EES S 6 3 Chapter 6 Maintenance and Troubleshooting Maintenance and Inspection Modern AC drives are based on solid state electronics technology Preventive maintenance is required to operate the AC drive in its optimal condition and to ensure a long life It is recommended that a qualified technician perform a regular inspection of the AC drive Some items should be checked once a month and some items should be checked yearly Before the inspection a
30. the appropriate CPU User Manual GS1 Series AC Drive User Manual 5 7 Chapter 5 GS1 MODBUS Communications DirectLOGIC MODBUS Port Configuration The following configuration example is specific to the DL250 CPU Refer to the appropriate CPU User Manual for the specifics on your DirectLOGIC CPU e In DirectSOFT choose the PLC menu then Setup then Secondary Comm Port e From the Port list box choose Port 2 e For the protocol select MODBUS ret Fon 2 Cinta Foo K Siequernce I DiaeciNET Site in F DU D Honsquence He l RemteL maili Z Resonce dda ime Crea Station Mumber 1 4 Baura lent Sine bis Moo w Posty Det Pert 2 15 Pin e In the Timeout list box select 800 mS e Response Delay Time should be 0 mS e The Station Number should be set to 1 to make the DL250 CPU a MODBUS master JE Note The DL250 network instructions used in Master mode will access only slaves 1 to 90 Each slave must have a unique number e The Baud Rate should be set at 9600 e In the Stop Bits list box choose 1 e In the Parity list box choose Odd 5 8 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications DirectLOGIC MODBUS Ladder Programming The set up for all of the DirectLOGIC CPUs is very similar However there may be some subtle differences between CPUs Refer to the appropriate CPU User Manual for the specifics on your
31. to stop No fault displayed and continue operating Disable Enable Time Out Duration 0 1 to 60 0 seconds Transmission Fault Treatment Time Out Detection 0 All parameters can be set and read Parameter Lock 1 All parameters are read only Restore to Default 99 Restores all parameters to factory defaults Block Transfer Parameter 1 0 00 to 8 01 9 99 Block Transfer Parameter 2 0 00 to 8 01 9 99 Block Transfer Parameter 3 0 00 to 8 01 9 99 Block Transfer Parameter 4 0 00 to 8 01 9 99 Block Transfer Parameter 5 0 00 to 8 01 9 99 Block Transfer Parameter 6 0 00 to 8 01 9 99 Block Transfer Parameter 7 0 00 to 8 01 9 99 Block Transfer Parameter 8 0 00 to 8 01 9 99 Block Transfer Parameter 9 0 00 to 8 01 9 99 Block Transfer Parameter 10 0 00 to 8 01 9 99 Parameter can be set during RUN Mode GS1 Series AC Drive User Manual 47 Chapter 4 AC Drive Parameters I Communications cont GS1 Parameter 9 26 RS485 Speed Reference 0 0 to 400 0 Hz 9 27 RUN Command 9 28 Direction Command 9 29 External Fault 9 30 Fault Reset 9 31 JOG Command Description Range Default Stop 1 Run Forward 1 Reverse No fault 1 External fault No action 1 Fault Reset 9191912919 Stop 1 Jog GS1 GS2 GS3 GS4 GS1 10P2 120V 1ph 0 25HP GS1 10P5 120V 1ph 0 5HP GS1 20P2 230V 1ph 3ph 0 25HP GS1 20P5 230V 1ph 3
32. 100V Class Model Name GS1 10P2 GS1 10P5 HP 1 4HP 1 2HP kw 0 2kW 0 4kW Max Motor Output Maximum Output Voltage Three phase 200 240VAC x2 of input voltage Rated Output Current 1 6A 2 5A Rated Output Frequency 1 0 to 400Hz 200V Class Model Name GS1 20P2 GS1 20P5 GS1 21P0 GS1 22P0 HP 1 4HP 1 2HP 1HP 2HP kw 0 2kW 0 4kW 0 75kW 1 5kW Maximum Output Voltage Three phase 200 240VAC proportional to input voltage Rated Output Current 1 6A 2 5A 4 2A 7 0A Rated Output Frequency 1 0 to 400Hz Max Motor Output GS1 Series AC Drive User Manual 2 9 Chapter 2 Installation and Wiring Control Terminal Wiring Factory Settings RI RIO 10V Al Dil Di2 DI3 DI4 CM GS1 Bottom View Control Circuit Terminals Description Remarks Relay Output Common 120VAC 24VDC 5A Relay Output Normally Open 230VAC 2 5A nternal Power Supply 10VDC 0 to 10 V Max Output Frequency Input or Analog Input 4 to 20mA Max Output Frequency Input Digital Input 1 Digital Input 2 See Basic Wiring Diagram on next page Digital Input 3 Digital Input 4 Common peste Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended to run all signal wiring in a separate steel conduit The shield wire should only be connected at the AC drive Do not connect shield wire on both ends
33. 2100 2100 is the address for the GS1 Status Monitor SP116 C100 6 ja Port Number K2 Slave Address K1 Function Code 03 Read Holding Registers Start Slave Memory Address 48449 Start Master Memory Address 3000 Number of Elements K6 Modbus Data type 584 984 Mode Exception Response Buffer V5005 C100 Cont next page D RST 5 1 2 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications nanni DirectLOGIC MODBUS Ladder Programming cont Rung 7 is used to set bit C55 if the AC drive has an error Rung 8 will reset bit C55 Error code word 2100 in the drive Drive error V3000 K1 C55 7 gt SET Clear errors Drive error X5 C55 8 c RST Rung 9 is used to set bit C51 if the AC drive has a specific error In this example C51 will be set if the AC drive has an overcurrent error Rung 10 will reset bit C51 Error code word 2100 in the drive Overcurrent V3000 K1 c51 o c h s ET Clear errors Overcurrent X5 C51 10 c H RsT Rung 11 loads a value of 1 into drive parameter 9 27 This is the signal to run V2020 is the 17th V memory register in the block of 20 that is being written to in the WX instruction in Rung 5 X0 LD 11 K1 OUT V2020 Rung 12 loads a value of 0 into drive parameter 9 27 This is the signal to stop V2020 is the 17th V memory register in the block of 20 that is being written to in the WX instruction in Rung 5 Cont next page G
34. 3 02 and 3 03 are used to select one of the AC drive Multi Step speeds The speeds frequencies are determined by 5 01 to 5 03 shown above Multi Speed Bits oF or Speed Selection Source of Frequency Multi Speed 1 Multi Speed 2 Multi Speed 3 I Note When all multi speed inputs are off the AC drive reverts back to the Command Frequency 4 00 GS1 Series AC Drive User Manual 4 37 Chapter 4 AC Drive Parameters Protection Parameters EX Electronic Thermal Overload Relay Mem Addr 0600H 41537 Range 0 Constant Torque Default Setting 0 1 Variable Torque 2 Inactive This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed EX Auto Restart after Fault Mem Addr 0601H 41538 Range 0 to 10 Default Setting 0 e After fault occurs allowable faults over current OC over voltage OV the AC drive can be reset restarted automatically up to 10 times Setting this parameter to 0 will disable the reset restart operation after any fault has occurred When enabled the AC drive will restart with speed search which starts at the Master Frequency To set the fault recovery time after a fault please see 6 13 base block time for speed search CU Momentary Power Loss Mem Addr 0602H 41539 Default Setting 0 Settings 0 Stop operation after momentary power loss 1 Continue operation after momentary power loss speed search from Speed Re
35. 4413 4413 is an octal number like all addresses in the DirectLOGIC PLCs If you convert 4413 octal to hex you get 90B 90B is the address for parameter 9 11 Note Refer to your PLC User Manual for more specifics on MODBUS addressing and address conversions i Cont next page 5 1 0 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications es DirectLOGIC MODBUS Ladder Programming cont If you only want to control the start stop and speed reference of the drive simply change the second LD command of this rung to K4 and WX command to V4432 Then V2000 would be your speed reference location and V2001 would be your start stop location SP116 C100 LD 5 Kf101 LD K40 LDA 02000 WX V4413 C100 SET Rung 6 is used to read the status of the GS1 AC drive These instructions read the values from the GS1 status addresses 2100 to 2105 and places the values into the PLC memory addresses V3000 to V3005 Notice the number in the RX box V20400 20400 is an octal number as are all address references in the DirectLOGIC PLCs 20400 octal converted to hex gives you 2100 the first status address for the GS1 AC drive Note Refer to your PLC User Manual for more specifics on MODBUS addressing and address conversions SP116 C100 Ip 6 K Kf101 LD K12 LDA 03000 RX V20400 C100 RST GS1 Series AC Drive User Manual 5 1 1 Chapter 5 GS1 MODBUS Communications Alternate M
36. 6 16 EX Lower Bound of Output Frequency Mem Addr 0610H 41553 Range 0 0 to 400 Hz Default Setting 0 0 This parameter must be less than or equal to the Upper Bound of Output Frequency 6 15 e The Upper Lower Bound is to prevent operation error and machine damage e If the Upper Bound of Output Frequency is 50 Hz and the Maximum Output Frequency is 60 Hz the Maximum Output Frequency will be limited to 50 Hz e If the Lower Bound of Output Frequency is 10 Hz and the Minimum Output Frequency 2 06 is set at 1 0 Hz then any Command Frequency between 1 10 Hz will generate a 10 Hz output from the drive Output frequency Input frequency GS1 Series AC Drive User Manual 4 43 Chapter 4 AC Drive Parameters Present Fault Record yA Second Most Recent Fault Record Seka Third Most Recent Fault Record eer Fourth Most Recent Fault Record CEE Fifth Most Recent Fault Record 6 36 Sixth Most Recent Fault Record Settings for 6 31 6 36 Mem Addr 061FH 41568 Mem Addr 0620H 41569 Mem Addr 0621H 41570 Mem Addr 0622H 41571 Mem Addr 0623H 41572 Mem Addr 0624H 41573 Default Setting 0 0 No Fault occurred 1 Over current 0c 2 Over voltage ov 3 Overheat oH 4 Overload oL 5 Overload 1 oL1 6 Overload 2 oL2 7 External Fault EF 8 CPU failure 1 CF1 9 CPU failure 2 CF2 10 CPU failure 3 CF3 11 Hardware Protection Failure HPF 12 Over current during accel OCA 13 Over current
37. CII mode 7 data bits even parity 1 stop bit MODBUS ASCII mode 7 data bits odd parity 1 stop bit MODBUS RTU mode 8 data bits no parity 2 stop bits MODBUS RTU mode 8 data bits even parity 1 stop bit MODBUS RTU mode 8 data bits odd parity 1 stop bit Transmission Fault Treatment Display fault and continue operating Display fault and RAMP to stop Display fault and COAST to stop No fault displayed and continue operating Time Out Detection Disable Enable Time Out Duration 0 1 to 60 0 seconds Parameter Lock 0 All parameters can be set and read 1 All parameters are read only Restore to Default 99 Restores all parameters to factory defaults lock Transfer Parameter 1 0 00 to 8 01 9 99 lock Transfer Parameter 2 0 00 to 8 01 9 99 lock Transfer Parameter 3 0 00 to 8 01 9 99 lock Transfer Parameter 4 0 00 to 8 01 9 99 lock Transfer Parameter 5 0 00 to 8 01 9 99 lock Transfer Parameter 6 0 00 to 8 01 9 99 Transfer Parameter 7 0 00 to 8 01 9 99 lock Transfer Parameter 8 0 00 to 8 01 9 99 DD BB mm w w ock Transfer Parameter 9 0 00 to 8 01 9 99 Block Transfer Parameter 10 Parameter can be set during RUN Mode 0 00 to 8 01 9 99 52 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications as Communication Parameters Summary cont Comm
38. Default Setting 0 Settings 0 Operation Determined by Digital Keypad 1 Operation determined by external control terminals Keypad STOP is enabled 2 Operation determined by external control terminals Keypad STOP is disabled 3 Operation determined by RS485 interface Keypad STOP is enabled 4 Operation determined by RS485 interface Keypad STOP is disabled e This parameter sets the input source for the AC drive operation commands e Refer to 3 01 and 3 03 for more details Multi function Input Terminals DI1 DI2 Mem Addr 0301H 40770 Default Setting 0 Settings 0 DIT FWD STOP DI2 REV STOP 1 DIT RUN STOP DI2 REV FWD 2 DIT RUN N O latching input DI2 REV FWD DI3 STOP N C latching input 22h Note Multi function Input Terminals DIT and DI2 do not have separate parameter designations DIT and DI2 must be used in conjunction with one another to operate two and three wire control 3 01 Setting 0 Result FWD STOP a DI1 REV STOP DI2 4 20 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters 3 01 Setting 1 3 01 Setting 2 DI1 RUN command Latching input N O Runs when closed DI1 RUN STOP select RUN STOP maa D1 Open Stop DI2 FWD REV select Close Run Open FWD FWD REV Close REV DI2 DI2 FWD REV select Open FWD DI3 STOP command Close REV Latching input N C Stops when open RAIA Multi
39. DirectLOGIC CPU The following ladder program shows some examples of how to control the GS1 AC drive through MODBUS RTU The drive should be setup and tested for communications before it is connected to a load WARNING A drive should never be connected to a load until any applicable communication programs have been proven Note This program is for illustration purposes only and not intended for a true application In many drive applications electromagnetic interference can at times cause frequent short duration communication errors Unless the application environment is perfect an occasional communication error will occur In order to distinguish between these non fatal transients and a genuine communication failure you may want to use the instructions as shown in Rungs 1 through 4 Rung 1 monitors the number of times that the PLC attempts to communicate with the AC drive When the PLC s communication attempts are successful SP116 will count up and SP117 will not count Once the count reaches 9999 the counter will reset and resume counting DirectSOFT SP116 CNT 4 Comm transaction count CTO _FirstScan SPO Comm transaction count CTO K9999 Note SP116 and SP117 are special relays in the DirectLOGIC CPUs that monitor the PLC s communications SP116 is on when Port 2 is communicating with another device SP117 is on when Port 2 has encountered a communication error Cont next page
40. Fans and Pumps Volts Volts 0 00 0 00 50 50 10 A 10 1 5 30 60 400 Hz 1 3 25 50 0 Hz 60 400Hz Base Frequency 50Hz Base Frequency GS1 Series AC Drive User Manual 4 17 Chapter 4 AC Drive Parameters PAUE Slip Compensation Mem Addr 0201H 40514 Range 0 0 to 10 0 Default Setting 0 0 e When controlling an asynchronous induction motor load on the AC drive will increase causing an increase in slip This parameter may be used to compensate the nominal slip within a range of 0 to 10 When the output current of the AC drive is greater than the motor no load current 0 01 the AC drive will adjust its output frequency according to this parameter AIEE Manual Torque Boost Mem Addr 0203H 40516 Range 0 to 10 Default Setting 1 Note 2 04 through 2 07 are only used when the Volts Hertz parameter 2 00 is set to 3 VAE Mid point Frequency Mem Addr 0204H 40517 Range 1 0 to 400 Hz Default Setting 1 5 This parameter sets the Mid Point Frequency of V F curve With this setting the V F ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be greater than or equal to the Minimum Output Frequency 2 06 and less than or equal to the Maximum Voltage Frequency 0 02 PAR Mid point Voltage Mem Addr 0205H 40518 Range 2 0 to 255 0V Default Setting 10 0 eThis parameter sets the Mid Point Voltage of any V F curve With this setting the V F ratio between Minimum F
41. Function Input D13 Mem Addr 0302H 40771 Default Setting 0 Multi Function Input D14 Mem Addr 0303H 40772 Settings for 3 02 and 3 03 Default Setting 3 Settings 0 External Fault N O 1 External Fault N C 2 External Reset 3 Multi Speed Bit 1 4 Multi Speed Bit 2 9 Jog 10 External Base Block N O 11 External Base Block N C 12 Second Accel Decel Time 13 Speed Hold 14 Increase Speed 15 Decrease Speed 4 00 must be set to 1 16 Reset Speed to Zero 99 Input Disable GS1 Series AC Drive User Manual 4 21 Chapter 4 AC Drive Parameters a Setting Explanations for parameters 3 02 and 3 03 Setting 0 External Fault N O When an External Fault input signal is received the AC drive output will turn off the drive will display EF on the LED Display and the motor will Coast to Stop To resume normal operation the external fault must be cleared and the drive must be reset DI3 DI4 External Fault N O Close Drive receives external fault input signal DI3 DI4 External Fault N C Open Drive receives external fault input signal Setting 2 External Reset An External Reset has the same function as the Reset key on the digital keypad Use an External Reset to reset the drive after a fault External Reset DI3 DI4 DI3 DI4 External Reset oo Close Drive receives external reset input signal 4 22 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Settings 3 and 4 Multi Spee
42. Fuse Input fuses protect the AC drive from excessive input current due to line surges short circuits and ground faults They are recommended for all installations and may be required for UL listed installations Disconnect switch N CIS SR GND GS1 xxxx AC Drive GND T0 2 Ta Note Please refer to APPENDIX A for specifications on GS1 AC Drive Accessories 2 1 2 GS1 Series AC Drive User Manual APTER KEYPAD OPERATION AND QUICKSTART In This Chapter The GS1 Digital Keypad oan ces ceca peas eee 3 2 GS1 Quickstart os idee sensateisrenseu eee 3 5 Chapter 3 Keypad Operation and Quickstart The GS1 Digital Keypad The digital keypad includes a 4 digit LED display 4 LED indicators 5 function keys and a potentiometer The diagram below shows all of the features of the digital keypad and an overview of their functions LED Display w RUN FWD REV and STOP Indicators Down Key AUTOMATION DIRECT Display Reset RESET Ke oe PROG ETES Program Enter STOP ENTER Key Potentiometer RUN STOP Key F 1 0HP LED Display The LED Display shows the operation values and parameter settings of the AC drive The display also has four LED Indicators that show the RUN STOP FWD and REV status of the AC drive Function Keys Program Enter Ke PROG 8 ENTER Press the PROGRAM ENTER key to view parameters and store parameter se
43. GS1 Series AC Drive User Manual 5 9 Chapter 5 GS1 MODBUS Communications a DirectLOGIC MODBUS Ladder Programming cont Rungs 2 through 4 monitor the number of times the PLC fails in communicating with the AC drive These instructions set the C50 bit to be used for alarm or shut down based on the number of times the SP117 bit is active in one minute In this example the C50 bit will be set if the number of errors exceed 20 in one minute SP117 CNT Comm error count CTI _FirstScan SPO K20 _1Minute SP3 Comm error count Drive comm error CT1 C50 3 SET Clear errors Drive comm error X5 C50 H RST Block Transfer There is a group of block transfer parameters available in the GS1 AC drive 9 11 to 9 20 This contiguous block of parameters can be used to group miscellaneous parameters throughout the drive This will allow you to update these miscellaneous parameters in one block instead of having to use multiple WX or RX commands For example If you need to change the Slip Compensation 2 01 accel time 1 01 decel time 1 02 and multi speed 1 5 01 this would typically take three different WX commands because the parameters are non contiguous If you set 9 11 to 2 01 9 12 to 1 01 9 13 to 1 02 and 9 14 to 5 01 then all of these parameters could be controlled using one WX command Rung 5 writes the values from V2000 to V2023 to the drive parameters 9 11 to 9 20 In the WX box the value is V
44. GS1 Series Drives User Manual 120V Input 0 25 0 5 Hp 230V Input 0 25 2 0 Hp MW WARNING 7 Thank you for purchasing automation equipment from Automationdirect com We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design
45. ODBUS Ladder Programming The Read and Write commands for the DL260 and DLO6 CPUs are different from other DirectLOGIC CPUs Rungs 5 and 6 are shown below as they relate to DL260 and DLO6 CPUs Rung 5 writes the values from V2000 to V2023 to the drive parameters 9 11 to 9 30 In the MWX box the Start Slave Memory Address value is 42316 42316 is a MODBUS decimal number To convert 42316 decimal to hex you first subtract 40001 and then convert the remainder to hex 90B 90B is the address for parameter 9 11 address conversions ee eee If you only want to control the start stop and speed reference of the drive simply change the number of elements to K2 and the slave memory address to 42331 Then V2000 would be your speed reference location and V2001 would be your start stop location SP116 C100 5 MWX Port Number K2 Slave Address K1 Function Code 16 Preset Multiple Registers Start Slave Memory Address 42316 Start Master Memory Address V2000 Number of Elements K20 Modbus Data type 584 984 Mode Exception Response Buffer V5000 Rung 6 is used to read the status of the GS1 AC drive These instructions read the values from the GS1 status addresses 2100 to 2105 and places the values into the PLC memory addresses V3000 to V3005 The Start Slave Memory Address in the MRX box is 48449 48449 is a MODBUS decimal number To convert 48449 decimal to hex you first subtract 40001 and then convert the remainder to hex
46. PM Setting 2000 Range 0 03 to 9999 RPM Default Setting 0 03 This parameter setting is determined by the needs of the application WARNING The Motor Maximum RPM parameter 0 04 should never exceed the maximum RPM rating for the motor you are using If this information is not readily available consult your motor manufacturer 1 00 Stop Methods Setting 0 Range 0 Ramp to Stop Default Setting 0 1 Coast to stop The application requires that this parameter be set to Ramp to Stop because the motor needs to stop under power If the AC drive was set for Coast to Stop the AC drive would ignore the Deceleration Time setting WARNING If the Stop Method for the GS1 AC drive is set for Coast to Stop the AC drive will ignore any setting you have for Deceleration Time 1 02 3 6 GS1 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart EEE Acceleration Time Setting 5 0 Range 0 1 to 600 sec Default Setting 10 sec The motor should accelerate from 0 RPM to Base RPM 0 03 in 5 seconds Deceleration Time Setting 5 0 Range 0 1 to 600 sec Default Setting 30 sec The motor should decelerate from Maximum RPM 0 04 to 0 RPM in 5 seconds yA Volts Hertz Settings Setting 1 Range 0 General Purpose Default Setting 0 1 High Starting Torque 2 Fans and Pumps 3 Custom The GS1 Series AC drive has some predefined torque settings that meet the needs of most applications A custom setting is avai
47. S1 Series AC Drive User Manual 5 1 3 Chapter 5 GS1 MODBUS Communications a DirectLOGIC MODBUS Ladder Programming cont Rung 13 loads a decimal value of 150 into drive parameter 9 26 The BIN instruction converts BCD HEX to decimal This tells the drive to run at 15 0Hz X1 13 Rung 14 loads a decimal value of 300 into drive parameter 9 26 The BIN instruction converts BCD HEX to decimal This tells the drive to run at 30 0Hz X2 LD 14 K300 BIN OUT V2017 Rung 15 loads a decimal value of 450 into drive parameter 9 26 The BIN instruction converts BCD HEX to decimal This tells the drive to run at 45 0Hz X3 15 Cont next page 5 1 4 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications nanni DirectLOGIC MODBUS Ladder Programming cont Rung 16 loads a decimal value of 600 into drive parameter 9 26 The BIN instruction converts BCD HEX to decimal This tells the drive to run at 60 0Hz X4 Rung 17 sets the motion of the drive to forward by loading a value of 0 into parameter 9 28 V2021 is the 18th V memory register in the block of 20 that is being written to in the WX instruction in Rung 5 X6 Ip 17 KO v2021 Rung 18 sets the motion of the drive to reverse by loading a value of 1 into parameter 9 28 2021 is the 18th V memory register in the block of 20 that is being written to in the WX instruction in Rung 5 X7 18 _
48. Se Se Se Se Se Se Se ting 0 ting 1 ting 2 ting 3 ting 4 ting 5 ting 6 ting 7 ting 8 ting 9 AC Drive Running The terminal will be activated when there is an output from the drive AC Drive Fault The terminal will be activated when a fault occurs At Speed The terminal will be activated when the AC drive attains the Command Frequency 4 00 Zero Speed The output will be activated when Command Frequency 4 00 is lower than the Minimum Output Frequency 2 06 Above Desired Frequency The output will be activated when the AC drive is above the Desired Frequency 3 16 Below Desired Frequency The output will be activated when the AC drive is below the Desired Frequency 3 16 At Maximum Speed The output will be activated when the AC drive reaches Motor Maximum RPM 0 04 Over Torque Detected The output will be activated when the AC drive reaches the Over torque Detection Level 6 08 and exceeds this level for a time greater than the Over torque Detection Time 6 09 Above Desired Current The output will be activated when the AC drive is above the Desired Current 3 17 Below Desired Current The output will be activated when the AC drive is below the Desired Current 3 17 GS1 Series AC Drive User Manual 4 27 Chapter 4 AC Drive Parameters Desired Frequency Mem Addr 0310H 40785 Range 0 0 to 400 0 Hz Default Setting 0 0 elf the Multi function out
49. antly upon command and the motor free runs until it comes to a complete stop Note The drive application or system requirements will determine which stop method is needed Hz Hz Frequency Frequency Stops according to deceleration time F histor Mater ree running to stop Speed Speed time time decel Le 2 time Operation Command ON OFF ON OFF Ramp Coast EE Acceleration Time 1 Mem Addr 0101H 40258 Range 0 1 to 600 0 sec Default Setting 10 sec This parameter is used to determine the rate of acceleration for the AC drive to reach Maximum Motor RPM 0 04 The rate is linear unless S Curve is Enabled GS1 Series AC Drive User Manual 4 11 Chapter 4 AC Drive Parameters Deceleration Time 1 Mem Addr 0102H 40259 Range 0 1 to 600 0 sec Default Setting 30 0 sec This parameter is used to determine the time required for the AC drive to decelerate from the Maximum Motor RPM 0 04 down to OHz The rate is linear unless S Curve is Enabled IES Accel S Curve Mem Addr 0103H 40260 Range 0 to 7 Default Setting 0 This parameter is used whenever the motor and load need to be accelerated more smoothly The Accel S Curve may be set from 0 to 7 to select the desired acceleration S Curve Frequency Time S curve i S curve characteristics characteristics i Time 1 03 0 1 04 0 Accel S curve Disabled Decel S curve Disabled Time Accel Time De
50. at the parameter value has been changed gt After the parameter value has been set the AC drive will cycle fhe to the next parameter in the selected group Repeat steps 3 through 6 to change another parameter setting Press the DISPL RESET key if you need to change from the parameter selection menu to the parameter group menu uy gt 4 a gt O Select Parameter Value oO PROG ENTER gt lo DISPL L O E m m m d 3 4 GS1 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart GS1 Quickstart The following examples will help you quickly setup your GS1 AC Drive for two common applications The first example applies to an application that requires constant torque and the second example requires variable torque in its application I Note For a complete list and description of the parameters for the GS1 Series AC drives see CHAPTER 4 Example 1 Constant torque e g conveyors compressors etc In this example the AC drive needs to operate a motor that is connected to a conveyor In order to decide which parameters need modifications we will make a list of the needs for the application Application Needs The AC drive must control a 230V 1HP motor The AC drive model we will be using for this application is a GS1 21P0 An example of the motor nameplate is shown below eo o Ve 2 pes Mer Re ms es a2 fe o AMB 40
51. ative Offset e This parameter sets the potentiometer Bias Frequency to be positive or negative e The Analog Input Offset calculation will also define the Offset Polarity See the note after 4 02 GS1 Series AC Drive User Manual 4 29 Chapter 4 AC Drive Parameters LRA Analog Input Offset Mem Addr 0402H 41027 Range 0 0 to 100 Default Setting 0 0 This parameter can be set during the operation e This parameter provides a frequency offset for an analog input e Use the equation below to determine the Analog Input Offset For this equation you will need to know the necessary Minimum and Maximum Frequency References needed for your application Min Frequency Reference Max Frequency Reference 2h Note The result of the Analog Input Offset calculation will also define the Analog Input Offset Polarity 4 01 A positive answer means you should have a positive offset A Analog Offset x 100 negative answer means you should have a negative offset ZEIEN Analog Input Gain Mem Addr 0403H 41028 Range 0 0 to 300 0 Default Setting 100 0 This parameter can be set during the operation e This parameter sets the ratio of analog input vs frequency output e Use the equation below to calculate the Analog Input Gain For this equation you will need to know the minimum and maximum set point frequencies needed for your application Max Frequency Reference Min Frequency Reference Maximum Output Frequency
52. ault Reset 4 49 Frequency Scale Factor 4 45 Jog 4 37 JOG Command 4 49 Loss of ACI Signal 4 36 Lower Bound of Output Frequency 4 43 Maximum Allowable Power Loss Time 4 42 Maximum Speed Search Current Level 4 42 Mid point Frequency 4 18 Mid point Voltage 4 18 Minimum Output Frequency 4 18 Minimum Output Voltage 4 19 Momentary Power Loss 4 38 Motor Base Frequency 4 10 GS1 Series AC Drive User Manual i 3 Index e S Motor Base RPM 4 10 Motor Maximum RPM 4 10 Motor Nameplate Amps 4 9 Motor Nameplate Voltage 4 9 Multi function Input Terminals 4 20 Multi function Output Terminals 4 27 Multi speed bits 4 37 Over current Stall Prevention during Operation 4 41 Over current Stall Prevention duringAcceleration 4 41 Over Torque Detection Level 4 40 Over Torque Detection Mode 4 40 Over Torque Detection Time 4 40 Over Voltage Trip Prevention 4 39 Parameter Lock 4 47 Present Fault Record 4 44 PWM Carrier Frequency 4 19 Restore to Default 4 47 Reverse Operation Inhibit 4 38 RS485 Speed Reference 4 49 RUN Command 4 49 Select method for 2nd Accel Decel 4 14 Skip Frequencies 4 15 Skip Frequency Band 4 15 Slip Compensation 4 18 Source of Frequency Command 4 29 Source of Operation Command 4 20 Stop Methods 4 11 summary 4 2 Time Out Detection 4 47 Time Out Duration 4 47 Transmission Fault Treatment 4 47 Transmission Speed 4 46 Upper Bound of Output Frequency 4 43 User Defined Di
53. cel Time 1or2 1or2 4 12 GS1 Series AC Drive User Manual 1 04 Chapter 4 AC Drive Parameters Decel S Curve Mem Addr 0104H 40261 Range 0 to 07 Default Setting 0 This parameter is used whenever the motor and load need to be decelerated more smoothly The Decel S Curve may be set from 0 to 7 to select the desired deceleration S Curve Note From the diagram shown below the original setting accel decel time will be for reference when the function of the S curve is enabled The actual accel decel time will be determined based on the S curve selected 1 to 7 e 1 03 1 04 requenc q y 1 2 4 Time SO e selho lex 3 4 Disabling S curve is disabled in 1 2 1 03 sets S curve for 3 1 04 sets S curve for 4 Acceleration Time 2 Mem Addr 0105H 40262 Range 0 1 to 600 0 sec Default Setting 10 0 The Second Acceleration Time determines the time for the AC drive to accelerate from 0 RPM to Maximum Motor RPM 0 04 Acceleration Time 2 1 05 can be selected using a multi function input terminal or frequency transition 1 07 Deceleration Time 2 Mem Addr 0106H 40263 Range 0 1 to 600 0 sec Default Setting 30 sec The Second Deceleration Time determines the time for the AC drive to decelerate from Maximum Motor RPM 0 04 to 0 RPM Deceleration Time 2 1 06 can be selected using a multi function input terminal or frequency transition 1 07 GS1 Series AC Drive User Manual 4 1 3
54. cified time interval determined by 6 13 before resuming operation This time interval is called Base Block This parameter should be set to a value where the residual output voltage due to regeneration is nearly zero before the drive resumes operation e This parameter also determines the searching time when performing external Base Block and Fault Reset 6 01 Maximum Speed Search Current Level Mem Addr 060EH 41551 Range 30 to 200 Default Setting 150 e Following a power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by 6 14 When the output current is less than that of 6 14 the AC drive output frequency is at a speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power failure Max Allowable Power Loss Time Max Allowable Power Loss Time Input Power 6 12 6 12 speed synchronization or Output 6 02 1 detection 6 02 2 Frequency Speed Search starts with Speed Search starts with the Master Frequency Minimum Output Frequency Output Baseblock Baseblock Voltage ime 6 13 Speed Search 4 42 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Upper Bound of Output Frequency Mem Addr 060FH 41552 Range 0 1 to 400 Hz Default Setting 400 0 This parameter must be equal to or greater than the Lower Bound of Output Frequency
55. ction terminals to be used to increase or decrease speed incrementally Each time an increase decrease speed input is received the Master Frequency will increase decrease by one unit Setting 14 Increase DI3 DI4 00 Setting 15 Decrease DI3 DI4 Increase or Decrease Frequency Close Drive receives Increase or Decrease Frequency Input DI3 DI4 Note In order to use these settings 4 00 must be set to 1 Setting 16 Reset Speed to Zero Reset Speed to Zero DI3 DI4 DI3 DI4 Reset Speed to Zero 00 Close Drive receives Reset Speed to Zero signal Setting 99 Multi Function Input Disable Setting a Multi Function Input to 99 will disable that input The purpose of this function is to provide isolation for unused Multi Function Input Terminals Any unused terminals should be programmed to 99 to make sure they have no effect on drive operation Note Any unused terminals should be programmed to 99 to make sure they have no effect on drive operation 4 26 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Multi function Output Terminal Mem Addr 030BH 40780 Default Setting 0 Settings 0 AC Drive Running AC Drive Fault At Speed Zero Speed Above Desired Frequency 3 16 Below Desired Frequency 3 16 At Maximum Speed 0 02 Over Torque Detected Above Desired Current 3 17 Below Desired Current 3 17 WOON DUBRWNH Function Explanations Se Se Se
56. d Bits 1 and 2 The three Multi Speed Bits are used to select the multi speed settings defined by parameters 5 01 to 5 03 Multi Speed Bits Speed Selection Source of Frequency Multi Speed 1 Multi Speed 2 Multi Speed 3 03 Mult speed Bit1 DI3 DI4 oo 04 Mult speed Bit2 bj3pj4 oo Note In order to use the Multi Speed settings parameters 5 01 to 5 03 must be set Note When all multi speed inputs are off the AC drive reverts back to the Command Frequency 4 00 Setting 9 Jog Command This setting configures a Multi function Input Terminal to give the Jog Command when activated 5 00 sets the Jog Speed Jog Command DI3 DI4 DI3 DI4 Jog Command Close Drive receives Jog Command signal oo Note The Jog Command cannot be used when the motor is running The motor must be stopped to initiate this command GS1 Series AC Drive User Manual 4 23 Chapter 4 AC Drive Parameters Setting 10 and 11 External Base Block N O and External Base Block N C Value 10 is for a normally open N O input and value 11 is for a normally closed N C input DI3 DI4 Base Block Input Base Block N O DI3 D14 OO Base Block N C 00 DI3 DI4 CM CM When an External Base Block is activated the LED display shows bb the AC drive stops all output and the motor will free run When the External Base Block is deactivated the AC drive will start the speed search
57. data 21H Number of data address Count by byte Number of data Content of data Count by word address 2102H CRC CHK Low Content of data CRC CHK High address 2103H CRC CHK Low CRC CHK High GS1 Series AC Drive User Manual 5 1 9 Chapter 5 GS1 MODBUS Communications o S Command code 06H write 1 word For example writing 6000 1770H to address 0100H of AMD with address 01H ASCII mode Command Message Response Message STX STX i ADR 1 ADR 1 ADR 0 ADR 0 CMD 1 CMD 1 CMD 0 CMD 0 Data Address Data Address Data Content LRC CHK 1 LRC CHK 1 LRC CHK 0 LRC CHK 0 END 1 END 1 END 0 END 0 RTU mode This is an example of using function code 16 for writing to multiple registers Command Message Response Message ADR 01H ADR 01H CMD 10H CMD 10H Starting data 20H Starting data 20H address address Number of data Number of data Count by byte Count by word Content of data CRC CHK Low address 2000H CRC CHK High Content of data address 2001H CRC CHK Low CRC CHK High 5 20 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications ee CHK check sum ASCII Mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation
58. devices used in conjunction with the GS1 AC Drives can be found on the next few pages Fuse Kits The following fuse kits consist of one fuse block and fuses sized to match each GS1 Series AC Drive Replacement fuses are also available and their part numbers are listed in the table below Fuse Kit Specifications Fuse Rating GS 10P2 FKIT 1PH Two pole Figure 1 300V 20A GS 10P2 FUSE 1PH GS 10P5 FKIT 1PH Two pole Figure 1 300V 30A GS 10P5 FUSE 1PH GS 20P2 FKIT 1PH Two pole Figure 1 300V 15A GS 20P2 FUSE 1PH GS 20P2 FKIT 3PH Three pole Figure 2 300V 10A GS 20P2 FUSE 3PH GS 20P5 FKIT 1PH Two pole Figure 1 300V 20A GS 20P5 FUSE 1PH GS 20P5 FKIT 3PH Three pole Figure 2 300V 10A GS 20P5 FUSE 3PH GS 21P0 FKIT 1PH Two pole Figure 1 300V 30A GS 21P0 FUSE 1PH GS 21P0 FKIT 3PH Three pole Figure 2 300V 20A GS 21P0 FUSE 3PH GS 22P0 FKIT 3PH Three pole Figure 2 300V 25A GS 22P0 FUSE 3PH Fuse A A Part Number Block Dimensions Replacement Fuses Fuse Kit Dimensions Figure 1 Figure 2 Tie amp amp e P 2 S Units inches Arl e amp N amp bte S 49 88 49 1 750 1 85 2 73 1 amp 811111 PSL IE JE A 2 GS1 Series AC Drive User Manual Appendix A Accessories a auae Non fuse Circuit Breaker Chart If you choose to
59. down 2 Frequency determined by 0 to 10V input on Al terminal Al switch must be set to V V Switch must be set to lt lt V in order to use a 0 I to 10V input 3 Frequency determined by 4 to 20mA input on Al terminal Al switch must be set to I V Switch must be set to in order to use a 4 I to 20mA input 4 Frequency determined by 0 to 20mA input on Al terminal Al switch must be set to I V Switch must be set to A in order to use a 0 I to 20mA input 5 Frequency determined by RS485 communication interface GS1 Series AC Drive User Manual 3 1 1 Chapter 3 Keypad Operation and Quickstart EX Electronic Thermal Overload Relay Setting 1 Range 0 Constant Torque Default Setting 0 1 Variable Torque 2 Inactive This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed EAUX User Defined Display Function Setting 03 Default Setting 00 Settings 00 Output Frequency Hz 01 Motor Speed RPM 02 Output Frequency x 8 01 03 Output Current A 04 Motor Output Current 05 Output Voltage V 06 DC Bus Voltage V 09 Frequency Setpoint The AC drive display will default to output current A when running Note For a complete list and description of the parameters for the GS1 Series AC drives see CHAPTER 4 3 1 2 GS1 Series AC Drive User Manual AC DRIVE PARAMETERS In This Chapter GS1
60. e the number 1230 would be displayed as 123 GS1 Series AC Drive User Manual 4 45 Chapter 4 AC Drive Parameters Communication Parameters EX Communication Address Mem Addr 0900H 42305 Range 1 to 254 Default Setting 1 e If the AC drive is controlled by RS 485 serial communication the communication address must be set via this parameter 9 01 Transmission Speed Mem Addr 0901H 42306 Range 0 to 2 Default Setting 1 Setting 0 4800 baud data transmission speed 1 9600 baud data transmission speed 2 19200 baud data transmission speed e Users can set parameters and control the operation of the AC drive via the RS 485 serial interface of a personal computer This parameter is used to set the transmission speed between the computer and AC drive LAWA Communication Protocol Mem Addr 0902H 42307 Default Setting 0 Settings 0 MODBUS ASCII mode lt 7 data bits no parity 2 stop bits gt 1 MODBUS ASCII mode lt 7 data bits even parity 1 stop bit gt 2 MODBUS ASCII mode lt 7 data bits odd parity 1 stop bit gt 3 MODBUS RTU mode lt 8 data bits no parity 2 stop bits gt 4 MODBUS RTU mode lt 8 data bits even parity 1 stop bit gt 5 MODBUS RTU mode lt 8 data bits odd parity 1 stop bit gt 446 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Transmission Fault Treatment Mem Addr 0903H 42308 Default Setting 0 Setting 0 Display fault and continue operating
61. egal command code The command code received in the command message is not available for the AC drive Communications Warning Illegal data address The data address received in the command message is not available for the AC drive Communications Warning Illegal data value The data value received in the command message is not available for the AC drive Communications Warning Slave device failure The AC drive is unable to perform the requested action Communications Warning Communication Time Out GS1 Series AC Drive User Manual The corrective action can be set with the Transmission Fault Treatment parameter 9 03 The available settings are 0 Display fault and continue operating 1 Display fault and RAMP to stop 2 Display fault and COAST to stop 3 No fault displayed and continue operating The default setting is 0 6 5 ACCESSORIES In This Appendix Circuit Protection Devices A 2 Fuse Kits A 2 Ethernet Interface A 4 Miscellaneous Accessories A 5 Appendix A Accessories a Circuit Protection Devices Circuit protection devices are essential to prevent costly damage to your AC Drive application equipment Fuse kits are available from Automation Direct for the GS1 Series AC Drives and their specifications are found below Specifications for other circuit protection
62. ference 2 Continue operation after momentary power loss speed search from Minimum Speed Note This parameter will only work if the Source of Operation 3 00 is set to something other than 0 Operation determined by digital keypad CAES Reverse Operation Inhibit Mem Addr 0603H 41540 Default Setting 0 Settings 0 Enable Reverse Operation 1 Disable Reverse Operation This parameter determines whether the AC Motor Drive can operate in the reverse direction 4 38 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters 6 05 Auto Voltage Regulation Mem Addr 0604H 41541 Default Setting 0 Settings 0 AVR enabled 1 AVR disabled 2 AVR disabled during decel 3 AVR disabled during Stop e AVR function automatically regulates the AC drive output voltage to the Maximum Output Voltage 0 00 For instance if 0 00 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Maximum Output Voltage will automatically be regulated to 200 VAC e Without AVR function the Maximum Output Voltage may vary between 180V to 264VAC due to the input voltage varying between 180V to 264 VAC e Selecting program value 2 enables the AVR function and also disables the AVR function during deceleration This offers a quicker deceleration Over Voltage Trip Prevention Mem Addr 0605H 41542 Range 0 Enable Over voltage Trip Prevention Default Setting 0 1 Disable Over voltage Trip Prevention e During deceleration t
63. function and synchronize with the motor speed The AC drive will then accelerate to the Master Frequency EXTERNAL BASE BLOCK SIGNAL speed synchronization detection OUTPUT Speed search starts with FREQUENCY the frequency reference value OUTPUT lt gt VOLTAGE Min Base Block Time 6 13 lt gt speed search operation 4 24 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Setting 12 Second Accel Decel Time Multi function Input Terminals DI3 and DI4 can be set to select between Accel Decel times 1 and 2 Parameters 1 01 and 1 02 set Accel 1 and Decel 1 times Parameters 1 05 and 1 06 set Accel 2 and Decel 2 times DI3 DI4 Accel Decel Time 2 Command Close Drive receives Accel Decel 2 Command signal Frequency Maximum Output Frequency 0 04 Accel2 Decel2 1 05 1 06 Time Multi function On Input Terminal Off Setting 13 Speed Hold When the Speed Hold command is received the drive acceleration or deceleration is stopped and the drive maintains a constant speed Freqency Master Freqency Accel inhibit Decel inhibit Actual Operation Freq Accel inhibit Decel inhibit Time Speed Hold Run OFF Command ON GS1 Series AC Drive User Manual 4 25 Chapter 4 AC Drive Parameters a oS Settings 14 and 15 Increase and Decrease Speed Electronic Motor Operated Potentiometer Settings 14 and 15 allow the Multi fun
64. g 24 VDC 10V 10mA max Al CM O Main circuit power terminals Control circuit terminal Shielded leads B 6 GS1 Series AC Drive User Manual Appendix B Using GS1 AC Drives with DirectLOGIC PLCs Isolated Analog Output Modules e F2 02DAS 1 e F4 04DAS 1 e F2 02DAS 2 e F4 04DAS 2 O 0 000 0 Li Tic r GS1 xxxx d T3 9 0 000 0 L3 5 RIO 4 S RI Th 6 bl 6 1 Di2 Isolated Analog 10V 10MA Output Module 6 Dis max Di4 Al A e cu cm amp O Main circuit power terminals Control circuit terminal Shielded leads GS1 Series AC Drive User Manual B 7 Appendix B Using GS1 AC Drives with DirectLOGIC PLCs Non lsolated Voltage or Sourcing Current Analog Output Modules e FO O2AD2DA 2 e F2 08DA 1 e T1F O8DA 2 e FO O4AD2DA 1 e F2 02DA 2 e T1F 16DA 2 e FO O4AD2DA 2 e F2 08DA 2 e T1F 8AD4DA 1 e F2 02DAS 1 e F4 08DA 2 e T1F 8AD4DA 2 e F2 02DAS 2 e F4 16DA 2 NOOO L1 Tic GS1 xxxx o P0000 L2 T20 T3 O NOOO L3 om O R10 d R1 O S J AG Di 6 1 a Non Isolated Voltage Di2 or Sourcing Current 10V 10mA Analog Output Modules Dis max Di4 Al CM CM O Main circuit power terminals Control circuit terminal Shielded leads B 8 GS1 Series AC Drive User Manual INDEX A Accel 1 to Accel 2 Frequency Transition 4 14 Accel S Curve 4 12 Acceleration Time 1 4 11 Accelera
65. g Voltage will be applied to the motor during the AC drive start up DC Braking will be applied for the time set in this parameter until the Minimum Frequency is reached during acceleration PAR DC Injection during Stopping Mem Addr 0115H 40278 Range 0 0 to 25 0 sec Default Setting 0 0 This parameter determines the duration of time that the DC braking voltage will be applied to the motor during stopping If stopping with DC Braking is desired then 1 00 must be set to Ramp to Stop 00 1P7A Start point for DC Injection Mem Addr 0116H 40279 Range 0 0 to 60 0 Hz Default Setting 0 0 This parameter determines the frequency when DC Braking will begin during deceleration Master Frequency Min Output Start Point for DC Braking Frequency 1 22 time Operation Command _ ON OFF 1 20 DC Injection Voltage Level za 1 19 4 1 6 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Volts Hertz Parameters Volts Hertz Settings Mem Addr 0200H 40513 Range 0 General Purpose Default Setting 0 1 High Starting Torque 2 Fans and Pumps 3 Custom 0 General Purpose 3 Custom Voltage Volts Volts 4 0 00 0 00 0 00 2 05 2 07 10 10 Frequency 1 5 60 400 Hz 15 500H 206 204 0 02 ma 0 02 60 400Hz Base Frequency 50Hz Base Frequency 1 High Starting Torque Volts Vplts 0 00 0 00 23 23 18 wl l 15 8 60 400 Hz 13 22 50 0 Hz 60 400Hz Base Frequency 50Hz Base Frequency 2
66. gative offset is needed for 4 01 i 60Hz 60Hz D a 9 C Analog Gain 60HZ x 100 200 60Hz 60Hz D Mid point Frequency Je 60Hz 0Hz Parameter Settings B Analog Offset x 100 4 01 2 Negative Input Offset Polarity 4 02 100 100 Analog Input Offset 4 03 200 200 Analog Input Gain 4 04 1 Reverse Motion Enable Results Maximum Output 0 Frequency 60Hz Forward OHz 76 Reverse 60 Hz 60 60Hz OV gt 10V ov 5V 10V 4mA gt 20mA 4mA 12mA 20mA Potentiometer Scale 4 34 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Example 4 Forward Run Reverse Jog This example shows an application in which the drive runs full speed forward and jogs in reverse The full scale of the potentiometer will be used Note When calculating the values for the Analog Input using reverse motion the reverse frequency reference should be shown using a negative number Pay special attention to signs for values representing reverse motion e Minimum Frequency Reference 15Hz reverse e Maximum Frequency Reference 60Hz Calculations 1750 RPM Max Output F EE 60H2 A Max Output Frequency 3720 RBM x 60Hz Gore 15Hz 25 sore 100 Note The negative value for the Analog Offset shows that a negative offset is needed for 4 01 i a aa 9 iC Analog Gain x 100 60Hz
67. he AC drive DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the AC drive will stop decelerating and maintain a constant output frequency The drive will resume deceleration when the voltage drops below the factory preset value DC bus woltage Over voltage Detection Level time Output Frequency KI time Note With moderate inertial loads over voltage during deceleration will not occur For applications with high inertia loads the AC drive will automatically extend the deceleration time GS1 Series AC Drive User Manual 4 39 Chapter 4 AC Drive Parameters EC Auto Adjustable Accel Decel Mem Addr 0606H 41543 Default Setting 0 Settings 0 Linear Accel Decel 1 Auto Accel Linear Decel 2 Linear Accel Auto Decel 3 Auto Accel Decel 4 Auto Accel Decel Stall Prevention 6 07 4 40 If the auto accel decel is selected the AC drive will accel decel in the fastest and smoothest means possible by automatically adjusting the time of accel decel This parameter provides five modes to choose e O Linear Acceleration and deceleration operation by 1 01 1 02 or 1 05 1 06 acceleration deceleration time Automatic acceleration linear deceleration Operation by automatic acceleration time 1 02or 1 06 deceleration time e 2 Linear acceleration and automatic deceleration Operation by automatic deceleration time 1 01 or 1 05 acceleration
68. he sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Copyright 2002 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document AVERTISSE TW Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect comMC Nous tenons ce que votre nouvel quipement d automatisation fonctionne en toute s curit Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps II vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous devez tout le moins respecter toutes les sections applicables du Code national de pr vention des incendies
69. installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities Automationdirect com specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are t
70. ions may damage the drive and void the warranty Do not mount the AC drive near heat radiating elements or in direct sunlight e Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles e Mount the AC drive vertically and do not restrict the air flow to the heat sink fins drive Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures f WARNING AC drives generate a large amount of heat which may damage the AC Minimum Clearances and Air Flow Air Flow D II Mh Wh i GS1 Series AC Drive User Manual 2 3 Chapter 2 Installation and Wiring eee GS1 AC Drive Dimensions 68 0 2 68 a 9 56 0 2 20 p stor a AUTOMATION aon ROODE IL PROG ENTER eS Ss DC D CD CoD 120 0 4 72 132 0 5 20 Ri R1O 1OVAL DIT D DB DI4 CM N poog ON IRAk f Ri RIO 0V AI Dil Di2 DIS DK CM 3 RS 485 5 04 O 123 4 4 86 Unit mm in 128 L emra ii 2 4 GS1 Series AC Drive User Manual Chapte
71. kW Motor Rating Rated Input Voltage Single phase 100 120VAC 10 50 60Hz 5 Maximum Output Voltage Three phase 200 240VAC x2 of input voltage Rated Input Current A 6 9 Rated Output Current A 1 6 25 Watt Loss 100 I 19 2 19 2 Dimensions HxWxD 132 0mm 5 20 x 68 0mm 2 68 x 128 1mm 5 04 200V Class Model Name GS1 20P2 GS1 20P5 GS1 21P0 GS1 22P0 1 4HP 1 2HP 1HP 2HP 0 2kW 0 4kW 0 7kW 1 5kW Single three phase 200 240VAC 10 Three phase 200 240VAC 10 Rated Input Voltage 50 60Hz 5 50 60Hz 5 Maximum Output Voltage Three phase 200 240VAC proportional to input voltage Rated Input Current A 4 9 1 9 6 5 2 7 9 7 5 1 9 Rated Output Current A 1 6 2 5 4 2 7 0 Watt Loss 100 I 18 4 26 8 44 6 73 Dimensions HxWxD 132 0mm 5 20 x 68 0mm 2 68 x 128 1mm 5 04 Motor Rating GS1 Series AC Drive User Manual 1 5 Chapter 1 Getting Started SSSA General Specifications Control Characteristics Control System Sinusoidal Pulse Width Modulation carrier frequency 3kHz 10kHz Rated Output Frequency 1 0 to 400 0 Hz Output Frequency Resolution 0 1 Hz Overload Capacity 150 of rated current for 1 minute Torque Characteristics Includes auto slip compensation and starting torque 150 5 0Hz DC Braking Operation frequency 60Hz 0 30 rated voltage Start time 0 0 5 0 second
72. l Overload Relay 4 38 Error Codes 6 3 External Fault 4 49 External Parts 1 4 External Wiring 2 12 F Fault external 4 49 Fault Codes 6 3 Fault Record 4 44 Fault Reset 4 49 Frequency command 5 14 Function Keys 3 2 Fuse Kits A 2 Fuse Specifications A 3 thru A 2 Fuses 2 12 G GS Series Number 4 50 GS2 AC Drive ambient conditions 2 2 circuit connections 2 5 dimensions 2 4 displaying the status 3 3 external parts 1 4 function keys 3 2 installation 2 3 introduction 1 3 keypad 3 2 labels 1 4 programming 3 4 i 2 GS1 Series AC Drive User Manual p gt quickstart 3 5 specifications 1 5 wiring 2 5 thru 2 12 Input Terminals 4 20 Inspection 6 2 Annual 6 2 Monthly 6 2 Installation 2 3 Introduction 1 3 Jog 4 37 Jog Command 4 49 K Keypad 3 2 L Labels 1 4 LED Display 3 2 Lower Bound of Output Frequency 4 43 M Main Circuit Wiring 2 7 Maintenance 6 2 Manufacturer Model Information 4 50 Maximum Allowable Power Loss Time 4 42 Maximum Speed Search Current Level 4 42 Mid point Frequency 4 18 Mid point Voltage 4 18 Minimum Clearances 2 3 Minimum Output Frequency 4 18 Minimum Output Voltage 4 19 MODBUS ASCII 5 16 MODBUS RTU 5 16 Model Explanation 1 3 Index aAA Model Information 4 50 Model Number 1 3 Momentary Power Loss 4 38 Motor Base Frequency 4 10 Motor Base RPM 4 10 Motor Maximum RPM 4 10 Motor Nameplate Am
73. lable if needed In this example the application requires a high starting torque EAUX Source of Operation Command Setting 2 Default Setting 0 Settings 0 Operation Determined by Digital Keypad 1 Operation determined by external control terminals Keypad STOP is enabled 2 Operation determined by external control terminals Keypad STOP is disabled 3 Operation determined by RS485 interface Keypad STOP is enabled Operation determined by RS485 interface Keypad STOP is disabled The AC drive operation will be determined by external control terminals and the keypad stop will be disabled GS1 Series AC Drive User Manual 3 7 Chapter 3 Keypad Operation and Quickstart Source of Frequency Command Setting 2 The frequency of the AC drive will be determined by an external potentiometer with a 0 to 10V signal Default 0 Settings 0 Frequency determined by keypad potentiometer 1 Frequency determined by digital keypad up down 2 Frequency determined by 0 to 10V input on Al terminal Al switch must be set to V V Switch must be set to lt V in order to use a 0 I to 10V input 3 Frequency determined by 4 to 20mA input on Al terminal Al switch must be set to I V Switch must be set to lt lt in order to use a 4 I to 20mA input 4 Frequency determined by 0 to 20mA input on Al terminal Al switch must be set to I V Switch must be set to fs in order to use a 0 I to 20
74. lways turn off the AC Input Power to the unit Wait at least 2 minutes after all display lamps have turned off WARNING Disconnect AC power and ensure that the internal capacitors have fully discharged before inspecting the AC drive Monthly Inspection Check the following items at least once a month 1 Make sure the motors are operating as expected Make sure the installation environment is normal Make sure the cooling system is operating as expected 2 3 4 Check for irregular vibrations or sounds during operation 5 Make sure the motors are not overheating during operation 6 Check the input voltage of the AC drive and make sure the voltage is within the operating range Check the voltage with a voltmeter Annual Inspection Check the following items once annually Tighten and reinforce the screws of the AC drive if necessary They may loosen due to vibration or changing temperatures 2 Make sure the conductors and insulators are not corroded and damaged 3 Check the resistance of the insulation with Megaohmeter 4 Check the the capacitors and relays and replace if necessary 5 Clean off any dust and dirt with a vacuum cleaner Pay special attention to cleaning the ventilation ports and PCBs Always keep these areas clean Accumulation of dust and dirt in these areas can cause unforeseen failures If the AC drive is not used for a long period of time turn the power on at least once every two years a
75. mA input 5 Frequency determined by RS485 communication interface User Defined Display Function Setting 1 The AC drive display will default to motor speed RPM when running Default Setting 0 Settings Output Frequency Hz Motor Speed RPM Output Frequency x 8 01 Output Current A Motor Output Current Output Voltage V DC Bus Voltage V Frequency Setpoint OnDUBRWNH 3 8 GS1 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Example 2 Variable torque e g fans centrifugal pumps etc In this example the AC drive needs to operate a motor that is connected to a centrifugal pump As in Example 1 we will make a list of the needs for the application in order to decide which parameters need modifications Application Needs eThe AC drive must control a 208V 1 2HP motor The AC drive model we will be using for this application is a GS1 20P5 An example of the motor nameplate is shown below INVERTER Duty Motor pesene fams 40 C INSUL CLASS F DUTY CONT ENCL TEFC coo Kk eThe maximum speed for the motor is 3600 RPM eThe motor should accelerate to maximum speed in 20 seconds eThe motor should coast to stop when operation is terminated e The motor will be turning a centrifugal pump The operation of the motor start stop etc will be controlled by the GS1 digital keypad The frequency of the AC drive will be determined by the GS1 keypad potentiometer eThe displa
76. nal fault eli Fault Reset Mem Addr 091EH 42335 Range 0 No action Default Setting 0 1 Fault Reset 9 31 JOG Command Mem Addr 091FH 42336 Range 0 Stop Default Setting 0 1 Jog GS1 Series AC Drive User Manual 4 49 Chapter 4 AC Drive Parameters 9 41 GS Series Number Default Setting Settings 1 GS1 2 GS2 3 GS3 4 GS4 9 42 Manufacturer Model Information Default Setting Settings 0 GS1 10P2 1 GS1 10P5 2 GS1 20P2 3 GS1 20P5 4 GS1 21P0 5 GS1 22P0 4 50 GS1 Series AC Drive User Manual Mem Addr 0929H 42346 Mem Addr 092AH 42347 120V 1ph 0 25HP 120V 1ph 0 5HP 230V 1ph 3ph 0 25HP 230V 1ph 3ph 0 5HP 230V 1ph 3ph 1HP 230V 3ph 2HP GS1 MODBUS COMMUNICATIONS In This Chapter Communication Parameters Summary GS1 Status Addresses Read Only 5 4 Communicating with DirectLogic PLCs Communicating with Third party Devices 5 16 Chapter 5 GS1 MODBUS Communications ee UUU Communication Parameters Summary A summary of the GS1 Communications Parameters is listed below For a complete listing of the GS1 Parameter refer to CHAPTER 4 GS1 Parameter Communications Description Range Default 9 00 Communication Address 1 to 254 1 9 01 Transmission Speed 4800 baud 9600 baud 19200 baud Communication Protocol MODBUS ASCII mode 7 data bits no parity 2 stop bits MODBUS AS
77. nal with switch Frequency determined by RS 485 communication interface No Offset Analog Input Offset Polarity Positive Offset 2 Negative Offset Analog Input Offset 0 0 to 100 0 Analog Input Gain 0 0 to 300 0 Analog Input Reverse Forward Motion Only Motion Enable Reverse Motion Enable Source of Frequency Command 3 Decelerate to OHz Stop immediately and display error Loss of ACI Signal 4 20mA code EF Continue operation by the last frequency command Presets Jog 0 0 to 400Hz Multi Speed 1 0 0 to 400Hz Multi Speed 2 0 0 to 400Hz Multi Speed 3 0 0 to 400Hz Parameter can be set during RUN Mode 44 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters nana Protection GS1 Parameter Description Range Default 0 Constant Torque Variable Torque Inactive 6 00 Electronic Thermal Overload Relay 6 01 Auto Restart after Fault 0 to 10 Stop operation after momentary power loss Continue operation after momentary power loss speed search from Speed Reference Continue operation after momentary power loss speed search from Minimum Speed Momentary Power Loss Enable Reverse Operation Disable Reverse Operation AVR enabled AVR disabled AVR disabled during decel AVR disabled during stop Enable Over voltage Trip Prevention Disable Over voltage Trip Prevention Reverse Operation Inhibit
78. nd confirm that it still functions properly To confirm functionality disconnect the motor and energize the AC drive for 5 hours or more before attempting to run a motor with it 6 2 GS1 Series AC Drive User Manual Chapter 6 Maintenance and Troubleshooting Troubleshooting Fault Codes The AC drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The fault codes are then displayed on the digital keypad display The three most recent faults can be read on the digital keypad display by viewing 6 31 to 6 36 NOTE Faults can be cleared by a reset from the keypad or input terminal Fault Codes Fault Name Fault Descriptions Corrective Actions 1 Check whether the motor s horsepower corresponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits The AC drive detects an abnormal Increase the Acceleration time 1 01 or 1 05 increase in current Check for possible excessive loading conditions at the motor If there are any abnormal conditions when operating the AC drive after short circuit is removed the AC drive should be sent back to the manufacturer Check whether the input voltage falls within the rated AC drive input voltage Check for possible voltage transients Bus over voltage may also be caused by mot
79. nections ercsi sioria i a ae serons tte Mas 2 5 Main Circuit Wiring 22825828 s oiei gr e act E GAS 2 7 Chapter 3 Keypad Operation and Quickstart 3 1 Th GST Digital Keypad 44 44 ess sun une 3 2 GS1 QUICKSTARE sissi sus Gas ab ins dang miennes Aa 3 5 Example 1 Constant torque e g conveyors compressors etc 3 5 Example 2 Variable torque e g fans centrifugal pumps etc 3 9 Chapter 4 AC Drive Parameters 4 1 GST Parameter SUMMALY ercran as Bak ee ete a aa 4 2 Detailed Parameter Listings 4 9 Motor Parameters esi dea do sise otre bare 4 9 Ramp Paramet rs 54e ake nues teens 4 11 Volts Hertz Parameters 2 2 4 sees ms una use ane 4 17 Digital Parameters gresado ope ete eds 4 20 Analog Parameters 2 0 deck ets deed nettes 4 29 Analog Input Examples 4 31 PresetiParametens ras disent acdine doane cote ened 4 37 Protection Parameters 4 38 Table of Contents Display Parameters 4 45 Communication Parameters 4 46 Chapter 5 GS1 MODBUS Communications 5 1 Communication Parameters Summary 5 2 GS1 Status Addresses Read Only 5 4 Communicating with DirectLogic PLCs 5 6 Communicating with Third party Devices 5 16 Chapter 6 Maintenance and Tr
80. ng accel OCA Fifth Most Recent Fault Record 13 Over current during decel OCd 14 Over current during steady state OCn 18 External Base Block bb Sixth Most Recent Fault Record 19 Auto Adjust accel decel failure CFA 20 Software protection code codE 6 31 Present Fault Record 6 32 Second Most Recent Fault Record 6 33 Third Most Recent Fault Record N OU B amp ND Display Output Frequency Hz Motor Speed RPM Output Freq X 8 01 Output Current A Motor Output Current Output Voltage V DC Bus Voltage V Frequency Setpoint User Defined Display Function Frequency Scale Factor 0 1 to 160 0 Parameter can be set during RUN Mode 46 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters nana Communications GS1 Parameter 9 00 Communication Address 1 to 254 1 4800 baud 9 01 Transmission Speed 9600 baud 19200 baud MODBUS ASCII mode 7 data bits no parity 2 stop bits MODBUS ASCII mode 7 data bits even parity 1 stop bit MODBUS ASCII mode 7 data bits odd parity 1 stop bit MODBUS RTU mode 8 data bits no parity 2 stop bits MODBUS RTU mode 8 data bits even parity 1 stop bit MODBUS RTU mode 8 data bits odd parity 1 stop bit Description Range Default Communication Protocol Display fault and continue operating Display fault and RAMP to stop Display fault and COAST
81. ns 6 se cer nes 2 5 Main Circuit Wiring see a nea an eae a ead 2 7 Chapter 2 Installation and Wiring Ambient Conditions The AC drive should be kept in the shipping carton before installation In order to retain the warranty coverage the AC drive should be stored properly when it is not to be used for an extended period of time Some storage suggestions are e Store in a clean and dry location free from direct sunlight or corrosive fumes e Store within an ambient temperature range of 20 C to 60 C e Store within a relative humidity range of 0 to 90 and non condensing environment e Store within an air pressure range of 86 kPA to 106kPA Ambient Conditions Ambient Temperature 10 to 40 C 14 F to 104 F w o derating Storage Temperature 20 to 60 C 4 F to 140 F during short term transportation period Relative Humidity 0 to 90 RH non condensing Atmosphere Pressure 86 kPA to 106kPA Vibration 9 8 m s2 1G less than 10Hz 5 88 m s2 0 6G 20 to 50 Hz Altitude 1000m or lower above sea level keep from corrosive gas liquid and dust Enclosure Rating Protected chassis IP20 Installation Location 2 2 GS1 Series AC Drive User Manual Chapter 2 Installation and Wiring Installation Improper installation of the AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location WARNING Failure to observe these precaut
82. odE 8 CPU failure 1 CF1 9 CPU failure 2 CF2 10 CPU failure 3 CF3 Status Monitor 2 Memory Address 2101H 48450 GS1 Memory Address GS1 Memory Data binary hexadecimal 15 14 13 12 11 10 9 8 F 6 5 4 3 2 1 0 Bits 2001 010 010101 01010 01 0 1 010101 1110 d VW Y WV VX V N Bit Values VN Oo VO WN 9 VN decimal Memory Address 2001 Address Bit s Value AC Drive status Bit s Binary Decimal 00 0 Drive operation stopped STOP 01 1 Run to Stop transition 10 2 Standby 1 3 0 and 1 Drive operation running RUN OG active Rotational direction forward FWD REV to FWD transition FWD to REV transition Rotational direction reverse REV Source of frequency determined by communication interface 4 00 5 Source of frequency determined by Al terminal 4 00 2 3 or 4 Source of operation determined by communication interface 3 00 3 or 4 Parameters have been locked 9 07 1 Reserved 5 4 GS1 Series AC Drive User Manual es Chapter 5 GS1 MODBUS Communications Frequency Command F XXX X Memory Address 2102H 48451 Status Outp Status Outp Status DC B Status Outp Status location for the frequency setting of the AC drive ut Frequency H XXX X Memory Address 2103H 48452 ocation for the actual operating frequency present at the T1 T2 and T3 terminals ut Current A XXX X Memory Address 2104H 48453
83. of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H Command Message STX ADR 1 ADR 0 CMD 1 CMD 0 Starting data address Number of data Count by word 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negation of OAH is F6H LRC CHK 1 LRC CHK 0 END 1 END 0 RTU Mode Response Message ADR 01H CMD 03H Starting data address 21H Number of data Count by word CRC CHK Low CRC CHK High GS1 Series AC Drive User Manual 5 21 Chapter 5 GS1 MODBUS Communications a U CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Shift the CRC register one bit to the right with MSB zero filling Extract and examine the LSB Step 4 If the LSB of CRC register is 0 repeat step 3 else Exclusive or the CRC register with the polynomial value A001H Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat steps 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC
84. ons non isolated 4 points per common F1 130DD D DL130 CPU 10 DC in 8 DC out 12 24VDC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 DC outputs 5 30VDC current sinking 0 5A pt max 3 internally connected commons F1 130DR D DL130 CPU 10 DC in 8 Relay out 12 24VDC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 relay outputs 12 30 VDC 12 250VAC 7A pt max 4 isolated commons F1 130DD D DL130 CPU 10 DC in 8 DC out 12 24VDC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 DC outputs 5 30VDC current sinking 0 5A pt max 3 internally connected commons DL205 DC Output Module D2 16TD1 2 16 pt 12 24 VDC current sinking output module 1 common 2 common terminals 0 1A point 1 6A module no fuse European type removable terminal D2 32TD1 32 pt 12 24 VDC current sinking output module 1 common 4 common terminals 0 1A point 3 2A module no fuse DL205 Relay Output Modules D2 04TRS 4 pt 5 30 VDC or 5 240 VAC isolated relay output module 4 Form A SPST relays 4 commons 4A point 8 0A module replaceable fuse removable terminal D2 08TR 8 pt 5 30 VDC or 5 240 VAC output module 8 Form A SPST relays 1 common 2 common terminals 1A point 4 0A module replaceable fuse removable terminal F2 08TR
85. or regeneration Either increase the decel time or add an optional braking resistor Check whether the required braking power is within the specified limits The AC drive detects that the DC bus voltage has exceeded its maximum allowable value Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not obstructed The AC drive temperature sensor detects excessive heat z 2 A 3 Remove any foreign objects on the heatsinks and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation The AC drive detects that the DC bus voltage has fallen below its minimum value The AC drive detects excessive drive output current 1 Check whether the motor is overloaded Note The AC drive can withstand 2 Reduce torque compensation setting as set in 2 03 up to 150 of the rated current for 3 Increase the AC drive s output capacity a maximum of 60 seconds Check whether the input voltage falls within the AC drive s rated input voltage GS1 Series AC Drive User Manual 6 3 Chapter 6 Maintenance and Troubleshooting Fault Codes Fault Name Fault Descriptions Corrective Actions Check for possible motor overload Check electronic thermal overload setting Increase motor capacity Reduce the current level so that the AC drive output current does not exceed the value set by the Motor Rated Cu
86. oubleshooting 6 1 Maintenance and Inspection 6 2 Troubleshooting 4254404448 ne end unies 6 3 Appendix A Accessories ss crunrremnodrerr qu A 1 Circuit Protection Devices A 2 USCIS ini noise ossi dues A 2 Ethernet Int rfac 2 540 ay Beis ele hens ee see A 4 Miscellaneous Accessories A 5 Appendix B GS1 AC Drives with DirectLOGIC PLCs B 1 Compatible DirectLOGIC PLCs and Modules B 2 Typical Connections to the GS1 Series AC Drive B 6 IGE SRE ted bende Oemeane i 1 Vi GS1 Series AC Drive User Manual APTER GETTING STARTED In This Manual Manual Overview 66456s00s000 000s ewes 1 2 GS1 AC Drive Introduction 1 3 GS1 AC Drive Specifications sisssesstrestioss 1 5 Chapter 1 Getting Started Manual Overview Overview of this Publication The GS1 AC Drive User Manual describes the installation configuration and methods of operation of the GS1 Series AC Drive Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any of the GS1 Series AC Drives Supplemental Publications The National Electrical Manufacturers Association NEMA publishes many different documents that discuss standards for industrial control equipment Global Engineering Documents handles the sale of NEMA documents For
87. p Method for the GS1 AC drive is set for Coast to Stop the AC drive will ignore any setting you have for Deceleration Time 1 02 1 01 Acceleration Time Setting 20 0 Range 0 1 to 600 sec Default Setting 10 sec The motor should accelerate from 0 RPM to Base RPM 0 03 in 20 seconds EAUX Volts Hertz Settings Setting 2 Range 0 General Purpose Default Setting 0 1 High Starting Torque 2 Fans and Pumps 3 Custom The GS1 Series AC drive has some predefined torque settings that meet the needs of most applications A custom setting is available if needed In this example the motor will be running a pump 3 1 0 GS1 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Source of Operation Command Setting 0 The AC drive operation will be determined by external control terminals and the keypad stop is enabled Default Setting 0 Settings 0 Operation Determined by Digital Keypad 1 Operation determined by external control terminals Keypad STOP is enabled 2 Operation determined by external control terminals Keypad STOP is disabled 3 Operation determined by RS485 interface Keypad STOP is enabled 4 Operation determined by RS485 interface Keypad STOP is disabled Source of Frequency Command Setting 0 The frequency of the AC drive will be determined by keypad potentiometer Default 0 Settings 0 Frequency determined by keypad potentiometer 1 Frequency determined by digital keypad up
88. ph 0 5HP GS1 21P0 230V 1ph 3ph 1HP GS1 22P0 230V 3ph 2HP 9 41 GS Series Number Manufacturer Model Information Gre te Sig whe rs Parameter can be set during RUN Mode 4 8 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Detailed Parameter Listings Parameter Number Parameter Memory Address Hexadecimal Decimal Parameter va Name J Motor Nameplate Voltage Mem Addr 0000H 40001 Range 200V series 200 208 220 230 240 Default Setting 240 eThis parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be less than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must be equal to or greater than the Mid Point Voltage 2 05 Parameter Setting Pai Parameter Default Range Parameter Setting Description l Note If the symbol is found next to the parameter name the parameter can be edited when the AC drive is in RUN Mode Motor Parameters 0 00 Motor Nameplate Voltage Mem Addr 0000H 40001 Range 200V series 200 208 220 230 240 Default Setting 240 This parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be less than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must be equal to or greater than the Mid Point Voltage 2 05 0 01 Motor Nameplate Amps Mem Add
89. present at the T1 T2 and T3 terminals Example 0 9A D Load Displays the amount of load on the AC drive Example Output Current Drive Rated Current x 100 05 Output Voltage Displays the output voltage present at the T1 T2 and T3 terminals Example 230V 06 DC Bus Voltage Displays the DC Bus Voltage Example 328 VDC Setpoint Frequency Displays the frequency setting of the AC drive Example 60 0Hz GS1 Series AC Drive User Manual 3 3 Chapter 3 Keypad Operation and Quickstart Programming the GS1 AC Drive The GS1 AC Drive parameters are organized into 10 different groups according to their functions The illustration below shows you how to navigate through the parameter groups and parameter settings For a complete list of parameters see CHAPTER 4 Press the PROG ENTER key to enter program mode Only the parameter groups will be displayed Use the UP DOWN keys to cycle through the available parameter groups Press the PROG ENTER key to select the desired parameter group Use the UP DOWN keys to cycle through the parameters in the selected parameter group 2 Select Parameter When you reach your desired parameter press the Group PROG ENTER key to select the parameter ea Use the UP DOWN keys to select the desired parameter setting Press the PROG ENTER key to store the parameter setting into memory End will display on the digital display to signal th
90. ps 4 9 Motor Nameplate Voltage 4 9 Motor Parameters 4 9 Multi function Input Terminals 4 20 4 37 Multi function Output Terminals 4 27 Multi speed settings 4 37 N Nameplate Information 1 3 O Output Terminals 4 27 Over current Stall Prevention during Operation 4 41 Over current Stall Prevention duringAcceleration 4 41 Over Torque Detection Level 4 40 Over Torque Detection Mode 4 40 Over Torque Detection Time 4 40 Over Voltage Trip Prevention 4 39 P Package contents 1 3 Parameter Details 4 9 Parameter Lock 4 47 Parameter Summary 4 2 Parameters Accel 1 to Accel 2 Frequency Transition 4 14 Accel S Curve 4 12 Acceleration Time 1 4 11 Acceleration Time 2 4 13 Analog Input Gain 4 30 Analog Input Offset 4 30 Analog Input Offset Polarity 4 29 Analog Input Reverse Motion Enable 4 30 Auto Adjustable Accel Decel 4 40 Auto Restart after Fault 4 38 Auto Voltage Regulation 4 39 Auto torque Boost 4 18 Base Block Time for Speed Search 4 42 Block Transfer Parameters 4 47 Communication Address 4 46 Communication Protocol 4 46 DC Injection 4 16 current level 4 16 during start up 4 16 during stopping 4 16 start point 4 16 Decel 1 to Decel 2 Frequency Transition 4 14 Decel S Curve 4 13 Deceleration Time 1 4 12 Deceleration Time 2 4 13 Desired Current 4 28 Desired Frequency 4 28 Direction Command 4 49 Electronic Thermal Overload Relay 4 38 External Fault 4 49 F
91. put terminal is set to function as Desired Frequency Attained 3 11 04 or 05 then the output will be activated when the programmed frequency is attained Frequency Maximum Output Frequency Desired Frequency 3 16 Desired Frequency Attained Indication 3 11 Motor Max RPM 0 04 Motor Base RPM 0 03 Max Output Frequency x Base Frequency 0 02 Desired Current Mem Addr 0311H 40786 Range 0 0 to lt Drive Rated Amps gt Default Setting 0 0 4 28 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Analog Parameters Source of Frequency Command Mem Addr 0400H 41025 Default 0 Settings 0 Frequency determined by keypad potentiometer 1 Frequency determined by digital keypad up down 2 Frequency determined by 0 to 10V input on Al terminal Analog input switch must be set to V V Switch must be set to lt lt V in order to use a 0 I to 10V input 3 Frequency determined by 4 to 20mA input on Al terminal Analog input switch must be set to I V Switch must be set to fj in order to use a 4 I to 20mA input 4 Frequency determined by 0 to 20mA input on Al terminal Analog input switch must be set to I V Switch must be set to lt lt in order to use a 0 to 20mA input 5 Frequency determined by RS485 communication interface Analog Input Offset Polarity Mem Addr 0401H 41026 Range 0 Offset disabled Default Setting 0 1 Positive Offset 2 Neg
92. quelque fa on que ce soit sans le consentement pr alable crit de la soci t Automationdirect com Incorporated Automationdirect com conserve les droits exclusifs l gard de tous les renseignements contenus dans le pr sent document MW WARNING 7 WARNING Always read this manual thoroughly before using GS1 Series AC Motor Drives WARNING AC input power must be disconnected before performing any maintenance Do not connect or disconnect wires or connectors while power is applied to the circuit Maintenance must only be performed by a qualified technician WARNING There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands WARNING A charge may still remain in the DC link capacitor with hazardous voltages even if the power has been turned off To avoid personal injury do not remove the cover of the AC drive until all DISPLAY LED lights on the digital keypad are off Please note that there are live components exposed within the AC drive Do not touch these live parts Wakrninc Ground the GS1 AC Drive using the ground terminal The grounding method must comply with the laws of the country where the AC drive is to be installed Refer to Basic Wiring Diagram in CHAPTER 2 WARNING The mounting enclosure of the AC drive
93. r 0001H 40002 Range Drive Rated Amps x 0 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 eThis parameter sets the output current to the motor The value is determined by the value found on the motor nameplate GS1 Series AC Drive User Manual 4 9 Chapter 4 AC Drive Parameters WAY Motor Base Frequency Mem Addr 0002H 40003 Range 50 60 400 Default Setting 60 This value should be set according to rated frequency of the motor as indicated on the motor nameplate Maximum Voltage Frequency determines the volts per hertz ratio XES Motor Base RPM Mem Addr 0003H 40004 Range 375 to 9999 RPM Default Setting 1750 e This value should be set according to rated Base RPM of the motor as indicated on the motor nameplate QE Motor Maximum RPM Mem Addr 0004H 40005 Range 0 03 to 9999 RPM Default Setting 0 03 e This value should be set according to the desired maximum speed of the motor This value should not exceed the motor s maximum rated speed 4 1 0 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Ramp Parameters BEG Stop Methods Mem Addr 0100H 40257 Range 0 Ramp to Stop Default Setting 0 1 Coast to stop This parameter determines how the motor is stopped when the AC drive receives a valid stop command e Ramp The AC drive decelerates the motor to Minimum Output Frequency 2 06 according to the deceleration time set in 1 02 or 1 06 Coast The AC drive stops output inst
94. r 2 Installation and Wiring GS1 Circuit Connections DANGER A f HAZARDOUS VOLTAGE Before making any connection to the AC drive disconnect all power to the AC drive and wait five minutes for DC bus capacitors to discharge WARNING Any electrical or mechanical modification to this equipment without prior written consent of AutomationDirect com Inc will void all warranties may result in a safety hazard and may void the UL listing Wiring Notes PLEASE READ PRIOR TO INSTALLATION WARNING Do not connect the AC input power to the T1 T2 T3 output terminals This will damage the AC drive WARNING Tighten all screws to the proper torque rating See Main Circuit Wiring later in this chapter f uw During installation follow all local electrical construction and safety codes for the country the AC drive is to be installed in Make sure the appropriate protective devices circuit breaker or fuses are connected between the power supply and AC drive Make sure that the leads are connected correctly and the AC drive is properly grounded Ground resistance should not exceed 0 10 Use ground leads that comply with AWG MCM standards and keep them as short as possible Multiple GS1 units can be installed in one location All the units should be grounded directly to a common ground terminal The GS1 ground terminals may also be connected in parallel as shown in the figure below Make
95. r Manual Chapter 1 Getting Started el GS1 AC Drive Introduction Unpacking After receiving the AC motor drive please check for the following e Make sure that the package includes an AC drive the GS1 Series AC Drive User Manual and the GS1 Series AC Drive Quick Reference e Inspect the unit to insure it was not damaged during shipment e Make sure that the part number indicated on the nameplate corresponds with the part number of your order Nameplate Information Example of 0 5HP 120V AC drive AC Drive Model gt MODEL GS1 1LOPS Input Specification pyr SNE FHL T Output Specification ib FUT Em HP 1 Semi E FE nl C 4 Output Frequency Range HE LL I Serial Number MEDALLA ENL Co ra HEE TN TEEN Model Explanation GS1 1 OP5 Applicable Motor Capacity OP2 1 4HP 0P5 1 2HP 1P0 1HP 2P0 2HP Input Voltage 1 100 120VAC 2 200 240VAC Series Name GS1 Series AC Drive User Manual 1 3 Chapter 1 Getting Started External Parts and Labels Pa Digital Keypad PAD REV Ventilation SI Ventilation Slots AUTOMATION SEN Mounting Screw Holes CRRA D Ges Nameplate Label EA PROG ENTER Input Power Terminals Control Input Output Terminals Output Power Terminals 1 4 GS1 Series AC Drive User Manual Chapter 1 Getting Started ee GS1 AC Drive Specifications 100V Class Model Name GS1 10P2 GS1 10P5 HP 1 4HP 1 2HP kw 0 2kW 0 4
96. reater than for an inverter duty motor 2 Avoid running a standard induction motor at low speed which may cause the motor temperature to exceed the motor rating due to limited airflow produced by the motor s fan 3 When the standard motor operates at low speed the output load must be decreased 4 If 100 output torque is desired at low speed it may be necessary to use a special inverter duty rated motor Short Circuit Withstand Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes For all 120V models the maximum is 120 volts For all 230V Models the maximum is 240 volts Applicable Codes All GS1 Series AC drives are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data The Circuit Protection Devices in APPENDIX A lists the recommended fuse part number for each GS1 Series part number These fuses or equivalent must be used on all installations where compliance with U L standards is required 2 6 GS1 Series AC Drive User Manual
97. requency and Mid Point Frequency can be determined This parameter must be greater than or equal the Minimum Output Voltage 2 07 and less than or equal to the Maximum Output Voltage 0 00 AUX Minimum Output Frequency Mem Addr 0206H 40519 Range 1 0 to 20 0 Hz Default Setting 1 5 eThis parameter sets the Minimum Output Frequency of the AC drive This parameter must be less than or equal to the Mid Point Frequency 2 04 4 1 8 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters ZA Minimum Output Voltage Mem Addr 0207H 40520 Range 2 0 to 50 0V Default Setting 10 0 This parameter sets the Minimum Output Voltage of the AC drive This parameter must be equal to or less than Mid Point Voltage 2 05 yy PWM Carrier Frequency Mem Addr 0208H 40521 Range 3 to 10 KHz Default Setting 10 e This parameter sets the carrier frequency of PWM Pulse Width Modulated output e In the table below we see that the carrier frequency of PWM output has a significant influence on the electromagnetic noise leakage current heat dissipation of the AC drive and the acoustic noise to the motor Electromagnetic Noise Leakage Current Carrier Frequency Heat Dissipation Acoustic Noise 3kHz significant minimal minimal 10kHz minimal moderate moderate GS1 Series AC Drive User Manual 4 1 9 Chapter 4 AC Drive Parameters Digital Parameters Source of Operation Command Mem Addr 0300H 40769
98. rrent 0 01 1 Reduce the motor load 2 Adjust the over torque detection setting to an appropriate level Internal electronic overload trip a F Motor overload Check the parameter settings 6 07 to 6 09 0 F M Over current during acceleration 1 Short circuit at motor output 2 Torque boost too high 3 Acceleration time too short 4 AC drive output capacity is too small Check for possible poor insulation at the output line Decrease the torque boost setting in 2 03 Increase the acceleration time Replace with the AC drive with one that has a higher output capacity next HP size Over current during deceleration 1 Short circuit at motor output 2 Deceleration time too short 3 AC drive output capacity is too small 1 Check for possible poor insulation at the output line Increase the deceleration time 3 Replace with the AC drive with one that has a higher output capacity next HP size Over current during steady state operation Check for possible poor insulation at the output line 1 Short circuit at motor output Check for possible motor stall 2 Sudden increase in motor loading Replace with the AC drive with one that has a higher 3 AC drive output capacity is too output capacity next HP size small a Fi 3 Switch off power supply Internal memory IC cannot be Check whether the input voltage falls within the AC programmed drive s rated input
99. s Stop time 0 0 to 25 0 seconds Acceleration Deceleration Time 0 1 to 600 seconds can be set individually Voltage Frequency Pattern V F pattern adjustable Settings available for Constant Torque low and high starting torque Variable Torque low and high starting torque and user configured Stall Prevention Level 20 to 200 or rated current Operation Specification Keypad Setting by lt UP gt or lt DOWN gt buttons or potentiometer Frequency Setting External Signal Potentiometer 5kQ 0 5W 0 to 10VDC input impedance 100kQ 4 to 20 mA input impedance 250Q Multi function inputs 3 and 4 3 steps JOG UP DOWN command RS485 communication setting Operation Keypad Setting by lt RUN gt lt STOP gt buttons Setting External Signal DH D DI3 D14 can be combined to offer various modes of operation RS485 communication port Multi Function Input Signal Multi speed selection 0 to 3 Jog Accel decel inhibit First second accel decel switch External base block N C N O selection Multi Function Output Signal AC drive operating Frequency attained Non zero speed Base Block Fault indication Operating Functions 1 6 GS1 Series AC Drive User Automatic voltage regulation S curve Over voltage stall prevention DC braking Fault records Adjustable carried frequency Starting frequency setting of DC braking Over current stall prevention Momentary power
100. splay Function 4 45 Volts Hertz 4 17 PLC Module Connections B 6 PLC Modules B 2 Potentiometer 3 2 Present Fault Record 4 44 Preset Parameters 4 37 i 4 GS1 Series AC Drive User Manual Programming 3 4 Protection Parameters 4 38 PWM Carrier Frequency 4 19 Q Quickstart 3 5 R Ramp Parameters 4 11 Reset faults 4 49 Restore to Default 4 47 Reverse Operation Inhibit 4 38 RS485 Speed Reference 4 49 RUN Command 4 49 5 13 S Select method for 2nd Accel Decel 4 14 Skip Frequencies 4 15 Skip Frequency Band 4 15 Slip Compensation 4 18 Source of Frequency Command 4 29 Source of Operation Command 4 20 Specifications 1 5 Status Addresses 5 4 Status Display 3 3 Status Monitor 5 4 Stop Command 5 13 Stop Methods 4 11 Supplemental Publications 1 2 T Technical Support 1 2 Time Out Detection 4 47 Time Out Duration 4 47 Transmission Fault Treatment 4 47 Troubleshooting 6 3 Index _ _ U Unpacking 1 3 Upper Bound of Output Frequency 4 43 V Voltz Hertz Parameters 4 17 W Warning Messages 6 6 Wiring 2 5 thru 2 12 GS1 Series AC Drive User Manual i 5 G S 1 M
101. stant output frequency The AC drive will only resume acceleration when the current drops below the maximum value Over current Stall Prevention during Operation Mem Addr 060BH 41548 Range 20 to 200 Default Setting 150 e During steady state operation with motor load rapidly increasing the AC drive Output current output current may exceed the limit specified in 6 11 When this occurs the output frequency will decrease to maintain a constant motor speed The drive will accelerate to the steady state output frequency only when the output current drops below the level specified by 6 11 Output current Over current Over current detection detection level level 6 10 6 11 time i m Output frequency output freq time time Over current Stall Prevention Over current Stall Prevention during Acceleration during Operation GS1 Series AC Drive User Manual 4 41 Chapter 4 AC Drive Parameters HPE Maximum Allowable Power Loss Time Mem Addr 060CH 41549 Range 0 3 to 5 0 sec Default Setting 2 0 e During a power loss if the power loss time is less than the time defined by this parameter the AC drive will resume operation If the Maximum Allowable Power Loss Time is exceeded the AC drive output is turned off Base Block Time for Speed Search Mem Addr 060DH 41550 Range 0 3 to 5 0 sec Default Setting 0 5 e When a momentary power loss is detected the AC drive turns off for a spe
102. sure there are no ground loops Correct Incorrect Ly Ley When the AC drive output terminals T1 T2 and T3 are connected to the motor terminals T1 T2 and T3 respectively the motor will rotate counterclockwise as viewed from the shaft end of the motor when a forward operation command is received To reverse the direction of motor rotation switch the connections of any of the two motor leads Make sure that the power source is capable of supplying the correct voltage and required current to the AC drive GS1 Series AC Drive User Manual 2 5 Chapter 2 Installation and Wiring 8 Do not attach or remove wiring when power is applied to the AC drive 9 Do not monitor the signals on the circuit board while the AC drive is in operation 10 For the single phase 200V class AC drives the AC power can be connected to any two of the three input terminals L1 L2 and L3 For single phase 120V class AC drives AC power must be connected to terminals L1 and L2 Note This AC drive is not intended for use with single phase motors 11 Route the power and control wires separately or at 90 degree angle to each other 12 When using a GFCI Ground Fault Circuit Interrupt select current sensor with sensitivity of 200mA and not less than 0 1 second detection to avoid nuisance tripping Motor Operation Precautions 1 When using the AC drive to operate a standard 3 phase induction motor notice that the energy loss is g
103. t 5 i 2 GND An RS 485 network cable can span up to 1000 0 ao meters 4000 feet However most DirectLOGIC PLCs require an FA ISONET RS 232C to RS422 485 network adapter in order to make this type of connection Use the following wiring diagrams to connect your DirectLOGIC PLC to a GS1 Series AC drive with an RS 485 interface Z Note If an FA ISONET module is used in your connection make sure the jumpers are set for RS485 communications DLOS RS 485 Connection Wiring GSi DLO5 Comm Port n 2 GND PORT2 4 ov nm 10 GND Cr E 3 RXD 4 TXD TXD Ji tas CES 4 tmp 3 xo FE TxD 1 Ar 5 RTS i 2CTS i RXxD _ v RXD _ FA ISONET DL250 RS 485 Connection Wiring GS1 Comm Port n 2 GND GND U H 4 SG E TXD 3 EE Do l 3 SG F RXD e Q RXD FA ISONET Continued on next page 5 6 GS1 Series AC Drive User Manual Chapter 5 GS1 MODBUS Communications ee DL350 DL450 RS 485 Connection Wiring
104. t Setting 0 0 ISP Skip Frequency 3 Mem Addr 010CH 40269 Range 0 0 to 400 0 Hz Default Setting 0 0 e 1 10 1 11 and 1 12 determine the location of the frequency bands that will be skipped during AC drive operation eva Skip Frequency Band Mem Addr 0111H 40274 Range 0 0 to 20 0 Hz Default Setting 0 0 This parameter determines the frequency band for a given Skip Frequency 1 10 1 11 or 1 12 Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 0 disables all skip frequencies Output frequency Skip Frequency 3 1 12 ws I X Skip Frequency 2 1 11 wa Skip Frequency 1 it 1 10 TK Skip Frequency I l Skip Frequency Band Set Point 1 17 GS1 Series AC Drive User Manual 4 1 5 Chapter 4 AC Drive Parameters DC Injection Voltage Level Mem Addr 0113H 40276 Range 0 to 30 Default Setting 0 This parameter determines the amount of DC Braking Voltage applied to the motor during start up and stopping When setting DC Braking Voltage please note that the setting is a percentage of the the rated voltage of the drive It is recommended to start with a low DC Braking Voltage Level and then increase until proper holding torque has been attained sem DC Injection during Start up Mem Addr 0114H 40277 Range 0 0 to 5 0 sec Default Setting 0 0 This parameter determines the duration of time that the DC Brakin
105. time e 3 Automatic acceleration deceleration Operation by AC drive auto adjustable control e 4 Auto acceleration deceleration The auto accel decel will not be quicker than the settings for acceleration 1 01 or 1 05 or deceleration 1 02 or 1 06 The operation is specific to preventing a stall Over Torque Detection Mode Mem Addr 0607H 41544 Default Setting 0 Settings 0 Disabled 1 Enabled during constant speed operation 2 Enabled during acceleration Over Torque Detection Level Mem Addr 0608H 41545 Range 30 to 200 Default Setting 150 e A setting of 100 is proportional to the Rated Output Current of the drive e This parameter sets the Over Torque Detection level in 1 increments The AC drive rated current is equal to 100 Over Torque Detection Time Mem Addr 0609H 41546 Range 0 1 to 10 0 Default Setting 0 1 This parameter sets the Over Torque Detection Time in units of 0 1 seconds GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Over current Stall Prevention during Acceleration Mem Addr 060AH 41547 Range 20 to 200 Default setting 150 A setting of 100 is equal to the Rated Output Current of the drive e Under certain conditions the AC drive output current may increase abruptly and exceed the value specified by 6 10 This is commonly caused by rapid acceleration or excessive load on the motor When this function is enabled the AC drive will stop accelerating and maintain a con
106. tion Time 2 4 13 Accessories Circuit Protection Devices A 2 Fuse Kits A 2 Miscellaneous A 5 AirFlow 2 3 Ambient Conditions 2 2 Analog Input examples 4 31 gain 4 30 Loss of ACI Signal 4 36 offset 4 30 offset polarity 4 29 reverse motion enable 4 30 Analog Parameters 4 29 Applicable Codes 2 6 Auto Adjustable Accel Decel 4 40 Auto Restart after Fault 4 38 Auto Voltage Regulation 4 39 B Base Block Time for Speed Search 4 42 Basic Wiring Diagram 2 11 Block Transfer 5 10 5 12 Block Transfer Parameters 4 47 C Circuit Breaker A 3 Circuit Connections 2 5 Circuit Protection Devices A 2 Communicating with DirectLogic PLCs 5 6 Communicating with Third party Devices 5 16 Communication Address 4 46 Communication Distribution Blocks A 5 Communication Parameters 4 46 5 2 Communication Protocol 4 46 Communication Transmission Speed 4 46 Communications connections 5 6 Control Terminal Wiring 2 10 D DC Injection Current Level 4 16 during Start up 4 16 during Stopping 4 16 Start point 4 16 Decel 1 to Decel 2 Frequency Transition 4 14 Decel S Curve 4 13 Deceleration Time 1 4 12 Deceleration Time 2 4 13 Default restore to 4 47 Desired Current 4 28 Desired Frequency 4 28 Dimensions 2 4 Direction Command 4 49 Index DirectLOGIC MODBUS Ladder Programming 5 9 DirectLOGIC PLCs B 2 Display 3 2 Display Function 4 45 Display Parameters 4 45 E Electronic Therma
107. tput module 8 Form A SPST relays 4 points per common T1K 08TR 2 0A point max 2 replaceable fuses T1K FUSE 2 use with T1K 08B or T1K 08B 1 terminal base 16 pt 5 30 VDC or 5 240 VAC output module 16 Form A SPST relays 4 points per T1K 16TR common 2 0A point max 4 replaceable fuses T1K FUSE 2 use with T1K 16B or T1K 16B 1 terminal base 8 pt 5 30 VDC or 5 240 VAC isolated relay output module 8 Form A SPST relays 1 point T1K O8TRS per common 7 0A point max 8 replaceable fuses T1K FUSE 3 isolation requires use of T1K 16B or T1K 16B 1 terminal base Terminator 1 0 Analog Output Modules 8 channel analog output 12 bit resolution range 0 5VDC 0 10VDC 5VDC TIF 08DA 2 10VDC use with T1K 08B or T1K 08B 1 terminal base 16 channel analog output 12 bit resolution range 1 5VDC 1 10VDC 5VDC 10VDC use with T1K 16B or T1K 16B 1 terminal base T1F 16DA 2 GS1 Series AC Drive User Manual B 5 Appendix B Using GS1 AC Drives with DirectLOGIC PLCs Typical Connections to the GS1 Series AC Drive The following drawings show some typical connections between the GS1 Series AC Drive and DirectLOGIC PLCs and modules DC Output Modules e DO 05DD e DO 16TD1 e D4 32TD1 e DO 05DD D e D2 16TD1 2 e T1K 08TD1 DO 06DD1 D2 32TD1 e TIK 16TD1 e DO 06DD1 D e D4 08TD1 e DO 10TD1 e D4 16TD1 NP OO O Li Wad GS1 xxxx J T3 O 0 1000 0 L3 R1 oO Ri
108. tribution Block GS1 Series AC Drive User Manual A 5 Usinc GS1 AC ENDIX DRIVES WITH B In This Appendix DIRECTLOGIC PLCs Compatible DirectLOGIC PLCs and Modules B 2 Typical Connections to the GS1 Series AC Drive B 6 Appendix B Using GS1 AC Drives with DirectLOGIC PLCs Compatible DirectLOGIC PLCs and Modules The following tables show which DirectLOGIC PLCs and modules can be used with the GS1 Series AC Drive DirectLOGIC PLC Modules for Use with GS1 AC Drives DLOS PLCs DLO5 CPU 8 AC in 6 Relay out 110 220VAC Power Supply Inputs 8 AC inputs DO 05AR 90 120 VAC 2 isolated commons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO5 CPU 8 DC in 6 Relay out 110 220VAC Power Supply Inputs 8 DC inputs DO 05DR 12 24 VDC current sinking sourcing 2 isolated commons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO5 CPU 8 DC in 6 DC out 110 220VAC Power Supply Inputs 8 DC inputs 12 24 VDC DO 05DD current sinking sourcing 2 isolated commons Outputs 6 DC outputs 6 27 VDC current inking 1 0A pt max DLO5 CPU 8 DC in 6 DC out 12 24VDC Power Supply Inputs 8 DC inputs 12 24 VDC DO 05DD D current sinking sourcing 2 isolated commons Outputs 6 DC outputs 6 27 VDC current inking 1 0A pt max DLO5 CPU 8 DC in 6 Relay out 12 24VDC Power Supply Inputs 8 DC inputs 12 24 VDC DO O5DR D current sinking sourcing 2
109. ttings DEM Display Reset Key RESET Press the DISPL RESET key to cycle through the operational values Status Display of the AC drive This key will also reset the AC drive when a fault has occurred RUN Run Stop Key STOP Press the RUN STOP key to start or stop the AC drive operation Up Down Keys Press the UP or Down keys to scroll through the parameter set or to A v A Up or change parameter settings Press the Up or Down key momentarily to change the parameter settings in single unit increments To quickly run through the range of settings press and hold the Up or Down keys Potentiometer The potentiometer is used to for set the AC drive operation frequency 3 2 GS1 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Displaying the Status of the GS1 AC Drive Press the DISPL RESET button on the keypad repeatedly to cycle through the status messages on the AC drive The diagram below shows the order of the status messages and their definitions The status of the AC drive can be shown in RUN or STOP mode Actual Operating Frequency Displays the actual operating frequency present at the T1 T2 and T3 terminals Example 60 0Hz RPM Displays the present estimated speed of the motor Example 1750 RPM Scaled Frequency Displays the result of output frequency x 8 01 Example 60Hz x 1 5 90 0 Amps Displays the output current
110. ui a trait aux activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression la soci t Automationdirect com nous nous effor ons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des modifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit rques de commerce La pr sente publication peut contenir des r f rences des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs Automationdirect comMC nie tout int r t dans les autres marques et d signations Copyright 2002 Automationdirect com Incorporated Tous droits r serv s Nulle partie de ce manuel ne doit tre copi e reproduite ou transmise de
111. ulti function Input Terminals D11 DI2 D FWD STOP DI2 REV STOP 1 D1 RUN STOP DI2 REV FWD 2 DIT RUN momentary N O DI2 REV FWD DI3 STOP momentary N C Multi function Input D13 External Fault N O External Fault N C External Reset Multi Speed Bit 1 Multi Speed Bit 2 Jog 10 External Base Block N O Multi function Input D14 Parameter can be set during RUN Mode 11 External Base Block N C 12 Second Accel Decel Time 13 Speed Hold 14 Increase Speed 15 Decrease Speed 16 Reset Speed to Zero 99 Input Disable GS1 Series AC Drive User Manual 4 3 Chapter 4 AC Drive Parameters oea a aa aaaeeeaa SS Digital cont GS1 Parameter Description Range Default AC Drive Running AC Drive Fault At Speed Zero Speed Above Desired Frequency 3 16 Below Desired Frequency 3 16 At Maximum Speed Over torque detected Above Desired Current 3 17 Below Desired Current 3 17 Desired Frequency 0 0 to 400Hz Desired Current 0 0 to Drive Rated Amps Multi Function Output Terminal WOON DU R amp ND Frequency determined by keypad potentiometer Frequency determined by digital keypad up down Frequency determined by 0 to 10V input on Al terminal with switch Frequency determined by 4 to 20mA input on Al terminal with switch Frequency determined by 0 to 20mA input on Al termi
112. unications cont GS1 A Parameter Description Range Default 9 26 RS485 Speed Reference 0 0 to 400 0 Hz 9 27 RUN Command 9 28 Direction Command 9 29 External Fault 9 30 Fault Reset 9 31 JOG Command Stop 1 Run Forward 1 Reverse No fault 1 External fault No action 1 Fault Reset 9191919819 Stop 1 Jog GS1 GS2 GS3 GS4 GS1 10P2 120V 1ph 0 25HP GS1 10P5 120V 1ph 0 5HP GS1 20P2 230V 1ph 3ph 0 25HP 9 41 GS Series Number Manufacturer Model Information GS1 20P5 230V 1ph 3ph 0 5HP GS1 21P0 230V 1ph 3ph 1HP GS1 22P0 230V 3ph 2HP Oe CON ON se Parameter can be set during RUN Mode GS1 Series AC Drive User Manual 5 3 Chapter 5 GS1 MODBUS Communications Ne GS1 Status Addresses Read Only The GS1 Series AC drive has status memory addresses that are used to monitor the AC drive The status addresses and value definitions are listed below Status Monitor 1 Memory Address 2100H 48449 Error Codes 0 No fault occurred 11 Hardware Protection Failure HPF 1 Over current oc 12 Over current during accel OCA 2 Over voltage ov 13 Over current during decel Ocd 3 Overhear oH 14 Over current during steady state Ocd 4 Overload oL 16 Low voltage Lv 5 Overload 1 oL1 18 External Base Block bb 6 Overload 2 oL2 19 Auto adjust accel decel failure CFA 7 External Fault EF 20 Software protection code c
113. use a non fuse circuit breaker in your application refer to the chart below for sizing 1 For 1 phase AC Drives with input currents of 100A or less the current rating of the breaker shall be four times the maximum of input current rating 2 For 3 phase AC Drives with output currents of 100A or less the current rating of the breaker shall be four times the maximum of output current rating Non fuse Circuit Breaker Chart Part Number Input Current Output Current Recommended Breaker Size GS1 10P2 6A 1 6A 20A GS1 10P5 9A 2 5A 30A GS1 20P2 1 8 3 4 9A 1 6A 15A 10A GS1 20P5 1 8 3 6 5A 2 5A 25A 10A GS1 21P0 1 8 3 9 7A 4 2A A5A 20A GS1 22P0 7 0A 25A phase Circuit breaker size is dependent on input power phase Fuse Specification Chart The chart below gives the recommend fuse sizes for the GS1 Series AC Drives Smaller fuses than those shown in the table are permitted Fuse Specification Chart Part Number Input Current Output Current Recommended Fuse Size GS1 10P2 6A 1 6A 20A GS1 10P5 9A 2 5A 30A GS1 20P2 1 8 3 4 9A 1 6A 15A 10A GS1 20P5 1 8 3 6 5A 2 5A 25A 10A GS1 21P0 1 8 3 9 7A 4 2A A5A 20A GS1 22P0 7 0A 25A phase Fuse size is dependent on input power phase GS1 Series AC Drive User Manual A 3 Appendix A Accessories a_a Ethernet Interface GS EDRV The GS EDRV provides a high
114. ve User Manual 4 31 Chapter 4 AC Drive Parameters Example 1 Standard Operation This example illustrates the default operation of the drive The example is given to further illustrate the use of the analog calculations The full range of the analog input signal corresponds to the full forward frequency range of the AC drive e Minimum Frequency Reference OHz Maximum Frequency Reference 60Hz Calculations 1750 RPM Max Output F 122R 60H A Max Output Frequency se REM x 60Hz Gor OHz Analog Offset Son x 100 60Hz OHZ p 60Hz D Mid point Frequency ES OHZ GoHz Parameter Settings C Analog Gain x 100 4 01 1 Positive Input Offset Polarity 4 02 0 0 Analog Input Offset 4 03 100 100 Analog Input Gain 4 04 0 Forward Motion Only Results Maximum 30 Output 60Hz Frequency 0 Hz 60 OHz OV 10V ov 5V 10V 4mA 20mA 4mA 12mA 20mA Potentiometer Scale 4 32 GS1 Series AC Drive User Manual Chapter 4 AC Drive Parameters Example 2 Positive Offset In this example the Analog Input will have a positive offset while still using the full scale of the potentiometer When the potentiometer is at its lowest value OV OmA or 4mA the set point frequency will be at 10Hz When the potentiometer is at its maximum value 10V or 20mA the set point frequency will be at 60Hz e Minimum Frequency Reference 10Hz e Maximum Frequency Reference
115. voltage Switch the AC drive back on Check the connections between the main control Internal memory IC can not be read board and the power board 2 Reset drive to factory defaults Fr Hardware protection failure Return to the factory Software protection failure Return to the factory A a OL M 1 Switch off power supply 2 Check whether the input voltage falls within the rated AC drive input voltage Switch on the AC drive AC Drive internal circuitry abnormal a The external terminal EF CM goes When external terminal EF CM is closed the output from OFF to ON will be turned off under N O EF x Don t use the function of auto acceleration Auto accel decel failure A deceleration 6 4 GS1 Series AC Drive User Manual Chapter 6 Maintenance and Troubleshooting Fault Codes Fault Name Fault Descriptions Corrective Actions 1 When the external input terminal base block is MM External Base Block active the AC drive output will be turned off oo AC drive output is turned off 2 Disable this connection and the AC drive will begin to work again Warning Messages There are several Warning Messages that GS1 AC Drive may give The GS1 AC Drive allows you to decide how the AC drive should react to these messages The descriptions of the Warning Messages are listed below Warning Messages Warning Descriptions Corrective Actions Communications Warning Ill
116. y of the AC drive should default to output current A when running Parameter Setup In order to meet the needs of this application the parameters should be set as follows EZ Motor Nameplate Voltage Setting 208 Range 200V series 200 208 220 230 240 Default Setting 240 This parameter setting is determined by the motor nameplate 0 01 Motor Nameplate Amps Setting 2 5 Range Drive Rated Amps x 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 This parameter setting is determined by the motor nameplate GS1 Series AC Drive User Manual 3 9 Chapter 3 Keypad Operation and Quickstart WE Motor Base Frequency Setting 60 Range 50 60 400 Default Setting 60 This parameter setting is determined by the motor nameplate OXIE Motor Base RPM Setting 3525 Range 375 to 9999 RPM Default Setting 1750 This parameter setting is determined by the motor nameplate EX Motor Maximum RPM Setting 3600 Range 0 03 to 9999 RPM Default Setting 0 03 This parameter setting is determined by the needs of the application WARNING The Motor Maximum RPM parameter 0 04 should never exceed the maximum RPM rating for the motor you are using If this information is not readily available consult your motor manufacturer 1 00 Stop Methods Setting 1 Range 0 Ramp to Stop Default Setting 0 1 Coast to stop The application requires that this parameter be set to Coast to Stop WARNING If the Sto

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