ControlIR Model 5620 User Manual - Precision Control Systems, Inc.
Contents
1. Instruction Manual Model 5620 Power Controller Control IR Another quality product from RX RESEARCH INC DRYING 4 CURING 4 HEATING 7128 Shady Oak Road e Eden Prairie MN 55344 952 949 9009 Fax 952 949 9559 www researchinc com sales researchinc com Precision Control Systems Inc Research Inc Limited Warranty Radiant Energy Products Warranty Precision Control Systems Inc Research Inc hereinafter referred to as PCS Research warrants to the original purchaser these products to be free from defects in material and workmanship under normal conditions of use and service for a period of one 1 year from date of shipment Precision Controls Systems Inc Research Inc will as its option repair replace or refund the purchase price of any products that prove defective within the warranty period if such products are returned to PCS Research in accordance with the warranty claim procedures set forth below REPAIR OR REPLACEMENT OF THESE PRODUCTS OR REFUND OF THE PURCASHE PRICE AS PROVIDED UNDER THIS WARRANTY IS THE BUYER S EXCLUSIVE REMEDY This exclusive remedy will not be deemed to have failed of its essential purpose so long as PCS Research Inc is willing and able to repair or replace any defective product or refund the purchase price in the prescribed manner In the event PCS Research fails to provide the Buyer with free repair or replacement or refund the purchase price as aforesaid PCS Research s entir2. WG Sel UO sesiis iee a Ee aE E Eaa RE SEEE 5 Standard Fe t teS ssnseasienerieiesiirin ane e ania E E aa EEE EE Ea ian Ea aE ESEN 5 SEA E E E E E E E E 7 ETS e I EE tape alar ears poseeaiestensdbecibeeebuldaeuapa edeentle 7 El ctrical Safety casas cays ae eteda beats ecectantetieas E Tata triage ena oi E la steered aus E J T stallati oM s ar a RE EE a Aa crt E E EE re ner Te tree 9 Installing the Model 5620 siccssetnccpicecscetdacinicctiustevdesdentedecensteadicesiarsdeeuneceliniadeeasceneecesliecdanutaaleie 9 Connecting the LOAD and Line Wires seeessessseesessreeseesersesreesetserrrrseestsreestessrseresresseser 10 Output Conditioning Selection eseseesesseeeseeseestseesressetstertresserstesressttstesresstesttsreesteseeseresrenee 11 Installing an Optional Remote Timer Start Switch ssseseeesseseeseeseresersesseesrrsrrrserssrsrresreseree 12 Operatins DNS UUO GIONS scecveupacestonesscatetenscscusdeseash nasri EEEE EE EE E EEEE ER 13 Tptr duction sninen es Wee a ee 13 How to Use the Standby Operate Switch ssseeseessseseesesseseesresseesrrrrerserstrsrrsressersesreeseeseee 13 Operating the RUN IDLE TIMER Features icc cccicctecsss Qeeceets Leveeeehtd sesneeccenzeteteteneielccudeeacboeett 14 Page 3 of 14 Page 4 of 14 Introduction General Description The Model 5620 Power Controller is an economical power controller for manually setting the voltage into resistive load Fig 1 1 It has provision for different idle and
3. run power settings and a timer to time the application of run power setting This makes it ideal for laboratory or production applications requiring these capabilities The 5620 Power Controller is available with current ratings of 20 35 and 55 amperes for use on 120 208 240 277 380 and 480 volt power sources The phase angle method of power control is used to provide a smooth application of power to the load from 10 to 100 percent of the line voltage This makes the Model 5620 Power Controller ideal for tungsten filament lamps and other resistive loads An output conditioning circuit provides a slow start for tungsten filament loads to prevent excessive in rush current on start up due to the low resistance of the tungsten when at room temperature Standard Features Line Voltages 120 208 240 277 380 480 Current 20 35 and 55 amperes Line Frequency 47 to 63 Hertz Line Regulation 3 RMS load voltage with 10 to 15 RMS line variations Internal Feedback Average voltage Idle Adjustment 0 to 30 minimum Range Run Adjustment 0 to 100 Range Run Timer Range O to 20 seconds Output Conditioning Fast 30 60 msec Ramp 1 sec Lamp 5 sec Weight 5 pounds 2 3 kilograms Figure 1 1 Page 5 of 14 Page 6 of 14 Safety General The Model 5620 Power Controller is designed for safe operation Nevertheless installation maintenance and operation of the Model 5
4. 620 can be dangerous for a careless operator or maintenance person For your safety and the safety of others please read the instructions in this INSTRUCTION MANUAL heed all CAUTION and WARNING Labels and follow these safety practices which help prevent accident or injury Electrical Safety There is a danger of electrical shock when servicing this control unit or its connected load Please read the CAUTION WARNING label located on the 5620 Please adhere to these warnings WARNING Always disconnect the external power lines whenever servicing the controller or the load WARNING Never operate the controller with the cover of the control box removed This cover is designed to protect the operator from high voltages Page 7 of 14 Page 8 of 14 Installation Installing the Model 5620 Installing the Model 5620 Power Controller is a quick and simple process It requires Connecting the LOAD wires Selecting the proper output conditioning Connecting an external timer start switch optional Connecting the LINE wires main power Using a Phillips screwdriver remove the four Phillips screws on the front of the 5620 and lift the top cover off With a straight edge screwdriver loosen the screws on the two lower strain relief clamps located on the upper end of the 5620 enough to allow passage of the required wiring If using an external timer start switch loosen the screws on the upper strain re
5. ads such as tungsten filament lamps where the hot resistance is more than twice the cold resistance 5 second response time UPPER LOWER CIRCUIT BOARD CIRCUIT BOARD HEAT SINK SIDE VIEW CIRCUIT BOARD LAMP SETTING RAMP SETTING FAST SETTING meee ee RHEE SH HSB HH SE RE o o o EES a Figure 3 3 Jumper positions for Fast Ramp or Lamp response time settings Page 11 of 14 Installing an Optional Remote Timer Start Switch 1 Remove the plug from the upper circuit board Fig 3 4 2 Pass the Remote Timer Start switch wire through the top strain relief clamp 3 Fasten the two wires from a normally open switch into the small compression lugs on the plug and tighten the screws 4 Re insert the plug onto the board 5 Tighten the screws on the strain relief clamp to secure the wire 6 Replace the top cover and the four Phillips screws INSERT THE TWO WIRES LEADING TO THE NORMALLY OPEN SWITCH INTO THE COMPRESSION LUGS AND TIGHTEN THE SCREWS ATTACH GROUND WIRE TO GROUND LUG IN CONTROLLER HOUSING REMOTE TIMER START SWITCH CONNECTOR PLUG UPPER CIRCUIT BOARD GROUND HEAT SINK LUG SIDE VIEW LOWER CIRCUIT BOARD Figure 3 4 Installing the Remote Timer Start switch to the upper circuit board Page 12 of 14 Operating Instructions Introduction Figure 4 1 displays the control panel for the 5620 and the following subsections describe how to use each feature For safe and efficient operation o
6. authorized representative of PCS Research at PCS Research s headquarters in Minneapolis Minnesota the products sold hereunder are not intended for use in connection with any nuclear facility or activity If so used in the event any damage injury or contamination occurs PCS Research disclaims any responsibility of every kind and the user of the products shall indemnify PCS Research and hold PCS Research harmless from any and all liability for any such damage or contamination whatsoever arising out of any such use including liability in tort or strict liability WARRANTY CLAIM PROCEDURE In the event the products purchased hereunder prove defective the Buyer shall notify PCS Research s Service Department in writing at its offices in Minneapolis Minnesota of the claimed defect and such notice shall include the model and serial number of each such product as well as the number and date of invoice therefore Upon receipt of this information PCS Research will send notification to the Buyer as to the service arrangements and will provide written authorization and shipping instruction and the Buyer shall return the products to PCS Research transportation prepaid in accordance with such shipping instructions If after inspection PCS Research determines the defect is a result of misuse mishandling installation abnormal condition of operation unauthorized repair or modification or due to Buyer s failure to install maintain or operate the produc
7. e liability shall not exceed the amount paid by the Buyer to PCS Research for its purchase of the defective product THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN WHETHER EXPRESS OR IMPLED BY OPERAITON OF LAW OR OTHERWISE INCLDUING BUT NOT LIMITED TO ANY IMPLED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Limitations Products which are purchased from other equipment manufacturers and sold by PCS Research as part of a system or on a resale basis will bear only the original manufacturer s warranty The above warranty shall not apply to fuses lamps or other items which are expendable by nature unless otherwise provided IN NO EVENT SHALL PCS RESEARCH BE LIABLE FOR ANYINDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR OTHER DAMAGES INCLUDING BUT NOT LIMITED TO DAMAGE TO OR LOSS OF PROPERTY OR EQUPMETN LOST REVENUS OR PORFITS OR HARM TO GOODWILL OR BUSIENSS REPUTATION DIRECTLY OR INDIRECTLY ARISING FORM THE SALE HANDLING OR USE OF THE PRODUCT OR FROM ANY OTHER CAUSE RELATING THERETO PCS Research shall not be liable to the Buyer for any claims demands injuries damages actions or causes of action whatsoever based on negligence or strict liability PCS Research shall have no liability of any kind under this Limited Warranty unless the Buyer commences an action against PCS Research within one 1 year of the date the cause of action accrues Unless otherwise agreed in writing by an
8. f the Model 5620 Power Controller heed all safety precautions discussed in Section 2 MODEL 5620 POWER CONTROLLER ee X NE 5 456 3 416 7 OPERATE 3 7 OE TO 1 9 17 9 f 19 STANDBY oe RUN ADJUST ADJUST RUNG TIMER IDLE IDLE ADJUST Figure 4 1 Model 5620 Control Panel How to Use the Standby Operate Switch The standby operate switch disables the voltage output when in the standby position and enables the output when in the operate position WARNING This switch does NOT disconnect the load from the power line Page 13 of 14 Operating the RUN IDLE TIMER Features The RUN TIME ADJUST potentiometers provide a variety of operating modes Using the RUN mode the user can adjust the output from 0 to 100 percent of the input voltage The TIME mode allows the user to preset a time of operation from 0 to 20 seconds IDLE Adjustment 1 Place the STANDBY OPERATE switch in the OPERATE position 2 Place the RUN IDLE TIMER switch in the IDLE position 3 Using a 1 8 inch or less straight edge screwdriver set the IDLE ADJUST to the desired idle output from 0 to 15 percent Lamps should be barely glowing RUN Adjustment 1 Place the RUN IDLE TIMER switch to the RUN position 2 Set the run output by turning the RUN ADJUST potentiometer knob until the desired output voltage is reached TIME Adjustment 1 Go to the Idle Setting 2 Set the amount of time for operation by turning the TIME ADJUST poten
9. lief clamp as well OPTIONAL EXTERNAL TIMER START SWITCH POWER OUTPUT UPPER END VIEW Figure 3 1 Location of strain relief clamps and wiring access Page 9 of 14 Connecting the LOAD and Line Wires 1 Pass the power source wire through the right lower strain relief clamp and connect the wires to terminals labeled LINE 1 LINE 2 and GROUND 2 Tighten the screws on the strain relief clamps to secure the wires MUST BE NEUTRAL FOR ALL 120V INSTALLATIONS POWER SOURCE LINE TERMINALS AND GROUND LOAD WIRE _ LOAD TERMINALS AND GROUND Figure 3 2 Location of LINE LOAD and GROUND terminals CAUTION Line 2 must be neutral for all 120V installations Never operate the controller without proper GROUND wiring Page 10 of 14 Output Conditioning Selection The 5620 Power has a jumper selectable output conditioning feature located on the lower circuit board that changes the output voltage response time Fig 3 3 This feature protects the controller from excessive in rush current when connected to resistive loads that have low resistance when cold The three different response time settings are Fast For resistive loads where the cold to hot resistance is nearly constant 045 sec response time Ramp For rapidly responding resistive loads where the load resistance increases less than twice from cold to hot 1 second response time Lamp For rapidly responding resistive lo
10. tiometer knob 0 to 10 on the dial corresponds to 0 to 20 seconds 3 Set the Run Adjust pot to the desired output when in the RUN mode 4 To activate the time cycle toggle the RUN IDLE TIMER switch to the TIMER position and release The switch will return to the IDLE position When the timer is activated the controller switches from IDLE mode to the RUN mode and returns to idle after the time cycle is complete Page 14 of 14
11. ts in compliance with the written instruction all necessary materials labor and other expenses shall be for the account of the Buyer at PCS Research s standard repair rates Any products returned to PCS Research for replacement shall become the property of PCS Research The Buyer shall be responsible for all costs of shipping customs clearance and other related charges in connection with PCS Research s repair or replacement of products located outside the continental United Sates pursuant to this Limited Warranty The validity performance and interpretation of this Limited Warranty shall be governed by the internal laws and not the laws of conflicts of the State of Minnesota All disputes arising in connection with this limited Warranty shall be resolved if not sooner settled by a court of competent jurisdiction located in Hennepin County Minnesota U S A 10 08 Copyright 1993 by PCS Research Inc All rights reserved Under copyright laws neither the documentation nor the software may be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of PCS Research Inc except in the manner described in the documentation Page 2 of 14 Contents Precision Control Systems Inc Research Inc 4 sce pose secesiedseacessde Vescadssaesnas cageusacvenesvacestasseisanedacedess 2 T troductioi srcani A E ero A RE EE Sawer ert 5 Ree ral
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