DGII Series Hollow Rotary Actuator
Contents
1. Note e Do not connect or remove the flexible cable with connector while the power is being supplied Doing so may cause damage to the sensor e When removing the flexible cable with connector pull out the connector while pressing it firmly from the top and bottom e Wire the flexible cable in such a way that it will not contact the actuator 4 Secure the shielded plate using the supplied hexagonal socket head screws M2 5 x 2 For the DG60 type secure the shielded plate to the load For the DG85 DG130 and DG200 types secure the shielded plate to the output table Tightening torque 0 5 N m 71 oz in DG60 DG85 130 200 Hexagonal socket head screw M2 5 G Hexagonal socket head screw M2 5 Shielded plate 11 Connection 5 In the case of the DG60 type secure the load being attached the shielded plate onto the output table Machining dimensions of shielded plate for installation for the DG60 type only e When providing mounting holes on the table e When providing mounting holes on the opposite center side mm in side of the table center mm in 3720 2 1 457 0 008 2xM2 5 6240 2 el 2xM2 5 7 0 28 7 0 28 Gaa O NNG Output table center Output table center Note e The photomicrosensor is designed for use inside equipment and therefore has no special means of protection against disturbance light If the actuator is to be used under an incandescent lam2. Are there any loose screws which have mounted the load e Are there any scratches or areas under stress on the cable Disconnect and reconnect the connector or Cables e Are there any loose connections on the replace the cable actuator or driver O Is there any abnormal noise or vibration Check the installation of the load and peration i operation speed again from the bearings etc m External cleaning e Clean the exterior surface of the hollow rotary actuator whenever necessary e Wipe off any dirt and stains using a soft cloth e Do not apply compressed air e Dust may enter through gaps e Do not use petroleum solvents since they will damage the coated surface e To remove stubborn stains wipe the area using a soft cloth moistened with neutral detergent 13 Standard general specifications 5 Standard general specifications 5 1 Standard E UL Standard and CSA Standard The motors of the DG I Series that are combined with the AR Series AC power input type drivers are recognized by UL under the UL CSA standards except for the DGM200R ARMC Applied Standards Applied Standards Certification Body File No UL 1004 1 UL 1004 2 UL 1004 6 CSA C22 2 No 100 CSA C22 2 No 77 aE E64199 AR series motor AC power input type is recognized under UL 1004 1 UL 1004 6 based on the condition shown herein The following table shows the stepping motor specifications maximum voltage maxim
3. ORIENTAL MOTOR FRANCE SARL ORIENTAL MOTOR THAILAND CO LTD Tel 01 47869750 Fax 01 47 824516 Tel 66 2 251 1871 Fax 66 2 251 1872 ORIENTAL MOTOR ITALIA s r l INA ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 KOREA Tel 080 777 2042 Fax 02 2026 5495 ORIENTAL MOTOR CO LTD Headquarters Tokyo J apan Tel 03 6744 0361 Fax 03 5826 2576
4. of operating manual Description How to obtain DGI Series Hollow Rotary Actuator OPERATING MANUAL this document This manual explains the installation of the hollow rotary actuator and load as well as the maintenance method and others Supplied with the product Motorized Actuators BEFORE USING THE PRODUCT This manual explains safety precautions for the motorized actuator Supplied with the product Driver OPERATING MANUAL 1 This manual explains the function installation method connecior pin assignment safety precautions and others for the driver Supplied with the product USER MANUAL 2 This manual explains the function installation connection PON method operating method and others for the driver CD ROM The motors of the RK II Series or AR Series are used for the DG I Series The Driver OPERATING MANUAL enclosed with the product varies depending on the motor that the actuator has equipped 2 Refer to the USER MANUAL for the motor that the actuator has equipped 1 4 Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product When purchasing a hollow rotary actuator and driver package e Hollow rotary actuator e Driver e Motorized Actuators BEFORE USING THE PRODUCT e Hollow rotary actuator e Motorized Actuators When purchasing a hollow
5. 53 200 45 DG85R Cross roller bearing 10 88 500 112 DG130 Deep groove ball bearing 20 177 300 67 DG130R Cross roller bearing 50 440 2000 450 DG200R Cross roller bearing 100 880 4000 900 Example 1 When external force F is applied at distance L from the center of the output table Moment load N m lb in M F X L Axial load N lb Fs F load mass X g gravitational acceleration E Example 2 When external forces F1 and F2 are applied at distance L from the mounting face of the output table Moment load N m lb in M F2 X L a F1 Axial load N lb Fs Fl mass of jig and load X g gravitational acceleration F2 Y a F Model DG60 DG85 DG85R DG130 DG130R DG200R p Deep groove Deep groove Cross roller Deep groove Cross roller Cross roller i ming ball bearing ball bearing bearing ball bearing bearing bearing earing a m in 0 01 0 39 0 015 0 59 0 02 0 79 0 016 0 63 0 03 1 18 0 04 1 57 Connection 3 Connection 3 1 Connecting the driver Refer to the Driver OPERATING MANUAL or USER MANUAL for connection method 3 2 Grounding the hollow rotary actuator Securely ground the protective earth terminal of the motor screw size M4 e Grounding wire AWG18 0 75 mm or more e Tightening torque 1 2 N m 170 oz i
6. Area free of excessive amount of dust iron particles or the like Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area free of excessive salt Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum Up to 1000 m 3300 ft above sea level 2 2 Installation direction The hollow rotary actuator can be installed in any direction Note On rare occasions a small amount of grease may ooze out from the hollow rotary actuator If there is concern over possible environmental damage resulting from the leakage of grease check for grease stains during regular inspections Alternatively install an oil pan or other device to prevent leakage from causing further damage Oil leakage may lead to problems in the user s equipment or products 2 3 Installing the hollow rotary actuator To prevent vibration install the hollow rotary actuator on a metal surface of sufficient strength Note e Do not diagonally insert or forcibly assemble the hollow rotary actuator into the hole in the mounting plate The pilot section may be scratched resulting in damage to the actuator e Do not loosen or remove the screws of the hollow rotary actuator Doing so may cause the positioning accuracy to drop or damage to the actuator e Be sure the positioning pins are s
7. OC isp 200 230 VAC 1 4Aor more DG200R AROSO O DGM200R AROC 15to 10 22 Aor more DG85R AROADO O DGM85R AROC ARD AD Single phase 2 4 A or more DG130R AROADO O DGM130R AROC LsD ap 100 120 VAC 3 6 Aor more DG200R AROADO O DGM200R AROC 15to 6 5 9 Aor more 24 VDC 5 23 DG85R AROCDO O DGM85R AROC ARD cb Single phase 1 5 A or more 0 5 A or more DG130R AROCDO O DGM130R AROC Lsp cp 200 240 VAC 2 3 Aor more DG200R AROCDO O DGM200R AROC 15to 6 3 7 Aor more Ifa hollow rotary actuator with an electromagnetic brake is used be sure to connect a 24 VDC power supply as the electromagnetic brake power 2 The 24 VDC power supply is the power supply for the control circuit Be sure to connect it 3 Ifthe distance between a hollow rotary actuator and driver is extended to 20 m 65 6 ft or longer use a power supply of 2444 VDC 19 e Unauthorized reproduction or copying of all or part of this Operating Manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate informat
8. Orientalmotor IM HL 80002 Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Table of contents V IAPOGUCHON iecceiecencncnnncenadarerusenncennemeencne 2 A Maintenance ccccccccceeeeeeeeeees 13 1i Modu MN csisheee sets tragedies eras tee gedeted 2 4 1 Inspection item and timing 13 1 2 Notation on this manual E 2 5 Standard general specifications 14 1 3 Type and description for 51 Standard 14 operating Manuals eeeeeeeeeeeeeeeee 2 52 General Specificaions e aa ae a a 15 1 4 Checking the product 0 eeeeeeeee 2 P of oe 1 5 How to identify the product model 3 6 Before starting operation 00 16 1 6 NA Me S Of PartSicccciisscccncsnetecevesterssadtennseses 4 6 1 Setting for operating the hollow rotary 1 7 Precautions for USC cccceeeeeeeeseeeeeees 5 ACUO eset sa coceeeettaleesksiasweedctheswdeeeetaten 16 r 6 2 Rotation direction of output table 17 2 Installation cisseneneeneees sesseeeseeneenesenneaneess 6 Ga Data seller data Setting soflwares 18 2 1 Location for installation cceeeee 6 Nae a 6 4 Parameter setting list 00 ee 18 2 2 Installation direction cee sees eee ees 6 6 5 Power simolesurrentcaback 19 2 3 Installing the ho
9. Power supply input Pulse input type K 24 VDC A Single phase 100 115 VAC C Single phase 200 230 VAC S Three phase 200 230 VAC 7 Driver D Built in controller type Blank Pulse input type 8 Reference number 2 Combination with the ARD driver Blank Combination with the LSD driver 9 Length of supplied cable 1 1 m 3 3 ft 2 2 m 6 6 ft 3 3 m 9 8 ft Blank Without cable m Hollow rotary actuator model e Light duty type Models equipped the RK I Series DGM130 5PKEAC 1 Series name DGM DG I Series 2 Frame size 85 85 mm 3 35 in 130 130 mm 5 12 in 3 Motor 5PKE 5 phase PKE motor 4 Motor type A Single shaft 5 Power supply input C AC power input e Light duty type Standard type Models equipped the AR Series DGMI130R ARAC 0 00 1 Series name DGM DGI Series o lFramesiz 60 60 mm 2 36 in 85 85 mm 3 35 in 130 130 mm 5 12 in 200 200 mm 7 87 in 3 Output table supporting R Cross roller bearing Blank Deep groove ball bearing bearing type 4 Motor AR AR Mortor 5 ___ Motor type A Single shaft B Double shaft M With electromagnetic brake 6 Power supply input K DC power input C AC power input Introduction 1 6 Names of parts DG60 Load mounting pin holes two locations Output table Load mounting screw holes Gear reduction mechanism six locations Positioning pin hole Positioning pin hole Mounting holes
10. ar A to 5 and the electronic gear B to 1 6 2 Rotation direction of output table The rotation direction of the output table is set as follows at the time of shipment Built in controller type The rotation direction varies depending on the setting of plus minus for the step angle Rotation direction of output table When setting the step angle to the plus side When setting the step angle to the minus side m Pulse input type The rotation direction varies depending on the input method of the pulse signal Rotation direction of output table e 2 pulse input mode When inputting the pulse signal to the CW input e 1 pulse input mode When inputting the pulse signal to the PLS input while the DIR input is OFF e 2 pulse input mode When inputting the pulse signal to the CCW input e 1 pulse input mode When inputting the pulse signal to the PLS input while the DIR input is ON 17 Before starting operation 6 3 Data setter data setting software The minimum step angle or operation data can be set using an accessory data setter OPX 2A sold separately or data setting software MEXEO2 Provide it if necessary except for the RK I Series pulse input type drivers RKSD500 A and RKSD500 C Notes about using the data setter OPX 2A The OPX 2A can be used to save operation data and parameters in addition to setting them Data can be saved uploaded by a driver basis The saved data can
11. be written to drivers which model names are the same Refer to the operating manual of the OPX 2A for details Notes about using the data setting software MEXE02 Create or edit data using the MEXEO2 after selecting the series name of the equipped motor or the driver model name e For the DG I Series which equipped the AR Series there are two types of products One is the product combined the LSD driver driver model LSD OO and the other is the product combined the ARD driver driver model ARD OO When setting operation data or parameters to the driver using the MEXEO2 select the product series from the product selection screen based on the table below If you have any questions contact your nearest Oriental Motor sales office Driver MEXEO2 version Series to be selected i 2 6 DGI EAS LSD driver 3 00 or later AR 2 6 AR ARD driver 3 00 or later AR e Data can be saved by a driver basis It is possible to read or write data among drivers which model names are the same 6 4 Parameter setting list RKSD500 AD RKSD500 CD A setting example of the parameter when setting the minimum step angle to 0 1 is shown below parameters to be changed represents Setting item Setting example Initial value Step angle per revolution 4 360 360 Resolution minimum step angle 3600 0 1 9000 0 04 Gear ratio 18 18 Electronic gear A 5 1 Electronic gear B 2 1 Coordination Moto
12. bearing 53 Jor morg 5 902 H7 Through hole DG130 Deep groove ball bearing Steelor 0 1969 0 12 0 47 M8 13 115 10 0 39 DG130R Cross roller bearing aria Jor morg aluminum Through hole i 8 0 H7 8 0 31 DG200R Cross roller bearing M10 25 220 15 0 59 or more 20 3150 9 0006 blind hole 2 4 How to install a load Install a load with screws using the load mounting screw holes six locations onto the output table The load mounting pin holes two locations are provided in the output table Use these holes to determine the position of the load by the positioning pins Tightening Pin hole Pin hole Model Output ae ser torque e vid 7 ss ol diameter depth 9 N m 0z in i mm in mm in DG60 Deep groove ball bearing M3 1 142 8 0 31 DG85 Deep ball beari 6 0 24 eep groove ba eating M4 2 280 5 8012 H7 DG85R Cross roller bearing 8 0 31 20 1969 0 0005 6 0 24 DG130 Deep groove ball bearing Steel or f f M5 3 5 490 8 0 31 aluminum DG130R Cross roller bearing DG200R Cross roller bearin M6 6 850 10 0 39 ge to H7 8 0 31 9 i 20 3150 3 Note Be sure the positioning pins are secured to the load Driving the pins into the output table may damage the bearing due to impact or an excessive moment of inertia Installation m When the electromagnetic brake type is used Models equipped the AR Series When the hollow rotary actuator with an ele
13. conditions Return to home mode 3 sensor mode HOMES output logic Normally open PADG SBY Built in controller type driver PNP type ne VDC For the driver model RKSD503 AD Sensor I O HOMES 4 4 KQ 1ko IN COM2 The logic of the sensor varies depending on the connection method When the pink color lead is connected to the brown color lead the sensor logic will be normally closed 12 4 Maintenance Maintenance This chapter explains the maintenance items in order to operate a hollow rotary actuator safely and efficiently If an abnormal condition is noted on the hollow rotary actuator discontinue any use and contact your nearest Oriental Motor sales office 4 1 Inspection item and timing If the hollow rotary actuator is operated eight hours a day perform maintenance according to the applicable period specified in the table below Reduce maintenance intervals accordingly if the operating rate is high such as continuous operation for twenty four hours Maintenance timing External inspection When operated for the first time O Six months after initial operation O Every six months thereafter O m External inspection Check the items specified in table below Item Description Remedial action Hollow rotary e Are there any loose screws which have mounted the hollow rotary actuator Tighten the screws securely actuator e
14. ctromagnetic brake is used the table cannot move unless the electromagnetic brake is released To release the electromagnetic brake a DC power supply is required 1 Connect the electromagnetic brake cable and supplied cable for electromagnetic brake 2 Connect the 24 VDC power supply to cable for electromagnetic brake Connect the white lead wire to the 24 VDC terminal and the black lead wire to the GND terminal When turning on the power the electromagnetic brake will be released and the table will be able to move by hand Electromagn cable 2 etic brake 5 Power supply capacity 0 3 A or more If the distance between a hollow rotary actuator with an electromagnetic brake and driver is extended to 20 m 65 6 ft Swich DC power supply 24 VDC 45 l 2 Cable for electromagnetic blake Black Surge suppressor 3 or longer use a power supply of 24 4 VDC 3 Provide the surge suppressor to protect the contact of the switch or to prevent electrical noise Recommended surge suppressor Z15D121 SEMITEC Corporation 2 5 Permissible moment load permissible axial load The permissible moment load and permissible axial load should not exceed the permissible value specified in the table below Model Output table supporting bearing ek ees loin blond ae hg eae DG60 Deep groove ball bearing 2 17 7 100 22 DG85 Deep groove ball bearing 6
15. d Doing so may result in injury or damage to equipment e Be sure to install the sensor and shielded plate in the direction shown in the figure Installing them in the wrong direction may disable sensor detection or cause the shielded plate to contact the sensor resulting in sensor damage e When installing the sensor bracket and shielded plate to the actuator be sure to use the supplied screws 1 Secure the sensor to the sensor bracket using the supplied screws M3 x 2 Tightening torque 0 6 N m 85 oz in For the DG85 DG130 and DG200 types the screw holes are provided on two places right and left of the sensor bracket The sensor can be installed to either of the screw holes right or left Install it to the position in which an indicating light can be seen 10 Connection DG60 DG85 130 200 Sensor Sensor mounting bracket Sensor Sensor mounting bracket 2 Secure the bracket and sensor assembly to the gear reduction mechanism of the actuator using the supplied hexagonal socket head screws M2 5 x 2 Tightening torque 0 5 N m 71 oz in DG60 DG85 130 200 Hexagonal Hexagonal socket head socket head screw M2 5 j screw M2 5 Note Do not use the screw holes M2 5 for the home sensor of the actuator for any other purpose 3 Connect the flexible cable with connector to the sensor DG60 DG85 130 200 Sensor Connector Sensor D l So DE Connector
16. ecured to the mounting plate Driving the pins into the hollow rotary actuator may damage the actuator due to impact e Do not drop the hollow rotary actuator Also do not hit the motor or gear reduction mechanism on something hard Doing so may cause the positioning accuracy decrease the motor section damage or the product service life reduction Installation m DG60 e When installing from above the mounting plate Screw M4 Provide a motor relief hole in the mounting plate The figure illustrates the use of two mounting holes for accurate positioning in combination with the positioning pins All four mounting holes can be used to secure the actuator to the mounting plate with screws Spring washer Mounting holes When an accessory mounting base sold separately is used the motor Positioning pin relief hole is not required Mounting plate e When installing from below the mounting plate Mounting plate Fit the pilot section of the actuator into the pilot receiving cutout Mounting holes Note When an accessory home sensor set sold separately is used the actuator cannot be installed from below the Spring washer mounting plate Screw M4 e Positioning pin holes when viewing from the mounting face of the hollow rotary actuator Screw size M4 Tightening torque Pin hole Nm oz in 2 280 Mounting plate thickness mm in 5 0 20 or more Material of mounting plate Stee
17. four locations Two holes can be used as positioning pin holes Home sensor mounting bracket fixed screw holes two locations Motor cable m DG85 DG130 DG200 This figure shows the DGM130R ARAC Load mounting pin holes two locations Output table Load mounting screw holes six locations Mounting holes four locations Positioning pin holes two locations Shielded plate fixed screw holes two locations Home sensor mounting bracket fixed screw holes two locations Gear reduction mechanism Motor Motor cable Electromagnetic brake Protective earth termina Electromagnetic brake cable Introduction 1 7 Precautions for use Operate the hollow rotary actuator below the permissible torque Operating the product at torque outside the permissible torque range or keeping the output table locked may damage the gear reduction mechanism Be sure to operate the hollow rotary actuator below the permissible torque Do not apply a moment load or axial load in excess of the specified permissible limit Operating the hollow rotary actuator under an excessive moment load or axial load may damage the bearings Be sure to operate the actuator below the specified permissible limits of the moment load and axial load Do not make an impact with the hollow rotary actuator Do not drop the hollow rotary actuator Also do not hit the motor or gear reduction mechanism on something hard Doing so may cause the posi
18. ion in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office o Qrientalmotor is registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2014 e Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH SHANGHAI ORIENTAL MOTOR CO LTD Technical Support Tel 800 468 3982 Headquarters and D sseldorf Office Tel 400 820 6516 Fax 021 6278 0269 8 30 a m to 5 00 P M P S T M F Tel 0211 52067 00 Fax 0211 52067 099 7 30 am to 5 00 PM C S T M F Munich Office eee k E mail techsupport orientalmotor com Tel 089 3181225 00 Fax 089 3181225 25 i j www orientalmotor com Hamburg Office SINGAPORE ORIENTAL MOTOR PTE LTD Tel 040 76910443 Fax 040 76910445 Tel 65 6745 7344 Fax 65 6745 9405 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR MALAYSIA SDN BHD Tel 01256 347090 Fax 01256 347099 Tel 03 22875778 Fax 03 22875528
19. is a theoretical value Models equipped the RK I Series Setting example of parameters driver model RKSD500 AD RKSD500 CD The minimum step angle can be set using the driver parameters electronic gear A electronic gear B The following calculation is required when setting the minimum step angle of the output table to 0 1 The output table of the hollow rotary actuator is gear ratio 18 360 18 Gear ratio x500 x Pee set 500 5 phase stepping motor Minimum step angle of output table 0 1 ElectronicgearB _ 2 When setting the minimum step angle of the output table to 0 1 Electronic gearA 5 set the electronic gear A to 5 and the electronic gear B to 2 Setting example of driver switches driver model RKSD500 A RKSD500 C Using both the step angle setting switch STEP and function setting switch SW1 the minimum step angle from among the 32 preset levels can be set The output table of the hollow rotary actuator is gear ratio 18 M otor step angle 18 Gear ratio Minimum step angle of output table See the following tables for the step angles that can be set e Function setting switch SW1 When setting to R1 e Function setting switch SW1 When setting to R2 Step angle at Step angle oa Sero ai Minimum step Motor Motor step Pit eh Minimumi Step Motor Motor step STEP dial angle of output resol
20. l plate or aluminum plate 5 H7 0 1969 0 Pin hole mm in Pin hole depth mm in 10 0 39 Through hole m DG85 DG130 DG200 Install the hollow rotary actuator onto the mounting plate from the direction shown in the figure Using four mounting holes secure the hollow rotary actuator with screws on the mounting plate Provide a motor relief hole in the mounting plate In the case of DG85 and DG130 types the motor relief hole does not required when an accessory mounting base sold separately is used The positioning pin holes are provided on the mounting face of the hollow rotary actuator Use these positioning pin holes to determine the actuator position to be installed in the equipment by the positioning pins Screw Spring washer Mounting holes Positioning pin Mounting plate Note The DG85 DG130 and DG200 types cannot be installed from below the mounting plate Installation e Positioning pin holes when viewing from the mounting face of the hollow rotary actuator DG85 DG130 DG200 Pin hole Pin hole Elongated hole Pin hole Width 8 9015 mm Pin hole i Tightening Mounting plate Material of Pin hole Model Output ia aa pin torque thickness mounting Pin te oo depth 9 N m Ib in mm in plate i mm in DG85 Deep groove ball bearing 10 5 0 41 M6 6 53 8 0 31 f DG85R Cross roller
21. llow rotary actuator 6 ppYy PACII Teena 2 4 How to install a load cccceeececeeeeeeeees 8 2 5 Permissible moment load permissible axial load ea 9 3 CONNECCION enssins 10 3 1 Connecting the driver 10 3 2 Grounding the hollow rotary actuator 10 3 3 Connection for home sensor set 10 Introduction 1 Introduction 1 1 Introduction Only qualified personnel should work with the product Use the product correctly after thoroughly reading the separate operating manual Motorized Actuators BEFORE USING THE PRODUCT The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment Do not use for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe the warning listed in the BEFORE USING THE PRODUCT 1 2 Notation on this manual NES Note The items under this heading contain important handling instructions that the user Q should observe to ensure safe use of the product 1 3 Type and description for operating manuals This document is an operating manual of hollow rotary actuators Before operating the hollow rotary actuator it is necessary to set up the hollow rotary actuator and driver Operating manuals enclosed with the product vary depending on the product type which has been purchased Read the following operating manuals and follow the instructions Type
22. ly RKI Series Models equipped the AC power supply Models equipped the AR Series DC power supply AC power supply Overvoltage category I Protection against electric shock Class I appliance Pollution degree 2 Degree of protection Single shaft IP40 IP20 for the motor e Single shaft with electromagnetic brake IP40 IP20 for the motor e Single shaft IP40 IP20 for the motor connector connector connector e Double Shatt 1F20 e Double shaft IP20 E Environmental conditions Operating environment Storage environment Shipping environment When the home sensor is not used 0 to 50 C 32 to 122 F Ambient Non freezing 20 to 60 C 4 to 140 F temperature When the home sensor is used When the home sensor is not used 0 to 40 C 32 to 104 F Non freezing Ambient i humidity 85 or less Non condensing Altitude Up to 1000 m 3300 ft above sea Up to 3000 m 10000 ft Up to 3000 m 10000 ft level above sea level above sea level 15 Before starting operation 6 Before starting operation 6 1 Setting for operating the hollow rotary actuator The following calculation is required for setting the minimum step angle to the driver Minimum step angle The minimum step angle can be changed using the driver parameters electronic gear A electronic gear B or switches Note The minimum step angle of the output table
23. n When grounding use a round terminal and secure it with a screw over an inner clip washer A grounding wire and crimp terminal do not come with the hollow rotary ee actuator PE 3 3 Connection for home sensor set Installation method of an accessory home sensor set sold separately and connection method of the driver are explained here Refer to the Driver OPERATING MANUAL for details m Home sensor set description The following parts are used for the accessory home sensor set Sensor type For DG60 For DG85 DG130 and DG200 type e Home sensor set model PADG SA e Home sensor set model PADG SB NPN output e Photomicrosensor model e Photomicrosensor model EE SX672A OMRON Corporation EE SX673A OMRON Corporation e Home sensor set model PADG SAY e Home sensor set model PADG SBY PNP output e Photomicrosensor model e Photomicrosensor model EE SX672R OMRON Corporation EE SX673R OMRON Corporation PhOtOMICrOSENSOF enseign 1 pe e Flexible cable with connector ceeeeeeeeeeeeeees 1 pe EE 1010 R OMRON Corporation length 2 m 6 6 ft e Sensor mounting bracket ee eects 1 pe Shielded plate s iscicsccessistetsstivecneviistsactosservarssviee 1 pe e Screw M3 spring washer plain washer 2 pe e Hexagonal socket head screw M2 5 4 pe E Installing the sensor Note e Do not install the home sensor set while the power is being supplie
24. p or in conditions that are subject to disturbances from external light provide the means to prevent such interference e Use the product after checking the sensor is installed securely e Place the power cables such as the motor cable or power supply cable as far apart as possible from the sensor cable If the power cables and signal cables have to cross cross them at a right angle e To prevent sensor deterioration due to heat operate the actuator in conditions where the ambient operating temperature keeps at 0 to 40 C 32 to 104 F and the motor surface temperature does not exceed 90 C 194 F e Adhesion of dust on the sensor may cause actuator malfunction Clean and or replace the sensor regularly e Use a common GND for the sensor power and user s controller power Any difference in GND potential will result in a sensor malfunction m Connection example for the home sensor set PADG SB NPN type The connection example is shown based on the following conditions Return to home mode 3 sensor mode HOMES output logic Normally open PADG SB Built in controller type driver For the driver model RKSD503 AD The logic of the sensor varies depending on the connection method When the pink color lead is connected to the brown color lead the sensor logic will be normally closed Connection example for the home sensor set PADG SBY PNP type The connection example is shown based on the following
25. r rotation direction The output table rotates in the CW Positive direction CCW Positive direction CW The output table rotates in the CCW direction direction The values are the factory setting data or initialized data m ARD DOD ARD O LSD OD LSD O Setting item Setting example Initial value 1 Step angle per revolution 360 360 Resolution minimum step angle 4 3600 0 1 18000 0 02 Gear ratio 18 18 Electronic gear Electronic A1 2 5 10 ear g Electronic gear B 1 10 Positive direction CCW Positive direction CW Operation p See The output table rotates in the CW The output table rotates in the setting direction CCW direction The values are the factory setting data or initialized data 2 The electronic gear A1 will be the electronic gear A for the driver model ARD OD 18 m DC power input type 6 5 Power supply current capacity Before starting operation Driver Model Hollow rotary P i P i actuator model Driver model ower supply ower supply input voltage current capacity DG60 ARAKO O DGM60 ARAK ARD K LSD K DC24 V 10 0 9 Aor more DG60 ARAKDO O DGM60 ARAK ARD KD LSD KD DC24 V 5 1 3 A or more m AC power input type e Models equipped the RKI Series Driver Control Hollow rotary ee Model Power suppl tuat del pply Serene AR Driver model PONET supply current DC24 V input vol
26. rotary actuator only BEFORE USING THE PRODUCT e Hollow Rotary Actuator OPERATING MANUAL e Hollow Rotary Actuator OPERATING MANUAL this document this document e Driver OPERATING MANUAL e USER MANUAL CD ROM e Cable for motor Introduction 1 5 How to identify the product model m Hollow rotary actuator and driver package model e Light duty type Models equipped the RK I Series eee ee es ee ee DG130 RKSACD 3 0 000 1 Series name DG DG I Series 2 Frame size 85 85 mm 3 35 in 130 130 mm 5 12 in 3 Motor RKS RKI Series 4 Motor type A Single shaft 5 Power supply input A Single phase 100 120 VAC C Single phase 200 240 VAC 6 Driver D Built in controller type Blank Pulse input type 7 _ Length of supplied cable 1 1 m 3 3 ft 2 2 m 6 6 ft 3 3 m 9 8 ft Blank Without cable e Light duty type Standard type Models equipped the AR Series Actuator type Motor type Driver type Cable TA O o eoo S 1 Series name DG DGI Series a Framesize 60 60 mm 2 36 in 85 85 mm 3 35 in 130 130 mm 5 12 in 200 200 mm 7 87 in 3 Output table supporting R Cross roller bearing Blank Deep groove ball bearing bearing type 4 Motor AR AR Series 5 ___ Motor type A Single shaft B Double shaft M With electromagnetic brake Built in controller type K 24 VDC A Single phase 100 120 VAC C Single phase 200 240 VAC 6
27. shaft of the motor Rotation direction of hollow rotary actuator The rotation directions of the driver input signals CW and CCW are opposite the actual rotation directions of the output table When the CW signal is input the output table rotates in the counterclockwise direction When the CCW signal is input the output table rotates in the clockwise direction Rotation direction when inputting the CW signal amp S Rotation direction when inputting the CCW signal Hollow hole section If the pipe or cable installed in the hollow hole section is rotated together with the output table take measures not to rub or disconnect in contact with the inner wall of the hollow hole section Installation 2 Installation 2 1 Location for installation The hollow rotary actuator has been designed and manufactured to be incorporated in general industrial equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes e Operating ambient temperature When the home sensor is not used 0 to 50 C 32 to 122 F Non freezing When the home sensor is used 0 to 40 C 32 to 104 F Non freezing Operating ambient humidity 85 or less non condensing Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid Area not exposed to direct sun
28. tage F capacity DG85 RKSAA O DGM85 5PKEAC RKSD503 A Single phase 1 9Aor more 100 120 VAC DG130 RKSAA O DGM130 5PKEAC RKSD507 A 15to 410 3 8Aor more DG85 RKSAC O DGM85 5PKEAC RKSD503 C Single phase 1 2 Aor more E 200 240 VAC DG130 RKSAC O DGM130 5PKEAC RKSD507 C 15to 10 24Ao0r more DG85 RKSAAD O DGM85 5PKEAC RKSD503 AD Single phase 1 9 A or more 100 120 VAC DG130 RKSAAD O DGM130 5PKEAC RKSD507 AD _15 9 10 3 8 Aor more 24 VDC 5 DG85 RKSACD O DGM85 5PKEAC RKSD503 CD Single phase 1 2Aormore 0 7 Aor more 200 240 VAC DG130 RKSACD O DGM130 5PKEAC RKSD507 CD _y5 49 440 24A0r more Ifthe distance between a hollow rotary actuator and driver is extended to 15 m 49 2 ft or longer use a power supply of 24 VDC 4 e Models equipped the AR Series Control power Driver supply Madel be Driver Power suppl Power supply model input in curent 24VDC capacity DG85R AROAO O DGM85R AROC ARDA Single phase 2 9 A or more DG130R AROAO O DGM130R AROC LSD A 100 115 VAC 4 4 A or more DG200R AROAO O DGM200R AROC 15 to 10 6 5 Aor more DG85R AROCO O DGM85R AROC arp c Single phase 1 9 Aor more sate desea DG130R AROCO O DGM130R AROC Isp c 200 230 VAC 2 7 Aor more 25 A or more DG200R AROCO O DGM200R AROC 15to 10 441 Aor more DG85R AROSO O DGM85R AROC ARDS Three phase 1 0 A or more DG130R AROSO O DGM130R AR
29. tioning accuracy decrease the motor section damage or the product service life reduction Do not perform an operation to cause overshooting or undershooting Operating the hollow rotary actuator under the condition that overshooting or undershooting occurs may cause damage to the gear reduction mechanism Review the operating condition or adjust the speed filter built in controller type only Overshooting Actuator rotation speed Undershooting M2 5 screw holes for installing the home sensor set The M2 5 screw holes provided in the gear reduction mechanism or output table side position of the hollow rotary actuator are used for installing the home sensor set sold separately Do not use for any other purpose Holding torque at standstill When the hollow rotary actuator stops the holding torque of the output table will be reduced by the current cutback function of the driver When selecting the hollow rotary actuator make sure the holding torque at standstill by checking the catalog specification Rated speed Operate the hollow rotary actuator below the rated speed The rated speed represents the rated speed r min of the output table Operating the hollow rotary actuator in excess of the rated speed may result in shorter service life When the motor is the double shaft type The DG I series includes models of the double shaft type for the motor With these models do not apply load torque radial load or axial load to the back
30. um current holding torque and maximum speed Specifications Motor mod l i Maximum Maximum current Heat sink size Holding torque Maximum speed voltage V A mm in 2 N m oz in r min ARM460IC 0 49 en 0 3 42 ARM66LIC 240 0 74 250x250x6 1 2 170 3000 ARM9110C 1 27 9 84x9 84x0 24 4 560 O Enter the motor type A standard single shaft B standard double shaft or M with electromagnetic brake in the box O within the model name All models may or may not be followed by a hyphen and any letters and or any numbers 2 The material of the heat sink is aluminum EU Directives CE MARKING The motors of the DG I Series that are combined with the AR Series AC power input type drivers are affixed the CE Marking under the Low Voltage Directive and EMC Directive Low Voltage Directive Applied Standards EN 60034 1 EN 60034 5 EN 60664 1 e This product is certified by T V Rheinland under the EN 60034 1 except for the DGM200R ARMC e Securely ground the protective earth terminal of the motor Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU 14 5 2 General specifications E Installation conditions The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment Standard general specifications Input power supp
31. ution angle 4 STEP dial angle of output resolution angle 4 table 9 P R i table 9 P R setting setting 0 0 04 500 0 72 0 0 1 200 1 8 1 0 02 1000 0 36 1 0 05 400 0 9 2 0 016 1250 0 288 0 6 3 0 01 2000 0 18 2 ie 009337 600 oe 4 0 008 2500 0 144 3 0 025 800 0 45 5 0 005 4000 0 09 0 3 6 0 004 5000 0 072 ig Oe TA ee 7 0 002 10000 0 036 5 0 0125 1600 0 225 8 0 0016 12500 0 0288 6 0 00625 3200 0 1125 9 0 001 20000 0 018 0 06 A 0 0008 25000 0 0144 gee a on B 0 0005 40000 0 009 8 0 003125 6400 0 05625 C 0 0004 50000 0 0072 0 05 D 0 00032 62500 0 00576 3 18 eee as ads E 0 0002 100000 0 0036 A 0 0025 8000 0 045 F 0 00016 125000 0 00288 B oe 0 00166 42000 0 03 Cc 0 0015625 12800 0 028125 D 0 00125 16000 0 0225 E 0 00078125 25600 0 0140625 F 0 0001 200000 0 0018 16 Before starting operation Models equipped the AR Series e Setting example of parameters The minimum step angle can be set using the driver parameters electronic gear A electronic gear B The following calculation is required when setting the minimum step angle of the output table to 0 1 The output table of the hollow rotary actuator is gear ratio 18 P 360 Minimum step angle of output table q p ang P n 18 Gear ratio x1000 x Electronic gear B_ oui a x 1000 AR M otor Electronic gearB _ 1 W hen setting the minimum step angle of the output table to 0 1 Electronic gearA 5 set the electronic ge
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